cartons - test valley · varidepth cartons have horizontal score lines that allow the carton height...
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CARTONS1 SINGLE WALL CARTONS2 DOUBLE WALL CARTONS3 VARIDEPTH CARTONS4-5 DYNA-SAFE7-8 EXPORT CARTONS9 FOAM FILLED CARTONS 10 FEFCO STYLES & FLUTE DETAIL
www.testvalleypkg.co.uk [email protected] 01722 414 800
CODE SIZE (Inches) SIZE (mm) Pk PALLET
TF7 7 x 4¾ x 1¾ 180 x 120 x 46 25 N/A
TF11 10½ x 6½ x 2 270 x 170 x 50 25 N/A
S4 4 x 4 x 4 100 x 100 x 100 25 4000
S5 5 x 5 x 5 125 x 125 x 125 25 3500
SB6 6 x 6 x 6 150 x 150 x 150 25 2400
6 BOX 8 x 5½ x 9½ 202 x 132 x 240 25 1200
S8 8 x 8 x 8 203 x 203 x 203 25 1200
SK9 9 X 6 X 4½ 229 x 150 x 110 25 1800
SB9 9 x 6 x 6 229 x 159 x 159 25 1800
SA9 9 x 9 x 5 229 x 229 x 127 25 1200
S10V 10 x 8 x 8 254 x 203 x 203 25 1200
S12F 12 x 9 x 3 305 x 229 x 76 25 1600
S12A 12 x 9 x 4 305 x 229 x 102 25 1200
S12Q 12 x 9 x 5 305 x 229 x 127 25 1200
S12 12 x 9 x 6 305 x 229 x 152 25 1200
S12C 12 x 9 x 7 305 x 229 x 178 25 1200
SA4 12 x 9 x 9 305 x 229 x 229 25 1200
CODE SIZE (Inches) SIZE (mm) Pk PALLET
WPB4 8 x 5 x 3 205 x 125 x 80 25 1440
WPB6 11 x 7 x 3 275 x 180 x 80 25 720
WPB8 14 x 11 x 3½ 360 x 280 x 90 25 360
SINGLE WALL CARTONS
WHITE SINGLE WALL CARTONS
Dynabox ®70%
SINGLE WALL CARTONS
0201 STYLE
L
H
W
WHITE SINGLE WALL CARTONS0427
This popular type of self locking single wall carton comes with a white outer skin and is an excellent item for postal requirements.
70% recycled100% recyclable
Test Valley Packaging exclusively supply Dyna-box single wall cartons. The superior kraft gives each carton better: water resistance, strength and delivers a professional look.
CODE SIZE (Inches) SIZE (mm) Pk PALLET
S12B 12 x 9 x 12 305 x 229 x 305 25 800
SA12 12 x 12 x 6 305 x 305 x 152 25 800
SB12 12 x 12 x 12 305 x 305 x 305 25 800
ST12 12½ x 10½ x 8 318 x 267 x 203 25 800
S13 13 x 10 x 12½ 330 x 254 x 318 25 800
SA13 13 x 10 x 5½ 330 x 254 x 140 25 1200
S15 15 x 10 x 10 381 x 254 x 254 25 800
S16 16 x 9½ x 5 406 x 241 x 125 20 1200
SA16 16 x 14 x 8 406 x 350 x 203 25 560
SA3 18 x 12 x 10 457 x 305 x 254 25 800
S18 18 x 12 x 6 457 x 305 x 152 25 800
SA18 18 x 12 x 12 457 x 305 x 305 25 400
SB20V 20 x 13 x 9 508 x 330 x 229 25 400
S20 20 x 14 x 14 508 x 350 x 350 25 350
BDCM1 23½ x 11½ x 15¼ 595 x 295 x 388 25 400
BDCM2 15¾ x 11¾ x 15¾ 400 x 300 x 400 25 400
BDCM3 23½ x 11½ x 7¼ 597 x 292 x 192 25 400
This symbol represents cartons which have the added feature of being vari-depth. See page 7 for details.
