cab and chassis vocational reference guide 9section - … · 342-417 eaton fuller fro-15210c 10...
TRANSCRIPT
October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission
Section
9Final Version
Transmission
Page 9-1Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Manual TransMissions
DaTa CoDE ManuFaCTurEr MoDEl # sPEEDs
342-322 EATON FULLER FS-5205A 5
342-323 EATON FULLER FS-5205B 5
342-326 EATON FULLER FS-6305A 5
342-328 EATON FULLER FS-6305B 5
342-1T7 EATON FULLER ULTRAShiFT FO-5405B-DM 5
342-1KN MERCEDES MB520-6DA 6
342-262 MERCEDES MBT520S-6D 6
342-1h6 MERCEDES MBT660-6OA 6
342-1A7 MERCEDES MBT66S-6O 6
342-1R4 EATON hYBRiD Eh-8E306A-UP 6
342-1RX EATON hYBRiD Eh-8E306A-CD 6
342-1P8 EATON FULLER FO-5406B-DM 6
342-1P9 EATON FULLER FO-6406B-DM 6
342-1CA EATON FULLER FS-5406A 6
342-1CB EATON FULLER FS-6406A 6
342-1CC EATON FULLER FSO-6406A 6
342-1Bh EATON FULLER FSO-8406A 6
342-1T8 EATON FULLER ULTRAShiFT FO-6406B-DM 6
342-269 EATON FULLER RT-6609A 9
342-221 EATON FULLER RT-8608L 9
342-434 EATON FULLER RT-8709B 9
342-400 EATON FULLER FR-11210B 10
342-408 EATON FULLER FR-13210B 10
Data Codes/Models
Transmission
Page 9-2Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Manual TransMissions
DaTa CoDE ManuFaCTurEr MoDEl # sPEEDs
342-412 EATON FULLER FR-14210B 10
342-399 EATON FULLER FR-9210B 10
342-402 EATON FULLER FRO-11210B 10
342-403 EATON FULLER FRO-11210C 10
342-410 EATON FULLER FRO-13210B 10
342-411 EATON FULLER FRO-13210C 10
342-414 EATON FULLER FRO-14210B 10
342-415 EATON FULLER FRO-14210C 10
342-416 EATON FULLER FRO-15210B 10
342-417 EATON FULLER FRO-15210C 10
342-419 EATON FULLER FRO-16210C 10
342-1BV EATON FULLER FRO-17210C 10
342-442 EATON FULLER RT-8908LL 10
342-443 EATON FULLER RTO-11908LL 10
342-1PN EATON FULLER RTO-12910B-AS 10
342-1PX EATON FULLER RT0-12910B-DM 10
342-444 EATON FULLER RTO-14908LL 10
342-1PP EATON FULLER RTO-14910B-AS 10
342-1PY EATON FULLER RTO-14210B-DM 10
342-1PU EATON FULLER RTO-14910C-AS 10
342-445 EATON FULLER RTO-16908LL 10
342-1PR EATON FULLER RTO-16910B-AS 10
342-1Nh EATON FULLER RTO-16910B-DM 10
342-1PV EATON FULLER RTO-16910C-AS 10
Data Codes/Models
Transmission
Page 9-3Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Manual TransMissions
DaTa CoDE ManuFaCTurEr MoDEl # sPEEDs
342-1B6 EATON FULLER RTO-11909ALL 11
342-1BY EATON FULLER RTO-14909ALL 11
342-1BL EATON FULLER RTLO-14913A 13
342-1BM EATON FULLER RTLO-16913A 13
342-1BO EATON FULLER RTLO-16918B 18
342-1J3 ALLiSON 1000hS 4, 5, 6
342-1MB ALLiSON 1000RDS 4, 5, 6
342-1MC ALLiSON 1000EVS 4, 5, 6
342-1ME ALLiSON 2100hS 4, 5, 6
342-1MK ALLiSON 2100RDS 4, 5, 6
342-1MP ALLiSON 2100EVS 4, 5, 6
342-1MF ALLiSON 2200hS 4, 5, 6
342-1MM ALLiSON 2200RDS 4, 5, 6
342-1MR ALLiSON 2200EVS 4, 5, 6
342-1RT ALLiSON 2350 4, 5, 6
342-1T6 ALLiSON 2350 PTS 4, 5, 6
342-1MG ALLiSON 2500hS 4, 5, 6
342-1MN ALLiSON 2500RDS 4, 5, 6
Data Codes/Models
Transmission
Page 9-4Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Manual TransMissions
DaTa CoDE ManuFaCTurEr MoDEl # sPEEDs
342-1MT ALLiSON 2500EVS 4, 5, 6
342-1RR ALLiSON 2550 Mh W/O PTO 4, 5, 6
342-1T9 ALLiSON 2550 RDS W/PTO 4, 5, 6
342-1KP ALLiSON 3000TRV 5,6
342-580 ALLiSON 3000hS 5,6
342-582 ALLiSON 3000RDS W/PTO 5,6
342-583 ALLiSON 3000RDS W/PTO/OUTPUT RETARDER 5,6
342-1KD ALLiSON 3000EVS W/PTO 5,6
342-1KE ALLiSON 3000EVS W/PTO/OUTPUT RETARDER 5,6
342-1KT ALLiSON 3200TRV 5,6
342-584 ALLiSON 3500RDS W/PTO 5,6
342-585 ALLiSON 3500RDS W/PTO/OUTPUT RETARDER 5,6
342-1KF ALLiSON 3500EVS W/PTO 5,6
342-1KM ALLiSON 3500EVS W/PTO/OUTPUT RETARDER 5,6
342-1M1 ALLiSON 4000RDS W/O PTO 5,6
342-1MY ALLiSON 4000hS W/PTO 5,6
342-1KV ALLiSON 4000TRV W/PTO 5,6
342-1KY ALLiSON 4000EVS W/PTO 5,6
342-1KK ALLiSON 4500EVS W/PTO 5,6
342-1M3 ALLiSON 4500 RDS W/PTO 5,6
