c18 industrial petrolium(atlas copco)
TRANSCRIPT
K-S3 K-S2
K-S1
NO.3CYLINDERINJECTOR
NO.4CYLINDERINJECTOR NO.5
CYLINDERINJECTOR
NO.6CYLINDERINJECTOR
NO.2CYLINDERINJECTOR
NOL1CYLINDERINJECTOR
12
105-9344
Pin SocketFuse
ComponentPart Number
Pin or Socket Number
ReceptaclePlug
Connector ReferenceDesignator
Single Wire GroundConnectionConnector
Harness And Wire Symbols
325-AG135 PK-14
P2741117898
J2743E5179
P1741306795
CircuitNumberIdentification
WireColor
WireGauge
J1741306795
200-L32 BK-14
325-A135 PK-14
Part Number For Connector Assembly
Harness identification codeThis example indicateswire 135 in harness "AG".
P570CLR-GA WIRE NAME POS TERM/PLUG
BR-16_KYN K737-EJ19 A 154-2389BU-16_KYN K739-EJ21 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
P571CLR-GA WIRE NAME POS TERM/PLUG
GN-16_KYN K738-EJ11 A 154-2389BU-16_KYN K739-EJ22 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
P572CLR-GA WIRE NAME POS TERM/PLUG
BR-16_KYN K737-EJ20 A 154-2389BU-16_KYN K739-EJ23 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J300 Early EnginesCLR-GA WIRE NAME POS TERM/PLUG
PU-16_KYN T957-EJ1 1 180-9339YL-16_KYN T958-EJ2 2 180-9339BR-16_KYN T959-EJ3 3 180-9339BU-16_KYN T960-EJ4 4 180-9339GN-16_KYN T961-EJ5 5 180-9339WH-16_KYN T962-EJ6 6 180-9339GY-16_KYN T858-EJ7 7 180-9339WH-16_KYN T859-EJ8 8 180-9339OR-16_KYN T860-EJ9 9 180-9339BR-16_KYN K737-EJ10 10 180-9339GN-16_KYN K738-EJ11 11 180-9339BU-16_KYN K739-EJ12 12 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 3E-89691 WEDGE 3E-5180
J300 Late EnginesCLR-GA WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1 1 180-9339YL-16-KYNAR T958-EJ2 2 180-9339BR-16-KYNAR T959-EJ3 3 180-9339BU-16-KYNAR T960-EJ4 4 180-9339GN-16-KYNAR T961-EJ5 5 180-9339WH-16-KYNAR T962-EJ6 6 180-9339GY-16-KYNAR T858-EJ7 7 180-9339WH-16-KYNAR T859-EJ8 8 180-9339OR-16-KYNAR T860-EJ9 9 180-9339BR-16-KYNAR K737-EJ10 10 180-9339GN-16-KYNAR K738-EJ11 11 180-9339BU-16-KYNAR K739-EJ12 12 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 262-60731 WEDGE 3E-5180
J300CLR-GA WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1 1 180-9339YL-16-KYNAR T958-EJ2 2 180-9339BR-16-KYNAR T959-EJ3 3 180-9339BU-16-KYNAR T960-EJ4 4 180-9339GN-16-KYNAR T961-EJ5 5 180-9339WH-16-KYNAR T962-EJ6 6 180-9339GY-16-KYNAR T858-EJ7 7 180-9339WH-16-KYNAR T859-EJ8 8 180-9339OR-16-KYNAR T860-EJ9 9 180-9339
10 8T873711 8T873712 8T8737
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 262-60731 WEDGE 3E-5180
J63CLR-GA WIRE NAME POS TERM/PLUGYL-14 120-E43 A 9W-0852BK-14 229-E58 B 9W-0852BK A234-E47 C 133-0967
PK-16 893-E48 D 180-9339WH-16 892-E50 E 180-9339GN K990-E57 F 180-9339YL K900-E53 G 180-9339
H 8T-8737J 8T-8737
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 8T-8736
50mm TUBE 125-78761 CAP 8C-6354
50mm TUBE 5P-0702300mm WIRE 5P-9074100mm TUBE 113-7027
P154CLR-GA WIRE NAME POS TERM/PLUGYL K900-E54 A 180-9340GN K990-E56 B 180-9340BK A234-E45 C 133-0969
ACCESSORY TABLEQTY PART NAME P/N1 PLUG AS. 174-0502
50mm TUBE 125-787650mm TUBE 5P-07021 STRAP 3S-2093
200mm PAINT/PRO 110-32021 WEDGE 155-2276
J61CLR-GA WIRE NAME POS TERM/PLUGOR-14 150-E27 1 9W-0852GN-16 M909-E6 2 180-9339GN-16 T936-E18 3 180-9339BR-16 G971-E10 4 180-9339YL-16 G969-E41 5 180-9339WH-16 892-E51 6 180-9339PK-16 893-E49 7 180-9339OR-16 167-E3 8 180-9339BK-16 A274-E4 9 180-9339GY-16 A307-E40 10 180-9339GN-16 G488-E12 11 180-9339BU-16 F426-E5 12 180-9339YL-16 F424-E17 13 180-9339OR-16 125-E1 14 180-9339BR-16 T993-E2 15 180-9339BK A234-E46 16 133-0967YL K900-E52 17 180-9339GN K990-E55 18 180-9339
OR-16 M904-E22 19 180-9339GN-16 C912-E21 20 180-9339PK-16 E798-E35 21 180-9339PK-16 382-E9 22 180-9339BU-16 H405-E59 23 180-9339RD-16 F404-E15 24 180-9339GN-16 F420-E16 25 180-9339YL-14 120-E44 26 9W-0852WH-16 F716-E24 27 180-9339WH-16 G968-E25 28 180-9339PU-16 381-E33 29 180-9339GN-16 G955-E34 30 180-9339OR-14 150-E30 31 9W-0852OR-14 150-E31 32 9W-0852BU-16 G469-E11 33 180-9339YL-16 H407-E14 34 180-9339GY-16 H406-E20 35 180-9339WH-16 E452-E28 36 180-9339BU-16 H405-E26 37 180-9339OR-16 M910-E13 38 180-9339WH-16 G967-E36 39 180-9339PK-16 387-E32 40 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 9X-1343
50mm TUBE 5P-070250mm TUBE 125-78761 BOOT 6I-4348
ELECTRONICSGROUND STUD
ELECTRONICSGROUND STUD
CUSTOMERCONNECTORJ61
ENGINE SERVICE TOOL CONNECTORJ63
TERMINATIONRESISTORP154
(229-BK)
(229-BK)
SPLICEE-S9
SPLICEE-S8
SPLICEE-S7
SPLICEE-S2
SPLICEE-S1
SPLICEE-S5
SPLICEE-S6
SPLICEE-S3
SPLICEE-S4
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE. IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.
