bonygroupprofilerubber03!12!10 110502090150 phpapp01
TRANSCRIPT
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 1/111
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 2/111
Bony Group of Companies
Metallic
Flexible Hoses
Extrusion
DivisionCompounding
Business Segments
- Rubber
- Non Asbestos FrictionMaterial
- O Rings
- RubberMouldedParts
- Rubber toMetalBonded Parts
- Brake Blocks(Rail)
- TurboCarges!oses
- Air Clean"Radiator #Coolant!oses
- Fuel !oses
- Brake !oses
- Press $ork - Fabrication
Moulding
Division
LED
Division
BusAggregate
Division
!eet Metal
- Cross O%erPi&ing
- Con%olutions
- SignBoards
- Street'igts
- Coac'igts
- AirConditions
- RearieCameras
- Fleet Mgt*
"rime #ndia"olymix $"% Ltd&
Bony "olymers $"% Ltd& a'et Fabs $"% Ltd& Bony ystems (
)ec!nologies Ltd&
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 3/111
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 4/111
Bony Polymers (P) Ltd. is a reputed name in the fieldof Manufacturing Rubber Moulded Parts, Rubber toMetal Bonded Parts, Non Asbestos Friction
Materials, Hoses, Hose Assemblies & Fuel Tubes forautomotive and non automotive sectors.Bony Polymers (P) Ltd. was established in the year!" & our specialised products have been utilised by
renowned #$M%s.
The aim is, to make the Bony Polymers (P) Ltd. and its products a benchmark at all levels of International
Standards.
+ntroduction
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 5/111
Technical Collaboration between Becorit GmbH(Germany) and Bony Polymers (P) Ltd. for
manufacture of Non Asbestos riction
!aterials
Bony "olymers $"% Ltd&Becorit GmbH
, T&e Brake Block ' T&e Brake Block
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 6/111
Agreement between Meiji Flow Systems Co.Ltd. (Japan) and Bony Polymers (P) Ltd. forLiensed Assembly and !esting of "ydra#li
Bra$e "oses
Bony "olymers $"% Ltd&Mei*i Flo+ ystems Co&, Ltd&
Hydraulic Bra'e Hoses
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 7/111
In Technical Association withEATON FLUID POWER INDIA.
An Association you can rely on……
n ssociation of Quality
Bony Fl#id PowerSystem
(A %i&ision of Bony Polymers (P) Ltd.)
)ec!nical Association
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 8/111
Ageny Agreement between !'Sand BPL for selling in ndia
Bony "olymers $"% Ltd& $)E%
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 9/111
-ur .ision
To achieve world classstandards in Quality of Products, Services and Human resources
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 10/111
-verall Man "o+er
Category Strengthroduction !"#
$uality %ngineering
lanning & 'ssurance(
)!
%ngineering roduct *ev. & Tool %ngg.( )"
+esearch & *evelopment ))
+, I+, -ovt. iaising & Security "/
0thers "1
Total 2"3
Total Staff = 220 (Junior Mgt. to COO)
Total Operatives = 693
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 11/111
-rgani/ation trengt!
$tensi'e R & and Product Testin Facility*n+ouse R & reconi-ed by o't. o/ *ndia,Ministry o/ 0cience & Tecnoloy
Tecnical $1ertise to meet lobal re2uirement
A Fast ro3in 4om1any 3ic as a ro3tRate o/ 56 to 78 9 e'ery :ear /or te last 8 :ears
