GKF 2000/2500 Capsule filling machine

Replacement spare parts

INTERNATIONAL INVENTORY MANAGEMENT

456 MANNING AVENUE ELON, NC 27244 USA TEL 001 336 584 4777 FAX 001 336 584 4950

410 NORTH 1650 WEST

SPRINGVILLE, UT 84663 USA TEL 001 801 491 7022 FAX 001 801 491 7014

www.iimnc.com

revised 7/17/13

OEM names and part numbers are used to identify replacement parts. Our products are not affiliated with, sponsored or approved by the original equipment manufacturer.

jon.guza

Table of Contents - GKF 2000/2500

IIMtel (336) 584-4777fax (336) 584-9540

Section Description1 Capsule hopper2 Capsule orienting3 Capsule orienting4 Capsule clearing at magazine5 Segment rotation6 Top cam7 Faulty capsule ejection8 Closing station9 Closing station10 Machine frame, upper11 Machine frame, sides12 Machine frame, lower13 Guard door assembly

14.1 Faulty capsule, separation drive14.2 Main drive14.3 Sorting, closing, ejection drive15 Operator panel box16 Ejection station17 Segment cleaning, standard18 Segment cleaning, strengthened19 Segment cleaning20 Tamping drive21 Powder dosing

21.1 Powder dosing21.2 Dosing sliders21.3 Rail carrier ring22 Wiper block with intermediate plate23 Dosing station adjustment24 Powder hopper25 Maintenance unit26 Vacuum system27 Vacuum pump28 Size parts - sorting

28.1 Size parts - sorting - parts list29 Tamping pins30 Dosing disc, static31 Dosing disc, adjustable32 Dosing chamber after powder33 Exit plates after powder34 Drive parts, pellet station 635 Drive parts, pellet station 836 Manual controls, pellet station37 Adjusting spindle, manual, before and after powder38 Pellet infeed, station 6 or 839 Pellet filling station, after powder (stations 6 and 8)40 Pellet hopper complete, after powder (stations 6 and 8)

Section 1: capsule hopper

IIM no. Description7958 NUT9268 DOWEL PIN

13488 SCREW13505 WASHER13527 CAPSULE HOPPER13528 SIGHT GLASS13529 GATE, CAPSULE HOPPER13533 MOUNTING DEVICE13543 HAND KNOB13544 THREADED INSERT13770 HEX NUT13892 NUT13926 BALL PLUNGER13960 PROX SWITCH14310 SILICONE TONGUE, CAPSULE SHUTOFF14314 SHAFT, CAPSULE SHUTOFF

Section 2: capsule orienting

IIM no. Description4986 SCREW, VACUUM TUBE7940 SCREW 8290 HOSE, VACUUM

13434 BRACKET, LIFTING13460 HOSE CLAMP13461 WASHER13473 STUD, CONNECTING13480 PLUG13501 GASKET, COPPER13515 HOLDER, SORTING BLOCK13516 BRACKET 13534 MANIFOLD, VACUUM13535 SHAFT, DRIVE, SEPARATION13536 PLATE13537 SCREW, SHOULDER13538 PLATE, DRIVE13539 PLATE, CONNECTING13540 SUCTION SHOE LEFT13541 SUCTION SHOE RIGHT13623 SEAL13672 SEAL13759 SCREW, HEX13775 SCREW, HEX13805 SCREW, SOCKET HEAD CAP13832 WASHER13833 SEAL13843 HOSE CLAMP13875 WASHER, M8, SERRATED13897 SPRING, COMPRESSION13903 TUBING, WIRE REINFORCED13938 BEARING, LINEAR13964 PRESSURE SWITCH13974 SCREW13981 SCREW M8 X 2614239 FILTER14299 BEARING, LINEAR14362 VALVE, VACUUM14366 HOUSING, FILTER14456 PIPE, VACUUM

Section 3: capsule orienting

IIM no. Description1052 SCREW, SOCKET HEAD CAP2676 SCREW, HEX3698 BEARING3714 RETAINING RING, EXTERNAL4986 SCREW, VACUUM TUBE9270 DOWEL PIN9461 SCREW, SOCKET HEAD CAP

12596 SCREW, SHOULDER13493 SEAL13513 HOUSING, SORTING STATION13514 GATE, CAPSULE FLOW13517 BLOCK, ORIENTATION FINGERS13518 BLOCK, SORTING DRIVE13523 BLOCK, CLAMPING13524 COVER13525 SHAFT, DRIVE, ORIENTATION FINGERS13532 COVER, SORTING STATION13745 WASHER, M8, SERRATED13758 SCREW13760 SCREW, HEX13770 NUT, HEX13787 SEAL, BLUE13811 SCREW, SET13831 FITTING, GREASE13855 WASHER 13873 WASHER, M5, SERRATED13874 WASHER, M6, SERRATED13884 PIN, DOWEL13914 GUIDEWAY, BEARING SLIDE13915 BEARING, LINEAR, CARRIAGE13931 KNOB, THUMB13938 BEARING, LINEAR13967 SCREW, HEX13981 SCREW, M8 X 2613983 SCREW, THUMB14302 SCREW, THUMB14312 SCREW, HEX14313 SHAFT, DRIVE, ORIENTATION14453 HOPPER, CAPSULE, OVER MAGAZINES14454 GUIDE 14455 HOUSING 16040 SCREW, SOCKET HEAD CAP

Section 4: magazine actuator

IIM no. Description6843 WASHER7689 SCREW, HEX

13530 HOLDER, PLUNGER13531 PLUNGER, SPRING LOADED13813 KNOB13926 BALL PLUNGER13972 BEARING16041 SCREW, HEX

Section 5: segment rotation

IIM no. Description3379 BEARING3734 WASHER4895 SHIM7937 SCREW, HEX7959 NUT, HEX9289 DOWEL PIN

