ball valves 01ty-1 neotecha, ntb and ntc - etusivu · neotecha, ntb and ntc size (mm) temperature...

Klinger Finland Oy - AsekoTinankuja 3, FI-02430 MASALA Tel + 358 (0)10 400 1012 Fax + 358 (0)10 400 1200 www.aseko.fi [email protected]

01TY-1

TECHNICAL DATA

BALL VALVESNEOTECHA,NTB and NTC

Size (mm)

Temperature (°C)

Pressure range

Flange connections

Face to face

-40 °C - +210 °Cvacuum 0,1 mbar - 16 bar(please see diagram on page 01TY-4)

15 - 150 (1/2” - 6”)

ANSI 150,

JIS B 2212 10 K

DIN/EN 558-1, rivi 1

DIN PN 16,

ANSI B 16.10

PFA lining offers highest corrosion resistanceBubble tight shut-off: precision machined ball and seats guarantee an absolute leak-free valveFull bore offers high Kv-value equal to the pipeOne-piece ball/stem: no possibility of damaging PFA-lining on ball by the stem, no hysteresis, ideal for flow control applicationsSpecific anti blow-out shaft design, which cannot be affected by the media, according to API609Static electricity: any build-up of static electricity is eliminated since the ball/stem and the housing are of the same potentialConstant torque: the unique two-piece body construction together with the spring loaded seats guarantee a constant torque even after months of operation TA-Luft VDI 2440 approvedThe self-adjusting packing is maintenance free and provides a leak free stem sealThe hand lever features a positive locked position in the open and closed position for type NTB, and 6 intermediate positions for type NTCThe body has a thermally applied polyester powder coating (RAL 9002), which offers excellent protection against external corrosion and rustDirect mounting according to ISO 5211

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SPECIFICATION

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The Neotecha ball valves are ideally suited for corrosive applications, requiring reliable performance, tight shutoff, constant torque and no maintenance. The valves successfully handle a multitude of corrosive applications in industries such as chemical, petro-chemical, pharmaceutical, pulp and paper, foundries and mining like sulphuric acid, etc. This unique design, together with the self-adjusting stem seal (U.S. Patent 4.696.323) are two of the reasons behind the excellent performance and broad industry acceptance of this valve.

GENERAL APPLICATION

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All dimensions, weights and other technical data given are subject to revision.


Rugged symmetrical body halves made from ductile iron (GGG 40.3), coated on the outside with polyester powder coating, which offers excellent corrosion protection.

01TY-2BALL VALVESNEOTECHA,NTB and NTC

1.

2.

3.

4.

5.

6.

7.

7a.

8.

9.

10.

11.

11a.

12.

Every valve has a mounting flange according to ISO 5211, which simplifies the mounting of any actuator built to this standard.

A set of Belleville disc springs exert uniform loading on the packing, resulting in a maintenance free operation.

Flexible and corrosion resistant virgin PTFE packing ensures a leak-free stem seal (TA-Luft VDI 2440 approved).

Full bore design resulting in high Kv-value, especially required when high viscosity liquids have to be controlled.

The PFA lining is 3 mm thich and is spark tested at 30 000 Volts. This ensures a homogeneous PFA lining, void of any pinholes, giving protection against diffusion and corrosion.

The liner is locked to the casting by means of machined dovetails in the casting, permitting the valve to be used on high vacuum and elevated temperature without the danger of a liner collapse.

The one-piece trunnion mounted ball/stem ensures uniform support of the ball. The energized seats keep in constant contact with the ball under all operating conditions. Wear and tear on the seats is reduced, resulting in an increased operating life.The C-ball* reduces flow distortion and provides excellent regulating characteristics. The C-ball design is also an ideal control valve for highly corrosive and sterile conditions.

Available in DIN and ANSI face to face dimensions, which allow an easy replacement of plug and diaphragm valves.

Locked in energized seats ensure both upstream and downstream bubble tight sealing, constant operating torque, and extended service life versus a floating ball seat design, which depends on differential pressure for sealing.

The split body design allows the dead space between the ball stem and housing to be kept to an absolute minimum. The C-ball version is dead space free.

The C-ball valve is dead space free and is ideally suited for tight shut-off and control of hazardous, solidifying or high purity products where it is imperative that no product is entrapped in the ball and surrounding cavity.

Full proof anti blow-out shaft design, located in the dry area of the valve and therefore unaffected by the media.

* C-Ball® is a registered trademark


Type NTB Type NTC


No Part

PARTS

Material1a

23

789

6 *

1011

45

Ball-stemBall seat with O-ring

Body halves

Internal hex boltO-ringBearing

Mounting flange

Hex boltNut

Stem sealSpring package

C-ball-stemBall seat with O-ring

Stem sealSpring packageKiinnistyslaippaInternal hex bolt

BearingHex bolt

Body halves

O-ring

NutFlow arrow

DIN 912, 8.8 galv.Fluoroelastomer

Stainless steel

PFA lined ductile iron ASTM A395

PTFESpring steel

PFA encapsulated alloy steelPTFE with PFA encapsulated fluor elastomer O-ring

Iglidur 1)

DIN 931, 8.8 galv.DIN 934, galv.

