better planning, scheduling with spiral suite...• collaboration enables better business decisions...
TRANSCRIPT
The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Better Planning, Scheduling with Spiral SuiteDigital Mining Transformation
Confidential Property of AVEVA Group plc.
Ammar Wahab
Global Business Development Manager
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Enterprise Knowledge Management
• Common supply chain data shared across the enterprise
• Single data model for integration and external BI reporting
• Built-in Analytics for analysis and reporting
• Share experience and knowledge across disciplines
• Rich visualisations on web, mobile and desktop
Scheduling
• Schedule
operations using up
to date inventory,
outage and receipt
data
• Compare schedule
to actual and plan
Planning
Optimization
• End-to-end optimization
including processing
• Flexible multi-period for
timewise optimization
• Evaluate economics
and operational risks
3rd Party Data and
Applications
• Integration with ERP, Historians and other
applications to provide:
• Shipments and receipts
• Inventory levels
• Real-time and reconciled plant data
• Reliability information
• Maintenance schedules
• Other required data
• Provides data for third-party reporting, BI
and analytics
Unified Supply Chain Management (Spiral Suite)
Page 3Confidential Property of Schneider Electric |
Value Chain Optimisation
Unified Planning & Scheduling
Mining Operations Management (Ampla)
Mine
Planning
Fleet
Systems
Mine
Schedule
Days1 day Weeks Months
Execution
Schedule
Unscheduled
Downtime
Conformance to
Schedule
Validated
Inventory
Positions
Process &
Equipment KPI
Near Real-Time Data Availability
Transactional Data
Page 4Confidential Property of AVEVA Group plc. |
Demo: Scope of Planning & Scheduling
How Schneider Electric meets customer needUnified Supply Chain Management
Sub-segment Applications
Solutions
Offerings
Reference architectures
Reference case(s)
Product descriptions
Strategic Planning
Production Options Logistics Infrastructure Evaluation Demand Network Planning
Planning Optimisation
Source Material
Variability
Optimized
Processing Modes
Optimized Transport, blending and storage of
inventory
Optimized contracts and
specifications
Capacity Scheduling
Operational Scheduling
Short term source
variability
Processing
activitiesTransport activities, loading, unloading Shipment fulfillment
Source Material
Variability
Per period
processing
Feasible transport, blending and storage of
inventory
Fulfillment of demand
contracts and specifications
Min
e S
ch
ed
ulin
g
ERP long-term plans
Wining
Solution
Long Term
Medium Term
Medium to Short
Term
Short Term
Mining Operations Management
Planning Optimization
Sub-segment Applications
Solutions
Offerings
Reference architectures
Reference case(s)
Product descriptions
Key Questions
Wining
Solution
Minimise costs and maximise revenue across your supply chain
What is the daily
capacity of my
plant for the next
12 months?
When and what
products will we
fall short on?
What products
should we blend in
order to meet the
ship specification?
OperationsManage variability
Compliance with constraints
ProductionMaximize Opportunities
Processing modes
BlendMinimise Quality variability
Explore contract opportunities
FinancialMaximise Profitability
Minimise costs
Planning
Optimization
Planning Optimization - Summary Wining
Solution
Key features:
• Can be applied across entire supply chain
• Includes mining, minerals, processing, concentration
• Planning duration divided into time periods
• Optimizer will determine material movements, what to
process, transport and blending of materials to form final
products for each period
• Can optimize for maximum profit, or maximum revenue,
or maximum throughput, allowing for availability
(maintenance)
• Can optimise a single location (e.g. supply chain), or
transfer between nodes of global network
• For complex systems, clients looking to maximise
profitability, with openness to optimization approach
Business benefits:
• Can rapidly explore alternative options, strategies
• High quality solution maximising profit achievable by supply chain
Planning Optimization – Case Study Wining
Solution
Project:
• Multiple mine, multiple product coal blending supply chain
• Supply of coal from pit, processing at the mine to form
mine products, blending through to port for sale
• 3 month and 12 month planning horizons
• Client objective is to maximise profit, meeting contracted
sales on quality spec, and maximising high value spot
sales
• Multi-product blending, with client looking to maximise
profitability, with openness to optimization approach
Proposed Solution:
• Spiral Planning Optimization for 3 month and 12
month horizons together with Ampla
• Integration with mine planning to receive mine feed
from pit, and with Ampla to receive starting inventory
tonnes and qualities
• Optimization on profit, including mining and
processing cost, transport cost, revenue from sales
3 Mth 12
Mth
Capacity Scheduling
Sub-segment Applications
Solutions
Offerings
Reference architectures
Reference case(s)
Product descriptions
Key Questions
Wining
Solution
Feasible operational plan conforms to optimized targets
What is the
bottleneck in my
processing
operation over
period?
Do we have
opportunity for
maintenance?
What is the best
sequence of ships
for the next period
to minimise
demurrage?
