[email protected]

7/24/2019 [email protected]

1/117

TECHNICAL SUBMITTALFIRE PUMP SET

HORIZONTAL END SUCTION(500 GPM @ 6 BAR) BRISTOL UL PUMP

CONTRACTORM/S. LAZOURDY CONTRACTING AND GENERAL MAINTENANCE

PROJECTREHABILITATION WORKS FOR THE THEATER AT AL FATEH SCHOOL

LOCATION

ABU DHABI - AL SHAWAMEKH PLOT NO: P2


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Vendor Ref. No. Doc. Seq. No. Revision No.

BFE-2218 0 0Vendor Doc. No.

Contractor Name:

Project Name:

SEQ. QTY

A. DIESEL FIRE PUMP 1Q = 500 GPM H=7 BARBRISTOL pump model IS 80/260 horizontal end suction, complete with:1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual lead acid batteries, muffler.2. Automatic diesel pump controller arranged for 12V.3. Accessories:

Suction and discharge gauge 2

A1. MAIN ACCESSORIESa. Fuel system and direct reading fuel gauge 1b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1Q = 500 GPM H=7 BARBRISTOL pump model IS 80/260 horizontal end suction, complete with:1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50 C ambient,

Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting2. Automatic electric pump controller, suitable for 60 HP, Y-Delta3. Accessories:

Suction and discharge gauge 2 Casing relief valve 1/2" 1

C. JOCKEY PUMP 1Q = 15 GPM H=7 BARBRISTOL / RV pump model RV4-8 complete with:

0 Vanessa Asprer Nasser Mansour Nasser Mansour 9-Sep-15Rev Prepared by Checked Approved Date

fghgh

BFE-FP

Description

ITEM DESCRIPTION

M/S. LAZOURDY CONTRACTING AND GENERAL MAINTENANCE

REHABILITATION WORKS FOR THE THEATER AT AL FATEH SCHOOL

Issued for Approval

TECHNICAL SUBMITTALFIRE PUMP

TECHNICAL SUBMITTALFIRE PUMP


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Contractor Name:

Project Name:

SEQ. QTY

A. DIESEL FIRE PUMP 1Q = 500 GPM H=7 BARBRISTOL pump model IS 80/260 horizontal end suction, complete with:

1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual lead acid batteries, muffler.2. Automatic diesel pump controller arranged for 12V.3. Accessories:




Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta3. Accessories:


C. JOCKEY PUMP 1Q = 15 GPM H=7 BARBRISTOL / RV pump model RV4-8 complete with:1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.2. Automatic jockey pump controller, suitable for 2HP

fghgh

ITEM DESCRIPTION



BFE-VDI

VENDOR DOCUMENT INDEX


4/117

Doc. Seq. No. Revision No.

01 0Vendor Doc. No.

Contractor Name:

Project Name:

PartSeq.No.

CustomerDoc. No.

Vendor Doc. No. Rev. Vendor Document Title Tag No.First Submission

Date

Customer ApprovalA-Approved

B-Approved w/comments

D-Disapproved

LatestSubmission

DateRemarks

01 BFE-VDI 0 Vendor Document Index 9-Sep-15

02 BFE-ED 0 Equipment Description 9-Sep-15

03 BFE-SVL 0 Sub-Vendors List 9-Sep-15

04 DDSC-4010 0Diesel Fire Pump Data Sheet &Curve

9-Sep-15

05 DGAD-5007 0Diesel Fire Pump GeneralArrangement Drawing

9-Sep-15

06 DCSD-6007 0Diesel Fire Pump Cross-Sectional Drawing

9-Sep-15

07 DED-7006 0 Diesel Fire Pump Engine Data 9-Sep-15

08 DCD-8001 0Diesel Fire Pump ControllerData

9-Sep-15

09 EDSC-9010 0Electric Fire Pump Data Sheet& Curve

9-Sep-15

10 EGAD-E1010 0 Electric Fire Pump GeneralArrangement Drawing

9-Sep-15

11 ECSDE-1004 0Electric Fire Pump Cross-Sectional Drawing

9-Sep-15

12 EED-E2104 0 Electric Fire Pump Motor Data 9-Sep-15

13 ECD-E3002 0Electric Fire Pump ControllerData

9-Sep-15

14 JPD-J4001 0 Jockey Pump Data 9-Sep-15

15 JPCD-J5001 0 Jockey Pump Controller Data 9-Sep-15

0 Pressure Gauge 9-Sep-15

0 Casing Re lie f Valve 9-Sep-15

0 Flow Meter 9-Sep-15

0 Fuel Tank Drawing 9-Sep-15

C E R T

17 BFE-UL / CDC 0 UL Certificate 9-Sep-15

P R O 18 BFE-CO/PRO 0 Supplier Company Profile 9-Sep-15

Vendor Ref. No.

BFE-VDI

BFE-2218

VENDOR DOCUMENT INDEX



16

D I E S E L F I R E P U M P

E L E C T R I C F I R E P U M P

ACC-A6001

J O C K E Y P U M P

A C C E S S O R I E S


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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



BFE-ED

EQUIPMENT DESCRIPTION


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Contractor Name:

Project Name:

SEQ. QTY

A. DIESEL FIRE PUMP 1Q = 500 GPM H=6 BARBRISTOL pump model IS 80/260 horizontal end suction, complete with:1 . Diesel engine CLARKE model JU4H-UF14, 71HP, at 3000RPM, dual lead acid batteries, muffler.2. Automatic diesel pump controller arranged for 12V.3. Accessories:


A1. MAIN ACCESSORIESa. Fuel system and direct reading fuel gauge 1b. Flow meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1Q = 500 GPM H=6 BARBRISTOL pump model IS 80/260 H horizontal end suction, complete with:1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50 C ambient,

Class F insulation, 1.15 service factor, 3/50/415 V2. Automatic electric pump controller, suitable for 60 HP, Y-Delta3. Accessories:


C. JOCKEY PUMP 1Q = 15 GPM H=7 BARBRISTOL / RV pump model RV4-8 complete with:1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.2. Automatic jockey pump controller

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ITEM DESCRIPTION



BFE-ED


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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



BFE-SVL

SUB-VENDORS LIST


8/117

Doc. Seq. No. Revision No.

03 0Vendor Doc. No.

Contractor Name:

Project Name:

1. Diesel Engine : CLARKE

2. Diesel Controller : TORNATECH

3. Electric Motor : NIDEC- US MOTOR

4. Electric Controlle : TORNATECH

5. Jockey Pump : RV

6. Jockey Controlle : TORNATECH

7. Casing Relief Valve : CASH-ACME

8. Gauges : WIKA

9. Flow meter : GERAND

SUB-VENDORS LIST

Vendor Ref. No.

BFE-SVL

BFE-2218




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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



DDSC-4010

DIESEL FIRE PUMPDATA SHEET AND CURVE


10/1174

Fire Pumps - End SuctionBristol End Suction Pumps are designed according to NFPA 20 for Fire Fighting applications. This pumpis designed with latest technology and has premium components for fast maintenance and absoluteefciency.


11/1175

Performance Range- Capacity : From 50 GPM up to 1000 GPM- Head : From 40 MTR up to 160 MTR

Features- Available in electric motor driven or engine driven conguration- Dynamic balanced impellers- Available in clockwise or counter-clockwise rotation to simplify pump- room layout- UL Certicate No. : Ex16459

Material Construction- Shaft : Stainless Steel- Casing : Ductile Iron- Impeller : Bronze- Shaft Seal : Packing Gland-Immersion Graphite

General Information for Centrifugal Fire Pumps, End Suction

Model Rated Capacity (GPM) Size (In)Rated Net Pressure

Range (psi) Approx Speed

(RPM)

IS32 200 50 2 x 1 62-95 2950

IS32 200 50 2 x 1 55-85 2800

IS32 260 50 2 x 1 113 - 130 2950

IS32 260 100 2 x 1 103 - 125 2950

IS50 320H 50 2 x 2 103-167 2600

IS50 320H 50 2 x 2 88-142 2400

IS50 320H 100 2 x 2 178-298 3500

IS50 320H 100 2 x 2 132-210 2950

IS50 320H 100 2 x 2 119-189 2800

IS50 320H 100 2 x 2 102-166 2600

IS50 320H 100 2 x 2 87-141 2400

IS50 320H 150 2 x 2 177-296 3500

IS50 320H 150 2 x 2 132-209 2950

IS50 320H 150 2 x 2 118-188 2800

IS50 320H 150 2 x 2 99-165 2600

IS50 320H 150 2 x 2 84-140 2400

IS50 320H 200 2 x 2 173-296 3500

IS50 320H 200 2 x 2 127-209 2950

IS50 320H 200 2 x 2 113-188 2800

IS65 320H 200 3 x 2 159-290 3500

IS65 320H 200 3 x 2 108-201 2950

IS65 320H 200 3 x 2 97-181 2800

IS65 320H 200 3 x 2 104-158 2600

IS65 320H 200 3 x 2 88-133 2400

IS65 320H 250 3 x 2 157-290 3500

IS65 320H 250 3 x 2 107-201 2950

IS65 320H 250 3 x 2 97-181 2800

IS65 320H 250 3 x 2 102-155 2600

IS65 320H 250 3 x 2 85-131 2400

IS65 320H 300 3 x 2 155-289 3500

IS65 320H 300 3 x 2 107-201 2950



(RPM)

