bsm smart factory - industry 4.0

www.bsm.com.vn

SMART FACTORY – INDUSTRY 4.0

ABOUT BSMABOUT BSMB

SM

l Busin

ess S

olu

tion M

anagem

ent

Real Time – Real Location- Visibility

BSM Software Corp is a member of BSM Group was established in 2004, when Vietnam is joining in integrate era. We provide quality and effect solutions software. We research and develop solutions in Manufacturing Resource Planning, Automation and Optimization, Supply chain Management, logistics solution, Manufacturing Solutions Management

BS

M l B

usin

ess S

olu

tion M

anagem

ent

PRODUCT & SERVICEPRODUCT & SERVICE

Asset Management System ( AMS )

Warehouse Management System (WMS)

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Manufacturing Management System (MMS)

Transportation Management System ( TMS)

Supply chain management software.

Barcode management software.

Consulting to deploy software, technology and supply technical services, maintenance factory.

BS

M l B

usin

ess S

olu

tion M

anagem

ent

4. SOME TYPICAL CUSTOMER

SeaprodexSeaprodex SGSG

PhanPhan DuyDuy

SATRASATRA

TransimexTransimex SGSG

ICD Long ICD Long BinhBinh

BS

M l B

usin

ess S

olu

tion M

anagem

ent


ICD Long ICD Long BinhBinh

Air Transport Warehousing (Ha Air Transport Warehousing (Ha NoiNoi))

HungAHungA

CathaiCathai

MekelongMekelong

ClipsalClipsal

Meito VietnamMeito Vietnam

PVTEXPVTEX

MainettiMainetti VietnamVietnam

ScaviScavi VietnamVietnam

ViettelViettel

NutifoodNutifood

……

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Asset Management Systems (AMS)

Assets support and enable the businesses of the world. Everything from fleets of trucks to railroads; from resort hotels to college campuses; from auto manufacturing to biotech. To maximize the value of your assets, you need a robust set of enterprise capabilities designed to meet the demanding needs of asset intensive organizations that need to keep their plant or facility at peak performance.

Ensure your assets are safe, reliable and available to support your company's business goals.You can also start to better manage the work being done to maintain assets. Ultimately, you are maximizing the value of your assets, controlling costs and operating more efficiently and effectively.

BSM Software can help with solutions that enable you to gain real time visibility into asset usage, better govern assets, manage asset lifecycle, measure and manage energy consumption and improve your return on assets.

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Features List :Asset hierarchy management. Keep track of where your assets are located and what they cost with the help of a "family tree" that connects equipment, systems, and locations.Budget management. Automate everything relating to your budget, from setting it up to calculating what it takes to maintain it.Inspection management. Get automatic notification of an asset problem when an inspection exceeds a preset limit, and find out how to fix it.Purchasing management. Order the right parts and stay on top of delivery times, vendor payments, and receipt of goods.Work management. Track and manage all asset work requests, labor, planning, and scheduling.Materials management. Monitor and control storeroom inventories with tools that include economic order quantity with class calculations and assignments, support parts receipts, issues, returns, and cycle counts.

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Features list:

Quotes

Automatic File/Reference generation

Automatic abw/bl

Manifesting

Loading Guide

Certificate of Origin

Commercial Invoice

•Proof of Delivery entry.•Cargo Status update•Destination Agent Cargo events notification•Flexible & Customizable Document•Barcode feature available•Web Tracking option available•Setup Origin & Destination Ports Dometic•Setup domestic freight service

Transportation Management Systems (TMS)

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Commercial Invoice

Automatic Rates Calculation

Linking of Warehouse Receipts

Conversion to Pickup/Delivery Order or Air/Ocean Export

Printing of customer pre-numbered awbs

Picture, Scans and Files Attachments available

•Setup domestic freight service

Reporting Capabilities: Labels, Invoicing, Reports and Forms could be email/fax directly•Allows you to generate various reports including File Analysis, Bill of Lading, Tracking, Security Endorsement, Certificate of Origin, Quotes, PoD, Commissions, etc

