better planning, scheduling with spiral suite...• collaboration enables better business decisions...

18
The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric. Better Planning, Scheduling with Spiral Suite Digital Mining Transformation Confidential Property of AVEVA Group plc. Ammar Wahab Global Business Development Manager

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Page 1: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.

The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Better Planning, Scheduling with Spiral SuiteDigital Mining Transformation

Confidential Property of AVEVA Group plc.

Ammar Wahab

Global Business Development Manager

Page 2: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Pag

e 2

Enterprise Knowledge Management

• Common supply chain data shared across the enterprise

• Single data model for integration and external BI reporting

• Built-in Analytics for analysis and reporting

• Share experience and knowledge across disciplines

• Rich visualisations on web, mobile and desktop

Scheduling

• Schedule

operations using up

to date inventory,

outage and receipt

data

• Compare schedule

to actual and plan

Planning

Optimization

• End-to-end optimization

including processing

• Flexible multi-period for

timewise optimization

• Evaluate economics

and operational risks

3rd Party Data and

Applications

• Integration with ERP, Historians and other

applications to provide:

• Shipments and receipts

• Inventory levels

• Real-time and reconciled plant data

• Reliability information

• Maintenance schedules

• Other required data

• Provides data for third-party reporting, BI

and analytics

Unified Supply Chain Management (Spiral Suite)

Page 3: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Page 3Confidential Property of Schneider Electric |

Value Chain Optimisation

Unified Planning & Scheduling

Mining Operations Management (Ampla)

Mine

Planning

Fleet

Systems

Mine

Schedule

Days1 day Weeks Months

Execution

Schedule

Unscheduled

Downtime

Conformance to

Schedule

Validated

Inventory

Positions

Process &

Equipment KPI

Near Real-Time Data Availability

Transactional Data

Page 4: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Page 4Confidential Property of AVEVA Group plc. |

Demo: Scope of Planning & Scheduling

Page 5: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

How Schneider Electric meets customer needUnified Supply Chain Management

Sub-segment Applications

Solutions

Offerings

Reference architectures

Reference case(s)

Product descriptions

Strategic Planning

Production Options Logistics Infrastructure Evaluation Demand Network Planning

Planning Optimisation

Source Material

Variability

Optimized

Processing Modes

Optimized Transport, blending and storage of

inventory

Optimized contracts and

specifications

Capacity Scheduling

Operational Scheduling

Short term source

variability

Processing

activitiesTransport activities, loading, unloading Shipment fulfillment

Source Material

Variability

Per period

processing

Feasible transport, blending and storage of

inventory

Fulfillment of demand

contracts and specifications

Min

e S

ch

ed

ulin

g

ERP long-term plans

Wining

Solution

Long Term

Medium Term

Medium to Short

Term

Short Term

Mining Operations Management

Page 6: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Planning Optimization

Sub-segment Applications

Solutions

Offerings

Reference architectures

Reference case(s)

Product descriptions

Key Questions

Wining

Solution

Minimise costs and maximise revenue across your supply chain

What is the daily

capacity of my

plant for the next

12 months?

When and what

products will we

fall short on?

What products

should we blend in

order to meet the

ship specification?

OperationsManage variability

Compliance with constraints

ProductionMaximize Opportunities

Processing modes

BlendMinimise Quality variability

Explore contract opportunities

FinancialMaximise Profitability

Minimise costs

Planning

Optimization

Page 7: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Planning Optimization - Summary Wining

Solution

Key features:

• Can be applied across entire supply chain

• Includes mining, minerals, processing, concentration

• Planning duration divided into time periods

• Optimizer will determine material movements, what to

process, transport and blending of materials to form final

products for each period

• Can optimize for maximum profit, or maximum revenue,

or maximum throughput, allowing for availability

(maintenance)

• Can optimise a single location (e.g. supply chain), or

transfer between nodes of global network

• For complex systems, clients looking to maximise

profitability, with openness to optimization approach

Business benefits:

• Can rapidly explore alternative options, strategies

• High quality solution maximising profit achievable by supply chain

Page 8: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Planning Optimization – Case Study Wining

Solution

Project:

• Multiple mine, multiple product coal blending supply chain

• Supply of coal from pit, processing at the mine to form

mine products, blending through to port for sale

• 3 month and 12 month planning horizons

• Client objective is to maximise profit, meeting contracted

sales on quality spec, and maximising high value spot

sales

• Multi-product blending, with client looking to maximise

profitability, with openness to optimization approach

Proposed Solution:

• Spiral Planning Optimization for 3 month and 12

month horizons together with Ampla

• Integration with mine planning to receive mine feed

from pit, and with Ampla to receive starting inventory

tonnes and qualities

• Optimization on profit, including mining and

processing cost, transport cost, revenue from sales

3 Mth 12

Mth

Page 9: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Capacity Scheduling

Sub-segment Applications

Solutions

Offerings

Reference architectures

Reference case(s)

Product descriptions

Key Questions

Wining

Solution

Feasible operational plan conforms to optimized targets

What is the

bottleneck in my

processing

operation over

period?

Do we have

opportunity for

maintenance?

What is the best

sequence of ships

for the next period

to minimise

demurrage?