IS65 320H 300 3 x 2 97-181 2800

IS65 320H 300 3 x 2 98-152 2600

IS65 320H 300 3 x 2 82-128 2400

IS80 - 260 400 4 x 3 105-139 2950

IS80 - 260 500 4 x 3 101-137 2950

IS80 320H 300 4 x 3 159-203 2950

IS80 320H 300 4 x 3 143-183 2800

IS80 320H 400 4 x 3 158-203 2950

IS80 320H 400 4 x 3 142-183 2800

IS100 320H 400 5 x 4 123-158 2950

IS100 320H 400 5 x 4 110-142 2800

IS100 320H 400 5 x 4 98-172 2600

IS100 320H 400 5 x 4 83-147 2400

IS80 320H 450 4 x 3 157-203 2950

IS80 320H 450 4 x 3 140-182 2800

IS100 320H 450 5 x 4 122-158 2950

IS100 320H 450 5 x 4 110-142 2800

IS100 320H 450 5 x 4 98-172 2600

IS100 320H 450 5 x 4 83-147 2400

IS80 320H 500 4 x 3 155-202 2950

IS80 320H 500 4 x 3 136-182 2800

IS100 320H 500 5 x 4 122-158 2950

IS100 320H 500 5 x 4 110-142 2800

IS100 320H 500 5 x 4 97-172 2600

IS100 320H 500 5 x 4 82-147 2400

IS100 320H 750 5 x 4 119-147 2950

IS100 320H 750 5 x 4 104-131 2800

IS100 320H 750 5 x 4 89-166 2600

IS100 - 260 750 5 x 4 113-139 2950

IS100 - 260 1000 5 x 4 104-131 2950


12/1176

Characteristics

Discharge

Wear Ring

Impeller

Casing

Suction

Wear Ring

Lantern Ring

Gland Cover

Shaft Sleeve

Shaft

Bearing (Outboard)

Bearing (Inboard)

Description- Discharge- Wear Ring- Bearing (Ind. & Out.)- Packing Gland- Shaft- Gland Cover- Lantern Ring- Impeller- Suction- Casing

: Vertical Discharge on the center line: Bronze - Is standard for the certied ANSI pumps Radially split casing with anged connections: Deep Grooved Ball Bearing: Immersion Graphite Rope: Stainless Steel - Sleeve shaft as standard for extended seal life: Bronze - to house a gland seal: Bronze - to keep packing lubricated: Bronze - Enclosed impeller design ensures maximum efciency: Horizontal End Suction ANSI 150# or 300# ange drilling is available based on material selection: Ductile Iron 65-45-12 - Heavy-duty power frame


13/1177

Dimensions

Pump - Table of Dimension in (mm)

Flange - Table of Dimension in (mm)

MODEL A B C D E F Ff G H L M N P j K

IS32 - 200 80 360 160 183.5 70 100 50 267 49 110 140 190 240 22.225 4.7x4.7x32

IS32 - 260 100 360 180 228 95 125 65 267 49 110 140 250 320 22.225 4.7x4.7x32

IS50 - 320H 125 470 225 285.6 95 125 65 342 79.4 110 140 280 345 28.575 6.35x6.35x44.5

IS65 - 320H 125 470 225 284 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS80 - 260 125 470 200 280 120 140 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS80 - 320H 125 470 250 317 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS100 - 260 140 470 225 280 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS100 - 320H 142 470 250 316 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

MODEL

SUCTION DISCHARGE

ID OD dp ID OD dp

4 holes 19

On PCD 120

4 holes 16

On PCD 90

4 holes 19

On PCD 120

4 holes 16

On PCD 90

4 holes 19

On PCD 133

4 holes 19

On PCD 120

4 holes 19

On PCD 152

4 holes 19

On PCD 140

8 holes 19

On PCD 190

4 holes 19

On PCD 152

8 holes 19

On PCD 190

4 holes 19

On PCD 152

8 holes 19

On PCD 1908 holes 19

On PCD 190

8 holes 19

On PCD 216

8 holes 19

On PCD 190IS100 320H 127 228.6 101.6 228.6

IS80 - 320H 101.6 228.6 76.2 190.5

IS100 260 127 254 101.6 228.6

IS65 320H 76 190 63.5 178

IS80 260 101.6 228.6 76.2 190.5

IS32 260 50.8 152 32 117

IS50 320H 63.5 178 50.8 152

50.8 152 32 117IS32 200


14/117

100 mm 80 mmMin. Diameter

UL IS80-260-001

Max Diameter264 mm 230 mm

Max Speed Suction Discharge

Curve No.IS80-260 - 29502950 rpm1 Stage


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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



DGAD-5007

DIESEL FIRE PUMPGENERAL ARRANGEMENT

AND DRAWING


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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



DCSD-6007

DIESEL FIRE PUMPCROSS SECTIONAL DRAWING


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Contractor Name:

Project Name:

SEQ. QTY










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ITEM DESCRIPTION



DED-7006

DIESEL FIRE PUMPENGINE DATA


20/117

FIRE PUMP ENGINES

MODELSJU4H-UF10 JU4H-UF20 JU4H-UF34 JU4H-UF40JU4H-UF12 JU4H-UF22 JU4H-UFH0 JU4H-UF42 JU4H-UF52JU4H-UF14 JU4H-UF24 JU4H-UFH2 JU4H-UF50 JU4H-UF54

UK Purchased

JU4HMODEL

RATED SPEED1470 1760 2100 2350 2600 2800 3000

UF10 31 41 38 51 41 55

UF12 41 55 44 59

UF14 52 70 53 71

UF20 45 60 50 67 54 72

FM-UL-cUL APPROVED RATINGS KW/BHP

UF22 54 72 56 75

UF24 60 80 62 83

UF34 78 104 86 115

UFH0 54 73 66 88 73 98

UFH2 73 98 74 99

UF40 70 94 78 105 79 106 UF42 79 106 79 106

UF50 59 79 82 110 97 130 95 127

UF52 95 127 95 127

UF54 108 145 108 145

ITEMJU4H MODELS

UF10/12/14 UF20/22/24 UF34 UFH0/H2 UF40/42 UF50/52/54

Number of Cylinders 4

Aspiration NA T

Rotation* CW

Weight kg (lb) 413 (910) 424 (935)

Compression Ratio 17.6:1 17.0:1

Displacement l (cu. in.) 4.5 (275)

Engine Type 4 Stroke Cycle Inline Construction

Bore & Stroke mm ( in.) 106 x 127 (4.19 x 5.00)

Installation Drawing D545

Wiring Diagram AC C07591

Wiring Diagram DC C07575

Engine Series John Deere 4045 Series

Abbreviations: CW Clockwise NA Naturally Aspirated T Turbocharged*Rotation viewed from Heat Exchanger / Front of engine

CERTIFIED POWER RATING

Each engine is factory tested to verify power and performance.

Although FM-UL ratings are shown at specific speeds, Clarke engines can beapplied at any intermediate speed. To determine the intermediate speed power;

li i l i l l

ENGINE RATINGS BASELINES

Engines are to be used for stationary emergency standby fire pump service only. Enginesare to be tested in accordance with NFPA 25.

Engines are rated at standard SAE conditions of 29.61 in. (752.1 mm) Hg barometer and i l i i l l

FM

ma e a linear inerpola ion rom e lar e - power curve. on ac lar e oryour Pump OEM Representative to obtain details.

inle air empera ure approxima es . . m a ove sea level y etesting laboratory (see SAE Standard J 1349).

A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall

be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m) A deduction of 1 percent from engine horsepower rating as corrected to standard SAE

conditions shall be made for diesel engines for every 10F (5.6C) above 77F (25C)ambient temperature.


