basic simulation using hysys - m2

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    MODULE 2

    Propane Refrigeration Loop

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    Gii thiu nhim v

    H thng lm lnh c s dng rng ritrong cng ngh ho du v ch bin kh

    c s dng trong qu trnh lm lnh

    kh t c nhit im sngcn thit v sn xut cc sn phmlng.

    Nhim v: Xy dng, chy m phng,

    phn tch v iu chnh cc thng s caPropane Refigeration Loop. Chuynthnh template s dng trong cccase khc

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    Mc tiu kha hc

    To v kt ni cc Unit xy dnghon chnh Flowsheet

    Thao tc vi Flowsheet

    Hiu qu trnh tnh backward forwardtrong HYSYS

    Chuyn case m phng thnh template

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    Yu cu ti thiu

    Bit cch nh ngha v to Fluid Package

    To Stream

    Kho st Workbook

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    Process Overview

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    Xy dng case m phng

    1. To case m phng mi2. nh ngha Fluid Package: C3, Peng

    Robinson

    3. To cc Stream:

    Tn 1 3

    Vapor Fraction 0.0 1.0

    Nhit 50 oC -20 oC

    Thnh phn 100% C3

    p sut ca Stream 1 l bao nhiu:_______?

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    To Unit trong Flowsheet

    Cc cch to Unit trong Flowsheet:

    Menu Bar Flowsheet/Add Operation

    hoc Workbook Workbook/UnitOps v Add

    UnitOps

    Object

    Palette

    Flowsheet/ Open Object

    Palette hoc FPD/Object

    Palette

    Dng chut phi ko v thbiu tng Unit t ObjectPalette vo PFD

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    Unit trong PRL

    Propane Refrigeration Loop c 4 units:1. Valve

    2. Chiller

    3. Compressor

    4. Condenser

    S dng cc phng thc khc nhau

    to Unit trong Flowsheet

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    To J-T Valve

    J-T Valve s dng model Valve, u vo J-TValve t Condenser trng thi Buble point

    Bm

    Chn Valve trong Available Unit

    Nhn Add

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    To J-T Valve

    Trong phn Connections, in cc thng tinnh trong hnh di y:

    Ghi ch: Trong phn Inlet/Outlet c th s dng drop down box chncc Stream c sn

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    B sung Chiller

    Thit b Chiller s dng model Heater trong HYSYS. ura ca dng cng ngh trng thi Dew point

    S dng Workbook/Unit Ops/Add Unit Ops

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    B sung Chiller

    Chn Heat Transfer Equiment trong nhm Categories Chn Heater trong nhm Available Unit Operations

    Bm nt Add

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    B sung Chiller

    Trong phn Connections in cc thng tin nh hnh diy:

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    B sung Chiller

    Trong phn Parameters xc nh chnh p qua Chiller l7 kPa, cng sut 1.00 e+06 kJ/h:

    Lu lng ca dng Propane l:_______? St p qua J-T valve l:_______?

    Nhit ca stream 2 l:_______?

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    Thinking???

    Gii thch ti sao HYSYS tnh c tt ccc thng s cn li???

    Forward composition stream 3

    Calculate pressure of stream 3

    Backward pressure to stream 2

    Calculate stream 2s temperature

    Forward temperature to Chiller Trial calculation flowrate

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    B sung my nn

    Bm : hin th Object Palette Nhn kp vo biu tng Compressor Trong phn connections in cc thng tin sau:

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    B sung my nn

    Trong phn parameters in cc thng s nh hnh sau:

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    B sung Condenser

    Nm gia Compressor v Valve cnhim v a dng C3 t trng thi khv trng thi lng.

