catalog cat

Replacement Parts for

Caterpillar® Engines

Truck and Industrial Applications

- Engine Index

- Engine Parts Listing

This is a list of our most popular models.

We have parts for other applications not listed in catalog.

Call for availability and pricing.

Endurance Power Products (800) 467-5545

Caterpillar® - Diesel Engines

PAGE ENGINEMODEL LITER CID CYL BORE STROKE

CAT7 C7 7.2 441 6 110mm 127mm

CAT9 C9 8.8 537 6 112mm 148mm

CAT10 C10 10.3 644 6 125mm 140mm

CAT12 C12 12.0 747 6 130mm 150mm

CAT15 C15 15.2 893 6 137mm 165mm

CAT315 D315 5.1 312 4 4.500 5.500

CAT318 D318 8.6 525 6 4.500 5.500

CAT330-1 D330 5.7 350 4 4.500 5.500

CAT330-2 D330C 7.0 425 4 4.751 6.000

CAT333-1 D333 8.6 525 6 4.500 5.500

CAT333-2 D333C 10.5 638 6 4.750 6.000

CAT334 D334 10.5 638 6 4.750 6.000

CAT336 D336 11.5 700 8 4.500 5.500

CAT339 D339 13.6 831 4 4.750 8.000

CAT340 D340 9.8 595 4 5.400 6.500

CAT342 D342 20.4 1246 6 5.750 8.000

CAT343 D343 14.6 893 6 5.400 6.500

CAT346 D346 19.5 1191 8 5.400 6.500

CAT348 D348 29.3 1786 12 5.400 6.500

CAT349 D349 39.0 2382 16 5.400 6.500

CAT353 D353 24.2 1473 6 6.250 8.000

CAT364 D364 27.3 1662 8 5.750 8.000

CAT375 D375 27.3 1662 8 5.750 8.000

CAT379 D379 32.2 1964 8 6.250 8.000

CAT386 D386 40.9 2493 12 5.750 8.000

CAT397 D397 40.9 2493 12 5.750 8.000

CAT398 D398 48.8 2976 12 6.250 8.000

CAT399 D399 64.4 3928 16 6.250 8.000

CAT3140 1140 8.6 522 8 4.500 4.100

CAT3145 1145 8.6 522 8 4.500 4.100

CAT3150 1150 9.4 573 8 4.500 4.500

CAT3160 1160 10.4 636 8 4.500 5.000


Caterpillar® - Diesel Engines


CAT1670 1670 5.7 350 4 4.500 5.500

CAT1673-1 1673 8.6 525 6 4.500 6.000

CAT1673-2 1673C 10.5 638 6 4.750 6.000

CAT1674 1674 10.5 638 6 4.750 6.000

CAT336 1676 11.5 700 8 4.500 5.500

CAT343 1693 14.6 893 6 5.400 6.500

CAT3064 3064 4.3 260 4 102mm 130mm

CAT3066 3066 6.4 390 6 102mm 130mm

CAT3114 3114 4.4 269 4 105mm 127mm

CAT3116 3116 6.6 403 6 105mm 127mm

CAT3126 3126 7.2 442 6 110mm 127mm

CAT3140 3140 8.6 552 8 4.500 4.100

CAT3145 3145 8.6 522 8 4.500 4.100

CAT3150 3150 10.4 636 8 4.500 4.500

CAT3160 3160 10.4 636 8 4.500 5.000

CAT3176 3176 10.3 629 6 125mm 140mm

CAT3204 3204 5.2 318 4 4.500 5.000

CAT3208 3208 10.4 636 8 4.500 5.000

CAT3304 3304 7.0 425 4 4.750 6.000

CAT3306 3306 10.5 638 6 4.750 6.000

CAT3406 3406 14.6 893 6 5.400 6.500

CAT3408 3408 18.0 1099 8 5.400 6.000

CAT3412 3412 27.0 1649 12 5.400 6.000

CAT3508 3508 34.5 2105 8 6.700 7.000

CAT3512 3512 52.0 3173 12 6.700 7.000

CAT3516 3516 64.7 3948 15 6.700 7.000


Caterpillar® - Natural Gas Engines


CAT342-2 G342 20.4 1246 6 5.750 8.000

CAT353-2 G353 24.2 1473 6 6.250 8.000

CAT379-2 G379 32.2 1964 8 6.250 8.000

CAT398-2 G398 48.8 2976 12 6.250 8.000

CAT399-2 G399 64.4 3928 16 6.250 8.000

CAT3304-2 G3304 7.0 425 4 4.750 6.000

CAT3306-2 G3306 10.5 638 6 4.750 6.000

CAT3406-2 G3406 14.6 893 6 5.400 6.500

CAT3408-2 G3408 18.0 1099 8 5.400 6.000

CAT3412-2 G3412 27.0 1649 12 5.400 6.000

CAT3508-2 G3508 34.5 2105 8 6.700 7.000

CAT3512-2 G3512 52.0 3173 12 6.700 7.000

CAT3516-2 G3516 64.7 3948 15 6.700 7.000


Caterpillar C7 / 7.2L 6Diesel

Cylinder

441 CID StrokeBore 110mm

127mm

ENGINE KITSCAT-C7-IF-7330 Inframe kit1 Contains 2627330 piston bodyCAT-C7-IF-9288 Inframe kit1 Contains 2629288 piston bodyIFK-C7AL Inframe kit1 2382698 piston body

CYLINDER KITPK9288-F Piston kit6 Std; Piston, pin, retainers, rings [2629288 piston body]2629288-F Piston body6 16.5:1 CR, Low HP

PK7330-F Piston kit6 Std; Piston, pin, retainers, rings [2627330 piston body]2627330-F Piston body6 16.5:1 CR, High HP

PK2698-F Piston kit6 Std; Piston, pin, retainers, rings [2382698 piston body]2382698-F Piston6 16.5:1 CR Low HP, aluminum

2780574 Piston6 16.5:1 CR2382720 Piston6 High HP, 1-pc steel

1687224 Piston pin6 40mm (1.576-inch) diameter (Used in PK238279 piston kit; 2629288, 2382698 piston)7C0111-F Retainer piston pin12 For one and two piece pistons

Use with 2629288, 2382698

2382735-F Piston pin6 46mm (1.812-inch) diameter

7X2908-F Retainer piston pin12 Use with 2627330 piston

Use with 2627330

1979371-F Piston pin6 40mm (1.576-inch) diameter1979372-F Retainer piston pin12 Use with 2780574, 2382720 piston

Use with 2780574, 2382720

2997612-F Piston ring6 Top; use with 2627330, 2629288 piston [repl 2382741]2663110-F Piston ring6 Mid2382743-F Piston ring6 Oil

1979386 Ring piston6 Top, Std [repl 1325246]

1979353-F Piston ring6 Mid1979354 Ring piston6 Oil ring, Std [repl 1077566]

1077604 Cylinder liner6 Repair sleeve; to sleeve block back to std

BEARINGS1077708 Bearing main pair6 Std1450162 Bearing main pair6 .25mm u/s [repl 7C6961]1450164 Bearing main pair6 .50mm u/s [repl 7C6962]

2124893 Bearing thrust pair1 Std flanged thrust [new# 2124893; repl 1077602, 7W9416]7C6966 Bearing main pair1 .25mm u/s, thrust [New# 2295153; Std# 1077602]7C6967 Bearing thrust pair1 .50mm u/s, thrust [New# 2295154; Std# 1077602]

2246638 Bearing rod pair6 Std [repl 7W9415]7C6976 Bearing rod pair6 .25mm u/s7C6977 Bearing rod pair6 .50mm u/s

2165586 Bearing cam1 Replaces 2W7211

Endurance Power Products (800) 467-5545CAT7 10/24/2011


Cylinder


127mm(Continued)

2W7213 Bearing cam6

2W0027 Bushing con rod6 For 40mm (1.576-inch) pin diameter1608194 Bushing con rod6 For 46mm (1.812-inch) pin diameter

GASKET & SEALSPGEC7IF-F Set inframe1

2975350 Set cylinder head1

1334995-F Gasket cylinder head12720388 Gasket valve cover2 Integral seal; valve cover and cover base

2175701-B Gasket valve cover Bulk seal

2.1 meters each for cover and base

2613816-B Gasket oil pan1 Paper-type gasket1662905-B Gasket oil pan1 Integral seal

2457339 Seal crankshaft front12223909 Seal crankshaft rear1 Seal and sleeve; For dry flywheel housing [replaces 7C3571, 7C7980, 1154109]2223910 Seal crankshaft rear1 Seal and sleeve; For wet flywheel housing [replaces 7E7589, 1154120]

VALVE TRAIN1457390 Valve intake12 1.575 head dia, 1G1577129 Valve intake12 1.575 head dia, 1G

2527801 Valve intake12 1.575 head dia, 1G1478211 Valve exhaust6 1.693 head dia, 2G1577130 Valve exhaust6 1.693 head dia, 2G1409670 Valve guide12

Intake1478220 Valve guide6

Exhaust1406188 Valve spring12 Intake; 1.126" OD, 2.658" free length1376718 Valve spring6 Exhaust; 1.135" OD, 3.625" free length1W2715 Valve lock24

Intake2A4429 Valve lock12 0.372 stem dia, 2G, 7 degree

Exhaust1478214 Valve seal12

Intake1632478 Valve stem seal6 Replaces 1026229

Exhaust7E7779 Valve spring retainer12 Intake; 0.390 height1344483 Valve spring retainer6 Exhaust1376715 Seat valve spring6 Exhaust

CONNECTING ROD0R2741 Connecting rod6 Remanufactured, machine cut, for 40mm (1.576-inch) pin diameter [reman for 2W9128, cast 4P3313]10R6210 Connecting rod6 Remanufactured, For 46mm (1.812-inch) pin diameter [2593230]



Cylinder


148mm

ENGINE KITSIF2701/002 Inframe kit1 On-Highway applications, 2382701 piston and ESN 9DGIF9345/002 Inframe kit1 On-Highway applications, 1979345 piston and ESN 9DGIFK-C9AR-F Inframe kit1

Specify piston: 1979297 or 2651401

CYLINDER KITPLG1979297 Cylinder kit6 Industrial and Machine applicationsPK1979297 -F Piston kit6 Piston kit: crown, skirt, rings, pin, retainers1979297-F Piston crown6 [1979297]

PLG1979345 Cylinder kit6 On-Highway engines with ESN 9DG and MTBPK1979345-F Piston kit6 Piston kit: crown, skirt, rings, pin, retainers

1979345-F Piston crown6 [1979345]

PLG2382701 Cylinder kit6 Industrial and On-Highway engines with ESN 9DG, CKP, MTB, SRB, THY, THYXPK2382701-F Piston kit6 Piston kit: crown, skirt, rings, pin, retainers2382701-F Piston crown6 [2382701]

PLG2651401 Cylinder kit6 Industrial engines with ESN THY, THYXPK2651401-F Piston kit6 Piston kit: crown, skirt, rings, pin, retainers2651401-F Piston crown6 [2651401]

3247380 Piston skirt61663648 Piston pin67X2908 Retainer piston pin12

C9RS1 Ring set6 1-cyl set, 1979392 top, 1613424 intermediate, 1687211 oil controlC9RS2 Ring set6 1-cyl set, 1979299 top, 1613425 intermediate, 1687209 oil control1979392 Piston ring6 Top1979299 Piston ring6 Top1613424 Piston ring6 Intermediate1613425 Piston ring6 Intermediate1687211 Piston ring6 Oil control1687209 Piston ring6 Oil control

1903562 Cylinder liner61670024 Cylinder liner oring6

BEARINGS1512939 Bearing main pair7 Std2821771 Bearing main pair 0.25mm2821772-F Bearing main pair 0.50mm

3314184 Bearing main pair7 Std; Tri-Metal bearing for extreme applications

esn CLJ, JSC, MBD

2463150 Thrust plate2

2133190 Bearing rod pair6 Std

2822478 Bearing rod pair 0.25mm2822479-F Bearing rod pair 0.50mm

2035805 Bushing camshaft2 Intermediate



Cylinder


148mm(Continued)

2036090 Bushing camshaft1 Rear

1608194 Bushing conn rod6GASKET & SEALS

C90002NLS Set inframe1 On-Highway engines with ESN: 9DGC90012NLS Set inframe1 Select D6R machines with ESN: SAN, 4ZFC90022NLS Set inframe1 Select 330C machines with ESN: SAN, 4ZFC90032NLS Set inframe1 Select D6R machines with ESN: THY, THXC90042NLS Set inframe1 Select 330D machines with ESN: THY, THXC90052NLS Set inframe1 Select 330C and 330D machines with ESN: THY, THXC90062NLS Set inframe1 Select 330D and 330DL machines with ESN: THX

C90003 Set cylinder head1 On-Highway engines with ESN: 9DGC90013 Set cylinder head1 Select D6R machines with ESN: SAN, 4ZFC90023 Set cylinder head1 Select 330C machines with ESN: SAN, 4ZFC90033 Set cylinder head1 Select D6R machines with ESN: THY, THXC90043 Set cylinder head1 Select 330D machines with ESN: THY, THXC90053 Set cylinder head1 Select 330C and 330D machines with ESN: THY, THXC90063 Set cylinder head1 Select 330D and 330DL machines with ESN: THX

1871315 Gasket cylinder head12175701 Seal valve cover12854106 Seal valve cover12683490 Gasket valve cover1 Valve cover base seal2732727 Gasket breather2 Housing cover

2912158 Gasket breather1 Breather to valve cover

1613411 Gasket manifold exhaust6

1906114 Gasket oil pan11931167 Gasket oil pan1

VALVE TRAIN1632442 Valve intake12 1.417 head dia, 7.264 OAL, 0.3717 stem dia, 25-deg2418382 Valve intake12 1.535 head dia, 7.264 OAL, 0.3150 stem dia, 30-deg

ACERT1883122 Valve exhaust12 1.417 head dia, 7.205 OAL, 0.3717 stem dia, 45-deg2418383 Valve exhaust12 1.417 head dia, 7.268 OAL, 0.3717 stem dia, 45-deg

ACERT1906115 Valve spring Inner; 0.913 OD, 2.276 free length

C9: intake and exhaust; C9 ACERT: exhaust1906117 Valve spring Outer; 1.252 OD, 2.276 free length

C9: intake and exhaust; C9 ACERT: exhaust2418386 Valve spring12 Inner; 0.840 OD, 2.232 free length

C9 ACERT: intake2418385 Valve spring12 Outer; 1.124 OD, 2.665 free length

C9 ACERT: intake2418384 Valve spring retainer Intake2112134 Valve spring retainer Exhaust1837889 Valve spring seat2170609 Valve spring seat2418387 Valve spring seat2418390 Valve stem seal1767688 Valve seat12 Intake, std; 25-deg, 1.5772" OD



Cylinder


148mm(Continued)

2128918 Valve seat12 Intake, std; 25-deg, 1.4591" OD2418388 Valve seat12 Intake, std; 30-deg, 1.5772" OD1767690 Valve seat12 Exhaust, std; 45-deg, 1.4787" OD2128917 Valve seat12 Exhaust, std; 45-deg, 1.4787" OD

OIL / LUBE SYSTEM1950452 Gasket oil pump1 Oil pump to tube assembly

FUEL / INJECTOR2634016 Seal injector6 Top2730302 Seal injector6 Lower

3107255 Oring injector sleeve1 Upper3107258 Oring injector sleeve1 Upper

3107257 Oring injector sleeve1 Lower3107259 Oring injector sleeve1 Lower

COOLING SYSTEM1914457 Gasket thermostat hsg12192340 Gasket thermostat hsg1 Housing to cover, dual2850365 Seal thermostat hsg1 Integral seal, housing to block

TURBO / AIR2834433 Gasket turbo mtg1



Cylinder


140mm

ENGINE KITSIF5852/002SCL Inframe kit1 4P5852 piston crown; C10 On highway applications with scalloped head gaskets: For sn 2PNIF5852/002STR Inframe kit1 4P5852 piston crown; C10 On highway applications with straight head gaskets: For sn 2PN

IF7098/002SCL Inframe kit1 1337098 piston crown; C10 On highway applications with scalloped head gaskets: For sn 8YS & 3CSIF7098/002STR Inframe kit1 1337098 piston crown; C10 On highway applications with straight head gaskets: For sn 8YS & 3CS

IF9358/012STR Inframe kit1 1979358 piston crown; C10 On highway applications: With sn MBJ

CYLINDER KITPLG4P5852 Cylinder kit6 4P5852 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560 seal

Select On-Highway Applications: Engine sn: 2PN1-upPLG1337098 Cylinder kit6 1337098 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560

sealSelect On-Highway and Construction Applications: Engine sn: 3CS1-up, 8YS1-up, BCX1-up

PLG1979358 Cylinder kit6 1979358 crown, 2382710 skirt, C10RS1 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560 seal

Select On-Highway Applications: Engine sn: MBJ1-up.

PK5852-F Piston kit6 Includes: 4P5852 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder4P5852-F Piston crown6

PK7098-F Piston kit6 Includes: 1337098 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder1337098-F Piston crown6


2382710 Piston skirt6

1337082-F Ring set6 Contains 1 each: 1095318, 1095319, 4P1659

Check esn and ARR for correct applicationC10RS1 Ring set6 Contains 1 each: 1687212, 1979249, 4P1659; Used with 1979358 IPDsteel crownC10RS2 Ring set6 Contains 1 each: 1687212, 1095319, 4P1659; Used with 4P5852 and 1337098 IPDsteel crown1095318-F Ring compression61687212 Ring compression61095319-F Ring intermediate61979249 Ring intermediate61979335-F Piston pin6 1687276 pin, (2) 6I2720 buttons

1482125-F Cylinder liner6 Bare liner [1482125, 148-2125; repl 1300858, 1260125]

1043560 Cylinder liner seal6BEARINGS

2110588 Bearing main pair3 Std [repl 1161109]1280382 Bearing main pair 0.50mm1280383-F Bearing main pair 0.75mm


2463144 Thrust washer2 [repl 1161107]

2170577-F Bearing rod pair6 Std



Cylinder


140mm(Continued)

1280390-F Bearing rod pair6 0.508mm1280391-F Bearing rod pair6 0.762mm

7W5844-F Bushing conn rod6

2165584 Bearing cam1 [repl 1300872]2165585 Bearing cam1 [repl 1280417]2165583 Bearing cam5 [repl 1280416]

9M2418 Bushing idler gear1GASKET & SEALS

C10002SCLNLS Set inframe1 C10 On highway applications with scalloped head gaskets: for esn 2PN, 8YS, & 3CSC10002STRNLS Set inframe1 C10 On highway applications with straight head gaskets: for esn 2PN, 8YS, & 3CSC10012STRNLS Set inframe1 C10 On highway applications: with esn MBJ

C10003SCL Set cylinder head1 C10 On highway applications with scalloped head gaskets: for esn 2PN, 8YS, & 3CSC10003STR Set cylinder head1 C10 On highway applications with straight head gaskets: for esn 2PN, 8YS, & 3CSC10013STR Set cylinder head1 C10 On highway applications: with esn MBJ

1873306 Gasket cylinder head1 Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]

sn: 2PN1-Up, 8YS1-5388, 3CS1-7181873307 Gasket cylinder head1 Straight edge along the cam side [repl 1620682, 1704833, 1757400]

sn: 3CS719-Up; 8YS5389-Up5P5678-F Seal valve cover3 Sold by the meter; NOTE: With Jake brake equiped 9 meters required7C8292 Isolator valve cover bolt89Y1758 Gasket breather1 Breather to valve cover1095309 Gasket rocker hsg1 Rocker housing base to head

7C1728-B Seal crankshaft rear1 Single lip, dry flywheel housing4W0452-F Seal crankshaft rear1 Single lip, with sleeve, directional type, with hydrodynamic grooves in the seal lip, 6.198 shaft, 7.336 OD1005421 Seal crankshaft rear1 Double lip, for wet flywheel housing [OEM]7C1583 Gasket rear seal housin1

1095308 Gasket oil pan1 Integral seal7C8296 Isolator14

VALVE TRAIN1620623 Cylinder head1 Remanufactured complete; C10/C12 [Assy: 1337052, 1323245, 1442967, 0R9749; Cast: 4P6510]7E9578-F Valve intake12 1.772 head dia, 30-deg [repl 7C5215]1929213 Valve intake12 1.772 head dia, 30-deg; Stellite face [repl 1242692, 1364336]

1337029 Valve exhaust12 1.654 head dia, 45 deg [repl 7C1586]2A4429 Valve lock48 0.372 stem dia, 2G, 7 degree161-1041 Rotator24 Rotator with shield [7E7977; 7C8581 rotator, 7E7978 shield]6I2663 Rotator24 [OEM] [7C8581 rotator, 6I2662 shield]122-1177 Valve stem seal24 Rotator oil shield, nylon material [7E7978]1008150 Valve guide24 [replaces 1003798, 7W6878]2140586 Valve spring24 Outer; 1.339" OD, 2.469" free length [replaces 7W7082 in sets of 2 with 2244441]2244441 Valve spring24 Inner; 0.915" OD, 2.524" free length [replaces 7W7083 in sets of 2 with 2140586]7W7083 Valve spring24 Inner

6I1638 Base injector positionin121161102 Injector sleeve6



Cylinder


140mm(Continued)

CONNECTING ROD1556629RX Connecting rod6 Remanufactured [0R8188, 1043565]

OIL / LUBE SYSTEM1154517R-DC Oil cooler1 Remanufactured, three bolt [1154517, 0R8191]4P3754-DC Oil cooler1 Remanufactured, 3.8-inch diameter tube and bundle [4P3754, 0R3724]

1173036 Seal oring oil cooler2 Housing to ends

Use with 11545179X7549 Seal oring oil cooler2 Housing to ends

Use with 4P3754617540 Seal oring oil cooler2 Oil cooler to filter housing [0617540]2N5243 Seal oring2

coupling to block1008525-B Gasket water elbow1 Water to pump to oil cooler

FUEL / INJECTORINJECTOR Injector New or remanufactured available, call for pricing2245797 Set injector6 External injector seal kit (2153198 top, 9X7418 middle, 9X7317 lower [repl 1933325]1375541-B Fuel priming pump1

COOLING SYSTEM7011X-BP Water pump1 Remanufactured, Cast-iron housing [1767000, 1538053, 1006944, 0R0705, 0R3709, 0R8767]7C3095 Thermostat 190 degrees [new# 2477133]

1 or 2 used2477133 Thermostat 98C / 208F degree; new style

1 or 2 used3S9643 Thermostat seal

1 or 2 used7E7912 Gasket therm hsg1 For single thermostat

1314164 Gasket therm hsg1 For dual thermostat1182797 Gasket water manifold4

TURBO / AIRTURBO TURBOCHARGER New or remanufactured available, call for pricing



Cylinder


150mm

ENGINE KITSIF9374/032STR Inframe kit1 Truck, sn MBL1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP

[PLG1979374]IF2948/002SCL Inframe kit1 Truck, sn 9NS1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP

[PLG1442948]IF2948/002STR Inframe kit1 Truck, sn 9NS1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1442948]IF2948/022SCL Inframe kit1 Truck, sn 2KS1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP

[PLG1442948]IF2948/022STR Inframe kit1 Truck, sn 2KS1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1442948]IF9328/012SCL Inframe kit1 Truck, sn 1YN1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP

[PLG1979328]IF9328/012STR Inframe kit1 Truck, sn 1YN1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1979328]IF2948/042STR Inframe kit1 Industrial, sn BDL1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP

[PLG1442948]

CYLINDER KITPLG1442948 Cylinder kit6 PLG kit contains: crown,skirt, rings, pin, retainers, liner and seals

applicable to applicatons with less than 500BHPPLG1979328 Cylinder kit6 PLG kit contains: crown,skirt, rings, pin, retainers, liner and seals

applicable to applicatons with less than 500BHPPLG1979374 Cylinder kit6 PLG kit contains: crown,skirt, rings, pin, retainers, liner and seals

applicable to applicatons with less than 500BHP

1979251 Piston pin6 1687296 pin, (2) 1138999 plugs

C12RS1 Ring set6 Single cylinder, contains 1 each: 1979341, 2165870, 23827041979341 Ring piston6 Compression

2168570 Ring piston6 Intermediate2382704 Ring piston6 Oil control

1979330 Liner6 [repl 1482130]1043560 Cylinder liner seal6

1687363 Shim cylinder liner 0.22mm [OEM]1687364 Shim cylinder liner 0.25mm [OEM]1687365 Shim cylinder liner 0.28mm [OEM]

1687366 Shim cylinder liner 0.50mm [OEM]

BEARINGS2110588 Bearing main pair3 Std [repl 1161109]1280382 Bearing main pair 0.50mm1280383-F Bearing main pair 0.75mm


1280384 Bearing main pair3 Std ID, 0.51mm oversize OD [OEM]1280385 Bearing main pair 0.51mm undersize ID, 0.51mm oversize OD [OEM]

1280402 Bearing main pair4 Std ID, 0.51mm oversize OD [OEM]1280403 Bearing main pair 0.51mm undersize ID, 0.51mm oversize OD [OEM]




Cylinder


150mm(Continued)

1161089 Bearing rod pair6 Std1280395 Bearing rod pair 0.50mm1280396-F Bearing rod pair 0.75mm

1152972 Bushing con rod6 Check for availability

2165584 Bearing cam1 [repl 1300872]

Front2165585 Bearing cam1 [repl 1280417]

Rear2165583 Bearing cam5 [repl 1280416]

Intermediate


C12002SCLNLS Set inframe1 Truck engine, serial number 9NS; Scalloped head gasketC12002STRNLS Set inframe1 Truck engine, serial number 9NS; Straight head gasketC12022SCLNLS Set inframe1 Truck engine, serial number 2KS; Scalloped head gasketC12022STRNLS Set inframe1 Truck engine, serial number 2KS; Straight head gasketC12012SCLNLS Set inframe1 Truck engine, serial number 1YN; Scalloped head gasketC12032STRNLS Set inframe1 Truck engine, serial number MBL; Straight head gasketC12042STRNLS Set inframe1 Industrial engine, serial number BDL; Straight head gasket

3164416 Set cylinder head1 With scalloped head gasket 1873306 [3164416; repl 2197004, 2197005]

3164396 Set cylinder head1 With straight head gasket 1873307 [3164396; repl 2197006, 2197007]

2336984 Set front cover12341874 Set front cover12341908 Set front cover1

1803446 Set cylinder block and p12144150 Set cylinder block and p12527955 Set cylinder block and p1

2266620 Set rear cover and hsg12323679 Set rear structure1

1873306 Gasket cylinder head1 Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]

sn: 1YN1-Up, 9NS1-16227, 2KS1-3881873307 Gasket cylinder head1 Straight edge along the cam side [repl 1620682, 1704833, 1757400]

sn: 9NS16288-Up, 2KS389-Up1095309 Gasket rocker hsg1 Rocker housing base to head7C8292 Isolator valve cover bolt8

1260110 Seal crankshaft front1 [OEM]7C1728-B Seal crankshaft rear1 Single lip, dry flywheel housing1005421 Seal crankshaft rear1 Double lip, for wet flywheel housing [OEM]

1095308 Gasket oil pan1 Integral seal7C8296 Isolator14

VALVE TRAIN1620623 Cylinder head1 Remanufactured complete; C10/C12 [Assy: 1337052, 1323245, 1442967, 0R9749; Cast: 4P6510]



Cylinder


150mm(Continued)

1929213 Valve intake12 1.772 head dia, 30-deg; Stellite face [repl 1242692, 1364336]

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS349 - Up7E9578-F Valve intake12 1.772 head dia, 30-deg [repl 7C5215]

1YN1 - Up, 2KS1 - 3481337029 Valve exhaust12 1.654 head dia, 45 deg [repl 7C1586]

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS1 - Up2A4429 Valve lock48 0.372 stem dia, 2G, 7 degree

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS1 - Up1008150 Valve guide24 [replaces 1003798, 7W6878]

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS349 - Up1323214 Valve guide24

2KS1 - 3482244441 Valve spring24 Inner; 0.915" OD, 2.524" free length [replaces 7W7083 in sets of 2 with 2140586]

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS1 - Up2140586 Valve spring24 Outer; 1.339" OD, 2.469" free length [replaces 7W7082 in sets of 2 with 2244441]

MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS1 - Up161-1041 Rotator24 Rotator with shield [7E7977; 7C8581 rotator, 7E7978 shield]122-1177 Valve stem seal24 Rotator oil shield, nylon material [7E7978]SB1812E-8 Valve seat Intake: 1.812 OD, 1.530T ID, 1.580 ID top taper, 0.3650 depth, 30 degree [1799454, 1381999]SB1711E-1C Valve insert Exhaust; 1.416T ID, 1.711 OD, 0.3780 depth (Std size is .0025 larger than OEM svc part) [1799453,

1381997, 1336997, 7W5554]

6I1638 Base injector positionin121161102 Injector sleeve6

CONNECTING ROD1139016RX Connecting rod6 Remanufactured [0R8190]

OIL / LUBE SYSTEM5S8543 Bearing oil pump drive17X7975 Set oil pump1154517R-DC Oil cooler1 Remanufactured, three bolt [1154517, 0R8191]617540 Seal oring oil cooler2 Oil cooler to filter housing [0617540]1173036 Seal oring oil cooler2 Housing to ends

1349807 Set oil cooler11348267 Set oil cooler and lines11350239 Set oil cooler and lines11415787 Set oil cooler and lines11891814 Set oil cooler and lines11933322 Set oil cooler and lines1

FUEL / INJECTORINJECTOR Injector New or remanufactured available, call for pricing2245797 Set injector6 External injector seal kit (2153198 top, 9X7418 middle, 9X7317 lower [repl 1933325]1375541-B Fuel priming pump11P0436-F Gasket priming pump1 To mount 4W0788 pump

1872858 Set fuel system12172638 Set fuel system12181801 Set fuel system12245824 Set fuel system12245843 Set fuel system1

COOLING SYSTEM7011X-BP Water pump1 Remanufactured, Cast-iron housing [1767000, 1538053, 1006944, 0R0705, 0R3709, 0R8767]

7C3095 Thermostat1 190 degrees [new# 2477133]



Cylinder


150mm(Continued)

2477133 Thermostat1 98C / 208F degree; new style3S9643 Thermostat seal1

1282922 Set water pump11473781 Set water pump11933326 Set water pump12138621 Set water pump1

TURBO / AIRTURBO TURBOCHARGER New or remanufactured available, call for pricing1095313 Gasket manifold exhaust61467294 Set turbo mounting12172332 Set turbo mounting12210859 Set turbo mounting12210860 Set turbo mounting1

1P0451 Gasket turbo mtg1 Dual throat, turbo to exhaust manifold, 4.25 length x 3.8 width1S4295-F Gasket turbo mtg1 Dual throat, turbo to exhaust manifold, 5.33 length x 3.6 width8H9788 Gasket turbo supply11886126 Gasket turbo drain11142687 Seal oring1 Turbo oil return line to block adaptor5P8066 Seal1 Turbo oil return adaptor to block



Cylinder


165mm

ENGINE KITSIF7351/002 InFrame kit1 Articulated 2-pc piston; crown number 1807351, 18.1:1

Does not include the 1685248 isolation seal for the underframe stiffener plate where applicableIF7352/002 InFrame kit1 Articulated 2-pc piston; crown number 1807352, 16.6:1

Does not include the 1685248 isolation seal for the underframe stiffener plate where applicableC15102-010 Inframe kit1 Includes 301070 cylinder kit, 311148 [2250115] crown, 311165 [2486740] head gasket set

Includes oil pan isolation mountingIF6663/002 InFrame kit1 Crown-less; crowns compatible with 1326663 skirt: 1807351, 1807352

Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable

CYLINDER KITPLG1807351 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 18.1:1 [1807351 crown, 1326663 skirt,

1777496RS ring set, 1687246 pin, 7E1177 retainers]PLG1807352 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 16.6:1 [1807352 crown, 1326663 skirt,

1777496RS ring set, 1687246 pin, 7E1177 retainers]301070 Cylinder kit6 2.165 pin, 2-pc articulated; Piston Kit 311154, Crown 311148 [2250115], Liner 361610, Oring Kit

321204, Ring Set 305004 [10R1503]PLG1456700 Cylinder kit6 2.165 pin, 2-pc articulated, 14.0:1 [1456700 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin,

7E1177 retainers]PLG2212305 Cylinder kit6 2.165 pin, 2-pc articulated [2212305 crown, 1326663 skirt, 1687246 pin, 7E1177 retainers]

1807351 Piston crown6 2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 18.1:11807352 Piston crown6 2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 16.6:1311148 Piston crown6 2.165 pin, 2-pc articulated, 16.6:1 [2250115]1456700 Piston crown6 2.165 pin, 2-pc articulated IPDSteel, 14.0:12212305 Piston crown6 2.165 pin, 2-pc articulated IPDSteel

1326663 Piston skirt6 Used with crowns: 1807351, 1807352

1687246 Piston pin6 2.165 dia [repl 7E1749, 1029796]7E1177 Retainer piston pin12 Use with 2.165 pin diameter

1777496RS Ring set1 5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set1777496 Ring piston6 Top1765749 Ring piston6 Intermediate1899771 Ring piston6 Oil control

2W6000 Cylinder liner kit6 5.4000 bore (uses 1183732 oring kit) [New# 1979322]2W6000CSWS Cylinder liner6 5.4000 bore, Lower crevice seal liner9L5854 Cylinder liner oring6 Upper band seal, 1 per liner

1427072-F Cylinder liner oring6 Seal, 140.2mm ID, coolant1102220 Cylinder liner oring6 Lower oring seal, 3 per liner1426217-F Cylinder liner oring6 Seal oring, oil

BEARINGS3178766 Bearing main pair7 Std, 1.645 length, 4.7492/4.7508 journal [repl 2170390, 2110592, 4W5492, 1W6589, 6N3909, 6N8743,

8N5421]4W5698 Bearing main pair .025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]4W5699 Bearing main pair .050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]4W5700-F Bearing main pair Oversize OD: .025 OD, Std ID; 1.645 length

4W5701 Bearing main pair Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

2531752 Thrust washer2 2 per engine, 0.228 thick, no centering tab [repl 7E9262]

9Y7735 Bearing rod pair6 Std, 1.9300 length, 3.5425/3.5441 journal



Cylinder


165mm(Continued)

7E0558 Bearing rod pair .025, 1.9300 length, 3.5425/3.5441 std journal7E0559 Bearing rod pair .050, 1.9300 length, 3.5425/3.5441 std journal

4P7377 Bushing con rod61345251 Bearing cam7 New part# 216-5582 [replaces 4P5053]1504793 Bearing cam 0.010 oversize OD [std 1345251]2170752 Bearing cam 0.030 oversize OD [std 1345251; replaces 1608151]

GASKET & SEALSCATGASKET NOTE For gasket sets: Call with Serial and Arrangement NumbersC15001NLS Set overhaul1 Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector orings or the 1685248 isolation seal for the

underframe stiffener plate where applicableC15011NLS Set overhaul1 Truck; MXS1-Up, BXS1-Up; Does not include: injector orings or the 1685248 isolation seal for the

underframe stiffener plate where applicableC15021NLS Set overhaul1 Truck; EGH1-Up; Does not include: injector orings

C15002NLS Set inframe1 Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector orings or the 1685248 isolation seal for the underframe stiffener plate where applicable

C15012NLS Set inframe1 Truck; MXS1-Up, BXS1-Up; Does not include: injector orings or the 1685248 isolation seal for the underframe stiffener plate where applicable

C15022NLS Set inframe1 Truck; EGH1-Up; Does not include: injector orings

C15003 Set cylinder head1 Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector oringsC15013 Set cylinder head1 Truck; MXS1-Up, BXS1-Up; Does not include: injector oringsC15023 Set cylinder head1 Truck; EGH1-Up; Does not include: injector orings

2245122 Gasket cylinder head12271204 Shim spacer plate12429537 Gasket valve cover3 Molded gasket5P5678-F Seal valve cover3 Sold by the meter; NOTE: With Jake brake equiped 9 meters required3E6772 Seal water24 Through spacer plate (4W1055)6V1197 Seal ring1 98mm OD; Camshaft cover plate; Carrier bearing to output shaft1669144 Gasket gear hsg14N1151-F Gasket oil pan1 Puzzle type gasket (2 required with pan spacer plate)4N1151-6-F Gasket oil pan1 One piece gasket (2 required with pan spacer plate)1425867 Seal crankshaft front1 1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1733, 4P2733, 1878953]1425868 Seal crankshaft rear1 1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1734, 1011716, 1308107]

CAMSHAFT1390538 Camshaft1 [OEM] Call for price and availability of remanufactured

VALVE TRAIN4P1599RX Cylinder head1 Remanufactured complete; 3406E/C15 orginal early style [Assy: 122-8042, 122-7026, 4P5052, 0R8628;

Cast: 4P1599]1769917C Cylinder head1 Remanufactured complete; C15 with cutouts [Assy: 176-9918, 1769918; Cast: 176-9917, 1769917]10R9549 Cylinder head1 Remanufactured complete; C15 ACERT [Cast: 2778240, 2221982]1537024 Valve exhaust12 1.646 head dia, 7.953 length, 45-deg, 2G1537023 Valve intake12 1.850 head dia, 7.951 OAL, 30-deg, 2G2A4429 Valve lock48 0.372 stem dia, 2G, 7 degree1227375 Valve guide24 0.3745 ID, 0.6298 OD, 3.358 length1228612 Valve guide 0.13mm OS (0.005 inch)1220447 Valve guide 0.51mm OS (0.020 inch)