13485 DOWEL PIN13494 SCREW, SOCKET HEAD CAP13665 BLOCK, UPPER SEGMENT MOUNT13666 SHAFT, LINEAR, UPPER SEGMENT MOVEMENT13667 BLOCK,UPPER SEGMENT CAM FOLLOWER MOUNT13668 COVER PLATE13669 GASKET13671 PLATE,GENEVA,SEGMENT TURRET13672 SEAL,RED13673 COVER13674 SEAL13675 SCREW,HEX,CAPT DESIGN,FOR UPPER SEGMENT BLOCKS13676 DOUGHNUT,SEGMENT TURRET,LINEAR BEARING HOUSING13677 SCREW,SHOULDER,HEX,UPPER SEGMENT CAM FOLLOWER STUD13678 SCREW,SHOULDER,HEX,LOWER SEGMENT CAM FOLLOWER STUD13679 CAM,SEGMENT TRAVERSING,W/O FILLING AT STATION 413680 SHAFT,LINEAR,LOWER SEGMENT MOVEMENT,IMPROVED13753 SCREW,SOCKET HEAD CAP,SEGMENT TRANVERSING CAM13771 NUT,JAM,HEX13776 SCREW,SOCKET HEAD CAP13780 GEARBOX,SEGMENT GENEVA13795 BEARING13809 STUD,UPPER SEGMENT LINEAR SHAFT13853 SCREW, HEX13857 WASHER13861 WASHER13875 WASHER,M8,SERRATED,STAINLESS13876 WASHER,M10,SERRATED13877 WASHER,M12,SERRATED13898 SCREW, SOCKET HEAD CAP13937 BEARING13938 BEARING,LINEAR14315 ROD,THREADED14452 RING14464 BOLT14465 BOLT14500 WASHER,W/ FEMALE THREAD,FOR CAPT SCREW,UPPER SEGMENT14501 SCREW,HEX,W/CAPT WASHER,LOWER SEGMENT29405 CLAMP, LOWER SEGMENT MOUNT

Section 6: top cam

IIM no. Description13679 TOP CAM13753 SCREW, SOCKET HEAD CAP13875 WASHER

Section 7: faulty capsule ejection

IIM no. Description934 BEARING,BALL

4986 SCREW,VACUUM TUBE6808 WASHER

12951 ARM,FAULTY CAPSULE,18 CT12959 RING,FORMAT,FAULTY CAP EJECTION ARM,3MM,SIZES 2/1/00/00012960 RING,FORMAT,FAULTY CAP EJECTION ARM,2MM,SIZES 3/0/00/00012961 BOLT,SHOULDER,HEX,FAULTY CAP EJECTION ARM13429 DOWEL PIN13506 WASHER13611 MANIFOLD, VACUUM, FAULTY CAPS13613 SHAFT, MOUNT, FAULTY CAPS13616 COVER, VACUUM13624 BRACKET,GUIDE,FAULTY CAPSULE CAM FOLLOWER13672 SEAL,RED13704 COLLAR,SLIDE,VACUUM ADJUSTMENT13760 SCREW,HEX13799 SCREW,HEX,FAULTY CAPSULE13864 SCREW,SHOULDER,HEX,FAULTY CAPSULE CAM FOLLWER13874 WASHER,M6,SERRATED13884 DOWEL PIN13931 KNOB, THUMB13938 BEARING, LINEAR13953 HOSE, VACUUM14274 BRACKET,CLAMPING,FAULTY CAPSULE EJECTION DRIVE

Section 8: closing station

IIM no. Description934 BEARING, BALL

13467 PLUG13506 WASHER13617 BLOCK,CAM FOLLOWER,ADJUSTABLE STOP,LOWER CLOSING13618 SCREW,HEX,WITH INTEGRAL WASHER,LOWER CLOSING13619 KNOB,HAND13620 KNOB,HAND,STUD,CLOSING STATION13621 BLOCK,UPPER CLOSING,CAPSULE STOP13622 BLOCK,UPPER CLOSING13623 SEAL,RED13624 BRACKET,GUIDE,FAULTY CAPSULE CAM FOLLOWER13625 BLOCK,LOWER CLOSING,CAM FOLLOWER MOUNT13626 WASHER13627 RING,FORMAT,CLOSING13629 BLOCK,LOWER CLOSING GUIDE13759 SCREW,HEX13821 SPRING,WASHER,BELLVILLE,CLOSING ADJUSTMENT13864 SCREW,SHOULDER,HEX,FAULTY CAPSULE CAM FOLLWER13865 SCREW,HEX13884 DOWEL PIN13888 NUT, HEX, JAM13902 STUD13913 SPRING,COMPRESSION13931 KNOB, THUMB13942 SCREW,STUD13968 SCREW,HEX13983 SCREW,THUMB14299 BEARING,LINEAR

Section 9: closing station

IIM no. Description13435 CLOSING PIN BLOCK13436 BOLT13437 CROSS PIN13628 CLOSING BLOCK SUPPORT

16228 PIN, CLOSING, SZ 0&0016230 PIN, CLOSING, SZ 1&216232 PIN, CLOSING, SZ 3&4

28121 PIN, CLOSING, SZ 0&00, ALUMINUM28122 PIN, CLOSING, SZ 1&2, ALUMINUM28123 PIN, CLOSING, SZ 3&4, ALUMINUM

28244 CLOSING PIN ASSY SZ 0&0028704 CLOSING PIN ASSY SZ 1&228703 CLOSING PIN ASSY SZ 3&4

Section 10: machine frame, upper

IIM no. Description3886 WASHER, NYLON5823 BUSHING, SPLIT7095 ROD END,M10,RIGHT HAND8090 WASHER

13545 SCREW,BUTTONHEAD13682 ARM,PIVOT,ACRYLIC GUARD DOOR13683 PIN,PIVOT,UPPER GUARD13705 FRAME,UPPER MACHINE13769 NUT,HEX13770 NUT,HEX13782 SCREW,HEX13791 TUBE,110MM OD,CAPSULE SUPPLY13801 SCREW,HEX13802 WASHER13860 SPACER13863 SCREW, SHOULDER13887 GASKET13911 CLAMP13912 FERRULE13928 CLIP,RETAINING13929 FASTENER,1/4 TURN13932 CYLINDER,GAS,GUARD DOORS13946 V-RING13961 SWITCH,SAFETY14605 CLEVIS CLIP,FOR GAS STRUT15972 TUBE,CAPSULE SUPPLY15973 PIN15974 STOPPER15975 SCREW15977 CAPSULE HOPPER TUBE/SEAL ASSY15978 FERRULE15979 GASKET15980 CLAMP15981 V-RING

