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company profile& product guide

Barneldesign & manufacturing

Leaders through innovation

barnel design and manufacturing

We pride ourself as an OEM Company and therefore we understand that production output is vital to our customer’s wellbeing

and growth and as such endeavor to provide our customers with products and solutions of the highest possible standard in the

shortest possible lead times.

Our company provides technical consulting and project management services; we save our customers time and provide them with

competitive rates and quality products. We are dedicated to provide our customers with exceptional service.

With more than 30 years’ experience in the mining, industrial and plant sectors BarNel Design and Manufacturing provide

customers with turnkey solutions in the electronic and electric fields with products and solutions to enhance safety and improve

production.

BarNel Design and Manufacturing is a BBBEE Level 4 compliant company and work to the standard governing rules, related to

Quality and Safety.

We strive to live up to our motto “to provide technology to simplify operations”.

Our Mission: We keep our customers informed around the latest and best fit technologies on our products.

Our Vision: From conceptual design to the manufacturing of equipment, we advise and consult with our customers to ensure that

the product ordered is the product delivered.

some of our clients

company profile

BarnelDesign & manufacturing

www.barneldesign.co.za

• Design and Manufacturing of Health and Safety Products, Devices and Systems (OEM Company)

• Complete Monitoring and Control Systems for the Mine, Health and Safety Industry

• Mining Illumination Verification Products and Systems

• Refuge Bay Equipment, Emergency Systems, Complete Refuge Bay Kits and Compressed Air Silencers

• Laboratory Telemetry, Monitoring and Control Systems

• Sampling Pumps and Cylinders

• Intrinsically Safe Telemetry Products and Systems

• Digital Velocity Meter Test Tunnels and Verification Systems

• General Custom Designs - Electronic Signs, Production, Safety Screens and SCADA Systems