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Manufacturing Management Systems (MMS)

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Work order (integration with ERP ) Item master data (technical data) Bill of material (BOM) Manufacturing technical data Inventories and orders (inventory

control) Shop floor control (SFC)

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Shop floor control (SFC) Capacity requirements planning (CRP) Lot traceability QA/QC Tool management Engineering change control Configuration management Shop floor data collection KABAN control Material flow control Product flow control

WAREHOUSE MANAGEMENT SOLUTION

Location and Sequence management Other fucntion

1. Location Sequence2. Zone Logic3. Fixed Location4. Random location5. First-in-first-out (FIFO)6. Last-in-first-out (LIFO)7. First - Expiry–first-out ( FEFO)

1. Contract management2. Automated Data

Collection (ADC)3. Stock checking4. Activity-based

costing/billing5. Integration with existing

BS

M l B

usin

ess S

olu

tion M

anagem

ent


7. First - Expiry–first-out ( FEFO)8. Quantity or Unit-of-measure9. Reserved Locations10.Nearest Location11.Maximize Cube. 12.Consolidate13.Lot Sequence14.Warehouse 2D map

5. Integration with existing accounting/ERP systems

6. Business Analytic7. Billing for group

customer8. Report9. ……

BS

M l B

usin

ess S

olu

tion M

anagem

ent

INVENTORY MANAGEMENT

Inventory management function1. Item management

a. Name, part number, b. UOMc. Locationd. LIFO/FIFO/FEFOe. Other ….

2. Pick list (paper/handheld)3. Receiving

BS

M l B

usin

ess S

olu

tion M

anagem

ent


3. Receiving4. Sorting5. Issue6. Picking7. Packing8. Adjustment9. Replenishment10.Cycle count

BS

M l B

usin

ess S

olu

tion M

anagem

ent

WMS PROCESSB

SM

l Busin

ess S

olu

tion M

anagem

ent


Nhà cung cấp

Hành lang

Nghiệp vụNhân viên kho

(1)Tiếp nhận thông tin nhập kho

(3)

In phiếu xác nhận nhập khoPhân bổ vị trí còn trống cho các pallet

(4)

(2)

Thực hiện quy trình kiểm tra chứng từ, số lượngChuyển hàng xếp vào hành lang

Sắp xếp các thùng hàng vào pallet. Ghi nhận số lượng thùng/pallet của mỗi mặt hàng (6)

Chuyển các pallet vào kho theo đúng vị trí đã xác định

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Xe nâng hàng

(4)

In mã vạch cho từng pallet

Kho

(5)

Chuyển các pallet vào kho theo đúng vị trí đã xác định

(7)(8)Dãn nhãn palletCập nhật trạng thái vào hệ thống: Hoàn thành phiếu nhập hàng

NHẬP KHO NGUYÊN VẬT LIỆU

WMS PROCESSB

SM

l Busin

ess S

olu

tion M

anagem

ent


Nhà máy sx Hành lang

(1)

Tiế

p n

hận

th

ôn

g t

in

về k

ế h

oạc

h s

ản

xuấ

t

(6)

Chuyển hàng xếp vào hành lang

(5)Quét mã vạch pallet kiểm nội dung hàng xuất

Chuyển hàng đến nhà máy để sản xuất

Xe nâng hàng

BS

M l B

usin

ess S

olu

tion M

anagem

ent

NV kho

Nghiệp vụ

(2)

Từ kế hoạch sản xuất tính ra định mức nguyên vật liệu

Kho

Chuyển lệnh xuất kho cho xe nâng/bốc xếp(4)

In lệnh xuất kho(3)

Xe nâng hàng

XUẤT KHO NGUYÊN VẬT LIỆU

WMS PROCESSB

SM

l Busin

ess S

olu

tion M

anagem

ent


Nhà máy

Nghiệp vụ

Nv kho

Hành lang

(3)

Chuyển hàng đến hành lang

(1)

(4)

