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Freightliner 122SD Cab and Chassis Vocational Reference Guide Transmission Section 9 Revision Date: 8/1/13

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Page 1: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Freightliner 122SDCab and Chassis Vocational Reference Guide

Transmission

Section

9Revision Date: 8/1/13

Page 2: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-1

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Manual Transmissions

Data Code Manufacturer Model # Speeds

342-1JD EATON FULLER RTOC-16909A 9

342-408 EATON FULLER FR-13210B 10

342-412 EATON FULLER FR-14210B 10

342-1AX EATON FULLER FR-15210B 10

342-410 EATON FULLER FRO-13210B 10

342-411 EATON FULLER FRO-13210C 10

342-415 EATON FULLER FRO-14210C 10

342-416 EATON FULLER FRO-15210B 10

342-417 EATON FULLER FRO-15210C 10

342-418 EATON FULLER FRO-16210B 10

342-419 EATON FULLER FRO-16210C 10

342-1BV EATON FULLER FRO-17210C 10

342-1BW EATON FULLER FRO-18210C 10

342-444 EATON FULLER RTO-14908LL 10

342-1PU EATON FULLER RTO-14910C-AS 10

342-445 EATON FULLER RTO-16908LL 10

342-1PR EATON FULLER RTO-16910B-AS 10

342-1NH EATON FULLER RTO-16910B-DM 10

342-1PV EATON FULLER RTO-16910C-AS 10

342-1B8 EATON FULLER RTO-16909ALL 10

342-1PT EATON FULLER RTO-18910B 10

342-1BY EATON FULLER RTO-14909ALL 11

342-1BL EATON FULLER RTLO-14913A 13

342-1BM EATON FULLER RTLO-16913A 13

Data Codes/Models

Page 3: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-2

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Manual Transmissions

Data Code Manufacturer Model # Speeds

342-1PJ EATON FULLER RTLO-16913L-DM 13

342-1PO EATON FULLER RTLOM-16913L-DM 13

342-051 EATON FULLER RTLO-18913A 13

342-1HN EATON FULLER RTLO-20913A 13

342-433 EATON FULLER RT-41915 15

342-435 EATON FULLER RTO-14915 15

342-436 EATON FULLER RTO-16915 15

342-1BN EATON FULLER RTLO-14918B 18

342-1BO EATON FULLER RTLO-16918B 18

342-1P2 EATON FULLER RTLO-16918A-AS 18

342-1P3 EATON FULLER RTLO-16918A-AS 18

342-1BP EATON FULLER RTLO-16918A-AS 18

342-442 EATON FULLER RTLO-18918B 18

342-376 EATON FULLER RTLO-20918B 18

342-1P4 EATON FULLER RTLO-20918A-AS 18

342-1HR EATON FULLER RTLO-22918B 18

342-1M1 ALLISON 4000RDS 5, 6

342-1MY ALLISON 4000HS 5, 6

342-1KH ALLISON 4000TRV 5, 6

342-1KH ALLISON 4000EVS 5, 6

342-1KK ALLISON 4500EVS 5, 6

342-1M3 ALLISON 4500RDS 5, 6

Data Codes/Models

Page 4: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-3

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Engine/Transmission Locations

AºC

D

E

B

CHASSIS & ENGINE

CRANK SHAFT

Center point of rear faceof engine flywheel housingand front face of transmissionmounting surface

CHASSIS 0

Page 5: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-4

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Engine/Transmission Locations

Engine A B CTypical

Drive AxleD E

DD13 3.5°69.88 (1755)

-1.8 (-45)

6 x 44 x 2

16.14 (410)

8.25 (-210)+/-.08

DD15/16 & ISX 3.5°71.85

(1826)

Engine/Transmission Location (continued)

Page 6: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-5

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

REPTO DD13 Engine 361-001

FRT CAB MOUNTS@ 305 CAB HEIGHT

5.01(127)

CHASSIS 0

1.77(45)

CENTERLINE OF CRANKSHAFT3.5 DEGREES

69.88(1775) FACE OF FLYWHEEL HOUSING

10.63(270)

10.71(272)

28º

6.40(168)

78.00(1829)

10.00(254)

Page 7: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-6

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

J

L

K

Transmission and Yoke Length

Page 8: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-7

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Transmission & Yoke Length Summary

h s

Transmission Type Length J (inch)

Yoke Length K (half round) (inch)

Combined Length L (inch)