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ENGINE EQUIPMENT

FIRE PUMP ENGINES

MODELSJU4H-UF10 JU4H-UF20 JU4H-UF34 JU4H-UF40JU4H-UF12 JU4H-UF22 JU4H-UFH0 JU4H-UF42 JU4H-UF52JU4H-UF14 JU4H-UF24 JU4H-UFH2 JU4H-UF50 JU4H-UF54

EQUIPMENT STANDARD OPTIONALAir Cleaner Direct Mounted, Washable, Indoor Service with Drip Shield Disposable, Drip Proof, Indoor Service Outdoor Type

Alternator 12V-DC, 42 Amps; with Poly-Vee Belt and Guard 24V-DC, 40 Amps; with Belt Guard

Exhaust Protection Blankets on Naturally Aspirated Models, Metal Guards on Manifoldsand Turbocharger on Turbocharged Models

Coupling Bare Flywheel Listed Driveshaft and Guard, UF10/12/14, UF20/22/24 CDS10-SC; UFH0/H2, UF40/42 CDS20-SC; UF50/52/54 CDS30-S1

Exhaust Flex Connection For NA Engines - Stainless Steel, Clamped, 3 Stainless Steel Flex, Clamped, 4 & 5For T Engines Stainless Steel, Clamped, 4

Flywheel Housing SAE #3

Flywheel Power Take Off 11.5 SAE Industrial Flywheel Connection

Fuel Connections Fire Resistant, Flexible, USA Coast Guard Approved, Supply andReturn Lines

Fuel Filter Primary Filter with Priming Pump

Fuel Injection System Stanadyne Direct Injection

Engine Heater 230V-AC, 1000 Watt 115V-AC, 1000 Watt

Governor, Speed Constant Speed, Mechanical

Heat Exchanger Tube and Shell Type, 4 BAR (60 PSI), BSP(F) Connections

Instrument Panel English and Metric, Tachometer, Hourmeter, Water Temperature,Oil Pressure and Two (2) Voltmeters

Junction Box Integral with Instrument Panel; For DC Wiring Interconnection toEngine Controller

Lube Oil Cooler Engine Water Cooled, Plate Type

Lube Oil Filter Full Flow with By-Pass Valve

i i ,

Manual Start Control On Instrument Panel with Control Position Warning Light

Overspeed Control Electronic with Reset and Test on Instrument PanelRaw Water Solenoid Operation Automatic from Fire Pump Controller and from Engine Instrument

Panel

Run Stop Control On Instrument Panel with Control Position Warning Light

Run Solenoid 12V-DC Energized to Run 12V-DC Energized to Stop; 24V-DC Energized to Run; 24V-DCEnergized to Stop

Starters Two (2) 12V-DC Two (2) 24V-DC

Throttle Control Adjustable Speed Control, Tamper Proof

Water Pump Centrifugal Type, Poly-Vee Belt Driven

Abbreviations: DC Direct Current, AC Alternating Current, SAE Society of Automotive Engineers, NA Naturally Aspirated, T- Turbocharged, BSP(F) BritishStandard Pipe Thread (Female)

C133432 revJ12NOV14

Specifications and information contained in this brochure subject to change without notice.

Fire Protection Products, Inc.3133 E. Kemper Rd., Cincinnati, Ohio 45241

United States of AmericaTel +1-513-475-FIRE (3473) Fax +1-513-771-0726www.clarkefire.com

UK, Ltd.Grange Works, Lomond Rd., Coatbridge, ML5-2NN

United KingdomTel +44-1236-429946 Fax +44-1236-427274www.clarkefire.com


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NAMEPLATE kW (MAXIMUM PUMP LOAD)

41

44

52

53

1750 2000 2250 2500 2750 3000 3250 30

35

40

45

50

55

60

RESTRICTED:

DATE CREATED

DRAWING NO. REV B

ENGINE MODEL JU4H-UF1405/19/04

C131943

THIS DRAWING AND THE IN-FORMATION HEREIN ARE OURPROPERTY AND MAY BE USED BYOTHER ONLY AS AUTHORIZED BYUS. UNPUBLISHED -- ALL RIGHTSRESERVED UNDER THECOPYRIGHT LAWS.KEN WAULIGMAN 27OCT06

CREATED

USE ONLY FOR STAND-BY FIRE PUMP APPLICATIONS

FIRE PUMP MODEL: JU4H-UF14Heat Exchanger Cooled

Naturally Aspirated4.5L 4 Cylinder

ENGINE SPEED - RPM

STANDARD CONDITIONS: (SAE J1349, ISO 3046)77F (25C) AIR INLET TEMPERATURE 29.61 IN. (751.1MM) HG BAROMETRIC PRESSURE #2 DIESEL FUEL (SEE C13940)

ENGINE PERFORMANCE:


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JU4H-UF14

UK ProducedINSTALLATION & OPERATION DATA (I&O Data)

Basic Engine DescriptionEngine Manufacturer John Deere Co.

Ignition Type Compression (Diesel)Number of Cylinders 4Bore and Stroke - mm (in) 106 (4.19) X 127 (5)

4.5 (275)Compression Ratio 17.6:1Valves per cylinder

Intake 1

Exhaust 1Combustion System Direct InjectionEngine Type In-Line, 4 Stroke CycleFuel Management Control Mechanical, Rotary PumpFiring Order (CW Rotation) 1-3-4-2

Aspiration NaturalCharge Air Cooling Type NoneRotation, viewed from front of engine, Clockwise (CW) Standard

Engine Crankcase Vent System OpenInstallation Drawing D545Weight - kg (lb) 413 (910)

Power Rating 2350 2600 2800 3000Nameplate Power - kW (HP) 41 (55) 44 (59) 52 (70) 53 (71)

Cooling System - [C051001] 2350 2600 2800 3000Engine Coolant Heat - kW (Btu/sec) 31.7 (30) 33.8 (32) 35.9 (34) 38 (36)Engine Radiated Heat - kW (Btu/sec) 12.7 (12) 13.7 (13) 14.8 (14) 15.8 (15)Heat Exchanger Minimum Flow

20 - L/min (gal/min) 30.3 (8) 34.1 (9) 37.9 (10) 41.6 (11)

20 - L/min (gal/min) 37.9 (10) 41.6 (11) 45.4 (12) 49.2 (13)Heat Exchanger Maximum Cooling Raw Water

Inlet Pressure - bar (psi) 14 (203)

Flow - L/min (gal/min) 98.4 (26)Typical Engine H 2 [1] 76.7 (170) - 87.8 (190)Thermostat

76.7 (170)

87.8 (190)Engine Coolant Capacity - L (qt) 14 (14.79)

68.9 (10) 93.3 (200) 71.1 (160)

96.1 (205)

Electric System - DC Standard OptionalSystem Voltage (Nominal) 12 24

Voltage (Nominal) 12 [C07633] 24 [C07633]

Qty. Per Battery Bank 1 2

SAE size per J537 8D 8D 1400 1400

Reserve Capacity - Minutes 430 430Battery Cable Circuit, Max Resistance - ohm 0.0012 0.0012Battery Cable Minimum Size

0-3.1m Circuit Length [2] 00 00

3.1m-4.1m Circuit Length [2] 000 0004.1m-5.1m Circuit Length [2] 0000 0000

Charging Alternator Maximum Output - Amp, 40 [C071363] 55 [C071366] 225 [C07888/C07889] 250 [C07819/C07820]

NOTE: This engine is intended for indoor installation or in a weatherproof enclosure. 1Engine H 2 O temperature is dependent on raw water temperature and flow. 2 Positive and Negative Cables Combined Length.

Page 1 of 2


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JU4H-UF14

UK ProducedINSTALLATION & OPERATION DATA (I&O Data)

Exhaust System 2350 2600 2800 3000 13.3 (469) 15 (531) 16.5 (581) 17.8 (630)

584 (1083) 568 (1055) 556 (1033) 543 (1010)Maximum Allowable Back Pressure - kPa (in H 20) 7.5 (30) 7.5 (30) 7.5 (30) 7.5 (30)Minimum Exhaust Pipe Dia. - mm (in) [3] 76.2 (3) 76.2 (3) 76.2 (3) 76.2 (3)

Fuel System 2350 2600 2800 3000Fuel Consumption - L/hr (gal/hr) 11.7 (3.1) 12.9 (3.4) 13.6 (3.6) 14.8 (3.9)Fuel Return - L/hr (gal/hr) 34.1 (9) 36 (9.5) 37.5 (9.9) 39 (10.3)Fuel Supply - L/hr (gal/hr) 45.8 (12.1) 48.8 (12.9) 51.1 (13.5) 53.7 (14.2)

20.7 (3) - 41.4 (6)Minimum Line Size - Supply - in. .50 Schedule 40 Steel Pipe

Pipe Outer Diameter - mm (in) 21.5 (0.848)Minimum Line Size - Return - in. .375 Schedule 40 Steel Pipe

Pipe Outer Diameter - mm (in) 17.1 (0.675)Maximum Allowable Fuel Pump Suction Lift

with clean Filter - mH 20 (in H 20) 0.8 (31)

Maximum Allowable Fuel Head above Fuel pump, Supply or Return - m (ft) 1.4 (4.5)Fuel Filter Micron Size 2

Heater System Standard OptionalEngine Coolant Heater

Wattage (Nominal) 1000 1000Voltage - AC, 1 Phase 230 (+5%, -10%) 115 (+5%, -10%)Part Number [C122192] [C122188]

