basic motor technology - rs components...

32
Basic Motor Technology ABB Motors

Upload: hoangtruc

Post on 30-Jan-2018

227 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 1

Basic MotorTechnology

ABB Motors

Page 2: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

2 ABB Motors

Basic Motor Technologyfor ABB Motors' totally enclosed, fan cooled, three-phase squirrel cage motors.

This catalogue includes basic technical informationabout the electrical and mechanical design of standardmotors. General specifications stated in theinternational standards for electrical machines are alsoincluded.

ABB Motors reserves the right to change the design,technical specification and dimensions, without priornotice.

Information about the electrical and mechanical designof Ex-motors, open drip proof motors IP 23, slip-ringmotors, brake motors, single-phase motors and otherspecial motors can be found in respective productcatalogues. The contact information for obtainingcatalogues and brochures is on the back cover.

Page 3: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 3

Contents:

Page:

StandardsGeneral 4Degree of protection 5Cooling 5Mounting arrangements 5D-end and N-end 7Direction of rotation 7Dimensions and power standards 7Insulation and insulation classes 8Terminal markings 8Symbols and units 10Characteristics and tolerances 10Typical motor current and torque curves 12

Electrical designStarting of motors 13Example of starting performance with differentload torques 14Torque of voltage deviation 15Permitted starting time 15Permitted frequency of starting andreversing 16Soft starters 17Permitted output in high ambienttemperatures or at high altitudes 17Motors for 60 Hz operation 18Duty types 19Efficiency and power factor 22Power factor cos at start 23Inspection and testing 23Frequency converter drives 24

Mechanical designProtection against corrosion 27Drain holes 27Stator winding 27Rotor winding 27Terminal box 27Bearings 28Transport locking 28Lubrication 28Bearing life 28Permissible bearing and shaft loads 28Balancing 28Noise levels 29Addition of sound sources 29ABB Motors product range 30ABB Motors presentation 31

Page 4: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

4 ABB Motors

Title IEC DIN VDE CENELEC

General specifications for IEC 34-1 DIN VDE 0530 pt. 1 -electrical machines

Insulating materials IEC 85 DIN VDE 0530 pt. 1 -

Designations of terminals and sense IEC 34-8 DIN VDE 0530 pt. 8 -of rotation of electrical machines

Built-in thermal protection IEC 34-11 - - -

Starting characteristics of three IEC 34-12 DIN VDE 0530 pt. 12 -phase squirrel cage motorsat 50 Hz up to 660 V

Dimensions and output series for rotating IEC 72-1 - - HD 231electrical machines1)

Dimensions and correlation of output - DIN 42673 pt. 2 - -ratings, mounting arrangements IM B3

Envelope dimensions for mounting - DIN 42673 pt. 4 - -arrangements IM B3

Dimensions and correlation of output - DIN 42677 pt. 2 - -ratings, mounting arrangements IM B5

Classification of degrees of protection pro- IEC 34-5 DIN VDE 0530 pt. 5 -vided by enclosures of rotating machines

Symbols for types of construction and IEC DIN 34 pt. 7 - -mounting arrangements of rotatingelectrical machinesMounting flanges for electrical machinery - DIN 42948 - -

True running of the shaft ends, con- - DIN 42955 - -centricity and true axial running of themounting flanges of rotating electricalmachines

Cylindric shaft ends for electrical IEC 72-1 DIN 748 pt. 3 - -machines

Methods of cooling (IC code) IEC DIN 34-6 - -

Mechanical vibration of certain machines IEC 34-14 DIN ISO 2373 - -with shaft height 56 mm and higher.Measurements, evaluation and limits ofthe vibration severity.

Noise limits for rotating electrical IEC 34-9 DIN VDE 0530 pt. 9 -machines

Rules for electric equipment for - DIN -EN 50019 / VDE 0171 pt. 6 -hazardous areas DIN-en 50014/ VDE 0171 pt. 1

StandardsGeneral

ABB motors are of the totally enclosed, three phasesquirrel cage type complying with International IEC-stan-dards, CENELEC, relevant VDE-regulations and DIN-standards. Motors are also available conforming to othernational and international specifications.

All ABB Motors European production units are certifiedaccording to ISO 9001, an international quality standard.

ABB Motors conform to the applicable EEC Directives.

1)

The fixing dimensions of ABB Motors product conform to international standards and tolerances with the exception of flange perpendicularity inmachines with aluminium frames.

Page 5: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 5

Mounting arrangements

Mounting arrangements are according to IEC 34-7.

Examples of designations according to Code II *

Designation forInternational Mounting

Type of construction, foot-mounted motor, with twobearing end shields

Mounting arrangement, horizontalmounting, with feet downwards, etc.

External shaft extension,one cylindrical shaft extension, etc.

IM 1 00 1

IEC 34-7 specifies two ways of stating how a motor ismounted.

*Code I covers only motors with bearing end shields andone shaft extension.

*Code II is a general code.

The table on page 6 includes the designations for the mostcommonly encountered mounting arrangements, accor-ding to the two codes.

In addition to these designations, the designation IM..8.also occurs. This indicates that the motor shall operate inall mounting positions, according to IM ..0. to IM ..7.

Cooling

The totally enclosed fan cooled motors are frame surfacecooled by means of an external fan; the method of cooling

being IC 411 as defined in IEC 34-6.

Degree of protection

The standard degree of enclosure protection for ABBtotally enclosed motors, according to IEC 34-5, DIN 40050,is IP 55.

Higher degrees of protection, e.g. IP 56, are available forsome types on request.

Page 6: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

6 ABB Motors

Foot-mounted motor:

Code I:Code II:

Code I:Code II:

Flange-mounted motor.Large flange withclearance fixing holes.

IM B 3 IM V 5 IM V 6 IM B 6 IM B 7 IM B 8IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071

IM B 5 IM V 1 IM V 3 *) *) *)IM 3001 IM 3011 IM 3031 (IM 3051) (IM 3061) (IM 3071)

Code I:Code II:

Flange-mounted motor.Small flange withtapped fixing holes.

IM B 14 IM V 18 IM V 19 *) *) *)IM 3601 IM 3611 IM 3631 (IM 3651) (IM 3661) (IM 3671)

IM B 35 IM V 15 IM V 36IM 2001 IM 2011 IM 2031 IM 2051 IM 2061 IM 2071

Code I:Code II:

Modified versions

Foot- and flange-mounted motor:with feet, large flange,clearance fixing holes.

IM B 34IM 2101 IM 2111 IM 2131 IM 2151 IM 2161 IM 2171

Code I:Code II:

Foot- and flange-mounted motor:with feet, small flange,tapped fixing holes.

IM 1002 IM 1012 IM 1032 IM 1052 IM 1062 IM 1072Code I:Code II:

Foot-mounted motor:shaft with freeextensions.

*) Not stated in IEC 34-7.

Page 7: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 7

D-end and N-end

According to IEC 34-7, the ends of a motor are defined asfollows: D-end: the end that is normally the drive end of themotor. N-end: the end that is normally the non-drive endof the motor.

Direction of rotation

The cooling of the motors is independent of the directionof rotation, with the exception of some larger 2-polemotors.

If the mains supply is connected to the stator terminals,which are marked U, V and W, of a three phase motor andthe phase sequence of the mains is L1, L2, L3, the motorwill rotate clockwise, as viewed from the D-end. To reversethe direction of rotation, interchange any two of the threeconductors connected to the starter switch or motor.