In phiếu xác nhân nhập khoPhân bổ vị trí pallet

Nv xe nâng

(6)

Chuyển pallet vào kho theo vị trí đã xác định

(5)

Sắp xếp thùng vào palletCập nhật số thùng/mặt hàng

trên mỗi palletKho

(7) Hàng nhập kho Trạng thái: Chờ kiểm tra

(11)

Dán

nhãn

palle

t

Tiếp nhận thông tinkế hoạch sản xuất

(10)

In nhãn pallet

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Kho

Lập kế hoach nhập hàngBố trí vị trí block, rack

Phòng QC

(8)

(9)(2)

Cập nhật trạng thái hàng đã sẵn sàngHoàn thành nhập kho

Kiểm tra hàng hoá: OKTrạng thái: Sẵn sàng để bán

NHẬP KHO THÀNH PHẨM

WMS PROCESSB

SM

l Busin

ess S

olu

tion M

anagem

ent


Khách hàng

Hành lang

(1)

(6)

Chuyển hàng xếp vào hành lang

Xe nâng hàng

(5)

Thủ kho quét mã vạch pallet, kiểm tra tính hợp lệ hàng xuất

(7)

Thủ kho, bảo vệkí xác nhận

Giao hàng cho tài xế/khách hàng

(2b)(8)

In p

hiế

u x

uấ

t k

ho

ch

oth

ủ k

ho

, b

ảo

vệ

, tài

xế

Ho

àn

th

àn

h p

hiế

u x

uấ

t k

ho

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Xe nâng hàng

Nghiệp vụ

Nhân viên kho

(2a)

In phiếu soạn hàng,lệnh xuất kho

Kho

(3)

Chuyển lệnh xuất kho cho xe nâng/bốc xếp

(4)

In p

hiế

u x

uấ

t k

ho

ch

oth

ủ k

ho

Ho

àn

th

àn

h p

hiế

u x

uấ

t k

ho

XUẤT KHO THÀNH PHẨM

ITEM INFORMATIONB

SM

l Busin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

RECEIVING

BS

M l B

usin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

WAREHOUSE SIMULATION MODEL

BS

M l B

usin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

WAREHOUSE 2D MAPB

SM

l Busin

ess S

olu

tion M

anagem

ent

Fisnish Product WH 1

Material WH 1

Production Area

BS

M l B

usin

ess S

olu

tion M

anagem

ent



Mate

ria

l WH

2

Tool &

Pa

rt W

H 1

Area

Material flow

Finish Products Flow

WAREHOUSE 2D MAPB

SM

l Busin

ess S

olu

tion M

anagem

ent

BS

M l B

usin

ess S

olu

tion M

anagem

ent

BARCODE LABELINGB

SM

l Busin

ess S

olu

tion M

anagem

ent

BS

M l B

usin

ess S

olu

tion M

anagem

ent

ISSUE FORM MOBILITYB

SM

l Busin

ess S

olu

tion M

anagem

ent

BS

M l B

usin

ess S

olu

tion M

anagem

ent

3PL WAREHOUSING PROCESS

Contract

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Billing

BS

M l B

usin

ess S

olu

tion M

anagem

ent

RECEIVINGB

SM

l Busin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

ISSUE FORM

BS

M l B

usin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

RF & RFID Technology in Warehouse management

RF solution RFID solution

BS

M l B

usin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

25

©C

opyrig

ht 2

00

9C

o., L

td

WIFI SYSTEM200

9-2

014 L

ogistics K

now

ledge

26

©C

opyrig

ht 2

00

9C

o., L

td

WIFI SYSTEM200

9-2

014 L

ogistics K

now

ledge

27

©C

opyrig

ht 2

00

9C

o., L

tdRFID (RADIO FREQUENCY IDENTIFICATION TECHNOLOGY)

How it works?