• Occupational Hygiene Products and Systems

• Mine Ventilation Products and Systems

• Intelligent Gas Detection Instrumentation and Systems

• Wireless Fire Detection and Telemetry Systems

• Fire Suppression Systems

• Dust Suppression and Detection Systems

• Lamp room Equipment and Systems

• Fiber Backbones and Communication Systems

• Intelligent Miners Caplamps and Chargers

• Active and Passive Personnel Asset Tracking and Tagging Systems

• Ventilation on Demand and Environmental Monitoring Systems

• On-site Full Maintenance and Management Services

• GSM Monitoring and Control Systems

• Solar, Battery Backup and Power Solution Systems

• On and Off site calibration of Systems and Products

• Laboratory Sampling and Services

services

velocity co ch4 no2

switch

surface

undergroundactuator

switch

noise dustpressuretemprature

ventilation on demandSOLUTIONS

LAB MONITORING

SOLUTIONS

6

switch

barnel mine, health and safety solutions

Active and Passive Tracking/tagging

Solutions4

REFUGE BAY sOLUTIONS5

vehicleilluminationverification

system

7

UNIVERSALcontroller

9 Intelligent Gas

Measuring Instrumentation and Fire Patrol

Solutions

server

fire detectiontracKing

Complete lamproom solutions

t&a interfacing and

scada solutions

GSM Monitoring and

Control Solutions

switch

Solutions and Products1. Complete Lamproom Solutions

2. T&A Interfacing and SCADA Solutions

3. Fibre / Copper / Wireless Network

Infrastructure Solutions

4. Active and Passive Tracking/Tagging Solutions

5. Refuge Bay Solutions

6. Ventilation on Demand Solutions

7. Vehicle Illumination Verification Systems

8. Fire Detection / Suppression Systems

and Solutions

9. Intelligent Gas Measuring Instrumentation

and Fire Patrol Solutions

10. Audio & Visual Alarm Solutions

11. Video and Audio Monitoring Solutions

12. GSM Monitoring and Control Solutions

Fire detection/Suppression Systems and

Solutions

12

1

2

hazard area warningswitch

UNIVERSALcontroller

UNIVERSALcontroller

8

switch

switch

barnel mine, health and safety solutions

Fibre / Copper / Wireless Network Infrastructure

Solutions

3

audiovisualalarms

1o

psu + battery backup

11Video and Audio Monitoring Solutions

UNIVERSALcontroller

intelligent gas measuring instrument

ROBUST & PRACTICAL APPLICATION CONFIGURATIONSSD CARD

IR + WIFI + 169MHzOPTICAL & WIRELESS COMMUNICATION

MOST COMPETITIVE COST OF OWNERSHIP

LATEST SENSING TECHNOLOGYINFRARED + ELECTROCHEMICAL + CATALYTIC COMBUSTION

intelligent gas measuring instrumentation and fire patrol solutions

> 4x Dedicated gas ports (1-5 gasses)

> 5x Simultaneous gas measurements

> Battery life: up to 24HRS

> SD Memory storage: up to 4GB

> Graphic colour display: Mimics/Video

> Remote outstation logging

> Audio alarm: Greater than 85db

> Visual alarm: Colour coded (omni-directional)

> Vibrating alarm (Optional)

> Real time gas graph

> Self diagnostics

> Programmable calibration interval warnings

> Measure Mesh TM

> Radio link: Vehicle | Machine | Cap-lamp

> RF Range: up to 200m

> Rugged rubber over molding

> Water resistant design

> Very compact - 126mm x78mm x43mm

> Light Weight

> Warranty - 12 Months (T&Cs)

> Fixed price SLA available

> IS Approved: Ex ia I/IIC T4

Features &technical specs

POCKET

BELT

HAND

NO2

Nh3 CL2

NH3

CO

CO

SOX

NH3

CO

h2S NOX

CO2

Ch4h2

HCNCO

NH3

CO

Ch4 O2

HCN

MiNiNG & industrial approvals


chargers

test points & calibrators

CL2

lockable cabinets

Pouches

charging rack

5 point automatic calibration rack

single point automatic calibration

manual calibration


Communication: 10/100 Base-T Ethernet, RS-485

Supports Protocols: Modbus TCP/IP, TCP/IP, UDP, HTTP, Modbus

RTU

Inputs / Outputs:

8 x Analog Inputs (differential)*

- Current (0-20mA, 4-20mA)

- Voltage (±150mV, ±500mV, ±1V, ±5V, ±10V

6 x Digital Inputs*

- Dry Contacts - Logic 0 : Close to Ground, Logic 1 : Open

- Wet Contacts –Logic 0 : 0 ~ 3VDC, Logic 1 : 10 ~ 30VDC

6 x Relay Outputs*

- AC Rating 120V @ 0.5A

- DC Rating 30V @ 1A

Accuracy: +/- 0.1% or better

Max Sensor distance: <= 2000m*

Resolution: 16-bit

Audible and Visual local alarm indication*

Isolation Protection: 2000VDC

Power Input: Unregulated 10 – 30VDC

Power Reversal Protection

Operating Humidity: 20 – 95%RH (non-condensing) Operating

Temperature: -10 – 70 Degree Celsius Enclosure Rating: IP65

*Expandable and dependant on configuration requirements

With the flexibility of the Fire Marshal control panel,

it can be custom configured to deploy a vast array

of environmental monitoring sensors. This includes

toxic- and flammable gasses, smoke, air velocity,

temperature, humidity etc. To put this in a nutshell,

the Fire Marshal can handle almost any fixed

installation sensor that is required. Localized alarming

and indication is also possible and can be configured

according to requirements. Additional ventilation door

monitoring is also possible. Where long distances are

required, the system can be retro-fitted to handle

industrial rated RS-485 communication that can allow

for the addition of Fire Marshal panels where there

is not any Ethernet infrastructure available. Once

again, this is all communicated on industry standard

protocols and can be incorporated into existing

SCADA system as well as for part of the Fire Marshal

Detection System.