Data Codes/Models
Transmission
Page 9-5Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
AºC
D
E
B
CRANK SHAFT
Center point of rear faceof engine flywheel housingand front face of transmissionmounting surface
CHASSIS
CHASSIS 0ENGINE
106 Engine/Transmission Locations
Transmission
Page 9-6Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
112 Engine/Transmission Locations
AºC
E
F
B
CHASSIS
ENGINE
CRANK SHAFT
Center point of rear faceof engine flywheel housingand front face of transmissionmounting surface
Dº
CHASSIS 0
Transmission
Page 9-7Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
EnginE/TransMission loCaTions
Model engine A B C TypiCAl drive Axle d E
M2-106
iSB
3° 57.20 (1453)
-2.12 (-54) 6 x 4
16.14 (410)
8.25 (-210)+/-.08
5° 57.10 (1450)
-3.54 (-90) 4 x2
iSC
3° 57.20 (1453)
-2.12 (-54) 6 x 4
14.17 (360)
5° 57.10 (1450)
-3.54 (-90) 4 x 2
iSC w/Repto3° 60.7
(1541)-2.3 (-59) 6 x 4
14.17 (360)
5° 60.5 (1538)
-3.8 (-98) 4 x 2
M2-112 DD13 3.5° 67.9 (1725)
-1.8 (-45)
6 x 44 x 2
14.17 (360)
Engine/Transmission Location
Transmission
Page 9-8Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
FEPTO 106V Cummins ISC
See FEPTO Adapter Chart for X and Z values
Note: All dimensions not charted are for reference only.
5.28(134)
2.13(54)
0.53(14)
X
3.50(89)
Z
3º REF
FRONT VIEW SIDE VIEW
2.13(54)
CRANKSHAFT
Center point of rear face ofengine flywheel housing and front face of transmissionmounting surface
57.20(1453)
Adapter mounting surface from frontof damper
0.53(14)
ENGINE
CRANKSHAFT
CHASSIS 0
Transmission
Page 9-9Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
FEPTO 112 Detroit Diesel DD13
See FEPTO Adapter Chart for X and Z values
Note: All dimensions not charted are for reference only.
1.77(45)
X
3.50(89)
Z3º REF
CRANKSHAFT
Center point of rear face ofengine flywheel housing and front face of transmissionmounting surface
67.90(1725)
Adapter mounting surface from frontof damper
CHASSIS 0
M10 BOLTS
M10 BOLTS
Transmission
Page 9-10Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
REPTO 112 DD13 Engine
FRT CAB MOUNTS@ 305 CAB HEIGHT
X
5.01(127)
CHASSIS 0
1.77(45)
CENTERLINE OF CRANKSHAFT3.5 DEGREES
67.91(1725) FACE OF FLYWHEEL HOUSING
10.63(270)
10.71(272)
28º
Z
6.40(168)
REFER TO CHART PAGE 9-12 FOR X AND Z DIMENSIONS
Transmission
Page 9-11Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
REPTO 106 Cummins ISC Engine
FRT CAB MOUNT@ 280 CAB HEIGHT
4.42(112)
CHASSIS 0
2.32(59)
CENTERLINE OF CRANKSHAFT
60.67(1541)
FACE OF FLYWHEEL HOUSING
9.00(229)
9.00(229)
5.42(138)
11.67(296)
30º
X
Z
REFER TO CHART PAGE 9-12 FOR X AND Z DIMENSIONS
3.5º
Transmission
Page 9-12Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
EnginE/raDiaTor MaTrix
Model Engine Radiator
106V Cummins iSC X80 (1200 Sq. in.)
112V Detoit Diesel DD 13 M95 (1500 Sq. in.)
FEPTO and REPTO (continued)
*Not available with 160 cab height.
Dimensions shown in REPTO table above are from the adapter front moulding surface on the engine FORWARD to the chassis zero.
rEPTo MaTrix
Engine Model Position (Rear View) X Dim.= Z Dim.=
Cummins iSC 106* & 106V 1 O'Clock (Rh Side) 63.00 (1607) 9.50 (240)
Detroit Diesel DD13 112 & 112V 2 O'Clock (Rh Side) 70.00 (1778) 10.00 (254)
FEPTo MaTrix
Engine Model X Dim.= Z Dim.= Available Adapter Flange
Cummins iSC 106V 12.50 (318) .20 (6) 1310 or 1350Detroit Diesel DD13 112V 15.90 (403) 1.40 (36)
Dimensions shown in FEPTO table above are from the adapter front moulding surface on the engine FORWARD to the chassis zero.
Transmission
Page 9-13Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
112V M95 (1500 Sq. In.) Radiator with FEPTO Shaft Access
4.51(115)
PTO SHAFT
FRONT VIEW
3.12(79)
5.85(149)
6.25(159)
Note: All dimensions not charted are for reference only.
