axicom composite station post insulators hollow-core type

Axicom Composite Station Post InsulatorsHollow-Core TypeSelection Table and Datasheets

Axicom Hollow-Core Composite Station Post Insulators SPIAxicom Composite Insulators from TE Connectivity have been in service worldwide for more than 2 decades as important components of high voltage apparatus. Modern circuit breakers, instrument transformers, cable ter-minations and other components in high voltage substations utilize this advanced technology for voltages up to 1100 kV AC / 800 kV DC. More than 250,000 units in service confirm customer’s trust in Axicom composite technology. Building on two decades of experience we are able to offer station post insulators to make substations more reliable and less sensitive to environmental stresses.

ApplicationBusbar support and disconnectors of air insulated high voltage substations are the most popular application areas. The superior behaviour of Axicom composite insulators SPI vs porcelain types is of particular interest in heavy polluted areas and/or countries with seismic threats. As these insulators do not need any cleaning or maintenance they can change a normal air insulated substation into a “minimum mainte-nance substation“.

DesignStation post insulators – SPI – consist of a high strength epoxy impregnated glass fibre tube, corrosion resistant flanges and tracking/erosion resistant silicone weather sheds. The silicone material is identical with the provennon-filled silicone type used in Axicom’s hollow insulators for bushings. In order to avoid any accumulation of moisture inside the tube the insulator is filled with a long term reliable, high resistance solid foam. This design allows for the combination of light weight and high cantilever strength.

Base flange

Silicone rubber housing

Top flange

Light weightAxicom SPI insulators are much lighter compared with the porcelain equivalent. Lower weight allows the designer to save cost in support structure, it allows for easier handling during erection of the substation. The weight of a porcelain C6-650 is approx 95kg – the equivalent SPI 6-650 is only 32kg.

Up to 800kV – one piece design without intermediate flangesAll SPI insulators up to a total length of 10m consist of a single piece. The insulators do not need any site assembly and feature high dimensional precision regarding length, parallelism of the end faces, coaxiality, concen-tricity and alignment of fixing holes.

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High creepage distanceAll SPI types have a common alternating shed profile which is identical with theAxicom hollow-core insulators with more than two decades of proven service. Depending on the operating voltage pollution, class 3 or 4 in accordance with IEC 60815 can be achieved. As indicated in the latest drafts of this standard (under revision) the specific creepage distance required for the superior silicone material can be reduced vs the creepage of porcelain.

Main componentsHigh strength tube The tube is an internal insulating part of a composite hollow insulator and is designed to ensure the mechanical characteristics. The tube is generally manufactured of resin-impregnatedfibers in our own factory. The impreg-nation resin is an epoxy resin with properties, which are especially adapted to the requirements of high voltage and outdoor applications. The endless fibers are arranged in such a mannerto achieve specified mechanical strength and guarantee the lowest deflection under cantilever load.

Corrosion resistant flangesThe end flanges are part of the composite hollow insulator and they are assembled with the tube using Axicom‘s special connection technique in order to transmit the mechanical loads and provide the seal to the supporting structure and adjacent structure. Special flanges can be offered on request. The end flanges are available on mainly aluminum alloy castings in order to provide a high performance and corrosion resistance.

Closed cell foam insideThe inside of SPI insulators is com-pletely filled with a special closed cell foam. This foam material is firmly bonded to the inside of the tube. Its main purpose is to ensure the inner electrical strength and avoid water accumulation inside the tube during the lifetime of the product.

For upright and hanging applicationsAll SPI insulators can be ordered alternatively for upright and hanging application.

U: UprightH: Hanging

This information is part of the product description

SPI 6 - 550 U

Station Post Insulator kN break strenght Impulse withstand voltage For upright installation

Selection is easyFor many substation designs the mechanical and electrical require-ments are defined, based on porcelain station post insulators. Each Axicom SPI insulator is designed to replace a specific porcelain type. Selection is easy as the part description contains the familiar IEC 60273 numbers.

Hydrophobic surface of Axicom SPI insulators

High quality silicone rubber housingThe silicone rubber housing is directly molded onto the tube. The housing as the external insulating part of a composite hollow insulator performs the necessary electrical functions like creepage distance as well as acting as environmental protection. The applied silicone rubber has been developed specifically for the manufacturing of our high voltage insulators. The elec-trical properties have been optimized according to the Silicone Rubber Programme of Axicom. Special surface treatments of both, the tube and metal end flanges by using primer systems guarantee a perfect bond of the silicone rubber with the tube as well as with the flanges.