1632478 Valve stem seal24 Replaces 10262292113122 Valve spring24 2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring [replaces 1757523]2113123 Valve spring24 3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring [replaces 1757526]1862001 Rotator24 use with dual spring engines1527582-B Valve insert12 Exhaust, Std [SB1687E-1N]



Cylinder


165mm(Continued)

1670642 Valve insert Exhaust, 0.76mm OS1704737 Valve insert Exhaust, 0.51mm OS1753617-B Valve insert12 Intake, Std [SB1891E-1]1670643 Valve insert Intake, 0.76mm OS1704738 Valve insert Intake, 0.51mm OS

2274239-B Injector sleeve62274239ORK-B Oring injector sleeve6 Oring Kit for 2274239 Injector sleeve1662903 Oring injector sleeve6 Injector sleeve seal, upper

1662904 Oring injector sleeve6 Injector sleeve seal, middle9X7430 Oring injector sleeve6 Injector sleeve seal, lower

CRANKSHAFT6I1453-Q Crankshaft1 3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes

CONNECTING ROD0R3780 Connecting rod6 Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)7E4195-F Bolt conn rod12

OIL / LUBE SYSTEM1090072 Oring oil pump1 Pickup tube suction side, 40.64mm ID1090078 Oring oil pump1 Pickup tube discharge side, 33.47mm ID

FUEL / INJECTORINJECTOR Injector6 New or remanufactured available, call for pricing0R4118R-P Injector6 Remanufactured, HEUI [reman for 1026230, Supercedes to 0R4893]0R4119R-P Injector6 Remanufactured, HEUI [reman for 1022014, Supercedes to 0R4894]0R4300R-P Injector6 Remanufactured, HEUI [supercedes to 0R4894]

0R4331R-P Injector6 Remanufactured, HEUI [replaces 0R4119, 0R4300; supercedes to 0R4894]0R4332R-P Injector6 Remanufactured, HEUI [supercedes to 0R4895]0R4668R-P Injector6 Remanufactured, HEUI [option service replacement for 1189035, Supercedes to 0R4893]0R4893R-P Injector6 Remanufactured, HEUI [reman for 1189035, 1171148; replaces 0R4668, 0R4118; supercedes to 10R2780]0R4894R-P Injector6 Remanufactured, HEUI [reman for 1188010, 1189030; Supercedes to 10R2781; Do not install on 1998 or

newer engines with increased fuel inj pressure (refer to 0R9257)]0R4895R-P Injector6 Remanufactured, HEUI [reman for 1189027; replaces 0R4332; Supercedes to 10R2782]0R9256R-P Injector6 Remanufactured, HEUI [reman for 1592631; superceded by 10R0956; required for 1998 and newer engines

with increased fuel injection pressure]0R9257R-P Injector6 Remanufactured, HEUI [reman for 1913003; superceded by 10R0957; required for 1998 and newer engines

with increased fuel injection pressure]0R9258R-P Injector6 Remanufactured, HEUI [reman for 1913004; superceded by 10R0958]

2481394-B Injector seal kit6 HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower [repl 1895390]

1375541-B Fuel priming pump1COOLING SYSTEM

2477133 Thermostat2 98C / 208F degree; new style3S9643-F Seal thermostat2 Use with 6I4954 and 4W4794 thermostats4N1156-F Gasket thermostat1 Cover1393550 Gasket therm hsg1

TURBO / AIRTURBO TURBOCHARGER New or remanufactured available, call for pricingESK3406E Exhaust stud kit1 Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]1061792 Stud manifold exhaust11 taperlock 3/8-16 x 4

1061793 Stud manifold exhaust1 taperlock 3/8-16 x 2.362N2766 Nut turbo mounting12 Turbo mounting and Exhaust manifold [new# 1687800]2818261 Sleeve exhaust6 Exhaust manifold to cylinder head [replaces 1887775]



Cylinder


165mm(Continued)

BLOCK6I4421-B Spacer plate1 Steel


Caterpillar D315 / 5.1L 4Diesel

Cylinder

312 CID StrokeBore 4.500

5.500

C Y L I N D E R K I TLK2000-F Cylinder kit4 4 . 5 0 0 0 b o r e , s t r a i g h t r o d , P C , s i n g l e n i [ 8 H 2 0 0 0 p i s t o n , 9 H 1 2 1 2 r i n g s , 4 M 5 4 8 9 p i n , 4 F 7 0 2 1 r e t a i n e r s ,

4 F 6 4 8 6 l i n e r , 3 S 3 9 7 7 s e a l s ]8H2000-F Piston body4 4 . 5 0 0 0 d i a , P C , s t r a i g h t r o d , s i n g l e n i , r e c t a n g u l a r r i n g s , u s e w i t h r i n g s e t 9 H 1 2 1 24M5489-F Piston pin4 1 . 8 1 2 3 d i a m e t e r4F7021-F Retainer piston pin89H1212-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 2 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]4F6486-F Cylinder liner4 4 . 5 0 0 0 b o r e , l i n e r o n l y3S3977 Cylinder liner oring12 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G SD315BRG1 NOTE: 3 . 5 0 0 0 j o u r n a l , 4 . 2 5 0 0 h o u s i n g b o r e4F1724-M Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 0 0 0 l e n g t h4F1725-F Bearing main pair2 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 1 . 5 0 0 l e n g t h4F1726-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 7 3 6 l e n g t h4F1727-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 3 . 5 6 7 l e n g t h

4F8375-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 4 s t d ]4F8374-F Bearing main pair2 . 0 3 0 [ 4 F 1 7 2 5 s t d ]4F8377-F Bearing thrust pair1 . 0 3 0 [ 4 F 1 7 2 6 s t d ]4F8376-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 7 s t d ]

D315BRG2 NOTE: 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 6 h o u s i n g b o r e

1H1544-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 8 1 7 l e n g t h1H1545-F Bearing main pair2 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 4 3 7 l e n g t h1H1546-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 2 . 1 7 7 a n d 2 . 7 3 8 l e n g t h1H1547-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 3 . 3 7 8 l e n g t h

1H3729-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 4 s t d ]1H3730-F Bearing main pair2 . 0 3 0 [ 1 H 1 5 4 5 s t d ]1H3728-F Bearing thrust pair1 . 0 3 0 [ 1 H 1 5 4 6 s t d ]

1H3731-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 7 s t d ]

9F8580-F Bearing rod pair4 S t d ; 2 . 9 9 9 0 / 3 . 3 0 0 0 j o u r n a l , 3 . 3 2 8 0 / 3 . 3 2 9 0 h s g b o r e , 1 . 5 0 0 l e n g t h9F8580 10-F Bearing rod pair4 . 0 1 0

2040AP 20 Bearing rod pair6 . 0 2 0 ; c h e c k f o r a v a i l a b i l i t y9F8581-F Bearing rod pair4 . 0 3 0CB400AL50-CL Bearing rod pair4 . 0 5 0

7F8295-B Bearing cam17F8294-B Bearing cam2

9F1848-F Bushing con rod4

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r6F3242 Lifter8 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD315HEAD1 NOTE:6H3026-F Valve intake44F0212-F Valve exhaust4



Cylinder


5.500(Continued)

4F6949-F Valve guide81B9704 Valve spring8 I n n e r5B6030 Valve spring8 O u t e r2A3292 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v eD315HEAD2 NOTE:6H3026-F Valve intake4

4F0212-F Valve exhaust44H0621-F Valve guide85F3111-B Valve spring8 I n n e r5F3112-F Valve spring8 O u t e r5F3109 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v eD315HEAD3 NOTE:6H3026-F Valve intake46H4110 Valve exhaust4 [ 6 H 3 0 4 5 ]7H7067-B Valve guide85F3111-B Valve spring8 I n n e r5F3112-F Valve spring8 O u t e r

7H0864 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v e

F U E L / I N J E C T O R6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g



Cylinder


5.500

C Y L I N D E R K I TLK2000-F Cylinder kit6 4 . 5 0 0 0 b o r e , s t r a i g h t r o d , P C , s i n g l e n i [ 8 H 2 0 0 0 p i s t o n , 9 H 1 2 1 2 r i n g s , 4 M 5 4 8 9 p i n , 4 F 7 0 2 1 r e t a i n e r s ,

4 F 6 4 8 6 l i n e r , 3 S 3 9 7 7 s e a l s ]8H2000-F Piston body6 4 . 5 0 0 0 d i a , P C , s t r a i g h t r o d , s i n g l e n i , r e c t a n g u l a r r i n g s , u s e w i t h r i n g s e t 9 H 1 2 1 24M5489-F Piston pin6 1 . 8 1 2 3 d i a m e t e r4F7021-F Retainer piston pin129H1212-F Ring set6 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 2 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]4F6486-F Cylinder liner6 4 . 5 0 0 0 b o r e , l i n e r o n l y3S3977 Cylinder liner oring18 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G SD315BRG1 NOTE: 3 . 5 0 0 0 j o u r n a l , 4 . 2 5 0 0 h o u s i n g b o r e4F1724-M Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 0 0 0 l e n g t h4F1725-F Bearing main pair4 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 1 . 5 0 0 l e n g t h4F1726-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 7 3 6 l e n g t h4F1727-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 3 . 5 6 7 l e n g t h

4F8375-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 4 s t d ]4F8374-F Bearing main pair4 . 0 3 0 [ 4 F 1 7 2 5 s t d ]4F8377-F Bearing thrust pair1 . 0 3 0 [ 4 F 1 7 2 6 s t d ]4F8376-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 7 s t d ]

D315BRG2 NOTE: 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 6 h o u s i n g b o r e

1H1544-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 8 1 7 l e n g t h1H1545-F Bearing main pair4 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 4 3 7 l e n g t h1H1546-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 2 . 1 7 7 a n d 2 . 7 3 8 l e n g t h1H1547-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 3 . 3 7 8 l e n g t h

1H3729-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 4 s t d ]1H3730-F Bearing main pair4 . 0 3 0 [ 1 H 1 5 4 5 s t d ]1H3728-F Bearing thrust pair1 . 0 3 0 [ 1 H 1 5 4 6 s t d ]

1H3731-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 7 s t d ]

9F8580-F Bearing rod pair6 S t d ; 2 . 9 9 9 0 / 3 . 3 0 0 0 j o u r n a l , 3 . 3 2 8 0 / 3 . 3 2 9 0 h s g b o r e , 1 . 5 0 0 l e n g t h9F8580 10-F Bearing rod pair6 . 0 1 0

2040AP 20 Bearing rod pair6 . 0 2 0 ; c h e c k f o r a v a i l a b i l i t y9F8581-F Bearing rod pair6 . 0 3 0CB400AL50-CL Bearing rod pair4 . 0 5 0

7F8295-B Bearing cam17F8294-B Bearing cam2

9F1848-F Bushing con rod6


C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r6F3242 Lifter12 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD315HEAD1 NOTE:6H3026-F Valve intake64F0212-F Valve exhaust6



Cylinder


5.500(Continued)

4F6949-F Valve guide121B9704 Valve spring12 I n n e r5B6030 Valve spring12 O u t e r2A3292 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v eD315HEAD2 NOTE:6H3026-F Valve intake6

4F0212-F Valve exhaust64H0621-F Valve guide125F3111-B Valve spring12 I n n e r5F3112-F Valve spring12 O u t e r5F3109 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v eD315HEAD3 NOTE:6H3026-F Valve intake66H4110 Valve exhaust6 [ 6 H 3 0 4 5 ]7H7067-B Valve guide125F3111-B Valve spring12 I n n e r5F3112-F Valve spring12 O u t e r

7H0864 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v e




Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]PLG2M5558 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )2M5558-F Piston body4 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G S2323233 Bearing main pair4 S t d8N8225 Bearing main pair4 . 0 1 08N8226 Bearing main pair4 . 0 2 08N8227 Bearing main pair4 . 0 3 02531APA40-FM Bearing main pair4 . 0 4 02531APA50-FM Bearing main pair4 . 0 5 0

7S9439-F Bearing thrust pair1 S t d , f l a n g e d

7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d

7S9846-F Bearing thrust pair1 . 0 3 0 f l a n g e d

4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 0

7M4046 Bearing cam 1 . 0 0 8 O A L2 o r 3 o r 4 u s e d ( 2 o r 3 u s e d w i t h 9 M 5 4 7 7 )

9M5477 Bearing cam 1 . 1 3 5 O A LN o t u s e d o n a l l e n g i n e s

9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod4 [ D i s c o n t i n u e d ]8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N0703 Bushing con rod4 1 . 7 0 0 p i n , 1 . 4 3 0 O A L , s t r a i g h t

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1963-F Gasket oil pan19Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e

C A M S H A F T9Y3225 Camshaft1 [ r e p l 2 S 0 5 3 1 ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o n R e m a n u f a c t u r e d7M7681 Lifter8

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake4 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust4 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]

Endurance Power Products (800) 467-5545CAT330-1 8/3/2009


Cylinder


5.500(Continued)

9H9164 Valve spring8 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e eI n t a k e a n d e x h a u s t

140-1906N Valve guide8 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]4N3668 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e3S0461-F Rotator81W5321-F Valve insert4

I n t a k e : D 3 3 0 A , D 3 3 0 B9M6495-F Valve insert4 E x h a u s t3T9562 Glow plug4 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T8M4505-Q Crankshaft1 F l a n g e : F l a t , 9 b o l t h o l e ; S n o u t : t a p e r w i t h g e a r , 1 k e y w a y , 1 b o l t h o l e

C O N N E C T I N G R O D1P9956-F Bolt connecting rod85S6348-F Nut connecting rod8

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g



Caterpillar D330C / 7.0L 4Diesel

Cylinder


6.000

C Y L I N D E R K I TPLG8N3180 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , [ 8 N 3 1 8 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] [ C a n u s e P L G 8 N 3 1 8 2 ]PLG8N3182 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , [ 8 N 3 1 8 2 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5250 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 2 5 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n ,

1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]

5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l

2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair5 S t d

8N8225 Bearing main pair5 . 0 1 08N8226 Bearing main pair5 . 0 2 08N8227 Bearing main pair5 . 0 3 02531APA40-FM Bearing main pair5 . 0 4 02531APA50-FM Bearing main pair5 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )

8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 0

7M4046 Bearing cam 1 . 0 0 8 O A L2 o r 3 u s e d ( 2 u s e d w i t h 9 M 5 4 7 7 )

9M5477 Bearing cam 1 . 1 3 5 O A LN o t u s e d w i t h ( 3 ) 7 M 4 0 4 6

9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t

9M4010 Bushing con rod4 [ D i s c o n t i n u e d ]8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t

8N0703 Bushing con rod4 1 . 7 0 0 p i n , 1 . 4 3 0 O A L , s t r a i g h t

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1963-F Gasket oil pan19Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D5S9022-F Seal crankshaft rear1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D



Cylinder


6.000(Continued)

C A M S H A F T7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]7S3161 Lifter8 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g5S6452 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )5S6449-F Valve exhaust4 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]8N0875 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1621589 Valve guide8 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator8 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5321-F Valve insert4

E x h u a s t1070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]5S7218 Valve insert4 I n t a k e , 2 . 1 2 5 O D

3T9562 Glow plug4 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T4N7692-Q Crankshaft1 F l a n g e : F l a t , 9 b o l t h o l e ; S n o u t : t a p e r d e d , 1 k e y w a y , 1 b o l t h o l e


F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]PLG2M5558 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )2M5558-F Piston body4 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l



7S9844 Bearing thrust pair . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d



7M4046 Bearing cam4 1 . 0 0 8 O A L


9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s1694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]

9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e

C A M S H A F T9Y3229 Camshaft kit1 W i t h 2 S 5 6 5 0 c a m s h a f t ; C a l l f o r p r i c e a n d a v a i l a b i l i t y o n R e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake6 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust6 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]9H9164 Valve spring12 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e140-1906N Valve guide12 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]



Cylinder


5.500(Continued)

4N3668 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e3S0461-F Rotator121W5321-F Valve insert6

I n t a k e9M6495-F Valve insert6 E x h a u s t3T9562 Glow plug6 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T9M2337 Crankshaft1


F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000




1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 0

8N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 0

2531APA40-FM Bearing main pair7 . 0 4 02531APA50-FM Bearing main pair7 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )


8N8221 Bearing rod pair6 . 0 1 08N8222 Bearing rod pair6 . 0 2 0

8N8223 Bearing rod pair6 . 0 3 0

7M4046 Bearing cam4 1 . 0 0 8 O A L9M5477 Bearing cam1 1 . 1 3 5 O A L

9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s1694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]

8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D5S9022-F Seal crankshaft rear1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D

C A M S H A F T7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7S3161 Lifter12 S o l i d t y p e



Cylinder


6.000(Continued)

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g5S6452 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )5S6449-F Valve exhaust6 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5321-F Valve insert6

E x h a u s t1070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]5S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D3T9562 Glow plug6 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T4N7693-Q Crankshaft1 [ 2 W 7 4 5 8 ] F l a n g e : F l a t , 9 b o l t h o l e s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o l t h o l e


F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

8N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000

C Y L I N D E R K I TLK2886-F Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C [ 5 S 2 8 8 6 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s 1 1 0 5 8 0 0 l i n e r ,

5 P 8 7 6 8 s e a l k i t ]5S2886-F Piston body6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C , d u a l n i , 4 v a l v e r e l i e f , r e c t a n g u a l c o m p r i n g s ; u s e w i t h r i n g s e t 9 S 3 0 6 89S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 08N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair6 . 0 1 0





C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake12 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L1S2903-F Valve exhaust12 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock485S2921-F Valve guide242S7339-F Valve spring241S3028 Rotator241S2894-F Insert intake121S2895-F Insert exhaust12

F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9N6173-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 5 1 0 5 )



Caterpillar D336 / 1676 / 11.5L 8Diesel

Cylinder


5.500

C Y L I N D E R K I T1S8417P-B Piston body8 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n , 4 v a l v e r e l i e f w i t h p l u g ; 1 S 8 4 1 7 p i s t o n w i t h p i n9S8704-F Ring set8 4 . 5 0 0 0 b o r e , r e c t a n g u l a r c o m p e r s s i o n r i n g [ 1 c y l s e t ] ( c h e c k f o r a v a i l a b i l i t y )1S2912 Piston pin8 1 . 7 0 0 d i a1S9543 Retainer piston pin16 u s e w i t h 1 . 7 0 0 d i a p i n7C9522-B Cylinder liner8 4 . 5 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 7 , ( 1 ) 9 L 5 8 5 4 s e a l s ]3S3977 Cylinder liner oring24 4 . 5 0 0 0 b o r e ; L o w e r s e a l9L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S1S2777 Bearing main pair4 S t d4S9463-B Bearing main pair4 . 0 1 04S9466-B Bearing main pair4 . 0 2 04S9469 Bearing main pair4 . 0 3 0

1S2778 Bearing thrust pair1 S t d4S9462 Bearing thrust pair1 . 0 1 04S9465 Bearing thrust pair1 . 0 2 04S9468-B Bearing thrust pair1 . 0 3 0

1S2785 Bearing rod pair8 S t d4S9470-B Bearing rod pair8 . 0 1 0

4S9471 Bearing rod pair8 . 0 2 04S9472-B Bearing rod pair8 . 0 3 0

1S2915 Bushing con rod8



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake16 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L

1S2903-F Valve exhaust16 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock641S2899 Valve guide32 [ B e i n g d i s c o n t i n u e d , c h e c k f o r a v a i l a b i l i t y ]

5 4 B 1 t o 8 1 2 , 8 1 4 t o 8 2 1 , 8 4 7 t o 8 5 2 , 8 5 5 t o 8 5 95S2921-F Valve guide32

5 4 B 8 1 3 , 8 2 2 t o 8 4 6 , 8 5 3 , 8 5 4 , 8 6 0 t o 1 2 7 2 ; 5 4 B 1 2 7 3 & U p2S7339-F Valve spring321S3028 Rotator32

L o w e r2S7338-B Retainer32

U p p e r1S2894-F Insert intake161S2895-F Insert exhaust16

F U E L / I N J E C T O R8N3177-F Nozzle8 C a p s u l e n o z z l e ( r e p l 2 S 9 8 2 8 )




Cylinder


8.000

C Y L I N D E R K I TLK9111-F Cylinder kit4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , r e c t r i n g [ 4 M 9 1 1 1 p i s t o n , 3 S 4 0 3 1 r i n g s , 7 N 9 8 0 9 p i n , 7 M 4 9 2 6

r e t a i n e r s , 8 N 5 6 7 6 l i n e r , 5 P 9 2 2 1 s e a l k i t ]PLG7N1366 Cylinder kit4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , k e y r i n g [ 8 N 5 6 7 6 l i n e r , 7 N 1 3 6 6 p i s t o n , 8 N 5 7 6 0 r i n g s , 7 N 9 8 0 9

p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 5 6 7 6 l i n e r ]4M9111-F Piston body4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , r e c t a n g u l a r r i n g ; u s e w i t h r i n g s e t 3 S 4 0 3 17N1366 Piston body4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , k e y s t o n e r i n g3S4031-F Ring set4 5 . 7 5 0 0 b o r e , r e c t a n g u l a r r i n g [ 1 c y l s e t ]8N5760 Ring set4 5 . 7 5 0 0 b o r e , k e y s t o n e r i n g [ 1 c y l s e t ]7N9809-F Piston pin4 2 . 3 8 9 9 d i a , 4 . 7 2 6 l e n g t h7M4926 Retainer piston pin8 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]8N5676 Cylinder liner4 5 . 7 5 0 0 b o r e , b a r e l i n e r5P9221 Cylinder liner oring kit4 C o n t a i n s : ( 3 ) 6 L 7 8 1 2 , ( 1 ) 8 N 4 6 3 86L7812 Cylinder liner oring12 L o w e r l i n e r s e a l ; c o n t a i n e d i n 5 P 9 2 2 1 s e a l k i t8N4638 Cylinder liner oring4 U p p e r f i l l e r b a n d ; c o n t a i n e d i n 5 P 9 2 2 1 s e a l k i t

B E A R I N G SD339BRG NOTE 3 s t y l e s o f m a i n s : ( 1 ) 3 . 7 5 0 s f t , 4 . 6 2 5 h s g b o r e ; ( 2 ) 3 . 7 5 0 s f t , 4 . 1 1 4 h s g b o r e , ( 3 ) 4 . 2 6 1 s f t , 4 . 6 2 5 h g

b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

6F1931-F Bearing main pair1 S t d , r e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 2 . 5 8 7 l e n g t h6F1932-F Bearing main pair2 S t d , 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g

4H5510-F Bearing thrust pair1 S t d , f l a n g e d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h6H4510-F Bearing main pair1 S t d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 4 . 0 8 3 l e n g t h

6H4498 Seal1 F r o n t , S t d

2H2451-F Bearing main pair1 . 0 2 5 , r e a r2H2449-F Bearing main pair2 . 0 2 5 , i n t e r m e d i a t e4H5511-F Bearing thrust pair1 . 0 2 5 , c e n t e r7H4448-F Bearing main pair1 . 0 2 5 , f r o n t

7H6747-B Seal1 F r o n t , O v e r s i z e

6F1935-F Bearing main pair1 . 0 5 0 , r e a r6F1936-F Bearing main pair2 . 0 5 0 , i n t e r m e d i a t e

4H5512-F Bearing thrust pair1 . 0 5 0 , c e n t e r7H4449-F Bearing main pair1 . 0 5 0 , f r o n t7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e9M2429-B Bearing main pair3 S t d , I n t e r m e d i a t e a n d R e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h9M2430-F Bearing thrust pair1 S t d , C e n t e r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h9M2431-F Bearing main pair1 S t d , F r o n t ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 4 . 0 8 6 l e n g t h3S7569 Adapter1 S t d , F r o n t6H4498 Seal1 F r o n t , S t d

1S7573-B Bearing main pair3 . 0 2 5 , I n t e r m e d i a t e a n d R e a r

1S7574 Bearing thrust pair1 . 0 2 5 , C e n t e r1S7575-F Bearing main pair1 . 0 2 5 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

1S7576 Bearing main pair3 . 0 5 0 , I n t e r m e d i a t e a n d R e a r



Cylinder


8.000(Continued)

1S7577 Bearing thrust pair1 . 0 5 0 , C e n t e r1S7578 Bearing main pair1 . 0 5 0 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e8N7923 Bearing main pair4 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]

8N7924 Bearing main pair4 . 0 2 5 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 6 ]8N7929 Bearing thrust pair1 . 0 2 5 ; C e n t e r [ r e p l 4 S 9 3 9 7 ]

8N7925-F Bearing main pair4 . 0 5 0 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 8 ]8N7930-F Bearing thrust pair1 . 0 5 0 ; C e n t e r [ r e p l 4 S 9 3 9 9 ]

2M6499 Bearing rod pair4 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t hE a r l y , M i d

2M6500-B Bearing rod pair4 . 0 2 5


8N7933 Bearing rod pair4 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t hL a t e

8N7933 10-F Bearing rod pair4 . 0 1 08N7934 Bearing rod pair4 . 0 2 58N7935-F Bearing rod pair4 . 0 5 0

8F8523 Bearing cam2 2 . 0 1 0 O A LE a r l y , M i d , L a t e

8F8521-B Bearing cam1 3 . 1 1 0 O A LE a r l y

4H9640 Bearing cam2 1 . 2 0 0 O A LM i d , L a t e

4M9183 Bushing con rod4 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L1599X Bushing con rod4 [ D i s c o n t i n u e d ] 2 . 3 5 0 I D , 2 . 6 8 7 O D , 2 . 0 6 7 O A L ; F u l l r o u n d b u s h i n g ; u s e w i t h r o d 7 B 6 2 2 5 , 7 B 6 6 2 5



R e m a n l i f t e r s - c a l l f o r p r i c i n g

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD339HEAD1 EARLY HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , f l a n g e d g u i d e

8H1993 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]

4F5409-F Valve spring8 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring8 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide4 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide4 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock24 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator8D339HEAD2 MID HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , n o n - f l a n g e d g u i d e



Cylinder


8.000(Continued)

8H1993 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]9M5349 Valve spring8 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring8 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide8 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer8 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock24 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator8 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]D339HEAD3 LATE HEAD T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h , n o n - f l a n g e d g u i d e1W1818 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G1W1819 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring8 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring8 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide8 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer8 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator8 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.500

C Y L I N D E R K I TPLG9N2874 Cylinder kit6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]LK0735-F Cylinder kit6 5 . 4 0 0 0 b o r e , P C , 2 . 0 0 0 p i n , s t r a i g h t r o d , d u a l n i , 1 / 4 o i l r i n g [ 7 N 0 7 3 5 p i s t o n , 1 P 0 7 3 4 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]9N2874 Piston body6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g7N0735-F Piston body6 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , e a r l y t y p e p i s t o n L / F , d u a l - n i , 1 / 4 o i l r i n g g r o o v e8N0822 Ring set6 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1P0734-F Ring set6 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]7N9806 Piston pin6 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin127E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner6 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring189L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7W2138 Bearing main pair4 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 l e n g t h8N5346 Bearing main pair4 . 0 2 58N5347 Bearing main pair4 . 0 5 0

7W2137 Bearing thrust pair1 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 a n d 2 . 0 8 8 l e n g t h8N5341 Bearing thrust pair1 . 0 2 5

8N5342 Bearing thrust pair1 . 0 5 0

7W2136 Bearing rod pair4 S t d , 3 . 5 4 0 j o u r n a l , 3 . 8 5 6 0 h o u s i n g b o r e , 1 . 7 7 6 l e n g t h8N5339 Bearing rod pair4 . 0 2 58N5338 Bearing rod pair4 . 0 5 0

5M3560 Bearing cam8 2 . 8 8 5 s h a f t , 3 . 1 2 7 O D , 0 . 7 4 4 O A L5M3603 Bearing cam2 1 . 8 7 8 s h a f t , 2 . 1 2 7 O D , 0 . 7 2 0 O A L

1M6107 Bushing con rod4 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A L



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake8 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust8 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide16 [ r e p l 2 N 3 2 9 3 ]2S4213 Valve spring164N6761 Rotator169M3205 Insert intake81W5283 Valve insert8 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "




Cylinder


8.000





b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

6F1931-F Bearing main pair1 S t d , r e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 2 . 5 8 7 l e n g t h6F1932-F Bearing main pair4 S t d , 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g

4H5510-F Bearing thrust pair1 S t d , f l a n g e d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h6H4510-F Bearing main pair1 S t d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 4 . 0 8 3 l e n g t h

6H4498 Seal1 F r o n t , S t d

2H2451-F Bearing main pair1 . 0 2 5 , r e a r2H2449-F Bearing main pair5 . 0 2 5 , i n t e r m e d i a t e4H5511-F Bearing thrust pair1 . 0 2 5 , c e n t e r7H4448-F Bearing main pair1 . 0 2 5 , f r o n t

7H6747-B Seal1 F r o n t , O v e r s i z e

6F1935-F Bearing main pair1 . 0 5 0 , r e a r6F1936-F Bearing main pair5 . 0 5 0 , i n t e r m e d i a t e

4H5512-F Bearing thrust pair1 . 0 5 0 , c e n t e r7H4449-F Bearing main pair1 . 0 5 0 , f r o n t7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e9M2429-B Bearing main pair5 S t d , I n t e r m e d i a t e a n d R e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h9M2430-F Bearing thrust pair1 S t d , C e n t e r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h9M2431-F Bearing main pair1 S t d , F r o n t ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 4 . 0 8 6 l e n g t h3S7569 Adapter1 S t d , F r o n t6H4498 Seal1 F r o n t , S t d

1S7573-B Bearing main pair5 . 0 2 5 , I n t e r m e d i a t e a n d R e a r

1S7574 Bearing thrust pair1 . 0 2 5 , C e n t e r1S7575-F Bearing main pair1 . 0 2 5 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

1S7576 Bearing main pair5 . 0 5 0 , I n t e r m e d i a t e a n d R e a r



Cylinder


8.000(Continued)

1S7577 Bearing thrust pair1 . 0 5 0 , C e n t e r1S7578 Bearing main pair1 . 0 5 0 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e8N7923 Bearing main pair6 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]


8N7925-F Bearing main pair6 . 0 5 0 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 8 ]8N7930-F Bearing thrust pair1 . 0 5 0 ; C e n t e r [ r e p l 4 S 9 3 9 9 ]

2M6499 Bearing rod pair6 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t hE a r l y , M i d



8N7933 Bearing rod pair6 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t hL a t e

8N7933 10-F Bearing rod pair6 . 0 1 08N7934 Bearing rod pair6 . 0 2 58N7935-F Bearing rod pair6 . 0 5 0

8F8523 Bearing cam3 2 . 0 1 0 O A L4H9640 Bearing cam2 1 . 2 0 0 O A L

4M9183 Bushing con rod6 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L

1599X Bushing con rod6 [ D i s c o n t i n u e d ] 2 . 3 5 0 I D , 2 . 6 8 7 O D , 2 . 0 6 7 O A L ; F u l l r o u n d b u s h i n g ; u s e w i t h r o d 7 B 6 2 2 5 , 7 B 6 6 2 5


C A M S H A F T1W3176 Camshaft [ O E M ] ( 9 Y 3 2 3 0 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d5S1220-B Lifter

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD339HEAD1 EARLY HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , f l a n g e d g u i d e8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]4F5409-F Valve spring12 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring12 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide6 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide6 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator12D339HEAD2 MID HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , n o n - f l a n g e d g u i d e8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e



Cylinder


8.000(Continued)

9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]D339HEAD3 LATE HEAD T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h , n o n - f l a n g e d g u i d e1W1818 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G1W1819 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]




Caterpillar G342 / 20.4L 6Gas

Cylinder

1246 CID, Natural Gas StrokeBore 5.750

8.000

C Y L I N D E R K I TPLG7M3681 Cylinder kit6 7 . 5 : 1 C RPLG7M3680 Cylinder kit6 1 0 . 5 : 1 C R

7M3681 Piston body6 7 . 5 : 1 C R7M3680 Piston body6 1 0 . 5 : 1 C R

7N9809 Piston pin6 2 . 3 8 9 9 d i a , 4 . 7 2 6 l e n g t h7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]3S4058 Ring set6

8N5676 Cylinder liner6 5 . 7 5 0 0 b o r e , b a r e l i n e r5P9221 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 6 L 7 8 1 2 , ( 1 ) 8 N 4 6 3 8


b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e7 1 B 1 - 5 3 6

6F1931 Bearing main pair1 S t d

6F1932 Bearing main pair4 S t d4H5510 Bearing thrust pair1 S t d

6H4510 Bearing main pair1 S t d

2H2451 Bearing main pair1 . 0 2 5 "2H2449 Bearing main pair4 . 0 2 5 "4H5511 Bearing thrust pair1 . 0 2 5 "7H4448 Bearing main pair1 . 0 2 5 "

6F1935 Bearing main pair1 . 0 5 0 "6F1936 Bearing main pair4 . 0 5 0 "4H5512 Bearing thrust pair1 . 0 5 0 "

7H4449 Bearing main pair1 . 0 5 0 "

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e7 1 B 5 3 7 - 7 4 9

9M2429 Bearing main pair5 S t d9M2430 Bearing thrust pair19M2431 Bearing main pair1

1S7573 Bearing main pair5 . 0 2 5 "1S7574 Bearing main pair1 . 0 2 5 "1S7575 Bearing main pair1 . 0 2 5 "

1S7576 Bearing main pair5 . 0 5 0 "1S7577 Bearing main pair1 . 0 5 0 "1S7578 Bearing main pair1 . 0 5 0 "D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

7 1 B 7 5 0 - U p8N7923 Bearing main pair6 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]



Cylinder


8.000(Continued)


8N7925 Bearing main pair6 . 0 5 0 "8N7930 Bearing main pair1 . 0 5 0 "

2M6499 Bearing rod pair6 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t h7 1 B 1 - 7 4 9

2M6500 Bearing rod pair6 . 0 2 5 "2M6501 Bearing rod pair6 . 0 5 0 "

8N7933 Bearing rod pair6 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t h7 1 B 7 5 0 - U p

8N7934 Bearing rod pair6 . 0 2 58N7935 Bearing rod pair6 . 0 5 0 ; P a r t i a l g r o v e ; 2 . 0 0 0 O A L

4H9640 Bearing cam2 1 . 2 0 0 O A L8F8523 Bearing cam3 2 . 0 1 0 O A L

6H4498 Seal1 F r o n t , S t d7 1 B 1 - 7 4 9

4M9183 Bushing con rod6 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L4H9640 Bearing cam2 1 . 2 0 0 O A L

G A S K E T & S E A L S342071 Set overhaul1 N o n s p a c e r p l a t e d b l o c k342081 Set overhaul1 S p a c e r p l a t e d b l o c k

342072 Set inframe1 N o n s p a c e r p l a t e d b l o c k342082 Set inframe1 S p a c e r p l a t e d b l o c k , c o m p o s i t e h e a d g a s k e t

342073 Set cylinder head1 M u l t i p l e , N o n s p a c e r p l a t e d b l o c k342083 Set cylinder head1 M u l t i p l e , S p a c e r p l a t e d b l o c k

7N9352 Gasket valve cover12P3759 Gasket oil pan18H7319 Seal crankshaft front1

7 1 B 1 - 7 4 92S1509 Seal crankshaft front1

7 1 B 7 5 0 - U p9N2539 Seal crankshaft front1

7 1 B 7 5 0 - U p O v e r s i z e U s e W i t h 9 J 0 1 1 09J0110 Sleeve front1

7 1 B 7 5 0 - U p U s e W i t h 9 N 2 5 3 92W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e

7 1 B 7 5 0 - U p

C A M S H A F T5S1220 Lifter61A0744 Screw rocker arm adj121B4204 Nut12 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm12

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g



Cylinder


8.000(Continued)

D339HEAD4H e a d u s i n g 3 / 8 " s t e m v a l v e s

1W1819 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G1W1818 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]2N9297 Retainer12 E x h a u s t3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e8M9810 Valve insert6 E x h a u s t9M8745 Valve insert6 I n t a k e

3B0623 Plug285M6214 Plug2

D339HEAD5H e a d u s i n g 1 / 2 " s t e m v a l v e s

8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]

9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]3B1142 Retainer123N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e8M9810 Valve insert6 E x h a u s t

9M8745 Valve insert6 I n t a k e3B0622 Plug4

7L0917 Spark plug adapter66L1576 Gasket spark plug adp6 M e t a l g a s k e t6L7816 Seal spark plug adp6

7 1 B 4 9 5 - U p6B7021 Seal spark plug adp6

7 1 B 1 - 4 9 45H7071 Water director24

C R A N K S H A F T3S7569 Adapter crankshaft seal1 R e a r

7 1 B 1 - 7 4 94S7793 Thrower crankshaft1 R e a r

7 1 B 7 5 0 - U p1S8607 Baffle crankshaft1 R e a r

7 1 B 7 5 0 - U p

C O O L I N G S Y S T E M9S3808 Thermostat2 1 7 0 F d e g r e e

7 1 B 1 - 2 2 06I4954 Thermostat2 1 7 0 F d e g r e e

7 1 B 2 2 1 - 3 7 8



Cylinder


8.000(Continued)

4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7 1 B 3 7 9 - U p

6V4553 Set water pump17 1 B 1 - 2 3 3 0

5P9241 Set water pump17 1 B 2 3 3 1 - U p

1W7035 Kit water pump rebuild1IPD7035 Kit water pump overhaul1

4N7526 Seal assembly17 1 B 1 - 2 3 3 0

6N9313 Seal assembly17 1 B 2 3 3 1 - U p

6L6459 Shaft water pump1 F r e s h w a t e r p u m p3S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 62S3966 Ring1 U s e w i t h 4 N 7 5 2 65H4342 Washer84H9836 Seal rubber14H8891 Gasket14H8890 Gasket11B4116 Bearing water pump13L7685 Lock12A0053 Nut1