CODE SIZE (Inches) SIZE (mm) Pk PALLET
DB6 6 x 6 x 19¾ 150 x 150 x 500 10 N/A
DA6 6 x 6 x 27½ 152 x 152 x 700 10 N/A
DA9 9 x 6 x 6 229 x 152 x 152 10 801
D10 10 x 10 x 10 254 x 254 x 254 10 300
D12 12 x 9 x 6 305 x 229 x 152 10 840
D12C 12 x 9 x 7 305 x 229 x 178 10 840
DA4 12 x 9 x 9 305 x 229 x 229 10 840
B4 13¾ x 10 x 3½ 348 x 252 x 90 10 840
D14 14 x 10 x 12½ 350 x 254 x 325 10 360
DB12 12 x 12 x 12 305 x 305 x 315 10 360
DB14 14 x 14 x 14 356 x 356 x 356 10 180
DB16 16 x 16 x 16 406 x 406 x 406 10 180
DA18 18 x 12 x 12 457 x 305 x 305 15 180
D18 18 x 18 x 12 457 x 457 x 305 10 180
DE18V 18 x 18 x 18 457 x 457 x 457 10 90
DT18 18 x 18 x 20 457 x 457 x 508 10 90
DB18 18 x 18 x 24 457 x 457 x 610 10 80
D20V 20 x 15 15 508 x 381 x 381 10 180
DK20 20¼ x 8¾ x 20½ 515 x 210 x 533 10 180
DB20 20 x 20 x 21 508 x 508 x 533 10 90
DK24N 22¼ x 14½ x 10 566 x 366 x 254 10 180
D22 22 x 18 x 6 555 x 457 x 152 10 150
DX24 23 x 19 x 9 580 x 480 x 225 10 180
CODE SIZE (Inches) SIZE (mm) Pk PALLET
DT24 24 x 20 x 16 610 x 508 x 406 10 90
DUK24 23 x 19 x 17¾ 580 x 480 x 450 10 100
T1844 24 x 8 x 25½ 615 x 200 x 650 10 80
*DH24 24 x 18 x 18 610 x 457 x 457 10 100
DB24 24 x 24 x 24 610 x 610 x 610 10 80
D27 27 x 15 x 17¾ 686 x 381 x 450 10 90
AG28N 28 x 7½ x 6¾ 710 x 190 x 171 10 80
LAG27 28 x 7¼ x 22¾ 710 x 185 x 578 10 150
DA28 28 x 21 x 21 710 x 533 x 533 10 75
D29 29 x 18½ x 30 740 x 465 x 762 10 80
D30 30 x 18 x 18 762 x 457 x 457 10 75
DX30 30 x 24 x 20 762 x 457 x 457 10 75
T6997 34¼ x 21½ x 19½ 870 X 550 X 500 10 80
DA36 36 x 18 x 18 912 x 457 x 457 10 90
T1947 40 x 31½ x 40 1000 x 800 x 1000 N/A 80
DA48 48 x 12 x 12 1220 x 305 x 305 10 80
D48 48 x 18 x 18 1220 x 457 x 457 10 60
T845 14 x 10 x 10¼ 357 x 253 x 260 20 560
T8458 20¼ x 13 x 9 515 x 330 x 230 20 240
T8459 20¼ x 13 x 9 515 x 330 x 433 20 140
T9070 30 x 21 x 16 762 x 534 x 407 100 100
T9177 18 x 15 x 24 457 x 381 x 610 80 80
DOUBLE WALL CARTONS
DOUBLE WALL CARTONS
Dynabox ®70%
0201 STYLE
L
H
W
This symbol represents cartons which have the added feature of being vari-depth. See next page for details.
