black max - mud motor - operations manual

129
I N T R O D U C T I O N INTRODUCTION The NQL Energy Services Operations Manual covers basic procedures and principals in the operation of BlackMax positive displacement mud motors, drilling jars and shock tools.This manual includes basic operating information, specifications and tool parameters and also provides general information for the user to operate our equipment safely and effectively. As always, specific applications may dictate changes in procedures, therefore this manual is to be used as a guideline only. If there are any questions, please contact your nearest NQL Energy Services representative. This manual is divided into sections dealing with motors, jars and shock tools. It also includes basic engineering data for use at the rig. In addition, specifications for each motor power section are available to help the user identify the proper power section for optimum drilling performance. Printed in Canada Jan 2006

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Mud Motor Operation manual

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Page 1: Black Max - Mud Motor - Operations Manual

INTRODUCTION

INTRODUCTION

The NQL Energy Services Operations Manual covers basic procedures and principals in the operation of BlackMax positive displacement mudmotors, drilling jars and shock tools.This manual includes basic operating information, specifications and tool parameters and also provides generalinformation for the user to operate our equipment safely and effectively. As always, specific applications may dictate changes in procedures, thereforethis manual is to be used as a guideline only. If there are any questions, please contact your nearest NQL Energy Services representative.

This manual is divided into sections dealing with motors, jars and shock tools. It also includes basic engineering data for use at the rig. In addition,specifications for each motor power section are available to help the user identify the proper power section for optimum drilling performance.

Printed in CanadaJan 2006

Page 2: Black Max - Mud Motor - Operations Manual

DRILLING TOOLS PRODUCT LINEBlackMax Mud Motors 1

Specifications 10Optional Equipment 60Formulas 61Fluids 66Motor Shipping Weights 69Torque Connections 70Build Rates 72Setting Procedures for ABH 76

BlackMax Shock Tools 78BlackMax Rayson Mechanical Jars 81BlackMax Hydraulic Mechanical Jars 83BlackMax Best Hitter Mechanical Jars 85BlackMax Rig Rattler Hydraulic Jars 87

CONTENTS

Table of ContentsFISHING DRAWINGS AND MEASUREMENTSMud Motor Fishing Dimensions 89Shock Tool Fishing Dimensions 99Mechanical Jars Fishing Dimensions 103Hydraulic Mechanical Jar Fishing Dimensions 105HELPFUL TABLES AND INFORMATIONCasing Dimensions 108Rotary Connection Cross Reference 110Drill Collar Weights 111Annular Capacities 113Hole Capacity 114Drill Pipe Capacities 116Drill Pipe Properties 117Nozzle Flow Areas 118Mud Weights 120Conversions 123Locations 126

Page 3: Black Max - Mud Motor - Operations Manual

1

MUD

MOTOR

DESIGN

NQL Energy Services Product Line

NQL's BlackMax line of quality drilling tools includes drilling motors, shock tools, two types of mechanical drilling jars, a hydraulic mechanical drillingjar, and a hydraulic drilling jar. In sizes ranging from 1 11/16" OD to 11 1/4" OD, NQL has a drilling tool for any application.

BlackMax Mud Motors range in size from 1 11/16"OD to 11 ¼" OD. With over 80 different configurations, BlackMax Mud Motors provide ourcustomers with the versatility to tailor the motor to a specific bit and drilling application. With our combinations of power sections, rugged drive shafts,and sealed thrust bearing assemblies BlackMax can build the exact tool to perform the job to the highest quality expected of their customers. BlackMax Mud Motors have drilled hundreds of thousands of feet of hole by marrying the power section you need with the bit required in theapplication.

Black Max Shock Tools range in size from 2 7/8" OD to 11" OD. Designed to cushion heavy axial loading and reduce bit vibrations, BlackMax ShockTools will extend drillstring component and bit life to help reduce drilling costs. BlackMax Shock Tools are sprung for compression and tension, arepressure balanced from hydrostatic pressures, and come in string or bottom hole configurations.

BlackMax Rayson Mechanical Jars and Best Hitter Mechanical Jars are designed to create powerful mechanical jarring action to free drill stringsthat have become stuck. They are oil lubricated and are designed to work in the harshest of drilling environments.

BlackMax Hydraulic Mechanical Jars have a mechanical latch feature that keeps the jar in the neutral position and prevents unexpected jarringwhile tripping in or out of the hole. The jars have a hydraulic valve that creates a time delay when the jar is in operation and the latch is disengaged.

BlackMax "Rig Rattler" Jars are a hydraulic tool that jars up and has a mechanical "bump" down. The Rig Rattler has been a proven solution tostuck pipe in many applications, and provides a maximum jar action when needed most.

Page 4: Black Max - Mud Motor - Operations Manual

MUD

MOTOR

DESIGN

2

Bearing Assembly(A)

Each BlackMax drilling motorcomes equipped with a fullysealed, oil lubricated bearingsystem. Bearings are configuredto accommodate high speed/lowtorque or low speed/high torque,without altering radial or axialloading.

Universal Joint Assembly(B)

The BlackMax universal joint is used to convert the eccentric motion of the motor (rotor) to a smooth concentricmotion required by the bearing section. The design of sealeduniversal joints and a connecting rod, allows the motor tooperate at high bent housing angles, yet still be able to handle high torque and speed.

Adjustable Bent Housing/Fixed Housing(C)

BlackMax adjustable housings are available in 0°-3° settings, and include a specialized assembly for short radius drilling. The housing is easily adjustable and allows the operator to reset angles at the rig floor, eliminating the need to change assemblies or motors. Always follow the specifications for proper torquing of theassembly.(See pg. 75 - 76 for proper procedures)

Power Sections(D)

BlackMax power sections are made up of a lobed rotor that fits inside anelestomer lined housing (stator). The rotor has one less lobe than the stator,creating a continuously sealing chamber. Drilling fluid or gas is forced throughthe motor, thereby turning the rotor and generating torque.

Where drilling requirements call for circulation rates exceeding maximumrecommended rates, rotors are jetted to allow excessive fluid to flow down aparallel path, thereby reducing damage to the elastomer in the stator.

Dump Valve/Blank Sub(E)

optional (see your dealer for more details)

Page 5: Black Max - Mud Motor - Operations Manual

PROCEDURES

3IntroductionThis section describes basic operating procedures, which are used in the field and will facilitate proper operation of BlackMax motors.

Bit SelectionAn important aspect of any planned downhole motor run, is properly matching the bit and hydraulics to the motor in order to achieve the desiredresults. Attention must be given to TFA (total flow area) to see that proper parameters are maintained with regard to pressure drop across bit, annularvelocity needed for hole cleaning, maximum standpipe pressure, and adequate hole cleaning at the bit\formation interface. Keep in mind that stallpressure of a motor may approach pump relief valve limits in some cases. In larger hole sizes, a bored rotor may be necessary to accommodate fluidrequirements mentioned above. Generally, all motor sizes have adequate torque to run any cone type bit. Abrassive PDC bits may cause stalling inrough and broken formations. If the purpose of the run is to build angle, or otherwise achieve significant deviation, gauge length on the bit is veryimportant. Gauge protection is necessary if the motor is bent, since continual side loading occurs at the bit.

Surface Testing (& Orientation)The BlackMax motor is a sealed bearing motor, so it may be safely surface tested with or without a bit attached, since bit pressure drop is notnecessary to cool the bearings. It is recommended that a bit not be attached if the motor is significantly bent, and needs to be positioned in the BOP's(blow-out preventers) or, below to accommodate testing of the dump valve. If the downhole motor is tested in this manner, be sure to remove the bitbox thread protector before lowering the motor into the hole. When the downhole motor is equipped with a dump valve, attach the kelly and lower theports just below the top of the bell nipple before starting the pump. Carefully observe the closing of the dump valve as the pump is eased up. After thevalve is closed, ease up on the pump. Left-hand torque should be noted in the assembly. Vibration may be seen as flow rates increase, but is normaland no cause for concern. Before shutting the pump down, be sure that the dump valve is in position in the bell nipple. When the pump is shut down,if the pressure doesn't bleed off, open the fill-up line on the standpipe to relieve the pressure. When turning the bit box with tongs during the course ofa coiled tubing operation, turn the box to the left, otherwise a back-off could occur. Pick the motor up, and attach the selected bit. If a bent housing adjustment is needed, lower the motor down to the adjustable housing, and make the

Page 6: Black Max - Mud Motor - Operations Manual

PROCEDURES

4

needed change according to the accompanying setting procedure (see pg. 75 - 76). Upon completion of the setting procedure, mark the tool face, andslowly lower the motor into the hole, keeping tool face alignment as you go. At this point, you can align and test whatever steering device is to beused, and proceed on in the hole. Please note, motors are pre-tested in water and should be properly thawed before surface testing when operating insub-zero temperatures.

Running InWe recommend running a float valve with the downhole motor, especially if a dump valve assembly is used. This keeps trash out of the ID of thestring. If no dump valve is used, the float will keep the motor from running backward as the pipe fills up. If heat is a factor, it is a good idea to breakcirculation once or twice as you approach bottom. Pumping should be at a slow rate and kept up long enough to move some cool mud down to themotor. Reciprocation of the drill string up and down during the pumping operation will keep casing wear to a minimum, and decrease the likelihood ofleaving a ledge if the motor is in open hole. If the motor bend is extreme, keep running speeds slow to minimize the chance of ledging. Runningspeeds should also be slow when dealing with high mud weights and small liners, as pressure surges might knock the bottom out at the liner shoe.

DrillingDrilling with a downhole motor is monitored mainly by changes in standpipe pressure. The amount of torque created at the bit face will be reflected byan increase in standpipe pressure over the "off bottom" reading. This difference in pressure is called “differential pressure”. The maximum motordifferential pressure indicated in the downhole motor specifications is the total differential recommended. It takes from 10 to 15% of that total to turnthe rotor in the off bottom position. The difference is the amount that is usable with WOB (weight-on-bit).When tagging bottom for the first time, keep in mind that a new bottom pattern needs to be established, especially if a different assembly or a differentbend is employed. Higher differential pressures will be noted with less bit weight if PDC (drag) bits are used. Regular diamond bits will increasestandpipe pressure slightly when bottom is tagged due to the reduction in flow area around the bit face. Whether the drilling operation is sliding orrotating, we recommend keeping differential at 60-75% of the maximum motor differential noted in the specifications. ROP (rate of penetration) is afunction of rpm and bit geometry and formation.

Page 7: Black Max - Mud Motor - Operations Manual

PROCEDURES

5Good weight transfer is normally accomplished with rotation of the drill string. Optimization of ROP can be attained with incremental changes of WOB.We recommend (for sections of hole where long rotation periods are anticipated) that bends be kept to a maximum of 1.5° (actual) and surface rotaryspeed be kept below 90 rpm. Special precautions should be considered if high temperature is a factor in the well. The stator elastomer may swell and begin to fail. Pumps should bebrought up to speed slowly to allow the rotar to begin turning, and then gradually increased to ease the shock loading of the swollen elastomer.

Stall Indication/ ReactionA motor stall is indicated be a sudden increase in standpipe pressure while drilling. When a stall occurs, it is important to cut back pump strokes beforelifting the motor off bottom. This reduces the pressure in the power section and will allow the driller to restart the motor.

Pulling Out

Care should be taken when pulling a bent housing motor through the BOP stack. A bent motor may damage the internal components of the stack. Acheck of the bearing stack oil should be made to determine if the motor should be re-run. Then procedure to check the oil is as follows:When pickingthe motor up to break the bit off, a water hose can be tied off in the top of the motor (if a hollow lift nipple is available). Place the bit in the bit breaker,put the lead tongs on the bearing housing to hold back up, and carefully bump the rotary intermittently to the right. If the bit output shaft is locked, laythe motor down. If the bit turns freely, engage the rotary and turn the bit slowly, turn the water on, and pump water through the downhole motor until itcleans up at the bit nozzles. Break the bit off the downhole motor. If a dump valve assembly is being used, be sure to flush the assembly thoroughlyuntil clear water flows through the ports. If a re-run is being considered, a check of the oil left in the bearings is essential and can be described asfollows:

Page 8: Black Max - Mud Motor - Operations Manual

Above the bit box there is a large snap ring. Behind this ring is a piston assembly that moves away from the snap ring as oil seepage occurs. Bymeasuring the distance from the bearing housing shoulder to the piston, and referring to the Piston Depth Chart below, the advisability of re-runningthe motor can be determined.

PROCEDURES

6

6 1/2” & 6 1/2 S3

3 5/8”3”

2 1/8”7/8”

3 1/2”2 3/4”1 3/8”1 3/8”1 3/8”1 7/8”

11 1/4”9 5/8” Series 3

9 5/8”8” Series 3

8”7 1/2” & 7 1/2 S36 3/4” & 6 3/4 S3

6 1/4”6”

Piston Depth (in)“A”Tool Size

2 1/4”7/8”7/8”

2 1/8”1 5/8”7/8”

1 1/4”1”

1 9/16”1”1”

9/16”

5 1/2”5” Series 3

5”4 3/4” Short

4 1/8”3 3/4”3 3/8”3 1/8”

2 7/8” Short2 3/8” Short

2 1/16”1 11/16”

Piston Depth (in)“A”Tool Size

Page 9: Black Max - Mud Motor - Operations Manual

APPLICATIONS

7Motor ApplicationsNQL Energy Services now supplies one of the largest range of motor sizes available. It is this variety that allows us the flexibility to participate inalmost any application with maximum performance.

Performance\Straight Hole DrillingWith the continued development of PDC bits and more powerful power sections, it has become cost effective to pair the two when long straight holesections are to be drilled. NQL Energy Services offers a full line of motors that have proven themselves in very deep, hot, high mud weight, smallhole applications. The savings recognized by operators due to reduced tubulars cost and savings in mud systems far outweighs the cost ofconventional drilling at depth.

Directional\Steerable DrillingNQL Energy Services motors offer a surface adjustable bent housing that provides directional drillers with flexibility in the planning and execution of any directional drilling project. The 3° adjustable housing allows the drilling of any conventional open hole kick-off or sidetrack operation.The motors can be oriented with single shot surveys, magnetic or gyroscopic wireline steering tools and measurement-while-drilling tools. If a steerable system is to be used, NQL Energy Services motors again display their versatility with the field replacable bearing housing stabilizer. Steerable systems are invaluable to wells that have multiple targets, or complex approach paths that are the result of geological constraints.The stabilization provided is normally 1/8 to 1/4 inch less than the hole gauge and can be tailored to the individual needs of the directional driller.

Page 10: Black Max - Mud Motor - Operations Manual

APPLICATIONS

8

Horizontal / Short Radius DrillingNQL Energy Services has a range of motor sizes suited to horizontal and short radius applications in various hole sizes. NQL Energy Servicesmotors have performed medium radius projects with build rates ranging from 10°-45°/100'. Short radius (46°-95°/100 ft.) and ultra-short radiusprojects (96°-128°/100 ft.) are also becoming more commonplace. For angle building purposes, motors can be run with or without a near bit stabilizerand in many different configurations i.e. single bend, double bend, or with a flex joint in place of a second bend at the top of the motor. The flex jointallows limited rotation during the build section to fine tune the build rate. When rotating in the lateral section we recommend a bent housing maximumsetting of 1.5°. This should be sufficient for minor course corrections as drilling proceeds.

Remedial\Workover OperationsNQL Energy Services provides a wide variety of power section options and motor sizes that will accommodate almost any remedial need. Trying torotate a small limber work string at depth with a power swivel is difficult in a deviated hole. Drilling out cement and guide shoes in small liners isefficiently and cost effectively accomplished by utilizing NQL Energy Services downhole motors.

Coiled TubingNQL Energy Services motors have been used for years to provide a power source for coiled tubing remedial operations. Recently, NQL EnergyServices motors have been used in the industry for drilling new holes. Torque restrictions in the coiled tubing so far have limited hole size applications,but drilling rates have been impressive, using both fluid and air as a circulating medium.

Page 11: Black Max - Mud Motor - Operations Manual

APPLICATIONS

9River Crossing\Utility Boring

NQL Energy Services is a recognized leader in the river crossing and utility boring industry. With crossing projects being undertaken in formationswith considerable compressive strength, the addition of downhole motors with high torque deliverability and built in directional capabilities wasinevitable. The sealed bearing assembly protects the bearing section when solids control is less than perfect. The wide range of rotor/statorconfigurations have proven to be invaluable to contractors who engage in the highly specialized crossing business.

In a typical crossing operation, the bit enters the ground at an angle less than horizontal, proceeds down under the object to be crossed. It is thenbrought horizontal, and then back up to an exit point on the other side. The assembly is guided with a wireline steering tool, or a surface interactiveinstrument that can track the bit from above ground. The downhole motor is used on the pilot hole operation, with subsequent hole opening operationsbringing the borehole to required diameter.

Small diameter motors are being used more and more for utility boring operations in urban areas to install fiber optic cables and other utility conduits.The NQL Energy Services downhole motors have proven themselves to be cost-effective when compared to alternative horizontal boring methods.Guidance for these bores is similar to that described above.

Page 12: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

10

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

The following sections show specifications recommended for the properoperation of BlackMax motors.

The performance graphs that accompany the specifications show maximumdifferential working (on/off bottom) pressure, torque, rpm, and horsepower asfollows:

Maximum Pressure Differential: This is the maximum designed pressuredropped across the illustrated power section. It is indicated on the graph as'MAX. DIFF.'. In this case, the pressure differential is 600 psi. For optimumperformance and life, this pressure should not be exceeded.

Working Pressure: Due to losses from friction, turbulence, and pressure, theWorking Pressure will be less than the Maximum Pressure Differential:

To determine the working pressure at 175 gpm, find the line marked 'rpm-175gpm'. There is 75 psi indicated on the graph as 'Press. Loss'. This is thepressure loss through the motor at 175 gpm with no load on the bit.Therefore, Effective Pressure = 600 psi - 75 psi = 525 psi

It is offset to the left of the 'MAX. DIFF.' line by an amount equal to the pressureloss (75 psi). Reading this line across the graph to the right will give you aTorque reading. For this example, torque is 1600 ft-lb.

Rpm: To read rpm, find the line labeled 'rpm-175 gpm', and follow it to where itintersects the line labeled 'MAX. DIFF.'. Reading across the graph to the left, therpm is 133 rpm.

Horsepower: To determine the horsepower you must know therpm and the torque at which you are running.

SPECIFICATIONS

40.5

5252

lbft1600133

5252

torquerpmhp =

⋅×=

×=

{{

{

PRESSLOSS

PRESSLOSS

PRESSLOSS

2,400

2,100

1,800

1,500

1,200

900

600

300

Page 13: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

111 11/16”

40

35

30

25

20

15

10

5

2,000

1,750

1,500

1,250

1,000

750

500

250

SP

EE

D rp

m

rpm - 35 gpm

rpm - 25 gpm

rpm - 15 gpm

MA

X D

IFF.

TORQUE

75 150

255

300

375

450

525

600

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

22"

AW-ROD

dynamic=2,500 lb

static=6,000 lb

dynamic=2,500 lb

static=6,000 lb

6,000 lb

28,000 lb5795

132

152535

534-797976-1,238

252525

2.54.67.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,103 kPa

2,184 mm

1500 psi

450 psi

86”

1 11/16” 1 11/16” 1-2, 3 Stage

For more information onour products see our Web site

http://www.nql.com

559

1,110 daN

2,670 daN

1,110 daN

2,670 daN

2,670 daN

12,455 daN

Page 14: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

121 11/16”

95132170

253545

130-400300-575450-720

125120116

3.16.89.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

160

140

120

100

80

60

40

20

800

700

600

500

400

300

200

100

SP

EE

D rp

m

rpm - 35 gpm

rpm - 45 gpm

rpm - 25 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

80

70

60

50

40

30

20

10

1,000

875

750

625

500

375

250

125

SP

EE

D rp

m rpm - 45 gpm

rpm - 30 gpm

rpm - 15 gpm

MA

X D

IFF.

