beverage industry - the manufacturing process, equipment and control

20
BEVERAGE INDUSTRY Team Members: Sayali Kulkarni - Vinit Varu - Piyusha Bhokare

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Page 1: Beverage Industry - The Manufacturing Process, Equipment and Control

BEVERAGE INDUSTRY

Team Members: Sayali Kulkarni - Vinit Varu - Piyusha Bhokare

Page 2: Beverage Industry - The Manufacturing Process, Equipment and Control

IMPORTANCE

Page 3: Beverage Industry - The Manufacturing Process, Equipment and Control

1.9 Billion Drinks/Day $44.29 Billion

Supports country’s economy

Part of daily diet

Employs millions worldwide

Page 4: Beverage Industry - The Manufacturing Process, Equipment and Control

CLASSIFICATION

Beverage

Non-Alcoholic

Non-Carbonat

edFruit

Juices

Coffee

Tea

Carbonated

Soft Drinks

Alcoholic

Fruit

Distilled

Brandy

Non-Distilled

Wine

Grain

Distilled

Whisky

Non-Distilled

Beer

Page 5: Beverage Industry - The Manufacturing Process, Equipment and Control

MANUFACTURING PROCESS

Page 6: Beverage Industry - The Manufacturing Process, Equipment and Control

Water

Clarification

Sugar Dissolving

Sugar

Blending

Flavours

Preservatives

Colour

Treated Water Sugar Syrup

Processing/Carbonation

Filling

Packaging

Page 7: Beverage Industry - The Manufacturing Process, Equipment and Control

CLARIFYING

SUGAR DISSOLVING

BLENDING

CARBONATING

Manufacturing Process

Page 8: Beverage Industry - The Manufacturing Process, Equipment and Control

Coagulation Filtration Chlorinatio

n

Floc Sand Chlorine

SUGAR DISSOLVING

BLENDING

CARBONATING

Manufacturing Process

CLARIFYING

Page 9: Beverage Industry - The Manufacturing Process, Equipment and Control

Base Ingredient of many Beverages

60-70°Bx

1°Bx = 1 gram sucrose/100 grams

SUGAR DISSOLVING

BLENDING

CARBONATING

Coagulation Filtration Chlorinatio

n

Floc Sand Chlorine

Manufacturing Process

CLARIFYING

Page 10: Beverage Industry - The Manufacturing Process, Equipment and Control

Process of combining materials forming product

Sugar syrup + Flavors + Colors + Preservatives + Water

Agitation causes unwanted aeration

Base Ingredient of many Beverages

60-70°Bx

1°Bx = 1 gram sucrose/100 grams

SUGAR DISSOLVING

BLENDING

CARBONATING

Manufacturing Process

CLARIFYING

Page 11: Beverage Industry - The Manufacturing Process, Equipment and Control

+ CO2

Solubility

Temperature

Temperature 4°C

Pressure ~ 40-60 psi

SUGAR DISSOLVING

BLENDING

CARBONATING

Manufacturing Process

CLARIFYING

Process of combining materials forming product

Sugar syrup + Flavors + Colors + Preservatives + Water

Too much agitation causes unwanted aeration

Dissolved sugar and flavor concentrates are pumped in a pre-determined sequence

Page 12: Beverage Industry - The Manufacturing Process, Equipment and Control

+ CO2

Solubility

Temperature

Temperature 4°C

Pressure ~ 40-60 psi

SUGAR DISSOLVING

BLENDING

CARBONATING

Manufacturing Process

CLARIFYING

Page 13: Beverage Industry - The Manufacturing Process, Equipment and Control

SUGAR SYRUPMost important component of beverages

Blend of sugar & saccharin -> Standard Sweetener

Quality affects taste of product

Important being an initial process

Page 14: Beverage Industry - The Manufacturing Process, Equipment and Control

DISSOLVING PROCESS

Page 15: Beverage Industry - The Manufacturing Process, Equipment and Control

Heat Exchanger Dissolver

EQUIPMENTS

Page 16: Beverage Industry - The Manufacturing Process, Equipment and Control

PLATE-TYPE HEAT EXCHANGER

Metal Plates to transfer heat

Channels formed between plates

Page 17: Beverage Industry - The Manufacturing Process, Equipment and Control

WORKING – H.E.

Formation of alternate channels

Page 18: Beverage Industry - The Manufacturing Process, Equipment and Control

CONTROL OF H.E. Temperature Control to ensure

good quality

Page 19: Beverage Industry - The Manufacturing Process, Equipment and Control

CORIOLIS MASS FLOWMETER

LEVEL

DISSOLVER

SUGAR SYRUP

WATER

BEVERAGE

DISSOLVER Brix Concentration

Control to ensure good quality

Page 20: Beverage Industry - The Manufacturing Process, Equipment and Control

THANK

YOU