A DIVISION OF BELTSERVICE CORPORATION

With over 30 years of experience in the design, manufacture, and installation of sidewall belts, Beltwall provides unparalleled service in fulfilling your material handling needs.

Each system is evaluated by Beltwalls engineering department in order to provide the lowest cost per ton conveyed. Services include:

Initial layout design Belt specification and engineering calculations Top of foundation budget cost studies Startup support and follow-up inspections

Beltwall systems offer several advantages over conventional conveyors:

Lower capital cost Better space utilization Lower maintenance cost

Flexible conveyor configurations Reduce number of transfer points Reduced power requirements

BELTWALL YOUR HIGH-INCLINE CONVEYING SPECIALISTS

Conventional Conveyor Beltwall Conveyor

Typical Beltwall Configurations:

Fig. 5 - SFig. 4 - L

Beltwall belts carry

material in any plane

from horizontal to vertical. The most common profiles are

straight incline, Land S shapes.

A DIVISION OF BELTSERVICE CORPORATION

Typical Industries Cement Forrest Products Mining Power Recycling Steel/Aluminum Tunneling Waste Water Treatment

Typical Materials Agricultural/Grains Alloys Clinker Coal/Pet Coke/Biomass Copper/Nickel Cullet Fertilizer/Urea Gypsum HBI/DRI Pellets Limestone/Lime Metal Scrap Salt Sand/Gravel Slag Steel Grinding Balls Tunnel Muck

Beltwall Online Atwww.beltservice.com

Cross Rigid Belt = Lateral Support

Non-Cross Rigid Belt = Collapse

Laos - Sag Mill - 865 TPH Copper Pebbles

WV, USA - Rail Dump To Silo Dual Conveyor - 2 x 250 TPH Limestone

BELTWALL Components Sidewall, Cleats, and Basebelts

Each belt consists of two sidewalls bonded to a cross-rigid base belt. Cleats are vulcanized onto the base belt between the walls for steep angle material handling. The sidewalls can be recessed for clearance and belt support through bend sections.

Beltwall Sidewalls Offered in a variety of compounds including Black Standard, Oil Resistant, Heat Resistant, Flame Retardant, and White FDA. Heights range from 1 (25mm) to 16 (406mm). All sidewalls are impregnated with microscopic fibers to maximize resistance to cuts. Heights 6 (152mm) and above are reinforced with a specially woven fabric ply.

Beltwall Cleats

Three distinct profiles are offered to optimize capacity at any angle. All cleats are hot vulcanized onto the base belt providing the strongest possible bond. Cleats 5.5 (140mm) and taller are a two part construction consisting of a urethane cleat blade bolted into a rubber cleat base vulcanized onto the base belt.

Beltwall Cross Rigid Base Belt Rubber covers are offered in a variety of compounds, abrasion resistance grades, and gauges. The base belt consists of two cross rigid plies for maximum lateral stability This allows the belt to be deflected from the horizontal to an incline/decline and to be supported by stub idlers on the return path without sagging. Unique construction allows use of fabric cross rigid belts where other manufacturers must use steel cable belts. Steel Cable cross rigid belts (below) are available for high tension applications.

Tension PliesCross RigidPlies

I - 2 PieceI - Rubber S - 2 PieceS - RubberC - Rubber

5 1/2 " 140 mm*

5 1/2" 140 mm

Height 1" 25 mm

1.5" 38 mm

2" 51 mm

2.5" 64 mm

3" 76 mm

4" 102 mm

5" 127 mm

6" 152 mm

8" 203 mm

10"254 mm

12"305 mm

16"406 mm

Height 1" 25 mm

.5"13 mm

1.5"38 mm

2" 51 mm

2.5"64 mm

3.5"89 mm

4.5"114 mm

7.5" 190mm

9.5" 241 mm

11.25" 285 mm

Height 1" 25 mm1.5"

38 mm2"

51 mm2.5"

64 mm3.5"

89 mm4.5"

114 mm

C

Height 4.5"114 mm

7.5" 190mm

9.5" 241 mm

11.25" 285 mm

S15.25" 387 mm

I or I(B)I I or I(B) IB

SBS or S(B)S or S(B)

5.5"140 mm

15.25" 387 mm

5.5"140 mm

*

Cross Rigid Belting

Any intermediate size sidewall or cleat is available upon request.

**Black Heat Resistant Covers - 3/16" x 1/16" Special covers available upon request.

4 White FDA/USDA 1/16" (1.6 mm) Bare1/16" (1.5 mm) x Bare or 1/32" (.8 mm)Black 5/64" (2 mm) X 1/16" (1.6 mm) 1/8" (3.2 mm) x 1/16" (1.6 mm)

1/8" (3.2 mm) x 1/16" (1.6 mm)1/8" (3.2 mm) x 1/16" (2 mm)

PIW N/mm150 265

456

220 385330 580440 775

7 1/8" (3.2 mm) x 1/16" (2 mm)550 970

Capas Tension Rating

Covers**PIW N/mmBWX 1522 4 White FDA 1/16" (1.6 mm) X Bare

Black 5/64" (2 mm) X 1/16" (1.6 mm)

150 265

BWX 2222 4 1/8" (3.2 mm) x 1/16" (1.6 mm)220 385BWX 3332 5 1/8" (3.2 mm) x 1/16" (1.6 mm)330 580BWX 4442 6 1/8" (3.2 mm) x 1/16" (1.6 mm)440 775BWX 5552 7 1/8" (3.2 mm) x 1/16" (1.6 mm)550 970

* 5.5 cleats available in hot molded rubber or 2 piece urethane construction

(B) Optional two-bolt attachment of cleats to sidewalls

Rubber Compounds

Higher Tension Available Upon Request.

Beltwall ComponentsSidewalls (Heights 6" and above are fabric reinforced)

Black StandardBlack Oil ResistantBlack Super Oil ResistantBlack Heat Resistant

Black Static ConductiveBlack Flame RetardantWhite Oil & Fat Resistant (FDA)

Complete and Fax to (314) 344-8511 or email to beltwall@beltservice.com

Beltwall DivisionBeltservice Corporation

4143 Rider Trail North, Earth City (St. Louis), MO 63045(314) 344-8500 Fax: (314) 344-8511 (800) 365-2358

www.beltservice.com beltwall@beltservice.com

All Sales are subject to Beltservices/Beltwalls standard terms of sale contained in its invoices, copies of which will be Provided upon request. Your order will be deemed an acceptance of those terms.

FIGURE NO.A B

C D

E F

A C

E

FDA

B BE

FB

E

AF

C

B

CF

E

FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5C D

DESIGN INFORMATION All BELTS

Customer: Address:

City/State/Zip:

Contact:

Phone:

Fax:

Email:

CONFIGURATION

EXISTING BELT

"S""C"

EW

C

BW

SWRR

H

Cleat Types

"I"

A DIVISION OF BELTSERVICE CORPORATION

Order Information DataThe completion of the following charts will normally provide all the information necessary

to select the proper Beltwall belting for a specific application.

Belt LengthBelt Width (BW)Sidewall Height (H)Sidewall Recess (R)Sidewall Width (SW)Effective Width (EW)Belt Speed

Belt TypeCovers Cleat Height (C)Cleat TypeCleat SpacingPulley Dia.End Prep.

Material:

Required Capacity: STPH (MTPH)Density: lbs./ft.3 (T/M3)

Angle of Surcharge: o

Lump Size: Min. Max.

Max. Temperature:

Oily Condition? Yes NoMoisture? %Belt Width Preference? in (mm)

Belt Speed Preference? ft/min (m/s)

BWRV1