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Installation Manual
Automatic TWIN Greasing SystemWheel Loader
Volvo L150E / L180E ’05EF17196P00
your efficiency is our challenge
All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,microfilm or by any other means without prior written permission from Groeneveld. This applies also to thedrawings and diagrams appended.
Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. Thecontents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damagearising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenancework or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility forany errors of the concequences of such errors.
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1.
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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8
2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92.1. F170456 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 122.2. F177611 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 142.3. F174529 Twin 6-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 162.4. F174530 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 18
3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 254.1. F170458 Twin pumpkit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - - - - 26
5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 295.1. F173646 Electronics installation kit Volvo L150E / L180E ’05 - - - - - - - - 30
6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 356.1. F177612 Installation kit Twin 7-port block / F170456 B1 - - - - - - - - - - - 366.2. F177613 Installation kit Twin 12-port block / F177611 B2 - - - - - - - - - - 406.3. F177614 Installation kit Twin 6-port block / F174529 B3 - - - - - - - - - - - 446.4. F177615 Installation kit Twin 4+4-port block / F174530 B4 - - - - - - - - - 50
7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 557.1. F177616 Twin Main line kit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - 56
8. Hydraulic attachment bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - 618.1. 7300062 Hydraulic attachment bracket (optional) - - - - - - - - - - - - - - - 62
9. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67
10. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Table of contents 3 (72)EF17196P00
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Wheel Loader Volvo L150E / L180E ’05
Table of contents EF17196P00
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1.PR
EFAC
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1.your efficiency is our challenge
Preface 5 (72)EF17196P00
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Wheel Loader Volvo L150E / L180E ’05
1.1 General information
This installation manual describes the installation of the Twin-system on the VolvoWheel Loader type L150E / L180E ’05.
1.2 Use of symbols
Automatic Twin Grease Lubrication System
Machine type Number of grease points
Groeneveld order number
Volvo order number
Manual number
Volvo L150E / L180E ’05
28 x F177609 - EF17196P00
Hydr. att. bracket 2 x 7300062 11093615 EF17196P00
Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector straight ø6 mm
200 = lenght (mm)
E6 = connector elbow ø6 mm
P Grease pump
PS Main line pressure switch
Distribution block
Position number on the parts list
Grease point position number
BK Black
BN Brown
BU Blue
RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel
4.25
Preface EF17196P00
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1.3 Safety precautions
For starting installation, carry out the following tasks:• Remove ignition key to prevent engine from starting while you are working.• Block all moving parts, like lifting frames, breaking points and mast parts.• Block the wheels.• Follow machine manufacturer’s guidelines for general safety and precautions.
During activities that require a lifting jack:• The machine should not rest on the lifting jack solely. Use additional support.
General:• Always keep your work area clean.
1.4 General fitting instructions
Before• Check if all the parts of the Twin-system are present by using the parts list.• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due toinsufficient grease is prevented.
During installation• Prevent dirt from entering the system during installation. • Use clean tools.• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Preface 7 (72)EF17196P00
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1.5 Safety instructions for installation of attachment points
When drilling:
• Wear safety goggles.• Make sure there are no vital parts behind the hole to be drilled.
Drilling
Drilling depth
Full drilling
Tap
Fill the grease point with grease
Drilling location
In case of welding:
• Ask the workshop manager whether welding is allowed in this room.• Disconnect the earthing cable from the battery or remove the earthing key.• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.• Wear welding goggles and overalls.
Welding
Grind
Welding location
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2.
