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Process Behavior Based Safety Measuring Success Using Six Sigma Presented by: Paul Esposito, CIH, CSP President, STAR Consultants [email protected] Presented at: ASSE

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Page 1: Behavior Based Safety Measuring Success Using Six Sigma Based Safety MEasuring... · Process Behavior Based Safety Measuring Success Using Six Sigma Presented by: Paul Esposito, CIH,

Process

Behavior Based Safety

Measuring Success Using Six Sigma

Presented by:

Paul Esposito, CIH, CSP

President, STAR Consultants

[email protected]

Presented at:

ASSE

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STAR> Overview

STAR has been in business since 1997

Safety Through Accountability and Recognition

STAR specialized is

Culture

Management Systems

Risk Assessments

Leading Metrics

Strategic Planning

HSE Coaching

Paul Esposito is a CIH and CSP, with over 35 years of

experience.

Mr. Esposito has been a VP with ESIS, a global leader in HSE

Consulting worldwide, leading their Management Systems and

Assessments Practice.

Lead instructor for ASSE; Risk Assessment Certificate

2 2

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Behavior Based Safety (BBS)> Influencing and Motivating Behaviors

Objectives

Confirming Goals of BBS and BBO

When is the right time to go with BBS

Understanding the ABCs of Influencing Behaviors

Developing Six Sigma Data Collection Targets

Debunking myths of BBS customary targets

Confirming Cultural Improvements

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Why Behavior Based Safety?Safety Record

Continuous Improvement is the Company Goal

2009 TRIR (Total Recordable Incident Rate) = 1.9

2014 TRIR (Total Recordable Incident Rate) = 1.3

To get to worlds class (under 1.0) we need BOTH systems in place,

AND culture improvements with a focus on accident prevention

Safety Management System (SMS) scores consistently at 80/100

VPP Site – three renewals

BBS is a part of culture, as a demonstration of active caring

BBO (Behavior Based Observations) are a small part of BBS

Our mission is to take all appropriate action to prevent injury to employees, damage

to property, and to protect the company, the customer, and the public from the results

of accidents

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Why Behavior Based Safety?Culture Survey

“Workplace safety is important at my work location”

“I see Trust and Mutual Respect in our Workplace”

2012 2014 2012 2014

Company Company Site Site

81% 84% 93% 97%

2012 2014

66% 73%

Page 6: Behavior Based Safety Measuring Success Using Six Sigma Based Safety MEasuring... · Process Behavior Based Safety Measuring Success Using Six Sigma Presented by: Paul Esposito, CIH,

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Focuses on

“stopping the

bleeding”

Wait for “lessons

learned”

Focus on

“Blame”

Led by Safety

Compliance Focus

Programs, policy,

strategy and

resources

Individual

Accountability

Safety as a Priority

Supervisor is “Key

Person”

Training is the

Answer

Safety Committee

Injury Avoidance /

Prevention

Systematize

Programs into

Processes

Institutionalize

Data Collection

Accountability at

Line Management

to Leading

Metrics

Risk-based focus

Individual

Recognition

Risk Based

Metrics

Employee

Involvement

Management

Commitment

Employee

Engagement

Behavior Based –

Active Caring

Communication

Safety as a Value

Team Based

Recognitions

Organization and

Resources

Limiting error

effects

Risk Avoidance

is the Goal

Wellness and

Home and at

Work

Integrate Safety

into day-to-day

business

operations

Continuous

Improvement

Safety as a

Business Value

Organizational

Accountability

2-Compliance

(Proactive)

1-Compliance

(Reactive)

3-Management

Systems Focus

5-Sustainability

4-Culture and Human

Performance

Safety and Risk Program Maturity Path

Key Metrics: Incidence rates Exposures

(Hazardous

conditions)

Systems

Risks

Recognitions

Culture

Behavior

Engagement

Values

Maturity

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Behavior Based Observations

INSPECTIONS

LEVEL: 1

Developmental

2

Developmental II

3

Standard

4

Advanced

5

World Class

Behavior Based

Observations –

BBO

(if applicable)

1. Behaviors are

intended to be

influenced by

training to safe

work

procedures and

or regulatory

requirements.

2. Worker level

behaviors are

the primary

target.

3. Consequences

for at-risk

behavior tends

to be directed

toward the

worker.

1.Inspections/

observations

include some

review to safety

work procedures,

not just behaviors.

2. Observations

occur supervisor to

worker.

3. Observers are

trained in the

observation

process.

1.There is a written

plan or procedure for

the Behavior

Observation Process.

2. Observations occur

to a targeted metric.

3. Observations occur

using a worksheet.

4. Critical behaviors are

identified as part of the

process (either pre-

determined on the

observation worksheet,

or determined as part

of the observation). .

5. Some recognition

occurs for safe

behaviors.

1.Observations require actual

dialog between the observer

and person being observed.

2. The BBO goal moves away

from the number of observations

to the number of continuous

improvement initiatives and their

closure.

3. Trend Analysis is performed

on the data and results in

action plans. Action plans

receive timely closure.

4. Observations also occur by

worker to worker.

5. Advanced and ongoing BBO

training occurs for observers.

1.Perception surveys

support and verify

cultural

improvements.

2. The BBO program

is independently

audited and is

improving or meeting

targets.

