sinamics s120: the flexible drive system for high ... · the flexible drive system for...
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siemens.com/sinamics-s120
Frequency converters
SINAMICS S120: The flexible drive system for high-performance motion control applications
SINAMICS – the optimum drive for every taskThe drive family for drive solutions that are fit for the future
The SINAMICS family offers the
optimum drive for each and every
drive application – and all of the drives
can be engineered, parameterized,
commissioned and operated in a
standard way.
SINAMICS – can tackle any drive application
•Widerangeofpowerratingsfrom0.12kWto120MW
• Availableinlow-voltageandmedium-voltageversions
• Standardfunctionalityusingacommonhardwareandsoftwareplatform
• Standardengineeringusingjusttwotoolsforalldrives:SIZERforengineer-ingandSTARTERforparameterizationandcommissioning
• Highdegreeofflexibilityandcombinability
Forbasicapplications Forhigher-performanceapplications Forbasicservoapplications
Foradvancedapplications Forbasicandhighlycomplexapplications
Forapplicationswithhighpowerratings
Low voltage
AC
Medium voltage
AC
DC
STARTER – for fast commissioning, optimization and diagnostics
Common engineering tools
SINAMICSG110
SINAMICSG110D
SINAMICSG120P
SINAMICSG120D
SINAMICSG120C
SINAMICSG120
SINAMICSG130/G150
SINAMICSS110
SINAMICSS120
SINAMICSS150
SINAMICSDCM
SINAMICSGL150/GM150/SM150/SL150
V/fcontrol/Vectorcontrol
0.8–120MW
Speedcontrol/torquecontrol
6kW–30MW
Teststands,crosscutters,centrifuges
V/fcontrol/Vectorcontrol/Servocontrol
0.12–4500kW
Servocontrol
0.12–90kW75–2700kW0.55–18.5kW 0.37–250kW0.75–7.5kW0.37–90kW0.12–3kW
V/fcontrol/FCC/vectorcontrolwithandwithoutencoderV/fcontrol
Pumps,fans,conveyorbelts
Conveyortechnology
Pumps,fans,conveyorbelts,compressors,mixers,crushers,extruders
SIZER – for simple planning and engineering
Pumps,fans,compressors,mixers,extruders,crushers,rollingmilllines,minehoist
drives,excavators,teststands,ship’sdrives,conveyorbelts,blastfurnaceblowers
Rollingmilldrives,wire-drawingmachines,extrudersandkneaders,cablerailwaysandlifts,
teststanddrives
Productionmachines(packagingmachines,textileandprint-ingmachines,papermachines,plasticsmachines),machine
tools,plants,processlinesandrollingmills
75–1200kW
Single-axispositioning
applicationsinmachineryandplantbuilding
Pumps,fans,compressors
0.75–7.5kW
V/fcontrol/FCC/vec-torcontrolwithandwithoutencoder
V/fcontrol/FCC
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High degree of flexibility for successful machine concepts
AsamemberofthenewSINAMICSdrivefamily,theSINAMICSS120®driveispartofthemodulardrivesystemforhigh-performanceapplicationsinmachineryandplantconstruction.SINAMICSS120offershigh-performancesingle-andmulti-axisdrivesforanextremelywiderangeofindustrialapplications.Throughitsscalabilityandflexibility,SINAMICSS120perfectlyfulfillsthegrowingrequirementsrelatingtothenumberofaxesandperformance.SINAMICSS120allowsflexiblemachineconceptstobecreated,whichcanbeusedtoquicklyimplementspecificcustomerrequirements.
The answer to complex requirements
Today,machinesmustbeabletobeman-ufacturedmorecost-effectivelyandatthesametimetheyshouldofferoperat-ingcompaniesincreasinglyhigherlevelsofproductivity.TheSINAMICSS120driveconceptfulfillsbothofthesetasks!Engi-
neeringtimesareshortenedduetothefactthatitcanbeengineeredinauser-friendlyfashion.Itshighdynamicperfor-manceandaccuracypermitshighercyclicmachineratesforamaximumdegreeofproductivity.Notonlythis,itssimplehandlingandmaintenanceincreasesthedegreeofavailabilityandreducesthelifecyclecosts.Whenconsideringeverything:SINAMICSS120increasesthecompetitivenessofbothmachineman-ufacturersandoperatingcompanies.
Modularity for machine construction
SINAMICSS120allowspowerandcon-trolperformancetobefreelycombined.Multi-axisdrivesolutionswithhigher-levelmotioncontrolcanbeimplementedusingthemodularSINAMICSS120drivesystemjustthesameassolutionsinvolv-ingsingle-motordrives.Thismeansthatthemachinescanbedesignedtobefullymodularthereforeaddressingthegrow-ingnumberofdifferentversions.Wheremodulesorindividualcomponentsaretobecombinedorinnovated,SINAMICSS120guaranteestheperfect
compatibilitybetweenallofthesystemcomponentswithoutrequiringanymajorengineeringcosts.
Applications in machine and plant construction
SINAMICSS120meansincreasedma-chineperformanceinmanysectors–whethercontinuousmaterialwebsorcyclicandhigh-dynamicprocesses,forinstancein:• Packagingmachines• Plasticsmachines• Textilemachines• Printingmachines• Papermachines• Hoistinggear• Handlingandassemblysystems•Machinetools• Rollingmills• Teststands
The SINAMICS S120 drive systemThe best perspectives for a productive future
SINAMICS S120 – versions
Modulardrivesystemforsophisticatedsingle-/multi-axisapplications
AC/AC drive units for single-axis applications DC/AC drive units for multi-axis applications
Blocksize Chassis BooksizeCompact Booksize Chassis CabinetModules
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SINAMICS S120 for high-performance single- and multi-axis applications
The modular system for high-performance applications
TheinnovativeSINAMICSS120hardwareandsoftwareconcepttacklessophisticat-eddrivetasksinindustrialapplicationswithapowerrangeextendingfrom0.12throughto4,500kW:SINAMICSS120offershigh-performanceindividualAC/ACdrivesintheBlocksizeandChassisformatsaswellascoordinat-edDC/ACdrivesformulti-axisapplica-tionsintheBooksizeCompactandChassisformatsandCabinetModules.