4erti/ied ;uality and $n'ironment Manaement0ystems
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 12/111
4 An *0#<T0+=!>!?588!
4An *0# @ >88?588> ($M0)
0uality Certification ( Approvals
4 A =.7 by 1 MA22 ( H3MMEL,#EME2 .D-
( 42-556 B5EME
4 o't. o/ *ndiaMinistry o/ 0cience & Tecnoloy
reconition /or *n+ouse R&
units$5ecertification under ne+ version%
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 13/111
Customer A+ards for Excellent "erformance
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 14/111
Environment
.5egistered +it! #MD $#nternational Material Data ystem %
Te +M/S is te automoti%e industr material data sstem*+n te +M/S" all materials used 0or car manu0acture arearci%ed and maintained*
.Certified #- 789971:998 Company&
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 15/111
Expertise in the development & processing of the
following Elastomers:
NATURAL RUBBER (NR) STYRENE BUTADINE RUBBER (SBR) POLYBUTADINE RUBBER (PBR) ISOPROPYLE ISOBUTYENE RUBBER (IIR) CHLOROPRENE RUBBER (CR) NITRILE BUTADINE RUBBER (NBR)
HIGH NITRILE BUTADINE RUBBER (HNBR) POLYACRYLIC RUBBER FLUORO ELASTOMER (FKM)
CHROLROPRENE SULPHONATED MONOMER (CSM) EPICHLOROHYDRIN (ECO) SILICONE AFLAS NBR/PVC
EPDM OTHER SPECIALIZED ELASTOMERS.
Our 12&ertise
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 16/111
Versatile with following international standards : • ASTM D 2000 for automotive components
• SAE 100 R, SAE J-1403, SAE-30R6, SAE 30R2,
SAE20R4 for hydraulic hoses, radiator hoses,engine coolant hoses vacuum brake hoses andhoses for CNG application.
• JIS 6403 Standards, JASO F404 for O-Ring
• DIN standards
. ISO standards
• Customer Specific standards
Our 12&ertise
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 17/111
"roduct 5ange
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 18/111
Segments Catered
!wo *eelers +,- Cars /-
Constr#tion 0 Agri.Ma*inery ,-
!r#$s 0 B#ses/-
1ailways2-
Power Plant
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 19/111
-ur "roducts
Anti vibration mountsAnti vibration mounts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 20/111
Buffers ( )ransmission MountingsBuffers ( )ransmission Mountings
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 21/111
- 6 5ings- 6 5ings
eals ( Gas'etseals ( Gas'ets
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 22/111
Grommets for +iring !arness
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 23/111
Dust Covers ( Cover Ball ;ointsDust Covers ( Cover Ball ;oints
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 24/111
Boots ( Bello+sBoots ( Bello+s
#nsulators for Carburettors#nsulators for Carburettors
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 25/111
4uspension bus!esuspension bus!es
4Bus! s+ing armBus! s+ing arm4Bus! engine !anger (Bus! engine !anger (4ilent bloc'silent bloc's
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 26/111
#solators ( Ex!aust Hangers#solators ( Ex!aust Hangers
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 27/111
For 'ocomoti%e # Coaces
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 28/111
Our Products
.acuum Bra'e Hoses
5adiator ( Coolant Hoses Heater ( <ater Hoses
#nter Cooler ( )urbo c!arger $ilicon% Hoses
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 29/111
Fuel )ubes
-ur "roducts
C2G ( L"G Hoses = A5A# Approved
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 30/111
Hig! "ressure Hydraulic Hose Assemblies
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 31/111
Hig! "ressure Hydraulic Hose Assemblies
-ur "roducts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 32/111
Anu #ndustries
Denso #ndia Limited
FCC 5ico Limited
Hero Motors
Lifelong #ndia Ltd&
Mun*al !o+aA&G&#ndustries
Autofit "vt& Ltd&
Magnum Components
Mun*al Auto
Multilin'
2apino Auto
5ico Auto
Ma*estic Auto Ltd&
"ricol Ltd&
<ings Auto
Hero Honda
HM#&
>ama!a Motorsu/u'i Motorcycles
Esteemed Customers 1 )+o <!eelers
-EMs)ier :
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 33/111
Maruti u/u'i #ndia Ltd&
Honda iel Cars #ndia
Ma!indra ( Ma!indra
Arvin Meritor
2issan $Delp!i "ac'ard%
Delp!i steering
)ata $Minda%
Hyundai $Motonics% Land 5over $Mann (
Hummel%
Mag Filters( E?& "&Ltd&
)oyota $)ata >a/a'i%
)oyota $)oyoda Gosei% Ford $>a/a'i <iring%
Ford $Cooper tandard%
4H Metals Ltd&
MG# Coutier Exotec!
