awadukt thermo

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REHAU AWADUKT THERMOGROUND-AIR HEAT EXCHANGER SYSTEM FOR CONTROLLED VENTILATION

3

How a ground-air heat exchanger works . . . . . . . . . . . . . . . . . . . . . . . . . . 6

The unique antimicrobial silver inner surface. . . . . . . . . . . . . . . . . . . . . . . . . 7

Pipe properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Domestic applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Commercial applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

System design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Grand designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Domestic case studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Commercial case studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.0 . . . . . . Product range for domestic applications. . . . . . . . . . . . . . . . . . . 20

1.1 . . . . . . AWADUKT Thermo pipes . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.2 . . . . . . AWADUKT Thermo fi ttings. . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.0 . . . . . . Product range for commercial buildings . . . . . . . . . . . . . . . . . . . 22

2.1 . . . . . . AWADUKT Thermo pipes . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.2 . . . . . . AWADUKT Thermo small header pipes. . . . . . . . . . . . . . . . . . . . . 23

2.3 . . . . . . AWADUKT Thermo fi ttings. . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.0 . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.1 . . . . . . AWADUKT Thermo air inlet towers. . . . . . . . . . . . . . . . . . . . . . . 28

3.2 . . . . . . AWADUKT Thermo condensation discharge . . . . . . . . . . . . . . . . . . . 29

Frequently asked questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

AWADUKT THERMOCONTENTS

5

AWADUKT THERMOENERGY EFFICIENT SOLUTION FOR CONTROLLED VENTILATION

Our fossil fuels are in short supply. This is why architects, specifi ers and contractors have been thinking laterally for the past few years. Energy-saving construction concepts are becoming ever more important.

The ground-air heat exchanger AWADUKT Thermo from REHAU makes an important contribution to this. The ground’s ability to store energy is used to achieve on energy-effi cient controlled ventilation solution. REHAU has developed the fi rst ground-air heat exchanger with an antimicrobial inner layer. So, as well as saving both costs and energy, property developers can also make a considerable improvement to the quality of the air inside their buildings.

The ground-air heat exchanger system

AWADUKT Thermo antimicrobial was

awarded innovation prizes in France,

Poland in 2007 and UK in 2009.

6

g

- 5° C

+ 4° C

+ 10° C

Exit temperature at end of G.A.H.E

Temperature of ground

Temperature at air inlet

Exit temperature at end of G.A.H.E

Temperature of ground

Temperature at air inlet

+ 30° C

+ 16° C

+ 12° C

Summer Operation

Winter Operation

AWADUKT THERMOHOW A GROUND-AIR HEAT EXCHANGER WORKS

Ever improving insulation and the air tight construction of buildings means that controlled ventilation is becoming ever more important. The ground-air heat exchanger makes a considerable contribution to this, especially when used in conjunction with a heat recovery unit.

As well as increasing the quality of life within the building, this also provides signifi cant energy savings by using the embodied ground energy to pre-condition the incoming ventilation air.

So, on the one hand, heating costs can be saved, whilst on the other, the air conditioning system investment costs can also fall, especially in larger buildings. The ground-air heat exchanger takes advantage of the fact that the temperature of the ground, 1.5 to 2m deep, remains a relative constant temperature between 7ºC-12°C throughout the year.

The incoming outside air passes through an underground pipe system to pre-heat it in winter and to pre-cool it in summer. Experience shows that a ground-air heat exchanger makes it possible to raise the temperature of air taken in by up to 9°K in winter, and to reduce it by up to 14°K in summer.

7

AWADUKT THERMOTHE UNIQUE ANTIMICROBIAL SILVER INNER SURFACE

AWADUKT Thermo pipes from REHAU feature an antimicrobial inner surface. A special manufacturing process is used to incorporate physiologically non-toxic silver particles into the inner layer of the pipe. Silver particles are used against microbes in the medical sector and in household appliances such as fridges. The antimicrobial effect of silver was recognised as long ago as 4000 B.C., silver vessels were used to treat drinking water in ancient Egypt. In the 11th century, chalices were made from silver for hygiene reasons.

This property of silver is used in a multitude of ways to the present day. This patented ground-air heatexchanger, with its antimicrobial inner pipe surface, considerably inhibits microbial growth. The antimicrobial property of the inner pipe surface has been tested and verifi ed by Institut Fresenius at Taunusstein, to ASTM Standard E2180 (see diagram above).

