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    Knowledge IsPowerSMApparatus Maintenance and Power Management

    for Energy Delivery

    Doble Engineer ing Com pany

    Electrical Insulation Modeling

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    Benefit

    Extension of Apparatus LifeDegradation of Insulation, if detected before failure, cangenerally be restored to its original conditionDefer replacement costs

    Better Utilization of ResourcesInspection interval may be safety extended or scheduledto utilize resources efficiently and effectively

    Variation of new apparatusVerify that new apparatus meets purchased specification and

    agrees with factory test reportsAssures proper field Assembly

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    Definition

    What is a Power Factor/ DissipationFactor/Tangent Delta Test?

    The underlying principle of this test is to measurethe fundamental AC electrical characteristics ofinsulation.

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    Definition

    InsulationIEEE Defines Insulation as:Material or acombination of suitable non-conductingmaterial that provides electrical isolation oftwo parts at different voltages.

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    Clarification

    Insulation vs. DielectricInsulation relates to a mediums ability to preventthe flow of current, I.e. poor conducDielectric implies that the medium or material has

    specific measurable properties such as: DielectricStrength, Dielectric Constant, Dielectric Loss andPower Factor.

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    In 1836, Michael Faraday (the father of the Capacitance

    -- Just look at his name) discovered that when theplates between a capacitor were filled with anotherinsulating material, the capacitance would change.

    This factor is the dielectric constant e

    By definition the dielectric constant of a Vacuum is 1.0.All other dielectric constants are referenced to thisstandard.

    Vacuum

    Cvacuum=10 pF

    Oil e=2.2

    Coil= exVacuum = 22 pF

    Dielectric Constant

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    Dielectric Loss is the time rate at which electric

    energy is transformed into heat in a dielectric when itis subjected to an electric field. The heat generated isgiven in terms of Watts.

    iRWatts

    Watts =E IR

    Watts =Contamination + Deterioration

    Contamination =Water + Carbon + Dirt

    Deterioration =Carbon + Corona

    Dielectric Loss

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    Fundamental measurement

    Fundamental AC ElectricalCharacteristics. . .

    Total Current ITCapacitance CDielectric-Loss WDissipation Factor %DF or DFPower Factor %PF or PFResistance R

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    PerfectInsulator

    The Capacitor

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    Ideal Insulation System

    Evaluating Insulation System

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    Phase Shift

    Purely Capacitive Circuit

    -1.5

    -1

    -0.5

    0

    0.5

    1

    1.5

    0.

    1

    0.

    7

    1.

    3

    1.

    9

    2.

    5

    3.

    1

    3.

    7

    4.

    3

    4.

    9

    5.

    5

    6.

    1

    6.

    7

    7.

    3

    7.

    9

    8.

    5

    9.

    1

    9.

    7

    10.

    3

    10.

    9

    11.

    5

    12.

    1

    Time

    Magnatude

    Voltage

    Current

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    E

    q=9 o

    ICIT =

    Reactive Component

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    Basic Equation

    IC = Ew

    C (w

    = 2f)

    }

    Physical}

    Considered

    Constants

    During Testing

    10 kV, 60 Hz

    Ad

    IC

    C = Ae

    4d

    IC =EwAe

    4d

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    Influence of Physical Changes on Current & Capacitance

    }

    Physical}

    10 kV, 60 Hz

    IC

    Ad

    IC = EwC (w= 2f)

    C = Ae

    4d

    IC =EwAe

    4d

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    Id

    E d

    I2d

    E 2d

    C = Ae4d

    I2d = Ew(C/2)Id = EwC

    Ae

    4(2d)

    =C

    2

    Double thedistance

    = Id/2

    Distance Between the Plates dof the Capacitor

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    Current and Capacitance

    Fundamental AC ElectricalCharacteristics. . .

    Total Current ITCapacitance C

    Dielectric-Loss WPower Factor %PFResistance R

    } Evaluate physical makeup ofspecimen, size dependent

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    Real Insulation Model

    Simplified Equivalent Circuits of an Insulation Specimen

    Series Circuit

    RS

    CS

    CP

    Parallel Circuit

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    No phase shift

    The Perfect Resistor

    -1.5

    -1

    -0.5

    0

    0.5

    1

    1.5

    0.

    1

    0.

    7

    1.

    3

    1.

    9

    2.

    5

    3.

    1

    3.

    7

    4.

    3

    4.

    9

    5.