P1CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737OR-16 125-E1 2 180-9340BR-16 T993-E2 3 180-9340OR-16 167-E3 4 180-9340BK-16 A274-E4 5 180-9340BU-16 F426-E5 6 180-9340GN-16 M909-E6 7 180-9340PK-16 893-E7 8 180-9340WH-16 892-E8 9 180-9340PK-16 382-E9 10 180-9340BR-16 G971-E10 11 180-9340
12 8T-873713 8T-873714 8T-8737
BU-16 G469-E11 15 180-9340GN-16 G488-E12 16 180-9340
17 8T-873718 8T-873719 8T-873720 8T-873721 8T-8737
OR-16 M910-E13 22 180-9340YL-16 H407-E14 23 180-9340
24 8T-873725 8T-873726 8T-873727 8T-8737
RD-16 F404-E15 28 180-9340GN-16 F420-E16 29 180-9340YL-16 F424-E17 30 180-9340GN-16 T936-E18 31 180-9340
32 8T-873733 8T-8737
GN K990-E19 34 180-9340BU-16 H405-E59 35 180-9340
36 8T-873737 8T-873738 8T-873739 8T-8737
GY-16 H406-E20 40 180-9340OR-16 M904-E22 41 180-9340BK A234-E23 42 133-0969
43 8T-8737WH-16 F716-E24 44 180-9340WH-16 G968-E25 45 180-9340
46 8T-8737BU-16 H405-E26 47 180-9340OR-14 150-E27 48 9W-0844WH-16 E452-E28 49 180-9340YL K900-E29 50 180-9340
51 8T-8737OR-14 150-E30 52 9W-0844OR-14 150-E31 53 9W-0844PK-16 387-E32 54 180-9340
55 8T-8737PU-16 381-E33 56 180-9340
57 8T-8737GN-16 G955-E34 58 180-9340PK-16 E798-E35 59 180-9340WH-16 G967-E36 60 180-9340BK-14 229-E37 61 9W-0844
62 8T-8737BK-14 229-E38 63 9W-0844
64 8T-8737BK-14 229-E39 65 9W-0844GY-16 A307-E40 66 180-9340YL-16 G969-E41 67 180-9340GN-16 C912-E21 68 180-9340
69 8T-8737YL-14 120-E42 70 9W-0844
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 160-7689
50mm TUBE 5P-070250mm TUBE 125-7876200mm PAINT/PRO 110-32021 ENDBELL 237-0336
C
BA
2 1
155-2269
155-2267
C
B
3E-3370
A
3E-3364
21
155-2273
6
52
1
3 4
155-2252
9
4
8
5
12 11
21 6
7
3
10
174-0502
A B
C
227-4002
123456789
232425262728293031
22
44
60
68
69707172737475
88
899091929394959697
110
120
45464748495051
1112131415161718192021
32
3334353637383940414243
52
53545556575859
61626364656667
7778798081828384858687
76
99100101102103104105106107108109
98
111112113114115116117118119
10
3E-3388
4 2 13
5 876
155-2264
54
8
72
1
3 6
9
4
8
5
1211
2 16
7
3
10
3E-8969
B BA
153-9693
A B
C
DE
F
GH
J
8T-8736
A B
C
DE
F
GH
J
8T-8736
9W-1951
J
HG
F
ED
C
BA
129-7163
(12-14 AWG)
(12-14 AWG)
(8-10 AWG)
(8-10 AWG)
129-7164
127-5485
127-5486
262-6073
9
4
8
5
1211
2 16
7
3
10
9X-1343
31
21
35
25
36
26
40
30
20161511
10651
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7689
230-4011
C
B
133-0973
A
7X-6222
16
1924
24
6
19
1
9X-0145
3E-5179
9
4
8
5
1211
2 16
7
3
10
31
21
35
25
36
26
40
30
20 16 15 11
10 6 5 1
8T-9834
J93CLR-GA WIRE NAME POS TERM/PLUGYL-18 F421-N4 1 180-9339PK-18 G833-N5 2 180-9339WH-18 T725-N6 3 180-9339PU-18 N707-N7 4 180-9339WH-18 G828-N1 5 180-9339GN-18 G829-N2 6 180-9339PK-18 C991-N3 7 180-9339
8 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 RECEPTACLE_AS. 3E-3388
200mm PAINT/PRO 114-88441 WEDGE 3E-3389
J209CLR-GA WIRE NAME POS TERM/PLUGWH-18 G828-N1 A 180-9339GN-18 G829-N2 B 180-9339PK-18 C991-N3 C 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 3E-3370
200mm PAINT/PRO 114-88431 WEDGE 3E-3371
NOT USEDCLR-GA WIRE NAME POS TERM/PLUGWH-18 T725-N6 1 180-9340PU-18 N707-N7 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
P105CLR-GA WIRE NAME POS TERM/PLUGYL-18 F421-N4 1 180-9340PK-18 G833-N5 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
J93CLR-GA WIRE NAME POS TERM/PLUGYL-18 F421-N4 1 180-9339PK-18 G833-N5 2 180-9339WH-18 T725-N6 3 180-9339PU-18 N707-N7 4 180-9339WH-18 G828-N1 5 180-9339GN-18 G829-N2 6 180-9339PK-18 C991-N3 7 180-9339
8 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 RECEPTACLE_AS. 3E-3388
200mm PAINT/PRO 114-88441 WEDGE 3E-3389
J209CLR-GA WIRE NAME POS TERM/PLUGWH-18 G828-N1 A 180-9339GN-18 G829-N2 B 180-9339PK-18 C991-N3 C 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 3E-3370
200mm PAINT/PRO 114-88431 WEDGE 3E-3371
NOT USEDCLR-GA WIRE NAME POS TERM/PLUGWH-18 T725-N6 1 180-9340PU-18 N707-N7 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 230-4012
200mm PAINT/PRO 114-8843
P105CLR-GA WIRE NAME POS TERM/PLUGYL-18 F421-N4 1 180-9340PK-18 G833-N5 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 230-4011
200mm PAINT/PRO 114-8843
DT CONNECTOR TABLE G-C1CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G1 2 180-9340GN-18 N783-G2 3 180-9340WH-18 N784-G3 4 180-9340BU-18 N785-G4 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE G-C2CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G5 2 180-9340GN-18 N783-G6 3 180-9340WH-18 N784-G7 4 180-9340BU-18 N785-G8 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE G-C3CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G13 2 180-9340GN-18 N783-G14 3 180-9340WH-18 N784-G15 4 180-9340BU-18 N785-G16 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE G-C4CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G21 2 180-9340GN-18 N783-G22 3 180-9340WH-18 N784-G23 4 180-9340BU-18 N785-G24 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE G-C5CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G11 2 180-9340GN-18 N783-G10 3 180-9340WH-18 N784-G9 4 180-9340BU-18 N785-G20 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE G-C6CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BU-18 N782-G19 2 180-9340GN-18 N783-G18 3 180-9340WH-18 N784-G17 4 180-9340BU-18 N785-G12 5 180-9340
6 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
FUEL PRESSUREG-C2
ENGINE COOLANTTEMPERATUREG-C4
CONTROL MODULEG-C1
TACHOMETERG-C6 VOLTMETER
G-C5
ENGINE OIL PRESSUREG-C3
G-S1N782-BU G-S2
N783-GN
G-S3N784-WH
G-S4N785-BU
TIMING/CALIBRATION(TC)PROBE CONNECTORP400
TURBO OUTLETPRESSURE SENSOR(BOOST)(INTAKE MANIFOLD AIR)P200
ENGINE OIL PRESSURESENSORJ201
CONNECTOR P2/J2
CONNECTOR J1
ATMOSPHERIC PRESSURESENSORJ203
LEFT SIDE VIEWFRONT VIEW
FUEL TEMPERATURESENSORP105
INTAKE MANIFOLD AIRTEMPERATURE SENSORP103
FUEL PRESSURESENSORJ209
INJECTOR HARNESS CONNECTORJ300
(CAMSHAFT POSITION)SECONDARY ENGINE SPEED/TIMING SENSORP402
ENGINE COOLANT TEMPERATURE SENSORP100
(CRANKSHAFT POSITION)PRIMARY ENGINE SPEED/TIMING SENSORP401
INTAKE MANIFOLD TEMPERATURE SENSORP103
(CAMSHAFT POSITION)SECONDARY ENGINE SPEED/TIMINGSENSOR P402
(CRANKSHAFT POSITION)PRIMARY ENGINE SPEED/TIMINGSENSOR P401
TURBO OUTLETPRESSURE SENSOR(BOOST)(INTAKE MANIFOLD AIR)P200
ATMOSPHERIC PRESSURESENSOR J203
ENGINE OIL PRESSURESENSOR J201
FUEL HARNESS CONNECTOR
P93
INJECTOR HARNESSCONNECTOR P300
ELECTRONIC CONTROLMODULE P2
TIMINGCALIBRATION(TC) PROBE CONNECTORP400
ENGINE COOLANTTEMPERATURE SENSORP100
INJECTOR HARNESS CONNECTOR
J300
ELECTRONIC CONTROLMODULE P1
These Items do not Existon the 278-5657 Harness
These Items do not Existon the 278-5657 Harness
Connector Tables for Harness 239-5929
Connector Tables for Harness 227-3812
Connector Tables for Harness 248-0471
Harness 248-0471 Connector and Splice Locations
Connector Tables for Harness 276-3091
Connector Tables for Harness 234-5002
Connector Table forHarness 278-5657
P2CLR-GA WIRE NAME POS TERM/PLUGGN-16-HV K738-K41 1 180-9340
2 -3 8T-87374 -5 8T-87376 8T-87377 -
BR-16-HV K737-K4 8 180-93409 -10 8T-873711 8T-873712 8T-8737
BU-18 995-K11 13 180-9340BU-16-HV K739-K40 14 180-9340PK-18 R746-K18 15 180-9340
