automotive en 20082

2 0 0 8 / 2 0 0 9

P e r f e c t C a b l e S o l u t i o n s

A u t o m o t i v e P r o d u c t s

22

Our automotive catalogue is in your hands. HellermannTyton is one of the worlds leading sup-

pliers of cable management solutions. Our products are used for fastening, fixing, identification

and protecting cables and their connecting components.

In this catalogue you will find our core product range for the automotive industry. It encom-

passes numerous standardised products and solutions, specially customised and optimised for

the needs of the automotive industry. It includes cable ties, heat shrinkable tubing, braided

sleeving and identification systems, together with the relevant application tooling. In addition to

the classic cable tie, HellermannTyton also develops and produces many fastening systems,

specifically created for the sophisticated demands of the automotive industry. This is why this

catalogue not only presents our currently available products, but also explains how we can

develop innovative products and how we can work for you.

C o n t e n t s

Your Automotive Team

Fastening solutions for the automotive industryCable Ties and Fixing

Welcome!

1.0

Application Tooling2.0

Heat Shrinkable Tubing and Braided Sleeving3.0

Identification Systems4.0

Certificates and Approvals

Page 22

Page 98

Page 118

Page 132

Page 1385.0

33

This is a cable tie. One of a total of 60 000 HellermannTyton prod-

ucts for fastening, fixing, identification and protecting cables and

wiring in the automotive industry. Cable ties exist in practically

innumerable variations. Their lengths range between 83 and 1060

millimetres, available in a variety of colours. Some can be released

and are re-useable. Some have serrations on the outside, others on

the inside. There are some that dont have any serrations at all or can

be tied in a double loop. It is easy to take the cable tie for granted but

at HellermannTyton we are dedicated to ensuring that our cable ties

are fully tried, tested and optimised. All HellermannTyton products,

which you see in this catalogue, started at this point even the most

complex fastening solutions.

This page shows an example of a cable tie with the type description:

T50ROS

*

The-cable-tie-that-started-it-all.

O u r a u t o m o t i v e k n o w - h o w

*4


4

Final car door assembly: this one-piece push mount tie is the result of three

decades of experience. Its arrowhead design ensures that the cable tie can be

easily fitted without additional tools. In combination with a black foam rub-

ber seal the plastic disc protects against the ingress of water. No wonder that

these fixing ties can be found inside about every third car door produced in

the world. In contrast to most of our other cable ties, they are green, so that

workers can immediately spot a rare case where the black seal is missing.

However, this almost never happens, as both parts are securely laser-welded

to each other.

The green cable tie shown on this page has the type description:

T50SOSSFT6.5 16-2MD

The-cable-fastener-specifi-cally-developed-for-the-automotive-industry.

*55


5

One-piece-fixing-ties-for-manual-mounting-in-drilled-holes-or-on-weld-studs-or-on-edges.

HellermannTyton standard fixing ties cover 90 % of main circuit applications in a car. These

products have been proving their success for many years. Not least due to the fact that they

are continually optimised. Each cable tie is a specialist in its own field: For attaching two cable

ties to one weld stud. For applications, which require a particularly high tensile strength, for

example in the production of heavy-duty vehicles. For quick and easy mounting on edges with-

out drilled holes or studs. The elements with the soft push mechanism can be easily

mounted by hand and without the aid of any tools.

As examples for many standard one-piece fixing ties this page shows cable ties with the type

descriptions: T50SOSWSP5E, T50SOSFT6E1, T50SOSEC12E and T50SOSSBH5E

6O u r a u t o m o t i v e k n o w - h o w

6

*

The-double-clip-that-holds-three-tubes-for-the-brake-and-antilock-brake-sensor-and-CDC-on-just-two-point-fastening-points-on-the-rear-axle.

An innovative solution, which combines two clips in one. The rear suspension

construction requires a fastening element for which there are only two fasten-

ing points available and with which the lines for the brake, antilock brake

sensor and CDC can be accurately routed. The result of our development is

our double clip. Its arrowhead enables fast and easy mounting. The brake

tube is easily assembled with a simple push. This kind of development is always

accompanied by a team including a developer, a new parts project manager

and key account manager from the idea to serial production.

*The unit for operating the numerous options of comfortable seat

adjustment needs to be accommodated in a very small space. This

bracket replaces the conventional metal construction for the operat-

ing unit under the seat. The innovative combination of design and

material made the development of this product possible. Its outstand-

ing quality lies in the fact that the connector clip is also integrated in

this bracket and therefore additional clips become superfluous. No

question that this saves weight as well as costs.

77


7

The-system-for-fastening-the-seat-adjustment-controlling-devices-and-lumbar-support-as-well-as-seat-heating-with-an-integrated-clip-bracket-and-cable-guide.

8*

8


***

We develop tailor-made products in direct collaboration with our

customers working with an international network of experienced

specialists. The newest CAD- and Rapid-Prototyping-Systems and our

expert knowledge flow together in our in-house mould and product

development. Experienced engineers and the latest development tools

guarantee you the superior quality of our products. Only this way we

can provide innovative solutions to meet the most specific needs.

We look forward to developing a product for you!

Granules-for-the-fastening-system-of-tomorrow.

9O u r d e v e l o p m e n t c o m p e t e n c e

What is it that makes a fastening solution perfect? Its the added value

that takes you and your company a step further. It can be the optimi-

sation of a tiny detail that makes a profitable difference.

It can also be an idea for the development of a brand new product.

We generally work according to three methods to get the most out

of our product solutions for our customers.

Individual customer productdevelopments.

HellermannTyton develops sophisticated

engineering for complex and individual

fastening solutions for a particular vehicle,

series or platform in the automotive industry.

Innovative fastening solutions to meet your

specific requirement profile.

Development of market-leading all-purpose products.

When integrated with care and consi-

deration, plastic products are perfect substi-

tutes for many complex fastening systems

especially multipart constructions manufac-

tured from various materials. In this they offer

prerequisites for concepts that effectively

reduce costs and increase productivity in all

stages of the manufacturing process. From

the production process, to the functionality of

the actual application through to recycling,

which in most cases only involves a product

made from only one engineering polymer,

such as polyamide.

This is why we constantly invest in research

and development. We are always aiming to

set new global standards. Our success has

proven us right: today we have over 60.000

products in our portfolio, which serve as inter-

national benchmarks.

Optimisation of existingproducts.

We understand the optimisation of our prod-

ucts as a completely independent re-engineer-

ing commitment. This means we constantly

scrutinize the properties and possible applica-

tions of our complete product portfolios. In

close dialogue with our customers, as only

extensive market and competitive analysis

keeps us up-to-date with our customers

requirements and demands. Direct collabora-

tion with automotive manufacturers and sup-

pliers allows us to constantly adapt and refine

existing products according to contemporary

manufacturing trends.

This consistent and continual development of

our products allows HellermannTyton to be

your reliable partner, today and in future.

The-three-points-to-start-the-thinking-process.

9

1015

Properties of polyamide PA66 .........................................................12

Properties of UV-stabilised polyamide (PA66W)...............................13

Properties of Polyetheretherketone PEEK and Tefzel (E/TFE)..........14

Special features ...............................................................................15

Chemical resistances of various plastics ...........................................16

Introduction to the main locking technologies used for cable ties ...17

Determination of minimum tensile strength ....................................18

Optimum storage conditions for cable ties made

of polyamide (PA)............................................................................19

HellermannTyton cable ties conform to DIN EN 50146 standard .....20

Material spezifikations ....................................................................21

T Series............................................................................................22

T Series, Polyamide 6.6 - Heat Stabilised (PA66HS)).........................23

Wide Strap Heavy Duty Cable Ties....................................................25

CTT, HT Hose Ties ...........................................................................26

DH Series.........................................................................................27

OS Series .........................................................................................29

C a b l e T i e s a n d F i x i n g

1.1 Cable Ties

PEEK Ties Outside Serrated..............................................................31

KR Series Cable and Hose Fixing System..........................................32

CT and BHT Series of Chassis Ties ...................................................35

One-piece fixing ties........................................................................36

One Piece Fixing Ties with Arrowhead and Disc ..............................36

One Piece Fixing Ties with Arrowhead ............................................38

One piece Fixing Tie with Arrowhead..............................................39

Automation of fixing applications! ..................................................42

One Piece Fixing Ties with Arrowhead in the Strap .........................43

One Piece Fixing Ties with Arrowhead and Disc in the strap............44

Cable Tie and Arrowhead Mount Assemblies ..................................45

One Piece Fixing Ties with Fir Tree Mount .......................................46

Cable Tie and Fir Tree Mount Assemblies..........................................47

T50SOSSBH5E, T50SSBS50TE ..........................................................49

T50SOSSB5HEC, T50SOSSB6-High-E, T50SOSSBS5E,

T50SOSWSP5E ................................................................................50

Wide Strap Heavy Duty Stud Mount Cable Ties ..............................51

Cable Ties for Weld Studs ...............................................................52

Dual Clamp Ties ..............................................................................53

1.3 Fixing Ties

1.0

10

1.2 Special Purpose Ties

1116

C a b l e T i e s a n d F i x i n g

Standoff Mounting Dual Clamp Ties ...............................................54