TORQUE

75 150

255

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

22"

AW-ROD

dynamic=2,500 lb

static=6,000 lb

dynamic=2,500 lb

static=6,000 lb

6,000 lb

28,000 lb

559

1,110 daN

2,670 daN

1,110 daN

2,670 daN

2,670 daN

12,455 daN57114170

153045

100-212310-430540-645

625750

1.23.45.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

5,171 kPa

3,302 mm

1500 psi

750 psi

130”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,103 kPa

2,438 mm

1500 psi

450 psi

96”

PERFORMANCE1 11/16” 1 11/16” 5-6, 5 Stage1 11/16” 1 11/16” 5-6, 3 Stage

Page 15: Black Max - Mud Motor - Operations Manual

43 mmStator ConfigurationBearing Assembly

VolumeSpeedTorque

Max. Pressure DropMax. Diff. PressureBit to Bend Length

O/A LengthHole Size

Top Connection

Bearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

1 11/16” PERFORMANCE 1 11/16” 5-6, 5 Stage ML1 11/16”

25 - 45 gpm125 - 720 rpm

125 ft - lb1,500 psi750 psi

22”130”

1 7/8” - 3”AW - ROD

dynamic = 2,500 lbstatic = 6,000 lb

dynamic = 2,500 lbstatic = 6,000 lb

6,000 lb

28,000 lb

95 - 170 lpm125 - 720 rpm

169 N*m10,342 kPa5,171 kPa559 mm

3,302 mm48 - 76 mmAW - ROD

1,110 daN2,670 daN1,110 daN2,670 daN

2,670 daN

12,455 daN

Volume (gpm) Speed (rpm) Torque (ft-lb) hp25 125 - 400 125 3.035 290 - 560 6.745 445 - 720 115 9.7 M

UD

MOTORS

131 11/16”

121

Bottom Connection AW - ROD AW - ROD

Page 16: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

142 1/16”

40

35

30

25

20

15

10

5

1,600

1,400

1,200

1,000

800

600

400

200

SP

EE

D rp

m

rpm - 45 gpm

rpm - 35 gpm

rpm - 25 gpm

MA

X D

IFF.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

737 mm

3,725 daN

2,580 daN

1,490 daN

1,025 daN

1,025 daN

14,900 daN

29"

AW-ROD

dynamic=8,375 lb

static=5,800 lb

dynamic=3,350 lb

static=2,300 lb

2,300 lb

33,500 lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull95

132170

253545

575-683852-960

1,111-1,219

252525

2.74.15.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,068 kPa

2,667 mm

1500 psi

300 psi

105”

For more information onour products see our Web site

http://www.nql.com

2 1/16” 2 1/16” 1-2, 2 Stage

Page 17: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

152 1/16”

80

70

60

50

40

30

20

10

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 50 gpm

rpm - 35 gpm

rpm - 20 gpmM

AX

DIF

F.

TORQUE

25 50 75 100

125

150

175

200

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

160

140

120

100

80

60

40

20

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 50 gpm

rpm - 35 gpm

rpm - 20 gpm

MA

X D

IFF.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

29"

AW-ROD

dynamic=8,375 lb

static=5,800 lb

dynamic=3,350 lb

static=2,300 lb

2,300 lb

33,500 lb

737 mm

3,725 daN

2,580 daN

1,490 daN

1,025 daN

1,025 daN

14,900 daN76

132189

203550

92-118187-213277-303

524339

0.91.52.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,068 kPa

2,794 mm

1500 psi

300 psi

110”

10,342 kPa

1,069 kPa

2,083 mm

1500 psi

155 psi

82”

76132189

203550

100-123190-213285-308

11010898

2.23.95.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

2 1/16” 2 1/16” 4-5, 2 StageHot Hole

2 1/16” 2 1/16” 4-5, 1 Stage

Page 18: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

162 3/8”

120

105

90

75

60

45

30

15

1000

875

750

625

500

375

250

125

SP

EE

D rp

m

rpm - 65 gpm

rpm - 45 gpm

rpm - 20 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

120

105

90

75

60

45

30

15

1,600

1,400

1,200

1,000

800

600

400

200

SP

EE

D rp

m

rpm - 50 gpm

rpm - 35 gpm

rpm - 20 gpmM

AX

DIF

F.

TORQUE

150

300

450

600

750

900

1,05

0

1,20

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

35"

BW-ROD

dynamic=8,800 lb

static=6,650 lb

dynamic=3,525 lb

static=2,650 lb

2,650 lb

40,500 lb

889 mm

3,915 daN

2,960 daN

1,570 daN

1,180 daN

1,180 daN

18,015 daN76132189

203550

400-549815-963

1,215-1,363

858585

6.513.219.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,820 kPa

3,658 mm

1500 psi

554 psi

144”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

6,067 kPa

4,343 mm

1500 psi

880 psi

171”

76170246

204565

168 - 287534 - 634814 - 912

959391

3.09.5

14.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

2 3/8” 2 3/8” 1-2, 7 Stage 2 3/8” 2 3/8” 2-3, 4 Stage

Page 19: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

172 3/8”

200

175

150

125

100

75

50

25

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 25 gpm

rpm - 15 gpm

rpm -10 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

200

175

150

125

100

75

50

25

600

525

450

375

300

225

150

75

SP

EE

D rp

m rpm - 50 gpm

rpm - 35 gpm

rpm - 20 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

35"

BW-ROD

dynamic=8,800 lb

static=6,650 lb

dynamic=3,525 lb

static=2,650 lb

2,650 lb

40,500 lb

889 mm

3,915 daN

2,960 daN

1,570 daN

1,180 daN

1,180 daN

18,015 daN385795

101525

79-99129-149227-247

979695

1.52.44.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,565 kPa

2,870 mm

1500 psi

372 psi

113”

10,342 kPa

2,958 kPa

2,896 mm

1500 psi

429 psi

114”

76132189

203550

96-138201-243303-345

11510090

2.13.85.2

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

2 3/8” 2 3/8” 5-6, 2.5 StageLOW FLOW

2 3/8” 2 3/8” 4-5, 3 Stage

Page 20: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

182 7/8”

240

210

180

150

120

90

60

30

1,000

875

750

625

500

375

250

125

SP

EE

D rp

m

rpm - 70 gpm

rpm - 45 gpm

rpm - 20 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m

rpm -70 gpm

rpm - 55 gpm

rpm - 40 gpm

MA

X D

IFF.

TORQUE

125

250

375

500

625

750

875

1,00

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

40"

2 3/8 Reg., N-Rod

dynamic=13,650 lb

static=10,750 lb

dynamic=5,450 lb

static=4,300 lb

4,300 lb

62,000 lb

1,016 mm

6,070 daN

4,780 daN

2,425 daN

1,915 daN

1,915 daN

27,580 daN76170265

204570

145-220425-570715-780

153153153

4.212.420.8

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

6,688 kPa

4,013 mm

1500 psi

970 psi

158”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,482 kPa

4,699 mm

1500 psi

650 psi

185”

151208265

405570

369 - 495539 - 668719 - 845

182182180

12.718.624.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

2 7/8” 2 7/8” 1-2, 5.2 Stage 2 7/8” 2 7/8” 2-3, 7 Stage240

210

180

150

120

90

60

30

1,000

875

750

625

500

375

250

125

Page 21: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

192 7/8”

320

280

240

200

160

120

80

40

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 80 gpm

rpm - 50 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

200

175

150

125

100

75

50

25

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 40 gpm

rpm - 25 gpm

rpm - 10 gpm MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

40"

2 3/8 Reg., N-Rod

dynamic=13,650 lb

static=10,750 lb

dynamic=5,450 lb

static=4,300 lb

4,300 lb

62,000 lb

1,016 mm

6,070 daN

4,780 daN

2,425 daN

1,915 daN

1,915 daN

27,580 daN3895

151

102540

50-75172-197290-320

143142141

1.44.77.8

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,565 kPa

3,124 mm

1500 psi

517 psi

123”

10,342 kPa

3,778 kPa

3,073 mm

1500 psi

548 psi

121”

76189303

205080

65-105225-265377-417

190183167

2.47.8

12.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

2 7/8” 2 7/8” 5-6, 3.3 StageLOW FLOW

2 7/8” 2 7/8” 3-4, 4 Stage

rpm - 20 gpm

Page 22: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

202 7/8”

SP

EE

D rp

m

rpm - 110

rpm - 90 gpm

rpm - 70 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

1,016 mm

6,070 daN

4,780 daN

2,425 daN

1,915 daN

1,915 daN

27,580 daN

40"

2 3/8 Reg., N-Rod

dynamic=13,650 lb

static=10,750 lb

dynamic=5,450 lb

static=4,300 lb

4,300 lb

62,000 lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull265341416

7090110

198-257256-335378-423

250215180

9.411.312.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,378 kPa

2,921 mm

1500 psi

490 psi

115”

2 7/8” 2 7/8” 7-8, 2.5 Stage

For more information onour products see our Web site

http://www.nql.com

600

525

450

375

300

225

150

75

600

525

450

375

300

225

150

75

Page 23: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

213 1/8”

SP

EE

D rp

m

rpm - 110

rpm - 90 gpm

rpm - 70 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

1,200

1,050

900

750

600

450

300

150

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 140

rpm - 110

rpm - 80 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

32"

2 3/8 Reg.

dynamic=12,000 lb

static=36,000 lb

dynamic=12,000 lb

static=36,000 lb

36,000 lb

68,000 lb

813 mm

5,340 daN

16,015 daN

5,340 daN

16,015 daN

16,015 daN

30,250 daN303416530

80110140

122-141170-189230-249

665560440

13.818.119.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

5,171 kPa

3,150 mm

1500 psi

750 psi

124”

10,342 kPa

4,137 kPa

3,962 mm

1500 psi

600 psi

156”

265341416

7090110

198-250276-328348-400

422395355

15.920.823.5

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 1/8” 3 1/8” 7-8, 4 StagePERFORMANCE

3 1/8” 3 1/8” 7-8, 3 Stage600

525

450

375

300

225

150

75

600

525

450

375

300

225

150

75

TOR

QU

E ft

lb

Page 24: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

223 3/8”

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 120 gpm

rpm - 75 gpm

rpm - 30 gpm MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

1,200

1,050

900

750

600

450

300

150

SP

EE

D rp

m

rpm - 180

rpm - 150

rpm - 120

MA

X D

IFF.

TORQUE

125

250

375

500

625

750

875

1,00

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

51"

2 3/8 Reg., 2 7/8 Reg.

dynamic=26,525 lb

static=73,325 lb

dynamic=13,250 lb

static=36,650 lb

36,650 lb

95,000 lb

1,295 mm

11,800 daN

32,615 daN

5,895 daN

16,300 daN

16,300 daN

42,255 daN454568681

120150180

490-640636-786783-933

320320320

29.638.847.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,654 kPa

4,928 mm

1500 psi

675 psi

194”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

5,171 kPa

6,579 mm

1500 psi

750 psi

259”

114284454

3075

120

66-86206-226346-366

435430415

5.516.927.4

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 3/8” 3 3/8” 1-2, 5 Stage 3 3/8” 3 3/8” 4-5, 5 Stage

400

350

300

250

200

150

100

50

600

525

450

375

300

225

150

75

Page 25: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

233 3/8”

800

700

600

500

400

300

200

100

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 120 gpm

rpm - 90 gpm

rpm - 60 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

1,200

1,050

900

750

600

450

300

150

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 120 gpm

rpm - 90 gpm

rpm - 60 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

51"

2 3/8 Reg., 2 7/8 Reg.

dynamic=26,525 lb

static=73,325 lb

dynamic=13,250 lb

static=36,650 lb

36,650 lb

95,000 lb

1,295 mm

11,800 daN

32,615 daN

5,895 daN

16,300 daN

16,300 daN

42,255 daN227341454

6090

120

74-95120-143159-180

764660540

10.815.116.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

4,426 kPa

3,378 mm

1500 psi

642 psi

133”

10,342 kPa

3,875 kPa

4,928 kPa

1500 psi

562 psi

194”

227341454

6090

120

125-159203-234283-317

475420345

11.316.218.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 3/8” 3 3/8” 9-10, 3 Stage3 3/8” 3 3/8” 7-8, 3 Stage

Page 26: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

243 3/4”

1,200

1,050

900

750

600

450

300

150

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 120 gpm

rpm - 90 gpm

rpm - 60 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

800

700

600

500

400

300

200

100

600

525

450

375

300

225

150

75

SP

EE

D rp

m rpm - 120 gpm

rpm - 75 gpm

rpm - 30 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

39"

2 7/8 Reg.

dynamic=20,575 lb

static=67,500 lb

dynamic=20,575 lb

static=67,500 lb

67,500 lb

150,000 lb

965 MM

9,150 daN

30,025 daN

9,150 daN

30,025 daN

30,025 daN

66,720 daN114284454

3075

120

66-86206-226346-366

435430415

5.516.927.4

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,875 kPa

4,750 mm

1500 psi

562 psi

187”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,654 kPa

4,750 mm

1500 psi

675 psi

187”

227341454

6090

120

74-95120-143159-180

764660540

10.815.116.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 3/4” 3 3/8” 4-5, 5 Stage 3 3/4” 3 3/8” 7-8, 3 Stage

Page 27: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

253 3/4”

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 120 gpm

rpm - 90 gpm

rpm - 60 gpm

MA

X D

IFF.

TORQ

UE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

800

700

600

500

400

300

200

100

400

350

300

250

200

150

100

50

rpm - 120 gpm

rpm - 90 gpm

rpm - 60 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

39"

2 7/8 Reg.

dynamic=20,575 lb

static=67,500 lb

dynamic=20,575 lb

static=67,500 lb

67,500 lb

150,000 lb

965 MM

9,150 daN

30,025 daN

9,150 daN

30,025 daN

30,025 daN

66,720 daN227341454

6090

120

125-159207-239287-317

310260185

7.510.010.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

4,413 kPa

3,048 mm

1500 psi

642 psi

120”

10,342 kPa

3,034 kPa

2,743 mm

1500 psi

440 psi

108”

227341454

6090

120

125-159203-234283-317

475420345

11.316.218.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 3/4” 3 3/8” 9-10, 3 Stage3 3/4” 3 3/8” 9-10, 2 Stage400

350

300

250

200

150

100

50

SP

EE

D rp

m

Page 28: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

263 3/4”

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 200 gpm

rpm - 150 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

3 3/4” 3 3/4” 5-6, 3.8 Stage800

700

600

500

400

300

200

100

580 ft-lb 786 N*m

580545460

18.229.134.6

Page 29: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

273 3/4”

800

700

600

500

400

300

200

100

400

350

300

250

200

150

100

50

SP

EE

D rp

m rpm - 160 gpm

rpm - 130 gpm

rpm - 100 gpmM

AX

DIF

F.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

160

140

120

100

80

60

40

20

SP

EE

D rp

m

rpm - 160 gpm

rpm - 130 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQ

UE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

39"

2 7/8 Reg.

dynamic=20,575 lb

static=67,500 lb

dynamic=20,575 lb

static=67,500 lb

67,500 lb

150,000 lb

965 MM

9,150 daN

30,025 daN

9,150 daN

30,025 daN

30,025 daN

66,720 daN379492606

100130160

114-146159-191204-236

680650625

14.819.724.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,951 kPa

5,182 mm

1500 psi

428 psi

204”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,427 kPa

5,182 mm

1500 psi

497 psi

204”

379492606

100130160

60-7683-98

106-121

1,125950725

12.915.014.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

3 3/4” 3 3/4” 4-5, 3.5 Stage 3 3/4” 3 3/4” 7-8, 2.3 Stage1,600

1,400

1,200

1,000

800

600

400

200

TOR

QU

E ft

lb

Page 30: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

283 3/4”

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 160 gpm

rpm - 130 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQ

UE20

0

400

600

800

1000

1200

1400

1600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

3 3/4” 3 3/4” 7-8, 6.7 Stage1600

1400

1200

1000

800

600

400

200

1500 ft-lb 2,034 N*m

150013901280

37.147.658.5

Page 31: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

294 1/8”

2,000

1,750

1,500

1,250

1,000

750

500

250

120

105

90

75

60

45

30

15

SP

EE

D rp

m

rpm - 160 gpm

rpm - 130 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQ

UE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

1,600

1,400

1,200

1,000

800

600

400

200

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 200 gpm

rpm - 140 gpm

rpm - 80 gpm

MA

X D

IFF.

TORQ

UE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

1,245 mm

15,130 daN

54,750 daN

7,565 daN

27,375 daN

27,375 daN

66,765 daN

49"

2 7/8 Reg.

dynamic=34,000 lb

static=123,000 lb

dynamic=17,000 lb

static=61,500 lb

61,500 lb

150,000 lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

303530757

80140200

51-6596-110

146-160

12501060850

162226

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,896 kPa

4,750 mm

1500 psi

420 psi

187”

10,342 kPa

4,000 kPa

4,750 mm

1500 psi

580 psi

187”

379492606

100130160

45-5563-7378-90

1,5501,3251,050

13.315.915.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE4 1/8” 3 7/8” 7-8, 2 Stage

PERFORMANCE4 1/8” 3 7/8” 6-7, 3 Stage

Page 32: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

304 3/4”

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

MA

X D

IFF.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

1,200

1,050

900

750

600

450

300

150

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 200 gpm

rpm - 150 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

52"

3 1/2 Reg.

dynamic=75,400 lb

static=60,175 lb

dynamic=25,125 lb

static=20,050 lb

20,050 lb

143,000 lb

1,829 mm

30,815 daN

81,045 daN

16,700 daN

56,045 daN

56,045 daN

63,605 daN379568757

100150200

172-220289-337402-450

440440440

14.424.233.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,378 kPa

5,182 mm

1500 psi

490 psi

204”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,620 kPa

5,715 mm

1500 psi

380 psi

225”

379662946

100175250

60-91132-164204-236

1,0201,000950

11.725.136.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

4 3/4” 4 3/4” 1-2, 3 Stage 4 3/4” 4 3/4” 4-5, 3.5 Stage

1,200

1,050

900

750

600

450

300

150

rpm - 100 gpm

Page 33: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

314 3/4”

2,000

1,750

1,500

1,250

1,000

750

500

250

160

140

120

100

80

60

40

20

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 250 gpm

MA

X D

IFF.

TORQ

UE75 15

0

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpmM

AX

DIF

F.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

52"

3 1/2 Reg.

dynamic=75,400 lb

static=60,175 lb

dynamic=25,125 lb

static=20,050 lb

20,050 lb

143,000 lb

1,829 mm

30,815 daN

81,045 daN

16,700 daN

56,045 daN

56,045 daN

63,605 daN379662946

100175250

81-85146-151211-216

850825750

13.122.930.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,758 kPa

5,182 mm

1500 psi

400 psi

204”

10,342 kPa

2,068 kPa

3,886 mm

1500 psi

300 psi

153”

379662946

100175250

45-5390-98

122-130

1,6601,4501,150

14.224.926.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

4 3/4” 4 3/4” 7-8, 2.2 Stage4 3/4 5” 5-6, 2 Stage320

280

240

200

160

120

80

40

1,200

1,050

900

750

600

450

300

150

Page 34: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

325”

100

200

300

400

500

600

700

800

1,200

1,050

900

750

600

450

300

150

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 200 gpm

rpm - 150 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQ

UE

PRESSURE DIFFERENTIAL psi

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

65"

3 1/2 Reg.

dynamic=79,625 lb

static=224,950 lb

dynamic=34,625 lb

static=91,100 lb

91,100 lb

210,000 lb

1,651 mm

35,415 daN

100,060 daN

15,400 daN

40,520 daN

40,520 daN

93,410 daN379568757

100150200

172-220289-337402-450

440440440

14.424.233.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,378 kPa

5,385 mm

1500 psi

490 psi

212”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,620 kPa

5,918 mm

1500 psi

380 psi

233”

379662946

100175250

60-91132-164204-236

1,0201,000950

11.725.136.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

5” S3 4 3/4” 1-2, 3 Stage 5” S3 4 3/4” 4-5, 3.5 Stage

100

200

300

400

500

600

700

800

1,200

1,050

900

750

600

450

300

150

TOR

QU

E ft

lb

Page 35: Black Max - Mud Motor - Operations Manual

5”

2,000

1,750

1,500

1,250

1,000

750

500

250

160

140

120

100

80

60

40

20

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

60 120

180

240

300

360

420

480

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

3,200

2,800

2,400

2,000

1,600

1,200

800

400

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

200

400

600

800

1,00

0

1,20

0

1,40

0

1,60

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

65"

3 1/2 Reg.

dynamic=79,625 lb

static=224,950 lb

dynamic=34,625 lb

static=91,100 lb

91,100 lb

210,000 lb

1,651 mm

35,415 daN

100,060 daN

15,400 daN

40,520 daN

40,520 daN

93,410 daN379662946

100175250

40-91110-161185-236

1,8701,8351,790

14.238.463.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,758 kPa

5,436 mm

1500 psi

400 psi

214”

10,342 kPa

6,116 kPa

7,569 mm

1500 psi

887 psi

298”

379662946

100175250

45-5390-98

122-130

1,6601,4501,150

14.224.926.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

5” S3 4 3/4” 7-8, 2.2 StagePERFORMANCE

5” S3 4 3/4” 4-5, 6.3 Stage

MUD

MOTORS

33

Page 36: Black Max - Mud Motor - Operations Manual

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

5”

SP

EE

D rp

m

rpm - 250 gpm

rpm - 200 gpm

rpm - 150 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

120

105

90

75

60

45

30

15

SP

EE

D rp

m rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

65"

3 1/2 Reg.

dynamic=79,625 lb

static=224,950 lb

dynamic=34,625 lb

static=91,100 lb

91,100 lb

210,000 lb

1,651 mm

35,415 daN

100,060 daN

15,400 daN

40,520 daN

40,520 daN

93,410 daN379662946

100175250

21-2943-5166-74

2,6502,3501,680

10.619.221.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,240 kPa

6,833 mm

1500 psi

615 psi

269”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,579 kPa

6,909 mm

1500 psi

374 psi

272”

568757946

150200250

62-7888-104112-128

2,5002,3002,050

29.538.543.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE5” S3 4 3/4” 7-8, 2 Stage

PERFORMANCE5” S3 4 3/4” 7-8, 3.8 Stage

TOR

QU

E ft

lb

MUD

MOTORS

34

160

140

120

100

80

60

40

20

Page 37: Black Max - Mud Motor - Operations Manual

5”

3,200

2,800

2,400

2,000

1,600

1,200

800

400

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 350 gpm

rpm - 250 gpm

rpm - 150 gpm

MA

X D

IFF.

