bcf plant a electric diagram - pekteck · 2016. 12. 20. · simatic multi panel simatic panel op...

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COMMESSA

SCHEMA

EQUIPAGGIAMENTO ELETTRICO PER :

ELECTRIC EQUIPMENT FOR :

/ DIAGRAM

/ JOB

Tel.0331-579794

e-mail : [email protected]

S.3000

20001

DATE / DATA DRAWN / DISEGN.

REV. / REVISION.10/09/2012

CHECKED / CONTROLLATO

APPROVED / APPROVATO

CUSTOMER / CLIENTE

.......................................... PROJECT FILE / FILE PRG.BCF 01

15/06/2011 G.C.

BCF PLANT A

Electric Diagram

01/04/2015 A.G

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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DESCRIPTION / DESCRIZIONE :

Tel.0331-579794e-mail : [email protected]

DIAGRAM / SCHEMA

NEXT/SEGUESHEET / FG.

DATE / DATA

S.3000

PROJECT FILE / FILE PRG.

BCF01

10/09/2012

T01 T02

EXTRUSION PANEL

POSITION 1 POSITION 2

POSITION 1POSITION 2

EXO.M EXO.M EXO.M EXO.M

PANEL LAYOUT - PLANT A

LINE AUXILIARIES

O I

S1.12

O I

S1.18/H3.26

ON

H1.20

O I

S1.22/H4.26

ON

H1.12

EXTRUSIONHEATING

POS.1 ROLL S

HEATING

POS.2 ROLLS

HEATING

O I

S6.63/H6.66

O I

S6.43/H6.46

DRIVESSUPPLY

600 600

12001200 1200

1800

600600

Q2.

16

P1.16- PLANT O.P. -

S IE M E NS

TOUCH

S IM AT IC M UL T I P ANE L

SIMATIC PANEL

OP 277 6"

BARMAG

S2.12

ACTIVEEMERGENCY

S3.12/H3.12

S2.5/H2.5

OILHEATING

FRONT SIDE OF THE PLANT "A"

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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60 x

80


Tel.0331-579794


80 x 80

DIAGRAM / SCHEMA


DATE / DATA


BCF 01

10/09/2012

T03 T04

G1.3

6

TA

1.36

Q1.1

60 x 80

F1

.1

F1.2

PANELS LAY-OUT - PLANT A60 x

80

40 x 80

T1.2

60 x 80

H1.1

S1.1

60 x 80

60 x 80

80 x 80 80 x 80

60 x

80

60 x

80

80 x 80

F3

.1

M1.2M2.2

F1.3

Q1.

2Q

1.3

T1.3

T2.3F

2.3

Q1

.4

G1.4

Q1

.5

U1.

7

Q1

.7

F2.8

G1.

8

G2.

8

G3

.8

G4

.8

G1.

9F

1.10

G1.

10

F2.1

0F

3.10

F4.1

0

K1.

5

G2.

10

G3.

10

G4.

10

K1.

12

K2.

12

KS

.12

K1.

13

K2.

13

F4.8

F1.

9K

4.13

F1.8

F3.

8

L10

L20

L30

N1

K3.

13

K5.

13

U1.

7

F1

.14

Q1.

16

CP

U 3

14

AN

ALO

G IN

AN

ALO

G IN

......

......

....

Q1.

26

S1.17

U1.

30

U2.

30

Q1.

30

Q2.

30

U1.

31

F1

.31

F3.

31

U2.

31

F5.3

1

F6.

31F

4.3

1

U1.

32

F1.

32

F2.3

2

F3.

32

G1.32

F1

.33

F2

.33

U1.

33

U2.

33

F1.3

4F

1.35

F3.

35F1

.36

.....

F3.3

6

F1

.30

F2

.30

F2.

34

G1.3

4

TA

1.34

F2

.35

F4.

35

G1.3

5

TA

1.35

TA

2.3

5

G3.3

5

F2.

36

F4.

36

TA

2.36

G3.3

6

K1.

37

K2.

37

K3.

37

K4.

37

K7.

37

K5

.37

K6

.37

K1.

38

K2.

38

K3.

38

K4.

38

AN

ALO

G IN

......

......

....

AN

ALO

G O

.

DIG

ITA

L IN

DIG

ITA

L O

.

IM15

3-1

Q1.

40

K1.

45

K2.

45K

3.45

K4.

45K

5.45

K6.

45

L10

L20

L30

N1

F1.

7

25 x 80

25 x 80

H2.1

S2.1S1.44

60 x

80

80 x 80

60 x 80

40 x 80

80 x 80

60 x

80

AN

ALO

G O

.

DIG

ITA

L IN

DIG

ITA

L O

.

IM15

3-1

25 x 80

25 x 80

G1.52

S1.64 S3.1

H3.1

F3.

51

F1.

52 F1

.50

F2

.50

F1

.51

F1

.53

F2

.53

F1.5

4F1

.55

F3.5

5

F3.

56F1

.56

......

.

K1.

57

K2.

57

K4.

57

K7.

57

K3.

57

K3.

58

K4.

58

Q2.

50Q

1.5

0

Q1.

60F

4.5

1

U2.

53

U2.

50

U1.

50

U1.

53

U1.

51

U2.

51

U1.

52

K5

.57

K6

.57

K1.

58

K2.

58

F5.

51

F6.5

1

F2.5

2

F3.5

2

K1.

65K

2.65

K3.

65K

4.65

K5.

65K

6.65

F2

.54

F2

.55

F4

.55

F2

.56

F4

.56

TA

1.5

4

G1.5

4

TA

1.55

G1.5

5T

A2.

55

G3.5

5

TA

1.5

6

G1.5

6

TA

2.5

6

G3.5

6

POSITION 2 POSITION 1EXTRUSION

- VIEW FROM EXTRUSION PANEL -

DIG

ITA

L O

.

F0

.54

F0

.34

A /M FU NC

DYNISCO

ATC 880

A1.14

F2.5

K2.

5

F2

.1

Q2.

1

Q3.

1

T1.1

FROMQ1.1

LINEINPUT

FROMEXTRUSION

PANEL

N1

L10

L20

L30

TERMINALS XP1TERMINALS XPETERMINALS XP2

AN

ALO

G IN

S.3000

......

......

....

......

......

....

......

......

....

U1

.21

K1.

20K

2.20

K3.

20K

4.20

K5.

20K

1.25

K2.

25K

3.25

U3.

21U

4.2

1

M3.2 M4.2M6.2

F4

.32

F4

.52

M5.2

TOPOSITION 1 / 2

PANELS

FROMEXTRUSION

PANEL

L10

L20

L30

N1

A1.15

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Tel.0331-579794


DIAGRAM / SCHEMA


DATE / DATA

S.3000


BCF 01

10/09/2012

T05 T06

CONTROL PANELS LAY-OUT - PLANT " A "

WARNING

ENCL OSURE IS FORBIDDEN TO NON

M A IN CIR CUIT B RE AKE R M AY NOT D ISC ONN EC T

TRAINED AND QUAL IFIED PERSONNEL .

AL L POW ER TO THE E QU IPM EN T.S EE S YSTE M EL EM E NTARY DIA GRA M S .

EL EC TRIC SHOCK C AN C A USEPE RS ONA L INJ U RY OR L OSS OF L IFE .

S .T.P . Im p i a n t i s .p .a .

ACCESS TO EQUIPMENT INSIDE THE

LI NE AUXILIARIES

O I

S1.12

O I

S1.18/H3.26

ON

H1.20

O I

S1.22/H4.26

ON

H1.12

EXTRUSIONHEATING

POS. 1 ROLLS

HEATING

POS.2 ROLLS

HEATI NG

O I

S6.63/H6.66

O I

S6.43/H6.46

DRIVESSUPPLY

POSITION 2 POSITION 1EXTRUSION

- VIEW FROM EXTRUSION PANEL -

EXO.M EXO.M EXO.M EXO.M EXO.M EXO.M

Q2.

16

P1.16- PLANT O.P. -

SIEMENS

TO

UC

H

SIMATIC MULTI PANEL

SIMATIC PANEL

OP 277 6"

BARMAG

S2.12

ACTIVEEMERGENCY

S3.12/H3.12

OILHEATING

R1.52 R1.32

PLANT " A "

R1.

31

R2.

31

R1.

51

R2.

51

O I

S2.5/H2.5

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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D

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Tel.0331-579794


DIAGRAM / SCHEMA

SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

S.3000

ROLLS CONTROL PANEL LAY-OUT


T07 T08

01/04/2015

POSITION 1POSITION 2

S1.63/H5.66

S3.43/H3.46

S1.62

S4.62S2.62S2

S2.68A/H8.66

S2.63/H4.66

S3.62 S3.63/H3.66

0 I 2

S5.63/H1.66

0 1 2

S2.48A/H8.46

S4.42S2.42S2.42S2.43/H4.46

S3.42S4.43/H2.46

S1.42 S5.43/H1.46

S1.48A/H7.46

S4.63/H2.66

0 I 2 0 I 2

S1.68A/H7.66

S1.43/H5.46

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

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B

C

D

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F

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Tel.0331-579794


DIAGRAM / SCHEMA

SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

S.3000

ROLLS CONTROL PANEL LAY-OUT


T07 T08

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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CONTROL PANEL LAY-OUT


Tel.0331-579794


DIAGRAM / SCHEMA

T08SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

S.3000

0 1 ON O I O I O I O I

SIEMENS

TOU

CH

SIMATIC MULTI PANEL

[2] [5] [6]

[1]

[7] [8] [9] [10]

[2] DOORS BYPASS 0-1

[1] OPERATOR PANEL P1.16

S3A.1

[3] DOORS BYPASS ON H3A.1

H3.12[5] AUXILIARES 24Vdc ON

S1.18 / H3.26[7] DRIVES INSERTIONS

[8] EXTRUSION HEATING

[9] POS.1 ROLLS HEATING S6.43 / H6.46

S6.63 / H6.66[10] POS.2 ROLLS HEATING

S2.12

[11]

S3.12 / H3.12

[12]

[6 ] ACTIVE EMERGENCY

[12] EMERGENCY STOP

S1.22 / H4.26

O I

01/04/2015

6

ON

[3]

ON

[11]

ON

[4]

S1.12[4] AUXILIARES 110Vac 0-1

H1.12[11] LINE 0N

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

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F

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A

B

C

D

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F

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PROFIBUS-DP

Tel.0331-579794e-mail : [email protected]

PRINTER

DATE / DATA

10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF01 1SHEET / FG.

2

MPI

PROFIBUS-DP

MPI

BCF 01

Extrusion

Ext

ruder

Spin

Fin

ish

Spin

nin

g

Pum

p

Quench

ing

Air F

an

Roll

A

Rolls

B

Rolls

C

Roll

D

ET200-2

Position 2

Spin

Fin

ish

Spin

nin

g

Pum

p

Quench

ing

Air F

an

Roll

A

Rolls

B

Rolls

C

Roll

D

Position 1

ET200-1

PLC

I / O I / O

I / O

S.3000

MP277-10 TOUCH

S7-300CPU 314-2DP

01/04/2015

Coo

ling

D

rum

Roll

D

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DESCRIPTION / DESCRIZIONE : DATE / DATA

10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01 2SHEET / FG.

3Tel.0331-579794


A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

EXTRUDEDRIVE

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

SPINNINGPUMP DRIVE

SPIN-FINISHPUMP DRIVE

QUENCHING AIRFAN DRIVE

ROLL DDRIVE

ROLL ADRIVE

ROLLS BDRIVE

COOLING DRUMDRIVE

ET 200-1

- POSITION 1 -

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

A1 B1 A2 B2

ON

OFF

Add.

SPINNINGPUMP DRIVE

SPIN-FINISHPUMP DRIVE

QUENCHING AIRFAN DRIVE

ROLL ADRIVE

ROLLS BDRIVE

COOLING DRUMDRIVE

- POSITION 2 -

ET 200-2

- EXTRUSION -

S.3000

MASTER DPCPU314-2DP

U1.7 U1.30U2.30 U1.31 U2.31 U1.39 RACK 1PLC-RACK 0

2 4 17 12 11 16 13 14 XX 31

U2.33 U1.33

A1 B1 A2 B2

ON

OFF

Add.

ROLL DDRIVE

U2.50 U1.50 U1.51 U2.51 U1.59A RACK 2

27 22 21 23 24 32

U2.53

26

U1.53

01/04/2015

A1 B1 A2 B2

ON

OFF

Add.

ROLLS CDRIVE

U1.32

15

A1 B1 A2 B2

ON

OFF

Add.

