beverage industry - the manufacturing process, equipment and control
TRANSCRIPT
BEVERAGE INDUSTRY
Team Members: Sayali Kulkarni - Vinit Varu - Piyusha Bhokare
IMPORTANCE
1.9 Billion Drinks/Day $44.29 Billion
Supports country’s economy
Part of daily diet
Employs millions worldwide
CLASSIFICATION
Beverage
Non-Alcoholic
Non-Carbonat
edFruit
Juices
Coffee
Tea
Carbonated
Soft Drinks
Alcoholic
Fruit
Distilled
Brandy
Non-Distilled
Wine
Grain
Distilled
Whisky
Non-Distilled
Beer
MANUFACTURING PROCESS
Water
Clarification
Sugar Dissolving
Sugar
Blending
Flavours
Preservatives
Colour
Treated Water Sugar Syrup
Processing/Carbonation
Filling
Packaging
CLARIFYING
SUGAR DISSOLVING
BLENDING
CARBONATING
Manufacturing Process
Coagulation Filtration Chlorinatio
n
Floc Sand Chlorine
SUGAR DISSOLVING
BLENDING
CARBONATING
Manufacturing Process
CLARIFYING
Base Ingredient of many Beverages
60-70°Bx
1°Bx = 1 gram sucrose/100 grams
SUGAR DISSOLVING
BLENDING
CARBONATING
Coagulation Filtration Chlorinatio
n
Floc Sand Chlorine
Manufacturing Process
CLARIFYING
Process of combining materials forming product
Sugar syrup + Flavors + Colors + Preservatives + Water
Agitation causes unwanted aeration
Base Ingredient of many Beverages
60-70°Bx
1°Bx = 1 gram sucrose/100 grams
SUGAR DISSOLVING
BLENDING
CARBONATING
Manufacturing Process
CLARIFYING
+ CO2
Solubility
Temperature
Temperature 4°C
Pressure ~ 40-60 psi
SUGAR DISSOLVING
BLENDING
CARBONATING
Manufacturing Process
CLARIFYING
Process of combining materials forming product
Sugar syrup + Flavors + Colors + Preservatives + Water
Too much agitation causes unwanted aeration
Dissolved sugar and flavor concentrates are pumped in a pre-determined sequence
+ CO2
Solubility
Temperature
Temperature 4°C
Pressure ~ 40-60 psi
SUGAR DISSOLVING
BLENDING
CARBONATING
Manufacturing Process
CLARIFYING
SUGAR SYRUPMost important component of beverages
Blend of sugar & saccharin -> Standard Sweetener
Quality affects taste of product
Important being an initial process
DISSOLVING PROCESS
Heat Exchanger Dissolver
EQUIPMENTS
PLATE-TYPE HEAT EXCHANGER
Metal Plates to transfer heat
Channels formed between plates
WORKING – H.E.
Formation of alternate channels
CONTROL OF H.E. Temperature Control to ensure
good quality
CORIOLIS MASS FLOWMETER
LEVEL
DISSOLVER
SUGAR SYRUP
WATER
BEVERAGE
DISSOLVER Brix Concentration
Control to ensure good quality
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YOU