cables nfpa 79

NFPA 79-compliant cables for Factory Automation

www.helukabel.com

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Welcome to HELUKABEL®

HELUKABEL® is a global manufacturer and supplier of wires, cables & cable accessories. We offer a complete, perfectly coordinated portfolio of flexible and continuous flex cables and cabling systems for automation & material handling, renewable energy, infrastructure facilities and a great variety of other market segments. Our customers benefit from a comprehensive range of more than 33,000 products that are available from stock. The HELUKABEL® Distribution Center in Elgin, Illinois, along with warehouse locations in more than 50 countries and over 650 employees around the world make sure that your shipment arrives right on time and wherever needed.

This catalog compiles a full line of NFPA 79-compliant Cables for Factory Automation. Our UL listed products include hook-up wires, control & tray cables, data & bus cables as well as VFD & servo motor cables for stationary and highly flexible installations. They haveproven their reliability in automotive, food processing, packaging and many other stream-lined production systems and are the right choice wherever quality, operational securityand long-term performance are in demand.

Information about other catalogs representing our complete product range is available at page 31.

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Table of Contents

Flexible Control and Tray Cables

TRAYCONTROL 500 & TRAYCONTROL 500-CFlexible, highly oil-resistant (Oil Res I&II) control cable for exposed run (ER); gray jacket 6 - 9

TRAYCONTROL 600 & TRAYCONTROL 600-CFlexible, oil-resistant (Oil Res I) tray cable for exposed run (ER); black jacket 10 - 12

Highly flexible Control Cable

MULTIFLEX 600 & MULTIFLEX 600-CHighly flexible, extremely oil-resistant (OIL RES I&II) cable for exposed run (ER) 13 - 16

VFD and Servo Motor Cables

TOPFLEX® 600 VFDFlexible, highly oil-resistant (OIL RES I&II) motor connection cable for exposed run (ER) 17

TOPFLEX® 650 VFDFlexible, highly oil-resistant (OIL RES I&II) motor connection cable with control pair for exposed run (ER) 18

TOPSERV® 600 VFDHighly flexible and extremely oil-resistant (OIL RES I&II) motor connection cable for exposed run (ER) 19

TOPSERV® 650 VFDHighly flexible, extremely oil-resistant (OIL RES I&II) motor connection cable with control pair for exposed run (ER) 20

Data Cables

TRAYCONTROL 300 & TRAYCONTROL 300-CFlexible, highly oil-resistant data and control cable for exposed run (ER) 21 - 24

TRAYCONTROL 300 TP & TRAYCONTROL 300-C TPFlexible, highly oil-resistant data and control cable for exposed run (ER) 25 - 28

Single Conductor

FIVENORMPVC Single Conductor, HAR-UL-CSA-AWM-MTW 29 - 30

Note 31

PVC Single Conductor, HAR-UL-CSA-AWM-MTW 29 - 30

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Please check our catalog

“Cables & Wires“ for our

NFPA-compliant Bus Cables

(Sec. R)

PROFInet Type A, B & C, UL CMG

Profibus L2 Torsion & Festoon,

UL CMX

Profibus stationary & cable track,

UL CMG/CMX

DeviceNet PVC small & thick, UL CMG

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NFPA 79 Edition 2007 – Challenges and Solutions

The first edition of the National Electrical Code® (NEC), also referred to as NFPA 70, was published in 1897. The NEC, which addresses the causes of electricity-induced fire, is the only code for electrical installations that enjoys national recognition in the USA. The code is updated every three to four years.

In Article 670 “Industrial Machinery“ the NEC refers to the NFPA 79 (Electrical Standard for Industrial Machinery), a standard which helps to ensure fire safety by specifying the requirements for electrical equipment of industrial machinery or industrial manufacturing systems. Manufacturers and operators of plant and machinery have to comply with this and other standards in order to fulfil their product liability and satisfy insurance requirements for equipment installations in the US.

Machines built for use in the US are always subject to approval through the appropriate accredited testing institute, but the final decision on whether a machine is to be commissioned is always made by a local inspector. If the inspec-tor has any doubt as to whether the machine complies with the relevant US standards, he may order a temporary stoppage of the installation. So it is indispensable to comply with the correct standards for the municipality and state where the equipment is being installed.

Although the current version of NFPA 79 �007 places restrictions on the use of AWM cables, they continue to be permitted in machines. Section 1�.�.7.3 states: „When part of a listed assembly suitable for the intended applica-tion, Type AWM shall be permissible.“ This means that AWM cables may be used as part of a listed system provided they are suitable for the intended application.

In summary, plant and machinery previously approved for use in manufacturing plants in the US with certifica-tion from UL can continue to be repaired, modified or upgraded in accordance with previously existing rules. The NFPA 79 �007 certification is now recognized in many states and should be adhered to for all new equipment installations. Consultation should be made with the appropriate certifying body to ensure compliance for all instal-lations. Modifications to the NFPA 79 standard will not become effective until they have been adopted as applicable provisions by each individual US state.

Please feel free to contact us with any questions, inquiries and comments you may have: PH 8�7 930 5118.

The following pages present a broad range of cables that meet the requirements of NFPA 79 Edition �007.

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Flexible Control and Tray Cables TRAYCONTROL 500 & TRAYCONTROL 500-C Flexible, extremely oil-resistant control cable for open installation (ER)UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page 6-9 TRAYCONTROL 600 & TRAYCONTROL 600-C Flexible, oil-resistant tray cable for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I CSA: CIC-TC FT�, AWM I/II A/B FT� See page 10-1�

JZ 604 TC & JZ 604-FCY/YCY TCFlexible, oil-resistant tray cable for open installation (ER) UL: TC-ER See catalog “Cables & Wires �009/�010“, page N1� and �5

Highly flexible Control Cable MULTIFLEX 600 & MULTIFLEX 600-CHighly flexible, extremely oil-resistant cable for open installation (ER)UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page 13-16

Data Cables TRAYCONTROL 300 & TRAYCONTROL 300-C Flexible, extremely oil-resistant data and control cable for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CMG, AWM I/II A/B FT� See page �1-�� TRAYCONTROL 300 TP & TRAYCONTROL 300-C TPFlexible, extremely oil-resistant data and control cable for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CMG , AWM I/II A/B FT� See page �5-�8

Single Conductors

FIVENORMThe hook-up wire that meets five different standards HAR: H05 V�-K/H07 V�-K; UL: MTW, AWM Style 1015; CSA: TEW, AWM I/A/B See page �9-30 THHN/THWM Flexible hook-up wire UL: MTW, THHN, THWN, GASOLINE, OIL RES II, AWM W-5155� See catalog “Cables & Wires �009/�010“, page N9�

* AWG �� - AWG 16

Servo and Motor Cables

TOPFLEX® 600 VFDFlexible, extremely oil-resistant motor connection cable for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page 17 TOPFLEX® 650 VFDFlexible, extremely oil-resistant motor connection cable with control pair for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page 18

TOPSERV® 600 VFDHighly-flexible, extremely oil-resistant motor connection cable for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page 19 TOPSERV® 650 VFDHighly-flexible, extremely oil-resistant motor connection cable for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT�, AWM I/II A/B FT� See page �0

HELUKAT® Copper Data Cables HELUKAT® 155 UTP �x�xAWG��/1 UL CMX ��HELUKAT® �00 FTP FLEX �x�xAWG�6/7 UL CMX ��HELUKAT® 300 UTP �x�xAWG��/1 UL CMX ��HELUKAT® 300 U-STP �x�xAWG�6/7 UL CMX �� See catalog “Cables & Wires �009/�010“, page R�6 etc.

Bus Cables PROFInet Type A UL CMG or PLTC, CSA FT� PROFInet Type B UL CMG or PLTC PROFInet Type B SHIPLINE UL CMG or PLTC, CSA FT� PROFInet Type C UL CMG Profibus L� Torsion UL CMX Profibus L� Festoon UL CMX, CSA FT� Profibus SK inside UL CMG, CSA FT�Profibus SK FRNC UL CMProfibus SK drag chain UL CMXDeviceNet™PVC small UL CMG FT�DeviceNet™PVC thick UL CMG FT�See catalog “Data, Network & Bus Technology“, Chapter 3

NFPA 79 Edition 2007 – Challenges and Solutions

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TRAYCONTROL 500 flexible and oil-resistant control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataPVC control cable according to UL Standard 1�77Temperature rangeFlexing -5°C to +90°CFixed installation -�0°C to +90°CNominal voltage TC 600 VAWM 1000 VTC Wind Turbine (WTTC) 1000VTest voltage 3000 VMinimum bending radiusFlexing 5x cable ØInsulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80 Mrad)

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Cable StructureBare copper conductor, fine wire strandedSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layer (only products with 3 conductors or more)Cores stranded in layers with optimal lay-lengthsSeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

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PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingTestsUL: NFPA 79 �007, OIL RES I & II, 90°C dry / 75°C wet, MTW, Class 1 Div. � per NEC Art. 501, 336, 39�AWG 20 – AWG 12 add’l feature:PLTC-ER, ITC-ERAWG 18 – AWG 4/0 add’l feature:TC-ER, WTTC 1000V, DP-1, crushimpact test according to UL 1�77CSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT�

NotesAdvantages

Very flexible, quick installationAvailable on request

with blue cores (DC) with red cores (AC)Black or TPE outer jacket

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ApplicationHELUKABEL® TRAYCONTROL 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 Edition �007. Approved for open, unprotected installation in cable trays to machines. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. = The product conforms to the EG Low-Voltage Directive �006/95/EG.