Transmission
Page 9-14Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
106V X80 (1200 Sq. In.) Radiator with FEPTO Shaft Access
FEPTO SHAFT
FRONT VIEW
2.05(52)
5.85(149)
4.00(104)
2.75(70)
2.00(51)
Transmission
Page 9-15Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
J
L
K
Transmission and Yoke Length
Transmission
Page 9-16Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission & Yoke LengTh summarY
Transmission Type Length J (inch)
Yoke(half round)
Length K (inch)
Combined Length L (inch)
5 SPEED FS-5205A & BFS-6305A & B
23.2
SPL70 4.98 28.18
SPL90 4.98 28.18
SPL140 5.81 29.01
1610 5.28 28.48
6 SPEED FS-5406A, FS-6406AFSO-6406A, FSO-8406A
FO-6406B-DMFO-5406B-DMFO-5405B-DMFO-6405B-DM
25.6
SPL70 4.03 29.63
SPL90 4.25 29.85
SPL140 4.83 30.43
SPL170 4.87 30.47
1610 4 29.6
1710 5.25 30.85
9 SPEEDRT-8608L & RT-8709B 28.9
1710 4.74 33.64
1760 5.05 33.95
1810 5 33.9
SPL170 4.87 33.77
SPL250 5.18 34.08
RPL20 4.65 33.55
RPL25 5.37 34.27
SPL140 5.96 34.86
6 SPEED, MBT-520-6DMBT 660-6OA 23.72
1610 5.35 29.07
1710 5.94 29.66
Transmission & Yoke LengTh summarY
Transmission Type Length J (inch)
Yoke(half round)
Length K (inch)
Combined Length L (inch)
6 SPEED hEVEh-8E306A-UP, Eh,T 33.4
SPL70 4.03 37.43
SPL90 4.25 37.65
SPL140 4.83 38.23
SPL170 4.87 38.27
1610 4 37.4
1710 5.25 38.65
9 SPEED RT-6609A 28.4
1610 5.75 34.15
1710 5.25 33.65
1810 5.65 34.05
SPL90/110 5.22 33.62
SPL170 5.75 34.15
SPL140 6 34.4
Transmission and Yoke Length (continued)
Transmission
Page 9-17Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission & Yoke LengTh summarY
Transmission Type Length J (inch)
Yoke(half round)
Length K (inch)
Combined Length L (inch)
10 SPEED FR-9210B
RTO-10910B-AS29.9
1710 5.63 35.53
1760 5.63 35.53
1810 5.63 35.53
SPL170 5.6 35.5
SPL250 5.71 35.61
RPL20 5.63 35.53
RPL25 6.26 36.16
SPL140 6.32 36.22
10 SPEED RT-8908LL
RTO-11908LL11 SPEED
RTO-11909ALL13 SPEED
RTLO-14913ARTLO-16913A
15 SPEED18 SPEED
RTLO-16918B
33.1
1710 5.63 38.73
1760 5.63 38.73
1810 5.63 38.73
SPL170 5.6 38.7
SPL250 5.71 38.81
RPL20 5.63 38.73
RPL25 6.26 39.36
SPL140 6.32 39.42
Transmission and Yoke Length (continued)Transmission & Yoke LengTh summarY
Transmission Type Length J (inch)
Yoke(half round)
Length K (inch)
Combined Length L (inch)
4, 5, 6 SPEED ALLiSON 1000/2000 (1K/2K)
25.41610 5.31 30.71
1710 5.59 30.00
5 & 6 SPEEDALLiSON 3000K (3K)
W/PTOW/ OR W/O RETARDER
30.7
1610 5.23 35.93
1710 4.69 35.39
SPL140 4.92 35.62
SPL100M 4.46 35.16
SPL90 4.46 35.16
1550 4.46 35.16
1760 5.32 36.02
SPL170 5.17 35.87
VOCATiONALULTRA ShiFT
VCS, VMS, VXP,MhP, MXP, LAS
34.98
1760 5.63 40.61
1810 5.63 40.61
SPL170 5.6 40.58
SPL250 5.71 40.69
RPL20 5.63 40.61
RPL25 6.26 41.24
SPL140 6.32 41.3
Transmission
Page 9-18Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission Mounted PTO's
EnginE TransMission
PTo MounTing
ConFirMED PTo ClEaranCE
availablE *1 ConFiguraTions
rH sTEP MTD aTD
rH ob
vErT. aTDrH Horiz. ib
aTD
iSB
Allison 1K/2K A 2, 3, 4 2, 3, 4 2, 3, 4
Eaton FS A 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4
MBT520-6DA B1, D1 1, 2, 3 1, 2, 3 1, 2, 3
MBT660-60A B1, D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4
iSC
Allison 3K A 8, 9 8, 9 8, 9
Allison 1K/2K*2 A 2, 3, 4 2, 3, 4 2, 3, 4
Eaton FS A, B, G 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4
RT-6609A
B NONE NONE NONE
C 5, 6, 7 5, 6, 7 5, 6, 7
D 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4
E See D and C Rows See D and C Rows See D and C Rows
F See B and C Rows See B and C Rows See B and C Rows
RT-8608L, RT8709B,
RTO-10910B-AS, RT-8908LL,
RTO-11908LL,RTO-11909ALL
B1 NONE NONE NONE
C 5, 6, 7 5, 6, 7 5, 6, 7
D1 1, 22, 32, 4 1, 22, 32, 4 1, 22, 32, 4
E See D and C Rows See D and C Rows See D and C Rows