ROLLS CDRIVE

U1.52

XX25

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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2

DIAGRAM / SCHEMA

1SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE

S.3000GENERAL FEEDING

L1L2 L3 PEN N1 /1


Tel.0331-579794


S1.1 S2.1

H1.1 H2.1LOADERFEEDING

H3.1

S3.1

2 kW

480Vac

L10 /1 L20 /1 L30 /1

EXTRUSION POSITION 1 POSITION 2

PANELS DOOR BLINKER DEVICE

107

108

109

107

108

109

100

101

102

100

101

102

480V 60Hz

AVAILABLE

2.11.1

0V 480V400V

3.1 4.1

0V 110V

103

104

J15

- 1

J15

- 3

J15

- 2

J15

- 1

J15

- 3

J15

- 2

LINE 480V 60Hz 3/N/PE138kW - 185A

T1.1

105

106

DOSING 1FEEDING

110 Vac500W

[ Upper ]

DOSING 2FEEDING

110 Vac500W

[ Lower ]

J8 -

1

J8 -

1

DOSING 1ALARM

DOSING 2ALARM

110

111

112

113

J8 -

5

J8 -

5

9

5 1

18.1

9

5 1

18.1

13

14 KAL2

13

14 KAL1

F1.1

F3.1F2.1

Q2.1 Q3.1

L1 L2 L3 L1 L2 L3 L1 L2 L3

1

2

3 5

64

7

N

Q1.1

2222

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

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A

B

C

D

E

F

G

H

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N1 /001


Tel.0331-579794


DIAGRAM / SCHEMA

2SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

3

S.3000

0V

0V

1.2 2.2

3.2 4.2

5.2 6.2

480V

230V

400V

EXTRUSION POSITION 1

PANELS VENTILATION

200

201

POSITION 2

L20 /001 L10 /001

L30 /001 N1 /2

L10 /2 L20 /2 L30 /2

200

201

200

201

200

201

GENERAL FEEDING

480V 60Hz480V 60Hz

3

4

K1.12

5

6

/ 17Q1.2

T1.2

DRAWING BOXLIGHTING / VENTILATION

POSITION 1 POSITION 2

200

201

X1

-1

X1-

2

ASW904COMMUNICATION

PANELFEEDING

M7.2H1.2 H2.2

F1.2

M8.2M1.2 M2.2 M3.2 M4.2 M5.2 M6.2

3

33

3

01/04/2015

750 Va

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

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A

B

C

D

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F

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2.31.3

GENERAL FEEDING


Tel.0331-579794


110 Vac

DIAGRAM / SCHEMA

3SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE

4

S.3000

CONTROL VOLTAGE

N1 /1

L20 /1 L10 /1

L30 /1 N1 /3

L10 /3 L20 /3 L30 /3

0V

2 1

0V

110V

1/

2/

480V400V

3.3

L11 / L21 / L31 /

480V 60Hz 480V 60Hz

400V 60Hz

Q1.3

L11

L21

L31

400V 60Hz

L11 /L21 /L31 /

480V 60Hz

L10

L20

L30

N1

L10 /L20 /L30 /N1 /

TO POSITION 1/2PANELS

T1.3

TO POSITION 1/2PANELS

T2.3

480V

400V

F1.3 F2.3

2222

4444

30303030

/5055

///

/50/50/50/50

500VA

777

12

12

1500 Va

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

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GENERAL FEEDING - 24Vdc


Tel.0331-579794


DIAGRAM / SCHEMA

4SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

5

S.3000

N1 /2

L20 /2 L10 /2

L30 /2 N1 /

L10 / L20 / L30 /

SIEMENS

SITOPPOWER

L1 L2 L3 L+MM

24Vdc 20A

6EP1436-3BA00

3AC 400 ÷ 500V

1.4

2.4

3.4

480V 60Hz

L+ /

M- /

480V 60Hz

M-

L+

24 VdcMP277 - CPU - I/O

PLC FEEDING

L+ /

M- /

PS SITOP

G1.4

TO POSITION 1 / 2PANELS

M-

L+X30-7

X30-2

ASW904PNEUMATIC CONTROLPANEL FEEDING

1

2

3 5

64

Q1.4

3333

5555

40/6040/60

16

16

7777

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

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SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

6SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE

7

S.3000

This page intentionally left blanc

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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J

DIAGRAM / SCHEMA

7SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE

8

S.3000

M1.7

3

U V W

M

M2.7

EXTRUDER DRIVE


Tel.0331-579794


AI1+

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

U V W

3M

PE

PEA1 B1 A2 B2

OFF

Add.

ON

U1

V1

W1

U2

V2

W2

2.7 1.7

11

DI6

X1

7P

E18 10 12

GND DCOM24V DI1

13

701U

702

U70

3W

704R

705R

705R

(SAFE-OFF)

AGND

706

707

708

L11 /2 L21 /2 L31 /2

400V 60Hz

480V 60Hz 480V 60Hz

4.1

4

5.14

9

5 1

K5.20

on - 0-20mAoff - 0-10VJ1

Dip Sw. AI1 AI2

2 3

4.14 /

5.14 /

1

SCR

3

4

5

6

1

2

3 5

64

Q1.7

1

2

K2.13

7S

H

F2.7

OVER T.DETECTOR

4

MOTOR TYPE:ABB DRIVE-AX 132K318,5kW 380V 36,2A

52,7Hz 1560rpmRID.: 1 : 16

MOTOR TYPE :0.11kW 400V60Hz 0,22A

INVERTER ACS550-01-045A-4

U1.7

/ 18

F1.7

PROFIBUS-DPSee communication diagramFile : CF1_4_TW4_DP.002

4444

333

8888

3.7

4.7

6.7

5.7

7.7

8.7

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

R2.8R1.8

HEATING - BARREL ZONES


Tel.0331-579794


A1- A2+

L1

T1

DIAGRAM / SCHEMA

8SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

9

S.3000

803

804

L1

T1

F2.8

L1

T1

F3.8

801

802

805

806

ZONE 3 - [ 2 x 2600W ]

L1

T1

ZONE 4 - [ 2 x 2600W ]

R3.8 R4.8 R5.8 R6.8 R7.8 R8.8

807

808

A1- A2+ A1- A2+ A1- A2+

1.19 / 2.19 / 3.19 / 4.19 /

480V 60Hz480V 60Hz

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

5

6

K3.13

3

4

K3.13

1

2

K3.13

1

2

K4.13

M-E /

CONTROLSIGNAL

M-E /

5,2kW - 280V – 18,5A 5,2kW - 280V – 18,5A

PE PE PE PE

ZONE 1 - [ 2 x 3500W ]

7kW - 280V - 25A

ZONE 2 - [ 2 x 3500W ]

7kW - 280V - 25A

F1.8 F4.8

S.S.R.

G4.8

S.S.R.

G3.8

S.S.R.

G2.8

S.S.R.

G1.8

7777

9999

16

9

01/04/2015

1.81.8

2.8

3.8

4.8

5.8

6.8

7.8

8.8

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

HEATING - DUCT ZONE


Tel.0331-579794


DIAGRAM / SCHEMA

9SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

10

S.3000

L1

T1

CONTROLSIGNAL90

1

902

A1- A2+

6.19 /

480V 60Hz 480V 60Hz

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

3

4

K4.13

M-E /

M-E /

F1.9

R2.9R1.9

ZONE 5 - [ 2 x 0.7kW ]

1.4kW - 280V - 5A

- DUCT -

PE

S.S.R.

G1.9

8888

10101010

2.4KW 8.5A

8

10

01/04/2015

1.9

2.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

HEATING - SPINNING HEAD ZONE


Tel.0331-579794


DIAGRAM / SCHEMA

10SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

11

S.3000

R2.10R1.10

A1- A2+

L1

T1

1003

100

4

L1

T1

L1

T1

1001

1002

100

5

1006

L1

T1

CONTROLSIGNAL

R3.10 R4.10 R5.10 R6.10 R7.10 R8.10

1007

100

8

A1- A2+ A1- A2+ A1- A2+

F1.10 F3.10 F4.10

- SPINNING HEAD POS. 1 - - SPINNING HEAD POS. 2 -

7.19 / 8.19 / 1.20 / 2.20 /

480V 60Hz480V 60Hz

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

1

2

K5.13

3

4

K5.13

5

6

K5.13

5

6

K4.13

M-E /

ZONE 6 - [ 2 x 1100W ] ZONE 7 - [ 2 x 1100W ] ZONE 8 - [ 2 x 1100W ] ZONE 9 - [ 2 x 1100W ]

2.2kW - 280V - 8A 2.2kW - 280V - 8A 2.2kW - 280V - 8A 2.2kW - 280V - 8A

PE PE PE PE

F2.10

S.S.R.

G1.10

S.S.R.

G2.10

S.S.R.

G3.10

S.S.R.

G4.10

9999

9

01/04/2015

1.10

2.10

3.10

4.10

5.10

6.10

7.10

8.10

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

11SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

12

S.3000


01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

59SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

60

S.3000


01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

2 2/ 2/2

CONTROL VOLTAGE CIRCUIT - 110Vac


Tel.0331-579794


DIAGRAM / SCHEMA

12SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

13

S.3000

1

CONTROL VOLTAGE CONNECTIONS

LINE ON

110Vac

EMERGENCY

13

14

23

24

Y33 Y34Y12 Y21 Y22

FURTHEREMERGENCY

ACTIVEEMERGENCY

H3.12

S3.12

3/

1200

1200

1 1201

1202

1203

1201

1204

1205

1.12

2.121206

2

H1.12

S1.12

S2.12

A1

A2 K1.12

1

2

K1.12

3

3

3

3TK2825

KS.12

Y10 Y11 33

34

41

42

51

52

A1

A2

1

21

22

K2.12

A1

A2K2.12 2 /

3 /

1/2

34

2.1

56

2.2

12

12.7

5354

17.5

1314

22.4

2122

12.6

PE

1/3

1/3

01/04/2015

13

13

13

13

K1.12 K1.12

1/21/3 1/21/3 1/23A

3.12

\1207

VALVE QUENCH.AIR

POS 1 POS 2

24Vac 1/21/3 1/23A

2/23B 2/21/3 2/21/3

24Vac

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

2 2/ 2/

EXTRUSION DRIVES / HEATING INSERTION


Tel.0331-579794


DIAGRAM / SCHEMA

13SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

14

S.3000

110Vac

3/3 3/

2.13 3.13

9

5 1

K2.20

9

5 1

K1.20

EXTRUDER DRIVE INSERTION

A1

A2 K5.13

A1

A2 K3.13

13

14

K3.13

A1

A2 K2.13

4.13 4.13

EXTRUDER / DUCT / SPINNING HEAD HEATING INSERTION

A1

A2 K4.13

12

10.4

34

10.7

56

10.9

1314

22.6

2324

26.556

8.7

34

8.4

12

8.2

1314

13.6

34

7.4

56

7.4

12

7.4

1314

18.8

2324

26.4

12

8.9

34

9.2

56

10.2

12

12

01/04/2015

14

14

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

3/

2/

12 13 16 17 14

BAR

21 2245 46

AL1 AL2S+

S-

E+

E-

CA

L AUXILIARY CONTROL

VoutVout

56 57

A B C D E F

13 1455

WORK PRESSURE

3

2

RO

SS

O /

RE

D

NE

RO

/ B

LA

CK

BIA

NC

O /

WH

ITE

VE

RD

E /

GR

EE

N

BLU

/ B

LU

E

AR

AN

CIO

/ O

RA

NG

E

3/

2/

PRESSURE CONTROL


Tel.0331-579794


DIAGRAM / SCHEMA

14SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

15

S.3000

110Vac

1.1

4

F1.14

TRANSDUCER TYPE :

PT 482-5M-6/

B1.14

30-B379

MIN. MAX.1

.22

2.2

2

2.1

4

3.1

4

4.1

4

5.1

4

/ 22

/ 22

/ 22

2.1

4 /

3.1

4 /

4.1

4 /

5.1

4 /

REMOTESETPOINT

SETPOINT

1.2

1 /

2.2

1 /

2

3

62 63 64 65COM MAN/AUTO INCREASE DECREASE

6.1

4

7.1

4

8.1

4

9.1

4

9

5 1

K1.25

9

5 1

K2.25

9

5 1

K3.25

5 3L

+E

TO POSITION 1 / 2PANELS

DYNISCO ATC 990

A1.14

49 48

13

13

21 21

50

30/

30/

50

01/04/2015

21 21 7 7

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

15SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

16

S.3000PRESSURE INDICATOR

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

MP277 / PLC CONFIGURATION


Tel.0331-579794


DIAGRAM / SCHEMA

16SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

S.3000

SF

DC5V

FRCE

RUN

STOP

MPI

M

L+

M

.1

.6

.2

.3

.4

.5

BF

RUNSTOPMRES

PUSH

A1 B1 A2 B2

ON

OFF

MPI

MPI

X11

AI / AO / DI

X12

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

DI / DO

RAIL

RS-232IF 1A

RS422/485IF 1B

2 0V

1 +24Vdc

Add.