    S dng model Cooler To bng phng php ko & th (Drag

    n Drop)

    1. Bm vo biu tng Cooler trn ObjectPalette

    2. Ko vo trong Flowsheet v th vo v trmun t

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    Kt ni Unit - Stream

    Attach Mode 1. Nhn vo nt Attach Mode

    2. Khi di chuyn con tr ti Unit, cc im ktni s hin th mu xanh dng m

    3. Trn Stream 2 im kt ni In, Out

    4. Ko im kt ni Out ca Stream ti imFeed Stream ca Unit

    5. Ko im kt ni In ca Stream ti imProduct ca Unit

    Phm Ctrl 1. Nhn v gi Ctrl trong khi di chuyn con trti Stream, HYSYS t ng chuyn sangAttach mode.

    2. Thc hin nh phn Attach mode

    3. Khi th Ctrl, HYSYS t ng tt ch Attach Mode

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    B sung Condenser

    Trong phn Parameters xc nh Delta P quaCondenser l 35 kPa

    Cng sut ca my nn (HP) l:_______?

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    S dng PFD

    Object Inspection: bm phm phi trnbiu tng ca stream, unit

    S dng :

    To bng Properties

    Xoay biu tng

    Thay i tn

    In n

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    1 s Object Inspections

    PFD Unit Operations Streams

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    Chnh sa PFD

    To tiu : Propane Refrigeration Loop

    To Workbook Table cho cc MaterialStream

    To Table cho dng Stream 4 B sung thng tin v Unit (Object

    Inspection/Show Table)

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    Lu case thnh template

    Template l 1 Flowsheet hon chnhc lu trn a c th ni vi 1Flowsheet khc.

    Thng thng, template l 1 module canh my hoc 1 cm cc thit b cngngh gn vi nhau.

    Sau khi lu, template c th c

    nhng vo 1 Flowsheet khc, 1 casekhc di dng Sub-Flowsheet. C th c nhng vo bt k

    Flowsheet no, khng gii hn v s

    lng

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    Lu case thnh template

    Xo gi tr Chiller Duty

    T menu Simulation chn Main Properties

    Nhn Convert to Template

    Chn Yes, sau No khng lu thay i

    Lu template vi tn C3Loop.tpl

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    In kt qu

    Trong Hysys, c th in kt qu ca Unit t: Thanh menu

    Object Inspection ca Unit

    Report Manager

    MenuPrint:

    Print Snapshot: In hnh nh ca ca s mnhnh ang chn

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    In kt qu

    Object Inspection: Chn Print Datasheet Report Manager:

    T Menu chn Tools, Report truy cp Report Manager

    Chn Createsau Insert Datasheet

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    Tnh ton vi case m phng

    Bi tp 1: Design & Rating Cng sut Compressor l 250 hp, ang vn hnh mc

    90% cng sut v 72% hiu sut. Tnh cng sut lm mtca Chiller ?

    Khi nng cng sut ca Chiller ln 1.5 MMBTU/hr khi khng

    thay i Compressor th nhit Chiller thay i nh thno ?

    Bi tp 2: Thnh phn cht lm mt Ni cung cp Propane cho bit phi s dng loi 95%

    Propane, 5% Ethane. Hy nh gi nhng nh hng (nuc) i vi h thng ban u (khi Chill-Q=1e6kJ/h)

    Base case 100% C3 New case 95% C3

    Flow, kgmole/hr 107.9

    Condenser Q, kJ/hr 1.587e6

    Compressor Q, kJ/hr 5.866e5

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    Th thch: Economizer

    Thay i thnh h thng nn 2 cp bng cch thm vo thit b tch Tng cng sut tiu hao cho qu trnh nn l bao nhiu?

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    Th thch: Economizer

    Cc thng s ca h thng:

    Thit b Thng s

    Stream 1 T = 50oC

    Vf = 0.0

    Chiller Delta P = 7 kPa

    Q = 1.0 e+06 kJ/h

    Stream 3 T = -20oC

    Vf = 1.0Stream 4 P = 625 kPa

    Mixer Equalizer All Pressure

    Condenser Delta P = 35 kPa

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    Th thch: Economizer

    Dng Case Study tm p sut ti u caStream 4 cng sut nn l nh nht