Part No. Number of cores

Outer Ø approx. mm

Cop. Weight kg/km

Weight approx. kg/km

20 AWG / 0.50 mm² 63079 2 6,4 10 5863080 3 6,7 14 6163081 4 7,2 19 7663082 5 7,8 24 8963083 7 8,4 34 12063084 9 9,6 43 20163085 12 10,7 58 25063086 18 12,4 86 29563087 25 14,9 120 36218 AWG / 1 mm² 63088 2 7,0 19 6863089 3 7,1 29 8863090 4 8,0 38 9863091 5 8,6 48 11663092 7 9,3 67 14963093 9 10,7 86 18663094 10 11,6 96 19963095 12 11,9 115 24563096 15 13,2 144 29263097 16 13,3 154 30663098 18 14,6 173 36663099 19 14,7 182 38463100 25 17,0 240 45163101 27 17,4 259 52163102 34 19,3 326 62563103 37 19,8 355 68463104 41 20,7 394 74463105 50 23,5 480 93363106 61 24,9 586 1095


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.5 mm² 63107 2 7.7 29 8063108 3 8.1 43 8663109 4 8.8 58 11563110 5 9.5 72 12663112 6 10.0 86 16463113 7 10.3 101 17163114 8 10.9 115 20163115 9 11.9 130 23763116 10 12.9 144 25963117 12 14.2 173 30163118 14 14.5 202 36563119 15 15.2 216 37963120 16 15.9 230 40563121 18 16.4 259 44363122 19 16.5 274 45863123 20 17.0 288 49163124 25 18.6 360 56463125 27 19.0 389 62963126 30 19.6 432 70163127 34 20.5 490 77563128 40 22.9 576 94663129 41 23.4 590 96763130 50 25.1 720 113763131 61 27.2 878 1345

Two-core cables without ground wire, not ER. Dimensions and specifications may be changed without prior notice. Continuation ►

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TRAYCONTROL 500 flexible and oil-resistant control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Two-core cables without ground wire, not ER. Dimensions and specifications may be changed without prior notice.


Outer Ø approx. mm

Cop. Weight kg/km


14 AWG / 2.5 mm² 63132 2 8.6 48 10063133 3 8.9 72 11263111 4 9.8 96 14163164 5 10.6 120 15263165 6 11.2 144 20563166 7 11.6 168 21663167 9 14.3 216 31263168 10 15.5 240 37863169 12 15.9 288 43463170 16 17.6 384 55063171 18 18.4 432 61663172 19 18.6 456 63463173 25 22.2 600 81712 AWG / 4 mm² 63174 2 9.5 77 13263175 3 10.6 115 17763176 4 11.5 154 20163177 5 12.6 192 27463178 6 14.1 230 31563179 7 14.6 269 35363180 9 16.9 346 47663181 12 18.9 461 61363182 16 19.8 614 78363183 19 23.1 730 91863184 20 24.3 768 96163185 25 26.3 960 123610 AWG / 6 mm² 63186 2 11.9 115 21363187 3 12.6 173 28363188 4 14.7 230 38763189 5 16.0 288 47363190 7 17.4 403 60763191 9 20.4 518 77163192 12 23.9 691 106163193 19 27.9 1094 1528


Outer Ø approx. mm

Cop. Weight kg/km


8 AWG / 10 mm² 63194 3 17.0 288 42063195 4 19.7 384 66263196 5 21.7 480 7846 AWG / 16 mm² 63197 3 19.5 461 70163198 4 21.9 614 90863199 5 24.0 768 11494 AWG / 25 mm² 62802 3 24.3 720 106162803 4 27.1 960 136662804 5 29.3 1200 16312 AWG / 35 mm² 62805 3 27.9 1008 148062806 4 31.4 1344 192262807 5 34.0 1680 23631 AWG / 42.3 mm²62808 4 34.8 1624 23971/0 AWG / 52.962809 4 37.9 2031 29382/0 AWG / 67.3 mm² 62810 4 41.3 2584 35593/0 AWG / 84.8 mm² 62811 4 48.6 3256 41814/0 AWG / 106.7 mm²62812 4 51.2 4097 5747

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TRAYCONTROL 500-C flexible and oil-resistant, screened, EMC preferred type, control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataPVC control cable according to UL Standard 1�77Temperature rangeFlexing -5°C to +90°CFixed installation -�0°C to +90°CNominal voltage TC 600 VAWM 1000 VTC Wind Turbine (WTTC) 1000VTest voltage 3000 VCoupling resistanceMax. �50 Ohm/kmMinimum bending radiusFlexing 6x cable ØInsulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80 Mrad)

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Cable StructureBare copper conductor, fine wire strandedSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layer (only products with 3 conductors or more)Cores stranded in layers with optimal lay-lengthsSeparating foilBraided screening of tinned copper wires, coverage approx. 85%SeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

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PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingTestsUL: NFPA 79 �007, OIL RES I & II, 90°C dry / 75°C wet, MTW, Class 1 Div. � per NEC Art. 501, 336, 39�AWG 20 – AWG 12 add’l feature:PLTC-ER, ITC-ERAWG 18 – AWG 4/0 add’l feature:TC-ER, WTTC 1000V, DP-1, crushimpact test according to UL 1�77CSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT�

NotesAdvantages

Very flexible, quick installationAvailable on request

with blue cores (DC)with red cores (AC)Black or TPE outer jacket

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ApplicationHELUKABEL® TRAYCONTROL 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 �007. Approved for open, unprotected installation in cable trays to machines. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environ-ments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.

Continuation ►Two-core cables without ground wire, not ER. Dimensions and specifications may be changed without prior notice.


Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.50 mm² 62813 2 7,0 35 9562814 3 7,6 42 11562815 7 9,4 69 16462816 12 11,0 108 26662817 25 16,1 240 43518 AWG / 1 mm² 62818 2 8,1 50 11062819 3 8,2 60 11862820 4 8,8 71 13662821 5 9,4 88 14862822 7 10,1 111 19262823 9 11,4 140 24462824 10 11,6 150 28362825 12 12,9 184 32962826 15 14,8 207 37762827 18 15,7 260 43562828 19 15,7 280 44362829 25 17,7 349 571


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1,5 mm² 62830 3 8,9 74 14462831 4 9,6 90 17262832 5 10,3 104 18862833 6 10,5 120 20362834 7 11,3 134 24462835 9 12,6 165 30862836 10 12,9 180 34662837 12 15,1 244 42362838 15 16,4 270 44162839 18 17,3 319 51262840 19 17,6 327 50362841 20 17,5 340 52462842 25 19,6 434 70414 AWG / 2,08 mm² 62843 3 9,8 112 17962844 4 10,7 121 22262845 5 11,6 150 26662846 7 12,5 200 326

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TRAYCONTROL 500-C flexible and oil-resistant, screened, EMC preferred type, control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Our distribution centers – our service excellence

HELUKABEL® manufactures and stocks a wide variety of wire, cable and wiring accessories. With US corporate operations and warehousing located in the Chicago Area, we can offer short delivery times to most locations in the United States and Canada. We inventory products such as Flexible Tray Cable for both stationary and flexing applications; VFD, Motor Supply, and Servo Cable; FiveNorm hook-up wire with multiple domestic and international electrical approvals, as well as many other commonly used wire and cable products.

Our US location is backed up by the Distribution Center at our Headquarters in Hemmingen, Germany, where the majority of our 33,000 inventory items are kept in a storage area of more than 1,7�0,000 sq. ft. This facility was completed in �001 and is the main linchpin during order processing. It is equipped with the latest technology in warehouse management, and material handling along with state-of-the-art conveyor and process control systems. All orders are processed automatically and paperless while our operating system provides real time information on the order status.

This high grade of automation allows us to compile several hundred orders from over 16,000 pallet storage spaces every day, including more than 1600 cuts to length. Dispatching on a worldwide scale in over 60 countries, packaging for air and ocean freight, and labelling in 1� languages is our daily business – perhaps tomorrow for you as well?

Distribution Center Hemmingen, Germany


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

62847 9 15.0 240 43562848 10 16.3 264 42762849 12 16.9 350 59262850 15 18.3 409 63562851 18 19.5 471 78062852 19 19.7 505 79962853 25 23.3 652 104212 AWG / 3.31 mm²62854 3 11.4 137 23762855 4 12.5 169 31462856 5 14.4 201 38662857 6 14.6 236 42562858 7 15.5 262 49662859 9 17.7 334 74062860 12 19.7 434 88762861 15 21.0 531 90362862 19 23.1 720 112362863 20 25.0 764 149062864 25 27.1 914 1865


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

10 AWG / 6 mm² 62865 3 14.1 240 38962866 4 15.5 305 54962867 5 16.8 399 61062868 7 18.2 505 85162869 9 20.9 704 113262870 12 24.4 940 152362871 19 27.5 1210 19528 AWG / 10 mm² 62872 4 18.7 535 8526 AWG / 16 mm²62873 4 23.3 740 12024 AWG / 25 mm² 62874 4 28.6 1140 19712 AWG / 35 mm² 62875 4 33.2 1576 2887


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TRAYCONTROL 600 flexible, oil-resistant,TRAY CABLE for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataPVC power cable according to UL 1�77 Temperature rangeUL/CSA TC -�0°C to +90°C UL/AWM -�0°C to +90°CNominal voltageTC 600 VAWM 1000 V WTTC 1000 VTest voltage3000 VMinimum bending radiusApprox. 5x cable Ø Insulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80Mrad)

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Cable Structure Bare copper conductor, fine wire stranded with AWG dimensions Special PVC core insulation with transparent nylon skin Black cores with continuous white numbering Green-yellow ground wire in the outer layer (only products with 3 conductors or more) Cores stranded in layers with optimal lay-lengths Separator Specially formulated PVC outer jacket Jacket colour - black (RAL 9005) Sequential footage marking

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PropertiesSelf-extinguishing and flame retardant material in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL: NFPA 79 �007, TC-ER, Class 1Div. � per NEC Art. 501, 336, 39�,DP-1, MTW, 90° C dry / 75° C wet,WTTC 1000V, crush impact test inaccordance with UL 1�77, Oil Res I(Oil Res II also available),AWG 18 – AWG 12 add’l feature:PLTC-ER, ITC-ERCSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT�

NotesAvailable on request

TPE outer jacket (105°C)

AdvantagesTC-ER, Tray Cable Exposed RunQuick installationOutstanding flexibility

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ApplicationUSA NFPA 79, Edition �007 compliant flexible power cable, rated 600 V (WTTC 1000 V), for all machinery in tool and plant construction, suitable for installation in dry, damp and wet environments, outdoors and in pipes. For under-ground installation and for open, unprotected installation from the cable tray to the machine and industrial plants. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.32 mm² (26/30)62921 2 7.5 25 8062922 3 7.8 38 8662923 4 8.5 51 12062924 5 9.3 63 13062925 6 10.0 76 16462926 7 10.1 89 18862927 8 10.9 101 20162928 9 11.7 114 23862929 10 12.4 127 25962930 12 12.9 152 30162931 14 14.5 177 36562932 15 15.0 190 37962933 16 15.2 203 40562934 18 15.9 228 43062935 19 16.0 241 45062936 20 16.5 253 481


Outer Ø approx. mm

Cop. Weight kg/km


18 AWG / 1 mm² (19/30)62902 2 7.0 19 6862903 3 7.1 29 8862904 4 8.0 39 9762905 5 8.6 48 11662906 7 9.3 67 14762907 9 10.7 86 18662908 10 11.6 96 19962909 12 11.9 115 25062910 15 13.2 144 29262911 16 13.3 154 30662912 18 14.6 173 36562913 19 14.7 182 38462914 25 17.0 240 48062915 27 17.4 259 52162916 34 19.3 326 62562917 37 19.8 355 68462918 41 20.7 394 74462919 50 23.5 480 93362920 61 24.9 586 1095

Continuation ►Two-core cables without ground wire, not ER. Dimensions and specifications may be changed without prior notice.