Increased flexibility with central control intelligence
ForSINAMICSS120,thedriveintelligenceiscombinedtogetherwiththecontrolfunctionsinControlUnits(CU),whichhandlebothvectorandservocontrolaswellasV/fcontrol.Foralldriveaxes,theyalsohandlethespeedandtorquecontrolaswellasadditionalintelligentdrivefunctions.
Performance can be freely selected for vector and servo controls
SINAMICSS120vectorcontrolisrecom-mendedfordrivesolutionsinvolvingcontinuousmaterialwebs–forinstance,wiredrawing,foilmakingandpapermachines–aswellasforhoistinggear,centrifugesandmarinedriveswithhar-monious,rotarymotion.ServocontrolwithSINAMICSS120isusedforcyclicprocesseswithpreciseandfastclosed-looppositioncontrolusingservomotors.Forinstance,thisincludesapplicationsinthepackagingandprintingindustriesaswellasmachinetools.
SINAMICS S120 Range of power ratings
• AC/ACsingle-axisandDC/ACmulti-axisdriveunits
• Powerrange:0.12–4,500kW• Linesupplyvoltages230V,380–480Vand660–690V(50/60Hz)
• Servo,vectorcontrol,V/fcontrol• Inductionandsynchronousmotors(incl.torqueandlinearmotors)
SINAMICS S120 – functions for increased efficiency
• Basisfunctions:Speedandtorquecontrol,positioningfunctions
• Intelligentstartingfunctionsforautomaticrestartafterapowerinterruption
• BICOtechnologywithinterconnec-tiontodrive-relatedI/Os
• GraphicconfiguringwithfreeblocksusingDCCtoadaptthedrivesysteminauser-friendlyfashiontothemachineenvironment
• Integratedsafetyfunctionstocost-effectivelyimplementsafetyconcepts
• Controlledinfeed/regenerativefeedbacktoavoidundesirablehar-monicsfedbackintothelinesup-ply,regenerativefeedbackwhenbrakingandforanincreaseddegreeofruggednesswithrespecttolinesupplyfluctuations
Multi-axisapplicationswithcentralDC/ACdriveconcept
DistributeddriveconceptwithindividualAC/ACdrives
Control(e.g.SIMATIC)
Control(e.g.SIMATIC)
PROFINET PROFINET
PROFIBUS
PROFIBUS
SINAMICSS120AC-Drive
withCU310-2
Centralcontrolmodule(ControlUnit)
1-ph230V/3-ph400VAC
3-ph.1-ph230V/3-ph400VAC
Motor Motor Motor
DRIVE-CLiQ DRIVE-CLiQ
DRIVE-CLiQ
DRIVE-CLiQ
SINAMICSS120AC-DrivewithCU310-2
SINAMICSS120DC/AC-DrivewithCU320-2
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ToolSIZERforSiemensDrives ToolSTARTER
Extremely simple engineering and commissioning
Cost-effective with system-based flexibilityTheSINAMICSfamilyofdrives–thatrepresentsacompletelynewdesign–addressesthepotentialtoreducecosts–fromsingle-motordrivesanddrivecon-verterswithlowpowerratingsthroughservoandvectordrivesuptodrivesinthehighestpowerrange.SINAMICScoversthecompleterangeofpowerratingswithaunique,unifiedphilosophyandopera-tornavigation!Thismeanssimpleentryintothesystem.Andonceknow-howhasbeenestablished,itcanbedirectlytransferredtootherapplications–forinstance,usingthetoolsforengineering,configuringandcommissioning,whichareapplicableacrossthecompleterangeofSINAMICSdrives.
The optimum configuration is quickly and reliably found: SIZER engineering toolWithSINAMICS,adrivesystemisengi-neeredasquicklyandreliablyasneverbefore.ThisisbecausetheSIZERengi-neeringtoolincludesallofthecompo-nentsthatcanbeusedwhendesigning
adrivesystemandpermitsuserstoengineerdrivessimplyandinafocusedfashion.SIZERiseasytogettoknowandcanbeintuitivelyhandledthankstoitsgraphicinterfaceandintegratedWizard.
Speeds up commissioning: STARTER toolSTARTERisthestandardcommissioningtoolforalldrivesbelongingtotheSINAMICSfamily.Thecommissioningengineercantransparentlyconfigureandoptimizeevencomplexsystemsinanextremelyshorttime.STARTERisavailableinthreeinstallationversions:Asstand-aloneversion,integratedinDriveESforapplicationswithSIMATICorintegratedinSCOUTforapplicationswithSIMOTION.
Fast and automatic: electronic rating plateTheelectronicratingplatesusedineverycomponentareanimportantcomponentwhenitcomestodigitallyinterlinkingtheSINAMICSS120drivesystem.TheseelectronicratingplatesallowallofthedrivecomponentstobeautomaticallyidentifiedthroughtheDRIVE-CLiQcon-
nection.Thismeansthatdatadoesnothavetobemanuallyenteredwhilecom-missioningthesystem,orwhenreplacingcomponents–commissioningbecomesevenmorereliable!Forinstance,param-etersoftheelectricalequivalentcircuitdiagramandthecharacteristicvaluesoftheintegratedmotorencoderaresavedintheelectronicmotorratingplates.Informationsuchasorderingandidentifi-cationnumbersarealsosaved.