A1 B1 A2 B2

ON

OFF

MPI

MPI

SIEMENS

OPERATOR PANEL

DP

24Vdc

1.1

6

17

L+ /3

M- /3

SM 331

L+E /

M-E /

M-E

L+

E

Q2.16

M-

L+

Q1.16

MP 277 TOUCH

P1.16

ANALOGIN

ANALOGIN

DIGITALOUT

.1

.6

.2

.3

.4

.5

SM 331 SM 322

E2.0

E2.7

EW 140

EW 142

EW 144

EW 146

EW 148

AW 140

AW 142

E0.0

E0.7

E1.0

E1.7

A0.0

A0.7

A1.0

A1.7

EW 200

EW 202

EW 204

EW 206

EW 208

EW 210

EW 212

EW 214

EW 216

EW 218

A2.0

A2.7

15

4 5 6

CPU 314-2 DP

4

4

ME/8

17 17

01/04/2015

5DDIGITAL

IN/OUT

323

1 2 3 5 6 7

0

1

DIGITAL IN/OUT

321

2

3

4

5

140

142

144

146

332

OUT

AW140

AWAW142

AW144

AW146

6 7

216

218

POS 1 POS 2

POS 1

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

1

L+

20

M-

2

1 2 3 4 5 6 70

3 4 5 6 7 8 9

PLC - DIGITAL INPUT


Tel.0331-579794


DIAGRAM / SCHEMA

17SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

18

S.3000

COUNTER COUNTER

DIGITAL INPUT

CPU - CONNECTOR X12

[ I/O PLC ]FEEDING

L+

CONTROLVOLTAGE ON

1.17

COUNTER DOORLIMIT-SWITCH

/ 2

PANELSVENTILATION

53

54

K1.12

2.17 3.17 4.17

24Vdc

ALARMS SIGNALERSPROTECTION

/ 2

4

L+E /

M-E /

L+E /

M-E /

S1.17

E0. E0. E0. E0. E0. E0. E0. E0.

Q1.2

13

14

Q1.26

14

13

16

16

26

18

18

01/04/2015

SLOT 4 6E67323-1BL00-0AA0

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

12

1 2 3 4 5 6 70

13 14 15 16 17 18 19

PLC - DIGITAL INPUT


Tel.0331-579794


DIAGRAM / SCHEMA

18SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

19

S.3000

COUNTER

CPU - CONNECTOR X12

DIGITAL INPUT

1800

1801

DOSING ALARM

----

HOPPER ALARM

1802

1803

............... EXTRUDERMOTOR FAN

PROTECTION

1.18

13

14

Q1.7

START STOP

DRIVES INSERTION

EXTRUSIONDRIVES INSERTED

S1.18

2.18

F2.18F1.18

1806 1807

24Vdc

13

14

K2.13

M-E /

L+E /L+E /

M-E /

L+E/

L+E M-E

M-E/

H3.26

E1. E1. E1. E1. E1. E1. E1. E1.

9

5 1

KAL1

9

5 1

KAL2

1810

17

17

19

19

01/04/2015

SLOT 4 6ES7323-1BL00-0AA0

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS


Tel.0331-579794


DIAGRAM / SCHEMA

19SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

20

S.3000

21

L+

30

M-

22 23 24 25 26 27 28 29

0 1 2 3 4 5 6 7

PLC - DIGITAL OUTPUT

3.191.19 2.19 6.19 7.19 8.19

CPU - CONNECTOR X12

DIGITAL OUTPUT

ZONE5

ZONE4

ZONE3

ZONE2

ZONE1

BARREL HEATINGCOMMAND

DUCT HEATINGCOMMAND

ZONE6

ZONE7

SPINNING HEADHEATING COMMAND

- POSITION 1 -

1.1

9 /

2.19

/

3.1

9 /

4.1

9 /

6.1

9 /

7.1

9 /

8.1

9 /

24Vdc

L+E / L+E /

M-E / M-E /

M-E

/

A0. A0. A0. A0. A0. A0. A0. A0.

4.19 5.19

SPARE

1919

20

20

01/04/2015

ZONE8

QUENCHING

5.19

10


1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

A

B

C

D

E

F


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01 20SHEET / FG.

S.3000

21Tel.0331-579794


ADDRESS 1 2 3 4 5 6 70

40

3M-

31

3L+

3938373635343332

PLC - DIGITAL OUTPUT

3.20

CPU - CONNECTOR X12

DIGITAL OUTPUT

1.20 2.20

ZONE8

ZONE9

SPINNING HEADHEATING COMMAND

- POSITION 2 -

1.2

0 /

2.2

0 /

13+

14- K1.20

EXTRUDERDRIVE

INSERTION

4.20

13+

14- K2.20

EXTRUSIONHEATING

INSERTION

13+

14- K3.20

13+

14- K4.20

13+

14- K5.20

ALARMSSIGNALER

- HORN -

CONTROLPLC

ON

H1.20

5.20 6.20 7.20 2001

24Vdc

ALARMSIGNALER

- LAMP -

L+E / L+E /

M-E / M-E /

M-E/

EXTRUDERDRIVE

SAFE-OFF

A1. A1. A1. A1. A1. A1. A1. A1.

9

5 1

13.1

9

5 1

13.4

9

5 1

7.6

9

5 1

26.1

9

5 1

26.2

19

192121

01/04/2015


24VDC

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

10 112 3 4 5 6 7 8 9 12 13 16


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

22Tel.0331-579794


PLC - ANALOG IN / OUT

V I C V I C V I C V I C

14 15

PT100

20MANA

17

V A V A

18 19

ADDRESS

CPU - CONNECTOR X11

ANALOG INPUT / OUTPUT

0-10Vdc

EXTRUDERPRESSURE

REMOTE SETPOINT

( To controller A1.14 )

1.2

1 /

2.2

1 /

EXTRUDERWORK

PRESSURE

0--10Vdc

3.1

4 /

2.1

4 /

+24VDC

IN OUT

0VDC

7

8

1

2

4 10 5 11

0-10V 0-10V

L+E /

M-E /

L+E /

M-E /

2101

210

2

J12

- 3

J12

- 4

3.2

1

J12

- 3

J12

- 4

DOSING 1ExtrusionFollower(0--10V)

DOSING 2ExtrusionFollower(0--10V)

2101

2102

EW 140 EW 142 EW 144 EW 146 AW 142 AW 140

844 737

U1.21

+24VDC

IN OUT

0VDC

1

10 11

0-10V

856 072

U3.21

TEMP

8

9

+24VDC

IN OUT

0VDC

1

10 11

0-10VTEMP

8

9

+

210

7

2108

B4.21

856 072

U4.21

2103

13

.21

4.2

1

QUENCHING AIRPROBE TcJ

- POSITION 2 -

QUENCHING AIRPROBE TcJ

- POSITION 1 -

33

ONSW1 OFF

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

ONSW2 OFF

U3.21 - U4.21

14 14

/2

14 14

21

21

22

22

01/04/2015

SLOT 6 6ES7331-1KF02-0AB0

ANALOGIC INPUT DIGITAL OUTPUT

SLOT 7 6ES7332-5HD01-0AB0

111 2

U+ I+

6 7 11 12 16 17

MELT TEMPERATURE TEMPERATUREPRESSURE QUENCHING QUENCHINGINDICATOR POS 1 POS 2

U+ I+ U+ I+ U+ I+

2.15

3.15

15

15

1.49

2.49

/ 49A

/69A4

1.69A/6

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

142

5.21A/49A

6.21A/49A

8.21A/69A

2103

21

04

2103

21

04

0--10Vdc

3.1

4 /

2.1

4 /14 14

0--10Vdc

2.4

9/

1.4

9/

49A 49A

0--10Vdc

0--10Vdc

3.1

5 /

2.1

5 /15 15

0--10Vdc 0--10Vdc

2.6

9A

/

1.6

9A

/

69A 69A

SH

210

5

210

6

210

5

210

6

2107

2108

SH

0--10Vdc

5.2

1

49A

/

49A

/0--10Vdc

5.2

1

6.2

1

210

6

6.2

1

140 144 AW 146

49A

/

49A

/

2109

2110

SH

2.1

4

3.1

4

2.1

5

3.1

5

1.2

1

2.2

1

8.21

8.2

1

9.2

1

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS 1 2 3 4 5 6 70

22 23 24 25 26 27 28 29

PLC - DIGITAL INPUT


Tel.0331-579794


DIAGRAM / SCHEMA

22SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

23

S.3000

30

M-

CPU - CONNECTOR X11

DIGITAL INPUT

ACTIVEEMERGENCY

AL1

45

46 48

49

AL2

A1.14

EXTRUDERMIN.

WORKPRESSURE

EXTRUDERMAX.

WORKPRESSURE

1.22 2.22 3.22

START STOP

S1.22

HEATING INSERTION

2201 2202 4.22 2204 2203

24Vdc

13

14

K5.13

13

14

K2.12

L+E /

M-E /

L+E /

M-E /

H4.26

E2. E2. E2. E2. E2. E2. E2. E2.

EXTRUSIONHEATING

INSERTED

DOSING UNITWITH

EXTRUDERSPEED REF.

DOSING UNITWITH

POLYMER PUMPSPEED REF.

L+E

21

21

23

23

01/04/2015


1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

24Tel.0331-579794


PLC - ANALOG INPUT [ SLOT x ]

2301

B2.23

2302

230

3

2304

230

5

230

6

2307

230

8

2311

231

2

B3.23 B4.23

+ ++ +

ADDRESS

10 11

COMP

20M-

1L+

2

M0+

3 4 5 6 7 8 9 12

M0- M1+ M1- M2+ M2- M3+ M3- M4+ M4- M5+ M5- M6+ M6- M7+ M7-

13 14 15 16 17 18 19

24Vdc

ZONE 6 ZONE 7

SPINNING HEAD

- POSITION 1 -

ZONE 1 ZONE 2 ZONE 3 ZONE 4

BARREL

+

B6.23

ZONE 5

- DUCT -

+ +

2313

231

4

2315

2316

B7.23 B8.23

Heating zones probe TcJ

ANALOG INPUT MODULE : 6ES7 331-7KF02-0AB0

B1.23

L+E /

M-E /

L+E /

M-E /23

M-E /23 M-E /

SLOT 4

EW 200 EW 202 EW 204 EW 206 EW 208 EW 210 EW 212 EW 214

B

C

D

A

BD

A

BD

A

C C

BD

A

C

22

22

24

24

01/04/2015

9

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

25Tel.0331-579794


PLC - ANALOG INPUT [ SLOT x ]

2401

2402

240

3

2404

+

ADDRESS

10 11

COMP

20M-

1L+

2

M0+

3 4 5

M0- M1+ M1-

24Vdc

B1.24 B2.24

ZONE 8 ZONE 9

SPINNING HEAD

- POSITION 2 -

Heating zones probe TcJ

ANALOG INPUT MODULE : 6ES7 331-7KB02-0AB0

+

L+E /

M-E /

L+E /

M-E /24

M-E /24 M-E /

SLOT 10

EW 216 EW 218

B

C

D

A

2424

25

25

01/04/2015

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

10M-

1 2 3 4 5 6 70

1L+

3.25 2.25 1.25

DATE / DATA

10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01SHEET / FG.

2625

S.3000


Tel.0331-579794


SLOT 6

PLC - DIGITAL OUTPUT [ SLOT x ]

24Vdc

13+

14- K1.25

13+

14- K2.25

13+

14- K3.25

L+E /

M-E /

L+E /

EXTRUDERPRESSUREMAN / AUTO

EXTRUDERSPEED INCREASE

IN MANUAL

EXTRUDERSPEED DECREASE

IN MANUAL

M-E /

DIGITAL OUTPUT MODULE : 6ES7 322-1BF01-0AA0

11 20 3 5 7 9 13 15 17 19

............... ............... ............... ............... ...............

A2. A2. A2. A2. A2. A2. A2. A2.

9

5 1

14.5

9

5 1

14.4

9

5 1

14.3

24

24

26

26

01/04/2015

8

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

27Tel.0331-579794


24 Vdc

CONTROL VOLTAGE CIRCUIT - 24Vdc

2601 2602

1.26

LOUMINOUS ACOUSTIC

ALARM SIGNALERS

9

5 1

K4.20

9

5 1

K3.20

EXTRUDERDRIVE

INSERTED

EXTRUSIONHEATING

INSERTED

2603 2604

23

24

K5.13

23

24

K2.13/17Q1.26

H1.26

H3.26 H4.26

L+E /

M-E /

L+E

M-E M-E

S1.18 S1.22

H2.26

25

25

01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

27SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

28

S.3000


01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

28SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

29

S.3000


01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

29SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

30

S.3000


01/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

M1.30

3000

3001

3002

U V W

3M

DIAGRAM / SCHEMA

30SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

31

S.3000

SPIN FINISH PUMP / SPINNING PUMP DRIVES - POSITION 1


Tel.0331-579794


A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

400V 60Hz

U V W

3M

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

A1 B1 A2 B2

ON

OFF

L10 / L20 / L30 /

480V 60Hz

M2.30

30P

E1

3003

3004

3005

N.B. - CONNECTION CABLEOF THE INVERTER POWERCIRCUIT MUST BE TWISTED.