B L O C K8N6150 Insert block1 S t a i n l e s s s t e e l . 0 6 0 "8N6742 Insert block1 S t a i n l e s s s t e e l . 1 2 5 "5P6595 Sleeve block1 " Z " s t e p p e d5P65950/S Sleeve block1 " Z " s t e p p e d , . 0 1 5 o v e r s i z e



Cylinder


6.500

C Y L I N D E R K I TPLG9N2874 Cylinder kit6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]

R e p l a c e s L K 0 7 3 5 c y l i n d e r k i t i n s e t sLK0735-F Cylinder kit6 5 . 4 0 0 0 b o r e , P C , 2 . 0 0 0 p i n , s t r a i g h t r o d , d u a l n i , 1 / 4 o i l r i n g [ 7 N 0 7 3 5 p i s t o n , 1 P 0 7 3 4 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]9N2874 Piston body6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g

R e p l a c e s 7 N 0 7 3 5 p i s t o n i n s e t s7N0735-F Piston body6 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , e a r l y t y p e p i s t o n L / F , d u a l - n i , 1 / 4 o i l r i n g g r o o v e8N0822 Ring set6 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t

U s e d w i t h 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set6 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9806 Piston pin6 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin12

U s e d w i t h 9 N 2 8 7 4 p i s t o n b o d y7E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y1260739 Cylinder liner6 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring189L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7W2138 Bearing main pair6 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 l e n g t h


7W2137 Bearing thrust pair1 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 a n d 2 . 0 8 8 l e n g t h8N5341 Bearing thrust pair1 . 0 2 58N5342 Bearing thrust pair1 . 0 5 0

7W2136 Bearing rod pair6 S t d , 3 . 5 4 0 j o u r n a l , 3 . 8 5 6 0 h o u s i n g b o r e , 1 . 7 7 6 l e n g t h


5M3560 Bearing cam12 2 . 8 8 5 s h a f t , 3 . 1 2 7 O D , 0 . 7 4 4 O A L

5M3603 Bearing cam2 1 . 8 7 8 s h a f t , 2 . 1 2 7 O D , 0 . 7 2 0 O A L

1M6107 Bushing con rod6 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A L



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake12 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust12 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide24 [ r e p l 2 N 3 2 9 3 ]2S4213 Valve spring244N6761 Rotator249M3205 Insert intake121W5283 Valve insert12 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "



Cylinder


6.500(Continued)

F U E L / I N J E C T O R8N1831-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 1 0 5 9 )8N3176-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 M 4 1 9 0 )




Cylinder


6.500

C Y L I N D E R K I TPLG8N0931 Cylinder kit8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f [ 8 N 0 9 3 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 8 p i n , 3 F 8 5 1 3 r e t a i n e r s ,

1 2 6 0 7 3 9 l i n e r ]PLG9N2874 Cylinder kit8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]


7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]8N0931 Piston body8 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g9N2874 Piston body8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g


U s e d w i t h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set8 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9808 Piston pin8 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h7N9806 Piston pin8 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin167E5665 Retainer piston pin16 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner8 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit8 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4

3S3978 Cylinder liner oring249L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7N2458 Bearing main pair4 S t d

E a r l y e n g i n e s u s e d w i t h t h r u s t b e a r i n g7N2459 Bearing main pair4 . 0 2 57N2461 Bearing main pair4 . 0 5 0

7N2463 Bearing thrust pair1 S t dE a r l y e n g i n e s w i t h t h r u s t b e a r i n g

7N2464 Bearing thrust pair1 . 0 2 57N2465 Bearing thrust pair1 . 0 5 0

8N6652 Bearing main pair5 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t hL a t e e n g i n e s u s e d w i t h t h r u s t w a s h e r s

8N5957 Bearing main pair5 . 0 2 58N5958-F Bearing main pair5 . 0 5 0

9S1162 Thust washer2 0 . 1 8 6 t h i c kL a t e e n g i n e s w i t h t h r u s t w a s h e r s

7N2581 Bearing rod pair8 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y

7N2582-F Bearing rod pair8 . 0 2 57N2583-B Bearing rod pair8 . 0 5 0

1W8539 Bearing rod pair8 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e

4W5693 Bearing rod pair8 . 0 2 5 [ r e p l 8 N 5 9 4 8 ]4W5694 Bearing rod pair8 . 0 5 0



Cylinder


6.500(Continued)

1M6107 Bushing con rod8 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A LE a r l y

8N2018 Bushing con rod8 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )L a t e



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake16 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust16 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide32 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring322S2813-B Rotator329M3205 Insert intake321W5283 Valve insert32 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "


8N3176-F Nozzle8 C a p s u l e n o z z l e ( r e p l 7 M 4 1 9 0 )




Cylinder


6.500


1 2 6 0 7 3 9 l i n e r ]PLG9N2874 Cylinder kit12 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]


7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]8N0931 Piston body12 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g9N2874 Piston body12 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g


U s e d w i t h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set12 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9808 Piston pin12 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h7N9806 Piston pin12 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin247E5665 Retainer piston pin24 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner12 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit12 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4

3S3978 Cylinder liner oring369L5854 Cylinder liner oring12 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G SD348BRG1 NOTE: E a r l y e n g u s e : ( 7 ) 2 S 2 8 3 8 , ( 2 ) 9 S 1 1 6 2 , ( 4 ) 2 H 1 1 9 0 [ r e p l 2 S 2 8 3 9 : ( 1 ) 2 S 2 8 3 8 , ( 2 ) 9 S 1 1 6 2 , ( 4 ) 2 H 1 1 9 02S2838 Bearing main pair7 S t d5S6303 Bearing main pair7 . 0 2 55S6306 Bearing main pair7 . 0 5 0

2H1190 Dowel4 M a i n t h r u s t

D348BRG2 NOTE: M i d e n g u s e : ( 7 ) 8 N 6 6 5 2 , ( 2 ) 9 S 1 1 6 2 ; 1 . 7 4 4 l e n g t h

8N6652 Bearing main pair7 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t h8N5957 Bearing main pair7 . 0 2 5

8N5958-F Bearing main pair7 . 0 5 0

D348BRG3 NOTE: L a t e e n g u s e : ( 7 ) 4 W 5 4 8 8 , ( 2 ) 9 S 1 1 6 2 ; 1 . 8 8 6 l e n g t h4W5488 Bearing main pair7 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 8 8 6 l e n g t h [ r e p l 8 N 5 6 2 2 ]4W5689 Bearing main pair7 . 0 2 5 [ r e p l 8 N 6 5 2 8 ]4W5690-B Bearing main pair7 . 0 5 0 [ r e p l 8 N 6 5 2 9 ]

9S1162 Thust washer2 0 . 1 8 6 t h i c k

7N2581 Bearing rod pair12 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y a n d M i d e n g i n e s


1W8539 Bearing rod pair12 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e e n g i n e s




Cylinder


6.500(Continued)

8N2018 Bushing con rod12 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake24 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust24 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide48 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring482S2813-B Rotator489M3205 Insert intake241W5283 Valve insert24 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "





Cylinder


6.500


1 2 6 0 7 3 9 l i n e r ]8N0931 Piston body16 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g8N0822 Ring set16 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t7N9808 Piston pin16 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h3F8513 Retiner piston pin321260739 Cylinder liner16 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit16 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring489L5854 Cylinder liner oring16 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S8N6652 Bearing main pair9 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t h8N5957 Bearing main pair9 . 0 2 58N5958-F Bearing main pair9 . 0 5 0

9S1162 Thust washer2 0 . 1 8 6 t h i c k

7N2581 Bearing rod pair16 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y e n g i n e s


1W8539 Bearing rod pair16 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e e n g i n e s


8N2018 Bushing con rod16 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake32 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust32 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide64 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring642S2813-B Rotator64

9M3205 Insert intake321W5283 Valve insert32 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "





Cylinder


8.000

C Y L I N D E R K I TPLG7N4515 Cylinder kit6 6 . 2 5 0 0 b o r e , r e c t a n g u l a r r i n g [ 7 N 4 5 1 5 p i s t o n , 1 W 5 1 0 5 r i n g s , 7 N 9 8 1 0 p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 9 1 7 4

l i n e r ]PLG7N5036 Cylinder kit6 6 . 2 5 0 0 b o r e , k e y s t o n e r i n g [ 7 N 5 0 3 6 p i s t o n , 1 N 3 6 0 1 r i n g s , 7 N 9 8 1 0 p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 9 1 7 4 l i n e r ]8M3167 Piston body6 6 . 2 5 0 0 b o r e , P C [ 3 S 4 0 6 6 ]7N4515 Piston body6 6 . 2 5 0 0 b o r e , P C [ 3 S 5 5 0 2 ] r e c t a n g u l a r c o m p r e s s i o n r i n g7N5036 Piston body6 6 . 2 5 0 0 b o r e , P C [ 7 N 5 0 3 7 ] k e y s t o n e c o m p r e s s i o n r i n g5H1085 Piston pin6 2 . 4 d i a ; u s e w i t h 8 M 3 1 6 7 p i s t o n7N9810 Piston pin6 2 . 5 d i a ; u s e w i t h 7 N 4 5 1 5 , 7 N 5 0 3 6 p i s t o n [ 4 L 3 8 4 3 ]7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]1W5105 Ring set6 6 . 2 5 0 0 b o r e , u s e w i t h 8 M 3 1 6 7 , 7 N 4 5 1 5 p i s t o n [ 9 S 8 9 7 3 ] ; r e c t a n g u l a r c o m p r i n g1N3601 Ring set6 6 . 2 5 0 0 b o r e , u s e w i t h 7 N 5 0 3 6 p i s t o n ; k e y s t o n e c o m p r i n g8N9174 Cylinder liner6 6 . 2 5 0 0 b o r e5P8970 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 86L7815 Cylinder liner oring18 L o w e r l i n e r s e a l ; c o n t a i n e d i n 5 P 8 9 7 0 s e a l k i t8N4708 Cylinder liner oring6 U p p e r f i l l e r b a n d ; c o n t a i n e d i n 5 P 8 9 7 0 s e a l k i t

B E A R I N G SD353BRG1 NOTE: T h i c k w a l l b e a r i n g s , 0 . 2 4 7 4 w a l l , 4 . 6 2 5 0 j o u r n a l , 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s i n g b o r e9M3894-F Bearing main pair4 S t d ; 0 . 2 4 7 4 t h i c k n e s s9M3893-F Bearing main pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s

9M3895-F Bearing main pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s9M3896-F Bearing thrust pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s

9M4873-F Bearing main pair4 . 0 2 59M4872-F Bearing main pair1 . 0 2 59M4874-F Bearing main pair1 . 0 2 59M4875-F Bearing thrust pair1 . 0 2 5

9M4878-F Bearing main pair4 . 0 5 09M4877-F Bearing main pair1 . 0 5 0

9M4879-F Bearing main pair1 . 0 5 09M4880-F Bearing thrust pair1 . 0 5 0

D353BRG2 NOTE: T h i n w a l l b e a r i n g s , 0 . 1 8 0 5 w a l l , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s i n g b o r e

1N4317 Bearing main pair4 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 1 . 8 7 4 l e n g t h1N4316 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 3 8 2 l e n g t h1N4318 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 9 7 2 l e n g t h1N4331 Bearing thrust pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 l e n g t h

1N4320 Bearing main pair4 . 0 2 51N4319 Bearing main pair1 . 0 2 51N4321 Bearing main pair1 . 0 2 51N4332 Bearing thrust pair1 . 0 2 5


1N4336 Bearing rod pair6 S t d ; 4 . 1 2 5 0 j o u r n a l , 4 . 4 4 0 0 h o u s i n g b o r e , 1 . 9 8 0 l e n g t h [ 4 H 9 8 8 4 , 9 M 3 8 9 2 ]CB778AL10-CL Bearing rod pair6 . 0 1 01N4337 Bearing rod pair6 . 0 2 5 [ 5 H 5 9 9 3 , 9 M 4 8 7 1 ]



Cylinder


8.000(Continued)

1N4338 Bearing rod pair6 . 0 5 0 [ 5 H 5 9 9 2 , 9 M 4 8 7 6 ]

2H2330 Bearing cam62H7878 Bearing cam1

4H9842 Bushing con rod68N2275 Bushing con rod6 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s2W6769-B Seal crankshaft front1 P i s t o n r i n g t y p e2W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e2L3451 Gasket oil pan1

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r2H3069-B Lifter12 S o l i d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD353HEAD1 NOTE: T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h7M7817 Valve intake6 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]8N3723 Valve exhaust6 2 . 3 4 0 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 4 , 6 H 3 1 8 7 , 8 H 7 0 9 7 , 4 N 6 8 8 3 , 3 N 1 1 4 1 ]

7S6323 Valve spring12 S i n g l e s p r i n gS i n g l e s p r i n g , u s e w i t h 7 N 7 6 3 9 r o t o c a p

4F5408-F Valve spring12 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e eD u a l s p r i n g

4F5409-F Valve spring12 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e eD u a l s p r i n g

4N3664 Valve guide6 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide6 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

U s e w i t h s i n g l e v a l v e s p r i n g7F7666-B Rotator12

U s e w i t h d u a l v a l v e s p r i n g s3H5867 Retainer12

1 2 u s e d ; 6 u s e d o n i n t a k e w i t h 3 B 1 1 4 2 u s e d o n e x h a u s t3B1142 Retainer6

6 u s e d o n e x h a u s t w i t h 3 H 5 8 6 7 r e t a i n e r o n i n t a k e5H1464 Valve seat6 I n t a k e

u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d5S1757 Valve seat6 I n t a k e5H1463 Valve seat6 E x h a u s t

u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d8M4014 Valve seat6 E x h a u s tD353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h1W8606 Valve intake6 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e1W1822 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e2N9298 Valve guide6 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide6 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h



Cylinder


8.000(Continued)

3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]1W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e8M4014 Valve seat6 E x h a u s t

F U E L / I N J E C T O R5H7936-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g7M7431-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N1831-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 1 0 5 9 )

C O O L I N G S Y S T E M2S4044 Thermostat2 1 7 0 d e g r e e6N4540 Thermostat2 1 8 0 d e g r e e4W4841 Thermostat2 1 9 0 d e g r e e4L3848 Seal thermostat2 U s e w i t h 6 N 4 5 4 0 a n d 4 W 4 8 4 1 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6265 Sleeve block4 Z s t e p p e d

1W6266 Sleeve block2 Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000

C Y L I N D E R K I TPLG3S1824 Cylinder kit6 7 . 0 : 1 C RPLG3S1826 Cylinder kit6 1 0 . 0 : 1 C R

3S1824 Piston body6 7 . 0 : 1 C R3S1826 Piston body6 1 0 . 0 : 1 C R7N9810 Piston pin6 2 . 5 d i a ; u s e w i t h 7 N 4 5 1 5 , 7 N 5 0 3 6 p i s t o n [ 4 L 3 8 4 3 ]7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]1W6055 Ring set6

8N9174 Cylinder liner6 6 . 2 5 0 0 b o r e5P8970 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 8

B E A R I N G SD353BRG1 NOTE: T h i c k w a l l b e a r i n g s , 0 . 2 4 7 4 w a l l , 4 . 6 2 5 0 j o u r n a l , 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s i n g b o r e

6 4 B 1 - 3 1 19M3894 Bearing main pair4 S t d9M3893 Bearing main pair1 S t d9M3895 Bearing main pair1 S t d9M3896 Bearing main pair1 S t d

9M4873 Bearing main pair4 . 0 2 5 "9M4872 Bearing main pair1 . 0 2 5 "

9M4874 Bearing main pair1 . 0 2 5 "9M4875 Bearing main pair1 . 0 2 5 "

9M4878 Bearing main pair4 . 0 5 0 "9M4877 Bearing main pair1 . 0 5 0 "9M4879 Bearing main pair1 . 0 5 0 "9M4880 Bearing main pair1 . 0 5 0 "

D353BRG2 NOTE: T h i n w a l l b e a r i n g s , 0 . 1 8 0 5 w a l l , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s i n g b o r e6 4 B 3 1 2 - U P

1N4317 Bearing main pair4 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 1 . 8 7 4 l e n g t h1N4316 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 3 8 2 l e n g t h

1N4318 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 9 7 2 l e n g t h1N4331 Bearing thrust pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 l e n g t h

1N4320 Bearing main pair4 . 0 2 51N4319 Bearing main pair1 . 0 2 51N4321 Bearing main pair1 . 0 2 5



1N4336 Bearing rod pair6 S t d ; 4 . 1 2 5 0 j o u r n a l , 4 . 4 4 0 0 h o u s i n g b o r e , 1 . 9 8 0 l e n g t h [ 4 H 9 8 8 4 , 9 M 3 8 9 2 ]1N4337 Bearing rod pair6 . 0 2 5 [ 5 H 5 9 9 3 , 9 M 4 8 7 1 ]1N4338 Bearing rod pair6 . 0 5 0 [ 5 H 5 9 9 2 , 9 M 4 8 7 6 ]



Cylinder


8.000(Continued)

2H2330 Bearing cam62H7878 Bearing cam18N2275 Bushing con rod6 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L S2P7630 Set overhaul1 B a s i c3S6774 Set supplemental1 W i t h w e t m a n i f o l d3S6773 Set supplemental1 W i t h d r y m a n i f o l d

2P7629 Set cylinder head1 W i t h w e t m a n i f o l d3S6678 Set cylinder head1 W i t h d r y m a n i f o l d

2L3451 Gasket oil pan16L5490 Gasket side door12W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e2W6769 Seal crankshaft front1 P i s t o n r i n g t y p e

C A M S H A F T2H3069 Lifter128F8858 Button rocker arm12

9F7707 Ring button retaining12 F o r 8 F 8 8 5 81A0744 Screw rocker arm adj121B4204 Nut12 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm12


D353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c hH e a d u s i n g 3 / 8 " s t e m v a l v e s

1W8606 Valve intake6 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring12 S i n g l e s p r i n g

U s e W i t h 7 N 7 6 3 9 R o t o c o i l9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e

U s e W i t h 7 N 7 6 3 9 R o t o c o i l4F5409 Valve spring12 D o u b l e , i n n e r

U s e W i t h 7 F 7 6 6 6 R o t o c o i l9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e

U s e W i t h 7 N 7 6 3 9 R o t o c o i l4F5408 Valve spring12

U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide6 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide6 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h

3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]U s e W i t h C o r r e c t S p r i n g s

7F7666 Rotocoil12U s e W i t h C o r r e c t S p r i n g s

8N7780 Shield61W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e1S5738 Valve insert6 E x h a u s t



Cylinder


8.000(Continued)

D353HEAD1 NOTE: T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c hH e a d u s i n g 1 / 2 " s t e m v a l v e s

7M7817 Valve intake6 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]8N3723 Valve exhaust6 2 . 3 4 0 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 4 , 6 H 3 1 8 7 , 8 H 7 0 9 7 , 4 N 6 8 8 3 , 3 N 1 1 4 1 ]

W i t h C o r r e c t S e r i a l N u m b e r s5S5323 Valve exhaust6

W i t h C o r r e c t S e r i a l N u m b e r s7S6323 Valve spring12 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide6 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h

6N8847 Valve guide6 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e

3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

U s e W i t h C o r r e c t S p r i n g s7F7666 Rotocoil12

U s e W i t h C o r r e c t S p r i n g s8N7780 Shield61W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e1S5738 Valve insert6 E x h a u s t

5H7071 Water director243B0645 Plug cup307L0918 Spark plug adapter66L1576 Gasket spark plug adp6 M e t a l g a s k e t6L7816 Seal spark plug adp6

C R A N K S H A F T1S8607 Baffle crankshaft1 R e a r2S2430 Thrower crankshaft1 R e a r7H3482 Thrower front1 F r o n t0L1024 Plug6 2 . 2 5 d i a m e t e r

C O O L I N G S Y S T E M6N4540 Thermostat1 1 8 0 d e g r e e1W7027 Kit water pump rebuild1 U s e w i t h 5 L 1 9 3 6 p u m p g r o u p1W7048 Kit water pump rebuild1 U s e w i t h 2 N 5 6 4 9 p u m p g r o u p

5L8202 Impeller14N7526 Seal assembly17L2041 Shaft water pump16L5473 Seal13H2018 Nut1



Cylinder


8.000(Continued)

3F2771 Cotter pin11B4115 Bearing water pump2 W a t e r p u m p d r i v e g e a r

B L O C K8N6938 Insert block S t a i n l e s s s t e e l . 0 6 2 5 "1W6265 Sleeve block Z s t e p p e d1W6266 Sleeve block Z s t e p p e d1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000




B E A R I N G SD364BRG1 NOTE E a r l y m a i n b e a r i n g s e t :7F9121 Bearing main pair4 S t d5F9848 Bearing main pair1 S t d

4H9972 Bearing main pair4 . 0 5 05F9847 Bearing main pair1 . 0 5 0

D364BRG2 NOTE L a t e m a i n b e a r i n g s e t :

4M8121 Bearing main pair4 S t d4M8122 Bearing main pair1 S t d

4M9045 Bearing main pair4 . 0 5 04M9046 Bearing main pair1 . 0 5 0

4M9043 Bearing rod pair8 S t d4M9044 Bearing rod pair8 . 0 5 0

7F5075 Bearing cam17F5073 Bearing cam4




V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g8H1993 Valve intake8 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust8 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]4F5409-F Valve spring16 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring16 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide8 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide8 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock48 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator16



Cylinder


8.000(Continued)




Cylinder


8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R9F2393-F Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000



B E A R I N G S8N7764 Bearing main pair5 S t d , 5 . 7 5 0 j o u r n a l , 6 . 3 7 3 0 h o u s i n g b o r e , 2 . 1 3 0 l e n g t h8N7764 10-F Bearing main pair5 . 0 1 08N7765 Bearing main pair5 . 0 2 5

8N7766 Bearing main pair5 . 0 5 0

4L4653 Thrust washer2 0 . 2 8 4 t h i c k

8N7769 Bearing rod pair8 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7769 10-F Bearing rod pair8 . 0 1 08N7770 Bearing rod pair8 . 0 2 58N7771 Bearing rod pair8 . 0 5 0

5L2894 Bearing cam5

8N2275 Bushing con rod8 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s3N3220 Gasket cylinder head4 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t3N3220CP Gasket cylinder head4 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L4497 Gasket push rod oil4 P u s h r o d o i l r e t u r n , u s e w i t h 3 N 3 2 2 0 o r 3 N 3 2 2 0 C P6L3352 Gasket valve cover42N3597 Seal valve cover44W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2607 Seal crankshaft1 D i r e c t i o n a l C C W3N9160-B Ring crankshaft2 P i s t o n r i n g t y p e8L5457 Gasket oil pan1

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r1021561 Lifter16 ( r e p l 5 L 5 4 8 6 )




Cylinder


8.000(Continued)









u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d5S1757 Valve seat8 I n t a k e

5H1463 Valve seat8 E x h a u s tu s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d

8M4014 Valve seat8 E x h a u s t

D353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h1W8606 Valve intake8 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e1W1822 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e9M5349 Valve spring16 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring16 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e

2N9298 Valve guide8 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide8 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h


7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]1W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer8 E x h a u s t5S1757 Valve seat8 I n t a k e8M4014 Valve seat8 E x h a u s t

F U E L / I N J E C T O R9F2393-F Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g7M7431 Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

4W4841 Thermostat4 1 9 0 d e g r e e3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s3S1723 Set water pump1 A l l e n g i n e s w i t h l a r g e c a s e s e a l


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l



Cylinder


8.000(Continued)

1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000




B E A R I N G S8N7764 Bearing main pair5 S t d , 5 . 7 5 0 j o u r n a l , 6 . 3 7 3 0 h o u s i n g b o r e , 2 . 1 3 0 l e n g t h8N7765 Bearing main pair5 . 0 2 58N7766 Bearing main pair5 . 0 5 0


8N7769 Bearing rod pair8 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7770 Bearing rod pair8 . 0 2 5


5L2894 Bearing cam58N2275 Bushing con rod8 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L S2S7521 Set overhaul1 7 2 B 1 - 4 6 8379021 Set overhaul1 7 2 B 4 6 9 - U p , N o n T u r b o c h a r g e d379021CP Set overhaul1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

379031 Set overhaul1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d379031 CP Set overhaul1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

379022 Set inframe1 7 2 B 4 6 9 - U p , N o n T u r b o c h a r g e d

379022CP Set inframe1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t379032 Set inframe1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d379032CP Set inframe1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

379023 Set cylinder head1 7 2 B 4 6 9 - U p N o n T u r b o c h a r g e d , m u l t i p l e379023CP Set cylinder head1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e379033 Set cylinder head1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e379033CP Set cylinder head1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

399054 Set cylinder head4 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s399054CP Set cylinder head4 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head8 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t

3N3220CP Gasket cylinder head8 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover42N3597 Seal valve cover4

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n



Cylinder


8.000(Continued)

4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

8L5457 Gasket oil pan11F9223 Gasket side door4

1F4419 Gasket water cover4

C A M S H A F T1021561 Lifter16 ( r e p l 5 L 5 4 8 6 )8F8858 Button rocker arm169F7707 Ring button retaining16 F o r 8 F 8 8 5 81A0744 Screw rocker arm adj161B4204 Nut16 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm16



1W8606 Valve intake8 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e

2W3211 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring16 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9299 Valve guide8 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h

2N9298 Valve guide8 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h3N1414 Spacer16 U s e w i t h n o n - f l a n g e d g u i d e

2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]


U s e W i t h C o r r e c t S p r i n g s8N7780 Shield81W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d

2N9297 Retainer8 E x h a u s t5S1757 Valve seat8 I n t a k e

1S5738 Valve insert8 E x h a u s t



e s n 7 2 B 1 - 8 4



Cylinder


8.000(Continued)

5S5323 Valve exhaust8W i t h C o r r e c t S e r i a l N u m b e r s

7S6323 Valve spring16 S i n g l e s p r i n gU s e W i t h 7 N 7 6 3 9 R o t o c o i l

9M5349 Valve spring16 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e eU s e W i t h 7 N 7 6 3 9 R o t o c o i l

4F5409 Valve spring16 D o u b l e , i n n e rU s e W i t h 7 F 7 6 6 6 R o t o c o i l

9M5350 Valve spring16 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e eU s e W i t h 7 N 7 6 3 9 R o t o c o i l

4F5408 Valve spring16U s e W i t h 7 F 7 6 6 6 R o t o c o i l

6N8847 Valve guide8 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h4N3664 Valve guide8 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h3N1414 Spacer16 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock48 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]


U s e W i t h C o r r e c t S p r i n g s8N7780 Shield81W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer8 E x h a u s t

5S1757 Valve seat8 I n t a k e1S5738 Valve insert8 E x h a u s t

3B0645 Plug cup327L0918 Spark plug adapter86L1576 Gasket spark plug adp8 M e t a l g a s k e t6L7816 Seal spark plug adp85H7071 Water director32

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n

4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2

O I L / L U B E S Y S T E M6N9237 Oil cooler1 C o r e

C O O L I N G S Y S T E M6I4954 Thermostat4 1 7 0 F d e g r e e4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]2N0741 Gasket thermostat housi43S9643 Thermostat seal4

3S1723 Set water pump1 A l l e n g i n e s w i t h l a r g e c a s e s e a l7 2 B 1 - 4 6 7

6V5426 Set water pump17 2 B 4 6 8 - 6 8 5

6V3743 Set water pump17 2 B 6 8 6 - U p



Cylinder


8.000(Continued)

1W7080 Kit water pump rebuild1 C o n t a i n s w a t e r p u m p s h a f t 5 N 4 3 7 8

4N7526 Seal assembly17 2 B 1 - 6 8 3

6N9313 Seal assembly17 2 B 6 8 4 - U p

5N4378 Shaft water pump1 L o n g s h a f tF o r 4 L 8 8 0 0 W a t e r P u m p G r o u p

5N1883 Shaft water pump1 S h o r t s h a f tF o r 2 N 0 9 5 5 W a t e r P u m p G r o u p

5N1560 Shaft water pump1F o r 6 L 4 7 5 4 W a t e r P u m p G r o u p

1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing3S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg15L2660 Bearing water pump2 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r7F7510 Lock10

7 2 B 6 8 4 - U p8J6775 Seal8

7 2 B 6 8 4 - U p4L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 33H2018 Nut13F2771 Cotter pin15L9371 Water tube8 C a s t i r o n

6L7817 Seal ring water tube83N4365 Aftercooler element1 F r e s h w a t e r

3N4366 Aftercooler element1 F r e s h w a t e r

T U R B O / A I R5M2894 Washer manifold exhaus8 h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )

B L O C K8N6938 Insert block1 S t a i n l e s s s t e e l . 0 6 2 5 "1W6265 Sleeve block1 Z s t e p p e d1W6266 Sleeve block1 Z s t e p p e d1W6267 Sleeve block1 Z s t e p p e d5P0936 Sleeve block1 L t y p e , C a s t I r o n



Cylinder


8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R8M1584-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9F2393-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R8M1584-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9F2393-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000







5L2894 Bearing cam7







Cylinder


8.000(Continued)
















F U E L / I N J E C T O R7M7431 Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )

4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000



8N9174 Cylinder liner12 6 . 2 5 0 0 b o r e

5P8970 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 8



8N7769 Bearing rod pair12 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h



G A S K E T & S E A L S398081 Set overhaul1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d398081CP Set overhaul1 7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

398161 Set overhaul1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d398161CP Set overhaul1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

398091 Set overhaul1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l e d398091CP Set overhaul1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t

398082 Set inframe1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d398082CP Set inframe1 7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t398162 Set inframe1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d398162CP Set inframe1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t398092 Set inframe1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l e d398092CP Set inframe1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t

398083 Set cylinder head1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d , m u l t i p l e398083CP Set cylinder head1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

398163 Set cylinder head1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , m u l t i p l e398163CP Set cylinder head1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

398093 Set cylinder head1 7 3 B 9 0 6 - U p . T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e398093CP Set cylinder head1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399054 Set cylinder head12 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s399054CP Set cylinder head12 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head12 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t



Cylinder


8.000(Continued)

3N3220CP Gasket cylinder head12 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover62N3597 Seal valve cover6

8L5457 Gasket oil pan11F9223 Gasket side door61F4419 Gasket water cover6

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

C A M S H A F T1021561 Lifter24 ( r e p l 5 L 5 4 8 6 )3F7445 Bushing rocker arm248F8858 Button rocker arm249F7707 Ring button retaining24 F o r 8 F 8 8 5 8

1A0744 Screw rocker arm adj241B4204 Nut24 R o c k e r a r m a d j u s t i n g



1W8606 Valve intake12 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust12 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring24 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide12 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide12 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h3N1414 Spacer24 U s e w i t h n o n - f l a n g e d g u i d e

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator24 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]





Cylinder


8.000(Continued)



e s n 7 3 B 1 - 8 15S5323 Valve exhaust12

W i t h C o r r e c t S e r i a l N u m b e r s7S6323 Valve spring24 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide12 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide12 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h

3N1414 Spacer24 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock72 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m

7N7639 Rotator24 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]U s e W i t h C o r r e c t S p r i n g s

7F7666 Rotocoil24U s e W i t h C o r r e c t S p r i n g s

8N7780 Shield121W3062 Retainer12 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer12 E x h a u s t5S1757 Valve seat12 I n t a k e1S5738 Valve insert12 E x h a u s t

3B0645 Plug cup487L0918 Spark plug adapter126L1576 Gasket spark plug adp12 M e t a l g a s k e t

6L7816 Seal spark plug adp125H7071 Water director48

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2





Cylinder


8.000(Continued)

3S1723 Set water pump A l l e n g i n e s w i t h l a r g e c a s e s e a lC h e c k S e r i a l N u m b e r

6V5426 Set water pump17 3 B 1 - 9 0 5

6V6384 Set water pump17 3 B 9 0 6 - 1 3 1 0

6V6385 Set water pump17 3 B 1 3 1 1 - U p


4N7526 Seal assembly16N9313 Seal assembly15N4378 Shaft water pump1 L o n g s h a f t5N1883 Shaft water pump1 S h o r t s h a f t1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing83S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg14L3756 Bearing water pump15L2660 Bearing water pump2 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r7F7510 Lock8J6775 Seal84L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 3

3H2018 Nut13F2771 Cotter pin15L9371 Water tube12 C a s t i r o n6L7817 Seal ring water tube123N4365 Aftercooler element1 F r e s h w a t e r3N4366 Aftercooler element1 F r e s h w a t e r





Cylinder


8.000







5L2894 Bearing cam9







Cylinder


8.000(Continued)
















F U E L / I N J E C T O R7M7431 Nozzle service group16 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )

4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]4W4841 Thermostat4 1 9 0 d e g r e e

3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000






8N7769 Bearing rod pair16 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7770 Bearing rod pair16 . 0 2 5



G A S K E T & S E A L S9S4317 Set overhaul1 4 9 C 1 - 2 6 1399121 Set overhaul1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d399121CP Set overhaul1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

399131 Set overhaul1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d399131CP Set overhaul1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

399122 Set inframe1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d

399122CP Set inframe1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t399132 Set inframe1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d399132CP Set inframe1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

9S4316 Set cylinder head1 4 9 C 1 - 2 6 1 , M u l t i p l e399123 Set cylinder head1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d , m u l t i p l e399123CP Set cylinder head1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399133 Set cylinder head1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e

399133CP Set cylinder head1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399054 Set cylinder head16 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s

399054CP Set cylinder head16 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head16 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t3N3220CP Gasket cylinder head16 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover82N3597 Seal valve cover8

8L5457 Gasket oil pan1



Cylinder


8.000(Continued)

1F9223 Gasket side door81F4419 Gasket water cover8

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

C A M S H A F T1021561 Lifter32 ( r e p l 5 L 5 4 8 6 )3F7445 Bushing rocker arm328F8858 Button rocker arm32

H e a d u s i n g 3 / 8 " s t e m v a l v e s9F7707 Ring button retaining32 F o r 8 F 8 8 5 8

H e a d u s i n g 3 / 8 " s t e m v a l v e s1A0744 Screw rocker arm adj32

H e a d u s i n g 3 / 8 " s t e m v a l v e s1B4204 Nut32 R o c k e r a r m a d j u s t i n g

H e a d u s i n g 3 / 8 " s t e m v a l v e s



1W8606 Valve intake16 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust16 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7C5914 Valve exhaust16 2 0 d e g r e e , l e a n b u r n7S6323 Valve spring32 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide16 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide16 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h3N1414 Spacer32 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator32 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]





Cylinder


8.000(Continued)


7M7817 Valve intake16 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]5S5323 Valve exhaust167S6323 Valve spring32 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide16 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide16 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer32 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock96 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator32 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]



3B0645 Plug cup1287L0918 Spark plug adapter166L1576 Gasket spark plug adp16 M e t a l g a s k e t

6L7816 Seal spark plug adp165H7071 Water director64

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2



8S1892 Set water pump1C h e c k S e r i a l N u m b e r

6V6384 Set water pump14 9 C 2 6 1 - 5 6 7



Cylinder


8.000(Continued)

6V6385 Set water pump14 9 C 5 6 8 - U p

6V5427 Set water pump1F o r 2 N 0 9 5 5 W a t e r P u m p G r o u p


4N7526 Seal assembly16N9313 Seal assembly15N4378 Shaft water pump1 L o n g s h a f t5N1883 Shaft water pump1 S h o r t s h a f t1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing83S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg1

4L3756 Bearing water pump15L2660 Bearing water pump1 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r

7F7510 Lock18J6775 Seal84L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 33H2018 Nut13F2771 Cotter pin15L9371 Water tube16 C a s t i r o n

6L7817 Seal ring water tube163N4365 Aftercooler element1 F r e s h w a t e r

3N4366 Aftercooler element1 F r e s h w a t e r




Caterpillar 1670 / 5.7L 4Diesel

Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l


7S9439-F Bearing thrust pair1 S t d , f l a n g e d7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d





9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake4 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust4 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e4N3668 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s140-1906N Valve guide8 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]9H9164 Valve spring8 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e

3S0461-F Rotator81W5321-F Valve insert4

I n t a k e9M6495-F Valve insert4 E x h a u s t

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000

C Y L I N D E R K I TPLG2M5558 Cylinder kit6 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]2M5558-F Piston body6 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set6 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n8S2240-B Cylinder liner6 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring12 4 . 5 0 0 0 b o r e ; L o w e r s e a l


7S9439-F Bearing thrust pair1 S t d , f l a n g e d7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d





9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]



C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r7M4166 Lifter12 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake6 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust6 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

4N3668 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s140-1906N Valve guide12 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]

9H9164 Valve spring12 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e3S0461-F Rotator121W5321-F Valve insert6

I n t a k e9M6495-F Valve insert6 E x h a u s t




Cylinder


6.000(Continued)



Caterpillar 1673C / 10.5L 6Diesel

Cylinder


6.000

C Y L I N D E R K I TPLG9N5250 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 2 5 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n ,

1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]9N5250 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d


6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )





C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r7S3161 Lifter12 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d5S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D1W5321-F Valve insert6

e x h a u s t



Caterpillar 1673C / 10.5L 6Diesel

Cylinder


6.000(Continued)




