bed- milling- and boring-center - maschinen-kistner.de · a compact machine providing accurate...
TRANSCRIPT
KISTNER GmbH & Co. KG www.maschinen-kistner.de [email protected]
Bed- Milling- and Boring-Center
Manufacturer SORALUCE
Modell TR-K 35
Year 2003 – general overhaul 2012
Travel 3.500 x 1.200 X 1.400 mm (the working area can be extended up to
1.900 mm at a horizontal position of the spindle)
Control HEIDENHAIN – iTNC 530
Machine number 4308
The machine is in very maintained condition.
TECHNICAL DATA AND EQUIPMENT
In 2012 the axis was equipped with ball screw drive, the linear guides of y- and z-axis were
renewed and the milling head was overhauled.
9/2014 complete-NEW-storage universal milling head
table
dimensions 3.860 mm x 1.200 mm
max. 10.500 kg
8 T-grooves 22H12 (one reference groove 22H8)
distance between grooves 140 mm
milling head
automatic indexing milling head
division 2,5° in two levels
144 positions per level
performance 28 kW (at 100% ED)
20-3.000 rpm
torque 1.070 Nm (at speed higher as 231 rpm.)
tool holder
ISO 50 DIN 69871 A
bolt DIN 69872 Form A
clamping force 15.000 N
speed regulation stepless in two areas
via oil cooled ZF-drive
range of feeds 2-12.000 mm/min.
rapid feed 20.000 mm/min.
stepless regulation via SIEMENS AC-Servomotor
+ digital drive technology
tool changer
automatic tool changer 30-fold
automatic identification with M&H-measuring sensor
(blocking turning of spindle)
coolant devise
with internal cooling supply (high pressure)
air through spindle
chip conveyor on both sides
electronical radio controlled hand wheel HR410
radio measuring sensor Brand M&H
dimensions
length 8.900 mm
width 4.420 mm
height 3.500 mm
Extension of lenth L through the
chip conveyor 1.120 mm
weight of machine ca. 23.500 kg
protective enclosure 4-sided with inspection window
2 front doors left back side with a sliding door
painting
red RAL 3016
light grey RAL 7035
complete documentation
machine parameter on CD
2 | T R
T R B E D T Y P E M I L L I N G C E N T R E
The TR milling centre is a bed type milling machine notable for its optimum stiffness and mechanical stability.
It stands out on account of its long-lasting precision, resulting from a strict design and assembly process.
The ideal machine for high precision mould and die manufacturers, and medium sized workpiece subcontractors.
BED TYPE MILLING CENTRE
HIGH PERFORMANCE IN A COMPACT MACHINEPROVIDING ACCURATE COMPLEX MILLING
TR BED TYPE MILLING CENTRE
3 | T R
Robust design, high performance
BACKGROUND CONCEPTS
CONSTRUCTION CHARACTERISTICS
Guiding system
INA linear guiding system with recirculating
cylindrical rollers on each axes (X-Y-Z) guarantees
immense stability and high precision.
A system that guarantees high dynamics,
minimum maintenance and low heating levels.
11% less
consumption during
manufacturing.
16% less
electricity
consumption
during use.
21% less
lubricant
during use.
LCA (Life cycle analysis)
before and after redesign.Before
After
-16% -21%-11%
Eco-design machine
SORALUCE is the first company in the Machine Tool
sector to gain certification for its Product Design and
Development Process Management System (Eco-Design)
in accordance with UNE 150.301:2003 standard
(ISO 14006). This standard specifies requirements for
organisational product and service improvement design
and development processes, through an environmental
management system.
SORALUCE was granted certification through its re-
design of the TR milling machine, producing an overall
environmental impact reduction in excess of 18%:
Long lasting high precision
Rigid and stable design for the highest precision: all
main machine elements made from cast iron; GG30.
Heavy machine
A heavy machine compared to other bed type milling
centres on the market, supports workpiece loads up to
16500 kg.
High dynamics
High dynamics with speeds up to 35 m/min,
acceleration of 2 m/s2 in longitudinal, vertical and
cross axes, resulting from a combination of linear
guiding and double rack and pinion driving systems.
Working feed force of 16000 N on all axes.
Driving system
The longitudinal axis is driven by two
servomotors, two gearboxes and a double rack
and pinion. The vertical and cross axes are
driven by preloaded ball screws with double
recirculating nuts.
T R B E D T Y P E M I L L I N G C E N T R E
MILLING HEAD RANGE
Universal head
32 kW
2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º
3000 / 4000 / 5000 / 6000 rpm
Compact orthogonal head
32 kW
2,5º x 2,5º / 1º x 1º
4000 / 5000 rpm
4 | T R
SORALUCE MILLING-BORING HEADS
SORALUCE Milling-Boring Heads
are well known for being first class
thanks to their reliability.
The broad range of SORALUCE heads (Universal,
Orthogonal, Horizontal, Modular Quill, Angular,
etc.) are distinguished by their precision and
high performance, enabling accurate complex
milling, boring, drilling, reaming and taping
operations.
Complete design, manufacturing, assembly and
verification processes are conducted in-house,
under the same roof, by an experienced team of
highly skilled designers and assembly engineers.
To ensure high quality heads, the workshop is
equipped with state-of-the-art, temperature
and humidity controlled, high precision
manufacturing machinery and assembly
equipment.
With strict in-process quality controls and
exhaustive run-off on specific test benches,
SORALUCE certifies the highest quality for the
most critical elements on this kind of machines.
SORALUCE MILLING-BORING HEADS
5 | F X R5 | T R
Thanks to the specific SORALUCE
developments, head articulation positioning
deviations have been reduced to a minimum.
These allow for the compensation of head
kinematic values and orthogonal position
offsets (M10 functions), for any position in
the work area.