fire detection application

fire marshaldetectionsystem


fire suppression systems and solutions



fire suppression application

Configured for a Fire Suppression system, the controller

caters for 2 Flame detectors (UV/IR or IR3), 2 Carbon

Monoxide (or Smoke) sensors, 2 Temperature scanners

for belt surface monitoring as well as 6 additional bearing

temperature sensors. It also has the capability to monitor

a linear heat cable installation. Since the controller is

Ethernet based, it is also capable of adding an IP camera

which will enable live video feeds on surface. Local audio

and visual indications are also present on the controller

as well as an emergency activation switch which is

installed in a safe area and can be manually activated in

the case of an emergency. A maintenance key switch is

available to prevent accidental activation of the sprinkler

system whilst maintenance work is being carried out in

close proximity. The sprinkler activation period of the

controller is configurable ensuring adequate extinguishing

application..

Communication: 10/100 Base-T Ethernet

Supports Protocols: Modbus TCP/IP, TCP/IP, UDP, HTTP Sensor

Inputs:

2 x Flame Detectors (UV/IR, IR3)*

2 x Carbon Monoxide / Smoke sensors*

2 x Temperature Scanners (13:1, -20 – 500 Deg Celsius)*

6 x Bearing sensors (PT100, PT1000, Balco 500, Ni 518)*

1 x Linear Heat cable monitoring

1 x Manual Activation Point

Accuracy: +/- 0.1% or better

Resolution: 16-bit

RTD Wire Burn-out Detection

Audible and Visual local alarm indication

Output for Suppression Control Valve activation and Belt Trip

Local display: Power, Fire, Fault, Battery Maintenance, System Test




Operating Humidity: 20 – 95%RH (non-condensing) Operating

Temperature: -10 – 70 Degree Celsius Enclosure Rating: IP65

*Expandable and dependent on configuration requirements


The SCADA (Supervisory Control and Data Acquisition) forms an

integral part of any monitoring or control system since it enables the

control room operator to see an overview of current system conditions

and status. The system can be customized to suit the individual’s

requirements while standard features like trending and alarming is

already available. This enables the user to make the correct decisions

as well as to guide him/her in the correct procedure to follow. With the

addition of a camera to the system, it even further enhances the critical

decisions that needs to be made when danger is imminent and with

life’s at stake.

customised scada

environmental monitoring/ventilation on demand systems, products & solutions

With the flexibility of the Universal Controller, it can be custom configured to deploy a vast array of environmental monitoring

sensors. This includes toxic- and flammable gasses, smoke, air velocity, temperature, vibration, pressure, humidity etc. To put this

in a nutshell, the Universal Controller can handle almost any fixed installation sensor that is required. Localized alarming* and

indication* is also possible and can be configured according to requirements. Additional digital monitoring* and control* is also

possible. This is all communicated on industry standard protocols and can be incorporated into an existing SCADA system.

Communication: 10/100 Base-T Ethernet

Supports Protocols: Modbus TCP/IP, TCP/IP, UDP, HTTP, Modbus RTU

Inputs: 8 x Analog Inputs (differential)*

- Current (0-20mA, 4-20mA)

- Voltage (±150mV, ±500mV, ±1V, ±5V, ±10V

7 x Bearing sensors*

- PT100, PT1000, Balco 500, Ni 518

6 x Digital Inputs*

- Dry Contacts - Logic 0 : Close to Ground, Logic 1 : Open

- Wet Contacts –Logic 0 : 0 ~ 3VDC, Logic 1 : 10 ~ 30VDC

6 x Relay Outputs*

- AC Rating 120V @ 0.5A

- DC Rating 30V @ 1A

RTD Wire Burn-out Detection

Accuracy: +/- 0.1% or better Max Sensor distance: <= 2000m*

Resolution: 16-bit

Audible and Visual local alarm indication*




Operating Humidity: 20 – 95%RH (non-condensing)