10 SPEED FR-9210B

RTO-10910B-AS29.9

1710 5.63 35.53

1760 5.63 35.53

1810 5.63 35.53

SPL170 5.6 35.5

SPL250 5.71 35.61

RPL20 5.63 35.53

RPL25 6.26 36.16

SPL140 6.32 36.22

10 SPEED RT-8908LL

RTO-11908LL11 SPEED

RTO-11909ALL13 SPEED

RTLO-14913ARTLO-16913A

15 SPEED18 SPEED

RTLO-16918BRTOC-16909A

33.1

1710 5.63 38.73

1760 5.63 38.73

1810 5.63 38.73

SPL170 5.6 38.7

SPL250 5.71 38.81

RPL20 5.63 38.73

RPL25 6.26 39.36

SPL140 6.32 39.42

Transmission and Yoke Length

Page 9: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-8

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Transmission Mounted PTO's

1We recommend a "Direct-Mount" pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer/dealer/body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations.2Requires 12K or less Deflection Pad Front Suspension.3When dealer orders vehicle, they must "line note" module 362 with specific RH PTO model to be installed.4Refer to chart on page 9-4

Available Positions

Designation Data Code Description

A 363-001 LH

B 363-002 RH

C 363-003 Bottom

D 363-006 RH w/ Adapter

E 363-008 RH w/ Adapter & Bottom

F 363-009 RH & Bottom

G 363-011 LH & RH

H 363-012 LH Rear

J 363-013 RH Rear

K 363-014 LH Rear & RH Rear

3M 363-015RH Side & LH

Rear

PTO Model

Designation Model Series Bolt Pattern

1 Chelsea 236 6-Bolt

2 Chelsea 442 6-Bolt

3 Muncie TG6 6-Bolt

4 Muncie CS6 6-Bolt

5 Chelsea 489 8-Bolt

6 Chelsea 880 8-Bolt

7 Muncie TG8 8-Bolt

8 Chelsea 277 10-Bolt

9 Muncie CS20 10-Bolt

10 Chelsea 541Rear Mount/Thrushaft®

provision only

Page 10: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-9

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Engine Transmission

PTO Mounting

Confirmed PTO Clearance

Available 3 Configurations

RH Step Mtd ATD

RH OB RH HorizIB ATD

DD13DD15/16

ISXEaton FR Series

B 1 1 1

C 2, 3, 4, 8 2, 3, 4, 8 2, 3, 4, 8

D 1, 7 1, 7 1 11 , 7

F see C&D rows see C&D rows see C&D rows

G see C&D rows see C&D rows see C&D rows

K** 11 11 11

M** 11 11

N** 11 11

P** 112 112 111,2

PTO Locations

Designation Data Code Description

A 363-001 LH

B 363-002 RH

C 363-003 Bottom

D 363-006 RH w/ adapter

E 363-007 Top RH

F 363-008 RH w/ adapter & Bottom

G 363-009 RH & Bottom

H 363-010 LH & Top RH

J 363-011 LH & RH

K** 363-012 LH Rear

M** 363-013 RH Rear

N** 363-014 LH Rear & RH Rear

P** 363-015 RH Side & LH Rear

to avoid conflict with exhaust. Best effort will be given to warn customer /dealer/ body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations

2 Must “line note” 362 module to specify desired RH PTO model

∗∗ The available "thru-shaft" PTO positions are only available with certain Eaton transmission models as detailed here. Also, rear mounted PTO's require a unique transmission provision be ordered and supplied from the Eaton Fuller factory. When ordering for this provision, specify, 362-006 as your PTO data code.

3 Refer to chart on page 9-4

Transmission Mounted PTO's (continued)

1 We recommend a “Direct-Mount” pump be attached to RH mounted PTO ilo shaft driven option

Vert ATD

Page 11: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-10

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

1 We recommend a “Direct-Mount” pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer /dealer/ body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations

2 Must “line note” 362 module to specify desired RH PTO model,6

∗∗ The available "thru-shaft" PTO positions are only available with certain Eaton transmission models as detailed here. Also, rear mounted PTO's require a unique transmission provision be ordered and supplied from the Eaton Fuller factory. When ordering for this provision, specify, 362-006 as your PTO data code.

