baghouse maintenance for neshap compliance
TRANSCRIPT
Baghouse Maintenance for NESHAPBaghouse Maintenance for NESHAP Compliance
BWF America Inc. | USA Date | Project Designation | 1
Baghouse CleaningBaghouse Cleaning
Time vs On-demand
BWF America Inc. | USA Date | Project Designation | 2
Baghouse Cleaning ControlsBaghouse Cleaning Controls
BWF America Inc. | USA Date | Project Designation | 3
Start-Up / Shut-DownStart Up / Shut Down
•Avoid prolonged dew point exposure
•Avoid over-cleaning the filter bags
•Start with a clean take away system
BWF America Inc. | USA Date | Project Designation | 4
Baghouse MonitoringBaghouse MonitoringThe Average Plant
Emissions
Differential Pressure
BWF America Inc. | USA Date | Project Designation | 5
Baghouse MonitoringBaghouse MonitoringWhat we should monitor:
•Differential pressure•EmissionsEmissions•Cleaning cycles•Cleaning air pressure•Cleaning system operation•TemperatureM t i l h dli i t ( i l k )•Material handling equipment (airlocks)
•Hopper levels
BWF America Inc. | USA Date | Project Designation | 6
MaintenanceMaintenance•Reaction time
•Documentation
•Root Cause
C ti ti•Corrective action
BWF America Inc. | USA Date | Project Designation | 7
MaintenanceMaintenance
Reaction TimeReaction Time
Emissions = Clean side contaminationEmissions = Clean side contamination
Hopper levels, cleaning system, differential pressure, pp , g y , p ,temperature = Bag failure
BWF America Inc. | USA Date | Project Designation | 8
MaintenanceMaintenance
DocumentationDocumentation
What and Where?What and Where?
BWF America Inc. | USA Date | Project Designation | 9
MaintenanceMaintenance
Corrective ActionCorrective Action
So it doesn’t happen again !! pp g
BWF America Inc. | USA Date | Project Designation | 12
Filter Bag ReplacementFilter Bag Replacement
•Predictability
•On-line vs off-line
•Partial vs Full replacement•Partial vs Full replacement
BWF America Inc. | USA Date | Project Designation | 13
Filter Bag ReplacementFilter Bag Replacement
Predictability
• Record keeping
• Monitoring• Monitoring
• Filter bag testingg g
BWF America Inc. | USA Date | Project Designation | 14
Filter Bag SelectionFilter Bag Selection
•Bag Lifeg
•Differential Pressure (energy consumption)
•Efficiency
BWF America Inc. | USA Date | Project Designation | 15
Filter Bag and Cage OptionsFilter Bag and Cage Options
K it i l S b d b i ith b iltKeep it simple – Snap band bag, one piece cage with built-in venturi.
Avoid multiple piece cages (If you don’t believe me, ask any plant that has them)
BWF America Inc. | USA Date | Project Designation | 16
System DesignSystem DesignBag operation
mpered greatly Baghouse operationhampered greatly by the
duct duct design.duct duct design.
BWF America Inc. | USA Date | Project Designation | 17
Filter Bag Installation – Reverse AirStep Top Installer Bottom Installer
1 Place box on floor beside thimblethimble.
2 Drop fishing line down from top.
3 Open box take out bag3 Open box, take out bag, attach fishing line hook to the cap.
4 Pull bag up to top by g p p yfishing line, attach to tensioning assembly orienting seams 45 deg.to walkwayg y
5 Attach bottom of filter bag to thimble, orienting seams 45 deg. To walkway
BWF America Inc. | USA Date | Project Designation | 18
6 Tension the filter bag to appropriate #tension
Clamp-to-bag assemblyBag over bead
Clamp
ThimbleBag cord
BWF America Inc. | USA Date | Project Designation | 19
Filter Bag Install – Pulse Jetg
•Do not take the filter bags out of the boxes until you are ready to install them in the tube sheet.•Installation sleeves must be used•Installation sleeves must be used. •Once the filter bag is in the tube sheet, follow standard snap band installation instructions.•Do not force snap bands into the tubesheet (NO HAMMERS) If the snapbandDo not force snap bands into the tubesheet (NO HAMMERS). If the snapbanddoes not fit contact BWF. Once bags are snapped in the tubesheet DO NOT walk on the snap band tops.•When installing the cages, make sure a vertical wire is in the crease of the g g ,bag.•DO NOT force cages into the bags by standing on them.
BWF America Inc. | USA Date | Project Designation | 20
Filter Bag Installation – Pulse jetFilter Bag Installation Pulse jet
BWF America Inc. | USA Date | Project Designation | 21