0.06 or 0.090.12 or 0.180.25 or 0.37

0.55 or 0.75

1.11.5

2.2 or 3

4

5.57.5

1115

18.522

30

3745

55

7590

110132

0.09 or 0.120.18 or 0.250.37 or 0.55

0.75 or 1.1

1.52.2

3

4

5.5 or 7.5-

11 or 1518.5

22-

30 or 37

-45

55

7590

110132

0.37 or 0.55

0.751.1

1.5

2.2

34 - 5.5

7.511

-15

18.5 - 22

-30

37

4555

7590

Motor Shaft extension Rated output Flange numbersize diameter

2 4,6,8 2 4 6 8 free threadedpoles poles poles poles poles poles holes holesmm mm kW kW kW kW

Dimensions and power standardsCENELEC harmonisation document, HD 231, lays downdata for rated output and mounting, i.e. shaft height, fixingdimensions and shaft extension dimensions, for various

(0.37)(0.55)

0.75 or 1.1

1.5

2.23

4 - 5.57.5

-11

15

18.522

30

37455575

566371

80

90 S90 L

100 L

112 M

132 S132 M

160 M160 L

180 M180 L

200 L

225 S225 M

250 M

280 S280 M

315 S315 M

91114

19

2424

28

28

3838

4242

4848

55

5555

60

6565

6565

91114

19

2424

28

28

3838

4242

4848

55

6060

65

7575

8080

FF215

FF350

FF500

degrees of protection and sizes.It covers totally enclosed squirrel cage motors at 50 Hz, inframe sizes 56 to 315 M.

FT65 or FT85FT75 or FT100FT85 or F115

FT100 or FT130

FT115 or FT130

FT130 or FT165

FT130 or FT165

(FT165 orFT215)

FF115FF130

FF165

FF165

FF215

(FT215)

FF500

FF600

FF400

FF300

FF300

FF265

Page 8: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

8 ABB Motors

Terminal markings

Insulation and insulation classes

According to IEC 85, insulating materials are divided intoinsulation classes. Each class has a designation corres-ponding to the temperature that is the upper limit of therange of application of the insulating material under nor-mal operating conditions.

The winding insulation of a motor is determined on thebasis of the temperature rise in the motor and the ambienttemperature. The insulation is normally dimensioned forthe hottest point in the motor at its normal rated output andat ambient temperature of 40 oC. Motors subjected toambient temperatures above 40 oC will generally have tobe derated.

In most cases, the standard rated outputs of motors fromABB Motors are based on the temperature rise for insula-tion class B. Where the temperature rise is according toclass F, this is specified in the data tables.

However, all the motors are designed with class F insula-tion, which permits a higher temperature rise than class B.The motors, therefore, have a generous overload margin.If temperature rise to class F is allowed, the outputs givenin the tables can generally be increased by about 12 %.

Temperature limits are according to standards. The extrathermal margin when using class F insulation with class Btemperature rise makes the motors more reliable.

15

10

80Permissible temperature rise

10

105125

180

155

130120

40

°C

Maximum ambient temperature 40 40 40

Insulation classMaximum winding temperature

B F H130 155 180

Hotspot temperature margin

Connection of three phase, single speed motors

Y-connection∆∆-connection

winding are indicated by a digit after the letter, e.g. U1, U2etc. Parts of the same winding are designated by a digitbefore the letter, e.g. 1U1, 2U1 etc. If there is no possibilityof confusion, the digit before the letter, or both, may beomitted.

IEC 34-8 lays down that the stator winding, its parts andthe terminals of AC motors, must be designated withletters U, V and W. External neutral terminals aredesignated N. The letters used for the rotor winding are K,L, M and Q. End points and intermediate points of a

Page 9: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 9

∆/Y connected. Motors with one winding, Dahlander-connection, are connected ∆/YY when they are designedfor constant torque drives. For fan drive the connection isY/YY.A connection diagram is supplied with every motor.

Connection of two-speed motors

Two-speed motors are normally connected as shownbelow; direction of rotation as shown on page 7. Motors ofnormal design have six terminals and one earth terminalin the terminal box. Motors with two separate windings arenormally ∆/∆-connected. They can also be Y/Y, Y/∆ or

Low speed High speed Low speed High speed

Low speed High speed Low speed High speed

Low speed High speed Low speed High speed

Low speed High speed Low speed High speed

1. Two separatatewindings Y/Y

3. Dahlander-connection /YY

2. Two separatewindings /

4. Dahlander-connection Y/YY

Constant torque drive

Fan drive

Page 10: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

10 ABB Motors

Quantity Units Relationship within Correlation betweenthe new SI-system the old and new

Name Symbol system of units

Power P W 1 W = 1 J/s = 1 ps = 735,5 W =1 Nm/s = 1 VA 75 kpm/s

1 hp = 746 WVoltage U VCurrent I AResistance R ΩFrequency f Hz 1 Hz = 1/sSpeed n r/minMass m g 1 kg = 1000 g

kg 1 t = 1000 kgMoment ofinertia, J kgm2 J = 1/4 WR2

(old flywheeleffect WR2)Energy E J 1 J = 1 Nm = 1 WsForce F N 1 N = 1 kgm/s2 1 kp = 9,81 N ≈ 10 NTorque T Nm 1 Nm = 1 kgm2/s2 1 kpm = 9,81 NmTemperature t oCDifference in ∆T Ktemperature

Symbols and units

Characteristics and tolerancesThe following tolerances apply to product catalogue tablevalues, as stated in IEC 34-1 ( in reference to guaranteedvalues).

Power factor

The power factor is determined by measuring the inputpower, voltage and current at the rated output. The tablevalues are subject to a standard tolerance of

– 1/6 (1-cos ϕ) Minimum 0.02 Maximum 0.07

Conversion factors for table data:

1 kW = 1.34 hp1 Nm = 0.102 kpmJ = 1/4 GD2 kgm2

Page 11: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 11

Speed, slip

The speed of motors applies at the rated output andoperating temperature. The standard tolerance on the slipis 20 % of the guaranteed slip. With regard to overspeed,the normal testing speed is 120 % of rated speed for 2minutes.

The slip is defined by the formula:

At part load the slip varies approximately in proportion tothe output.

Voltage and frequency

The table values for output, speed, efficiency, powerfactor, starting torque and starting current apply at therated voltage and frequency. These values will be affectedif the supply voltage or frequency deviate from the ratedvalues.

The motors can operate continuously at the rated output,with a long-term voltage deviation of 5 % from the speci-fied value or range of values, and at the rated frequency.The temperature rise may increase by 10 K. Voltagedeviations of up to 10 % are permissible for short periodsonly.

Torque

The maximum torque and the overload capacity, at ratedvoltage and rated frequency, is at least 160 % of the ratedtorque. The data tables state the maximum torque of eachmotor variant. If a higher maximum torque is required, alarger motor should be chosen.

If the mains voltage deviates from the rated voltage of themotor, the torque of the motor will vary, approximately inproportion to the square of the voltage. It is therefore vitalthat the cables supplying the motor are dimensionedgenerously, to ensure that there is no significant voltagedrop during starting or when the motor is running.

Torque T = Nm

T = torque, NmP = output power, kWn = motor speed, r/min

The standard tolerance of the table values for startingtorque is -15 to +25 %.The standard tolerance on the table values for maximumtorque is -10 %.