Active effect of the antimicrobial inner pipe layer Results of the Fresenius Institute: comparison of PP (polypropylene)

Standard v. PP Antimicrobial

Bacterium Moisture Film Ion release

Environment

Surface

Base Polymer Silver particles PP (Standard)

0 hours

PP (Standard)

24 hours

PP Antimicrobial

0 hours

PP Antimicrobial

24 hours

Colony-Aormins individuals / test sample

8

AWADUKT THERMOPIPE PROPERTIES

Inlet unitThe air is passed into the ground-air heat exchanger through an air inlet tower. The air is fi ltered by either a coarse or fi ne fi lter to BS EN 779, eliminating dust and pollen.

AWADUKT Thermo pipe systemAWADUKT Thermo pipes have been specially developed to meet the requirements of ground-air heat exchanger systems. Highly effi cient, hygienic, reliable in terms of leakproofness and condensation discharge – the pipe range features many of the attributes required of a ground-air heat exchanger by VDI 4640, the German guidelines on ground-source energy. AWADUKT Thermo pipes are also low maintenance. Once installed, the pipes can be high-pressure cleaned and inspected by camera.

Solid walled polypropylene (PP) pipeThis optimised PP pipe with enhanced heat conductivity provides excellent heat transfer between the ground and the air, thereby ensuring a high degree of thermal effi ciency.

Antimicrobial inner layerAWADUKT Thermo pipes feature an inner layer unique amongst ground-air heat exchanger pipes. This is achieved by a special process that incorporates silver particles into the inner layer of the base polymer.The result is that the fresh air inside the system is hygienic, containing virtually no germs.

High longitudinal rigidityThe high longitudinal rigidity of AWADUKT Thermo pipes prevents sagging, so that condensation is safely discharged instead of forming puddles at the lowest points. Pipes with inadequate longitudinal rigidity are not to be recommended for ground-air heat exchangers.

Radon-ProofRadon is a natural, colourless, odourless radioactive inert gas encountered in rocks and in the ground.It is produced by the natural breakdown of the elements uranium and thorium. Radon diffuses through the ground,dissolves in water and escapes to the atmosphere at the ground surface.

Heat conductivity W/(m* K) AWADUKT Thermo pipe system

”

Thermal Conductivity

9

The components of AWADUKT Thermo make it a tried and tested radon-proof ground-air heat exchanger pipe system. The required degree of imperviousness is achieved, by the design of the special safety sleeve featuring fi xed seals that cannot be pushed out.

Wide range of fi ttingsA broad range of mouldings means that the REHAU ground-air heat exchanger system can be laid out just as you want it. Bends, branches and connection sleeves are available for each pipe diameter. This makes a ring of pipes around the building just as achievable as a Tichelmann grid arrangement.

Condensation dischargeCondensation can occur in the pipe system, particularly in summer, when the air in the pipes is cooled. To make sure this does not affect the function of the ground-air heat exchanger in the long term, and to avoid odours, this condensation has to be effectively discharged.

Condensation discharge for buildingswithout cellarsIn buildings without cellars, condensation has to bepumped out through a condensation collection shaft.

This shaft stands on a flat base. To prevent any unfi ltered air getting into the system through this shaft, it is fi tted with an airtight cast lid. The condensation is discharged from the ground-air heat exchanger pipe system to the condensation collection shaft via a branch. A standard submersible pump with internal fl oat is used to pump out the condensation.

Condensation discharge for buildingswith cellarsIn buildings with cellars the condensation can be discharged through the drain. This is achieved via a condensation branch located at the lowest point in the ground-air heat exchanger pipe system. To prevent any unpleasant odours, a ball siphon is incorporated between condensation discharge and drain.

Wall penetrationA wall inlet must be incorporated into the exterior wall for the pipes to enter the building correctly. REHAU provides the right solution for each different pipe diameter. In situations where the installation is below the water table, special types of wall inlets are required.

Soak away

Submersible pump with discharge

AWADUKT Thermo Pipe

Condensationcollection shaft

Safety-lock sealing system

Condensation discharge (for buildings

without cellars)

1

1

2

2

10

AWADUKT THERMODOMESTIC APPLICATIONS

1

2

4

5

5

6

11

Air inlet towerWith a range of fi lters (G4 or F6) for hygienic, dust and pollen free air supply

1

AWADUKT Thermo Pipe SystemSolid walled PP pipe for optimised heat -conductivityAntimicrobial inner layer to prevent microbial growth -High longitudinal rigidity for reliable condensation -dischargeRadon-proof by virtue of special sealing system -Wide range of fi ttings for layout fl exibility -

2

Condensation dischargeThis is installed towards the end of the system to remove any condensation formed during the heat transfer

3

Heat recovery unit

Distribution of fresh fi ltered air

Extraction of warm, stale air

Wall inlets

4

5

6

7

3

7

6

12

AWADUKT THERMOCOMMERCIAL APPLICATIONS

AWADUKT Thermo is also well suited to commercial applications, in particular in the health and education sectors. These buildings require a constant source of fresh, filtered air due to the high occupancy levels. Otherwise carbon dioxide build up can be a problem.