un .acuum Formers Ltd&
Esteemed Customers 1 Car
-EMs )ier :
E t d C t C i l (
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 34/111
)oyo pring
0H )albros
;amuna Auto
Al'raft
Banco
)ata )oyo
As!o' Leyland
+ara* Ma/da
)ata Motors
Ma!indra 2avistar ;CB #ndia Limited
Escorts Agri mac!inaries
Claas #ndia Limited
Eic!er #nternational Ltd&
L ( ) 4omatsu
)elcon
Esteemed Customers1 Commercial (
Construction E?uipments
-EMs )ier :
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 35/111
Esteemed Customers
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 36/111
Bony Group "lant Locations
Mi4ing (Plant )
Molding 0
'4tr#sion(Plant 5)
FritionMaterial(Plant 3)
Molding(Plant +)Manesar S*eet Metal Plant
(Sa$et Fabs.)
(Plant 6)
Haridwar
(Plant 5)
Luc'no+
$"lant @%
Existing
3nder Construction
"rit!la
$"lant %
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 37/111
B-2> "-L>ME5 $"% L)D& $"LA2)67% "L-) 2-& E@ $FBD%
. 5(D
. C-M"-32D
"5E"A5A)#-2
Existing 3nits
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 38/111
FritionMaterials for
1ailways andA#tomoti&es
B-2> "-L>ME5 $"% L)D& $"LA2)6:% "L-) 2-& @ $FBD%
Existing 3nits
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 39/111
.Corporate -ffice
.Moulding !op
.Extrusion !op
A state of art failit! "#i# #as a s#op floor area of a$out %0&000 S'. t.& #i# "illao**o+ate Moul+ing an+ ,-trusion operations.
B-2> "-L>ME5 $"% L)D& $"LA2)6% "L-) 2-& "@ $FBD%
#n*ection Moulding 3nit Hose ectionMoulding s!op Extrusion s!op
Existing 3nits
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 40/111
7999 ?& Feet
B-2> "-L>ME5 $"% L)D& $"LA2)68% 8, #M) MA2EA5, G35GA-2
Existing 3nits
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 41/111
B-2> "-L>ME5 $"% L)D& $"LA2)6%
"L-) 2-& @, #2D3)5#AL "A54 #., BEG3M"35 .#LLAGE, HA5#D<A5
Existing 3nits
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 42/111
ManufacturingFacilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 43/111
Mixing
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 44/111
Computeri/ed #ngredients <eig!ing ystem
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 45/111
Mixing ( "re Blan's "reparation
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 46/111
Moulding
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 47/111
#n*ection Moulding Mac!ine
BARREL VOLUME UPTO 10000 CC
CLAMPING FORCE UPTO 400 TONS
No. of Injection Moulding Machine: 50
(38+12)
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 48/111
Capacity 199 tons Capacity 1:99 tons
.acuum Compression Moulding Mac!ine
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 49/111
78 )an's Metal "re6)reatment Line
urface "reparation
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 50/111
A2 A3)-MA)ED ADHE#.E A""L#CA)#-2 >)EM
Ad!esive Application
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 51/111
Extrusion
C E t i
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 52/111
Hig!6 "recision Fuel )ubes
"ressure Hoses and
Long Lengt! Air "ipes&
Co6Extrusion
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 53/111
Hose Braiding ( 4nitting Mac!ine
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 54/111
Hose Extraction ( "roof testing Mac!ine
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 55/111
Hose Assembly
C i i M !i
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 56/111
Crimping Mac!ines
C i i M !i
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 57/111
Crimping Mac!ines
) ti F iliti
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 58/111
Fully Functional Laboratory
)esting Facilities
" t < M t
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 59/111
"arameters <e Meet
High Tensile and Elongation
High Compression Resistance
Oil Resistance/Fuel Resistance
Electrical Resistance
Ozone Resistance / Weather Resistance in open atmosphere
High Temp. Resistance /Low Temp. Resistance
Static and Dynamic Stiffness
Axial, Radial and Torsion Test
Shear & Fatigue test
High Air Pressure Resistance &Vacuum Resistance
Other critical Metallurgies of Engine & Transmission parts
5! t d 5 bb " A l
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 60/111
For testing o0 com&ound
curing bea%iour