Section 11: machine frame, sides

IIM no. Description3886 WASHER,NYLON8090 WASHER

13690 FRAME,MACHINE TOP13694 GUARD,SMALL13700 GUARD13705 FRAME,UPPER MACHINE13770 NUT,HEX13782 SCREW,HEX13883 SCREW,HEX13901 SCREW13928 CLIP,RETAINING13929 FASTENER,1/4 TURN

Section 12: machine frame, lower

IIM no. Description3734 WASHER6843 WASHER

12966 SCREW,COUNTERSINK13462 WASHER13468 HOSE BARB13492 HUT,HEX,JAM13508 LOCK MECHANISM,GUARDS13548 COVER,STATION 4,BEAD FEED13549 COVER,STATION6,BEAD FEED13550 SCREW,HEX13551 COVER,STATION 8, BEAD FEED POSITION13684 BRACKET,I-BRACE,TO TABLETOP13685 COVER,LOWER RIGHT,CURVED13686 COVER,LOWER LEFT,CURVED13687 BRACKET,HINGE,GUARD PIVOT13691 PLATE,BASE,MAIN MACHINE13693 TABLE TOP,MAIN MACHINE13695 BOX,JUNCTION,LEFT13696 BOX,JUNCTION,RIGHT13701 SHROUD,DUST13702 HEADER,VACUUM13708 CAP13709 BLOCK,SPACER,LEVELING DEVICE13759 SCREW,HEX13769 NUT,HEX13782 SCREW,HEX13783 SCREW,HEX,I-BRACE,TO TABLETOP13787 SEAL,BLUE,4.2MM X 4.2MM13792 MOLDING,EDGE13793 HOSE13794 MOLDING,EDGE13805 SCREW,SOCKET HEAD CAP13880 PAWL,LOCK MECHANISM,GUARD DOORS13910 CAP13919 PIN,HINGE,GUARD,UNDERTABLE13927 BLOCK,SPACER,LEVELING DEVICE13933 WASHER13934 STUD13935 FASTENER,QUICK DISKONNECT13952 RING,SPLIT13954 COUPLING,HOSE13975 FITTING14303 CONNECTOR14339 BUSHING,WHITE NYLON,DOOR CATCH14340 SCREW,HEX,M6X4014457 FITTING

Section 13: guard door assembly

IIM no. Description13502 WASHER13688 HANDLE,ACRYLIC GUARD,LIFTING13692 GUARD,ACRYLIC HOOD,MOLDED13745 WASHER,M8,SERRATED,ZINC PLATED13775 SCREW,HEX13801 SCREW,HEX13945 WASHER

Section 14.1: faulty capsule, separation drive

IIM no. Description1568 BEARING5823 BUSHING,SPLIT5832 WHEEL,CHAIN,BEAD FEED DRIVER

13491 PIN,DOWEL13492 HUT,HEX,JAM13713 CAM,FAULTY CAPSULE13714 LEVER ARM,FAULTY CAPSULE STATION13717 SHAFT,PIVOT,FOR LEVER ARMS13718 LEVER ARM,CAPSULE SEPARATION STATION13719 BLOCK,END PIVOT SHAFT SUPPORT,FOR FAULTY & SEPARATION13724 CAM,SEPARATION13730 PULLEY,TIMING13745 WASHER,M8,SERRATED,ZINC PLATED13748 CIRCLIP,EXTERNAL13767 NUT,HEX13806 SCREW,SOCKET HEAD CAP13847 SCREW,SHOULDER,SOCKET HEAD CAP13849 SCREW,HEX13863 SCREW,SHOULDER,FOR TURN BUCKLE13870 ROD,THREADED13876 WASHER,M10,SERRATED13877 WASHER,M12,SERRATED13907 HUB,LOCKING,TIMING BELT,PULLEY13916 CAM FOLLOWER13918 BELT,TIMING14469 BOLT

Section 14.2: main drive

IIM no. Description7940 SCREW

13491 PIN,DOWEL13509 BEARING,ROLLER13722 SUPPORT,MAIN SHAFT13726 PLATE,IDLER PULLEY13731 PLATE,COVER13732 BLOCK,BOTTOM MOUNT,MAIN SHAFT SUPPORT13737 PULLEY,TIMING,MAIN DRIVE MOTOR13739 SUPPORT PLATE,MAIN DRIVE13740 SHAFT,MAIN DRIVE13746 WASHER13750 CIRCLIP,EXTERNAL13761 SCREW13762 SCREW13763 SCREW,HEX13764 SCREW,SOCKET HEAD CAP13767 NUT,HEX13797 SCREW13851 SCREW,HEX13854 SCREW13858 SPACER13875 WASHER,M8,SERRATED,STAINLESS13876 WASHER,M10,SERRATED13877 WASHER,M12,SERRATED13878 WASHER,M16,SERRATED13879 WASHER,M20,SERRATED13917 HUB,COMPRESSION,MAIN DRIVE13936 BELT,TIMING13940 PULLEY,TENSIONING,TIMING BELT13947 BEARING13949 CLUTCH,MAIN DRIVE13962 GEARMOTOR14368 BELT,TIMING14369 WASHER,TOOTHED14450 PULLEY14466 WASHER

Section 14.3: sorting, closing, ejection drive

IIM no. Description1568 BEARING3387 BEARING, BALL3420 ROD END, M12, RIGHT HAND4986 SCREW,VACUUM TUBE9273 PIN,DOWEL

10430 RING,EXTERNAL RETAINING,40MM OD13491 PIN,DOWEL13492 HUT,HEX,JAM13710 CAM,SPLIT,CLOSING STATION,WITH ALIGNMENT HOLE13711 LEVER ARM,CLOSING STATION13712 CAM,SPLIT,EJECTION STATION,WITH ALIGNMENT HOLE13715 CAM,SPLIT,SORTING STATION,WITH ALIGNMENT HOLE13716 LEVER ARM,SORTING STATION13720 BLOCK,CENTER PIVOT SHAFT,CLOSING AND SORTING CAMS13721 BLOCK,LINEAR BEARING SUPPORT13723 PLATE,MAIN SHAFT SUPPORT,CENTER13732 BLOCK,BOTTOM MOUNT,MAIN SHAFT SUPPORT13734 BRACKET,MAIN SHAFT13744 WASHER13746 WASHER13748 CIRCLIP,EXTERNAL13763 SCREW,HEX13772 NUT,JAM13806 SCREW,SOCKET HEAD CAP13817 PIN,DOWEL13825 DIAL,TIMING,MAIN SHAFT13827 ROD END,MALE13850 SCREW,HEX13851 SCREW,HEX13863 SCREW,SHOULDER,FOR TURN BUCKLE13870 ROD,THREADED13876 WASHER,M10,SERRATED13877 WASHER,M12,SERRATED13878 WASHER,M16,SERRATED13916 CAM FOLLOWER13938 BEARING,LINEAR13941 COULPING,FLEX,SHAFT ENCODER13955 ENCODER,SHAFT13966 SCREW,HEX