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TRAYCONTROL 600 flexible, oil-resistant,TRAY CABLE for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007


DATA, NETWORK & BUS TECHNOLOGY

HELUCOM® and HELUKAT® are the right choice to establish corporate-wide network infrastructure. Based on a high level of industry experience HELUKABEL® offers products for harsh industrial environments as well as for office applications that enable failure-free (data) communication at and between all business levels.

• Fiber Optic, HCS, POF & Copper Data Cable (Cat. 5 to Cat. 8)• Bus Cables (PROFInet, PROFIBUS, CAN, DeviceNet™, Foundation™ Fieldbus, CC-Link, SafetyBUS)• Industrial Ethernet Components• Copper & Fiber Optic Connection Technology (Connecting Systems® as patch panels, splice boxes, sockets, patch cables)• Processing Technology (OTDR, Splicing Devices, Manufacturing Tools)• Active components for office and industrial applications

Request our catalog “Data, Network & Bus Technology” via internet or fax (for fax inquiry, please see page 31).


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

62937 25 18.6 317 56462938 27 19.0 342 62962939 30 19.6 380 70162940 34 20.5 431 77562941 40 22.9 507 94662942 41 23.4 519 96762943 50 25.1 634 113762944 61 27.2 773 134514 AWG / 2.08 mm² (41/30)62945 2 8.6 40 10062946 3 8.9 60 11762947 4 9.8 80 14162948 5 10.6 100 15262949 6 11.6 120 21662950 7 11.9 140 25562951 9 13.5 180 31262952 10 15.5 200 37862953 12 15.9 240 43462954 16 17.6 319 55062955 18 18.3 359 61662956 19 18.5 380 63462957 25 21.6 500 81712 AWG / 3.31 mm² (65/30)62958 2 9.5 63 13262959 3 10.0 95 17762960 4 10.9 127 20162961 5 11.9 159 27462962 6 13.0 191 31562963 7 13.1 222 35362964 9 15.9 286 47662965 12 17.8 381 61362966 16 19.8 508 78362967 19 20.8 604 91862968 20 21.9 636 96162969 25 25.3 794 128610 AWG / 6 mm² (105/30)62970 2 11.9 115 21362971 3 12.6 173 28362972 4 14.7 230 38762973 5 16.0 288 47362974 7 17.4 403 60762975 9 20.4 518 77162976 12 23.9 691 106162977 19 27.9 1094 1528


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

8 AWG / 10 mm² (168/30)62978 4 19.7 384 61562979 5 21.7 480 7686 AWG / 16 mm² (266/30)62980 3 19.5 461 70062981 4 21.9 614 90762982 5 24.0 768 11004 AWG / 25 mm² (413/30)62983 3 24.3 720 106162984 4 27.1 960 136662985 5 29.3 1200 16312 AWG / 35 mm² (665/30)62986 3 27.9 1008 148062987 4 31.4 1344 192262988 5 34.0 1680 23601 AWG / 42.3 mm²62989 4 34.8 1624 23971/0 AWG / 52.9 mm²62990 4 37.9 2031 29382/0 AWG / 67.3 mm² 62991 4 41.3 2584 35693/0 AWG / 84.8 mm² 62992 4 48.6 3256 41814/0 AWG / 106.7 mm² 62993 4 51.2 4097 5747250 KCMIL / 128.4 mm²62994 4 55.0 4931 7591350 KCMIL / 181.9 mm²62995 4 63.5 6985 8299500 KCMIL / 257.6 mm²62996 4 73.7 9892 11549

1�

TRAYCONTROL 600-C flexible, oil-resistant, screened, EMC preferred type, TRAY CABLE for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataPVC power cable according to UL 1�77 Temperature rangeUL/CSA TC -�0°C to +90°C UL/AWM -�0°C to +90°CNominal voltageTC 600 VAWM 1000 V WTTC 1000 VTest voltage3000 VCoupling resistanceMax. �50 Ohm/kmMinimum bending radiusapprox. 6x cable Ø Insulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80Mrad)

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•

Cable Structure Bare copper conductor, fine wire stranded with AWG dimensions Special PVC core insulation with transparent nylon skin Black cores with continuous white numbering Green-yellow ground wire in the outer layer (only products with 3 conductors or more) Cores stranded in layers with optimal lay-lengths Separating foilBraided screening of tinned copper wires, coverage approx. 85%Separator Specially formulated PVC outer jacket Jacket colour - black (RAL 9005) Sequential footage marking

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•

•

•

•

••

••••

PropertiesSelf-extinguishing and flame retardant material in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL: NFPA 79 �007, TC-ER, Class 1Div. � per NEC Art. 501, 336, 39�,DP-1, MTW, 90° C dry / 75° C wet,WTTC 1000V, crush impact test inaccordance with UL 1�77, Oil Res I(Oil Res II also available),AWG 18 – AWG 12 add’l feature:PLTC-ER, ITC-ERCSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT�

NotesAvailable on request

TPE outer jacket (105°C)

AdvantagesTC-ER, Tray Cable Exposed RunQuick installationOutstanding flexibility

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••

•

•••

ApplicationUSA NFPA 79, Edition �007 compliant, screened, flexible power cable, rated 600 V (WTTC 1000 V), for all tool and plant construction machinery, suitable for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installation from the cable tray to the machine and industrial plants.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.

Dimensions and specifications may be changed without prior notice.


Outer Ø approx. mm

Cop. Weight kg/km


18 AWG / 1 mm² (19/30) 63049 3 8.2 31 11863050 4 8.8 52 13663051 5 9.4 62 14963052 7 10.1 83 19363053 12 12.9 143 32863054 18 15.7 207 43163055 25 17.7 284 56916 AWG / 1.32 mm² (26/30) 62997 3 8.9 57 14463056 4 9.6 72 17263057 5 10.3 84 18663058 7 11.3 124 24363059 12 15.1 199 42163060 18 17.3 290 51063061 25 19.6 384 70414 AWG / 2.08 mm² (41/30) 63062 3 9.8 85 17863063 4 10.7 115 22063064 5 11.6 139 264


Outer Ø approx. mm

Cop. Weight kg/km


63065 7 12.5 185 32563066 12 16.9 309 59163067 18 19.5 448 78063068 25 23.3 632 104112 AWG / 3.31 mm² (65/30) 63069 4 12.5 179 31363070 5 14.4 223 38463071 7 15.5 298 49210 AWG / 6 mm² (105/30) 63072 4 15.5 256 54763073 5 16.8 312 60863074 7 18.2 430 8508 AWG / 10 mm² (168/30) 63075 4 18.7 426 8516 AWG / 16 mm² (266/30) 63076 4 23.3 657 11974 AWG / 25 mm² (413/30) 63077 4 28.6 1026 19702 AWG / 35 mm² (665/30) 63078 4 33.2 1412 2874

13

MULTIFLEX 600 highly-flexible, oil-resistant control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataHighly-flexible PVC control cable according to UL Standard 1�77Temperature rangeFlexing -5°C to +90°CFixed installation -�0°C to +90°CNominal voltage TC 600 VTC Wind Turbine (WTTC) 1000 VTest voltage 3000 VMinimum bending radiusContinuous flexing 7.5x cable ØInsulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80 Mrad)

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••

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•

Cable StructureBare copper conductor, extra-fine wire stranded, with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layer (only products with 3 conductors or more)Cores stranded in layers with optimal lay-lengthsSeparatorSpecially formulated PVC outer jacketJacket colour - black (RAL 9005)Sequential footage marking

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•

•

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL: NFPA 79 �007, OIL RES I & II, 90°C dry / 75°C wet, MTW, Class 1 Div. � per NEC Art. 501, 336, 39�AWG 20 – AWG 12 add’l feature:PLTC-ER, ITC-ERAWG 18 – AWG 2 add’l feature:TC-ER, WTTC 1000V, DP-1, crushimpact test according to UL 1�77CSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT�

NotesAdvantages

Multiple approvals; quick installationAvailable on request

with blue cores (DC)with red cores (AC)Grey or TPE outer jacket

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••

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•••

ApplicationHELUKABEL® MULTIFLEX 600 is a highly flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 �007. Approved for open, unprotected installation in cable trays to machines. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. = The product conforms to the EG Low-Voltage Directive �006/95/EG.



Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.50 mm² 62502 2 6.9 10 5362503 3 7.3 14 6162504 4 8.0 19 7262505 5 8.6 24 8562506 7 9.9 34 11062507 12 11.4 58 15862508 18 14.2 86 24162509 25 17.0 120 31662510 34 18.9 163 43918 AWG / 0.75 mm² 62511 3 7.8 22 7562512 4 8.6 29 9162513 5 9.3 36 10362514 7 10.8 50 13662515 12 12.4 86 22862516 15 13.8 108 27362517 18 15.4 130 31162518 25 18.5 180 49862519 34 20.5 245 55062520 36 20.6 259 57062521 42 22.3 302 600


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.5 mm² 62522 3 8.6 43 10062523 4 9.5 58 12262524 5 10.3 72 14862525 7 12.0 101 19762526 9 14.2 130 24462527 12 14.7 173 32862528 18 17.2 259 45962529 25 20.8 360 66562530 34 23.0 490 108462531 41 25.1 590 126062532 50 27.7 720 152162533 60 29.5 864 188514 AWG / 2.50 mm²62534 3 9.8 72 16063136 4 10.6 96 17362535 5 11.9 120 26862536 7 13.6 168 30762537 9 16.1 216 43762538 12 16.9 288 57262539 18 20.1 432 80062540 25 25.1 600 1100

1�

MULTIFLEX 600 highly-flexible, oil-resistant control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

CABLES AND WIRES

HELUKABEL® offers cables and wires for almost all industry sectors, applications and nearly every purpose.An extensive inventory of more than 33,000 products allows us to meet your needs within short delivery times.

Our product range:

flexible control cable ∙ continuous flex and torsion cable ∙ flexible tray cable ∙ cable according to international standards servo and VFD (variable frequency drive) cable ∙ bus cable ∙ heat-resistant cable ∙ fiber optic cable and copper data cable wind turbine cable ∙ photovoltaic cable ∙ low smoke, zero-halogen cable ∙ single conductors ∙ robotic cable ∙ allweather and rubber cable ∙ trailing cable ∙ water-resistant cable ∙ flat and festoon cable ∙ coil cords ∙ telecommunications cable security and fire alarm cable ∙ thermocouple cable ∙ building wire ∙ marine wire, boat cable and shipboard cable ∙ cable for audio and video communication ∙ power cable ∙ medium voltage cable ∙ coaxial cable

And if you can’t find a solution among those, just give us the specification and we design a cable product that meets the unique requirements of your application:

[email protected] 8�7 930 5118FX 8�7 6�� 8766

Request a copy of our main catalog “Cables & Wires” via internet or fax

(for fax inquiry, see page 31).



Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

12 AWG / 4 mm² 62541 3 11.3 115 22162542 4 12.4 154 24762543 5 13.8 192 31862544 7 16.9 269 43810 AWG / 6 mm²62545 4 15.3 230 38362546 5 16.6 288 48162547 7 18.2 403 8008 AWG / 10 mm²62548 4 19.7 384 67162549 5 22.0 480 990


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

6 AWG / 16 mm² 62550 4 23.7 614 95162551 5 26.1 768 15004 AWG / 25 mm²62552 4 34.0 960 17002 AWG / 35 mm²62554 4 37.0 1344 2300

15

MULTIFLEX 600-C highly-flexible, oil-resistant, screened EMC preferred type, control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical DataHighly-flexible PVC control cable according to UL Standard 1�77Temperature rangeFlexing -5°C to +90°CFixed installation -�0°C to +90°CNominal voltage TC 600 VTC Wind Turbine (WTTC) 1000 VTest voltage 3000 VCoupling resistanceMax. �50 Ohm/kmMinimum bending radiusContinuous flexing 10x cable ØInsulation resistanceMin. �0 MOhm x kmRadiation resistanceUp to 80x106 cJ/kg (up to 80 Mrad)

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••

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•

Cable StructureBare copper conductor, extra-fine wire stranded, with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layer (only products with 3 conductors or more)Cores stranded in layers with optimal lay-lengthsSeparating foilBraided screening of tinned copper wires, coverage approx. 85%SeparatorSpecially formulated PVC outer jacketJacket colour - black (RAL 9005)Sequential footage marking

•

•

•

•

•

••

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL: NFPA 79 �007, OIL RES I & II, 90°C dry / 75°C wet, MTW, Class 1 Div. � per NEC Art. 501, 336, 39�AWG 20 – AWG 12 add’l feature:PLTC-ER, ITC-ERAWG 18 – AWG 2 add’l feature:TC-ER, WTTC 1000V, DP-1, crushimpact test according to UL 1�77CSA: CSA AWM I/II A/B FT�,c(UL) CIC-TC FT

NotesAdvantages

Multiple approvals, quick installationAvailable on request

With blue cores (DC)With red cores (AC)Grey or TPE outer jacket

•

•

••

•

•••

ApplicationHELUKABEL® MULTIFLEX 600-C is a highly flexible, screened, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 �007. Approved for open, unprotected installation in cable trays to machines. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environ-ments. Recommended applications: Production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.5 mm² 62574 3 9.3 75 13162575 4 10.2 93 16562576 5 11.0 113 19562577 7 12.9 162 25062578 9 15.2 193 34062579 12 15.6 249 39362580 18 18.4 376 55962581 25 23.1 510 78862582 34 25.8 674 120314 AWG / 2.50 mm²62583 3 10.3 141 21862584 4 11.5 149 22262585 5 12.4 195 35062586 7 15.4 243 37362587 9 16.8 312 47962588 12 18.5 368 73062589 18 22.4 639 114062590 25 25.5 796 1530


Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.50 mm² 62556 2 7.7 30 8062557 3 8.0 37 8562558 4 8.7 46 10062559 5 9.3 54 11362560 7 10.7 70 15262561 12 12.3 112 21062562 18 15.1 153 30462563 25 18.1 225 40862564 34 19.8 267 53018 AWG / 0.75 mm² 62565 3 8.5 55 10162566 4 9.3 69 12762567 5 10.0 82 14862568 7 11.6 119 18662569 12 14.1 178 28662570 15 15.2 175 45562571 18 16.3 252 38362572 25 19.6 362 51462573 34 21.9 473 685

Dimensions and specifications may be changed without prior notice. Continuation ►

16

MULTIFLEX 600-C highly-flexible, oil-resistant, screened EMC preferred type, control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

CABLE ACCESSORIES

We offer state-of-the-art cable connection and protection systems with international approvals.

∙ Strain Relief Cable Glands∙ Flexible Conduits∙ Cable Carriers∙ Signal and Power Connectors∙ Insulating, Heat-Shrink, Braided and High-Temperature Tubes∙ Termination and Connection Sleeves∙ Cable Ties, Mounting and Fastening Products∙ Identification and Labeling Products∙ Terminals and Cable Lugs∙ Tools

Request our catalog “Cable Accessories“ via internet or fax

(for fax inquiry, please see page 31).


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

12 AWG / 4 mm² 62591 3 11.7 180 29662592 4 13.3 221 30562593 5 14.7 330 45062594 7 17.8 363 53610 AWG / 6 mm²62595 4 16.1 314 46962596 5 17.5 441 77262597 7 20.6 505 10288 AWG / 10 mm²62598 4 21.9 526 79062599 5 24.1 610 1096


Outer Øapprox. mm

Cop. Weightkg/km

Weightapprox. kg/km

6 AWG / 16 mm² 62600 4 24.8 730 162162602 5 27.2 1050 17594 AWG / 25 mm²62603 4 33.1 1450 21002 AWG / 35 mm²62605 4 37.8 1890 2550


17

TOPFLEX® 600 VFD EMC preferred type, flexible motor supply cable, oil resistant, NFPA 79 Edition 2007

Technical DataPVC motor supply cable according to UL 1�77Temperature range-�5°C to +90°CNominal voltageTC 600 VWTTC 1000 VTest voltage �000 VMinimum bending radiusFlexing 6x cable ØCoupling resistanceMax. �50 Ohm/km

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••

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Cable StructureTinned copper conductor, fine wire stranded with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layerCores stranded in layers with optimal lay-lengthsFleece 1. Screening with specialaluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated PVC outer jacketJacket colour - black (RAL 9005) or orange (RAL �003)Sequential footage marking

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••

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•••

•

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL: TC-ER, WTTC 1000 V, MTW, NFPA 79 �007, UL 1�77, PLTC-ER (AWG 18 -AWG 1�), ITC-ER (AWG 18 - AWG 1�)OIL RES I & II, 90° C dry / 75° C wet, Cold Bend Test -�0°CClass 1 Div. � per NEC Art. 501, 336, 39�CSA: c (UL) CIC-TC FT�, AWM I/II A/B FT�

NoteVFD = Variable Frequency Drive

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••

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ApplicationFlexible, extremely oil-resistant motor supply cable for modern VFD drives; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbances and consequential failures. According to NFPA 79 �007 for open, unprotected installation on cable trays and from cable trays to the machine. The specially formulated PVC jacket is extremely resistant to oil, coolants and solvents, and therefore is the perfect solution for industrial applications with open installations, installations in pipes, and direct burial applications.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Jacket colour black Jacket colour orange, DesinaPart No. Number of

cores Outer Ø approx. mm

Cop. Weight kg/km


18 AWG / 1 mm² (19/30)63139 4 9,9 52 16416 AWG / 1,50 mm² (26/30)63140 4 11,4 72 18314 AWG / 2,50 mm² (41/30)63137 4 12,5 118 19712 AWG / 4 mm² (65/30)63141 4 14,0 182 26710 AWG / 6 mm² (105/30)63142 4 17,1 256 4028 AWG / 10 mm² (168/30)63143 4 22,3 417 6686 AWG / 16 mm² (266/30)63144 4 25,4 651 9184 AWG / 25 mm² (413/30)63145 4 30,1 910 13632 AWG / 35 mm² (665/30)63146 4 35,3 1411 1994


Outer Ø approx. mm

Cop. Weight kg/km


18 AWG / 1 mm² (19/30)63147 4 9,9 52 16416 AWG / 1,50 mm² (26/30)63148 4 11,4 72 18314 AWG / 2,50 mm² (41/30)63149 4 12,5 118 19712 AWG / 4 mm² (65/30)63150 4 14,0 182 26710 AWG / 6 mm² (105/30)63151 4 17,1 256 4028 AWG / 10 mm² (168/30)63152 4 22,3 417 6686 AWG / 16 mm² (266/30)63153 4 25,4 651 9184 AWG / 25 mm² (413/30)63154 4 30,1 910 13632 AWG / 35 mm² (665/30)63155 4 35,3 1411 1994