SYSTEM
LAY
-OU
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2.your efficiency is our challenge
System lay-out 9 (72)EF17196P00
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Parts list
The Twin-system for the Volvo L150E / L180E ’05 comprises the following parts:
Groeneveld order number
Volvoorder number
Description
F170458 11176458 Twin pumpkit Volvo L150E / L180E ’05
F173646 11177068 Electronics installation kit Volvo L150E / L180E ’05
F170456 11708642 Twin 7-port block, complete
F177611 - Twin 12-port block, complete
F174529 11177553 Twin 6-port block, complete
F174530 11177558 Twin 4+4-port block, complete
F177612 - Installation kit Twin 7-port block B1
F177613 - Installation kit Twin 12-port block B2
F177614 - Installation kit Twin 6-port block B3
F177615 - Installation kit Twin 4+4-port block B4
F177616 - Twin Main line kit Volvo L150E / L180E ’05
F177617 - A5 manual Volvo L150E / L180E ’05
XU1701D - User’s manual TWIN
F173350 11177183 High-pressure hose 3/8” E10-1650-S10 H1 2x
830412 11708645 High-pressure hose 1/4” S10-2000-E10 H2 2x
830803 11708646 High-pressure hose 1/4” S8-4650-S10 H3 2x
830037 11707873 High-pressure hose 1/4” S8-0800-S8 H4 2x
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System lay-out 11EF17196P00
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Parts list
2.1 F170456 Twin 7-port block, complete
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
1 2 31801 11702148 Sealing ring
2 2 32901 11702149 Threaded plug 1/4” BR
3 2 50802 11997270 T-male stud 1/4” - ø10mm ST-YG
4 4 71101 11702153 Metering unit No.4 - 0.200cc/M22/6mm/BR
5 3 79601 11702154 Metering unit No.9 - 1.000cc/M22/6mm/BR
6 1 70401 11708193 Twin 7-port block M10 BR
7 1.5m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m
8 2m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m
9 1.5m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m
10 1m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m
11 1m 77501 11701835 Grease pipe 3 x ø6mm x 1.5 PA per m
12 4 02717 - Protective cap ø6mm
13 1 03217 - Protective cap ø12mm
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System lay-out 13EF17196P00
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Parts list
2.2 F177611 Twin 12-port block, complete
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
1 2 31801 11702148 Sealing ring
2 2 32901 11702149 Threaded plug G1/4” BR
3 2 72722 - Body, T-male stud 1/4” - ø10mm ST-YG
4 2 70801 11702371 Metering unit No.1 - 0.050cc/M22/6mm/BR
5 7 71001 11702152 Metering unit No.3 - 0.150cc/M22/6mm/BR
6 1 71201 11702155 Metering unit No.8 - 0.400cc/M22/6mm/BR
7 1 91001 11702375 Metering unit No.10 - 2.000cc/M22/6mm/BR
8 1 F115874 - Pressure switch 150 bar, complete BR
9 1 70601 11708191 Twin 12-port block M10 BR
10 2m 77401 11701834 Grease pipe 2 x ø6mm x 1.5 PA per m
11 2m 77401 11701834 Grease pipe 2 x ø6mm x 1.5 PA per m
12 2m 77401 11701834 Grease pipe 2 x ø6mm x 1.5 PA per m
13 1.25m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m
14 2m 77401 11701834 Grease pipe 2 x ø6mm x 1.5 PA per m
15 1 830545 11707875 HPH 1/4” S6-4600-S6
16 1 F174651 11177548 HPH 1/4” S6-4700-S10
17 1 15417 11707861 Pressure switch cable
18 2 02717 - Protective cap ø6mm
19 5 28401 - Protective cap ø9.5mm
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5 5 5 5 5 9
7
312
12
15
16
13
11
10
18
17
14
19
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Parts list
2.3 F174529 Twin 6-port block, complete
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
1 1 45502 11700972 Male stud coupling 1/4” - ø8mm ST-YG
2 1 80701 11702476 Elbow swivel coupling ø8mm ST-YG
3 2 72022 11713081 Body, male stud coupling 1/4” - ø8mm ST-YG
4 1 72222 11713082 Body, male stud elbow 1/4” - ø8mm ST-YG
5 2 70701 11702150 Shut-off plug M22 x 1 BR
6 2 71201 11702155 Metering unit No.8 - 0.400cc/M22/6mm/BR
7 1 79601 11702154 Metering unit No.9 - 1.000cc/M22/6mm/BR
8 1 91001 11702375 Metering unit No.10 - 2.000cc/M22/6mm/BR
9 1 75601 11705430 Twin 6-port block, flat BR
10 1 F174654 - H.P.H. 1/4” S6-0900-S10
11 1 830061 11708064 H.P.H. 1/4” S6-0900-S6
12 1 830273 11708065 H.P.H. 1/4” S6-1200-S6
13 1 F174538 11713084 H.P.H. 1/4” S6-0350-E6
14 3 02717 - Protective cap ø6mm
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System lay-out 17EF17196P00