The cooling effects of the ground-air heat exchangers are of particular benefi t to large buildings in summer. It is possible to achieve signifi cant air conditioning energy savings and, in some cases, even remove the need for air-conditioning completely. A ground-air heat exchanger can in some cases supply 10% of a commercial building’s energy demand from on-site renewable sources. Pre-heating the ventilation air also provides signifi cant cost savings on the heat recovery unit.

A large open area is normally required for commercial applications (e.g. a sports pitch is ideal). However, sometimes it may be benefi cial to put the pipes under the foundations. It must be noted that this method does not allow for solar gain, which favourably increases the temperature of the ground, but still provides an effective solution and saves installation costs.

Joseph Rowntree School

DN 1200 air inlet towers

13

AWADUKT THERMOCOMMERCIAL APPLICATIONS: EDUCATION SECTOR

Queen Elisabeth School, WimborneQE School is a ‘Building Schools for the Future’ Pathfi nder project and is one the largest AWADUKT Thermo installations carried out in the UK. 3 seperate Tichelmann grids were installed under 3 blocks of the building to pre-heat and pre-cool the air before it entered the mechanical ventilation system. Each grid supplies a fl ow rate of ca. 12,000m3/h and comprises of 30 runs of DN250 pipe, each around 60m long, with a header pipe of DN1050. Bypasses were included for each grid to increase the total energy savings of the system. Installing the pipes under the building allowed signifi cant cost savings for the excavation.

Pears National Centre for Autism, North LondonAWADUKT Thermo, with its antimicrobial properties, was specifi ed due to the importance of a comfortable learning environment for children with special educational needs. The total air fl ow of 7,800m3/h was split down into 3 small grids,

each with a DN500 header pipe and 8 runs of DN200 heat transfer pipe. The total length of heat transfer pipe was 432m. The pipes were laid under a playing fi eld and special air intakes were designed for the project, which consisted of the air being drawn through custom benches and then passing underground through the system. This project also included a bypass for each grid to increase energy savings.

Nairn Academy, ScotlandThis project was a specialist unit for children with severe and complex needs and optimum comfort for the pupils was vital for the client. The minimal energy required to run the system and the comfort cooling were the main drivers for the project. 3 runs of DN200 pipe, each 30m long, was laid in a Tichelmann layout with a DN250 header pipe. The system was installed underneath the building to save installation costs but also increase the outputs for cooling.

AWADUKT Thermo has been extensively specifi ed in the education sector, in particular, due to the increasing cooling requirements of new-build schools and colleges. Building fabrics are becoming increasingly air-tight and insulation levels are constantly increasing, therefore overheating is becoming more of an issue. Here are some examples of installed education projects.

Queen Elisabeth School

Pears National Centre for Autism

Nairn Academy

14

AWADUKT THERMOSYSTEM DESIGN

DesignThere are various factors which need to be taken in to account when designing a ground-air heat exchanger system:

Volume of building + air change rate (l/h) -Air fl ow rate (m - 3/h)Pipe material -Depth at which pipes are laid -Pipe arrangement (grid/ring) -Soil type -Site climate -Ground water levels -

When determining the pipe diameter, a max. fl ow speed of around 3m/s must not be exceeded in the heat transfer pipes, and 6m/s in the distribution/manifold pipes. This would negatively affect performance.

REHAU’s bespoke design software can be used to work out the optimum pipe sizes and lengths for a ground-air heat exchanger system for a specifi c project. It can also calculate the estimated energy savings in kWh/a for heating and cooling.

If you are interested in obtaining a copy of the software please email [email protected] or visit www.rehau.co.uk/renewableenergy

REHAU can also provide a RIBA and CIBSE approved seminar on this technology entitled: “Ground-air heat exchanger: Renewable source of controlled ventilation.”

If you would like to book a CPD seminar, please contact your local REHAU Sales Offi ces (details on back page).

15

Air Intake Unit

Pipe

Domestic Loop Layout

Tichelmann Pipe Layout

House

House

DomesticFor a typical domestic application, a minimum of 40m of pipework is required. This is either with a loop around the building or by a meander pattern. The optimum pipe diameter for air fl ow rates of up to 300m3/h is 200mm. For air fl ow rates up to 450m3/h, DN250 pipe is used.

CommercialOn commercial applications, it is usual to use a Tichelmann layout. This is a self-balancing system: whichever path the air fl ows, it travels the same distance, reducing the pressure losses.

Usually DN 200 - 250 pipe is used for the heat transfer and DN 500, 800, 1000 or 1200 is used for the distribution pipe. The required air fl ow dictates the optimum pipe diameters.