30P

E2

SPINNING PUMPMOTOR FAN

Type: 110Vac ....W

2

3006

3/

2/

110Vac

3P1/

3

4

K1.37

1

2

K2.37

5

6

1

2

5

6

3

4

9

5 1

K5.45

10

6 2

K5.45

M3.30

Q1.30

Q2.30

2

3

FROM EXTRUSIONPANELS

L21 /2L31 /2

L1

1

L21

L3

1

L10

L20

L30

N1 N1 /

L10 /2L20 /2L30 /2N1 /2

1.30 2.30 3.30 4.30

SPIN FINISH OIL PUMP

Type: T63 C40.22kW 50Hz 400V 0.9A1370 rpm Red: 1 : 40

Pump rpm 34.25

SPINNING PUMP

Type: ARS 90 L40.75kW 60Hz 380V 2.9A1800 rpm Red: 1 : 46

Pump rpm 39.1

Add.11

Add.12

L31 /L21 /

L11 /2 L11 /

2/

3/50

2/50

INVERTER ACS355-03E-01A2-4

U1.30


U2.30

F2.30

/41

PROFIBUS-DP

F1.30

3333

31313131

SPIN FINISH POS 1 2

02A4-

A A A

K3.37

F3.30 F4.30

01/04/2015

1414

37

37

4

K7.45 K8.45

F3.30 F4.30

02A4

18.3019.30

17.30

9.30

17.30

10. 3

0

11. 3

0

6.3 0 7.3 0

8.3 0

12. 3

0

13. 3

016

. 30

15. 3

0

5.3 0

14. 3

0

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

31SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

32

ROLL " A / B " DRIVES - POSITION 1


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /

480V 60Hz

M1.31

310

031

013102

U V W

3M

A1 B1 A2 B2

ON

OFF

6.3

1V

1

W1

U2

V2

W2

(SAFE-OFF)

31P

E1

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

UDC+ UDC-

+VDC

-VDC-VDC/

+VDC/

U V W

3M

310

3310

431

05

U V W

3M

ROLL " B "[ UPPER ]

ROLL " B "[ LOWER ]


2DC+ 2DC-

3DC+ 3DC-

31P

E2

31P

E2

3106

3107

3108

M2.31 M3.31

1

2

K4.37

1

2

K5.37

5

6

3

4

5

6

3

4

1

2

K2.38

3

4

9

5 1

K6.45

10

6 2

K6.45

2.31 1.31 3.31 4.31

ROLL " A "

Type: ARS 100 L60.7/1.2kW 50/86Hz 230/400V 4.8A1000/1720 rpm 565/972 mt/min

Type: ARS 100 L40.7/2.8kW 50/200Hz 100/400V 10A1500/6000 rpm 847/3390 mt/min

10+24

13DI1

GND11

GND11

10+24

13DI1

DCOM12

DCOM12

Add.13

Add.14

BRAKERESISTORS

BRK+ BRK-


U1.31


U2.31

R1.

31

R2.

31

F1.31

2

1

4

3 5

6

F5.312

1

4

3 5

6

F6.31

S.3000

F4.31

F3.31

PROFIBUS-DP PROFIBUS-DP

303030

323232

01/04/2015

U1

12

.31

9.3

1

5.3

1

10.3

1

8.3

1

7.3

1

13.

31

14.

31

15

.31

16.

31

11.

31

18.3117.31

17.31

19.31

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

32SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

33

S.3000ROLLS " C " DRIVE - POSITION 1


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /


480V 60Hz

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

M1.32

U V W

3M

32P

E1

ROLL " C "

320

032

013202

+VDC

-VDC

UDC+ UDC-

UDC+ UDC-

1

2

3

R+ R-

JumperX4

FIB

ER

230

400

500

+VDC/

-VDC/

5

6

K6.37

1

2

3

4

11

7 3

K6.457.41

/41

1.32 2.32

Type: ARS 90 L20.6/2.2kW 50/120Hz 167/400V 4,8A2900/7000 rpm 1456/3614 mt/min

PE

10+24

GND11

13DI1

DCOM12

Cavi intrecciati per tutti i collegamentiDC-BUS

Add.15

/41L+P1

T2

T1R+ R-

L+P1

8.41/41

/41

PE

INVERTER ACS550-01-05A4-4

U1.32

BRAKING CHOPPERNBRA-653

G1.32

SACE15RE22

R1.32

F1.32

PROFIBUS-DP

313131

333333

01/04/2015

4.32

5.32

6.3 2

7.32

8.3 2

3.32

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

33SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

34

S.3000ROLL " D " / QUENCHING AIR DRIVES - POSITION 1


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /

480V 60Hz

M1.33

330

033

013302

U V W

3M

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

33P

E1

UDC+ UDC-

U V W

3M

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

A1 B1 A2 B2

ON

OFF

M2.33

3303

3304

3305


33P

E2

5

6

K3.37

5

6

K7.37

1

2

3

4

1

2

3

4

12

8 4

K6.45

11

7 3

K5.45

1.33 2.33 3.33 4.33

ROLL " D "

Type: AS 90 L20.67/2.2kW 50/120Hz 167/400V 4.8A2900/7000 rpm 1456/3614 mt/min

QUENCHING AIR FAN

Type: M2V A90L2.2kW 50Hz 380V 4.6A

2870 rpm

10+24

13DI1

GND11

DCOM12

Add.16

Add.17

1 32

XM1.33

6


U1.33


U2.33

F1.33 F2.33


323232

3434

34

01/04/2015

5.33

6.33

12.3

3

8.33

9.33

10.3

37.

33

13.3

3

14.3

3

15.3

316

.33

11.3

3

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

34SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

35

ROLL " A " HEATING - POSITION 1


Tel.0331-579794


3401

3400

L1.34

L1

T1

1816

13 14

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

1.34

F2.34

A2+

A1-

3

4

480V 60Hz 480V 60Hz

1

2

K3.38

FROM PLC

1.48/

2.48/

ROLL " A "

4.4kW 280V 16A

480Vac

3410

3411

3412

6 kW

WINDERFEEDING

F0.34

S.3000

S.S.R.

G1.34

F1.34

TA1.34

30

333333

35353535

01/04/2015

3.3 4

2.3 4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

35SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

36

ROLLS " B " HEATING - POSITION 1


Tel.0331-579794


L10 /

N1 /

L10 / L20 / L30 /

N1 / L30 / L20 /

3501

3500

L1.35

L1

T1

1816

13 14

1.35

A2+

A1-

3

4

F2.35

L1

T1

1816

13 14

A2+

A1-

3

4

F4.35

480V 60Hz 480V 60Hz

3

4

K3.38

5

6

K3.38

3502

3503

2.35

FROM PLC

3.48/

4.48/

FROM PLC

5.48/

6.48/

ROLL " B " UPPER

4.4kW 280V 16A

ROLL " B " LOWER

4.4kW 280V 16A

L2.35

S.3000

S.S.R.

G1.35

S.S.R.

G3.35

F1.35 F3.35

TA1.35 TA2.35

34343434

36363636

01/04/2015

4.35

5.35

6.35

3.35

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

36SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

36A

SPARE


Tel.0331-579794


S.300001/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

2 2/ 2/

DRIVES INSERTION - POSITION 1


Tel.0331-579794


DIAGRAM / SCHEMA

37SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

38

S.3000

110Vac

2.37 1.37

4.37

3.37 3.37 3.37 2.37

SPIN-FINISH SPINNING PUMP QUENCHING AIR ROLL " A "ROLLS " B " ROLLS " C " COOLING DRUMMOTOR

3P1/ 3P1 3P1/

A1

A2 K1.37

A1

A2 K2.37

13

14

K1.37

13

14

K2.37

A1

A2 K8.37

A1

A2 K6.37

A1

A2 K5.37

A1

A2 K4.37

A1

A2 K3.37

9

5 1

K1.65

34

30.1

56

30.1

12

30.1

1314

37.3

12

30.6

56

30.6

34

30.6

1314

37.6

56

39.6

12

39.6

34

39.6

1314

56

32.1

12

32.1

34

32.1

12

31.7

56

31.7

34

31.7

12

31.1

56

31.1

34

31.1

56

33.7

12

33.7

34

33.7

30

30

38

01/04/2015

382

QUENCHING AIR DRIVE

AIR DRIVE AIR HEATER

A

3

49A

49A

49A

SAFETYTHERMOSTATQUENCHINGBOX 1

3700

A

3701

D

9

5 1

K1.45

6508

6509

POS.2

3.37A

ROLLS " A " ROLLS " B "

3.37

ROLL " D "

A1

A2 K7.37

56

33.1

12

33.1

34

33.1

1314

44.3

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DC-BUS DRIVE / HEATING ROLLS INSERTION / TANGLING AIR


Tel.0331-579794


DIAGRAM / SCHEMA

38SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

39

S.3000

2/

110Vac

2/2

DC-BUS DRIVE ROLLS INSERTION

2.38 3.38

2

Y1.38

1.38

TANGLING AIR

- POSITION 1 -

3P1/

3P1

ROLLS HEATING INSERTION

A1

A2 K3.38

9

5 1

K2.45

9

5 1

K3.45

9

5 1

K4.45

F1.38

12

31.9

34

31.10

1314

41.7

12

34.4

34

35.2

56

35.7

1314

38.6

A1

A2 K2.38

3737

01/04/2015

3P1/ 373P1/ 37 3P1/ 49A

2/49A

3800

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

SPARE


Tel.0331-579794


DIAGRAM / SCHEMA

39SHEET / FG.

DATE / DATA

10/09/2012


CF1_4_TW4.039NEXT/SEGUE

40

S.30001/10/2013

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

40SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

41

S.3000PLC [ET200] CONFIGURATION - POSITION 1


Tel.0331-579794


1/10/201301/04/2015

4 5 6 7

DIGITALIN

DIGITALOUT

INTERFACE

PROFIBUS

DP

L+

M

M

PE

24Vdc

****

****

L+P1/

M-P1/

L+ /

M- /

Q1.40

ANALOGIN

ANALOGOUTRAIL

SM 332SM 321IM 153-1

M-

L+

FROM EXTRUSIONPANEL

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

E40.0

E40.7

E41.0

E41.7

E42.0

E42.7

E43.0

E43.7

A40.0

A40.7

A41.0

A41.7

EW 260

EW 262

EW 264

EW 266

EW 268

EW 270

EW 272

EW 274

AW 260

AW 262

AW 264

AW 266

AW 268

AW 270

AW 272

AW 274

SM 331SM 322

PROFIBUS-DP

44

41

41

DIGITALIN/OUT

SM 323

.1

.6

.2

.3

.4

.5

A40.0

A40.7

.1

.6

.2

.3

.4

.5

A40.0

A40.7

.1

.6

.2

.3

.4

.5

A

.1

.6

.2

.3

.4

.5

E40.0

E40.7

7

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS 1 2 3 4 5 6 70


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

42Tel.0331-579794


2 3 4 5 6 7 8 91

L+

20

M-

40

M-

DIGITAL INPUT MODULE : 6ES7 321-1BL00

SLOT 4

1.41 3.41

[ET200] - DIGITAL INPUT - POSITION 1

24Vdc

F1.41

/3

0

SPINNING PUMP

MOTOR FANPROTECTION

OVER TEMP.DETECTOR

4101

4100

ROLLS MOTOROVER TEMP.DETECTORS

95

96

F6.31

95

96

F5.31

96

95

96

Q1.39

4102

4103

4104

4105

4.41

5.41

ROLLS MOTORPROTECTION

7.41 8.41

R1.32

T1

T2

ROLLS BRAKINGUNIT FAULT

ROLLS BRAKINGRESISTOR

OVER TEMP.

9.41

DC-BUS DRIVEROLL MOTORS

INSERTED

Q2.30

L+P1/

M-P1/ M-P1/

L+P1/L+P1 L+P1

ROLL A

F3.41

F4.41

F5.41

F7.41

ROLL BUPPER

ROLL BLOWER

ROLL C

ROLL D

13

14

K2.38

DC-BUS DRIVEFUSE CONTROL

F2.41

G1.32

2

13

E20. E20. E20. E20. E20. E20. E20. E20.

4XM1.33

5XM1.33

40

40 44

42

01/04/2015

10 SEC.

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 70


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

43Tel.0331-579794


12 13 14 15 16 17 18 19


ADDRESS


4200

START STOPROLL " A "

START STOPROLLS " B "

START STOPROLLS " C "

4201 4202 4203 4204 4205 4206 4207

L+P1/L+P1/

L+P1 /

L+P1

START STOPROLL " D "

SLOT 4

S2.42 S3.42 S4.42

E21. E21. E21. E21. E21. E21. E21. E21.