Made easy: engineering and handling
• Allofthedrivecomponentscanbesimplyinterconnectedusingpre-fabricatedDRIVE-CLiQcables
• Thedriveconfigurationisauto-maticallyparameterizedusingtheelectronicratingplates
• Drivesarequicklyandreliablyengi-neeredusingtheSIZERengineeringtool
• Drivesarecommissionedinauser-friendlyfashionusingtheSTARTERcommissioningtool
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SINAMICS S120 – DC/AC Drives for multi-axis applications
SINAMICS S120 DC/AC drive units for multi-axis applications
Themodulardriveconfigurationformulti-axisapplicationsconsistsof:• OneControlUnitwiththecompletedriveintelligence(includinginter-facetothehigher-levelcontrolsorHMIdevices)
• OneLineModuleforthecentralpowerinfeed
• OneorseveralMotorModulestocontrolthepower
• OptionalTerminalModulestocon-nectencodersanddrive-relatedI/Os
• Simple,straightforwardcablingusingDRIVE-CLiQ
• Allinterfacescommunicatethroughpre-fabricatedcables
• Drivecomponentsaredetectedusingelectronicratingplates
•MotorModulesandLineModulesareavailableintheBooksizeCom-pact,BooksizeandChassisformats
Flexibility and scalability through modular design
DC/ACdriveunitsdistinguishthemselvesduetotheirmodulardesign.AllofthedriveintelligenceisprovidedintheControlUnits(CU),whichhandleallofthecontrolfunctionsinthedrivegroup.Further,theyexecutealladditionaldrivefunctions–e.g.logicallyinterlockingdrive-relatedI/Os,positioningfunctions,etc.–andhaveeitherPROFIBUSDPorPROFINETascentralinterfacetocoupletohigher-levelautomationsystems.SIMOTIONDorSINUMERIK840DslcanbeusedasspecialControlUnitsformotioncontrolandNCapplications.
LineModulescentrallyfeedtheenergyintotheDClink.LineModuleswithregu-latedinfeed/regenerativefeedbackcanoptionallyensureaconstantDClinkvolt-ageandahighdegreeofcompatibilitywiththelinesupply.MotorModulessupplymotorswithpow-erfromtheDClink.Double-axismodulesallowanespeciallycompactdesigntobeachieved.Drive-relatedinputs/outputscanbeexpandedinascalablefashionusingTerminalModules.AnespeciallycompactdesignallowsdrivesystemstobepackagedintheBooksizeCompactformat.Further,double-axismodulesalsoallowthemountingwidthofBooksizeCompactandBooksizedriveunitstobefurtherreduced.
ModulardesignusingthedigitalDRIVE-CLiQsysteminterface
PROFIBUS
Terminalmodules(digitalandanalogI/O)
Powermodules(MotorModules)Centralcontrolmodule
(ControlUnit)
Motor
Infeed(LineModule)
3-ph.
PROFINET
DRIVE-CLiQ
DRIVE-CLiQ
BooksizeCompactdriveunitsfrom0.9to10.7kW
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Flexible cooling types
SINAMICSS120Chassisdriveunitsareavailablebothinair-cooledaswellasliquid-cooledversions.Theliquid-cooledversionisidealfordusty,salt-ladenoraggressiveambientairandrepresentsacost-savingalternativewithlowoperat-ingcosts.Itallowshermeticallysealedcabinetsolutionstobeimplementedwithafootprintthatisupto60%smaller.TheBooksizeunitsareeitheravailablewithinternal/externalaircoolingorwithliquidcooling.Driveunitswithcoldplatecool-ingallowheattobedissipatedthroughtherearoftheunitstothemountingsurface.
Digital DRIVE-CLiQ interface: For lower wiring costs
Seamlesscomponentcommunicationsareaprerequisiteforamodular,state-of-the-artdrivesystemarchitecture.AsthestandarddigitalinterfacebetweenalloftheSINAMICSS120drivecomponents,thesimple,plug-inDRIVE-CLiQcablereducesthetimerequired.TheDRIVE-CLiQsysteminterface:• Connectsallcomponents–includingmotorsandencoders
• Isusedtoconnectdrive-relatedI/Osandtheencodersystemsintegratedinthemotor
• Issuppliedfroma24Vpowersupplythatisintegratedintheencodercable
• Reducesthevarietyofparts,storagecostsandcommissioningtimeandcostsasaresultofthestandardcableandconnectorsystemsused
All of the different versions can be freely combined
ThedifferentSINAMICSS120versionscanbecombinedasrequiredthroughtheDRIVE-CLiQinterface.Forinstance,LineModulesintheChassisformatcanbecombinedwithMotorModulesintheBooksizeformattoaddressmulti-axisapplicationswithahightotalpowerrating.
Booksizeunitsfrom1.6to107kW
Chassisunitsfrom75to1,200kW
ControlunitCU320-2
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Blocksizedriveunitsfrom0.12to90kW Chassisunitfrom110to250kW
applicationsaControlUnitisused(e.g.CU320-2)coupledthroughDRIVE-CLiQ.Inthelattercase,insteadoftheControlUnit,aCUadapterismountedonthePowerModule.Forinstance,SINAMICSS120ACDrivesdecentrallycoupledtoahigher-levelcontrolviaPROFIBUSDPorPROFINETcanreliablyhandlee.g.positioningtasksinautomatedassemblymachinesandhandlingsystems.
Typical applications
Single-axisdrivesaresuitableforapplica-tionsinallsectors,suchase.g.fortraveldrives,centrifuges,elevatorsandextrud-ersaswellasformixersandkneaders.Single-axisSINAMICSS120ACDrivesarealsotheidealsolutionformulti-axisapplicationswherethedriveaxesarelocatedremotelyfromoneanother.Thesameappliestomodularmachineconceptsthatarebeingincreasinglyimplementedinthepackagingandwood-workingindustries.
Forasingle-axisdrive,thelinesupplyinfeedandthepowersupplyofthemo-torarecombinedinonedevice–theso-calledPowerModule.Forsingle-axisapplications,aspecialControlUnit(e.g.CU310-2)mountedonthePowerModulehandlesthedrivecontrol;formulti-axis
SINAMICS S120 – AC Drives for single-axis applications
AC Drives for single-axis applications
• Anautonomoussingle-axisSINAMICSS120ACDrivecomprisesaControlUnitandPowerModule
• Alternatively,aPowerModulecanbeintegratedintoamulti-axisgroupviaCUadapter
• PowerModulesareavailableintheBlocksizeandChassisformats
Single-axis drive or SINAMICS S120 AC Drive
Control(e.g.SIMATIC)
SINAMICSS120ACDrivewithCU310-2
SINAMICSS120ACDrive
withCU310-2
1-ph.230V/3-ph.400VAC
1-ph.230V/3-ph.400VAC
PROFIBUS
PROFINET
DRIVE-CLiQDRIVE-CLiQ
MotorMotor
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Central control intelligence with interface to the control: Control Unit CU310-2
TheACDriveshaveaCU310-2ControlUnittocouplethemtothehigher-levelcontrol.Theyofferafunctionalscopeextendingfromabasicspeedcontrolleruptoextensivepositioningfunctions.EitheraCU310-2DPwithPROFIBUSDPportorCU310-2PNwithintegratedPROFINETportcanbeselected.Drive-relatedinputs/outputscanbesimplycon-nectedtotheCUusingBICOtechnology.Thispermitsthehighestpossibledecou-plingbetweenthedriveandthehigher-levelcontrol.AlsofortheACdrives,whennecessary,anadditionalencoderanddrive-relatedI/OscanbeconnectedthroughDRIVE-CLiQ.