16 8T-8737GN-18 G829-K2 17 180-9340
18 8T-873719 8T-873720 8T-873721 8T-873722 8T-873723 8T-873724 8T-8737
BK-18 E963-K23 25 180-9340WH-18 G856-K8 26 180-9340
27 8T-8737GY-18 994-K10 28 180-9340
29 8T-8737PK-18 G833-K7 30 180-9340
31 8T-873732 8T-873733 8T-873734 8T-8737
WH-18 E964-K22 35 180-9340YL-18 G857-K9 36 180-9340
37 8T-873738 8T-873739 8T-8737
PK-18 C991-K6 40 180-934041 8T-873742 8T-873743 8T-873744 8T-873745 -
YL-18 E966-K26 46 180-9340BU-18 E965-K27 47 180-9340
48 8T-873749 8T-873750 8T-873751 8T-873752 -53 8T-873754 8T-873755 8T-8737
BU-18 C967-K13 56 180-9340GY-18 R747-K5 57 180-9340
58 8T-873759 8T-873760 8T-873761 8T-8737
YL-18 F421-K12 62 180-934063 8T-873764 8T-8737
WH-18 T725-K44 65 180-934066 8T-873767 8T-873768 8T-873769 -70 8T-873771 8T-8737
WH-18 G828-K1 72 180-934073 8T-873774 8T-873775 8T-873776 -77 8T-873778 8T-873779 8T-873780 8T-873781 8T-873782 8T-8737
PU-18 N707-K43 83 180-934084 8T-873785 8T-873786 8T-873787 8T-873788 8T-873789 8T-873790 8T-873791 8T-873792 8T-873793 8T-873794 8T-873795 8T-873796 8T-873797 8T-873798 8T-8737
OR-16-HV T860-K14 99 180-9340100 8T-8737101 8T-8737102 8T-8737103 8T-8737
GY-16-HV T858-K15 104 180-9340WH-16-HV T962-K25 105 180-9340BR-16-HV T959-K17 106 180-9340GN-16-HV T961-K16 107 180-9340BU-16-HV T960-K24 108 180-9340
109 8T-8737110 8T-8737111 8T-8737112 -113 8T-8737114 -
WH-16-HV T859-K21 115 180-9340PU-16-HV T957-K20 116 180-9340
117 -YL-16-HV T958-K19 118 180-9340
119 -120 8T-8737
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 227-40021 ENDBELL 211-6807
200mm PAINT/PRO 110-3202
P400CLR-GA WIRE NAME POS TERM/PLUGWH-18 G856-K8 1 180-9340YL-18 G857-K9 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
J203CLR-GA WIRE NAME POS TERM/PLUGWH-18 G828-K31 A 180-9339GN-18 G829-K32 B 180-9339GY-18 R747-K5 C 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 3E-33701 WEDGE 3E-3371
200mm PAINT/PRO 114-8843
P103CLR-GA WIRE NAME POS TERM/PLUGBU-18 C967-K13 1 180-9340PK-18 G833-K38 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
P401CLR-GA WIRE NAME POS TERM/PLUGBK-18 E963-K23 1 180-9340WH-18 E964-K22 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
P200CLR-GA WIRE NAME POS TERM/PLUGWH-18 G828-K30 A 180-9340GN-18 G829-K34 B 180-9340PK-18 R746-K18 C 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2267
200mm PAINT/PRO 114-88431 WEDGE 155-2276
P402CLR-GA WIRE NAME POS TERM/PLUGBU-18 E965-K27 1 180-9340YL-18 E966-K26 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
J201CLR-GA WIRE NAME POS TERM/PLUGWH-18 G828-K29 A 180-9339GN-18 G829-K33 B 180-9339GY-18 994-K10 C 180-9339
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 3E-33701 WEDGE 3E-3371
200mm PAINT/PRO 114-8843
P100CLR-GA WIRE NAME POS TERM/PLUGBU-18 995-K11 1 180-9340PK-18 G833-K36 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-88431 WEDGE 155-2261
P93CLR-GA WIRE NAME POS TERM/PLUGYL-18 F421-K12 1 180-9340PK-18 G833-K37 2 180-9340WH-18 T725-K44 3 180-9340PU-18 N707-K43 4 180-9340WH-18 G828-K28 5 180-9340GN-18 G829-K35 6 180-9340PK-18 C991-K6 7 180-9340
8 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-2264
200mm PAINT/PRO 114-88441 WEDGE 155-2259
P300CLR-GA WIRE NAME POS TERM/PLUGPU-16-HV T957-K20 1 180-9340YL-16-HV T958-K19 2 180-9340BR-16-HV T959-K17 3 180-9340BU-16-HV T960-K24 4 180-9340GN-16-HV T961-K16 5 180-9340WH-16-HV T962-K25 6 180-9340GY-16-HV T858-K15 7 180-9340WH-16-HV T859-K21 8 180-9340OR-16-HV T860-K14 9 180-9340BR-16-HV K737-K4 10 180-9340GN-16-HV K738-K41 11 180-9340BU-16-HV K739-K40 12 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-2252
200mm PAINT/PRO 114-88441 WEDGE 155-2258
Harness 239-5929 Connector and Splice Locations
EJ-S1
EJ-S4
EJ-S5
EJ-S2EJ-S3
Harness 234-5002 (with retarder wiring)Harness 278-05657 (without retarder wiring)Connector and Splice Locations
Harness 264-2354 Connector and Splice Locations
Connector Tables for Harness 264-2354
CYLINDER 1 & 2RETARDERSOLENOIDP570
CYLINDER 3 & 4RETARDERSOLENOIDP571
CYLINDER 5 & 6RETARDERSOLENOIDP572
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RENR8046-03September 2007
C15 and C18
Electrical SystemIndustrial and Petroleum Engine
Petroleum:JDK1-UPWJW1-UP
Industrial:JRE1-UPEJG1-UPWJH1-UPJAS1-UP
© 2007 CaterpillarAll Rights Reserved
Printed in U.S.A.
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE. IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.
AMP CONNECTOR TABLE H-C1CLR-GA WIRE NAME POS TERM/PLUG
1 8T-87372 8T-87373 8T-87374 8T-87375 8T-8737
BU-18 F426-H3 6 180-93407 8T-8737
GN-18 893-H1 8 180-9340BR-18 892-H2 9 180-9340
10 8T-873711 8T-873712 8T-873713 8T-873714 8T-873715 8T-873716 8T-873717 8T-873718 8T-873719 8T-873720 8T-873721 8T-873722 8T-873723 8T-873724 8T-873725 8T-873726 8T-873727 8T-8737
RD-18 F404-H4 28 180-9340GN-18 F420-H5 29 180-9340YL-18 F424-H6 30 180-9340
31 8T-873732 8T-873733 8T-8737
GN-16 K990-H7 34 180-934035 8T-873736 8T-873737 8T-873738 8T-873739 8T-873740 8T-873741 8T-873742 8T-873743 8T-8737
WH-18 F716-H9 44 180-934045 8T-873746 8T-873747 8T-8737
OR-18 150-H23 48 180-934049 8T-8737
YL-16 K900-H11 50 180-934051 8T-8737
OR-18 150-H12 52 180-9340OR-18 150-H13 53 180-9340
54 8T-873755 8T-8737
BK-18 229-H14 56 180-934057 8T-8737
GN-18 G955-H15 58 180-934059 8T-8737
WH-18 G967-H16 60 180-9340BK-18 229-H17 61 180-9340
62 8T-8737BK-18 229-H18 63 180-9340
64 8T-8737BK-18 229-H19 65 180-9340
66 8T-873767 8T-873768 8T-873769 8T-8737
YL-18 120-H22 70 180-9340ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 160-76892 STRAP 3S-20931 ENDBELL 237-0336
DRC CONNECTOR TABLE H-C2CLR-GA WIRE NAME POS TERM/PLUGGN-18 893-H1 1 180-9340BR-18 892-H2 2 180-9340YL-16 K900-H28 3 180-9340OR-14 150-H24 4 9W-0844RD-14 101-H36 5 9W-0844RD-14 101-H31 6 9W-0844
7 8T-87378 8T-8737
GN-16 K990-H30 9 180-9340GN-18 G955-H15 10 180-9340RD-14 101-H34 11 9W-0844RD-14 101-H37 12 9W-0844YL-18 120-H22 13 180-9340BU-18 F426-H3 14 180-9340WH-18 F716-H9 15 180-9340WH-18 G967-H16 16 180-9340RD-14 101-H38 17 9W-0844RD-14 101-H33 18 9W-0844RD-18 F404-H4 19 180-9340GN-18 F420-H5 20 180-9340YL-18 F424-H6 21 180-9340BK-14 229-H21 22 9W-0844RD-14 101-H35 23 9W-0844BK-14 229-H32 24 9W-0844
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 7X-6222
DT CONNECTOR TABLE H-C3CLR-GA WIRE NAME POS TERM/PLUGRD-10 101-H20 1 8N-1543
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 127-5485
DT CONNECTOR TABLE H-C4CLR-GA WIRE NAME POS TERM/PLUGRD-10 101-H10 1 8N-1542
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 127-5486
DT CONNECTOR TABLE H-C5CLR-GA WIRE NAME POS TERM/PLUGRD-14 101-H31 1 9W-0844BK-14 229-H32 2 9W-0844
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-22691 WEDGE 155-2261
DT CONNECTOR TABLE H-C6CLR-GA WIRE NAME POS TERM/PLUGYL-16 K900-H27 A 180-9339GN-16 K990-H29 B 180-9339
C 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 RECEPTACLE_AS. 133-09731 STRAP 3S-20931 WEDGE 133-0975
CONNECTOR TABLES FOR HARNESS 276-0827
CONNECTOR TABLES FOR HARNESS 266-2295
HARNESS 276-0827 CONNECTOR ANDSPLICE LOCATIONS
H-S3K990-GN
H-S2K900-YLH-S8
229-BK
H-S7150-OR H-S1