18

TOPFLEX® 650 VFD EMC preferred type, flexible motor supply cable with control cores, oil resistant, NFPA 79 Edition 2007

Technical DataTPE motor supply cable according to UL 1�77Temperature range-�5°C to +105°CNominal voltageTC 600 VWTTC 1000 VTest voltage Power supply cores �000 VControl cores �000 VMinimum bending radiusFlexing 10x cable ØCoupling resistanceMax. �50 Ohm/km

•

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Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack supply cores with continuous white numberingGreen-yellow ground wire in the outer layer� black control cores with marking 5 and 6Control cores screened in pairs with plastic-coated aluminium foil, tinned drain wireControl cores stranded in pairs and laid up in layers and in optimal lay-length with the power supply cores1. Screening with plastic-coated aluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated TPE outer jacketJacket colour - black (RAL 9005) or orange (RAL �003)Sequential footage marking

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•••

•

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL:TC-ER, WTTC 1000 V, MTW, NFPA 79 �007, UL 1�77, PLTC-ER (AWG 18 - AWG 1�), ITC-ER (AWG 18 - AWG 1�),OIL RES I & II, 90° C dry / 75° C wet,Class 1 Div. � per NEC Art. 501, 336, 39�CSA:c (UL) CIC-TC FT�AWM I/II A/B FT�


•

•

••

•

ApplicationFlexible, extremely oil-resistant motor supply cable for modern VFD drives; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbances and consequential failures. According to NFPA 79 �007 for open, unprotected installation on cable trays and from cable trays to the machine. The specially formulated TPE jacket is extremely resistant to oil, coolants and solvents, and therefore is the perfect solution for industrial applications with open installations, installations in pipes, and direct burial applications.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Jacket colour blackPart No. Number of cores Outer Ø

approx. mm

Cop. Weight kg/km


16 AWG / 1.50 mm² (26/30)63156 4c/16 + 2c/18 13.0 88 25914 AWG / 2.50 mm² (41/30)63157 4c/14 + 2c/18 14.0 133 37063138 4c/14 + 2c/14 14.6 159 39912 AWG / 4 mm² (65/30)63158 4c/12 + 2c/18 15.3 197 43563159 4c/12 + 2c/14 15.7 224 46610 AWG / 6 mm² (105/30)63160 4c/10 + 2c/14 18.2 301 7038 AWG / 10 mm² (168/30)63161 4c/8 + 2c/14 24.1 457 9016 AWG / 16 mm² (266/30)63162 4c/6 + 2c/14 27.4 615 12754 AWG / 25 mm² (413/30)63163 4c/4 + 2c/14 33.4 1450 1861

Part No. Number of cores Outer Ø approx. mm

Cop. Weight kg/km



Jacket colour orange, Desina

19

TOPSERV® 600 VFD EMC preferred type, highly-flexible motor supply cable, oil resistant, NFPA 79 Edition 2007

Technical DataTPE motor supply cable according to UL 1�77Temperature range-�5°C to +105°CNominal voltageTC 600 VWTTC 1000 VTest voltage �000 VMinimum bending radiusFlexing 5x cable ØPermanently flexing 7.5x cable ØCoupling resistanceMax. �50 Ohm/km

•

•

•

••

•

Cable StructureTinned copper conductor, extra-fine wire stranded, with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack cores with continuous white numberingGreen-yellow ground wire in the outer layerCores stranded in layers with optimal lay-lengthsFleece 1. Screening with specialaluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated TPE outer jacketJacket colour - black (RAL 9005) or orange (RAL �003)Sequential footage marking

•

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•

•

•

••

•

•••

•

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL:TC-ER, WTTC 1000 V, MTW, NFPA 79 �007, UL 1�77, PLTC-ER (AWG 18 -AWG 1�), ITC-ER (AWG 18 - AWG 1�), OIL RES I & II, 90° C dry / 75° C wetClass 1 Div. � per NEC Art. 501, 336 and 39�CSA:c (UL) CIC-TC FT�,AWM I/II A/B FT�


•

•

••

•

ApplicationHighly-flexible, extremely oil-resistant motor supply cable for modern VFD drives; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbances and consequential failures. According to NFPA 79 �007 for open, unprotected installation on cable trays and from cable trays to the machine. The specially formulated TPE jacket is extremely resistant to oil, coolants and solvents, and therefore is the perfect solution for industrial applications with open installations, installations in pipes, and direct burial applications.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.




Cop. Weight kg/km


18 AWG / 1 mm² (41/34)62607 4 9.9 38 1635116 AWG / 1.50 mm² (65/34)62608 4 11.4 51 18414 AWG / 2.50 mm² (105/34)62609 4 12.5 80 19712 AWG / 4 mm² (168/34)62610 4 14.0 127 26610 AWG / 6 mm² (259/34)62611 4 17.1 230 4018 AWG / 10 mm² (413/34)62612 4 22.3 384 6696 AWG / 16 mm² (665/34)62613 4 25.4 614 9174 AWG / 25 mm² (1064/34)62614 4 30.1 960 13642 AWG / 35 mm² (1666/34)62615 4 35.3 1344 1990


Outer Ø approx. mm

Cop. Weight kg/km


18 AWG / 1 mm² (41/34)62616 4 9.9 38 1635116 AWG / 1.50 mm² (65/34)62617 4 11.4 51 18414 AWG / 2.50 mm² (105/34)62618 4 12.5 80 19712 AWG / 4 mm² (168/34)62619 4 14.0 127 26610 AWG / 6 mm² (259/34)62620 4 17.1 230 4018 AWG / 10 mm² (413/34)62621 4 22.3 384 6696 AWG / 16 mm² (665/34)62622 4 25.4 614 9174 AWG / 25 mm² (1064/34)62623 4 30.1 960 13642 AWG / 35 mm² (1666/34)62624 4 35.3 1344 1990

�0

TOPSERV® 650 VFD EMC preferred type, highly-flexible motor supply cable with control cores, oil resistant, NFPA 79 Edition 2007

Technical DataTPE motor supply cable according to UL 1�77Temperature range-�5°C to +105°CNominal voltageTC 600 VWTTC 1000 VTest voltage Power supply cores �000 VControl cores �000 VMinimum bending radiusFlexing 5x cable ØPermanently flexing 7.5x cable ØCoupling resistanceMax. �50 Ohm/km

•

•

•

•

•

•

Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation with transparent nylon skinBlack supply cores with continuous white numberingGreen-yellow ground wire in the outer layer� black control cores with marking 5 and 6Control cores screened in pairs with plastic-coated aluminium foil, tinned drain wireControl cores stranded in pairs and laid up in layers with the power supply cores; optimal lay-length1. Screening with plastic-coated aluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated TPE outer jacketJacket colour - black (RAL 9005) or orange (RAL �003)Sequential footage marking

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•

•

•••

•

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingUV-resistantTestsUL:TC-ER, WTTC 1000 V, MTW, NFPA 79 �007, UL 1�77, PLTC-ER (AWG 18 - AWG 1�), ITC-ER (AWG 18 - AWG 1�),OIL RES I & II, 90° C dry / 75° C wetClass 1 Div. � per NEC Art. 501, 336 and 39�, Cold Bend Test -�0°CCSA:c (UL) CIC-TC FT�AWM I/II A/B FT�


•

•

••

•

ApplicationHighly-flexible, extremely oil-resistant motor supply cable for modern VFD drives; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbances and consequential failures. According to NFPA 79 �007 for open, unprotected installation on cable trays and from cable trays to the machine. The specially formulated TPE jacket is extremely resistant to oil, coo-lants and solvents, and therefore is the perfect solution for industrial applications with open installations, installations in pipes, and direct burial applications.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.



Outer Ø approx. mm

Cop. Weight kg/km





Cop. Weight kg/km



�1

TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007

Technical DataFlexible PVC data and control cableTemperature range-�5°C to +105°CNominal voltage 300 VTest voltage �000 VMinimum bending radiusFlexing �x cable Ø

•

•

•••

Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation(AWG �� - AWG 16 with transparent nylon skin)Core identification according to international colour code; see next page:AWG �8 - AWG ��AWG �0 - AWG 16Cores stranded in layers with optimal lay-lengthsSeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

•

•

•

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingTestsUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, CM, NFPA 79 �007, OIL RES I & II, Class I Div. � per NEC Art. 501, meets NEC Art. 7�5, 760 & 800, AWM �517/��6�UL (AWG 24 - AWG 28): CM, AWM �517/��6�, rated OIL RES I & II, meets NEC Art. 7�5, 760 & 800, NFPA 79 �007CSA: CMG, AWM I/II A/B FT�

NotesAdvantages

Highly flexible, quick installationOil-resistant according to OIL RES I & II

Available on requestPUR or TPE outer jacketJacket colour to suit customer requirement

•

•

•

••

••

ApplicationHELUKABEL® TRAYCONTROL 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval are suitable for the open, unprotected installation in cable trays to machines; the outstanding oil resistance (OIL RES I & II) makes the product ideally suited as connecting and joining cable for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive �006/95/EG.