Motion control integrated in the drive: SIMOTION D410 Control Unit
TheSIMOTIOND410ControlUnitistheidealsolutionif,goingbeyondthepurecontrolintelligence,motioncontrolisrequiredforanaxisandPLCfunctionalityinacompactpackage.SIMOTIOND410canbeusedforsingle-axisapplications–suchaswinders,crosscuttersorfeedequipment–butalsoinsynchronousgroupsformodularmachineconcepts.Inthiscase,themachinemodule,auto-matedusingSIMOTIOND410,receivestheleadingvaluefromahigher-levelcontrolandsynchronizesitsaxistothisleadingvalue.EithertheD410DPwithPROFIBUSDPconnectionorD410PNwithintegratedPROFINETportcanbeused.Uptofourfastcamoutputsorthreemea-suringprobeinputscanbeimplementedusingtheonboardinputs/outputs.
CUA31/32 Control Unit Adapter for multi-axis applications with SINAMICS S120 AC Drive
Thedriveiscoupledtoe.g.aCU320-2multi-axisControlUnitthroughtheCUAdapterCUA31viaaDRIVE-CLiQinter-face.Inthiscollection,SINAMICSS120ACDrivescanalsobeusedtogetherwithSINAMICSS120multi-axisdriveunits.ThiscollectionprovidesthehighestdegreeofflexibilitywhenusingSINAMICSS120Drives.WhencomparedtotheCUA31,theCUA32additionallyhasanHTL/TTLencoderinterfacetoconnectupanexternalencoder.
ControlUnitCU310-2
ControlUnitSIMOTIOND410
AdapterCUA31
AdapterCUA32
SINAMICS S120 composite group with DRIVE-CLiQ adapter
Control(e.g.SIMATIC)
SINAMICSwithCUadapter
PROFIBUS PROFINETDRIVE-CLiQ
CU320-2
Motor
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For even more safety – integrated functions for SINAMICS S120
PROFIBUS/PROFIsafe
SINAMICSS120
Fail-safeI/OSIMATICET200Swithsensors
Fail-safecontrolSIMATICS7-300F
Safety-relatedcommunicationviaPROFIBUSwithPROFIsafeprofile
Lightcurtain
Laserscanner
Configurationexample:SINAMICSS120Booksizewithintegratedsafetyfunctionconnectedtoafail-safecontrolSIMATICS7-300
Lower costs and higher availability
ThesafetyfunctionsintegratedinSINAMICSS120offerusersclearadvan-tages:Asaresultoftheirintegration,theyreducetheamountofspacere-quiredandlowerthewiringcosts.Thedegreeofavailabilityincreasesthroughoptimizedprocesssequencesandsimplemachinestructuresaswellasmachineoperatorconceptsinlinewiththoserequiredinpractice.SINAMICSsafetysolutionsarecertifiedaccordingtoEN954-1Cat.3,IEC61508SIL2,aswellasISO13849-1,PLd.
Integrated intelligence
SINAMICSS120candoevenmore–beyondjustclassicdrivecontrol–astheyalsohave:• EPos–integratedfunctionsforpositioningtasks
• SafetyIntegrated–integratedsafetyfunctionstosimplyimple-mentsafetyconcepts
• DriveControlChart(DCC)–freelyprogrammable,drive-relatedopenandclosed-loopcontrolandarithmeticfunctions
Safety Integrated functions to simply implement safety concepts
SINAMICSS120drivesystemshaveex-tensivesafetyfunctions.Theyallowinno-vativesafetyconceptstobesimplyreal-izedinconformancewiththeappropriate
standards.“SafeTorqueOff”,“SafeStop1”and“SafeBrakeControl”areincludedonboardasbasicsafetyfunctions.Whenselected,e.g.inadangeroussituation,allthreefunctionsdisconnecttheenergyfeedtothemotorinasafety-relevantfashion.
The extended safety functions
“SafeOperatingStop”,“SafeStop2”,“Safely-LimitedSpeed”,“SafeDirection”,“Safely-LimitedPosition”and“SafeSpeedMonitor”allowthedrivetobereliablymonitoredinoperationorwhentem-porary,exceptionalsituationsoccur,forinstancewhenequippingmachinesorcarryingoutmaintenancework.Asthepositioncontrollernormallyremainsac-tiveinnormaloperation,oncetheexcep-tionalsituationnolongerexists,thedriveaxiscanimmediatelyresumenormaloperation.Itiseasyandsafetoperformmaintenancework,whichsignificantlyreducesplantormachinedowntimes.
Thesafetyfunctionscaneitherbecon-trolledviasafetyinputterminals,eitheronboardtheControlUnitorattheTM54FTerminalModule.Controlispos-sibleviaPROFIBUSandPROFINETwithPROFIsafewhenthedriveisintegratedinacompleteautomationsolution.
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EPos – positioning functions integrated in the drive
WiththeintegratedEPospositioningfunctions,formanypositioningapplica-tions,anadditional,higher-levelposition-ingcontrolisjustnotrequired.Andnotonlythis,butthisintegratedfunctionalityisalsoextremelyflexible:Itfunctionsforhigh-dynamicservocontrolsjustthesameasformorebasicapplicationswithvector-controlledinductionmotors.Upto64absolutetargetpositionsortraversingdistancesaswellasthetraversingve-locitiescanbepermanentlysavedinthedrivewhenitisbeingcommissioned.Beyondthis,itisalsopossibletotransfertheseparametersasrequiredfromahigher-levelPLC.Itisevenpossibletochangetargetpositionsandvelocitieson-the-flywhilethedriveisactuallypositioning.