2

S1.42

41

43

43

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS 1 2 3 4 5 6 70


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

44Tel.0331-579794


22 23 24 25 26 27 28 29



4300 4301 4302 4303 4304 4306

L+P1/ L+P1/

S1.43

FAST DECELERATIONROLLS " B - C - D "

S2.43

STRING-UP

S3.43

TANGLINGAIR

START STOPSPIN FINISH

START STOPROLLS HEATING INSERTION

S5.43

S6.43

ALARMSRESET

SLOT 4

S4.43

L+P1 /

H5.46 H3.46

H2.46

H1.46

H6.46H4.46

E22. E22. E22. E22. E22. E22. E22. E22.

42

42 44

01/04/2015

4307 4305

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


45Tel.0331-579794


ADDRESS 1 2 3 4 5 6 70

32 33 34 35 36 37 38 39



L+P1/ L+P1/

ROLLS HEATINGINSERTED

2.44 4401 4402

EMERGENCY

SLOT 4

WINDERENABLE

M-P1/ M-P1/

DOORLIMIT-SWITCH

3.44

S1.44

F1.44

4.44

DRIVESINSERTED

13

14

K7.37

4400

4404

M-P1

TANGLINGENABLE

E23. E23. E23. E23. E23. E23. E23. E23.

13

14

K3.38

ROLLS HEATINGSELECTION **

** INPUT CLOSED = HEATING ALWAYS POSSIBLE

** INPUT OPEN = HEATING ONLY WITH ROLLS RUNNING

WINDER CONTROL PANEL

See sheet 7 diagram - MSW 56 10019P -

X1-D9 X1-D8 X1-C8 X1-C9

X1-D3 X1-D2 X1-C2 X1-C3

K3/K4 K9

....................

K5 K2

FROM / TOWINDER ASW 904

S.3000

41 45

43 46

01/04/2015

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

10M-

2

1 2 3 4 5 6 70

3 4 5 6 7 8 91L+

3.45 5.45 2.45 1.45

DATE / DATA

10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01SHEET / FG.

4645

S.3000


Tel.0331-579794


4.45

[ET200] - DIGITAL OUTPUT - POSITION 1

DIGITAL OUTPUT MODULE : 6ES7 322-1BH01-0AA0

DRIVEINSERTION

24Vdc

L+P1/

M-P1/

L+P1/

M-P1/

DC-BUS DRIVEROLLS INSERTION

ROLLS HEATINGINSERTION

TANGLING UNIT DRIVES SAFE-OFF

13+

14- K1.45

13+

14- K2.45

13+

14- K3.45

13+

14- K4.45

13+

14- K5.45

13+

14- K6.45

4507 4508

SLOT 5

A20. A20. A20. A20. A20. A20. A20. A20.

9

5 1

38.10

9

5 1

38.4

9

5 1

38.1

9

5 1

37.1

9

5 1

31.2

106 2

31.8

117 3

32.2

128 4

33.2

9

5 1

30.3

106 2

30.8

117 3

39.9

44

44

46

46

30.1

30.1

30.1

k7.45

F1.30

K7.45

01/04/2015

6.45

F3.30

7.45

SPIN FINISHPOS 1

K8.45

49A

QUENCHING FAN POS. 1 START

8.45

117

33.9

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

12 13 14 15 16 17 18 1920M-

11L+

DATE / DATA

10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01SHEET / FG.

4746

S.3000


Tel.0331-579794


1 2 3 4 5 6 70



24Vdc

L+P1/

M-P1/

L+P1/

M-P1/

ALARMSIGNALER

H1.46

SPIN FINISHRUNNING

H2.46 H3.46

STRING-UPTANGLING UNIT

H4.46


COOLING DRUMRUN

H7.46H6.46

4600

M-P1

4601 4602 4603 4605

S6.43S5.43 S4.43 S3.43 S2.43 S1.48A

4607 4608

SLOT 5

A21. A21. A21. A21. A21. A21. A21. A21.

21

X1.42

19

X1.42

16

X1.42

14

X1.42

12

X1.42

1X1.42

45

45

47

47

01/04/2015

4604

H8.46

S2.48A

H5.46

S1.43

TEX HEATERS ON


1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

M0+ M0-


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

48Tel.0331-579794


3 4 5 6

SLOT 6

[ET200] - ANALOG INPUT - POSITION 1

24Vdc

L+P1/

M-P1/

L+P1/

M-P1/

ROLL " A "

EW 240

Heating ProbePT100

ANALOG INPUT MODULE 6ES7 331-7PF01

TEMPERATURE CONTROL

0--2V = 0-200°C

4701

S.47.1

4700

IC0+ IC0-

EW 242

M1+ M1- IC1+ IC1-

ROLL " B "UPPER

S.47.2

7 8 9 10

EW 244

M2+ M2- IC2+ IC2-

S.47.3

ROLL " B "LOWER

TEX 1 TEX 2

S.47.4 S.47.5

11 12 13 14 15 16 17 18

EW 246 EW 248

M3+ M3- IC3+ IC3- M4+ M4- IC4+ IC4-

23 24 25 26

EW 250

M5+ M5- IC5+ IC5-

EW 252

2721L+

40M-

28 29 30 31 32 33 34

M6+ M6- IC6+ IC6-

35 36 37 38

EW 254

M7+ M7- IC7+ IC7-

470

2

4703

470

4

4705

4710

471

1

4713

4712

4646

4848

01/04/2015

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

50Tel.0331-579794


20M-

1L+

[ET200] - ANALOG OUTPUT - POSITION 1

24Vdc

L+P1/

M-P1/

ANALOG OUTPUT MODULE 6ES7 332-5HF00

ADDRESS

0

CH0QI QI QI QI QI QI QI QI

3 4 5 6

Mana Mana

7 8 9 10CH1 CH2Mana

11 12 13 14 CH3Mana

15 16 17 18 CH4 23 24 25 26

Mana

CH5Mana5

27 28 29 30 CH66

31 32 33 34 CH77

35 36 37 38

ManaMana1 2 3 4

1.4

8

2.4

8

4-20mA

2.4

8/

1.4

8/

ROLL " A "

4-20mA

ROLL " B "UPPER

3.4

8/

4.4

8/

4-20mA

ROLL " B "LOWER

4-20mA 4-20mA

TEX 1 TEX 2

HEATING CONTROL

5.4

8/

6.4

8/

36A

/

36A

/

36A

/

36A

/

3.4

8

4.4

8

5.4

8

6.4

8

11

.48

12

.48

13

.48

14

.48

SLOT 7

AW 240 AW 242 AW 244 AW 246 AW 248 AW 250 AW 252 AW 254

47 47

01/04/2015

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 70


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01 48ASHEET / FG.

S.3000

48BTel.0331-579794


2 3 4 5 6 7 8 9

DIGITAL INPUT MODULE : 6ES7 323-1BH01-0AA0

ADDRESS


4801A

STARTCOOLING DRUM MOTOR

4802A 4803A 4804A 4805A

SLOT 8

L+P1

L+P1/ L+P2/

L+P2 /

S1.48A

E40. E40. E40. E40. E40. E40. E40. E40.

48B

48B

10M-

1L+

24Vdc

L+P1/

M-P1/

L+P1/

M-P1/

STARTCOOLING DRUM FAN

0 1 2

H7.46

S2.48A0 1 2

H8.46

STARTAIR TEX 1-2

STARTHEATER TEX 1-2

S3.48AO

AIR PRESSURE SWITCH

95

96

Q1.39

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

20M-

2

1 2 3 4 5 6 70

3 4 5 6 7 8 911L+

1.48B

DATE / DATA

01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01SHEET / FG.

4948B

S.3000


Tel.0331-579794


4.48B




24Vdc

TANGLING UNIT

L+P1/

M-P1/

M-P1

A1

A2 K1.48B

A1

A2 K4.48B

SLOT 8

A20. A20. A20. A20. A20. A20. A20. A20.

M-P2

12

39.0

56

39.0

34

39.0

1314

12 36A.6

56

36A.6

34

1314

3B

1207

SHEET 12

EV1 EV1

1

4904A

2.49A

1.49A

4906A

U1.49A

/493.49A

1.49/49

4905A

4900A

4903A

4901A

3P1/38

/38

4907A

4902A

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

M1.50

5000

5001

5002

U V W

3M

DIAGRAM / SCHEMA

50SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

51

S.3000

SPIN FINISH PUMP / SPINNING PUMP DRIVES - POSITION 2


Tel.0331-579794


A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

400V 60Hz

U V W

3M

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

A1 B1 A2 B2

ON

OFF

L10 / L20 / L30 /

480V 60Hz

M2.50

50P

E1

5003

5004

5005

50P

E2

SPINNING PUMPMOTOR FAN

Type: 110Vac ....W

2

5006

M3.50

3P2/

Q1.50

Q2.50

3

4

K1.57

1

2

K2.57

5

6

1

2

5

6

3

4

9

5 1

K5.65

10

6 2

K5.65

110Vac

2

3

L1

1

L21

L3

1

480V 60Hz

L10

L20

L30

N1 N1 /

L10 /L20 /L30 /N1 /



Pump rpm 34.25

SPINNING PUMP


Pump rpm 39.1

1.50 2.50 3.50 4.50

Add.21

Add.22

/61

L21 /L31 /

L11 / 3 /30

2 /30

2/


U1.50


U2.50

F2.50

PROFIBUS-DPSee communication diagramFile : CF1_4_TW4_DP.002

PROFIBUS-DP

01/04/2015

36363636

51515151

57

57

5.5

0

6.5

0

8.5

0

9.5

0

7.5

010

.50

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

51SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

52

ROLL " A / B " DRIVES - POSITION 2


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /

480V 60Hz

M1.51

510

051

015102

U V W

3M

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

51P

E1

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

UDC+ UDC-

+VDC

-VDC

U V W

3M

510

3510

451

05

U V W

3M

ROLL " B "[ UPPER ]

ROLL " B "[ LOWER ]

2DC+ 2DC-

3DC+ 3DC-

51P

E2

51P

E2

5106

5107

5108

M2.51 M3.51

+VDC/

-VDC/

1

2

K4.57

1

2

K5.57

5

6

3

4

5

6

3

4

1

2

K2.58

3

4

9

5 1

K6.65

10

6 2

K6.65

ROLL " A "

Type: ARS 100 L60.7/1.2kW 50/86Hz 230/400V 4.8A1000/1720 rpm 565/972 mt/min

Type: ARS 100 L40.7/2.8kW 50/200Hz 100/400V 10A1500/6000 rpm 847/3390 mt/min

1.51 2.51 3.51 4.51

10+24

13DI1

GND11

10+24

13DI1

GND11

DCOM12

DCOM12

Add.23

Add.24

BRK+ BRK-

BRAKERESISTORS

R1.

51

R2.

51


U1.51


U2.51

2

1

4

3 5

6

F5.512

1

4

3 5

6

F6.51

F1.51

S.3000

F4.51

F3.51


505050

525252

52

52

01/04/2015

5.5

15

.51

6.5

1

7.5

1

8.5

15

.51

9.5

1

10.

51

11.5

1

12

.51

13.

51

14.5

1

15

.51

16.

51

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

52SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

53

S.3000ROLLS " C " DRIVE - POSITION 2


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /

480V 60Hz

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

M1.52

U V W

3M

52P

E1

ROLL " C "

520

052

015202

UDC+ UDC-

5

6

K6.57

1

2

3

4

11

7 3

K6.65

Type: ARS 90 L20,67/2,8kW 50/120Hz 167/400V 4,8A2900/7000 rpm 1456/3614 mt/min

1.52 2.52

10+24

13DI1

GND11

DCOM12

Add.25

+VDC

-VDC+VDC/

-VDC/

Cavi intrecciati per tutti i collegamentiDC-BUS

UDC+ UDC-

1

2

3

R+ R-

JumperX4

FIB

ER

230

400

500

T2

T1R+ R-

7.61

L+P2

Pe

Pe

/61

/61

/61

/61

8.61

L+P2

INVERTER ACS550-01--05A-4

U1.52

BRAKING CHOPPERNBRA-653

G1.52

SACE15RE22

R1.52

2

1

4

3 5

6

F2.52

F1.52

PROFIBUS-DP

515151

535353

51

51

01/04/2015

4.52

3.52

5.52

7.52

8.52

6.52

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

53SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

54

S.3000ROLL " D " / QUENCHING AIR DRIVES - POSITION 2


Tel.0331-579794


L20 / L10 /

L30 /

480V 60Hz

L10 / L20 / L30 /

480V 60Hz

M1.53

U V W

3M

A1 B1 A2 B2

ON

OFF

U1

V1

W1

U2

V2

W2

(SAFE-OFF)

UDC+ UDC-

U V W

3M

U1

V1

W1

U2

V2

W2

X1A

12DI1

9+24

10GND

11DGCOM

(SAFE-OFF)

A1 B1 A2 B2

ON

OFF

M2.53

5303

5304

5305


53P

E2

5

6

K3.57

5

6

K7.57

1

2

3

4

1

2

3

4

12

8 4

K6.65

11

7 3

K5.65

ROLL " D "

Type: AS 90 L20.67/2.2kW 50/120Hz 167/400V 4.8A2900/7000 rpm 1456/3614 mt/min

QUENCHING AIR FAN


2870 rpm

1.53 2.53 3.53 4.53

10+24

13DI1

GND11

DCOM12

Add.26

Add.27

530

053

015302

53P

E1

1 32

XM1.53

6


U1.53


U2.53

F1.53 F2.53


525252

545454

01/04/2015

5.53

6.53

7.53

8.53

9.53

310.5

3

11.5

3

5.53

5.53

12.5

3

13.5

3

14.5

3

15.5

3

16.5

3

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

54SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

55

ROLL " A " HEATING - POSITION 2


Tel.0331-579794


5401

5400

L1.54

L1

T1

1816

13 14

N1 /

L20 / L10 /

L30 / N1 /

L10 / L20 / L30 /

1.54

A2+

A1-

3

4

480V 60Hz 480V 60Hz

FROM PLC

F2.54

1.68/

2.68/

1

2

K3.58

ROLL " A "

4.4kW 280V 16A

480Vac

5410

5411

5412

6 kW

WINDERFEEDING

F0.54

S.3000

F1.54

S.S.R.