Section 15: operator panel box

IIM no. Description3886 WASHER, NYLON

13495 SCREW13689 CABINET,ELECTRICAL13697 BLOCK,SECURING13698 FRAME13699 GASKET13769 NUT,HEX13775 SCREW,HEX13798 SCREW13929 FASTENER,1/4 TURN

Section 16: ejection station

IIM no. Description3379 BEARING4895 SHIM

11959 SILENCER13438 PIN,EJECTION,18CT13463 PIPE13470 ADAPTER13478 ELBOW UNION13506 WASHER13633 SHAFT,LINEAR,EJECTION DRIVE,ABOVE TABLE (DUAL)13646 GUIDE,EJECTION DISCHARGE13647 PLATE,EJECTION13648 PLATE13649 SHAFT,MOUNTING13650 CHUTE,EJECTION13662 PLATFORM,EJECTION STATION,W/O BLOW-OUT STATION13664 PLATE,BASE,EJECTION STATION,W/O BLOW-OUT13672 SEAL,RED13706 PLUG13707 CAP13743 SCREW13775 SCREW,HEX13808 SCREW,SOCKET HEAD CAP13816 NUT,JAM13862 SCREW,SHOULDER13866 SPACER13875 WASHER,M8,SERRATED,STAINLESS13930 SCREW,THUMB13938 BEARING,LINEAR13959 SENSOR13980 SCREW14273 SHAFT,LINEAR,EJECTION DRIVE,BELOW TABLE (SINGLE)14321 PLATE,LOWER DRIVE,EJECTION STATION15360 GUIDE,EJECTION DISCHARGE,IMPROVED WITH ANGLE16049 VACUUM VALVE30404 CAM FOLLOWER

Section 17: cleaning station, standard

IIM no. Description9270 DOWEL PIN

13653 ROD,HAND SECURING13656 COVER13659 HOUSING13884 DOWEL PIN13902 STUD (SET SCREW)

Section 18: cleaning station, strengthened

IIM no. Description9270 DOWEL PIN

13478 ELBOW UNION13651 SHAFT,DRIVE,SEGMENT CLEANING13653 ROD,HAND SECURING13654 MANIFOLD,BASE13655 MANIFOLD,UPPER13656 COVER13672 SEAL,RED13775 SCREW,HEX13852 SCREW13857 WASHER13875 WASHER,M8,SERRATED,STAINLESS13884 DOWEL PIN13902 STUD (SET SCREW)13953 HOSE,VACUUM14324 PLATE,AIR DEFLECTOR,BLOW-OUT BLOCK

Section 19: segment cleaning

IIM no. Description3393 VALVE,VACUUM,5/24986 SCREW,VACUUM TUBE

11958 BRANCH13438 PIN, EJECTION13461 WASHER13462 WASHER13463 PIPE13465 ADAPTER13477 ADAPTER13478 ELBOW UNION13479 PLUG13481 BUFFER13652 SCREW,SOCKET HEAD CAP13657 BASEPLATE,EJECTION & BLOW-OUT13658 PLATFORM,EJECTION & BLOW-OUT13774 WASHER13789 TUBING,BRAID REINFORCED13804 SCREW,SOCKET HEAD CAP13834 REDUCING BUSHING13835 BARB,HOSE13841 CLAMP,HOSE13906 ACCUMULATOR13980 SCREW

30398 PIN, BLOWOUT, 40mm14325 PIN, BLOWOUT, 47.5mm13439 PIN, BLOWOUT, 64mm29342 PIN, BLOWOUT, 75mm24267 PIN, BLOWOUT, FOR IIM BRUSHES29341 PIN, BLOWOUT, FOR IIM BRUSHES, LONGER

24947 BRUSH, SIZE 0&0024266 BRUSH, SIZE 1&224403 BRUSH, SIZE 3&4

30722 BOOMERANG COMPLETE, SIZE 0&0030723 BOOMERANG COMPLETE, SIZE 1&230724 BOOMERANG COMPLETE, SIZE 3&4

28269 BOOMERANG COMPLETE WITH BRUSHES, SIZE 0&0028305 BOOMERANG COMPLETE WITH BRUSHES, SIZE 1&228306 BOOMERANG COMPLETE WITH BRUSHES, SIZE 3&4

Section 20: tamping drive

IIM no. Description3378 BEARING,LINEAR3734 WASHER4896 NUT,M8

13485 PIN,DOWEL,DOUGHNUT,SEGMENT TURRET13503 BUSHING13579 KNOB,HAND13581 SEAL13585 SEAL13586 HOUSING,TAMPING SHAFT COLUMN13637 GEARBOX,GENEVA13727 CLUTCH,SLIP13729 PULLEY,TIMING13733 BRACKET,MOUNTING,SENSOR13735 SPACER13736 ARM,CROSS MEMBER,TAMPING13738 SPACER13741 COLLAR13742 CAM,DOSING/TAMPING13785 NUT,CAM FOLLOWER,TAMPING CROSS MEMBER13803 SHIM,TAMPING CAM FOLLOWER13814 PIN13820 KEY13848 SCREW13850 SCREW,HEX13859 SPACER13877 WASHER,M12,SERRATED13884 PIN,DOWEL13896 STUD13908 ROD,THREADED13917 HUB,COMPRESSION,MAIN DRIVE13921 CAM FOLLOWER13923 SCREW,HEX13940 PULLEY,TENSIONING,TIMING BELT13950 SCREW13958 SENSOR13966 SCREW,HEX14368 BELT,TIMING14450 PULLEY14451 PLATE14469 BOLT14585 SCREW,TAMPING COLUMN14586 SHAFT,TAMPING14587 BRACKET,TAMPING EXTENSION SPRING14588 SPRING,EXTENSION,TAMPING14589 COUNTERWEIGHT,FOR SHAFT14590 COUNTERWEIGHT,FOR CAM14591 BRACKET,FOR TAMPING EXTENSION SPRING14592 INSERT,THREADED,EXTENSION SPRING14593 SCREW14594 SCREW28188 BOLT, CAPTIVE29372 HUB, DOSING GEARBOX