This silicone rubber has outstanding properties like tracking and erosion resistance, UV resistance, flexibility, high tear strength and a very high and long term stable hydrophobicity. These properties were confirmed by rigorous testing and service experience.

In-house laboratories for mechanical testing

Silicone moulding shop

The stable hydrophobicity of its outstanding silicone rubber housing makes SPI insulators maintenance free – no cleaning required.

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TE Connectivity Axicom Hollow-Core Composite Station Post Insulators SPI

Code Typical Dry lightning Wet switching Wet power Weight Height Creepage Arcing Bending Deflection Tensile Torsional application for impulse impulse frequency (H) distance distance strength @ 1.5MML strength strength highest system withstand withstand withstand (L) (SW) (El. limit voltage 1.5MML) SPI- kV kV kV kV kg mm mm mm kN mm kN kNm8-325 72,5 325 n/a 140 15 770 1854 564 8 8 178 1010-325 72,5 325 n/a 140 17 770 1854 564 10 6 178 1012,5-325 72,5 325 n/a 140 17 770 1854 564 12,5 7 178 1016-325 72,5 325 n/a 140 20 770 1854 564 16 8 178 106-450 145 450 n/a 185 18 1020 2749 814 6 14 178 108-450 145 450 n/a 185 22 1020 2749 814 8 11 178 1010-450 145 450 n/a 185 22 1020 2749 814 10 14 178 1012,5-450 145 450 n/a 185 25 1020 2749 814 12,5 14 178 1016-450 145 450 n/a 185 29 1020 2737 802 16 12 310 106-550 170 550 n/a 230 26 1220 3465 1014 6 14 178 108-550 170 550 n/a 230 26 1220 3465 1014 8 19 178 1010-550 170 550 n/a 230 30 1220 3465 1014 10 19 178 1012,5-550 170 550 n/a 230 33 1220 3453 1002 12,5 16 310 1016-550 170 550 n/a 230 38 1220 3453 1002 16 16 310 106-650 245 650 n/a 275 32 1500 4519 1294 6 26 178 108-650 245 650 n/a 275 36 1500 4519 1294 8 28 178 1010-650 245 650 n/a 275 40 1500 4507 1282 10 23 310 1012,5-650 245 650 n/a 275 47 1500 4507 1282 12,5 23 310 1016-650 245 650 n/a 275 54 1500 4348 1252 16 18 310 106-750 245 750 n/a 325 36 1700 5235 1494 6 38 178 108-750 245 750 n/a 325 45 1700 5223 1482 8 27 310 1010-750 245 750 n/a 325 45 1700 5223 1482 10 34 310 1012,5-750 245 750 n/a 325 52 1700 5223 1482 12,5 33 310 1016-750 245 750 n/a 325 60 1700 5064 1452 16 27 310 106-850 245 850 n/a 360 40 1900 5951 1694 6 53 178 108-850 245 850 n/a 360 50 1900 5939 1682 8 38 310 1010-850 245 850 n/a 360 58 1900 5939 1682 10 37 310 1012,5-850 245 850 n/a 360 67 1900 5780 1652 12,5 29 310 1016-850 245 850 n/a 360 77 1900 5780 1652 16 29 310 106-950 245 950 750 395 49 2100 6667 1894 6 57 178 108-950 245 950 750 395 55 2100 6655 1882 8 51 310 1010-950 245 950 750 395 64 2100 6655 1882 10 50 310 1012,5-950 245 950 750 395 73 2100 6496 1852 12,5 40 310 1016-950 245 950 750 395 84 2100 6496 1852 16 39 310 106-1050 245 1050 750 460 60 2300 7371 2082 6 50 310 108-1050 245 1050 750 460 69 2300 7371 2082 8 53 310 1010-1050 245 1050 750 460 80 2300 7341 2052 10 42 310 1012,5-1050 245 1050 750 460 80 2300 7341 2052 12,5 52 310 1016-1050 245 1050 750 460 92 2300 7341 2052 16 52 310 106-1175 550 1175 850 n/a 68 2650 8624 2432 6 76 310 108-1175 550 1175 850 n/a 79 2650 8624 2432 8 81 310 1010-1175 550 1175 850 n/a 90 2650 8594 2402 10 64 310 1012,5-1175 550 1175 850 n/a 104 2650 8594 2402 12,5 62 310 1016-1175 550 1175 850 n/a 125 2650 8431 2368 16 44 517 36