AWADUKT Thermo must be installed according to the latest installation guidelines. Please request a copy from REHAU prior to installation.

2 main pipe layouts

16

AWADUKT THERMOGRAND DESIGNS AWARDS 2009

It has now received an independent endorsement for that claim with the product being shortlisted for a prestigious 2009 Grand Design Award in the ‘Innovative Building Products’ category.

AWADUKT Thermo was fi rst shown on Grand Designs TV programme on 2nd April 2008 at the Bluebell Bungalow in Kent. For the project, 40m of DN315 pipe and 30m of DN250 pipe was used to supply the 2 mechanical ventilation heat recovery (MVHR) units on the property with an air fl ow rate of 300m3/h. Since the airing of the programme, the awareness of the product has increased dramatically and the performance is also being measured by the client.

Although AWADUKT Thermo didn’t ultimately win the award when the results were announced in May 2009, REHAU believes that just to be shortlisted by the infl uential team of judges was a very signifi cant achievement. The innovative AWADUKT Thermo system has also won innovation awards in France and Poland.

Grand Designs House, Kent Episode aired on 2nd April, 2008 -40m DN 315 pipe splits into 2 -30m DN 250 -300m3/h air fl ow rate -Uses 2 heat recovery units -Also used RAUGEO energy piles and REHAU -underfl oor heating

At its launch in 2008, REHAU knew that its AWADUKT Thermo ground-air heat exchanger system was a unique and highly effi cient product in the renewable energy market.

18

Lakes by Yoo

160 luxury houses being built over the next -3 yearsEach house air fl ow rate 900m - 3/h4 runs of DN 200 -DN 315 header pipe -

AWADUKT THERMODOMESTIC CASE STUDIES

BASF House, University of Nottingham Showcasing affordable and sustainable -technologies 34m of DN 200 AWADUKT Thermo pipe - 1 air inlet, 2 air outlets - Uses solar atrium to increase performance -in winter and reduce solar gain in summer Performance being datalogged by the university -

Residential Project, Berkshire Downs Used in conjunction with heat recovery unit - 80m of DN 200 AWADUKT Thermo pipe -5 bed new build -

19

AWADUKT THERMOCOMMERCIAL CASE STUDIES

Tesco Supermarket, Poland

Pipes laid under building foundations to save -installation costs700m of DN 200 AWADUKT Thermo pipe, -DN 500 distribution pipeAir fl ow rate = 2,700m - 3/h1 year research project by University of Poznan -In summer 37°C to 19°C, in winter from -15°C -to +7°CCoeffi cient of performance is over 20 -

Ards Business Centre, N Ireland

Air fl ow rate 4,300m - 3/h DN 800 distribution pipe - 448m of DN 315 AWADUKT Thermo pipe - Installed in diffi cult site conditions -

Sutton Life Centre, Surrey

Grid 1

Air fl ow rate 2,880m - 3/hDN 500 header pipe -1x18m runs of DN 200 -

Grid 2

Air fl ow rate 7,200m - 3/hDN 750 header pipe -35x30m runs of DN 200 -

20

PRODUCT RANGE FOR DOMESTIC APPLICATIONS AWADUKT THERMO PIPES AND FITTINGS

11.1

AWADUKT Thermo Pipewith push-fit and safety-seal, pipe-ends with dust covers

Material: RAU-PP 2387/2400 antimicrobialColour: RAL 5012 soft-blue, inside layer aluminium-grey

*HRV = Timberframe Crate

Article No.External Diameter

Length (BL) (mm)

d1 (mm)

Dmax

(mm)t (mm) S1

Weight (kg/m)

pcs./ HRV*

170641-002 200 1000 200 240 101 7.8 4.2 20

170651-002 200 3000 200 240 101 7.8 4.2 20

170961-002 200 6000 200 240 101 7.8 4.2 20

AWADUKT Bendwith push-fit sleeve and safety-seal

Material: RAU-PP 2300Colour: RAL 5009 azure-blue

Article No.External Diameter a

z1 (mm)

z2(mm)

Weight (kg/pc.)

Unit/Packging

247621-056 200 15° 12 21 1.06 60

247631-056 200 30° 28 34 1.19 60

247641-056 200 45° 44 48 1.31 60

247651-056 200 88° 105 110 1.69 42

AWADUKT Single Branch 45°with push-fit sleeve and safety-seal



z1 (mm)

z2(mm)

z3(mm)

Weight (kg/pc.)

Unit/Packging

247751-056 200/200 47 255 255 3.10 16

21

PRODUCT RANGE FOR DOMESTIC APPLICATIONS AWADUKT THERMO FITTINGS

11.2

AWADUKT PP Slip Couplerwith push fit sleeve and safety seal


Article No. DN/OD L (mm) Dmax (mm)Weight (kg/pc.)

