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    Business to Business

    Project: Apollo Tyres

    Group Member:Harikesh Pandey A - 31

    Shradha Jha A - 16Priyanka Jethva A- 15Tejashree Kadam B -Naved Shaikh B - 44

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    Introduction to the Company : Apollo Tyres Ltd

    Apollo Tyres Ltd is the world's 7th biggest tyre manufacturer, with annual consolidatedrevenues of Rs 121.5 billion (US$ 2.5 billion) in 2011. It was founded in 1976. Its first plant

    was commissioned in Perambra, Kerala. The company now has four manufacturing units inIndia, one in South Africa, two in Zimbabwe and 1 in Netherlands. It has a network of over4,000 dealerships in India, of which over 2,500 are exclusive outlets.

    It gets 59% of its revenues from India, 28% from Europe and 13% from Africa. Apollo tyreswas awarded the FICCI award among large industries category for the best Quality systems.

    It is planning to become the 10th biggest tyre manufacturer in the world with annual revenuesof $6 billion by 2016.

    On 12 June 2013, it is reported that Apollo Tyres Ltd would buy US-based Cooper Tire &Rubber Company for about $2.5 billion in a deal that would make it the world's seventh-

    largest tyre maker.Apollo's cash offer of $35 per share represents a premium of about 43 percent to Cooper'sshare price on the New York Stock Exchange.

    Apollo Tyres, which does not currently operate in the United States, gets two-thirds of itsrevenue from India.

    The acquisition of Cooper, the world's 11th biggest tyre company by sales, will give Apolloaccess to the US market for replacement tyres for cars and light and medium trucks.

    The two companies had combined sales of $6.6 billion in 2012.

    http://en.wikipedia.org/wiki/Perambra_-Thrissurhttp://en.wikipedia.org/wiki/Keralahttp://en.wikipedia.org/wiki/Zimbabwehttp://en.wikipedia.org/wiki/Netherlandshttp://en.wikipedia.org/wiki/Cooper_Tire_%26_Rubber_Companyhttp://en.wikipedia.org/wiki/Cooper_Tire_%26_Rubber_Companyhttp://en.wikipedia.org/wiki/Cooper_Tire_%26_Rubber_Companyhttp://en.wikipedia.org/wiki/Cooper_Tire_%26_Rubber_Companyhttp://en.wikipedia.org/wiki/Netherlandshttp://en.wikipedia.org/wiki/Zimbabwehttp://en.wikipedia.org/wiki/Keralahttp://en.wikipedia.org/wiki/Perambra_-Thrissur
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    What Industry it belongs to?

    Tyre Industry

    Technology generation in the Indian tyre industry has witnessed a fair amount of expertise

    and versatility to absorb, adapt and modify international technology to suit Indian conditions.

    This is reflected in the swift technology progression from cotton (reinforcement) carcass to

    high-performance radial tyres in a span of four decades. Globalization has led to the linking

    of the economies of all the nations and therefore major Indian players in the tyre industry are

    pursuing global strategies to enhance their competitiveness in world markets. The present

    section broadly undertakes an overview of the Indian tyre industry through an examination of

    its growth trends with respect to production, exports and acquisition of technological

    capabilities.

    Key Features

    At present there are 40 listed companies in the tyre sector in India. Major players are MRF, JK Tyres, and Apollo Tyres & CEAT, which account for 63

    per cent of the organized tyre market. The other key players include Modi Rubber,

    Kesoram Industries and Goodyear India, with 11 per cent, 7 per cent and 6 per cent

    share respectively. Dunlop, Falcon, Tyre Corporation of India Limited (TCIL) , TVS-

    Srichakra, Metro Tyres and Balkrishna Tyres are some of the other significant players

    in the industry. While the tyre industry is largely dominated by the organized sector, the unorganized

    sector is predominant with respect to bicycle tyres. The industry is a major consumer of the domestic rubber market. Natural rubber

    constitutes 80% while synthetic rubber constitutes only 20% of the material content in