Code Typical Dry lightning Wet switching Wet power Weight Height Creepage Arcing Bending Deflection Tensile Torsional application for impulse impulse frequency (H) distance distance strength @ 1.5MML strength strength highest system withstand withstand withstand (L) (SW) (El. limit voltage 1.5MML) SPI- kV kV kV kV kg mm mm mm kN mm kN kNm6-1300 550 1300 950 n/a 75 2900 9648 2682 6 100 310 108-1300 550 1300 950 n/a 98 2900 9489 2652 8 67 310 1010-1300 550 1300 950 n/a 98 2900 9489 2652 10 83 310 1012,5-1300 550 1300 950 n/a 113 2900 9489 2652 12,5 81 310 1016-1300 550 1300 950 n/a 136 2900 9326 2618 16 57 517 366-1425 550 1425 950 n/a 94 3150 10543 2932 6 102 310 108-1425 550 1425 950 n/a 106 3150 10384 2902 8 85 310 1010-1425 550 1425 950 n/a 122 3150 10384 2902 10 83 310 1012,5-1425 550 1425 950 n/a 141 3150 10384 2902 12,5 85 310 1016-1425 550 1425 950 n/a 147 3150 10350 2868 16 73 517 366-1550 550 1550 1050 n/a 100 3350 11259 3132 6 122 310 108-1550 550 1550 1050 n/a 112 3350 11100 3102 8 103 310 1010-1550 550 1550 1050 n/a 130 3350 11100 3102 10 100 310 1012,5-1550 550 1550 1050 n/a 156 3350 11066 3068 12,5 69 517 3616-1550 550 1550 1050 n/a 156 3350 11066 3068 16 88 517 366-1675 550 1675 1050 n/a 108 3650 12333 3432 6 158 310 108-1675 550 1675 1050 n/a 122 3650 12303 3402 8 133 310 1010-1675 550 1675 1050 n/a 141 3650 12303 3402 10 129 310 1012,5-1675 550 1675 1050 n/a 168 3650 12140 3368 12,5 89 517 3616-1675 550 1675 1050 n/a 190 3650 12140 3368 16 93 517 366-1800 550 1800 1175 n/a 133 4000 13556 3752 6 131 310 108-1800 550 1800 1175 n/a 154 4000 13556 3752 8 136 310 1010-1800 550 1800 1175 n/a 183 4000 13393 3718 10 94 517 3612,5-1800 550 1800 1175 n/a 183 4000 13393 3718 12,5 117 517 3616-1800 550 1800 1175 n/a 207 4000 13393 3718 16 123 517 366-1950 800 1950 1300 n/a 145 4400 14988 4152 6 175 310 108-1950 800 1950 1300 n/a 168 4400 14988 4152 8 181 310 1010-1950 800 1950 1300 n/a 201 4400 14954 4118 10 125 517 3612,5-1950 800 1950 1300 n/a 201 4400 14954 4118 12,5 156 517 366-2100 800 2100 1300 n/a 155 4700 16191 4452 6 213 310 108-2100 800 2100 1300 n/a 180 4700 16191 4452 8 221 310 1010-2100 800 2100 1300 n/a 214 4700 16028 4418 10 152 517 3612,5-2100 800 2100 1300 n/a 242 4700 16028 4418 12,5 156 517 366-2250 800 2250 1425 n/a 191 5000 17265 4752 6 200 310 108-2250 800 2250 1425 n/a 227 5000 17102 4718 8 147 517 3610-2250 800 2250 1425 n/a 227 5000 17102 4718 10 183 517 3612,5-2250 800 2250 1425 n/a 257 5000 17102 4718 12,5 187 517 366-2400 800 2400 1425 n/a 202 5300 18339 5052 6 238 310 108-2400 800 2400 1425 n/a 240 5300 18176 5018 8 175 517 3610-2400 800 2400 1425 n/a 240 5300 18176 5018 10 218 517 3612,5-2400 800 2400 1425 n/a 271 5300 18176 5018 12,5 223 517 366-2550 800 2550 1550 n/a 216 5700 19771 5452 6 296 310 108-2550 800 2550 1550 n/a 257 5700 19737 5418 8 217 517 3610-2550 800 2550 1550 n/a 292 5700 19737 5418 10 222 517 36

Composite Station Post Insulatorin accordance with IEC 61462

Equivalent to Porcelain Post IEC 602731 C8-325Typical application for highest system voltage 72.5 kV