247821-056 200 206 240 1,00

AWADUKT Thermo End Cap*with EPDM sealing ring and welded-in PP end plate

Material: RAU-PP 2387/2400Colour: RAL 5009 azure-blue

DN

L

Article No. External Diameter L (mm)Weight (kg/pc.)

Unit/ Packaging

171977-001 200 111 0.52 76

AWADUKT Double-Fit Sleeve Jointwith push-fit and safety-seal



L (mm)

Dmax(mm)

t (mm)

Weight (kg/pc.)

Unit/ Packaging

247851-056 200 206 240 101 1.05 60

22

PRODUCT RANGE FOR COMMERCIAL BUILDINGSAWADUKT THERMO PIPES

22.1

GAHE Header Pipe DN630with push-fit sleeve and safety-seal, pipe-ends with dust covers

Material: RAU-PP 2300Colour: orange-brown

*Delivery time on request

Article No. DN/ODBL (mm)

d1 (mm)

Dmax (mm) t S1

Weight(kg/pc)

352908-001* 630 6000 630 710 220 23.8 46.7

AWADUKT Thermo Pipewith push-fit sleeve and safety-seal, pipe-ends with dust covers

Material: RAU-PP 2387/2400 antimicrobialColour: orange-brown


Article No.ExternalDiameter

Length (BL (mm) d1

Dmax(mm) t S1

Weight (kg/pc)

pcs./HRV

170791-001 250 1000 250 296 135 8.8 6.7 12

170801-001 250 3000 250 296 135 8.8 6.7 12

170971-001 250 6000 250 296 135 8.8 6.7 12

170821-001 315 1000 315 365 145 11.1 10.6 9

170831-001 315 3000 315 365 145 11.1 10.6 9

170981-001 315 6000 315 365 145 11.1 10.6 9

170851-002 400 6000 400 470 170 13.5 16.0 3

170861-003* 500 6000 500 570 195 17.0 25.3 2

23

PRODUCT RANGE FOR COMMERCIAL BUILDINGSAWADUKT THERMO SMALL HEADER PIPES

22.2

AWADUKT Thermo Header*pipe-ends with dust covers, header with spigot ends on both sides

Material: RAU-PP 2387/2400 antimicrobial

Colour: RAL 5012 soft-blue, inside layer aluminium grey (with connecting branch DN 200), otherwise orange-brown

DN

BL

L1dn L2


Article No.Distribution Pipe DN

Connecting Branch DN No. of sockets

Socket spacing L (mm)

Length (BL) (mm)

171007-001 315 200 1 1000 1000

171017-001 315 200 2 1000 2000

171027-001 315 200 3 1000 3000

171037-001 400 200 1 1000 1000

171047-001 400 200 2 1000 2000

171057-001 400 200 3 1000 3000

171067-001 400 200 6 1000 6000

171077-001 400 250 1 1000 1000

171087-001 400 250 2 1000 2000

171097-001 400 250 3 1000 3000

171107-001* 500 200 1 1000 1000

171117-001* 500 200 2 1000 2000

171127-001* 500 200 3 1000 3000

171137-001* 500 200 6 1000 6000

171147-001* 500 250 1 1000 1000

171157-001* 500 250 2 1000 2000

171167-001* 500 250 3 1000 3000

171177 -001* 500 250 6 1000 6000

171187-001* 500 315 1 1000 1000

171197-001* 500 315 2 1000 2000

171207-001* 500 315 3 1000 3000

24

GAHE Header DN630*pipe-ends with dust covers, header with spigot ends on both sides

Material: RAU-PP 2300Colour: RAL 5012 soft-blue, inside layer aluminium grey (with connecting branch DN 200), otherwise orange-brown

DN

BL

L1dn L2

Article No.Distribution Pipe DN

Connecting Branch DN

No. of sockets

Weight (kg/pc)

Socket spacing L1 (mm)

Socket spacing L2 (mm) BL (mm)

171616-001* 630 200 1 8.30 100 500 1000

171606-001* 630 200 2 16.20 100 500 2000

171596-001* 630 200 3 24.10 100 500 3000

171586-001* 630 200 6 47.79 100 500 6000

171576-001* 630 250 1 8.54 100 500 1000

171566-001* 630 250 2 16.68 100 500 2000

171676-001* 630 250 3 24.82 100 500 3000

171666-001* 630 250 6 49.25 100 500 6000

171656-001* 630 315 1 8.75 100 500 1000

171646-001* 630 315 2 17.10 100 500 2000

171636-001* 630 315 3 25.45 100 500 3000

171626-001* 630 315 6 50.50 100 500 6000



AWADUKT Thermo Distribution Pipe Special Transition Piece DN500*sleeve can be pushed onsupplied with 1 loose sealing ring

L

OD =

DN

Article No. External Diameter L (mm)

230396-001 500 482

25

* Delivery time on request

PRODUCT RANGE FOR COMMERCIAL BUILDINGSAWADUKT THERMO FITTINGS

22.3

AWADUKT Elbowwith EPDM sealing ring


Article No.External Diameter a Z1 (mm) Z2 (mm) Weight (kg/pc.)