Iglidur 1)

DIN 931, 8.8 galv.

Fluoroelastomer

DIN 934, galv.

PFA encapsulated alloy steelPTFE with PFA encapsulated fluor elastomer O-ring

PFA lined ductile iron ASTM A395

Spring steelStainless steel

PTFE

DIN 912, 8.8 galv.

Stainless steel (304)


2a3a

456 *7

910

1a

8

1112

Type NTB Type NTC

1) Iglidur is a registered trademark of Igus GmbH* Mounting flange according to ISO 5211.

No Part Material




TECHNICAL DATA - NTB

Operating torques and Kv-values

m3/h121837961703804907801900

Nm2020305070145145190350

mm15202540506580100150

inch1/23/41

1 1/22

2 1/2346

inlb1771772664436201283128316813096

Size Torque 1) Kv

Pressure and temperature

Kv versus valve position diagram

1) torque applicable for full pressure range

NTB

Heavy duty service

Size (mm)Temperature (°C)Pressure range

15 - 200/150-40 °C - +210 °Cvacuum 0,1 mbar - 16 bar (please see diagram)DIN PN 16,ANSI 150, JIS B 2212 10 KDIN/EN 558-1, rivi 1ANSI B 16.10

Flange connections

Face to face

Technical data

Neotecha also offers the NTB-C1 prepared for chlorine (Cl2), HCl, HF and oxygen service.The specially prepared C1 version includes TFM as seat material, stringent cleaning before assembly, special inert grease and packed in sealed bags to avoid contamination during transport or handling.

1900350200/150 8/6 3096



01TY-5/1BALL VALVESNEOTECHA,NTB and NTC

TECHNICAL DATA - NTC

Operating torques and Kv-values

m3/h111634901603604507101800

Nm10101525357575110200

mm15202540506580100150

inch1/23/41

1 1/22

2 1/2346

inlb89891332223106646649731770

Size Torque 1) Kv

Pressure and temperature

Kv versus valve position diagram

1) torque applicable for full pressure range

NTC

Heavy duty service

Size (mm)Temperature (°C)Pressure range

15 - 150-40 °C - +210 °Cvacuum 0,1 mbar - 16 bar (please see diagram)DIN PN 16,ANSI 150, JIS B 2212 10 KDIN/EN 558-1, rivi 1ANSI B 16.10

Flange connections

Face to face

Technical data

Neotecha also offers the NTB-C1 prepared for chlorine (Cl2), HCl, HF and oxygen service.The specially prepared C1 version includes TFM as seat material, stringent cleaning before assembly, special inert grease and packed in sealed bags to avoid contamination during transport or handling.



01TY-5/2BALL VALVESNEOTECHA,NTB and NTC

TECHNICAL DATA - NTC

The C-ball lined valve is dead spot free and is ideally suited for shut-off and control of corrosive, poisonous, crystallizing or high purity products where it is imperative that no product is entrapped in the ball and surrounding cavity.

The C-ball valve is based on a full port design resulting in high Kv-values, which are especially required when high viscosity liquids have to be controlled or for those applications which require a large rangeability.

The advantage of the C-ball is a reduced flow distortion and excellent control characteristic. The optimization of the control valve performance is achieved with a custom characterized seat or the linear characterized V-port seats, which are available for 15, 20, 30, 40, 60 and 90 degrees.

Valve material selectionTrim number Body Ball StemNB1 PFA encapsulated PFA encapsulated PFA encapsulated

NB2 PFA encapsulated PFA encapsulated PFA encapsulated

NB4 Conductive PFA encapsulated

Conductive PFA encapsulated


NB5 Conductive PFA encapsulated



SeatPTFE glass fiber 15 %

TFM

TFM conductive

TFM conductive

O-ring backingFPM/PFA encapsulated

FPM/PFA encapsulated



SizesDN 15-150

DN 15-150

DN 15-150

DN 15-150

RemarksNTC valve with TFM seat

Especially cleaned and treated for HCl and Cl2

Especially cleaned and treated for HCl and Cl2

Item number clarificationTypeNTB = standard ball stemNTC = C-ball-stem

Body styleF = flanged

Flange pattern / face to face

A1 = ANSI 150 (face to face acc. to ANSI B16.10 class 150)16 = PN16 (face to face acc. to DIN/EN 558-1, row 1)J0 = JIS 10K

Operation/ConnectionL = lever operatedG = gear operated1 = with mounting flange F042 = with mounting flange F053 = with mounting flange F074 = with mounting flange F105 = with mounting flange F126 = with mounting flange F147 = with mounting flange F16B = bare shaft

Variant

00 = standard15 = 15 degree V port seat20 = 20 degree V port seat30 = 30 degree V port seat40 = 40 degree V port seat60 = 60 degree V port seat90 = 90 degree V port seat

Example item numberTypeNTB

Body styleF

Flange pattern16

OperationL

Version00

Size (mm)050

TrimNB1

Example of inherent characteristics for a NTC DN80

V port seats transform the standard equal percentage characteristics into a linear characteristics.



