back-analysis of the collapse of a metal truss structure

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CAPE TOWN, SOUTH AFRICA, 2-4 SEPTEMBER 2013 BACK ANALYSIS OF THE COLLAPSE OF A METAL TRUSS STRUCTURE Chiara Crosti , Franco Bontempi Sapienza Sapienza University of Rome University of Rome School of Civil and Industrial Engineering School of Civil and Industrial Engineering [email protected] [email protected] [email protected] [email protected]

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This paper is organized in two parts. The first one describes a case history of few collapses of metal truss structures designed to be used as entertainment structures for which the structural safety gains therefore much more importance due to the people that can be involved in the collapse. In the second part, a specific case of the collapse of an entertainment structure made by aluminum is taken under study. A back analysis of the collapse of this metal truss structure is developed and produces a flowchart that points out the possible causes that led the structure to the collapse. By means of non linear analyses by Finite Element Model (FEM) the failure sequence of this particular structure is shown and forensic investigation concerning the whole phase of the construction phase is performed, starting from the design one, through the assembling and ending with the rigging phase.

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Page 1: Back-analysis of the collapse of a metal truss structure

CAPE TOWN, SOUTH AFRICA, 2-4 SEPTEMBER 2013

BACK ANALYSIS OF THE COLLAPSE

OF A METAL TRUSS STRUCTURE

Chiara Crosti, Franco Bontempi

““SapienzaSapienza”” University of RomeUniversity of Rome

School of Civil and Industrial EngineeringSchool of Civil and Industrial Engineering

[email protected]@uniroma1.it –– [email protected]@uniroma1.it

Page 2: Back-analysis of the collapse of a metal truss structure

Radiohead’s concert, 2012

Image taken from: http://abcnews.go.com/Entertainment/stage-collapses-

radiohead-concert

killing/story?id=16587415#.UGrriE3A9_c

Country music concert, 2011

Image taken from:http://www.billboard.com/news/

Big valley Jamboree, 2009

Image taken from:http://www.cbc.ca/news/canada/edmonton/story/2012/01

/20/edmonton-charges-stayed-big-valley-jamboree.html

Jovanotti’s concert, 2011

Image taken from:http://tg24.sky.it/tg24/cronaca/photogallery/201

1/12/12/crollo_palco_concerto_jovanotti_trieste

.html

FORENSIC ASPECTS

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1/27

Page 3: Back-analysis of the collapse of a metal truss structure

http://www.udine20.it/wp-content/uploads/2012/03/palco-laura-pausini.jpg

CASE STUDY:

AIM OF THIS WORK:

The aim of this work was not to define who made the mistake, but:

a.to investigate which kind of “error” could have compromised the safety of this

structure; and,

b.to evaluate the consequence of these “errors” in terms of global structural

response.

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2/27 FORENSIC ASPECTS

Page 4: Back-analysis of the collapse of a metal truss structure

A temporary structure can be defined as a structure that can be readily and completely

dismantled and removed from the site between periods of actual use.

They comprise 3 distinct elements:

1. The foundations – designed to both support the structure and hold it down (due to wind-

uplift, sliding or over-turning).

2. The superstructure – to carry all the imposed vertical (gravity) loads safely to the ground,

e.g. people, equipment.

3. The stability system – bracing and other specialist members to resist horizontal loads, e.g.

due to crowd movement and wind loads.

TEMPORARY DEMOUNTABLE STRUCTURES (TDM)

FORENSIC ASPECTS

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3/27

Page 5: Back-analysis of the collapse of a metal truss structure

A temporary structure can be defined as a structure that can be readily and completely

dismantled and removed from the site between periods of actual use.

They comprise 3 distinct elements:

1. The foundations – designed to both support the structure and hold it down (due to wind-

uplift, sliding or over-turning).

2. The superstructure – to carry all the imposed vertical (gravity) loads safely to the ground,

e.g. people, equipment.

3. The stability system – bracing and other specialist members to resist horizontal loads, e.g.

due to crowd movement and wind loads.

TEMPORARY DEMOUNTABLE STRUCTURES (TDM)

FORENSIC ASPECTS

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4/27

TIM

ELI

NE

Page 6: Back-analysis of the collapse of a metal truss structure

SWISS CHEESE MODEL (Reason, 1997)

FORENSIC ASPECTS

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5/27

Page 7: Back-analysis of the collapse of a metal truss structure

Management &

Administration

Inadequate site

investigation

Inappropriate

ground condition

Inadequate safety

plan

………..

Inadequate

structural design

Failure to adopt

Building Codes

Inadequate loads

estimation

……..

Improper construction

procedure

Improper working position

Breach of regulation or code of

practice

………..