G1.54

TA1.54

53535353

55555555

01/04/2015

2.54

3.54

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

55SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

56

ROLLS " B " HEATING - POSITION 2


Tel.0331-579794


L10 /

N1 /

L10 / L20 / L30 /

N1 / L30 / L20 /

5501

5500

L1.55

L1

T1

1816

13 14

1.55

A2+

A1-

3

4

L1

T1

1816

13 14

A2+

A1-

3

4

480V 60Hz 480V 60Hz

5502

5503

2.55

FROM PLC FROM PLC

F2.55 F4.55

3.68/

4.68/

5.68/

6.68/

3

4

K3.58

5

6

K3.58

ROLL " B " UPPER

4.4kW 280V 16A

ROLL " B " LOWER

4.4kW 280V 16A

L2.55

S.3000

F1.55

S.S.R.

G1.55

S.S.R.

G3.55

F3.55

TA1.55 TA2.55

54545454

56A56A56A56A

01/04/2015

3.5 5

4.55

5.55

6.55

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

56SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

56A


Tel.0331-579794


S.300001/04/2015

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

2 2/ 2/

DRIVES INSERTION - POSITION 2


Tel.0331-579794


DIAGRAM / SCHEMA

57SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

58

S.3000

110Vac

2.57 3.57 3.57 3.57 3.57 2.57

SPINNING PUMP QUENCHING AIR ROLL " A " ROLLS " B " ROLLS " C " ROLL " D "

3P2/ 3P2 3P2/

A1

A2 K2.57

13

14

K1.65

13

14

K2.57

A1

A2 K7.57

A1

A2 K6.57

A1

A2 K5.57

A1

A2 K4.57

A1

A2 K3.57

12

50.6

56

50.6

34

50.6

1314

57.6

56

53.1

12

53.1

34

53.1

1314

64.3

56

52.1

12

52.1

34

52.1

12

51.7

56

51.7

34

51.7

12

51.1

56

51.1

34

51.1

56

53.7

12

53.7

34

53.7

50

50

58

58

01/04/2015

3.57A

QUENCHING AIR HEATERS

A1

A2 K3.57A

56

69

12

69

34

69

5701

SAFETY THERMOSTAT QUENCHING BOX 2

5701

13

14

K3.57

3.57

COOLING DRUM

A1

A2 K8.57

56

59A.6

12

59A.6

34

59A.6

1314

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DC-BUS DRIVE / HEATING ROLLS INSERTION / TANGLING AIR


Tel.0331-579794


DIAGRAM / SCHEMA

58SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

59

S.3000

2/

110Vac

2

DC-BUS DRIVE ROLLS INSERTION

1.58

2.58 3.58

2

Y1.58

5800

TANGLING AIRROLLS HEATING INSERTION

- POSITION 2 -

3P23P2/

9

5 1

K2.65

9

5 1

K3.65

9

5 1

K4.65

F1.58

A1

A2 K3.58

34

51.4

12

51.4

1314

58.3

12

51.9

34

51.10

1314

61.7

12

54.4

34

55.2

56

55.7

1314

A1

A2 K2.58

57

57

01/04/2015

64.2

U1.59A

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

DIAGRAM / SCHEMA

60SHEET / FG.

DATE / DATA

10/09/2012


BCF 01NEXT/SEGUE

61

S.3000PLC [ET200] CONFIGURATION - POSITION 2


Tel.0331-579794


4 5 6 7

DIGITALIN

DIGITALOUT

INTERFACE

PROFIBUS

DP

L+

M

M

PE

24Vdc

****

****

L+P2/

M-P2/

L+ /

M- /

Q1.60

ANALOGIN

ANALOGOUTRAIL

SM 332SM 321IM 153-1

M-

L+

FROM EXTRUSIONPANEL

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

.1

.6

.2

.3

.4

.5

E40.0

E40.7

E41.0

E41.7

E42.0

E42.7

E43.0

E43.7

A40.0

A40.7

A41.0

A41.7

EW 260

EW 262

EW 264

EW 266

EW 268

EW 270

EW 272

EW 274

AW 260

AW 262

AW 264

AW 266

AW 268

AW 270

AW 272

AW 274

SM 331SM 322

PROFIBUS-DP

44

01/04/2015

61

61

DIGITALIN/OUT

SM 323

.1

.6

.2

.3

.4

.5

A40.0

A40.7

.1

.6

.2

.3

.4

.5

A40.0

A40.7

.1

.6

.2

.3

.4

.5

A

.1

.6

.2

.3

.4

.5

E40.0

E40.7

7

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS 1 2 3 4 5 6 70


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

62Tel.0331-579794


2 3 4 5 6 7 8 91

L+

20

M-

40

M-


SLOT 4

1.61 3.61


24Vdc

F1.61

SPINNING PUMP

MOTOR FANPROTECTION

OVER TEMP.DETECTOR

6101

6100

ROLLS MOTOROVER TEMP.DETECTORS

6102

6103

6104

4.61

5.61

ROLLS MOTORPROTECTION

7.61 8.61

ROLLS BRAKINGUNIT FAULT

ROLLS BRAKINGRESISTOR

OVER TEMP.

9.61

DC-BUS DRIVEROLL MOTORS

INSERTED

ROLL A

F3.61

F4.61

F7.61

ROLL BUPPER

ROLL BLOWER

ROLL D

L+P2/

M-P2/ M-P2/

L+P2 L+P2

95

96

Q1.59A

95

96

F5.51

95

96

F6.51

G1.52

2

13

R1.52

T1

T2

L+P2/

13

14

K2.58Q2.50

/5

0

DC-BUS DRIVEFUSE CONTROL

F2.61

6104

E40. E40. E40. E40. E40. E40. E40. E40.

4XM1.53

5XM1.53

60

60 64

01/04/2015

62

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 70


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

63Tel.0331-579794


12 13 14 15 16 17 18 19


ADDRESS


6200

START STOPROLL " A "

START STOPROLLS " B "

START STOPROLLS " C "

6201 6202 6203 6204 6205 6206 6207


SLOT 4

L+P2

L+P2/ L+P2/

L+P2 /

S1.62 S2.62 S3.62 S4.62

E41. E41. E41. E41. E41. E41. E41. E41.

3

X1.62

4

X1.62

5

X1.62

6

X1.62

7

X1.62

8

X1.62

9

X1.62

10

X1.62

X1.62

2

61

63

63

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS 1 2 3 4 5 6 70


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

64Tel.0331-579794


22 23 24 25 26 27 28 29



6300 6301 6302 6303 6304 6305

S1.63


S2.63

STRING-UP

S3.63

TANGLINGAIR

START STOPSPIN FINISH

START STOPROLLS HEATING INSERTION

S5.63

S6.63

ALARMSRESET

SLOT 4

S4.63

L+P2 /

H5.66

H4.66

H3.66

H2.66

H1.66

6306 6307

H6.66

E42. E42. E42. E42. E42. E42. E42. E42.

11

X1.62

13

X1.62

15

X1.62

17

X1.62

18

X1.62

20

X1.62

62

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


10/09/2012


DIAGRAM / SCHEMA

NEXT/SEGUE


65Tel.0331-579794


ADDRESS 1 2 3 4 5 6 70

32 33 34 35 36 37 38 39



ROLLS HEATINGINSERTED

2.64

SLOT 4

L+P2/ L+P2/

M-P2/ M-P2/

S1.64

F1.64

DOORLIMIT-SWITCH

3.64 4.64

DRIVESINSERTED

6400

13

14

K7.57

6401 6402

EMERGENCY WINDERENABLE

M-P2

TANGLINGENABLE

E43. E43. E43. E43. E43. E43. E43. E43.

13

14

K3.58

ROLLS HEATINGSELECTION **

** INPUT CLOSED = HEATING ALWAYS POSSIBLE

** INPUT OPEN = HEATING ONLY WITH ROLLS RUNNING

6404 WINDER CONTROL PANEL

X1-D9 X1-D8 X1-C8 X1-C9

X1-D3 X1-D2 X1-C2 X1-C3

K3/K4 K9

K5 K2

....................

FROM / TOWINDER ASW 904

S.3000

63

61 65

01/04/2015

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

10M-

2

1 2 3 4 5 6 70

3 4 5 6 7 8 91L+

3.65 5.65 2.65 1.65

DATE / DATA

01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

CF1_4_TW4.065SHEET / FG.

6665

S.3000


Tel.0331-579794


4.65



DRIVEINSERTION

24Vdc

DC-BUS DRIVEROLLS INSERTION


TANGLING UNIT DRIVES SAFE-OFF

L+P2/

M-P2/

L+P2/

M-P2/

M-P2

13+

14- K1.65

13+

14- K2.65

13+

14- K3.65

13+

14- K4.65

13+

14- K5.65

13+

14- K6.65

6507

9

5 1

58.10

9

5 1

58.4

9

5 1

58.1

9

5 1

57.3

9

5 1

51.2

106 2

51.8

117 3

52.2

128 4

53.2

9

5 1

50.3

106 2

50.8

117 3

53.9

SLOT 5

A40. A40. A40. A40. A40. A40. A40. A40.

64

64

66

66

SPIN FINISH 2

30.1

30.1

30.1

F4.30

9

5 1

37,2

6508

9

9

6509

K1.65

POS. 1117

59A

6507

13+

14- K7.65 M-P2

6.65POS. 1

13+

14- K8.65

QUENCHING FAN RUN

9

5 1

69

7.65

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

12 13 14 15 16 17 18 1920M-

11L+

DATE / DATA

01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01SHEET / FG.

6766

S.3000


Tel.0331-579794


1 2 3 4 5 6 70



24Vdc

H1.66 H2.66 H3.66 H4.66 H5.66 H6.66

6600 6601 6602 6603 6604

L+P2/

M-P2/

L+P2/

M-P2/

ALARMSIGNALER

SPIN FINISHRUNNING

STRING-UPTANGLING UNIT FAST DECELERATIONROLLS " B - C - D "


S5.63 S4.63 S3.63 S2.63 S1.63 S6.63

6605 6607 6608

SLOT 5

A41. A41. A41. A41. A41. A41. A41. A41.

