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1/7Flexible Composite Hoses for Cargo Transfer

Hydrocarbons

Chemicals

Cryogenics

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The point of transfer is the most vulnerable link in the chain

of production, distribution and use of bulk hydrocarbons,chemicals and liquefied gases. The flexible link from one bulk

container to another must be reliable, easy to manoeuvre,

resistant to internal and external wear and suitable for

whatever product is being moved, however hazardous.

For over 70 years the vital link has been provided by

Compoflex and Willcox flexible composite hoses, which are

now produced to the highest standards by AmniTec Limited.

Product RangeAmniTec produce a comprehensive range of composite hoses, specifically

engineered to handle all kinds of transfer applications safely and easily.

Cryoflex hoses are designed for use with cryogenic products at temperatures

down to minus 200C at pressures up to 25 bar.

Chemiflex hoses are chemically compatible and mechanically engineered to

handle a wide range of hazardous chemicals.

Fuelmaster and Oilmaster hoses are specifically engineered for the transfer of

hydrocarbons, including oils, petrol, diesel, lubricating oils, paraffin and 100%

aromatics.

CouplingsAmniTec offer a comprehensive range of end fittings for their hoses, normally

supplied to customer requirements and available in a variety of materials,including carbon and stainless steel. The range also includes proprietary quick

release couplings, adapters and accessories such as blank caps and dust plugs.

Quality Standards and TestingSince AmniTec hoses form a vital link in the transfer of hazardous materials,

they have to be totally reliable. All hoses, therefore, are manufactured under a

stringent continuous quality management system, having been prototyped and

certified by approved bodies such as Lloyds and the UK Marine Safety Agency

in accordance with BS 5842 and IMO criteria. Full hose test certification is

available to customers requirements. The latest manufacturing and quality

assurance techniques are used to guarantee high quality products.

The rated working pressure of

all AmniTec hose is based on a

safety factor of at least 4:1 at

ambient temperature when tested

in accordance with ISO 1402/BS

5173 Part 102 Section 102.1

(1985). A hose rated at 14 Bar, for example, is pressure tested to 21 Bar, while

burst pressure would be 56 Bar, minimum.

Continuous quality management, recognised by ISO 9001, PED/CE

approvals and rigorous testing of products ensure the consistency of excellence

that is demanded by customers worldwide.

AmniTec the Vital Link in Cargo Transfer

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3/7AmniTec; the Vital Link in Cargo Transfer

Product Specifications

FUELMASTER - LIGHTWEIGHT (2041/0955)

FUELMASTER/OILMASTER SPECIFICATION

PRODUCT RANGE

Colour

Code

Temperatures

CONSTRUCTION

Inner Wire

Wall Materials

Outer Wire

Fuelmaster-Lightweight

Orange

2041/0955

-20 to +80C

Aluminium

Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel

Fuelmaster

-Standard

Blue

1021/0954

-20 to +80c

Galvanised Steel

Oilmaster-Standard

Black

1031/0901

-20 to +80C

Galvanised Steel

Oilmaster-Heavy

Blue

1151/0982

-20 to +80C

Galvanised Steel

Polymeric fabrics and films selected for resistance and strength

Nominal InternalDiameter

mm ins bar p.s.i.g mm ins kg/m lb/ft m ft

Max WorkingPressure

Min BendRadius

Weight Max ManufacturingLengths

75 3 7 100 150 6 2.2 1.5 20 66 100 4 7 100 225 9 2.7 1.8 20 66

FUELMASTER - STANDARD (1021/0954) 50 2 10.5 150 125 5 1.6 1.1 20 66

65 21/2 10.5 150 150 6 2.2 1.4 20 66

75 3 10.5 150 175 7 2.6 1.7 20 66

100 4 10.5 150 250 10 3.4 2.3 20 66

OILMASTER - STANDARD (1031/0901) 25 1 14 200 100 4 0.9 0.6 20 66

38 11/2 14 200 150 6 1.3 0.9 20 66

50 2 14 200 180 7 2.2 1.4 20 66

65 21/2 14 200 200 8 2.7 1.8 20 66

75 3 14 200 280 11 3.3 2.2 20 66

100 4 14 200 400 16 5.1 3.4 20 66

OILMASTER - HEAVY (1151/0982) 100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78 200 8 14 200 740 29 15 10 15 50

250 10 10.5 150 920 36 21 14 12 40

PIGGING MUST NOT BE USED UNDER ANY CIRCUMSTANCES

ConstructionStandard hydrocarbon hoses are manufactured

from multi-layers of polypropylene fabric and

film with a weatherproof and abrasion resistant

outer cover. The hose layers are held and tensioned

between internal and external wire helices.

Computer aided design has resulted in exceptional

strength-to-weight ratios and extreme flexibility,

giving the hose excellent handling characteristics.

This ensures ready operator acceptance and

encourages good usage practice. All hoses are

supplied with factory-fitted end connections to thecustomers requirements.