SWISS CHEESE MODEL (Reason, 1997)

FORENSIC ASPECTS

Built-up Load-inDesign

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6/27

Page 8: Back-analysis of the collapse of a metal truss structure

Management &

Administration

Inadequate site

investigation

Inappropriate

ground condition

Inadequate safety

plan

………..

Inadequate

structural design

Failure to adopt

Building Codes

Inadequate loads

estimation

……..

Improper construction

procedure

Improper working position

Breach of regulation or code of

practice

………..

COLLAPSECOLLAPSE

SWISS CHEESE MODEL (Reason, 1997)

FORENSIC ASPECTS

Built-up Load-inDesign

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7/27

Page 9: Back-analysis of the collapse of a metal truss structure

BUILD-UP PHASE (CASE STUDY)

Positioning on the ground

of the load distribution

plates

Positioning of the bases of

the columns

Assembling on the floor

of the roof structure

called “Space Roof”

Assempled and anchored

secondary beams

Lifting the columns of

the roof structure and

anchoring the top of the

columns to the roof

Assembling of the hung

beams and other

components of the stage

(lighting, video, etc.)

Rigging phase Delivery of the structure

for its use

Technical-administrative

testing

COLLAPSE

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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8/27

Page 10: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

BUILD-UP PHASE (CASE STUDY)

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9/27

Page 11: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

BUILD-UP PHASE (CASE STUDY)

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10/27

Page 12: Back-analysis of the collapse of a metal truss structure

COLLAPSE

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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BUILD-UP PHASE (CASE STUDY)

11/27

Page 13: Back-analysis of the collapse of a metal truss structure

15/22

FINITE ELEMENT MODEL

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

ton

A

B

C

1 2

16

m

21

.8 m

33 m

a

b

c de

f

g hi

l m

a (ton) 8.7

b (ton) 6.5

c (ton) 8.7

d (ton) 2.3

e (ton) 2.3

f (ton) 7.75

g (ton) 4.3

h (ton) 5.6

I (ton) 5.6

l (ton) 6.7

m (ton) 6.7

MATERIAL: ALUMINIUM

EN AW-6082 T6

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Page 14: Back-analysis of the collapse of a metal truss structure

EUROCODE

φ 0.005

kc 1.224745 > 1

nc 1

ks 1.224745 > 1

ns 1

φ0 0.005

N 2.25E+05 N

φN 1.13E+03 N

This structure is designed to be indoor; therefore the structural elements were

designed to carry vertical loads but may not have been designed for lateral loads. That

could be a fatal error in the design phase, in fact, following what prescribed in the

UNI ENV 1999-1-1:2007, in order to run global analyses, it is necessary to take

account of horizontal forces due to the imperfections of the elements composing the

structure.

FAILURE TO ADOPT STANDARD PROCEDURES

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

NO HORIZONTAL LOADS

NO BRACING MEMBERS

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Page 15: Back-analysis of the collapse of a metal truss structure

Top of the column

Bottom of the column

Rigid or Hinged

Rigid or Hinged

IMPROPER CONSTRUCTION PROCEDURE

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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14/27

Page 16: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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RIGID

HINGED

MODEL 5

Hinged

Rigid link

15/27

IMPROPER CONSTRUCTION PROCEDURE

Page 17: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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RIGID

HINGED

Hinged

Hinged

Beam Element

MODEL 4

16/27

IMPROPER CONSTRUCTION PROCEDURE

Page 18: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Point contact element: used to model a gap between two surface,

stiffness is provided in compression but zero stiffness in tension

RIGID

UNILATERAL

1

2

3

4

5

6

7

8

Point contact

Element

L= 0.065 m

Beam Element

Hinged

Hinged

Hinged

Hinged

Hinged

Hinged

Hinged

Hinged

Translation

Stiffness

IMPROPER CONSTRUCTION PROCEDURE

17/27

MODEL 3

Page 19: Back-analysis of the collapse of a metal truss structure

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RIGID

RIGID

MODEL 0,1,2

Beam Element

Hinged Hinged

Hinged

HingedHinged

Hinged

18/27 INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

IMPROPER CONSTRUCTION PROCEDURE

Page 20: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Model 1 Model 2

Model 0

GNL+ MNL+ Imperfection

GNL+ MNL

GNL

FINITE ELEMENT ANALYSIS RESULTS (Nonlinear)

19/27

Page 21: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Model 1 Model 3Model 2

Model 0

GNL+ MNL+ Imperf.+ unilat.restr.