OperationsManage variability

Trade off Analysis

ProductionFulfil demand

Conformance to Plan

QualityMinimise Quality variability

Achieve Product specs

ThroughputPlanning targets

Maximize Utilization

Capacity

Scheduling

Page 10: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Capacity Scheduling - Summary Wining

Solution

Key features:

• Can be applied from mine ROM stock through to shipping

• Includes mining, minerals, processing, concentration

• Planning duration divided into time periods

• Planner will determine material movements, what to process,

transport and blending of materials to form final products for

each period

• Streamlined manual and automated workflows to allow rapid

construction of plan

• Simple, easy to use, highly configurable, with rich graphical

environment

• For straightforward to complex systems, clients looking for rapid

easy means to explore options

Business benefits:

• Can rapidly explore alternative options, strategies

• Fast to learn and to use, can readily see impact of changes

Page 11: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Capacity Scheduling – Case Study Wining

Solution

Project:

• Multiple mine, multiple product iron ore blending supply

chain

• Supply of processed iron ore products at the mine, railed to

form blended products at port for sale

• 3 month and 12 month planning horizons

• Client objective is to manage inventory build-up at each

mine, meet port demand and ship products on spec

• Existing in-house MES inventory tracking

• Moderate blend problem with client aiming for manual

control, ease of use and ability to rapidly explore options

Proposed Solution:

• Spiral Capacity Scheduling for 2 week and 3 month horizons

• Integration with mine planning to receive mine production

output, and with MES system to receive starting inventory

tonnes and qualities

• Daily planned railing and blending of products, and loading to

ship

Short-term 2 Wk Medium-term 3 Mth

Page 12: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Operational Scheduling

Sub-segment Applications

Solutions

Offerings

Reference architectures

Reference case(s)

Product descriptions

Key Questions

Wining

Solution

Feasible operational plan conforms to optimized targets

What processing

mode should I

adopt to manage

the recent

quality

variability?

Am I maximising

available buffer

stock?

Should I direct

load my train or

stack onto a

dedicated

stockpile?

OperationsAssess impact of change

Decision visibility and constraints

LogisticsSequencing activities

Streamline material flow

QualityCompliance to Specs

ProductionMaximize Utilization

Reconciliation

Operational

Scheduling

Page 13: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Operational Scheduling - Summary Wining

Solution

Key features:

• Can be applied to processing intensive operations, where

detailed rail and shipping not required

• Includes mining, minerals, processing, concentration

• Period comprised of scheduled activities

• Scheduler will determine material movements, what to process,

transport and blending of materials to form final products

• Streamlined manual and automated workflows to allow rapid

construction of schedule

• Simple, easy to use, highly configurable, with rich graphical

environment

• For short term scheduling, clients looking for rapid easy means

to create schedules that will meet planned targets

Business benefits:

• Can rapidly explore options to achieve schedule objectives

• Fast to learn and to use, can readily see impact of changes

Page 14: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Page 14

Personas

User Value Proposition

Value chain

Managers

Balances the production targets across the value chain to maximize profitability

USE CASE: Managers of the plant, rail and port should focus on meeting their set

production targets only and place their efforts on achieving lowest cost possible.

PlannerCreate optimized plans to meet business KPI’s based on Value Chain constraints

USE CASE: Where throughput and profitability are optimization objectives, Spiral

analytics allows planner to choose a scenario that best meets both KPI’s

SchedulerReceives optimized targets from the Plan

Create scenarios by combining targets with reconciled actuals from Ampla MES

USE CASE: Able to reschedule upon notification of exception that impacts Plan

Production

Manager

Review, validate and execute activities

USE CASE: Removes the need for spreadsheets to schedule activities based on

targets & shift dependencies. This is all taken into account in Spiral Scheduling

Confidential Property of AVEVA Group plc.

Page 15: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Page 15

Personas

User Value Proposition

MetallurgistsProvides visibility of inventories and material qualities in near-real time

USE CASE: Accurate metal accounting of work-in-progress materials allow for

fine tuning of the process to maximize metal recoveries and minimize losses

Business

Improvement

Managers

Capture root causes of unscheduled downtimes and production delays

USE CASE: By analyzing historical downtime root causes and quantifying the

financial impact of these delays, a business case for capital to remedy this

recurring problem can be made.

IT ManagersReduce/Eliminate Spreadsheets

Reduce Integration, risk of errors and overall TCO

Increases overall maintainability & reliability

Control Systems

Managers

Enterprise Standards Platform to manage multiple vendor devices

Process Simulation underpins control check in/out and operator training systems

USE CASE: A Common Control Room with Abnormal Situation Management HMI

and Alarms across multiple vendor devices can be managed in one environment

Confidential Property of AVEVA Group plc.

Page 16: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Key Differentiators

Pag

e 16

• Eliminates costly business gaps arising from legacy

point solutions

• Single application: unified by design, not

“integrated”

• Collaboration enables better business decisions

• Lowers cost of ownership for IT and Support

• SaaS and Cloud enabled

• Easy to use and learn

• Only unified, enterprise supply chain management

software

• Integrated with Operations Management

Unified Enterprise

Modern Unique

Sub-segment Applications

Solutions

Offerings

Reference architectures

Reference case(s)

Product descriptions

Page 17: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy

Questions?

Page 17Confidential Property of Schneider Electric |

Page 18: Better Planning, Scheduling with Spiral Suite...• Collaboration enables better business decisions • Lowers cost of ownership for IT and Support • SaaS and Cloud enabled • Easy