Commissioningissimpleandtransparentthankstothepre-configuredparameter-izingformsintheSINAMICSSTARTERcommissioningtool.
DCC – Drive Control Charts: To optimally adapt to the drive task
UsingDriveControlCharts,theSINAMICSS120drivesystemcandomorethanjusthandletheclassicdrivecontrol.DriveControlCharts(DCC)alsopermitdrive-relatedopen-loopandclosed-loopcontroltaskstobeshiftedintothedrive.Thismeansthatthedrivesystemcanbeflexiblyandoptimallyadaptedtoawholeraftofdriveandautomationscenarios.
DCC – an overview of the advantages
• Higher-levelcontrolsarerelieved,machinesequencescanbesimplyimplementedatlowercostsandlo-calprocessinginthedriveincreasestheoverallmachineperformance.Asawhole,theimplementationofmodularmachineconceptsisfurthersimplified.
• Todefinetheopen-loopandclosed-loopcontrolfunctions,auser-friendlyDCCEditorisusedtoselectblocksfromapredefinedlibrary.Thesearethengraphicallyintercon-nectedwithoneanotherbydrag-ginganddroppingthem.Thepro-grambehaviorcanbeverifiedusingtestanddiagnosticfunctions–orinthecaseofanerror,thecausecanbeidentified.
• User-friendlygraphicprogrammingwithDCCEditor
ParameterizingmaskforEPos GraphicconfiguringwithDCC
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Totally Integrated Automation – setting standards in productivity
SIMATICautomationsystem
MotioncontrolsystemSIMOTION
CNCsystemSINUMERIK
SINAMICSS120
CommunicationviaPROFIBUSandPROFINET
SIMOTICSmotors
Asynchronousmotors Synchronousmotors
SINAMICSS120isafullyintegratedcomponentofTotallyIntegratedAutomationfromSiemens
Siemens AG, Industry Sector, A&D GC7, Birgit Leutner, 25.02.2008
SINAMICS S120 Cabinet Modules
607
608 609 610
SINAMICS S150 SINAMICS GM150, SINAMICS SM150, SINAMICS GL150
Totally Integrated Automation with SINAMICS S120
• TIA:Unified,sector-specificauto-mationsolutions
• PROFIBUSandPROFINETareintegralcomponentsofTIA
• MotioncontrolwithSIMOTION• NumericalcontrolwithSINUMERIK
The basis for customized automation solutions
WithitsTotallyIntegratedAutomation(TIA),Siemensistheonlymanufacturerthatoffersaseamlessrangeofproductsandsystemsforallindustrysectors–fromasinglesource.Harmonizedtotheindividualcustomerrequirements,basedonTIA,efficientindustrysector-specificautomationsolutionscanbeimple-mented.Lowerlifecyclecostswhenoperatingmachinesandsystemsandconsiderablyshortertimestomarketresultinsignificantincreasesinproduc-tivityandahigherinvestmentsecurity.
Straightforward: Totally Integrated Automation with SINAMICS S120
InadditiontoSIMATIC,SIMOTIONandSINUMERIK,SINAMICSalsobelongstothecorecomponentsofTotallyIntegratedAutomation.Forinstance,theSTARTERcommissioningtoolisanintegralcompo-nentofTIA.Alloftheautomationsolu-tioncomponentscanbeparameterized,programmedandcommissionedusingaunifiedengineeringplatformwithinthesameenvironment.Theintegrateddatamanagementensuresconsistentdataandsimplearchivingofthecompleteplantormachineproject.
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Communications without limits
PROFIBUS: No. 1 in field buses
SINAMICSS120supports,asstandard,PROFIBUSDP–thestandardfieldbuswithinTotallyIntegratedAutomation.Itensurespowerfulandseamlesscommu-nicationsbetweenallofthecomponentsinvolvedintheautomationsolution:HMI(operatorcontrolandvisualization),control,drivesandI/O.
PROFINET: for increased performance and open IT communications
SINAMICSS120isalsoavailablewithaPROFINETinterface.ThisEthernet-basedbusallowscontroldatatobequicklyex-changedandmeansthatSINAMICSS120drivescanevenbeusedinthehighest-performancemulti-axisapplications.PROFINETsimultaneouslytransmits,forexample,operatinganddiagnosticsdatatohigher-levelsystemsusingstandardITmechanisms(TCP/IP).ThismeansthatitcanbesimplyintegratedintoanITfactoryenvironment.
PROFIdrive – drive interface for PROFINET
ForPROFINETandPROFIBUS,thefunc-tionalinterfacebetweenthecontrolandthedrivesisdefinedbythePROFIdrivedriveprofileV4fromPROFIBUSInterna-tional(PI).PROFIdriveisspecifiedbythePIUserOrganizationandisestablishedthroughStandardIEC61800-7asthestandardthatisfitforthefuture.PROFINETuserswhoarealreadyoperat-ingdrivesconnectedtoPROFIBUSprofitfromthis.AuserprogramdoesnothavetobechangedwhenmakingatransitionfromPROFIBUStoPROFINET.PROFIdrivedefinesthedevicebehaviorandthewayinternaldevicedataisac-cessedforelectricdrivesconnectedtoPROFIBUSandPROFINET–frombasicdriveconvertersuptohigh-performanceservocontrollers.
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Total solutions in machinery construction – SINAMICS S120 as the perfect basis
The drive solution that offers everything
ThebroadrangeoffunctionalityandthedifferentversionsmeanthatSINAMICSS120representsauniversaldrivesolu-tionforthemachineryconstructionsec-tor.Awiderangeofmotorsandcontrolsystemsthatareoptimallytailoredtothevariousapplicationspermitfullyinte-gratedsolutions–simpletodesign,user-friendlywhenitcomestocommissioningandstraightforwardinoperation.