229-BK
H-S6101-RD
H-S5101-RD
HARNESS 266-2295 CONNECTOR AND SPLICE LOCATIONS
DRC CONNECTOR TABLE C-C1CLR-GA WIRE NAME POS TERM/PLUGGN-18 893-C12 1 180-9339BR-18 892-C11 2 180-9339YL-16 K900-C13 3 180-9339OR-14 150-C1 4 9W-0852RD-14 101-C2 5 9W-0852RD-14 101-C5 6 9W-0852
7 8T-8737RD-18 105-C6 8 8T-8737GN-16 K990-C15 9 180-9339GN-18 G955-C3 10 180-9339RD-14 101-C8 11 9W-0852RD-14 101-C14 12 9W-0852YL-18 120-C7 13 180-9339BU-18 F426-C52 14 180-9339WH-18 F716-C9 15 180-9339WH-18 G967-C4 16 180-9339RD-14 101-C17 17 9W-0852RD-14 101-C18 18 9W-0852RD-18 F404-C29 19 180-9339GN-18 F420-C32 20 180-9339YL-18 F424-C39 21 180-9339BK-14 229-C40 22 9W-0852RD-14 101-C41 23 9W-0852BK-14 229-C16 24 9W-0852
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE_AS. 9X-0145
DT CONNECTOR TABLE C-C5CLR-GA WIRE NAME POS TERM/PLUGPK-18 391-C43 1 180-9340BK-18 229-C30 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-22691 WEDGE 155-2261
HD10 CONNECTOR TABLE C-C6CLR-GA WIRE NAME POS TERM/PLUGYL-18 120-C19 A 180-9339BK-18 229-C28 B 180-9339
C 8T-8737GN-18 893-C12 D 180-9339BR-18 892-C11 E 180-9339GN-16 K990-C25 F 180-9339YL-16 K900-C27 G 180-9339
H 8T-8737J 8T-8737
ACCESSORY TABLEQTY PART NAME P/N1 RECEPTACLE 9W-1951
DT CONNECTOR TABLE C-C7CLR-GA WIRE NAME POS TERM/PLUGYL-18 120-C34 1 180-9340YL-16 K900-C47 2 180-9340GN-16 K990-C48 3 180-9340
4 8T-87375 8T-8737
BK-18 229-C50 6 180-9340ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 155-22731 WEDGE 155-2263
DT CONNECTOR TABLE C-C18CLR-GA WIRE NAME POS TERM/PLUGGN-18 G955-C3 A 180-9340BK-18 229-C51 B 180-9340WH-18 G967-C4 C 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-22671 WEDGE 155-2276
DT CONNECTOR TABLE C-C19CLR-GA WIRE NAME POS TERM/PLUG
A 8T-8737BU-18 F426-C52 B 180-9340BK-18 229-C53 C 180-9340
ACCESSORY TABLEQTY PART NAME P/N1 PLUG_AS. 155-22671 WEDGE 155-2276
DT CONNECTOR TABLE C-C20CLR-GA WIRE NAME POS TERM/PLUGYL-16 K900-C26 A 180-9339GN-16 K990-C24 B 180-9339
C 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 RECEPTACLE_AS. 133-09731 WEDGE 133-0975
C-M8391-PK
C-M9391-PK
C-M7229-BK
C-M10F716-WH
START RELAY
C-T2101-RD
C-T18150-OR
C-T6F404-RD
C-T29F424-YL
C-T17150-OR
C-T20101-RD
C-T15150-OR
C-T4F420-GN
C-T1101-RD
C-T22391-PK
C-S4101-RD
C-S5101-RD
C-S7120-YL
C-S8229-BK
C-S9391-PK
C-S10229-BK
C-S6120-YL
JUMPER HARNESSINTERFACEC-C1
ENGINE SERVICE TOOLC-C6
TERMINATION RESISTORC-C20
WARNING LAMPDIAGNOSTIC
LAMP
MAINTENANCELAMP
MAINTENANCECLEAR SWITCH
C-C19
HI/LO IDLESWITCHC-C18
DIODEC-C13
START RELAYC-C5
CONTROL MODULEC-C7
C-T5120-YL
C-T28120-YL
C-T16120-YL
C-T3120-YL
C-T7105-RD
C-S11K990-GN
C-S1K900-YL
TERMINATION RESISTORH-C6
C-S2K900-YL
C-S3K990-GN
BATTERYH-C5
INSTRUMENT PANELHARNESS INTERFACEH-C2
ECMH-C1
STARTER MOTORH-C3
STARTER MOTORH-C4
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Related Electrical Service ManualsForm Number
RENR5042
SENR9843
TitleTroubleshooting
Systems Operation / Testing and Adjusting
INJECTORCYLINDERNO.1
INJECTORCYLINDERNO.2
INJECTORCYLINDERNO.3
INJECTORCYLINDERNO.4
INJECTORCYLINDERNO.5
INJECTORCYLINDERNO.6
SOLENOIDRETARDERCYLINDER 1 & 2
SOLENOIDRETARDERCYLINDER 3 & 4
SOLENOIDRETARDERCYLINDER 5 & 6
INJECTORHARNESSCONNECTOR
Flash Code SPN(1)/FMI CodeDiagnostic Code
orEvent Code
Description of Code Flash Code SPN(1)/FMI Code
DiagnosticCode
orEvent Code
Description of Code
1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required
1835-16 High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning
1835-00 High Auxiliary Pressure Shutdown 100-18 Low Engine Oil Pressure Derate
1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
1836-16 High Auxiliary Temperature Derate 168-00 168-00 System Voltage high
1836-00 High Auxiliary Temperature Shutdown 168-01 168-01 System Voltage low
545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic
2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters
545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning
1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 110-16 High Engine Coolant Temperature Derate
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown
1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate
111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111-01 E058 Low Engine Coolant Level Shutdown
174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
174-04 174-04 Fuel Temperature short to ground 111-18 Low Engine Coolant Level Derate
678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning
620-03 1636-15 High Inlet Air Temperature Warning
1079-03 1636-00 High Inlet Air Temperature Shutdown
620-04 174-15 High Fuel Temperature Warning
1079-04 174-16 High Fuel Temperature Derate
100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown
100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit
100-10 100-10 Engine Oil Pressure abnormal rate of change 651-06 001-06 Injector Cylinder 1 short
102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault
102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit
102-10 102-10 Boost Pressure Sensor abnormal rate of change 652-06 002-06 Injector Cylinder 2 short
108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault
108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit
110-03 110-03 Engine Coolant Temperature open/short to +batt 653-06 003-06 Injector Cylinder 3 short
110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault
28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit
32 91-08 91-08 Throttle Position signal abnormal 654-06 004-06 Injector Cylinder 4 short
190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault
723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
190-15 Engine Overspeed Warning 655-06 005-06 Injector Cylinder 5 short
190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault
94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
94-04 94-04 Fuel Pressure short to ground 656-06 006-06 Injector Cylinder 6 short
105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault
105-04 172-04 Intake Manifold Air Temp short to ground
Cross Reference for Diagnostic Codes
N/A
13
21
24
25
26
27
34
35
37
38
46
73
74
E2143(2)
E539(2)
65 E363(2)
62
64
E360(2)
E361(2)
71
72
51
61
E445(2)
626-05
626-06
262-03
(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in orderto designate a warning, a derate, or a shutdown.
(1) Suspect Parameter Number
5 Volt Sensor DC Power Supply short to +batt
262-04 5 Volt Sensor DC Power Supply short to ground
E362(2)75
76
E443(2)
SENSOR / ACTUATOR SUPPLYSIGNAL PLUS TO ECM
(+) BATTERY SWITCHED
SIGNAL MINUS TO ECM
(+) BATTERY
(-) BATTERY / SENSOR RETURNSTARTING CIRCUIT
CAT DATA LINK
CONTROL PLUS FROM ECMCONTROL MINUS FROM ECM
J1939 DATA LINKRS-232/RS-485 DATA LINK
WIRE GROUP COLOR DESCRIPTIONS
54
123
6
HOURMETER
+ DN
UP
Code Component Terminal050 Starter Motor (RH) +Battery051 Starter Motor (RH) -Battery052 Starter Motor (RH) Start056 Start Relay (RH) +Battery Out150 Starter Motor (LH) +Battery151 Starter Motor (LH) -Battery152 Starter Motor (LH) Start156 Start Relay (LH) +Battery Out159 Start Relay (LH) +Battery In163 Engine Stop Switch N.O. In165 Engine Stop Switch N.O. Out168 Start/Stop Key Switch S169 Start/Stop Key Switch B169 Engine Stop Switch N.C. In 172 Engine Stop Switch N.C. Out 251 Alternator (RH) -Battery252 Alternator (RH) +Battery253 Alternator (RH) -Battery255 Alternator (RH) -Battery256 Alternator (RH) +Battery258 Alternator (RH) +Battery