    Indian tyres. Interestingly, world-wide, the proportion of natural to synthetic rubber in

    tyres is 30:70 The sector is raw-material intensive, with raw material accounting for 70% of the total

    costs of production Total production figures in tonnage: 11.35 lakh MT & total production of tyres in all

    categories: 811 lakh (2007-08)

    http://www.mrftyres.com/http://www.jktyre.com/http://www.apollotyres.com/http://www.ceatyres.com/http://www.modigroup.net/modityre/http://www.kesocorp.com/http://www.dunloptires.com/http://www.falcontyres.com/http://www.tcilcorp.gov.in/http://www.tvstyres.com/http://www.tvstyres.com/http://www.metrotyres.com/http://www.bkt-tires.com/Home.aspxhttp://www.bkt-tires.com/Home.aspxhttp://www.metrotyres.com/http://www.tvstyres.com/http://www.tvstyres.com/http://www.tcilcorp.gov.in/http://www.falcontyres.com/http://www.dunloptires.com/http://www.kesocorp.com/http://www.modigroup.net/modityre/http://www.ceatyres.com/http://www.apollotyres.com/http://www.jktyre.com/http://www.mrftyres.com/
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    Current level of radialization includes 95% for all passenger car tyres, 12% for light

    commercial vehicles and 3% for heavy vehicles (truck and bus)

    Restrictions were placed on import of used /retreaded tyres since April 2006 Import of new tyres & tubes is freely allowed, except for radial tyres in the truck/bus

    segment which has been placed in the restricted list since November 2008 Total value of tyre exports from India is approximately Rs 3000 crore (2007-08) The major factors affecting the demand for tyres include the level of industrial

    activity, availability and cost of credit, transportation volumes and network of roads,

    execution of vehicle loading rules, radialization, retreading and exports.

    Production

    Fig 1: Category-wise tyre production in India for 2007-08 & 2008-09 with percentage of

    change

    Source: Automotive Tyre Manufacturers Association (ATMA). Data available only for two

    years

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    Figure 1 displays production figures for different categories of tyres in the year 2007-08 and

    2008-09 (April-September). It shows a relatively significant increase in percentage of

    production of tyres in the segments related to passenger cars, tractors, light commercial

    vehicles and motorcycles. On the other hand, production of tyres for scooters and mopeds

    declined by nearly 8 per cent.

    SALES

    Fig 3: Supply of key tyre categories to various segments like replacement market, original

    equipment market (vehicle manufacturers) and export market for the year 2007-08

    Sour ce: Automotive Tyre Manufacturers Association (ATMA). Data available only for two

    years

    Tyre supplies are targeted and marketed primarily to the following categories: Replacement

    market, Original Equipment Manufacturers, Export, Government Supplies and State

    Transport Undertakings. The replacement market is significant for manufacturers of tyres in

    the category of motor cycles, scooters/mopeds and tractors, while the OEM segment is

    significant for the category of passenger cars and jeeps.

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    Technology generation

    Technology generation in the Indian tyre industry is essentially geared to development

    research, involving the change of tread design, reinforcement material etc. Most of the major

    players do not engage in basic research due to the high costs involved. The source of

    technology for the domestic firms has been through reverse engineering, joint ventures and

    collaborations.

    The emphasis given by Indian tyre companies to applied research and the setting up of well-

    equipped in-house R&D centers by the companies, which are manned by experts and

    experienced professionals, have also helped in technology upgradation. Indian tyre

    technology has exhibited versatility in maintaining inflow of technology through foreigncollaborations and tailoring the same to Indian needs. R&D is essentially business or market

    driven. However, raw material suppliers could also help in conceiving new projects.

    Compound development and in-process problems have been the main thrust of in-house R&D

    in the Indian tyre industry. (Iyer & Upadhyay, 2008)

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    Fig 4: Comparison of R&D Expenditure, Exports, Sales & Raw Materials Expenditure

    among all companies for the period from 2000-07

    Note: The primary vertical axis depicts expenditure on R&D (at current prices) in Rs

    (crores), while the secondary vertical axis depicts the percentage of exports and raw material

    expenses in relation to sales.