Cylinder


6.000

C Y L I N D E R K I TLK2886-F Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C [ 5 S 2 8 8 6 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s 1 1 0 5 8 0 0 l i n e r ,

5 P 8 7 6 8 s e a l k i t ]5S2886-F Piston body6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C , d u a l n i , 4 v a l v e r e l i e f , r e c t a n g u a l c o m p r i n g s ; u s e w i t h r i n g s e t 9 S 3 0 6 89S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d



7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d






V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake6 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L1S2903-F Valve exhaust6 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock245S2921-F Valve guide122S7339-F Valve spring121S3028 Rotator121S2894-F Insert intake61S2895-F Insert exhaust6

F U E L / I N J E C T O R8N3177-F Nozzle6 C a p s u l e n o z z l e ( r e p l 2 S 9 8 2 8 )9N6173-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 5 1 0 5 )



Caterpillar 3054 4Diesel

Cylinder

Quadram, 1.375 pin, flanged liner U5LL0015 = 1306763; U5LL0021 = 3135J216 = 1350264StrokeBore 100mm

127mm

E N G I N E K I T SPERK1004A02 Overhaul kit1 C o n t a i n s P K 1 2 5 0 0 2 c y l i n d e r k i tPERK1004A03 Overhaul kit1 C o n t a i n s P K 1 2 5 0 0 3 c y l i n d e r k i t

C Y L I N D E R K I TPK125010 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 2 a n d P K 1 2 5 0 2 7 )

PK125002 Cylinder kit4 P K 1 2 5 0 1 1 p i s t o n , P K 1 2 5 0 2 5 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125011 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125025 Ring set4 U s e w i t h P K 1 2 5 1 0 1 0 a n d P K 1 2 5 0 1 1 p i s t o n

PK125003 Cylinder kit4 P K 1 2 5 0 1 2 p i s t o n , P K 1 2 5 0 2 7 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125012 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125027 Ring set4 U s e w i t h P K 1 2 5 0 1 2 p i s t o n

PK125026 Ring set4PK125020 Retainer piston pin8PK125040 Cylinder liner4

B E A R I N G SPK135000 Bearing main set1 S t d

PK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m m

PK135003 Bearing main set1 0 . 7 5 m m

PK135010 Thrust washer2 S t dPK135011 Thrust washer2 0 . 1 8 m m


PK135020 Bearing rod set1 S t dPK135021 Bearing rod set1 0 . 2 5 m m

PK135022 Bearing rod set1 0 . 5 0 m mPK135023 Bearing rod set1 0 . 7 5 m m

PK135024 Bearing rod set1 S t dPK135025 Bearing rod set1 0 . 2 5 m mPK135026 Bearing rod set1 0 . 5 0 m mPK135027 Bearing rod set1 0 . 7 5 m m

PK135100 Bushing con rod4PK135110 Bushing cam1

G A S K E T & S E A L SPK145010 Set upper1PK145011 Set upper1PK145012 Set upper1

PK145020 Set lower1PK145021 Set lower1

PK145030 Gasket cylinder head1PK145040 Gasket valve cover1



Cylinder


127mm(Continued)

PK145041 Gasket valve cover1

PK145050 Gasket oil pan1PK145051 Gasket oil pan1

PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1

PK145062 Seal crankshaft rear1PK145070 Housing rear seal1PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y

C A M S H A F TPK155000 Push rod8PK155001 Lifter8

PK155010 Rocker arm4 L HPK155011 Rocker arm4 R H

V A L V E T R A I NPK165000 Valve kit1 P K 1 6 5 0 6 0 i n t a k e , P K 1 6 5 0 5 0 e x h a u s tPK165050 Valve exhaust4PK165060 Valve intake4PK165100 Valve lock16PK165110 Valve guide4 E x h a u s t

PK165111 Valve guide4 I n t a k e

PK165130 Valve spring8 I n n e rPK165131 Valve spring8 O u t e rPK165132 Valve spring cap8 U s e d w i t h d u a l v a l v e s p r i n g sPK165133 Valve spring washer8 U s e d w i t h d u a l v a l v e s p r i n g s

PK165134 Valve spring8 S i n g l e s p r i n g h e a d a s s y

PK165135 Valve spring cap8 S i n g l e s p r i n g h e a d a s s y

PK165150 Valve stem seal8PK165170 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 0 v a l v ePK165171 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 0 v a l v e

PK165190 Cylinder head bolt2PK165191 Cylinder head bolt8PK165192 Cylinder head bolt12

C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l t

O I L / L U B E S Y S T E MPK195001 Oil pump1PK195020 Gear idler oil pump1PK195021 Bushing idler gear1

F U E L / I N J E C T O RPK205001 Fuel lift pump1

C O O L I N G S Y S T E MPK215001 Water pump1PK215050 Oring water pump mtg1PK215060 Thermostat1



Cylinder


127mm(Continued)

M I S CPK205051 Glow plug1



Cylinder

Quadram, 1.500 pin, flanged linerU5LL0013 = 6I0892; U5LL0014 = 3135J132 = 1072553U5LL0016 = 3135J146 = 1127021; U5LL0039 = 3135J258 = 1760824Stroke

Bore 100mm127mm

E N G I N E K I T SPERK1004A11 Overhaul kit1

C Y L I N D E R K I TPK125004 Cylinder kit4 P K 1 2 5 0 1 3 p i s t o n , P K 1 2 5 0 2 8 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125013 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 4 a n d P K 1 2 5 0 2 9 )PK125028 Ring set4 u s e w i t h P K 1 2 5 0 1 3 p i s t o n

PK125005 Cylinder kit4 P K 1 2 5 0 1 4 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125014 Piston kit4 P i s t o n , p i n , r e t a i n e r s

PK125006 Cylinder kit4 P K 1 2 5 0 1 5 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125015 Piston kit4 P i s t o n , p i n , r e t a i n e r s

PK125008 Cylinder kit4 P K 1 2 5 0 0 8 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125018 Piston kit4PK125029 Ring set4 u s e w i t h P K 1 2 5 0 1 4 o r P K 1 2 5 0 1 5 p i s t o n

PK125021 Retainer piston pin8PK125040 Cylinder liner4

B E A R I N G SPK135000 Bearing main set1 S t d

PK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m m

PK135003 Bearing main set1 0 . 7 5 m m


PK135012 Thrust washer2 S t d

PK135013 Thrust washer2 0 . 1 8 m m



PK135024 Bearing rod set1 S t dPK135025 Bearing rod set1 0 . 2 5 m mPK135026 Bearing rod set1 0 . 5 0 m mPK135027 Bearing rod set1 0 . 7 5 m m

PK135101 Bushing con rod4PK135102 Bushing con rod4

G A S K E T & S E A L SPK145010 Set upper1PK145011 Set upper1PK145012 Set upper1

PK145020 Set lower1PK145021 Set lower1



Cylinder


Bore 100mm127mm

(Continued)

PK145030 Gasket cylinder head1PK145040 Gasket valve cover1PK145041 Gasket valve cover1


PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1PK145062 Seal crankshaft rear1PK145070 Housing rear seal1PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y


PK155010 Rocker arm4 L HPK155011 Rocker arm4 R H

V A L V E T R A I NPK165000 Valve kit1 P K 1 6 5 0 6 0 i n t a k e , P K 1 6 5 0 5 0 e x h a u s t

PK165002 Valve kit1 P K 1 6 5 0 6 1 i n t a k e , P K 1 6 5 0 5 0 e x h a u s tPK165003 Valve kit1 P K 1 6 5 0 6 2 i n t a k e , P K 1 6 5 0 5 0 e x h a u s t

PK165050 Valve exhaust4PK165060 Valve intake4PK165061 Valve intake4PK165062 Valve intake4PK165100 Valve lock16PK165110 Valve guide4 E x h a u s tPK165111 Valve guide4 I n t a k e

PK165130 Valve spring8 I n n e r

PK165131 Valve spring8 O u t e rPK165132 Valve spring cap8 U s e d w i t h d u a l v a l v e s p r i n g sPK165133 Valve spring washer8 U s e d w i t h d u a l v a l v e s p r i n g s

PK165134 Valve spring8 S i n g l e s p r i n g h e a d a s s yPK165135 Valve spring cap8 S i n g l e s p r i n g h e a d a s s y

PK165150 Valve stem seal8

PK165170 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 0 v a l v ePK165172 Valve insert4 I n t a k e , u s e w i t h P K 1 6 5 0 6 2 v a l v ePK165171 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 0 v a l v e


C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l t



Cylinder


Bore 100mm127mm

(Continued)

O I L / L U B E S Y S T E MPK195001 Oil pump1PK195020 Gear idler oil pump1PK195021 Bushing idler gear1


C O O L I N G S Y S T E MPK215001 Water pump1PK215050 Oring water pump mtg1PK215060 Thermostat1




Cylinder

Fastram, 1.563 pin, flanged liner 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390StrokeBore 100mm

127mm

E N G I N E K I T SPERK1004F01 Overhaul kit1

C Y L I N D E R K I TPK125007 Cylinder kit4 P K 1 2 5 0 1 7 p i s t o n , P K 1 2 5 0 3 0 r i n g s , P K 1 2 5 0 4 1 l i n e rPK125016 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 7 )PK125017 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125022 Retainer piston pin8

PK125030 Ring set4PK125041 Cylinder liner4 S l i p f i tPK125042 Cylinder liner4 P r e s s f i t

B E A R I N G SPK135000 Bearing main set1 S t dPK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m mPK135003 Bearing main set1 0 . 7 5 m m



PK135020 Bearing rod set1 S t d

PK135021 Bearing rod set1 0 . 2 5 m mPK135022 Bearing rod set1 0 . 5 0 m mPK135023 Bearing rod set1 0 . 7 5 m m



PK135028 Bearing rod set1 S t d

PK135103 Bushing con rod4PK135104 Bushing con rod4PK135105 Bushing con rod4

G A S K E T & S E A L SPK145013 Set upper1PK145023 Set lower1

PK145030 Gasket cylinder head1PK145042 Gasket valve cover1


PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1PK145062 Seal crankshaft rear1PK145070 Housing rear seal1



Cylinder

Fastram, 1.563 pin, flanged liner 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390StrokeBore 100mm

127mm(Continued)

PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y


PK155012 Rocker arm4 L HPK155013 Rocker arm4 L HPK155014 Rocker arm4 R HPK155015 Rocker arm4 R H

V A L V E T R A I NPK165004 Valve kit1 P K 1 6 5 0 6 3 i n t a k e , P K 1 6 5 0 5 1 e x h a u s tPK165005 Valve kit1 P K 1 6 5 0 6 4 i n t a k e , P K 1 6 5 0 5 2 e x h a u s t

PK165051 Valve exhaust4PK165052 Valve exhaust4PK165063 Valve intake4PK165064 Valve intake4PK165101 Valve lock16

PK165112 Valve guide4 E x h a u s tPK165113 Valve guide4 I n t a k e

PK165136 Valve spring8PK165137 Valve spring cap8PK165151 Valve stem seal4 I n t a k ePK165152 Valve stem seal4 E x h a u s tPK165173 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 1 v a l v ePK165174 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 2 v a l v ePK165175 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 3 v a l v ePK165176 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 4 v a l v e


C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l tPK185003 Bolt connecting rod8PK185004 Bolt connecting rod8

O I L / L U B E S Y S T E MPK195002 Oil pump1PK195003 Oil pump1 U s e i n e n g i n e s w i t h b a l a n c e r u n i tPK195020 Gear idler oil pump1PK195021 Bushing idler gear1


C O O L I N G S Y S T E MPK215002 Water pump1PK215019 Gasket water pump M o u n t i n gPK215061 Thermostat1PK215071 Oring thermostat1PK215072 Oring thermostat hsg1




Cylinder


130mm

E N G I N E K I T SKIT Engine kit C a l l f o r p r i c e a n d a v a i l a b i l i t y

C Y L I N D E R K I T5I7537-F Piston body4 S t d

3 0 6 4 N a t u r a l5I7792-F Piston body4 0 . 2 5 m m

3 0 6 4 N a t u r a l5I7793-F Piston body4 0 . 5 0 m m

3 0 6 4 N a t u r a l

1786546-F Piston body4 S t d3 0 6 4 T a l l e x c e p t K J A , P C A

1786547-F Piston body4 0 . 2 5 m m3 0 6 4 T a l l e x c e p t K J A , P C A

1786548-F Piston body4 0 . 5 0 m m3 0 6 4 T a l l e x c e p t K J A , P C A

5I7538-F Ring set4 S t d , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

5I7790-F Ring set4 0 . 2 5 m m , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

5I7791-F Ring set4 0 . 5 0 m m , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

1786543-F Ring set4 S t d , 1 c y l i n d e r3 0 6 4 T a l l e x c e p t K J A , P C A

1786544-F Ring set4 0 . 2 5 m m , 1 c y l i n d e r s e t3 0 6 4 T a l l e x c e p t K J A , P C A

1786545-F Ring set4 0 . 5 0 m m , 1 c y l i n d e r s e t3 0 6 4 T a l l e x c e p t K J A , P C A

0947134-F Piston pin45I7667-F Retainer piston pin8

5I7523-F Cylinder liner4 r e p a i r s l e e v e

B E A R I N G S5I7588-F Bearing main pair5 S t d5I7784-F Bearing main pair5 0 . 2 5 m m u / s5I7785-F Bearing main pair5 0 . 5 0 m m u / s5I7786-F Bearing main pair5 0 . 7 5 m m u / s

5I7654-F Thrust washer3 S t d5I7787-F Thrust washer3 0 . 1 5 m m

5I7788-F Thrust washer3 0 . 3 0 m m5I7789-F Thrust washer3 0 . 4 5 m m

5I7637-F Bearing rod half8 S t d5I7794-F Bearing rod half8 0 . 2 5 m m u / s5I7795-F Bearing rod half8 0 . 5 0 m m u / s5I7796-F Bearing rod half8 0 . 7 5 m m u / s

5I7539-F Bushing con rod4



Cylinder


130mm(Continued)

5I7528-F Bearing cam15I7529-F Bearing cam15I8009-F Bearing cam1

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s5I7660-F Seal crankshaft rear1 S e a l k i t5I7524 Seal crankshaft rear15I7540-B Sleeve crankshaft1 r e a r

C A M S H A F T2228183-M Lifter8 ( r e p l 5 I 7 6 2 7 )5I7723-B Push rod80913474-F Nut rocker assembly8

V A L V E T R A I N5I7738-F Valve intake4

E x c e p t 3 0 6 4 T K J A a n d P C A5I7739-F Valve exhaust45I7740-F Valve spring8

5I7625-F Valve spring retainer85I7719 Valve keeper161838172-F Valve guide4 I n t a k e1838173-F Valve guide4 E x h a u s t

5I7624-F Valve stem seal85I7630-B Valve stem cap85I8011-F Valve insert4 I n t a k e

E x c e p t 3 0 6 4 T K J A a n d P C A5I8012-F Valve insert4 E x h a u s t5I7718 Bolt cylinder head17

C R A N K S H A F T5I7541 Plate crankshaft gear1

1307596 Nut crankshaft1

C O N N E C T I N G R O D0947154 Bolt connecting rod80947516 Nut connecting rod8




Cylinder


130mm


C Y L I N D E R K I T5I7537-F Piston body6 S t d

F o r 7 J K5I7792-F Piston body6 0 . 2 5 m m

F o r 7 J K5I7793-F Piston body6 0 . 5 0 m m

F o r 7 J K

1786546-F Piston body6 S t dA l l e x c e p t 7 J K

1786547-F Piston body6 0 . 2 5 m mA l l e x c e p t 7 J K

1786548-F Piston body6 0 . 5 0 m mA l l e x c e p t 7 J K

5I7538-F Ring set6 S t d , 1 c y l i n d e r s e tF o r 7 J K

5I7790-F Ring set6 0 . 2 5 m m , 1 c y l i n d e r s e tF o r 7 J K

5I7791-F Ring set6 0 . 5 0 m m , 1 c y l i n d e r s e tF o r 7 J K

1786543-F Ring set6 S t d , 1 c y l i n d e rA l l e x c e p t 7 J K

1786544-F Ring set6 0 . 2 5 m m , 1 c y l i n d e r s e tA l l e x c e p t 7 J K

1786545-F Ring set6 0 . 5 0 m m , 1 c y l i n d e r s e tA l l e x c e p t 7 J K

0947134-F Piston pin65I7667-F Retainer piston pin12

5I7523-F Cylinder liner6 r e p a i r s l e e v e

B E A R I N G S5I7588-F Bearing main pair7 S t d5I7784-F Bearing main pair7 0 . 2 5 m m u / s5I7785-F Bearing main pair7 0 . 5 0 m m u / s5I7786-F Bearing main pair7 0 . 7 5 m m u / s

5I7654-F Thrust washer3 S t d5I7787-F Thrust washer3 0 . 1 5 m m

5I7788-F Thrust washer3 0 . 3 0 m m5I7789-F Thrust washer3 0 . 4 5 m m

5I7637-F Bearing rod half12 S t d5I7794-F Bearing rod half12 0 . 2 5 m m u / s5I7795-F Bearing rod half12 0 . 5 0 m m u / s5I7796-F Bearing rod half12 0 . 7 5 m m u / s

5I7539-F Bushing con rod6



Cylinder


130mm(Continued)

5I7528-F Bearing cam25I7529-F Bearing cam15I8009-F Bearing cam1

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s5I7648-F Gasket cylinder head1

5I7728-F Gasket head plate1 r e a r5I7660-F Seal crankshaft rear1 S e a l k i t5I7524 Seal crankshaft rear15I7540-B Sleeve crankshaft1 r e a r

C A M S H A F T2228183-M Lifter12 ( r e p l 5 I 7 6 2 7 )5I7723-B Push rod120913474-F Nut rocker assembly12

V A L V E T R A I N5I7738-F Valve intake65I7739-F Valve exhaust6

5I7740-F Valve spring125I7625-F Valve spring retainer125I7719 Valve keeper241838172-F Valve guide6 I n t a k e

1838173-F Valve guide6 E x h a u s t5I7624-F Valve stem seal125I7630-B Valve stem cap125I8011-F Valve insert6 I n t a k e5I8012-F Valve insert6 E x h a u s t5I7718 Bolt cylinder head26

C R A N K S H A F T5I7541 Plate crankshaft gear11307596 Nut crankshaft1

C O N N E C T I N G R O D0947154 Bolt connecting rod120947516 Nut connecting rod12




Cylinder


127mm


C Y L I N D E R K I T2382716 Piston skirt4 [ r e p l a c e s 1 0 7 7 7 9 1 ]

PK4P2990 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]4P2990 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4

PK6I1144 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK6I1144B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]6I1144 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 46I1144B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1014495 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1014495B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1014495 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4 [ r e p l 4 P 1 5 5 0 ]1014495B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1051710-F Piston kit4 1 0 5 1 7 1 0 p i s t o n , r i n g s , p i n , r e t a i n e r s

1051710-F Piston body4 U s e R i n g S e t 4 P 6 9 1 4

PK7E3428 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK7E3428B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]

7E3428 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 37E3428B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK7C5668 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK7C5668B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]7C5668 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 37C5668B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK9Y7452 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK9Y7452B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]

9Y7452 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 39Y7452B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1154124 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1154124B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1154124 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 31154124B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1077563-F Piston Kit4 1 0 7 7 5 6 3 p i s t o n , r i n g s , p i n , r e t a i n e r s1077563-F Piston body4 U s e R i n g S e t 7 E 5 2 1 3

7E5213 Ring set4 S t d , [ 1 c y l s e t : 1 0 7 7 7 8 7 , 7 E 5 7 8 6 , 7 C 5 2 3 2 ]4P6914-F Ring set4 [ 1 c y l s e t : 1 0 7 7 7 8 7 , 4 P 1 8 0 7 , 4 P 1 8 0 6 ]

1077787 Ring piston4 T o p c h r o m e [ R e p l a c e s 1 0 7 7 5 4 8 , 1 0 5 1 5 6 8 , 7 C 0 2 6 0 ] [ c o n t a i n e d i n r i n g s e t s : 7 E 5 2 1 3 , 4 P 6 9 1 4 ]

7E5786 Ring piston4 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1807 Ring piston4 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]



Cylinder


127mm(Continued)

7C5232 Ring piston4 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1806 Ring piston4 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]

7C0115 Piston pin4 F o r o n e p i e c e p i s t o n7C3901 Piston pin4 F o r t w o p i e c e p i s t o n7C0111 Retainer piston pin8 F o r o n e a n d t w o p i e c e p i s t o n s

7C6208 Cylinder liner4 R e p a i r s l e e v e

B E A R I N G S2246638 Bearing rod pair4 S t d [ r e p l 7 W 9 4 1 5 ]7C6976 Bearing rod pair4 . 2 5 m m u / s7C6977 Bearing rod pair4 . 5 0 m m u / s

MS2064P-CL Bearing main set1 S t d ; ( 3 ) M B 3 4 5 5 P , ( 1 ) M B 3 4 5 4 P , ( 1 ) M B 3 4 5 6 P F [ ( 3 ) 1 0 1 1 5 3 0 , ( 1 ) 1 0 7 7 7 0 8 , ( 1 ) 1 0 7 7 6 0 2 ]1011530 Bearing main pair3 S t d1077708 Bearing main pair1 S t d1077602 Bearing thrust pair1 S t d f l a n g e d t h r u s t [ n e w # 2 1 2 4 8 9 3 ; r e p l 7 W 9 4 1 6 ]

MS2064P25MM-CL Bearing main set1 . 2 5 m m u / s1450163 Bearing main pair3 . 2 5 m m u / s [ r e p l 7 C 6 9 7 1 ]

1450162 Bearing main pair1 . 2 5 m m u / s [ r e p l 7 C 6 9 6 1 ]7C6966 Bearing main pair1 . 2 5 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 3 ; S t d # 1 0 7 7 6 0 2 ]

MS2064P50MM-CL Bearing main set1 . 5 0 m m u / s1450165 Bearing main pair3 . 5 0 m m u / s [ r e p l 7 C 6 9 7 2 ]1450164 Bearing main pair1 . 5 0 m m u / s [ r e p l 7 C 6 9 6 2 ]7C6967-F Bearing main pair1 . 5 0 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 4 ; S t d # 1 0 7 7 6 0 2 ]

2W0027 Bushing con rod42165586 Bearing cam1 R e p l a c e s 2 W 7 2 1 1

2W7213 Bearing cam4

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s3E7460-F Set turbo mounting17X2526-F Set turbo mounting17X2523-F Set front cover/hsg17X2525-F Set rear cover/hsg17X2528-F Set water pump11192921-F Seal crankshaft front1 ( 7 C 4 1 6 3 )1154109-F Seal crankshaft rear1 ( 7 C 3 5 7 1 )2223909 Sleeve crank seal1 r e a r [ r e p l a c e s 7 C 7 9 8 0 ]

V A L V E T R A I N7W8064 Valve intake4 [ r e p l 6 I 1 5 8 9 ]

M U I e n g i n e1614280 Valve intake4 ( 1 1 3 6 1 8 0 )

H E U I e n g i n e1360819 Valve exhaust4 [ r e p l 1 0 5 1 7 7 9 , 7 W 2 6 9 9 , 6 I 1 5 9 0 ]1577126-F Valve exhaust4 ( N e w # 1 6 3 2 4 3 2 )7C4273 Valve spring4 I n t a k e ; 2 . 8 0 f r e e l e n g t h

M U I e a r l y e n g i n e s ( 8 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 4 ) I n t a k e ; H E U I a l l ( 4 ) I n t a k e



Cylinder


127mm(Continued)

6I2307 Valve spring4 E x h a u s t , 3 . 2 0 l e n g t hM U I l a t e e n g i n e s ( 4 ) E x h a u s t ; H E U I a l l ( 4 ) E x h a u s t

7E7779 Valve spring retainer8 I n t a k e ; 0 . 3 9 0 h e i g h tM U I e a r l y e n g i n e s ( 8 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 4 ) I n t a k e ; H E U I a l l ( 4 ) I n t a k e

1335037 Valve spring reatiner4 ( r e p l 4 P 4 9 4 9 )M U I l a t e e n g i n e s ( 6 ) E x h a u s t ; H E U I a l l ( 6 ) E x h a u s t

9Y8848 Valve guide8

1193036 Valve stem seal81W2715 Valve lock167W8065 Valve insert4 I n t a k e

M U I e n g i n e s1639063-F Valve insert4 I n t a k e1W2713 Valve insert4 E x h a u s t1193061-F Injector sleeve4 ( 1 1 9 3 0 8 6 , 7 W 5 7 4 9 )

C O N N E C T I N G R O D9N3832-F Bolt connecting rod89L7669-F Nut connecting rod8

C O O L I N G S Y S T E M4P3683-F Water pump1 N e wWP1020-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 4 - 3 / 8 p u l l e y , i m p e l l e r c o v e r ; C a s t # 4 P 3 6 8 1 [ 4 P 3 6 8 3 , 4 W 0 2 5 3 , 9 Y 4 8 7 9 ]

WP1021-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 3 - 3 / 4 p u l l e y , i m p e l l e r c o v e r ; C a s t f o r r e a r c v r w i t h o u t h o l e 1 0 7 7 7 0 1 ; c a s t f o r r e a r c v r w i t h h o l e 4 W 0 2 5 3

4W0251-F Impeller14W0250-F Shaft12W0712-F Seal17C7890 Pulley13D2824-F Seal oring23K0360-F Seal oring33J1907-F Seal oring23J9671 Seal oring11265869-F Thermostat1 ( r e p l 9 Y 3 3 6 5 )

1265870-B Gasket thermostat14W0549-F Gasket thermostat12W7212-F Gasket thermostat1




Cylinder


127mm

ENGINE KITSKIF3116 InFrame kit Std, Aluminum 1-piece piston [4P2990, 6I1144, 7C5668, 7E3428, 9Y7452, 1014495, 1154124]KIF3116B InFrame kit 0.50mm, Aluminum 1-piece pistonKOF3116 Overhaul kit Std, Aluminum 1-piece piston [4P2990, 6I1144, 7C5668, 7E3428, 9Y7452, 1014495, 1154124]KOF3116B Overhaul kit 0.50mm, Aluminum 1-piece piston

IFK-3116AR-F Inframe kit 2-pc piston (6I4248)

6I4248 piston for marine applicationsOH-3116AR-F Overhaul kit 2-pc piston (6I4248)

IF1210/12GBLK InFrame kit Std, 2-pc, Truck; Main bearings for grooved style block [PK6I1210]

IF1210B/12GBLK InFrame kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK6I1210B]OF1210/31GBLK Overhaul kit Std, 2-pc, Truck; Main bearings for grooved style block [PK6I1210]OF1210B/31GBLK Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK6I1210B]

IF1210/12 InFrame kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210]IF1210B/12 InFrame kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210B]OF1210/31 Overhaul kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210]OF1210B/31 Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210B]

IF7545/12GBLK InFrame kit Std, 2-pc, Truck; Main bearings for grooved style block [PK1077545]IF7545B/12GBLK InFrame kit 0.50mm, 2-pc, Truck; Main bearings for grooved style blockk [PK1077545B]OF7545/31GBLK Overhaul kit Std, 2-pc, Truck; Main bearings for grooved style block [PK1077545]OF7545B/31GBLK Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK1077545B]

IF7545/12 InFrame kit Std, 2-pc, Truck; Main bearings for NON-grooved style blockk [PK1077545]IF7545B/12 InFrame kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style blockk [PK1077545B]OF7545/31 Overhaul kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077545, 2246638 rod brg, 1077708

main, 2124893 thrust, 116031 gsk set]OF7545B/31 Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077545B]

IF7553/12GBLK InFrame kit Std, 2-pc, Truck; Main bearings for grooved style block [PK107553]IF7553B/12GBLK InFrame kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK107553B]OF7553/31GBLK Overhaul kit Std, 2-pc, Truck; Main bearings for grooved style block [PK1077553]OF7553B/31GBLK Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK1077553B]

IF7553/12 InFrame kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK107553]

IF7553B/12 InFrame kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK107553B]OF7553/31 Overhaul kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077553]OF7553B/31 Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077553B]

IF1720/12GBLK InFrame kit Std, 2-pc, Truck; Main bearings for grooved style block [PK1051720]IF1720B/12GBLK InFrame kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK1051720B]OF1720/31GBLK Overhaul kit Std, 2-pc, Truck; Main bearings for grooved style block [PK1051720]OF1720B/31GBLK Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK1051720B]

IF1720/12 InFrame kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK1051720]

IF1720B/12 InFrame kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK1051720B]OF1720/31 Overhaul kit Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK1051720]OF1720B/31 Overhaul kit 0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK1051720B]

CYLINDER KIT2382716 Piston skirt6 [replaces 1077791]



Cylinder


127mm(Continued)

PK4P2990 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]4P2990 Piston body6 Std; 1-pc Aluminum, Use with ring set 4P6914

PK6I1144 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK6I1144B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]6I1144 Piston body6 Std; 1-pc Aluminum, Use with ring set 4P69146I1144B Piston body6 0.50mm; 1-pc Aluminum

PK1014495 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK1014495B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]1014495 Piston body6 Std; 1-pc Aluminum, Use with ring set 4P6914 [repl 4P1550]1014495B Piston body6 0.50mm; 1-pc Aluminum

PK1051710-F Piston kit6 1051710 piston, rings, pin, retainers1051710-F Piston body6 Use Ring Set 4P6914

PK7E3428 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK7E3428B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]7E3428 Piston body6 Std; 1-pc Aluminum, Use with ring set 7E52137E3428B Piston body6 0.50mm; 1-pc Aluminum

PK7C5668 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK7C5668B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

7C5668 Piston body6 Std; 1-pc Aluminum, Use with ring set 7E52137C5668B Piston body6 0.50mm; 1-pc Aluminum

PK9Y7452 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK9Y7452B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]9Y7452 Piston body6 Std; 1-pc Aluminum, Use with ring set 7E52139Y7452B Piston body6 0.50mm; 1-pc Aluminum

PK1154124 Piston kit6 Std; 1-pc Aluminum [piston, rings, pin, retainers]PK1154124B Piston kit6 0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]1154124 Piston body6 Std; 1-pc Aluminum, Use with ring set 7E52131154124B Piston body6 0.50mm; 1-pc Aluminum

PK1077563-F Piston Kit6 1077563 piston, rings, pin, retainers

1077563-F Piston body6 Use Ring Set 7E5213

PK6I1210 Piston kit Std; 2-pc Articulated; [crown, skirt, rings, pin, retainers]PK6I1210B Piston kit 0.50mm; 2-pc Articulated; [crown, skirt, rings, pin, retainers]

PK1077545 Piston kit Std; 2-pc Articulated; [crown, skirt, rings, pin, retainers]PK1077545B Piston kit 0.50mm; 2-pc Articulated; [crown, skirt, rings, pin, retainers]





Cylinder


127mm(Continued)

7E5213 Ring set6 Std, [1 cyl set: 1077787, 7E5786, 7C5232]4P6914-F Ring set6 [1 cyl set: 1077787, 4P1807, 4P1806]

1077787 Ring piston6 Top chrome [Replaces 1077548, 1051568, 7C0260] [contained in ring sets: 7E5213, 4P6914]

7E5786 Ring piston6 Intermediate [contained in ring set: 7E5213]4P1807 Ring piston6 Intermediate [contained in ring set: 4P6914]

7C5232 Ring piston6 Oil control [contained in ring set: 7E5213]

4P1806 Ring piston6 Oil control [contained in ring set: 4P6914]

7C0115 Piston pin6 For one piece piston7C3901 Piston pin6 For two piece piston7C0111 Retainer piston pin12 For one and two piece pistons

7C6208 Cylinder liner6 Repair sleeve

BEARINGS2246638 Bearing rod pair6 Std [repl 7W9415]7C6976 Bearing rod pair6 .25mm u/s7C6977 Bearing rod pair6 .50mm u/s

00040-F Bearing main set1 Std: (3) 1011530, (3) 1077708, (1) 1077602

used with early block#: 7C3346, 1012342, 1014496, 1291094; with grooved main bearing saddles1011530 Bearing main pair3 Std1077708 Bearing main pair3 Std2124893 Bearing thrust pair1 Std flanged thrust [new# 2124893; repl 1077602, 7W9416]

00041-F Bearing main set1 .25mm u/s: (3) 7C6971, (3) 7C6961, (1) 7C69661450163 Bearing main pair3 .25mm u/s [repl 7C6971]1450162 Bearing main pair3 .25mm u/s [repl 7C6961]7C6966 Bearing main pair1 .25mm u/s, thrust [New# 2295153; Std# 1077602]

00042-F Bearing main set1 .50mm u/s: (3) 7C6972, (3) 7C6962, (1) 7C69671450165 Bearing main pair3 .50mm u/s [repl 7C6972]1450164 Bearing main pair3 .50mm u/s [repl 7C6962]7C6967-F Bearing main pair1 .50mm u/s, thrust [New# 2295154; Std# 1077602]

00043-F Bearing main set1 Std, (6) 1077708, (1) 1077602

Use with Late style cylinder block part# 1495403; without groove main bearing saddles00044-F Bearing main set1 0.25mm; (6) 7C6961, (1) 7C696600045-F Bearing main set1 0.50mm; (6) 7C6962, (1) 7C6967

2W0027 Bushing con rod6 For 40mm (1.576-inch) pin diameter2165586 Bearing cam1 Replaces 2W72112W7213 Bearing cam6

GASKET & SEALSCATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers116011 Set overhaul replaced by 116031

On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up116012 Set inframe

On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up



Cylinder


127mm(Continued)

116013 Set cylinder headOn-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up

116031 Set overhaulOn-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up

116012 Set inframeOn-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up

116023 Set cylinder headOn-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up

116TRKOF Set overhaul Part number In Development

On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up116TRKIF Set inframe Part number In Development

On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up116TRKHD Set cylinder head Part number In Development

On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up

116031 Set overhaulIndustrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up

116023 Set cylinder headIndustrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up

116041 Set overhaulMarine; 1SK, 4KG

116MFRIF Set inframe Part number In Development

Marine; 1SK, 4KG116043 Set cylinder head

Marine; 1SK, 4KG

2545676 Set cylinder head1 [replaces 9X8318]3E3283 Set cylinder head13E3325 Set cylinder head13E3340 Set cylinder head13E7496 Set cylinder head11002951 Set cylinder head12682932 Set cylinder head1 [replaces 1002952]

1002953 Set cylinder head19X6445-F Set cylinder head19X6533 Set cylinder head19X8320 Set cylinder head11062822 Set cylinder head1 [replaces 7X2527]2672122 Set cylinder block/pan1 [replaces 1243690]3E7460-F Set turbo mounting17X2526 Set turbo mounting19X2225-F Set turbo mounting19X6446-F Set turbo mounting13E3278 Set front cover/hsg17X2523 Set front cover/hsg11154342 Set front cover/hsg11243687 Set front cover/hsg12243871 Set rear cover/hsg1 [replaces 7X2525]3E3339 Set fuel system11045833 Set fuel system1



Cylinder


127mm(Continued)

1852308 Set fuel system1 [repl 1243688]7X2528 Set water pump11243683-F Set water pump17X2524 Set oil cooler11243686 Set oil cooler11077832 Gasket cylinder head1 [replaces 4P6930]1192940 Gasket valve cover1 [replaces 1051542, 9Y8103, 7W5628, 4Y6625]1136200 Gasket manifold exhaust1 Dual [replaces 6I3034]1154202 Gasket oil pan11192921 Seal crankshaft front12223909 Seal crankshaft rear1 Seal and sleeve; For dry flywheel housing [replaces 7C3571, 7C7980, 1154109]2223909 Seal crankshaft rear1 Seal and sleeve; For dry flywheel housing [replaces 7C3571, 7C7980, 1154109]

CAMSHAFTCAMSHAFT CAMSHAFT Remanufactured available, call with casting number1077694-F Plate camshaft thrust1

VALVE TRAIN1077610 Cylinder head1 Remanufactured complete; [Assy 1077608, 1605130, 1193066, 4P8263, 4W0737; Cast 7W3278,

1077610]1051708R Cylinder head1 Remanufactured complete, Swirl [Assy: 1051708, 1012352, 7E4205; Cast 1014570, 7E4204, 4P5126]7W8064 Valve intake6 [repl 6I1589]

MUI engine1614280 Valve intake6 (1136180)

HEUI engine1360819 Valve exhaust6 [repl 1051779, 7W2699, 6I1590]1577126-F Valve exhaust6 Marine (New# 1632432)7C4273 Valve spring6 Intake; 2.80 free length

MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake6I2307 Valve spring6 Exhaust, 3.20 length

MUI late engines (6) Exhaust; HEUI all (6) Exhaust7E7779 Valve spring retainer12 Intake; 0.390 height

MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake1335037 Valve spring reatiner6 (repl 4P4949)

MUI late engines (6) Exhaust; HEUI all (6) Exhaust9Y8848 Valve guide121193036 Valve stem seal121W2715 Valve lock247W8065 Valve insert6 Intake

MUI engines1639063-F Valve insert6 Intake1W2713 Valve insert6 Exhaust1193061 Injector sleeve6

CONNECTING ROD0R2741 Connecting rod6 Remanufactured, machine cut, for 40mm (1.576-inch) pin diameter [reman for 2W9128, cast 4P3313]2133193 Connecting rod6 [OEM] Fracture split [cast 2110595; replaces 2W9128]9N3832-F Bolt connecting rod129L7669-F Nut connecting rod122296266 Bolt connecting rod12 For fractured slit rods, no nut [repl 1950321]