F See B and C Rows See B and C Rows See B and C Rows
RT-8709B, RTO-10910B-AS,
RT-8908LL, RTO11908LL,
RTO-11909ALL
h, M3 10 10 10
*1Refer to chart on page 9-7*2Allison 1K/2K - contact Sales Engineering for availability
Transmission
Page 9-19Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission Mounted PTO's (continued)
1We recommend a "Direct-Mount" pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer/dealer/body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations.2Requires 12K or less Deflection Pad Front Suspension.3When dealer orders vehicle, they must "line note" module 362 with specific RH PTO model to be installed.4Refer to chart on page 9-7
availablE PosiTions
DEsignaTion DaTa CoDE DEsCriPTion
A 363-001 Lh
B 363-002 Rh
C 363-003 Bottom
D 363-006 Rh w/Adapter
E 363-008 Rh w/Adapter & Bottom
F 363-009 Rh & Bottom
G 363-011 Lh & Rh
h 363-012 Lh Rear
J 363-013 Rh Rear
K 363-014 Lh Rear & Rh Rear
M3 363-015 Rh Side & Lh Rear
PTo MoDEl
DEsignaTion MoDEl sEriEs bolT PaTTErn
1 Chelsea 236 6-Bolt
2 Chelsea 442 6-Bolt
3 Muncie TG6 6-Bolt
4 Muncie CS6 6-Bolt
5 Chelsea 489 8-Bolt
6 Chelsea 880 8-Bolt
7 Muncie TG8 8-Bolt
8 Chelsea 277 10-Bolt
9 Muncie CS20 10-Bolt
10 Chelsea 541Rear Mount/Thrushaft®
provision only
EnginE TransMission
PTo MounTing
ConFirMED PTo ClEaranCE
availablE 4 ConFiguraTions
rH sTEP MTD aTD
rH ob
vErT. aTDrH Horiz. ib
aTD
iSC Eaton FR-9210B
B NONE NONE NONE
C 5, 6, 7 5, 6, 7 5, 6, 7
D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4
E See D and C Rows See D and C Rows See D and C Rows
F See B and C Rows See B and C Rows See B and C Rows
h, M3 10 10 10
J, K NONE NONE NONE
Transmission
Page 9-20Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
bbC EnginE TransMission
PTo MounTing
ConFirMED PTo ClEaranCE
availablE 3 ConFiguraTions
rH sTEP MTD aTD
rH ob
vErT. aTDrH Horiz.
ib aTD
M2-112 DD13
Allison 3000 A, B, J 5, 9 5, 9 51, 91
Eaton FR Series
B 1 1 1
C 2, 3, 4, 8 2, 3, 4, 8 2, 3, 4, 8
D 1, 7 1, 7 11, 71
F see C & D rows see C & D rows see C & D rows
G see C & D rows see C & D rows see C & D rows
K** 11 11 11
M** 11 11
N** 11 11
P** 112 112 111,2
PTo loCaTions
DEsignaTion DaTa CoDE DEsCriPTion
A 363-001 Lh
B 363-002 Rh
C 363-003 Bottom
D 363-006 Rh w/ adapter
E 363-007 Top Rh
F 363-008 Rh w/ adapter & Bottom
G 363-009 Rh & Bottom
h 363-010 Lh & Top Rh
J 363-011 Lh & Rh
K** 363-012 Lh Rear
M** 363-013 Rh Rear
N** 363-014 Lh Rear & Rh Rear
P** 363-015 Rh Side & Lh Rear
1 We recommend a “Direct-Mount” pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer /dealer/ body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations
2 Must “line note” 362 module to specify desired RH PTO model
** The available "thru-shaft" PTO positions are only available with certain Eaton transmission models as detailed here. Also, rear mounted PTO's require a unique transmission provision be ordered and supplied from the Eaton Fuller factory. When ordering for this provision, specify, 362-006 as your PTO data code.
3 Refer to chart on page 9-7
Transmission Mounted PTO's (continued)
Transmission
Page 9-21Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
1 We recommend a “Direct-Mount” pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer /dealer/ body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations
2 Must “line note” 362 module to specify desired RH PTO model,6
** The available "thru-shaft" PTO positions are only available with certain Eaton transmission models as detailed here. Also, rear mounted PTO's require a unique transmission provision be ordered and supplied from the Eaton Fuller factory. When ordering for this provision, specify, 362-006 as your PTO data code.