Section 21: powder dosing

IIM no. Description3734 WASHER3811 SPRING, COMPRESSION9270 PIN,DOWEL9271 PIN,DOWEL

10512 SPRING, COMPRESSION13554 BLOCK,HOLDING,FOR TAMPING BLOCKS13555 BLOCK,TAMPING13556 PLATE,RETAINING FINGER13557 BLOCK,TRANSFER13558 SIDEBOWL,DOSING13559 PLATE,LEVEL SENSOR13560 PLATE,DEFLECTOR13561 STUD13574 GUIDE,BOLT,TAMPING HEAD13575 SCREW,RETAINING,TAMPING BLOCK13576 CAP,TAMPING,PLASTIC13577 SCREW,RETAINING,TAMPING HEAD13579 KNOB,HAND13580 PLATE,TOP,TAMPING BLOCK13584 PLATE,COVER13587 PLATE,SIDE RETAINING,TAMPING BLOCK13609 GUIDE,UPPER,TRANSFER BLOCK13768 NUT13778 SCREW13823 WASHER13909 SCREW13930 SCREW,THUMB13977 SHAFT,DEFLECTOR14236 SWITCH,CAPACITIVE PROX,WITH TEFLON BODY14456 PIPE,VACUUM14459 FITTING14460 HOUSING,SENSOR14461 SCREW,LEVEL SENSOR SECURING HAND KNOB14462 CABLE14463 SENSOR14501 SCREW,HEX,W/CAPT WASHER,LOWER SEGMENT25112 GUIDE RING28175 CABLE, POWDER LEVEL SENSOR28188 BOLT, CAPTIVE, GUIDE RING

Section 21.1: powder dosing

IIM no. Description9254 PIN,DOWEL

13224 TAMPING RING, BRONZE, POWDER13496 PIN,DOWEL13598 SCRAPER,TAMPING RING13630 STUD,THREADED13631 PIN13632 HOUSING,DOSING BOWL13634 CAP13635 SCREW,JACK13638 PIN,THREADED13639 SHAFT13640 PLATE13641 PLATE,BASE,DOSING AREA13642 BRIDGE,VACUUM,DOSING AREA13643 PIN13644 SOCKET,HEX13645 HANDLE13681 FIXTURE,WING,DOSING AREA13703 MANIFOLD,VACUUM13759 SCREW,HEX13765 SCREW13793 HOSE13885 PIN,DOWEL13889 WASHER13893 SHIM13895 SHIM13909 SCREW13924 SEAL13953 HOSE,VACUUM13969 WASHER14584 DEFLECTOR,TAMPING POWDER25718 TAMPING RING, PLASTIC27253 TAMPING RING, STAINLESS STEEL

Section 21.2: dosing sliders

IIM no. Description4985 SCREW, SOCKET LOW HEAD

28411 CARRIER, DOSING SLIDE28413 CARRIER, RAIL28415 BOLT, SPECIAL, SLIDER HOLD-DOWN28416 SEAL, RED28417 BEARING, LINEAR28418 O-RING, SILICONE28420 DOWEL PIN28473 COVER28474 SCREW 28475 COVER28476 NUT28477 O-RING 28478 HOUSING, SLIDER TURRET28479 GUARD, POWDER, TEFLON28480 SCREW29344 CARRIER, RAIL, BRONZE

Section 21.3: rail carrier ring

IIM no. Description4896 NUT, M8

14298 RETAINING RING, EXTERNAL14558 RETAINING RING, INTERNAL27935 KEY 6X6X2028472 TRACK, SADDLE GUIDE29713 CAM FOLLOWER

Section 22: wiper block with intermediate plate

IIM no. Description13562 BRACKET,LIFTING DEVICE,FOR WIPER BLOCK 13563 SCREW,THUMB,WIPER BLOCK,RAISING/LOWER 13582 BLOCK,WIPER/TRANSFER,PLASTIC 13583 PLATE,TOP,ALUMINUM,WIPER BLOCK 13593 SHIELD,WIPER BLOCK 13890 PIN,DOWEL13925 SPRING,COMP,WIPER BLOCK13948 PIN,ALIGNMENT,WIPER BLOCK 14501 SCREW,HEX,W/CAPT WASHER,LOWER SEGMENT24256 WIPER BLOCK ASSEMBLY WITH REMOVABLE SHOE24469 SHOE FOR WIPER BLOCK ASSEMBLY, FDA PLASTIC28770 SHOE FOR WIPER BLOCK ASSEMBLY, PEEK

Section 23: dosing station adjustment

IIM no. Description3834 BUSHING4895 SHIM

13507 BEARING13597 SEAL13600 BLOCK13601 ROD,THREADED13603 POST13604 POST,THREADED13605 ELBOW13607 PIN,DOWEL,UPGRADED WITH M6 THREADED HOLE13608 ROD13810 SCREW,SET13812 SCREW,SET13868 O-RING13908 ROD,THREADED13944 HANDLE,LOCKING13971 SLEEVE14364 COUNTER14365 PLATE,COUNTER14448 U-JOINT

