basic research needs for hydrogen production · natural gas, petroleum, coal, biomass goals...

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Project ID # PD37 Basic Research Needs for Hydrogen Production March 23, 2005 DOE Hydrogen Program Review Meeting Arlington, VA Presented by: Thomas E. Mallouk The Pennsylvania State University [email protected] 814-863-9637 O O ( ) n O OMe h+ e- Basic Energy Sciences Basic Energy Sciences Serving the Present, Shaping the Future Serving the Present, Shaping the Future

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Page 1: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Project ID # PD37 Basic Research Needs

for Hydrogen Production

March 23, 2005DOE Hydrogen Program Review Meeting

Arlington, VA

Presented by:Thomas E. Mallouk

The Pennsylvania State [email protected]

814-863-9637

O

O

()n

OOMeh+

e-

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 2: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Fossil Carbon Energy Sources

Non-Carbon Energy Sources/

CarriersCarbon Recycle CO2 SequestrationEnergy

Consumption

Coal

Petroleum

Natural Gas

Oil shale, tar sands, hydrates,…

Nuclear Fission

Nuclear Fusion

Hydroelectric

Solar

Geothermal

Hydrogen

Wind

Natural

Synthetic

Transportation

Buildings

Industrial

Geologic

Terrestrial

Ocean

Global Climate Change Science Policy

Basic Research for a Secure Energy FutureSupply, End Use, and Carbon Management

Workshop #1May 2003

Workshop #2April 2005

Conservation and Efficiency

Page 3: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Drivers for the Hydrogen EconomyDrivers for the Hydrogen Economy

Energy Source

% of U.S. Electricity

Supply

% of Total U.S. Energy

SupplyOil 3 39Natural Gas 15 23Coal 51 22Nuclear 20 8Hydroelectric 8 4Biomass 1 3Other Renewables 1 1

•• Reduce Reliance on Fossil Reduce Reliance on Fossil Fuels Fuels

•• Reduce Accumulation of Reduce Accumulation of Greenhouse GasesGreenhouse Gases

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

0

2

4

6

8

10

12

14

16

18

20

22

1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025

Mill

ions

of B

arre

ls p

er D

ay

Domestic ProductionDomestic

Production

Actual Projected

Light Trucks

Heavy Vehicles

Year

Air

MarineMarine

RailOff-roadOff-road

Cars

Pass

enge

r Ve

hicl

es

Page 4: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

The Hydrogen EconomyThe Hydrogen EconomyH2O

automotivefuel cells

solarwindhydro

gas orhydridestorage

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

fossil fuelreforming

nuclear/solar thermochemical

cycles H2 H2stationary

electricity/heatgeneration

consumerelectronics

Bio- and bioinspired

use in fuel cellsstorageproduction

9.72 MJ/L(2015 FreedomCARTarget)

4.4 MJ/L (Gas, 10,000 psi)8.4 MJ/L (LH2)

9M tons/yr

40M tons/yr(Transportation only)

$200-3000/kW

$35/kW(Internal Combustion Engine)

Page 5: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Hydrogen Production NeedsHydrogen Production Needs

The need for carbon-free power will grow steadily in the 21st century:

Need for economic, sustainable, safe, environmentally benign hydrogen production (+40 M tons/yr for transportation)

Near- to midterm goals: Increased efficiency of fossil fuel conversion (with carbon sequestration), biomass utilization

Long term: Higher capacity, sustainable resources: renewable (solar, wind, geothermal) and nuclear hydrogen

M. I. Hoffert, et al.,Nature, 1998, 395, 881.

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 6: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Hydrogen Production TechnologyHydrogen Production Technology

Current status:• Steam-reforming of oil and natural gas produces 9M tons H2/yr• We will need 40M tons/yr for transportation by 2015• Requires CO2 sequestration.Alternative sources and technologies:Coal:

• Cheap, lower H2 yield/C, more contaminants• Research and Development needed for process development, gas separations, catalysis, impurity removal.

Solar:• Widely distributed; carbon-neutral; low energy density.• Photovoltaic/electrolysis current standard – 15% efficient• Requires 0.03% of land area to serve transportation.• Cost per peak watt is ~10 times too high for transportation use.