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Parts list
2.4 F174530 Twin 4+4-port block, complete
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
1 2 32901 11702148 Threaded plug 1/4” BR
2 2 83901 11702149 Sealing ring
3 1 45502 11700972 Male stud coupling 1/4” - ø8mm ST-YG
4 1 72222 11713082 Body, male stud elbow 1/4” - ø8mm ST-YG
5 1 80701 11702476 Elbow swivel coupling ø8mm ST-YG
6 2 70701 11702150 Shut-off plug M22 x 1 BR
7 2 71001 11702152 Metering unit No.3 - 0.150 cc/M22/6mm/BR
8 1 71101 11702153 Metering unit No.4 - 0.200 cc/M22/6mm/BR
9 1 72701 11702370 Metering unit No.6 - 0.300 cc/M22/6mm/BR
10 2 79601 11702154 Metering unit No.9 - 1.000 cc/M22/6mm/BR
11 1 77201 11713962 Twin 4+4-port block, flat BR
12 1 830276 11708426 H.P.H. 1/4” S6-2200-S6
13 1 F173538 11713085 H.P.H. 1/4” S6-2300-S10
14 2 830482 11713086 H.P.H. 1/4” S6-2800-S6
15 2 830667 11713087 H.P.H. 1/4” S6-0200-S6
16 5 02717 - Protective cap ø6mm
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System lay-out 19EF17196P00
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Notes
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3.G
REA
SE POIN
T LOC
ATIO
N
3.your efficiency is our challenge
Grease point location 21EF17196P00
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Grease point location EF17196P00
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30 8 7 4 3 2 118
9
13 12
16 11 10
Grease point location 23EF17196P00
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Notes
Grease point location EF17196P00
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REA
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P INSTA
LLATIO
N
4.your efficiency is our challenge
Grease pump installation 25EF17196P00
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Parts list
4.1 F170458 Twin pumpkit Volvo L150E / L180E ’05
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
1.1 1 15517 11176708 Cable harness, pump
1.2 10 00208 4881439 Cable tie, black 186mm
1.3 1 F173347 11177137 Mounting bracket, pump 270 x 270mm
1.5 3 101110 969313 Hexagonal bolt M10 x 110 ST-G
1.6 4 108050 965179 Hexagonal bolt M8 x 40 ST-G
1.7 4 220008 948645 Nut, self-locking M8 ST-G
1.8 3 220010 971098 Nut, self-locking M10 ST-G
1.9 4 300008 960141 Plain washer M8 ST-G
1.10 3 300010 960143 Plain washer M10 ST-G
1.11 1 F116316 11708641 Twin pump 24V/12cc/3L/250bar
1.12 3 16512 11708538 Distance spacer 80mm ST-YG
Grease pump installation EF17196P00
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Grease pump installation 27EF17196P00
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Notes
Grease pump installation EF17196P00
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5.ELEC
TRIC
AL C
OM
PON
ENTS
5.
your efficiency is our challenge
Electrical components 29EF17196P00
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Parts list
5.1 F173646 Electronics installation kit Volvo L150E / L180E ’05
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
2.1 3 02701 11176861 Self-tapping screw M5 x 10
2.2 1 97101 - Relais housing with cable harness
2.3 1 97201 11701821 Cable harnes, cycle mode switch
2.4 1 97301 4786690 Relais + diode
2.5 1 97401 - Fuse box, 6 fuses
2.6 35 00208 4881439 Cable tie, black 186 mm
2.7 1 19508 13967545 Fuse 10A, plug-in
2.8 1 12817 11705936 Cycle mode switch 24V
2.9 1 16422 11997279 Illuminated lamp cover, yellow
2.10 1 F173645 Cable harness, cabine
Electrical components EF17196P00
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1.6
2.10
2.4
2.2
2.5
2.3 2.8
2.9
1.11
2.6
Electrical components 31EF17196P00
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Position number Description
1 + 30
2 Fuse box (optional)
3 Relais
4 Circuit board Volvo
5 Fuse box (standard)
6 Cycle mode switch with integrated control lamp
7 Gear box connector housing CL
8 - 31 Central earth connection
9 Cabine
10 Grease pump with integrated timer
11 Main line pressure switch
Electrical components EF17196P00
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Electrical components 33EF17196P00
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2.3 2.10
2.5
2.7
2.4
2.2
Electrical components EF17196P00
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6.D
ISTRIB
UTIO
N B
LOC
KS
6.