9550 • PnStarting current

The standard tolerance on the table values for startingcurrent is + 20 % of the current (no lower limit).

s =n

s – nn

s

s = slipn

s = synchronous speed

n = operating speed

Efficiency

The efficiency at rated output, rated voltage and ratedfrequency is determined on the basis of bearing andfriction losses, iron losses, resistance losses and straylosses (summation of losses).

The table values are subject to standard tolerance inaccordance with IEC as follows, with the efficiency expres-sed per units:

- 15 % (1 - η) when P2 50 kW

- 10 % (1 - η) when P2 > 50 kw.

Page 12: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

12 ABB Motors

Typical motor current and torque curves

TM

- motor torqueT

M∆ - motor torque withdirect-on-line starting

TMY

- motor torque with star-delta starting

TL

- load torqueT

L0- load breakaway torque

TN

- rated motor torqueT

s- breakaway torque or locked

rotor torqueT

min- pull-up torque

Tmax

- breakdown torque orpull-out torque

Tacc

- accelerating torqueI - currentIN

- rated currentI∆ - current in -connectionIY

- current in Y-connectionn - speedn

s- synchronous speed.

DOL-starting

YD-starting

Page 13: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 13

Electrical design

Starting of motors

Direct-On-Line starting (D.O.L.)The simplest way to start a squirrel cage motor is toconnect the mains supply to the motor, directly. In suchcases, the only starting equipment needed will be a direct-on-line (D.O.L.) starter. The starting current is high withthis method, so it has its limitations. This is, however, thepreferred method, if there are no special reasons foravoiding it.

Y/∆∆-startingIf it is necessary to restrict the starting current of a motordue to supply limitations, it is possible to employ star/deltastarting, e.g. a motor wound 380 V is started with thewinding Y connected. By this method the starting currentwill be reduced to about 30 % of the value for directstart and the starting torque will be reduced to about25 % of the D.O.L. value.

However, it must be determined whether the reducedmotor torque is sufficient to accelerate the load over thewhole speed range.

Starting timeThe starting current of an induction motor is always verymuch higher than the rated current, and an excessivelylong starting period causes a harmful temperature rise inthe motor. The high current also leads to electromechani-cal stresses. Catalogues usually state a longest startingtime that is a funtion of motor size and speed. There is nowa standardised requirement in IEC 34-12; instead ofstarting time, this specifies the permitted moment of inertiaof the driven machine. For small motors the thermal stressis greatest in the stator winding, whilst for large motors itis greatest in the rotor winding.

If the torque curves for the motor and the load are known,the starting time can be calculated by integrating theequation:

T – TL = (J

M + J

L) •

dωdt

where T = motor torque, NmT

L= load torque, Nm

JM

= moment of inertia of motor, kgm2

JL

= moment of inertia of load, kgm2

ω = motor angular velocity

K1

Tacc

If only the starting torque and maximum torque of themotor and the nature of the load are known, the startingtime can be approximately calculated with the equation:

tst = (J

M + J

L) •

where tst

= starting time,T

acc= acceleration torque as per diagrams, Nm

K1

= as per table below:

Speed Poles FrequencyConstant 2 4 6 8 10 Hz

nM

3000 1500 1000 750 600K

1345 157 104 78 62

nM

3600 1800 1200 900 720K

1415 188 125 94 75

50

60

This method of calculation may be used for direct-on-linestarting and for motors up to about 250 kW. In other cases,more points on the motor torque curves are required, inany case up to the point of maximum torque.

If there is gearing between the motor and the drivenmachine, the load torque must be recalculated for themotor speed, by insertion in the following formula:

T'L =

TL • n

L

nM

where T'L

= recalculated load torque, Nmn

M= motor speed, r/min

nL

= load speed, r/min

The moment of inertia must must also be recalculated:

where J'L

= recalculated moment of inertia, kgm2

J'L

= JL •

2

nL

nM

Page 14: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

14 ABB Motors

12

TL

= 1600 Nm T'L = 800 Nm

Square-law increase during acceleration

Tacc

= 0,45 • (Ts + T

max) – • T'

L

Tacc

= 0,45 • (1768 + 2912) – • 800 = 1839 Nm

tst

= (JM + J'

L) •

tst

= 22,5 • = 1,9 s

TL

= 0

Tacc

= 0,45 • (Ts + T

max)

Tacc

= 0,45 • (1768 + 2912) = 2106 Nm

tst

= (JM + J'

L) •

tst

= 22,5 • = 1,7 s1572106

K1

Tacc

TL

= 1600 Nm T'L = 800 Nm

Constant during accelerationT

acc= 0,45 • (T

s + T

max) – T'

L

Tacc

= 0,45 • (1768 + 2912) – 800 = 1306 Nm

tst

= (JM + J'

L) •

tst

= 22,5 • = 2,7 s

TL

= 1600 Nm T'L = 800 Nm

Linear increase during acceleration

Tacc

= 0,45 • (Ts + T

max) – • T'

L

Tacc

= 0.45 • (1768 + 2912) – • 800 = 1706 Nm

tst

= (JM + J'

L) •

tst

= 22,5 • = 2,1 s

4-pole motor, 160 kW, 1475 r/min

Torque of motor:T

N= 1040 Nm,

Ts

= 1,7 • 1040 = 1768 Nm,T

max= 2,8 • 1040 = 2912 Nm

Moment of inertia of motor: JM = 2,5 kgm2

The load is geared down in a ratio of 1:2

Torque of load:T

L= 1600 Nm at n

L = r/min

Example 1:

TorqueLift motion

Moment of inertia of load:

JL

= 80 kgm2 at nL = r/min

J'L

= 80 • = 20 kgm2 at nM r/min

Total moment of inertia:

JM + J'

L at n

M r/min

2,5 + 20 = 22,5 kgm2

Example of starting performance with different loadtorques

T'L

= 1600 • = 800 Nm at nM r/min

nM

212

Speed

TL

Speed

TL

Example 3:

TorqueFan

Speed

TL

Speed

K1

Tacc

Example 2:

TorquePistonpump

1571306

12

1571706

K1

Tacc

13

13

K1

Tacc

1571839

Example 4:

TorqueFlywheel

12

nM

2

Page 15: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 15

Torque on voltage deviation

Almost without exception, the starting current decreasesslightly more than proportionately to the voltage. Thus, at90% of rated voltage the motor will draw slightly less than90% of the starting current, say 87 to 89%. The startingtorque is proportional to the square of the current. The

Number of polesMotor size Starting method 2 4 6 8

63 D.O.L.-starting 25 40 4071 D.O.L.-starting 20 20 40 4080 D.O.L.-starting 15 20 40 40

90 D.O.L.-starting 10 20 35 40100 D.O.L.-starting 10 15 30 40

112 D.O.L.-starting 20 15 25 50Y/∆-starting 60 45 75 150

132 D.O.L.-starting 15 10 10 20Y/∆-starting 45 30 30 60

160 D.O.L.-starting 15 15 20 20Y/∆ starting 45 45 60 60

180 D.O.L.-starting 15 15 20 20Y/∆-starting 45 45 60 60

200 D.O.L.-starting 15 15 20 20Y/∆-starting 45 45 60 60

225 D.O.L.-starting 15 15 20 20Y/∆-starting 45 45 60 60

250 D.O.L.-starting 15 15 20 20Y/∆-starting 45 45 60 60

280 D.O.L.-starting 15 18 17 15Y/∆-starting 45 54 51 45

315 D.O.L.-starting 15 18 16 12Y/∆-starting 45 54 48 36

355 D.O.L.-starting 15 20 18 30Y/∆ starting 45 60 54 90

400 D.O.L.-starting 15 20 18 30Y/∆-starting 45 60 54 90

Permitted starting time

In view of the temperature rise, the starting time mustnot exceed the time specified in the table.