Cable Ties for Weld Studs ...............................................................55

Cable Tie and Weld Stud Fixing Assemblies.....................................56

Double Mounting Base For Weld-Studs ...........................................57

T50SVC5 .........................................................................................58

Omega Clips....................................................................................59

Brake cable fixing, Cable set clip .....................................................60

Cable Ties and Edge Clips ...............................................................61

Cable Ties and Edge Clips for Panel Thickness 1.0 to 3.0 mm.........62



Cable Fixing Accessories EdgeClip....................................................65

EdgeClip connector clips for edges 1.0 to 3.0 mm thick .................66

EdgeClip twistable fixing ties...........................................................67

EdgeClip cable and tube clips..........................................................68

EdgeClip bundling and fixing tie without metal clamp ....................69

Automation of fixing applications....................................................70

Dual Swivel Saddle Spacer DSWS4 ..................................................71

Dual Swivel Saddle Spacer DSWS5 ..................................................72

Heavy Duty Mounts.........................................................................73

High Torque Mounts .......................................................................74

Two Way Saddle Mounts ................................................................75

Saddle Mount For The Button Head Tie...........................................76

Fir Tree Saddle Mounts....................................................................77

Axial Oval Mounts.............................................................................78

Cable Guide Standoff......................................................................79

BundlingClips CHA-Series................................................................80

BundlingClip with fir tree ................................................................81

StandOff Clip with fir tree ...............................................................82

BundlingClip with/without arrowhead ..............................................83

StandOff Clip with arrowhead.........................................................84

StandOff Clip with fir tree ...............................................................85

BundlingClip with weld stud clip .....................................................86

BundlingClip with weldstud support, BC series ..............................87

BundlingClip with connector clip ....................................................88

ConnectorClips for Round holes......................................................89

ConnectorClips for Oval Hole ..........................................................90

CTC Convoluted Tubing Clamp.......................................................91

Clamps for corrugated tubing CTC series with weld stud clip .........92

Clamps for corrugated tubing ........................................................93

Automatic Harness Clips..................................................................94

Pipe and Hose Clips, IPC Series.............................................................95

Our automotive range: Universal products for bundling and fastening

cables and wiring.

Cable Ties and Fixing.

1.0

11

1.4 Fixing Elements

C a b l e T i e s a n d F i x i n g s

Kabe lb inder innenverzahnt1.1

12

Proper t i e s o f po l yamide PA66

Properties of polyamide PA66Polyamides are among the most important

thermoplastic synthetic materials. Thermo-

plastics can be reshaped by heating as often

as required without undergoing chemical

decomposition or other negative changes.

This makes polyamide ideal for processing

via injection moulding into high-quality

products. About 90% of cable ties and fix-

ings from HellermannTyton are made

from this material. Polyamide is also known

under the brand name of Nylon, which

was introduced by the Dupont company.

The inner structure of polyamide displays a

partial order of polymer chains, i.e.

polyamides are partially crystalline. Due to

the tighter packing of the individual molec-

ular chains polyamide only has limited trans-

parency to light. The plastic is therefore

described as translucent.

The molecular chains of PA66 are made

from two base units:

1st base unit

with 6 C atoms

2nd base unit

with 6 C atoms

Each base unit contains 6 carbon atoms (C).

Hence the name PA66.

The polyamide PA66 has many properties

which are highly advantageous for

HellermannTyton cable ties and fixings,

such as:

High strength, rigidity and hardness

High dimensional stability, even under the

effect of heat

High abrasion resistance

A wide-ranging selection of polyamides and

additives allows for an optimum adaptation

of the properties of the finished product to

suit the respective requirements.

Polyamide 6.6 standard (PA66) for temper-

ature conditions of up to +85C

Polyamide 6.6 heat-stabilised (PA66HS) for

temperature conditions of up to +105C

Polyamide 6.6 UV-stabilised (PA66W) for

exterior use

Polyamide 6.6 heat-stabilised and UV-sta-

bilised (PA66HSW) for exterior use up to

+105C

Polyamide 6.6 impact-resistant (PA66HIR)

for high elasticity requirements

Polyamide 6.6 impact-resistant and heat-

stabilised (PA66HIRHS) for high elasticity

requirements and temperatures up to

+105C

Polyamide 6.6 V0 for high standards of

fire protection.

Water content in polyamideSince humidity is so critical to the quality

of the tie, the question arises: What hap-

pens if the tie is installed and the water

content in the tie alters?

The water content determines the flexibili-

ty and strength of a tie. At a water con-

tent of approximately 2.5% the tie has the

ideal flexibility for installation. When the

strap is being threaded through the head

of the tie, the pawl must be flexible

enough to see-saw over the serration of

the strap without breaking. On the other

hand, there must also be adequate materi-

al rigidity for the serrations of the pawl to

engage with the serrations of the strap

during the tying process so that a 'positive

locking' action is achieved. After achieving

the positive locking action the tie is in a

static condition. Changes in the mechani-

cal properties of the tie as a function of

water content are insignificant during this

status.

The following PA66 variants are used for

HellermannTyton products:

Polyamide is a hygroscopic material this

means that it absorbs and releases water.

The mechanical properties are significantly

affected by the water content especially

flexibility and minimum tensile strength.

In a standard atmosphere of 23C and 50%

relative humidity, the degree of water satu-

ration of polyamide is around 2.5%. For

optimal processing of cable ties it is there-

fore important that the polyamide has a

water content of approximately 2.5% in a

state of equilibrium.

The quality and functionality of the prod-

ucts are thus affected by the water con-

tent, therefore the correct storage of our

products is crucial. Please read our sepa-

rate instructions on storage.

[-NH(CH2)6NH-CO(CH2) 4CO]

For more details on thematerials, see page 21.


Kabe lb inder innenverzahnt 1.1

13

Proper t i e s o f UV- s tab i l i s ed po l yamide (PA66W)

Properties of UV-stabilised polyamide (PA66W)The question constantly arises as to whether

a black cable tie is suitable for use outside.

This is dependant on the application of the

tie, but in general the following statements

can be made:

A black cable tie made of polyamide 6.6

standard (PA66) is only coloured black with a

low proportion of carbon black. This is not

sufficient to protect the material from dam-

age caused by UV-radiation in the long term.

Products made from UV-stabilised polyamide

PA66W are produced in accordance with

ASTM standard D6779 with a higher carbon

black percentage of at least 2%. So they resist

UV-radiation in the European area for a con-

siderably longer period than standard PA66.

This is clearly illustarted by the comparison

of the two images on the right:

After 500 hours of UV- radiation exposure

Polyamide 6.6 standard (PA66) dyed black Polyamide 6.6 UV-stabilised (PA66W) with

at least 2% carbon black

For outdoor use, therefore, we recommend our range of products made from

UV-stabilised polyamide (PA66W).

The joint has only been altered at isolated pointsby the UV-radiation.

The joint has been damaged throughout by UV-radiation.

A simple practical test:

the hammer test

You can quickly determine whether or

not a cable tie is UV stabilised. Strike

with a hammer the tail of the strap on

the tie. Hold up this flattened end to

the light. Cable ties with a carbon black

content of at least 2% allow no light

through and look black throughout.

Standard black ties, however, are trans-

parent on the flattened end.

Properties of polyamide PA12

Apart from PA66, there are polyamides

which are less hygroscopic. These include

PA12, which has a molecular chain made of

a base unit with 12 carbon atoms:

PA12 has the following advantages over

PA66:

Less hygroscopic - saturation at 23C and

50% relative humidity is approximately 1%.

Better impact performance.

Good weather resistance, even without a

special additive.

These three properties make PA12 ideal for

use outdoors, in particularly when require-

ments may include impact resistance.

Properties of polyamide PA46

Polyamide PA66, despite the use of addi-

tives, is not suitable for long-term use in

temperatures of +105C. Due to consider-

ably better heat resistance, polyamide PA46

is more suitable for temperatures of up to

and exceeding 150C (depending on the

length of time of operation).

The molecular chain of PA46 is composed

of two base units:

1st base unit

with 4 C atoms

2nd base unit

with 6 C atoms

Advantages of PA46 over PA66:

Greater rigidity, even at higher

temperatures.

Higher operating temperature ranges of

up to +150C (5.000 hours).

Greater form stability at higher

temperatures.

Excellent chemical resistance.

The water absorption of PA12 is not only

less than that of PA66 but also slower.

This is the requirement where the mechan-

ical properties need to remain relatively

unaffected by changing environmental

conditions.

[-NH(CH2)11CO-]

[-NH-(CH2)4-NH-CO-(CH2)4-CO-]



14

Proper t i e s o f Po l ye there therke tone and PEEK and Te fze l (E / FTE )

Excellent Radiation Resistance due to the

energetically stable chemical structure of

PEEK.

Radiation Resistance

Summary of key properties:

No load continuous use temperature of

150 C.

Weather resistant

Inert to most solvents and chemicals

Hydrolytically stable

Substantially better resistance to radiation

than other plastic materials.

E/TFE can perform successfully in applica-

tions where other materials are lacking in

mechanical toughness, broad thermal capa-

bility, ability to meet severe environmental

conditions.