PrefabricatedMotionConnectpoweranddatacablesallowconnectionsbetweenthemotorsandpowerunitstobequicklyestablished.Electronictypeplatesinthemotorsguaranteereliableautoparameterizationofthedrivegroup.Inoperation,encodervaluesareefficientlytransferredtothedrivegroupviatheDRIVE-CLiQinterface.ThecouplingtotheautomationsystemisestablishedthroughPROFIBUSDP,PROFINETorCANopenfieldbuses.
Operating synchronous and induction motors
Synchronousaswellasinductionmo-torscanbeconnectedtoSINAMICSS120.Inadditiontoitsrangeofstandardmotors,Siemenshasawiderangeofdifferentmotortypes–specificallyformotioncontrolapplications:
• Synchronousservomotors–option-allywithvariousgeartypesforpositioningtaskswiththehighestdynamicperformance,cyclicaxesandfeeddrives
• Inductionservomotorsforhigh-speed,precisionrotaryaxes–e.g.forwindingapplicationsandthoserequiringsynchronousoperation–aswellasformainspindlesusedinmachinetools
• Linearmotorsforpositioningandfeedaxeswiththehighestdynamicperformance
• TorqueandChassismotorsforprecise,powerfulrotaryaxes–fromlowuptohighspeeds
SIMOTICS motors for Motion Control
Servo Main Linear Torque
S M L T
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SINUMERIK840DsolutionlineSIMOTIOND410-2PNforsingle-axisdrives
SIMOTIOND445-2formulti-axisapplications
SINAMICS S120 and SIMOTION – the perfect team for production machines
Increasingly,complexmotioncontroltasksmustbehandledinmachinerycon-structionandatthesametime,theymustbeabletorunevenmorepreciselyandfaster.ThisiswheretheSIMOTIONmo-tioncontrolsystemandthehigh-perfor-manceSINAMICSS120drivesystemformaperfectteam.SIMOTIOND,theversionthatisphysicallyintegratedintotheSINAMICSS120drive,istheidealsolu-tionformachineswithahighnumberofaxesandwherehighrequirementsareplacedontheprecision.ThisdistributedautomationstructureallowsthemachinetobesubdividedintovariousaxisgroupsthatarecontrolledfromoneSIMOTIONmotioncontrolsystem.CommunicationsbetweenSIMOTIONsystemsiseitherestablishedviaPROFIBUSDPorPROFINET.Inthiscase,thereisanotherimportantaspect–thecompactmachinedesign,whichisduetothedistributedautomationstructureandtheMotionControlUnitthatisdirectlyintegratedinthedrive.
SINAMICS S120 and SINUMERIK solution line – the innovative solution for processing machines
SINUMERIKsolutionlineandSINAMICSS120formtheidealsystemplatformforthemachinetoolconstructionsector.Thankstothescalablehardwareandsoftware,SINUMERIKsolutionlineopensupalmostlimitlessapplicationopportuni-ties.Whetherforbasicturningormillingapplications,highlycomplextasksandhigh-speedapplications,inwoodworkingandglassprocessingorwhenhandlingtransferlines–SINUMERIKsolutionlineistheperfectsolutionforthewidestrangeofrequirementsinprocessingmachines.
Itsessentialfeaturesincludethedistrib-uted,simplifiedsystemarchitectureandtheexpandeddiagnosticcapabilitiesdowntothecomponentlevel.SINUMERIKsolutionlineiscompletelyintegratedintotheSINAMICScommuni-cationsstructure.
SINAMICS S120 – the ideal basis for sophisticated drive tasks in machinery construction:
• Solutionsforpositioningtasksandsimpledrive-relatedclosed-loopcontrolfunctionswithintegratedEPosandDCCfunctions
• SolutionsformotioncontrolapplicationswithSIMOTIONorSIMATICT-CPU
• SolutionsforprocessingmachinesusingSINUMERIKsolutionline
SIMOTICS motors for Motion Control
Servo Main Linear Torque
S M L T
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Plant construction with SINAMICS S120 – modular and fit for the future
CabinetModulesfrom1.6to4,500kWChassisunitsfrom75to1,200kW
The perfect solution – quickly and reliably
CompletedrivegroupscanbeinterlinkedandassembledusingtheSINAMICSS120CabinetModulesandChassisunits.Thisisbecauseitispossibletocombinemod-uletypeswithfreelyselectablepowerratingsasrequired.Fastandstraight-forward,duetothestandardinterfacesthatareharmonizedwithoneanother.Forpapermachines,rollingmills,teststandsandcranes–thattypicallyrequiremulti-motorapplicationswithhighpowerratings,boththemodularcabinetunitsaswellasalsotheChassisunitsaretheidealsolutionaspartofamodularsystem.Thehighlyflexible,modularsystemfol-lowsthetrendtoshiftintelligenceintothedrive,whichisachievedusingitsharmonized,standardinterfaces.Plan-ningissimplifiedandreliabilityincreasedthankstotheready-to-connectcabinetsolutionwithseveralCabinetModules.ThechassisdesignoftheSINAMICSS120istheidealapproachforcompaniesthatwishtoengineertheirownchassis-typesolutions.
SINAMICS S120 Cabinet Modules: modular cabinet concept for multi-motor drives
AmodularcabinetsystemisavailableintheformoftheSINAMICSS120CabinetModules.Thesecanbeusedtoengineeralmostanydrivesolutionformulti-motordrivesystemsinplantconstruction.Thankstothestandardinterfaces,themodulescanbeinter-linkedandcombinedtoquicklycon-figureready-to-connectdrivesolu-tionsupto4,500kW.• Highdegreeofflexibilitythroughthefinelyscalablepowerandmod-uletypesaswellasanextensiverangeofoptions
• Extremelycompactdrivesolutionthatisreadytobeconnected
• DCcouplingusingprefabricatedbusbarsets
• DataiscoupledthroughDRIVE-CLiQ• Fastandreliableinstallationandcommissioning
• Shortdeliverytimesandlowerorderingtimeandcosts
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Low costs for plant integration, engineering and installation
TheSINAMICSS120conceptmeansthatdrivescanbequicklyandsimplyinte-gratedintooverallplantsandsystems,bothmechanicallyandelectrically.Thisreducestheengineeringcosts–andinturntheassociatedrisks.Thedrivesys-temcanbeflexiblyadaptedtoplant-specificrequirementsthroughanexten-siverangeofoptions.