3 Refer to chart on page 9-7
PTo MoDEl
DEsignaTion MoDEl sEriEsbolT
PaTTErn
1 Chelsea 442 6-Bolt
2 Chelsea 489 8-Bolt
3 Chelsea 812 8-Bolt
4 Chelsea 880 8-Bolt
5 Chelsea 277 10-Bolt
6 Chelsea 859 10-Bolt
7 Muncie TG6 6-Bolt
8 Muncie TG8 8-Bolt
9 Muncie CS20 10-Bolt
10 Muncie CS10 10-Bolt
11 Thru-Shaft Provision n/a
bbC EnginE TransMissionavailablE PTo 3
MounTingConFiguraTions
ConFirMED PTo ClEaranCE
rH sTEP MTD aTD
rH ob vErT. aTD
rH Horiz. ib aTD
M2-112 DD13
Eaton RT Series
C 2, 3, 4, 8 2, 3, 4, 8 2, 3, 4, 8
D 1, 7 1, 7 1, 7
F see C & D rows see C & D rows see C & D rows
K** 11 11 11
P** 112 112 112
Allison 4000A, E, h 5, 9 5, 9 5, 9
E 5, 6, 9, 10 5, 6, 9, 10 5, 6, 9, 10
THru-sHaFT Provision availabiliTy
**PosiTion TransMission MoDEl
K, P
RT-8709B, RT-11/12/13/14709h,RTX-11/12/13/14609B, RTX-16709B,
RT-8908LL, RT-14915, RTO-11/14/16908LL, RT-14915,
RTO-11/14/16908LL, RTO-14/16915, RTO-10/12/14/16910B-AS3/DM3,
RTO-14/16910C-AS3, RTO-18910B-AS3,FR-9/11/12/13/14/15210B,
FRO-11/12/13/14/15/16210B/C, FRO-17/18210C
M, NFR-9/11/12/13/14/15210B,
FRO-11/12/13/14/15/16210B/C,FRO-17/18210C
Transmission Mounted PTO's (continued)
Transmission
Page 9-22Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
BY
BX
BC
BA
AC
AA
AXAY
LOWEST POINT FROM CHASSIS “0”
Transmission Mounted PTO and U-Joint Specifications
Transmission
Page 9-23October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission Mounted PTO and U-Joint SpecificationsCuMMins isC, isb
TransMission
Main PTo oPEnings as viEwED FroM lEFT siDE oF CHassis CEnTErlinE oF
u-joinT using a 1710 sEriEs yokE
(except where noted)
lowEsT TransMission PoinT - loCaTion +/-0.12 (3.0)
EnginE DrivE linE
anglE
EnginE/ TransMission
loCaTionTrans. lEngTH
w/o yokE
rH siDElEFT siDE For allison & Fs
boTToM For Fr & rT
a b C ax bx ay by aa ba bC aC
3° 1453 -54 *MBT520-6DA*MBT660-60A
602 (24)
-222 1678 N/A
-93 2205 1783 -298
5° 1450 -90 -266 1669 -156 2200 1771 -346
3° 1453 -54 Allison 1000/2000 SAE No.3
700(28)
-70 1756 -70 1756 -95 2238 1939 -364
5° 1450 -90 -116 1752 -116 1752 -159 2233 1925 -417
3° 1453 -54 Allison MD 3K W/ORW/O Retarder
673 (27) N/A
-101 2350 2118 -422
5° 1450 -90 -168 2345 2101 -481
3° 1453 -54 Allison MD 3K W/PTO & W/ or
W/O Retarder
780 (31)
-79 1635 -83 1635 -101 2350 2118 -422
5° 1450 -90 -121 1631 -125 1631 -168 2345 2101 -481
3° 1453 -54 FS-5205A, FS-5205BFS-6305A, FS-6305B
FO-5405B-DM, FO-6405B-DM
589 (23)
-191 1719 -174 1784 -92 2175 1948 -325
5° 1450 -90 -236 1711 -222 1777 -153 2171 1936 -378
3° 1453 -54 FS-5406A, FS-6406A
FSO-6406A, FSO-8406A
FO-5406B-DM
650 (26)
-253 1763 -253 1763 -95 2236 1948 -346
5° 1450 -90 -300 1753 -300 1753 -158 2231 1935 -399
3° 1453 -54RT-6609A 721
(28)-107 1559 -187 1555 -99 2307 2204 -184
5° 1450 -90 -146 1555 -236 1548 -164 2301 2196 -246
3° 1453 -54 RT-8608LRT-8709B
734 (29)
-106 1716 -236 1708 -99 2306 2108 -257
5° 1450 -90 -152 1711 -281 1698 -164 2301 2098 -316
3° 1453 -54 FR-9210BRTO-10910B-AS
759 (30)
-87 1716 -236 1708 -101 2354 2108 -257
5° 1450 -90 -132 1711 -281 1698 -169 2349 2098 -316
3° 1453 -54 RT-8908LLRTO-11908LL
RTO-11909ALL
841 (33)
-106 1715 -236 1708 -105 2435 2108 -257
5° 1450 -90 -152 1710 -281 1698 -176 2430 2098 -316
3° 1453 -54Eh-8E306A-UP, Eh, T 892
(39)-263 1962 -263 1962 -104 2408 1465 -390
5° 1450 -90 -317 1951 -317 1951 -173 2402 1451 -426
*"FOR ISB ONLY" MBT-520 & 660 and the Eaton FS EH-8E306A-UP, EH, T All Dimensions are in Millimeters Except Those in (inches) All Dimensions are to Chassis Zero All Transmission Centerline of U-Joint Dimensions are Based Upon 1710 Series Yokes Except FS-5205A which is Shown with a 1610 Series Yoke
Transmission
Page 9-24October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
Transmission Mounted PTO and U-Joint SpecificationsCuMMins isC w/rEPTo
TransMission
Main PTo oPEnings as viEwED FroM lEFT siDE oF CHassis CEnTErlinE oF
u-joinT using a 1710 sEriEs yokE
(except where noted)