your efficiency is our challenge
Distribution blocks 35EF17196P00
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Parts list
6.1 F177612 Installation kit Twin 7-port block / F170456 B1
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
3.1 2 02701 11176861 Self-tapping screw M5 x 10
3.2 1 97701 11701842 Extend adaptor 1/8”NPTF - 70mm ST-YG
3.3 1 97901 11701845 Elbow red. adaptor 1/8”NPTF ST-YG
3.4 1 98101 11701843 Male stud coupling 1/8”NPTF - ø6mm BR
3.5 6 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR
3.6 10 11107 4881440 Cable tie, black 338mm
3.7 25 00208 4881439 Cable tie, black 186mm
3.8 2 01108 11176860 Clamp ø8mm
3.9 5m 36608 941451 Protection hose ø7mm ID per m
3.10 1 F170756 11177147 Clamp ø6mm for a M10 bolt
3.11 1 220010 971098 Nut, self-locking M10 ST-G
3.12 1 300010 960143 Plain washer M10 ST-G
3.13 1 F170456 11708642 Twin 7-port block, complete
Distribution blocks EF17196P00
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BKBUBKBK
RDBKBK
7 5
7
5
3 1
3
1
246
2
4
6
FRONT
3.2
3.5
3.43.3
3.8
3.103.12
3.13
3.11
3.1
Distribution blocks 37EF17196P00
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6
5
72 134
Distribution blocks EF17196P00
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Distribution blocks 39EF17196P00
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Parts list
6.2 F177613 Installation kit Twin 12-port block / F177611 B2
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
4.1 2 33301 11701850 Extend adaptor 1/8”NPTF - 42mm ST-YG
4.2 2 50301 11701827 Allen plug 1/8”NPTF BR
4.3 5 78701 11701854 Tube clamp, double ø12mm
4.4 3 97701 11701842 Extend adaptor 1/8”NPTF - 70mm ST-YG
4.5 10 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR
4.6 10 11107 4881440 Cable tie, black 338mm
4.7 25 00208 4881439 Cable tie, black 186mm
4.8 1 36208 11707383 Bracket 5 x 30 x 90mm
4.9 5m 36608 941451 Protection hose ø7mm ID per m
4.10 2 39008 980614 Clamp ø14mm for M10 bolt
4.11 1 39308 11708539 Mounting bracket
4.12 1 02112 11707384 Mounting bracket
4.13 5 13312 11707381 Cover plate, tube clamp double 6-12mm
4.14 1 18312 11707877 Flange bolt M12 x 35 with grease channel
4.15 2 101016 946471 Hexagonal bolt M10 x 16 ST-G
4.16 2 101040 965185 Hexagonal bolt M10 x 40 ST-G
4.17 2 108016 955294 Hexagonal bolt M8 x 16 ST-G
4.18 3 126035 959208 Allen bolt M6 x 35 ST-G
4.19 2 126040 959209 Allen bolt M6 x 40 ST-G
4.20 2 300008 960141 Plain washer M8 ST-G
4.21 4 300010 960143 Plain washer M10 ST-G
4.22 0,5m F117437 11176983 Spiral protective wrap ø22mm
4.23 1 F118881 11177488 Male stud coupling 1/8”NPTF - ø10mm (L150E)
4.24 1 F171197 11177136 Clamp ø12 for M10 bolt
4.25 2 F173293 - Bracket bucketpin tube ø10mm ST-YG
4.26 1 F173414 11177103 Male stud coupling 1/8”NPTF - ø10mm (L180E)
4.27 1 F173417 11177105 Straight connecting coupling ø10mm ST-YG
4.28 1 F174531 11177549 Tube lower bucket pin left ø10 mm ST-YG
4.29 2 F176943 - Welding block M8x1.25 / 35 / 20 / 10mm
4.30 1 F177610 - Protection bracket bucket pin
4.31 1 F177611 - Twin 12-port block, complete
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
4.3
FRONT
89
98 10
10
11
11
BK RD BK RD12
12
13
13
14 15
14
15
16
16
17
17
18
18
BK RD BK RD BK
4.1
4.4
4.18
4.16
4.8
4.19
4.14
4.13
4.124.21
4.15
4.5
4.10
4.28
4.25
4.29
4.20
4.304.31
4.27
4.24
4.23
4.26
4.17 4.11
Distribution blocks 41EF17196P00
42
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
4.31 4.11
4.16
4.21
4.10
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
1. 2.
3. Remove the bushing.Drill a hole of 5mm to theinside of the lift frame.Assemble the bushing again.This bushing needs to beprovided with a grease channelaround the outside, with onone spot a hole to the pin.If such a bushing is notavailable, the old one needs tobe adapted.
1.2.
3.