www.testvalleypkg.co.uk [email protected] 01722 414 800
CODE SIZE (Inches) SIZE (mm) Pk PALLET
SK9 9 X 6 X 4½ 229 x 150 x 110 25 1800
SB9 9 x 6 x 6 229 x 159 x 159 25 1800
SA9 9 x 9 x 5 229 x 229 x 127 25 1200
SA3 18 x 12 x 10 457 x 305 x 254 25 800
S20 20 x 14 x 14 508 x 350 x 350 25 350
CODE SIZE (Inches) SIZE (mm) Pk PALLET
D10 10 x 10 x 10 254 x 254 x 254 10 300
DB16 16 x 16 x 16 406 x 406 x 406 10 180
D18 18 x 18 x 12 457 x 457 x 305 10 180
DE18V 18 x 18 x 18 457 x 457 x 457 10 90
D20V 20 x 15 x 15 508 x 381 x 381 10 180
DK20 20¼ x 8¾ x 20½ 515 x 210 x 533 10 180
DK24N 22¼ x 14½ x 10 566 x 366 x 254 10 180
DUK24 23 x 19 x 17¾ 580 x 480 x 450 10 100
*DH24 24 x 18 x 18 610 x 457 x 457 10 100
AG28N 28 x 7½ x 6¾ 710 x 190 x 171 10 80
DX30 30 x 24 x 20 762 x 457 x 457 10 75
T1947 40 x 31½ x 40 1000 x 800 x 1000 N/A 80
DOUBLE WALL VARI-DEPTH CARTONSVari-depth cartons have extra scores to enable you to easily reduce the height of a carton.
Using a Vari-depth Carton
Fill the box to the required depth
Cut the corners of the box to the nearest crease
Fold over and seal, saving voidfill and transport costs
* The DH24 is a carton with handles
SINGLE WALL VARI-DEPTH CARTONS
VARI-DEPTH CARTONS
Varidepth cartons have horizontal score lines that allow the carton height to be easily reduced. Simply fill the carton to the required depth, cut the corners of the box to the nearest score line and fold over to reduce voidfill and transport costs.
SINGLE WALL VARI-DEPTH CARTONS
DOUBLE WALL VARI-DEPTH CARTONS
Vari-depth cartons have extra scores to enable you to easily reduce the height of a carton.
DYNASAFE ONE PIECE RETENTION
When using Dynasafe, the average packing time per order is reduced from 3 minutes to only 30 seconds!!
Dynasafe is a leading brand of innovative suspension and retention packaging. The package contents are held firmly in place by a strong, transparent film. This removes the need for bubble wrap and voidfill.
A 100% Recyclable Product
www.testvalleypkg.co.uk [email protected] 01722 414 800
Place the retention pack with the side down on the table
Fold the film covered flap over so that the film faces you
Fold the flap to loosen the film
Insert your item under the layer of film in a central position
fold up the lid
Fold over the flap to tension the film
Wrap the lid around the product
Fold up the flaps
Secure the locking flap to complete the safe packing of your product
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4 5
7 8 9
6
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DYNASAFE TWO PIECE RETENTION
2 piece retention packaging comprises of a quick self-assembly carton with a crashlock base, and a retention insert which secures your product very simply and easily, reducing your packing times.
For demonstration videos of the Dynasafe products, please scan with your smartphone or tablet
Automotive ElectronicPharmaceutical
Place the retention pack with the film side up on the table
Fold the flap to loosen the film Insert your item under the layer of film in a central position
Fold the side flaps away from you to tension the film
fold up the end flaps on the crease
Fold the side flaps around behind the board to fully secure the product..
...like so
Place the retention pack in the box and fold the top flaps over
Secure the locking flap tocomplete the safe packing of your product
1 2
4 5
7 8 9
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3
Dynasafe offers amazing versatility,providing solutions for packing an incredibly diverse range of products. It is ideally suited to the technology & pharmaceutical markets.
A HEAVY DUTY SINGLE WALL CARTON
DYNA-BOARD CARTON SIZES
Dyna-board is our exciting new alternative to standard Double wall ‘BC’ flute grades.
Dyna-board is 30% more compressed than ‘BC’ flute and the perfect product for customers who are looking to cut their costs, make better use of their warehouse space, plus enhance their environmental and sustainability commitments.