The figures in the table are for starting from normaloperating temperature. They can be doubled if startingfrom cold.

Maximum starting times in seconds, for occasionalstarting

torque delivered at 90% of rated voltage is therefore only75 to 79% of the starting torque. Particular attentionshould be paid to these points if the electrical supply isweak and when starting techniques based on currentreduction are being used. The maximum torque is roughlyproportional to the square of the voltage.

Page 16: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

16 ABB Motors

Permitted output power P = PN√ 1-

PN

= rated output of motor in continuous duty J

M + J'

1

JM

x = number of starts per hourJ

M= moment of inertia of motor in kgm2

m

When a motor is subjected to frequent starting, it cannot beloaded at its rated output because of thermal startinglosses in the windings. The permissible output power canbe calculated on the basis of the number of starts per hour,the moment of inertia of the load and the speed of the load.

Permitted frequency of starting and reversing

The limit imposed by mechanical stresses may be belowthat imposed by thermal factors. The formula below maybe used to calculate the permitted output at moderatefrequency of starting, or for a high frequency of startingover limited periods.

Highest permitted number of starts/hour at no load

Number of poles

Motor size 2 4 6 8

63B 11200 8700 – 1750071 – – 16800 –71A 9100 8400 16800 15700

71B 7300 8000 16800 1570080A 5900 8000 16800 1150080B 4900 8000 16800 11500

90S 4200 7700 15000 1150090L 3500 7000 12200 11500

100 L 2800 – 8400 –

100 LA – 5200 – 11500 100 LB – 4500 – 9400112 M 1700 6000 9900 16000

132S (S, M) 1700 2900 4500 6600160 MA 650 – – 5000160 M 650 1500 2750 5000

160 L 575 1500 2750 4900180 M 400 1100 – –180 L – 1100 1950 3500

200 LA 385 – 1900 –200 L 385 1000 1800 3400225 S – 900 – 2350

225 M 300 900 1250 2350250 M 300 900 1250 2350280 125 375 500 750

315 75 250 375 500355 50 175 250 350400 50 175 250 350

Highest permitted number of reversings/hour at no load mr = 0.25 x m

o.

mo

J'L

= moment of inertia of load in kgm2, recalculated forthe motor shaft, i.e. multiplied by (load speed/motor speed)2. The moment of inertia J (kgm2) isequal to 1/4 GD2 in kpm2.

mo

= highest permitted number of starts per hour formotor at no load, as stated in the table below.

x •m =

Page 17: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 17

Soft starters

The main circuit of the ABB soft starter is controlled bysemiconductors instead of mechanical contacts. Eachphase is provided with two antiparallel connected thyris-tors which allows current to be switched at any point withinboth positive and negative half cycles.

Thelead time is controlled by the firing angle of thethyristor which, in turn, is controlled by the built-in printedcircuit board.

The soft starter provides a smooth start at the same timeas the starting current is limited. The magnitude of thestarting current is directly dependent on the static torquerequirement during a start and on the load's mass whichis to be accelerated. In many cases, the soft starter savesenergy by automatically adapting the motor voltage con-tinually to the actual requirement. This is particularlynoticeable when the motor runs with a light load.

Ambient temperature, oC 30 40 45 50 55 60* 70* 80*

Permitted output,% of rated output 107 100 96.5 93 90 86.5 79 70

Height above sea level, m 1000 1500 2000 2500 3000 3500 4000

Permitted output,% of rated output 100 96 92 88 84 80 76

*Changes in type of lubricant and lubrication interval required

Motors of basic design are intended for operation in amaximum ambient temperature of 40oC and at a maximumaltitude of 1000 meters above sea level. If a motor is to beoperated in higher ambient temperatures or at higheraltitudes, it should normally be derated according to the

following table. Note that when the output power of astandard motor is derated, the relative values in catalo-gues, such as I

s/I

N, will change.

Permitted output in high ambient temperaturesor at high altitudes

Comparison between starting methods

Current

Time

1 = Direct-On-Line starter2 = Y/ -starter3 = Start with soft starter

Torque

Time

Page 18: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

18 ABB Motors

220 V 220 V 100 120 98 83 83 70 85255 V 115 120 100 100 96 95 98

380 V 380 V 100 120 98 83 83 70 85415 V 110 120 98 95 91 85 93440 V 115 120 100 100 96 95 98460 V 120 120 100 105 100 100 103

400 V 380 V 100 120 100 80 83 66 80400 V 100 120 98 83 83 70 85415 V 105 120 100 88 86 78 88440 V 110 120 100 95 91 85 93460 V 115 120 100 100 96 95 98480 V 120 120 100 105 100 100 100

415 V 415 V 100 120 98 83 83 70 85460 V 110 120 98 95 91 85 94480 V 115 120 100 100 96 95 98

500 V 500 V 100 120 98 83 83 70 85550 V 110 120 98 95 91 85 94575 V 115 120 100 100 96 95 98600 V 120 120 100 105 100 100 103

Motor Connected Data at 60 Hz in percentage of values at 50 Hzwound for to 60 Hz50 Hz and and Output r/min I

N I

s/I

N T

NT

s/T

N T

max/T

N 1)

Motors wound for a certain voltage at 50 Hz can beoperated at 60 Hz, without modification, subject to thefollowing changes in their data.

Motors for 60 Hz operation

Efficiency, power factor and temperature rise will beapproximately the same as at 50 Hz.

1) IN

= rated currentIs/I

N= starting current/rated current

TN

= rated torqueT

max/T

N= maximum torque/rated torque

Ts/T

N= starting torque/rated torque

Page 19: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 19

Duty types

The duty types are indicated by the symbols S1...S9according to IEC 34-1 and VDE 0530 Part 1. The outputsgiven in the tables are based on continuous running duty,S1, with rated output.

S1Continuous running duty

Operation at constant load of sufficient duration for thermalequilibrium to be reached.Designation: S1

In the absence of any indication of the rated duty type,continuous running duty is assumed when consideringmotor operation.

S3Intermittent duty

A sequence of identical duty cycles, each including aperiod of operation at constant load and a rest and de-energized period. The duty cycle is too short for thermalequilibrium to be reached. The starting current does notsignificantly affect the temperature rise.Recommended values for the cyclic duration factor are15, 25, 40 and 60 %. The duration of one duty cycle is10 min.

Designation e.g. S3 25 %.N

Cyclic duration factor = x 100% N+R

S2Short-time duty

Operation at constant load during a given time, less thanthat required to reach thermal equilibrium, followed by arest and de-energized period of sufficient duration to allowmotor temperatureto return to the ambient or coolingtemperature. The values 10, 30, 60 and 90 minutes arerecommended for the rated duration of the duty cycle.

Designation e.g. S2 60 min.

P = output powerD = accelerationN = operation under rated conditionF = electrical brakingV = operation of no loadR = at rest and de-energizedP

N = full load

Time

Time

TimeOne duty cycle

Page 20: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

20 ABB Motors

S4Intermittent duty with starting

A sequence of identical duty cycles, each cycle includinga significant period of starting, a period of operation atconstant load and a rest and de-energized period.The cycle time is too short for thermal equilibrium to bereached.In this duty type the motor is brought to rest by the load orby mechanical braking which does not thermally load themotor.The following parameters are required to fully define theduty type: the cyclic duration factor, the number of dutycycles per hour (c/h), the moment of inertia of the loadJ

LOAD and the moment of inertia of the motor J

M.