    Source: CMIE database (figures generated from the 40 listed companies in the sector)

    A significant proportion of R&D effort in the tyre sector is carried out by four or five top

    companies. The proportion of raw material expenditure in relation to sales has witnessed a

    sharp spurt in 2007. The proportion of exports to total sales continues to be negligible in the

    tyre sector and a major portion of the sales revenue is garnered through the domestic market.

    Expenditure on Imported Technology and R&D Intensity: Comparison between Top

    Ten Firms and All Other Companies in the Tyre industry

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    Fig 5: Comparison of expenditure on imported technology (at current prices) and R&D

    intensity among top ten players and all remaining firms (sectoral aggregate) in the Indian tyre

    sector.

    Note: The primary vertical axis depicts expenditure on imported technology (at current

    prices) in Rs (crores), while the secondary vertical axis depicts R&D intensity (in

    percentages).

    Source: CMIE database

    Tyre technology up gradation is an extremely difficult process, particularly in the Indian

    scenario, due to several factors. First, since tyre technology encompasses various disciplines

    such as polymer, chemical, steel etc. compromises have to be made in the up gradation of

    technology because of a) the conflict and complementarity inherent in these disciplines,

    b) the usage pattern of the tyres and c) the cost factor. Further, a tyres performance could be

    affected due to factors such as the weather, loading pattern etc. Despite these bottlenecks

    technology up gradation in Indian tyre industry during the last few decades has been

    significant. This has been possible to some extent due to government approvals of

    collaborations with MNCs in this sector. The emphasis given by Indian tyre companies to

    applied research, the setting up of well-equipped in house R&D centres by large tyre

    companies, manned by experts and experienced professionals have also helped in technology

    up gradation. Indian tyre technology has exhibited versatility in maintaining inflow of

    technology through foreign collaborations and tailoring the same to Indian needs.

    Automation

    Tyre production traditionally, is multi-stage, with significant inter-stage differences in the

    intensity of labour requirement, and a highly complex process involving the use of around 37

    different materials including rubber, steel, fabrics and vulcanizing materials. The production

    system in the Indian tyre industry has been traditionally very labour intensive. The

    automation of manufacturing processes has increased gradually, which has slashed the size of

    the workforce to a considerable degree and has effected a change in its composition. The

    degree of automation has been greater in the area of radial technology, while cross ply

    technology is still labour intensive. The firms have been resorting to automation in order to

    tackle problems related to labour unionization and indiscipline in the sector.

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    The rationale provided by the firms for the increasing drive towards automation of themanufacturing facilities has been that high quality and uniformity of the final product usuallycannot be guaranteed with a labour intensive process. (Iyer & Upadhyay 2008).

    New Policy Initiatives

    The tyre industry in India has had to grapple with raw material price volatility, rupee

    appreciation and cheap Chinese imports. In this connection, some of the recent initiatives by

    the government to facilitate the growth of the sector include:

    No WTO bound rates for Tyres and Tubes

    No restrictions on the import of all raw materials required for tyre manufacture except

    carbon black, which has been placed in the restricted list Increasing thrust on development of road infrastructure

    Future prospects of the Indian Tyre industry

    The Indian Tyre industry is expected to show a healthy growth rate of 9-10% over the next

    five years, according to a study by Credit Analysis and Research Limited (CARE) . While the

    truck and bus tyres are set to register a compounded annual growth rate (CAGR) of 8%, the

    light commercial vehicles (LCV) segment is expected to show a CAGR of about 14 %.However, we have to also take account of the effect of the global recession on the sector in

    making these assessments. The growth of the sector is closely linked to the expansion plans

    of the automobile companies, the governments thrust on development of road infrastructure

    and the sourcing of auto parts by the global Original Equipment Manufacturers (OEMs).

    Some significant hurdles towards attaining these projected growth rates could be raw material

    related price volatility, rupee appreciation and the looming threat of cheap Chinese imports.