Tefzel is a registered trademark of DuPont.

Properties of Polyetheretherketone PEEKPEEK, a linear aromatic polymer is semi-crys-

talline and is widely regarded as the highest

performance thermoplastic material current-

ly available. A summary of key physical

properties is as follows:

High temperature performance

Melting temperature of 343 C (649 F).

Continuous Use Temperature of 260 C

(500 F) (UL 746B).

Wear resistance

Outstanding wear resistance over wide

ranges of pressure, velocity, temperature

and counter facial roughness.

Chemical resistance

Excellent resistance to a wide range of

chemical environments, even at elevated

temperatures.

The only common environment that dis-

solves it is concentrated sulfuric acid.

Fire, smoke and toxicity

Highly stable and requires no flame-retar-

dant additives to achieve a V-0 rating at

1.45 mm thickness.

The composition and inherent purity of

the material results in extremely low smoke

and toxic gas emission in fire situations.

Hydrolysis resistance

Purity

This makes PEEK the right choice for any

high performance application in any indus-

try with a clearly outstanding continuous

use temperature of 260 C.

PEEK materials are inherently pure with

exceptionally low levels of ionic

extractables.

Excellent out gassing characteristics.

Properties of Tefzel (E/FTE)E/TFE can be best described as a rugged

thermoplastic with an outstanding balance

of properties.

Mechanically, it is tough, has medium stiff-

ness, impact and abrasion resistance.

PEEK is not attacked by water or pressur-

ized steam.

Components that are constructed from

these materials retain a high level of

mechanical properties when continuously

conditioned in water at elevated tempera-

tures and pressures.


Spec ia l f ea tu re s 1.1

15

Special features

Resistant to high temperatures

Products labelled with this symbol consist of material that is resistant to high temperatures. This type

of material is particularly suitable for use in temperature-critical areas such as engine compartments.

Heavy-duty application

Products with this symbol have been developed for applications using heavy-duty cable bundles. They

are particularly useful in HGV applications.

Protection against jet water

Small diameter

Products labelled in this way can be used for bundles with a diameter of 1 mm and above. As a result,

they can be used to secure even single wires without the need to use additional tape.

Suitable for corrugated tubing

Products that are particularly suitable for accommodating corrugated tubing bear this symbol. Thanks

to its special shape, axial forces on the corrugated tubing are minimised to such an extent that they

are virtually eliminated.

To simplify our product range, we have highlighted some of the special features of our products. For this purpose, we have created

various symbols and assigned numbers to them.

You can find these numbers on the relevant product pages, under the Special features column in the data tables. Within a table, only

those items to which one or more of these numbers have been assigned possess these special features.

Products with this symbol have an additional seal on their disc and are therefore protected against jet

water. They are particularly suitable for use in areas that require increased moisture protection; for

example, car doors or boot lids.



16

Chemica l r e s i s tance s o f va r ious p la s t i c s


Chemical resistances of various plastics

Medium Conc. [%] Temp. [C] PA66 PA46 PA12 POM PP TPU Tefzel PEEKAcetaldehyde, liquid 100 23 + - + o - + +

Acetone 100 23 + + + + + - + +

Allyl chloride 100 23 + -

Formic acid 98 23 - - - + - + o

Aniline 100 23 + o o o + - + +

Aromatic compounds + - + +

Benzaldehyde any 23 + o + + - + +

Benzine/Benzol mix 23 + + + + o o + +

Benzol 100 23 + + o o - + +

Bromine 23 - - - -

Chlorine, gaesous 100 23 - o +

Chlorine, liquefied 100 23 - -

Chlorobenzene 100 23 - o +

Chloroform 100 23 - - - o

Chromic acid 10 20 o - o + + +

Chromic acid 20 23 - - - + + +

Chromic acid 50 20 - - - + +

CFC o

Cyclohexane 100 23 + + + + + +

Cyclohexanone 100 23 + + + + +

Decahydronaphthlene 100 23 + + o + +

Diethyl ether 100 23 + + o + +

Di-isopropyl ether 100 23 o

Dimethyl formamide 100 23 + + + + + +

Dioctyl phthalate 23 + + + + - + +

Ethanonic acid 10 20 - o o + + +

Ethanonic acid 25 20 - o + +

Ethanonic acid 50 20 - o + +

Ethanonic acid 100 23 - - o + +

Ethyl acetate tech. pure 23 + + o o +

Freon 23 + +

Heptane 100 23 + + + + + + +

Potass. Permanganate



17

Introduction to the main locking technologies used for cable tiesHellermannTyton offers a wide range of cable ties for use in different applications. By constantly refining our products and satisfying the

ever-changing demands of the market, various locking technologies have been developed. Below you will find a brief overview of three

most common locking technologies and their characteristics.

Cable ties with plastic pawls

This technology is used in 90% of all

polyamide (PA) cable ties aupplied by

HellermannTyton. In order to cover a variety

of applications, there are different variants

of this system, for example: releasable ver-

sions, in-line versions, open head versions.

These are one-piece cable ties, that is the

pawl is moulded as an integral part of the

cable tie, thereby building in inherent

strengths.

Locking technology

Positive locking is achieved by engaging

the pawl with the strap serrations. This

allows the cable tie to perform to the pub-

lished minimum tensile strength, that is the

loading that the cable tie can hold under

application.

KR series cable ties

This cable tie is distinguished by its smooth

strap and unique locking mechanism. With

the KR series the chamfered head achieves

an especially firm fit around the bundled

material.

Locking technology

This patented lock technology takes advan-

tage of the excellent deformation properties

of polyamide (PA). Here, the glass fibre-rein-

forced (GRP) locking pin (yellow) is forced

into the strap by the use of an application

tool - either the KR6/8 or KR8PNSE. The

strap is deformed into the head of the tie

by the application of the pin, thereby lock-

ing the cable tie in position and allowing for

the bundling heavy loads.

MBT series of cable ties

Made of stainless steel grades 304 or 316,

the MBT range of cable ties have no serrations

on the strap and are threaded parallel through

the head, gliding under a metal ball-bearing

locking mechansm. By using the MK9SST

application tool the cable tie is tensioned and

the strap cut to a flush finish.

Locking technology

The strap is locked into the head by means

of the small ball-bearing. The ball locks into

the small end of the wedged shaped housing,

forming a positive locking with the strap.

This cable tie is not suitable for rigid objects.

Retraction of the ball-bearing (see drawing)

is required into the small end of the wedged

shaped housing to allow for a positive locking

of the strap and also to make a flush cut of

the end of the strap. Retraction, therefore,

cannot take place with the bundling of inflexi-

ble materials. To bundle rigid objects LFPC

channel should be laid as buffer between

strap and bundled material to compensate for

this retraction. This locking technology allows

for minimum tensile strengths of up to 2.225

Newton (500 LBS).

I n t roduc t ion to the ma in lo ck ing te chno log ie s u sed fo r cab le t i e s



18

Dete rminat ion o f m in imum tens i l e s t rength

The units m/s cancel each other out, leav-

ing the unit [kg] for the mass. Thus:

Mass = 225/9.81 kg = 22.9 kg

Therefore, a T50R cable tie with a minimum

tensile strength of 225 N (50LBS) can be

loaded with 22.9 kg.

Conversely, with the required loading

capacity the minimum tensile strength can

be calculated by a mass:

Min. tensile strength =

mass * 9.81[m/s]

If the tie is to be loaded with, for example,

53 kg this produces:

Minimum tensile strength =

[53 kg] * 9.81 [m/s] = 520 N

Determination of minimum tensile strengthaccordance with the Military Specification

and Standards of the USA. Test conditions

being laid down precisely in MIL-S-23190E:

Explanation of minimum tensilestrengthsWhat does a minimum tensile strength

of 225 N (50LBS) mean?

To explain what this value means, the mass

with which the tie can be loaded is calculat-

ed. The unit of measurement of the mass is

stated in kg. To do so, the unit Newton (N)

is shown in the following way:

[N] = [kg * m/s]

The formula for calculating the mass is:

Mass =minimum tensile strength/

acceleration due to gravity

The acceleration due to gravity is 9.81 m/s:

Mass = minimum tensile strength/

[kg * m/s]/9.81 [m/s]

At a minimum tensile strength of 225 N

(50LBS) the mass is:

Mass = 225 [kg * m/s] /9.81 [m/s]

Conditioning of the test pieces

Construction of the test apparatus

Application of the tie on a split test probe

Test speed

The minimum tensile strength is a critical

selection criterion for cable ties. It expresses

how much loading a cable tie can bear. This

minimum tensile strength is determined in

In order to withstand a load of 53 kg, the

tie must therefore have a minimum tensile

strength of 520 N. In this case, select our

T120R with a minimum tensile strength of

535 N (120LBS).

53 kg * 9.81 = 520 N

The test procedure to determine minimum tensile strength

Typical measurement protocol of a T50R made of PA66with a minimum tensile strength of 225 N.

The cable tie is fixed

onto a split mandril

test probe with the

suitable cable tie

application tool.

The mandril is opened

at a defined speed.