5!eometer and 5ubber "rocess Analy/er
For testing o0 %iscous and elastic
com&onents # dnamic
caracteristics o0 rubber com&ounds
) ti E i t
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 61/111
ibration Simulator
)esting E?uipment
For measuring Dynamic
tiffness or tan6delta $ loss factor %of mounts at !ig! vibrationfre?uency
) ti E i t
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 62/111
3niversal )esting
Mac!ine$7 tonne #nstron%
)esting E?uipment
For measuringdeflection at load ofMetalastic ant vibrationmounting
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 63/111
Life cycle testing 1
.Engine mounts
.Mount rubbers
.!oc' absorber components&
Endurance )esting Mac!ines
Capacity19 tons
)esting E?uipment
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 64/111
Fatigue )esting
Mac!ine
)esting E?uipment
Measures resistance o0 metalasticanti%ibration mount to re&eatedcom&ressi%e load ccling atde0ined 0re3uencies
Measuring E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 65/111
Cordinates Measuring Mac!ine $CMM%
Measuring E?uipment
Pro0ile Pro4ector
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 66/111
)esting E?uipment
O5one Camber
For simulating eater resistance u&on e2&osureo0 a stressed rubber com&onentto ig o5one concentration
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 67/111
)esting E?uipment
Torsional FatigueTesting Macine
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 68/111
)esting E?uipment
/ust Co%er Mud
1ndurance Test Rig
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 69/111
)esting E?uipment
!umidit Camber
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 70/111
Hig! .oltage
)ester
Lo+ )emperature
)esting up to =9c
Measuring cold0le2ibilit o0 !oses #Rubber Com&onents
)esting E?uipment
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 71/111
+R!/ !ardness
Tester Resilience
Tester
/is&ersion
Analser
Abrasion
Tester Moone
iscometer
M#C5- HA5D2E
)E)E5
ELEC)5-2#C
DE2#ME)E5
)esting E?uipment
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 72/111
Hose Lea'age )esting
6nder ater it air &ressure
)esting E?uipment
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 73/111
!ose /urabilit
Testing Macine
)esting E?uipment
Measure resistance o0ibrating 7 radiator 7 eateroses to air circulatingot coolant undersimulated
engine condition
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 74/111
!ose Bending Test Macine
)esting E?uipment
)esting E?uipment
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 75/111
Hose Flexure )esting mac!ine
Measure resistance o0 Air Brake !ose to ig stress
0le2 ccling
)esting E?uipment
)ool Design
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 76/111
)ool Design
Soft"are use+ /
.CAD :99
. "ro6e $+ildfire%
. 3ni6Grap!ics 2
. #ron CAD
. Delcam
. olid Edge
. Catia
. Tools *a+e on CC Ma#ines
)ool designing 6#n !ouse
)ool Manufacturing Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 77/111
)ool Manufacturing Facilities
1/M-8
ertical Milling MacineCenter 'atePolising MacineSur0ace 9rinder /rilling Macine
ertical Milling Center (MC)
)raining ( Education
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 78/111
)raining ( Education
0uality "ractices
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 79/111
. Ad%ance Product :ualit Planning (AP:P)
. Production Part A&&ro%al Process (PPAP)
. Measurement Sstem Analsis (9age R#R)
. Process FM1A
. Statistical Process Control (SPC)
. Total Producti%e Maintenance (TPM)
. ,ai5en
. Small 9rou& Acti%ities
. ;isu !o5en
0uality "ractices
Continual #mprovement Activities being follo+ed1
Future "lan
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 80/111
Future "lan
A 53BBE5 M##2G
L#2E F-5 CA"AC#)>
-F 999 ME)5#C )-2"E5 A223M, <H#CH #
I A F-35)H
GE2E5A)#-2 M##2G
)ECH2-L-G>J
Future "lan
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 81/111
Future "lan
New Plant coming up in 12000
sq Ft. for supply to TATA otors
!"#$ %uc&now
Plant 'n %uc&now$
"lant Available for Future Expansion
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 82/111
"lant Available for Future Expansion
7, A;5-2DA , MA)H35A 5-AD,
FA5#DABAD
7999 & Feet
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 83/111