TORQUE

150

300

450

600

750

900

1,05

0

1,20

0

PRESSURE DIFFERENTIAL psi

2,400

2,100

1,800

1,500

1,200

900

600

300

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 250 gpm

rpm - 175 gpm

rpm - 100 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

65"

3 1/2 Reg.

dynamic=79,625 lb

static=224,950 lb

dynamic=34,625 lb

static=91,100 lb

91,100 lb

210,000 lb

1,651 mm

35,415 daN

100,060 daN

15,400 daN

40,520 daN

40,520 daN

93,410 daN379662946

100175250

67-84133-150200-217

1,7001,6401,550

21.741.559.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

7,198 kPa

5,893 mm

1500 psi

1,044 psi

276”

10,342 kPa

4,454 kPa

5,893 mm

1500 psi

646 psi

232”

568946

1325

150250350

96-130181-215266-300

2,7502,5502,350

50.387.9119.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE5” S3 5” 6-7, 6 StagePERFORMANCE

5” S3 5” 5-6, 4 Stage

MUD

MOTORS

35

TOR

QU

E ft

lb

Page 38: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

365 1/2”

160

140

120

100

80

60

40

20

SP

EE

D rp

m

rpm - 300 gpm

rpm - 200 gpm

rpm - 100 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

3,200

2,800

2,400

2,000

1,600

1,200

800

400

240

210

180

150

120

90

60

30

SP

EE

D rp

m

rpm - 350 gpm

rpm - 275 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

85"

4 1/2 Reg.

dynamic=84,125 lb

static=247,450 lb

dynamic=42,050 lb

static=123,700 lb

123,700 lb

214,000 lb

2,159 mm

37,420 daN

110,065 daN

18,705 daN

55,020 daN

55,020 daN

95,190 daN75710411325

200275350

70-9298-120

135-160

2,6222,4002,050

34.944.852.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,965 kPa

6,452 mm

1500 psi

575 psi

254”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,103 kPa

6,375 mm

1500 psi

450 psi

251”

3797571136

100200300

35-4568-79

105-118

2,7002,4501,900

17.931.738.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

5 1/2” 5 1/2” 7-8, 3 Stage 5 1/2” 5 1/2” 9-10, 3.2 Stage4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

TOR

QU

E ft

lb

Page 39: Black Max - Mud Motor - Operations Manual

SP

EE

D rp

m

MUD

MOTORS

376 1/2”6 3/4”

3,200

2,800

2,400

2,000

1,600

1,200

800

400

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 400 gpm

rpm - 275 gpm

rpm - 150 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

rpm - 400 gpm

rpm - 300 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

2,235 mm

68,835 daN

208,120 daN

34,415 daN

104,085 daN

104,085 daN

122,320 daN

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

88"

4 1/2 Reg.

dynamic=154,750 lb

static=467,900 lb

dynamic=77,375 lb

static=234,000 lb

234,000 lb

275,000 lb56810401514

150275400

65-105145-180230-265

2,3002,2002,150

28.460.794.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,448 kPa

6,198 mm

1500 psi

500 psi

244”

10,342 kPa

4,309 kPa

6,528 mm

1500 psi

625 psi

257”

75711361514

200300400

10-6545-10097-135

3,4003,200

2,6500

6.527.448.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” 6 1/4” 7-8, 2.8 Stage6 1/2”-6 3/4” 6 1/4” 4-5, 4.3 Stage

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

TOR

QU

E ft

lb

200

175

150

125

100

75

50

25

Page 40: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

386 1/2”6 3/4”

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN568

10401514

150275400

65-105145-180230-265

2,3002,2002,150

28.460.794.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

4,309 kPa

6.096 mm

For more information onour products see our Web site

http://www.nql.com

6 1/2”-6 3/4” S3 6 1/4” 4-5, 4.3 Stage

3,200

2,800

2,400

2,000

1,600

1,200

800

400

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 400 gpm

rpm - 275 gpm

rpm - 150 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

1500 psi

625 psi

240”

Page 41: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

396 1/2”6 3/4”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

rpm - 400 gpm

rpm - 300 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQUE

150

300

450

600

750

900

1050

1200

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 400 gpm

rpm - 300 gpm

rpm - 200 gpm MA

X D

IFF.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN75711361514

200300400

10-6545-10097-135

3,4003,2002,650

6.527.448.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342kPa

5,998 kPa

8,052 mm

1500 psi

870 psi

317”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,448 kPa

6,198 mm

1500 psi

500 psi

244”

75711361514

200300400

13-6345-10487-130

580055005200

14.447.186.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” S3 6 1/4 7-8, 2.8 StagePERFORMANCE

6 1/2”-6 3/4” S3 6 1/4 7-8, 4.8 Stage200

175

150

125

100

75

50

25

SP

EE

D rp

m

Page 42: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

406 1/2”6 3/4”

1,600

1,400

1,200

1,000

800

600

400

200

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 500 gpm

rpm - 350 gpm

rpm - 200 gpm MA

X D

IFF.

TORQ

UE10

0

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

88"

4 1/2 Reg.

dynamic=154,750 lb

static=467,900 lb

dynamic=77,375 lb

static=234,000 lb

234,000 lb

275,000 lb

2,235 mm

68,835 daN

208,120 daN

34,415 daN

104,085 daN

104,085 daN

122,320 daN757

13251893

200350500

182-207337-362497-522

1,2001,2001,200

41.677.0113.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,268 kPa

8,230 mm

1500 psi

474 psi

324”

6 1/2”-6 3/4” 6 1/2”-6 3/4” 1-2, 4 Stage For more information onour products see our Web site

http://www.nql.com

Page 43: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

416 1/2”6 3/4”

SP

EE

D rp

m

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

88"

4 1/2 Reg.

dynamic=154,750 lb

static=467,900 lb

dynamic=77,375 lb

static=234,000 lb

234,000 lb

275,000 lb

2,235 mm

68,835 daN

208,120 daN

34,415 daN

104,085 daN

104,085 daN

122,320 daN113617032271

300450600

115-147185-217260-292

2,7102,6252,550

59.492.5

126.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,875 kPa

6,782 mm

1500 psi

562 psi

267”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,647 kPa

7,417 mm

1500 psi

674 psi

292”

113617032271

300450600

63-80105-122146-163

4,2003,7703,300

50.475.491.8

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” 6 1/2”-6 3/4” 4-5, 4.8 Stage

6,000

5,250

4,500

3,750

3,000

2,250

1,500

750

240

210

180

150

120

90

60

30

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

6 1/2”-6 3/4” 6 1/2”-6 3/4” 7-8, 3 Stage

Page 44: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

426 1/2”6 3/4”

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 400 gpm

rpm - 300 gpm

rpm - 200 gpmM

AX

DIF

F.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m rpm - 400 gpm

rpm -300 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQ

UE

75 150

225

300

375

450

525

700

PRESSURE DIFFERENTIAL psi

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

88"

4 1/2 Reg.

dynamic=154,750 lb

static=467,900 lb

dynamic=77,375 lb

static=234,000 lb

234,000 lb

275,000 lb

2,235 mm

68,835 daN

208,120 daN

34,415 daN

104,085 daN

104,085 daN

122,320 daN75711361514

200300400

40-5265-78

92-104

2,5002,3002,000

19.028.535.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,447 kPa

6,706 mm

1500 psi

500 psi

264”

10,342 kPa

2,310 kPa

5,715 mm

1500 psi

335 psi

225”

75711361514

200300400

40-5362-78

90-105

3,7403,5003,150

28.541.354.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” 6 1/2”-6 3/4” 8-9, 3 Stage6 1/2”-6 3/4” 6 1/2”-6 3/4” 8-9, 2 Stage

200

175

150

125

100

75

50

25

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

TOR

QU

E ft

lb

Page 45: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

436 1/2”6 3/4”

1,600

1,400

1,200

1,000

800

600

400

200

600

525

450

375

300

225

150

75

SP

EE

D rp

m

rpm - 500 gpm

rpm - 350 gpm

rpm - 200 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN75713251893

200350500

182-207337-362497-522

1,2001,2001,200

41.677.0113.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,268 kPa

7,620 mm

1500 psi

474 psi

300”

6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 1-2, 4 Stage

For more information onour products see our Web site

http://www.nql.com

Page 46: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

446 1/2”6 3/4”

6,000

5,250

4,500

3,750

3,000

2,250

1,500

750

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450

rpm - 300 gpm

MA

X D

IFF.

TORQUE

150

300

450

600

750

900

1,05

0

1,20

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

400

350

300

250

200

150

100

50

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN113617032271

300450600

115-147185-217260-292

2,7102,6252,550

59.492.5

126.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

6,854 kPa

8,357 mm

1500 psi

994 psi

329”

10,342 kPa

4,647 kPa

6,807 mm

1500 psi

674 psi

268”

113617032271

300450600

109-150179-221254-295

4,1004,0503,900

85.1138.0188.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 4-5, 4.8 StagePERFORMANCE

6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 4-5, 7 Stage

Page 47: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

456 1/2”6 3/4”

SP

EE

D rp

m

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

240

210

180

150

120

90

60

30

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

125

250

375

500

625

750

875

1,00

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpmM

AX

DIF

F.

TORQUE

150

300

450

600

750

900

1,05

0

1,20

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN113617032271

300450600

100-120150-172200-232

5,1004,8654,702

97.1138.9179.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

5,343 kPa

7,976 mm

1500 psi

775 psi

314”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

5,998 kPa

8.966 mm

1500 psi

870 psi

353”

113617032271

300450600

56-96100-130143-173

6,0005,6005,200

64.0106.7141.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 5-6, 6.5 Stage

PERFORMANCE6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 6-7, 5 Stage

Page 48: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

466 1/2”6 3/4”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

120

105

90

75

60

45

30

15

SP

EE

D rp

m

rpm - 500 gpm

rpm - 300 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

PERFORMANCE6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 7-8, 2.98,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

120

105

90

75

60

45

30

15

SP

EE

D rp

m rpm - 500 gpm

rpm - 300 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=154,750 lb

static=467,900 lb

dynamic=77,375 lb

static=234,000 lb

234,000 lb

275,000 lb

1,803 mm

68,835 daN

208,120 daN

34,415 daN

104,085 daN

104,085 daN

122,320 daN757

13251893

200350500

23-3145-5368-76

5,3004,6003,750

23.239.448.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,861 kPa

8,509 mm

1500 psi

560 psi

335”

10,342 kPa

2,579 kPa

6,807 mm

1500 psi

374 psi

288”

75713251893

200350500

22-3348-5771-80

7,5006,7005,750

34.361.277.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 7-8, 2 Stage

Page 49: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

476 1/2”6 3/4”

6,000

5,250

4,500

3,750

3,000

2,250

1,500

750

240

210

180

150

120

90

60

30

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,875 kPa

6,223 mm

1500 psi

562 psi

245”

113617032271

300450600

63-80105-122146-163

4,2003,7703,300

50.475.491.8

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 7-8, 3 Stage

For more information onour products see our Web site

http://www.nql.com

Page 50: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

486 1/2”6 3/4”

4000

3500

3000

2500

2000

1500

1000

500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 400 gpm

rpm - 300 gpm

rpm - 200 gpmM

AX

DIF

F.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 500 gpm

rpm - 350 gpm

rpm - 200 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

71"

4 1/2 Reg.

dynamic=130,000 lb

static=400,500 lb

dynamic=65,000 lb

static=200,250 lb

200,250 lb

289,000 lb

1,803 mm

57,825 daN

178,140 daN

28,910 daN

89,070 daN

89,070 daN

128,550 daN75711361514

200300400

40-5265-78

92-104

2,5002,3002,000

19.028.535.0

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,026 kPa

6,248 mm

1500 psi

584 psi

246”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

2,358 kPa

5,105 mm

1500 psi

342 psi

201”

75713251893

200350500

44-5988-103

132-147

4,9004,2003,300

41.170.482.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 8-9, 2 Stage 6 1/2”-6 3/4” S3 6 1/2”-6 3/4” 8-9, 3 Stage

Page 51: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

497 1/2”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 900 gpm

rpm - 700 gpm

rpm - 400 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

94"

6 5/8 Reg.

dynamic=200,200 lb

static=620,800 lb

dynamic=100,100 lb

static=310,400 lb

310,400 lb

310,400 lb

2,388 mm

89,050 daN

276,130 daN

44,525 daN

138,065 daN

138,065 daN

138,065 daN151426503407

400700900

74-98145-168195-219

4,0003,7503,600

56.4103.6133.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

3,875 kPa

7,823 mm

1500 psi

562 psi

308”

10,342 kPa

3,585 kPa

7,620 mm

1500 psi

497psi

300”

113622713407

300600900

31-4779-95

128-144

7,6006,6004,900

44.999.3119.5

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

7 1/2” 7 1/2” 4-5, 3.6 Stage

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

200

175

150

125

100

75

50

25

rpm - 900 gpm

rpm - 600 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

7 1/2” 7 1/2” 7-8, 3 Stage

Page 52: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

508”

3,200

2,800

2,400

2,000

1,600

1,200

800

400

800

700

600

500

400

300

200

100

SP

EE

D rp

m

rpm - 600 gpm

rpm - 450 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

81"

6 5/8 Reg.

dynamic=215,950 lb

static=670,375 lb

dynamic=107,975 lb

static=335,200 lb

335,200 lb

406,000 lb

2,057 mm

96,055 daN

298,185 daN

48,030 daN

149,100 daN

149,100 daN

180,590 daN113617032271

300450600

160-210265-320375-420

1,6501,6501,650

50.383.3117.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,427 kPa

7,468 mm

1500 psi

497 psi

294”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,413 kPa

7,950 mm

1500 psi

495 psi

313”

151426503407

400700900

74-98145-168195-219

4,0003,7503,600

56.4103.6133.7

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

8” S3 8” 1-2, 4 Stage

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

320

280

240

200

160

120

80

40

rpm - 900 gpm

rpm - 700 gpm

rpm - 400 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

8” S3 8” 4-5, 3.6 Stage

Page 53: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

518”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

240

210

180

150

120

90

60

30

SP

EE

D rp

m

rpm - 750 gpm

rpm - 550 gpm

rpm - 350 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

81"

6 5/8 Reg.

dynamic=215,950 lb

static=670,375 lb

dynamic=107,975 lb

static=335,200 lb

335,200 lb

406,000 lb

2,057 mm

96,055 daN

298,185 daN

48,030 daN

149,100 daN

149,100 daN

180,590 daN132520822839

350550750

79-104135-160195-220

5,5005,2505,000

82.7134.9185.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

4,881 kPa

6,045 mm

1500 psi

708 psi

238”

8” S3 8” 5-6, 3 Stage Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

5,516 kPa

7,468 mm

1500 psi

800 psi

294”

189326503406

500700900

113-145172-204232-262

6,3005,9005,600

135.5193.2247.4

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

320

280

240

200

160

120

80

40

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

rpm - 900 gpm

rpm - 700 gpm

rpm - 500 gpm

MA

X D

IFF.

TORQUE

125

250

375

500

625

750

875

1,00

0

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

8” S3 8” 5-6, 5 Stage

Page 54: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

528”

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 900 gpm

rpm - 600 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

SP

EE

D rp

m

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

81"

6 5/8 Reg.

dynamic=215,950 lb

static=670,375 lb

dynamic=107,975 lb

static=335,200 lb

335,200 lb

406,000 lb

2,057 mm

96,055 daN

298,185 daN

48,030 daN

149,100 daN

149,100 daN

180,590 daN113622713407

300600900

30-4779-95

128-143

7,6006,6004,900

43.499.3119.5

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,137 kPa

7,518 mm

1500 psi

600 psi

296”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,875 kPa

7,468 mm

1500 psi

562 psi

294”

113622713407

300600900

50-71110-135179-200

6,0255,5004,790

57.3115.2163.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

8” S3 8” 7-8, 3 Stage8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

240

210

180-

150

120

90

60

30

rpm - 900 gpm

rpm - 600 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

8” S3 8” 8-9, 4 Stage

Page 55: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

538”

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 900 gpm

rpm - 600 gpm

rpm - 300 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

9,000

8,750

7,500

6,250

5,000

3,750

2,500

1,250

120

105

90

75

60

45

30

15

SP

EE

D rp

m

rpm - 800 gpm

rpm - 550 gpm

rpm - 400 gpm

MA

X D

IFF.

TORQUE

50 100

150

200

250

300

350

400

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

81"

6 5/8 Reg.

dynamic=215,950 lb

static=670,375 lb

dynamic=107,975 lb

static=335,200 lb

335,200 lb

406,000 lb

2,057 mm

96,055 daN

298,185 daN

48,030 daN

149,100 daN

149,100 daN

180,590 daN113622713407

300600900

32-5183-102

134-155

8,5007,6306,560

51.8120.6167.4

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

2,579 kPa

7,468 mm

1500 psi

374 psi

294”

10,342 kPa

4,275 kPa

8,433 mm

1500 psi

620 psi

332”

151420823028

400550800

33 - 4349 - 5976 - 86

7,0606,3004,133

44.458.859.8

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE8” S3 8” 6-7, 4 Stage

PERFORMANCE8” S3 8” 7-8, 2 Stage

Page 56: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

549 5/8”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

800

700

600

500

400

300

200

100

SP

EE

D rp

m

rpm - 1,2000 gpm

rpm - 900 gpm

rpm - 600 gpm

MA

X D

IFF.

TORQUE

150

300

450

600

750

900

1,05

0

1,20

0

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

97"

6 5/8 Reg., 7 5/8 Reg.

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

101,400 lb

580,000 lb

2,540 mm

104,930 daN

112,770 daN

41,970 daN

45,105 daN

45,105 daN

257,985 daN227134074542

600900

1,200

218-281358-421498-561

4,5004,4504,420

186.8303.3419.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

6,392 kPa

9,296 mm

1500 psi

927 psi

366”

9 5/8” S3 9 5/8” 2-3, 7.5 Stage

For more information onour products see our Web site

http://www.nql.com

Page 57: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

559 5/8”

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 1,200 gpm

rpm - 900 gpm

rpm - 600 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

320

280

240

200

160

120

80

40

SP

EE

D rp

m

rpm - 1,200 gpm

rpm - 900 gpm

rpm - 600 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

97"

6 5/8 Reg., 7 5/8 Reg.

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

101,400 lb

580,000 lb

2,540 mm

104,930 daN

112,770 daN

41,970 daN

45,105 daN

45,105 daN

257,985 daN227134074542

600900

1,200

97-132165-200234-269

6,2456,0005,620

115.4188.6250.5

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

5,275 kPa

7,772 mm

1500 psi

750 psi

306”

10,342 kPa

4,275 kPa

8,382 mm

1500 psi

620 psi

330”

227134074542

600900

1,200

99-129164-194227-257

7,2007,1207,000

135.7222.3302.6

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE9 5/8” S3 9 5/8” 3-4, 6 Stage9 5/8” S3 9 5/8” 3-4, 4.5 Stage

Page 58: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

569 5/8”

16,000

14,000

12,000

10,000

8,000

6,000

4,000

2,000

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 1,200 gpm

rpm - 900 gpm

rpm - 800 gpm

MA

X D

IFF.

TORQUE

75 150

225

300

375

450

525

600

PRESSURE DIFFERENTIAL psi

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm -900 gpm

rpm - 600 gpm

rpm - 300 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

97"

6 5/8 Reg., 7 5/8 Reg.

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

101,400 lb

580,000 lb

2,540 mm

104,930 daN

112,770 daN

41,970 daN

45,105 daN

45,105 daN

257,985 daN113622713407

300600900

52-68110-125168-185

8,0007,5006,510

79.2157.1208.2

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3.254 kPa

8,534 mm

1500 psi

472 psi

336”

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

4,137 kPa

7,772 mm

1500 psi

600 psi

306”

227134074542

600900

1,200

40-6274-96

105-127

8,8308,0257,525

67.3113.1150.5

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

9 5/8” S3 9 5/8” 4-5, 4 Stage 9 5/8” S3 9 5/8” 5-6, 3 Stage

TOR

QU

E ft

lb

Page 59: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

579 5/8”

12,000

10,500

9,000

7,500

6,000

4,500

3,000

1,500

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 900 gpm

rpm - 600 gpm

rpm - 300 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

SP

EE

D rp

m

Max PressureDrop

Max Diff.Pressure

0/A Length

Max PressureDrop

Max Diff.Pressure

0/A Length

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

97"

6 5/8 Reg., 7 5/8 Reg.