lowEsT TransMission PoinT - loCaTion +/-0.12 (3.0)
EnginE DrivE linE
anglE
EnginE/ TransMission
loCaTionTrans. lEngTH
w/o yokE
rH siDElEFT siDE For allison & Fs
boTToM For Fr & rT
a b C ax bx ay by aa ba bC aC
3° 1541 -59 *MBT520-6DA*MBT660-60A
602 (24)
227 1766 N/A
-98 2293 1871 -303
5° 1538 -98 274 1757 -164 2288 1859 -354
3° 1541 -59 Allison 1000/2000 SAE No.3
700(28)
-75 1844 -75 1844 -100 2326 2027 -369
5° 1538 -98 -124 1840 -124 1840 -167 2321 2013 -425
3° 1541 -59 Allison MD 3K W/ORW/O Retarder
673 (27) N/A
-106 2438 2206 -427
5° 1538 -98 -176 2433 2189 -489
3° 1541 -59 Allison MD 3K W/PTO & W/ or
W/O Retarder
780 (31)
-84 1723 -88 1723 -106 2438 2206 -427
5° 1538 -98 -129 1719 -133 1719 -176 2433 2189 -489
3° 1541 -59 FS-5205A, FS-5205BFS-6305A, FS-6305B
589 (23)
-196 1807 -179 1872 -97 2263 2036 -330
5° 1538 -98 -244 1799 -230 1865 -161 2259 2024 -386
3° 1541 -59 FS-5406A, FS-6406A
FSO-6406A, FSO-8406A
FO-6406B-DM
650 (26)
-258 1851 -258 1851 -100 2324 2036 -351
5° 1538 -98 -308 1841 -308 1841 -166 2319 2023 -407
3° 1541 -59RT-6609A 721
(28)-112 1647 -192 1643 -104 2395 2292 -189
5° 1538 -98 -154 1643 -234 1636 -172 2389 2284 -250
3° 1541 -59 RT-8608LRT-8709B
734 (29)
111 1804 -241 1796 -104 2394 2196 -262
5° 1538 -98 160 1799 -289 1786 -172 2389 2186 -324
3° 1541 -59 FR-9210BRTO-10910B-AS
759 (30)
-92 1804 -241 1796 -106 2442 2196 -262
5° 1538 -98 -140 1799 -289 1786 -177 2437 2186 -324
3° 1541 -59 RT-8908LLRTO-11908LL
RTO-11909ALL
841 (33)
-111 1803 -241 1796 -110 2523 2196 -262
5° 1538 -98 -160 1798 -289 1786 -184 2518 2186 -324
3° 1541 -59Eh-8E306A-UP, Eh, T 892
(39)-268 2050 -268 2050 -109 2496 1553 -395
5° 1538 -98 -325 2039 -325 2039 -181 2490 1539 -434
*"FOR ISB ONLY" MBT-520 & 660 and the Eaton FS EH-8E306A-UP, EH, T All Dimensions are in Millimeters Except Those in (inches) All Dimensions are to Chassis Zero All Transmission Centerline of U-Joint Dimensions are Based Upon 1710 Series Yokes Except FS-5205A which is Shown with a 1610 Series Yoke
Transmission
Page 9-25Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
All Dimensions are in Millimeters Except Those in (inches) All Dimensions are to Chassis Zero
Transmission Mounted PTO and U-Joint Specifications (continued)
bbC
DD13
TransMission
Main PTo oPEnings as viEwED FroM lEFT siDE oF CHassis
CEnTErlinE oF u-joinT using a 1710 sEriEs yokE
lowEsT TransMission
PoinT - loCaTion +/-0.12 (3.0)
EnginE DrivE linE
anglE
EnginE/ TransMission
loCaTionTrans. lEngTH
w/o yokE
rH siDE
lEFT siDE For allison & Fs
boTToM For Fr & rT
a b C ax bx ay by aa ba bC aC
M2-112
3°30’ 1725 -45 Allison 3000 w/or w/o Retarder 673 (27) N/A -93 2515 2386 -418
3°30’ 1725 -45 Allison 3000 w/PTO & w/ or w/o Retarder
780 (31) -71 1907 -75 1906 -100 2622 2386
3°30’ 1725 -45 Allison 4000 w/or w/o Retarder 726 (29) N/A -97 2576 2430 -476
3°30’ 1725 -45 Allison 4000 w/PTO & w/ or w/o Retarder
799 (31) 113 1948 -131 1933 -101 2649 2430
3°30’ 1725 -45 RT - 8608LRT - 8709B
734 (29) -100 1978
-2291987
-97 2578
2378-253
3°30’ 1725 -45
FR-11210B, FR-12210B FR-13210B, FR-14210B, FR-9210B, FRO-13210B,
FRO-13210C, FRO-14210B, FRO-14210C, FRO-15210B, FRO-15210C, FRO-16210B,
FRO-16210C, FRO-17210C, RTO-12910B-AS, RTO-12910B-DM, RTO-14910B-AS, RTO-14910B-DM, RTO-14910C-AS, RTO-16910B-AS, RTO-16910B-AS2,RTO-16910B-DM, RTO-16910C-AS,RTO-18910B-AS, RTO-18910B-AS2
759 (30) -80 1978 -100 2626
3°30’ 1725 -45
RT-8908LL, RTO-11908LL, RTO-14908LL, RTO-16908LL, RTO-11909ALL, RTO-14909ALL, RTO-16909ALL, RTLO-12913A, RTLO-14913A,
RTLO-16913A, RTLO-14913L-DM, RT-14915, RTO-14915, RTO-16915, RTLO-14918A-AS,
RTLO-14918B, RTLO-16918A-AS, RTLO-16918B, RTLO-18918A-AS, RTLO-18918B, RTLO-20918A-AS, RTLO-20918B, RTLO-22918A-AS,
841 (33) -100
1978-105
2707
VOCATiONAL ULTRA ShiFT VCS, VMS, VXP, MhP, MXP, LAS 2025 2034 2754 2425
Transmission
Page 9-26Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
RIGHT SIDE VIEW
6.10(156)
25º
SECTION VIEW A-A
2.0(50)
4.70(121)