OIL / LUBE SYSTEM1192924-F Oil pump1 (2W8625)

FUEL / INJECTOR0R8461R-P Injector6 Remanufactured, MUI [1278222, 127-8222; replaces 1071230, 1181431, 0R3580 / 4P1731]

0R8463R-P Injector6 Remanufactured, MUI [1620212, 162-0212, 1278230; replaces 0R4368 / 1071231, 0R3762, 6I3669]0R8465-OEM Injector6 Remanufactured, MUI [1278228, 127-8228; replaces 0R4369 / 1071232, 0R4103 / 4P2233, 7E9941]



Cylinder


127mm(Continued)

0R8467-OEM Injector6 Remanufactured, MUI [1278220, 127-8220; replaces 0R4370 / 1071233, 1005368]0R8469R-P Injector6 Remanufactured, MUI [1278225, 127-8225; replaces 0R4376 / 1074091, 1006251]0R8471R-P Injector6 Remanufactured, MUI [4P2995, 0R3389; replaces 0R3006 / 7E8952, 7E6395]0R8473R-P Injector6 Remanufactured, MUI [1278213, 127-8213; replaces 0R4374 / 1018673, 0R3382 / 4P1734]0R8475R-P Injector6 Remanufactured, MUI [127827, 127-8207; replaces 0R3002 / 7E8727, 0R2745 / 9Y4982, 7C2072,

7C0464]0R8477-OEM Injector6 Remanufactured, MUI [1278211, 127-8211; replaces 0R3003 / 7E8728, 0R2803 / 9Y3113]0R8479-OEM Injector6 Remanufactured, MUI [1278205, 127-8205; replaces 0R3190 / 7E8729, 7E3513]0R8483-OEM Injector6 Remanufactured, MUI [1278209, 127-8209; replaces 0R3742 / 7E9585]0R8682R-P Injector6 Remanufactured, MUI [1278216, 127-8216; replaces 1077733]0R8684R-P Injector6 Remanufactured, MUI [1278218, 127-8218; replaces 1077735]0R8867-OEM Injector6 Remanufactured, MUI [1408413, 140-8413; replaces 1532281]

0R9807-OEM Injector6 Remanufactured, HEIU [1601695, 160-1695]

COOLING SYSTEM4P3683 Water pump1 NewWP1020-PR Water pump1 Remanufactured: Pulley driven, 4-3/8 pulley, impeller cover; Cast# 4P3681 [4P3683, 4W0253, 9Y4879]WP1021-PR Water pump1 Remanufactured: Pulley driven, 3-3/4 pulley, impeller cover; Cast for rear cvr without hole 1077701; cast

for rear cvr with hole 4W02534W0251-F Impeller14W0250-F Shaft12W0712 Seal group water pump1 [replaces 9N5809, 9N3141]7C7890 Pulley13D2824 Seal oring23K0360 Seal oring3 [replaces 5F5405, 7F2051, 2C1324]3J1907 Seal oring2 [replaces 3D7455, 2C1951]

3J9671 Seal oring11265869-F Thermostat1 (repl 9Y3365)1265870-B Gasket thermostat14W0549 Gasket thermostat12W7212 Gasket thermostat17X2521 Set cylinder block/pan1




Cylinder


127mm

ENGINE KITSOF5044/11 Overhaul kit Truck Applications S/N 1WM & 4ES ( 2 valve )OF5044B/11 Overhaul kit 0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )OF5044/31 Overhaul kit Industrial Applications S/N 3TR1-241 ( 2 valve )OF5044B/31 Overhaul kit 0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )OF4621/41 Overhaul kit Industrial Applications BEJ1-UP ( 3 valve )OF4621B/41 Overhaul kit 0.50mm oversize piston; Industrial Applications BEJ1-UP ( 3 valve )OF4621/21 Overhaul kit Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )OF4621B/21 Overhaul kit 0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

OF6556/51 Overhaul kit Marine Applications S/N 8NM1-UP ( 2 valve )OF4983/71 Overhaul kit 938 G Machines ( 2 valve )OF4983B/71 Overhaul kit 0.50mm oversize piston; 938 G Machines ( 2 valve )OF2729/21 Overhaul kit With 1-pc aluminum piston 2382729

IF5044/12 InFrame kit Truck Applications S/N 1WM & 4ES ( 2 valve )IF5044B/12 InFrame kit 0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )IF5044/32 InFrame kit Industrial Applications S/N 3TR1-241 ( 2 valve )IF5044B/32 InFrame kit 0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )IF4621/42 InFrame kit Industrial Applications BEJ1-UP ( 3 valve )IF4621B/42 InFrame kit 0.50mm oversize piston;Industrial Applications BEJ1-UP ( 3 valve )IF4621/22 InFrame kit Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )IF4621B/22 InFrame kit 0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )IF6556/52 InFrame kit Marine Applications S/N 8NM1-UP ( 2 valve )IF4983/72 InFrame kit 938 G Machines ( 2 valve )

IF4983B/72 InFrame kit 0.50mm oversize piston; 938 G Machines ( 2 valve )IF2729/ 22 InFrame kit With 1-pc aluminum piston 2382729

CYLINDER KITPK1335044 Piston kit6 Std

Truck and Industrial 2 pc.PK1335044B Piston kit6 0.50mm

Truck and Industrial 2 pc.PK1504621 Piston kit6 Std

Truck and Industrial 2 pc.PK1504621B Piston kit6 0.50mm

Truck and Industrial 2 pc.PK1646556 Piston kit6 Std

Marine ApplicationsPK1334983 Piston kit6 Std

938 G MachinesPK1334983B Piston kit6 0.50mm

938 G MachinesPK2382729 Piston kit6 Std

Aluminum Piston

2382729 Piston body6 Std

Aluminum Piston

1335044 Piston crown6 Std

Truck and Industrial 2 pc.1335044B Piston crown6 0.50mm

Truck and Industrial 2 pc.1504621 Piston crown6 Std

Truck and Industrial 2 pc.



Cylinder


127mm(Continued)

1504621B Piston crown6 0.50mm

Truck and Industrial 2 pc.1646556 Piston crown6 Std

Marine Applications1334983 Piston crown6 Std

938 G Machines1334983B Piston crown6 0.50mm

938 G Machines

2382726 Piston skirt6 Std; use with all Articulated pistons

2382726B Piston skirt6 0.50mm; use with all Articulated pistons

1687226 Piston pin6 Use with all Articulated Pistons1687224 Piston pin6 40mm (1.576-inch) diameter (Used in PK238279 piston kit; 2629288, 2382698 piston)

7C0111 Retainer piston pin12 For one and two piece pistons

1979386 Ring piston6 Top, Std [repl 1325246]1979386B Ring piston6 Top, 0.50mm

1979277 Ring piston6 Intermediate, Std1979277B Ring piston6 Intermediate, 0.50mm1154102 Ring piston6 Intermediate, Std

Marine Applications

1979354 Ring piston6 Oil ring, Std [repl 1077566]

1979354B Ring piston6 Oil ring, 0.50mm1077604 Cylinder liner6 Repair sleeve; to sleeve block back to std

BEARINGS1969519 Bearing main set1 Contains: (6) 1077708, (1) 2124893 / 10776021077708 Bearing main pair6 Std2124893 Bearing thrust pair1 Std flanged thrust [new# 2124893; repl 1077602, 7W9416]

1450162 Bearing main pair6 .25mm u/s [repl 7C6961]7C6966 Bearing main pair1 .25mm u/s, thrust [New# 2295153; Std# 1077602]

1450164 Bearing main pair6 .50mm u/s [repl 7C6962]

7C6967 Bearing thrust pair1 .50mm u/s, thrust [New# 2295154; Std# 1077602]

2246638 Bearing rod pair6 Std [repl 7W9415]7C6976 Bearing rod pair6 .25mm u/s7C6977 Bearing rod pair6 .50mm u/s

2165586 Bearing cam1 Replaces 2W72112W7213 Bearing cam6

2W0027 Bushing con rod6 For 40mm (1.576-inch) pin diameter

GASKET & SEALSCATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers3126011 Set overhaul1 Truck Applications S/N 1WM & 4ES ( 2 valve )3126021 Set overhaul1 Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )



Cylinder


127mm(Continued)

3126031 Set overhaul1 Industrial Applications S/N 3TR1-241 ( 2 valve )3126041 Set overhaul1 Industrial Applications BEJ1-UP ( 3 valve )3126051 Set overhaul1 Marine Applications S/N 8NM1-UP ( 2 valve )3126071 Set overhaul1 938 G Machines ( 2 valve )

3126012 Set inframe1 Truck Applications S/N 1WM & 4ES ( 2 valve )3126022 Set inframe1 Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )3126032 Set inframe1 Industrial Applications S/N 3TR1-241 ( 2 valve )3126042 Set inframe1 Industrial Applications BEJ1-UP ( 3 valve )

3126052 Set inframe1 Marine Applications S/N 8NM1-UP ( 2 valve )3126072 Set inframe1 938 G Machines ( 2 valve )

3126013 Set cylinder head1 Truck Applications S/N 1WM & 4ES ( 2 valve )3126023 Set cylinder head1 Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

3126033 Set cylinder head1 Industrial Applications S/N 3TR1-241 ( 2 valve )3126043 Set cylinder head1 Industrial Applications BEJ1-UP ( 3 valve )3126053 Set cylinder head1 Marine Applications S/N 8NM1-UP ( 2 valve )3126073 Set cylinder head1 938 G Machines ( 2 valve )

VALVE TRAIN1077610 Cylinder head1 Remanufactured complete; [Assy 1077608, 1605130, 1193066, 4P8263, 4W0737; Cast 7W3278,

1077610]3126A

133724C Cylinder head1 Remancufacured complete, 3-valve [Assy 1479591, 1548026, 1578376; Cast 1333724, 1467372]

3126B1614280 Valve intake6 (1136180)

1360819 Valve exhaust6 [repl 1051779, 7W2699, 6I1590]9Y8848 Valve guide127C4273 Valve spring12 Intake; 2.80 free length1W2715 Valve lock241193036 Valve stem seal127E7779 Valve spring retainer6 Intake; 0.390 height6I2307 Valve spring6 Exhaust, 3.20 length1639063-F Valve insert6 Intake1W2713 Valve insert6 Exhaust

3126HEAD3 FOR 3-VALVE HEAD1457390 Valve intake12 1.575 head dia, 1G1478211 Valve exhaust6 1.693 head dia, 2G1409670 Valve guide12

Intake1478220 Valve guide6

Exhaust1406188 Valve spring12 Intake; 1.126" OD, 2.658" free length1376718 Valve spring6 Exhaust; 1.135" OD, 3.625" free length1W2715 Valve lock24

used with intake valve2A4429 Valve lock12 0.372 stem dia, 2G, 7 degree

used with exhaust valve1478214 Valve seal12

used with intake valve1632478 Valve stem seal6 Replaces 1026229

used with exhaust valve7E7779 Valve spring retainer12 Intake; 0.390 height



Cylinder


127mm(Continued)

1344483 Valve spring retainer6 Exhaust1478218 Valve insert6 Intake1559504 Valve insert12 Exhaust

1193061 Injector sleeve62-Valve cylinder head

2272911-B Injector sleeve63126B / 3126E HEUI (3-Valve cylinder head)

CONNECTING ROD0R2741 Connecting rod6 Remanufactured, machine cut, for 40mm (1.576-inch) pin diameter [reman for 2W9128, cast 4P3313]2133193 Connecting rod6 [OEM] Fracture split [cast 2110595; replaces 2W9128]2296266 Bolt connecting rod12 For fractured slit rods, no nut [repl 1950321]

FUEL / INJECTOR2481394-B Injector seal kit6 HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower [repl

1895390]For top mounted coil injectors only

2421539-B Injector seal kit6 External injector seal kit

3126B / 3126E HEUI (3-Valve cylinder head)


Caterpillar 1140 / 3140 / 8.6L 8Diesel

Cylinder


4.100

C Y L I N D E R K I TPK9317-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 3 1 7 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]9L9317-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , s t r a i g h t r o dPK9667-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 6 6 7 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L9667-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o dPK9320-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 3 2 0 , 2 W 8 6 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L9320-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]

7N9803 Piston pin8 F o r a l l 3 - r i n g a n d 2 - r i n g p i s t o n s , 1 . 5 0 0 d i a , 3 . 2 0 7 l e n g t h [ r e p l 9 L 9 8 8 9 ]8N7294 Retainer piston pin16 F o r a l l 3 - r i n g a n d 2 - r i n g p i s t o n s

9N6275 Cylinder liner8 R e p a i r s l e e v e , 3 / 3 2 t h i c k9N6275SP Cylinder liner8 R e p a i r s l e e v e , 1 / 8 t h i c k

B E A R I N G S9N5923-F Bearing rod pair8 S t d

9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

1100BRG1 MAINBEARING NOTE1100BRG2 Style 1 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 8 N 9 0 8 4 [ 4 9 8 0 M , M S 1 0 6 4 P ]

1100BRG3 Style 2 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O / S ]1100BRG4 Style 3 ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O / S ]

1100BRG5 Style 4 ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O / S ]

4W8092 Bearing main pair S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N9022 Bearing main pair . 0 1 08N9023 Bearing main pair . 0 2 04W809230-F Bearing main pair . 0 3 04W8092 40-F Bearing main pair . 0 4 08N9020 Bearing main pair . 0 5 0

4W8093 Bearing main pair S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n


8N8929 Bearing main pair S t d , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n



Cylinder


4.100(Continued)

8N8926-F Bearing main pair . 0 1 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8931-F Bearing main pair . 0 2 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8932-F Bearing main pair . 0 3 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g

4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t h8N9065 Bearing thrust pair1 . 0 1 08N9064 Bearing thrust pair1 . 0 2 04W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 08N9066 Bearing thrust pair1 . 0 5 0

8N9084-B Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 3 4 a n d 1 . 0 0 0 l e n g t h8N9083 Bearing thrust pair1 . 0 1 0 , t h r u s t8N9082-B Bearing thrust pair1 . 0 2 0 , t h r u s t8N9081-B Bearing thrust pair1 . 0 5 0 , t h r u s t

8N9021 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; S t d c r a n k , . 0 1 0 o / s O D8N9019 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N9018-B Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N8973 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; S t d c r a n k , . 0 1 0 o / s O D

8N8971 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8975-B Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N8928-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; S t d c r a n k , . 0 1 0 o / s O D8N8930-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8927-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N9067 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; S t d c r a n k , . 0 1 0 o / s O D8N9068 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N9069 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N0701 Bushing con rod8 F o r s t r a i g h t c o n n e c t i n g r o d

9N5246 Bearing cam5 [ r e p l 9 L 8 0 7 2 ]

G A S K E T & S E A L SPGE0050-F Set overhaul1 F o r t r u c k e n g i n e sPGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d9L8020-F Gasket valve cover29L8016-F Gasket oil pan19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l

7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h



Cylinder


4.100(Continued)

C A M S H A F T2W4197-F Camshaft1 N o n t u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s ; u s e w i t h l a t e s t y l e g e a r a s s y 2 W 4 1 9 7 o r 2 W 6 9 4 49N5786 Lifter8 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t

C R A N K S H A F T9L6264 Crankshaft1

C O N N E C T I N G R O D0R0767 Connecting rod8 R e m a n u f a c t u r e d ; C a s t : 9 L 8 2 0 7 , 9 N 3 0 3 1 , 9 N 8 0 0 1

9L7669-F Nut connecting rod16

O I L / L U B E S Y S T E M9L9654 Oil pump1 A s s e m b l y9L8636 Bushing oil pump1

F U E L / I N J E C T O R23143R-P Injector8 R e m a n , p e n c i l ( 9 L 7 8 8 3 , 9 L 2 3 6 6 , 0 R 2 5 0 0 , 9 L 7 6 7 5 , 9 L 9 2 6 3 , 9 N 2 3 6 6 ) m a r k e d : 2 3 1 4 3 , 2 3 1 4 1 , 2 0 9 3 9 ,

2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 89L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r9L6439-F Injector boot8 [ r e p l 9 L 8 4 3 6 ]

C O O L I N G S Y S T E MWP1001-PR Water pump1 R e m a n u f a c t u r e d ; C a s t 9 L 8 3 2 3 ; p r e s s o n p u l l e y , 3 . 6 2 5 i m p e l l e r [ 9 L 7 6 6 0 , 0 R 0 6 4 4 ]



Cylinder


4.100


















Cylinder


4.100(Continued)















Cylinder


4.500


















Cylinder


4.500(Continued)















Cylinder


5.000

C Y L I N D E R K I TPK7737-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 ,

2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g 3 2 0 8 T A ]9L7737-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , c u p , s t r r o d , 1 6 . 5 : 1 C R [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]PK7827-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , D I , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 7 , 2 W 8 6 4 6 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6PK7828-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 8 , 2 W 8 6 4 7 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 2 4 7

PK7737-3R-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 - 3 R , 2 W 8 2 6 5 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7737-3R-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6PK7827-3R-F Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 7 - 3 R , 2 W 8 6 4 6 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-3R-F Piston body8 . 0 2 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 6 - 3 RPK7828-3R-F Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 8 - 3 R , 2 W 8 6 4 7 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-3R-F Piston body8 . 0 4 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 7 - 3 R

PK3208TA Piston kit8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

3208TA Piston body8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

3208TB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]

2W8265-3R-F Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p2W8646-3R-F Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p2W8647-3R-F Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p

3R3208RSA Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSB Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6



B E A R I N G S9N5923-F Bearing rod pair8 S t d9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e



Cylinder


5.000(Continued)

9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

1100BRG1 MAINBEARING NOTE1100BRG2 Style 1 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 8 N 9 0 8 4 [ 4 9 8 0 M , M S 1 0 6 4 P ]1100BRG3 Style 2 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O / S ]1100BRG4 Style 3 ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O / S ]1100BRG5 Style 4 ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O / S ]




8N8976 Bearing main pair . 0 1 08N8972 Bearing main pair . 0 2 0

4W809330-F Bearing main pair . 0 3 04W8093 40-F Bearing main pair . 0 4 0

8N8974 Bearing main pair . 0 5 0



4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t h


4W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 08N9066 Bearing thrust pair1 . 0 5 0




8N8928-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; S t d c r a n k , . 0 1 0 o / s O D



Cylinder


5.000(Continued)

8N8930-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8927-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D




G A S K E T & S E A L SPGE0050-F Set overhaul1 F o r t r u c k e n g i n e sPGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d9L8020-F Gasket valve cover29L8016-F Gasket oil pan19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D

9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )

99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t

7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h



9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G

1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t

C R A N K S H A F T9L6266-F Crankshaft1

C O N N E C T I N G R O D0R0767 Connecting rod8 R e m a n u f a c t u r e d ; C a s t : 9 L 8 2 0 7 , 9 N 3 0 3 1 , 9 N 8 0 0 19L7669-F Nut connecting rod16



2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 89L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )



Cylinder


5.000(Continued)

1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r9L6439-F Injector boot8 [ r e p l 9 L 8 4 3 6 ]




Cylinder


140mm

CYLINDER KITPLG4P5852 Cylinder kit6 4P5852 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560 seal

Select 3176: with engine sn 2YG, 3NL, 43Z, 7LG, 7ZR, 9CK, 9WK; Select 3176C: with engine sn 3FX, 2AW, 5DZPLG1337098 Cylinder kit6 1337098 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560

sealSelect 3176: with sn AWL, AWZ; Select 3176C: sn 3PD, 7ZR

PK5852-F Piston kit6 Includes: 4P5852 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder4P5852-F Piston crown6


1337082-F Ring set6 Contains 1 each: 1095318, 1095319, 4P1659

1095318-F Ring compression61095319-F Ring intermediate64P1659-F Ring oil control6

1979335-F Piston pin6 1687276 pin, (2) 6I2720 buttons

1482125-F Cylinder liner6 Bare liner [1482125, 148-2125; repl 1300858, 1260125]1043560 Cylinder liner seal6

BEARINGS2110588 Bearing main pair3 Std [repl 1161109]1280382 Bearing main pair 0.50mm

1280383-F Bearing main pair 0.75mm



2170577-F Bearing rod pair6 Std1280390-F Bearing rod pair6 0.508mm

1280391-F Bearing rod pair6 0.762mm

7W5844-F Bushing conn rod6

2165584 Bearing cam1 [repl 1300872]2165585 Bearing cam1 [repl 1280417]2165583 Bearing cam5 [repl 1280416]


CATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers176002SCLNLS Set inframe Popular 345B Excavators with 3176C engines using scalloped head gaskets 176002STRNLS Set inframe Popular 345B Excavators with 3176C engines using straight head gaskets 176012STRNLS Set inframe Popular D7R Dozers with 3176C engines using straight head gaskets 176022STRNLS Set inframe Popular Motor grader and Compactor applications with 3176C engines using straight head gaskets

176032STRNLS Set inframe Popular 966G Loader applications with 3176C engines using straight head gaskets

176003SCL Set cylinder head Popular 345B Excavators with 3176C engines using scalloped head gaskets



Cylinder


140mm(Continued)

176003STR Set cylinder head Popular 345B Excavators with 3176C engines using straight head gaskets 176013STR Set cylinder head Popular D7R dozers with 3176C engines using straight head gaskets

CAMSHAFTCAMSHAFT CAMSHAFT Remanufactured available, call with casting number

VALVE TRAINCYLHEAD NOTE For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting7E9578-F Valve intake12 1.772 head dia, 30-deg [repl 7C5215]1337029 Valve exhaust12 1.654 head dia, 45 deg [repl 7C1586]2A4429 Valve lock48 0.372 stem dia, 2G, 7 degree1008150 Valve guide24 [replaces 1003798, 7W6878]140-7447 Valve guide24 0.3745 ID, 0.5640 OD, 2.625 length; plain ID conversion guide

140-7448 Valve guide24 0.3745 ID, 0.5640 OD, 3.000 length; plain ID conversion guide2140586 Valve spring24 Outer; 1.339" OD, 2.469" free length [replaces 7W7082 in sets of 2 with 2244441]7W7083 Valve spring24 Inner4N5893 Valve insert12 Intake, IPD standard size 1.817"SB1817E-3 Valve insert12 IntakeSB1711E-1C Valve insert12 Exhaust; 1.416T ID, 1.711 OD, 0.3780 depth (Std size is .0025 larger than OEM svc part) [1799453,

1381997, 1336997, 7W5554]

COOLING SYSTEMWP1011-PR Water pump1 Remanufactured, Aluminum housing [1025844, 7E8554, 9Y4361, 0R8766, 0R4117]

Early7011X-BP Water pump1 Remanufactured, Cast-iron housing [1767000, 1538053, 1006944, 0R0705, 0R3709, 0R8767]

Late




Cylinder


5.000

C Y L I N D E R K I TPK4221-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 2 2 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]6N4221-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 2 6 5PK4341-F Piston kit4 . 0 2 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 3 4 1 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]6N4341-F Piston body4 . 0 2 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 6 4 6PK4351-F Piston kit4 . 0 4 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 3 5 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]6N4351-F Piston body4 . 0 4 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 6 4 7

PK3208TA Piston kit4 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TA Piston body4 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit4 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TB Piston body4 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit4 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body4 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

PK3208HA Piston kit4 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HA Piston body4 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HB Piston kit4 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HB Piston body4 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK3208HD Piston kit4 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HD Piston body4 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK1146-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 7 C 1 1 4 6 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

7C1146-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r r o d [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w / r i n g 2 W 8 2 6 5

PK4831-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

2W4831-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w i t h r i n g s e t 2 W 8 2 6 5

PK8410-F Piston kit4 . 0 2 0 , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 2 W 8 4 1 0 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

2W8410-F Piston body4 . 0 2 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6

2W4831 30-F Piston body4 . 0 3 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C RPK8411-F Piston kit4 . 0 4 0 , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 2 W 8 4 1 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]2W8411-F Piston body4 . 0 4 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C , R u s e w i t h r i n g s e t 2 W 8 6 4 7

PK4729-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 7 E 4 7 2 9 , 7 E 4 7 2 9 - R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

7E4729-F Piston body4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; u s e w / r i n g s e t 7 E 4 7 2 9 - R S

3R3208RSA Ring set4 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSB Ring set4 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set4 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6




Cylinder


5.000(Continued)


7E4729-RS-F Ring set4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e : ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 , k e y s t o n e c o m p [ 1 c y l s e t ]



B E A R I N G S3204BRGS MAIN BEARING NOTE S e l e c t m a i n b e a r i n g s b y s e r i a l # & a r r a n g e m e n t # ; 1 . 0 0 0 l e n g t h b e a r i n g s [ 5 0 5 9 M , M S 2 0 2 0 P ]

U s e i n s e t s : 4 W 8 0 9 3 , 4 W 0 8 0 9 2 , 6 N 8 9 4 04W8093 Bearing main pair3 S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t h8N8976 Bearing main pair3 . 0 1 08N8972 Bearing main pair3 . 0 2 04W809330-F Bearing main pair3 . 0 3 04W8093 40-F Bearing main pair3 . 0 4 0

4W8092 Bearing main pair2 S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t h


4W809230-F Bearing main pair2 . 0 3 04W8092 40-F Bearing main pair2 . 0 4 08N9020 Bearing main pair2 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

3204BRGS2 MAIN BEARING NOTE S e l e c t m a i n b e a r i n g s b y s e r i a l # & a r r a n g e m e n t # ; 1 . 1 7 3 l e n g t h b e a r i n g s [ M S 2 0 0 0 P ]U s e i n s e t s : 1 W 0 3 1 1 , 1 W 0 3 1 2 , 1 0 0 3 6 5 2

1W0311 Bearing main pair2 S t d , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 1 7 3 l e n g t h

1W1655 Bearing main pair2 . 0 1 01W1656 Bearing main pair2 . 0 2 0

1W1657 Bearing main pair2 . 0 5 0

1W0312 Bearing main pair3 S t d , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 1 7 3 l e n g t h1W1661 Bearing main pair3 . 0 1 01W1662 Bearing main pair3 . 0 2 01W1663 Bearing main pair3 . 0 5 0

1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )

8N6308 Bearing rod pair4 S t d , 2 . 7 5 0 j o u r n a l , 2 . 9 4 2 3 h o u s i n g b o r e , 1 . 2 6 0 l e n g t h1N3821 Bearing rod pair4 . 0 1 01N3822 Bearing rod pair4 . 0 2 01W3906 Bearing rod pair4 . 0 5 0

9N5082 Bushing con rod4 F o r t a p e r e d c o n n e c t i n g r o d8N0701 Bushing con rod4 F o r s t r a i g h t c o n n e c t i n g r o d



Cylinder


5.000(Continued)

9N5246 Bearing cam4 [ r e p l 9 L 8 0 7 2 ]3 o r 4 u s e d ; 2 u s e d w i t h 1 W 5 9 2 0 f r o n t b e a r i n g

1W5920 Bearing cam1F r o n t , u s e d w i t h ( 2 ) 9 N 5 2 4 6

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s9L8016-F Gasket oil panG3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D9N0307-F Seal crankshaft front 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h

C A M S H A F T4N0657 Camshaft1 [ O E M ] ( 9 Y 3 3 5 1 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

C h e c k s n f o r p r o p e r a p p l i c a t i o n2W1221-CTR Camshaft1 C a m o n l y [ 9 Y 3 3 5 2 c a m k i t ]

C h e c k s n f o r p r o p e r a p p l i c a t i o n6N2394 Camshaft1 [ O E M ] ( 9 Y 3 3 5 3 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

C h e c k s n f o r p r o p e r a p p l i c a t i o n4N0649 Lifter8 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

u s e w i t h 9 Y 3 3 5 1 , 0 R 3 0 2 4 , 4 N 0 6 5 79N5786 Lifter8 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )

u s e w i t h 9 Y 3 3 5 2 , 9 Y 3 3 5 3 , 0 R 3 0 2 5 , 0 R 3 0 2 6 , 2 W 1 2 2 1 , 6 N 2 3 9 4

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g9N0180-F Valve intake4 1 . 8 9 4 h e a d d i a , 5 . 7 0 1 O A L , 0 . 3 7 2 s t e m d i a , 3 0 d e g r e e9L7682 Valve intake4 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9N0185-F Valve exhaust4 1 . 8 0 1 h e a d d i a , 5 . 6 8 5 l e n g t h , 0 . 3 7 2 s t e m d i a , 4 5 d e g r e e

9L7683 Valve exhaust4 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 GN o n - t u r b o e n g i n e s

1196772 Valve exhaust4 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )T u r b o e n g i n e s

2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N0187 Rotator8 U s e w i t h 9 N 0 1 8 0 , 9 N 0 1 8 5 v a l v e s9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y1W4259 Valve spring8 2 . 0 0 0 f r e e , 1 . 5 6 O D , 1 . 1 5 I D , 0 . 2 0 w i r e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a1W9897 Valve spring washer8 L o w e r w a s h e r , a l l e n g i n e s7W9143-F Valve stem seal4

I n t a k e9N0181 Valve insert4 [ D i s c o n t i n u e d ] I n t a k e ; u s e w i t h 9 N 0 1 8 0 v a l v e2N8943-F Valve insert4 I n t a k e9N2837-F Valve insert4 E x h a u s t

C R A N K S H A F T1W9771-Q Crankshaft1

C O N N E C T I N G R O D0R3274 Connecting rod 4 R e m a n u f a c t u r e d ; s p e c i f y c a s t i n g a n d s t r a i g h t o r t a p e r e d



Cylinder


5.000(Continued)

4N2217 Connecting rod 4 N e w , s t r a i g h t , c a s t # 4 N 2 2 1 88N3753-F Connecting rod 4 N e w , t a p e r e d , c a s t # 6 N 8 0 1 1

F U E L / I N J E C T O R4W7015R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 1 9 , 1 W 3 9 9 6 , 4 W 7 0 1 5 , 8 N 7 0 0 4 ]8N3175-B Nozzle4 C a p s u l e n o z z l e ( r e p l 9 L 6 3 0 7 )

C O O L I N G S Y S T E M2W1223-CTR Water pump1 N e w




Cylinder


5.000

E N G I N E K I T SOF3208HA/11 Overhaul kit1 N o n t u r b o e n g i n e sOF3208TA/31 Overhaul kit1 T u r b o e n g i n e sIF3208-3R InFrame kit1 N o n t u r b o e n g i n e sIF3208T-3R InFrame kit1 T u r b o e n g i n e s

C Y L I N D E R K I TPK3208HA Piston kit8 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HA Piston body8 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK3208TA Piston kit8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TA Piston body8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

3R3208RSA Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6

3R3208RSB Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6


PK7737-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g 3 2 0 8 T A ]

9L7737-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , c u p , s t r r o d , 1 6 . 5 : 1 C R [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

PK7827-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , D I , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 7 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7827-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6PK7828-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 8 , 2 W 8 6 4 7 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 2 4 7

PK4831-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

2W4831-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w i t h r i n g s e t 2 W 8 2 6 5


2W8410-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 62W4831 30-F Piston body8 . 0 3 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R


2W8411-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C , R u s e w i t h r i n g s e t 2 W 8 6 4 7

PK8412-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; [ 2 W 8 4 1 2 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 H A ]

2W8412-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 8 . 2 : 1 C R [ c a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 H A ]PK8414-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

[ 2 W 8 4 1 4 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]



Cylinder


5.000(Continued)

2W8414-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , t a p e r e d r o d , 1 8 . 2 : 1 C RPK8415-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

[ 2 W 8 4 1 5 , 2 W 8 2 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]2W8415-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , t a p e r e d r o d , 1 8 . 2 : 1 C R

PK4729-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 7 E 4 7 2 9 , 7 E 4 7 2 9 - R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

7E4729-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; u s e w / r i n g s e t 7 E 4 7 2 9 - R S

PK7737-3R-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 - 3 R , 2 W 8 2 6 5 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7737-3R-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6PK7827-3R-F Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 7 - 3 R , 2 W 8 6 4 6 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-3R-F Piston body8 . 0 2 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 6 - 3 RPK7828-3R-F Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 8 - 3 R , 2 W 8 6 4 7 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-3R-F Piston body8 . 0 4 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 7 - 3 R

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]2W8265S-F Ring set1 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8646S-F Ring set1 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8265S 30-F Ring set1 . 0 3 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8647S-F Ring set1 . 0 4 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]


7E4729-RS-F Ring set8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e : ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 , k e y s t o n e c o m p [ 1 c y l s e t ]


B E A R I N G S9N5923-F Bearing rod pair8 S t d9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

4W8090 Bearing rod pair8 S t d , 1 . 0 0 0 w i d e , l a t e s t y l e ; 2 . 7 5 0 j o u r n a l , 2 . 9 4 2 3 h o u s i n g b o r e , 1 . 0 1 2 l e n g t h9N5920 Bearing rod pair8 . 0 1 0 , 1 . 0 0 0 w i d e , l a t e s t y l e9N5921 Bearing rod pair8 . 0 2 0 , 1 . 0 0 0 w i d e , l a t e s t y l e7E789430-F Bearing rod pair8 . 0 3 0 , 1 . 0 0 0 w i d e , l a t e s t y l e7E789440-F Bearing rod pair8 . 0 4 0 , 1 . 0 0 0 w i d e , l a t e s t y l e9N5922 Bearing rod pair8 . 0 5 0 , 1 . 0 0 0 w i d e , l a t e s t y l e



Cylinder


5.000(Continued)

3208BRGS MAIN BEARING NOTE A l l e n g i n e s u s e : ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 , ( 1 ) # 1 j o u r n a l b e a r i n gS e l e c t p r o p e r # 1 b e a r i n g : 4 W 8 0 9 3 o r 8 N 8 9 2 9 o r 4 W 8 0 9 2

3208BRGS2 Style A: right tang ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " A " : G r v f r o n t m a i n b r g w i t h r i g h t t a n g . C r a n k # : 9 L 9 2 3 0 , 9 L 9 2 3 1 , 9 L 9 2 3 2 ; B c k g p s : 9 L 6 5 5 3 , 9 N 0 1 3 0 , 9 N 1 2 5 0 [ 5 0 3 4 M , M S 1 4 2 1 P ]

3208BRGS3 Style B: grv in block ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " B " : N o n - g r o o v e f r o n t m a i n b r g , g r o o v e i s i n c y l i n d e r b l o c k . B l o c k g r o u p s : 9 N 3 1 2 0 , 9 N 3 5 5 1 , 9 N 3 7 6 1 [ 5 0 8 9 M , M S 1 4 2 0 P ]

3208BRGS4 Style C: center tang ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " C " : G r v f r o n t m a i n b r g w i t h c e n t e r t a n g , n o g r o o v e i n b l o c k . B l o c k g r o u p : 9 N 1 2 5 5 [ 5 1 0 1 M , M S 1 4 2 2 P ]

3208BRGS5 Style A: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 1 P : M S 1 5 9 2 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 8 9 7 3 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 8 9 7 1 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

3208BRGS6 Style B: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 0 P : M S 1 5 9 3 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 8 9 2 8 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 8 9 3 0 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

3208BRGS7 Style C: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 2 P : M S 1 5 9 4 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 9 0 2 1 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 9 0 1 9 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t hJ o u r n a l n u m b e r 4 ( t h r u s t )


4W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 0


4W8092 Bearing main pair S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r q u a n t i t i e s : 3 o r 4 u s e d

8N9022 Bearing main pair . 0 1 08N9023 Bearing main pair . 0 2 04W809230-F Bearing main pair . 0 3 0

4W8092 40-F Bearing main pair . 0 4 08N9020 Bearing main pair . 0 5 0

4W8093 Bearing main pair1 S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N8976 Bearing main pair1 . 0 1 08N8972 Bearing main pair1 . 0 2 04W809330-F Bearing main pair1 . 0 3 04W8093 40-F Bearing main pair1 . 0 4 08N8974 Bearing main pair1 . 0 5 0

8N8929 Bearing main pair1 S t d , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N8926-F Bearing main pair1 . 0 1 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8931-F Bearing main pair1 . 0 2 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g

8N8932-F Bearing main pair1 . 0 3 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g





Cylinder


5.000(Continued)




9N5082 Bushing con rod8 F o r t a p e r e d c o n n e c t i n g r o d8N0701 Bushing con rod8 F o r s t r a i g h t c o n n e c t i n g r o d


G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s208011 Set overhaul1 N o n t u r b o e n g i n e s208031 Set overhaul1 T u r b o e n g i n e s

PGE0054-F Set inframe1 N o n t u r b o e n g i n e sPGE0062-F Set inframe1 T u r b o e n g i n e s

PGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d

PGE0063-F Set cylinder head1 T u r b o e n g i n e s ; s e t f o r b o t h h e a d s208034 Set cylinder head2 T u r b o e n g i n e s ; s e t f o r o n e h e a d6V3789-F Set front cover1 C h e c k s e r i a l # f o r a p p l i c a t i o n5P8543-F Set front cover1 C h e c k s e r i a l # f o r a p p l i c a t i o nG1 UPPER GASKETS7W2059-F Gasket cylinder head2

9L8020-F Gasket valve cover29L7630-F Gasket manifold intake29L8027-F Gasket manifold exhaust29L9658-F Lock exhaust manifold8 N o n t u r b o e n g i n e s4N0196-F Lock exhaust manifold8 T u r b o e n g i n e s1W0727-F Gasket turbo exhaust2 E x h a u s t d o n u t1W7810-F Gasket turbo exhaust2 S t e e l g a s k e t9L7873-F Diaphram PCV19L8837-F Gasket diaphram19L8786-F Gasket PCV mounting1G5 PAN GASKETS9L8016-F Gasket oil pan13B1925-F Gasket drain plug19N0241-F Gasket oil sump19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G2 FRONT GASKETS9N0258-F Gasket front cover19N1828-F Gasket top cover19N0237-F Gasket oil cooler1 H o s e h o u s i n g g a s k e t4W3122-F Sleeve water2 P l a s t i c s l e e v e , h e a d t o f r o n t c o v e r ( r e p l a c e s 9 N 0 1 4 6 )6F0711-F Oring4 F o r w a t e r s l e e v e9L7631 Clamp2 F o r w a t e r s l e e v e