Reliable and line-friendly
SINAMICSS120alsotakesintoaccountthetrendtoline-friendlyconvertersduetotheincreasingdemandsofpowersup-plyutilities.ItsconstantregulatedDClinkvoltageessentiallydecouplesthemotorvoltagefromtheinfluenceofthelinesupplyvoltage.Ontheotherhand,thelow-frequencyharmonicsfedbackintothelinesupplycanalmostbecompletelyneglectedthroughtheoptional“CleanPowerFilter”.Further,thelossesinthelow-voltagedistribution,line-sidetrans-formerandlinefeedercables,causedbyharmoniccurrents,areeliminated.
SIMOTICS N-compact motors
BycombiningSINAMICSS120withN-compactlow-voltagemotors,systemsolutionscanbeimplementedthatarepreciselytailoredtoindividualrequire-ments.N-compactmotorsdistinguishthemselvesthroughtheirruggeddesignwithgraycast-ironframeandbearingendshieldsaswellastheirlongservicelife.Thecompactdesignmakesiteasytointegratethemintoplantsandreducesthedimensionsofthecompleteunit.The2-to8-polemotorsareconvincingthankstotheirhighefficiencyandavailability.
The right moment – torque motors
InadditiontoN-compact,itisalsopossi-bletouse1FW3torquemotorsand1FW4(HT-direct)motors.State-of-the-artdirectdriveconceptscanbeimplementedusingthesemotors–andnotonlythat,theymakegearboxessuperfluous.
Applications in plant construction
• Papermachines• Rollingmills• Teststands• Foilmachines•Man-madetextilesystems
SINAMICS S120 in plant construction
• Driveversionscanbeflexiblydeveloped
• Scalablepower• Ready-to-connectCabinetModules• Chassisunitsforintegrationintocabinets
• Lowcostsfortraining,engineeringandcommissioning
• Simpletoreplace,sparepartsinventory,logistics
• Lowlifecyclecoststhroughenergysavingandlowmaintenancecosts
• Highestpossiblesecurityofinvest-ment
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SINAMICS S120 – technical data
Modules and expansion options: Components for every application
• Controlmodules(ControlUnits)handledriveandtechnologicalfunctionsspanningaxesandprovidethecentrallinktohigher-levelcontrols
•MotorModulesoperateasinverters–supplyingtheconnectedmotors
• LineModulescentrallyfeedpowerintotheDClink,regenerateintothelinesupplyandcompen-sateanylinefluctuations
• PowerModulesforACDrivescombinepowerin-feedandpowermoduleintheformofaunitthatisreadytobepoweredup
• Electronicoptionsextendthefunctionalityandcovervariousinterfacestoencodersandprocesssignals
• DClinkcomponentsareoptionallyusedtostabi-lizetheDClinkvoltage
• Line-sidepowercomponents–suchasfuses,contactors,reactors,filters–roundoffthesystem
• Highdynamicperformanceandprecise:32-bittechnology
• Fast:Shortcurrentrisetimes• Universal:Forsynchronousandinductionmotors• Rugged:Highoverloadfactor• Safe:SafetyIntegrated• Flexibleandsimple:BICOtechnology• Plug&Play:DRIVE-CLiQmakesitpossible
STO SafeTorqueOffSBC SafeBrakeControlSS1 SafeStopCat.1SOS SafeOperatingStopSS2 SafeStopCat.2SLS Safely-LimitedSpeedSSM SafeSpeedMonitorSDI SafeDirectionSLP Safely-LimitedPosition
S120 – Modular drive system for sophisticated single-/multi-axis applications
Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules
Drive type AC/ACunitmodular
AC/ACunitmodular
DC/ACsystemmodular
DC/ACsystemmodular
DC/ACsystemmodular
DC/ACsystemmodular
Degree of protection IP20 IP20 IP20 IP20 IP00/IP20 IP20(IP21/IP23/IP54)
Line voltage Vline /powers1AC200...240V 0.12...0.75kW
(0.16...1HP3)– – – – –
3AC380...480V 0.37...90kW(0.5...120HP3)
110...250kW(150...340HP3)
0.9...9.7kW(1.2...13.2HP3)
1.6...107kW(2...145HP3)
110...800kW(150...1,000HP3)
1.6...3,000kW
3AC500...690V – – – – 75...1,200kW(100...1,600HP3)
75...4,500kW
Power infeed Non-regulated Non-regulated Non-regulated Optional,non-regulatedorregulatedRegenerative feedback No No Yes Yes,forregulatedinfeedLine frequency 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63HzOutput voltage 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine
Output frequencyV/fcontrol 0...400Hz1 0...200Hz1 0...400Hz1 0...400Hz1 0...200Hz1 0...200Hz1
Vectorcontrol 0...300Hz1 0...160Hz1 0...300Hz1 0...300Hz1 0...160Hz1 0...160Hz1
Servocontrol 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1
Control principleV/fcontrol Yes Yes Yes Yes Yes YesVectorcontrolwith/withoutencoder Yes Yes Yes Yes Yes YesServocontrolwith/withoutencoder Yes Yes Yes Yes Yes YesMotorsInductionmotors Yes Yes Yes Yes Yes YesSynchronousmotors Yes Yes Yes Yes Yes YesTorquemotors Yes Yes Yes Yes Yes YesLinearmotors Yes Yes Yes Yes Yes YesControl dynamicsVectorcontrol•risetimespeedcontrol 8...10ms1 11...15ms1 8...10ms1 8...10ms1 11...15ms1 11...15ms1
•risetimeMcontrol 1...2ms1 2...3ms1 1...2ms1 1...2ms1 2...3ms1 2...3ms1
Servocontrol•risetime,speedcontrol 2...3ms1 5...7ms1 2...3ms1 2...3ms1 5...7ms1 5...7ms1
•risetime,torquecontrol 0.5...1ms1 1...2ms¹ 0.5...1ms1 0.5...1ms1 1...2ms1 1...2ms1