    5

    6.

    1

    6.

    7

    7.

    3

    7.

    9

    8.

    5

    9.

    1

    9.

    7

    10.

    3

    10.

    9

    11.

    5

    12.

    1

    Time

    Magnitude

    Voltage

    Current

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    Resistive Component

    The Resistor

    IR

    IR= IT

    IR= E/R

    W=EIR

    q= oE

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    Real Component

    Fundamental AC ElectricalCharacteristics. . .

    Total Current ITCapacitance C

    Dielectric-Loss WResistance RPower Factor %PF

    }Evaluate quality of thedielectric material, size

    dependent

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    Basic Insulation Circuit

    Basic Power/Dissipation Factor Circuit

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    Power Factor Is Size Independent

    IC2 Specimen 1: 5 MVA TransformerSpecimen 2: 10MVA Transformer

    remains the same regardless of the size of the transformer

    Power Factor is an evaluation of the quality of the insulation

    and is size independent

    IT2

    IR2 EIR1

    IC1 IT1

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    Definition

    The Term Power/Dissipation Factor DescribesThe phase angle relationship between the applied voltage

    across and the total current through a specimen.

    The ratio of the real power to the apparent power.The relationship between the total and resistive current

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    Basic Insulation & Power Factor Theory

    How to Calculate Power Factor

    =

    =E I

    E I

    I

    I

    R

    T

    R

    T

    Real Power

    Apparent Power

    Watts =E x IR

    PF = Cosine = WattsqE I

    T

    =Real Current

    Total Current

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    Basic Insulation & Power Factor Theory

    Fundamental AC ElectricalCharacteristics. . .

    Total Current ITCapacitance C

    Dielectric-Loss WResistance RPower Factor %PF} Overall evaluate of the

    insulation (physical and

    quality) requires at once one

    other piece of information,

    size independent

    M t O i

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    Measurement Overview

    V

    Reference

    Applied Voltage

    Measure

    Total Current Vector

    Angle

    Magnitude

    Calculate

    Capacitance

    Power Factor

    Real Loss (Watts)

    IT

    Watts

    Capacitanc

    e

    B i I l i & P F Th

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    Basic Insulation & Power Factor Theory

    Power Factor Vs. Dissipation Factor Vs. Tangent Delta

    E

    Q

    d

    IR

    IC ITPower Factor = =

    I

    I

    Dissipation Factor = =I

    I

    R

    T

    R

    C

    COS

    TAN

    Q

    d

    Q % PF (% COS Q) d % DF (% TAN )

    90 0 0 089.71 .500 .29 .500

    84.26 10.00 5.74 10.05

    0 100.00 90 INFINITY

    V lt iti h t i ti

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    Voltage sensitive characteristics

    When we closely examine insulation, very small

    gaps or voids could exist. These voids developan electrostatic potential on their surfaces. Thesesmall gaps become ionized: PartialDischarge/Corona.

    Voids

    P F t T t P t ti l

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    Power Factor vs. Test Potential

    As test voltage is increased, the power factor will increase dependingon the void density.

    Tip-Up = Power Factor at Line-to-ground voltage -Power Factor at 25% Line-to-ground voltage

    Tip-up occurs in dry-type insulation specimens such as Dry TypeTransformer, rotating machinery, and cables.

    25% L-G L-G

    E

    %PF

    %PF @ 25% L-G

    %PF @ L-G

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    Knowledge IsPowerSMApparatus Maintenance and Power Management

    for Energy Delivery

    Doble Engineer ing Com pany

    Measurement Principle

    B i L f El t i it

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    Basic Laws of Electricity

    A Difference in Potential Must ExistBetween Two Points in order forcurrent to flow

    Current Always Returns to ItsSource

    Current Always Takes the Path ofLeast Resistance

    Test components of the test set

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    Test components of the test set

    Components of Simplified Test Circuits

    Power Source

    Current & Loss Meter

    High-Voltage Test Cable

    Low-Voltage Test Cable

    Insulation Specimen

    Test Ground

    Test Set operation is based on the

    Relative Positions of the PowerSource, Current & Loss Meter, and theInsulation Specimen with respect tothe various test leads.