3 Refer to chart on page 9-4

PTO Model

Designation Model SeriesBolt

Pattern

1 Chelsea 442 6-Bolt

2 Chelsea 489 8-Bolt

3 Chelsea 812 8-Bolt

4 Chelsea 880 8-Bolt

5 Chelsea 277 10-Bolt

6 Chelsea 859 10-Bolt

7 Muncie TG6 6-Bolt

8 Muncie TG8 8-Bolt

9 Muncie CS20 10-Bolt

10 Muncie CS10 10-Bolt

11 Thru-Shaft Provision N/A

Engine TransmissionAvailable PTO 3

MountingConfigurations

Confirmed PTO Clearance

RH Step Mtd ATD

RH OBVert ATD

RH HorizIB ATD

DD13DD15/16

ISX

Eaton RT Series

C 2, 3, 4, 8 2, 3, 4, 8 2, 3, 4, 8

D 1, 7 1, 7 1, 7

F see C&D rows see C&D rows see C&D rows

K** 11 11 11

P** 112 112 112

Allison 4000A, E, H 5, 9 5, 9 5, 9

E 5, 6, 9, 10 5, 6, 9, 10 5, 6, 9, 10

Thru-Sharft Provision Availability

**Position Transmission Model

K, P

RT-8709B, RT-11/12/13/14709H,RTX-11/12/13/14609B, RTX-16709B,

RT-8908LL, RT-14915, RTO-11/14/16908LL, RT-14915,

RTO-11/14/16908LL, RTO-14/16915, RTO-10/12/14/16910B-AS3/DM3,

RTO-14/16910C-AS3, RTO-18910B-AS3,FR-9/11/12/13/14/15210B,

FRO-11/12/13/14/15/16210B/C, FRO-17/18210C

M, NFR-9/11/12/13/14/15210B,

FRO-11/12/13/14/15/16210B/C,FRO-17/18210C

Transmission Mounted PTO's (continued)

Page 12: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-11

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

BY

BX

BC

BA

AC

AA

AX

AY

Transmission Mounted PTO and U-Joint Specifications

Page 13: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-12

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

All Dimensions are in Millimeters Except Those in (inches)

All Dimensions are to Chassis Zero

Transmission Mounted PTO and U-Joint SpecificationsDD13

Transmission

Main PTO Openings as viewed from LH Side of Chassis

Centerline of U-Joint Using a

1710 Series Yoke

Lowest Transmission

Point - Location +/-0.12 (3.0)

EngineDriveLine

Angle

Engine/Transmission

Location

Trans. Length

w/o Yoke

RH Side

LF Side forAllison & FS

Bottom For FR &RT

A B C AX BX AY BY AA BA BC AC

3°30’ 1775 -45

Allison 4000 w/ or w/o Retarder 726 (29) N/A -97 2626 2430 -476

Allison 4000 w/PTO & w/ or w/o Retarder

799 (31) 113 1948 -131 1933 -101 2649 2430

FR-13210B, FR-14210B, FRO-13210B,

FRO-13210C, FRO-14210B, FRO-14210C, FRO-15210B, FRO-15210C, FRO-16210B,

FRO-16210C, FRO-17210C, RTO-14910C-AS, RTO-16910B-AS,

RTO-16910B-DM, RTO-16910C-AS,RTO-18910B-AS, FRO17210C,

FRO-18210C, RTO-16915

759 (30) -80 2020

-229 2037

-100 2676

2428 -253

RTO-14908LL, RTO-16908LL, RTO-14909ALL, RTO-16909ALL,

RTLO-14913A, RTLO-16913A, RT-14915, RTO-14915, RTO-16915, RTLO-14918B,

RTLO-16918A-AS, RTLO-16918B, RTLO-18918A-AS, RTLO-18918B, RTLO-20918A-AS, RTLO-20918B, RTOC-16909A, RTLO-16913L-DM, RTLO-181913A, RTLO-20913A,

RTLOM-16913L-DM, RTLO-22918B

841 (33) -100 2020 -105 2757

Page 14: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-13

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Transmission Mounted PTO and U-Joint Specifications (continued)DD15/16 ISX

Transmission

Main PTO Openings as viewed fromLH Side of Chassis

Centerline of U-Joint Using a

1710 Series Yoke

LowestTransmission

Point - Location+/-0.12 (3.0)

EngineDriveLine

Angle

Engine/Transmission

Location

Trans. Length

w/o Yoke

RH Side

LH Side for Allison & FS

Bottom For FR &RT

A B C AX BX AY BY AA BA BC AC

3°30’ 1825 -45

Allison 4000 w/ or w/o Retarder 726 (29) N/A -97 2676 2530 -476

Allison 4000 w/ PTO & w/ or w/o Retarder

799 (31) 113 2048 -131 2033 -101 2749 2530

FR-13210B, FR-14210B, FRO-13210B,

FRO-13210C, FRO-14210B, FRO-14210C, FRO-15210B, FRO-15210C, FRO-16210B,

FRO-16210C, FRO-17210C, RTO-14910C-AS, RTO-16910B-AS,

RTO-16910B-DM, RTO-16910C-AS,RTO-18910B-AS, FRO17210C,

FRO-18210C, RTO-16915

759 (30) -80 2078

-229 2087

-100 2726

2478 -253

RTO-14908LL, RTO-16908LL, RTO-14909ALL, RTO-16909ALL,

RTLO-14913A, RTLO-16913A, RT-14915, RTO-14915, RTO-16915, RTLO-14918B,

RTLO-16918A-AS, RTLO-16918B, RTLO-18918A-AS, RTLO-18918B, RTLO-20918A-AS, RTLO-20918B, RTOC-16909A, RTLO-16913L-DM, RTLO-181913A, RTLO-20913A,