    The Indian tyre companies need to make active efforts to explore newer markets as theexisting markets for bus-truck tyres, which account for about 45 % of the total export

    volume, is nearing saturation. There is also an urgent need to increase the degree of

    radialization in order to safeguard their share in the export market. Global tyre manufacturers

    have been making constant efforts to innovate and offer a diverse range of products such as

    tyres with pressure warning systems, run flat tyres, eco-friendly tyres and energy efficient

    tyres. In this context, the Indian domestic companies have to pursue a growth strategy of

    continuous innovation and increasing emphasis on product differentiation.

    http://www.careratings.com/scripts/Home.aspxhttp://www.careratings.com/scripts/Home.aspx
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    Segment

    Segment:Automobile and industry equipment manufacturers /OEMs

    Target market :Apollo tyres TG are all groups manufacturing following vehicle: Passenger Vehicles(e.g.) Car Motorcycle Bicycle Bus

    Commercial Vehicles(e.g.) Truck( / lorry) Van Coach Bus Taxicab Trailers Box truck (also known as a straight truck)

    Off-High Way Vehicles: Pickup trucks All-Terrain Vehicle (ATV) / Motorcycle Motorsports Rally, Desert Racing , and Rock crawling.

    http://en.wikipedia.org/wiki/Truckhttp://en.wikipedia.org/wiki/Vanhttp://en.wikipedia.org/wiki/Coach_(vehicle)http://en.wikipedia.org/wiki/Bushttp://en.wikipedia.org/wiki/Taxicabhttp://en.wikipedia.org/wiki/Trailer_(vehicle)http://en.wikipedia.org/wiki/Box_truckhttp://en.wikipedia.org/wiki/Pickup_truckhttp://en.wikipedia.org/wiki/All_Terrain_Vehiclehttp://en.wikipedia.org/wiki/All-terrain_vehiclehttp://en.wikipedia.org/wiki/Motorcyclehttp://en.wikipedia.org/wiki/Motorsporthttp://en.wikipedia.org/wiki/Rallyinghttp://en.wikipedia.org/wiki/Desert_Racinghttp://en.wikipedia.org/wiki/Desert_Racinghttp://en.wikipedia.org/wiki/Desert_Racinghttp://en.wikipedia.org/wiki/Rallyinghttp://en.wikipedia.org/wiki/Motorsporthttp://en.wikipedia.org/wiki/Motorcyclehttp://en.wikipedia.org/wiki/All-terrain_vehiclehttp://en.wikipedia.org/wiki/All_Terrain_Vehiclehttp://en.wikipedia.org/wiki/Pickup_truckhttp://en.wikipedia.org/wiki/Box_truckhttp://en.wikipedia.org/wiki/Trailer_(vehicle)http://en.wikipedia.org/wiki/Taxicabhttp://en.wikipedia.org/wiki/Bushttp://en.wikipedia.org/wiki/Coach_(vehicle)http://en.wikipedia.org/wiki/Vanhttp://en.wikipedia.org/wiki/Truck
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    Positioning:Luxury, Style, Utility & Safety.

    Vision: A significant player in the global tyres industry and a brand of choice, providing customerdelight and continuously enhancing stakeholder value.

    Values : Customer First Business Ethics Care for Society Empowerment Communicate Openly

    One Family

    Competitors1. Bridgestone2. CEAT3. MRF4. Continental5. Goodyear6. Yokohama7. Pirelli

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    SWOT

    Strength1. Wide product variety

    2. Excellent Geographical coverage across Asian, European and African markets.3. Good financial position.4. Good Brand awareness about the product.5. Over 4000 dealerships in India and over 900 in South Africa.6. Has manufacturing plants at India, SA, Zimbabwe and Netherlands.Weakness1. Low presence in latest car models.2. Low presence in two/three wheeler segment3. Brand yet to establish itself like the market leaders

    Opportuni ty1. Emerging markets and improved lifestyle2. More tie- ups with Automobile companies as its mainly into B2B market. 3. Improved Infrastructure has fuelled more and more transportation4. Emergence of India as a hub for small car productionThreats

    1. Price wars2. Stiff competition from national and international brands

    3. Cheaper technologies4. Volatility in prices and availability of raw material as indias rubber production is less thanits demand5. Government Policies w.r.t export duties, import duties, tax levied on automobile industriesand economic condition of nation as it determines the sale of automobiles.

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