GNL+ MNL+ Imperfection

GNL+ MNL

GNL

FINITE ELEMENT ANALYSIS RESULTS (Nonlinear)

19/27

Model 3

Page 22: Back-analysis of the collapse of a metal truss structure

Load Factor = 0

Load Factor = 2

Load Factor = 3.5

Load Factor = 4.019

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INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE20/27

Dz = 11mm

Dz = 15mm

Load Factor = 4.019

MODEL 2

Dz = 7 mm

Page 23: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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3/22

Page 24: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Model 1 Model 3Model 2

Model 0

Model 4

Model 5

GNL+ MNL+ Imperf.+ unilat.restr.

GNL+ MNL+ Imperfection

GNL+ MNL

GNL

GNL+ MNL+ Imperf.+ Hinges

GNL+ MNL+ Imperf.+ Hinges +

no outriggers

FINITE ELEMENT ANALYSIS RESULTS (Nonlinear)

22/27

Page 25: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Model 1 Model 3Model 2

Model 0

Model 4

Model 5

GNL+ MNL+ Imperf.+ unilat.restr.

GNL+ MNL+ Imperfection

GNL+ MNL

GNL

GNL+ MNL+ Imperf.+ Hinges

GNL+ MNL+ Imperf.+ Hinges +

no outriggers

FINITE ELEMENT ANALYSIS RESULTS (Nonlinear)

Load Factor

23% smaller

Initial

displacement

50% bigger

23/27

Page 26: Back-analysis of the collapse of a metal truss structure

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Model 3, ULF= 4.019 Model 4, ULF= 1.122 Model 5, ULF= 0.853Model 2, ULF= 3.946

24/27 INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

Page 27: Back-analysis of the collapse of a metal truss structure

CONCLUSION

Inadequate site

investigation

SWISS CHEESE MODEL (Reason, 1997)

Management &

AdministrationDesign Built-up Load-in

COLLAPSECOLLAPSE

123

4

5

67

8

NO HORIZONTAL LOADS

NO BRACING MEMBERS

Failure to adopt

Building Codes

Improper construction

procedure

COLLAPSECOLLAPSE

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25/27

Page 28: Back-analysis of the collapse of a metal truss structure

Inadequate site

investigation

SWISS CHEESE MODEL (Reason, 1997)

Management &

AdministrationDesign Built-up Load-in

COLLAPSECOLLAPSE

NO HORIZONTAL LOADS

NO BRACING MEMBERS

Failure to adopt

Building Codes

Improper construction

procedure

COLLAPSECOLLAPSE

CONCLUSION

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26/27

Page 29: Back-analysis of the collapse of a metal truss structure
Page 30: Back-analysis of the collapse of a metal truss structure

StroNGER S.r.l. Research Spin-off for Structures of the Next Generation

Energy Harvesting and Resilience

Rome – Athens – Milan – Nice Cote Azur

Sede operativa: Via Giacomo Peroni 442-444, Tecnopolo Tiburtino,

00131 Roma (ITALY) – [email protected]

Stro N

GERwww.stronger2012.com

Page 31: Back-analysis of the collapse of a metal truss structure

Model 1, ULF= 4.00

Model 2. ULF= 3.97

Model 3, ULF= 4.16

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INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

Page 32: Back-analysis of the collapse of a metal truss structure

1 kN

Rigid

Rigid

A

1 kN

Hinged

Rigid

B

1 kN

Rigid

Hinged

C

Columns going through the space roof Column not going through the space roof

1 kN

Rigid

Rigid

A

1 kN

Hinged

Rigid

B

1 kN

Rigid

Hinged

C

Node 42Node 42

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

A

B

C

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Page 33: Back-analysis of the collapse of a metal truss structure

RIGIDHINGEDRIGID

A

A

B

B

C

C

RIGID RIGID HINGED

RIGIDHINGEDRIGID

RIGID RIGID HINGED

16 m

14 m

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

A

B

C

λBuckling= 13.57

λBuckling= 8.26

λBuckling= 2.61

λ: Linear Buckling Eigenvalue

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Page 34: Back-analysis of the collapse of a metal truss structure

Compression Tension

Maximum Compressive Strength = 2100 Kg

Mechanical properties for the “cut-off bar”

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

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Page 35: Back-analysis of the collapse of a metal truss structure

INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE

FINITE ELEMENT ANALYSIS RESULTS (Nonlinear)

Model 1 Model 3Model 2

GNL+ MNL+ Imperfection+ unilateral restraint

GNL+ MNL+ Imperfection

GNL+ MNL

GNL

Node where the Dx is measured

C2B2A2

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Page 36: Back-analysis of the collapse of a metal truss structure

Bending moment 1 trend of element 3001 (column C2)

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Page 37: Back-analysis of the collapse of a metal truss structure

Load Factor = 0

Load Factor = 2

Load Factor = 3.5

Load Factor = 4.019

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INVESTIGATION ON TECHNICAL CAUSES OF THE COLLAPSE20/27