Major Benefits:
• Circa 30% more cartons on a pallet = less storage space required
• 30% more cartons per delivery = reduced carbon footprint
• Enhanced print quality = a better perception of your quality and capabilities to your customers
• Heavier Kraft both inside and outside the box = improved appearance
• Reinforced fluting = greater moisture resistance
• The bottom line! approximately 20% direct cost savings!
BC, Standard Double Wall Board Grade
DynaboardA representation of height per box flat stacked.
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7mm
Environmentally Friendl
y
Quality & Performance
Dynaboard®
Please note that Test Valley Packaging can create bespoke carton sizes in Dyna-Board with your company branding.
CODE SIZE (Inches) SIZE (mm) Pk PALLET
T10086 6 x 4¾ x 8 150 x 120 x 200 25 1800
T10087 10½ x 6½ x 9 270 x 165 x 225 25 900
C12B 12 x 8½ x 12 305 x 215 x 300 25 560
C14 14 x 10 x 12½ 350 x 254 x 325 25 600
C18 18 x 13 x 6 457 x 330 x152 20 280
www.testvalleypkg.co.uk [email protected] 01722 414 800
DYNA-BOARD CARTON SIZES
EURO MODULAR PALLET CONTAINERS & CARTONS
CODE DESCRIPTION SIZE (mm)
2 x 2 EURO - 2 PER LAYER FEFCO 0201 Glued 783 x 570 x 490
4 x 2 EURO - 4 PER LAYER FEFCO 0201 Glued Plain Extra Score 295mm High 570 x 370 x 490
6 x 2 EURO - 6 PER LAYER FEFCO 0201 Glued Plain (Fits inside a 1/1 Export) 370 x 370 x 325
D14 - 8 PER LAYER FEFCO 0201 Glued plain 350 x 254 x 325
CODE DESCRIPTION SIZE (mm)
T5131 FEFCO 0200 Half Stiched Case 1205 x 795 x 910
1/2 EXPORT CONTAINER FEFCO 0201 Heavy Duty Double Wall 850 x 630 x 490
CODE DESCRIPTION SIZE (mm)
T5130 FEFCO 0422 Die Cut Lid/Tray 1220 x 810 x 130
1/2 EXPORT LID FEFCO 0911 Lid Unjoined 850 x 690 x 100
CODE SIZE (Inches) SIZE (mm) Pk PALLET
DUK24 23 x 19 x 18 580 x 480 x 450 10 100
DX24 23 x 19 x 9 580 x 480 x 225 10 180
UK MODULAR PALLET CARTONS
These double Wall cartons have been specially designed to fit a standard size UK pallet (1200 x 1000 mm) this will maximise a pallets footprint and bring your costs down.
DX24 x 16 on a standard UK pallet(1200 x 1000 mm)
DUK24 x 8 on a standard UK pallet(1200 x 1000 mm)
*DUK24 is a vari-depth carton
Both the DUK24 & DX24 can be combined on a standard UK pallet (1200 x 1000 mm)
The range of boxes, containers and lids in this section are designed to fit onto a Euro pallet (size: 1200 x 800 mm). And they will also fit inside this export container if you need extra protection for your products.
(Please note timber pallets are not included in the prices, containers and lids sold separately)
Fefco 0422
Fefco 0911
Fefco 0201
UK MODULAR PALLET CARTONS
EURO MODULAR PALLET CARTONS
EURO MODULAR PALLET CASE
EURO MODULAR LIDS
CODE SIZE (Inches) SIZE (mm) Pk
1/1CONT 42½ x 34½ x 35½ 1080 x 880 x 900 1
1/1EURO 46 x 30¼ x 26 1170 x 770 x 660 1
1/2CONT 42½ x 34½ x 21 1080 x 880 x 533 1
1/2EURO 30¾ x 23 x 26½ 783 x 583 x 672 1
CODE SIZE (Inches) SIZE (mm)
LP4840 Single Wall Corrugated Board 950 x 1100
CODE SIZE (Inches) SIZE (mm) Pk
F44 16 x 24 400 x 600mm 250 kg
F64M 24 x 32 600 x 800mm 500 kg
Sheetboard can be produced in any size and used as dividers, pallet stabilisers, base protectors and top boards. We also hold a range in stock for call off in pallet quantities.