247661-004 250 15° 19 39 1.70

247671-002 250 30° 37 58 1.90

247681-004 250 45° 57 78 2.10

247691-004 250 88° 132 152 2.90

247701-002 315 15° 23 50 2.70

247711-002 315 30° 47 73 3.10

247721-002 315 45° 72 98 3.40

247731-002 315 88° 166 192 4.60

239342-003 400 15° 79 237 11.64

239352-003 400 30° 108 263 12.35

239362-003 400 45° 265 420 17.04

237313-003 400 88° 555 710 27.80

234536-003* 500 15° 42 242 20.10

234546-003* 500 30° 77 277 23.60

234556-003* 500 45° 228 428 33.92

234566-003* 500 88° 547 747 55.72

411372-005* 630 15° 389 594 61.82

411382-005* 630 30° 389 594 61.82

411392-005* 630 45° 588 793 72.78

411402-005* 630 88° 1081 1276 107.55

Article No. DN/ODL (mm)

Dmax (mm)

Weight(kg/pc)

247831-002 250 269 296 2.05

247841-002 315 290 365 2.94

247891-002 400 350 470 6.60

287001-002* 500 400 570 10.20

411562-001* 630 430 710 13.60

AWADUKT PP Slip Couplerwith EPDM sealing rings


26

AWADUKT Single Branch 45°with push-fit sleeve and safety-seal



Article No.External Diameter Z1 (mm) Z2 (mm) Z3 (mm) Weight (kg/pc.)

246457-004 250/200 22 290 276 3.94

237674-005* 250/250 92 452 463 8.72

247781-004 315/200 -10 339 312 5.85

232794-005* 315/250 59 498 446 11.74

232784-005* 315/315 105 530 470 15.04

239382-005 400/200 31 533 464 14.40

239392-005* 400/250 17 558 478 17.37

239402-005* 400/315 63 591 502 20.52

237453-005* 400/400 123 633 562 23.00

234586-005* 500/200 6 604 479 21.80

234596-005* 500/250 -28 629 513 23.50

234606-005* 500/315 18 661 557 28.60

234616-005* 500/400 87 704 637 34.00

234615-005* 500/500 149 869 866 36.50

411422-005* 630/200 - 129 735 649 42.70

411432-005* 630/250 - 93 770 693 48.40

411442-005* 630/315 - 47 798 732 54.70

411452-005* 630/400 13 845 802 67.70

411462-005* 630/500 84 915 891 86.00

411472-005* 630/630 175 890 990 115.50


AWADUKT Double-Fit Sleeve Jointwith EPDM sealing rings



L(mm)

Dmax (mm)

t(mm) Weight (kg/pc.)

247861-002 250 269 296 135 2.10

247871-002 315 290 365 145 3.00

247881-002 400 320 470 155 6.80

234636-002* 500 480 570 190 10.50

411572-001* 630 430 710 215 14.00

27

AWADUKTConnecting Reducerwith EPDM sealing rings


Z1

d 1

d 2


Article No. External Diameter (d1/d2)Z1(mm) Weight (kg/unit)

247801-002 250/200 50 1.77

247811-003 315/250 10 3.38

237323-003 400/315 10 5.14

234626-003* 500/400 14 10.91

411552-005* 630/500 50 17.00

AWADUKT End Cap*with EPDM sealing ring and welded-in PP end plate


DN

L


Article No. External DiameterL(mm)

171987-001 250 143

171997-001 315 154

172007-001 400 168

172017-001 500 210

171638-001* 630 220

DN

dn

L


Article No. External Diameter (DN/dn)L(mm)

171947-001* 315/200 256

171957-001* 400/200 271

171967-001* 500/200 315

28

ACCESSORIESAWADUKT THERMO AIR INLET TOWERS

33.1

AWADUKT Thermo Air Inlet Towerwith ribbed cover, pipe element with footflange, suitable for AWADUKT Thermo pipe push-fit socket, without filter inlay

Material: High-grade steel, ground

AWADUKT Thermo Filterfilter class G4 or F6/G2 to EN 779

suitable for AWADUKT Thermo Air Tower Diameter 200-500



Article No. DiameterHeight (mm)