Outer Ø approx. mm

Cop. Weight kg/km


28 AWG / 0.08 mm² (19/40)62625 2 3.7 1.6 1262626 3 4.0 2.0 1862627 4 4.2 3.0 2162628 6 4.7 5.0 2762629 8 5.0 6.0 3062630 10 5.6 8.0 3062631 15 6.2 12.0 4362632 20 6.8 15.0 5462633 25 7.8 19.0 6362634 30 8.2 23.0 7362635 40 8.9 31.0 8962636 50 9.9 38.0 10926 AWG / 0.14 mm² (19/38)62637 2 4.0 3.0 1862638 3 4.1 4.0 2162639 4 4.3 5.0 2462640 6 5.0 8.0 3062641 8 5.3 11.0 3462642 10 6.0 13.0 4262643 15 6.6 20.0 5262644 20 7.5 27.0 6762645 25 8.3 34.0 8062646 30 8.6 40.0 9262647 40 9.4 54.0 11662648 50 10.6 67.0 145


Outer Ø approx. mm

Cop. Weight kg/km


24 AWG / 0.25 mm² (19/36)62649 2 4.2 5.0 1962650 3 4.4 7.0 2262651 4 4.7 10.0 2762652 6 5.4 14.0 3362653 8 5.7 19.0 4262654 10 6.4 24.0 4962655 15 7.2 36.0 6962656 20 8.2 48.0 8662657 25 9.1 60.0 10362658 30 9.4 72.0 13162659 40 11.0 96.0 17362660 50 12.2 120.0 21922 AWG / 0.34 mm² (19/34)62661 2 4.6 7.0 2262662 3 4.8 10.0 2862663 4 5.1 13.0 3262664 6 5.8 20.0 4662665 8 6.2 26.0 5462666 10 7.3 33.0 6662667 15 8.3 49.0 9062668 20 9.1 65.0 11562669 25 10.5 82.0 14162670 30 10.9 98.0 17662671 40 12.1 131.0 23462672 50 13.5 163.0 293

��

TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007


Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.75 mm² (19/32)62673 2 5.7 14 5762674 3 6.0 22 6062675 4 6.5 29 7362676 6 7.8 43 9762677 8 8.4 58 13362678 10 9.6 72 14362679 15 11.4 108 17762680 20 12.7 144 26162681 25 14.1 180 35362682 30 14.7 216 41962683 40 16.9 288 56262684 50 18.9 360 69918 AWG / 1 mm² (19/30)62685 2 6.2 19 6162686 3 6.5 29 6462687 4 7.3 38 7762688 6 8.5 58 10162689 8 9.1 77 14262690 10 11.1 96 19562691 15 12.6 144 24762692 20 13.9 192 32862693 25 16.6 240 40762694 30 16.7 288 53962695 40 18.5 384 71762696 50 20.8 480 894


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.50 mm² (26/30)62697 2 6.7 28 8362698 3 7.4 43 9162699 4 8.0 58 10962700 6 9.3 86 16262702 8 10.6 115 24362703 10 12.2 144 26762704 15 13.9 216 36462705 20 15.3 288 49362706 25 17.7 360 60862707 30 18.4 432 72962708 40 20.5 576 96762709 50 23.1 720 1214


Conductor Colour Conductor Colour Conductor Colour

1 black 18 white/violet 35 white/red/orange� brown 19 white/grey 36 white/red/yellow3 red �0 white/black/brown 37 white/red/green� orange �1 white/black/red 38 white/red/blue5 yellow �� white/black/orange 39 white/red/violet6 green �3 white/black/yellow �0 white/red/grey7 blue �� white/black/green �1 white/orange/yellow8 violet �5 white/black/blue �� white/orange/green9 grey �6 white/black/violet �3 white/orange/blue

10 white �7 white/black/grey �� white/orange/violet11 white/black �8 white/brown/red �5 white/orange/grey1� white/brown �9 white/brown/orange �6 white/yellow/green13 white/red 30 white/brown/yellow �7 white/yellow/blue1� white/orange 31 white/brown/green �8 white/yellow/violet15 white/yellow 3� white/brown/blue �9 white/yellow/grey16 white/green 33 white/brown/violet 50 white/green/blue17 white/blue 3� white/brown/grey

TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22)

Colour codes


1 black 18 white/green 35 white/red/red� red 19 white/yellow 36 white/red/green3 white �0 white/blue 37 white/red/blue� green �1 white/brown 38 white/red/brown5 orange �� white/orange 39 white/red/violet6 blue �3 white/grey �0 white/green/black7 brown �� white/violet �1 white/green/red8 yellow �5 white/black/red �� white/green/green9 violet �6 white/black/green �3 white/green/blue

10 grey �7 white/black/yellow �� white/green/brown11 pink �8 white/black/blue �5 white/green/violet1� light brown �9 white/black/brown �6 white/blue/black13 red/green 30 white/black/orange �7 white/blue/red1� red/yellow 31 white/black/grey �8 white/blue/green15 red/black 3� white/black/violet �9 white/blue/blue16 white/black 33 white/black/black 50 white/blue/brown17 white/red 3� white/red/black


�3

TRAYCONTROL 300-C flexible, screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007

Technical DataFlexible, screened PVC data and control cableTemperature range-�5°C to +105°CNominal voltage 300 VTest voltage �000 VMinimum bending radiusFlexing 6x cable ØCoupling resistanceMax. �50 Ohm/km

•

•

•••

•

Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation(AWG �� - AWG 16 with transparent nylon skin)Core identification according to international colour code; see next page:AWG �8 - AWG ��AWG �0 - AWG 16Cores stranded in layers with optimal lay-lengths1. Screening with special aluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

•

•

•

•

•

•

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and substances that impair paint wettingTestsUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, CM, NFPA 79 �007, OIL RES I & II, Class I Div. � per NEC Art. 501, meets NEC Art. 7�5, 760 & 800, AWM �517/��6�UL (AWG 24 - AWG 28): CM, AWM �517/��6�, rated OIL RES I & II, meetsNEC Art. 7�5, 760 & 800, NFPA 79 �007CSA: CMG, AWM I/II A/B FT�

NotesAdvantages

Highly flexible, quick installationAvailable on request

PUR or TPE outer jacketJacket colour to suit customer requirement

•

•

•

•

••

ApplicationHELUKABEL® TRAYCONTROL 300-C is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval are suitable for the open, unprotected installation in cable trays to machines; the outstanding oil resistance (OIL RES I & II) makes the product ideally suited as connecting and joining cable for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% cover-age) guarantees superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.



Outer Ø approx. mm

Cop. Weight kg/km


28 AWG / 0.08 mm² (19/40)62710 2 4.4 6 1662711 3 4.6 7 2262712 4 4.9 9 2762713 6 5.4 12 3462714 8 5.7 15 3762715 10 6.3 18 4362716 15 6.9 24 5262717 20 7.5 30 6762718 25 8.5 37 7962719 30 8.8 43 8862720 40 9.6 54 11262721 50 11.3 67 13126 AWG / 0,14 mm² (19/38)62722 2 4.6 9 2462723 3 4.8 10 2762724 4 5.0 12 3162725 6 5.6 16 3962726 8 5.9 19 4362727 10 6.6 24 5162728 15 7.3 31 6662729 20 8.1 40 7962730 25 9.0 49 9262731 30 9.3 57 11062732 40 10.2 72 13662733 50 11.9 88 165


Outer Ø approx. mm

Cop. Weight kg/km


24 AWG / 0.25 mm² (19/36)62734 2 4.9 15 3062735 3 5.1 16 3362736 4 5.3 19 3762737 6 6.0 27 4862738 8 6.3 31 5762739 10 7.1 39 6762740 15 8.2 51 8562741 20 8.9 64 10662742 25 9.8 77 12862743 30 10.1 92 15562744 40 11.2 118 20662745 50 13.0 148 24922 AWG / 0,34 mm² (19/34)62746 2 5.3 19 3462747 3 5.5 22 4062748 4 5.8 27 4662749 6 6.5 34 6062750 8 6.9 45 7262751 10 8.1 69 8562752 15 9.0 77 11562753 20 9.7 92 14062754 25 11.4 121 17662755 30 11.8 139 21062756 40 12.9 177 27362757 50 14.3 215 331

��

TRAYCONTROL 300-C flexible, screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007



Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.75 mm² (19/32)62758 2 6,4 28 7362759 3 6,7 34 7762760 4 7,2 40 9162761 6 8,6 54 11862762 8 9,1 70 15862763 10 10,4 83 17362764 15 12,3 119 21862765 20 13,6 130 29862766 25 15,0 186 40162767 30 15,5 224 47762768 40 17,7 288 62362769 50 19,7 337 75218 AWG / 1 mm² (19/30)62770 2 6,9 37 8062771 3 7,2 49 8662772 4 8,0 58 10162773 6 9,2 82 13062774 8 9,8 100 16862775 10 12,0 124 22662776 15 13,5 180 29562777 20 14,7 234 38662778 25 16,9 277 46262779 30 17,6 323 59062780 40 19,4 416 77362781 50 21,6 508 958


Outer Ø approx. mm

Cop. Weight kg/km


16 AWG / 1.50 mm² (26/30)62782 2 7,4 51 11062783 3 8,1 63 11662784 4 8,7 76 13962785 6 10,0 104 19562786 8 11,2 134 28362787 10 13,1 168 31662788 15 14,7 234 41062789 20 16,2 301 55162790 25 18,6 367 67562791 30 19,3 428 79462792 40 21,5 550 103362793 50 24,3 669 1274


1 black 18 white/violet 35 white/red/orange� brown 19 white/grey 36 white/red/yellow3 red �0 white/black/brown 37 white/red/green� orange �1 white/black/red 38 white/red/blue5 yellow �� white/black/orange 39 white/red/violet6 green �3 white/black/yellow �0 white/red/grey7 blue �� white/black/green �1 white/orange/yellow8 violet �5 white/black/blue �� white/orange/green9 grey �6 white/black/violet �3 white/orange/blue

10 white �7 white/black/grey �� white/orange/violet11 white/black �8 white/brown/red �5 white/orange/grey1� white/brown �9 white/brown/orange �6 white/yellow/green13 white/red 30 white/brown/yellow �7 white/yellow/blue1� white/orange 31 white/brown/green �8 white/yellow/violet15 white/yellow 3� white/brown/blue �9 white/yellow/grey16 white/green 33 white/brown/violet 50 white/green/blue17 white/blue 3� white/brown/grey


Colour codes


1 black 18 white/green 35 white/red/red� red 19 white/yellow 36 white/red/green3 white �0 white/blue 37 white/red/blue� green �1 white/brown 38 white/red/brown5 orange �� white/orange 39 white/red/violet6 blue �3 white/grey �0 white/green/black7 brown �� white/violet �1 white/green/red8 yellow �5 white/black/red �� white/green/green9 violet �6 white/black/green �3 white/green/blue