B
B
B-B
A
A
A-A
ø5mm FULLø5mm FULL
4.3
4.8
4.13
4.19
4.16
4.13
4.19
4.3
4.12 4.29
4.25
4.17 4.28 4.30
4.20
4.21
4.104.27
4.15
4.23
4.26
4.5
4.14
4.18
4.3
4.13
4.21
Distribution blocks 43EF17196P00
44
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
6.3 F177614 Installation kit Twin 6-port block / F174529 B3
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
5.1 2 50301 11701827 Allen plug 1/8”NPTF BR
5.2 1 78701 11701854 Tube clamp, double ø12mm
5.3 2 97701 11701842 Extend adaptor 1/8”NPTF - 70mm ST-YG
5.4 3 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR
5.5 2 09202 11176859 Spring washer 6.4
5.6 1 39702 11706046 Protection ring ø60 x 40mm
5.7 2 81802 11701117 Tube clamp, single ø12mm
5.8 1 35808 11707389 Distance spacer 20 x 20 x 10mm
5.9 1 36008 11176596 Mounting bracket 6/8 port block
5.10 1 36208 11707383 Mounting bracket
5.11 1 01712 11707879 Clamping bracket ø390mm
5.12 1 13312 11707381 Cover plate, tube clamp double 6-12mm
5.13 2 16012 11707377 Cover plate, tube clamp single 6-12mm
5.14 1 18312 11707877 Flange bolt M12 x 35 with grease channel
5.15 1 101016 949471 Hexagonal bolt M10 x 16 ST-G
5.16 1 101040 965185 Hexagonal bolt M10 x 40 ST-G
5.17 1 101070 965188 Hexagonal bolt M10 x 70 ST-G
5.18 2 108016 946440 Hexagonal bolt M8 x 16 ST-G
5.19 1 108080 965182 Hexagonal bolt M8 x 80 ST-G
5.20 4 126030 959207 Allen bolt M6 x 30 ST-G
5.21 3 126035 959208 Allen bolt M6 x 35 ST-G
5.22 1 220008 948645 Nut, self-locking M8 ST-G
5.23 2 220010 971098 Nut, self-locking M10 ST-G
5.24 3 300008 960141 Plain washer M8 ST-G
5.25 2 300010 960143 Plain washer M10 ST-G
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
10 8
89
FRONT
19
21
22
20
5.6
5.28
5.245.18
5.165.25
5.13
5.7
5.15
5.9
5.20
5.4
5.33
5.325.26
5.29
5.31
5.19
5.14
5.22
5.34
5.305.27
5.2
5.10
5.12
5.3
5.11
5.21
5.5
5.17
5.85.23
Distribution blocks 45EF17196P00
46
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
F177614 Installation kit Twin 6-port block / F174529 B3 (continue)
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
5.26 1 F118881 11177488 Male stud coupling 1/8”NPTF - ø10mm (L150E)
5.27 1 F171197 11177136 Clamp ø12 mm for M10 bolt
5.28 2 F173293 - Bracket bucketpin tube ø10mm ST-YG
5.29 1 F173414 11177103 Male stud coupling 1/8”NPTF - ø10mm (L180E)
5.30 1 F173417 11177105 Straight connecting coupling ø10mm ST-YG
5.31 1 F174532 11177552 Tube lower bucket pin right ø10mm ST-YG
5.32 2 F176943 - Welding block M8x1.25 / 35 / 20 / 10mm
5.33 1 F177610 - Protection bracket bucket pin
5.34 1 F174529 11177553 Twin 6-port block, complete
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
10 8
89
FRONT
19
21
22
20
5.6
5.28
5.245.18
5.165.25
5.13
5.7
5.15
5.9
5.20
5.4
5.33
5.325.26
5.29
5.31
5.19
5.14
5.22
5.34
5.305.27
5.2
5.10
5.12
5.3
5.11
5.21
5.5
5.17
5.85.23
Distribution blocks 47EF17196P00
48
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
5.23
5.25
5.17
5.9 5.8
5.16
5.13 5.7 5.10
5.21
5.25 5.23
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
1. 2.
3. Remove the bushing.Drill a hole of 5mm to theinside of the lift frame.Assemble the bushing again.This bushing needs to beprovided with a grease channelaround the outside, with onone spot a hole to the pin.If such a bushing is notavailable, the old one needs tobe adapted.
1.2.
3.