Wire Number Code 264 Alternator Breaker (RH) +Battery In265 Alternator Breaker (RH) +Battery Out351 Alternator (LH) -Battery352 Alternator (LH) +Battery353 Alternator (LH) -Battery355 Alternator (LH) -Battery356 Alternator (LH) +Battery358 Alernatror (LH) +Battery364 Alternator Breaker (LH) +Battery In365 Alternator Breaker (LH) +Battery Out366 Circuit Breaker 2 Battery367 Circuit Breaker 2 Load408 Raise/Lower Switch Common409 Raise/Lower Switch Down410 Raise/Lower Switch Up756 Hourmeter +Battery757 Hourmeter -Battery793 Warning Lamp + Red+794 Warning Lamp - Red-795 Diagnostic Lamp + Yellow+796 Diagnostic Lamp - Yellow-957 Start/Stop Key Switch R or IGN
4201 - 4212 12 Pin Connector J944601 - 4606 6 Pin Connector J95
TYPICAL WIRE NUMBER: 050 E 365
Right Hand Starter Motor +Battery ConnectionC9 EngineLeft Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
1 2 3 4 5 6 7 8 9101112131415161718192021222324
105-C6 RD-18
150-C38 OR-14
391-C33 PK-18
120-C45 YL-18
150-C1 OR-14
C-C191552267
ABC
ELECTRONIC CONTROL MODULE
1275485
1275486
12
G-C11552273
3456
G-S1
G-S2
G-S3
G-S4
1 2
G-C21552273
3 4 5
RS485A
RS485B
GAUGE GROUND
GAUGE V+
RS485ARS485B
GAUGE GNDGAUGE V+
RS485A
RS485B
GAUGE GROUND
GAUGE V+
RS485A
RS485B
GAUGE GROUND
GAUGE V+
RS485A
RS485B
GAUGE GROUND
GAUGE V+
6 1 2
G-C31552273
3 4 5 6 1 2
G-C41552273
3 4 5 6 1 2
G-C51552273
3 4 5 6 1 2
G-C61552273
3 4 5 6
RS485A
RS485B
GAUGE GROUND
GAUGE V+
ABCDEFGHJ
9W-1951
1 2
C-S2
1 2
C-S9
1 2
C-S3
1234
5678910111213141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758596061626364656667686970
1607689H-C1J1
12
C-C71552273
3456
+BATTERYJ1939 DATA+J1939 DATA-J1939 SHIELD
GROUND
12
C-C51552269
12
H-C51552269
V-C13E3364
1
1
H-C41275486
1 11 1
1
1
1
1
1
1
1
1
1
1 2
C-S6
1
H-C31275485
1
1330973ABC 174-3016
ABC
1 2
H-S3
1 2
H-S2
11
11
1 2
C-S8
12
C-C131552269
1 2
C-S10
START RELAY209-5582
BK-18BK-18
STONOFF
BAT
GND
IL
IGN
KEYSWITCH3E-0156
WARNINGLAMP
7N-5876
DIAGNOSTICLAMP
7N-5876
893-C12 GN-18
120-C35 YL-18
K990-C25 GN-16K900-C27 YL-16
C-C6 ENGINE SERVICETOOL CONNECTOR
C-C201330973
K990-C48 GN-16
K900-C22 YL-16
893-C12 GN-18892-C11 BR-18
893-C12 GN-18892-C11 BR-18
CONTROL MODULE210-4309
101-H10 RD-10
120-C36 YL-18
150-C38 OR-14
G955-H15 GN-18
G967-H16 WH-18
G955-H15 GN-18
G955-H15 GN-18
G967-H16 WH-18
G967-H16 WH-18
F716-H9 WH-18
F716-H9 WH-18
F716-H9 WH-18
F420-H5 GN-18F404-H4 RD-18
150-H13 OR-18150-H12 OR-18
150-H23 OR-18
892-H2 BR-18893-H1 GN-18
K900-C13 YL-16K900-C13 YL-16
K990-C15 GN-16
K990-C15 GN-16105-C6 RD-18
G967-C4 WH-18
F404-C29 RD-18
F420-C32 GN-18
391-C43 PK-18391-C46 PK-18391-C31 PK-18
391-C31 PK-18 391-C33 PK-18
229-C28 BK-18
229-C16 BK-14
229-H19 BK-18
229-C42 BK-18
229-H17 BK-18
892-C11 BR-18
120-H22 YL-18
120-H22 YL-18
120-H22 YL-18
120-C19 YL-18
120-C19 YL-18
1 2
C-S7120-C21 YL-18
120-C45 YL-18
120-C34 YL-18120-C36 YL-18
120-C37 YL-18
120-C7 YL-18
120-C7 YL-18
TERMINATIONRESISTOR
229-H14 BK-18
K900-H27 YL-16K900-H28 YL-16
K900-H28 YL-16
K900-H11 YL-16
K900-H11 YL-16
K900-C47 YL-16
K990-C48 GN-16
120-C34 YL-18K900-C47 YL-16
1 2
C-S1K900-C27 YL-16
K900-C22 YL-16K900-C26 YL-16
K990-H29 GN-16
K990-H29 GN-16
K990-H7 GN-16
K990-H7 GN-16
K990-H30 GN-16
K990-H30 GN-16
1 2
H-S7
1 2
H-S1
229-H39 BK-18229-H17 BK-18229-H18 BK-18
229-H21 BK-14
229-H21 BK-14
1 2
H-S8229-H14 BK-18229-H19 BK-18
150-H23 0R-18
150-H13 0R-18150-H12 OR-18 150-H24 OR-14
150-H24 OR-14
K990-C23 GN-16
1 2
C-S11K990-C25 GN-16
K990-C23 GN-16
K990-C24 GN-16
K900-C26 YL-16K990-C24 GN-16
120-C35 YL-18
120-C21 YL-18
101-H20 RD-10
101-C10 RD-10
101-C20 RD-10
229-C30 BK-18
229-C40 BK-14
229-C40 BK-14
229-H18 BK-18
F424-H6 YL-18
F420-H5 GN-18F404-H4 RD-18
F424-H6 YL-18
F420-H5 GN-18F404-H4 RD-18
F424-H6 YL-18 F424-C39 YL-18
F424-C39 YL-18
F426-C52 BU-18
F426-H3 BU-18
892-H2 BR-18893-H1 GN-18
892-H2 BR-18893-H1 GN-18
F426-H3 BU-18
F426-H3 BU-18
229-C53 BK-18
C-C181552267
ABCG967-C4 WH-18
229-C51 BK-18
229-C30 BK-18
229-H32 BK-14101-H31 RD-14
229-H32 BK-14
101-H31 RD-14
391-C46 PK-18
391-C43 PK-18
229-C54 BK-18
229-C54 BK-18
N785-G4 BU-18
N784-G3 WH-18
N783-G2 GN-18
N782-G1 BU-18
N782-G5BU-18
N783-G6GN-18
N784-G7WH-18
N785-G8BU-18
N782-G19 BU-18N782-G11 BU-18N782-G21 BU-18N782-G13 BU-18
N783-G22N783-G10
N783-G14GN-18GN-18
GN-18
N783-G18 GN-18
N784-G9 WH-18N784-G23 WH-18N784-G15 WH-18
N785-G16 BU-18N785-G24 BU-18N785-G20 BU-18
N782-G13BU-18
N783-G14GN-18
N784-G15WH-18
N785-G16BU-18
N782-G21BU-18
N783-G22GN-18
N784-G23WH-18
N785-G24BU-18
N785-G12 BU-18
N784-G17 WH-18
N785-G12BU-18
N784-G17WH-18
N783-G18GN-18
N782-G19BU-18
N782-G11BU-18
N783-G10GN-18
N784-G9
WH-18
N785-G20BU-18
TACHOMETER207-2825
FUELPRESSURE211-0745
ENGINE OILPRESSURE207-2824
ENGINE COOLANTTEMPERATURE207-2823
VOLTMETER207-2822
150-C1 OR-14
F404-C29 RD-18
F716-C9 WH-18
F420-C32 GN-18
G955-C3 GN-18
F426-C52 BU-18
105-C6 RD-18
150-C38 OR-14120-C45 YL-18105-C6 RD-18
G967-C4 WH-18
F424-C39 YL-18F404-C29 RD-18
F716-C9 WH-18F716-C9 WH-18
F420-C32 GN-18
G955-C3 GN-18
G955-C3 GN-18
F426-C52 BU-18
229-C50 BK-18
229-C50 BK-18
K990-C48 GN-16
120-C34 YL-18K900-C47 YL-16
229-C50 BK-18
229-C28 BK-18229-C53 BK-18229-C51 BK-18229-C44 BK-18
229-C44 BK-18
1 2
H-S5
101-H37 RD-14101-H38 RD-14
101-H36 RD-14
1 2
H-S6
101-H34 RD-14101-H35 RD-14
101-H33 RD-14
12
C-S4
101-C17 RD-14101-C2 RD-14
101-C14 RD-14
12
C-S5
101-C18 RD-14101-C41 RD-14
101-C8 RD-14
101-H37 RD-14
101-H38 RD-14
101-H36 RD-14
101-H34 RD-14
101-H35 RD-14
101-H33 RD-14
229-C16 BK-14
101-C5 RD-14
101-C5 RD-14
101-C14 RD-14
101-C17 RD-14
101-C2 RD-14
101-C8 RD-14
101-C41 RD-14
101-C18 RD-14
12
3
HI/LO IDLE2591107
CIRCUIT BREAKER6T-3643
15A
12
3
C-M9
C-M7
C-M8
C-T21311497
C-T11311497
C-M10
C-T17
C-T20 C-T15
4
STOP SWITCH111-1325
MAINTENANCELAMP
7N-5876
MAINTENANCECLEAR SWITCH
3N-5716
DIODE189-3158
ANALOG SENSOR POWER (+5V)ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCHTORQUE LIMIT SWITCHCAT DATA LINK (+)CAT DATA LINK (-)
ETHER SOLENOID CONTROLAIR SHUTOFF SOLENOID
AUXILIARY PRESSUREAUXILIARY TEMPERATURE
START AID OVERRIDERETARDER SOLENOID LO/HI SWITCH
DIAGNOSTIC LAMPWARNING LAMP
MAINTENANCE OVERDUE LAMPRETARDER LAMP
J1939 DATA LINK (-)
RETARDER SOLENOID MED/HIPTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWNINTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHEDCOOLANT LEVEL SWITCHJ1939 DATA LINK (+)
BATTERY (+) - UNSWITCHEDBATTERY (+) - UNSWITCHEDOVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP SWITCH
PTO RAMP DOWN / RESUME SWITCHBATTERY (-)
BATTERY (-)
BATTERY (-)THROTTLE POSITION 1 (PWM)
SOLENOID COMMONTHROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH
H-C6
ABC 174-3016
ABC
TERMINATIONRESISTOR
(-)BATTERY
CAT DATA LINK(+)CAT DATA LINK(-)J1939(-)J1939(+)
(+)BATTERY
OPTIONAL INSTRUMENT PANEL
BATTERY
OPTIONALWIRING
DISCONNECTSWITCH
BATTERYNOTE D
ALTERNATOR
S
MTR BAT.
