ca doors and windows - salco - salco · the why and wherefore of salco ca doors salco’s gastight...

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100% gastight due to inflatable sealing. Even with floor and wall irregularities it remains 100% gastight after years of use. No vaseline or sealant required for sealing. Opening and gastight sealing in seconds. Seamless door leaf. Door leaf and frame fully thermal bridge-free. Lightweight owing to the use of high quality polyester (available in various colours). Deliverable in kit form. Various designs: horizontal, vertical and hinged doors. 35 years worldwide experience. CA DOORS AND WINDOWS

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Page 1: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

100% gastight due to inflatable sealing. Even with floor and wall irregularities it remains 100% gastight after years of use.

No vaseline or sealant required for sealing.

Opening and gastight sealing in seconds.

Seamless door leaf.

Door leaf and frame fully thermal bridge-free.

Lightweight owing to the use of high quality polyester (available in various colours).

Deliverable in kit form. Various designs: horizontal, vertical and hinged doors.

35 years worldwide experience.

CA DOORS AND WINDOWS

Page 2: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

At the beginning of the 1980’s, the ULO/CA-storage of fruit commenced and the demand for gastight doors arose. For this, Salco developed a gastight refrigeration door with the unique, patented inflatable sealing system.

ULO stands for Ultra Low Oxygen and CA stands for Con-trolled Atmosphere. With this storage method, an atmos-phere with low oxygen content (sometimes lower than 1%), an increased CO2 content, and a temperature and air humidity that depends on the product is created in a gastight refrigeration room. Through this, the ripening is slowed down, as a result of which the storage life is extended. Among other things, Controlled Atmosphere is applied to:

Long-term storage of fruit Storage of vegetables (cabbage) and bulbs Controlling insects in cocoa, rice, tobacco, archives and conservation in museums

Fire prevention

Our doors are in various designs also used for the sealing of biogas tunnels. Storage and/or treatment takes place in gastight spaces. The door constitutes a critical component in relation to this.

Prominent in CA doors world-wideIn 35 years, Salco has developed into a well-known name in various industries at home and abroad, in which the fruit industry is our most important export market. We work together with a network of distributors throughout the world. Specialised businesses that know the local market and dispose of an own organisation with sales, installation and service.

The why and wherefore of Salco CA doorsSalco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness. This seal consists of two parts: an inflatable, continuous inner tube and a protective, flexible sealing rubber on the outside that presses against the floor and the door frame by pumping up the tube. In this manner, a first-rate seal is created that is unequalled all over the world.

Owing to its air pressure and flexibility, the sealing rubber follows any possible irregularities in the floor and the wall. Even changes in the floor as a result of driving in and out are intercepted well. Extra security and still 100% sealed after years of operation.

The seal is not created by squeezing the door shut by great force (as a result of which wear and leakage will soon develop), but by means of steady air pressure in the sealing system. In this manner, point concentrated loads are avoided and the gastightness is ensured for a long time. No vaseline or sealant is necessary for gastight sealing, not even after years of use. Because of this, the room can be opened and sealed gastight in seconds and everything stays clean.

For checking, the air pressure of the seal is readable on the integrated pressure gauge. The 100 millimetre thick door is lightweight owing to the use of high quality, seamless polyester, and available in several colours. The door frame and framing are completely free of thermal bridges and executed in anodized aluminum. The doors are available in a horizontal and a vertical design, and as a hinged door.

Storage at Controlled Atmosphere

clamp aluminum frame

inflatable profile thermal break

Page 3: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

The horizontal design is provided with an anodized aluminum drop/lift-rail system with an integrated finishing cover. In addition to manual controls, the door can also be provided with electrical controls.

Pumping up the gastight sealing system

CA door KHG-0810 (horizontal)

Page 4: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

The vertical design is pre-eminently suitable in situations where there is little side-space, or where goods are conveyed over the entire width of the room. By manufacturing doors that are as wide as the room, goods can be driven in and out of the room quickly and efficiently, and the room space is utilized optimally. As the doors are often applied in a damp environment, the vertical rail system and the bridging beam are powder coated in RAL 9016 (white). In addition to manual controls, the door can also be provided with electrical controls.

CA door KHG-0810V (vertical)

Page 5: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

Salco supplies gastight doors as a construction kit especially for export. The construction kit is made completely to measure, with or without polyester panels for the door leaf.

Advantages: Favourable prices Lower import duties Uncomplicated transport Lower transport costs owing to reduced volume Possibility to apply a local 100 millimetre sandwich panel Assembly against local labour costs Large dimensions possible

Obviously, the construction kits will be provided with detailed installation drawings, assembly and construction manuals and films.