Designation e.g. S4 25 % 120 c/h JL = 0,2 kgm2

JM = 0.1kgm2

D+NCyclic duration factor = x 100%

D+N+R

S5Intermittent duty with starting andelectrical braking

A sequence of identical duty cycles, each cycle consistingof a significant starting period, a period of operation atconstant load, a period of rapid electric braking and a restand de-energized period.The duty cycles are too short for thermal equilibrium to bereached.The following parameters are required to fully define theduty type:the cyclic duration factor; the number of dutycycles per hour (c/h) the moment of inertia of the load J

L,

and the moment of inertia of the motor JM

.

Designation e.g. S5 40 % 120 c/h JL = 2.6 kgm2

JM = 1.3 kgm2

D+N+FCyclic duration factor = x 100%

D+N+F+R

S6Continuous-operation periodic duty

A sequence of identical duty cycles, each cycle consistingof a period at constant load and a period of operation at no-load. The duty cycles are too short for thermal equilibriumto be reached.Recommended values for the cyclic duration factor are15, 25, 40 and 60 %. The duration of the duty cycle is10 min.Designation e.g. S6 40 %.

NCyclic duration factor = x 100%

N+V

Time

One duty cycle

Time

One duty cycle

Time

One duty cycle

Page 21: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 21

S8Continuous-operation periodic dutywith related load speed changes

A sequence of identical duty cycles, each cycle consistingof a starting period, a period of operation at constant loadcorresponding to a predetermined speed, followed by oneor more periods of operation at other constant loadscorresponding to different speeds. There is no rest and de-energized period.The duty cycles are too short for thermal equilibrium to bereached. This duty type is used for example by polechanging motors.The following parameters are required to fully define theduty type: the number of duty cycles per hour c/h, themoment of inertia of the load J

L, the moment of inertia of

the motor JM , and the load, speed and cyclic duration

factor for each speed of operationDesignation e.g. S8 30 c/h J

L = 63.8 kgm2 J

M = 2,2 kgm2

24 kW 740 r/min 30%60 kW 1460 r/min 30%45 kW 980 r/min 40%

D+N1

Cyclic duration factor 1 = D+N1+F

1+N

2+N

3x 100%

F1+N

2

Cyclic duration factor 2 = D+N1+F

1+N

2+F

2+N

3x 100%

F2+N

3

Cyclic duration factor 3 = D+N1+F

1+N

2+F

2+N

3x 100%

S7Continuous-operation periodic dutywith electrical braking

A sequence of identical duty cycles, each cycle consistingof a period of starting, a period of operation at constantload and a period of braking. The braking method iselectrical braking e.g. counter-current braking. The dutycycles are too short for thermal equilibrium to be reached.The following parameters are required to fully define theduty type: the number of duty cycles per hour c/h, themoment of inertia of the load J

L, and the moment of inertia

of the motor JM .

Designation e.g. S7 500 c/h JL = 0.08 kgm2 J

M = 0,08 kgm2

S9Duty with non-periodic load and speedvariations

A duty in which, generally, load and speed are varyingnon-periodically within the permissible operating range.This duty includes frequently applied overloads thatmay greatly exceed the full loads. For this duty type,suitable full load values should be taken as the basis of theoverload concept.

Time

One duty cycle

Time

One duty cycle

Time

Page 22: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

22 ABB Motors

2 - 4 poles

Efficiency and power factor

6 - 12 poles

97 97 97 96 9296 96 96 95 91

95 95 95 94 9094 94 94 93 8993 93 93 92 8892 92 92 91 8791 91 91 90 86

89 90 90 89 9588 89 89 88 8487 88 88 87 8386 87 87 86 8286 86 86 85 80

83 85 86 85 7982 84 85 84 7881 83 84 83 7680 82 83 82 7479 81 82 81 73

77 80 81 79 7176 79 80 78 6975 78 79 76 6774 77 78 75 6573 76 77 74 63

72 75 76 72 6171 74 75 71 6070 73 74 70 5969 72 73 69 5768 71 72 68 5667 70 71 67 54

97 97 97 95 9296 96 96 94 91

95 95 95 93 9094 94 94 92 8993 93 93 91 8892 92 92 90 8691 91 91 89 85

90 90 90 88 8489 89 89 87 8388 88 88 86 8287 87 87 84 8086 86 86 83 78

85 85 85 82 7684 84 84 81 7583 83 84 80 7481 82 82 78 7280 81 81 77 70

79 80 80 76 6878 79 80 75 6777 78 78 74 6676 77 77 73 6475 76 76 72 64

74 75 75 71 6273 74 74 70 6272 73 73 69 6070 72 71 67 5869 71 70 66 5668 70 69 65 56

6 - 12 polesPower factor cos ϕ2 - 4 poles

1.25 1.00 0.75 0.50 0.25x P

Nx P

Nx P

Nx P

Nx P

N

1.25 1.00 0.75 0.50 0.25x P

Nx P

Nx P

Nx P

Nx P

N

0.92 0.92 0.90 0.84 0.680.91 0.91 0.89 0.83 0.66

0.90 0.90 0.88 0.82 0.640.89 0.89 0.87 0.81 0.620.88 0.88 0.86 0.80 0.600.88 0.87 0.84 0.76 0.580.87 0.86 0.82 0.73 0.56

0.86 0.85 0.81 0.72 0.540.85 0.84 0.80 0.71 0.520.84 0.83 0.78 0.70 0.500.84 0.82 0.76 0.66 0.460.84 0.81 0.74 0.63 0.43

0.83 0.80 0.73 0.60 0.400.82 0.79 0.72 0.59 0.380.82 0.78 0.71 0.58 0.360.81 0.77 0.69 0.55 0.360.81 0.76 0.68 0.54 0.34

0.80 0.75 0.67 0.53 0.340.79 0.74 0.66 0.52 0.320.78 0.73 0.65 0.51 0.320.78 0.72 0.62 0.48 0.300.78 0.71 0.61 0.47 0.300.77 0.70 0.60 0.46 0.30

0.92 0.92 0.90 0.84 0.680.91 0.91 0.89 0.83 0.66

0.90 0.90 0.88 0.82 0.640.89 0.89 0.87 0.81 0.620.88 0.88 0.86 0.80 0.600.88 0.87 0.84 0.76 0.580.87 0.86 0.82 0.73 0.56

0.86 0.85 0.81 0.72 0.540.85 0.84 0.80 0.71 0.520.84 0.83 0.78 0.70 0.500.84 0.82 0.76 0.66 0.460.84 0.81 0.74 0.63 0.43

0.83 0.80 0.73 0.60 0.400.82 0.79 0.72 0.59 0.380.82 0.78 0.71 0.58 0.360.81 0.77 0.69 0.55 0.360.81 0.76 0.68 0.54 0.34

0.80 0.75 0.67 0.53 0.340.79 0.74 0.66 0.52 0.320.78 0.73 0.65 0.51 0.320.78 0.72 0.62 0.48 0.300.78 0.71 0.61 0.47 0.300.77 0.70 0.60 0.46 0.30

Efficiency η (%)

1.25 1.00 0.75 0.50 0.25x P

Nx P

Nx P

Nx P

Nx P

N

1.25 1.00 0.75 0.50 0.25x P

Nx P

Nx P

Nx P

Nx P

N

The efficiency and power factor cosϕ values for the ratedoutput are listed in the technical data tables in the productcatalogue.