Air System 2350 2600 2800 3000 4.7 (166) 5.3 (186) 5.7 (202) 6.2 (218)

Air Cleaner Standard OptionalPart Number [C03249] [C03327]Type Indoor Service Only, Canister,

with Shield Single-Stage

Cleaning method Washable Disposable Air Intake Restriction Maximum Limit

Dirty Air Cleaner - kPa (in H 20) 2.5 (10) 2.5 (10)

Clean Air Cleaner - kPa (in H 20) 1.2 (5) 1.2 (5) [4] 54.4 (130)

Lubrication System 345 (50) - 655 (95) 138 (20)

104 (220) - 118 (245)Total Oil Capacity with Filter - L (qt) 14.7 (15.5)

Lube Oil Heater Optional Optional

Wattage (Nominal) 150 150Voltage 240V (+5%, -10%) 120V (+5%, -10%)

Part Number C04431 C04430Performance 2350 2600 2800 3000

462 (67) 448 (65) 496 (72) 469 (68)Piston Speed - m/min (ft/min) 597 (1958) 661 (2167) 711 (2333) 762 (2500)Mechanical Noise - dB(A) @ 1m C131536Power Curve C1319433Based on Nominal System. Back pressure flow analysis must be done to assure maximum allowable back pressure is not exceeded. (Note:

allowable back pressure.) 4

number.

Page 2 of 2C131263 Rev L

DP 09JAN15


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CLARKEFire Protection Products

Air Cleaner Cylinder HeadType.... .. Indoor Usage Only Type.. Slab 2 Valve

Oiled Fabric Pleats Material. Annealed Gray IronMaterial..... Surgical Cotton Aluminum Mesh Cylinder Liners

Type.. Centrifugal Cast, Wet Liner

Air Cleaner - Optional Material... Alloy Iron Plateau, HonedType.Canister MaterialPleated Paper Fuel PumpHousing.. Enclosed Type Diaphragm

Drive Cam LobeCamshaftMaterial... Cast Iron Heat Exchanger (USA) - JU4H & JU6H Only

Chill Hardened Type Tube & ShellLocation...... In Block MaterialsDrive... Gear, Spur Tube & Headers Copper Type of Cam...... Ground Shell Copper

Electrode Zinc

Type.. ...Raw Water Cooled Heat Exchanger (UK) - JU4H & JU6H OnlyMaterials (in contact with raw water) Type Tube & BundleTubes 90/10 CU/NIHeaders 36500 Muntz MaterialsCovers 83600 Red Brass Tube & Headers Copper Pl um bi ng 316 Stai nl es s Steel / Bras s Shel l. .. Alum inum

90/10 SiliconeInjection PumpType.. RotaryDrive Gear

Type...Air to Air CooledMaterials Lubrication Cooler CoreAluminum Type Plate

Coolant Pump Lubrication PumpType . Centrifugal Type Gear Drive Poly Vee Belt Drive Gear

Coolant Thermostat Main BearingsType Non Blocking Type Precision Half ShellsQty1 Material Steel Backed-Aluminum

LinedCooling Loop (Galvanized)Tees, Elbows, PipeGalvanized Steel PistonBall Valves Brass ASTM B 124, Type and MaterialAlum inum Alloy with

Solenoid Valve Brass Reinforced Top Ring GroovePressure RegulatorBronze Cooling Oil Jet SprayStrainerCast Iron (1/2" - 1" loops ) or

Bronze (1.25" - 2" loops) Piston PinType Full Floating - Offset

Cooling Loop (Sea Water) Piston RingsTees, Elbows, Pipe316 Stainless Steel Number/Piston 3Ball Valves 316 Stainless Steel Top Keystone Barrel Faced -Solenoid Valve 316 Stainless Steel Plasma CoatedPressure Regu lator /S tr ainerCas t Brass ASTM B176 Second Tapered Cas t Iron

C87800 Third Double Rail Typew/Expander Spring

Cooling Loop (316SS)Tees, Elbows, Pipe316 Stainless Steel Radiator - JU4R & JU6R OnlyBall Valves 316 Stainless Steel Type Plate FinSolenoid Valve 316 Stainless Steel MaterialsPressure Regulator/Strainer 316 Stainless Steel Core Copper & Brass

Tank & Structure.. SteelConnecting RodType I-Beam Taper ValvesMaterialForged Steel Alloy Type.. Poppet

Arrangement Overhead ValveCrank Pin Bearings Number/Cylinder 1 intakeType Precision Half Shell 1 exhaustNum ber1 Pai r Per Cyli nder Operat ing Mec hani sm Mec hani cal Roc ker ArmMaterialWear-Guard Type of Lifter.. Large Head

Valve Seat Insert ReplaceableCrankshaftMaterialForged SteelType of Balance Dynamic

Cylinder BlockType One Piece with

Non-Siamese CylindersMaterialAnnealed Gray Iron

Charge Air Cooler (JU6R-AA67, 59, 61, PF, Q7, RF,S9, 83 only)

JU4H, JU4R & JU6H, JU6R ENGINE MODELSENGINE MATERIALS AND CONSTRUCTION

Charge Air Cooler (JU6H-60,62,68,74,84, ADK0,AD58, ADNG, ADN0, ADQ0, ADR0, AAQ8, AARG,ADP8, ADP0, ADT0, AD88, ADR8, AD98, ADS0, ADW8,ADX8, AD98 only)

C13615 04NOV14


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4 CylindersFour CycleLean BurnNaturally Aspirated

2800 70 3.6 (13.6) 0.77 3.79 2.38 0.16 1033 (556) 581 (16)

3000 71 3.9 (14.8) 0.83 3.64 2.80 0.18 1010 (543) 630 (18)

Notes:

1)

2)

3)

4)

be found in the Clarke Operation and Maintenance Manual.

Engines are rated at standard conditions of 29.61in. (7521 mm) Hg barometer

and 77F (25 C) inlet air temperature. (SAE J1349)

PM is a measure of total particulate matter, including PM 10 .

4045DF159 Base Engine Model manufactured by John Deere Corporation.

For John Deere Emissions Conformance to EPA 40 CFR Part 60 see Page 2 of 2.

The Emission Warranty for this engine is provided directly to the owner

by John Deere Corporation. A copy of the John Deere Emission Warranty can

RPM BHP (3)GRAMS / HP- HR

PM (4)NMHC F (C)CFM

(m 3 /min)

FUELGAL/HR(L/HR)

EXHAUST

CONOx

500 PPM SULFUR #2 DIESEL FUEL

JU4H-UF14Stationary Fire Pump Engine Driver

EMISSION DATAEPA 40 CFR Part 60

C131867 REV.C01NOV 07 KRW

L RKEFIRE PROTECTION PRODUCTS

3133 EAST KEMPER ROADCINCINNATI, OH 45241

PAGE 1 OF 2


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Page 2 of 2

John Deere Power Systems3801 W. Ridgeway Ave., PO Box 5100Waterloo, Iowa USA 50704-5100

31 October 2007

Subject: Fire Pump Ratings Conformance to EPA 40 CFR Part 60 (NSPS requirements)

All John Deere stationary fire pump engines conform to the requirements of 40 CFR Part 60. All suchengines include an emission label, stating the engine conforms to the requirements of 40 CFR Part 60. Anexample of the emission label is show below:

This label applies to all of the following engine models, sold to Clarke Fire Protection, for use in stationaryfire pump applications:

All engines conforming to 40 CFR Part 60 (identified by emission label, as shown above) are covered under the emissions warranty of 40 CFR Part 89.

Sincerely,

Kyle J. TingleRegional Sales Manager, JDPS


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CLARKEwww.clarkefire.com

RPM BHP OVERALL 31.5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1k Hz 2k Hz 4k Hz 8k Hz 16k HzdB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)

2800 70 101.6 64.0 69.7 86.4 85.8 92.4 97.2 95.5 92.3 84.3 73.1

3000 71 102.6 63.9 70.5 85.2 86.6 94.8 98.2 97.0 96.0 87.5 73.8

RPM BHP OVERALL 31.5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1k Hz 2k Hz 4k Hz 8k Hz 16k HzdB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)

2800-3000 70-71 104 93.8 98.2 92.9 95.1 94.7 97.4 93.6 84.3 77.9

* Values above are provided at 3.3ft (1m) from engine block and do not include the raw exhaust noise.

The above data reflects values for a typical engine of this model, speed and power in a free-field environment.

Fire Protection Products

JU4H-UF14FIRE PUMP DRIVER

NOISE DATA

Mechanical Engine Noise *

Installation specifics such as background noise level and amplification of noise levels from reflecting off of surrounding objects, will affect theoverall noise levels observed. As a result of this, Clarke makes no guarantees to the above levels in an actual installation.