G
STARTINGMOTOR
BATTERY
1V-C2 1297164
1
V-C312971641
1297163
11297163
200-V2 BK-14
101-V1 RD-14
(NOTE B & C)
(NOTE B & C)
H-C27X6222
C-C19X0145
1 2 3 4 5 6 7 8 9101112
SPEEDRAISE/LOWER
SWITCH
ENGINE STOP SWITCH
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAYSOLENOID COMMON
COOLANT LEVEL SNSRDIG SNSR PWR (+8V)
ANLG SNSR RETURN
041 BK-16
041 BK-16
REMOTE SHUTDOWN SW
PTO ENABLE SW
PTO RAMP UP/SET SWPTO RAMP DOWN/RESUME SW
DIAGNOSTIC LAMPWARNING LAMP
+BAT. (SWITCHED)
+BAT. (UNSWITCHED)+BAT. (UNSWITCHED)
1
45
36
11
J619X1343
P618T9834
910
33
15
38
12
22
14
8
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAYSOLENOID COMMON
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
ANLG SNSR RETURN
2
2728
40
19
29
3
30
13
2524
26
76
20
39
REMOTE SHUTDOWN SW
PTO ENABLE SWPTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
OPTIONAL START/STOP CONTROL WIRING
DIAGNOSTIC LAMPWARNING LAMP+BAT. (SWITCHED) 120 YL-14
E452 WH-16
T993 BK-16
G971 BR-16
F420 GN-16F404 RD-16
G955 GN-16
G967 WH-16
G969 YL-16
F716 WH-16
167 0R-16
G971 BR-16
T993 BK-16
G969 YL-16
167 0R-16
381 PU-16
150(48) OR-14
150(52) OR-14150(53) OR-14
120 YL-14
E452 WH-16
F420 GN-16F404 RD-16
G955 GN-16G967 WH-16F716 WH-16
041 BK-16
150(52) OR-14150(53) OR-14
150(48) OR-14
23
3132
3435
37
161718
+BAT. (UNSWITCHED)+BAT. (UNSWITCHED)
21
INLET AIR SHUTOFFSOLENOID RELAY(NOTE V)
INLET AIR SHUTOFFSOLENOID (NOTE V)
21
P5201552269
21
P8001552267
COOLANTLEVELSENSOR
ACB
+5VSIGNALRETURN
GROUND STUD
NOTE D
CB1 15A
CB2 15A
START/STOPKEY SWITCH
ALTERNATOR
S
MTR BAT.
G
STARTINGMOTOR
NOTE D
+BATREMOTE RUNREMOTE START-BATREMOTE STOP
BATTERY
CONTROL PANEL
12
STARTRELAY(SMMS)
BK-18BK-18
1
1
266E957
267E4207
269E4604
756E168
266E793
P6491552252
DIAGNOSTICYL
WARNING RD
J6493E5179
3E3382 1552273
1275485
1275485
1275486
12754861552269
ANALOG SENSOR POWER (+5V)ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCHTORQUE LIMIT SWITCH
CAT DATA LINK (+)CAT DATA LINK (-)ETHER START VALVE
INLET AIR SHUTOFF SOLENOID RELAY
AUXILIARY PRESSURE SENSORAUXILIARY TEMPERATURE SENSOR
STARTING AID OVERRIDE OVERRIDE SWITCHRETARDER SOLENOID LO/HI SWITCH
DIAGNOSTIC LAMPWARNING LAMP
MAINTENANCE DUE LAMPRETARDER LAMP
J1939 DATA (-)
RETARDER SOLENOID MED/HI SWITCHPTO INTERRUPT SWITCH
J1939 SHIELD
REMOTE SHUTDOWNINTERMEDIATE ENGINE SPEED SWITCH
NOT USED
NOT USED
+BATTERY (UNSWITCHED)COOLANT LEVEL SENSOR
J1939 DATA (+)
+BATTERY (UNSWITCHED)+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP/SET SWITCH
PTO RAMP DOWN / RESUME SWITCHBATTERY (-)
BATTERY (-)
BATTERY (-)THROTTLE POSITION SENSOR
SOLENOID COMMONTHROTTLE POSITION SENSOR #2
+BATTERY (SWITCHED)
STONOFF
BSC
R
P11607689J1
J2
IDENT. HARNESS CHGK 239-5929 03 (J2 / ENGINE HARNESS)E 264-2354 01 (J1 / CUSTOMER HARNESS)N 276-3091 00 (FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UPN 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559EJ 234-5002 03 (INJECTOR HARNESS) WITH RETARDEREJ 278-5657 01 (INJECTOR HARNESS) WITHOUT RETARDER
THIS SCHEMATIC IS FOR THEC15 and C18 INDUSTRIAL ENGINES (JRE/WJH/EJG/JAS)C15 and C18 PETROLEUM ENGINES (JDK/WJW)
ABBREVIATIONS
ALT ALTERNATOR
CB CIRCUIT BREAKERCIS CUSTOMER IGNITION SWITCHDIG DIGITALECM ELECTRONIC CONTROL MODULEN/C NO CONNECTIONPWM PULSE WIDTH MODULATIONSM STARTING MOTORSMMS START MOTOR MAG SWITCH
ATA AMERICAN TRUCKING ASSOCIATION
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE CONNECTION TO BATTERY (-).NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILSNOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION RESISTOR) IS 40 METERSNOTE D: PLACE APPROPRIATE CIRCUIT PROTECTIONNOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONSNOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICSNOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION. FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC INSTALLATION GUIDE.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL
G833-K7 PK-18 G833-K36 PK-18
G833-K38 PK-18
G833-K37 PK-18
C967-K13 BU-18
995-K11 BU-18G833-K36 PK-18
995-K11 BU-18C967-K13 BU-18
F421-K12 YL-18
G833-K7 PK-18
995-K11 BU-18F421-K12 YL-18
C967-K13 BU-18
E965-K27 BU-18E966-K26 YL-18
E963-K23 BK-18E964-K22 WH-18
G828-K30 WH-18
G828-K1 WH-18
R746-K18 PK-18
R747-K5 GY-18
R747-K5 GY-18
994-K10 GY-18
994-K10 GY-18
G829-K34 GN-18R746-K18 PK-18
G828-K31 WH-18G829-K32 GN-18R747-K5 GY-18
G829-K2 GN-18
G829-K2 GN-18
R746-K18 PK-18
G828-K1 WH-18
E964-K22 WH-18E963-K23 BK-18
E966-K26 YL-18E965-K27 BU-18
E964-K22 WH-18E963-K23 BK-18
G828-K31 WH-18
G828-K30 WH-18
G829-K34 GN-18
G829-K32 GN-18
G833-K38 PK-18
G828-K29 WH-18
G828-K29 WH-18
G829-K33 GN-18
994-K10 GY-18G829-K33 GN-18
G856-K8 WH-18
G856-K8 WH-18
G857-K9 YL-18
G857-K9 YL-18
G857-K9 YL-18
TIMING CALIBRATION(TC)
PROBE CONNECTOR
E965-K27 BU-18E966-K26 YL-18
F421-K12 YL-18
995-K11 BU-18
R746-K18 PK-18
G828-K1 WH-18
994-K10 GY-18
E965-K27 BU-18E966-K26 YL-18
G856-K8 WH-18
G857-K9 YL-18
G829-K2 GN-18
C967-K13 BU-18
G833-K7 PK-18
R747-K5 GY-18
E964-K22 WH-18
E963-K23 BK-18
K739-K40 BU-16-HV