The following values are typical values. Guaranteed valuesare available on request.

Page 23: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 23

Motor 2 poles 4 poles 6 poles 8 polessize

63 0.91 0.89 - -71 0.9 0.92 0.82 -80 0.85 0.87 0.82 0.890 0.79 0.8 0.78 0.79

100 0.76 0.75 0.74 0.7112 0.7 0.6 0.65 0.6132 0.7 0.6 0.6 0.6160 0.5 0.55 0.55 0.55180 0.5 0.5 0.5 0.5200 0.45 0.5 0.45 0.4225 0.38 0.42 0.46 0.46250 0.39 0.42 0.47 0.48280 0.35 0.45 0.45 0.33315 0.36 0.40 0.39 0.30355 0.25 0.25 0.27 0.30400 0.17 0.20 0.22 0.25

Typical power factor cos ϕ ϕ at start

Inspection and testing

All motors supplied are inspected and tested.

IEC Publ. 34-1 and 34-2 describe various types of inspec-tion and testing of motors. The motors are inspectedduring testing, to ensure that they are free from defectsand that they have the desired characteristics.

Routine testingThis inspection is carried out on every motor. It involveschecking that the motor possesses the necessary electri-cal strength and that its electrical and mechanical perfor-mance is satisfactory.

Type inspectionType inspection is performed for one or more motors, todemonstrate that the characteristics and functions of thedesign are in accordance with the specifications of themanufacturer. Type inspection covers the inspection andtesting of:- electrical and mechanical operation- electrical and mechanical strength- temperature rise and efficiency- overload capacity- other special characteristics of the motor- type test reports can be issued to customers to provide typical performance values for purchased motors.

Random inspectionSubject to agreement at the time of ordering, the purcha-ser may select a certain number of motors from a specificorder, for more detailed inspection and testing, similar incontent to type inspection. The remaining motors undergoroutine testing.

Inspection for special motor versionsMotors to be used on board merchant vessels or inpotentially explosive areas must undergo additional in-spection and testing as laid down in the requirements ofthe relevant classification society or in applicable nationalor international standards.

Test reportsSubject to agreement at the time of ordering, the purcha-ser receives a copy of the inspection and testing report.

Page 24: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

24 ABB Motors

vibration, and noise of the motors. Different converterswith varying modulation and switching frequencies givedeviating performances for the same motor. The curvesshown in Figures 1, 2 and 3 can be used as a guideline forselecting the motor.

Frequency converter drives

When using a squirrel cage motor with a frequencyconverter the following points must be taken into account,in addition to the general selection criteria:

1. Always check– Motor and converter loadability for the actual application– Insulation level of the motor– Earthing and grounding arrangements of the motor,

driven machinery and possible tachometer.

2. At high speeds special attention should be paid to:– Bearing construction– Lubrication– Fan noise– Balancing– Critical speeds– Shaft seals– Maximum torque of the motor.

3. At low speeds the following should be noted:– Bearing lubrication– Motor cooling– Electromagnetic noise.

Guidelines for motor selection

The voltage (or current) fed by the converter is not pure-ly sinusoidal, which, as a result, may increase the losses,

Figure 1.

The guidelines present the maximum continuous loadtorque for a TEFC motor as function of frequency givingthe same temperature rise as rated sine voltage andfrequency with rated full load (normally B-class tempera-ture rise). Please note that the frequency converter app-lication in critical conditions may require a special rotordesign in frame sizes 355 and 400.

Insulation level

If the rated supply voltage is 500 V or less and you areusing an ACS 200 or ACS 500 or any other converter withIGBT-power components, no special check of the motorinsulation level is necessary. But if any other convertertype, with GTO- or GTR-power components supply, isused at 500 V or 575 V, check the cable length betweenthe converter and motor and use the insulation levelguideline (available on request) to obtain the correctmotor insulation. For voltages between 660 - 690 V werecommend a reinforced motor insulation because of thehigh voltage peaks.

MOTOR LOADABILITY WITH SAMI STAR

Page 25: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 25

Figure 2.

Figure 3.

MOTOR LOADABILITY WITH ACD 501 and ACS 200

MOTOR LOADABILITY WITH ACS 502...504

Page 26: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

26 ABB Motors

Earthing arrangements

Correct earthing of the motor, driven equipment andtachometer is very important to avoid bearing currentsand bearing damages. We recommend that an earthinglead (as a matter of fact an equalising lead) is always usedbetween the motor frame and the driven machinery frame.This lead equalises the potential of both machines, thuspreventing any currents from going through the bearingsof both machines.

Note that with high switching frequency there is a highcapacitive connection between the motor winding and thestator core. No additional earthing current paths with thetachometer lead should be made.

High speed operation

In a frequency converter drive the actual speed of themotor may deviate considerably from its rated speed(rating plate speed). For higher speeds, ensure that thehighest permissible speed of the motor type – or thecritical speed of the entire equipment – is not exceeded.The permissible maximum speeds for standard motors(the basic motor) according to frame sizes are as follows:

63 - 100 6000 r/min112 - 200 4500 -"-225 - 280 3600 –"–315 2-pole 3600 –"–315 others 3000 –"–355, 400 2-pole 3600 –"–355, 400 others 2500 –"–

At high speeds bearing lubrication, ventilation noisesuppression and rubbing shaft seals will require specialattention. High speed grease, separate cooling fan andlabyrinth shaft seals may be necessary in difficult cases.Note that special high speed motors are available whichcan cover much higher speed ranges than above.

Low speed operation

At very low speeds the lack of cooling of a standard motorand the change in the distribution of the losses, affect themotor temperature balance increasing the temperature ofbearings. The effectiveness of the motor lubrication shouldbe checked by measuring the surface temperature ofbearing endshield during normal operating conditions. Ifthe measured value is +80°C or higher depending on thetype of grease, the relubrication intervals specified in ourmaintenance instructions must be shortened; i.e. therelubrication interval should be halved for every 15°Cincrease in bearing temperature. If this is not possible werecommend the use of lubricants for high operatingtemperature and with very low speeds the use of EP-grease alternatives.

Separate cooling

A separate cooling system may be necessary at lowspeeds (see dotted line in the guideline curves).

Noise

A separate cooling fan may also help in electromagneticnoise problems by ”damping” the pure tones which onecan hear in different modulation points. Theelectromagnetic noise is very much dependent on theconverter type (modulation, switching frequency etc) andon the construction and pole number of the motor.

Dimensioning the drive

1. General selection criteria:– Supply network voltage– Load torque type (constant, pump, decreasing)– Speed range– Special need for high starting torque– Special needs for environment etc.

2. Select a motor so that– The actual load torque is totally below the guideline

(Note you must know what kind of conventer you aregoing to use!) If the operation is not continuous in allspeed range duty points, the load torque curve mayexeed the guideline but this case requires specialdimensioning.

– The maximum torque of the motor is at least 40 % higherthan the load torque at any frequency.

– The maximum permissible speed of the motor is notexeeded.

Check if a separate cooling system reduces the motor sizeand consequently the converter size.

3. Select the right converter– according to the motor nominal power Pn. Check also

that the rated current of the converter is equal or greaterthan that of the selected motor. Check that the torqueratio of the motor is T

max/T

n 2.9. If not, you need

additional information for selection of the converter, ortake the next, higher rated converter

– Check that high starting torque requirements can berealized.

Computer disks containing information about the dimen-sioning of frequency converters are available from ABBIndustry.