Tag – microchip with an antenna

A reader – with an antenna

Reader sends out radio frequency waves

Antenna RFID tag receive reader waves

Information from RFID tag is sent back to readers

200

9-2

014 L

ogistics K

now

ledge

Information from RFID tag is sent back to readers

Mod

28

©C

opyrig

ht 2

00

9C

o., L

tdRFID (RADIO FREQUENCY IDENTIFICATION TECHNOLOGY)

RFID Tag

RFID tag is divided into 3 categories:

Active tag

Semi-active /semi-passive tag

Passive tag (Class 1 Gen 2 ISO)

RFID tag has also been known as:

Read-only tag

Write-once-read-many tagModule 11 –Info &

Comm

Tech in

Forwarding

FIATA

Diploma

in

200

9-2

014 L

ogistics K

now

ledge

Read-write tag

• 2 type of RFID reader: (use different radio transmission methods)

+ Near field

+ Far field

• Performance Affected by Frequency:

+ High frequency (HF): 3 MHz - 30 MHz

+ Ultra high frequency (UHF): 300 MHz – 3 GHz

RFID Reader

RFID TECHNOLOGY29

Hardware management

RFID TECHNOLOGY)30

Hardware management

RFID TECHNOLOGY31

RFID TECHNOLOGY32

RFID function

RFID TECHNOLOGY33

Integrated Data

WORK FLOW TRANSACTION34

3. Advantages of the solution

Multiple Integration

1 2 3

Multiple Multiple

4

BS

M l B

usin

ess S

olu

tion M

anagem

ent


Multiple Branches

Integration and online

access

Multiple warehouse

Multiple languages

Multiple Platfrom, device

BS

M l B

usin

ess S

olu

tion M

anagem

ent

BENEFITS SOLUTION100% inventory integrity

100% inventory accuracy

Improve PO lines received per hour

Increase inventory turn

Reduce damage material/ products

To help control information at any time.

BS

M l B

usin

ess S

olu

tion M

anagem

ent


To help control information at any time.

Optimize the arrangement of material /goods in stock in the model box, shelf in order to enhance productivity Archive

Help locate and control the location of goods in stock, saves time taking stock and avoid getting confused-Help, departments work together on a unified database minimizes risk of erroneous information out the goods.

Reduce cost inventory

BS

M l B

usin

ess S

olu

tion M

anagem

ent

BSM PARTNERB

SM

l Busin

ess S

olu

tion M

anagem

ent


BS

M l B

usin

ess S

olu

tion M

anagem

ent

BSM TEAM

Nguyen Thanh BinhCEO/Managing Director -BSMThe University of Economics in Ho Chi Minh City in Auditing & AccountingThe University of Science and Nature HCMC in Information TechnologyCertificate of Chief Accountant Nguyen Thanh Binh has extensive work experience. From 1998 to 2002 he worked in PHC JSC as Chief Accountant. He worked in 100% French owned Sera Viet Nam as Chief Accountant from 2002 to 2006. Presently he is a Managing Director in BQA Accounting, a Partner, Customer Service Manager in ABB Auditing Co., LTD and

Chia Chiew Meng, RobinInternational Business Director - BSMFCPA (SIN), MBA (UK), FCCA (UK), FCPA (AUS),FIPAS (SIN), CA (MAL), ACFE(US),

BS

M l B

usin

ess S

olu

tion M

anagem

ent


FIPAS (SIN), CA (MAL), ACFE(US),

Robin is the Managing Proprietor of Robin Chia & Co, a Public Accounting firm in Singapore with business associates in Malaysia, Hong Kong, Taiwan and China.He also is CEO of RCCM Tech Pte in Software and Technology

His business activities include Auditing, Accounting, Taxation, Information Technology, Risk Management and Business Consultancy

BS

M l B

usin

ess S

olu

tion M

anagem

ent

CASE STUDYALSAir Freight Forwarders (ALS) was established under the certificate of business registration number 0102355611 by the Department of Planning and Investment of Hanoi CityBusiness activities:• Transportation services;• Service of Customs procedures;• Service test, weighing;• support transportation services (packaging, delivery at home, ground transportation services);• Services to receive, send, delivery of goods;www.alsc.vn