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

101,400 lb

580,000 lb

2,540 mm

104,930 daN

112,770 daN

41,970 daN

45,105 daN

45,105 daN

257,985 daN113622713407

300600900

32-5183-102

134-155

8,5007,6306,560

51.8120.6167.4

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

10,342 kPa

5,344 kPa

9,296 mm

1500 psi

775 psi

366”

10,342 kPa

4,275 kPa

9,246 mm

1500 psi

620 psi

364”

227134074542

600900

1,200

48-7686-113

124-149

13,30012,78012,000

121.6209.3283.3

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE9 5/8” S3 8” 6-7, 4 Stage

16,000

14,000

12,000

10,000

8,000

6,000

4,000

2,000

200

175

150

125

100

75

50

25

rpm - 1,200 gpm

rpm - 900 gpm

rpm - 600 gpm

MA

X D

IFF.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

PERFORMANCE9 5/8” S3 9 5/8” 6-7, 5 Stage

Page 60: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

589 5/8”

Max PressureDrop

1500 psi 10,342 kPa

1040 psi Max Diff.Pressure 7,170 kPa

24,000

21,000

18,000

15,000

12,000

9,000

6,000

3,000

200

175

150

125

100

75

50

25

SP

EE

D rp

m

rpm - 1,200 gpm

rpm - 900 gpm

rpm - 600 gpmM

AX

DIF

F.

TORQUE

150

300

450

600

750

900

1050

1200

PRESSURE DIFFERENTIAL psi

TOR

QU

E ft

lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

97"

6 5/8 Reg., 7 5/8 Reg.

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

101,400 lb

580,000 lb

2,540 mm

104,930 daN

112,770 daN

41,970 daN

45,105 daN

45,105 daN

257,985 daN227134074542

600900

1200

55-7586-113

131-151

17,00016,70016,000

178.0273.5399.1

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

PERFORMANCE9 5/8” S3 9 5/8” 6-7, 6 Stage

For more information onour products see our Web site

http://www.nql.com411” O/A Length 10,439 mm

Page 61: Black Max - Mud Motor - Operations Manual

MUD

MOTORS

5911 1/4”

16,000

12,000

11,000

10,000

8,000

6,000

4,000

2,000

240

210

180

150

120

90

60

30

SP

EE

D rp

m

rpm - 1,500 gpm

rpm - 1,200 gpm

rpm - 900 gpmM

AX

DIF

F.

TORQUE

100

200

300

400

500

600

700

800

PRESSURE DIFFERENTIAL psiTO

RQ

UE

ft lb

Bit to Bend Length

Bottom ConnectionBearing Load(compression)

Bearing Load(tension)

Max. Overpull(for re-runs)

Absolute Overpull

113"

6 5/8 Reg., 7 5/8 Reg.

dynamic=1,000,000 lb

static=1,000,000 lb

dynamic=500,000 lb

static=500,000 lb

500,000 lb

1,000,000 lb

2,870 mm

444,800 daN

444,800 daN

222,400 daN

222,400 daN

222,400 daN

444,800 daN340745425678

9001,2001,500

81-100114-133149-168

8,7008,5708,350

134.2186.0236.9

Volume Speed Torque hp(lpm) (gpm) (rpm) (ft-lb)

Max PressureDrop

Max Diff.Pressure

0/A Length

10,342 kPa

3,447 kPa

9,423 mm

1500 psi

500 psi

371”

11 1/4” 11 1/4” 3-4, 3.6 Stage

For more information onour products see our Web site

http://www.nql.com

Page 62: Black Max - Mud Motor - Operations Manual

OPTIONAL

EQUIPTMENT

60

Dump SubAdjustable

Offset Flex SubFixed

Bent HousingUtility Rig

SwivelTool Catcher

Offset Flex Sub Near Bit CutterAdjustable

Bent HousingStabilizerAnti-torque Swivel

Page 63: Black Max - Mud Motor - Operations Manual

FORMULAS

61HorsePower Where:

Velocity Where:

Q2W10858 A2

Across Bit:P=

Expected:Px=

Hydrostatic:P=

P=pressure (psi)Q=flow rate (gpm)W=fluid weight (ppg)A=nozzle area (in2)Px=expected pressure drop,

new mud (psi)TVD=total vert. depth,( ft.)Py=pressure drop,

original mud (psi)Wx=original mudweight, (ppg)Wy=new mud weight, (ppg)

PyWyWx

0,052(TVD)W

0.4085QD2 - D2

h s

Annular:V=

Jet:V=

Pump:AV=

V=velocity (ft/s)Q=flow rate (gpm)Dh=hole OD (in)Ds=drillstring OD (in)A=nozzle area (in2)S=pump speed (spm)AV=annular velocity,(ft/min)C=annular capacity,(gal/ft)P=pump output,(gal/stroke)

0.3209QA

SPC

Pressure Where:

Mechanical: HP =

Hydraulic: HP =

HP=horsepower (hp)T=torque (ft-lb)S=speed (rpm)P=pressure drop (psi)Q=flow rate (gpm)

PQ1714

TS5252

Page 64: Black Max - Mud Motor - Operations Manual

FORMULAS

62

Buoyancy Where:

P=pressure (psi)T=torque (ft-lb)Q=flow rate (gpm)S=speed (rpm)

BF=buoyancy factorW=mud weight (ppg)% = 32.64TS

QP

BF=65.5-W65.5

Motor Efficency Where:

Note: In order to calculate the correct drill collar stringweight, the buoyancy factor must be taken into account.Using the table found on Section 12. 29, take the mudweight value you are using and insert it in the above formula. Multiply the resulting buoyancy factor to theweight of the string in air. This will give you the weight ofthe string in the mud you are using.

Page 65: Black Max - Mud Motor - Operations Manual

FORMULAS

63Standard Equations:

SIN 0° = 0 COS 0° = 1SIN 90° = 1 COS 90° = 0

360° CIRCUMFERENCE = 2pR90° CIRCUMFERENCE = 2pR/4 = pR/2

Derivation:IF BUR = 1°/100 ft. (30m)

THEN 0-90° = 9000 ft. (2700m) = pR/2R = 9000 ft. (2700m) x 2/p = 5729.58 ft. (1718.87m)

TVD = 5730 ft. (1719m) (sin A2 - sin A1 )/BURHD = 5730 ft. (1719m) (cos A1 - cos A2)/BUR

(A1 = Initial Angle)(A2 = Final Angle)

BUR = 5730 ft. (1719m)/RMD = ΔDrift x 100 ft. (30m)/BUR

DLS (°/100 ft.) x 0.984 = DLS (°/30m)

Page 66: Black Max - Mud Motor - Operations Manual

FORMULAS

64

Displacement Build Chart in Meters

Horizontal Displacement (meters)

True

Ver

tical

Dep

th (m

eter

s)

10090

807060

5040 deg / 30 m

30 deg / 30 m

25 deg / 30 m22 deg / 30 m

20 deg / 30 m18 deg / 30 m

16 deg / 30 m

40 80 1200 160 200 240 280 320 360

0

40

80

120

160

200

240

280

320

360

14 deg / 30 m

12 deg / 30 m

10 deg / 30 m

9 deg / 30 m

8 deg / 30 m

7 deg / 30 m

6 deg / 30 m

5 deg / 30 m

Displacement Build Chart in Feet

Horizontal Displacement (feet)

True

Ver

tical

Dep

th (f

eet)

0

100

200

300

400

500

600

700

800

900

1000

1100

1200100 200 3000 400 500 600 700 800 900 1000 1100 1200

5 deg / 100 ft

14 deg / 100 ft

12 deg / 100 ft

10 deg / 100 ft

9 deg / 100 ft

8 deg / 100 ft

7 deg / 100 ft

6 deg / 100 ft

16 deg / 100 ft

22 deg / 100 ft

40 deg / 100 ft

18 deg / 100 ft

25 deg / 100 ft

20 deg / 100 ft

30 deg / 100 ft

100

7090

6080

50

RADIUS OF CURVATURE

Page 67: Black Max - Mud Motor - Operations Manual

FORMULAS

65

FLUID BYPASS CALCULATION

Flow thru a jet @ Known psiTFA = Q2 x W

ΔP x 10858

Nozzle Size = 64 T F Aπ

Q = gpm to be bypassedΔP = diff across DHMW = Weight in ppg

TFA = Total Flow Area in in2

Page 68: Black Max - Mud Motor - Operations Manual

FLUIDS

66

Proper selection of fluids will not only improve the drilling process but will prevent serious complications (due to friction and heat) from developing.When choosing a drilling medium, you must take into account two areas in the motor that are most susceptible to damage from drilling mud:1) the elastomer compound in the stator2) the bearing stack.

Some muds are extremely harsh on certain rubber compounds. Many diesel based fluids can cause severe swelling in the rubber, resulting inanything from reduced power output to premature failure. Therefore, the type of medium must be chosen carefully. Oil based muds should have anaromatic content no greater than 2%.

The following fluids have been run with great success and are recommended for use with the BlackMax motor:- any water based mud - any oil based mud (with an aniline point above 200° F)- air * - nitrogen*- brine solutions

*(provided plenty of lubrication is used ie. soap, mist, graphite, etc.)

Any additive to be used, should also be carefully considered, in terms of it’s affect on the elastomer compound before being used.eg. Highly Saturated Nitrile (HSN) is more suited for oil based fluids.Another important factor is mud weight. As a rule, heavier mud weights create more wear on the motors. Combined with high sand content, thiscould be extremely detrimental to the motor. Generally, when using heavier muds, ie. 12 lb +, extreme care should be taken to keep sand content aslow as possible to prevent washing in the motor. Sand content should not be greater than 1/2% going in. Contact a Black Max representative formore information. Temperature is also a factor in performance. In the case of hot hole applications, BlackMax will supply specialized power sections. DO NOT attemptto use these in areas of low temperature. These stators have a loose fit designed to incorporate swelling or specialty elastomers (e.g. HSN). If usedin lower temperatures, it will only provide a small percentage of power specified.

Page 69: Black Max - Mud Motor - Operations Manual

FLUIDS

67ELASTOMER RECOMMENDATIONS

Both Standard Nitrile and HSN elastomer are suitable for use in this fluid. At higher temperatures, nitrile may have atendency to chunk.

HSN is most suitable for use with Can-Oil. Standard nitrile can be used but an oversize stator is recommended tocompensate for volume swell.

Standard Nitrile is not suitable for use with Cutter D, due to high volume swell.HSN should work well to 250 F, providedproper fit is maintained.

Standard Nitrile is not suitable for use with diesel, due to high volume swell.Oversize stators of HSN elastomer are wellsuited to diesel.

Due to the high volume swell nitrile is not recommended for this fluid. HSN should work well and is recommended.HSN is suitable for use in Invermule. Standard Nitrile is not suitable for Invermule mud.

Standard nitrile is recommended for use up to 250 F. HSN is recommended for temperatures above 150 F. Due to thehigh shrinkage rate, a standard size stator is recommended for use up to 250 F. At lower temperatures a high RPM dropis inevitable. Even with HSN, lower service life should be anticipated.

HSN is suitable for use in Invermule. Standard Nitrile is not suitable for Invermule mud.

Both standard nitrile and HSN are suitable for use with this mud. However, oversize stators are recommended tocompensate for volume swell. A special stator is required for temperatures above 200°F.

FLUID TYPE

ACE- khg/DAR

Can-Oil

CUTTER D

DIESEL

DISTILLATE 822

HT40N(Mineral Oil)

INVERMULE

Keg River Crude

Page 70: Black Max - Mud Motor - Operations Manual

FLUIDS

68

Both Nitrile and HSN are suitable for use in Lignosulphonite. An oversize stator is recommended for Nitrile.

Both Nitrile and HSN are suitable for use in Mentor 26, up to temperatures of350° F. An oversize stator is recommended for thermal expansion.

Because of volume swell, HSN is not recommended for high temperatures. Standard nitrile is recommended for this fluidfor all temperatures within its normal working range.

Both Nitrile and HSN are suitable for use in Mudzyme. An oversize stator is recommended for Nitrile at 250° F.

Both Nitrile and HSN are suitable for drilling with Nitrogen with the addition of DA-001 as a lubricant.

For temperatures to 150° F, Nitrile is suitable.For temperatures between 150 and 250° F, standard size stator with HSNcan be used. Life of stator will be less, due to heat build up caused by stiffening elastomer.

Below 150°F, both standard nitrile and HSN should work well, although mud caking is a concern. Operation between150°F and 250°F may be a problem due to separation of liquid and severe caking in the stator. Operation at or close to250°F is not recommended due to high swell and caking.

Standard Nitrile is not suitable for U-Diesel mud due to brittleness. HSN should work well in the mud.

Ultra-Stim C732 attacks elastomer very drastically. Neither standard nitrile or HSN are suitable for use.’

HSN should work well in this mud. Standard nitrile is very badly attacked by Weyburn Native Crude and is not suitable

LIGNOSULPHONITE

MENTOR 26

MSP-11

MUDZYME

NITROGEN

PETROFREE

POTASSIUMSILICATE

U-DIESEL

ULTRA-STIM C732

WEYBURN NATIVECRUDE

Page 71: Black Max - Mud Motor - Operations Manual

SHIPPING

WEIGHTS

69

ft m lb kg

5 1/2 22.8 6.9 1300 590

6 1/2 31.4 9.6 2000 907

6 1/2 S3 30.0 9.1 2000 907

6 3/4 31.4 9.6 2000 907

7 1/2 26.0 7.9 3500 1588

8 29.0 8.8 3800 1724

8 S3 29.0 8.8 3800 1724

9 5/8 S3 31.2 9.5 5600 2540

9 5/8 31.4 9.6 5600 2540

11 1/4 34.0 10.4 6500 2948

Length WeightMotor Size

ft m lb kg

1 11/16 10.4 3.2 40 18

2 1/16 9.3 2.8 50 23

2 3/8 13.6 4.1 150 68

2 7/8 17.3 5.3 275 125

3 1/8 15.3 4.7 300 136

3 3/8 23.5 7.2 500 227

3 3/4 18.8 5.7 500 227

4 3/4 Short 20.5 6.2 900 408

5 S3 25.3 7.7 1100 499

5 27.0 8.2 1100 499

Length WeightMotor Size

TABLE FOR SHIPPING PURPOSES ONLY

Page 72: Black Max - Mud Motor - Operations Manual

TORQUE

CONNECTIONS

70

200

TORQUE CONNECTIONS

(Dim. in ft-lb.) 2 1/16”

300

2 7/8” &2 7/8” SH 3 1/8” 3 3/8” 3 3/4” 4 1/8” 5”

5”Series 3 5 1/2”1 11/16”

2 3/8” &2 3/8” SH

4 3/4”4 3/4” SH

100100

150

500600200

150150

300

5001,000250

200200800

300

120

1,0002,000500

400400

2,000

500

1,2003,0001,000

800800

2,000

600

1,5003,5001,250

1,0001,0003,500

3,500

1,5004,5001,500

1,0001,0003,500

1,000

2,5005,0003,500

3,0003,000

1,200

4,00010,0003,000

2,500*

12,000

200(Short Only)

8,000

4,00012,0004,000

12,000

300

3,500

1,800

*

4,00012,0008,000

12,0008,000

6,000

1,800

*

4,50015,0004,500

10,000

4,0004,000

13,000

End CapBody Connection

Mandrel to WashpipePreload Nut

Adapter Cap

D.S. to WashpipeD.S. to RotorAdj. Mandrel

StabilizerThrust Bolt

* 2 3/8 EF 6,0002 1/8 - 4 STUB 6,0001 7/8 - 4 STUB 3,500

Page 73: Black Max - Mud Motor - Operations Manual

TORQUE

CONNECTIONS

71

12,000

TORQUE CONNECTIONS

(Dim. in ft-lb.) 6 1/4”

18,000

6 1/2”6 3/4”

Series 47 1/4” 7 1/2”

8”8” SH 9 5/8”

9 5/8”Series 3 11 1/4”6”

6 1/2”6 3/4”

8”Series 3

9,0009,000

4,000

18,000

5,000

6,50022,0006,000

5,500*

22,000

5,000

10,000

6,50022,00011,000

10,000*

22,000

5,000

15,00022,00017,000

14,00012,00022,000

5,000

12,00030,00018,000

12,00011,00030,000

24,000

12,00035,00010,000

9,00011,00035,000

7,000

12,00040,00012,000

11,00011,00040,000

8,000

12,00040,00012,000

11,00011,00040,000

400(Short Only)

30,000

25,00060,000

400

60,000

1,000

18,000

9,000

18,000

25,00060,00035,000

60,00038,000

25,000

9,000

25,000

40,00075,00050,000

50,000

40,00040,00075,000

End CapBody Connection

Mandrel to WashpipePreload Nut

Adapter Cap

D.S. to WashpipeD.S. to RotorAdj. Mandrel

StabilizerThrust Bolt

6 1/2”Series 5

700 70012,000

70012,000

70015,000 20,000

7,000

30,0001,000

8,0001,000

38,0001,000

12,000

* 10,000 or 5,500for High Speed

Page 74: Black Max - Mud Motor - Operations Manual

72

For more information on ourproducts see our Web site

http://www.nql.com

Page 75: Black Max - Mud Motor - Operations Manual

BUILD

RATES

73

Stab. DHM Size (in) Hole Size (in) 1.15° 1.50° 1.83° 2.12° 2.38° 2.60° 2.77° 2.90° 3.00°N 2 7/8 3 3/4 10.9 18.0 25.1 31.6 37.5 42.6 46.5 49.5 51.3N 4 1/8 6.0 12.2 18.6 24.7 30.1 34.9 38.7 41.6 43.8

N 3 1/8 3 7/8 12.9 21.5 30.1 38.0 45.2 51.4 56.2 59.9 62.7N 4 1/8 8.0 15.7 23.7 31.0 37.9 43.7 48.4 51.9 54.7N 4 1.2 2.3 8.7 15.7 22.2 28.4 33.9 38.2 41.6 44.1

N 3 3/4 4 3/4 10.3 17.3 24.3 30.7 36.5 41.5 45.4 48.4 50.8N 5 7/8 3.6 8.5 13.3 18.0 22.1 25.4 27.9 29.9

N 4 3/4 S 6 8.5 13.8 19.0 23.8 28.1 31.8 34.7 36.9 38.6N 6 1/8 7.6 12.7 17.8 22.4 26.7 30.3 33.2 35.5 37.2N 6 1/4 6.7 11.6 16.6 21.1 25.4 29.0 31.8 34.0 35.6

Y 5 6 1/2 8.8 11.4 14.0 16.2 18.2 19.8 21.1 22.1 22.9Y 5 6 3/4 9.1 11.7 14.3 16.5 18.5 20.1 21.4 22.4 23.2

Y 5 1/2 7 7/8 8.0 10.4 12.6 14.6 16.3 17.8 19.0 19.9 20.5

BUILD RATESDEGREES per 100 ft

Page 76: Black Max - Mud Motor - Operations Manual

BUILD

RATES

74

Tool Size (in) Hole Size (in) 1.15 1.50 1.83 2.12 2.38 2.60 2.77 2.90 3.00Y 5 1/2 7 7/8 8.0 10.4 12.6 14.6 16.3 17.8 19.0 19.9 20.5

Y 6 1/2 S 7 7/8 7.7 9.9 12.0 13.9 15.7 17.0 18.1 19.0 19.6

Y 6 3/4 S 8 1/2 8.3 10.7 13.1 15.2 17.0 18.6 19.8 20.7 21.4

Y 7 1/2 9 7/8 5.1 7.2 9.2 11.0 12.5 13.8 14.9 15.7 16.3Y 10 5/8 4.9 6.9 8.8 10.5 12.0 13.3 14.2 15.0 15.6

Y 8 SH 10 5/8 5.4 7.6 9.7 11.5 13.1 14.5 15.6 16.4 17.0Y 12 1/4 5.1 7.1 9.0 10.7 12.2 13.4 14.4 15.2 15.8Y 13 1/2 3.5 5.5 7.4 9.1 10.6 11.9 12.9 13.6 14.2

Y 9 5/8 13 1/2 3.0 4.7 6.3 7.7 9.0 10.0 10.9 11.5 12.0Y 14 3/4 2.8 4.5 6.0 7.4 8.7 9.7 10.5 11.1 11.6Y 17 1/2 2.4 3.9 5.3 6.5 7.6 8.5 9.2 9.8 10.2

Y 11 1/4 14 3/4 3.2 4.4 5.6 6.6 7.6 8.3 8.9 9.4 9.8Y 17 1/2 2.3 3.7 5.0 6.1 7.1 7.9 8.6 9.1 9.5Y 20 0.6 1.8 3.0 4.0 5.0 5.7 6.3 6.8 7.2

Note: This compilation of expected build rates is based on the most commonly used DHM sizes in the various hole sizes. For combinations other thanthose listed here, contact your nearest BlackMax representative. DHM sizes from 2 7/8 through 4 3/4S are figured with no-stabilized assemblies. DHMsizes from 5” through 11 1/4” take into account the use of stabilizers. Formation competence, or lack thereof, may affect the accuracy of the abovepredictions.

