brochure hydra test equipment management · quality assurance in check by being able to evaluate...
TRANSCRIPT
MESProducts
HYDRATest Equipment Management
Carry out measurements with the rightand ready-to-use test equipment!
The MES Experts!
MOTIVATION
Contemporary test equipment management
Inspection equipment is an important means of production today, in fact, it’s just as important for production as tools and machines are. Many quality inspections are not feasible without suitable measuring and test equipment. State-of-the-art test equipment, such as measuring microscopes, image recognition systems or measuring machines contribute significantly to keeping the costs for quality assurance in check by being able to evaluate quality characteristics automatically.
Whether the manufactured products comply with your high quality requirements also depends on the correct use of the test equipment. The HYDRA module Test Equipment Management (PMV) en-sures that the required test or measuring equip-ment is available in sufficient numbers and in adequate condition. In addition, the system issues a certificate, to show evidence that the product quality can be inspected with the planned mea-suring equipment. Using data interfaces, the results can be transferred directly to the MES applications.
APPLICATIONManage and monitor test equipment
To support quality inspections, HYDRA PMV offers integrated test equipment manage ment with many useful functions. This ensures that the correct test equipment is always available in perfect condition:
• Management of all measuring and inspection equipment• Maintenance of calibration characteristics and intervals• Calibration planning with integrated activity calendar• Measures for documentation and sustainability• Evaluations and analysis regarding the calibration of equipment • Current overview for all inspection equipment including calibration status• Integrated document management, e. g., for manuals and certificates
Management of master data
Evaluations, analysis and integrated document management
Calibration planning and
activity calendar
Test equipment management HYDRA PMV
Use of test equipment in
other MES applications
(e. g. production inspection)
Master data and configuration
HYDRA PMV can extensively be configured, which means it can cater to the many different kinds of requirements and unique individual needs that a modern production company can have:
• Create and maintain all master data for test equipment• Manage multi-part test equipment and corresponding documents• Specify calibration characteristics for certain inspection plans• Activity calendar to define single and multi-level calibration intervals• Evaluations, analysis and diagrams can be individually configured • Using flexible escalation management, e. g., for calibration inspections due
FLEXIBILITY
TRANSPARENCYOverviews, evaluations and reports
HYDRA PMV provides needs-based overviews, evaluations and reports on test equipment:
• List of all test equipment including status• Overview of all calibration statuses and reports• Calibration calendar with multi-staged warning levels for due dates• Configurable control charts and histograms• Needs-based failure mode analysis• Electronic calibration history to get rid of written documents
INTEGRATION
Benefits from synergies
In contrast to isolated solutions for test equipment management, HYDRA PMV integrates seamlessly into other MES applications, which results in valuable synergy effects:
• Joint functions for master data management of other MES applications, e. g. tool and resource management and machine data collection
• Consistent classification in the test planning for production-related tests and calibrations
• Checking availability for test equipment in detailed planning and production control
• Documenting and monitoring the use of test equipment, in connection with product manufacture, e. g., for traceability functions in MES applications
Needs-based, tailor-made MES applications
Every MES solution is as individual as the compa-ny using it. An MES must be of a modular design and largely configurable in order to turn field-test-ed standard functions into tailor-made solutions.
Extensive requirements covering all business sectors and levels must be considered: From user-friendly collection and information functions for operators to reliable statistics for the management.
The examples for HYDRA PMV applications illus-trat ed in this brochure are a combination of standard MES products by MPDV. These pro-ducts, characterizing a state-of-the-art MES, can be selected needs-based and integrated without interfaces:
• Shop Floor Integration Services: Interfaces to machines and production lines plus data col-lection and information functions for operators
• MES Applications: Powerful programs to pro-cess data and functions for data mainte-nance, detailed planning, monitoring and controlling
• Smart MES Applications: For usage on mobile devices and in web browsers
• MES-Cockpit Applications: Dashboards for general KPIs
• Enterprise Integration Services: Basic functions and interfaces to seamlessly integrate the MES into an existing IT landscape
© 2017 MPDV Mikrolab GmbH |Doku Ident: PRPMV_EN 08/2017.The mentioned product names are trademarks of the respective producers or suppliers. HYDRA® is a registered trademark of MPDV Mikrolab GmbH.
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