The loading at which the

cable tie fails is deter-

mined. This value is stat-

ed in Newtons (N) and is

recorded through a com-

puter programme read-

ing the tests. This pro-

gramme produces graphs

as outlined below.

225 N/9,81 = 22,9 kg



19

The packaging used by HellermannTyton

ensures that the water content in the material

remains constant. Therefore, it is important to

store the products in their original packaging

to preserve the quality of the ties.

Always store ties in the sealed plastic

bag made of polyethylene!

Do not expose the product

to direct sunlight

Store the product away from

direct sources of heat

The ideal storage conditions are those of the central European standard climate:

Once opened you should use the ties as

quickly as possible.

Do not store the product in sunlight;

for example, on the windowsill.

Avoid contact with heat: for example,

do not place on the radiators.

Polyamide is a hygroscopic material. This

means that the material absorbs and loses

moisture. For optimum handling of cable ties

it is important that the material is in a condi-

tion of equilibrium with a water content of

approximately 2.5%.

HellermannTyton cable ties, fastenings and

fixings are manufactured from high-quality

polyamide (PA). This industrial synthetic

material is mainly processed using injection

moulding, but can also be extruded.

23 C

50% relativehumidity

Optimum storage conditions for cable ties made of polyamide (PA)

010

2030 40 50

60

7080

90

100

50%

Opt imum s to rage cond i t ions fo r cab le t i e s made o f po l yamide (PA)

He l l e rmannTyton Kabe lb inder ent sp rechen der Norm D IN EN 50146C a b l e T i e s a n d F i x i n g s

He l l e rmannTyton cab le t i e s conform to D IN EN 50146 s tandard1.1

HellermannTyton cable ties conform to DIN EN 50146 standardHellermannTyton are a supplier of high-quality solutions for the routing, oganising and securing of cables, hoses and pipes. The level of

quality has been inspected by the VDE (Verband der Elektrotechnik, Elektronik, Informationstechnik e.V) [German Association for Electrical,

Electronic and Information Technologies].

Cable ties from the inside-serrated T-Series and the outside-serrated OS-Series have been tested in accordance to the cable tie standard

DIN EN 50146 (VDE 0604 PART 201):2000-12; EN 50146:1999-08. The result of this independent testing is complete compliance:

These cable ties therefore qualify to

bear the VDE symbol.

In addition to cable ties made of the stan-

dard material polyamide 6.6 (PA66), ties

made from heat-stabilised (PA66H) and

UV-stabilised polyamide 6.6 (PA66W) have

been successfully tested and approved.

HellermannTyton is the only manufac-

turer to offer cable ties with inside and

outside serration with DIN approval.

So all current applications in the field of

electrical installation are covered.

The standard includes the following tests:

Test of minimum installation temperature

Test of minimum application temperature

Minimum tensile strength (in the standard this is

described as the looping test)

Load test and heat ageing test

Temperature cycle test

Contribution to spread of fire

Corrosion resistance

The following HellermannTyton cable ties have been tested and certified:

T-Series inside-serrated cable ties

in the qualities:

Polyamide 6.6 (all colours) 38 types x 11 colours = 418 cable ties

Polyamide 6.6 heat-stabilised (all colours) 38 types x 11 colours = 418 cable ties

Polyamide 6.6 UV-stabilised (black) 38 types in black = 38 cable ties

Total number of cable ties in T-Series to DIN standard 874 cable ties

AOS-series outside-serrated cable ties

Polyamide 6.6 heat-stabilised (all colours)7 types x 11 colours = 77 cable ties

Total number of cable ties in OS series to DIN standard 77 cable ties

Total number of HellermannTyton cable ties to DIN standard 951 cable ties

For further information onmaterials, see page 21.

20

Material specifications, Halogen Free

Material Operating Temperature Colour Flammability chem. material properties*

Polyamide 12 (PA12) -40 C to +85 C continuous,(+105 C for 500 h)

Black (BK) UL94 HB Good chemical resistance to: acids, bases, oxidizing agents UV- resistant

Polyamide 6.6 (PA66) -40 C to +85 C continuous,(+105 C for 500 h)

Natural (NA),Black (BK)**

UL94 V2 High yield strength

Polyamide 6.6 heatsta-bilised (PA66HS)

-40 C to +105 C continuous,(+145 C for 500 h)

Natural (NA),Black (BK)**

UL94 V2 High yield strength Modified elevated max. temperature

Polyamide 6.6UV-resistant (PA66W)


Black (BK) UL94 V2 High yield strength, UV-resistant

Polypropylene (PP) -20 C to +85 C Natural (NA),Black (BK)**

UL94 HB Good chemical resistance to: organic acids Floats in water, moderate yield strength

ThermoplasticPolyurethane (TPU)

-40 C to +85 C Black (BK) UL94 HB High elastic, UV-resistant Good chemical resistance to: acids, bases, oxidizing agents

Polyamide 6.6 withmetal particles


Blue (BU) UL94 HB High yield strength

C a b l e T i e s a n d F i x i n g s 1.1

21

Mater ia l spec i f i ca t ions

Material specifications, Halogen Free and Limited Fire Hazard


Polyetheretherketone(PEEK)

-55 C to +260 C Grey (GY) UL94 V0 Resistance to radioactivity UV- resistant Good chemical resistance to: acids, bases, oxidizing agents Not moisture sentitive

Material specifications


Ethylenterafluorine-ethylen Tefzel (E/TFE)

-80 C to +150 C continuous Blue (BU) UL94 V0 Resistance to radioactivity UV- resistant, not moisture sentitive Good chemical resistance to: acids, bases, oxidizing agents

Polyamide 6.6 highimpact modified(PA66HIR)


Black (BK) UL94 HB Limited brittlenes sensitivity Good at low temperature

Polyamide 6.6 highimpact modified, heat-stabilised (PA66HIRHS)

-40 C to +105 C Black (BK) UL94 HB Limited brittlenes sensitivity Good at low temperature Modified elevated max. temperature

Polyacetal (POM) -40 C to +90 C continuous,(+110 C for 500 h)

Natural (NA) UL94 HB Limited brittlenes sensitivity Flexible at low temperature Not moisture sensitive Robust on impacts

Stainless Steel TypeSS304, Type SS316

-80 C to +538 C Metal (ML) Corrosion resistant Antimagnetic


** Other colours on request.

Material specifications, Limited Fire Hazard


Polyamide 4.6 (PA46) -40 C to +150 C for 5000 h,(+195 C for 500 h)

Natural (NA),Grey (GY)**

UL94 V2 Resistant to high temperatures Very moisture sensitive, low smoke sensitive

Polyamide 6.6 V0(PA66V0)

-40 C to +85 C continuous White (WH) UL94 V0 High yield strength, low smoke emissions

Polyolefin -40 C to +90 C Black (BK) UL94 V0 Low smoke emissions

* These details are only rough guide values. They should be regarded as a material specification and are no substitute for a suitability test. Please see our datasheets for further details.

Limited FireHazard

Limited FireHazard

halogenfree

halogenfree

!!


Cab le Tie s1.1

22

T SeriesFeatures and Benefits

Available in a wide range of materials,

these cable ties all feature internal serra-

tions allowing for a positive hold onto

cable, hose and pipe bundles. The design

of the head guarantees a high tensile

strength whilst allowing a very low inser-

tion force, this, combined with the bent

tail design of many of the ties, ensures a

simple and quick installation. Whilst easily

installed by hand, manual and pneumatic

(for high volume applications) tensioning

tools are available to ensure a consistent

and safe installation.

Application

For the routing, bundling and securing of

cables, pipes and hoses.

Please note! Not every product listed carries these approvals! For Product

Specific Approvals please refer to the Appendix.

T-Series for bundling and securing of cables for a wide range of applications, available in various coloursand materials.

T18S T255M

Application ToolRegistrationNumbers

MK3SP 1

MK3PNSP2, MK7P 2

MK7 3

MK7HT 4

MK20 5

MK6 6

MK9P, MK6PN 7

MK9 8

MK9HT 9

MK21 10

Autotool 2000 11

For more information on HellermannTytontools, please turn to chapter ApplicationTools page 96.

Other materials and colours areavailable in our main catalogue.