Mechanical Weight kg 15Height (H) mm 770 +/- 2No. of sheds 2x 10Creepage distance (L) mm 1854 + 5%Arcing distance (SW) mm 564 +/- 5Bending strength (El. limit 1.5MML) kN 8Deflection @ 1.5MML mm 8Tensile strength kN 178Torsional strength kNm 10

Electrical2 Dry lightning impulse withstand kV 325Wet switching impulse withstand kV n/aWet power frequency withstand kV 140

Material Core FoamTube Fibre glass reinforced

epoxy resinSheds Unfilled silicone, greyFlanges Al alloy

Drawing for upright installation Marking Serial number, manufacturing date, type, name of manufacturer

Shed profile Deflection mm

kN

1 for details consult test report AV 105183 2 Min. values in according with IEC 60273

Axicom Insulators for upright installation SPI 8-325 U04 Mar 08 for hanging installation SPI 8-325 H

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Equivalent to Porcelain Post IEC 602731 C12,5-325Typical application for highest system voltage 72.5 kV

Mechanical Weight kg 17Height (H) mm 770 +/- 2No. of sheds 2x 10Creepage distance (L) mm 1854 + 5%Arcing distance (SW) mm 564 +/- 5Bending strength (El. limit 1.5MML) kN 12.5Deflection @ 1.5MML mm 7Tensile strength kN 178Torsional strength kNm 10






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Axicom Insulators for upright installation SPI 12,5-325 U04 Mar 08 for hanging installation SPI 12,5-325 H

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Equivalent to Porcelain Post IEC 602731 C6-450Typical application for highest system voltage 145 kV







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Equivalent to Porcelain Post IEC 602731 C12,5-450Typical application for highest system voltage 145 kV







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Mechanical Weight kg 32Height (H) mm 1500 +/- 2.5No. of sheds 2x 25Creepage distance (L) mm 4519 + 5%Arcing distance (SW) mm 1294 +/- 5Bending strength (El. limit 1.5MML) kN 6Deflection @ 1.5MML mm 26Tensile strength kN 178Torsional strength kNm 10






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Mechanical Weight kg 47Height (H) mm 1500 +/- 2.5No. of sheds 2x 25Creepage distance (L) mm 4507 + 5%Arcing distance (SW) mm 1282 +/- 5Bending strength (El. limit 1.5MML) kN 12.5Deflection @ 1.5MML mm 23Tensile strength kN 310Torsional strength kNm 10






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Electrical2 Dry lightning impulse withstand kV 950Wet switching impulse withstand kV 750Wet power frequency withstand kV 395





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Electrical2 Dry lightning impulse withstand kV 1175Wet switching impulse withstand kV 850Wet power frequency withstand kV n/a





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120

140

160

180

0 2 4 6 8 10 12

f

45

48

24

11°









kN



0

50

100

150

200

0 1 2 3 4 5 6

f

45

48

24

11°









kN



0

20

40

60

80

100

120

140

160

0 2 4 6 8

f

45

48

24

11°









kN



0

50

100

150

200

0 2 4 6 8 10

f

45

48

24

11°









kN



0

50

100

150

200

0 2 4 6 8 10 12

f

45

48

24

11°









kN



0

50

100

150

200

250

0 1 2 3 4 5 6

f

45

48

24

11°









kN



0

50

100

150

200

0 2 4 6 8

f

45

48

24

11°









kN



0

50

100

150

200

0 2 4 6 8 10

f

45

48

24

11°

TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings, insulators & insulation, surge arresters, switching equipment, lighting controls, power measurement and control.

About TE Connectivity

TE Connectivity is a global, $14 billion company that designs and manufactures approximately 500,000 products that connect and protect the flow of power and data inside the products that touch every aspect of our lives. Our nearly 100,000 employees partner with customers in virtually every industry – from consumer electronics, energy and healthcare, to automotive, aerospace and communication networks – enabling smarter, faster, better technologies to connect products to possibilities.

More information on TE Connectivity can be found at: www.te.com

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While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. Axicom, TE connectivity (logo) and TE Connectivity are trademarks. © 2014 TE Connectivity family of companies. All Rights Reserved

TE Connectivity Solutions GmbH Plant Axicom Wohlen Industriestrasse 14 5610 Wohlen/Switzerland

Tel: +41 56 6188700 Fax: +41 56 6188701

[email protected]

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