B
B
B-B
A
A
A-A
ø5mm FULLø5mm FULL
5.15 5.30
5.25
5.27
5.185.315.33
5.24
5.29
5.26
5.28
5.32
5.14
5.4
Distribution blocks 49EF17196P00
50
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
6.4 F177615 Installation kit Twin 4+4-port block / F174530 B4
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
6.1 1 50301 11701827 Allen plug 1/8”NPTF BR
6.2 1 61801 11706053 Extend adaptor 1/8”NPTF - 1/4”G - 70mm ST-YG
6.3 6 78701 11701854 Tube clamp, double ø12mm
6.4 1 97701 11701842 Extend adaptor 1/8”NPTF - 70mm ST-YG
6.5 6 97901 11701845 Elbow red. adaptor 1/8”NPTF ST-YG
6.6 1 98001 11701838 Extend adaptor 1/8”NPTF - 22mm BR
6.7 4 98101 11701843 Male stud coupling 1/8”NPTF - ø6mm BR
6.8 1 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR
6.9 2 09202 11176859 Spring washer 6.4
6.10 1 39702 11706046 Protection ring ø60 x 40mm
6.11 1 47402 11997271 Male stud elbow 1/4” - ø10mm ST-YG
6.12 5 11107 4881440 Cable tie, black 338mm
6.13 0,5m 02008 11176982 Spiral protective wrap
6.14 2 39008 980614 Clamp ø14 mm for M10 bolt
6.15 6 13312 11707381 Cover plate, tube clamp double 6-12mm
6.16 2 18212 11707868 Hose support bracket
6.17 1 23612 - Protection ring ø60 x 20mm
6.18 3 108030 946671 Hexagonal bolt M8 x 30 ST-G
6.19 1 108050 965179 Hexagonal bolt M8 x 50 ST-G
6.20 2 126030 959207 Allen bolt M6 x 30 ST-G
6.21 4 126035 959208 Allen bolt M6 x 35 ST-G
6.22 2 126040 959209 Allen bolt M6 x 40 ST-G
6.23 4 220008 948645 Nut, self-locking M8 ST-G
6.24 1 220010 971098 Nut, self-locking M10 ST-G
6.25 4 300008 960141 Plain washer M8 ST-G
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
9 9 6 3
4 3
FRONT
26
2728
23
24
25
6.19
6.27
6.18
6.20
6.20
6.23
6.22
6.156.3
6.32
6.16
6.14
6.17
6.46.8
6.96.106.11
6.2
6.7
6.33
6.246.26
6.30
6.66.5
6.256.28
6.31
6.29
Distribution blocks 51EF17196P00
52
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
F177615 Installation kit Twin 4+4-port block / F174530 B4 (continue)
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
6.26 1 300010 960143 Plain washer M10 ST-G
6.27 1 F173292 - Block for bracket bucketpin
6.28 1 F173293 - Bracket bucketpin tube ø10mm ST-YG
6.29 1 F173417 11177105 Straight connecting coupling ø10mm ST-YG
6.30 1 F174534 11177555 Bracket, 4+4-port block
6.31 1 F174535 11177556 Tube ø10 mm ST-YG
6.32 1 F174536 11177557 Bracket for tube clamps
6.33 1 F174530 11177558 Twin 4+4-port block, complete
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
9 9 6 3
4 3
FRONT
26
2728
23
24
25
6.19
6.27
6.18
6.20
6.20
6.23
6.22
6.156.3
6.32
6.16
6.14
6.17
6.46.8
6.96.106.11
6.2
6.7
6.33
6.246.26
6.30
6.66.5
6.256.28
6.31
6.29
Distribution blocks 53EF17196P00
54
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
1. 2.
3. Remove the bushing.Drill a hole of 5mm to theinside of the lift frame.Assemble the bushing again.This bushing needs to beprovided with a grease channelaround the outside, with onone spot a hole to the pin.If such a bushing is notavailable, the old one needs tobe adapted.
1.2.
3.