10 grey �7 white/black/yellow �� white/green/brown11 pink �8 white/black/blue �5 white/green/violet1� light brown �9 white/black/brown �6 white/blue/black13 red/green 30 white/black/orange �7 white/blue/red1� red/yellow 31 white/black/grey �8 white/blue/green15 red/black 3� white/black/violet �9 white/blue/blue16 white/black 33 white/black/black 50 white/blue/brown17 white/red 3� white/red/black


�5

TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007

Technical DataFlexible PVC data and control cableTemperature range-�5°C to +105°CNominal voltage 300 VTest voltage �000 VMinimum bending radiusFlexing 6x cable Ø

•

•

•••

Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation(AWG �� - AWG 18 with transparent nylon skin)Pair identification according to international colour code; see next page:AWG �6 - AWG ��AWG �0 - AWG 18Cores stranded in pairs with optimal lay-lengthPairs stranded in layers with optimal lay-lengthSeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

•

•

•

•

•

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingTestsUL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, CM, NFPA 79 �007, OIL RES I & II, Class I Div. � per NEC Art. 501, meets NEC Art. 7�5, 760 & 800, AWM �517/��6�UL (AWG 24 - AWG 26):CM, AWM �517/��6�, rated OIL RES I & II, meetsNEC Art. 7�5, 760 & 800, NFPA 79 �007CSA: CMG, AWM I/II A/B FT�

NotesAdvantages

Highly flexible, quick installationOil-resistant according to OIL RES I & II


•

•

•

••

••

ApplicationHELUKABEL® TRAYCONTROL 300 TP is a stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval are suitable for the open, unprotected installation in cable trays to machines; the outstanding oil resistance (OIL RES I & II) makes the product ideally suited as connecting and joining cable for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Part No. Number of pairs

Outer Ø approx. mm

Cop. Weight kg/km


26 AWG / 0.14 mm² (19/38)62794 1 3.6 3 2062795 2 5.1 5 2462796 3 5.3 8 3062797 4 5.8 11 3862798 5 6.2 14 4462799 6 6.8 16 5162800 7 6.9 19 5761928 8 7.3 22 6461929 10 7.4 27 7661930 12 9.1 33 9361931 14 9.8 38 10361932 15 10.6 41 10961933 16 10.7 43 11261934 18 11.1 49 11961935 20 11.9 54 13091636 22 12.4 59 15061937 24 13.1 65 16961938 25 13.4 67 178


Outer Ø approx. mm

Cop. Weight kg/km


24 AWG / 0.25 mm² (19/36)61939 1 3.9 5 3261940 2 5.9 10 3661941 3 6.2 15 4861942 4 6.5 20 5661943 5 7.2 25 7161944 6 8.1 29 8061945 7 8.2 34 8961946 8 8.9 39 9861947 10 10.5 49 11161948 12 11.0 59 13561949 14 11.6 69 16061950 15 12.0 74 17161951 16 12.1 79 18561952 18 13.5 89 20961953 20 14.4 98 23061954 22 15.3 109 24861955 24 16.1 118 27961956 25 16.7 124 292

�6

TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007



Outer Ø approx. mm

Cop. Weight kg/km


22 AWG / 0.34 mm² (19/34)61957 1 4.2 7 3861958 2 6.4 13 4461959 3 6.8 20 6061960 4 7.6 26 7961961 5 8.2 33 9261962 6 8.9 39 11961963 7 9.0 46 12861964 8 9.9 52 13961965 10 11.7 65 17161966 12 12.4 78 19461967 14 13.0 92 22261968 15 13.2 98 23161969 16 13.3 105 24061970 18 14.2 118 26461971 20 15.1 131 29161972 22 15.8 144 30061973 24 17.0 157 35961974 25 17.5 163 381


Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.75 mm² (19/32)61975 1 5.2 11 6061976 2 8.8 22 8061977 3 9.3 32 9461978 4 10.2 43 10461979 5 11.3 54 13061980 6 12.5 65 15161981 7 12.6 75 17461982 8 15.9 86 26261983 10 16.4 108 29861984 12 17.2 129 30261985 14 18.1 151 32761986 15 18.5 161 37061987 16 18.6 172 40261988 18 19.9 194 48061989 20 21.1 215 55161990 22 21.8 237 62161991 24 23.5 258 70361992 25 24.3 269 721

18 AWG / 1 mm² (19/30)61993 1 5.6 18 6161994 2 9.6 36 7761995 3 10.6 54 10361996 6 13.7 107 21661997 9 16.4 162 32861998 15 20.4 271 542

Colour codes

Stranded pair Colour Stranded pair Colour Stranded pair ColourPair No. Core Pair No. Core Pair No. Core

1a black

10a red

19a white

b red b blue b blue

�a black

11a red

�0a white

b white b yellow b brown

3a black

1�a red

�1a white

b green b brown b orange

�a black

13a red

��a white

b blue b orange b yellow

5a black

1�a green

�3a blue

b brown b blue b brown

6a black

15a green

��a blue

b yellow b white b orange

7a black

16a green

�5a blue

b orange b brown b yellow

8a red

17a green

b green b orange

9a red

18a green

b white b yellow

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22)

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18)Stranded pair Colour Stranded pair Colour Stranded pair ColourPair No. Core Pair No. Core Pair No. Core

1a white

10a black

19a brown

b black b brown b orange

�a white

11a black

�0a brown

b brown b red b yellow

3a white

1�a black

�1a brown

b red b orange b green

�a white

13a black

��a brown

b orange b yellow b blue

5a white

1�a black

�3a brown

b yellow b green b violet

6a white

15a black

��a brown

b green b blue b grey

7a white

16a black

�5a red

b blue b violet b orange

8a white

17a black

b violet b grey

9a white

18a brown

b grey b red

�7

TRAYCONTROL 300-C TP stranded pair, flexible,screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007

Technical DataFlexible, screened PVC data and control cableTemperature range-�5°C to +105°CNominal voltage 300 VTest voltage �000 VMinimum bending radiusFlexing 6x cable ØCoupling resistanceMax. �50 Ohm/km

•

•

•••

•

Cable StructureTinned copper conductor, fine wire stranded, with AWG measuresSpecial PVC core insulation(AWG �� - AWG 18 with transparent nylon skin)Pair identification according to international colour code; see next page:AWG �6 - AWG ��AWG �0 - AWG 18Cores stranded in pairs with optimal lay-lengthPairs stranded in layers with optimal lay-length1. Screening with specialaluminium foil�. Screening with braid of tinned copper wires, optimal coverage, approx. 85%SeparatorSpecially formulated PVC outer jacketJacket colour - grey (RAL 7001)Sequential footage marking

•

•

•

•

•

•

••••

PropertiesSelf-extinguishing and flame retardant in accordance with CSA FT�The materials used in manufacture are free of silicone, cadmium and sub-stances that impair paint wettingTestsUL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, CM, NFPA 79 �007, OIL RES I& II, Class I Div. � per NEC Art. 501, meets NEC Art. 7�5, 760 & 800, AWM �517/��6�UL (AWG 24 - AWG 26): CM, AWM �517/��6�, rated OIL RES I & II, meetsNEC Art. 7�5, 760 & 800, NFPA 79 �007CSA: CMG, AWM I/II A/B FT�

NotesAdvantages

Highly flexible, quick installationSuperior oil performance


•

•

•

••

••

ApplicationHELUKABEL® TRAYCONTROL 300-C TP is a screened, stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval are suitable for the open, unprotected installation in cable trays to machines; the outstanding oil resistance (OIL RES I & II) makes the product ideally suited as connecting and joining cable for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% cover-age) guarantees superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive �006/95/EG.



Outer Ø approx. mm

Cop. Weight kg/km


26 AWG / 0.14 mm² (19/38)61999 1 4.0 16 3259760 2 5.6 20 3959761 3 5.8 24 4759762 4 6.3 27 5559763 5 6.7 31 6859764 6 7.3 50 8659765 7 7.4 52 9259766 8 7.8 54 9759767 10 9.1 60 11159768 12 9.8 67 14159769 14 10.5 75 15059770 15 11.1 77 15459771 16 11.2 80 15559772 18 11.8 84 17059773 20 12.4 98 18359774 22 13.1 104 20759775 24 13.6 112 22859776 25 15.1 114 239


Outer Ø approx. mm

Cop. Weight kg/km


24 AWG / 0.25 mm² (19/36)59777 1 4.6 16 4659778 2 6.6 27 5359779 3 6.9 32 6559780 4 7.5 37 7959781 5 8.0 55 9859782 6 8.8 66 11459783 7 8.9 60 12159784 8 9.7 74 12959785 10 11.4 109 15259786 12 11.8 116 18959787 14 12.6 121 21359788 15 12.8 132 22559789 16 12.9 142 22759790 18 13.8 147 23859791 20 14.4 161 27059792 22 15.3 171 30059793 24 16.4 230 32159794 25 16.7 231 340

�8

TRAYCONTROL 300-C TP stranded pair, flexible,screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007


Outer Ø approx. mm

Cop. Weight kg/km


22 AWG / 0.34 mm² (19/34)59795 1 4.9 17 5859796 2 7.1 37 6559797 3 7.7 45 7959798 4 8.4 54 8859799 5 9.0 63 11059800 6 9.6 73 12659801 7 9.7 79 14059802 8 10.7 88 14859803 10 12.7 107 18459804 12 13.2 122 21059805 14 13.9 138 24159806 15 14.1 154 24559807 16 14.2 161 25159808 18 15.3 198 27559809 20 15.9 211 30059810 22 16.8 218 32059811 24 18.0 230 37159812 25 18.3 239 402


Outer Ø approx. mm

Cop. Weight kg/km


20 AWG / 0.75 mm² (19/32)59813 1 5.9 26 7059814 2 9.4 56 8959815 3 10.5 72 10259816 4 11.5 92 11959817 5 12.6 107 14059818 6 13.3 122 16259819 7 13.4 132 19859820 8 16.8 144 27259821 10 17.5 180 30759822 12 18.0 202 31859823 14 19.1 221 34259824 15 19.4 232 38159825 16 19.5 257 41759826 18 20.5 282 49459827 20 21.5 307 57059828 22 22.6 322 64359829 24 24.4 342 72459830 25 24.9 361 740

18 AWG / 1 mm² (19/30)59831 1 6.3 28 10459832 2 10.2 57 12159833 3 11.5 75 15059834 6 14.6 139 32859835 9 17.2 212 49059836 15 21.3 358 811Two-core cables without ground wire, not ER. Dimensions and specifications may be changed without prior notice.