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THE ABCs of Behavior

Modification

Doorbell rings Answer the door Someone is there

Let’s change the consequence

Doorbell rings Answer the door No one is there

Will behavior change?

Which has more influence, Antecedents or Consequences?

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THE ABCs of Behavior

Modification

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Why Focus on Behavior and Recognition?

Discretionary effort….Performance Management

Aubrey C. Daniels

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Motivation

Elements of Motivation

Recognition

Training

Discipline

Engagement

Re-Rank Here

Engagement

Recognition

Training

Discipline

All are necessary, but will not have the same level of

influence

Rank in Order of Influencing Behavior

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A Note of CautionBehavioral observations are best when

performed in a caring atmosphere.

This means that:

Encouragement and coaching is used

Behavior will change upon first being observed

Once the workforce sees that observations are

actually to their benefit, true behaviors can be

observed and recorded.

No disciplines for at-risk Behaviors, only

coaching opportunities

Observations are performed by management as

well as worker to worker

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Six Sigma

Statistical Analysis

Improve the quality output

of process

Identifying and removing

the causes of defects

(errors)

Targets and Metrics

Number of Observations

Number of Action Plans

Antecedents

Consequences

Conformance Rates

categories

Causes

Trend Analysis

Root cause on trends

Accountability and

Recognitions

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BBO Process

Observe

Record

Dialogue

Record

Dialogue

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Behavior Based Observations

Form

Ergonomics

(position of people)

Equipment and

Work Conditions

Housekeeping

Personal Protective

Equipment

Risk Awareness

Optional

Feedback is immediate, caring and consistent

Generate and track action items

Fix / Improve on the spot whenever possible

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Behavior Based Observations

Language

Eliminate “why” when approaching someone

exhibiting an “at-risk” behavior

Dialogue Prompts:

What is the safe way to do this task?

What are the risks to do this task?

What is a better way to do this task?

What can WE do to make this better?

Will you do this task safely?

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Motivate How? A Balance of

MetricsCompletion

Action Plans

Closure RatesConformance Rates

Improving Trends

Traditional

organizations only

record

number of

observations or

inspections.

World class

organizations use

a balance of

metrics.

Accountability and Recognition

Celebrate metrics on a team basis

Risk

Reduction

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Metrics - Accountability

Percent safe vs percent at risk

Percent conformance

Action plan volume

Action plan closure

Trends of at-risk

Action plans

Improvement

Team accountability and recognition

Number of Observations (minor importance)

(Later – Percent conformance for high risk)

Buy Each

Department!

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Recognitions Encourage continuous improvement and

change

Catch folks doing something right!

Identify opportunities for improvement

Recognize change

Volume

Quality

Engineering, substitution and elimination is the priority

Instead of just administrative controls, training, and PPE

Recognize Conformance (by Department)

Percent safe vs at risk (high risk – Critical to

Safety (CTS)

Improving trends

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Trends

Based on a minimum of 30 data

points

BBO Categories

Antecedent or Behavior

Risk Level (potential)

CTS Conformance

Root Cause (Systems,

Human Element)

Improve = Action Plans

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Culture Survey

Ultimately …

“Workplace safety is important at

my work location”

“I see Trust and Mutual Respect in

our Workplace”

Improve = Action Plans

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Control

Management Systems Improvements

Prevention Through Design

Employee Engagement

Management Commitment

Antecedents

Behaviors

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QuizBehaviors are most strongly influenced by

a. Being observed

b. Offering solutions

c. Seeing closure

d. b and c

Which dialogue is a better demonstration of active

caring?

a. Why are you doing that at-risk behavior?

b. Is there a safer way to do this task?

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Quiz # 2

The main goal of a Behavioral-Based Safety

program is

a. The number of observations

b. The number of action plans

c. The improvement of our culture

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Homework1. Add some Leading Behavior Metrics to your KPIs

2. Demonstrate Active Caring and Recognition

For the remainder of the day, take a piece of paper, make four columns.

People Action Criticism/Praise Different?

Every hour, add to this list. What people did you interact with? What were

they doing or saying? Did you say some thing positive or negative?

Was that different from what you normally would have done?

Review your list at the end of the day, did you criticize or praise more often,

by how much?

Did you hit your 4:1 ratio?

If you did not, do it again….

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Summary

Understanding the ABCs of Influencing

Behaviors

What are Behavior Observations

A Balanced Set of Metrics to measure

performance

Reinforcing a continuous improvement

mindset

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Thank You For Your Attention

Questions?Please get in touch with me at

[email protected]

Visit www.starconsultants.net/presentations

For a copy of this and the 5 level BBO maturity

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Copyright

Copyright and Use Restrictions

This presentation (materials) is copyrighted by Paul A. Esposito and

STAR, exclusion of the Attachments. Other than the exceptions listed

below, no part of these materials may be reproduced, stored in a

retrieval system, or transmitted in any form or by any means without

prior consent of the copyright holder. Students may reproduce the

material for internal, non-commercial purposes. Unauthorized copying

of the presentation, or any use of the material through modification,

merging, or inclusion with other printed material as a commercial

product to be resold is prohibited. Any internal use must acknowledge

the origin of the document and the STAR and Paul A. Esposito

copyright.

License granted to ESIS and ASSE for reproduction.