Cylinder


5.000(Continued)

7C2230-F Gasket oil cooler mtg1 N o n t u r b o e n g i n e s ; c o o l e r t o p l a t e7C1651-F Gasket oil cooler mtg1 N o n t u r b o e n g i n e s ; p l a t e t o f i l t e r b a s e9N2281-F Oring oil cooler2 O i l c o o l e r m o u n t i n g , s q u a r e s e a l r i n g t o b l o c k8M8283-F Oring oil cooler2 S e a l r i n gG6 MISC GASKETS9N6098-F Gasket flywheel hsg17M7260-F Gasket liquid R e d , 8 f l u i d o z5H2471-F Gasket cement G r e e n , c o n a c t c e m e n t , 8 f l u i d o z5P3931-F Anti seize B r u s h t o p c a n , 1 . 0 6 q tG3 CRANK SEALS9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h

C A M S H A F T2W4197-F Camshaft1 N o n t u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s ; u s e w i t h l a t e s t y l e g e a r a s s y 2 W 4 1 9 7 o r 2 W 6 9 4 49N6608-B Camshaft1 T u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s [ r e p l 2 W 4 2 3 8 , 2 W 4 2 3 9 ; 9 Y 3 3 5 5 c a m k i t ]9N3597 Camshaft1 [ D i s c o n t i n u e d , c h e c k r e m a n f o r a v a i l a b i l i t y ] T u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h r o l l e r l i f t e r s

9N5786 Lifter16 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )9L6931 Lifter16 [ D i s c o n t i n u e d , c h e c k f o r r e m a n o r u s e p i n a n d r o l l e r k i t ] R o l l e r t y p e

9L6931RK Lifter repair kit16 F o r r o l l e r l i f t e r9N0141 Spring guide16 U s e w i t h r o l l e r l i f t e r

7C6267 Gear camshaft1 N o n t u r b o e n g i n e s

V A L V E T R A I N0R1574 Cylinder head1 R e m a n , a s s e m b l y , N o n T u r b o0R1101 Cylinder head1 R e m a n , a s s e m b l y , T u r b o9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G

N o n - t u r b o e n g i n e s1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )

T u r b o e n g i n e s2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e1W4260 Valve spring retainer16 u s e w i t h 1 W 4 2 5 9 s p r i n g o n l y9L9425-B Valve spring retainer16 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y

E a r l y n o n - t u r b o9N5497 Valve spring retainer16

T u r b o e n g i n e s1W4259 Valve spring16 2 . 0 0 0 f r e e , 1 . 5 6 O D , 1 . 1 5 I D , 0 . 2 0 w i r e

L a t e n o n - t u r b o ; s i n g l e s p r i n g9N3617-F Valve spring16 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a

E a r l y n o n - t u r b o ; s i n g l e s p r i n g9N5496-F Valve spring16

T u r b o e n g i n e s , o u t e r9N5495-F Valve spring16

T u r b o e n g i n e s , i n n e r1W9897 Valve spring washer16 L o w e r w a s h e r , a l l e n g i n e s7W9143-F Valve stem seal8

N o n - t u r b o e n g i n e s , u s e d o n i n t a k e v a l v e s5S5917-F Valve adjustment screw16



Cylinder


5.000(Continued)

2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t0L1329 Bolt cylinder head8 1 / 2 x 3 . 0 05B9603 Bolt cylinder head6 3 / 8 x 5 . 0 06F5282-CTR Bolt cylinder head8 1 / 2 x 5 . 2 52B2006-CTR Bolt cylinder head12 1 / 2 x 4 . 7 52B0947-CTR Bolt cylinder head8 1 / 2 x 2 . 2 50S1571 Bolt cylinder head1 1 . 7 5 l e n g t h , l e f t h e a d9L9166 Bolt cylinder head1 3 . 6 0 l e n g t h , r i g h t h e a d ( s t u d )3H7654-B Washer head bolt36 F o r 1 / 2 b o l t s

C R A N K S H A F T2W0085-Q Crankshaft17N6290-B Gear crankshaft19N6677 Key crankshaft19N0293 Pointer1 [ D i s c o n t i n u e d ]

C O N N E C T I N G R O D0R0768 Connecting rod8 R e m a n u f a c t u r e d , s t r a i g h t r o d ; C a s t # 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 2 5 8 [ 9 N 0 4 0 7 ]0R0820 Connecting rod8 R e m a n u f a c t u r e d , t a p e r e d r o d ; C a s t # 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 5 5 8 [ 7 E 4 7 2 8 , 9 N 3 5 0 4 ]9N3832-F Bolt connecting rod169L7669-F Nut connecting rod16

O I L / L U B E S Y S T E M9N3207-F Oil pump rotor1 R o t o r a s s e m b l y , 1 . 2 5 w i d e ; s t a n d a r d v o l u m e

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09N2856-F Bushing oil pump1 . 6 8 5 w i d e ( i n f r o n t c o v e r )

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09L9243-F Spring relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09L9235-F Plunber relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 07C2933 Guide relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09N5569-F Oil pump rotor1 R o t o r a s s e m b l y , 1 . 4 5 w i d e ( 3 8 t e e t h ) ; h i g h v o l u m e

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z9N5461 Bushing oil pump1 . 8 5 0 w i d e ( i n f r o n t c o v e r )

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z1W2208-F Spring relief valve1

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z4P3546 Relief valve assembly1

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z9Y5175 Oil pump rotor1 R o t o r a s s e m b l y , 3 0 t e e t h

L a t e a p p l i c a t i o n s w i t h 9 Y 5 2 1 5 c r a n k g e a r7W1762-B Oil cooler1 N e w , n o n t u r b o , 8 p l a t e , n o s t u d s

8 p l a t e : 9 L 6 2 5 1 , 9 L 8 8 2 1 , 9 L 8 2 7 4 w i t h s t u d s : s u b ( 1 ) 7 W 1 7 6 2 c o o l e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t .9L6251 Oil cooler1 R e m a n , 8 p l a t e , w i t h s t u d s

8 p l a t e : 9 L 6 2 5 1 , 9 L 8 8 2 1 , 9 L 8 2 7 4 w i t h s t u d s : s u b ( 1 ) 7 W 1 7 6 2 c o o l e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t .9N5233 Oil cooler1 R e m a n , 1 0 p l a t e , n o s t u d s

1 0 p l a t e : 9 L 6 2 5 2 , 9 N 0 4 8 5 w i t h s t u d s : s u b ( 1 ) 9 N 5 2 3 3 c o o l e r , ( 1 ) 9 L 5 9 8 1 d i v i d e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t9N0485 Oil cooler1 R e m a n , 1 0 p l a t e , w i t h s t u d s

1 0 p l a t e : 9 L 6 2 5 2 , 9 N 0 4 8 5 w i t h s t u d s : s u b ( 1 ) 9 N 5 2 3 3 c o o l e r , ( 1 ) 9 L 5 9 8 1 d i v i d e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t4B4845 Plug, pipe2 3 / 8 s t a n d a r d t h r e a d5M6213-F Plug, pipe1 1 / 4 - 1 8 N P T x 3 / 4 h i g h7W9077 Hose oil cooler1 N o n t u r b o , l o w e r h o s e , L - s h a p e d ( r e p l a c e s 2 N 9 8 4 6 )



Cylinder


5.000(Continued)

7W9078 Hose oil cooler1 N o n t u r b o , u p p e r h o s e , S - s h a p e d ( r e p l a c e s 9 L 7 7 0 8 . 9 L 8 0 7 4 , 9 L 8 9 5 8 )7W9079 Hose oil cooler1 T u r b o ( r e p l a c e s 1 W 8 4 2 6 , 9 N 0 4 8 2 )7W9080 Hose oil cooler1 T u r b o ( r e p l a c e s 9 N 0 4 8 3 )1R0734 Oil filter2 E a r l y , 1 5 / 1 6 o i l h o l e ( 9 N 5 6 8 0 )1R0713 Oil filter2 L a t e , 1 - 1 / 1 6 o i l h o l e ( 8 N 9 5 8 6 )1R0714 Oil filter2 L a t e , 2 Z 1 & u p , t u r b o e n g i n e s ( 9 N 6 0 0 7 )9L8412-F Plug oil galley1 F r o n t , p i p e p l u g , . 7 5 t h r e a d4K8603 Plug oil galley1 F r o n t , c u p p l u g2B0858 Plug oil galley1 R e a r , p i p e p l u g , . 5 0 t h r e a d4D1322 Retainer oil galley plug1 U s e w i t h 4 K 8 6 0 3 p l u g8F8997-B Guide oil dipstick29L8439-F Plug oil filler1 E x p a n d a b l e

F U E L / I N J E C T O R22762R-P Injector8 R e m a n , p e n c i l ( 9 L 6 9 6 9 , 0 R 2 5 0 1 ) m a r k e d : 2 2 7 6 2 , 2 2 7 4 6 , 2 6 1 3 , 2 2 0 3 9 , 2 1 8 3 1 , 2 1 6 5 0 , 2 1 2 5 8 , 2 0 3 3 3

s n 4 0 S0R2502 Injector8 R e m a n , p e n c i l ( 9 N 3 2 9 9 , 0 R 2 5 0 2 ) m a r k e d : 2 2 8 1 7 , 2 2 8 1 5 , 2 2 2 4 0 , 2 1 8 3 3

s n 4 0 S C a l i f l o r n i a E G R7W3710R-P Injector8 R e m a n u f a c t u r e d , p e n c i l [ 0 R 2 8 2 1 , 7 W 3 7 1 0 ] m a r k e d : 2 7 9 5 9 , 2 7 9 5 7 ; C a n u s e 0 R 2 5 0 3 t o s e r v i c e 7 W 3 7 1 0

i f 9 N 3 7 3 8 g a s s e a l ( y e l l o w ) i s r e p l a c e d w i t h a 9 L 9 0 9 9 g a s s e a l ( b l a c k ) .s n 6 2 W

23546R-P Injector reman8 R e m a n , p e n c i l ( 1 W 5 8 2 9 , 9 N 3 9 7 9 , 0 R 2 5 0 3 ) m a r k e d : 2 3 5 4 6 , 2 3 3 8 5 , 2 2 5 8 4 , 2 2 3 4 9 , 2 2 0 5 2s n 3 2 Y

4W8483R-P Injector8 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 2 8 4 , 4 W 8 4 8 3 ] m a r k e d 2 7 2 5 4

28301R-P Injector8 R e m a n , p e n c i l ( 7 E 9 3 6 9 , 0 R 3 5 9 3 ) m a r k e d 2 8 3 0 1M a r i n e

4W7016R-P Injector8 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 2 0 , 4 W 7 0 1 0 , 4 W 7 0 1 1 , 4 W 7 0 1 6 ]7W7024R-P Injector8 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 2 7 , 7 W 7 0 2 4 ]9L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )9N3738-F Injector seal8 S e a l , c o m p r e s s i o n ( c l e a r )1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r4N1132-F Housing fuel trans pump14N0406-F Gear fuel transfer pump1 1 0 t e e t h4N0429-F Gear fuel transfer pump1 1 5 t e e t h

4N3779 Key fuel transfer pump1 K e y f o r 4 N 0 4 2 9 g e a r t o s h a f t6N1716-F Relief valve fuel1030-6816-B Elbow fuel inlet17E5346-B Check valve assembly1 U n d e r f u e l i n l e t4W0788-F Fuel priming pump1 H a n d p u m p , u s e w i t h 1 P 0 4 3 6 m o u n t i n g g a s k e t6N9988 Solenoid fuel shutoff1 A l l 1 2 v o l t , u s e w i t h 2 W 1 7 0 6 m o u n t i n g g a s k e t9M9729-F Oring fuel pump1 L a r g e , o n t r a n s f e r p u m p8M8157-F Oring fuel pump1 S m a l l , u n d e r p u m p

8M5260-F Oring fuel pump1 L a r g e , u n d e r p u m p8N3946-F Governor housing14N2954-F Sleeve fueul pump drive1 C o n e4N5663-B Spring governor1 I n n e r , l o w i d l e s p r i n g , 1 p i n k s t r i p e

N a t u r a l a n d T u r b o9L6508-B Spring governor1 O u t e r , h i g h i d l e s p r i n g , 1 y e l l o w s t r i p e

s n 4 0 S ; 3 2 Y 1 - 6 8 4 4 04N0527-F Spring governor1 S m a l l d a s h p o t s p r i n g7W6335 Bushing fuel pump cam1 D r i v e e n d8N0628-F Bushing fuel pump cam1 G o v e r n o r e n d



Cylinder


5.000(Continued)

9N5822-F Thrust washer fuel pump16N7527 Plunger and barrel8 F o r 8 m m f u e l p u m p ( s e t s o f 8 ) ( c h e c k s n f o r p r o p e r a p p l i c a t i o n s )1W3010-F Plunger and barrel8 F o r 8 . 5 m m f u e l p u m p , t u r b o e n g i n e ( s e t s o f 8 ) ( c h e c k s n f o r p r o p e r a p p l i c a t i o n s )9N5862-B Spring plunger and barr8 I n c l u d e d w i t h 6 N 7 5 2 7 & 1 W 3 0 1 0 a s s e m b l i e s9Y0231-B Injection line1 # 1 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0232-B Injection line1 # 2 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0233-B Injection line1 # 3 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0234-B Injection line1 # 4 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0235-B Injection line1 # 5 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0236-B Injection line1 # 6 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0237-B Injection line1 # 7 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0238-B Injection line1 # 8 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9N3873X Timing advance unit1 R e m a n , m a r k e d : 9 N 0 4 3 0 , 9 N 3 8 7 3 ( c h e c k f o r a v a i l a b i l i t y )7W3825X Timing advance unit1 R e m a n , m a r k e d : 9 N 2 4 2 2 , 9 N 3 8 7 4 , 7 W 3 8 2 5 ; L o w s p e e d e n g i n e s 2 0 0 0 t o 2 2 0 0 r p m9L6180X Timing advance unit1 R e m a n , m a r k e d : 9 L 6 1 8 0 ( c h e c k f o r a v a i l a b i l i t y )7W3823X Timing advance unit1 R e m a n , m a r k e d : 7 W 3 8 2 3 ; l o w s p e e d t u r b o e n i g i n e s 2 0 0 0 t o 2 2 0 0 r p m9N6050X Timing advance unit1 R e m a n , m a r k e d : 9 N 6 0 4 0

C O O L I N G S Y S T E MWP1003T-PR Water pump1 R e m a n u f a c t u r e d , b o l t o n p u l l e y , 4 . 2 5 i m p e l l e r [ 2 W 1 2 2 5 , 8 N 6 1 4 7 ]

WP1003TF-PR Water pump1 R e m a n u f a c t u r e d , b o l t o n p u l l e y , t h r e a d e d p u l l e y f o r f a n c l u t c h , 4 . 2 5 i m p e l l e r [ 2 W 1 2 2 7 ]WP1000T-PR Water pump1 R e m a n u f a c t u r e d , W i t h o u t p u l l e y ( f o r b o l t - o n p u l l e y s ) w i t h 4 - 1 / 4 i n c h i m p e l l e r [ 9 N 6 1 4 7 , C a s t 9 N 3 0 7 6 ]

WP1000-PR Water pump1 R e m a n u f a c t u r e d , p r e s s o n p u l l e y , e a r l y s t y l e [ 0 R 0 7 8 1 ]6V6894-F Water pump kit1 I n c l u d e s : s h a f t , b e a r i n g s , s e a l s

2W3535-F Impeller12W0712-F Seal15P7807-F Bearing water pump2 I n 6 V 6 8 9 4 r e p a i r k i t9N3899-F Pulley water pump19N0137-F Gasket water pump mtg19N5121-F Thermostat2 1 8 0 d e g r e e6I4954-F Thermostat1 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )4W4794 Thermostat1 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

3S9643-F Seal thermostat1 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s9N5429-F Gasket thermostat hsg19L6467-F Gasket water inlet1




Cylinder


6.000



r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG8N3184 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 2 1 : 1 C R [ 8 N 3 1 8 4 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5


1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5403 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 4 0 3 p i s t o n , 2 W 1 7 0 9 r i n g s , 7 N 9 8 0 5

p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1290358 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 2 9 0 3 5 8 p i s t o n , 2 W 6 0 9 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1654262 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 6 5 4 2 6 2 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

PLG1684531 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 8 4 5 3 1 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 5 6 8 2 6 2 , P L G 9 Y 8 2 7 1 )

PLG1646560 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 P i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 4 6 5 6 0 p i s t o n , 3 3 0 0 R S 3 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

PLG1548087 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 5 4 8 0 8 7 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 6 I 2 6 5 0 )

PLG1073565 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 0 7 3 5 6 5 p i s t o n , 3 3 0 0 R S 2 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R8N3184 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , h i g h a l t i t u d e : 2 1 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9N5403 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( k e y c o m p r i n g s )1290358 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 1 W 6 7 5 7 )1654262 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )

1684531 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 6 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )1290359 Piston4 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 4 P 8 1 3 2 ) [ r e p l a c e d b y 1 6 4 6 5 6 0 p i s t o n A N D

3 3 0 0 R S 3 r i n g s e t ]1548087 Piston4 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R ( k e y c o m p r i n g s , 4 m m o i l r i n g ) ( r e p l a c e s 6 I 2 6 5 0 )

1073565 Piston4 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R , 1 v a l v e r l f , ( k e y c o m p , r e v e r s e t w i s t i n t e r m e d i a t e )1290360 Piston4 4 . 7 5 0 0 b o r e , D I , 1 5 : 1 C R ( 3 3 0 0 R S 3 r i n g s e t ) ( r e p l a c e s 6 I 3 6 5 0 )1568263-F Piston4 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( 3 3 0 0 R S 4 r i n g s e t ) ( r e p l a c e s 1 0 5 0 1 8 5 )

9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )2W6091 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 1 2 5 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )2W1709 Ring set4 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s i o n , . 1 2 5 o i l ( 2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )2114321 Ring set4 4 . 7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e i n s i d e b e v e l c o m p , 4 m m o i l ( r e p l a c e s 3 3 0 0 R S 1 )

3300RS2 Ring set4 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w i s t i n t e r m e d i a t e , 4 m m o i l ( 1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )3300RS3 Ring set4 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , . 1 2 5 o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )

3300RS4 Ring set4 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , 4 m m o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )

7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n

1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]



Cylinder


6.000(Continued)

5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair5 S t d8N8225 Bearing main pair5 . 0 1 08N8226 Bearing main pair5 . 0 2 08N8227 Bearing main pair5 . 0 3 02531APA40-FM Bearing main pair5 . 0 4 02531APA50-FM Bearing main pair5 . 0 5 06N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 07M4046 Bearing cam2 1 . 0 0 8 O A L9M5477 Bearing cam1 1 . 1 3 5 O A L

8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod4 1 . 5 0 0 p i n , t a p e r e d


9Y2991 Bushing balancer4 [ r e p l 5 S 6 4 1 9 ]9Y2992 Bushing balancer2 [ r e p l 5 S 6 4 2 0 ]

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D2P3859-F Sleeve crankshaft1 F r o n t , 2 . 5 0 2 s h a f t , 2 . 6 2 7 e f f e c t i v e s h a f t

9S3111-F Seal crankshaft rear1 6 . 3 2 8 s h a f t , 7 . 3 3 6 O D , l i p t y p e s e a l2P3858-F Sleeve crankshaft1 R e a r , u s e w i t h 9 S 3 1 1 1 s e a l , 6 . 2 0 6 s h a f t , 6 . 3 2 8 e f f e c t i v e s h a f t

4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e7C4297-F Seal crankshaft rear1 6 . 2 0 2 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e s e a l , l a t e , d o u b l e l i p ( 4 W 0 4 5 2 s i n g l e l i p )8S1963-F Gasket oil pan1

C A M S H A F T7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]7S3161 Lifter8 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1007860 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 3 5 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )

D I : T u r b o & N a t u r a l5S6452 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

I D I : N a t u r a l2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )

I D I : T u r b o , S p a r k i g n i t e d s h o r t7W7490 Valve intake4 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

S p a r k i g n i t e d l o n g6N9915 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 3 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 0 0 7 8 6 0 )

D I : N a t u r a l1487455 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 2 8 5 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )

D I : T u r b o & N a t u r a l



Cylinder


6.000(Continued)

5S6449-F Valve exhaust4 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]I D I : N a t u r a l

2W2877 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d s h o r t

8N0875 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]I D I : T u r b o , N a t u r a l

7W7491 Valve exhaust4 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

7N0573 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 3 0 8 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 4 8 7 4 5 5 )D I : N a t u r a l

1621589 Valve guide8 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 , 5 S 4 5 9 8 )

4W9176 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e7E1551 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g9Y7895 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator8 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 47S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e


1678123-B Vibration damper1

C O N N E C T I N G R O D0R0915 Connecting rod4 R e m a n , 1 . 5 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 1 9 8 55S6360X Connecting rod4 R e m a n , 1 . 5 0 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 0 7 0 20R0914 Connecting rod4 R e m a n , 1 . 7 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 1 8 4 95S2793X Connecting rod4 R e m a n , 1 . 7 5 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 0 7 0 31P9956-F Bolt connecting rod85S6348-F Nut connecting rod8

F U E L / I N J E C T O R170-5187R Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 7 0 - 5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]7W7045R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 5 , 0 R 3 5 9 1 ] [ c h a n g e s t o 1 7 0 5 1 8 1 ]

8N7003R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 3 , 8 N 7 0 0 2 , 0 R 3 4 1 7 , 0 R 1 7 3 9 ]8N7005R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 5 , 8 N 7 0 0 1 , 0 R 3 4 1 8 , 0 R 1 7 4 0 ]

100-7552R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 - 7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]100-7559R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 9 , 1 0 0 - 7 5 5 9 , 0 R 4 3 4 0 ]0R4341 Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 0 , 0 R 4 3 4 1 ]0R4342 Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 1 , 0 R 4 3 4 2 ]100-7563R-P Injector4 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 3 , 1 0 0 - 7 5 6 3 , 0 R 8 7 8 2 ]100-7564R-P Injector reman4 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 4 , 1 0 0 - 7 5 6 4 , 0 R 8 7 8 3 ]

7N0449R-P Injector4 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 48M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M7010X-BP Water pump1 R e m a n u f a c t u r e d ; T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; O E M : 7 N 5 9 0 9 ,

C a s t : 2 P 0 6 7 11118010 Thermostat1 1 7 5 d e g r e e [ r e p l 7 E 3 3 6 2 ]

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n gMANIFOLD MANIFOLD M a n i f o l d s a n d e l b o w s a v a i l a b l e , c a l l w i t h a p p l i c a t i o n7L0520 Stud manifold exhaust 3 / 8 " x 2 "



Cylinder


6.000(Continued)

4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "2N2766 Nut turbo mounting T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]8M7145 Washer 3 / 8

B L O C K7N8021-B Spacer plate1 S t e e l



Cylinder


6.000

C Y L I N D E R K I TPLG4P2654 Cylinder kit4 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C RPLG4P2655 Cylinder kit4 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R

4P2654 Piston body4 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C R4P2655 Piston body4 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n3300RS5 Ring set4 I n c l u d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8

1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 4

B E A R I N G S2323233 Bearing main pair5 S t d8N8225 Bearing main pair . 0 1 08N8226 Bearing main pair . 0 2 08N8227 Bearing main pair . 0 3 0

1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )


8N8221 Bearing rod pair . 0 1 08N8222 Bearing rod pair . 0 2 0

8N8223 Bearing rod pair . 0 3 0


8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t3 7 Y 1 - 4 7 2

8N1985 Bushing con rod4 1 . 5 0 0 p i n , t a p e r e d3 7 Y 4 7 3 - U p ; N 4 F 1 - U p

9Y2991 Bushing balancer4 [ r e p l 5 S 6 4 1 9 ]

9Y2992 Bushing balancer2 [ r e p l 5 S 6 4 2 0 ]

G A S K E T & S E A L S304151 Set overhaul1 3 7 Y 1 - U p304152 Set inframe1 3 7 Y 1 - U p304153 Set cylinder head1 3 7 Y 1 - U p

8S1606 Gasket valve cover1I f L o n g V a l v e s O r d e r 1 A d d i t i o n a l

9Y9895 Seal crankshaft front12P3859 Sleeve seal crankshaft fr1 W e a r s l e e v e4W0452 Seal crankshaft rear12P3858 Sleeve seal crankshaft r1 W e a r s l e e v e8S1963 Gasket oil pan1 S u m p t o p l a t e5S6045 Gasket oil pan plate1 P l a t e t o c y l i n d e r b l o c k

C A M S H A F T9Y1723 Camshaft kit1 C a m s h a f t a n d l i f t e r s7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]



Cylinder


6.000(Continued)

7S3161 Lifter8 S o l i d t y p e8S1491 Lock camshaft10L1026 Plug 2 R o c k e r a r m s h a f t e n d1B4203 Nut8 R o c k e r a r m a d j u s t i n g


G3300HEAD1e s n 3 7 Y 1 - 1 0 1 9

2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )2W2877 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e4W9176 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d

N a t u r a l a s p i r a t e d1031800 Rotocap8 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )

T u r b o c h a r g e d6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 41070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

7N1649 Valve insert4 E x h a u s t

G3300HEAD2e s n 3 7 Y 1 0 2 0 - U p ; N 4 F 1 - U p

7W7490 Valve intake4 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7W7491 Valve exhaust4 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e9Y7895 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e7W9143 Valve guide seal4

I n t a k e7W7488 Spacer valve guide82A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d

N a t u r a l a s p i r a t e d1031800 Rotocap8 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )

T u r b o c h a r g e d6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 41070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]7N1649 Valve insert4 E x h a u s t

9Y1798 Seal ring water director127N8018 Seal ring water director43B0623 Plug48S8313 Plug cup47N1743 Spark plug adapter42N7174 Gasket spark plug adp4 M e t a l g a s k e t

7S3206 Seal spark plug adp4


3 7 Y 1 - 1 5 8 32W7960 Crankshaft1

3 7 Y 1 5 8 4 - U p



Cylinder


6.000(Continued)

9F2247 Plug4

O I L / L U B E S Y S T E M6I1346 Oil pump group1 N e w , D o u b l e s t a g e8S0493 Shaft assembly12P6245 Shaft assembly16N1036 Gear oil pump2 8 t e e t h0T0065 Bolt2

4P3546 Relief valve assembly11B8709 Key1

6I1343 Oil pump group1 N e w , S i n g l e s t a g e6I1342 Shaft assembly12P0696 Shaft assembly17W0502 Gear oil pump1 D r i v e , 4 0 t e e t h1S9575 Bolt20S1591 Bolt14P3546 Relief valve assembly1

2P1168 Bushing oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r2P1170 Shaft oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

C O O L I N G S Y S T E M1118010 Thermostat1 1 7 5 F d e g r e e1167577 Thermostat1 1 9 0 F d e g r e e

IPD7055 Kit water pump overhaul1IPD1616 Kit water pump overhaul11W7054 Kit water pump rebuild1

3 7 Y 1 - 3 7 2 w i t h s h a f t 1 P 9 9 2 91W7055 Kit water pump rebuild1

3 7 Y 3 7 3 - U p w i t h s h a f t 7 N 5 8 9 98T1616 Kit water pump rebuild1

3 7 Y 3 7 3 - u p w i t h s h a f t 2 W 7 2 5 5

6N8411 Impeller1 U s e W i t h 1 P 9 9 2 9 S h a f t3 7 Y 1 - 3 7 2

7N5910 Impeller13 7 Y 3 7 3 - U p

1725189 Impeller1 U s e w i t h 1 7 2 5 1 8 5 s h a f tN 4 F 1 - U p

6N9312 Seal group water pump13 7 Y 1 - 3 7 2

4W3864 Seal group water pump1 B a s i c3 7 Y 3 7 3 - U p

1691750 Seal group water pump1 U s e w i t h 1 7 2 5 1 8 5 s h a f tN 4 F 1 - U p

6V3988 Seal water pump1 W a t e r p u m p o i l3 7 Y 1 - U p

8C5210 Seal water pump1 W a t e r p u m p o i l3 7 Y 3 7 3 - U p ( O p t i o n a l T e f l o n )

1544482 Seal water pump1 W a t e r p u m p o i lN 4 F 1 - U p



Cylinder


6.000(Continued)

1P9929 Shaft water pump1 I n c l u d e d i n 1 W 7 0 5 4 k i t3 7 Y 1 - 3 7 2

2W7255 Shaft water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

7N5899 Shaft water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1725185 Shaft water pump1N 4 F 1 - U p

1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r6H3957 Bearing water pump1 W a t e r p u m p d r i v e g e a r4N5834 Filter weep hole1

3 7 Y 3 7 3 - U p5P0076 Bolt gear retaining1

3 7 Y 3 7 3 - U p0T0055 Bolt water pump cover2

3 7 Y 3 7 3 - U p0L1351 Bolt water pump cover1

N 4 F 1 - U p6K3771 Bolt gear retaining1

3 7 Y 3 7 3 - U p N 4 F 1 - U p4L6454 Bolt impreller retaining18N5928 Gasket water pump cove11720038 Gasket water pump cove13B4506 Lockwasher1 G e a r r e t a i n i n g b o l t

5M6213 Plug pipe11K6985 Retaining Ring1 G e a r b e a r i n g5F3106 Seal ring water pump1 W a t e r p u m p m o u n t i n g9M6527 Washer impeller1


B L O C K5P1622 Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e5P16220/S Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e o v e r s i z e



Cylinder


6.000



r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG8N3184 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 2 1 : 1 C R [ 8 N 3 1 8 4 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5


1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5403 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 4 0 3 p i s t o n , 2 W 1 7 0 9 r i n g s , 7 N 9 8 0 5

p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1290358 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 2 9 0 3 5 8 p i s t o n , 2 W 6 0 9 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1654262 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 6 5 4 2 6 2 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

PLG1684531 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 8 4 5 3 1 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 5 6 8 2 6 2 , P L G 9 Y 8 2 7 1 )

PLG1646560 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 P i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 4 6 5 6 0 p i s t o n , 3 3 0 0 R S 3 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

PLG1548087 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 5 4 8 0 8 7 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 6 I 2 6 5 0 )

3 3 0 6 C A T A A C T r u c k e n g i n e 7 R J ( 1 9 9 1 ) s nPLG1073565 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 0 7 3 5 6 5 p i s t o n , 3 3 0 0 R S 2 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]3 3 0 6 C A T A A C T r u c k e n g i n e 9 T L ( 1 9 9 3 ) s n ; C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

8N3180 Piston6 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R8N3184 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , h i g h a l t i t u d e : 2 1 : 1 C R9N5250 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9N5403 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( k e y c o m p r i n g s )1290358 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 1 W 6 7 5 7 )1654262 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )1684531 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 6 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )

1290359 Piston6 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 4 P 8 1 3 2 ) [ r e p l a c e d b y 1 6 4 6 5 6 0 p i s t o n A N D 3 3 0 0 R S 3 r i n g s e t ]

1548087 Piston6 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R ( k e y c o m p r i n g s , 4 m m o i l r i n g ) ( r e p l a c e s 6 I 2 6 5 0 )1073565 Piston6 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R , 1 v a l v e r l f , ( k e y c o m p , r e v e r s e t w i s t i n t e r m e d i a t e )1290360 Piston6 4 . 7 5 0 0 b o r e , D I , 1 5 : 1 C R ( 3 3 0 0 R S 3 r i n g s e t ) ( r e p l a c e s 6 I 3 6 5 0 )

U n i q u e t o 3 3 0 / 3 3 0 L E x c a v a t o r s1568263-F Piston6 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( 3 3 0 0 R S 4 r i n g s e t ) ( r e p l a c e s 1 0 5 0 1 8 5 )

9S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )

2W6091 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 1 2 5 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )2W1709 Ring set6 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s i o n , . 1 2 5 o i l ( 2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )

2114321 Ring set6 4 . 7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e i n s i d e b e v e l c o m p , 4 m m o i l ( r e p l a c e s 3 3 0 0 R S 1 )3300RS2 Ring set6 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w i s t i n t e r m e d i a t e , 4 m m o i l ( 1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )

3300RS3 Ring set6 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , . 1 2 5 o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )3300RS4 Ring set6 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , 4 m m o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )

7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n



Cylinder


6.000(Continued)

1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 08N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 02531APA40-FM Bearing main pair7 . 0 4 02531APA50-FM Bearing main pair7 . 0 5 06N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair6 . 0 1 08N8222 Bearing rod pair6 . 0 2 08N8223 Bearing rod pair6 . 0 3 0




G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1605-F Gasket valve cover11694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]

9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D2P3859-F Sleeve crankshaft1 F r o n t , 2 . 5 0 2 s h a f t , 2 . 6 2 7 e f f e c t i v e s h a f t

9S3111-F Seal crankshaft rear1 6 . 3 2 8 s h a f t , 7 . 3 3 6 O D , l i p t y p e s e a l2P3858-F Sleeve crankshaft1 R e a r , u s e w i t h 9 S 3 1 1 1 s e a l , 6 . 2 0 6 s h a f t , 6 . 3 2 8 e f f e c t i v e s h a f t4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e7C4297-F Seal crankshaft rear1 6 . 2 0 2 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e s e a l , l a t e , d o u b l e l i p ( 4 W 0 4 5 2 s i n g l e l i p )

C A M S H A F T7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7E7261 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d1073144 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

7S3161 Lifter12 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g6N9915 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 3 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 0 0 7 8 6 0 )

D I : N a t u r a l1007860 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 3 5 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )

D I : T u r b o & N a t u r a l5S6452 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

I D I : N a t u r a l2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )

I D I : T u r b o , S p a r k i g n i t e d s h o r t



Cylinder


6.000(Continued)

7W7490 Valve intake6 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

7N0573 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 3 0 8 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 4 8 7 4 5 5 )D I : N a t u r a l

1487455 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 2 8 5 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )D I : T u r b o & N a t u r a l

5S6449-F Valve exhaust6 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]I D I : N a t u r a l

8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]I D I : T u r b o , N a t u r a l

2W2877 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d s h o r t

7W7491 Valve exhaust6 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 , 5 S 4 5 9 8 )

4W9176 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e7E1551 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g9Y7895 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

C R A N K S H A F T4N7693-Q Crankshaft1 [ 2 W 7 4 5 8 ] F l a n g e : F l a t , 9 b o l t h o l e s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o l t h o l e1678123-B Vibration damper1

C O N N E C T I N G R O D0R0915 Connecting rod6 R e m a n , 1 . 5 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 1 9 8 55S6360X Connecting rod6 R e m a n , 1 . 5 0 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 0 7 0 20R0914 Connecting rod6 R e m a n , 1 . 7 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 1 8 4 95S2793X Connecting rod6 R e m a n , 1 . 7 5 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 0 7 0 3

1P9956-F Bolt connecting rod125S6348-F Nut connecting rod12

F U E L / I N J E C T O R170-5187R Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 7 0 - 5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]7W7045R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 5 , 0 R 3 5 9 1 ] [ c h a n g e s t o 1 7 0 5 1 8 1 ]8N7003R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 3 , 8 N 7 0 0 2 , 0 R 3 4 1 7 , 0 R 1 7 3 9 ]8N7005R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 5 , 8 N 7 0 0 1 , 0 R 3 4 1 8 , 0 R 1 7 4 0 ]100-7552R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 - 7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]100-7559R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 9 , 1 0 0 - 7 5 5 9 , 0 R 4 3 4 0 ]0R4341 Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 0 , 0 R 4 3 4 1 ]0R4342 Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 1 , 0 R 4 3 4 2 ]100-7563R-P Injector6 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 3 , 1 0 0 - 7 5 6 3 , 0 R 8 7 8 2 ]100-7564R-P Injector reman6 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 4 , 1 0 0 - 7 5 6 4 , 0 R 8 7 8 3 ]7N0449R-P Injector6 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 48N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M7010X-BP Water pump1 R e m a n u f a c t u r e d ; T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; O E M : 7 N 5 9 0 9 ,

C a s t : 2 P 0 6 7 1



Cylinder


6.000(Continued)

WP1010-PR Water pump1 R e m a n u f a c t u r e d : T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; C a s t # 6 N 8 4 1 3 [ 2 P 0 6 6 1 ]

WP1008A-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D , I n d u s t r i a l ; C a s t # 1 W 4 6 1 9 [ 7 N 5 9 0 9 ]

WP1008B-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; C a s t # 1 W 4 6 1 9 [ 2 W 8 0 0 1 ]

7013X-BP Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 2 - 3 / 4 b e a r i n g O D ; O E M : 0 R 9 4 9 7 , 0 R 1 0 0 3 ; C a s t : 7 N 0 1 9 6 , 1 W 4 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5

WP1012-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 3 - 1 / 8 b e a r i n g O D , I n d u s t r i a l ; C a s t # 1 W 4 6 1 9 [ 1 W 3 0 5 8 ]

WP1013-PR Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; C a s t : 7 N 0 1 9 6 , 1 W 9 6 1 9 , 1 7 2 7 8 2 9 , 1 5 4 3 9 4 5 [ 2 W 8 0 0 2 , 6 N 8 4 1 3 ]