a'et Fabs $"% Ltd&
#ntroduction
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 84/111
4 Presses ranin /rom 58 tonnes to =88 tonnes
4 0el/ su11ortin tool room
4 01read o'er an area o/ "888 s2. :ards
A Press MetalCompany
#ntroduction
0uality Certification ( Approvals
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 85/111
4 An *0# !88?5888
4 An *0#<T0+=!>!?5885
4 An *0# @ >88?588> ($M0)
4 A11ro'ed by
R0# (Ministry o/ Rail3ay)
0uality Certification ( Approvals
4 irect #n Line to
HHML
Esteemed Customers
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 86/111
Esteemed Customers
Ma4or O1Ms Tier-<
-verall Man "o+er
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 87/111
Category Strength
Production 72
Quality 4
Engineering and R&D 3
Administration 4
Others 2
Total 85
1ro+uts e Mae1ro+uts e Mae
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 88/111
(S#eet Metal a$riation)(S#eet Metal a$riation)
.Four $eeler Products.Raila Products
.To $eeler Products
Cabin "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 89/111
Cabin "arts
Bac' "anel
eat "ans
C!assis "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 90/111
"lates et #2 LH65H "lates et -3) LH65H Cross Member LH65H
C!assis "arts
Body "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 91/111
"anel Front Lo+er
"iller B6-ut LH65HHing Assembly
Body "arts
-t!er "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 92/111
Mounting "adsCorner Brac'et LH65H
End "late
-t!er "arts
1ro+uts e Mae1ro+uts e Mae
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 93/111
(S#eet Metal a$riation)(S#eet Metal a$riation)
.Four $eeler Products.Raila Products
.To $eeler Products
-ur "roduct 5ange
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 94/111
For 'ocomoti%e and coaces
- g
1ro+uts e Mae1ro+uts e Mae
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 95/111
(S#eet Metal a$riation)(S#eet Metal a$riation)
.Four $eeler Products.Raila Products
.To $eeler Products
Engine "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 96/111
g
Fuel Filters
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 97/111
Body "arts
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 98/111
y
ManufaturingManufaturing
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 99/111
gg(S#eet Metal a$riation)(S#eet Metal a$riation)
.Manu0acturing Facilities
.Testing Facilities
.Tool /esign # Tool Room
Manufacturing Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 100/111
g
"ress !op
Manufacturing Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 101/111
"ress !op
Manufacturing Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 102/111
<eld !op
g
ManufaturingManufaturing
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 103/111
(S#eet Metal a$riation)(S#eet Metal a$riation)
.Manu0acturing Facilities
.Tool /esign # Tool Room
.Testing Facilities
)ool Design
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 104/111
Soft"are use+ /
.CAD :99
. "ro6e $+ildfire%
. 3ni6Grap!ics 2
. #ron CAD
. Delcam
. olid Edge
. Catia
. Tools *a+e on CC Ma#ines
)ool designing 6#n !ouse
)ool Manufacturing Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 105/111
Center 'ateSur0ace 9rinder /rilling MacinePro0ile milling
Turret milling
ManufaturingManufaturing(S# t M t l $ i ti )(S# t M t l $ i ti )
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 106/111
(S#eet Metal a$riation)(S#eet Metal a$riation)
.Manu0acturing Facilities
.Tool /esign # Tool Room
.Testing Facilities
)esting Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 107/111
Salt S&ra Testing Camber
Cu&&ing Test Macine
)esting Facilities
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 108/111
!ardness TesterMicrosco&e
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 109/111
Group Mid )erm "lan
Group ales )rend ( Forecast
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 110/111
p
Tentative lan
0C D Rs. >E
51
Million 6
73
Million 6
"17
Million 6
31
Million 6
:9
79
::9
9
999
9
79
Bony "olymers K "rime #ndia
B)L
a'et Fabs
7/23/2019 Bonygroupprofilerubber03!12!10 110502090150 Phpapp01
http://slidepdf.com/reader/full/bonygroupprofilerubber031210-110502090150-phpapp01 111/111