A-A
A
A
ø5mm FULL
6.13
6.14
INSIDE VIEW
Distribution blocks EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
7.IN
STALLA
TION
MA
IN LIN
E
7.your efficiency is our challenge
Installation main line 55EF17196P00
56
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
7.1 F177616 Twin Main line kit Volvo L150E / L180E ’05
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
7.1 6 78701 11701854 Tube clamp, double ø12mm
7.2 25 11107 4881440 Cable tie, black 338mm
7.3 2 39008 980614 Clamp ø14mm for M10 bolt
7.4 2 02112 11707384 Mounting bracket
7.5 6 13312 11707381 Cover plate, tube clamp double 6-12mm
7.6 1 101016 946471 Hexagonal bolt M10 x 16 ST-G
7.7 1 101020 946441 Hexagonal bolt M10 x 20 ST-G
7.8 4 126035 959208 Allen bolt M6 x 35 ST-G
7.9 2 126040 959209 Allen bolt M6 x 40 ST-G
7.10 2 300010 960143 Plain washer M10 ST-G
7.11 0,5m F117437 11176983 Spiral protective wrap ø22mm
7.12 2 F173350 11177183 High-pressure hose 3/8” E10-1650-S10 H1
7.13 2 830412 11708645 High-pressure hose 1/4” S10-2000-E10 H2
7.14 2 830803 11708646 High-pressure hose 1/4” S8-4650-S10 H3
7.15 2 830037 11707873 High-pressure hose 1/4” S8-0800-S8 H4
Installation main line EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
7.12
7.13
4.31
6.33
7.14
3.13
7.15
5.34
1.11
Installation main line 57EF17196P00
58
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
FRONT
1.11
7.37.7
4.31
5.11
7.4
7.9
7.8
7.5
7.15
7.12
7.13
7.10
6.33
5.34
7.6
7.1
7.14
3.13
Installation main line EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
7.11
7.14
7.3
5.34 7.147.15
6.33
Installation main line 59EF17196P00
60
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Notes
Installation main line EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
8.H
YD
RA
ULIC
ATTA
CH
MEN
T BR
AC
KET
8.
your efficiency is our challenge
Hydraulic attachment bracket 61EF17196P00
62
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parts list
8.1 7300062 Hydraulic attachment bracket (optional)
Pos. Q’ty Groeneveldorder
number
Volvo order
number
Description
8.1 2 02701 946501 Self-tapping screw M5 x 10
8.2 2 50301 11701827 Allen plug 1/8”NPTF BR
8.3 2 71201 11702155 Metering unit No.8 - 0.400cc/M22/6mm/BR
8.4 2m 77301 11701833 Grease pipe 1 x ø6mm x 1,5 PA per m
8.5 1 78701 11701854 Tube clamp, double ø12mm
8.6 2 97901 11701845 Elbow red. adaptor 1/8”NPTF ST-YG
8.7 2 98101 11701843 Male stud coupling 1/8”NPTF - ø6mm BR
8.8 4 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR
8.9 5 11107 4881440 Cable tie, black 338mm
8.10 2 01108 952624 Clamp ø8mm
8.11 1,5m 36608 11176651 Protection hose ø7mm ID per m
8.12 1 13312 11707381 Cover plate, tube clamp double 6-12mm
8.13 1 126035 959208 Allen bolt M6 x 35 ST-G
8.14 2 830368 11176847 High pressure hose 1/4” S6-2300-S6
Hydraulic attachment bracket EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
8 8
FRONT
8.3
8.12
5.11
8.13
5.24
8.14
8.7
8.6 8.8
8.10
8.1
5.19
5.22
8.5
29
30
Hydraulic attachment bracket 63EF17196P00
64
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Hydraulic attachment bracket EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
8.9
8.14
8.88.6
8.7
8.1
8.10
Hydraulic attachment bracket 65EF17196P00
66
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Notes
Hydraulic attachment bracket EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
9.PA
RA
METER
SETTING
S
9.your efficiency is our challenge
Parameter settings 67EF17196P00
68
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Parameter settings
Consumption metering units each cycle : 14,75 cc
Code Description Setting
HDCY Heavy duty cycle 15 minutes
NDCY Normal duty cycle 20 minutes
LDCY Low duty cycle 30 minutes
CMS Cycle mode select 2
MPT Maximum pumping time 15 minutes
VMF Venting multiply factor 10 (/10) x
NOANumber of attempts before pump holds
10 x
BCDC Blink code duty cycle 4 x
CSI Command signal 'inverted' 1 (GINA) / YES (PC)
Parameter settings EF17196P00
Wheel Loader Volvo L150E / L180E ’05
Dat
e o
f is
sue:
No
vem
ber
200
4
10.TESTIN
G O
F THE SY
STEM
10.your efficiency is our challenge
Testing of the system 69EF17196P00
70
Date o
f issue: N
ovem
ber 2004
Wheel Loader Volvo L150E / L180E ’05
Testing of the system
Warning
Only operate machine when fully familiar with the controls and permissionof the person in charge at the working place.