** Values above are provided at 23ft (7m), 90 horizontal, from a vertical exhaust outlet and does not include noise created mechanically by theengine.

Raw Exhaust Engine Noise **

Octave Band

Octave Band

C131536 revC 3JUL13 DSP


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DCD-8001

DIESEL FIRE PUMPCONTROLLER DATA


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October 2013

Project:Customer:Engineer:Pump Manufacturer:

Model GPDDiesel Engine Driven Fire Pump Controller

Technical Data Submittal Documents

Contents: Data Sheets Dimensional Data Wiring Schematics Field Connections

Note: The drawings included in this package are for controllers covered under our standard offering.Actual AS BUILT drawings may differ from what is shown in this package.


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Technical DataGPD Diesel Fire Pump Controller

October 2013 2

Standard,Listings,

Approvals andCertifcations

Built to NFPA 20 (latest edition)

Underwriters Laboratory (UL) UL218 - Fire Pump Controllers CSA C22.2 No. 14 Industrial Control Equipment

FM Global Class 1321/1323

New York City Accepted for use in the City of New York by the Department of Buildings

Optional

CE Mark Various EN, IEC & CEE directives and standards

Enclosure

Protection Rating Standard: NEMA 2 (IP31)Optional NEMA 12

NEMA 3 NEMA 3R NEMA 4

Accessories Bottom entry gland plate Lifting Lugs Keylock handle

NEMA 4X-304 sst painted

NEMA 4X-304 sst brushed nish NEMA 4X-316 sst painted NEMA 4X-316 sst brushed nish

IP54

IP55 IP65 IP66

Paint Specifcations Red RAL3002 Powder coating Glossy textured nish

AmbientTemperature

Rating

Standard 5C to 40C / 41 F to 104 FOptional 5C to 50C / 41 F to 122F 5C to 55C / 41 F to 131F

General

AC 120V / 1ph / 60hz 208V to 240V / 1ph / 50-60hz

DC 12VDC 24VDCGrounding system Negative

Battery chargers Two independent fully automatic 10A continuous charge 500mA trickle charge

Electrical Reading Battery 1 & Battery 2 voltage Battery 1 & Battery 2 charging amperage Charging mode

Pressure Reading Continuous system pressure display Cut-in and Cut-out pressure setting

Pressure andEvent Recorder

Pressure readings with date stamp Event recording with date stamp Under regular maintained operation, events can be stored in memory for up to 5 years Data viewable on operator interface display screen Downloadable by USB port to external memory device


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October 2013 3

Pressure sensing

Pressure transducer and run test solenoid valve assembly for fresh water application Pressure sensing connection 1/2 Female NPT Drain connection 3/8 Rated for 0-500psi Working pressure (calibrated at 0-300psi) Externally mounted with protective cover

Audible Alarm 4 alarm bell - 85 dB at 10ft. (3m)

Visual & AudibleAlarms

Visual only Engine run Main switch AUTO Pump room temperature (oF or oC)

Visual and Audible Overspeed Low oil pressure High engine temperature Fail to start High fuel level

Remote AlarmContacts

SPDT-8A-250V.AC Engine run (2x) (1x eld re-assignable)* Common controller trouble

Charger #1 & Charger #2 failure Pressure line failure Common engine trouble

High engine temperature Fail to start Fuel injection malfunction** ECM selector switch in alternate position***

Common pump room alarm ( eld re-assignable)* Low fuel level High fuel level Fuel tank leak

H-O-A selector switch in AUTO ( eld re-assignable)* H-O-A selector switch in OFF or HAND Free ( eld programmable)*

ViZiTouchOperator Interface

Embedded micro-computer with software PLC logic 4.2 color touch screen (HMI technology) Upgradable software Expandable storage Multi-language

Battery #1 & battery #2 failure Charger #1 & Charger #2 failure

AC power available Low pump room temperature System overpressure

Low fuel level Water reservoir low

Fuel tank leak Fail when running

Periodic test Main switch in HAND

*Except if option C13 is ordered. Tornatech reserves the right to use any of these four alarm points for special speci c application requirements**Applicable to electronic engines only.*** Applicable to electronic engines only. Alarms when ECM selector switch on the engine is in alternate mode.

Cranking Cycle Main switch in OFF

Battery #1 & battery #2 failure DC failure Loss of continuity (starter) #1 and/or #2

Low suction pressure Low pump room temperature High pump room temperature

Overspeed Fail when running Low oil pressure

Water reservoir low Water reservoir empty AC Failure


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October 2013 4

Operation

Selector Switch Hand-Off-Auto Behind lockable and breakable cover

Automatic Start Start on pressure drop Remote start signal from automatic device

Manual Start

Crank 1 and Crank 2 start pushbuttons Run test pushbutton Deluge valve start Remote start from manual device

Crank Cycle 6 consecutive cycle attempts

3 X 15s crank from battery 1 or 2 alternatively 15s rest in between each crank attempt

Stopping Manual with Stop pushbutton Automatic after expiration of minimum run timer ***

Timers Field Adjustable &Visual Countdown

Minimum run timer ***(off delay) Sequential start timer (on delay) Periodic test timer

ActuationVisual Indication

Pressure Non-pressure

Mode Automatic Non-automatic

*** Automatic shutdown shall be approved by the AHJ.

Alarm andshutdown

schedule

Automatic Start Manual or Remote start Run Test or periodic test

High Coolant Alarm only Alarm only Shutdown

Low Oil Pressure Alarm only Alarm only Shutdown

Overspeed Shutdown Shutdown Shutdown

Wall Mount Floor Mount

Starting Voltage Approx. shipping

dimensions in inches(mm)

Approx. ShippingWeight in Lbs (kg)

Approx. shippingdimensions in inches

(mm)

Approx. ShippingWeight in Lbs (kg)

12V.DC 32 "L x 29 "W x 16 "h

(813 x 737 x 407 ) 110 (50)32L x 29w x 26h(813 x 737 x 661) 130 (59)

24V.DC 32 "L x 29 "W x 16 "h

(813 x 737 x 407) 130 (59)32L x 29w x 26h(813 x 737 x 661) 150 (68)


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October 2013 5

A1 Periodic test alarm contact (Form C-SPDT) A2 Overspeed alarm contact (Form C-SPDT)

A3 Low oil pressure alarm contact (Form C-SPDT)

A4 High coolant temperature alarm contact (Form C-SPDT)

A5 Failure to start alarm contacts alarm contact (Form C-SPDT)

A6 Battery 1 & 2 failure alarm contact (2 x Form C-SPDT)

A7 Charger 1 & 2 failure alarm contact (2 x Form C-SPDT)

A8 AC failure alarm contact (Form C-SPDT)

A9 System overpressure alarm contact (For engines with PLD)(Form C-SPDT) A11 Extra controller trouble alarm contact (Form C-SPDT)

A12 Extra engine trouble alarm contact (Form C-SPDT)

Ax Additional engine alarm contact (Form C-SPDT)(specify function)

B1 Low fuel level alarm contact (Form C-SPDT)

B2 Water reservoir level low alarm contact (Form C-SPDT)

B3 Water reservoir empty alarm contact (Form C-SPDT)

B4 Low pump room temperature alarm contact (Form C-SPDT)

B5 High fuel level alarm contact (Form C-SPDT)

B6 Low system (discharge) pressure alarm contact(Form C-SPDT)

B7 Low suction pressure alarm contact (Form C-SPDT)

B8 Pump on demand alarm contact (Form C-SPDT)

B9 Fuel tank leak alarm contact (Form C-SPDT)

B10 Main relief valve open alarm contact (Form C-SPDT)

B11 Flow meter loop valve open alarm contact (Form C-SPDT)

B12 Water reservoir level high alarm contact (Form C-SPDT)

B13 High pump room temperature alarm contact (Form C-SPDT)

Bx Additional pump room alarm contact (Form C-SPDT)(specify function)

C5 CE Mark with factory certi cate

C6 Nickel Cadmium battery chargers

C7Engine block heater circuit (same voltage as battery chargerprimary)

C8Foam pump application w/o pressure transducer and runtest solenoid valve

C9 Non pressure actuated controller w/o pressure transducerand run test solenoid valve

C13 Louver activation circuit (battery power speci c)

C14Delayed automatic start on AC power failure(factory set at 15 minutes)

C15 Low zone pump control function

C16 Medium zone pump control function

C17 High zone pump control function

C19Lockout/interlock circuit from equipment installed inside thepump room

D4 Pressure transducer and run test solenoid valve for freshwater rated for 0-500PSI (for calibration purposes only)

D6 Pressure transducer and run test solenoid valve for seawater rated for 0-500PSI

D7A Low fuel level oat switch supplied as separate item (1-1/4)

D7B Low fuel level oat switch supplied as separate item (1-1/2)

D8A High fuel level oat switch supplied as separate item (1-1/4)

D8B High fuel level oat switch supplied as separate item (1-1/2)

D9A Anti-condensation heater & thermostat

D9B Anti-condensation heater & humidistat

D9C Anti-condensation heater & thermostat & humidistat

D11Low suction pressure transducer for fresh water rated at0-300PSI with visual indication and alarm contact

D11A Low suction pressure transducer for sea water rated at0-300PSI with visual indication and alarm contact

D12 Tropicalization

D25 Mounting stand

D25A Mounting stand SST- 304 paintedD25B Mounting stand SST- 304 brushed nish

D25C Mounting stand SST- 316 painted

D25D Mounting stand SST- 316 brushed nish

D26 Combined low and high fuel level oat switch (1-1/4)

D26A Combined low and high fuel level oat switch (1-1/2)

D27 Fuel level probe (1-1/4) Level indication

D28 Field programmable I/O board - 8 Input / 5 output

D29 Field programmable I/O board - 8 Input / 10 output

D30 Redundant pressure transducer for fresh water rated for0-500PSI (calibrated at 0-300PSI)

D31Redundant pressure transducer for sea water rated for

0-500PSI (calibrated at 0-300PSI)D32 Modbus RTU provision

D32A Modbus TCP/IP provision

D33 Window kit for operator interface

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.