OperationsManage variability
Trade off Analysis
ProductionFulfil demand
Conformance to Plan
QualityMinimise Quality variability
Achieve Product specs
ThroughputPlanning targets
Maximize Utilization
Capacity
Scheduling
Capacity Scheduling - Summary Wining
Solution
Key features:
• Can be applied from mine ROM stock through to shipping
• Includes mining, minerals, processing, concentration
• Planning duration divided into time periods
• Planner will determine material movements, what to process,
transport and blending of materials to form final products for
each period
• Streamlined manual and automated workflows to allow rapid
construction of plan
• Simple, easy to use, highly configurable, with rich graphical
environment
• For straightforward to complex systems, clients looking for rapid
easy means to explore options
Business benefits:
• Can rapidly explore alternative options, strategies
• Fast to learn and to use, can readily see impact of changes
Capacity Scheduling – Case Study Wining
Solution
Project:
• Multiple mine, multiple product iron ore blending supply
chain
• Supply of processed iron ore products at the mine, railed to
form blended products at port for sale
• 3 month and 12 month planning horizons
• Client objective is to manage inventory build-up at each
mine, meet port demand and ship products on spec
• Existing in-house MES inventory tracking
• Moderate blend problem with client aiming for manual
control, ease of use and ability to rapidly explore options
Proposed Solution:
• Spiral Capacity Scheduling for 2 week and 3 month horizons
• Integration with mine planning to receive mine production
output, and with MES system to receive starting inventory
tonnes and qualities
• Daily planned railing and blending of products, and loading to
ship
Short-term 2 Wk Medium-term 3 Mth
Operational Scheduling
Sub-segment Applications
Solutions
Offerings
Reference architectures
Reference case(s)
Product descriptions
Key Questions
Wining
Solution
Feasible operational plan conforms to optimized targets
What processing
mode should I
adopt to manage
the recent
quality
variability?
Am I maximising
available buffer
stock?
Should I direct
load my train or
stack onto a
dedicated
stockpile?
OperationsAssess impact of change
Decision visibility and constraints
LogisticsSequencing activities
Streamline material flow
QualityCompliance to Specs
ProductionMaximize Utilization
Reconciliation
Operational
Scheduling
Operational Scheduling - Summary Wining
Solution
Key features:
• Can be applied to processing intensive operations, where
detailed rail and shipping not required
• Includes mining, minerals, processing, concentration
• Period comprised of scheduled activities
• Scheduler will determine material movements, what to process,
transport and blending of materials to form final products
• Streamlined manual and automated workflows to allow rapid
construction of schedule
• Simple, easy to use, highly configurable, with rich graphical
environment
• For short term scheduling, clients looking for rapid easy means
to create schedules that will meet planned targets
Business benefits:
• Can rapidly explore options to achieve schedule objectives
• Fast to learn and to use, can readily see impact of changes
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Personas
User Value Proposition
Value chain
Managers
Balances the production targets across the value chain to maximize profitability
USE CASE: Managers of the plant, rail and port should focus on meeting their set
production targets only and place their efforts on achieving lowest cost possible.
PlannerCreate optimized plans to meet business KPI’s based on Value Chain constraints
USE CASE: Where throughput and profitability are optimization objectives, Spiral
analytics allows planner to choose a scenario that best meets both KPI’s
SchedulerReceives optimized targets from the Plan
Create scenarios by combining targets with reconciled actuals from Ampla MES
USE CASE: Able to reschedule upon notification of exception that impacts Plan
Production
Manager
Review, validate and execute activities
USE CASE: Removes the need for spreadsheets to schedule activities based on
targets & shift dependencies. This is all taken into account in Spiral Scheduling
Confidential Property of AVEVA Group plc.
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Personas
User Value Proposition
MetallurgistsProvides visibility of inventories and material qualities in near-real time
USE CASE: Accurate metal accounting of work-in-progress materials allow for
fine tuning of the process to maximize metal recoveries and minimize losses
Business
Improvement
Managers
Capture root causes of unscheduled downtimes and production delays
USE CASE: By analyzing historical downtime root causes and quantifying the
financial impact of these delays, a business case for capital to remedy this
recurring problem can be made.
IT ManagersReduce/Eliminate Spreadsheets
Reduce Integration, risk of errors and overall TCO
Increases overall maintainability & reliability
Control Systems
Managers
Enterprise Standards Platform to manage multiple vendor devices
Process Simulation underpins control check in/out and operator training systems
USE CASE: A Common Control Room with Abnormal Situation Management HMI
and Alarms across multiple vendor devices can be managed in one environment
Confidential Property of AVEVA Group plc.
Key Differentiators
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• Eliminates costly business gaps arising from legacy
point solutions
• Single application: unified by design, not
“integrated”
• Collaboration enables better business decisions
• Lowers cost of ownership for IT and Support
• SaaS and Cloud enabled
• Easy to use and learn
• Only unified, enterprise supply chain management
software
• Integrated with Operations Management
Unified Enterprise
Modern Unique
Sub-segment Applications
Solutions
Offerings
Reference architectures
Reference case(s)
Product descriptions
Questions?
Page 17Confidential Property of Schneider Electric |