Page 77: Black Max - Mud Motor - Operations Manual

BUILD

RATES

75

3¾”N 4½” 4.6 11.6 19.3 27.2 35.0 42.5 49.6 56.4 62.5 68.3 73.1 77.7 81.1 86.0 87.0 87.6

DHM (in) Hole Size (in) 1.25° 1.5° 2.0° 3.0°2 1/16 2 7/8 12.3 1.5 32.9 63.4

2 3/8 3 1/8 15.2 21.1 33.5 59.5

FIXED HOUSING Note: This compilation of expected build rates is based on the most commonly used DHM sizes in the various hole sizes. For combinations other than those listed here, contact your nearest BlackMax representative. DHM sizes from 2 7/8 through 4 3/4S are figured with no-stabilized assemblies. DHM sizes from 5” through 11 1/4”take into account the use of stabilizers. Formationcompetence, or lack thereof, may affect the accuracy of the above predictions.

Stab. DHMSize(in)

HoleSize(in)

.35° .69° 1.04° 1.37° 1.69° 2.00° 2.29° 2.57° 2.83° 3.06° 3.28° 3.46° 3.63° 3.76° 3.86° 3.94° 3.98° 4.00°

N 4¾” 1.8 7.8 14.8 22.1 29.4 36.7 43.6 50.2 56.1 61.8 66.5 70.9 74.3 79.1 80.1 80.7N 5 7/8” .9 5.8 11.2 16.9 22.5 28.0 33.0 38.0 42.1 46.0 49.1 53.3 54.3 54.8

4¾” SHN 6” 4.7 10.1 15.9 21.7 27.5 33.1 38.4 43.4 47.9 52.2 55.7 59.0 61.6 65.1 65.9 66.3N 6 1/8” 3.8 8.9 14.5 20.2 25.9 31.3 36.6 41.6 46.1 50.3 53.8 57.1 59.7 63.2 64 64.4N 6¼” 3 7.8 13.3 18.8 24.4 29.7 35.0 39.9 44.3 48.5 52.0 55.3 57.8 61.3 62.1 62.5N 6½” 1.6 5.9 10.9 16.2 21.6 26.8 31.8 36.6 41.0 45.1 48.5 51.8 54.3 57.7 58.5 58.9N 6¾” 4.2 8.9 13.9 19.0 24.0 28.9 33.6 37.8 41.9 45.3 48.4 5.09 54.3 55.1 55.1

5” S3N 6” 4.7 9.6 14.6 19.6 24.6 29.3 33.9 38.2 42.0 45.7 48.7 51.5 53.7 56.7 57.4 57.7N 6 1/8” 4.0 8.7 13.6 18.5 23.4 28.1 32.6 36.9 40.7 44.3 47.3 50.1 52.3 55.3 55.9 56.3N 6¼” 3.3 7.8 12.6 17.4 22.2 26.9 31.4 35.6 39.3 43.0 45.9 48.7 50.9 53.9 54.5 54.9N 6½” 2.2 6.3 10.8 15.4 20.1 24.6 29.0 33.1 36.8 40.4 43.3 46.1 48.2 51.2 51.9 52.2N 6¾” 1.2 4.9 9.1 13.5 18.1 22.4 26.7 30.8 34.5 38.0 40.9 43.6 45.7 48.6 49.3 49.6

.4

.8

.3

63.661.659.856.252.855.353.952.649.947.3

Page 78: Black Max - Mud Motor - Operations Manual

SETTING

PROCEDURE

76

ADJUSTABLE BENT HOUSING

Page 79: Black Max - Mud Motor - Operations Manual

SETTING

PROCEDURE

77Tool Size Mandrel Head Torques2 3/8 IN. (61 mm) 800 ft*lb (1,080 N*m)2 7/8 in. (73 mm) 2,000 ft*lb (2,700 N*m)3 1/8 in. (79 mm) 2,000 ft*lb (2,700 N*m)3 1/2 in. (89 mm) 3,500 ft*lb (4,800 N*m)3 3/4 in. (95 mm) 3,500 ft*lb (4,800 N*m)5 in. (127 mm) 12,000 ft*lb (16,270 N*m)5 1/2 in. (140 mm) 13,000 ft*lb (17,620 N*m)6 1/2 in. (165 mm) 22,000 ft*lb (29,830 N*m)6 3/4 in. (171 mm) 22,000 ft*lb (29,830 N*m)8 in. (203 mm) 40,000 ft*lb (54,230 N*m)9 5/8 in. (245 mm) 60,000 ft*lb (81,300 N*m)11 1/4 in. (285 mm) 75,000 ft*lb (101,686 N*m)

Settings - 3 Deg.0°

.39°

.78°1.15°1.50°1.83°2.12°2.38°2.60°2.77°2.90°2.97°3.00°

CAUTION!1. Whenever backing off mandrel head, or making up mandrel head to proper torque, always pull on tongs that are on mandrel head.2. Make sure teeth are in alignment and fully engaged before mandrel head is torqued.3. Ensure all shoulder faces are free from dirt/debris and dope all exposed threads and faces before making up.

DO NOT ROTATE OVER 1.50° ACTUAL

Page 80: Black Max - Mud Motor - Operations Manual

SHOCK

TOOLS

78

NQL Energy Services - BlackMax Shock Tool is an extremely reliableshock absorber. It assures long life with a wide range of applications fromrotary drilling to high speed directional drilling. The tool is designed toimprove penetration rates, prolong drill bit life and prevent damage to thedrill string. Shock tools are engineered with an equalization chamber andpiston to counteract the hydrostatic pressures encountered down hole, andshould drilling fluids enter our Shock Tool it will continue to function.

The result - uninterrupted drilling.

Features:

- Reduces excessive drill bit wear.- Reduces metal fatigue.- Increases penetration rates.- Shorter length ensures maximum lateral stiffness.- Pressure balanced components to compensate for hydrostatic

pressure, regardless of hole depth.- Closely fitted drive components to prevent the Shock Tool from

contributing to hole deviation.- Specially designed steel springs provide maximum vibration damping.- Availability of high temperature seals.- Tools are available in all popular sizes, 2.7/8" through 11".

Outside Diameter

Inside Diameter

Approximate Shipping Weight

Approximate Shipping Length

2 7/8 in 73 mm

5/8 in 16 mm

80 lbs 36 kg

4 3/4 ft 1.45 m

3 ½ in 89 mm

1 in 25.4 mm

96 lbs. 44 kg

5 ft 1.52 m

4 3/4 in. 121 mm

1 1/2 in. 38.1 mm

320 lbs. 145 kg

6 ft. 1.85 m

6 1/4 in. 159 mm

2 in. 51 mm

450 lbs. 204 kg

6 1/2 ft. 1.98 m

6 1/2 in. 165 mm

2 1/8 in. 54 mm

450 lbs. 204 kg

7 ft. 2.13 m

6 3/4 in. 171 mm

2 1/4 in. 57.2 mm

575 lbs. 260.5 kg

7 ft. 2.13 m

7 in. 175 mm

2 1/4 in. 57.2 mm

575 lbs. 260.5 kg

7 ft. 2.13 m

9 in. 229 mm

3 in. 76.2

1500 lbs. 679.5 kg

9 ft. 2.74 m

11 in. 279 mm

3 in 76.2

3000 lbs. 1359 kg

10 ft. 3.04 m

When a BlackMax Shock Tool is utilized bit life is extended and penetrationrates increased. Metal fatigue and damage to drill string components isreduced by the dampening effect of the sock tool. A close-fitting and self-centering spline drive system located in the spline mandrel, ensuresmaximum lateral stiffness to ensure bit stability.The specially engineered Belleville Springs provide maximum vibrationdampening, long life and high reliability.

Page 81: Black Max - Mud Motor - Operations Manual

SPECIFICATIONS

79

Tool Size 9”8” 9 1/2” 11”7 3/4”6 3/4”6 1/4”4 3/4”3 1/2”2 7/8”

962,800545,300 1,054,300 1,375,300520,500316,200343,500253,600145,30078,700lbf428,270242,560 468,970 611,760231,530140,650152,790112,80064,63035,000daN

32.5 2.81 2.882.52.2521.5163in230206 243 27919817316012290739.068.12 9.56 117.806.816.314.813.532.88Tool OD in

mm

7664 71 73645751382516mm

3.001.93 3.00 2.502.001.001.251.501.001.00in7649 76 63502532382525mm

28.7919.18 35.15 43.8219.1814.8611.167.904.673.25sq.in102,22076,460 112,850 159,17069,55056,40045,69014,3705,6903,93275,40056,400 83,240 117,40051,30041,60033,70010,6004,2002,900lbf-ft

N.m

185.7123.7 226.8 282.7123.795.972.051.030.121.0sq.cm

2.382.30 2.65 3.402.202.252.001.501.802.25in6058 67 86565750384657mm

Tool ID

Maximum Overpull at Yield

Maximum Torsional Load(To Yield Body Conn.)

Pump Open Area

Maximum Opening Travel

Maximum Closing Travel

BlackMax Shock Tool Specification

Continued on next page

Page 82: Black Max - Mud Motor - Operations Manual

SPECIFICATIONS

80

7,300

2,510

Tool Size

3,0306,8201,120

lbs

lbs

10,500lbsRegular Weight Spring

124,900121,500 193,000 342,100N/A77,30070,20049,30010,40055,56054,050 85,850 152,170N/A34,38031,23021,9304,6304,670daN

Load @ Max Compression

42,70041,300 66,200 116,700N/A26,50024,10016,7003,6003,700lbs18,99018,370 29,450 51,910N/A11,79010,7207,4301,6001,650daN

Load @ Min Compression

Medium Weight SpringN/A47,100 N/A N/A47,100N/A35,60021,900N/AN/AlbsN/A20,950 N/A N/A20,950N/A15,8409,740N/AN/AdaN

Load @ Max Compression

N/A16,400 N/A N/A16,400N/A12,4007,500N/AN/AlbsN/A7,300 N/A N/AN/A5,5203,340N/AN/AdaN

Load @ Min Compression

Light Weight SpringN/AN/A 36,400 N/AN/A29,50018,70013,1004,000N/AN/A 16,190 N/AN/A13,1208,3205,8301,780daN

Load @ Max Compression

N/AN/A 13,300 N/AN/A10,3006,6004,5001,400Load @ Min CompressionN/AN/A 5,920 N/AN/A4,5802,9402,000620daN

BlackMax Shock Tool Specification

6 3/4”6 1/4”4 3/4”3 1/2”2 7/8” 9”8” 9 1/2” 11”7 3/4”

Page 83: Black Max - Mud Motor - Operations Manual

MECHANICAL

JARS

81BlackMax Rayson Mechanical Jars

OperationsNQL Energy Services - BlackMax Rayson Mechanical jar has a mechanical latch that keeps the jar in the neutral position and prevents unexpectedjarring when tripping in or out of the hole. The Rayson Mechanical jar is easy to use. The jar safety latch is mechanical and the load to trip the triggerup or down is preset. The load required to fire the jar is marked clearly on the tools and on the delivery paperwork. The jar will only trip when theapplied load exceeds the settings. The normal jar latch setting is at mid-stroke, in this position the jar is ready to jar up or down.

Pump Open ForcesBlackMax Rayson Mechanical jars are affected by pump open forces and must be accommodated when applying a jarring load while circulating. Apump open area is supplied in the specifications and should be calculated into the jarring load calculations.

Maintenance and StorageOn each trip the jar should be visually inspected for any indication of damage, excessive wear or leakage. If the jar is to be unused for a period oftime, flush the bore with fresh water to remove all drilling fluids. Wash down the tool mandrel and protect tool joints with thread compound andprotectors. Never use the mandrel for a tong area or a lifting/tie down point.

Page 84: Black Max - Mud Motor - Operations Manual

SPECIFICATIONS

82

1 11/16”Tool Size

Tool OD inmm

4 3/4” 6 1/4” 6 3/4”1.69 4.80 6.25 6.6042.9 121.9 158.8 167.6

Tool ID inmm

0.31 2.00 2.25 2.507.9 50.8 57.2 63.5

Length ftm

6.58 10.25 12.25 12.352.01 3.12 3.73 3.76

Maximum Torsional Load(To Yield Body Conn.)

lb*ftN*m

550 12,700 27,800 34,100745 17,219 37,692 46,233

Pump Open Area sq.insq.cm

1.04 6.50 12.79 12.816.71 41.94 82.52 82.65

Max. Latch Setting Up lbfdaN

10,000 45,000 85,000 100,0004,450 20,020 37,810 44,480

Max. Latch Setting Down lbfdaN

5,000 22,500 42,500 50,0002,225 10,010 18,905 22,240

Maximum TensileLoad after Jarring

lbfdaN

54,800 485,400 869,000 1,058,00024,370 215,910 38,650 47,060

BlackMax Rayson Mechanical Jar Specifications

Page 85: Black Max - Mud Motor - Operations Manual

HY

DR

AU

LIC / M

EC

HA

NIC

AL

JAR

S83Hydraulic Mechanical Jars

Operations

NQL Energy Services BlackMax Hydraulic Mechanical Jars consist of a mechanical latch that keeps the jar in the neutral position and prevents thejar from firing while tripping in or out of the hole. The jar also consists of a hydraulic section that creates a time delay when the jar is in operation andthe latch is disengaged. To operate the jars simply apply tension or compression to the drill string. Varying the tension of compression loads during thehydraulic time delay controls the intensity of the jar impact. When a push or pull action is applied to the jar, hydraulic oil is forced around a patentedrestricting valve. This restriction of oil flow from one chamber to the other delays the jar stroke. This delay enables the drill string to stretch before thejar fires. Latch settings and delays are marked on the tools and delivery paperwork.

Pump Open ForcesBlackMax Hydraulic Mechanical Jars are affected by pump open forces and must be accommodated when applying a jarring load while circulating. Apump open area is supplied in the specifications and should be calculated into the jarring load calculations.

Maintenance and StorageOn each trip the jar should be visually inspected for any indication of damage, excessive wear or leakage. If the jar is to be unused for a period oftime, flush the bore with fresh water to remove all drilling fluids. Wash down the tool mandrel and protect tool joints with thread compound andprotectors. Never use the mandrel for a tong area or a lifting/tie down point.

Page 86: Black Max - Mud Motor - Operations Manual

SPECIFICATIONS

84

156,100

20,000

Tool Size

3.002299.00

76

9”

206.10

57,20077,5506.29540.61

120,00053,30060,00026,600

306,900136,500

1,186,500527,800

1221.13 2.25 2.00 2.25 2.75 2.75 3.0090 122 122 168 168 206

3.53 4.80 4.80 4.80 6.60 6.60 8.12

5129 57 57 70 70 76

BlackMax Hydraulic / Mechanical Jar Specifications

3 1/2” 4 3/4” BJ 4 3/4”

Tool ODin

mm

Tool IDin

mm

Length ftm

Maximum Torsional Load(To Yield Body Conn.)

lb*ftN*m

Pump Open Area sq. insq. cm

Max. Latch Setting Down lbfdaN

Max. Latch Setting Up lbfdaN

Maximum Load DuringHydraulic Delay

lbfdaN

Maximum TensileLoad after Jarring

lbfdaN

4 3/4” HJ-2 6 1/2” 6 1/2” HJ-2 8”

14 17.5 17.5 16.3 19.3 18 204.27 5.33 5.33 4.97 5.88 5.49 6.10

4,300 12,700 12,700 12,700 34,100 34,100 55,5005,830 17,210 17,210 17,210 46,230 46,230 75,2401.726 2.516 2.270 7.139 4.381 11.839 6.29511.14 16.23 14.65 46.06 28.26 76.38 40.61

25,000 45,000 45,000 100,000 100,000 120,00011,100 20,000 20,000 44,400 44,400 53,30012,500 22,500 22,500 22,500 50,000 50,000 60,0005,500 10,000 10,000 10,000 22,200 22,200 26,600

90,000 54,500 66,000 98,500 172,600 211,800 288,80040,000 24,200 29,300 43,800 76,700 94,200 128,400282,700 351,000 485,400 351,000 858,500 858,500 1,186,500125,600 156,100 215,900 381,900 381,900 527,800

45,000

Page 87: Black Max - Mud Motor - Operations Manual

BEST

HITTER

85TOOL O.D. 4-3/4" 6-1/4" 7-3/4"TOOL I.D. 2" 2-1/4" 2-3/4"TOOL JOINT 3-1/2" API 4-1/2" API 6-5/6" REG.**CONNECTION I.F. I.F. REG.OVERALL LENGTH 31' 34.5' 36'TENSILE YIELD STRENGTH 40,000 70,000 120,000TORQUE YIELD STRENGTH 19,000 35,000 65,000DOWN STROKE 8 8 8UP STROKE 8 8 8TOTAL STROKE LENGTH 16 16 16WEIGHT IN LBS. 1400 2400 4000PISTON AREA (in2) 4.5 7.1 11.8

(cm2) 11.5 1.8 30

NQL Energy Services BlackMax Best Hitter Mechanical Drilling Jar is themost versatile drilling jar in the drilling industry

The Best Hitter has three positive positions:Open - position of the jar when hit up.Cocked - position of the jar, when ready to hit up or down.Closed - position of the jar, when hit down.

Is sent to the drilling rig in the cocked position. Is preset to manufacturer's specifications and can be preset to

the operators requirements. Can be used for drilling in tension or in compression.

Advantages and benefits of the Best Hitter drilling jar.

The Best Hitter is mechanical and simple to operate (oil is used as the lubrication).

The Best Hitter provides intense jarring up or down for longperiods of time.

The Best Hitter is durable and versatile. The Best Hitter jarring impact is fully adjustable up or down

while in the hole. The Best Hitter has no waiting for resetting. The jar will hit up or

down as fast as the driller can pick up or slack off during drilling. The Best Hitter provides jarring action to stuck drill string under

any conditions.

** CONNECTIONS CAN BE MANUFACTURED TO CLIENTS' SPECIFICATIONS

Design Features Of The Best Hitter Drilling Jar

1. Heat-treated and stress relieved aircraft quality SAE 4340 and 4140 steel.

2. All box and pin connections both internal and external are stress relieved.

3. Internal and external connections are torqued to manufacturerspecifications, which have been proven in the field.4. Hydrostatic pressure does not affect the Best Hitter.

2”

400,000 700,000 1,200,000

Page 88: Black Max - Mud Motor - Operations Manual

BEST

HITTER

86

OPERATING INSTRUCTIONS

The Best Hitter mechanical drilling jar is self-cocking and will tripimmediately after the required weight or pull is applied. The Best Hitteris delivered to the location in the cocked position, with about 8" of themandrel exposed, and will usually be cocked when it is pulled out of thehole.

To run the jar in the hole, it is recommended that the jar be uncocked.Sometimes, it may be necessary to run the jar in the cocked position,i.e. in fishing operations.

To uncock the Best Hitter jar, you need to do the following: With drillpipe or collars to be used above the jar, set the slips on the jar bodybelow the mandrel. Unlock the rotary. The break out tongs should beplaced on the jar above the mandrel and the back up tongs below themandrel. Using a rope to pull on the break out tongs turn the mandrel1/8 turn to the left. Hold the 1/8 turn and pick up on the string to openthe jar. There will be 16 inches of exposed mandrel (approximately). Pullthe slips and run the jar in the hole.Note: DO NOT TURN MANDREL OVER 1/8 TURN TO THE LEFT.

JAR PLACEMENT IN THE STRING: Run three collars above the jar.With hevi-wate drill pipe at least five joints should be run above the jar.

OPERATION OF DRILLING JAR:

UPWARD STROKE: Pull on string until the jar setting specified is reached andjar will trip.

RECOCK JAR: Slack off on drill string until slightly below the weight of thestring above the jar. The weight indicator needle should bobble when the jarcompletes its free travel and recocks.

EXAMPLES:

250.000 Total indicator weight -40.000 Bottom Hole Assembly below the jar210.000 Weight of the string above the jar+90.000 Upstroke Setting on jar300.000 +20.000 Hole drag picking up320.000 Indicator reading to trip jar

You will probably have to slack off to about 200.000 to cock the jar for anotherupward hit.DOWNWARD STROKE: Slack off on the string until the setting reached whichis required to trip the jar.TO RECOCK FOR JARRING DOWN ONLY: Pick up pipe or string until theweight above the jar is slightly above the weight above the jar. A slight bobbleon the indicator will be noticed when the jar recocks. Free travel will also benoted.

Page 89: Black Max - Mud Motor - Operations Manual

RIG

RATTLER

87Black Max Rig Rattler Hydraulic Drilling Jar Features:At 15' (4.58m) long, this jar was designed to be the shortest combination jar in theindustry.The "Rig Rattler" has a total of 22" of stroke

Bump DownFrom the closed position, 12" of free stroke is built into the jar so it can operate asa bumper sub. In this regime the jar can bump down as often as desired withouthaving to fire the jar or enter its metering section.Fully extended, the "Rig Rattler" provides 22" of unrestricted bumper stroke.Jarring UpThe "Rig Rattler" will only fire if a force greater than the customers' requiredsafety setting is achieved. From that point the jar will meter 4" before providing 6"of impact stroke. The time to fire as well as jarring impact is adjusted by howmuch force is exerted on the jar.