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October 2013 6

L01 Other language and English (bilingual)L02 French

L03 Spanish

L04 German

L05 Italian

L06 Polish

L07 Romanian

L08 Hungarian

L09 Slovak

L10 Croatian

L11 CzechL12 Portuguese

L13 Dutch

L14 Russian

L15 Turkish

L16 Swedish

L17 Bulgarian

L18 Thai

L19 Indonesian

L20 Slovenian

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.


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October 2013 7

??

4

9 10

12 13

11

14

5 6 7

3

2

1

8

21

ViZiTouch Operator Interface

1 - Power on LED2 - Color touch screen3 - Alarm LED4 - HOME page button5 - ALARM page button6 - CONFIGURATION page button7 - HISTORY page button

8 - USB port9 - CRANK 1 button10 - CRANK 2 button11- Contextual navigation pad12 - STOP button13 - RUN TEST button14 - HELP button


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EDSC-9010

ELECTRIC FIRE PUMPDATA SHEET & CURVE


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Fire Pumps - End SuctionBristol End Suction Pumps are designed according to NFPA 20 for Fire Fighting applications. This pumpis designed with latest technology and has premium components for fast maintenance and absoluteefciency.


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Performance Range- Capacity : From 50 GPM up to 1000 GPM- Head : From 40 MTR up to 160 MTR

Features- Available in electric motor driven or engine driven conguration- Dynamic balanced impellers- Available in clockwise or counter-clockwise rotation to simplify pump- room layout- UL Certicate No. : Ex16459

Material Construction- Shaft : Stainless Steel- Casing : Ductile Iron- Impeller : Bronze- Shaft Seal : Packing Gland-Immersion Graphite

General Information for Centrifugal Fire Pumps, End Suction



(RPM)

IS32 200 50 2 x 1 62-95 2950

IS32 200 50 2 x 1 55-85 2800

IS32 260 50 2 x 1 113 - 130 2950

IS32 260 100 2 x 1 103 - 125 2950

IS50 320H 50 2 x 2 103-167 2600

IS50 320H 50 2 x 2 88-142 2400

IS50 320H 100 2 x 2 178-298 3500

IS50 320H 100 2 x 2 132-210 2950

IS50 320H 100 2 x 2 119-189 2800

IS50 320H 100 2 x 2 102-166 2600

IS50 320H 100 2 x 2 87-141 2400

IS50 320H 150 2 x 2 177-296 3500

IS50 320H 150 2 x 2 132-209 2950

IS50 320H 150 2 x 2 118-188 2800

IS50 320H 150 2 x 2 99-165 2600

IS50 320H 150 2 x 2 84-140 2400

IS50 320H 200 2 x 2 173-296 3500

IS50 320H 200 2 x 2 127-209 2950

IS50 320H 200 2 x 2 113-188 2800

IS65 320H 200 3 x 2 159-290 3500

IS65 320H 200 3 x 2 108-201 2950

IS65 320H 200 3 x 2 97-181 2800

IS65 320H 200 3 x 2 104-158 2600

IS65 320H 200 3 x 2 88-133 2400

IS65 320H 250 3 x 2 157-290 3500

IS65 320H 250 3 x 2 107-201 2950

IS65 320H 250 3 x 2 97-181 2800

IS65 320H 250 3 x 2 102-155 2600

IS65 320H 250 3 x 2 85-131 2400

IS65 320H 300 3 x 2 155-289 3500

IS65 320H 300 3 x 2 107-201 2950



(RPM)

IS65 320H 300 3 x 2 97-181 2800

IS65 320H 300 3 x 2 98-152 2600

IS65 320H 300 3 x 2 82-128 2400

IS80 - 260 400 4 x 3 105-139 2950

IS80 - 260 500 4 x 3 101-137 2950

IS80 320H 300 4 x 3 159-203 2950

IS80 320H 300 4 x 3 143-183 2800

IS80 320H 400 4 x 3 158-203 2950

IS80 320H 400 4 x 3 142-183 2800

IS100 320H 400 5 x 4 123-158 2950

IS100 320H 400 5 x 4 110-142 2800

IS100 320H 400 5 x 4 98-172 2600

IS100 320H 400 5 x 4 83-147 2400

IS80 320H 450 4 x 3 157-203 2950

IS80 320H 450 4 x 3 140-182 2800

IS100 320H 450 5 x 4 122-158 2950

IS100 320H 450 5 x 4 110-142 2800

IS100 320H 450 5 x 4 98-172 2600

IS100 320H 450 5 x 4 83-147 2400

IS80 320H 500 4 x 3 155-202 2950

IS80 320H 500 4 x 3 136-182 2800

IS100 320H 500 5 x 4 122-158 2950

IS100 320H 500 5 x 4 110-142 2800

IS100 320H 500 5 x 4 97-172 2600

IS100 320H 500 5 x 4 82-147 2400

IS100 320H 750 5 x 4 119-147 2950

IS100 320H 750 5 x 4 104-131 2800

IS100 320H 750 5 x 4 89-166 2600

IS100 - 260 750 5 x 4 113-139 2950

IS100 - 260 1000 5 x 4 104-131 2950


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Characteristics

Discharge

Wear Ring

Impeller

Casing

Suction

Wear Ring

Lantern Ring

Gland Cover

Shaft Sleeve

Shaft

Bearing (Outboard)

Bearing (Inboard)

Description- Discharge- Wear Ring- Bearing (Ind. & Out.)- Packing Gland- Shaft- Gland Cover- Lantern Ring- Impeller- Suction- Casing

: Vertical Discharge on the center line: Bronze - Is standard for the certied ANSI pumps Radially split casing with anged connections: Deep Grooved Ball Bearing: Immersion Graphite Rope: Stainless Steel - Sleeve shaft as standard for extended seal life: Bronze - to house a gland seal: Bronze - to keep packing lubricated: Bronze - Enclosed impeller design ensures maximum efciency: Horizontal End Suction ANSI 150# or 300# ange drilling is available based on material selection: Ductile Iron 65-45-12 - Heavy-duty power frame


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Dimensions

Pump - Table of Dimension in (mm)

Flange - Table of Dimension in (mm)

MODEL A B C D E F Ff G H L M N P j K

IS32 - 200 80 360 160 183.5 70 100 50 267 49 110 140 190 240 22.225 4.7x4.7x32

IS32 - 260 100 360 180 228 95 125 65 267 49 110 140 250 320 22.225 4.7x4.7x32

IS50 - 320H 125 470 225 285.6 95 125 65 342 79.4 110 140 280 345 28.575 6.35x6.35x44.5

IS65 - 320H 125 470 225 284 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS80 - 260 125 470 200 280 120 140 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS80 - 320H 125 470 250 317 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS100 - 260 140 470 225 280 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

IS100 - 320H 142 470 250 316 120 160 80 342 79.4 110 140 315 400 28.575 6.35x6.35x44.5