Cab le Tie s 1.1

23

Article-No. TypeLength

(L)Width

(W)Bundle

max.Min. Tensile Strength

(N) Material ColourApplication

Tool

Polyamide 6.6. Heat Stabilised

111-02815 T18S 83 2.3 16.0 80 PA66HS Black (BK) 13, 5

111-01959 T18R 100 2.5 22.0 80 PA66HS Natural (NA) 13, 5

111-01950 T18R 100 2.5 22.0 80 PA66HS Black (BK) 13, 5

111-02359 T18I 140 2.5 35.0 80 PA66HS Natural (NA) 13, 5

111-02358 T18I 140 2.5 35.0 80 PA66HS Black (BK) 13, 5

111-02159 T18L 205 2.5 55.0 80 PA66HS Natural (NA) 13, 5

111-02049 T18L 205 2.5 55.0 80 PA66HS Black (BK) 13, 5


111-02602 T25LL 330 2.8 95.0 110 PA66HS Natural (NA) 13, 5

111-03259 T30R 150 3.5 35.0 135 PA66HS Natural (NA) 13, 5

111-03250 T30R 150 3.5 35.0 135 PA66HS Black (BK) 13, 5


111-03450 T30L 190 3.5 50.0 135 PA66HS Black (BK) 13, 5

111-04401 T30LR 260 3.3 65.0 135 PA66HS Natural (NA) 15

111-04404 T30LR 260 3.3 65.0 135 PA66HS Black (BK) 15

111-03569 T30LL 290 3.5 80.0 135 PA66HS Natural (NA) 13, 5

111-00278 T30LL 290 3.5 80.0 135 PA66HS Black (BK) 13, 5

111-03640 T30LL 290 3.5 80.0 135 PA66HS Black (BK) 13, 5

111-03859 T40R 175 4.0 40.0 180 PA66HS Natural (NA) 15

111-03970 T40R 175 4.0 40.0 180 PA66HS Black (BK) 15

111-04614 T40I 290 4.0 80.0 180 PA66HS Black (BK) 15

111-04314 T40L 365 4.0 105 180 PA66HS Black (BK) 15

111-05850 T50S 150 4.6 35.0 225 PA66HS Black (BK) 110

111-05859 T50S 150 4.6 35.0 225 PA66HS Natural (NA) 110

111-04950 T50R 200 4.6 50.0 225 PA66HS Black (BK) 110


111-06205 T50M 245 4.6 65.0 225 PA66HS Natural (NA) 110

All dimensions in mm. Subject to technical changes.

Material Polyamide 6.6 heatstabilised (PA66HS)

OperatingTemperature


Flammability UL94 V2

T18S T255M



T Series, Polyamide 6.6 Heat Stabilised (PA66HS)

halogenfree

Material Data

Technical Table


(L)Width

(W)Bundle

max.Min. TensileStrength (N) Material Colour

ApplicationTool

Special Features


111-05259 T50I 300 4.6 85.0 225 PA66HS Natural (NA) 110

117-05250 T50I 300 4.6 85.0 225 PA66HS Black (BK) 110

111-05450 T50L 390 4.6 110 225 PA66HS Black (BK) 110

111-05436 T50L 390 4.6 110 225 PA66HS Natural (NA) 110


111-08005 T80R 210 4.7 55.0 355 PA66HS Black (BK) 110

117-08070 T80R 210 4.7 55.0 355 PA66HS Black (BK) 110

111-08259 T80I 300 4.7 85.0 355 PA66HS Natural (NA) 110

111-08250 T80I 300 4.7 85.0 355 PA66HS Black (BK) 110

111-05459 T80L 390 4.7 110 355 PA66HS Natural (NA) 110

111-00388 T80L 390 4.7 110 355 PA66HS Black (BK) 110

111-12850 T120S 225 7.6 55.0 535 PA66HS Black (BK) 610 2

111-12824 T120S 225 7.6 55.0 535 PA66HS Natural (NA) 610 2

111-12050 T120R(E) 380 7.6 100 535 PA66HS Black (BK) 610 2

111-12059 T120R(E) 380 7.6 100 535 PA66HS Natural (NA) 610 2

111-00153 T120M 460 7.6 130 535 PA66HS Black (BK) 610 2

111-12719 T120XM 600 7.6 175 535 PA66HS Natural (NA) 610 2

111-00280 T120XM 600 7.6 175 535 PA66HS Black (BK) 610 2

111-12440 T120L 760 7.6 225 535 PA66HS Black (BK) 610 2

111-12449 T120L 760 7.6 225 535 PA66HS Natural (NA) 610 2

111-15069 T150R(H) 365 7.6 100 670 PA66HS Natural (NA) 610 2

111-15609 T150M 530 8.9 150 780 PA66HS Black (BK) 69 2

111-15410 T150L 820 8.8 245 780 PA66HS Black (BK) 69 2

111-15510 T150XL 1095 8.9 330 780 PA66HS Black (BK) 69 2

111-00833 X120R 369 7.7 100 600 PA66HIRHS(S) Black (BK)



Cab le Tie s1.1

24





T18S T255M



T Series, Polyamide 6.6 Heat Stabilised (PA66HS)

Material Data

Technical Table

halogenfree


Cab le Tie s 1.1

25


(L)Width

(W)Bundle


(N) Material ColourSpecial

Features

111-12300 WSS 230 12.7 55.0 534 PA66HIRHS Black (BK) 2

111-12301 WSI 305 12.7 80.0 534 PA66HIRHS Black (BK) 2

111-12302 WSR 380 12.7 100 534 PA66HIRHS Black (BK) 2


Material Polyamide 6.6 high impact modified,heatstabilised (PA66HIRHS)


-40 C to +110 C continuous

Flammability UL94 HB

Wide Strap Heavy Duty Cable Ties

The wide strap cable tie minimizes pinching

on soft bundles and features a low profile

head to provide compact bundling. A thin-

ner strap provides increased flexibility for

improved ergonomics.

Wide strap is designed to minimize pinch-

ing of soft hoses and convoluted tubing.

Low profile head.

Clamping rails on the bottom of head to

increase grip on round bundles.

Accommodates a large range of bundle

diameters: 9.5mm - 104.7mm.

Flexible strap.

Bent tip for quick insertion into mounts.

Features and Benefits

Application

The very flexible wide strap is used in heavy-

duty application where limited room is offered

for the application. It is therefore a valued

product in all areas of the mass transit, con-

struction- and automotive industry.

Wide Strap Heavy Duty Cable Ties

The wide strap cable tie accommodates a large range of bundle diameters: 9.5mm - 104mm.

!!

Material Data

Technical Table

These cable ties can alsobe used with the newheavy duty mounts(up from page 73).


Cab le Tie s1.1

26





Material Polyamide 6.6 heat- / UV-stabilised(PA66HSW)




Material Polyamide 6.6 (PA66)




Please note! Not every product listed carries these approvals! For Product Specific Approvals please refer to the Appendix.

CTT ties installed on flexible gaiters.

CTT, HT Hose TiesFeatures and Benefits

The curved design of the head ensures a

seal around the full circumference of the

hose/gaiter giving excellent protection

against the ingress of water or dirt. For

optimum sealing performance it is recom-

mended that the correct HellermannTyton

application tool is used. Both hand operat-

ed and pneumatic tools are available.

Application

Designed to secure pipes, hoses and gaiters,

where low pressures are being secured.

These ties can be used in many industries,

including: automotive, white goods manu-

facturers and construction.

CTT Hose Ties


(L)Width

(W)Bundle



Tool

CTT20R

112-51919 CTT20R 100 2.5 13.0 90 PA66 Natural (NA) 13, 5

112-51900 CTT20R 100 2.0 13.0 90 PA66 Black (BK) 13, 5

112-51960 CTT20R 100 2.5 13.0 90 PA66HS Black (BK) 13, 5

CTT60R

112-52104 CTT60R 205 4.7 45.0 265 PA66 Natural (NA) 110

112-56019 CTT60R 205 4.7 45.0 265 PA66 Natural (NA) 110

112-52112 CTT60R 205 4.7 45.0 265 PA66HS Black (BK) 110

112-56060 CTT60R 205 4.7 45.0 265 PA66HSW Black (BK) 110

HRT50R

112-00001 HRT50R 275 4.7 70.0 225 PA66 Natural (NA) 110

HT120R

112-00100 HT120R 340 7.6 90.0 535 PA66HS Black (BK) 610


Material Data

Material Data

Material Data

Technical Table

halogenfree halogenfree

halogenfree



-40 C to +150 C for 5000 h,(+195 C for 500 h)






Material Polyamide 6.6heatstabilised (PA66HS)




Material Polyamide 6.6UV-resistant (PA66W)





Cab le Tie s 1.1

27

DH SeriesFeatures and Benefits

Designed with two heads, these ties can be

assembled into a 'figure 8' for securing two

cables. Its flexible adjustment means that

the bundles can be of different sizes.

Application

Ideal for running two cables in parallel, but

separated. These ties can be used for instal-

lation of a second cable run without the

need for additional cable ties.

Bundling two cable runs using the DH ties.