The built in safety mechanism of the jar allows worry free tripping. The "RigRattler" is hydrostatically balanced. It does not have any mud ports to plug up,and only has two seal surfaces exposed to drilling mud.Connections on downhole tools bother you? This jar has only three internal connections.The internal components of the "Rig Rattler" have been specially designed to eliminate fluid restrictions inside the jar during either the up or down hitting stroke. By eliminating these restrictions the hitting power of the jar ismaximized.The valve of the "Rig Rattler", which controls the safety setting and timing of

the jar, is filtered from contaminants during all modes ofoperation.Use of the "LEE Jeva" make the firing time of the "RigRattler" independent of temperature.

The "Rig Rattler" jar has been designed to be the toughest,hardest hitting jar in the industry. As with most things, the bestidea is often the simplest. This drilling jar meets this criteria.Through the ruggedness and simplicity of its design we believethat the "Rig Rattler" is the best jar on the market. It is easy torun, and cost effective to maintain. These are savings that can bepassed on to our customers.

O.D. 4 3/4” 6 1/2” 6 3/4” 8.0”

I.D. 2 1/4” 2 1/2” 2 5/8” 3.0”

Maximum Pre-jar 70,000 lb 200,000 lb 200,000 lb 300,000 lbpullMaximum Post- 230,000 lb 585,000 lb 585,000 lb 1,100,000 lbjar pullWeight 550 lb 1000 lb 1150 lb 1750 lb

Max Torque 12,500 ft-lb 27,000 ft-lb 42,000 ft-lb 40,000 ft-lb

Closed Length 12 ft 15 ft 15 ft 14 ft

Extended Length 13.8 ft 16.8 ft 16.8 ft 15.5 ft

Piston Area (in.2) 6.4 13.8 14.2 26.1(cm2) 16.1 34.9 36.1 66.3

Page 90: Black Max - Mud Motor - Operations Manual

88

For more information onour products see our Web site

http://www.nql.com

Page 91: Black Max - Mud Motor - Operations Manual

FISHING

DIMENSIONS

89

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T1 11/16 1-2 3 - 18 - - - 30 80 84 - 90 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.671 11/16 5-6 3 - 18 - - - 30 92 95 - 101 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.671 11/16 5-6 5 - 18 - - - 30 126 129 - 135 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.67

2 1/16 1-2 2 - 24 - - - 35 95 99 - 105 - 2.06 2.06 - 2.06 1.40 2.06 0.62 2.062 1/16 4-5 1 - 24 - - - 35 72 76 - 82 - 2.06 2.06 - 2.06 1.40 2.06 1.27 2.062 1/16 4-5 2 - 24 - - - 35 101 105 - 111 - 2.06 2.06 - 2.06 1.40 2.06 1.27 2.06

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DIMENSIONS

90

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T2 3/8 1-2 7 - 27 34 36 40 47 158 164 - 170 - 2.37 2.37 2.62 2.37 1.47 2.37 1.17 2.372 3/8 2-3 4 - 27 34 36 40 47 132 137 - 143 - 2.37 2.37 2.62 2.37 1.47 2.37 1.27 2.372 3/8 4-5 3 - 27 34 36 40 47 101 107 - 113 - 2.37 2.37 2.62 2.37 1.47 2.37 1.28 2.372 3/8 5-6 2.5 - 27 34 36 40 47 101 107 - 113 - 2.37 2.37 2.62 2.37 1.47 2.37 1.33 2.37

2 7/8 1-2 5.2 - 30 38 40 47 53 162 177 - 184 - 2.87 2.87 3.03 2.93 2.01 2.87 1.59 2.872 7/8 2-3 7 30 38 40 47 53 145 150 - 157 2.87 2.87 3.03 2.93 2.01 2.87 1.75 2.872 7/8 3-4 4 - 30 38 40 47 53 109 113 - 120 - 2.87 2.87 3.03 2.93 2.01 2.87 1.68 2.872 7/8 5-6 3.3 - 30 38 40 47 53 109 113 - 120 - 2.87 2.87 3.03 2.93 2.01 2.87 1.66 2.872 7/8 7-8 2.5 - 30 38 40 47 53 102 105 - 112 - 2.87 2.87 3.03 2.93 2.01 2.87 1.85 2.87

3 1/8 7-8 2.5 - 22 29 31 35 41 89 93 - 103 - 3.12 3.12 3.25 3.12 2.19 2.87 1.85 2.873 1/8 7-8 3 - 22 29 31 35 41 142 147 - 157 - 3.12 3.12 3.25 3.12 2.19 3.12 1.97 3.123 1/8 7-8 4 - 22 29 31 35 41 111 115 - 125 - 3.12 3.12 3.25 3.12 2.19 3.12 1.85 3.12

3 3/8 1-2 5 - 40 49 52 56 65 225 248 259 258 - 3.38 3.62 3.87 3.62 2.46 3.37 1.89 3.373 3/8 4-5 5 - 40 49 52 56 65 177 189 200 199 - 3.38 3.62 3.87 3.62 2.46 3.37 1.96 3.373 3/8 7-8 2.5 - 40 49 52 56 65 160 166 177 176 - 3.38 3.62 3.87 3.62 2.46 3.37 1.96 3.373 3/8 7-8 3 - 40 49 52 56 65 177 189 200 199 - 3.38 3.62 3.87 3.62 2.46 3.37 1.96 3.373 3/8 9-10 3 - 40 49 52 56 65 121 126 137 136 - 3.38 3.62 3.87 3.62 2.46 3.37 2.16 3.50

Page 93: Black Max - Mud Motor - Operations Manual

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DIMENSIONS

91

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T3 3/4 4 - 5 5 - 28 39 41 44 53 164 177 188 183 - 3.75 3.75 3.87 3.75 2.47 3.37 1.94 3.37

3 3/4 7 - 8 3 - 28 39 41 44 53 164 177 188 183 - 3.75 3.75 3.87 3.75 2.47 3.37 1.96 3.373 3/4 9 - 10 2 - 28 39 41 44 53 92 98 109 104 - 3.75 3.75 3.87 3.75 2.47 3.37 2.16 3.503 3/4 9 - 10 3 - 28 39 41 44 53 108 114 125 120 - 3.75 3.75 3.87 3.75 2.47 3.37 2.16 3.503 3/4 4 - 5 3.5 - 28 39 41 44 53 182 194 205 200 - 3.75 3.75 3.87 3.75 2.47 3.75 2.16 3.753 3/4 7 - 8 2.3 - 28 39 41 44 53 182 194 205 200 - 3.75 3.75 3.87 3.75 2.47 3.75 2.25 3.753 3/4 5 - 6 3.8 - 28 39 41 44 53 124 133 144 139 - 3.75 3.75 3.87 3.75 2.47 3.75 2.37 3.75

4 1/8 6 - 7 3 - 39 - - 58 65.5 221 226 - 236 - 4.13 4.13 - 4.13 2.88 3.87 2.24 3.884 1/8 7 - 8 2 - 39 - - 58 65.5 221 226 - 236 - 4.13 4.13 - 4.13 2.88 3.87 2.24 3.88

Page 94: Black Max - Mud Motor - Operations Manual

FISHING

DIMENSIONS

92268

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T

4 3/4 S34 3/4 S34 3/4 S34 3/4 S34 3/4 S3

1-24-54-55-67-8

32.53.52

2.5

-----

3636363636

4848484848

5252525252

5959595959

6767676767

200140173134173

210149189137189

225164204152204

221160200148200

-----

5.105.105.105.105.10

5.005.005.005.005.00

5.375.375.375.375.37

5.005.005.005.005.00

3.263.263.263.263.26

4.754.754.755.004.75

2.432.912.912.842.93

4.754.754.755.004.75

55555

1-24-54-55-67-8

33.56.34

2.2

5050505050

6262626262

6666666666

7373737373

8181818181

216189270218189

224203288221203

239218303236218

233212297230212

5.105.105.105.105.10

5.005.005.005.005.00

5.375.375.375.375.37

5.005.005.005.005.00

3.263.263.263.263.26

4.754.754.755.004.75

2.432.912.912.842.93

4.754.754.755.004.75

5 S35 S35 S35 S35 S3

1-24-54-55-66-7

33.56.346

5050505050

6262626262

6666666666

7373737373

8181818181

216189267214259

224203288221266

239218303236281

233212297230275

5.005.005.005.005.00

5.005.005.005.005.00

5.375.375.375.375.37

5.005.005.005.005.00

3.243.243.243.243.24

4.754.754.755.005.00

2.432.912.912.843.03

4.754.754.755.005.00

5 S35 S35 S3

7-87-87-8

22.23.8

505050

626262

666666

737373

818181

252186257

261203

276218283

270212277

5.005.005.00

5.005.005.00

5.375.375.37

5.005.005.00

3.243.243.24

4.754.754.75

2.802.942.94

4.754.754.75

2222222222

2222222222222222

5.565.565.565.565.56

5.565.565.565.565.565.565.565.56

Page 95: Black Max - Mud Motor - Operations Manual

FISHING

DIMENSIONS

93

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T5 1/2 7-8 3 29 65 78 83 95 103 219 233 249 245 6.25 5.53 5.53 5.75 5.53 3.65 5.50 3.60 5.535 1/2 9-10 3.2 29 65 78 83 95 103 218 230 246 242 6.25 5.53 5.53 5.75 5.53 3.65 5.50 3.49 5.535 1/2 9-10 3.4 29 65 78 83 95 103 232 237 253 249 6.25 5.53 5.53 5.75 5.53 3.65 5.50 3.49 5.53

6 1/4 7-8 2.8 28 70 84 88 100 116 232 246 266 258 7.00 6.56 6.56 6.87 6.75 4.48 6.25 3.98 6.566 1/4 4-5 4.3 28 70 84 88 100 116 232 240 260 252 7.00 6.56 6.56 6.87 6.75 4.48 6.25 3.87 6.566 1/4 7-8 4.8 28 70 84 88 100 116 310 320 340 332 7.00 6.56 6.56 6.87 6.75 4.48 6.25 3.98 6.56

Page 96: Black Max - Mud Motor - Operations Manual

FISHING

DIMENSIONS

94

4.8

8-9

6-7

219

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T

6 1/4 S36 1/4 S36 1/4 S3

7-84-57-8

2.84.34.8

272727

535353

676767

717171

787878

949494

211211289

224218298

244238318

236230310

7.137.137.13

6.566.566.56

6.566.566.56

6.876.876.87

6.756.756.75

3.653.653.65

6.256.256.25

3.983.873.98

6.566.566.56

6 1/26 1/26 1/26 1/26 1/2

1-24-57-88-98-9

4

323

7070707070

8484848484

8888888888

100100100100100

116116116116116

295257234196234

302270247203241

322290267223261

314282259215253

6.566.566.566.566.56

6.566.566.566.566.56

6.876.876.876.876.87

6.756.756.756.756.75

3.653.653.653.653.65

6.506.506.506.506.50

3.434.224.524.604.60

6.566.566.566.566.56

6 1/2 S36 1/2 S36 1/2 S36 1/2 S36 1/2 S3

1-24-56-7

7-8

44.8562

5353535353

6767676767

7171717171

7878787878

9494949494

274236288338241

280247294344247

300267314364267

292259306356259

6.566.566.566.566.56

6.566.566.566.566.56

6.876.876.876.876.87

6.756.756.756.756.75

3.653.653.653.653.65

6.506.506.506.506.50

3.434.224.324.324.30

6.566.566.566.566.56

6 1/2 S36 1/2 S36 1/2 S3

7-8

8-9

323

535353

676767

717171

787878

949494

213175213

225181

245201239

237193231

6.566.566.56

6.566.566.56

6.876.876.87

6.756.756.75

3.653.653.65

6.506.506.50

4.524.604.60

6.566.566.56

2828282828

2727272727272727

7.137.137.137.137.13

7.137.137.137.137.137.137.137.13

3036 1/2 S3 4-5 7 53 67 71 78 94 297 323 315 6.56 6.56 6.87 6.75 3.65 6.50 4.22 6.5627 7.13

Page 97: Black Max - Mud Motor - Operations Manual

FISHING

DIMENSIONS

95

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T6 3/4 1-2 4 28 71 85 89 101 117 281 292 312 304 7.13 6.75 6.75 6.87 6.75 3.50 6.75 3.82 6.756 3/4 4-5 4.8 28 71 85 89 101 117 257 271 291 283 7.13 6.75 6.75 6.87 6.75 3.50 6.75 4.22 6.756 3/4 7-8 3 28 71 85 89 101 117 234 248 268 260 7.13 6.75 6.75 6.87 6.75 3.50 6.75 4.52 6.756 3/4 8-9 2 28 71 85 89 101 117 196 204 224 216 7.13 6.75 6.75 6.87 6.75 3.50 6.75 4.60 6.756 3/4 8-9 3 28 71 85 89 101 117 234 242 262 254 7.13 6.75 6.75 6.87 6.75 3.50 6.75 4.60 6.75

7 1/2 4-5 3.6 33 74 90 95 105 120 274 288 308 308 8.50 7.50 7.50 7.75 7.50 4.89 8.00 4.94 7.507 1/2 7-8 3 33 74 90 95 105 120 274 288 308 308 8.50 7.50 7.50 7.75 7.50 4.89 8.00 5.19 7.50

Page 98: Black Max - Mud Motor - Operations Manual

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DIMENSIONS

96

3

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T

6 3/4 S36 3/4 S36 3/4 S3

1-24-56-7

44.85

272727

535353

676767

717171

787878

949494

274236288

280247294

300267314

292259306

7.137.137.13

6.756.756.75

6.756.756.75

6.876.876.87

6.756.756.75

3.653.653.65

6.756.756.75

3.434.224.32

6.756.756.75

6 3/4 S36 3/4 S36 3/4 S36 3/4 S36 3/4 S3

7-87-88-98-94-5

2

237

5353535353

6767676767

7171717171

7878787878

9494949494

241213175213297

247225181219303

267245201239323

259237193231315

6.756.756.756.756.75

6.756.756.756.756.75

6.876.876.876.876.87

6.756.756.756.756.75

3.653.653.653.653.65

6.756.756.756.756.75

4.304.524.604.604.22

6.756.756.756.756.75

7 1/27 1/2

4-57-8

3.63

7474

9090

9595

105105

120120

274274

288288

308308

308308

7.507.50

7.507.50

7.757.75

7.507.50

4.894.89

8.008.00

4.945.19

7.507.50

2727272727

3333

7.137.137.137.137.13

8.508.50

6 3/4 S3 6-7 6 27 53 67 71 78 94 338 344 364 356 7.13 6.75 6.75 6.87 6.75 3.65 6.75 4.32 6.75

Page 99: Black Max - Mud Motor - Operations Manual

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DIMENSIONS

97

Motor Lobes Stages A B C D E F G H J1 J2 K L M N P Q R S T8 S3 1-2 4 38 57 72 79 92 103 281 290 310 304 9.00 8.03 8.03 8.50 8.03 4.89 8.00 4.36 8.038 S3 4-5 3.6 38 57 72 79 92 103 256 271 291 285 9.00 8.03 8.03 8.50 8.03 4.89 8.00 4.94 8.038 S3 7-8 3 38 57 72 79 92 103 256 271 291 285 9.00 8.03 8.03 8.50 8.03 4.89 8.00 5.19 8.038 S3 8-9 4 38 57 72 79 92 103 262 273 293 287 9.00 8.03 8.03 8.50 8.03 4.89 8.00 5.46 8.038 S3 6-7 4 38 57 72 79 92 103 301 309 329 323 9.00 8.03 8.03 8.50 8.03 4.89 8.00 4.96 8.038 S3 7-8 2 38 57 72 79 92 103 256 271 291 285 9.00 8.03 8.03 8.50 8.03 4.89 8.00 4.92 8.03

9 5/8 S3 2-3 7.5 39 69 91 98 107 124 326 332 362 344 10.75 9.63 9.62 9.87 9.62 6.81 9.63 6.27 9.629 5/8 S3 3-4 4.5 39 69 91 98 107 124 291 302 332 314 10.75 9.63 9.62 9.87 9.62 6.81 9.62 5.98 9.629 5/8 S3 3-4 6 39 69 91 98 107 124 343 352 382 364 10.75 9.63 9.62 9.87 9.62 6.81 9.63 5.98 9.629 5/8 S3 4-5 4 39 69 91 98 107 124 268 278 308 290 10.75 9.63 9.62 9.87 9.62 6.81 9.62 6.22 9.629 5/8 S3 5-6 3 39 69 91 98 107 124 291 302 332 314 10.75 9.63 9.62 9.87 9.62 6.81 9.63 6.24 9.629 5/8 S3 6-7 4 39 69 91 98 107 124 323 330 360 342 10.75 9.63 9.62 9.87 9.62 6.81 8.00 4.96 9.629 5/8 S3 6-7 5 39 69 91 98 107 124 326 332 362 344 10.75 9.63 9.62 9.87 9.62 6.81 9.63 6.40 9.62

11 1/4 3-4 3.6 - 76 104 113 124 143 335 348 - 365 - 11.25 11.25 11.75 11.25 7.73 11.25 6.97 11.2511 1/4

9 5/8 S3 6-7 6

3-4 3.6

39

-

69

76

91

104

98

113

107

124

124

143

368

335

374

348

404

-

386

365

10.75

-

9.63

11.25

9.62

11.25

9.87

11.75

9.62

11.25

6.81

7.73

9.63

11.25

6.40

6.97

9.62

11.25

Page 100: Black Max - Mud Motor - Operations Manual

98

For more information onour products see our Web site

http://www.nql.com

Page 101: Black Max - Mud Motor - Operations Manual

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DIMENSIONS

100

1 2 7/8 3 1/2 A 2.88 3.53B 2.13 2.63C 2.00 2.50D 1.25 1.75E 1.14 1.64F 0.63 1.00G 7.28 11.00H 7.19 6.00J 11.19 10.87K 13.34 12.13 7 2 7/8 3 1/2

A 2.41 2.89B 2.00 2.50C 2.88 3.53D 1.25 1.50E 1.84 2.00F 4.91 3.84G 6.25 9.16

6 2 7/8 3 1/2 A 1.29 1.79B 1.88 2.37C 1.38 1.88D 0.63 1.00E 2.50 2.50F 1.50 1.50

5 2 7/8 3 1/2 A 2.41 2.89B 2.00 2.50C 2.88 3.53D 2.38 2.88E 2.56 3.04F 2.50 2.50G 4.34 4.25H 2.00 2.25

4 2 7/8 3 1/2 A 1.29 1.79B 1.88 2.37C 0.63 1.00D 1.38 1.88E 1.14 1.64F 2.50 2.50G 4.46 4.37H 1.88 2.13

3 2 7/8 3 1/2 A 2.57 3.04B 2.88 3.53C 2.38 2.88D 2.57 3.04E 2.00 2.25F 13.43 12.00G 2.00 2.25

2 2 7/8 3 1/2 A 2.13 2.64B 2.88 3.53C 2.25 2.75D 1.32 2.24E 3.25 3.00F 3.94 3.75G 3.97 3.75H 1.84 2.00

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102

3 4 3/4 6 1/4 6 3/4 7 3/4 8 9 9 1/2 11 A 4.81 6.30 6.81 7.80 8.12 9.06 9.56 11.00B 3.90 5.04 5.52 6.08 6.08 7.49 7.99 9.00C 3.37 4.26 4.88 5.26 5.30 6.60 7.99 9.00D 3.90 3.50 5.52 6.08 6.08 7.25 7.99 9.00E 20.50 20.43 32.20 24.00 30.00 35.33 4.00 4.00F 8.20 9.07 6.55 7.01 16.75 6.50 27.33 37.00G 6.50 8.50 9.00 10.74 5.00 14.50 4.00 4.00

4 4 3/4 6 1/4 6 3/4 7 3/4 8 9 9 1/2 11 A 3.36 4.25 4.87 5.25 5.24 6.00 6.25 7.25B 1.50 2.00 2.25 2.50 2.50 3.00 2.81 2.88C 2.88 3.00 4.00 4.88 4.88 5.18 5.18 5.38D 5.89 4.50 7.75 9.32 6.60 5.70 5.70 6.40E 1.30 2.00 2.00 1.93 1.40 2.30 2.30 2.98

5 4 3/4 6 1/4 6 3/4 7 3/4 8 9 9 1/2 11 A 3.00 3.50 4.50 4.00 2.50 6.60 6.77 7.75B 4.81 6.31 6.81 7.80 8.12 9.06 9.56 11.00C 3.00 2.00 3.50 4.00 2.50 4.93 5.43 4.88D 3.50 6.00 6.00 4.50 4.50 14.00 14.00 15.17E 10.50 12.00 12.00 7.50 10.50 12.00 8.00 11.53