Page 27: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 27

Special attention has been paid to the finish of ABB'smotors. Screws, steel-, aluminium alloy as well as castiron parts are treated by a method appropriate to eachmaterial, thus giving reliable anti-corrosion protectionunder the most severe environmental conditions.The colour of the paint is blue, Munsel colour code: 8B 4,5/

Mechanical designProtection against corrosion

3,25. It is also designated NCS 4822B05G.The standardpaint finish is moisture and tropic proof in accordance withDIN 50016. It is suitable for outdoor installations, includingchemical works. Specific details of paint types are given inthe respective product catalogues.

Drain holes

Totally-enclosed motors that will be operated in veryhumid or wet environments, and especially under intermit-tent duty, should be provided with drain holes. Theappropriate IM designation, such as IM 3031, is specified,on the basis of the method of motor mounting.

In the basic design, sizes 63 to 100 (in aluminium) and 71to 132 (in cast iron) are supplied without drain holes,although this can be provided as needed. If holes aredrilled, the degree of protection will change to IP 54. If themotors are provided with special felt plugs, the IP 55 willbe retained. Larger sizes are provided with closableplastic plugs in the drain holes. The plugs will be open, ondelivery. When mounting the motors, ensure that the drain

holes face downwards. In the case of vertical mounting,the upper plug must be hammered home completely. Invery dusty environments, both plugs should be hammeredhome.

Stator winding

Motor stators are wound with enamel wire and the windingis then impregnated with polyester or epoxy resin. The

winding satisfies insulation class F and is mechanicallystrong, moisture and tropic proof.

Rotor winding

The rotor cages are normally cast aluminium. In somelarger cast iron motor sizes, copper bars are used for

special applications, such as frequency converter drives.

Terminal box

The standard terminal box is located on top of the motor;the degree of protection is IP 55. Higher protection isavailable on request. In some types of motors, the terminalbox can also be on either of the sides.

The terminal box is either rotatable or at least allows cable

entry from either side which gives a choice of connectionpossibilities.

Standard terminal boxes are suitable for Cu-cables. ForAl-cable connection, please see the product catalogues.

Open Open

Closed

Closed

Page 28: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

28 ABB Motors

Bearings

The motors are normally fitted with single-row deep grooveball bearings. The complete bearing designation is statedon the rating plate of most of the motor types.

If the bearing in the D-end of the motor is replaced with aroller bearing NU- or NJ-, higher radial forces can behandled. Roller bearings are especially suitable for beltdrive applications.

When there are high axial forces, angular-contact ballbearings should be used. This version is available onrequest. When a motor with angular-contact ball bearingsis ordered, the method of mounting and direction andmagnitude of the axial force must be specified.

For specific details about bearings, please see therespective product catalogues.

Transport locking

Motors that have roller bearings or angular-contact ballbearings are fitted with a transport lock before despatch toprevent damage to the bearings during transport. In case

of transport locked bearing, the motor is provided with awarning sign.

Locking may also be fitted in other cases where transportconditions are suspected of being injurious.

Lubrication

Smaller motors generally have bearings lubricated for life.Larger motor sizes usually have grease valves forlubrication in service.

The lubrication intervals and grease quantity are stated inthe maintenance instruction which comes with the motor.

For details of lubrication requirements, please see therespective product catalogues.

Bearing life

The normal life L10 of a bearing is defined, according toISO, as the number of operating hours achieved orexceeded by 90 % of identical bearings in a large test

series under certain specified conditions. 50 % of thebearings achieve at least five times this figure. Please seethe product catalogues.

Permissible bearing and shaft loadsThe maximum permissible radial or axial forces on theshaft end for which a definite bearing rating life is obtained

are shown in specific product catalogues. The strength ofthe shaft is also considered in the calculated values.

Balancing

The rotor is dynamically balanced with a full-sized key inthe shaft extension. For vibration, the standard motorssatisfy IEC 34-14 and ISO 2373 grade N. Grade R and Sto ISO 2373 are also available on request.

The vibration is expressed in mm/s, rms, and shall bemeasured under no load with the motor on elastic

mountings. The requirements apply over the measuringrange 10 to 1000 Hz.

On the delivery the motors will be marked with the methodof balancing.

H = half key, F = full key.

Quality Speed

grade r/min 80 - 132 160 - 225 250 - 400mm/s mm/s mm/s

Maximum vibration velocity in mm/s, at shaftheight 80 - 400

IEC 34-14 > 600 < 1800 1.8 1.8 2.8> 1800 < 3600 1.8 2.8 4.5

ISO 2373 > 600 < 3600 1.8 2.8 4.5N (Normal)

ISO 2373 > 600 < 1800 0.71 1.12 1.8R(Reduced) > 1800 < 3600 1.12 1.8 2.8

ISO 2373 > 600 < 1800 0.45 0.71 1.12S (Special) > 1800 < 3600 0.71 1.12 1.8

Page 29: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 29

Noise levels

ABB's motors have a low noise level. Average test valuesare presented in respective product catalogues.

Guaranteed noise data can be supplied on request.

Addition of sound sources

Noise levels are expressed in decibels as logarithmicvalues which complicates the calculation of the cumulativeeffect of several sources. In order to add or subtractlogarithmic values, they must first be converted to absolutevalues. A simpler method of adding or subtracting soundsources is to use the diagram beside. When adding twosimilar sound sources, the total sound level will increaseby 3 dB, for 4 similar sources, by 6 dB, etc.

Sound is pressure waves and it is pressure that wemeasure. The pressure can then be converted intopower radiated from the sound source.

Sound pressure is measured on a logarithmic scale,referred to the lowest presure which can normally bedetected by the human ear.

p 2

Sound pressure level LP = 10 log dB p

0

where p0 = 2x10-5Pa.

Sound pressure and sound power

Information on sound pressure level is meaningful onlyif the distance from the sound source is stated. Forexample 80 dB (A) at a distance of one meter from apoint sound source corresponds sto 70 dB (A) at 3meters.

The sound pressure level is not an absolute measure ofthe acoustic properties of a sound source, since theacoustics of the room affect the propagation of thesound. It is therefore generally simpler to state thesound power level of a given source instead of thesound pressure level. However, since there is no way ofmeasuring the sound power level, it is calculated on thebasis of a sound pressure level measured under knownacoustical conditions.

Perception of differences in sound level

A difference in sound level of 1 dB is barely detectable,whereas a difference of 10 dB is perceived as a doubling,or halving, of the sound level.

When the difference between the two sound pressurelevels exceeds 10 dB, the lower level contributes so littleto the total sound pressure level that it may be disregarded.

Increase in total sound pressure leveldB

Increase in total sound pressure leveldB

Number of sound sources of equal strength

Difference between levels to be

Page 30: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

30 ABB Motors

ABB Motors product range

Motor type/application IEC frame sizes Output

Three-phase, IP 55 63 - 400 0.18 - 710 kWSingle-phase motors 63 - 100 0.15 - 2.2 kWMarine motors 63 - 400 0.18 - 710 kWEExe-motors 63 - 400 0.18 - 390 kWExn-motors 63 - 400 0.18 - 710 kWEExd, EExde-motors 80 - 400 0.55 - 710 kWSlip-ring motors 250 - 355 45 - 280 kWBrake motors 71 - 180 0.18 - 22 kWIP 23 open motors 250 - 355 75 - 600 kW

Basic alternatives

- aluminium, steel and cast iron frames available- LV motors up to 1000 V- standard versions of all types kept in stock- our supplies can also include bigger LV and HV motors

Special types/applications

- special variable speed AC drives- high speed (over 3000 r/min)- traction and wind mill- roller table and mining- water cooled- vertical hollow shaft- fire venting- stator/rotor units

Catalogues and brochures forthese motors are available from

ABB MotorsMarketing CommunicationsP.O.Box 633FIN-65101 Vaasatel. +358 10 22 4000fax + 358 10 224 7372

Page 31: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

ABB Motors 31

The Leader in MotorsABB Group is the world's leading electrical engineering company supplying expertise and products forelectric power generation, transmission, and distribution as well as industrial and rail transportation markets.ABB supplies a full range of industrial electric motors, both AC and DC, LV and HV meeting the needs ofmost applications, with virtually any power rating.