Material Data

Material Data

Material Data

Material Data

halogenfree

halogenfree

halogenfree

Limited FireHazard


Cab le Tie s1.1

28


(L)Width

(W) per

loop max.Min. Tensile Strength

(N)Min. Tensile Strength

(N) 2nd loop Material ColourApplication

ToolSpecial

Features

117-05002 T50RDH 210 4.7 19.0 225 180 PA66 Natural (NA) 110

117-05000 T50RDH 210 4.7 19.0 225 180 PA66 Black (BK) 110

117-05060 T50RDH 210 4.7 19.0 225 180 PA66W Black (BK) 110

117-05050 T50RDH 210 4.7 19.0 225 180 PA66HS Black (BK) 110

117-00004 T50RDH 210 4.7 19.0 225 180 PA46 Grey (GY) 110 1

117-05302 T50IDH 305 4.7 38.0 225 180 PA66 Natural (NA) 110

117-05362 T50IDH 305 4.7 38.0 225 180 PA66 Black (BK) 110

117-05360 T50IDH 305 4.7 38.0 225 180 PA66W Black (BK) 110

117-05402 T50LDH 395 4.7 50.0 225 180 PA66 Natural (NA) 110

117-05400 T50LDH 395 4.7 50.0 225 180 PA66 Black (BK) 110

117-05460 T50LDH 395 4.7 50.0 225 180 PA66W Black (BK) 110

117-00008 T50LDH 395 4.7 50.0 225 180 PA66HS Black (BK) 110


DH Series

DH Series



MK3SP 1

MK3PNSP2, MK7P 2

MK7 3

MK7HT 4

MK20 5

MK6 6

MK9P, MK6PN 7

MK9 8

MK9HT 9

MK21 10


Technical Table





Material Polyamide 6.6 UV-resistant (PA66W)






-40 C to +150 C for 5000 h,(+195 C for 500 h)

Flammability UL94 V2, Limited Fire Hazard,low generation of toxic gases andcorrosive acid, low smoke generation

Material Polyamide 6.6 V0 (PA66V0)



Flammability UL94 V0, low generation of toxicgases and corrosive acid,low smoke generation


Cab le Tie s 1.1

29

The contoured head needs less installation space, provides low insertion force and offers high strength.

The new head design of the OS Series

OS SeriesFeatures and Benefits

The ever increasing demands within the

automotive industry for tighter bundles has

given problems with conventional tie design

causing damage to the cable insulation. The

OS range of outside serrated cable ties have

overcome these problems the design offers

high tensile strengths, low insertion force

and a smooth surface to the cable minimis-

ing any indentation or damage to the insula-

tion. The curved shape of the head allows

the tie to follow the contours of the cable

and takes up less space than other designs

of cable ties.

Material Data

Application

Designed originally for the automotive mar-

ket these ties are now being used in many

areas where thin-walled or soft insulation

wires and cable are being installed, e.g.

railways, aircraft, data cable installations,

electronics.

Material Data

Material Data Material Data

halogenfree halogenfree

Limited FireHazard

Limited FireHazard

Bundle min.Article-No. Type

Length(L)

Width(W)

Bundle max.

Min. TensileStrength (N) Material Colour

ApplicationTool

Special Features

Polyamide 6.6. UV Stabilised

118-00039 T18ROS 100 2.5 1.6 20.0 80 PA66W Black (BK) 13, 5

118-05860 T50SOS 150 4.6 1.6 35.0 225 PA66W Black (BK) 15

118-05060 T50ROS 200 4.6 1.6 50.0 225 PA66W Black (BK) 15


118-00035 T18ROS 100 2.5 1.6 20.0 80 PA66HS Natural (NA) 13, 5

118-04702 T18ROS 100 2.5 1.6 20.0 80 PA66HS Black (BK) 13, 5

118-00064 T30ROS 148 3.4 1.6 35.0 135 PA66HS Natural (NA) 13, 5

118-04800 T30ROS 145 3.4 1.6 35.0 135 PA66HS Black (BK) 13, 5

118-00044 T30LOS 200 3.4 1.6 50.0 135 PA66HS Natural (NA) 13, 5

118-04900 T30LOS 200 3.4 1.6 50.0 135 PA66HS Black (BK) 13, 5

118-05859 T50SOS 150 4.6 1.6 35.0 225 PA66HS Natural (NA) 15

118-05850 T50SOS 150 4.6 1.6 35.0 225 PA66HS Black (BK) 15

118-05059 T50ROS 200 4.6 1.6 50.0 225 PA66HS Natural (NA) 15

118-05050 T50ROS 200 4.6 1.6 50.0 225 PA66HS Black (BK) 15

118-00055 T50MOS 245 4.6 1.6 66.0 225 PA66HS Natural (NA) 15

118-00018 T50MOS 245 4.6 1.6 66.0 225 PA66HS Black (BK) 15

118-05900 T50LOS 384 4.6 1.6 110 225 PA66HS Black (BK) 15

118-00067 T120ROS 385 7.6 5.0 105 535 PA66HS Natural (NA) 610

118-00066 T120ROS 385 7.6 5.0 105 535 PA66HS Black (BK) 610

Polyamide 6.6. V0 rated

118-00014 T30ROS 148 3.4 1.6 35.0 135 PA66V0 White (WH) 13, 5

118-00021 T50MOS 245 4.6 1.6 66.0 225 PA66V0 White (WH) 15

Polyamide 4.6

118-05878 T50SOS 150 4.6 1.6 35.0 225 PA46 Grey (GY) 15 1

118-00040 T50ROS 200 4.6 1.6 50.0 225 PA46 Natural (NA) 15 1

118-05078 T50ROS 200 4.6 1.6 50.0 225 PA46 Grey (GY) 15 1

118-00022 T50MOS 245 4.6 1.6 66.0 225 PA46 Natural (NA) 15 1


Other materials available on request.


Cab le Tie s1.1

30

Smooth surface prevents insulation damage bychafe and indentation.

OS Series

OS Series



MK3SP 1

MK3PNSP2, MK7P 2

MK7 3

MK7HT 4

MK20 5

MK6 6

MK9P, MK6PN 7

MK9 8

MK9HT 9

MK21 10

For more information on HellermannTytontools, please turn to chapter ApplicationTools, page 96.

Technical Table


(L)Width

(W)Bundle

min.Bundle



ToolSpecial

Features

118-00032 PT2A 145 3.4 1.6 35 230 PEEK Grey (GY) MK7, MK7P 1


Material Polyetheretherketone (PEEK)


-55 C to +260 C



Spec ia l Pu rpose Tie s 1.2

31

PEEK TiesThe head designof PEEK Ties


The contoured head takes up less space, gives a low insertion force and offers high strength.

PEEK Ties Outside SerratedFeatures and Benefits

PEEK Ties will withstand temperatures from

-55 C up to +260 C. Their chemical resist-

ance, even against acid and gamma radia-

tion is excellent. Furthermore the PEEK Ties

have good abrasion resistance. With as little

as 4.5mm strap cross-section it holds a ten-

sile strength of 230N but needs only 6N

insertion force. The design offers a good

ratio weight to tensile strength. The con-

toured head takes up less space therefore

usage in areas with space restrictions are

ideal. Due to the outside serration PEEK Ties

are minimising any indentation or damage

to cable insulation.

Application

The PEEK Tie has been designed for the

Ministry of Defence and Aircraft industry in

cooperation with leading companies. With

the properties this product claims it is pre-

destined for high temperature applications.

This performance will be well appropriate

also for the drilling industry, railway, off-

shore or automotive industry. The PEEK Tie

is an extraordinary product. It conjuncts

the mechanical performance and resistance

to environmental influence of a metal tie

with the ease of use of a polyamide cable

tie.

Material Data

Technical Table

Material specificationsee page 21.


Colour Natural (NA), Black (BK)










Colour Black (BK)





Spec ia l Pu rpose Tie s1.2

32

The cable tie (red) is locked into placewith the pin.

KR Series Cable and Hose FixingSystemFeatures and Benefits

The special curved design of the head en-

sures a seal around the full circumference

of the hose / pipe. The patented design

offers a smooth strap which is locked into

place with a glass fibre reinforced pin, and

when assembled the tie offers a very se-

cure and vibration resistant fixing. Avail-

able as both fixed length ties or in a con-

tinuous roll (50 metres). Fixed lenghts ties

from 500 mm are 2-parts, head and tie are

ultrasonic welded.

Application

In addition to offering a secure method of

bundling cables the design of the KR ties

make them ideal for use as a method of

securing bellows on steering racks, water

hoses and vacuum lines.

Material PA 12 is less hygroscopic and

therefore constant in dimension and per-

formance.

The KR8/33 has been repeatedly proven in High Vibration applications.

Cable ties KR-Series

The unlocked head of a KR-tie.

Material Data

Material Data

Material Data

halogenfree

halogenfree

halogenfree

Material Polyamide 12 (PA12)

Colour Black (BK)



Flammability UL94 HB


Colour Grey (GY)


-40 C to +150 C for 5000 h,(+195 C for 500 h)




33


KR Series is available in different sizes

Material Data

Material Data


(L)Width

(W)Bundle


(N) Material Colour Application ToolSpecial

Features

KR6

121-63519 KR6/35 356 6.0 93.0 490 PA66 Natural (NA) KR6/8

121-63555 KR6/35 356 6.0 93.0 490 PA66HS Natural (NA) KR6/8

121-63560 KR6/35 356 6.0 93.0 490 PA66W Black (BK) KR6/8

KR8-one piece

121-82119 KR8/21 210 8.0 47.0 785 PA66 Natural (NA) KR6/8, KR8PNSE 2

121-82155 KR8/21 210 8.0 47.0 785 PA66HS Natural (NA) KR6/8, KR8PNSE 2

121-82160 KR8/21 210 8.0 47.0 785 PA66W Black (BK) KR6/8, KR8PNSE 2

121-83319 KR8/33 337 8.0 86.0 785 PA66 Natural (NA) KR6/8, KR8PNSE 2



121-83360 KR8/33 337 8.0 86.0 785 PA66W Black (BK) KR6/8, KR8PNSE 2

121-83380 KR8/33 337 8.0 86.0 390 PA12 Black (BK) KR6/8, KR8PNSE 2

121-83378 KR8/33 337 8.0 86.0 785 PA46 Grey (GY) KR6/8, KR8PNSE 1, 2

121-74359 KR8/43 426 8.0 105 785 PA66HS Natural (NA) KR6/8, KR8PNSE 2

121-74360 KR8/43 426 8.0 105 785 PA66HS Black (BK) KR6/8, KR8PNSE 2All dimensions in mm. Subject to technical changes.