1 4 3/4 6 1/4 6 3/4 7 3/4 8 9 9 1/2 11 A 4.81 6.31 6.81 7.80 8.12 9.06 9.56 11.00B 3.50 4.50 4.88 5.50 5.50 6.75 7.25 8.00C 3.37 4.43 4.75 5.25 5.25 6.45 7.00 7.63D 2.38 3.00 3.25 3.75 3.75 4.81 4.81 5.38E 2.26 2.85 2.97 3.56 3.56 4.56 4.56 5.25F 1.50 2.00 2.25 2.50 2.50 3.00 2.81 2.88G 17.40 20.50 19.70 14.88 19.00 18.50 18.50 23.90H 8.10 5.30 8.10 10.62 11.00 13.67 13.67 14.50J 15.60 13.20 18.50 21.00 21.00 24.50 29.00 30.00K 16.00 16.50 26.70 15.00 21.00 20.83 20.83 31.60

2 4 3/4 6 1/4 6 3/4 7 3/4 8 9 9 1/2 11 A 3.51 4.51 4.90 5.52 5.52 6.77 7.29 8.02B 4.81 6.31 6.81 7.80 8.12 9.06 9.56 11.00C 3.63 4.75 5.38 6.00 6.00 7.00 7.50 9.00D 2.77 3.51 4.34 4.73 4.73 5.85 6.40 6.80E 4.40 3.30 5.00 6.90 6.90 5.38 5.38 7.00F 3.90 2.50 3.30 4.97 4.97 7.75 8.62 9.50G 8.86 7.20 11.20 9.75 9.75 11.63 15.25 14.20

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FISHING

DIMENSIONS

103

Page 106: Black Max - Mud Motor - Operations Manual

1 1 11/16 4 3/4 6 1/4 6 3/4A 1.69 4.80 6.28 6.60B 1.19 3.50 4.63 4.75C 1.08 3.40 4.46 4.68D 0.31 2.00 2.25 2.50E 5.30 12.60 19.25 20.00F 14.30 18.40 17.62 19.60G 16.90 22.75 23.50 22.59H 1.25 3.25 4.88 4.81

2 1 11/16 4 3/4 6 1/4 6 3/4A 1.19 3.51 4.64 4.76B 1.69 4.80 6.25 6.60C 1.25 3.75 5.25 5.25D 0.88 3.07 3.98 4.09E 1.61 4.75 5.75 6.50F 12.48 13.00 12.75 12.50G 3.40 10.75 10.75 10.75

3 1 11/16 4 3/4 6 1/4 6 3/4A 1.69 4.80 6.25 6.60B 1.32 3.89 5.04 5.38C 0.90 3.20 3.77 4.05D 14.80 20.00 22.50 22.50E 1.70 4.50 6.00 5.50

FISHING

DIMENSIONS

104

4 1 11/16 4 3/4 6 1/4 6 3/4A 1.69 4.80 6.25 6.60B 1.32 3.89 5.04 5.38C 0.90 3.20 3.75 4.05D 10.55 20.50 24.00 24.50E 1.70 4.50 5.50 5.50

5 1 11/16 4 3/4 6 1/4 6 3/4A 1.69 4.80 6.25 6.60B 1.19 3.89 4.63 4.76C 1.19 3.50 4.75 5.00D 1.19 2.00 3.00 3.75E 19.27 6.80 15.25 15.37F - 16.40 5.75 5.63G - 2.10 14.00 15.01H - 10.70 12.00 9.65

6 1 11/16 4 3/4 6 1/4 6 3/4A 1.30 3.87 5.02 5.38B 0.77 3.00 3.50 3.75C 0.31 2.00 2.25 2.50D 1.50 4.50 6.50 6.50E 26.70 42.00 48.00 48.00

7 1 11/16 4 3/4 6 1/4 6 3/4A 1.18 3.49 4.61 4.75B 0.31 2.00 2.25 2.50C 3.00 8.00 17.50 17.50

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FISHING

DIMENSIONS

105

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FISHING

DIMENSIONS

106

3 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.88 3.89 5.38 6.08C 2.25 3.20 4.00 4.50D 20.50 28.00 30.50 30.50E 2.50 4.50 5.50 6.00

4 3 1/2 4 3/4 6 1/2 8A 2.86 3.86 5.38 6.04B 2.00 3.00 3.69 4.25C 1.13 2.00 2.75 3.00D 2.50 4.50 6.50 6.00E 43.00 49.50 55.50 60.25

5 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.63 3.50 4.75 5.50C 2.00 2.75 4.00 4.50D 24.25 32.12 34.50 36.00E 2.50 4.50 5.50 6.00

1 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.62 3.50 4.75 5.50C 2.50 3.40 4.69 5.25D 1.13 2.00 2.75 3.00E 8.90 10.60 20.00 19.14F 20.15 27.24 25.75 27.61G 24.65 34.84 31.69 31.00H 2.14 3.25 4.81 4.38

2 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.88 3.75 5.25 6.00C 2.24 3.07 4.27 4.73D 2.64 3.51 4.76 5.52E 3.20 4.75 5.75 6.85F 16.30 21.00 20.50 21.64G 5.75 10.75 10.75 9.75

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FISHING

DIMENSIONS

107

9 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.89 3.50 4.75 5.50C 2.00 2.75 4.00 4.50D 18.75 19.50 19.50 21.00E 2.50 4.50 5.50 6.00

10 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 1.90 3.20 4.50 5.00C 1.13 2.00 2.75 3.00D 4.00 4.80 5.40 5.50E 7.00 10.20 10.60 13.50

11 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.88 3.89 5.38 6.08C 2.25 3.20 4.05 4.50D 20.50 20.50 24.50 26.50E 2.50 4.50 5.50 6.00

6 3 1/2 4 3/4 6 1/2 8A 2.59 3.48 4.73 5.48B 1.88 2.63 3.63 4.13C 1.75 2.44 3.38 3.88D 1.13 2.00 2.75 3.00E 2.50 5.50 7.30 6.50F 23.20 29.75 30.86 31.49G 7.05 8.40 8.74 8.76

7 3 1/2 4 3/4 6 1/2 8A 3.53 4.80 6.60 8.12B 2.77 3.69 5.14 5.75C 30.70 39.30 40.50 41.50

8 3 1/2 4 3/4 6 1/2 8A 2.40 3.25 4.50 4.88B 1.88 2.63 3.63 4.13C 1.13 2.00 2.75 3.00D 2.50 3.00 3.00 3.00E 19.50 25.00 26.25 27.00

Page 110: Black Max - Mud Motor - Operations Manual

CASING

DIMENSIONS

108

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

6 5/817.0 0.245 6.135 7.390 6.010 6 6.000 0.01020.0 0.288 6.049 7.390 5.924 5 7/8 5.875 0.04924.0 0.352 5.921 7.390 5.796 5 3/4 5.750 0.04628.0 0.417 5.791 7.390 5.666 5 5/8 5.625 0.04132.0 0.475 5.675 7.390 5.550 5 3/8 5.375 0.175

717.0 0.231 6.538 7.656 6.413 6 3/8 6.375 0.03820.0 0.272 6.456 7.656 6.331 6 1/4 6.250 0.08123.0 0.317 6.366 7.656 6.241 6 1/8 6.125 0.11626.0 0.362 6.276 7.656 6.151 6 1/8 6.125 0.02629.0 0.408 6.184 7.656 6.059 6 6.000 0.05932.0 0.453 6.094 7.656 5.969 5 7/8 5.875 0.09435.0 0.498 6.004 7.656 5.879 5 7/8 5.875 0.00438.0 0.540 5.920 7.656 5.795 5 3/4 5.750 0.045

7 5/820.0 0.250 7.125 8.500 7.000 6 3/4 6.750 0.25024.0 0.300 7.025 8.500 6.900 6 3/4 6.750 0.15026.4 0.328 6.969 8.500 6.844 6 3/4 6.750 0.09429.7 0.375 6.875 8.500 6.750 6 3/4 6.750 0.00033.7 0.430 6.765 8.500 6.640 6 5/8 6.625 0.01539.0 0.500 6.625 8.500 6.500 6 3/8 6.375 0.125

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

4 ½9.5 0.205 4.090 5.000 3.965 3 7/8 3.875 0.09011.6 0.250 4.000 5.000 3.875 3 7/8 3.875 0.00013.5 0.290 3.920 5.000 3.795 3 3/4 3.750 0.04515.1 0.337 3.826 5.000 3.701 3 5/8 3.625 0.076

511.5 0.220 4.560 5.563 4.435 4 1/4 4.250 0.18513.0 0.253 4.494 5.563 4.369 4 1/4 4.250 0.11915.0 0.296 4.408 5.563 4.283 4 1/4 4.250 0.03318.0 0.362 4.276 5.563 4.151 4 1/8 4.125 0.026

5 ½13.0 0.228 5.044 6.050 4.919 4 3/4 4.750 0.16914.0 0.244 5.012 6.050 4.887 4 3/4 4.750 0.13715.5 0.275 4.950 6.050 4.825 4 3/4 4.750 0.07517.0 0.304 4.892 6.050 4.767 4 3/4 4.750 0.01720.0 0.361 4.778 6.050 4.653 4 5/8 4.625 0.02823.0 0.415 4.670 6.050 4.545 4 1/2 4.500 0.045

615.0 0.238 5.524 6.625 5.399 5 3/8 5.375 0.02418.0 0.288 5.425 6.625 5.299 5 1/8 5.125 0.17420.0 0.324 5.352 6.625 5.227 5 1/8 5.125 0.10223.0 0.380 5.240 6.625 5.115 4 7/8 4.875 0.24026.0 0.434 5.132 6.625 5.007 4 7/8 4.875 0.132

Casing Dimensions and Bit Clearances(dimensions in in. unless noted otherwise)

Page 111: Black Max - Mud Motor - Operations Manual

CASING

DIMENSIONS

109

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

11 3/438.00 0.300 11.150 12.750 10.994 10 5/8 10.625 0.36942.00 0.333 11.084 12.750 10.928 10 5/8 10.625 0.30347.00 0.375 11.000 12.750 10.844 10 5/8 10.625 0.21954.00 0.435 10.880 12.750 10.724 10 5/8 10.625 0.09960.00 0.489 10.772 12.750 10.616 9 7/8 9.875 0.741

13 3/848.00 0.330 12.715 14.375 12.559 12 1/4 12.250 0.30954.50 0.380 12.615 14.375 12.459 12 1/4 12.250 0.20961.00 0.430 12.515 14.375 12.359 12 1/4 12.250 0.10968.00 0.480 12.415 14.375 12.259 12 1/4 12.250 0.00972.00 0.514 12.374 14.375 12.191 10 10.000 2.191

1655.00 0.312 15.375 17.000 15.188 15 15.000 0.18865.00 0.375 15.250 17.000 15.062 15 15.000 0.06275.00 0.438 15.125 17.000 14.938 14 3/4 14.750 0.18884.00 0.495 15.010 17.000 14.823 14 3/4 14.750 0.073

2094.00 0.438 19.124 21.000 18.936 17 1/2 17.500 1.436

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

8 5/824.0 0.264 8.097 9.625 7.972 7 7/8 7.875 0.09728.0 0.304 8.017 9.625 7.892 7 7/8 7.875 0.01732.0 0.352 7.921 9.625 7.796 7 3/4 7.750 0.04636.0 0.400 7.825 9.625 7.700 7 5/8 7.625 0.07540.0 0.450 7.725 9.625 7.600 7 3/8 7.375 0.22544.0 0.500 7.625 9.625 7.500 7 3/8 7.375 0.12549.0 0.557 7.511 9.625 7.386 7 3/8 7.375 0.011

9 5/829.3 0.281 9.063 10.625 8.907 8 3/4 8.750 0.15732.3 0.312 9.001 10.625 8.845 8 3/4 8.750 0.09536.0 0.352 8.921 10.625 8.765 8 3/4 8.750 0.01540.0 0.395 8.835 10.625 8.697 8 5/8 8.625 0.07243.5 0.435 8.755 10.625 8.599 8 1/2 8.500 0.09947.0 0.472 8.681 10.625 8.525 8 1/2 8.500 0.02553.5 0.545 8.535 10.625 8.379 8 3/8 8.375 0.004

10 3/432.75 0.279 10.192 11.750 10.036 9 7/8 9.875 0.16140.50 0.350 10.050 11.750 9.894 9 7/8 9.875 0.01945.50 0.400 9.950 11.750 9.794 9 3/4 9.750 0.04451.00 0.450 9.850 11.750 9.694 9 5/8 9.625 0.06955.50 0.495 9.760 11.750 9.604 9 9.000 0.60460.70 0.545 9.660 11.750 9.504 9 9.000 0.50465.70 0.595 9.560 11.750 9.404 9 9.000 0.404

Casing Dimensions and Bit Clearances(dimensions in in. unless noted otherwise)

Page 112: Black Max - Mud Motor - Operations Manual

CONNECTION

X-REF

110

Common Name Size Equivalent Connection

Double Streamline (DSL) 3 1/2 2 7/8 extra hole4 1/2 4 full hole; NC 405 1/2 4 1/2 internal flush

5 extra hole; NC 50

Numbered connection (NC) 26 2 3/8 internal flush2 7/8 slimhole

31 2 7/8 internal flush3 1/2 slimhole

38 3 1/2 internal flush4 1/2 slimhole

40 4 full hole4 1/2 double streamline

46 4 internal flush4 1/2 extra hole

50 4 1/2 internal flush5 extra hole5 1/2 double streamline

External flush (EF) 4 1/2 4 slimhole3 1/2 extra hole

Common Name Size Equivalent Connection

Internal flush (IF) 2 3/8 2 7/8 slimhole; NC 262 7/8 3 1/2 slimhole; NC 313 1/2 4 1/2 slimhole; NC 384 4 1/2 extra hole; NC 46

5 double streamline

Full hole (FH) 4 4 1/2 double streamline; NC 40

Extra hole (XH) (EH) 2 7/8 3 1/2 double streamline3 1/2 4 slimhole

4 1/2 external flush4 1/2 4 internal flush; NC 465 4 1/2 internal flush; NC 50

5 1/2 double streamline

Slimhole (SH) 2 7/8 2 3/8 internal flush; NC 263 1/2 2 7/8 internal flush; NC 314 3 1/2 extra hole

4 1/2 external flush4 1/2 3 1/2 internal flush; NC 3

Shouldered Connection Equivalents

Page 113: Black Max - Mud Motor - Operations Manual

DRILL

COLLAR

111

Drill Collar O.D1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4 4

2 7/8 19 18 163 21 20 18

3 1/8 22 22 203 1/4 26 24 223 1/2 30 29 273 3/4 35 33 32

4 40 39 37 35 32 294 1/8 43 41 39 37 35 324 1/4 46 44 42 40 38 354 1/2 51 50 48 46 43 414 3/4 54 52 50 47 44

5 61 59 56 53 505 1/4 68 65 63 60 575 1/2 75 73 70 67 64 605 3/4 82 80 78 75 72 67 64 606 90 88 85 83 79 75 72 68

Collar Bore (in.)

DRILL COLLAR WEIGHTS(lb/ft.)

Page 114: Black Max - Mud Motor - Operations Manual

DRILL

COLLAR

112

Drill Collar O.D.1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4 4

6 1/4 98 96 94 91 88 83 80 76 726 1/2 107 105 102 99 96 91 89 85 806 3/4 116 114 111 108 105 100 98 93 89

7 120 117 114 110 107 103 98 93 847 1/4 130 127 124 119 116 112 108 103 937 1/2 139 137 133 129 126 122 117 113 1027 3/4 150 147 144 139 136 132 128 123 112

8 160 157 154 150 147 143 138 133 1228 1/4 171 168 165 160 158 154 149 144 1338 1/2 182 179 176 172 169 165 160 155 150

9 203 200 195 192 188 184 179 1749 1/2 227 224 220 216 212 209 206 1989 3/4 240 237 232 229 225 221 216 21110 254 251 246 243 239 235 230 22511 310 307 302 299 295 291 286 28112 371 368 364 361 357 352 347 342

Collar Bore (in.)

DRILL COLLAR WEIGHTS(lb/ft.)

Page 115: Black Max - Mud Motor - Operations Manual

CAPACITY

113

Drillpipe ∅

(in)

Hole Size

(in)

Annular Capacity (gal/ft)

5 12 1/4 5.10 9 7/8 2.96 8 3/4 2.10 8 1/2 1.93

4 1/2 12 1/4 5.30 9 7/8 3.15 8 1/2 2.12 7 7/8 1.70

3 1/2 6 3/4 1.36 6 1/2 1.22 6 1/8 1.04

2 7/8 4 3/4 0.58 4 1/2 0.49 4 1/8 0.36 3 7/8 0.27

ANNULAR CAPACITIES

( )24.51

DDgal/ftcapacityannular

2p

2h −

=

Page 116: Black Max - Mud Motor - Operations Manual

CAPACITY

114

OD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal4 0.0873 11.4592 0.0155 64.3411 0.6528 1.53194 1/8 0.0928 10.7752 0.0165 60.5008 0.6942 1.44054 1/4 0.0985 10.1507 0.0175 56.9942 0.7369 1.3574 3/8 0.1044 9.5789 0.0186 53.7839 0.7809 1.28064 1/2 0.1104 9.0541 0.0197 50.8374 0.8262 1.21044 5/8 0.1167 8.5713 0.0208 48.1266 0.8727 1.14594 3/4 0.1231 8.1262 0.0219 45.627 0.9205 1.08644 7/8 0.1296 7.7148 0.0231 43.3171 0.9696 1.0314

5 0.1364 7.3339 0.0243 41.1783 1.02 0.98045 1/8 0.1433 6.9805 0.0255 39.1941 1.0716 0.93325 1/4 0.1503 6.652 0.0268 37.35 1.1245 0.88935 3/8 0.1576 6.3462 0.0281 35.6329 1.1787 0.84845 1/2 0.165 6.061 0.0294 34.0317 1.2341 0.81035 5/8 0.1726 5.7947 0.0307 32.536 1.2909 0.77475 3/4 0.1803 5.5455 0.0321 31.1367 1.3489 0.74145 7/8 0.1883 5.312 0.0335 29.8259 1.4082 0.7101

6 0.1963 5.093 0.035 28.5961 1.4687 0.68096 1/8 0.2046 4.8872 0.0364 27.4408 1.5306 0.65346 1/4 0.2131 4.6937 0.0379 26.3541 1.5937 0.62756 3/8 0.2217 4.5114 0.0395 25.3308 1.6581 0.60316 1/2 0.2304 4.3396 0.041 24.3659 1.7237 0.58016 5/8 0.2394 4.1773 0.0426 23.4551 1.7907 0.55856 3/4 0.2485 4.0241 0.0443 22.5944 1.8589 0.5386 7/8 0.2578 3.8791 0.0459 21.7803 1.9284 0.5186

OD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal1 0.0055 183.3465 0.001 1029.4581 0.0408 24.51091 1/8 0.0069 144.8664 0.0012 813.399 0.0516 19.36661 1/4 0.0085 117.3418 0.0015 658.8532 0.0637 15.6871 3/8 0.0103 96.9767 0.0018 544.5068 0.0771 12.96441 1/2 0.0123 81.4873 0.0022 457.5369 0.0918 10.89371 5/8 0.0144 69.433 0.0026 389.854 0.1077 9.28221 3/4 0.0167 59.8682 0.003 336.1496 0.1249 8.00361 7/8 0.0192 52.1519 0.0034 292.8236 0.1434 6.972

2 0.0218 45.8366 0.0039 257.3645 0.1632 6.12772 1/8 0.0246 40.6027 0.0044 227.9769 0.1842 5.4282 1/4 0.0276 36.2166 0.0049 203.3498 0.2065 4.84172 3/8 0.0308 32.5046 0.0055 182.5078 0.2301 4.34542 1/2 0.0341 29.3354 0.0061 164.7133 0.255 3.92172 5/8 0.0376 26.6081 0.0067 149.3998 0.2811 3.55712 3/4 0.0412 24.2442 0.0073 136.1267 0.3085 3.24112 7/8 0.0451 22.1818 0.008 124.5469 0.3372 2.9654

3 0.0491 20.3718 0.0087 114.3842 0.3672 2.72343 1/8 0.0533 18.7747 0.0095 105.4165 0.3984 2.50993 1/4 0.0576 17.3582 0.0103 97.4635 0.4309 2.32063 3/8 0.0621 16.0963 0.0111 90.3777 0.4647 2.15183 1/2 0.0668 14.9671 0.0119 84.0374 0.4998 2.00093 5/8 0.0717 13.9526 0.0128 78.3416 0.5361 1.86533 3/4 0.0767 13.038 0.0137 73.2059 0.5737 1.7433 7/8 0.0819 12.2104 0.0146 68.5591 0.6126 1.6324

HOLE CAPACITIES

Page 117: Black Max - Mud Motor - Operations Manual

CAPACITY

115

OD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal10 0.5454 1.8335 0.0971 10.2946 4.0798 0.245110 1/8 0.5591 1.7885 0.0996 10.042 4.1824 0.239110 1/4 0.573 1.7451 0.1021 9.7985 4.2864 0.233310 3/8 0.5871 1.7033 0.1046 9.5638 4.3915 0.227710 1/2 0.6013 1.663 0.1071 9.3375 4.498 0.222310 5/8 0.6157 1.6241 0.1097 9.1191 4.6057 0.217110 3/4 0.6303 1.5866 0.1123 8.9082 4.7147 0.212110 7/8 0.645 1.5503 0.1149 8.7046 4.825 0.2073