Transimex SG

BS

M l B

usin

ess S

olu

tion M

anagem

ent

During 30 years of development since the company was established in 1983. Transimex-Saigon has maintained its existing main lines, expanded and developed other new lines, namely as follows:-International freight forwarding sea-air-land, Logistics services.- Bonded warehouse service; container freight station (CFS) service;- Warehousing and port service; customs clearance service; shipping agency and cargo broker.- Warehousing; Cargo loading & unloading service.- Transit cargo services; Cargo labelling, scaning, packaging.- Land cargo transportation; Multimodal transportation; Cross-border transport.- Wateway transportation-Barging service.

ttp://www.transimexsaigon.com/

BS

M l B

usin

ess S

olu

tion M

anagem

ent

CASE STUDY

Tan Cang Long BinhTan Cang – Long Binh ICD is located in the driving force quadrilateral of the most potential and dynamically key economic development zone in the South Vietnam (SKEZ). Including Hochiminh City, Dong Nai, Binh Duong and Ba Ria-Vung Tau province, SKEZ is the leading zone in attracting Foreign Direct Investment (FDI) with the proportion of over 50% population and in contributing for Vietnam Economic, accounting for 60% of country’s total budgetary revenue and over 70% of export revenue.

With an approximate area of 105ha in phase I, surrounded by Industrial Parks and Energy Centers, connected easily to National Highway No.1 and No. 51 by road and to National Railway system, Tan Cang – Long Binh ICD plays a very important and convenience role to perfect supply chain linking all the businesses in the SKEZ to the deep seaport systems in Ba Ria - Vung Tau province and container terminals in Hochiminh City.

www.icdlongbinh.com/en/home

Mainetti Viet Nam

BS

M l B

usin

ess S

olu

tion M

anagem

ent

Mainetti Viet Nam

In the early 1950's, Marzotto recognised the need for ready-made suits, naturally requiring the use of clothes hangers, which at the time were all made of wood.

Mario Mainetti worked for a plastics company and together with Romeo conceptualised producing high quality, ergonomically designed, plastic hangers which would present garments better than bulky and expensive wooden hangers.

http://www.mainetti.com

BS

M l B

usin

ess S

olu

tion M

anagem

ent

CASE STUDY

SATRA

In implementing the development strategy of 2011, SATRA have invested in constructing a cold storehouse system employing modern technology at the Binh Dien Trade Center with a land area of 28,000 m2 and capacity of 21,000 pallets.

www.satra.com.vn

VIETTEL POST JOINT STOCK CORPORATIONAbbreviation name: VTPBusiness activities:- Trading in express delivery services of mailers, postal parcels and goods, cards of various types;- Being agent of press release services;- Trading in commercial, telecommunication services, telecommunication equipment;

BS

M l B

usin

ess S

olu

tion M

anagem

ent

telecommunication equipment;- Providing logistics services( handling, storage, transport …)- Providing services of land and river transport services;- Trading in and repairing computers, peripherals, machinery and equipment;- Trading in newspaper, magazines, stationery, tapes and discs.Website: viettelpost.com.vn

VMGIn efforts to be the leading company on the market, VMG has controlled the market, affirmed our brand name, developed good distribution system and improved our experience as well as market inside.

In the new period of development, we desire to realize our pioneer missions: To find out new tendency of CP, to upgrade and develop technology, to improve management raising number of services, to promote our distribution system in new markets, and to develop talents in order to achieve the comprehensive development.http://vmgmedia.vn

BS

M l B

usin

ess S

olu

tion M

anagem

ent

CONTACT:

Mr. Nguyen Thanh Binh - CEO

Cellphone : +84 908329566

Email : [email protected]

Web : www.bsm.com.vn

Tel : 08 22 180468- Fax : 84 8 39433702

33 Nguyen Van Thu street, District 1, HCMC

BS

M l B

usin

ess S

olu

tion M

anagem

ent

BS

M l B

usin

ess S

olu

tion M

anagem

ent