Weight(kg/unit)

170188-003 200 1640 12.20

170408-003 250 1690 15.40

170418-003 315 1740 20.20

170428-003 400 1970 33.80

170438-003 500 2050 45.00

352922-001 630 2200 90.00

Article No. Diameter Filter Class

170198-001 200 G4

170208-001 200 F6 /G2

170448-002* 250 G4

170458-002* 250 F6/G2

170468-002* 315 G4

170528-002* 315 F6/G2

170538-002* 400 G4

170548-002* 400 F6/G2

170558-002* 500 G4

170568-002* 500 F6/G2

171588-001* 630 G4

171598-001* 630 F6/G2

29


Article No.ExternalDiameter I1 (mm) I2 (mm) t (mm) Unit/Packaging

227755-003 200/40 420 130 101 X

227765-003 250/40 500 170 135 X

227775-003 315/40 550 195 145 X

229845-003* 400/40 550 195 155 X

229855-003* 500/40 550 230 185 X

Article No. External Diameter

171877-001 200

171887-001 250

171897-001 315

171907-001 400

171917-001 500

ACCESSORIESAWADUKT THERMO CONDENSATION DISCHARGE

33.2

AWADUKT Thermo CondensationDischarge R*e.g. for residential buildings and other buildings with cellars, with welded-on half push-fit and safety-seal, inspection opening, branch 90º, dimensionally identical with spigot end on both sides as well as welded on discharge DN40

Material: RAU-PP 2300 antimicrobialColour: RAL 5012 soft-blue, grey (DN200), otherwise orange-brown

AWADUKT Thermo CondensationDischarge S*e.g. for residential buildings and other buildings with basements, with sleeve joint and sealing ring as standard design

Material: RAU-PP 2300Colour: RAL 5012 soft-blue, grey (DN200), otherwise orange-brown

Illustration differs from actual size

30

Article No.ExternalDiameter Size (mm) I1 (mm) I2 (mm) I3 (mm)

Unit/Packaging

227785-003 315 200 2500 500 500 loose

AWADUKT ThermoCondensation Collection Shafti.e. for buildings without a basement, with flat floor and 1 connection diameter DN 200 (pointed end):

Material: RAU-PPColour: RAL 5009 azure-blue

Ball Siphon for CondensationDischargewith elbow connection DN 40 and ball check valve

Material: RAU-PPColour: white, yellow

Article No. Unit/Packaging

227795-001 40 single

Article No.ExternalDiameter Type

External Diameter (mm)

Weight (kg/unit) Unit/Packaging

175584-001 315 D 400 SWR* 420x420 35.00 loose

AWADUKT Thermo Cast Iron Coverfor Condensation Collection Shaft, Cast Iron Cover frame incl. seal and lid, weatherproof

Material: cast ironColour: RAL 9005 black

*Surface water resistant

31

ACCESSORIES3

AWADUKT Thermo Wall Inlet DN 200-250* (For Special Applications)for use where ground water pressure exists, pressure tightness max. 3.0 bar high-grade steel design, sealing element made of EPDM rubber, in pre-assembled link design

Colour: blue


Article No. External Diameter

350368-001* 200

350369-001* 250

350370-001* 315

350371-001* 400

350372-001* 500

352938-001 630

Article No. External DiameterConnecting PipeDiameter

350357-001* 250 200

350358-001* 350 250

350361-001* 400 315

350362-001* 500 400

350363-001* 600 500

AWADUKT Thermo Wall Casing Piece*for the bridging of pipes through walls, specifically for use where water pressure exists, pressure tightness max. 5.0 bar, made of asbestos-free fibre cement concrete

Colour: light-grey


32

Article No. DN/OD Weight (kg/pc)

353234-001 200 0.74

353244-001 250 0.81

353254-001 315 1.13

353264-001 400 1.48

353274-001* 500 1.90

353284-001* 630 2.60

Article No. Capacity Unit/Packaging

76510-002 150 g 50

176520-003 250 g 50

172960-003 500 g 24

178750-001 1000 g 324

Article No. External DiameterInstalled LengthL (mm)

Dmaxapprox. (mm) Weight (kg/unit)

172290-050 200 240 232 1.19

172330-003 250 240 290 1.78

172340-003 315 240 359 2.64

172350-002 400 240 448 3.6

172490-003* 500 240 554 5.17

172005-001* 630 120 705 15.50

GAHE Sealing CollarFor use in areas of high ground water. Pressure rated max. 4.0 bar. To be set in concrete.