11 0.66 1.5153 0.1175 8.5079 4.9366 0.202611 1/8 0.675 1.4814 0.1202 8.3178 5.0494 0.19811 1/4 0.6903 1.4487 0.1229 8.134 5.1635 0.193711 3/8 0.7057 1.417 0.1257 7.9562 5.2789 0.189411 1/2 0.7213 1.3864 0.1285 7.7842 5.3956 0.185311 5/8 0.7371 1.3567 0.1313 7.6177 5.5135 0.181411 3/4 0.753 1.328 0.1341 7.4565 5.6327 0.177511 7/8 0.7691 1.3002 0.137 7.3003 5.7532 0.1738

12 0.7854 1.2732 0.1399 7.149 5.8749 0.170212 1/8 0.8018 1.2471 0.1428 7.0024 5.998 0.166712 1/4 0.8185 1.2218 0.1458 6.8602 6.1223 0.163312 3/8 0.8353 1.1972 0.1488 6.7223 6.2479 0.160112 1/2 0.8522 1.1734 0.1518 6.5885 6.3747 0.156912 5/8 0.8693 1.1503 0.1548 6.4587 6.5028 0.153812 3/4 0.8866 1.1279 0.1579 6.3327 6.6323 0.150812 7/8 0.9041 1.1061 0.161 6.2103 6.7629 0.1479

OD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal7 0.2673 3.7418 0.0476 21.0093 1.9991 0.50027 1/8 0.2769 3.6116 0.0493 20.2786 2.0711 0.48287 1/4 0.2867 3.4882 0.0511 19.5854 2.1445 0.46637 3/8 0.2967 3.3709 0.0528 18.9271 2.219 0.45067 1/2 0.3068 3.2595 0.0546 18.3015 2.2949 0.43577 5/8 0.3171 3.1535 0.0565 17.7063 2.372 0.42167 3/4 0.3276 3.0526 0.0583 17.1398 2.4504 0.40817 7/8 0.3382 2.9565 0.0602 16.6 2.5301 0.3952

8 0.3491 2.8648 0.0622 16.0853 2.6111 0.3838 1/8 0.3601 2.7773 0.0641 15.5942 2.6933 0.37138 1/4 0.3712 2.6938 0.0661 15.1252 2.7768 0.36018 3/8 0.3826 2.614 0.0681 14.6771 2.8616 0.34958 1/2 0.3941 2.5377 0.0702 14.2486 2.9477 0.33938 5/8 0.4057 2.4646 0.0723 13.8385 3.035 0.32958 3/4 0.4176 2.3947 0.0744 13.446 3.1236 0.32018 7/8 0.4296 2.3277 0.0765 13.0699 3.2135 0.3112

9 0.4418 2.2635 0.0787 12.7094 3.3047 0.30269 1/8 0.4541 2.2019 0.0809 12.3635 3.3971 0.29449 1/4 0.4667 2.1428 0.0831 12.0317 3.4908 0.28659 3/8 0.4794 2.0861 0.0854 11.7129 3.5858 0.27899 1/2 0.4922 2.0315 0.0877 11.4067 3.682 0.27169 5/8 0.5053 1.9791 0.09 11.1124 3.7796 0.26469 3/4 0.5185 1.9287 0.0923 10.8293 3.8784 0.25789 7/8 0.5319 1.8802 0.0947 10.5569 3.9785 0.2514

HOLE CAPACITIES

Page 118: Black Max - Mud Motor - Operations Manual

OD (in)

ID

(in)

NOMINAL WEIGHT

(lb/ft)

STEEL DISPLACEMENT

(gal/ft)

CAPACITY

(gal/ft)

2 3/8 1.815 6.65 0.10542 0.13440

2 7/8 2.151 10.40 0.16674 0.18858

3 1/2 2.764 13.30 0.21084 0.31164

3 1/2 2.602 15.50 0.24486 0.27636

4 3.340 14.00 0.23100 0.45528

4 1/2 3.826 16.60 0.27510 0.59724

4 1/2 3.640 20.00 0.32676 0.54054

5 4.276 19.50 0.31500 0.74592

5 4.000 25.60 0.39144 0.65268

DRILL

PIPE

116

DISPLACEMENT & CAPACITY

Page 119: Black Max - Mud Motor - Operations Manual

DRILL

PIPE

117

Nominal Size (in.)

Pipe ID

(in.)

Nominal Weight (lb./ft.)

Tool Joint Connection

3 1/2 2.125 28.3 3 1/2 IF or NC 38

4 2.563 33.8 4 FH or NC 40

4 1/2 2.750 44.0 4 IF or NC 46

5 3.000 55.3 4 1/2 IF or NC 50

5 1/2 3.250 63.0 5 FH

6 5/8 5.000 57.0 6 5/8 FH

Nominal Size (in.)

Pipe ID

(in.)

Nominal Weight (lb./ft.)

Tool Joint Connection

3 1/2 2.063 25.3 3 1/2 IF or NC 38

4 2.563 29.7 4 FH or NC 40

4 1/2 2.750 39.9 4 IF or NC 46

5 3.000 48.5 4 1/2 IF or NC 50

STANDARD HEAVY-WALLDRILLPIPE PROPERTIES

SPIRAL-WATETM HEAVY-WALLDRILLPIPE PROPERTIES

Page 120: Black Max - Mud Motor - Operations Manual

NOZZLE

FLOW

118

Nozzle Size (32nds) 1 2 3 4 5 6 7 8 9 10

7 .038 .076 .114 .152 .190 .228 .266 .304 .342 .380 8 .049 .098 .147 .196 .245 .294 .343 .392 .441 .490 9 .062 .124 .186 .248 .310 .372 .434 .496 .558 .620

10 .077 .154 .231 .308 .385 .462 .539 .616 .693 .770 11 .093 .186 .279 .372 .465 .558 .651 .744 .837 .930 12 .110 .220 .330 .440 .550 .660 .770 .880 .990 1.100 13 .130 .260 .390 .520 .650 .780 .910 1.040 1.170 1.300 14 .150 .300 .450 .600 .750 .900 1.050 1.200 1.350 1.500 15 .172 .344 .516 .688 .860 1.032 1.204 1.376 1.548 1.720 16 .196 .392 .588 .784 .980 1.176 1.372 1.568 1.764 -

NOZZLE FLOW AREAS(IN2)

Page 121: Black Max - Mud Motor - Operations Manual

NOZZLE

FLOW

119

Nozzle Size (32nds) 1 2 3 4 5 6 7 8 9 10

17 .221 .442 .663 .884 1.105 1.326 1.547 1.768 - - 18 .249 .498 .747 .996 1.245 1.494 1.743 - - - 20 .307 .614 .921 1.228 1.535 - - - - - 22 .371 .742 1.113 1.484 - - - - - - 24 .441 .882 1.323 1.764 - - - - - - 26 .519 1.038 1.557 - - - - - - - 28 .601 1.202 - - - - - - - - 30 .690 1.380 - - - - - - - - 1” .785 1.570 - - - - - - - -

1 1/8” .994 - - - - - - - - - 1 1/4” 1.227 - - - - - - - - -

NOZZLE FLOW AREAS(IN2)

Page 122: Black Max - Mud Motor - Operations Manual

MUD

WEIGHT

120

lb/gal lb/ft3 kg/m3Specif ic Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)10.4 77.79 1246.1 1.25 0.541 12.210.5 78.53 1258.1 1.26 0.546 12.410.6 79.28 1270.1 1.27 0.551 12.510.7 80.03 1282.1 1.28 0.556 12.610.8 80.78 1294.1 1.29 0.562 12.710.9 81.53 1306 1.31 0.567 12.811 82.27 1318 1.32 0.572 12.9

11.1 83.02 1330 1.33 0.577 13.111.2 83.77 1342 1.34 0.582 13.211.3 84.52 1354 1.36 0.588 13.311.4 85.27 1366 1.37 0.593 13.411.5 86.01 1377.9 1.38 0.598 13.511.6 86.76 1389.9 1.39 0.603 13.611.7 87.51 1401.9 1.4 0.608 13.811.8 88.26 1413.9 1.41 0.614 13.911.9 89.01 1425.9 1.43 0.619 1412 89.75 1437.8 1.44 0.624 14.1

12.1 90.5 1449.8 1.45 0.629 14.212.2 91.25 1461.8 1.46 0.634 14.412.3 92 1473.8 1.48 0.64 14.5

lb/gal lb/ft3 kg/m3Specif ic Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)8.34 62.38 999.3 1 0.434 9.88.5 63.58 1018.5 1.02 0.442 108.6 64.32 1030.5 1.03 0.447 10.18.7 65.07 1042.4 1.04 0.452 10.28.8 65.82 1054.4 1.05 0.458 10.48.9 66.57 1066.4 1.07 0.463 10.59 67.31 1078.4 1.08 0.468 10.6

9.1 68.06 1090.4 1.09 0.473 10.79.2 68.81 1102.3 1.1 0.478 10.89.3 69.56 1114.3 1.12 0.484 10.99.4 70.31 1126.3 1.13 0.489 11.19.5 71.05 1138.3 1.14 0.494 11.29.6 71.8 1150.3 1.15 0.499 11.39.7 72.55 1162.3 1.16 0.504 11.49.8 73.3 1174.2 1.18 0.51 11.59.9 74.05 1186.2 1.19 0.515 11.610 74.79 1198.2 1.2 0.52 11.8

10.1 75.54 1210.2 1.21 0.525 11.910.2 76.29 1222.2 1.22 0.53 1210.3 77.04 1234.2 1.24 0.536 12.1

Note: See Section 4.2 for buoyancy factor formula

Page 123: Black Max - Mud Motor - Operations Manual

MUD

WEIGHT

121

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)14.4 107.7 1725.4 1.73 0.749 16.914.5 108.45 1737.4 1.74 0.754 17.114.6 109.2 1749.4 1.75 0.759 17.214.7 109.95 1761.4 1.76 0.764 17.314.8 110.7 1773.3 1.78 0.77 17.414.9 111.44 1785.3 1.79 0.775 17.515 112.19 1797.3 1.8 0.78 17.6

15.1 112.94 1809.3 1.81 0.785 17.815.2 113.69 1821.3 1.82 0.79 17.915.3 114.44 1833.3 1.84 0.796 1815.4 115.18 1845.2 1.85 0.801 18.115.5 115.93 1857.2 1.86 0.806 18.215.6 116.68 1869.2 1.87 0.811 18.315.7 117.43 1881.2 1.88 0.816 18.515.8 118.18 1893.2 1.9 0.822 18.615.9 118.92 1905.1 1.91 0.827 18.716 119.67 1917.1 1.92 0.832 18.8

16.1 120.42 1929.1 1.93 0.837 18.916.2 121.17 1941.1 1.94 0.842 19.116.3 121.91 1953.1 1.96 0.848 19.2

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)12.4 92.74 1485.8 1.49 0.645 14.612.5 93.49 1497.8 1.5 0.65 14.712.6 94.24 1509.7 1.51 0.655 14.812.7 94.99 1521.7 1.52 0.66 14.912.8 95.74 1533.7 1.53 0.666 15.112.9 96.48 1545.7 1.55 0.671 15.213 97.23 1557.7 1.56 0.676 15.3

13.1 97.98 1569.6 1.57 0.681 15.413.2 98.73 1581.6 1.58 0.686 15.513.3 99.48 1593.6 1.6 0.692 15.613.4 100.22 1605.6 1.61 0.697 15.813.5 100.97 1617.6 1.62 0.702 15.913.6 101.72 1629.6 1.63 0.707 1613.7 102.47 1641.5 1.64 0.712 16.113.8 103.22 1653.5 1.65 0.718 16.213.9 103.96 1665.5 1.67 0.723 16.414 104.71 1677.5 1.68 0.728 16.5

14.1 105.46 1689.5 1.69 0.733 16.614.2 106.21 1701.5 1.7 0.738 16.714.3 106.96 1713.4 1.72 0.744 16.8

Page 124: Black Max - Mud Motor - Operations Manual

MUD

WEIGHT

122

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)18.3 136.87 2192.7 2.2 0.952 21.518.4 137.62 2204.7 2.21 0.957 21.618.5 138.37 2216.7 2.22 0.962 21.818.6 139.12 2228.7 2.23 0.967 21.918.7 139.87 2240.6 2.24 0.972 2218.8 140.61 2252.6 2.26 0.978 22.118.9 141.36 2264.6 2.27 0.983 22.219 142.11 2276.6 2.28 0.988 22.3

19.1 142.86 2288.6 2.29 0.993 22.519.2 143.61 2300.6 2.3 0.998 22.619.3 144.35 2312.5 2.32 1.004 22.719.4 145.1 2324.5 2.33 1.009 22.819.5 145.85 2336.5 2.34 1.014 22.919.6 146.6 2348.5 2.35 1.019 23.119.7 147.34 2360.5 2.36 1.024 23.219.8 148.09 2372.4 2.38 1.03 23.319.9 148.84 2384.4 2.39 1.035 23.420 149.59 2396.4 2.4 1.04 23.5

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)16.4 122.66 1965.1 1.97 0.853 19.316.5 123.41 1977 1.98 0.858 19.416.6 124.16 1989 2 0.863 19.516.7 124.91 2001 2.01 0.868 19.616.8 125.65 2013 2.02 0.874 19.816.9 126.4 2025 2.03 0.879 19.917 127.15 2036.9 2.04 0.884 20

17.1 127.9 2048.9 2.05 0.889 20.117.2 128.65 2060.9 2.06 0.894 20.217.3 129.39 2072.9 2.08 0.9 20.317.4 130.14 2084.9 2.09 0.905 20.517.5 130.89 2096.9 2.1 0.91 20.617.6 131.64 2108.8 2.11 0.915 20.717.7 132.39 2120.8 2.12 0.92 20.817.8 133.13 2132.8 2.14 0.926 20.917.9 133.88 2144.8 2.15 0.931 21.118 134.63 2156.8 2.16 0.936 21.2

18.1 135.38 2168.8 2.17 0.941 21.318.2 136.13 2180.7 2.18 0.946 21.4

Page 125: Black Max - Mud Motor - Operations Manual

CONVERSIONS

123UNITS MULTIPLY BY TO OBTAIN

ac 43560 ft2

ac 4047 m2

ac 0.001562 mi2atm 33.94 ft of wateratm 14.7 lb/in2

atm 1.013 x 105 pascalsatm 1.033 kg/cm2

bbl (British, dry) 5.78 ft3

bbl (British, dry) 0.1637 m3

bbl (British, dry) 36 gal (British)bbl, cement 170.6 kgbbl, cement 376 lb (cement)bbl, oil 42 gal (U.S.)bbl (U.S., liquid) 4.211 ft3

bbl (U.S., liquid) 0.1192 m3

bbl (U.S., liquid) 31.5 gal (U.S.)bbl/min 42 gal/minbbl/day 0.02917 gal/mincm3 3.531 x 10-5 ft3

daN 2.2467 lbs

Multiplying Factor

Prefix Symbol

1 000 000 = 6

mega M 1 000 = 103 kilo k 100 = 102 hecto h 10 = 101 deca da 0.1 = 10-1 deci d 0.01 = 10-2 centi c

0.001 = 10-3 milli m 0.000 001 =

6micro μ

OILFIELD QUICK REFERENCE

1 Cubic Meter 1000 Liters1 Cubic Meter 264.2 US Gallons1 Cubic Meter 220 Imperial Gallons1 Cubic Meter 6.28 US Barrels1 Cubic Meter 5.0 Imperial BarrelsPSI x 6.89 = KPA100 PSI X6.89 =6890 KPA

1 000 000 = 10 6

0.000 001 = 10 -6

Page 126: Black Max - Mud Motor - Operations Manual

CONVERSIONS

124

UNITS MULTIPLY BY TO OBTAIN

ft/min 0.508 cm/sft/min 0.01667 ft/sft/min 0.01829 km/hrft/min 0.3048 m/minft/min 0.01136 mi/hrft-lb/min 0.01667 ft-lb/sft-lb/min 2.26 x 10-5 KWft-lb/s 1.356 x 10-3 KWft-lb/s 1.818 x 10-3 hpg 0.001 kg gal (British) 1.20094 gal (U.S.)gal 3785 cm3

gal 0.1337 ft3

gal 231 in3

gal 3.785 litersgal/min 2.228 x 10-3 ft3/sgal/min 3.785 liters/ming-cm2 3.4172 x 10-4 lb-in2

hp 0.7457 kWin 25.4 mmin2 645.2 mm2

in2 6.452 cm2

UNITS MULTIPLY BY TO OBTAIN

deg (angle) 60 mindeg (angle) 0.01745 raddeg (angle) 3600 sdeg/s 0.1667 rpmdeg/s 2.778 x 10-3 rev/sft 12 inft 0.3048 mft 1.89394 x 10-4 mift2 0.0929 m2

ft3 1728 in3

ft3 0.02832 m3

ft3 7.481 gal (U.S.)ft3 28.32 litersft3 of water (60 deg. F) 62.37 lbft3/min 4.72 x 10-4 m3/sft3/min 0.1247 gal/sft3/min 0.472 liters/sft3/s 448.83 gal/minft3- atm 2116.3 ft-lb ft-lb 1.286 x 10-3 Btuft-lb 0.1383 Kg-mft-lb 1.355818 N-m

Page 127: Black Max - Mud Motor - Operations Manual

CONVERSIONS

125UNITS MULTIPLY BY TO OBTAIN

lb/in2 6.894757 kPaliter 0.03531 ft3

liter 0.001 m3

liter 0.2642 gal liter 0.001 m3

liter 0.2642 gal m 3.2808 ftm2 10.764 ft2

m3 264.2 gal m3/s 15850 gal/min m3/s 60000 liters/min mi 2 2.788 x 107 ft2

mi 2 2.59 km2

rad 57.3 degrad/s 0.1592 rev/srad/s 9.549 rpmtemp. (°C) 1.8 (°C)+32 temp. °Ftemp. (°F) (°F - 32) 5/9 temp. °Ctons (metric) 1000 kgwatts 0.7376 ft-lb/swatts 1.341 x 10-3 hpyds 3 ftyds 0.9144 m

UNITS MULTIPLY BY TO OBTAIN

in2 6.944 x 10-3 ft2

in3 1.639 x 10-5

m3

in3 5.787 x 10-4

ft3

in3 4.329 x 10-3 galin3 0.01639 literskg 2.2046 lbkg-m 7.233 ft-lbkg/m3 0.06243 lb/ft3

kg/m 0.672 lb/ftkW 44250 ft-lb/minkW-hr 2.655 x 106 ft-lblb 4.45 x 105 dyneslb 4.448 newtonslb 4.535 x 10-4 tons (metric)lb/ft3 16.02 kg/m3

lb/ft3 5.787 x 10-4 lb/in3

lb/ft2 4.882 kg/m2

lb/ft2 6.945 x 10-3 lb/in2

lb/gal 7.48 lb/ft3

lb/gal .12 specific grav.lb/gal .1198 g/cm3

Page 128: Black Max - Mud Motor - Operations Manual

OFFICE

LOCATIONS

Canada

Nisku (Edmonton) AlbertaPh: 780-955-8828

Calgary, AlbertaPh: 403-266-3700

Estevan, SaskatchewanPh: 306-634-8828

United StatesBakersfield, CaliforniaPh: 661-327-0226

Casper, WyomingPh: 307-237-9163

Corpus Christi, TexasPh: 361-378-9100

Interlochen, MichiganPh: 231-357-3377

Lafayette, LouisianaPh: 337-856-1060

Odessa, TexasPh: 432-580-5346

Oklahoma City, OklahomaPh: 405-688-5000

Denver, ColoradoPh: 303-825-0399

Stafford, TexasPh: 281-568-1336

Vernal, UtahPh: 435-828-8130

International

Neuquen 8300, ArgentinaPh: 54-299-448-2808

Santa Cruz, BoliviaPh: 5913-352-4107

Akersloot, The NetherlandsPh: 31-72-53-53-53-5

Dubai, United Arab EmiratesPh: 9714-347-7719

Ciudad Ojeda, Estado Zulia, VenezuelaPh: 58-265-631-0511

Anaco, Estado Anzoategul, VenezuelaPh: 58-282-425-5478

Barinas, Estado Barinas, VenezuelaPh: 58-273-533-0808

Head Office1507 - 4th Street

Nisku, Alberta. Canada T9E 7M9 PH: 780-955-8828

For complete address and contact information see NQL’s website at www.nql.com

Page 129: Black Max - Mud Motor - Operations Manual

HEAD OFFICENQL Energy Services

1507- 4 StreetNisku, Alberta, Canada T9E 7M9

Phone: 780-955-8828 Fax 780-955-3309website: www.nql.com

© Jan 2006NQL Energy Services