Standard 100mm panel applicable

Detail suspension point and outside opener

Detail bottom corner piece and bottom guiderPacked in boxes, ready for transportDetailed manuals and films available

Construction kit for CA door KHG-0810(V)

Page 6: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

Specially developed for small, narrow CA refrigeration cells from which small batches are taken regularly. By using a hinged door the room width is com-pletely accessible. The door is lightweight, can be opened and closed quickly and it is provided with a drop/lift hinge. Due to this, by pulling up the handle the door is pushed upwards several millimeters so that wear of the bottom rubber is avoided. The ideal solution for gastight storage refrigeration rooms for berries, cherries and other small fruit.

Drop/lift hingeRotation bar/external handle

CA hinged door KDG-1010

Page 7: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

Salco gastight doors are designed, produced and assem-bled by our own staff. Everything under the same roof, so that we can guarantee a high-quality product for the full 100%. Safe, reliable, user-friendly and with a long life span.

You can also count on us after the installation of our doors. Salco disposes of an extensive service department for solving malfunctions and/or damage. Our specialists are at your service 24 hours per day 7 days per week. Fast, competent and efficient.

With fruit storage, it is important that the content in the low-oxygen refrigeration rooms is visible, or that it is possible to take samples of the fruit. For this purpose, Salco supplies gastight windows that can be installed both in the door and in the walls of the refrigeration cell. For installation in the ceiling, Salco supplies special gastight control windows with single-layered safety glass that have a handle with a cylinder lock on the outside.The windowed escape hatch has a padlock construction on the outside and an emergency unlocking device on the inside. Both types of windows are supplied with a counter frame for installation in a maximum of 100 millimetres or 200 millimetres.

CA control window Lock outside control window, handle fitted with a cylinder lock

Lock outside windowed escape hatch, padlock construction

CA windowed escape hatch with emergency release on the inside

CA windows

Installation and service

Page 8: CA DOORS AND WINDOWS - Salco - Salco · The why and wherefore of Salco CA doors Salco’s gastight doors are provided with a unique inflatable seal that guarantees 100% gastightness

A1146 / 09-2014

www.salco.nl

Korenmarkt 4NL-1681 PB Zwaagdijk-Oost

(31) (0)228 564 200(31) (0)228 564 232

[email protected] www.salco.nl

T E

F I

Technical specifications CA door type KHG-0810 (horizontal) and KHG-0810V (vertical)

Construction : door leaf constructed of a core of insulation material, covered on both sides with 1,5mm impact- resistant glass-fibre reinforced foodsafe polyester.

Thickness door leaf : 100mm.R-value : approx. 3,7 (m².K/W).Framing : anodized aluminium profiles, thermal bridge-free.Colour of door leaf : standard colour RAL 9016 (white). For a small additional price: RAL 9001 (creamy white), RAL 6010

(green) of RAL 5005 (blue). Sealing : 100% gas-tight by means of inflatable profiles.Door frame : anodized aluminium profiles with a complete thermal bridge-free fit to the wall.Rail system : anodized aluminium drop/lift rail system type SRA with dust cap (horizontal), galvanized and powder

coated guiding system (vertical). Operation : manually operated (horizontal), chain operated (vertical). Electrical operation at additional price. Locks : not included. Available at additonal price.Additional options : bumper, threshold, finish of the clear opening, CA window, rain cap and more.

Technical specifications CA hinged door type KDG-1010Construction and options are the same as the above-mentioned CA door type KHG-0810(V), with the following exceptions:

Hinges : block hinges and a Salco patented ‘drop/lift’ hinge that raises the door a few millimetres. Wear and tear of the rubber bottom sealing, due to opening and closing, is therefore prevented.

Handles/bars : three rotation bars included. Internal handle excluded.

The CA hinged door is not available in kit form.

Technical specifications CA control window and CA windowed escape hatch

Construction : synthetic hinged window and frame manufactured from impact-resistant PVC.Measurements : control window 580x810mm (wxh) for building into ceiling, door leaf or panel wall. Windowed escape

hatch 710x810mm (wxh) for building into door leaf or panel wall. R-value : approx. 0,88 (m².K/W).PVC colour : similar to RAL 9010 (white).Glazing : gas filled HR ++ insulation glass. Insulation glass according to NEN 2608. Control window constructed

from single-layered safety glass 3-3-1.Sealing : double sealing by means of rubber profiles.Opening direction : right opening (seen from outside).Window frame : contra window frame for building into max. 100 and 200mm. Closure : handle with multi-point closure.Lock : by means of a cylinder lock in the handle (control window)

or padlock provision (windowed escape hatch).Emergency release : on the inside (only with windowed escape hatch).

CA DOORS AND WINDOWS

It is our policy to continuously keep improving our products. This can result in products differing from those in the pictures featured in this brochure.