6.70(169)
9.20(233)
A
A
gEar DaTa MbT520-6Da MbT660-60a
Number of teeth 45 53
Diametral Pitch 5.598 6.593
Pitch Diameter (PD) 8.038 8.038
Pressure Angle 17.5° 17.5°
helix Angle 26.966° 26.966°
RPM @1000 RPM of Engine 453 453
Pitch line velocity @ 1000 RPM engine 1465 FPM** 1465 FPM**
106 w/ISB PTO Specifications - Mercedes Manual 6 Speed
** Feet Per Minute
Transmission
Page 9-27Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
106 PTO Specifications - Eaton Manual 6 Speed
BOTH SIDES
5.71(145)
POWER TAKE-OFFPAD ON RH SIDE
POWER TAKE-OFFPAD ON LH SIDE
TO FRONT FACETRANS CASE
POINT Y4.31(110)
0.52(13)
6.01(153)
20º 20ºFS-5406AFS-6406BFSO-6406AFSO-8406AFO-6406B-DM
POINT X
0.52(13) }
6.01(153)
TO FRONT FACETRANS CASE
FS-5406AFS-6406B
FSO-6406AFSO-8406A}
gEar DaTa Fs-5406a Fs-6406a Fso-6406a Fso-8406a Fso-6406b-DM
Number of teeth 38 38 48 48 48
Diametral Pitch 6.35 6.35 7.00 7.00 7.00
Pitch Diameter (PD) 6.454 6.454 6.454 6.454 6.454
Pressure Angle 20° 20° 20° 20° 20°
helix Angle 22° Rh 22° Rh 26° Rh 26° Rh 26° Rh
RPM @1000 RPM of Engine 522 522 680 680 680
Pitch line velocity @ 1000 RPM engine 882 FPM** 902 FPM** 840 FPM** 840 FPM** 840 FPM**
** Feet Per Minute
Transmission
Page 9-28Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
gEar DaTarigHT siDE lEFT siDE
Fs-5205a Fs-5205b Fs-5205a Fs-5205b
Number of teeth 33 33 19 19
Diametral Pitch 7.0 7.0 6.1 6.1
Pitch Diameter (PD) 5.4884 5.884 3.2880 3.2880
Pressure Angle 25° 25° 25° 25°
helix Ange Rh 30.8° 30.8° 18.68° 18.68°
RPM @1000 RPM of Engine 460 543 435 515
Pitch line velocity @ 1000 RPM engine 661** 780** 374** 443**
106 PTO Specifications - Eaton Manual 5 Speed
** Feet Per Minute
4.75(121)
POWER TAKE-OFFPAD ON RH SIDE
POWER TAKE-OFFPAD ON LH SIDE
TO FRONT FACETRANS CASE
POINT Y
5.29(134)
0.50(13)
20º20º
POINT X
6.01(153)
TO FRONT FACETRANS CASE
8.53(217)
0.86(22)
3.78(96)
0.50(13)
4.69(119)
ReaR view
Transmission
Page 9-29Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
106 PTO Specifications - Eaton Hybrid Manual 6 Speed PTO Available on RH Side Only
BOTH SIDES
5.71(145)
POWER TAKE-OFFPAD ON RH SIDE
POWER TAKE-OFFPAD ON LH SIDE
TO FRONT FACETRANS CASE
POINT Y4.31(110)
0.52(13)
20.43(519)
20º 20º
POINT X
0.52(13)
20.43(519)
TO FRONT FACETRANS CASE
gEar DaTa Fso-6406a
Number of teeth 48
Diametral Pitch 7.00
Pitch Diameter (PD) 6.454
Pressure Angle 20°
helix Angle 26° Rh
RPM @1000 RPM of Engine 680
Pitch line velocity @ 1000 RPM engine 840 FPM**
** Feet Per Minute
Transmission
Page 9-30Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
112 PTO Specifications - Eaton Manual 9-11 Speed Vocational Ultrashift VCS, VMS, VXP, MHP, MXP, LAS
POWER TAKE-OFFPAD ON BOTTOM
POWER TAKE-OFFPAD ON RH SIDE
POINT XRH PTO
4.88(124)
1.38(35)
6.50(165)
FRONT FACE TRANS CASE
4.48(122)
5.52(140)
5.52(140)
1.90(48)
A
90º 4.72(120)
1.90(48)
1.38(35)
2.75(70)
2.75(70)
6.25(159)
2.45(62)
0.81(21)
0.62(16)
3.75(95)
1.25(32)
0.25(6)
3.75(95)
0.50(13)
1.00(25) 2.00
(51)
1.93(49)
1.93(49)
4.12(105)
4.12(105)
9.25(235)
POINT YBOTTOM
1.38(35)
1.38(35)
7.00(178)
3.00(76)
3.00(76)
7/16-14 UNC 8 HOLES0.79(20)0.50
(13)
FRont Face
7.47(189)
4.23(107)
Transmission
Page 9-31Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
112 PTO Specifications - Eaton Manual 9-11 Speed
POWER TAKE-OFFPAD ON BOTTOM
POWER TAKE-OFFPAD ON RH SIDE
POINT XRH PTO
4.88(124)
1.38(35)
6.50(165)
FRONT FACE TRANS CASE
4.48(122)
5.52(140)
5.52(140)
1.90(48)
A
90º 4.72(120)
1.90(48)
1.38(35)
2.75(70)
2.75(70)
6.25(159)
2.45(62)
0.81(21)
0.62(16)
3.75(95)
1.25(32)
0.25(6)
3.75(95)
0.50(13)
1.00(25) 2.00
(51)
1.93(49)
1.93(49)
4.12(105)
4.12(105)
9.25(235)
POINT YBOTTOM
1.38(35)
1.38(35)
7.00(178)
3.00(76)
3.00(76)
7/16-14 UNC 8 HOLES0.79(20)0.50
(13)
Transmission
Page 9-32Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
PTo loCaTions
gEar DaTa rH boTToM
Number of teeth 45 47
Diametral Pitch 6/8 6/8
Pitch Diameter (PD) 7.500 7.833
Pressure Angle 20° 20°