Operating Temperature: -10 – 70 Degree Celsius

Enclosure Rating: IP65 * IS Loop approval can be done

*Expandable and dependant on configuration requirements

universal controller


fixed gasdetection

intelligent fixed gas detection head:

> Exd IIC T6 > Supports all flammable and toxic gasses (4-series sensor technology) > Local display and A/V alarm> 4-20mA output> RS485 communication (MODBUS)> 2 x relay out> Infrared remote control interface for configuration and calibration

sensor clusters for ventilation on demandand environmental monitoring applications:

> Flammable and toxic gasses > Temperature (wet and dry bulb)> Humidity> Barometric pressure> Dust> Air Velocity> Noise

Programmable Fixed Gas Detection Controller:

> Large local display and keypad interface> 8 x analogue input > RS485 input and output (MODBUS)> 6 x Configurable relay output> Optional SMS alarm notification available> Convenient online zero correction> Optional battery backup available> Local A/V alarm

services

> SCADA engineering> Communication infrastructure> Installation and commissioning> Service level agreements




> Up to 30 hours on main LED

> Up to 10 hours on auxiliary LED

> Minimum 6500 LUX on main LED

> 9 Ahr battery capacity

> 8 hours charging time

> Battery capacity status indication - 4 Stage

> Battery lifespan - 1000 cycles

> Tag compartment

> Light weight

> IP68 protection rating

> Anti - static and flame retardant PC material

> Number plate holder

> Compatible with most existing mine racks

> Low maintenance

> Warranty - 12 months (T&Cs)

> ISO 9001 - 2008

> SANS1438 approved | Exia

> I/IIC T4

Cap Lamps & Mining racks

R & $LOW COST OF OWNERSHIP

ROBUST & FLAME RETARDANT POLYCARBONATE ENCLOSURESPC

4 LEDBATTERY STATUS INDICATION

R80SUPERIOR OPTICAL & LIGHT CHARACTERISTICS

RTLS | CASTAG COMPARTMENT

3RD PARTY ALARM OUTPUT OPTIONS

HIGH QUALITY & SAFEST BATTERY TECHNOLOGYLiFePO4

AUTOMATIC CHANGE OVER TO EMERGENCY LEDUP TO 30 HOURS BATTERY LIFE ON MAIN LED

LED & BUZZER

Cap Lamp & Mining racks

Features &

technical

specs


• Main and auxiliary LED function • 3500 LUX on main LED• 14 hours battery life on main LED• Less than 6 hours charge time• IP68 protection rating• 198 grams total weight• Anti-static and flame retardant material

> Up to 30 hours on main LED

> Up to 10 hours on auxiliary LED

> Minimum 6500 LUX on main LED

> 9 Ahr battery capacity

> 8 hours charging time

> Battery capacity status indication - 4 Stage

> Battery lifespan - 1000 cycles

> Tag compartment

> Light weight

> IP68 protection rating

> Anti - static and flame retardant PC material

> Number plate holder

> Compatible with most existing mine racks

> Low maintenance

> Warranty - 12 months (T&Cs)

> ISO 9001 - 2008

> SANS1438 approved | Exia

> I/IIC T4

Digi Rack Tester

• Dimension: 27x15x18 mm• Range: DC 3.5-30V two-wire access • Display: Three 0.28 “LED digital tube” • Display color: Red• Application: DC Volt meter built into a cordless caplamp enclosure to test each charging point’s voltage output on the caplamp racks in the lamproom

charging racks

• Custom built according to needs

Cordless Cap Lamp



MOTOR CONTROL CENTRES/PANELS/PLC PANELS/CONTAINERISED MCCC’S- Design, manufacture and supply to customers’ specification.

DISTRIBUTION BOARDS- Design, manufacture and supply to customers’ specification.

ELECTRICAL CONTROL PANELSWinch starters, Pump starters, Fan starters, Conveyor starters, Remote stop/start station, Isolator station.