LEVER AND GEAR OPERATED


kgL DB H D1 Tk nxd b3,6210 95130 110 95 65 4x14 123,9210 105150 110 95 75 4x14 146,2210 115160 135 120 85 4x14 1411,0210 150200 150 156 110 4x18 1613,5210 165230 155 165 125 4x18 1824,3300 185290 190 230 145 4x18 1825,0300 200310 190 230 160 8x18 2035,0300 220350 205 265 180 8x18 2298,0- 279480* 270 365 241 8x22 26

kgL DB H D1 Tk nxd b3,4210 89108 110 95 60,3 4x16 113,6210 98117 110 95 70,0 4x16 135,7210 108127 135 120 79,5 4x16 149,6210 127165 150 156 98,5 4x16 1812,2210 152178 155 165 120,5 4x19 1824,3300 185290• 190 230 145,0 4x19 1823,8300 190203 190 230 152,5 4x19 2433,8300 229229 205 265 190,5 8x19 2479,0- 279267 270 365 241,0 8x22 26

kgL DB H Tk nxd b6,6210 124,0127 135 88,9 4x19 1711,8210 155,5165 150 114,3 4x22 2013,8210 165,0178 155 127,0 8x19 2226,4300 209,5203 190 168,3 8x22 28

kgL DB H Tk nxd b3,6210 95130 110 70 4x15 123,9210 100150 110 75 4x15 146,2210 118160 135 90 4x19 1411,0210 140200 150 105 4x19 1613,5210 155230 155 120 4x19 1824,3300 175290 190 140 4x19 1825,0300 185310 190 150 8x19 2035,0300 210350 205 175 8x19 2298,0- 279480* 270 240 8x23 26

kgH

7,11187,31189,614014,415316,915831,620632,320642,3222122,2285

Size (mm)15202540506580100150

Size (inch)1/23/41 1 1/222 1/2346

Size (inch)1

1 1/223

Size (mm)15202540506580100150

SizeDN 15-50 (1/2-2)DN 65-150 (1/2-2)

G2835

ISOF07F10

A150140

GearType 1Type 2

B194213

ØD200250

E7185

F4670

Flange drilled DIN PN 16

Flange drilled ANSI B 16.5 class 150, face to face ANSI B 16.10 class 150

Flange drilled JIS B 2212 10K, face to face DIN 3202/T1/F1

Flange drilled ANSI B 16.5 class 300, face to face ANSI B 16.10 class 150

Gear operator dimensions

Actuator

* with spool piece

• Face to face acc. to DIN 3202/T1/F1

* with spool piece

Hand leverType ZE: lockable in end positionType Z for C-ball valve: lockable in 6 intermediate positions

145,2285

inch1/23/41

1 1/22

2 1/2346

mm15202540506580100150

Size

8/6200/150

102,0- 343357 270 365 298 8x22 458/6

98,0- 279357 270 365 241 8x22 26200/150



Stem Dia. K11

12.814182028

Double “D”71010---

Diag. Sq.---

141622

B181919191930

GM5M6M6--

M8

H222222

33.533.532

h/h123333

131)

L151515252535

t899--

20

s3)B CISO flange

A d1 d2 d3 d4

30 11.5F044) 95 54 30 5.427.5 12.5F05 93 65 35 727.5 15.5F07 93 90 55 927.5 15.5F054) 115 65 35 727.5 18.5F07 115 90 55 927.5 22.5F10 115 125 70 1127.5 15.5F054) 128 65 35 727.5 18.5F07 128 90 55 927.5 22.5F10 128 125 70 11

Size (mm)15-2025-405065-80100150

Size (mm)

15-2015-2015-20 252525404040

With bare shaft (code B)


ISO 5211 - FLANGE AND STEM ADAPTER DIMENSIONS

27.5 18.5F074) 133 90 55 927.5 22.5F10 133 125 70 1126.5 27.5F12 132 150 85 1331 18.5F074) 171 90 55 9

27.5 22F10 168 125 70 1124.5 25F12 165 150 85 1324.5 30F14 165 175 100 1731 18.5F074) 187 90 55 9

27.5 22F10 184 125 70 11

50505065-8065-8065-8065-80100100

24.5 25F12 181 150 85 1324.5 30F14 181 175 100 1730.5 23.5F10 246.5 125 70 1127 27F12 243 150 85 1322 32F14 238 175 100 17

4250705070102507010270102125701021251407010212514010212514016522 40F16 238 210 130

11x1114x1417x1714x1417x1722x2214x1417x1722x2217x1722x2227x2717x1722x2227x2736x3617x1722x2227x2736x3622x2227x2736x3646x4622

100100150150150150

1) All mounting flanges for valve size DN 150 have a recess (h1)2) Mounting flange is an integrated part of the valve

Flange and stem dimensions are in millimetres.3) Diagonal square acc. to ISO 52114) Flange dimensions for standard ball valves.Removal, alteration or modification will disturb “live-loaded” stem seal design and void warranty. Consult your Neotecha technical representative.


ball valves 01ty-1 neotecha, ntb and ntc - etusivu · neotecha, ntb and ntc size (mm) temperature...

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