helix Angle Rh - -
EaTon FullEr Manual TransMissions 9, 10 & 11 sPEEDs
EnginE @ 1000 rPM
PiTCH linE vEloCiTy FT/Min
PTo rPMa° # sPEEDs MoDEl
PTo loCaTion
rH boTToM
45° 9RT - 8608L 1134 1185 578
RT - 8709B 1370 1435 700
57°10
FR - 9210B 1276 1333 650
RT - 8908LL 1370 1784 870
RTO - 11908LL
1854 1936 94445°
RTO - 10910B - AS
11 RTO - 11909ALL
Eaton Manual 9-11 Speed (continued)
Transmission
Page 9-33Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
4.17(106)
POWER TAKE-OFFPAD ON RH SIDE
1.47(37)
TO FRONT FACE TRANS CASE
POWER TAKE-OFFPAD ON LH SIDE
POINT YPOINT X4.17(106)
1.47(37)
3.56(90)
5.42(138)
60
3.83(97)
4.29(109)
4.29(109)
112 PTO Specifications - Eaton Mid Range 9 Speed RT-6609
gEar DaTa Fs-6609a
Number of teeth 33
Diametral Pitch 6/8
Pitch Diameter (PD) 5.5
Pressure Angle 20°
helix Angle SPUR
RPM @1000 RPM of Engine 720
Pitch line velocity @ 1000 RPM engine 1037**
** Feet Per Minute
ReaR view
Transmission
Page 9-34Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
allison 1000 sEriEs TransMissions
TransMission gEar DaTalEFT/rigHT
siDE
1000 SERiES5/6 SPEED
Number of Teeth 64
Diametral Pitch 6,865
Pitch Diameter (PD) 9.32283
Pressure Angle 20°
RPM @1000 RPM of Engine See Note
Note: Engine and PTO RPM are 1 to 1 with Neutral lock upNote: 0.006-0.029 Normal operating backlash after PTO is installed
106 PTO Specifications - Allison Automatic 1000/2000 Series
1.37(35)
11.94(30)
LH & RH
FRONT VIEW
SAE NO. 3TRANSMISSSIONCONVERTERHOUSING
RIGHT SIDE VIEW
4.13(105)
5.67(144)
LEFT SIDERIGHT SIDE
5.67(144)
1.24(31)
.75(19)PTO DRIVE GEAR WIDTH
1.24(31)
.75(19)PTO DRIVE GEAR WIDTH
FRONT MOUNTING FACE
2.06(52)
5.50(140)
2.75(70)
2.75(70)
Transmission
Page 9-35Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
106/112 PTO Specifications - Allison Automatic - 3000 Series
allison 3000 sEriEs TransMissions
MoDEl gEar DaTa
5/6 SPEED3000, EVS, hS, RDS, TRV,
3200, TRV3500, EVS, RDS
POSiTiON* 4 o'clock R/h 8 o'clock L/h
Number of teeth 68
Diametral Pitch 10.16
Pitch Diameter (PD) 6.69
Pressure Angle 20°
Pitch Line Velocity 1856 FPM**
* As viewed from rear.** Feet per minute.
3.70(93)
7.20(183)
LEFT SIDE VIEWVIEW A-AAS VIEWED
FROM THE FRONT
RIGHT SIDE VIEW
1.8(47)
8º
.70(19)
6º 15’
.60(15)
5.30(135)
5.30(135)
3.70(93)
7.20(183)
1.8(47)
A
A
Transmission
Page 9-36Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
allison 4000 sEriEs TransMissions
MoDEl gEar DaTa
4000, EVS, hS, RDS, TRV, 4500, EVS, hS, RDS
POSiTiON* 1 o'clock R/h 8 o'clock L/h
Number of teeth 97
Diametral Pitch 10.16
Pitch Diameter (PD) 9.54
Pressure Angle 20°
Pitch Line Velocity 2648 FPM**
* As viewed from rear.** Feet per minute.
112 PTO Specifications - Allison Automatic - 4000 Series
3.70(93)
8.40(213)
LEFT SIDE VIEWVIEW A-AAS VIEWED
FROM THE FRONT
RIGHT SIDE VIEW
1.8(47)
25º
2.9(74)
2.10(54)
3.70(93)
8.40(213)
1.8(47)
A
A
6.90(174)
6.90(174)
18º
Transmission
Page 9-37Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
FRONT17.75(451)
124.00(3150)
102.95(2615)
25.28(642)
22.87(581)
11.14(283)
FORWARD
8.94(227)
6.85(174)
21.06(535)
0.98(25)
3º REF
CHASSIS
MTC 4210 Available on 4x4 MTC 4213 (Shown) Available on 6x6
106/106V AWD Transfer Case Day Cab 373-036
Transmission
Page 9-38Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
FRONT17.75(451)
139.76(3550)
128.54(3265)
25.28(642)
22.87(580)
11.14(283)
FORWARD
8.94(227)
6.85(174)
11.22(285)
0.98(25)
3º REF
CHASSIS
MTC 4210 Available on 4x4 MTC 4213 (Shown) Available on 6x6
106/106V AWD Transfer Case Extended Cab 373-037
Transmission
Page 9-39Note: Dimensions in parentheses are millimeters October, 2009
Freightliner Business Class M2Cab and Chassis Vocational Reference Guide
FRONT 17.75(451)
124.00(3150)
150.24(3816)
3º REF25.28(642)
22.87(581)
11.14(283)
FORWARD
8.94(227)
6.85(174)
26.22(666)
0.98(25)
BACK OF CAB
CHASSIS
MTC 4210 Available on 4x4 MTC 4213 (Shown) Available on 6x6
106/106V AWD Transfer Case Crew Cab 373-038