Within the Group, ABB Motors is the world’s leading manufacturer of low-voltage induction motors, havingover 100 years experience and a presence in more than 140 countries. ABB Motors' broad understanding ofcustomer applications enables it to work closely to solve individual problems or to supply custom-designedmotors for any project - no matter how demanding.

For customers, this all represents a solid value and commitment revealed in the dependable quality of ABBMotors' products and in its unrivalled customer service and back up. The hallmarks of its products areefficiency, robustness and reliability, combined to represent the best value available. Customers the worldover rely on ABB Motors as the most solid and reliable supplier of electric motors. But above all, ABBMotors values its customers.

The best value is also enhanced by ABB Motors' worldwide customer service network guaranteeing fastdelivery, rapid response and local back-up, as well as by worldwide ABB Service network supporting theafter sales service.

ABB Motors' manufacturing facilities are located in Denmark, Finland, Germany, Spain, Sweden, India andMexico. The comprehensive motor stocks at each of these sites are reinforced by large and versatile stocksat Central Stock Europe in Sümmern, Germany, Central Stock Asia in Singapore, and by numerousdistribution stocks.

Page 32: Basic Motor Technology - RS Components Internationaldocs-europe.electrocomponents.com/webdocs/002f/... · Basic Motor Technology for ABB Motors' totally enclosed, fan cooled, three-phase

32 ABB Motors

ABB Motors

ABB MotorsBusiness Area Marketing CommunicationsP.O.Box 633FIN-65101 Vaasa Finlandtel. +358 10 22 4000

fax +358 10 224 7372 Catalogue BA/Basic GB 95-06

Manufacturing sites (*) and some of the biggest sales companies.

AustraliaABB Industrial SystemsPty LimitedP.O.Box 126Lilydale, VIC 3140tel. +61 (0) 3 9735 7222fax + 61 (0) 3 9735 7282

AustriaABB Industrie Ges.m.b.H.P.O.Box 80A-1101 Wientel. +43 (0) 1 601 090fax +43 (0) 1 601 098 305

BelgiumAsea Brown Boveri S.A.-N.V.Hoge Wei 27B-1930 Zaventemtel. +32 (0) 2 718 6311fax +32 (0) 2 718 6657

BrazilAsea Brown Boveri LtdaP.O.Box 0097506020-902 Osasco -SPtel. +55 (0) 11 704 9111fax +55 (0) 11 702 1991

CanadaAsea Brown Boveri, Inc.Process Automation &Drives Division4410 Paletta CourtBurlington, Ontario L7L 5R2tel. +1 905 681 0565fax +1 905 681 9865

China*ABB Yuejin Motors (Shanghai)Company Limited300, Mei Zhou RoadShanghaifax +86 21 654 38230

ChileAsea Brown Boveri S.A.P.O.Box 581-3Santiagotel. +56 (0) 2 555 0051fax +56 (0) 2 556 9345

Denmark*ABB Motors A/SPetersmindevej 1DK-5000 Odense Ctel. +45 66 147 096fax +45 65 912 912

Finland*ABB Motors OyP.O.Box 633FIN-65101 Vaasatel. +358 10 22 4000fax +358 10 22 47372

FranceABB Industrie15, rue SullyF-69153 Décines CharpieuCedextel. +33 (0) 472 054 040fax +33 (0) 472 020 345

Germany*ABB Elektromotoren GmbHP.O.Box 10 01 24D-66001 Saarbrückentel. +49 (0) 681 81091fax +49 (0) 681 810 9523

Hong KongAsea Brown Boveri Ltd3 Dai Hei StreetTai Po Industrial EstateTai Po New TerritoriesHong Kongtel. +852 292 938 38fax +852 292 935 05

India*Asea Brown Boveri LtdP.O.Box 16Faridabad 121 001tel. +91 (0) 129 233 313fax +91 (0) 129 234 288

IndonesiaP.T. Abdibangun BuanaP.O.Box 3781Jakarta 10002tel. +62 (0) 21 314 9115fax +62 (0) 21 315 3963

IrelandAsea Brown Boveri LtdComponents DivisionBelgard RoadTallaght, Dublin 24tel. +353 (0) 1 405 7300fax +353 (0) 1 405 7327

ItalyABB Industria S.p.a.Motor DivisionViale Edison 50I-20099 Sesto S. Giovanni,Milanotel. +39 (0) 2 262 321fax +39 (0) 2 262 32723

JapanABB Industry K.K.2-39, Akasaka 5-ChomeMinato-KuTokyo 107tel. +81 (0) 3 556 38605fax +81 (0) 3 556 38615

Mexico*ABB Sistemas, S.A. de C.V.P.O.Box M-243406000 Mexico D.F.tel. +52 5 328 1400fax +52 5 328 1694

The NetherlandsABB Componenten B.V.P.O.Box 532NL-2900 AM Capelle a/d Ijsseltel. +31 (0) 10 258 2250fax +31 (0) 10 4586559

New ZealandABB Service DivisionP.O.Box 22167Otahuhu, Aucklandtel. + 64 (0) 9 276 6016fax + 64 (0) 9 276 1303

NorwayABB Industri ASP.O.Box 6540 RodelökkaN-0501 Oslo 5tel. +47 22 872 000fax +47 22 872 541

SingaporeAsea Brown Boveri Pte LtdP.O.Box 95Pasir Panjang Post OfficeSingapore 9111tel. +65 775 3777fax +65 778 0222

Spain*ABB Motores S.A.P.O.Box 81E-08200 Sabadelltel. +34 (9) 3 728 8500fax +34 (9) 3 728 8554

Sweden*ABB Motors ABS-721 70 Västeråstel. +46 (0) 21 329 000fax +46 (0) 21 124 103

SwitzerlandABB Normelec AGBadenerstrasse 790PostfachCH-8048 Zürichtel. +41 (0) 1 435 6666fax +41 (0) 1 435 6603

TaiwanAsea Brown Boveri LtdP.O.Box 81-54Taipeitel. +886 (0) 2 579 9340fax + 886 (0) 2 577 9434

ThailandAsea Brown Boveri LtdP.O.Box 2087Bangkok 10501tel. +66 (0) 2 249 4825fax +66 (0) 2 249 8479

The United KingdomABB Motors LtdSouth PointSutton Court RoadSutton, Surrey SM1 4 TYtel. +44 (0) 181 395 8585fax +44 (0) 181 395 8991

USAABB Industrial Systems Inc.Drive Products & SystemsP.O.Box 372MilwaukeeWI 53201-0372tel. +1 414 785 3416fax +1 414 785 0397

VenezuelaAsea Brown Boveri S.A.P.O.Box 6649Carmelitas,Caracas 1010Atel. +58 (0) 2 238 2422fax +58 (0) 2 239 6383