Material: EPDM Synthetic rubberColour: black

AWADUKT Thermo Wall Inletwith lip seal for non-pressured ground water

Material: RAU-SB 100Colour: natural

Lubricantfor sleeve joints



33

AWADUKT THERMOFREQUENTLY ASKED QUESTIONS

Is it not healthier to open a window?A ventilation system supplies just the right amount of fresh air to a building in a controlled manner. The antimicrobial inner pipe surface and the air fi lter mean health concerns are unfounded. There are also other advantages, such as the avoidance of draughts, dehumidifi cation and reduction of noise from outside. These all boost the feel-good factor within one’s own four walls.

What running costs does a ground-air heat exchanger entail?Ground-air heat exchanger running costs are minimal. The small amount of power used by the fan and the costs of regularly checking or replacing the air fi lter are the only running costs.

How often does the fi lter need cleaning?The fi lter should be cleaned or replaced every 6-12 months, depending on fi lter class and on local environmental conditions.

What is a ball siphon?When outside air cools in the ground-air heat exchanger pipes during the summer months, condensation forms. If this needs to be discharged through the drains of the building, it is directed to a siphon so that odours are avoided. As, with standard siphons, odours are prevented by the water standing in the pipe, there is always the danger of the siphon “drying out” and bad air entering the ventilation system from the drains. The ball siphon, with its integrated ball valve, prevents undesirable odours from accessing the ground to air heat exchanger pipes from the drains.

How does the antimicrobial inner layer work?Particles of silver that are physiologically non-toxic are incorporated into the inner layer of the pipe by a special process. The antimicrobial properties of silver signifi cantly reduce microbial growth on the inside of the pipe.

How long does the antimicrobial effect last?The antimicrobial effect lasts as long as the pipe. No layer of dirt can be expected to form on the inside of the pipe as the air is fi ltered at the inlet. Occasional rinsing of the pipes will make them continue to function for many years.

How are AWADUKT Thermo pipes laid?AWADUKT Thermo pipes are laid in the same way as drains. The only difference is that there are no special regulations for fi lling the trench. It is best to fi ll with solid earth rather than with sand, as sand conducts heat less effi ciently than earth (e.g. clay). The pipes should fall 2% in direction of fl ow. The condensation discharge branch or collection shaft is therefore to be located at the lowest point.

What are the important differences between a standard PVC drainpipe and AWADUKT Thermo ground-air heat exchanger pipes made of special PP?AWADUKT Thermo pipes have been specially designed for use in ground-air heat exchanger systems:

- AWADUKT Thermo pipes are equipped with an antimicrobial inner surface layer to minimise the danger of germs.

- AWADUKT Thermo pipes are highly conductive and provide better heat transfer between air and ground. PVC pipes are often sandwich foamed and thus have an unwanted insulating effect.

- AWADUKT Thermo pipes are particularly suitable for laying in ground with large granular elements as they are innately robust and are not sensitive to impacts.

34

FURTHER REHAU PROGRAMMES

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REHAU Underfloor HeatingRAUTHERMEX district heating pipeRAUGEO Helix – new generation

www.rehau.co.uk 342.100EN/385/DAIR/06.10

UK & IRELAND SALES OFFICES London, REHAU Ltd, The Building Centre, 25 Store Street, London WC1E 7BT Phone: 0207 580 6155 Fax: 0207 307 8595 Slough, Units 5 J & K, Langley Business Centre, Station Road, Langley, Slough SL3 8DS Phone: 01753 588500 Fax: 01753 588501 Manchester, Brinell Drive, Irlam, Manchester M44 5BL Phone: 0161 777 7400 Fax: 0161 777 7401 Glasgow, Phoenix House, Phoenix Crescent, Strathclyde Business Park, Bellshill, North Lanarkshire ML4 3NJ Phone: 01698 503700 Fax: 01698 503701 Dublin, 9 St. Johns Court, Business Park, Swords Road, Santry, Dublin 9 Phone: 00353 (0)1 8165020 Fax: 00353 (0)1 8165021

Our verbal and written application engineering advice is based upon experience and the best of our knowledge. However it is to be regarded as non-binding information. Working conditions and use under conditions for which the product was not intended and over which we have no infl uence exclude any claim resulting from our information. We recommend that a suitable check is made as to whether the REHAU product is suitable for the envisaged purpose. Application, use and processing of the products is carried out beyond the scope of our control and are therefore carried out exclusively at your own responsibility. If liability should still apply, then this is restricted, in the case of all damage, to the value of the goods supplied by us and used by you. Our warranty applies to the consistent quality of our products as per our specifi cation and in accordance with our general terms and conditions of delivery and payment. This document is protected by copyright. All rights based on this are reserved. No part of this publication may be translated, reproduced or transmitted in any form or by any similar means, electronic or mechanical, photocopying, recording or otherwise, or stored in a data retrieval system.

awadukt thermo

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