For detailed information

on Application Tools please

refer to page 113.

Technical Table

halogenfree

Limited FireHazard






Material Polyamide 6.6heatstabilised (PA66HS)





Material Polyamide 6.6UV-resistant (PA66W)

Colour Black (BK)





Spec ia l Pu rpose Tie s1.2

34


(L)Width

(W)Min. Tensile Strength

(N) Material Colour Application ToolSpecial

Features

KR8-ultrasonic welded

121-05019 KR8/50 500 8.0 785 PA66 Natural (NA) KR6/8, KR8PNSE 2

121-05051 KR8/50 500 8.0 720 PA66HS Natural (NA) KR6/8, KR8PNSE 2

121-05060 KR8/50 500 8.0 785 PA66W Black (BK) KR6/8, KR8PNSE 2









121-11051 KR8/110 1100 8.0 720 PA66HS Natural (NA) KR6/8, KR8PNSE 2




KR8C5

121-58519 KR8/C5 38.0 11.7 PA66 Natural (NA) KR6/8

121-58560 KR8/C5 38.0 11.7 PA66W Black (BK) KR6/8

121-58551 KR8/C5 38.0 11.7 PA66HS Natural (NA) KR6/8

KR8S1

121-98119 KR8/S1 50 m 8.0 785 PA66 Natural (NA) KR6/8

121-98160 KR8/S1 50 m 8.0 785 PA66W Black (BK) KR6/8

121-98151 KR8/S1 50 m 8.0 720 PA66HS Natural (NA) KR6/8


Cable ties ... KR8S1

Double-head .KR8C5

Material Data

Material Data

Material Data

Technical Table

halogenfree

halogenfree

halogenfree



35


The ties have serrations on both sides of the

strap allowing for quick and easy installation,

even where the access or visibility is poor.

The DE range offers a rounded head for

applications where a good aesthetic appear-

ance is required. The CT and LHT ranges

have a square head which allows for opti-

mum use in areas with restricted space.

Prior to final tensioning these ties can be

used as 'releasable' ties for the addition of

extra cables. Once the cable runs are com-

plete the final tensioning (by use of a suit-

able HellermannTyton tensioning tool) locks

the tie in place.

Application

Using a single hole these 'chassis ties' are

widely used in the automotive, truck and

heavy equipment markets. Ideal for applica-

tions which have access to both sides of the

hole for example truck frames.

BHT375 - used for mounting cables via a single hole.

CT and BHT Series of Chassis Ties






(L)Width

(W)Bundle

max.Min. TensileStrength (N) Material Colour Application Tool

Special Features

With centering

150-20395 BHT203 200 7.6 50 700 PA66HS Black (BK) 610 2

150-37595 BHT375 375 7.6 100 700 PA66HS Black (BK) 610 2

Without centering

150-20396 BHT203M 200 7.6 50 700 PA66HS Black (BK) 610 2

150-47595 BHT375M 375 7.6 100 700 PA66HS Black (BK) 610 2

132-20360 CT203 200 7.6 50 700 PA66HS Black (BK) 610 2

132-37540 CT375 375 7.6 100 700 PA66HS Black (BK) 610 2

132-00000 LHT370 370 7.6 106 535 PA66 Black (BK) 610 2

132-00200 DE863220 300 6.0 80 135 PA66HS Black (BK) 610 2


Technical Table

Material Data

halogenfree





Material Polyamide 6.6 heatstabilised(PA66HS)





F i x ing Tie s1.3

36

One Piece Fixing Ties withArrowhead and DiscFeatures and Benefits

When inserted into the hole the arrowhead

locks into place and the 'disc', between the

fixing and the head of the cable tie, covers

the hole and minimises the ingress of dust,

dirt and water. The anchor will adjust for

variations in panel thickness thereby ensur-

ing a secure fixing at all times.

The RT versions are releasable and reusable,

ideal for the removal or addition of cables

after the initial installation is complete. The

T50SST type has a small 'tab' placed below

the head, which gives additional protection

against axial forces and is particularly useful

to assist retention on convoluted tubing.

Application

With a diverse range of fixing possibilities

this range of fixing ties are ideal for use in

many different industries, like: automotive,

aerospace, white goods manufacture and

panel building.

One-piece fixing ties

The additional seal protects against the ingress of moisture.

One Piece Fixing Ties bring together a solu-

tion for the need to bundle a product whilst

at the same time providing a fixing solution.

HellermannTytons one piece fixing ties offer

the ideal combination of high specification

materials and superior design to suit the fix-

ing and bundling needs of these complex

applications.

The fixing anchor will be found either at the

head side of the cable tie or somewhere

along the strap to meet the different instal-

lation spaces our customers are faced with.

Material Data

Material Data

halogenfree

halogenfree


(L)Width

(W)Bundle max.

Disc

Min.Tensile St.

(N)Hole

PanelThickness

min.

PanelThickness

max. Material ColourSpecial

Features

126-01401 T50SD6 160 5.0 31 18.0 180 6.3-7.5 0.6 1.8 PA66 Natural (NA)

111-85350 T50SD6 160 5.1 31 18.0 225 6.3-7.5 0.6 1.2 PA66HS Black (BK)

126-00015 T50SDOP 160 5.0 30 22.0 225 6.2x12.2 0.7 2.0 PA66HS Black (BK)

126-01601 T50SDOR* 160 5.0 30 22.0 225 6.2x12.2 0.5 1.5 PA66HS Black (BK)

126-02300 T50SST5 170 4.6 31.0 16.2 225 6.1-6.5 0.7 1.5 PA66 Natural (NA)

126-00017 T50SST5 170 4.6 31.0 16.2 225 6.1-6.5 0.7 1.5 PA66HS Black (BK)

150-35395 T50SST5 170 4.6 31.0 16.2 225 6.1-6.5 0.7 1.5 PA46 Grey (GY) 1

111-85850 T50MD7 225 5.0 59 16.0 225 6.8-7.2 0.8 2.0 PA66HS Black (BK)

126-00800 T50MD7 225 5.0 59 16.0 225 6.8-7.2 0.8 2.0 PA66HS Black (BK)

126-03100 T50SOSSFT6.5E-MD 160 4.6 35 16.0 225 6.3-6.7 0.6 1.8 PA66HS Green (GN) 3, 4, 5

156-00264 T50SOSSFT6.5E-MD 160 4.6 35 16.0 225 6.3-6.7 0.6 1.8 PA66HS Black (BK) 3, 4, 5

126-03102 T50SOSSFT6.5E 160 4.6 35 16.0 225 6.3-6.7 1.9 2.5 PA66HS Black (BK) 4, 5

Releasable

111-85480 RT50SD6 160 5.0 31 18.0 180 6.3-7.5 0.6 1.8 PA66HS Black (BK)


* for slottet hole drilling


F i x ing Tie s 1.3

37

The flexible 'discs' adjusts to take up variations in panel thickness - ensuring a firm fixing at all times.



-40 C to +150 C for 5000 h,(+195 C for 500 h)

Flammability UL94 V2, Limited Fire Hazard, halogen free,low smoke generation,low generation of toxicgases and corrosive acid

One Piece Fixing Ties withArrowhead and Disc

One piece fixing tie with arrowhead and disc, standard design.

Common head/fixingdesign.

Special design without a gap between head and bundle: T50MD7.

Material Data

Technical Table

Limited FireHazard


F i x ing Tie s1.3

38


MK3SP 1

MK3PNSP2, MK7P 2

MK7 3

MK7HT 4

MK20 5

MK6 6

MK9P, MK6PN 7

MK9 8

MK9HT 9

MK21 10



The arrowhead designs allows these ties to be used in areas with limited space.

T30RSF

T50RSF(U)

One Piece Fixing Tie withArrowhead

The arrowhead is simply pushed through

the panel and locks into place, the design of

the arrowhead (without 'legs') ensures that

the minimum amount of space is used, and

yet offers a firm, secure fixing.

Application

The arrowhead designs allows these ties

to be used in areas with limited space.


T50RSF






(L)Width

(W)Bundle max.

Min. TensileStrength (N) Hole

PanelThickness

min.