K739-K40 BU-16-HV
K738-K41 GN-16-HV
K738-K41 GN-16-HV
K737-K4 BR-16-HV
K737-K4 BR-16-HV
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18
C991-K6 PK-18
C991-K6 PK-18
N707-K43 PU-18
N707-K43 PU-18
N707-K43 PU-18
G856-K8 WH-18
T860-K14 OR-16-HV
T860-K14 OR-16-HV
T858-K15 GY-16-HV
T858-K15 GY-16-HV
T961-K16 GN-16-HV
T961-K16 GN-16-HV
T959-K17 BR-16-HV
T959-K17 BR-16-HV
T962-K25 WH-16-HV
T962-K25 WH-16-HV
T960-K24 BU-16-HV
T960-K24 BU-16-HV
T859-K21 WH-16-HV
T859-K21 WH-16-HVT957-K20 PU-16-HV
T957-K20 PU-16-HVT958-K19 YL-16-HV
T958-K19 YL-16-HV
T725-K44 WH-18
T725-K44 WH-18
T725-K44 WH-18
F421-K12 YL-18G833-K37 PK-18
G828-K28 WH-18G829-K35 GN-18C991-K6 PK-18
N707-K43 PU-18T725-K44 WH-18
12345678
12
12
1
K-S1
1
K-S3
1
K-S2
12
P3001552252
3456789101112
1212
ABC
123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120
1552264P93
ABC
ABC
SIGNALRETURN
SIGNALRETURN
INTAKE MANIFOLD AIR TEMPERATURE
PRIMARY ENGINE SPEED/TIMING (+)
SECONDARY ENGINE SPEED/TIMING (+)SECONDARY ENGINE SPEED/TIMING (-)
TEMPERATURE SENSOR RETURN
PRESSURE SENSOR SUPPLY +5V
RETARDER SOLENOID LOW/HIGH
NOT USED
ENGINE OIL PRESSURE
NOT USED
ATMOSPHERIC PRESSURE
ENGINE COOLANT TEMPERATURE
PRIMARY ENGINE SPEED/TIMING (-)
RETARDER RETURN
RETARDER SOLENOID MEDIUM/HIGH
PRESSURE SENSOR RETURN
FUEL TEMPERATURE
ELECTRONIC CONTROL MODULE
TIMING CALIBRATION (TC) PROBE (+)
INTAKE MANIFOLD AIR PRESSURE
10
20
30
40
50
60
70
80
90
100
110
115
120
FUEL PRESSURE
TIMING CALIBRATION (TC) PROBE (-)
+5 VOLTSRETURNSIGNAL
OR-18YL-18GN-18
+5 VOLTSRETURNSIGNAL
OR-18YL-18GN-18
+5 VOLTS
SIGNALRETURN
OR-18
GN-18YL-18
WH-18BK-18
ABC
123456789101112
J3003E8969(EARLY)2626073(LATE)
T957-EJ1 PU-16-NW
T957-EJ1 PU-16-NW
T959-EJ3 BR-16-NWT958-EJ2 YL-16-NW
T958-EJ2 YL-16-NW
T858-EJ7 GY-16-NW
T860-EJ9 OR-16-NW
T960-EJ4 BU-16-NW
T960-EJ4 BU-16-NW
T961-EJ5 GN-16-NW
T860-EJ17 OR-16-NW T860-EJ17 OR-16-NW
T858-EJ14 GY-16-NW
T858-EJ14 GY-16-NW
T859-EJ8 WH-16-NW
T860-EJ18 OR-16-NW
T860-EJ18 OR-16-NW
T858-EJ13 GY-16-NW
T858-EJ13 GY-16-NW
T961-EJ5 GN-16-NW
T959-EJ3 BR-16-NW
T858-EJ7 GY-16-NW
T957-EJ1 PU-16-NW
T960-EJ4 BU-16-NW
T959-EJ3 BR-16-NWT958-EJ2 YL-16-NW
T860-EJ9 OR-16-NW
K739-EJ12 BU-16-NW
K739-EJ12 BU-16-NW
K739-EJ21 BU-16-NW
K739-EJ21 BU-16-NW
K739-EJ22 BU-16-NWK739-EJ22 BU-16-NW
K739-J23 BU-16-NW
K739-J23 BU-16-NW
K737-EJ10 BR-16-NW
K737-EJ10 BR-16-NW K737-EJ19 BR-16-NW
K737-EJ19 BR-16-NW
K737-EJ20 BR-16-NW
K737-EJ20 BR-16-NW
K738-EJ11 GN-16-NW
K738-EJ11 GN-16-NW
K738-EJ11 GN-16-NW
T962-EJ6 WH-16-NW
T962-EJ6 WH-16-NW
T962-EJ6 WH-16-NW
T859-EJ8THESE WIRES & CONNECTORS DO NOTEXIST ON THE 278-5657 HARNESS
THESE WIRES, CONNECTORS & SOLENOIDSDO NOT EXIST ON THE 278-5657 HARNESS
WH-16-NWT961-EJ5 GN-16-NW
T859-EJ15 WH-16-NW
T859-EJ15 WH-16-NW
T859-EJ16 WH-16-NW
T859-EJ16 WH-16-NW
1
EJ-S1
1
EJ-S5
1
EJ-S4
1
EJ-S2
1
EJ-S3
TURBO OUTLETPRESSURE SENSOR(BOOST)(INTAKE MANIFOLD AIR)239-3478
ENGINE COOLANT TEMPERATURE SENSOR130-9811
3E3364
P2001552267
P1001552269
ENGINE OIL PRESSURESENSOR194-6725
ATMOSPHERIC PRESSURESENSOR194-6722
INTAKE MANIFOLD AIRTEMPERATURE SENSOR130-9811
J2013E3370
J2033E3370
P1031552269
P22274002
ECMGROUNDSTRAP
ECMMOUNTINGBOLT
P4001552269
1
2SIGNAL-SIGNAL+
12
SIGNAL-SIGNAL+
P4011552269
P4021552269
(CRANKSHAFT POSITION)PRIMARY ENGINE SPEED/TIMING SENSOR191-8303
(CAMSHAFT POSITION)SECONDARY ENGINE SPEED/TIMING SENSOR201-6617
INJECTOR 6 LOW
INJECTOR 3&4 HIGH
INJECTOR 2 LOW
INJECTOR 1&2 HIGH
INJECTOR 5&6 HIGH
INJECTOR 1 LOW
INJECTOR 3 LOW
INJECTOR 4 LOWINJECTOR 5 LOW
P5701539693NOTE X
AB
P5711539693NOTE X
AB
P5721539693NOTE X
AB
HARNESS 239-5929
HARNESS 234-5002 WITH RETARDER WIRINGHARNESS 278-5657 WITHOUT RETARDER WIRING
F421-K12 YL-18G833-K37 PK-18
G828-K28 WH-18G829-K35 GN-18C991-K6 PK-18
N707-K43 PU-18T725-K44 WH-18
G828-N1 WH-18G829-N2 GN-18C991-N3 PK-18
T725-N6 WH-18N707-N7 PU-18
F421-N4 YL-18G833-N5 PK-18
C991-N3 PK-18
N707-N7 PU-18
F421-N4 YL-18
T725-N6 WH-18G833-N5 PK-18
G829-N2 GN-18G828-N1 WH-18 1
2
1552269
12
3E3388
12345678
ABC
SIGNALRETURN
NOT USED
1552264J93P93
FUEL HARNESSCONNECTOR
+5 VOLTSRETURNSIGNAL
OR-18YL-18GN-18
FUEL TEMPERATURESENSOR130-9811
FUEL PRESSURE SENSOR194-6725
J2093E3370
P1051552269
HARNESS 227-3812
G828-N1 WH-18G829-N2 GN-18C991-N3 PK-18
T725-N6 WH-18N707-N7 PU-18
F421-N4 YL-18G833-N5 PK-18
C991-N3 PK-18
N707-N7 PU-18
F421-N4 YL-18
T725-N6 WH-18G833-N5 PK-18
G829-N2 GN-18G828-N1 WH-18 1
2
2304012
12
3E3388
ABC
SIGNALRETURN
J93
FUEL HARNESSCONNECTOR
+5 VOLTSRETURNSIGNAL
OR-18YL-18GN-18
FUEL TEMPERATURESENSOR256-6453
NOT USED
FUEL PRESSURE SENSOR194-6725
J2093E3370
P1052304011
HARNESS 276-3091
DEVICE120
TERMINATIONRESISTOR(174-3016)(NOTE B & C)
CA
(NOTE B)
(165-0200)
BABC
ABC
MAX LENGTH 1 METER
P800/J800
P142/J142
P220/J220
J403/P403
AUXILIARYTEMPERATURESENSOR
AUXILIARYPRESSURESENSOR
DESIRED SPEED CONTROLOR THROTTLE POSITIONSENSOR (NOTE W)
ETHER STARTVALVE RELAY(NOTE V)
21
A +8V
SIGNALRETURN
B
ACB
CAB
SIG+ BAT.- BAT.
J403/P403DESIRED SPEED CONTROLOR THROTTLE POSITIONSENSOR #2 (NOTE W)
CAB
SIG+ BAT.- BAT.