    Grounded-Specimen Test Mode (GST-

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    Grounded Specimen Test Mode (GSTGround)

    GuardTest Ground

    High-Voltage Cable

    Low-VoltageLead

    Test-SetGround Lead

    Test-SetStep-UpTransformer

    Current &LossMeter

    Grounded-Specimen Test Mode (GST-

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    Grounded Specimen Test Mode (GSTGuard)

    Current &LossMeter

    GuardTest Ground

    High-Voltage Cable

    Low-VoltageLead

    Test-SetGround Lead

    Test-SetStep-UpTransformer

    Ungrounded Specimen Test Mode (UST)

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    Ungrounded-Specimen Test Mode (UST)

    Current &LossMeter

    Guard

    TestGround

    High-Voltage

    Cable

    Low-VoltageLead

    Test-SetGroundLead

    Test-SetStep-Up

    Transformer

    Measure C and C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-

    VoltageLead Test-Set

    GroundLead

    Current &LossMeter

    CA CB

    IA IB

    IA+IB

    GST-Ground

    Measure CAand CB

    Measure C Guard C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-

    VoltageLead

    Test-Set

    GroundLead

    Current &LossMeter

    GST-Guard

    CA CB

    IA IB

    IB

    Measure CAGuard CB

    Measure C Ground/Guard C

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    Guard

    High-VoltageCable

    Test-Set

    Step-UpTransformer

    TestGround

    Low-VoltageLead

    Test-SetGroundLead

    Current &LossMeter

    UST

    CA CB

    IA IB

    IA

    Measure CAGround/Guard CB

    Measure C + C + C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IA+IB +IC

    GST GroundRed + Blue

    Measure CA+ CB + CC

    CA

    IA

    Measure C + C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IB +IC

    GST Gnd RedGuard Blue

    Measure CB + CC

    CA

    IA

    Measure C + C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IA+IC

    GST Gnd BlueGuard Red

    Measure CA+ CC

    CA

    IA

    Measure C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IC

    GST GuardRed + Blue

    Measure CC

    CA

    IA

    Measure C + C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IA+IB

    UST MeasureRed + Blue

    Measure CA+ CB

    CA

    IA

    Measure C

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IB

    UST MeasureRed Gnd Blue

    Measure CB

    CA

    IA

    Measure CA

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    Guard

    High-Voltage

    Cable

    Test-SetStep-UpTransformer

    TestGround

    Low-VoltageLeads

    Test-SetGroundLead

    Current &LossMeter

    CB

    CC

    IB

    IC

    IA

    UST MeasureBlue Gnd Red

    Measure CA

    CA

    IA

    Test set shielding

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    Test set shielding

    Understanding Electrostatic Interference

    StaticSource

    Specimen

    Current &

    Loss Meter

    It

    Ie+ Ie

    Ie+ Ie

    Ie

    Ie

    Ie

    Ie

    IT

    Ie

    IeTest

    SetGroundShield

    Test

    SetGuardShield

    Ie Ie Ie Ie

    Ie

    LV Lead

    Guard

    Shield

    Ground

    Shield

    Test Cable

    Terminations

    High-Voltage Test Cable

    Test Cable Guard Shield

    Test Cable Ground Shield

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    Traditional suppression method

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    Traditional suppression method

    Interference Suppression - Line Sync Reversal(Traditional)

    Reports the average of the normal and 180 degreereversed reading at 60 Hz. It is only effective when thespecimen current is greater than the interference current.

    The test frequency is obtained from the 120/240-volt linefrequency. Some difficulties may be encountered whenusing an unstable frequency source with this type of test.

    IR

    IC

    IR

    IC

    Updated approach to interferencell ti

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    cancellation

    Interference Suppression - Line FrequencyModulation Reports the computed result at line frequency of the two

    measurements at +-5% of the line frequency, e.g. 57 and 63 Hz.This method minimizes the effects of electrostatic interference andyields superior results in high levels of electrostatic interference.

    The test frequency is obtained from an internal oscillator. This type

    of test creates a synthesized test voltage that is isolated from theinput and offers better performance using a generator or DC to ACinverter

    MeasurementsCurrent

    6357 60 Frequency (HZ)

    Interference

    Input voltage interference

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    Input voltage interference

    Causes

    Portable power supply

    Power quality issue

    Cannot be suppressed

    Stability will affect accuracy of measure

    Test signal should be independentto power line frequency

    Issue to consider when testing

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    Safety!

    Isolate and ground apparatus under test Work between visible grounds

    Ground M4100

    Connect test lead to the M4100 first

    Never come in contact with the test leadswhile testing

    Isolating test specimen

    Issue to consider when testing