MODEL

SUCTION DISCHARGE

ID OD dp ID OD dp

4 holes 19

On PCD 120

4 holes 16

On PCD 90

4 holes 19

On PCD 120

4 holes 16

On PCD 90

4 holes 19

On PCD 133

4 holes 19

On PCD 120

4 holes 19

On PCD 152

4 holes 19

On PCD 140

8 holes 19

On PCD 190

4 holes 19

On PCD 152

8 holes 19

On PCD 190

4 holes 19

On PCD 152

8 holes 19

On PCD 1908 holes 19

On PCD 190

8 holes 19

On PCD 216

8 holes 19

On PCD 190IS100 320H 127 228.6 101.6 228.6

IS80 - 320H 101.6 228.6 76.2 190.5

IS100 260 127 254 101.6 228.6

IS65 320H 76 190 63.5 178

IS80 260 101.6 228.6 76.2 190.5

IS32 260 50.8 152 32 117

IS50 320H 63.5 178 50.8 152

50.8 152 32 117IS32 200


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100 mm 80 mmMin. Diameter

UL IS80-260-001

Max Diameter264 mm 230 mm

Max Speed Suction Discharge

Curve No.IS80-260 - 29502950 rpm1 Stage


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EGAD-E1010

ELECTRIC FIRE PUMPGENERAL ARRANGEMENT

DRAWING


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ECSDE-1004

ELECTRIC FIRE PUMPCROSS SECTIONAL DRAWING


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EED-E2104

ELECTRIC FIRE PUMPMOTOR DATA


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Horizontal A.C. MotorsO p e n D r i p p r o o f F i r e P u m p M o t o r s

Fire pump applications per NFPA 20 wherecontaminants are minimal

5-250 horsepower open dripproof, standard andenergy efficient designs

180T - 320 T rolled steel frame construction,360T - 440T cast iron frame construction

All motors meet Canadian CSA-390Table 2 efficiency requirements

Motors are suitable for wye-deltastart on 250 frame and larger

Vertical JPV hp ratings

Allguard Motor Quality System


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U.S. Electrical Motors introduces a special threephase open dripproof motor which is UL listedfor fire pump applications. These motors meetUL-1004A and NFPA20, Standard for theInstallation of Centrifugal Fire PumpSpecification.

Fire pump motors are available in the opendripproof design, as well as FUT and UT(Aluminum frame TEFC Unimount), FCT and CT(Cast Iron frame TEFC Hostile Duty), TU, AU,RU and HU (Vertical motor designs), frames143T through 449J.

These motors for fire pump applications meetthe special design requirements listed below toqualify for U.S. Electrical Motors UL-listed firepump ratings.

All motors are designed to meet NEMADesign B limitations per NEMA MG1-1993.

All motors are rated 500 horsepower or less and 600 volts or less.

Calculated safe stall time exceeds 12seconds (cold).

All motors meet Canadian CSA-390Table 2 efficiency requirements.

Motors are suitable for wye-delta starton 250 frame and larger.

Dual voltage ratings suitable for PartWind Start (on low voltage) as well as460 volt ratings on 125 horsepower andlarger.

All motors depict the UL file number FirePump tag , as shown below.

Product Overview

U.S. Electrical Motors was the first to marketwith a UL approved Fire Pump motor, meetingthe requirements which became effectiveJanuary 1, 1998. The following productdefinition covers three phase 140-440 frameopen dripproof motors for fire pump service.

Any feature not specifically described is per NEMA MG-1 standards.

Fire Pump Motor Agency Listings:

CSA ...............Approved

UL..................Recognized construction listed for fire pump service

UL ListedFire Pump Motor Control No. 55XL

412919E187977


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Fire Pump Motor Highlights

General: Horsepower Range.........................1 through 500 Frame Range...................................143T through 449T Poles.................................................2 through 6 Enclosure.........................................Open dripproof Ambient............................................40 degrees C Altitude..............................................3300 feet

Electrical: Phase...............................................Three Frequency........................................60/50 hertz on tri-voltage *60 hertz only on D & R

60 hertz only on single volt standard efficient Voltage (60 hz)................................200, 200/400, 208-230/460,

460 or 575

Mechanical: Mounting..........................................Rigid base, F-1 standard

F-2 convertible

Leads Quantity 140-210 frame 9 dual volt, 3 single volt 250 frame-125HP 12 dual volt, 6 single volt 150 HP & up 12 - 460 volt, 6 - 575 volt

Length 6 inches from CB base Termination 140-280 frame Pigtail 320-360 Compression lug Insulation.........................................Class F system, nameplated B Balance............................................NEMA standard Lifting Provisions............................Standard on 210 through 440 frame Bearings, Type...............................Ball, C-3 fit. Sealed on 140 frame

Double shielded 180-360 frame Open on 400-440 frame

Bearings, Size.................................Match current D Bearings, Lock................................Provision for Relube Provisions..........................140 frame lubed for life

Regreasable on 180-440 frame at 12:00 and 6:00 position

Conduit Box ...................................Diagonally split box - 4 position conduit entrance. Meets NEC volumes

World Motor & Standard Efficient Open Dripproof (types FD & FR, D & R)


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REGIONAL OFFICES PHONE FAXDOMESTIC U.S. SALES (888) 637-7333 (314) 553-1101INTERNATIONAL SALES (314) 553-3185 (314) 553-2135MONTREAL, QUEBEC/CANADA (800) 361-5509 (514) 332-5912TORONTO, ONTARIO/CANADA (905) 475-4670 (905) 475-4672

2001 U.S. Electrical Motors - Prices, specifications and ratings subject to change without notice. Printed in the U.S.A

Emerson Motors8100 West Florissant Avenue, St. Louis, MO 63136

WWW Home Page: http://www.usmotors.com

PDS 222-218 02/01

REGIONAL OFFICES PHONE FAXMONTERREY, MEXICO (52) 8-389-1312 (52) 8-389-1310CARACAS, VENEZUELA (58) 02-2377522 (58) 02-2329727BOGOTA, COLOMBIA (57)1- 439-5420 (57)1- 439-5417

Fire Pump Motors

World Motor & Standard Efficient Open Dripproof (types FD & FR, D & R)

Construction Materials: Frame.............................................Steel with welded base,

140 - 320 frame Cast iron 360-440 frame

End Bells........................................Aluminum on 140-250 Cast Iron, 280-440 frame

Conduit Box ...................................Steel Rotor ..............................................Die cast aluminum,

Stator.............................................Electrical grade steel Shaft...............................................Carbon steel Paint, primer..................................Cast iron parts only Paint, Finish Coat..........................World Motor gray Connection Diagram.....................Oversized mylar

Performance: Duty Cycle.......................................Continuous Service Factor: 60 Hertz 1.15

50 Hertz 1.0 50 Hz not available for std efficient Temperature Rise..........................Class B @ 1.15

Electrical Design.............................B Efficiency Nominal Per NEMA 12-10 For std efficient: Per current type

Guaranteed 20% losses

Conversion Kits: C-Face............................................No D-Flange.........................................No Brake...............................................No Space Heater.................................Yes Canopy Cap...................................Yes


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NEMA Nominal and Guaranteed Efficiencies are up to 3,300 feet above sea level and 25 C ambient.

Model Number: DI=4501Status: PUBMotor Type: FDFrame: 326MPI: 125313HP: 60.00POLES: 2VOLTS: 415HZ: 50SERVICE FACTOR: 1.15EFFICIENCY (%):

S.F. 91.5FULL 92.4

3/4 93.91/2 94.11/4 91.9

POWER FACTOR (%):S.F. 87.2

FULL 87.93/4 87.51/2 83.71/4 68.0

NO LOAD 6.2LOCKED ROTOR 34.8

AMPS:S.F. 90.0

FULL 77.03/4 57.0

1/2 40.01/4 24.9

NO LOAD 17.4LOCKED ROTOR 419.0

NEMA CODE LETTER FNEMA DESIGN LETTER BFULL LOAD RPM 2955NEMA NOMINAL EFFICIENCY (%) 92.4GUARANTEED EFFICIENCY (%) 91.0MAX KVAR 10.6AMBIENT (C) 50ALTITUDE (FASL) 3300SOUND PRESSURE (DBA @ 1M) 70.0TORQUES:

BREAKDOWN{% F.L.} 252LOCKED ROTOR{% F.L.} 155

FULL LOAD{LB-FT} 106.7SAFE STALL TIME-HOT (SEC) 10

The Above Data Is Typical, Sinewave Power Unless Noted Otherwise

NIDEC MOTOR CORPORATIONST. LOUIS, MO

Nidec trademarks followed by the symbol are registered with the U.S. Patent and Trademark Office.

Page 1 of 1

5/21/2014http://nmcmotor.com/CIMWebViewer/CIMWebViewerPerfData.asp?MI=1


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EFFECTIVE:

SUPERSEDES:

PRINT:

SHEET:

11-MAY-11

17-APR-02

07-2200

1 OF 1

HORIZONTAL MOTORSOPEN DRIPPROOF

FRAME: 320TSTYPE: D

ISSUED BY

APPROVED BY

R. KING

K. POTTERNidec Motor CorporationSt. Louis, Missouri

INFORMATION DISCLOSED ON THIS DOCUMENT

IS CONSIDERED PROPRIETARY AND SHALL NOT BE

REPRODUCED OR DISCLOSED WITHOUT WRITTEN

CONSENT OF NIDEC MOTOR CORPORATION

I H P

_ D P

_ N M C A ( M A R - 2

0 1 1 ) S O L I D E D G E

M OO T R S

07-2200/B

ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS

2UNITS

IN360381 356 654 159 6 59 97 108 384MM

56 89 13 2 .00 322 237 83 133 292 52 12.70

UNITS

IN

MM

2F.0310.50

267

FRAME

324TS

12.00326TS

305

H+.05.6918

U-.0011.875

47.63

D-.068.00203

2E.0312.50

318

T

2.19

VMIN3.50

W

.50

AA

2.00

AB

12.69

AC

9.31

AF

3.25

BA

5.25

BS

11.50

ESMIN

2.03

SQKEY

.500

A

15.00

B

14.00

C

25.75

E

6.25

G

.25

J

2.31

K

3.81

N

4.25

O

15.13

P

14.19

3: TOLERANCE UNITS ARE IN INCHES ONLY.