Nuclear: Abundant; carbon-neutral; long development cycle.May be limited in long term by fuel supply, siting, security.

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 7: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Reforming of fixed carbon resourcesNatural gas, petroleum, coal, biomass

GoalsImproved efficiency of H2 production in distributed generation (>60%)Low- or non-noble metal, durable catalysts Improved purity of the H2product (<20 ppm CO for PEM fuel cells, no S)Efficient, cost-effective CO2 sequestration

OpportunitiesRecent advances in high throughput methods and rational design enable understanding and discovery of nano-scale structures and catalytic reaction mechanisms

• Synergistic loop between experiment and predictive modeling promises dramatic advances in catalysis

Materials Combi

Modeling Separations

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 8: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Current Status• Si and thin film PV – Efficient (η = 10-25%) but too expensive• Emerging technologies – Dye sensitized cells, organic PV (η = 2-10%)• Nanomaterials – Could lead to low cost novel devices

Priority Research Areas• Light harvesting - Use of full solar spectrum, up/down-conversion• Photoprocesses - Understand effects of structure, energy loss mechanisms,

charge separation, carrier thermalization• Chemical assembly - Develop flexible processes for controlling composite

material structure on the nanometer length scale• Components - New semiconductors, quantum dots, sensitizers, redox mediators,

electron/hole conducting polymers, transparent conductors, liquid crystals, photonic materials…

• Catalysis and photocatalysis - Low free energy losses, low cost• Theory and modeling - Understand/predict the dynamic behavior of molecules,

complex photosystems, and photoelectrochemical cells• Characterization tools - for interfaces and for photoredox processes in polymers

Solar PV/photoelectrochemistry/photocatalysis

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 9: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Photovoltaic (PV) Cell Costs per Peak WattThe Critical Need for High Efficiency

• Type I (single crystal Si) and type II (thin film PV) ride on same cost curves• Need high efficiency (η > 15%) at very low cost

Same analysis applies to solar H2 production

Page 10: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Bio- and bio-inspired H2 production

Current Status • Nature makes high purity H2 from self-repairing, non-noble metal catalysts• Biomass - fundamental limits to efficiency (< 5%)

Priority Research Areas• Biomimetic catalysts for hydrogen

“processing”• Exploiting biodiversity for novel biocatalysts

and determining mechanisms of assembly• Coupling electrode materials to light-driven

catalytic water oxidation, hydrogen production components

• Biomimetic nanostructures to organize catalytic functions of water oxidation and hydrogen production

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 11: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Nuclear and solar thermal hydrogen

Current Status • Low T electrolysis, proven

technology, limited net efficiency (~26% nuclear heat to H2), production cost $4-5/kg H2 (nuclear), $15/kg (solar thermal)

• High T electrolysis (HTE), thermochemical water splitting (TC) in early development phase

Scientific Challenges• Materials and processes

(separations) for solar and nuclear TC - durable performance in extremely aggressive chemical environment

• Materials, high T cycles for solar thermal H2

Heat Heat

Reject Heat

Oxygen Hydrogen

Water

o

Lowertemperature

to 750 C

450 Co

H O2H2

I2SO , H O2 2

O2

H2 4SO HI

I + SO2 2 2 + 2H OH SO 2 4 H2 3O + SOH2 2 2O + SO + ½O

H2 2+ I2HI

EfficientSeparation

120 Co

700-1000 Co

2HI + H2 4SO

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Page 12: Basic Research Needs for Hydrogen Production · Natural gas, petroleum, coal, biomass Goals Improved efficiency of H 2 production in distributed generation (>60%) Low- or non-noble

Challenges and Goals• Carbon-neutral, sustainable, cost-effective production of hydrogen • Low- and non-precious metal catalysis for low temperature water oxidation-

reduction reactions• Develop components and processes for highly efficient, low cost solar cells• Understanding biological catalysis: hydrogen processing and allied

enzymes

Hydrogen Production Summary

Basic Energy SciencesBasic Energy SciencesServing the Present, Shaping the FutureServing the Present, Shaping the Future

Priority Research Areas• Nanoscale materials and nanostructured assemblies• Catalysis • Theory, modeling, and simulations• Characterization and measurement techniques• High temperature materials and separations

2003 Report - http://www.sc.doe.gov/bes/hydrogen.pdf