SHEETBOARD
PRESSWOOD PALLETS
Presswood pallets are made from reconstituted waste wood and conform to ISPM15 regulations for export. Their unique design allows the pallets to be nested together, taking less than half the space used by conventional pallets.
EXPORT & TRANSIT CARTONS
All timber pallets have been heat treated and certified to meet the ISPM15 regulations for the export of timber.
Euro Cartons are easy to assemble as the sequence of images below show. Simply take off the lid open up the contents and put the lid back on to create a carton ready to transport your goods.
EXPORT & TRANSIT CARTONS
SHEETBOARD
PRESSWOOD PALLETS
www.testvalleypkg.co.uk [email protected] 01722 414 800
FOAM FILLED CARTONS
BROWN DIE-CUT CARTONS
CODE DESCRIPTION SIZE (in) SIZE (mm)
SPK2A SLIDE & SLEEVE FOAM PACK 11 x 7¼ x 3¼ 275 x 180 x 80
SPK3 SLIDE & SLEEVE FOAM PACK 14½ x 11 x 2 360 x 280 x 50
T8399 SLIDE & SLEEVE FOAM PACK 11 x 7¼ x 2 275 x 180 x 50
CODE DESCRIPTION SIZE (in) SIZE (mm)
T4418 FOAM FILLED PROTECTAPACK 14½ x 11 x 3¼ 360 x 280 x 80
T8398 OYSTER PACK CARTON WITH FOAM 20½ x 15 x 3¼ 525 X 385 X 80
CODE DESCRIPTION SIZE (in) SIZE (mm)
TF7 0427 STYLE, HINGED LID, DIE-CUTCARTONS, 125 K/T ‘B’ flute
7 x 4¾ x 1¾ 180 x 120 x 46
TF7-FOAM SHELL AND SLIDE FOAM PACK 6¾ x 4¾ x ½ 175 x 120 x 10/15
FOAM CARTONS
FOAM CARTONS
FOAM CARTONS
BROWN DIE-CUT CARTONS & FOAM INSERT
BROWN DIE-CUT CARTONS
CODE DESCRIPTION SIZE (in) SIZE (mm)
TF11 0427 STYLE, HINGED LID, DIE-CUT CARTONS, 125 K/T ‘B’ flute
10½ x 6½ x 2 270 x 170 x 50
TF11-FOAM PROFILED FOAM TO FIT TF11 CARTON 10¾ x 6½ x ½ 277 x 167 x 10/15
CODE DESCRIPTION SIZE (in) SIZE (mm)
DT1C HINGED STYLE DIE-CUT CARTON 23½ x 15¾ x 5 ½ 600 x 400 x 140
These mailing boxes are supplied with protective foam insertsthat hold and protect your fragile products in transit.
These single wall brown die-cut cartons are kept in stock and are available for immediate dispatch. If the size you require is not here,bespoke cartons can be produced, minimum quanties apply.
www.testvalleypkg.co.uk [email protected] 01722 414 800
Board Grades
To help you in identifying the correct cartons for your requirements we have detailed some of the most popular carton styles below recognised by FEFCO, the recognised standard for carton design.
0200
0301
0426
0713
0201
0330
0427
0716
0202
0401
0471
0717
0203
0409
0509
0771
0215
0422
0616
0914
0217
0423
0703
0933
E-Flute
B-Flute
C-Flute
EB-Flute AA-Flute
CA-Flute
BC-Flute
Standard Double Wall Grades
Illustrated below are the most common board grades used in corrugated carton and sheet products. We can advise you on the best board grade for your application.
Standard Single Wall Grades
Test Valley can supply your boxes in all shapes and sizes for whatever requirement that you may have.