1: ALL ROUGH DIMENSIONS MAY VARY BY .25" DUETO CASTING AND/OR FABRICATION VARIATIONS.

2: LARGEST MOTOR WIDTH.

4: STANDARD ASSEMBLY POSITION F-1 IS SHOWN. F-2 IS PROVIDED WHEN SPECIFIED. CONDUIT OPENINGS MAY BE LOCATED IN STEPS OF 90 REGARDLESS OF LOCATION. STANDARD AS SHOWN WITH CONDUIT OPENING DOWN.

A

2E

EJK

2F

B

BA

ES

V

W

N

U

AF

BS

C AB

AC

P

T

O

D

G

AA SIZECONDUIT

H4 HOLES

UNITS

IN

MM

IN

MM


60/117



Contractor Name:

Project Name:

SEQ. QTY










fghgh

ITEM DESCRIPTION



ECD-E3002

ELECTRIC FIRE PUMPCONTROLLER DATA


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February 2014

Project:Customer:Engineer:Pump Manufacturer:

Model GPWFull Service Reduced Voltage

Wye-delta OpenElectric Fire Pump Controller

Technical Data Submittal Document

Contents: Data Sheets Dimensional Data

Wiring Schematics Field Connections

Note: The drawings included in this package are for controllers covered under our standard offering.Actual AS BUILT drawings may differ from what is shown in this package.


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Technical DataModel GPY Electric Fire Pump Controller

February 2014 2

Standard,Listings,

Approvals andCertifcations

Built to NFPA 20 (latest edition)

Underwriters Laboratory (UL) UL218 - Fire Pump Controllers CSA C22.2 No. 14 Industrial Control Equipment

FM Global Class 1321/1323

New York City Accepted for use in the City of New York by the Department of Buildings

Optional

CE Mark Various EN, IEC & CEE directives and standards

Enclosure

Protection Rating Standard: NEMA 2 (IP31)Optional NEMA 12 NEMA 3 NEMA 3R NEMA 4

Accessories Bottom entry gland plate Lifting Lugs Keylock handle

*Please see Disconnecting Means details on page 3.

NEMA 4X-304 sst painted NEMA 4X-304 sst brushed nish NEMA 4X-316 sst painted NEMA 4X-316 sst brushed nish

IP54 IP55 IP65 IP66

Paint Specifcations Red RAL3002 Powder coating Glossy textured nish

Starting Method: Reduced VoltageWye-delta open

Typical Voltage Applied at Start: 100%Inrush Current: 33% of normal load currentStarting Torque: 33%Motor Type: Wye-deltaNo. of Contactors: 2 at 58%, 1 at 33% of motor FLCMin. ampacity of motor conductors: 6 at 125% x 58% of FLC

T2

T1

T31M

T4

T6

T52M

1S

3L2

1M

CR4

2M

CR5

1S

CR5 2M

1S

3L1

3L2

3L3

3L1

M

From normalincoming power throughDisconnecting Means(IS/CB)*


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February 2014 3

SurgeSuppression Surge arrestor rated to suppress surges above line voltage

DisconnectingMeans

Isolating switch and circuit breaker assembly:- Door interlocked in the ON position- Isolating switch rated not less than 115% of motor full load current- Circuit breaker continuous rating not less than 115% of motor full load current- Overcurrent sensing non-thermal type, magnetic only- Instantaneous trip setting of not more than 20 times the motor full load current

Common ange mounted operating handle

Service EntranceRating Suitable as service entrance equipment

Emergency StartHandle

Flange mounted Integrated limit switch Pull and latch activation Across the line start (direct on line)

Locked RotorProtector

Operate shunt trip to open circuit breaker Trip between 8 and 20 seconds Factory set at 600% of motor full load current

ElectricalReadings

Voltage phase to phase (normal power) Amperage of each phase when motor is running

PressureReadings

Continuous system pressure display Cut-in and Cut-out pressure settings

Pressure andEvent recorder

Pressure readings with date stamp Event recording with date stamp Under regular maintained operation, events can be stored in memory for up to 5 years.

Data viewable on operator interface display screen Downloadable by USB port to external memory device

Pressure Sensing

Pressure transducer and run test solenoid valve assembly for fresh water application Pressure sensing line connection 1/2 Female NPT Drain connection 3/8 Rated for 0-500PSI working pressure (calibrated at 0-300psi) Externally mounted with protective cover

AmbientTemperature

Rating

Standard : 5C to 40 C / 41 F to 104F

Optional : 5C to 50C / 41 F to 122F 5C to 55C / 41 F to 131 F

ShortcircuitWithstand

Rating

200V to 208V60Hz

220V to 240V60Hz

380V to 416V50 Hz / 60Hz

440V to 480V60Hz

575V to 600V60Hz

HP (kw)

Standard 100kA5-150 (3.7 - 110) 5-200 (3.7 - 147) 5-300 (3.7 - 220) 5-450 (3.7 - 335) n/a

Optional 150kA

Standard 50kA 200 (147) 250 (184) 350 - 450 (257 - 335) 500 (373) 5-500(3.7- 373)

Optional 100kA n/a n/a n/a n/a


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February 2014 4

Audible Alarm 4 alarm bell - 85 dB at 10ft. (3m)

Visual Indications& Alarms

Power available Phase reversal Motor run Pump room alarm Motor trouble Phase loss Phase unbalance Low water level

Remote AlarmContacts

SPDT-8A-250V.AC Power available Phase reversal Motor run Common pump room alarm ( eld re-assignable)**

Overvoltage Undervoltage Phase unbalance Low pump room temperature High Pump room temperature

Common motor trouble ( eld re-assignable)** Overcurrent Fail to start Undercurrent Ground fault

Free ( eld programmable) **

ViZiTouchOperator Interface

Embedded microcomputer with software PLC logic 4.2 color touch screen (HMI technology) Upgradable software Expandable storage Multi-language

Operation

Automatic Start Start on pressure drop Remote start signal from automatic device

Manual Start

Start pushbutton Run test pushbutton Deluge valve start Remote start from manual device

Stopping Manual with Stop pushbutton Automatic after expiration of minimum run timer ***

Timers Field Adjustable &Visual Countdown

Minimum run timer ***(off delay) Sequential start timer (on delay) Periodic test timer

Actuation

Visual Indication

Pressure Non-pressure

Mode Automatic Non-automatic

Manual start Deluge valve start Remote automatic start Remote manual start Overcurrent Undercurrent Undervoltage Overvoltage

Locked rotor Periodic test Fail to start Low discharge pressure Low pump room temperature Pump room temperature (F or C) Pump on demand/Automatic start Emergency start

**Tornatech reserves the right to use any of these three alarm points for special speci c application requirements.***Can only be used if approved by the AHJ


65/117


February 2014 5

A4 Flow switch provision

A8 Foam pump application w/o pressure transducer and runtest solenoid valve

A9 Low zone pump control function

A10 Medium zone pump control function

A11 High zone pump control function

A13Non-pressure actuated controller w/o pressure transducerand run test solenoid valve

A16 Lockout/interlock circuit from equipment installed inside thepump room

B11

Built in alarm panel (120V.AC supervisory power) providingindication for: Audible alarm & silence pushbutton for motor run, phase

reversal, loss of phase. Pilot lights for loss of phase & supervisory power available

B11B Built in alarm panel same as B11 but 220-240VACsupervisory power

B19High motor temperature thermistor relay c/w visualindication and alarm contact (Form C-SPDT)

B21 Ground fault alarm detection c/w visual indication and alarmcontact (Form C-SPDT)

C1 Extra motor run alarm contact (Form C-SPDT)

C4 Periodic test alarm contact (Form C-SPDT)

C6 Low discharge pressure alarm contact (Form C-SPDT)

C7 Low pump room temperature alarm contact (Form C-SPDT)

C10 Low water reservoir level alarm contact (Form C-SPDT)

C11 High electric motor temperature alarm contact(Form C-SPDT)

C12 High electric motor vibration c/w visual indication and alarmcontact (Form C-SPDT)

C14Pump on dem