TemperaturesAll hoses are suitable for the temperature

range -20C to +80C but these are subject to

pressure de-rating factors. Higher temperatures

are permitted for intermittent use subject to

confirmation by AmniTec Technical Department.

StandardsBoth weights of Fuelmaster hoses comply

with BS3492 (1987) AX & BX. The standard

Oilmaster hose attains both these and BS5842

(1980). All hoses comply to EN13765: 2003 Type1, 2, or 3.

Hydrocarbons

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Max WorkingPressure

Min BendRadius


CHEMIFLEX - STANDARD (3091/0951PG) 25 1 14 200 100 4 0.9 0.6 20 66

38 11/2 14 200 127 5 1.2 0.8 20 66

50 2 14 200 178 7 1.8 1.2 20 66

65 21/2 14 200 178 7 2.5 1.7 20 66

75 3 14 200 203 8 3.0 2.0 20 66

100 4 14 200 304 12 4.3 2.9 20 66

CHEMIFLEX - HEAVY (4161/0969PG) 100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

CHEMIFLEX - PTFE STANDARD (4121/0946SG) 25 1 14 200 100 4 0.9 0.6 20 66

38 11/2 14 200 127 5 1.2 0.8 20 66

50 2 14 200 178 7 1.8 1.2 20 66

65 21/2 14 200 178 7 2.5 1.7 20 66

75 3 14 200 203 8 3.0 2.0 20 66

100 4 14 200 304 12 4.3 2.9 20 66

CHEMIFLEX - PTFE (4171/0969SG/PTFE) 100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

250 10 10.5 150 920 36 21 14 12 40

AmniTec; the Vital Link in Cargo Transfer


CHEMIFLEX SPECIFICATION

PRODUCT RANGE

Colour

Code

Temperatures

CONSTRUCTION

Inner Wire

Wall Materials

Outer Wire

Chemiflex-Standard

Grey

3091/0951PG

-20 to +80C

Polypropylene

Covered Steel

Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel 316 St. Steel

Chemiflex

-Heavy

Grey

3161/0998PG

-20 to +80c

Polypropylene

Covered Steel

Chemiflex-PTFE Standard

Light Blue

4121/0946SG/PTFE

-30 to +100C

316 Stainless

Steel

Chemiflex-PTFE Heavy

Green

4171/0969SG/PTFE

-30 to +100C

316 Stainless

Steel

Polymeric fabrics and films selected for resistance and strength

ConstructionAmniTec chemical transfer hoses are constructed

from multi-layers of thermoplastic films, which

form a sealing and permeation barrier, supported

by fabric layers for mechanical strength. The hose

layers are held and tensioned by internal andexternal steel wire helices. Chemiflex hoses are

supplied with factory-fitted end connections to the

customers requirement.

TemperaturesTemperatures are subject to pressure de-rating

factors. Higher temperatures are permitted

for intermittent use subject to confirmation by

AmniTec Technical Department.

StandardsChemiflex hoses comply with various national

and international standards including BS5842

(1980) and US Coast Guard Regulations and can

be marked accordingly. Chemiflex Marine 1000

hoses, type approved to IMO Codes BCH and IBC

requirements are available on request. All hoses

comply to EN13765: 2003.

PIGGING MUST NOT BE USED UNDER ANY CIRCUMSTANCES

C

hemic

als

Chemiflex

Hostaflon

Red

4224/SS/HOS

-20 to +100C

316 Stainless

Steel

CHEMIFLEX - HOSTAFLON (4224/SS/HOS) 100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

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5/7AmniTec; the Vital Link in Cargo Transfer


CRYOFLEX- 50 (0940)

CRYOFLEXSPECIFICATION

PRODUCT RANGE

Colour

Code

CONSTRUCTION

Inner and Outer Wires

Wall Materials

CryoflexTM-50

White/Green

0940

CryoflexTM-200

White

0933

Stainless Steel

Polymeric fabrics and films selected

for resistance and strength



Max WorkingPressure

Min BendRadius


25 1 25 362 150 6 0.9 0.6 15 50

38 11

/2 25 362 175 7 1.6 1.1 15 50 50 2 25 362 200 8 2.4 1.6 15 50

75 3 25 362 250 10 4.5 3.0 15 50

100 4 21 300 500 20 7.5 5.0 15 50

150 6 21 300 660 25 13.8 9.3 14 45

200 8 15 215 910 36 18.7 12.5 12 40

CRYOFLEX- 200 (0933) 25 1 10.5 150 150 6 0.7 0.5 15 50

38 11/2 10.5 150 175 7 1.2 0.8 15 50

50 2 10.5 150 200 8 2.0 1.3 15 50

75 3 10.5 150 250 10 3.3 2.2 15 50

100 4 10.5 150 500 20 7.5 5.0 15 50

150 6 10.5 150 660 25 13.8 9.3 14 45

200 8 10.5 150 910 36 18.7 12.5 12 40

250 10 10.5 150 2500 98 22.5 15.1 10 33

ConstructionCryoflex 50 is manufactured from multi layersof polyamide fabric and film whilst Cryoflex 200

utilises polyester fabric and BOPP film. Both may

be further insulated by an additional rope lagging.