• Remove the end-plugs out of the distributions blocks.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) iscompletely clear of air and dirt.
• Stop the pump.• Remove main pipe A.
De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A). • Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.• Stop the pump.• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with theGINA.
• Check the main pipe for leakage.• Check if all the grease points are provided with grease.• Terminate the accelerated test by switching off the ignition.
• Switch the machine back on.• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.• Check the timer settings by means of the GINA (if available).• Shut the machine down.
Testing of the system EF17196P00
Groeneveld Australia Pty. Ltd.18 - 20 Mc Dougall RoadP.O.Box 787Sunbury, Vic 3429, AUSTRALIATel.: +61 397 4099943Fax: +61 397 4099665
Groeneveld Belgium NV/SAIndustriezone HogenakkerhoekHeirbaan 3, B-9150 Kruibeke, BELGIUMTel.: +32 3 8979860Fax: +32 3 8979861
Groeneveld CPL Systems Canada Inc.7065 Twiss Road R.R.#3.LOP 1BO Campbellville, Ontario, CANADATel: + 1 905 875 1017Fax: + 1 905 875 2125
Groeneveld Deutschland GMBHBullermanshof 2B47441 Moers-Hülsdonk, DEUTSCHLANDTel.: +49 2841 793520Fax: +49 2841 7935222
Groeneveld France53, rue Antoine Condorcet38090 Vaulx Milieu, FRANCETel.: +33 4 74999333Fax: +33 4 74999350
Groeneveld France IT53, rue Antoine Condorcet38090 Vaulx Milieu, FRANCETel.: +33 4 74999333Fax: +33 4 74999350
GINTECActive Safety Ltd., 49, Hasharoshet 1stKarmiel, 20101, ISRAËLTel.: +972 4 9882220Fax: +972 4 9883179
Groeneveld L’Efficienza nel TrasportoS.r.l. (GENT)Via Chiari 10023868 Valmadrera (Lecco), ITALIATel.: +39 3 41200536Fax: +39 3 41201539
Groeneveld Italia (GRIT)Via Chiari 10023868 Valmadrera (Lecco), ITALIATel.: +39 3 41201133Fax: +39 3 41201158
Groeneveld Transport Efficiency B.V.Postbus 777, 4200 AT GorinchemTHE NETHERLANDSTel.: +31 183 641400Fax: +31 183 624993
Groeneveld Information Technology B.V.Stephensonweg 12, 4207 HB GorinchemTHE NETHERLANDSTel.: +31 183 641400Fax: +31 183 641690Groeneveld New Zealand Ltd.58 Newton RoadP.O.Box 4509Mt Maunganui, NEW ZEALANDTel.: +64 7 5720684Fax: +64 7 5724587
Groeneveld Polska Sp. Z.o.o.Ul. Ostrowska 47661 - 342 Poznan, POLANDTel.: +48 61 8726207/08/09Fax: +48 61 8798166
Groeneveld South AfricaUnit 65, Sunny Rock ParkSun Rock Close, Germiston1401 SOUTH AFRICATel.: +27 11 4503977Fax.: +27 11 4503980
Groeneveld Ibérica S.A.Pol. Ind. Mercederias, C/. Font de Sant Llorenç 3608720 Vilafranca del Penedès (Barcelona), SPAINTel.: +34 93 8171822Fax: +34 93 8172061
Groeneveld Transport Efficiency U.K. Ltd.The Greentec CentreGelders Hall Road, ShepshedLoughborough, Leicestershire, LE12 9NHUNITED KINGDOMTel.: +44 1509 600033Fax: +44 1509 602000
Groeneveld Transport Efficiency, Inc.1130 Industrial Parkway NorthBrunswick, Ohio 44212, U.S.A.Tel.: +1 330 2254949Toll free: +1 800 5867283Fax: +1 330 2255213Mobile: +1 800 5867283
Groeneveld Pacific West L.L.C.1089 Valentine Avenue SEPacific, WA 98047, U.S.A.Tel.: +1 253 8633700Fax: +1 253 8633131Mobile: +1 253 6061838
Groeneveld Atlantic South, Inc.7820 Professional Place, suite #6Tampa, FL 333637, U.S.A.Tel.: +1 883 983 1883Fax: +1 813 983 1873Toll free: +1 877 977 7772
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com