7007GX-BP Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , s t r a i g h t t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; O E M : 4 P 9 8 6 2 , 0 R 8 5 3 2 , 0 R 9 4 9 3 ; C a s t : 7 N 1 0 9 6 , 1 W 9 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5

WP1014-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , i n t e r n a l l y s p l i n e d g e a r ; C a s t # 1 W 6 5 5 8 [ 2 W 8 0 0 3 ]WP1015-PR Water pump1 R e m a n u f a c t u r e d : i n t e r n a l l y s p l i n e d g e a r ; C a s t # 5 S 6 6 6 4 [ 5 S 6 6 8 4 ]1118010 Thermostat1 1 7 5 d e g r e e [ r e p l 7 E 3 3 6 2 ]

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n gMANIFOLD MANIFOLD M a n i f o l d s a n d e l b o w s a v a i l a b l e , c a l l w i t h a p p l i c a t i o n1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h

1S6595-F Gasket turbo oil1 S u p p l y1S4810-F Gasket turbo oil1 D r a i n

7L0520 Stud manifold exhaust 3 / 8 " x 2 "4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "

2N2766 Nut turbo mounting T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]8M7145 Washer 3 / 8

B L O C K7N7998-B Spacer plate1 S t e e l



Cylinder


6.000

C Y L I N D E R K I TPLG4P2654 Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C RPLG4P2655 Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R

4P2654 Piston body6 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C R4P2655 Piston body6 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n3300RS5 Ring set6 I n c l u d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8

1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 4

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair . 0 1 08N8226 Bearing main pair . 0 2 08N8227 Bearing main pair . 0 3 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )7 Y 1 - 2 9 0

9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )

7 Y 2 9 1 - U p , G 6 X 1 - U p

4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair . 0 1 08N8222 Bearing rod pair . 0 2 08N8223 Bearing rod pair . 0 3 0



8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t7 Y 1 - 4 3 7

8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d7 Y 2 3 8 - U p ; G 6 X 1 - U p

G A S K E T & S E A L S306341 Set overhaul1 7 Y 1 - U p , T u r b o c h a r g e d306351 Set overhaul1 7 Y 1 - U p , N o n T u r b o c h a r g e d

306342 Set inframe1 7 Y 1 - U p , T u r b o c h a r g e d306352 Set inframe1 7 Y 1 - U p , N o n T u r b o c h a r g e d

306343 Set cylinder head1 7 Y 1 - U p , T u r b o c h a r g e d306353 Set cylinder head1 7 Y 1 - U p , N o n T u r b o c h a r g e d8S1605 Gasket valve cover1

I f L o n g V a l v e s O r d e r 1 A d d i t i o n a l

8S1965 Gasket oil pan1 S u m p t o p l a t e1694200 Gasket oil pan plate1 P l a t e t o c y l i n d e r b l o c k

9Y9895 Seal crankshaft front1



Cylinder


6.000(Continued)

2P3859 Sleeve seal crankshaft fr1 W e a r s l e e v e4W0452 Seal crankshaft rear12P3858 Sleeve seal crankshaft r1 W e a r s l e e v e

C A M S H A F T4P2942 Camshaft kit1 C a m s h a f t a n d l i f t e r s7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7S3161 Lifter12 S o l i d t y p e8S1491 Lock camshaft11B4203 Nut12 R o c k e r a r m a d j u s t i n g


G3300HEAD1e s n 0 7 Y 1 - U p ( s h o r t v a l v e ) ; G 6 X 1 - U p

2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )2W2877 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e4W9176 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s7E1551 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l dN a t u r a l a s p i r a t e d

1031800 Rotocap12 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )T u r b o c h a r g e d

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 45S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D

0 7 Y 1 - 2 8 31070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

0 7 Y 2 8 4 - U p7N1649 Valve insert6 E x h a u s t

G3300HEAD2e s n 0 7 Y 1 - U p ( l o n g v a l v e )

7W7490 Valve intake6 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7W7491 Valve exhaust6 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e9Y7895 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e7W9143 Valve guide seal6

0 7 Y 2 8 5 6 - U p7W7488 Spacer valve guide122A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l dN a t u r a l a s p i r a t e d

1031800 Rotocap12 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )T u r b o c h a r g e d

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 45S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D

0 7 Y 1 - 2 8 31070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

0 7 Y 2 8 4 - U p



Cylinder


6.000(Continued)

7N1649 Valve insert6 E x h a u s t

9Y1798 Seal ring water director121 2 u s e d : t o 0 7 Y 2 0 7 8 ; 1 8 u s e d : 0 7 Y 2 0 7 9 - U p

7N8018 Seal ring water director66 u s e d : t o 0 7 Y 2 0 7 8

3B0623 Plug68S8313 Plug cup77N1743 Spark plug adapter62N7174 Gasket spark plug adp6 M e t a l g a s k e t7S3206 Seal spark plug adp6

C R A N K S H A F T2W7458 Crankshaft19F2247 Plug6

O I L / L U B E S Y S T E M6I1346 Oil pump group1 N e w , D o u b l e s t a g e8S0493 Shaft assembly12P6245 Shaft assembly16N1036 Gear oil pump2 8 t e e t h

0T0065 Bolt24P3546 Relief valve assembly11B8709 Key1

6I1343 Oil pump group1 N e w , S i n g l e s t a g e6I1342 Shaft assembly12P0696 Shaft assembly17W0502 Gear oil pump1 D r i v e , 4 0 t e e t h1S9575 Bolt20S1591 Bolt14P3546 Relief valve assembly1

2P1168 Bushing oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r

2P1170 Shaft oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

C O O L I N G S Y S T E M1118010 Thermostat1 1 7 5 F d e g r e e1167577 Thermostat1 1 9 0 F d e g r e e

IPD7055 Kit water pump overhaulIPD1616 Kit water pump overhaul1W7054 Kit water pump rebuild

7 Y 1 - 4 0 8 w i t h s h a f t 1 P 9 9 2 91W7055 Kit water pump rebuild

7 Y 4 0 9 - 1 6 1 3 w i t h s h a f t 7 N 5 8 9 98T1616 Kit water pump rebuild

7 Y 1 6 1 4 - u p w i t h s h a f t # 2 W 7 2 5 5

6N8411 Impeller1 U s e W i t h 1 P 9 9 2 9 S h a f t7N5910 Impeller1

U s e W i t h 7 N 5 8 9 9 a n d 2 W 7 2 5 5 S h a f t s1725189 Impeller1 U s e w i t h 1 7 2 5 1 8 5 s h a f t



Cylinder


6.000(Continued)

6N9312 Seal group water pumpU s e W i t h 8 T 1 6 1 6 K i t

4W3864 Seal group water pump B a s i cU s e W i t h 1 W 7 0 5 4 a n d 1 W 7 0 5 5 K i t

1691750 Seal group water pump U s e w i t h 1 7 2 5 1 8 5 s h a f t8H9520 Seal water pump W a t e r p u m p o i l

7 Y 1 - 4 0 8 w i t h s h a f t # 1 P 9 9 2 98C5210 Seal water pump W a t e r p u m p o i l

7 Y 4 0 9 - U p1544482 Seal water pump W a t e r p u m p o i l

G 6 X 1 - U p2W7255 Shaft water pump

I n c l u d e d i n 8 T 1 6 1 6 K i t1P9929 Shaft water pump I n c l u d e d i n 1 W 7 0 5 4 k i t7N5899 Shaft water pump

I n c l u d e d i n 1 W 7 0 5 5 K i t1725185 Shaft water pump

G 6 X 1 - U p1B3867 Bearing water pump W a t e r p u m p d r i v e g e a r

6H3957 Bearing water pump W a t e r p u m p d r i v e g e a r

B L O C K5P1622 Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e5P16220/S Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e o v e r s i z e



Cylinder


6.500

ENGINE KITSIF3633/32 InFrame kit A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)OF3633/31 Overhaul kit A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)

-IF4126/42 InFrame kit A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)IF4126/32 InFrame kit A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U5944 & up)OF4126/31 Overhaul kit A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)

-IF3509/32 InFrame kit B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)OF3509/31 Overhaul kit B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)

-IF4004 InFrame kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]OF4004 Overhaul kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]IF4004/32 InFrame kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]

OF4004/31 Overhaul kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]IF4004/52 InFrame kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]OF4004/51 Overhaul kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]IF4004/62 InFrame kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]OF4004/61 Overhaul kit A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]

-IF3116/52 InFrame kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)IF3116/62 InFrame kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, ATAAC (7FB1,4MG1,5KJ1-7799,8TC1, 3ZJ1-16181)OF3116/51 Overhaul kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)

-IF9889 InFrame kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]OF9889 Overhaul kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]

IF9889/52 InFrame kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]OF9889/51 Overhaul kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]IF9889/62 InFrame kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]OF9889/61 Overhaul kit B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]

-IF7212/52 InFrame kit B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)OF7212/51 Overhaul kit B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)IF7212/62 InFrame kit B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)OF7212/61 Overhaul kit B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)

-IF8656M/62N InFrame kit B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)OF8656M/61N Overhaul kit B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

IF8656M/62W InFrame kit B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)OF8656M/61W Overhaul kit B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)IF8656M/112 InFrame kit C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)OF8656M/111 Overhaul kit C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

-IF0539M/62 InFrame kit C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)OF0539M/61 Overhaul kit C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)

-IF8700M/62N InFrame kit B/C; 2.000" pin dia, 15.2:1, narrow brgs, piston 7E8700 (ATAAC, 8TC, 4CK)OF8700M/61N Overhaul kit B/C; 2.000" pin dia, 15.2:1, narrow brgs, ATAAC (7FB1, 4MG1, 5KJ1-7799, 8TC1, 3ZJ1-16181)IF8700M/62W InFrame kit B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)OF8700M/61W Overhaul kit B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)IF8700M/112 InFrame kit C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

OF8700M/111 Overhaul kit C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

-



Cylinder


6.500(Continued)

IF1131/112 InFrame kit C; 2.000" pin dia, 14.5:1, wide taper, piston 1601131 (ATAAC, 4CK)

-OF7403M/111 Overhaul kit C; 2.165" pin dia, wide taper (4CK846 & up, 7KJ7800 & up)

-IF0016M/112 InFrame kit C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)OF0016M/111 Overhaul kit C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)

-IF0292M/112 InFrame kit C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)OF0292M/111 Overhaul kit C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)

-IF5063M/272 InFrame kit C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)OF5063M/271 Overhaul kit C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)

-IF6223/272 InFrame kit C; IPD Steel, 16.1:1, piston 1506233 (8PN optional update)

-IF0241/462 InFrame kit E; Crownless, 1300241 skirt (5EK & 6TS) [compatible with crowns 1352837, 7C2888, 1495566)IF6663/462 InFrame kit E; Crownless, 1326663 skirt (5EK & 6TS) [compatible with crown 1807352)

-IF2716M/462 InFrame kit E; piston 1082716M (ATAAC, Aluminum piston, 5EK & 6TS)IF2837/462 Inframe kit E: Articulated 2-pc piston; crown number 1352837, 16.25:1 (5EK & 6TS)IF5566/462 Inframe kit E: Articulated 2-pc piston; crown number 1495566, 16.25:1 (5EK & 6TS)IF2888/462 Inframe kit E: Articulated 2-pc piston; crown number 7C2888, 16.25:1 (5EK & 6TS)IF7352/462 InFrame kit E: Articulated 2-pc piston; crown number 1807352, 16.6:1 (1LW, 2WS)

CYLINDER KITPLG6N4126 Cylinder kit6 2.000 pin, PC engines, straight and wide taper rod, 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pin,

7E5655 retainers, 2W6000 liner]3406A

PLG7N3633 Cylinder kit6 2.000 pin, PC, Narrow taper rod, 14.5:1 CR, 400 hp [7N3633 piston, 8N0822 rings, 7N9807 pin, 7E5665 retainers, 2W6000 liner]

3406ALK3724-F Cylinder kit6 5.4000 bore, 2.000 pin, DI, narrow taper rod, 4 vlv rlf, single ni [4N3724 piston, 8N0822 rings, 7N9806

pin, 8N7295 retainers, 2W6000 liner, 1183732 seal kitPLG6N4080 Cylinder kit6 2.000 pin, DI, straight rod [6N4080 piston, 8N0822 rings, 7N9806 pin, 7E5655 retainers, 2W6000 liner]

3406APLG7N3509 Cylinder kit6 2.000 pin, DI, Narrow taper rod, 15.2:1 CR, Under 350 hp [7N3509 piston, 8N0822 rings, 7N9806 pin,

7E5665 retainers, 2W6000 liner]3406A

PLG9Y4004 Cylinder kit6 2.000 pin, DI, wide taper rod, 14.5:1 CR [9Y4004 piston, 1W8922 rins, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406A DITA, 3406B, 3406CPLG9Y9889 Cylinder kit6 2.000 pin, DI, wide taper rod, 15.2:1 CR, 350 - 425 hp [9Y9889 piston, 1W8922 rings, 8N1608 pin,

7E5665 retainers, 2W6000 liner]3406B ATAAC

PLG9Y7212 Cylinder kit6 2.000 pin, DI, wide taper rod, 15.6:1 CR, up to 310 hp [9Y7212 piston, 1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B ATAACPLG7C0473 Cylinder kit6 2.000 pin, DI, High top ring, offset pin, wide taper rod, 400 hp [7C0473 piston, 1W8922 rings, 8N1608 pin,

7E5665 retainer, 2W6000 liner]3406B CARB

PLG7E8885 Cylinder kit6 2.000 pin, DI, High top ring, wide taper rod, 15.6:1 CR, 310 hp [7E8885 piston, 1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B PLG7E0539M Cylinder kit6 2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E0539 piston, 1W8922

rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]3406B 1990 PEEC



Cylinder


6.500(Continued)

PLG9Y3116 Cylinder kit6 2.000 pin, DI, High top ring, wide taper rod, 15.2:1 CR, up to 310 hp [9Y3116 piston, 1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B JWAC/ATAACPLG7E8700M Cylinder kit6 2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E8700M piston, 1W8922

rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]3406B; 3406C 1991 & 1992 engines

PLG7E8656M Cylinder kit6 2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 285-330 hp [7E8656M piston, 1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B 1991 & 1992 mechanical, 1992 310 hp electricPLG1601131 Cylinder kit6 2.000 pin, DI, High top ring, wide taper rod, 14.5:1 CR, crown gallery cooled [1601131 piston, 1W8922

rings, 8N1608 pin, 7E5665 retainers]3406B, 3406C

PLG1168154 Cylinder kit6 2.000 pin, DI, wide taper rod, 15.9:1 CR, Gallery cooled [1168154 piston, 1W8922 ring set, 8N1608 pin, 7E5665 retainers]

3406CPLG7E0292M Cylinder kit6 2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 310 - 425 hp [7E0292M piston, 1W8922

rings, 1687246 pin, 7E1177 retainers, 2W6000 liner]3406B & C PEEC 1992 engines

PLG1010016M Cylinder kit6 2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 16.4:1 CR, 310 - 425 hp [1010016M piston, 1687246 pin, 7E1177 retainers]

3406CPLG1175063M Cylinder kit6 2.165 pin, DI, wide taper rod, anodized coated, 16.0:1 CR [1175063 piston, 1029796 pin, 7E1177

retainers]3406C

PLG1258869 Cylinder kit6 2.165 pin, 2-pc articulated [1258869 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin, 7E1177 retainers]

3406CPLG1684540 Cylinder kit6 2.165 pin, 2-pc articulated [1684540 crown, 1300241 skirt] (optional replacement for 1168154 aluminum

piston in sets)3406C

LK1723280-F Cylinder kit6 15.5:1 CR, gallery cooledPLG1082716M Cylinder kit6 2.165 pin, DI, wide taper rod [1082716M piston, 1W8922 ring set, 1687246 pin, 7E1177 retainer]

3406EPLG1352837 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1352837 crown, 1300241 skirt,

1343761RS ring set, 1687246 pin, 7E1177 retainers]3406E

PLG1495566 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1495566 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin, 7E1177 retainers]

3406EPLG7C2888 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [7C2888 crown, 1300241 skirt,

1343761RS ring set, 1687246 pin, 7E1177 retainers]3406E

PLG1807352 Cylinder kit6 2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 16.6:1 [1807352 crown, 1326663 skirt, 1777496RS ring set, 1687246 pin, 7E1177 retainers]

3406E / C15PLG1456700 Cylinder kit6 2.165 pin, 2-pc articulated, 14.0:1 [1456700 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin,

7E1177 retainers]3406E Marine

PLG2212305 Cylinder kit6 2.165 pin, 2-pc articulated [2212305 crown, 1326663 skirt, 1687246 pin, 7E1177 retainers]

6N4126 Piston body6 2.00 pin, PC7N3633 Piston body6 2.00 pin, PC, 14.5:14N3724-F Piston body6 5.4000 dia, 2.000 pin, DI, narrow taper rod, 4 vlv rlf, single ni, 1/8 oil groove; use with ring set 8N08226N4080-F Piston6 5.4000 dia, 2.000 pin, DI, straight rod, dual ni, 1/8k ring; use with ring set 8N08227N3509 Piston body6 2.00 pin, DI, 15.2:1

9Y4004 Piston body6 2.00 pin, DI, 14.5:1 [repl 1W9372]



Cylinder


6.500(Continued)

9Y9889 Piston body6 2.00 pin, DI, 15.2:1 [repl 7C3406]9Y7212 Piston body6 2.00 pin, DI, 15.6:1 [repl 2W0865]7C0473 Piston body6 2.00 pin, DI7E8885 Piston body6 2.00 pin, DI, 15.6:17E0539 Piston body6 2.00 pin, DI, 15.2:19Y3116 Piston body6 2.00 pin, DI, 15.2:17E8700M Piston body6 2.00 pin, DI, 15.2:17E8656M Piston body6 2.00 pin, DI, 15.6:11601131 Piston6 2.00 pin, DI, 14.5:1, crown gallery cooled [repl 1136045, 7E0489]

1168154 Piston body6 2.00 pin, DI, 15.9:1, gallery cooled7E0292 Piston body6 2.165 pin, DI, 15.6:11010016M Piston body6 2.165 pin, DI, 16.4:11175063 Piston body6 2.165 pin, DI, 16.0:11723280-F Piston body6 5.4000 dia, 15.5:1 CR; gallery cooled, high output engines, oil cooled, aluminum

1082716M Piston body6 2.165 pin1352837 Piston crown6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:11495566 Piston crown6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:17C2888 Piston crown6 2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:11807351 Piston crown6 2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 18.1:11807352 Piston crown6 2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 16.6:11684540 Piston crown6 2.165 pin, 2-pc articulated IPDSteel [replaces 161842 piston crown]1258869 Piston crown6 2.165 pin, 2-pc articulated IPDSteel1456700 Piston crown6 2.165 pin, 2-pc articulated IPDSteel, 14.0:12212305 Piston crown6 2.165 pin, 2-pc articulated IPDSteel

1300241 Piston skirt6 Used with crowns: 1258869, 1352837, 1495566, 7C28881326663 Piston skirt6 Used with crowns: 1807351, 1807352

8N0822 Ring set6 1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set1W8922 Ring set6 5/32 keystone top ring [1W9460 top, 2P2817 mid, 7N7078 oil] 1 cyl set1343761RS Ring set6 5/32 top ring, 3.00mm mid, 3.25mm oil [1343761 top, 2P2817 mid, 7N7078 oil] 1 cyl set1777496RS Ring set6 5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set

7N9807 Piston pin6 2.000 dia, 3.966 length; Use with PC piston: 6N4126, 7N36337N9806 Piston pin6 2.000 dia, 4.525 length (straight and narrow taper rod)8N1608 Piston pin6 2.000 dia, 4.405 length; Use with DI piston (wide taper rod)1687246 Piston pin6 2.165 dia [repl 7E1749, 1029796]

7E5665 Retainer piston pin12 Use with 2.000 pin diameter [repl 8N7295]7E1177 Retainer piston pin12 Use with 2.165 pin diameter

2W6000 Cylinder liner kit6 5.4000 bore (uses 1183732 oring kit) [New# 1979322]2W6000CSWS Cylinder liner6 5.4000 bore, Lower crevice seal liner1183732 Cylinder liner oring kit6 For one liner, contains: (3) 1102220, (1) 9L58541183732CS Cylinder liner oring kit6 For one liner, for lower crevice seal liner9L5854 Cylinder liner oring6 Upper band seal, 1 per liner1102220 Cylinder liner oring18 Lower oring seal, 3 per liner

BEARINGS370050 Bearing main pair7 Std [8N5429] [For sn: 90U1 - 90U440; 92U1 - 92U2953]

370051 Bearing main pair7 .025 [8N5430] [For sn: 90U1 - 90U440; 92U1 - 92U2953]370052 Bearing main pair7 .050 [8N5431] [For sn: 90U1 - 90U440; 92U1 - 92U2953]



Cylinder


6.500(Continued)

3178766 Bearing main pair7 Std, 1.645 length, 4.7492/4.7508 journal [repl 2170390, 2110592, 4W5492, 1W6589, 6N3909, 6N8743, 8N5421]

4W5492-010 Bearing main pair7 .010, 1.645 length, 4.7492/4.7508 std journal4W5698 Bearing main pair7 .025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]4W5699 Bearing main pair7 .050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]

4W5700-F Bearing main pair7 Oversize OD: .025 OD, Std ID; 1.645 length4W5701 Bearing main pair7 Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

2531752 Thrust washer2 2 per engine, 0.228 thick, no centering tab [repl 7E9262]

CB1372P-CL Bearing rod pair6 Std, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]

370031 Bearing rod pair6 .025, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953] [8N5435]8N5436 Bearing rod pair6 .050, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]

9Y9497G Bearing rod pair6 Std, Grooved, 1.5350 length, 3.8189/3.8197 journal9Y9497G-010 Bearing rod pair6 .010, Grooved, 1.5350 length, 3.8189/3.8197 std journal4W5702G Bearing rod pair6 .025, Grooved, 1.5350 length, 3.8189/3.8197 std journal

9Y9497 Bearing rod pair6 Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524, 6N3908, 6N7436, 8N5426]9Y9497 10-F Bearing rod pair6 .010, 1.5350 length, 3.8189/3.8197 std journal

4W5702-F Bearing rod pair6 .025, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4166, 8N5427]4W5703G Bearing rod pair6 .050, 1.5350 length, 3.8189/3.8197 std journal, grooved [repl 6N4167, 8N5428]

9Y7735G Bearing rod pair6 Std, Grooved, 1.9300 length, 3.5425/3.5441 journal

9Y7735 Bearing rod pair6 Std, 1.9300 length, 3.5425/3.5441 journal7E0558 Bearing rod pair6 .025, 1.9300 length, 3.5425/3.5441 std journal7E0559 Bearing rod pair6 .050, 1.9300 length, 3.5425/3.5441 std journal

4N6658-F Bearing cam1 Front, position 14N0685-F Bearing cam6 Position 2-71345251 Bearing cam7 New part# 216-5582 [replaces 4P5053]

3406E with sn prefixes: 1MM, 2WS, 5DS, 5EK, 6TS, 6BR, 9AP, BET, BKN, 9WR1504793 Bearing cam 0.010 oversize OD [std 1345251]2170752 Bearing cam 0.030 oversize OD [std 1345251; replaces 1608151]

8N0705 Bushing con rod6 2.00 pin, straight8N0706 Bushing con rod6 2.00 pin, taper 6 degree8N2018 Bushing con rod6 Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)4P8495 Bushing con rod6 2.00 pin, taper 9 degree, with relief6I2726 Bushing con rod6 Wide taper rod, 2.160 ID

GASKET & SEALSCATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers406041NLS Set overhaul1 Truck: 92U1 - 5943; Lube through head stud406031NLS Set overhaul1 Truck: 92U5944 to last built 92U406051NLS Set overhaul1 Truck: 3406B: 7FB1-Up; 4MG1-Up JWAC (Jacket Water Aftercooled); Single pan gasket406061NLS Set overhaul1 Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled);Two pan

gaskets406111NLS Set overhaul1 Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled) with 19-bolt

flywheel housing406271NLS Set overhaul1 Truck: 3406C; 3ZJ60113-Up; 8PN1-Up; ATAAC (Air to Air Aftercooled) Non-brake saver, with round

exhaust ports



Cylinder


6.500(Continued)

406461NLS Set overhaul1 Truck: 3406E; 5EK1-Up, 6TS1-Up, 1LW1-Up, 5DS1-Up, 2WS1-Up

406042NLS Set Inframe1 Truck: 92U1 - 5943; Lube through stud406032NLS Set Inframe1 Truck: 92U5944 to last built 92U406052NLS Set Inframe1 Truck: 3406B: 7FB1-Up; 4MG1-Up JWAC (Jacket Water Aftercooled); Single pan gasket406062NLS Set Inframe1 Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled);Two pan

gaskets406112NLS Set Inframe1 Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled)406272NLS Set Inframe1 Truck: 3406C; 3ZJ60113-Up; 8PN1-Up; ATAAC (Air to Air Aftercooled) Non-brake saver, with round

exhaust ports406462NLS Set Inframe1 Truck: 3406E; 5EK1-Up, 6TS1-Up, 1LW1-Up, 5DS1-Up, 2WS1-Up406472NLS Set Inframe1 Truck: 3406E; 1MM1-Up

406043 Set cylinder head1 Truck: 92U1 - 5943; Lube through head stud

PGE0083-F Set cylinder head1 Truck: 92U5944 to last built 92U [PGE0083-OS avail w/ o/s head gsk - see note for hd gsk 7E3600]PGE0093-F Set cylinder head1 Truck: 3406B: 7FB1 - 99999; 4MG1 - 4MG3599; 4MG3600 & UP JWAC406063 Set cylinder head1 Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled)406113 Set cylinder head1 Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled)406273 Set cylinder head1 Truck: 3406C; 3ZJ60113-Up; 8PN1-Up; ATAAC (Air to Air Aftercooled) Non-brake saver, with round

exhaust ports406463 Set cylinder head1 Truck: 3406E; 5EK1-Up, 6TS1-Up, 1LW1-Up, 5DS1-Up, 2WS1-Up406473 Set cylinder head1 Truck: 3406E; 1MM1-Up

G1 UPPER GASKETS12W8128-F Gasket cylinder head1 92U1 - 92U5943, lube through stud7E6000-F Gasket cylinder head1 92U5944 & Up, 3406B & 3406C (6I3066) [Std thickness: for .003" - .0060" liner protrusion]

7E6000-OS-F Gasket cylinder head1 Oversized [for .000" - .0029" liner protrusion, to be used with standard .338" spacer plate only]7N0631-F Gasket spacer plate1 92U1 - 92U5943, lube through stud7N0625-F Gasket spacer plate1 92U5944 & Up, 3406B & 3406C (6I4024)3E6772-F Seal water24 Through spacer plate (4W1055)3S5496-F Seal oring oil supply4 Around head dowels; 92U5944 & Up, 3406 & 3406C5P5678-F Seal valve cover6 Sold by the meter; NOTE: With Jake brake equiped 9 meters required2429537 Gasket valve cover3 Molded gasket1299452-F Gasket manifold exhaust6 Graph-foil [repl 1052873, 7N8175]1384611-F Gasket manifold exhaust12 Round port, 2 required per cylinder

3406C/E2N8204-F Gasket manifold intake6G3 CRANK SEALS1425867 Seal crankshaft front1 1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1733, 4P2733, 1878953]1425868 Seal crankshaft rear1 1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1734, 1011716, 1308107]1593021-F Gasket flywheel hsg1 Standard 19 bolt gasket [repl 1055082]1085891 Gasket flywheel hsg1 Late style 24 bolt gasketG5 PAN GASKETS4N1151-6-F Gasket oil pan1 One piece gasket (2 required with pan spacer plate)4N1151-F Gasket oil pan1 Puzzle type gasket (2 required with pan spacer plate)2A3398-F Gasket oil drain plug1619458 Oring oil drain plug1 1.00 ID, 0.139 diameter

CAMSHAFT8N9245WOG Camshaft1 without gear; 92U serial numbers [repl 4N6598, 4N5615]4W2430WOG Camshaft1 without gear; 3406B, 4W2431 camshaft group1007408WOG Camshaft1 without gear; 3406B, 3406C [repl 7W3797] 7W3798 & 1007407 camshaft groups1176206WOG Camshaft1 without gear; 3406C, 8PN serial numbers, 1169901 group; Call for price and availability of reman



Cylinder


6.500(Continued)

0R7653 Camshaft1 Remanufactured [reman for 1879381, stamped 1298586; 1361157]

NOTE: always check engine serial numbers to supply correct camshaft1879381 Camshaft1 [OEM] Call for price and availability of remanufactured1310510 Camshaft1 [OEM] Call for price and availability of remanufactured1390538 Camshaft1 [OEM] Call for price and availability of remanufactured1439153 Camshaft1 [OEM] Call for price and availability of remanufactured1B8705 Key camshaft gear11017788 Cam follower12 roller type, replaces 9Y40114W3817 Pin and roller12 used to service 1017788 lifter1374361X Rocker arm group3 Remanufactured; shaft and arm assembly

NOTE: always check engine serial numbers to supply correct rocker arm group6N6872 Lifter clip12

VALVE TRAIN0R1445 Cylinder head1 Remanufactured assembly, 3406A0R3674 Cylinder head1 Remanufactured complete, 3406B DI [Assy: 4W2436, 7W2203, 0R3674, 0R3671; Cast: 7W0006,

7W0009, 7W2200]0R3716 Cylinder head1 Remanufactured complete; 3406C DI [Assy: 7E9580; Cast: 110-5100]4P1599RX Cylinder head1 Remanufactured complete; 3406E/C15 orginal early style [Assy: 122-8042, 122-7026, 4P5052, 0R8628;

Cast: 4P1599]1152367-F Valve exhaust12 1.646 head dia, 7.132 length, 2G [repl: 1061111, 1W3860]1220321 Valve exhaust12 1.646 head dia, 7.250 length, 2G

C series engines1537024 Valve exhaust12 1.646 head dia, 7.953 length, 45-deg, 2G

E series engines1152368-F Valve intake12 1.771 head dia, 7.140 OAL, 2G [repl: 1085902, 2W2622]

1220322 Valve intake12 1.771 head dia, 7.250 OAL, 2G

C series engines1537023 Valve intake12 1.850 head dia, 7.951 OAL, 30-deg, 2G

E series engines4P4661-F Valve lock48 Single groove: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves2A4429 Valve lock48 0.372 stem dia, 2G, 7 degree4N2803 Valve guide24 0.3750 ID, 0.6890 OD, 3.250 length, plain; Std dia, intake and exhaust, [new# 1737188]1737188/002 Valve guide24 .002 oversize7C0363-F Valve guide24 .005 oversize7C5306-F Valve guide24 .020 oversize1227374 Valve guide24 0.3740 ID, 0.6890 OD, 3.050 length

C series engines1227375 Valve guide24 0.3745 ID, 0.6298 OD, 3.358 length

E series engines4N5906 Valve spring24 2.525 free, 1.250 OD, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator

92U serial numbers4W2471 Valve spring24 2.341 free, 1.469 OD, 1.069 ID, 0.200 wire; outer, dual valve spring

B & C series engines4W2472 Valve spring24 2.678 free, 0.989 OD, 0.739 ID, 0.125 wire; inner, dual valve spring

B & C series engines1027665 Valve spring24 single spring: use 2A4429 lock, 1862001 rotator, 2113122 & 2113123 springs, 1537023 & 1537024

valves2113123 Valve spring24 3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring [replaces 1757526]

E series engines2113122 Valve spring24 2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring [replaces 1757523]

E series engines6N7175 Rotator24 with shield, single spring engines

92U serial numbers



Cylinder


6.500(Continued)

6N7174 Rotator shield24 use with 6N7175 and 1W5300, do not use with 4W24744W2474 Rotator24 use with dual valve springs

B & C series engines1862001 Rotator24 use with dual spring engines

E series engines4N5893 Valve insert12 Intake, IPD standard size 1.817"391921 Valve insert12 Intake, .005 over391922 Valve insert12 Intake, .010 over391923 Valve insert12 Intake, .020 overSB1812E-7 Valve insert12 Intake, late style with swirl plate

B series enginesSB1891E-1 Valve insert12 Intake [1564168, 1753617

E series engines1W5283 Valve insert12 Exhaust, IPD standard size 1.692"4S8902-F Valve insert12 Exhaust, .005 oversize4S8903 Valve insert12 Exhaust, .010 over IPD standardHB HEAD BOLTS Head bolts and plugs2H3750 Bolt cylinder head20 3406, 3406B, 3406C; hex head 3/4" x 7-1/2"2P9845 Bolt cylinder head6 for rocker shaft stands, hex head 3/4" x 11-1/2"5F4899 Bolt cylinder head12 3/8" x 5-1/2"5H1504 Washer head bolt26 use w/ 3/4" bolts

3B0623-F Freeze plug cup10 exhaust side of head, 1" diameter3B0645-F Freeze plug cup12 top of head, 1-1/4" diameter2M6471-F Freeze plug cup1 end of head, 1-1/2" diameter

2274239-B Injector sleeve63406E

2274239ORK-B Oring injector sleeve6 Oring Kit for 2274239 Injector sleeve

CRANKSHAFT7C4859-Q Crankshaft1 3406A, 3406B; Snout: 12 bolt holes, dowel; Flange: Centering ring, 12 bolt holes6I1453-Q Crankshaft1 3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes1678126-B Vibration damper19H1031 Washer main cap bolt14

CONNECTING ROD0R0718 Connecting rod6 Reman, 2.00 pin, 6 deg taper; cast 6N3910, par# 7N3231, 9/16 bolt & nut, narrow crank0R0905 Connecting rod6 Reman, 2.00 pin 9 deg taper, cast 8N1727, part 8N1726, 9/16 bolt & nut, narrow crank9Y6400 Connecting rod6 New; 2.00 pin tapered; cast# 7E0034, part# 9Y6400; 16mm bolt & nut (old torque specs) [use 0R3781]

0R3781 Connecting rod6 Reman, 2.00 pin tapered; cast# 9Y6048, part# 7E5996; 16mm bolt (no nut)0R3780 Connecting rod6 Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)6N8942-F Bolt connecting rod128L3441-F Nut conn rod12

OIL / LUBE SYSTEM7W2164-DC Oil cooler core1 Remanufactured, has flanged ends [0R5601]7C3039-CTR Oil cooler core1 New, straight ends, 4.43 dia., Except brakesaver, Can replace: 7W2164, 2W1008, 7C30398T3387-F Oil cooler gsk kit14N0733-F Oil pump1 New, except arr#'s: 7E1842, 7E184, and Brakesaver6N1931 Plunger relief1 For 4N0733 oil pump2S2760 Spring relief1 For 4N0733 oil pump

1W7238-F Oil pump shaft1 Drive shaft, 1W7239 idler shaft; Except brakesaver1W7239-F Oil pump shaft1 Idler shaft; Except brakesaver7N2156 Bushing oil pump1 In pump body (drive end), Except brakesaver8S6511 Bushing oil pump1 In cover w/ replaceable bushings only, Except brakesaver



Cylinder


6.500(Continued)

5P5846-F Oring oil pump1 Pickup tube suction side, Except brakesaver5P8068 Oring oil pump1 Pickup tube discharge side, Except brakesaver

FUEL / INJECTOR2481394-B Injector seal kit6 HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower [repl

1895390]For HEUI injectors

INJ1 DI INJECTOR DI INJECTOR MARKINGS4W7018R-P Injector6 Remanufactured, 7000 Series [4W0702, 4W7018, 4W3619, 0R3422]4W7017R-P Injector6 Remanufactured, 7000 Series [4W7017, 8N7007, 8N7006, 0R3421]

7W7022R-P Injector6 Remanufactured, 7000 Series [7W7022, 0R3426]7W7026R-P Injector6 Remanufactured, 7000 Series [7W7026, 0R3423]7W7032R-P Injector6 Remanufactured, 7000 Series [7W7032, 0R3424]7W7037R-P Injector6 Remanufactured, 7000 Series [7W7037, 0R3425]7W7040R-P Injector6 Remanufactured, 7000 Series [7W7040, 0R3586, 7N0449: marked: 22514]

7W7041R-P Injector6 Remanufactured, 7000 Series [7W7041, 0R3587]7W7042R-P Injector6 Remanufactured, 7000 Series [7W7042, 0R3588]7W7043R-P Injector6 Remanufactured, 7000 Series [7W7043, 0R3589]7W7044R-P Injector6 Remanufactured, 7000 Series [7W7044, 0R3590]100-7550R-P Injector6 Remanufactured, 7000 series [100-7550, 1007550; Superceded by 1007556; serviced by 1007600 /

0R4337]100-7551R-P Injector6 Remanufactured, 7000 series [1007551, 1007551; 0R4335]1007556R-P Injector6 Remanufactured, 7000 series [1007556, 100-7556; serviced by 1007600 / 0R4337]100-7557R-P Injector6 Remanufactured, 7000 series [1007557, 100-7557, 0R4338]100-7558R-P Injector6 Remanufactured, 7000 series [1007558, 100-7558, 0R4339]100-7567R-P Injector6 Remanufactured, 7000 series [1007567, 100-7567; superceded by 1279793 / 0R8290]100-7600R-P Injector6 Remanufactured, 7000 series [1007600, 100-7600, 0R4337]