Cryoflex 50 and 200 hoses have stainless steel

inner and outer wire achieving dual wire electrical

continuity by bonding to the end fittings thus

safely dissipating static electrical charges.

Cryoflex hoses provide a high degree of safety

with hose material having complete product

compatibility to allow LPG and LNG to be

handled safely.

Working PressuresWorking pressures across the range are based on aminimum safety factor of 5:1.

Hose LengthsCryoflex hoses are supplied in lengths up to 15

metres depending on diameter. All assemblies have

factory-fitted end connections.

StandardsCryoflex assemblies in bore sizes 4, 6 and

8 are certified by the UK Marine Safety Agency

as complying with paragraphs 5.4 and 5.7 of the

IMO Gas Carrier Code. Cryoflex assemblies are

manufactured in accordance to EN13765-2003

Cr

yogen

ics

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Hose

Mana

gementOn-site Hose Management Services

A complete on-site hose management, pressure and testing hose certification

service is available from AmniTec. For nearly 50 years on-site hose

management and testing services have been available to ensure testing and

maintenance is carried out to the highest standards. Today AmniTecs team of

qualified engineers are able to test and repair hoses, issuing test certificates for

all hoses tested with hose failures reported and replaced as required.

On-site Services

Visual inspection

Hydraulic testing

Electrical continuity testing

Test certificate issue

Hose management report

Approved Standards of

Quality in Testing

BS 349210.2; 10.3; 10.7; 10.8; 11. 12

BS 5173Section 102.1 1991

BS 58421980; by qualified engineers

EN 13765: 2003

Visual InspectionVisual inspection of the hose and fittings, outer wire

and physical condition of the outer cover.

Hydraulic TestingHydraulic testing of the hose to the stated design and

test pressure.

Electrical Continuity TestingIn accordance with BS 3492 part 10.7 inconjunction with method 1 of clause 5 BS 5173

Hose Replacement ServiceShould a hose fail the periodic inspection it can

be replaced without delay with factory made hose

assemblies.

AMNITEC B.V.P.O. Box 10251

3004 AG Rotterdam

Abraham van Stolkweg 118

3041 JA Rotterdam

The Netherlands

Tel. + 31 (0)10 298 21 21

Fax + 31 (0)10 298 21 28

E-mail [email protected]

www.amnitec.nl

igned and Produced by SEL Ltd. Birmingham.

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Camlocks - Aluminium / Stainless Steel

Type A Camlock - Male Camlock / Female BSPDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 21 21 24 28.5 36 45 56.5 73 98

B 38 38 48 56 60 64 87 73 78

C 32 32 40 48 56 67 83 96 127

Type B Camlock - Female Camlock / Male BSPDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 14 14 24 28 35 51 58 72 98

B 52 52 64 72 73 80 90 94 101

E 32 32 40 48 49 54 59 60 62

G 53 53 60 78 85 96 110 127 156

Type C Camlock - Female Camlock / Male HosebarbDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 14 14 20 25 31 43 55 67 92

B 92 92 105 118 121 138 155 164 175

D 20 20 26 33 39 52 65 77 103

E 32 32 40 48 49 54 59 60 62

G 53 53 60 78 85 96 110 127 156

Type D Camlock - Female Camlock / Female BSPDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

MATTHEW DAVIS Australia Pty. Ltd.ACN 142 493 669 ABN 59 142 493 669

P.O. Box 536, Braeside, Victoria, 3195102-104 Malcolm Road, Braeside, Victoria, 3195

Telephone: (03) 9580 0066 Facsimile: (03) 9587 2829

Data / Dimension SheetData / Dimension SheetData / Dimension SheetData / Dimension Sheet

B 52 52 62 68 71 78 85 91 96

C 32 32 40 48 56 67 83 96 127

E 32 32 40 48 49 54 59 60 62

G 53 53 60 78 85 96 110 127 156

Type E Camlock - Male Camlock / Male HosebarbDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 14 19 24 28 35 48 58 72 98

B 98 98 110 121 125 140 158 170 182

D 20 20 26 33 39 52 65 77 103

E 40 40 46 53 56 61 65 66 70

C 34 34 38 48 56 66 80 102 132

Type F Camlock - Male Camlock / Male BSPDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 21 21 24 28.5 36 45 56.5 73 98

B 56 56 72 80 84 88 100 106 114

C 32 32 40 48 56 67 83 96 127

E 39 39 48 56 61 62 69 74 79

Type DC Camlock - Dust CapDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

B 45 45 54 65 69 80 84 85 94

E 32 32 40 48 49 54 59 60 62

G 53 53 60 78 85 96 110 127 156

Type DP Camlock - Dust PlugDimensions 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4"

in millimetres 15 20 25 32 40 50 65 80 100

A 21 21 24 29 36 45 57 73 98

B 37 37 44 55 64 68 70 80 80

E 24 24 30 38 41 43 45 52 48

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