SHAFT EQUIPMENT- Level indication boards- Bank cabin indication boards- Robot boxes- Pump control panels- Shaft status monitoring system- Lock bell boxes- Call bell boxes

BLASTING EQUIPMENT - Miners’ blasting boxes- Blasting terminal boxes

LIGHTING- Energy saving lights- Shaft lighting

ELECTRICAL JUNCTIONING- Junction boxes- In-bye boxes- Marshalling cubicles- Bell link panels

MANIFOLD AND TRANSFORMER BOXES- Mild steel- Stainless steel for electrical drilling

DESIGN- Customised panels built to your specification - In-house electrical design

Design and Manufatured By Denwa, Distributed by Barnel Design and Manufacturing.

product list

SC / 104361 - SC / 107095A - SC / 107095


designer, manufacturers & suppliers of electrical switchgear & components



Customisable digital signs and products

Features &

technical

specs

> 110-230 Volt AC Power with Battery backup options

> Continues 4-20mA Output for SCADA Monitoring

> Red / Green Visual Warning Indication

> Digital Display with 50m viewing distance

> Dust resistant / Built with mining and industrial

applications in mind

> Ideal for Workshops / Underground /

Lamprooms / Smelters / Plants etc.

> Adjustable alarm point

The unit consists of 3 individual 7-segment digital watches. The first watch displays real time.

The second watch displays the blasting time, and will flash for the duration of the blasting period.

The blasting period is configured to the mines standard and will require a relay contact/signal

from the CBS. The third watch displays the re-entry time and is configured to the mines COP. An

audible/visual alarm will be activated for 5 seconds on each blasting time and re-entry time event.

Measure RangeRange 1: 30 - 80 dBRange 2: 50 - 100 dBRange 3: 80 - 130 dB

Output

4 - 20 mARange 1: 30 dB:7.69 mA 80 dB:13.84mARange 2: 50dB:10.15 mA 100dB:16.3mARange 3: 80dB:13.84mA 130 dB:20 mA

External Adjustment 94 dB Cal. VR

Power Supply 90 - 260 ACV 50 Hz/60 Hz

Operation Temperature 0 - 50 °C 32 - 122 °F

Operation Humidity Less than 80 %RH

Accessory Included Sound level Probe

Optional Accessories Sound calibrator, SC-941 ( 94 dB ) SC-942 ( 94 dB/114 dB )

Mounting Din rail or Wall

Case ABS plastic

Others Separate probe

Features &

technical specs

digital 3 in 1 blasting time re-entry time clock

vehicle illumination &verification systems & products

Data Acquisition Unit – Touch Screen User interface complete with data logging ability /historical data storage (basic user-friendly).

(9 x Lux Sensor Software Application linked to vehicle numbers / Downloads via USB or Ethernet)

Custom Pannels with Lux Sensors (IP65)SABS Approvalcertificate number: 2330HE011

vehicle illumination

patented technology

Basic configuration System setup:

As a standard vehicle lights should as a minimum provide 10 lux over a 20m distance. Standard mine practice requires that

these readings be taken and recorded quarterly. BarNel designed and developed a Vehicle Lux Verification System that

would do these readings, record them and be able to download the information date stamped and with a vehicle ID.

We have added additional LED indicators to each of the lux sensor modules for the vehicle operator to visually confirm

whether the vehicle lights are parallel to the panel, this will greatly assist in the correct orientation of the vehicle. The mine

to assist with the civil work and the 20m demarcation.

The system will be activated by the vehicle operator at the 20m area, either by the manual or automatic input, once our

system receives this command ID the actual lux testing will commence, this will be confirmed by an amber light – START,

once the test has been completed the system will give either a green light – PASS, or a red light – FAIL indication.



illumination verificationsystems

SANS 1438 Requirement:

Factory calibrated and preset to 2000 lux to provide the user with a visible RED/FAIL and GREEN/PASS indication.