Section 24: powder hopper

IIM no. Description2676 SCREW,HEX

13429 PIN,DOWEL13498 PIN 13504 SCREW13505 WASHER13543 SCREW,HAND,CAPSULE HOPPER,94MM TOTAL LENGTH13546 BLOCK,ROUND13566 AUGER,POWDER13571 GASKET13572 SLEEVE,CONNECTOR,UNDER HOPPER13573 SCREW,POWDER HOPPER SECURING BOLT13588 HOPPER13589 GLASS(PLEXI),SIGHT13590 SHAFT,DRIVE,POWDER AUGER13591 PLATE,AUGER DRIVE BASE13592 LID,HOPPER13594 IMPELLER,BRACKET,POWDER AUGER13595 SHAFT,POWDER AUGER13596 CHOPPER,POWDER AUGER13599 BLOCK13606 BLOCK13769 NUT,HEX13775 SCREW,HEX13778 SCREW13787 SEAL,BLUE,4.2MM X 4.2MM13813 KNOB13832 WASHER13849 SCREW,HEX13854 SCREW13856 WASHER13873 WASHER,M5,SERRATED13874 WASHER,M6,SERRATED13875 WASHER,M8,SERRATED,STAINLESS13886 WASHER13899 PIN,DOWEL13931 KNOB, THUMB13943 PIN,SPRING-LOADED, FOR POWDER HOPPER13965 MOTOR

Section 25: maintenance unit

IIM no. Description4986 SCREW,VACUUM TUBE

11959 SILENCER13461 WASHER13462 WASHER13463 PIPE13464 TUBE13468 HOSE BARB13470 ADAPTER13478 ELBOW UNION13483 FITTING13789 TUBING,BRAID REINFORCED13842 CLAMP,HOSE13869 ADAPTER13874 WASHER,M6,SERRATED13959 SENSOR14084 BLOCK14086 VALVE14087 SWITCH,PRESSURE16051 SCREW16052 PLATE

Section 26: vacuum system

IIM no. Description3605 VALVE,SOLENOID,OPERATED

13468 HOSE BARB13469 ADAPTER13470 ADAPTER13473 STUD,CONNECTING13474 FITTING13739 SUPPORT PLATE,MAIN DRIVE13745 WASHER,M8,SERRATED,ZINC PLATED13759 SCREW,HEX13788 HOSE13790 FITTING13836 ELBOW13837 ELBOW13838 ELBOW13839 ADAPTER13840 CONNECTOR13845 REDUCER13846 FITTING13871 ADAPTER13872 Y-SCREEN13903 TUBING,WIRE REINFORCED16053 FITTING16054 ADAPTER16055 CONNECTOR

Section 27: vacuum pump

IIM no. Description13460 HOSE CLAMP13971 SLEEVE16056 PUMP,VACUUM16057 HOSE, ELBOW16058 NUT

Section 28: size parts - sorting

IIM no. Description7570 SCREW, FLAT HEAD SLOTTED8022 SCREW, SOCKET HEAD CAP9265 DOWEL PIN

12955 BLOCK,REAR MOUNTING, ALIGNMENT,MAGAZINE12965 MOUTHPIECE,MAGAZINE12967 PLATE,SPRING FINGER CAPTURE12969 SHAFT,S/S,PIVOT,MAGAZINE MOUTHPIECE12970 SPRING,COMPRESSION,MOUTHPIECE RETURN12971 SCREW,HEX 12972 PLATE,CAPTURE,MAG MOUTHPIECE TRIP,S/S12974 CAM,MOUTHPIECE,MAGAZINE,PLASTIC13288 SCREW,CHEESEHEAD13778 SCREW13854 SCREW13964 SWITCH,PRESSURE27069 RETAINING FINGER

Section 28.1: size parts - sortingPart description Pos Size 000 Size 00 Size 0E Size 0 Size 1Magazine complete - 14280 13894 16060 15091 14276Magazine front side 1 13984 13985 12956 12956 13986Magazine rear side 2 13991 13992 12962 12962 13993Magazine guide slider 3 13998 13999 12963 12963 14000

Orienting slider 4 - 14005 16061 12954 14006Orienting block 5 - 14011 16062 12957 14012Upper segment 6 13196 13221 9625 9625 13199Lower segment 7 13197 9627 13198 13198 13200

Alignment pin, segment 8 13360 4923 8185 8185 4924Alignment pin, dosing 9 7289 3539 7291 7291 4925Alignment pin, ejector 10 - - - - -

Size change kit complete - 14780 14781 28891 14782 14783

Part description Pos Size 2 Size 3 Size 4 Size 5Magazine complete - 14277 14275 14278 14279Magazine front side 1 13987 13988 13989 13990Magazine rear side 2 13994 13995 13996 13997Magazine guide slider 3 14001 14002 14003 14004

Orienting slider 4 14007 14008 14009 14010Orienting block 5 14013 14014 14015 14016Upper segment 6 13201 13203 13205 13207Lower segment 7 13202 13204 13206 13208

Alignment pin, segment 8 5190 5191 13361 13362Alignment pin, dosing 9 5188 5189 7293 7294Alignment pin, ejector 10 - - 14017 16059

Size change kit complete - 14784 14785 14786 14787

Section 29: tamping pins

Size Standard pin Standard with mirrored tipsFor adjustable

dosing disc000 13065 29851 13060

00 13066 29852 13061

0 12953 29853 13062

1 13062 29737 13063

2 13067 29854 13064

3 13068 29736 13071

4 13069 29855 13072

5 13070 29856 -

Section 31.1: adjustable dosing disc

Capsule size Dosing disc base (pos 1) Dosing disc upper with ferrules (pos 3) Ferrule (pos 2) Key

00 14026 27053 13393 9621

0 14021 27054 9620 9621

1 14022 14023 13394 14018

2 14024 27055 13395 14018

3 14020 27056 13396 14018

4 14025 27057 13396 14018

Section 32.1: dosing chamber after powder

Part description Pos. 5mm 8mm 10mm 15mm 20mm 21mmDosing chamber complete st 6 - 26999 30700 14393 30701Dosing chamber complete st 8 - 14375 14175 14394 14392

External guide 1 14391 14390 14389 14388 14387Dosing comb 2 14386 14385 14384 14383 14382Internal guide 3 14381 14380 14379 14378 14377Spacer for slider 4 14376 14399 14398 14397 14396Dosing slider 5 14395 14395 14395 14395 14395Dowel pin 6 14353 9268 28208 28208 28208