PanelThickness

max. Material ColourApplication

Tool

111-85603 T30RSF(U) 161 3.6 31 135 4.8-5.6 0.9 2.36 PA66 Natural (NA) 13, 5

111-85610 T30RSF(U) 161 3.6 31 135 4.8-5.6 0.9 2.3 PA66HS Black (BK) 13, 5

111-85799 T50RSF(E) 210 4.6 50 225 6.2-6.4 2.9 3.1 PA66 Natural (NA) 13, 5

126-01001 T50RSF(E) 210 4.6 50 225 6.2-6.4 2.9 3.1 PA66 Black (BK) 13, 5


Technical Table

Material Data

halogenfree















-40 C to +150 C for 5000 h,(+195 C for 500 h)

Flammability UL94 V2, Limited Fire Hazard,halogen free, low smoke generation,low generation of toxic gases andcorrosive acid


F i x ing Tie s 1.3

39

One piece Fixing Tie withArrowheadFeatures and Benefits

The arrowhead design, in conjunction with

the supporting 'legs', ensure a firm and

secure fixing. The 'legs' take up any varia-

tion in panel thickness enabling one part to

suit many applications.

Both the RT and FBS versions are releasable

and reusable and the FBS type have the

added feature of a ladder type strap as

opposed to the conventional serrated strap

this ladder type strap has the benefit of

being very flexible.

Application

For the bundling and fixing of cable har-

nesses, pipes and hoses in the automotive,

aerospace, white goods industries and

panel building.A wide range of arrowhead fixing ties which are suitable for panel thicknesses of 0.5mm to 4.5mm andhole diameters of 4.4mm to 8.0mm.


MK3SP 1

MK3PNSP2, MK7P 2

MK7 3

MK7HT 4

MK20 5

MK6 6

MK9P, MK6PN 7

MK9 8

MK9HT 9

MK21 10


Material Data

Material Data

Material Data

Material Data

halogenfree

halogenfree

Limited FireHazard

halogenfree


(L)Width

(W)Bundle

max.Min. TensileStrength (N)

Hole

PanelThickness

min.

PanelThickness


Features

111-85519 T18RSF 100 2.5 16.0 80 4.65-4.85 1.0 3.0 PA66 Natural (NA)

111-85560 T18RSF 100 2.5 16.0 80 4.65-4.85 1.0 3.0 PA66W Black (BK)

111-85739 T50SSFM 160 4.7 25 225 6.0-6.4 1.0 3.0 PA66 Natural (NA)

126-01104 T50SSFM 160 4.7 25 225 6.0-6.4 1.0 3.0 PA66HS Natural (NA)

126-00032 T50SSFM 160 4.7 25 225 6.0-6.4 1.0 3.0 PA66HS Black (BK)

111-85729 T50RSFM 200 4.7 45 225 6.0-6.4 1.0 3.0 PA66 Natural (NA)

111-85329 T50VSL5 100 4.6 16 225 6.1-6.3 1.0 2.6 PA66 Natural (NA)

111-85339 T50SSL5 135 4.6 27 225 6.1-6.5 0.8 2.7 PA66 Natural (NA)

126-02204 T50SSL5 135 4.6 27 225 6.1-6.5 0.8 2.7 PA66HS Black (BK)

111-85395 T50SSL5 135 4.6 27 225 6.1-6.5 0.8 2.7 PA46 Grey (GY) 1

126-00005 T50SL5 165 4.6 34 225 6.1-6.3 0.8 2.7 PA66HIRHS Black (BK)

111-85369 T50SL5 165 4.6 34 225 6.1-6.3 0.8 2.7 PA66 Natural (NA)

126-00001 T50SL5 165 4.6 34 225 6.1-6.3 0.8 2.7 PA66HS Black (BK)

111-85469 T50SL6 165 4.6 34 225 6.3-7.5 0.5 2.5 PA66 Natural (NA)

111-85460 T50SL6 165 4.6 34 225 6.3-7.5 0.5 2.5 PA66 Black (BK)

111-85479 T50SL7 165 4.6 34 225 6.9-7.1 0.8 2.5 PA66 Natural (NA)

126-00027 T50SL7 165 4.6 34 225 6.9-7.1 0.8 2.5 PA66 Black (BK)

111-85781 YQR10050 165 4.6 34 225 6.9-7.1 1.6 4.0 PA66 Brown (BN)

150-48396 T80RFT6X12 228 4.6 45 225 6.3x12.3 0.6 3.0 PA66 Black (BK)

150-48397 T80RFT6X12 228 4.6 45 225 6.3x12.3 0.6 3.0 PA46 Grey (GY) 1


* for slottet hole drilling


F i x ing Tie s1.3

40

One piece Fixing Tie withArrowhead

Technical Table


(L)Width

(W)Bundle

max.Min. TensileStrength (N)

Hole

PanelThickness

min.

PanelThickness

max. Material Colour

Releasable

126-03000 YQR10016 165 4.6 34 225 6.9-7.1 1.6 4.0 PA66 Grey (GY)

115-07010 RT50RSF 215 4.6 50 225 7.8-8.2 0.6 2.5 PA66 Black (BK)

126-00011 RT50SL7 165 4.6 34 225 7.0 2.5 PA66 Black (BK)

Releasable

115-01900 RT18RSF 132 3.0 27 80 3.8-4.2 2.3 PA66 Natural (NA)

115-06960 RT50SFK 225 5.0 50 225 6.4-7.0 0.8 3.0 PA66 Black (BK)

115-00024 RT50SFK 225 5.0 50 225 6.4-7.0 0.8 3.0 PA66HS Black (BK)

Releasable

150-26100 FBS100 115 10 27 6.3-6.7 0.7 3.9 PA66 Black (BK)

150-26140 FBS140 160 10 42 6.3-6.7 0.7 3.9 PA66 Black (BK)

150-26180 FBS185 200 10 53 6.3-6.7 0.7 3.9 PA66 Black (BK)



F i x ing Tie s 1.3

41

One piece Fixing Tie withArrowhead

Technical Table


F i x ing Tie s1.3

42

It is now possible to fit fixings (sometimes

known as foot parts) in conjunction with

automatic cable tying. This is best suited to

applications where either high volume man-

ufacture or flexible production methods are

needed.

Automatic tool.

Fir Tree ATS FT6

The footpart is placed,

New Automation of fixingapplications!

... the strap is tied automatically through the headof the footpart,

and the harness is completely bundled includ-ing the footpart.

!!Other combinations betweencable tie and foot part avail-able on request.



-40 C to +150 C for 5000 h,(+195 C for 500 h)







(L)Width

(W)Bundle max.


PanelThickness

min.

PanelThickness


Features

126-02600 T80RSF6.5F 209 4.6 45 300 6.3-6.5 0.6 3.0 PA66HS Black (BK)

150-39385 T80RSF6.5FW 209 4.6 45 300 6.3-6.5 0.6 3.0 PA66HS Black (BK) 5

150-39392 T80SSF6.5F 179 4.6 43 225 6.3-6.5 0.6 3.0 PA46 Grey (GY) 1

150-39395 T80RSF6.5F 209 4.6 45 300 6.3-6.5 0.6 3.0 PA46 Grey (GY) 1



F i x ing Tie s 1.3

43

T80SSF6,5FT80RSFT6.5FW

The arrowhead fixing is located in the strap

of the cable tie which ensures that the cable

bundle sits directly above the fixing point,

minimising the space taken.

The head of the T80RSF tie is moulded in a

raised position to ease assembly when the

fixing is already in place in the panel.

Application

This range of fixing ties is ideal for use in

many different industries, including automo-

tive, aerospace and panel building. The

T50SSF type has specially moulded retainers

to hold battery cables parallel and firmly in

place.


One Piece Fixing Ties withArrowhead in the Strap

Designed to secure battery cables the T50SSF6.5 offers a simple and secure fixing.

Material Data

Material Data

Technical Table

halogenfree

Limited FireHazard


(L)Width

(W)Bundle max.

Disc


PanelThickness

min.

PanelThickness


Features

150-35932 T50SSP 120 4.6 24 18.0 225 6.0-6.5 0.7 1.3 PA66 Black (BK)

150-35930 T50RSP 190 4.6 45 18.0 225 6.0-6.5 0.75 1.3 PA66 Black (BK)

150-15493 T80RSFT 190 4.6 45 24.4 355 5.7-6.3 1.0 3.5 PA66 Black (BK)

126-02500 T80RSFT 190 4.6 45 24.4 355 5.7-6.3 1.0 3.5 PA66HS Black (BK)

150-15498 T80RSFT 190 4.6 45 24.4 355 5.7-6.3 1.0 3.5 PA46 Grey (GY) 1



F i x ing Tie s1.3

44

The 'tab' on the head of the tie makes it easy to locate and lift the head for assembly.

T50SSP/T50RSP

One Piece Fixing Ties withArrowhead and Disc in the strapFeatures and Benefits

The arrowhead fixing is located in the mid-

section of the strap of the cable tie which

ensures that the cable bundle sits directly

above the fixing point, minimising the space

taken.

The 'disc' on types T50SSP and T50RSP

completely covers the hole in the panel min-

imising the ingress of dust, dirt and water.

The 'discs' on all three types flex to suit vari-

ations in panel thickness, ensuring a firm

but secure fixing. A particular design feature

of these ties is the 'tab' on the end of the

head - this is to facilitate easy location and

orientation of the head for assembly.

automotive en 20082

Documents

u t i o n

c o n t e n t s

n o w h o w5onepiece

green cable tie

cable tiesare

cable management solutions

p e r f e c t c

automot u r