Technological functions Flyingrestart,automaticrestart,kineticbuffering,basicpositioning,BICOtechnology,freelyconfigurableblocks(DriveControlChart),technologycontroller,motioncontrol(incombinationwithSIMOTION),numericcontrolwithSINUMERIKsolutionline
Safety functions STO,SBC,SS1,SOS,SS2,SLS,SDI,SLP,SSMInterfaces Digital,analog,serial(RS232/RS485),PROFIBUSDP,PROFINET,CANopen(inconjunctionwithCU320-2)Tools SIZERforengineering,STARTERforcommissioningTypical applications / application technologies High-performancesingle-motordrives High-performancemulti-motordrives
Continuousmotioncontrolandpositioningtasksinproductionmachines,e.g.packaging,textile,printing,paper,plasticsmachines,plantsandprocessinglines,metalforming;convertingapplications;numericalcontrolapplicationsinmachinetools
Catalog PM21,D31 PM21 PM21 PM21 PM21 D21.3
¹ Blocksizeunits,Booksizeunits:with4kHzpulsefrequency;Chassisunits,CabinetModules:with2kHzpulsefrequency
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S120 – Modular drive system for sophisticated single-/multi-axis applications
Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules
Drive type AC/ACunitmodular
AC/ACunitmodular
DC/ACsystemmodular
DC/ACsystemmodular
DC/ACsystemmodular
DC/ACsystemmodular
Degree of protection IP20 IP20 IP20 IP20 IP00/IP20 IP20(IP21/IP23/IP54)
Line voltage Vline /powers1AC200...240V 0.12...0.75kW
(0.16...1HP3)– – – – –
3AC380...480V 0.37...90kW(0.5...120HP3)
110...250kW(150...340HP3)
0.9...9.7kW(1.2...13.2HP3)
1.6...107kW(2...145HP3)
110...800kW(150...1,000HP3)
1.6...3,000kW
3AC500...690V – – – – 75...1,200kW(100...1,600HP3)
75...4,500kW
Power infeed Non-regulated Non-regulated Non-regulated Optional,non-regulatedorregulatedRegenerative feedback No No Yes Yes,forregulatedinfeedLine frequency 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63HzOutput voltage 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine
Output frequencyV/fcontrol 0...400Hz1 0...200Hz1 0...400Hz1 0...400Hz1 0...200Hz1 0...200Hz1
Vectorcontrol 0...300Hz1 0...160Hz1 0...300Hz1 0...300Hz1 0...160Hz1 0...160Hz1
Servocontrol 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1
Control principleV/fcontrol Yes Yes Yes Yes Yes YesVectorcontrolwith/withoutencoder Yes Yes Yes Yes Yes YesServocontrolwith/withoutencoder Yes Yes Yes Yes Yes YesMotorsInductionmotors Yes Yes Yes Yes Yes YesSynchronousmotors Yes Yes Yes Yes Yes YesTorquemotors Yes Yes Yes Yes Yes YesLinearmotors Yes Yes Yes Yes Yes YesControl dynamicsVectorcontrol•risetimespeedcontrol 8...10ms1 11...15ms1 8...10ms1 8...10ms1 11...15ms1 11...15ms1
•risetimeMcontrol 1...2ms1 2...3ms1 1...2ms1 1...2ms1 2...3ms1 2...3ms1
Servocontrol•risetime,speedcontrol 2...3ms1 5...7ms1 2...3ms1 2...3ms1 5...7ms1 5...7ms1
•risetime,torquecontrol 0.5...1ms1 1...2ms¹ 0.5...1ms1 0.5...1ms1 1...2ms1 1...2ms1
Technological functions Flyingrestart,automaticrestart,kineticbuffering,basicpositioning,BICOtechnology,freelyconfigurableblocks(DriveControlChart),technologycontroller,motioncontrol(incombinationwithSIMOTION),numericcontrolwithSINUMERIKsolutionline
Safety functions STO,SBC,SS1,SOS,SS2,SLS,SDI,SLP,SSMInterfaces Digital,analog,serial(RS232/RS485),PROFIBUSDP,PROFINET,CANopen(inconjunctionwithCU320-2)Tools SIZERforengineering,STARTERforcommissioningTypical applications / application technologies High-performancesingle-motordrives High-performancemulti-motordrives
Continuousmotioncontrolandpositioningtasksinproductionmachines,e.g.packaging,textile,printing,paper,plasticsmachines,plantsandprocessinglines,metalforming;convertingapplications;numericalcontrolapplicationsinmachinetools
Catalog PM21,D31 PM21 PM21 PM21 PM21 D21.3
¹ Blocksizeunits,Booksizeunits:with4kHzpulsefrequency;Chassisunits,CabinetModules:with2kHzpulsefrequency
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AdditionalinformationonSINAMICSisprovidedunder:www.siemens.com/simotics www.siemens.com/sinumerik www.siemens.com/simotion
Theaddressesandcontactpartnersareprovidedunder:www.siemens.com/automation/partner
VisitourA&DMalltoplaceyourelectronicorderdirectlyviaInternet:www.siemens.com/automation/mall
www.siemens.com/sinamics-s120
SiemensAGIndustrySectorMotionControlSystemsP.O.Box318091050ERLANGENGERMANY
Theinformationprovidedinthisbrochurecontainsmerelygeneraldescriptionsorcharacteristicsofperformancewhichincaseofactualusedonotalwaysapplyasdescribedorwhichmaychangeasaresultoffurtherdevelopmentoftheprod-ucts.Anobligationtoprovidetherespectivecharacteristicsshallonlyexistifexpresslyagreedinthetermsofcontract.AllproductdesignationsmaybetrademarksorproductnamesofSiemensAGorsuppliercompanieswhoseusebythirdpartiesfortheirownpurposescouldviolatetherightsoftheowners.
Subjecttochangewithoutpriornotice04/12OrderNo.:E20001-A30-P670-V4-7600DISPO21500WÜ/40847GD.MC.GM.SIPR.52.2.10WS04124.0PrintedinGermany©SiemensAG2012