Section 34: drive parts, pellet station 6

IIM no. Description13484 SCREW13490 SET SCREW13767 HEX NUT14346 SET SCREW14359 CHAIN14361 SPROCKET 14367 GEARBOX14370 SPROCKET 14442 POST14468 SCREW,SOCKET HEAD CAP

Section 35: drive parts, pellet station 8

IIM no. Description8090 WASHER

13490 SCREW,SET13746 WASHER14346 SCREW,SET14359 CHAIN14360 CHAIN LINK14361 SPROCKET14367 GEARBOX14370 SPROCKET14373 SCREW 14441 BLOCK14442 POST14468 SCREW, SOCKET HEAD CAP

Section 36: manual controls, pellet station

IIM no. Description14301 BEARING14358 DOWEL PIN14363 KNOB14374 ROD,THREADED14424 ROLL PIN14438 SHAFT14439 HOUSING14440 COLLAR

Section 37: adjusting spindle, manual, before/after powder

IIM no. Description9254 DOWEL PIN

14435 SPINDLE, ADJUSTING14436 SPINDLE, ADJUSTING14437 COLLAR, ADJUSTING

Section 38: pellet infeed, station 6 or 8

IIM no. Description13791 TUBE,110MM OD,CAPSULE SUPPLY13852 SCREW13887 GASKET13911 CLAMP13912 FERRULE13960 SWITCH,PROX14320 GLASS,SIGHT,PELLET HOPPER14338 SCREW,SPECIAL,MODIFIED,HOPPER SHUT-OFF GATE14425 ACCUMULATOR,INFEED,PELLET14426 SIGHT GLASS14427 TUBE,PELLET INFEED14428 TUBE,PELLET INFEED14429 SCREEN14430 HOPPER,PELLET14431 COLLAR,HOPPER14432 DISK,FIXED,FEED CONTROL14433 DISK,ADJ,FEED CONTROL14434 CLAMP,TUBE15321 NUT, M8, WITH NYLON INSERT28175 CABLE, LEVEL SENSOR28213 SCREW28214 CHUTE, PELLET INFEED ACCUMULATOR28826 V-RING, VITON

Section 39: pellet filling after powder

IIM no. Description934 BEARING

3713 RETAINING RING, EXTERNAL3714 RETAINING RING, EXTERNAL5314 RETAINING RING, EXTERNAL6876 CAM FOLLOWER7216 RETAINING RING, INTERNAL9266 DOWEL PIN

13757 SCREW,HEX13874 WASHER,M6,SERRATED13909 SCREW 14226 KEY,5 X 5 X 1214326 SCREW,SHOULDER,8MM OD X 9MM LONG,S/S14330 SHAFT, BEAD FEED14331 SHAFT, WITH GEAR14332 SHAFT, WITH GEAR14333 SCREW,SHOULDER,6MM OD X 3MM LONG,S/S,M514334 SCREW,SHOULDER 14337 PIN,DOWEL,MODIFIED,BEAD FEED SHUTTLE14348 SPRING,COMPRESSION,PELLET FEED SHUTTLE 14349 SCREW,HEX14350 SCREW,SOCKET HEAD CAP14405 PLATE14406 CHAMBER,LOWER,PELLET FEED14407 HOUSING14408 CAM14409 WASHER14411 WASHER14412 WASHER14414 SHIM14415 SPACER14416 NUT14417 KEY14418 ARM,LATERAL SLIDE14419 PIN14420 BLOCK14421 PIN14422 PLATE,LUG14423 PLATE16064 PIN

Section 40: pellet hopper complete, after powder

IIM no. Description9254 PIN,DOWEL9257 PIN,DOWEL

13288 SCREW,CHEESEHEAD13815 SCREW14311 GEAR,BEAD FEED CHAMBER ADJUSTMENT14336 SCREW,HEX14354 SCREW14356 PIN,DOWEL14400 HOPPER,FILL,PELLET14401 CROSS PIECE14402 PLATE14403 BLOCK14404 COLLAR,THREADED14435 SPINDLE,ADJUSTING14436 SPINDLE,ADJUSTING14437 SPINDLE,ADJUSTING16063 COLLAR,ADJUSTING28236 SCREW, SHOULDER

Index of Parts

IIM No. Section934 7,81052 31377 111382 241436 211568 142676 3,243188 263378 203379 5,163387 143393 193420 143698 33714 33734 5,12,20,213811 213834 233886 10,11,154895 16,234986 2,3,7,14,19,255359 285823 106808 76843 4,126876 397095 107570 287689 47937 57940 27958 17959 58022 288090 10,118290 29265 289268 1,32.19270 3,17,18,21,289271 219273 149289 59461 310430 1410512 2111958 1911959 1612596 312951 712955 2812959 712960 712961 712965 2812966 12

Index of Parts

IIM No. Section12967 2812969 2812970 2812971 2812972 2812974 2813014 2113220 3013288 2813379 2013429 7,2413434 213435 913436 913437 913438 16,1913439 1913460 2,2713461 2,19,2513462 12,19,2513463 16,19,2513464 2513465 1913467 813468 12,25,2613469 2613470 16,25,2613473 213474 2613477 1913478 16,18,19,2513479 1913480 213481 1913483 2513485 5,2013488 113491 1413492 1413493 313494 513495 1513498 2413501 213502 1313503 2013504 2413505 1,2413506 7,8,1613507 2313508 1213513 313514 313515 213516 2

Index of Parts

IIM No. Section13518 313523 313524 313525 313526 313527 113528 113529 113530 413531 413532 313533 113534 213535 213536 213537 213538 213539 213540 213541 213543 1,2413544 113545 1013546 2413548 1213549 1213550 1213551 1213552 see 2511213554 2113555 2113556 2113557 2113558 2113559 2113560 2113561 2113562 2213563 2213566 2413571 2413572 2413573 2413574 2113575 2113576 2113577 2113579 2013580 2113581 2013582 2213583 2213584 2113585 2013586 20

Index of Parts

IIM No. Section13587 2113588 2413589 2413590 2413591 2413592 2413593 2213594 2413595 2413596 2413597 2313599 2413600 2313601 2313602 2313603 2313604 2313605 2313606 2413607 2313608 2313609 2113611 713613 713616 713617 813618 813619 813620 813621 813622 813623 2,813624 7,813625 813626 813627 813628 913629 813630 21.113633 1613635 21.113637 2013646 1613647 1613648 1613649 1613650 1613651 1813652 1913653 17,1813654 1813655 1813656 17,1813657 1913658 19