RTLOM-16913L-DM, RTLO-22918B

841 (33) -100 2078 -105 2807

Page 15: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-14

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

PTO Specifications - Eaton Manual 9-18 Speed

POWER TAKE-OFFPAD ON BOTTOM

POWER TAKE-OFFPAD ON RH SIDE

POINT XRH PTO

4.88(124)

1.38(35)

FRONT FACE TRANS CASE

5.52 5.52(140) (140)

4.48(122)

1.90(48)

A

90º 4.72(120)

1.90(48)

1.38(35)

2.75(70)

2.75(70)

6.25(159)

2.45(62)

0.62(16)

0.81(21)

3.75(95)

1.25(32)

0.25(6)

3.75(95)

0.50(13)

1.00(25) 2.00

(51)

1.93(49)

1.93(49)

4.12(105)

4.12(105)

9.25(235)

POINT YBOTTOM

1.38(35)

1.38(35)

7.00(178)

3.00(76)

3.00(76)

7/16-14 UNC 8 HOLES0.79(20)0.50

(13)

6.50(165)

Page 16: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-15

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Gear Data RH Bottom

Number of teeth 45 47

Diametral Pitch 6/8 6/8

Pitch Diameter (PD) 7.500 7.833

Pressure Angle 20° 20°

Helix Angle RH - -

Eaton Fuller Manual Transmissions9, 11, 13, 15, 18 Speeds

Engine @ 1000 RPM

Pitch Line Velocity FT/Min

PTO RPMA # Speeds Prefix Model

PTO Location

RH Bottom

45° 9 RTOC 16909A 1550 1620 790

57°

10

FR 9210B, 11210B, 12210B, 13210B, 14210B 1276 1333 650

FRO 13210B, 14210B, 15210B, 16210B 1708 1784 870

RT11210C, 12210C, 13210C, 14210C, 15210C, 16210C, 17210C 1649 1723 840

45°

8908LL 1370 1435 700

RTO 11908LL, 14908LL, 16808LL 1854 1936 944

RTO-AS10910B, 12910B, 14910B, 16910B, 18910B 1854 1936 944

14910C, 16910C 1550 1620 790

RTO-DM 12910B, 14910B, 16910B 1854 1936 944

11 RTO 11909ALL, 14909ALL, 16909ALL 1854 1936 944

13

RTLO 12913A, 14913A, 16913A, 18913 1550 1620 790

RTLO-DM 16913L 1854 1620 790

RTLOM-DM 16913L 1854 1620 790

15RT 14915 1370 1435 700

RTO 14915, 16915 1745 1823 888

18

RTLO 14918B, 16918B, 18918B 1550 1620 790

RTLO-AS14918A, 16918A, 18918A, 20918A, 22918A 1550 1620 790

20918B 1550 1620 790

Eaton Manual 9-18 Speed (continued)

Page 17: Transmission - MMSm-m-s.com/.../downloads/24U09Transmission.pdf · 342-417 EATON FULLER FRO-15210C 10 342-418 EATON FULLER FRO-16210B 10 ... Transmission Mounted PTO and U-Joint Specifications

Transmission

Page 9-16

Note: Dimensions in parentheses are millimeters

Freightliner 122SDCab and Chassis Vocational Reference Guide

Allison 4000 Series Transmissions

Model Gear Data

4000, EVS, HS, RDS,4500, EVS, RDS

POSITION * 1 o'clock RH 8 o'clock LH

Number of teeth 97

Diametral Pitch 10.16

Pitch Diameter (PD) 9.54

Pressure Angle 20°

Pitch Line Velocity 2648 FPM **

∗ As viewed from rear.∗∗ Feet per minute.

PTO Specifications - Allison Automatic - 4000 Series

3.70(93)

8.40(213)

LEFT SIDE VIEWVIEW A-AAS VIEWED

FROM THE FRONT

RIGHT SIDE VIEW

1.8(47)

25º

2.9(74)

2.10(54)

3.70(93)

8.40(213)

1.8(47)

A

A

6.90(174)

6.90(174)

18º