21

X1.62

19

X1.62

16

X1.62

14

X1.62

12

X1.62

M-P2

1X1.62

H7.66

COOLING DRUM

ON

S1.68A

H8.66

TEXURAIZER

HEATHER ON

S2.68A

ADDRESS

20M-

11L+

24Vdc

L+P2/

M-P2/

L+P2/

M-P2/

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

68Tel.0331-579794


[ET200] - ANALOG INPUT - POSITION 2

M0+ M0-

3 4 5 6

SLOT 6

24Vdc

ROLL " A "

Heating ProbePT100

ANALOG INPUT MODULE 6ES7 331-7PF01

TEMPERATURE CONTROL

0--2V = 0-200°C

S.67.1

IC0+ IC0- M1+ M1- IC1+ IC1-

ROLL " B "UPPER

S.67.2

7 8 9 10

M2+ M2- IC2+ IC2-

S.67.3

ROLL " B "LOWER

11 12 13 14 15 16 17 18

M3+ M3- IC3+ IC3- M4+ M4- IC4+ IC4-

23 24 25 26

M5+ M5- IC5+ IC5-

2721L+

40M-

28 29 30 31 32 33 34

M6+ M6- IC6+ IC6-

35 36 37 38

M7+ M7- IC7+ IC7-

6701

6700

670

2

670

3

670

4

670

5

L+P2/

M-P2/ M-P2/

L+P2/

EW 260 EW 262 EW 264 EW 266 EW 268 EW 270 EW 272 EW 274

TEX 1" TEX 2"

S.67.4 S.67.5

670

6

670

7

670

9

6708

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE


S.3000

Tel.0331-579794


20M-

1L+

[ET200] - ANALOG OUTPUT - POSITION 2

24Vdc

ANALOG OUTPUT MODULE 6ES7 332-5HF00

ADDRESS

0

CH0QI QI QI QI QI QI QI QI

3 4 5 6

Mana Mana

7 8 9 10CH1 CH2Mana

11 12 13 14 CH3Mana

15 16 17 18 CH4 23 24 25 26

Mana

CH5Mana5

27 28 29 30 CH66

31 32 33 34 CH77

35 36 37 38

ManaMana1 2 3 4

1.6

8

2.6

8

4-20mA

ROLL " A "

4-20mA

ROLL " B "UPPER

4-20mA

ROLL " B "LOWER

HEATING CONTROL

3.6

8

4.6

8

5.6

8

6.6

8

L+P2/

M-P2/

1.6

8/

2.6

8/

3.6

8/

4.6

8/

5.6

8/

6.6

8/

SLOT 7

AW 260 AW 262 AW 264 AW 266 AW 268 AW 270 AW 272 AW 274

4-20mA 4-20mA

TEX 1 TEX 2

7.6

8

8.6

8

9.6

8

10.6

8

7.6

8/

8.6

8/

9.6

8/

10.6

8/

68A

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 70


01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

BCF 01 68ASHEET / FG.

S.3000

68BTel.0331-579794


2 3 4 5 6 7 8 9

DIGITAL INPUT MODULE : 6ES7 323-1BH01-0AA0

ADDRESS


6801A

STARTCOOLING DRUM MOTOR

6802A 6803A 6804A 6805A


SLOT 8

L+P2

L+P2/ L+P2/

L+P2 /

S1.68A

E40. E40. E40. E40. E40. E40. E40. E40.

61

68B

68B

10M-

1L+

24Vdc

L+P2/

M-P2/

L+P2/

M-P2/


0 1 2

H7.66

S2.68A0 1 2

H8.66

STARTAIR TEX 1-2

STARTHEATER TEX 1-2

S3.68BO

AIR PRESSURE SWITCH

95

96

Q1.59A

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

ADDRESS

20M-

2

1 2 3 4 5 6 70

3 4 5 6 7 8 911L+

1.68B

DATE / DATA

01/04/2015


DIAGRAM / SCHEMA

NEXT/SEGUE

CF1_4_TW4.065SHEET / FG.

6665

S.3000


Tel.0331-579794


4.68B




24Vdc

TANGLING UNIT

L+P2/

M-P2/

M-P2

A1

A2 K1.68B

A1

A2 K4.68B

SLOT 8

A20. A20. A20. A20. A20. A20. A20. A20.

68A

68A

M-P2

12

59A.6

56

59A.6

34

59A.6

1314

12 56A.6

56

56A.6

34

1314

69 69A

3B

1207

SHEET 12

EV2 EV2

269A 70

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

COMMESSA

SCHEMA

EQUIPAGGIAMENTO ELETTRICO PER :

ELECTRIC EQUIPMENT FOR :

/ DIAGRAM

/ JOB

Tel.0331-579794


S.3000

20001

DATE / DATA DRAWN / DISEGN.

REV. / REVISION.

CHECKED / CONTROLLATO

APPROVED / APPROVATO

CUSTOMER / CLIENTE

.......................................... PROJECT FILE / FILE PRG.BCF 01

TERMINALS CONNECTION

PLANT A

BCF 01

01/04/2015 A.G

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

1SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE

S.3000DESCRIPTION / DESCRIZIONE :

Tel.0331-579794

e-mail : [email protected] 2

103

WDU 2.5

EXTRUDERTERMINALS

EXTRUDER

OVER T.DETECTOR

WDU 10

XPE

PLANT A / TERMINALS XPE - XBM- EXTRUSION -

104

EXTRUSION PANELTERMINALS

N07

V-K

1x1

6

103

104

107

108

109

LOADERFEEDING

2 kW

706

707

708

MOTOR TYPE :0.11kW 400V60Hz 0,26A

EXTRUDER MOTOR FAN

3

U V W

M

M2.7

U V W

3M

M1.7

704R

705R

F2.7

WDU 4

801

802

803

804

805

806

807

808

R1/2.8 R3/4.8 R5/6.8 R7/8.8

FG

7OR

2x1

.5

107

108

109

801

802

803

804

805

806

807

808

BARREL HEATING

[ 2x2.6kW ]5,2kW 18.5A

280Vac

ZONE 3

[ 2x2.6kW ]5.2kW 18.5A

280Vac

ZONE 4

XBM

AVAILABLE

110 Vac

0.5 kW

J15

- 1

J15

- 3

J15

- 2

110 Vac

0.5 kW

J15

- 1

J15

- 3

J15

- 2

480 Vac

WDU 10

105

106

106

105

DOSING 1FEEDING

Upper

DOSING 2FEEDING

Lower

[ 2x3,5kW ]7kW 25A

280Vac

ZONE 1

[ 2x3,5kW ]7kW 25A

280Vac

ZONE 2

MOTOR TYPE:ABB DRIVE-AX 132K3

18,5kW 380V 36,2A52,7Hz 1560rpm

RID.: 1 : 16

FG

7OR

5G

1.5

FG

7OR

4G

1.5

FG

7OR

4G

1.5

FG

7OR

5G

6

FG

7OR

5G

6

PR

OT

OF

LEX

4G

6

TO DRIVE U1.7

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

2SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE


Tel.0331-579794


EXTRUDERTERMINALS

XPE



1001

1002

1003

1004

1005

1006

1007

1008

R1/2.9

1001

1002

SPINNING HEAD HEATING- POSITION 1 -

WDU 4

1003

1004

DUCT HEATING

1005

1006

1007

1008

SPINNING HEAD HEATING- POSITION 2 -

901

902

901

902

WDU 4

1800

1801

1800

1801

1802

1803

1802

1803

----

DOSING / HOPPER

ALARM

WDU 4

R1/2.10 R3/4.10

TERMINALS TYPE: 9520

R5/6.10 R7/8.10

1201

1202

WDU 2.5

FURTHEREMERGENCY

XBM

FG

7OR

2x1

.5

SH

IELD

ED

2X

0.75

J12

- 3

J12

- 4

WDU 2.5

2101

2102

J12

- 3

J12

- 4

2101

2102

[ 2x1.1kW ]2.2kW 8A

280Vac

ZONE 6

[ 2x1.1kW ]2.2kW 8A

280Vac

ZONE 7

[ 2x1.1kW ]2.2kW 8A

280Vac

ZONE 8

[ 2x1.1kW ]2.2kW 8A

280Vac

ZONE 9

[ 2x0.7kW ]1.4kW 5A

280Vac

ZONE 5

9

5 1

KAL1

9

5 1

KAL2

1810

BK

-1

BK

-2

BK

-1

BK

-2

13

14

KAL1

110

111

WDU 4

112

113

13

14

KAL2

DOSING 1[ Upper ]

ExtrusionFollower

(0--10V)

DOSING 2[ Lower ]

ExtrusionFollower

(0--10V)

J8 -

1

J8 -

5

DOSING 1[ Upper ]

ALARM

J8 -

1

J8 -

5

DOSING 2[ Lower ]

ALARM

Note : KAL1 - KAL2 INSTALLED ON XBM

FG

7OR

5G

2.5

FG

7OR

5G

2.5

FG

7OR

5G

1.5

WDU 2.5

2101

2102

2101

2102

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

3SHEET / FG.

DATE / DATA

01/04/2015


BCF 01NEXT/SEGUE


Tel.0331-579794


A B C D E F

RO

SS

O /

RE

D

NE

RO

/ B

LAC

K

BIA

NC

O /

WH

ITE

VE

RD

E /

GR

EE

N

BLU

/ B

LUE

AR

AN

CIO

/ O

RA

NG

E

12 13 16 17 14

S+

S-

E+

E-

CA

L

PRESSIONE DI LAVORO

XPE



2301

2302

+ + +

ZONE 1 ZONE 2 ZONE 3 ZONE 4

+

B1.23 B2.23 B3.23 B4.23

2303

2304

TSK J 2,5

+

ZONE 6 ZONE 7ZONE 5

+ +

B6.23 B7.23 B8.23

BARREL

HEATING ZONES PROBE TcJ

DUCTSPINNING HEAD- POSITION 1 -

+ +

B1.24 B2.24

ZONE 8 ZONE 9

SPINNING HEAD- POSITION 2 -

TRANSDUCER TYPE :

PT 482-5M-6/

B1.14

30-B379

Shi

eld

ed 6

X0

.35

BE

LD

EN

Cod

e 8

355

6 E

10

89

98

6C

22

2305

2306

2307

2308

2311

2312

2313

2314

2315

2316

DIRECTLY CONNECTED TO THE PRESSURE CONTROLLER A1.14

A B

CDE

F

WELDINGSIDEVIEW

2401

2402

2403

2404

CF

R2

OH

2R 2

x0,5

JX

CF

R2

OH

2R 2

x0,5

JX

CF

R2

OH

2R

2x0

,5JX

CF

R2O

H2

R 2

x0,5

JX

CF

R2O

H2

R 2

x0,5

JX

CF

R2

OH

2R 2

x0,5

JX

CF

R2

OH

2R 2

x0,5

JX

CF

R2

OH

2R

2x0

,5JX

CF

R2

OH

2R

2x0

,5JX

BR

OW

N

BL

AK

GR

AY

M-E

2601

2602

H1.26

0

1

H2.26

2

WDU 2.5

ALARM SIGNALER

FG

7OR

4G

1.5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

4SHEET / FG.

DATE / DATA

10/09/2012


CF1_4_TW4_A.M04NEXT/SEGUE


Tel.0331-579794


XPE

PLANT A / TERMINALS XPE- EXTRUSION -


WDU 2.5

100

101

102

200

201

300A

301A

301A

2109

SH

302A

3

FG

7OR

3x1

.5

FG

7OR

2x1

.5

FG

7O

R 2

x1.5

W04

-7-X

PE

W04

-8-X

PE

OR

AN

GE

WIR

E

W04

-10

-XP

E

W0

4-11

-XP

E

XP2

POSITION 2 PANEL TERMINALS

2302A

2110

SH

IELD

ED

2X

0.75

2105

SH

W04

-11

-XP

E

2106

SH

IELD

ED

2X

0.75

XP1

POSITION 1 PANEL TERMINALS

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

5SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


2m

m1

.5

XPE

PLANT A / TERMINALS XPE - XBM1 - XBM2- EXTRUSION -


200

201

1701

1702

1703

1804

1805

2203

2204

2501

2502

2503

2504

2505

WDU 4

PLC INPUT / OUTPUT AVAILABLE

XBM1

200

201

WDU 4

200

201

XBM2

M7.2 M8.2

POSITION 1TERMINALS

POSITION 2TERMINALS

WDU 4

2m

m1

.5

DRAWING BOXFAN MOTOR / LIGHTING

- POSITION 1 -

DRAWING BOXFAN MOTOR / LIGHTNG

- POSITION 2 -

H1.2 H2.2

200

201

200

201

WDU 4

200

201

X1-

1

X1

-2

ASW904COMMUNICATION

PANELFEEDING

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

6SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


XPE

PLANT A / TERMINALS XPE- EXTRUSION -


1 1202

1203

1204

1205

2 3 L+ M-

L+E

M-E

1806

1807

2001

2201

2202

2603

2604

WDU 4

1200

1206

505

506

507

508

N1

L10

L20

L30

XP1 TO POSITION 1 PANEL TERMINALS

W06

- 1

FG

7 3

x 2

.5

W0

6 -

2 F

G7

24G

1.5

WFF70 + WAH70

W06

- F

G7

1 x

25

W06

- F

G7

1 x

35

W06

- F

G7

1 x

35

W06

- F

G7

1 x

35

W06

- F

G7

1 x

50

W06

- F

G7

1 x

25

W06

- F

G7

1 x

35

W06

- F

G7

1 x

35

W06

- F

G7

1 x

35

W0

6 -

FG

7 1

x 5

0

TOPOSITION 1 PANEL

- DIRECTLY CONNECTEDTO POWER BAR -

TOPOSITION 2 PANEL

- DIRECTLY CONNECTEDTO POWER BAR -

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

7SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


WDU 4

2

SPINNING PUMP

OVER T.DETECTOR

XP1

POSITION 1 PANELTERMINALS

XBM1

POSITION 1TERMINALS

FG

7O

R 4

G1.