Colour codes

Stranded pair Colour Stranded pair Colour Stranded pair ColourPair No. Core Pair No. Core Pair No. Core

1a black

10a red

19a white

b red b blue b blue

�a black

11a red

�0a white

b white b yellow b brown

3a black

1�a red

�1a white

b green b brown b orange

�a black

13a red

��a white

b blue b orange b yellow

5a black

1�a green

�3a blue

b brown b blue b brown

6a black

15a green

��a blue

b yellow b white b orange

7a black

16a green

�5a blue

b orange b brown b yellow

8a red

17a green

b green b orange

9a red

18a green

b white b yellow

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22)

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18)Stranded pair Colour Stranded pair Colour Stranded pair ColourPair No. Core Pair No. Core Pair No. Core

1a white

10a black

19a brown

b black b brown b orange

�a white

11a black

�0a brown

b brown b red b yellow

3a white

1�a black

�1a brown

b red b orange b green

�a white

13a black

��a brown

b orange b yellow b blue

5a white

1�a black

�3a brown

b yellow b green b violet

6a white

15a black

��a brown

b green b blue b grey

7a white

16a black

�5a red

b blue b violet b orange

8a white

17a black

b violet b grey

9a white

18a brown

b grey b red

�9

FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 1015/UL-Standard 1063, 600 V, 105°C

Technical DataPVC-single core according to DIN VDE 0�81 part 7 and HD �1.7 S�, UL-Std. 1063, UL-Style 1015, CSA-TEW and CSA-AWM I/A/BTemperature rangeH05 V�-K/H07 V�-Kflexing +5°C up to +90°Cfixed installation -�0°C up to +90°CUL (AWM) -�0°C up to +105°CUL (MTW) -�0°C up to +90°CCSA (TEW) -�0°C up to +105°CNominal voltage H05 V�-K: U0/U 300/500 V (up to 1mm²) H07 V�-K: U0/U 450/750 V (≥1,5mm²)UL/CSA: 600 V AC, 750 V DCTest voltage H05 V�-K/H07 V�-K: �000 VSpark TestAWG �0: 5 kV>AWG �0: 6 kVInsulation resistancemin. �0 MOhm x kmMinimum bending radiusfor permanent bending approx. 10 - 15 core Ø

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Cable StructureBare copper fine wire stranded acc. to DIN VDE 0�95 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60��8 cl. 5 and UL-Subject 758 Section GPVC core insulation, TI3 according to DIN VDE 0�81 part 1 and UL-Std. 1581, class �3, CSA-C ��.� No. �10 Tab. 1� class HCore colours according to DIN VDE 0�93�-colour combination - Part No. on request

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PropertiesPVC self-extinguishing and flame retardant according to VDE 0�8�-33�-1-�, DIN EN 6033�-1-�/IEC 6033�-1 (equivalent DIN VDE 0�7� part 80� test method B), CSA FT1, UL VW1The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

NotesTinned conductor on requestThe cross-sections 0,5, 0,75 and 1,0 mm² correspond to H05 V�-K, the cross-sections 1,5 up to 35 mm² correspond to H07 V�-K, the cross- sections >35 mm² are identified as H07 V-K.DIN VDE 0�81 part 5 is limited to cross-sections up to 35 mm²; therefore lager cross-sections are referred to as H07 V-K with the same heat-resistant PVC-compound.Type H05 Vapproved one-colour mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white, green and yellow; two colour markings in combinations of the colours mentioned above.Type H07 Vapproved mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white and green-yellow

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ApplicationHook-up wire with multiple approvals that meets domestic and export demands: UL-MTW, UL-AWM, CSA, NFPA 79 �007, HAR, CE, VDE, GOST-R; allows cost-effective warehousing and the simplification of part lists. = The product conforms to the EG Low-Voltage Directive �006/95/EG.


Continuation ►

Cross-sec. mm² / AWG-no.

Outer Ø approx. mm

Cop. Weight kg/km

black blue brown red white grey vio pink og green ye gn-ye 2-col. dk-bu trans o.col.

approx. RAL 9005 5015 8003 3000 1013 7000 4005 3015 2003 6018 1021 - - 5010 - -Part No.0,5 / 20 2,5 5,2

64075 64077 64078 64079 64080 64081 64082 64084 64088 64085 64083 64076 64090 64087 64086 64089

Part No.0,75 / 19 2,65 7,2

64091 64093 64094 64095 64096 64097 64098 64100 64104 64101 64099 64092 64106 64103 64102 64105

Part No.1 / 18 2,8 9,6

64107 64109 64110 64111 64112 64113 64114 64116 64120 64117 64115 64108 64122 64119 64118 64121

H05 V2-K/mm2

30

RESEARCH AND DEVELOPMENTBased on a strong and dedicated R&D team, HELUKABEL® is able to offer high-performance products featuring advanced technologies and - whenever an option - customized engineering for special applications and environments.

Cables and wires for flexing and torsional applications are at the core of our product range. To assure the integrity of the cable in these processes, a high level of manufacturing expertise is required. Durability against extreme chemical and mechanical load, small bend radii, alternated bending cycles and increased heat resistance are only some of the many other requirements that HELUKABEL® products are able to accommodate.

New products are always tested for their reliability under conditions that are relative to their application in a state-of-the-art equipped testing center at the HELUKABEL® Factory in Windsbach/ Germany. In process measurements and random samples taken are a natural part of our quality control process and secure our high manufacturing standards.

A development example:The cargo ship MS Beluga is being pulled

by the SkySail using wind power. The traction cable including the used control wire were

designed and manufactured by HELUKABEL®.

FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 1015/UL-Standard 1063, 600 V, 105°C


Cross-sec. mm² / AWG-no.

Outer Øapprox. mm

Cop. Weightkg/km

black blue brown red white grey vio pink og green ye gn-ye 2-col. dk-bu trans o.col.

approx. RAL 9005 5015 8003 3000 1013 7000 4005 3015 2003 6018 1021 - - 5010 - -Part No.1,5 / 16 3,05 14,4

64123 64125 64126 64127 64128 64129 64130 64132 64136 64133 64131 64124 64138 64135 64134 64137

Part No.2,5 / 14 3,6 24,0

64139 64141 64142 64143 64144 64145 64146 64148 64152 64149 64147 64140 64154 64151 64150 64153

Part No.4 / 12 4,1 38,0

64155 64157 64158 64159 64160 64161 64162 64164 64168 64165 64163 64156 64170 64167 64166 64169

Part No.6 / 10 4,8 58,0

64171 64173 64174 64175 64176 64177 64178 64180 64184 64181 64179 64172 64186 64183 64182 64185

Part No.10 / 8 6,4 96,0

64187 64189 64190 64191 64192 64193 64194 64196 64200 64197 64195 64188 64202 64199 64198 64201

Part No.16 / 6 8,1 154,0

64203 64205 64206 64207 64208 64209 64210 64212 64216 64213 64211 64204 64218 64215 64214 64217

Part No.25 / 4 9,6 240,0

64219 64221 64222 64223 64224 64225 64226 64228 64232 64229 64227 64220 64234 64231 64230 64233

Part No.35 / 2 10,8 336,0

64235 64237 64238 64239 64240 64241 64242 64244 64248 64245 64243 64236 64250 64247 64246 64249

Part No.50 / 1 13,6 480,0

64251 64253 64254 64255 64256 64257 64258 64260 64264 64261 64259 64252 64266 64263 64262 64265

Part No.70 / 2/0 15,2 672,0

64267 64269 64270 64271 64272 64273 64274 64276 64280 64277 64275 64268 64282 64279 64278 64281

Part No.95 / 3/0 16,8 912,0

64283 64285 64286 64287 64288 64289 64290 64292 64296 64293 64291 64284 64298 64295 64294 64297

Part No.120 / 4/0 19,5 1152,0

64299 64301 64302 64303 64304 64305 64306 64308 64312 64309 64307 64300 64314 64311 64310 64313

Part No.150/300kcmil 22,2 1440,0

64315 64317 64318 64319 64320 64321 64322 64324 64328 64325 64323 64316 64330 64327 64326 64329

H07 V2-K/mm2

31

Note

Changes to specifications© HELUKABEL® GmbH Hemmingen, Germany Specifications subject to change without notice. All illustrations, symbols, markings, numbering, etc. on the outer jacket are therefore to be considered as provisional. Differences in colour between photos and delivered goods cannot be prevented. All rights for reprinting or reproduction of text and illustrations, in whole or in part, reserved. The transfer of copyright principally requires the written permission of HELUKABEL® GmbH.

Length markingsThe length marking, which cannot be officially verified, is intended merely as an aid (e.g. as a measuring guide or for the purpose of determining how much material is left on the drum). The actual cable length may deviate from that indicated by the length marking by up to 1%. No legal liability can be assumed for incomplete or patchy length markings, or if the actual cable length deviates from that indicated by the length marking. The only means of determining the actual cable length is to use calibrated measuring equipment.

Safety noteThe products described here are produced in accordance with national or international standards as well as company standards; application safety is observed in accordance with the relevant safety directives, standards and legal requirements. This notwithstanding, the products are subject to the specifications of the relevant DIN VDE requirements. However, assembly and handling may only be undertaken by electrical specialists.

Our general terms and conditions of delivery and payment apply; available at www.helukabel.de.

Fax response to 847 622 8766

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HELUKABEL® USA Inc.1355 Bowes Road, Unit C · Elgin, IL 60123Phone 847 930 5118 · Fax 847 622 [email protected]

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