A TR machine equipped with the head calibration system is the best choice for high precision and reliability.
Some advantages of the system developed by SORALUCE:
· Calibration for any type of head.
· Calibration for any position in the work area.
· Calibration for any angle, not just orthogonal.
· Offset error compensation due to thermal expansion.
· Measure distance between different head spindle
noses (head changing system machines).
· Easy-to-use interface, 100% integrated with
HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.
HEAD CALIBRATION SYSTEM
The TR milling centre can be equipped with the Soraluce orthogonal
head, with its compact design specially conceived for machines with
an in-line motor. It allows the simultaneous positioning of both head
articulations, reducing non-production time.
This head enables the end user to take advantage of full machine
travel: eliminating the need for additional workpiece support fixtures,
due to close to table head spindle accessibility for both frontal and
lateral milling.
Inverse machining:
An extra feature on orthogonal heads is machining in negative positions.
The machine enables the orthogonal head to be positioned for inverse
machining, up to -45º. This eliminates the necessity for additional set-
ups, resulting in improved overall cycle times and finish quality with less
component manipulation.
Such advantages, and very easy indexing head programming, make this
a very popular option amongst our customers.
COMPACT ORTHOGONAL HEAD
6 | T R
T R B E D T Y P E M I L L I N G C E N T R E
HIGH PERFORMANCE
RESPONDING TO CUSTOMER NEEDS
COMPACT AND ERGONOMIC
The TR milling centre has
been designed to be compact
and ergonomic. The machine
is equipped with a full
enclosure with two sliding
doors at the front and one at
the back on the left, providing
easy access to the work area
from the front and rear.
The CNC control is contained
in a CNC pendant that can
be positioned at the front
or rear-side of the machine,
depending on customer
preference, to provide proper
operational control.
High precision and efficiency
provided by a high torque
direct drive spindle motor,
which also guarantees low
heat, reduced noise and no
maintenance.
9 | T R
CHARACTERISTICS TR-25 TR-35 TR-45 TR-55
Table area mm 2860 x 1200 3860 x 1200 4860 x 1200 5860 x 1200
T slots 1 x 22H8 + 7 x 22H12
Longitudinal traverse “X” axis mm 2500 3500 4500 5500
Vertical traverse “Y” axis mm 1400 / 1800
Cross traverse “Z” axis mm 1000 / 1300
Heads Universal / Orthogonal / Electrospindles
Spindle power kW 43
Spindle nose taper ISO-50 / HSK-63
Spindle speed range rpm 3000 / 4000 / 5000 / 6000 / 24000
Rapid traverse mm/min 35000
CNC system Heidenhain iTNC 530 HSCI / Siemens 840 D SL / Fagor 8070
Coolant system External coolant system over a ring / Internal coolant system up to 70 bar
Tool magazine No. tools 20 / 30 / 40 / 60
Maximum table capacity kg 7500 10500 13500 16500
Machine weight kg 21000 23000 25000 27000
TECHNICAL SPECIFICATIONS TR
LAYOUT TR
X Y Z A B H
TR-25 2500 1400 / 1800 1000 / 1300 7100 4950 3950 / 4350
TR-35 3500 1400 / 1800 1000 / 1300 9100 4950 3950 / 4350
TR-45 4500 1400 / 1800 1000 / 1300 11100 4950 3950 / 4350
TR-55 5500 1400 / 1800 1000 / 1300 13100 4950 3950 / 4350
Dimensions in mm.
TR - 35
H
BA 1840
130
60
182
8
13
110
207
10
Universal head Compact orthogonal head
1 0 | T R
T R B E D T Y P E M I L L I N G C E N T R E
Convex mould milling
using a compact
orthogonal head. Thanks
to its inverse machining
capability, all component
interpolation finishing can
be carried out in a single
setup.
For complex angle
machining, the machine
can be equipped with
a universal stepless
positioning head, so that
any angular position in
the work area can be
reached.
Railway gearbox boring
operation. TR machine
equipped with rotary
table, clamping fixtures
and cutting tools.
SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS
1 1 | T R
A machine with an universal
mechanical head is the perfect
solution for both rough and
finish machining.
High precision finishing of
moulds by using electro
spindles adapted to the
automatic head. Electro
spindles are fully integrated
both mechanically and into
the NC System for correct
operation.
Repetitive drilling operations can
be carried out in any position in
the work area by using reliable
through-spindle coolant systems
for emulsions that include high
performance filtering units or
MQL systems.
SORALUCE GLOBAL SOLUTIONS
By the customer's side from the start:
· Local sales service team at your disposal.
· Production process analysis by local product engineers.
· Feasibility analysis.
· Technical & financial studies.
Project management:
· Machine set-up & commissioning.
· Personnel training.
· Production assistance.
Custom solutions:
· Custom machining solutions.
· Machining process improvement studies.
· Tooling.
· Fixturing.
· Software.
· Customer part machining acceptance trials.
Together throughout a machine's life:
· Technical assistance by local service engineers.
· Telephone support.
· Hotline.
· Service contracts.
· Preventive maintenance.
· Spare part management .
MORE INFORMATION ABOUT SORALUCE TR BED TYPE MILLING CENTRE AT www.danobatgroup.comIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com
SORALUCEOsintxu auzoa
P.O. Box 90
E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76
Fax: +34 943 76 51 28
www.danobatgroup.com
This
docum
ent
is n
ot
contr
actu
al. S
OR
ALU
CE r
eserv
es t
he r
ight
to m
ake c
hanges t
o a
ll m
odels
without
prior
notice. The g
raphic
s in t
his
cata
logue s
hall
rem
ain
the p
ropert
y of S
OR
ALU
CE. 08/2
011