5

30P

E1

3

U V W

M

M1.30



Pump rpm 34.25

3000

3001

3002

EXTRUDERTERMINALS

XBM30

PE

2

3003

3004

3005

3006

L+P

1

4100

F1.41 M3.30

3

U V W

M

M2.30


Pump rpm 39.1

MOTORFAN

WDU 4

230P

E2

3003

3004

3005

3006

L+P

1

4100

FG

7O

R 4

G1

.5

FG

7O

R 2

x1.5

FG

7OR

2x1

.5

ROLL " A "

WDU 4

Type: ARS 100 L60.7/1.2kW 50/86Hz

230/400V 4.8A1000/1720 rpm565/972 mt/min

OVER T.DETECTOR

PLANT A / TERMINALS XP1 - XBM - XBM1- POSITION 1 -

4.4kW280V 16A

3

U V W

M

M1.31 L1.34

3400

3401

4101

4102

3400

3401

4101

WDU 6

WDU 6

L+P

1

31P

E1

3100

3101

3102

31P

E1

3100

3101

3102

F2.41

2m

m

2m

m

2m

m1.

5

2m

m

16 2.5 6

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

8SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


XP1


XBM1

POSITION 1TERMINALS

WDU 4

OVER T.DETECTOR

PLANT A / TERMINALS XP1 - XBM1- POSITION 1 -

4.4kW280V 16A

WDU 6

ROLL " B " UPPER

4102

4103

31P

E2

3103

3104

3105

3500

3501

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

31P

E2

3103

3104

3105

3500

3501

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

4103

31P

E2

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

3

U V W

M

M2.31 F3.41 L1.35

3106

3107

3108

4104

3502

3503

3

U V W

M

M3.31 F4.41 L2.35

ROLL " B " LOWER

31P

E2

3106

3107

3108

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

ROLL " C " UPPER ROLL " C " LOWER

32P

E1

3200

3

U V W

M

M1.32

3

U V W

M

M2.32F5.41

3201

3202

4104

4105

32P

E1

3203

3204

3205

4105

4106

L1.36 L2.36F6.41

3600

3601

3602

3603

3502

3503

32P

E1

3200

3201

3202

32P

E1

3203

3204

3205

3600

3601

3602

3603

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

9SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


XP1


XBM1

POSITION 1TERMINALS


WDU 4

OVER T.DETECTOR

WDU 4

3

U V W

M

M1.33 F7.41

ROLL " D "

Type: AS 90 L20.67/2.2kW 50/120Hz

167/400V 4.8A2900/7000 rpm

1456/3614 mt/min

33P

E1

3300

3301

3302

4106

33P

E1

3300

3301

3302

FG

7O

R 4

G1.

5

3

U V W

M

M2.33

QUENCHING AIR FAN


2870 rpm

33P

E2

3303

3304

3305

TANGLINGAIR

Y1.38

3800

2

WDU 4

WDU 4

3800

2L+P

1

2m

m2

.5

2m

m1.

5

1 2 3 4 56

XM1.33

PT100ROLL " A "

4701

4700

Sh

ield

ed

3x0

,75

Shi

eld

ed 3

x0,7

5

4703

Shi

eld

ed 3

x0,7

5

S.47.1 S.47.2

PT100ROLL " B " UPPER

PT100ROLL " B " LOWER

S.47.3

4702

4704

4705

WDU 4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

10SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


XP1


PLANT A / TERMINALS XP1- POSITION 1 -

3410

3411

3412

WDU 6 WDU 4

4404

4401

4402

4403

M-P

1

X1-

D9

X1-

D8

X1-

D3

X1-

D2

K5 K2

XBM1

POSITION 1TERMINALS

WDU 6

480Vac 6kWASW 904

WINDERFEEDING

PE

3410

3411

3412

FG

7O

R 4

G4

X1-

C8

X1-

C9

X1-

C2

X1-

C3

K3/K4 K9

4404

4401

4402

M-P

1

4404

4404

4404

M-P

1

WDU 4

D3

D9

D2

D8

C2

C8

C3

C9

C4

D4

C10

D10

....

......

..

......

..

......

..

......

..

......

..

......

..

X1-

PE

X1-

A1

X1-

A2

X1-

A3

WINDER SIGNAL INTERFACE


TANGLINGENABLE

EMERGENCY WINDER ENABLE

....

PT100ROLL " C " UPPER

PT100ROLL " C " LOWER

Sh

ield

ed

3x0

,75

Sh

ield

ed

3x0

,75

S.47.4 S.47.5

4706

4707

4708

4709

WDU 4

2m

m1.

5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

11SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


ROLLS CONTROL

XP1


S1.42

L+P

1

4200

4201


4202

4203

S2.42

4204

4205

S3.42

4206

4207

S4.42

M-P

1

4300

S1.43/H5.46

4604

FAST DECELERATIONROLLS B-C-D

S2.43/H4.46

4301

4603

4302

4602

S3.43/H3.46 S4.43/H2.46

4303

4304

4601

4305

4600

S5.43/H1.46

WDU 4

START / STOPROLL " A "

START / STOPROLLS " B "

START / STOPROLLS " C "

START / STOPROLL " D "

STRING-UPOFF / ON

TANGLINGCONTROLOFF / ON

START / STOPSPIN-FINISH

ALARMRESET

62 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1

X1.42

FG

7O

R 2

4G

1.5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

12SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794



WDU 4

XP1

4400

4506

4507

4508

4607

4608

PLC INPUT / OUTPUTAVAILABLE

WDU 4

100

101

102

200

201

L11

L21

L31

L+ M-

2 3100

101

102

200

201

L11

L21

L31

2 3 L+ M-

W04

-7-X

PE

W04

-8-X

PE

W04

-9-X

PE

W04

-10-

XP

E

W04

-11

-XP

E

EXTRUSION PANEL CONNECTION


XPE

X3

0-2

X3

0-7

ASW904PNEUMATIC CONTROL

PANEL FEEDING

4406

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

13SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


1 1202

1203

1204

1205

2 3 L+ M-

L+E

M-E

1806

1807

2001

2201

2202

2603

2604

WDU 4

1200

1206

505

506

507

508


XP1


XPE

N1

L10

L20

L30

DIRECTLY CONNECTEDTO THE

POWER BAR

PE

FROM EXTRUSION PANEL CONNECTION

L+P

2

M-P

2

6.63

7.63

6.66

FROMPOSITION 2 PANEL

FROMEXTRUSION PANEL

- XPE TERMINALS -

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

14SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


WDU 4

SPINNING PUMP

OVER T.DETECTORSPIN FINISH OIL PUMP


Pump rpm 34.25

EXTRUDERTERMINALS

XBM


Pump rpm 39.1

MOTORFAN

WDU 4

2

ROLL " A "

WDU 4

Type: ARS 100 L60.7/1.2kW 50/86Hz

230/400V 4.8A1000/1720 rpm565/972 mt/min

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

WDU 6

XP2

XBM2

PLANT A / TERMINALS XP2 - XBM - XBM2- POSITION 2 -

POSITION 2TERMINALS


3

U V W

M

M1.50

50P

E1

5000

5001

5002

50P

E2

5003

5004

5005

L+P

2

6100

5006

250P

E2

5003

5004

5005

L+P

2

6100

5006

51P

E1

5100

5101

5102

6101

6102

5400

5401

51P

E1

5100

5101

5102

6101

5400

5401

3

U V W

M

M2.50 F1.61 M3.50

3

U V W

M

M1.51 F2.61 L1.54

L+P

2

FG

7O

R 4

G1.

5

FG

7O

R 4

G1

.5

FG

7O

R 2

x1.5

FG

7OR

2x1

.5

2m

m

2m

m

2m

m1.

5

2m

m

16

2.5 6

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

15SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

ROLL " B " UPPER

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

ROLL " B " LOWER

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

WDU 4

OVER T.DETECTOR

4.4kW280V 16A

WDU 6

Type: ARS 100 L40.7/2.8kW 50/200Hz

100/400V 10A1500/6000 rpm

847/3390 mt/min

WDU 4 WDU 6

ROLL " C " UPPER ROLL " C " LOWER


XP2

XBM2


POSITION 2TERMINALS 51

PE

2

5103

5104

5105

6102

6103

5500

5501

51P

E2

5106

5107

5108

5502

5503

52P

E1

5200

5201

5202

6104

6105

5600

5601

52P

E1

5203

5204

5205

6105

6106

5602

5603

3

U V W

M

M2.51 F3.61 L1.55

3

U V W

M

M3.51 F4.61 L2.55

3

U V W

M

M1.52 F5.61 L1.56

3

U V W

M

M2.52 F6.61 L2.56

51P

E2

5103

5104

5105

5500

5501

51P

E2

5106

5107

5108

5502

5503

52P

E1

5200

5201

5202

5600

5601

52P

E1

5203

5204

5205

5602

5603

6103

6104

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

2m

m

2m

m

2.5 6

Mt 6

.5

Mt 6

.5

Mt 6

.5

Mt 6

.5

Mt 6

.5

Mt 6

.5

Mt 6

.5

Mt 6

.5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

16SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


WDU 4

OVER T.DETECTOR

WDU 4

ROLL " D "

Type: AS 90 L20.67/2.2kW 50/120Hz

167/400V 4.8A2900/7000 rpm

1456/3614 mt/min

QUENCHING AIR FAN


2870 rpm

TANGLINGAIR

2

WDU 4

WDU 4

2


POSITION 2TERMINALS

XBM2

XP2


53P

E1

5300

5301

5302

6106

L+P

2

5800

3

U V W

M

M1.53 F7.61

3

U V W

M

M2.53 Y1.58

53P

E1

5300

5301

5302

5800

53P

E2

5303

5304

5305

1 2 3 4 5

FG

7O

R 4

G1.

5

2m

m2

.5

2m

m1.

5

6

XM1.53

PT100ROLL " A "

PT100ROLL " B " UPPER

PT100ROLL " B " LOWER

6700

6701

Sh

ield

ed

3x0

,75

Shi

eld

ed 3

x0,7

5

Shi

eld

ed 3

x0,7

5

S.67.1 S.67.2 S.67.3

6702

6703

6704

6705

WDU 4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

17SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


XP2



5410

5411

5412

6404

6401

6402

6403

M-P

2

WDU 6 WDU 4

X1-

D9

X1-

D8

X1-

D3

X1-

D2

K5 K2

WDU 6

480Vac 6kWASW 904

WINDERFEEDING

PE

FG

7O

R 4

G4

X1-

C8

X1-

C9

X1-

C2

X1-

C3

K3/K4 K9

WDU 4

D3

D9

D2

D8

C2

C8

C3

C9

C4

D4

C10

D10

....

......

..

......

..

......

..

......

..

......

..

......

..

WINDER SIGNAL INTERFACE


X1-

PE

X1-

A1

X1-

A2

X1-

A3

XBM2

POSITION 2TERMINALS 64

04

6401

6402

M-P

2

5410

5411

5412

6404

6404

M-P

2

6404

TANGLINGENABLE

EMERGENCY WINDER ENABLE

....

PT100ROLL " C " UPPER

PT100ROLL " C " LOWER

Sh

ield

ed

3x0

,75

Sh

ield

ed

3x0

,75

6706

6707

6708

6709

S.67.5S.67.4

WDU 4

2m

m1

.5

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

18SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


ROLLS CONTROL

FAST DECELERATIONROLLS B-C-D

WDU 4

START / STOPROLL " A "

START / STOPROLLS " B "

START / STOPROLLS " C "

START / STOPROLL " D "

STRING-UPOFF / ON

TANGLINGCONTROLOFF / ON

START / STOPSPIN-FINISH

ALARMRESET


XP2


M-P

2

L+P

2

6200

6201

6202

6203

6204

6205

6206

6207

6300

6604

6301

6603

6302

6602

6303

6304

6601

6305

6600

S1.62 S2.62 S3.62 S4.62 S1.63/H5.66 S2.63/H4.66 S3.63/H3.66 S4.63/H2.66 S5.63/H1.66

62 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

FG

7O

R 2

4G

1

1

X1.62

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

19SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794


WDU 4

PLC INPUT / OUTPUTAVAILABLE

XP2



6400

6506

6507

6508

6607

6608

6406

N1

L10

L20

L30

DIRECTLY CONNECTEDTO THE

POWER BAR

PE

FROMEXTRUSION PANEL

- XPE TERMINALS -

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

DIAGRAM / SCHEMA

19SHEET / FG.

DATE / DATA

10/09/2012




Tel.0331-579794



+

CF

R2O

H2

R 2

x0,5

JX

TSK J 2,5

+

TSK J 2,5

CF

R2

OH

2R 2

x0,5

JX

- POS. 2 -- POS. 1 -

B3.21 B4.21

QUENCHING AIRProbe TcJ

2105

2106

2107

2108

2108

2107

2106

2105

TSK J 2,5

XBM2

bcf plant a electric diagram - pekteck · 2016. 12. 20. · simatic multi panel simatic panel op...

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