by: dr. alberto a. yáñez moreno (tmac) march 27, 2014 san ... - home - lean six...
TRANSCRIPT
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Green & Black Belt Financial Impact Analysis
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By: Dr. Alberto A. Yáñez Moreno (TMAC)
March 27, 2014
San Antonio, Texas
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Agenda TMAC Background
Certification Requirements
Financial Impact
Aggregate Financial Impact by Industry & Type of project
Comparisons Between GB & BB projects
GB & BB Financial Impact by Industry & Type of project
Keys to Project Completion
Q & A Session
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TMAC is hosted at the University of Texas in Arlington • Started delivering Lean Six Sigma training in 2003 • Yellow, Green, Black & Master Black Belt training • Training takes place in the form of open enrollment or as a
dedicated class • Classes typically vary from 8 to 24 students • Sponsor & Champion workshop • Coaching to belts and management • Our Engineers can lead & facilitate Kaizen events
TMAC Background
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Green Belts • Attend 2 weeks course and pass final exam (80% passing
grade) • Submit a full DMAIC project or 2 Kaizen events Black Belts • Attend 4 weeks course and pass final exam (80% passing
grade) • Submit two full DMAIC projects or 1 full DMAIC project and 2
Kaizen events
Certification Requirements
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• GB & BB have 1 year to submit a completed project after training is completed
• Completed projects are submitted, via a Power-Point file, to our MBB’s for review
• We also ask for a letter of support from the project Sponsor
Certification Requirements Cont.
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• There is no minimum financial impact toward certification • TMAC does NOT have the capability to audit the financial
impact submitted for each project • A few companies require the financial manager to review the
project’s financial impact • For most projects, the financial impact is calculated by the
belts • The financial impact is a combination of Soft & Hard Savings • Submitted projects encompass years 2009 to 2013
Financial Impact
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Company Segments Company Segments
Examples
Aerospace Machining, Structures, Seats, etc.
Continuous/Batch Chemical Process, Paper Mill, Plywood, Dry-Wall, Paint Booth, Reactors, etc.
Discrete Process Clothing, Assembly, Manufacturing, Machining, etc.
Food & Beverage Soda Drinks, Sausage, etc.
Healthcare IT
Hospitals, Labs, Equipment Fabrication, Blood Center, etc.
Logistics Transportation
Oil Industry Assembly, Machining, Chemical Process, Drill Bits, etc.
Service Insurance, Banking, Electric Utilities, Cities, etc.
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Aggregate (GB & BB) Financial Impact
$ 6,000,000$ 4,500,000$ 3,000,000$ 1,500,000$ 0
Median
Mean
$ 700,000$ 600,000$ 500,000$ 400,000$ 300,000$ 200,000$ 100,000
1st Quartile 46000Median 1500003rd Quartile 487396Maximum 7200000
422881 759459
101000 200469
1155308 1394479
A-Squared 41.35P-Value < 0.005
Mean 591170StDev 1263604Variance 1.59670E+12Skewness 3.4741Kurtosis 12.1820N 219
Minimum 0
Anderson-Darling Normality Test
95% Confidence Interval for Mean
95% Confidence Interval for Median
95% Confidence Interval for StDev95% Confidence Intervals
Aggregate (GB & BB) Financial Impact
Distribution not Normal. Median $150,000 & Mean $591,170
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Aggregate Box-Plot Financial Impact By Industry Type
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Aggregate Pareto Chart By Industry Type Financial Impact Thousand of Dollars
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Aggregate Box-Plot Financial Impact By Project Type
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Aggregate Box-Plot Financial Impact By Project Type
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Box-Plot Financial Impact Between GB & BB Last
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GB Financial Impact
Distribution not Normal. Median $100,000 & Mean $511,282
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GB Box-Plot Financial Impact By Industry Type
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GB Pareto Chart By Industry Type Financial Impact In Dollars
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GB Box-Plot Financial Impact By Project Type
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GB Box-Plot Financial Impact By Project Type
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BB Financial Impact
Distribution not Normal. Median $160,000 & Mean $659,548
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BB Box-Plot Financial Impact By Industry Type
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BB Pareto Chart By Industry Type Financial Impact In Thousand of Dollars
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BB Box-Plot Financial Impact By Project Type
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BB Box-Plot Financial Impact By Project Type
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Keys to Project Completion Sponsor & Champion Training
Right SCOPE
Projects prioritization & create a backlog of projects
Coaching to GB, BB & Managers
Establish a formal GB/BB selection process & determine percentage of time to LSS
Projects linked to corporate goal/dashboard metrics
Include finance personnel to estimate project financial impact
Preferred sequence: Kaizen, Lean, Six-Sigma & DFLSS
Project mix: Lean (55%), Six-Sigma (35%) & DFLSS (10%)
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Questions & Answers Session
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Thank You
TMAC Dr. Alberto Yáñez-Moreno [email protected] Phone: 817-602-4005