Index of Parts

IIM No. Section13659 1713662 1613664 1613665 513666 513667 513668 513669 513671 513672 2,5,7,16,1813673 513674 513675 513676 513677 513678 513679 5,613680 513682 1013683 1013684 1213685 1213686 1213687 1213688 1313690 1113691 12,1513693 1213694 1113695 1213696 1213697 1513700 1113701 1213702 1213704 713705 10,1113706 1613707 1613708 1213709 1213710 1413711 1413712 1413715 1413716 1413719 1013720 1413721 1413723 1413727 2013729 2013732 1413733 2013734 14

Index of Parts

IIM No. Section13735 2013736 2013738 2013739 2613741 2013742 2013743 1613744 1413745 3,13,2613746 1413748 1413753 5,613758 313759 2,8,12,2613760 3,713763 1413768 2113769 10,12,15,2413770 1,3,1013771 513772 1413774 1913775 2,13,15,16,18,2413776 513778 21,24,2813780 513781 1013782 11,1213783 1213785 2013787 3,12,2413788 2613789 19,2513790 2613791 3813792 1213793 1213795 513798 1513799 713801 10,1313802 1013803 2013804 1913805 2,1213806 1413808 1613809 513810 2313812 2313813 4,2413814 2013816 1613817 1413819 31

Index of Parts

IIM No. Section13820 2013821 813823 2113825 1413827 1413831 313832 2,2313833 213834 1913835 1913836 2613837 2613838 2613839 2613840 2613841 1913842 2513843 213845 2613848 2013849 2413850 14,2013850 2013851 1413852 18,3813852 3813853 513854 24,2813855 313856 2413857 5,1813859 2013860 1013861 513862 1613863 1413864 7,813865 813866 1613867 1013868 2313869 2513870 1413871 2613872 2613873 3,2413874 3,7,24,2513875 2,5,6,16,18,2413876 5,1413877 5,14,2013878 1413880 1213883 1113884 3,7,8,17,18,2013886 24

Index of Parts

IIM No. Section13887 10,3813888 813889 21.113890 2213892 113893 21.113896 2013897 213898 513899 2413901 1113902 8,17,1813903 2,2613906 1913908 20,2313909 2113911 10,3813912 10,3813913 813914 313915 313916 1413921 2013922 2013923 2013924 21.113925 2213926 1,413927 1213928 10,1113929 10,11,1513930 16,2113931 3,7,8,2413932 1013933 1213934 1213935 1213937 513938 2,3,5,7,14,1613940 2013941 1413942 813943 2413944 2313945 1313946 1013948 2213950 2013952 1213953 7,1813954 1213955 1413956 1413958 2013959 16,25

Index of Parts

IIM No. Section13960 113960 3813961 1013963 1013964 2,2813965 2413966 14,2013967 313968 813971 14,20,23,2713972 413974 2,2813975 1213977 2113980 16,1913981 2,3,3013983 3,814084 2514086 2514087 2514236 2114239 214273 1614274 714299 2,814302 314303 1214310 114312 314313 314314 114315 514320 3814321 1614324 1814325 1914338 3814339 1214340 1214353 32.114362 214364 2314365 2314366 214368 2014407 3914425 3814426 3814427 3814428 3814429 3814430 3814431 3814432 3814433 38

Index of Parts

IIM No. Section14434 3814448 2314450 2014452 514453 314454 314455 314456 2,2114457 12,2014459 2114460 2114461 2114462 2114463 2114464 514465 514469 2014501 5,21,2214586 2014589 2014590 2014593 2014594 2014605 1015321 3815360 1615973 1016040 316041 416049 1616051 2516052 2516053 2616054 2616055 2616056 2716057 2716058 2716228 916230 916232 924256 2224266 1924267 1924403 1924468 2224469 2224557 2224947 1925112 2125718 21.127069 2827253 21.128175 3828188 20

Index of Parts

IIM No. Section28208 32.128213 3828214 3828244 928269 1928305 1928306 1928703 928704 928826 3829372 2029405 530404 16

32.1 dosing chamber chart.pdfSheet1

01 capsule hopper.pdfSheet1

02 capsule orienting.pdfSheet1

03 capsule orienting.pdfSheet1

04 magazine actuator.pdfSheet1

05 segment rotation.pdfSheet1

06 top cam.pdfSheet1

07 faulty capsule ejection.pdfSheet1

08 closing station.pdfSheet1

09 closing station.pdfSheet1

10 machine frame upper.pdfSheet1

11 machine frame sides.pdfSheet1

12 machine frame lower.pdfSheet1

13 guard doors.pdfSheet1

14.1 faulty capsule, separation drive.pdfSheet1

14.2 main drive.pdfSheet1

14.3 sorting, closing, ejection drive.pdfSheet1

15 operator panel box.pdfSheet1

16 ejection station.pdfSheet1

17 cleaning station standard.pdfSheet1

18 cleaning station strengthened.pdfSheet1

19 segment cleaning.pdfSheet1

20 tamping drive.pdfSheet1

21 powder dosing.pdfSheet1

21.1 powder dosing.pdfSheet1

21.2 dosing sliders.pdfSheet1

21.3 rail carrier ring.pdfSheet1

22 wiper block.pdfSheet1

23 dosing station adjustment.pdfSheet1

24 powder hopper.pdfSheet1

25 maintenance unit.pdfSheet1

25 maintenance unit.pdfSheet1

26 vacuum system.pdfSheet1

27 vacuum pump.pdfSheet1

28 size parts sorting.pdfSheet1

34 drive parts pellet station 6.pdfSheet1

30 dosing disc static.pdfSheet1

35 drive parts pellet station 8.pdfSheet1

36 manual controls, pellet station.pdfSheet1

37 adjusting spindle in pellet station.pdfSheet1

38 pellet infeed st 6 or 8.pdfSheet1

39 pellet filling after powder.pdfSheet1

40 pellet hopper complete, after powder.pdfSheet1

parts index - back of manual.pdfSheet1