Factory calibrated and preset according to SANS specification

for portable loco lights. Provides the user with a visible RED/

FAIL and GREEN/PASS indication.

DIGI-illumination tunnel for caplamp verification

DIGI-illuminationtunnel for locolight verification

sabs approval

certificate:

233oheo11

RED/FAILGREEN/PASS

• Miner’s Caplamp to provide as a minimum

standard – 2000 lux over 1m distance.

• Loco Lights to provide as a minimum

standard – 400 lux across a rectangular area

of 225 x 300mm, with 800 lux at the centre

over a 3m distance.

REFUGE BAY solutions

Air (Air Whistle) Activation Kit25mm ball valve 1

50mm reducer T-piece to 25mm 1

25mm straight connector 5

50mm x2000mm galv pipe - threaded both ends 3

25mm 90° elbow 2Drinking Water Kit

25mm x 2000mm galv pipe - threaded both ends 1

25mm x 1000mm galv pipe - threaded both ends 2

25mm 90° elbow 2

25mm coupler for tap 1

Tap 1

Discharge Kit 2m25mm x 2000mm galv pipe - threaded both ends 1


50mm flange connector 2

refuge bay electronic sign

FIRST AID CAPSULE

Complete refuge bay emergency medical kit with spine

board, spider harness, first aid kit and blanket.

REFUGE BAY COMPRESSED AIR KITS

Complete 24m kit for refuge bay includes 25mm

and 50mm galvanised piping; ball valves; air

wistle, CAS001FB Silencer; flanges and couplers.

Electronic LED sign - Standard or with battery back-up

ALSO AVAILABLE: Air whistle kit | Drinking water kit | 70 and 125lt waste bins.

Refuge Bay 24m Kit c/w Toilet & First Aid Capsule

25mm 45° elbow 2

50mm 45° elbow 2



50mm x2000mm galv pipe - thread one end & flange other 1


50mm ball valve with 3mm breather 1



Drinking Water Sign 1

Toilet 125lt Waste Dump c/w clamp, lid & seal 1

CAS001FB Silencer 1

50mm reducer T-piece to 25mm 1

25mm 90° elbow 2

25mm x 2000mm glav pipe - threaded both ends 7

25mm ball valve 1

Air Wistle 1

Water Tap 1

25mm galv nipple 2

First Aid Sign 1

First Aid Capsule

The CAS003 Silencer is used to reduce noise to below 90dB on low pressure installations – i.e. 1.5 – 2.5 bar.

CASoo3 LP

The CAS002 RB Silencer is fitted to the S36 drop raise drill to reduce noise to an acceptable level below 110dB – whilst not compromising on performance.

CASoo2 RB

The CAS001 FB Compressed Air Silencer is used in refuge chambers to reduce noise to an acceptable level – 90dB @ 3.5-5.0 bar.

CASoo1 FB



The latest innovation to accurately test the

air-flow measurements of Pocket/Handheld

anemometers, prior to use.

A sensor is connected to a digital display

to confrm the reading of the anemometer.

The unit is supplied with a calibration

certificate and a user manual.

Readings must correspond prior to use.

digi velocitytunnel


leaders through innovation

CONTACT US

BARNEL DESIGN & MANUFACTURINGReg. No: 2010/147713/23 | VAT No: 4340257015

PHYSICAL ADDRESS: 39 Kelly Road - The Palisades Business Park, Unit C1, Jet Park, Boksburg, 1460

POSTAL ADDRESS: PO Box 17697, Sunward Park, 1470

Mpumalanga & Natal – Oliver Nelson – +27 83 287 5132Limpopo – Niel Pretorius – _+27 84 301 9369North West – Garth Nelson – +27 83 260 2610Cape & Freestate – Charl Barnard – +27 83 450 6266

Office: +27 11 397 1119Fax: +27 86 512 9857

E-mail: [email protected]


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