RETURN
+5VSIGNALRETURN
C SIGNAL
COOLANT LEVELSENSOROFF ENGINE
INLET AIR SHUTOFFSOLENOID RELAY(NOTE V)
ETHERSTARTVALVE(NOTE V)
REMOTE SHUTDOWN SW (NOTE K)
TORQUE LIMIT SW
MAINTENANCE DUE RESET SW
STARTING AID OVERRIDE SW
PTO RAMPUP/DOWN SWITCH
MAINTENANCEDUE LAMP
PTO ENABLE SW
PTO INTERRUPT SW
OVERSPEED VERIFY SW
INTERMEDIATE ENGINE SPEED SW
NOTE D
NOTE D
14 AWG14 AWG14 AWG
14 AWG
+BAT. (UNSWITCHED)INLET AIR SHUTOFF SOLENOID RELAYSOLENOID COMMONAUXILIARY TEMP SNSRCOOLANT LEVEL SNSRDIG SNSR PWR (+8V)DIG SNSR RETURNAUXILIARY PRESS. SNSRTHROTTLE POSITION SNSRTHROTTLE POSITION SNSR #2ANLG SNSR PWR (+5V)ANLG SNSR RETURNETHER START VALVE
ETHER START VALVE
BATTERY(-)
ETHER START VALVE BATTERY(-)
ALTERNATE RETARDER WIRING
STARTING AID OVERRIDE SWMAINTENANCE DUE RESET SWTORQUE LIMIT SWREMOTE SHUTDOWN SWINTERMEDIATE ENGINE SPEED SW75% OVERSPEED VERIFY SWPTO INTERRUPT SWPTO ENABLE SW
PTO RAMP UP/SET SWPTO RAMP DOWN/RESUME SWMAINTENANCE DUE LAMPDIAGNOSTIC LAMPWARNING LAMPRETARDER LAMP+BAT. (SWITCHED)CAT DATA LINK -CAT DATA LINK +
150-E16 OR-14
382-E37 PK-16
125-E29 OR-16T993-E30 BR-16
M910-E53 OR-16
F426-E27 BU-16
451-E36 BR-16
G971-E19 BR-16
G969-E20 YL-16450-E35 YL-16
G488-E26 GN-16
E452-E51 WH-16
167-E23 OR-16A274-E24 BK-16
G469-E48 BU-16
A307-E25 GY-16
387-E55 PK-16
381-E44 PU-16
M909-E17 GN-16
F716-E42 WH-16G968-E43 WH-16
M904-E34 OR-16
T936-E18 GN-16
G955-E45 GN-16
G967-E54 WH-16
F424-E28 YL-16
F404-E39 RD-16F420-E40 GN-16
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
ELECTRONIC CONTROL MODULE (ECM)A + BAT.
DIAGNOSTIC LAMP
WARNING LAMP
CDE
GHJ
F
CAT DATA LINK +CAT DATA LINK -
- BAT.B
(J66)CUSTOMER INSTALLEDSERVICE TOOL CONN
(153-2707)(NOTES B & E)
+BAT. (UNSWITCHED)+BAT. (UNSWITCHED)
J1939 SHIELDJ1939 DATA +J1939 DATA -
MAX LENGTH 40 METERS
MAX LENGTH 30 METERS
INLET AIR SHUTOFFSOLENOID (NOTE V)
1A
CB
1A
CB
1A
CB
RETARDER LAMP
1A
CB
21
ETHERSTARTVALVE(NOTE V)
21
21
120-E6 YL-14
892-E4 WH-16893-E3 PK-16
150-E46 OR-14150-E47 OR-14
H407-E49 YL-16
E798-E50 PK-16
H405-E52 BU-16
J983-E38 YL-16
A234-E1 BK
K900-E2 YL
K990-E5 GN
229-E58 BK-14
229-E59 BK-14
229-E57 BK-14
229-E57 BK-14
HARNESS 264-2354
120
CBA
TERMINATIONRESISTOR(134-2540)(NOTE B&C)
P1541740502
B
ED
F
HJ
G
C229-E56 BK-14
893-E8 PK-16892-E7 WH-16
A234-E9 BK-14
K990-E13 GNK900-E11 YL
ELECTRONICSGROUND STUDNOTE A
120-E15 YL-14 A
1
45
36
11
J619X1343 P61
910
33
15
38
12
22
14
8
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAYSOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR
ANLG SNSR PWR (+5V)ANLG SNSR RETURN
ETHER START VALVE
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
RETARDER LAMP2
2728
40
19
29
3
30
13
2524
26
76
20
39
TORQUE LIMIT SW
REMOTE SHUTDOWN SWINTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SWTHROTTLE POSITION SENSOR #2
PTO ENABLE SWPTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMPWARNING LAMP+BAT. (SWITCHED)
CAT DATA LINK -CAT DATA LINK +
150-E16 OR-14
125-E29 OR-16
167-E23 OR-16
T993-E30 BR-16
F426-E27 BU-16
451-E36 BR-16382-E37 PK-16
G971-E19 BR-16G969-E20 YL-16
E452-E51 WH-16
A274-E24 BK-16
G488-E26 GN-16
G469-E48 BU-16
A307-E25 GY-16
387-E55 PK-16
381-E44 PU-16
M909-E17 GN-16
F716-E42 WH-16G968-E43 WH-16
M904E34 OR-16450-E35 YL-16
T936-E18 GN-16
G955-E45 GN-16
G967-E54 WH-16
F424-E28 YL-16
F404-E39 RD-16F420-E40 GN-16
RETARDER LO/HI SWITCHRETARDER MED/HI SWITCH
RETARDER LO/HI SWITCH
RETARDER MED/HI SWITCH
NC
NC23
3132
3435
37
161718
+BAT. (UNSWITCHED)+BAT. (UNSWITCHED)
J1939 SHIELDJ1939 DATA +J1939 DATA -
21 NC
120-E41 YL-14
892-E21 WH-16893-E22 PK-16
150-E46 OR-14150-E47 OR-14
M910-E53 OR-16
H407-E49 YL-16E798-E50 PK-16
H405-E52 BU-16
J983-E38 YL-16
A234-E31 BKK900-E32 YLK990-E33 GN
150-E16 OR-14
125-E29 OR-16
167-E23 OR-16
T993-E30 BR-16
F426-E27 BU-16
451-E36 BR-16382-E37 PK-16
G971-E19 BR-16G969-E20 YL-16
E452-E51 WH-16
A274-E24 BK-16
G488-E26 GN-16
G469-E48 BU-16
A307-E25 GY-16
387-E55 PK-16
381-E44 PU-16
M909-E17 GN-16
F716-E42 WH-16G968-E43 WH-16
M904E34 OR-16450-E35 YL-16
T936-E18 GN-16
G955-E45 GN-16
G967-E54 WH-16
F424-E28 YL-16
F404-E39 RD-16F420-E40 GN-16120-E41 YL-14
892-E21 WH-16893-E22 PK-16
150-E46 OR-14150-E47 OR-14
M910-E53 OR-16
H407-E49 YL-16E798-E50 PK-16
H405-E52 BU-16
J983-E38 YL-16
A234-E31 BKK900-E32 YLK990-E33 GN
150-E16 OR-14
125-E29 OR-16
167-E23 OR-16
T993-E30 BR-16
F426-E27 BU-16
451-E36 BR-16382-E37 PK-16
G971-E19 BR-16G969-E20 YL-16
E452-E51 WH-16
A274-E24 BK-16
G488-E26 GN-16
G469-E48 BU-16
A307-E25 GY-16
387-E55 PK-16
450-E35 YL-16
381-E44 PU-16
M909-E17 GN-16
F716-E42 WH-16G968-E43 WH-16
M904-E34 OR-16
T936-E18 GN-16
G955-E45 GN-16
G967-E54 WH-16
F424-E28 YL-16
F404-E39 RD-16F420-E40 GN-16
150-E46 OR-14150-E47 OR-14
M910-E53 OR-16
H407-E49 YL-16E798-E50 PK-16
H405-E52 BU-16J983-E38 YL-16
1234
5678910111213141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758596061626364656667686970
229-E58 BK-14229-E59 BK-14
8T8736
J63ENGINE SERVICETOOL CONNECTOR
(-)BATTERY
CAT DATA LINK(+)CAT DATA LINK(-)J1939(-)J1939(+)
J1939 SHIELD
(+)BATTERY
RETARDER SOLENOIDON/OFF SWITCH
LOW RETARD SWITCH(ACTUATE ON CLOSE)
ACTUATE BOTH SWITCHESFOR HIGH RETARD
MEDIUM RETARD SWITCH(ACTUATE ON CLOSE)
RETARDER LO/HI SWITCH
-BAT
RETARDER MED/HI SWITCH
HI
MED
LO
HI
MED
LO
KEYSTARTSWITCH
ALTERNATOR
S
MTR BAT.
G
STARTINGMOTOR NOTE D
STON
OFF
B
S
C
R
HARNESS 276-0827
HARNESS 266-2295
HARNESS 248-0471
BATTERY
BATTERY
OPTIONALWIRING
DISCONNECTSWITCH
BATTERY
ALTERNATE ETHER VALVE WIRING
1
12971641
1297163
1297164
1
1297163
12
P5151552269
1 1
START RELAY(SMMS)
BK-18BK-18
892-E4 WH-16 892-E7 WH-16892-E21 WH-16
1
E-S1
893-E3 PK-16 893-E8 PK-16893-E22 PK-16
1
E-S2
K900-E2 YL K900-E60 YLK900-E12 YL
1
E-S4
K900-E32 YLK900-E11 YLE-S8
K990-E5 GN K990-E61 GNK990-E14 GN E-S5
A234-E1 BKA234-E62 BKA234-E10 BK
1 E-S3
K990-E33 GNK990-E13 GNE-S9
A234-E31 BKA234-E9 BKE-S7
120-E6 YL-14 120-E15 YL-14120-E41 YL-14
1
E-S6
IDENT. HARNESS CHGC 266-2295 00 INSTRUMENT PANEL HARNESSG 248-0471 01 GAGE HARNESSH 276-0827 00 JUMPER HARNESS