0R4118R-P Injector6 Remanufactured, HEUI [reman for 1026230, Supercedes to 0R4893]0R4119R-P Injector6 Remanufactured, HEUI [reman for 1022014, Supercedes to 0R4894]0R4300R-P Injector6 Remanufactured, HEUI [supercedes to 0R4894]0R4331R-P Injector6 Remanufactured, HEUI [replaces 0R4119, 0R4300; supercedes to 0R4894]0R4332R-P Injector6 Remanufactured, HEUI [supercedes to 0R4895]0R4667R-P Injector6 Remanufactured, HEUI [reman for 1761144, 1188700; supercedes to 10R0954 / 2113021]0R4668R-P Injector6 Remanufactured, HEUI [option service replacement for 1189035, Supercedes to 0R4893]0R4893R-P Injector6 Remanufactured, HEUI [reman for 1189035, 1171148; replaces 0R4668, 0R4118; supercedes to 10R2780]0R4894R-P Injector6 Remanufactured, HEUI [reman for 1188010, 1189030; Supercedes to 10R2781; Do not install on 1998 or

newer engines with increased fuel inj pressure (refer to 0R9257)]0R4895R-P Injector6 Remanufactured, HEUI [reman for 1189027; replaces 0R4332; Supercedes to 10R2782]0R9256R-P Injector6 Remanufactured, HEUI [reman for 1592631; superceded by 10R0956; required for 1998 and newer engines

with increased fuel injection pressure]0R9257R-P Injector6 Remanufactured, HEUI [reman for 1913003; superceded by 10R0957; required for 1998 and newer engines

with increased fuel injection pressure]0R9258R-P Injector6 Remanufactured, HEUI [reman for 1913004; superceded by 10R0958]INJ2 DI INJECTOR PARTS7W4482 Injector washer6 9.8mm ID, 17.15mm OD, 3.15mm thick; copper, green coding7W4483-BD Injector washer6 9.8mm ID, 17.15mm OD, 2.65mm thick; copper, red coding7W4485 Injector washer6 9.7mm ID, 15.20mm OD, 1.30mm thick; copper7W4486 Injector washer6 9.8mm ID, 17.15mm OD, 1.80mm thick; copper, purple coding7W4487 Injector washer6 Black coding9N3246-F Injector nozzle6 DI, Small capsule style nozzle9L6884 Injector nozzle6 DI, Small capsule style nozzle4N4997 Plunger and barrel6 For PC engines7N1220-F Plunger and barrel67W0182 Plunger and barrel6 For late DI engines



Cylinder


6.500(Continued)

1086631 Plunger and barrel6 3400B & C DI engines [repl 2W3414]1082104-F Plunger and barrel6 3400B & C DI enginesINJ3 PRECHAMBER CHAMBER AND ADAPTERS4N3714-F Prechamber assembly6 PC engines only, 55mm7N9843 Capsule nozzle6 PC Engines (repl 4N1251)4W5719-F Adapter nozzle6 DI, replaces chamber, 55mm7W1902 Adapter nozzle6 DI, short 55mm; uses 2S2251 oring, 4N7253 gsk [repl 1W2950 with 7W1997 clamp also]2W9758 Adapter nozzle6 DI, 55mm uses 2S2251 oring, 4N7253 gsk [repl 1W7884]7W5435-F Adapter nozzle6 DI, tall 40mm; uses 5H1753 oring, 4N7253 gsk [repl 7W1645]

1006920-F Adapter nozzle6 DI, uses 8M5429 oring, 4N7253 gasket2S2251-F Oring nozzle holder6 use with 55mm DI nozzle adapters AND 4N3714 PC5H7153-F Oring nozzle holder6 use with 40mm DI nozzle adapters, 1.225 (31.12mm) ID8M5249-F Oring nozzle holder6 use with DI nozzle adapter 1006920, 1.359 (34.52mm) ID x .139 diameter4N7253-F Gasket nozzle adapter6 use w/ 4N3714 PC, all 40mm prechambers, also on 55mm DI nozzle adapters

4N1797 Fuel line adapter6 Fuel line adapter through head8M4437-F Oring nozzle adapter6 For fuel line adapter through head3T8705 Glow plug6 12 voltINJ4 FUEL PUMP4W5481 Fuel transfer pump1 Gear pump: 92U serial numbers1W1700-B Fuel transfer pump1 Piston pump: 3406B & 3406C4J8997 Oring fuel pump1 Transfer pump mounting; to mount 1W17006J2419 Oring fuel pump1 Transfer pump mounting; to mount 4W54814N5434 Gasket fuel pump1 Transfer pump mounting; to mount 4W54814W0788-F Fuel priming pump1 Hand pump, use with 1P0436 mounting gasket

1P0436-F Gasket priming pump1 To mount 4W0788 pump1W4797-F Diaphram1 Air/fuel ratio control, 92U serial numbers6L5766 Gasket air fuel control1 92U serial numbers2P8643 Gasket air fuel control1 92U serial numbers4N0813 Gasket fuel pump mtg1 92U serial numbers6F4718-F Oring fuel pump mtg1 Large oring on drive end, black. 3406B & Early 3406C; 6.484" ID x .210 dia.1S0004-F Oring fuel pump mtg1 Small oil supply oring, black. 3406, 3406B, Early 3406C; .725" ID x .210" dia.9M9647-F Oring fuel pump mtg1 Large oil supply oring, black. 3406, 3406B, Early 3406C; 1.60" ID x .210" dia.6V7681-F Oring fuel pump mtg1 Can replace 6F4718, optional viton (brown) Late 3406C2N3350-F Oring fuel pump mtg1 Can replace 1S0004, optional viton (brown) Late 3406C

COOLING SYSTEMWP1006-PR Water pump1 Remanufactured, gear driven, Cast 1025946, 9N5034, 4N1137 [repl 7C4957, 7W7019, 0R8217, 0R0482]WP1016-PR Water pump1 Remanufactured, Dished gear with angled teeth; Cast 100-7479 [6I3890]1615719-G Water pump1 Dished gear with straigh teeth [1615719]1293068 Water pump kit1 Ball bearing style pump (Does not contain seals or impeller; replaces 9N6289)

1293069 Kit water pump rebuild14W3864-F Water pump seal1 Assembly, 1.350 case diameter (Replaces 7E6844, 1010700, 1067150)7C5479-F Impeller1 Cast iron replacement [repl 4N3004]7C9222-CTR Backing plate1 Cast iron replacement (check clearance when using w/ roller bearing pump)4K6804-F Oring water pump mtg1 Water pump to front housing: 8.484" ID x .139" diameter4N1135-F Gasket water pump mtg1 Early style, .031 thick1W2636-F Gasket water pump mtg1 Late style, .062 thick9M3786-F Oring water pump plate1 Outside diameter of backing plate (water pump impeller side) 5.475" ID x .210" diameter4F7387 Oring water pump plate1 Backside of backing plate to water pump cover, toward oil cooler. 3.975" ID x .210" diameter1090077-F Oring water pump plate1 Late 3406C w/ roller brg water pump, backing plate to pump cvr, toward oil cooler. 3.975 ID x .210 dia

8C3100-F Seal water pump1 Teflon lip seal [repl 8T1361]4W4794 Thermostat1 Used with 7W8066 water lines group only, 180 degree [new# 2477133]7C3095 Thermostat1 190 degrees [new# 2477133]



Cylinder


6.500(Continued)

3S9643-F Seal thermostat1 Use with 6I4954 and 4W4794 thermostats4N1156-F Gasket thermostat1 Cover4W4014-F Gasket thermostat1 Housing, 6 bolt9Y2588-F Gasket thermostat1 Housing, 5 bolt1048585-F Gasket thermostat1 Housing7C0307-F Gasket water pipe15K5959-F Oring water pipe1 Black: 1.975 ID x .210 diameter6L1651-F Oring water pipe1 Yellow: 1.975 ID x .210 diameter (optional)

TURBO / AIRTURBO TURBOCHARGER New or remanufactured available, call for pricing2N2765 Bolt turbo mounting4 high head, high temp, stainless steel

8M2295 Bolt turbo mounting4 standard head, high temp, stainless steel2N2766 Nut turbo mounting4 Turbo mounting and Exhaust manifold [new# 1687800]AK-3406EEM Manifold exhaust12818261 Sleeve exhaust6 Exhaust manifold to cylinder head [replaces 1887775]

3406EESK3406B Exhaust stud kit1 Taper lock studs, lock nuts, washers [(11) 4S6137, (1) 7L0520, (12) 2N2766, (12) 5M2894]

3406A & BESK3406E Exhaust stud kit1 Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]

3406E4S6137 Stud manifold exhaust11 3/8" x 3.2"

3406 A & B7L0520 Stud manifold exhaust1 3/8" x 2"

3406 A & B6L8562 Stud manifold exhaust 3/8" x 1-3/4"2N2766 Nut turbo mounting12 Turbo mounting and Exhaust manifold [new# 1687800]2S3770 Spacer manifold exhaus11 1-5/16" long

5M2894 Washer manifold exhaus12 hardened, for 3/8" studs (22/32" x 13/32" x .109" thick)1S4295-F Gasket turbo mtg1 Dual throat, turbo to exhaust manifold, 5.33 length x 3.6 width7M7273-F Gasket turbo mtg1 Single throat, turbo to exhaust manifold1S6595-F Gasket turbo oil1 Supply

sn: 92U, 7FB, 4MG, 8TC1S4810-F Gasket turbo oil1 Drain

sn: 92U, 7FB, 4MG, 8TC4L8337-F Oring air crossover2 92U, Turbo outlet, Non-Aftercooled & Aftercooled, JWC, with 3.75 turbo compressor side outlet bore.

3.225 ID x .275 dia.5S1188-F Oring air crossover2 92U, Tube to Intake manifold, aftercooler elbow; JWC crossover tube. 3.480 ID x .275 dia.

5H7704-F Oring air crossover2 Jacket water cooled, with 4.25 turbo compressor side outlet bore. 3.765 ID x .275 dia.4N1320-F Gasket air crossover2 Check serial #7W0688-F Gasket air crossover2 Check serial #

BLOCK6I2981-B Spacer plate1 Steel

3406B, 3406C6I4421-B Spacer plate1 Steel

3406E9Y3368 Insert counterbore .0324 thick2W3815 Insert counterbore .0625 thick5N0093 Insert counterbore .1067 thick1010523 Insert counterbore .2051 thick1010524 Insert counterbore .2031 thick1010525 Insert counterbore .2071 thick

4W6061 Repair sleeve Lower liner oring receiver bore area4W4588 Repair sleeve Lifter bore



Cylinder


6.500(Continued)

MISC7W5735-F Gasket air compressor1 92U serial numbers1006178-F Gasket air compressor1 3406B & 3406C4N3989-F Gasket timing advance1 92U serial numbers2W0459-F Gasket timing advance1 3406B & 3406C



Cylinder


6.500

C Y L I N D E R K I TPLG7E3888 Cylinder kit6 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit6 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG7E3888/CS Cylinder kit6 1 0 . 0 : 1 C . R . , w i t h C r e v i c e S t y l e L i n e rPLG4P8996/CS Cylinder kit6 G a l l e r y C o o l e d 9 . 7 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E8335 Piston body6 7 . 5 : 1 C . R . N o L o n g e r S u p p l i e d B y I P D7E3888 Piston body6 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body6 G a l l e r y C o o l e d 9 . 7 : 1 C . R .8N1608 Piston pin6 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E3888SI Ring set6 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set6 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit6 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner6 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit6 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l

4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

7E9262 Thrust washer2 2 p e r e n g i n e , 0 . 2 2 8 t h i c k , n o c e n t e r i n g t a b

9Y9497G Bearing rod pair6 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5703 Bearing rod pair . 0 5 0 "

9Y7735G Bearing rod pair6 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

4N0685 Bearing cam6 P o s i t i o n 2 - 74N6658 Bearing cam1 F r o n t , p o s i t i o n 1

8N0705 Bushing con rod6 2 . 0 0 p i n , s t r a i g h t8N0706 Bushing con rod6 2 . 0 0 p i n , t a p e r 6 d e g r e e8N2018 Bushing con rod6 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )4P8495 Bushing con rod6 2 . 0 0 p i n , t a p e r 9 d e g r e e , w i t h r e l i e f

1317123 Bushing idler1

G A S K E T & S E A L S406221 Set overhaul1 N o n T u r b o c h a r g e d406261 Set overhaul1 T u r b o c h a r g e d

406222 Set inframe1 N o n T u r b o c h a r g e d



Cylinder


6.500(Continued)

406223 Set cylinder head1 N o n T u r b o c h a r g e d406263 Set cylinder head1 T u r b o c h a r g e d

5P5678 Gasket valve cover6 O r d e r b y t h e M e t e r

1425868 Seal crankshaft rear1 [ r e p l 2 W 1 7 3 4 ]1425867 Seal crankshaft front1 [ r e p l 2 W 1 7 3 3 ]

4N1151-6 Gasket oil pan1 1 - p i e c e3E6772 Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T8N9245WOG Camshaft1 w i t h o u t g e a r ; 9 2 U s e r i a l n u m b e r s [ r e p l 4 N 6 5 9 8 , 4 N 5 6 1 5 ]

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s4P7696WOG Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #4P0730WOG Camshaft1

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s1055139 Lifter241055139RK Lifter repair kit R o l l e r a n d p i n s e t


G3400HEAD1e s n 4 F D 1 - 3 4 2

1152368 Valve intake122W2443 Valve exhaust12 3 0 d e g r e e , 7 . 1 4 " l e n g t h4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1233984 Valve guide24 E x h a u s t a n d I n t a k e2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator24 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield24 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

4N5893 Valve insert12 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "4W4325 Valve insert12 E x h a u s t , 3 0 d e g r e e

7W3860 Spark plug adapter62S2251 Seal spark plug adp65F4899 Bolt cylinder head12 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt20 u s e w / 3 / 4 " b o l t s

G3400HEAD2e s n 4 F D 3 4 3 - U p a n d 1 R K 1 - U p

1227353 Valve intake12 I n t a k e , 2 0 d e g r e e1018314 Valve exhaust12 2 0 D e g r e e , 7 . 1 4 l e n g t h

4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1516235 Valve guide24 E x h a u s t a n d I n t a k e

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil24 N o s h i e l d1986529 Valve insert12 2 0 d e g r e e

I n t a k e1227352 Valve insert12 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 37W3860 Spark plug adapter62S2251 Seal spark plug adp6



Cylinder


6.500(Continued)

5F4899 Bolt cylinder head12 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt20 u s e w / 3 / 4 " b o l t s

G3400HEAD3T h i c k c y l i n d e r h e a d

2120932 Valve intake12 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h2120933 Valve exhaust12 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2461300 Valve guide24 E x h a u s t a n d I n t a k e2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil24 N o s h i e l d2143286 Valve insert12 I n t a k e , 2 0 d e g r e e2120936 Valve insert12 E x h a u s t , 2 0 d e g r e e2137539 Spark plug adapter61090073 Seal spark plug adp61D4706 Bolt cylinder head102360484 Bolt cylinder head105H1504 Washer head bolt10 u s e w / 3 / 4 " b o l t s

3B0623 Plug103B0645 Plug cup122N7174 Gasket spark plug adp6 M e t a l g a s k e t

C R A N K S H A F T7C4859WOG Crankshaft1 W i t h o u t g e a r , n a r r o w b e a r i n g s o n l y

O I L / L U B E S Y S T E M4N0733 Oil pump group12W1008 Oil cooler14P3546 Relief valve assembly1

C O O L I N G S Y S T E M4W4794 Thermostat U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

7C3095 Thermostat 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal1

8T7366 Set water pump14 F D 1 - 2 0 8

3E7467 Set water pump14 F D 2 0 9 - U p

9X2613 Set water pump11 R K 1 - U p

IPD6289A Kit water pump overhaul11293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )

4 F D 1 - 3 6 81293069 Kit water pump rebuild1

4 F D 3 6 9 - U p a n d 1 R K 1 - U p1025939 Kit water pump rebuild1

4 F D 3 6 9 - U p1054985 Kit water pump rebuild1

4 F D 3 6 9 - U p a n d 1 R K 1 - U p

4N3004 Impeller14W3864 Seal group water pump1 B a s i c



Cylinder


6.500(Continued)

8C3100 Seal water pump1 W a t e r p u m p o i l7W1821 Shaft water pump11352948 Shaft water pump17C9222 Adapter inlet11B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r

4 F D 1 - 3 6 82L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r

4 F D 1 - 3 6 81087930 Bearing water pump1 W a t e r p u m p d r i v e g e a r , r o l l e r t y p e

4 F D 3 6 9 - U p a n d 1 R K 1 - U p

T U R B O / A I R6L8562 Stud manifold exhaust1 3 / 8 " x 1 - 3 / 4 "4S6137 Stud manifold exhaust11 3 / 8 " x 3 . 2 "

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


6.000

C Y L I N D E R K I TPLG6N4126 Cylinder kit8 2 . 0 0 0 p i n , P C e n g i n e s , s t r a i g h t a n d w i d e t a p e r r o d , 4 6 0 h p [ 6 N 4 1 2 6 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n ,

7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3633 Cylinder kit8 2 . 0 0 0 p i n , P C , N a r r o w t a p e r r o d , 1 4 . 5 : 1 C R , 4 0 0 h p [ 7 N 3 6 3 3 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n , 7 E 5 6 6 5

r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4080 Cylinder kit8 2 . 0 0 0 p i n , D I , s t r a i g h t r o d [ 6 N 4 0 8 0 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4785 Cylinder kit8 2 . 0 0 0 p i n , D I , S t r a i g h t r o d [ 6 N 4 7 8 5 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3509 Cylinder kit8 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d , 1 5 . 2 : 1 C R , U n d e r 3 5 0 h p [ 7 N 3 5 0 9 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3511 Cylinder kit8 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d [ 7 N 3 5 1 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0

l i n e r ]PLG9Y4004 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p i s t o n , 1 W 8 9 2 2 r i n s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s ,

2 W 6 0 0 0 l i n e r ]PLG9Y9889 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG9Y7212 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]LK1723280-F Cylinder kit8 1 5 . 5 : 1 C R , g a l l e r y c o o l e d

6N4126 Piston body8 2 . 0 0 p i n , P C7N3633 Piston body8 2 . 0 0 p i n , P C , 1 4 . 5 : 16N4080-F Piston8 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , s t r a i g h t r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h r i n g s e t 8 N 0 8 2 2

6N4785-B Piston body8 2 . 0 0 p i n , D I7N3509 Piston body8 2 . 0 0 p i n , D I , 1 5 . 2 : 1

7N3511-F Piston body8 5 . 4 0 0 0 d i a , D I , 2 . 0 0 0 p i n , n a r r o w t a p e r r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h 8 N 0 8 2 2 r i n g s e t9Y4004 Piston body8 2 . 0 0 p i n , D I , 1 4 . 5 : 1 [ r e p l 1 W 9 3 7 2 ]9Y9889 Piston body8 2 . 0 0 p i n , D I , 1 5 . 2 : 1 [ r e p l 7 C 3 4 0 6 ]9Y7212 Piston body8 2 . 0 0 p i n , D I , 1 5 . 6 : 1 [ r e p l 2 W 0 8 6 5 ]

1723280-F Piston body8 5 . 4 0 0 0 d i a , 1 5 . 5 : 1 C R ; g a l l e r y c o o l e d , h i g h o u t p u t e n g i n e s , o i l c o o l e d , a l u m i n u m1300241 Piston skirt8 U s e d w i t h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8

8N0822 Ring set8 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1W8922 Ring set8 5 / 3 2 k e y s t o n e t o p r i n g [ 1 W 9 4 6 0 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t

7N9807 Piston pin8 2 . 0 0 0 d i a , 3 . 9 6 6 l e n g t h ; U s e w i t h P C p i s t o n : 6 N 4 1 2 6 , 7 N 3 6 3 37N9806 Piston pin8 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )8N1608 Piston pin8 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )1687246 Piston pin8 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]1687246 Piston pin8 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]

7E5665 Retainer piston pin16 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E1177 Retainer piston pin16 U s e w i t h 2 . 1 6 5 p i n d i a m e t e r

2W6000 Cylinder liner kit8 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner8 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit8 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit8 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r1102220 Cylinder liner oring24 L o w e r o r i n g s e a l , 3 p e r l i n e r

B E A R I N G S2170390 Bearing main pair54W5492-010 Bearing main pair5 . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l



Cylinder


6.000(Continued)

4W5698 Bearing main pair5 . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair5 . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

4W5700-F Bearing main pair5 O v e r s i z e O D : . 0 2 5 O D , S t d I D ; 1 . 6 4 5 l e n g t h4W5701 Bearing main pair5 O v e r s i z e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 l e n g t h [ c h e c k f o r a v a i l a b i l i t y ]


9Y9497G Bearing rod pair8 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair8 . 0 1 0 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702G Bearing rod pair8 . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l

9Y9497 Bearing rod pair8 S t d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l [ r e p l 2 1 7 0 5 8 6 , 1 W 7 5 2 4 , 6 N 3 9 0 8 , 6 N 7 4 3 6 , 8 N 5 4 2 6 ]9Y9497 10-F Bearing rod pair8 . 0 1 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702-F Bearing rod pair8 . 0 2 5 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l [ r e p l 6 N 4 1 6 6 , 8 N 5 4 2 7 ]4W5703G Bearing rod pair8 . 0 5 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l , g r o o v e d [ r e p l 6 N 4 1 6 7 , 8 N 5 4 2 8 ]

9Y7735G Bearing rod pair8 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l

9Y7735 Bearing rod pair8 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair8 . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

7E0559 Bearing rod pair8 . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4N6658-F Bearing cam2 F r o n t , p o s i t i o n 14N0685-F Bearing cam3 P o s i t i o n 2 - 71345251 Bearing cam N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]


6I2726 Bushing con rod8 W i d e t a p e r r o d , 2 . 1 6 0 I D

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s408081 Set overhaul1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408091 Set overhaul1

T r u c k : 2 8 V 4 2 8 & U p408082 Set Inframe1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408092 Set Inframe1

T r u c k : 2 8 V 4 2 8 & U p408083 Set cylinder head1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408093 Set cylinder head1

T r u c k : 2 8 V 4 2 8 & U pG1 UPPER GASKETS7E7308 Gasket cylinder head2 [ r e p l 2 W 7 9 8 4 ]6N9133 Gasket spacer plate2 S p a c e r p l a t e t o b l o c k5P5678-F Seal valve cover8 S o l d b y t h e m e t e r ; N O T E : W i t h J a k e b r a k e e q u i p e d 9 m e t e r s r e q u i r e d1299452-F Gasket manifold exhaust8 G r a p h - f o i l [ r e p l 1 0 5 2 8 7 3 , 7 N 8 1 7 5 ]3E6772-F Seal water32 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )



Cylinder


6.000(Continued)

G3 CRANK SEALS2W1733-F Seal crankshaft front1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C W s e a l w i t h s l e e v e ( r e d i n c o l o r )2W1734-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C C W s e a l w i t h s l e e v e ( b l u e i n c o l o r ) - D o n o t u s e w / f l y w h e e l h s g :

1 1 6 4 8 9 4 , 1 1 6 4 8 9 5 , 1 1 6 4 8 9 6 , 1 1 6 4 8 9 7 , 1 3 0 3 7 8 8G5 PAN GASKETS4N1151-8-F Gasket oil pan1 O n e p i e c e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )4N1151-F Gasket oil pan1 P u z z l e t y p e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )2A3398-F Gasket oil drain plug1619458 Oring oil drain plug1 1 . 0 0 I D , 0 . 1 3 9 d i a m e t e r1131474-F Gasket flywheel hsg1 [ r e p l 8 N 1 9 1 1 ] n e w # 1 6 1 7 2 9 31094318 Gasket flywheel hsg1 n e w # 1 6 1 7 2 9 41234207-F Gasket front cover1 G e a r h o u s i n g [ r e p l 4 W 5 5 9 9 ] n e w # 1 6 6 9 1 4 5

C A M S H A F T2W7980-F Camshaft1 [ r e p l 1 W 5 0 6 0 ]1B8705 Key camshaft gear11017788 Cam follower16 r o l l e r t y p e , r e p l a c e s 9 Y 4 0 1 14W3817 Pin and roller16 u s e d t o s e r v i c e 1 0 1 7 7 8 8 l i f t e r6N6872 Lifter clip16

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1152367-F Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 1 3 2 l e n g t h , 2 G [ r e p l : 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]

1220321 Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 2 5 0 l e n g t h , 2 GC s e r i e s e n g i n e s

1537024 Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 GE s e r i e s e n g i n e s

1152368-F Valve intake16 1 . 7 7 1 h e a d d i a , 7 . 1 4 0 O A L , 2 G [ r e p l : 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]1220322 Valve intake16 1 . 7 7 1 h e a d d i a , 7 . 2 5 0 O A L , 2 G

C s e r i e s e n g i n e s1537023 Valve intake16 1 . 8 5 0 h e a d d i a , 7 . 9 5 1 O A L , 2 G

E s e r i e s e n g i n e s4P4661-F Valve lock64 S i n g l e g r o o v e : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s

2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e4N2803 Valve guide32 0 . 3 7 5 0 I D , 0 . 6 8 9 0 O D , 3 . 2 5 0 l e n g t h , p l a i n ; S t d d i a , i n t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]

1737188/002 Valve guide32 . 0 0 2 o v e r s i z e7C0363-F Valve guide32 . 0 0 5 o v e r s i z e7C5306-F Valve guide32 . 0 2 0 o v e r s i z e1227374 Valve guide32 0 . 3 7 4 0 I D , 0 . 6 8 9 0 O D , 3 . 0 5 0 l e n g t h

C s e r i e s e n g i n e s1227375 Valve guide32 0 . 3 7 4 5 I D , 0 . 6 2 9 8 O D , 3 . 3 5 8 l e n g t h

E s e r i e s e n g i n e s4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r4W2471 Valve spring32 2 . 3 4 1 f r e e , 1 . 4 6 9 O D , 1 . 0 6 9 I D , 0 . 2 0 0 w i r e ; o u t e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s4W2472 Valve spring32 2 . 6 7 8 f r e e , 0 . 9 8 9 O D , 0 . 7 3 9 I D , 0 . 1 2 5 w i r e ; i n n e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s1027665 Valve spring32 s i n g l e s p r i n g : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s1757526 Valve spring32 3 . 2 8 5 f r e e , 1 . 4 2 9 O D , 1 . 0 7 5 I D , 0 . 1 7 7 w i r e ; o u t e r , d u a l v a l v e s p r i n g

E s e r i e s e n g i n e s2113122 Valve spring32 2 . 8 8 5 f r e e , 0 . 9 9 2 O D , 0 . 7 4 0 I D , 0 . 1 2 7 w i r e ; i n n e r , d u a l v a l v e s p r i n g [ r e p l a c e s 1 7 5 7 5 2 3 ]

E s e r i e s e n g i n e s6N7175 Rotator32 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield32 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4



Cylinder


6.000(Continued)

4W2474 Rotator32 u s e w i t h d u a l v a l v e s p r i n g sB & C s e r i e s e n g i n e s

1862001 Rotator32 u s e w i t h d u a l s p r i n g e n g i n e sE s e r i e s e n g i n e s

4N5893 Valve insert16 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "391921 Valve insert16 I n t a k e , . 0 0 5 o v e r391922 Valve insert16 I n t a k e , . 0 1 0 o v e r391923 Valve insert16 I n t a k e , . 0 2 0 o v e rSB1812E-7 Valve insert16 I n t a k e , l a t e s t y l e w i t h s w i r l p l a t e

B s e r i e s e n g i n e sSB1891E-1 Valve insert16 I n t a k e [ 1 5 6 4 1 6 8 , 1 7 5 3 6 1 7

E s e r i e s e n g i n e s1W5283 Valve insert16 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "4S8902-F Valve insert16 E x h a u s t , . 0 0 5 o v e r s i z e4S8903 Valve insert16 E x h a u s t , . 0 1 0 o v e r I P D s t a n d a r dHB HEAD BOLTS H e a d b o l t s a n d p l u g s2H3750 Bolt cylinder head28 3 4 0 6 , 3 4 0 6 B , 3 4 0 6 C ; h e x h e a d 3 / 4 " x 7 - 1 / 2 "2P9845 Bolt cylinder head8 f o r r o c k e r s h a f t s t a n d s , h e x h e a d 3 / 4 " x 1 1 - 1 / 2 "5F4899 Bolt cylinder head 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt36 u s e w / 3 / 4 " b o l t s1080219-B Injector sleeve8 F o r H E U I i n j e c t o r s

3 4 0 8 E s n : 9 9 C , 7 P R , 5 X D1080219ORK-B Seal kit8 F o r 1 0 8 0 2 1 9 s l e e v e

C R A N K S H A F T1678130-B Vibration damper1

O I L / L U B E S Y S T E M7C3039-CTR Oil cooler core1 N e w , s t r a i g h t e n d s , 4 . 4 3 d i a . , E x c e p t b r a k e s a v e r , C a n r e p l a c e : 7 W 2 1 6 4 , 2 W 1 0 0 8 , 7 C 3 0 3 95P9856-F Set oil cooler1 G a s k e t s e t f o r 7 C 3 0 3 94N8734-F Oil pump11614113-F Oil pump11161980 Oil pump16N1931 Plunger relief1 F o r 4 N 0 7 3 3 o i l p u m p2S2760 Spring relief1 F o r 4 N 0 7 3 3 o i l p u m p

1W7238-F Oil pump shaft1 D r i v e s h a f t , 1 W 7 2 3 9 i d l e r s h a f t ; E x c e p t b r a k e s a v e r1W7239-F Oil pump shaft1 I d l e r s h a f t ; E x c e p t b r a k e s a v e r7N2156 Bushing oil pump2 I n p u m p b o d y ( d r i v e e n d ) , E x c e p t b r a k e s a v e r8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r5L2727-F Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e

2 8 V 1 - 4 9 1 25P5846-F Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , E x c e p t b r a k e s a v e r

2 8 V 4 7 5 0 & U p5P8068 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , E x c e p t b r a k e s a v e r

2 8 V 4 9 1 3 & U p1090072 Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , 4 0 . 6 4 m m I D

1090078 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , 3 3 . 4 7 m m I D

F U E L / I N J E C T O R1895390-B Injector seal kit8 H E U I : E x t e r n a l , f o r 1 i n j e c t o r , c o n t a i n s : 9 X 7 4 1 9 o r i n g u p p e r , 9 X 7 4 1 8 o r i n g c e n t e r , 9 X 7 3 1 7 o r i n g l o w e r

F o r H E U I I n j e c t o r s9M9647-F Oring fuel pump mtg1 L a r g e o i l s u p p l y o r i n g , b l a c k . 3 4 0 6 , 3 4 0 6 B , E a r l y 3 4 0 6 C ; 1 . 6 0 " I D x . 2 1 0 " d i a .

2 8 V 1 - 4 7 4 97W0182 Plunger and barrel8 F o r l a t e D I e n g i n e s1086631 Plunger and barrel8 3 4 0 0 B & C D I e n g i n e s [ r e p l 2 W 3 4 1 4 ]



Cylinder


6.000(Continued)

1082104-F Plunger and barrel8 3 4 0 0 B & C D I e n g i n e s7N9843 Capsule nozzle8 P C E n g i n e s ( r e p l 4 N 1 2 5 1 )9L6884 Injector nozzle8 D I , S m a l l c a p s u l e s t y l e n o z z l e8M4437-F Oring nozzle adapter8 F o r f u e l l i n e a d a p t e r t h r o u g h h e a d

2 8 V 1 - 2 8 V 4 7 7 35P8119 Oring nozzle adapter8 F o r f u e l l i n e a d a p t e r t h r o u g h h e a d

2 8 V 4 7 7 4 & U p3T8705 Glow plug8 1 2 v o l tINJ4 FUEL PUMP4W0788-F Fuel priming pump1 H a n d p u m p , u s e w i t h 1 P 0 4 3 6 m o u n t i n g g a s k e t1P0436-F Gasket priming pump1 T o m o u n t 4 W 0 7 8 8 p u m p6J2419 Oring fuel pump1 T r a n s f e r p u m p m o u n t i n g ; t o m o u n t 4 W 5 4 8 11W4797-F Diaphram1 A i r / f u e l r a t i o c o n t r o l , 9 2 U s e r i a l n u m b e r s6L5766 Gasket air fuel control1 9 2 U s e r i a l n u m b e r s

C O O L I N G S Y S T E M4N7498 Water pump11293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )4W3864-F Water pump seal1 A s s e m b l y , 1 . 3 5 0 c a s e d i a m e t e r ( R e p l a c e s 7 E 6 8 4 4 , 1 0 1 0 7 0 0 , 1 0 6 7 1 5 0 )1012749 Backing plate18C3100-F Seal water pump1 T e f l o n l i p s e a l [ r e p l 8 T 1 3 6 1 ]

4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]

3S9643-F Seal thermostat2 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s4N1156-F Gasket thermostat2 C o v e r

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g2N2765 Bolt turbo mounting4 h i g h h e a d , h i g h t e m p , s t a i n l e s s s t e e l8M2295 Bolt turbo mounting4 s t a n d a r d h e a d , h i g h t e m p , s t a i n l e s s s t e e l2N2766 Nut turbo mounting4 T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h7M7273-F Gasket turbo mtg1 S i n g l e t h r o a t , t u r b o t o e x h a u s t m a n i f o l d

1S6595-F Gasket turbo oil1 S u p p l y1S4810-F Gasket turbo oil1 D r a i n

4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "7L0520 Stud manifold exhaust 3 / 8 " x 2 "6L8562 Stud manifold exhaust 3 / 8 " x 1 - 3 / 4 "2S3770 Spacer manifold exhaust 1 - 5 / 1 6 " l o n g5M2894 Washer manifold exhaus h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )

B L O C K6I4613-B Spacer plate2 S t e e l6I4361 Insert counterbore . 0 3 0 4 t h i c k9Y3368 Insert counterbore . 0 3 2 4 t h i c k6I4362 Insert counterbore . 0 3 4 3 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k6I4364 Insert counterbore . 0 6 5 2 t h i c k6I4365 Insert counterbore . 1 0 4 7 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k6I4366 Insert counterbore . 1 0 8 7 t h i c k1010523 Insert counterbore . 2 0 5 1 t h i c k1010524 Insert counterbore . 2 0 3 1 t h i c k1010525 Insert counterbore . 2 0 7 1 t h i c k



Cylinder


6.000(Continued)

4W6061 Repair sleeve L o w e r l i n e r o r i n g r e c e i v e r b o r e a r e a4W4588 Repair sleeve L i f t e r b o r e



Cylinder


6.000

C Y L I N D E R K I TPLG7E3888 Cylinder kit8 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit8 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG1607994 Cylinder kit12 8 . 5 : 1 C RPLG7E3888CSWS Cylinder kit W i t h C r e v i c e S t y l e L i n e rPLG4P8996CSWS Cylinder kit W i t h C r e v i c e S t y l e L i n e rPLG1607994/CS Cylinder kit12 8 . 5 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E3888 Piston body8 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body8 G a l l e r y C o o l e d 9 . 7 : 1 C . R .1607994 Piston body12 8 . 5 : 1 C . R .8N1608 Piston pin8 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin16 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E3888SI Ring set8 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set8 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit8 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit8 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit8 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair54W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l

4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]


9Y9497G Bearing rod pair8 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l

4W5703 Bearing rod pair . 0 5 0 "

9Y7735G Bearing rod pair8 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l


8N0705 Bushing con rod8 2 . 0 0 p i n , s t r a i g h t

8N0706 Bushing con rod8 2 . 0 0 p i n , t a p e r 6 d e g r e e8N2018 Bushing con rod8 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )

4P8495 Bushing con rod8 2 . 0 0 p i n , t a p e r 9 d e g r e e , w i t h r e l i e f

G A S K E T & S E A L S408261 Set overhaul1 T u r b o A f t e r c o o l e d408263 Set cylinder head1 M u l t i p l e

5P5678 Gasket valve cover8 O r d e r b y t h e M e t e r



Cylinder


6.000(Continued)

5P5678-08 Gasket valve cover1B o t h v a l v e c o v e r s


4N1151 Gasket oil pan13E6772 Seal water16 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T4P6897 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #4P7695 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1254250 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1055139 Lifter16

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1055139RK Lifter repair kit R o l l e r a n d p i n s e t

R o l l e r a n d P i n S e t


G3400HEAD1e s n 6 N B , 6 F W , 6 Y R , 3 W R : T h i n h e a d

1227353 Valve intake16 I n t a k e , 2 0 d e g r e e1018314 Valve exhaust16 2 0 D e g r e e , 7 . 1 4 l e n g t h4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1511330 Valve guide16 I n t a k e1511329 Valve guide16 E x h a u s t2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator32 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield32 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

1227352 Valve insert16 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert16 2 0 d e g r e e

E x h a u s t

G3400HEAD2e s n 4 F D 3 4 3 - U p a n d 1 R K 1 - U p

2120932 Valve intake16 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t he s n 6 N B , 6 F W , 6 Y R , 3 W R ; T h i c k h e a d

2120933 Valve exhaust16 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2137536 Valve guide16 I n t a k e2137537 Valve guide16 E x h a u s t2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil32 N o s h i e l d1227352 Valve insert16 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert16 2 0 d e g r e e

E x h a u s t

3B0623 Plug163B0645 Plug cup12



Cylinder


6.000(Continued)

7W3860 Spark plug adapter82N7174 Gasket spark plug adp8 M e t a l g a s k e t2S2251 Seal spark plug adp8

C R A N K S H A F T1W5009 Crankshaft1

C O O L I N G S Y S T E M4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal2

6V2543 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1049636 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

2177884 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1293069 Kit water pump rebuild1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

7C1067 Impeller11010700 Seal group water pump14W3864 Seal group water pump1 B a s i c8C3100 Seal water pump1 W a t e r p u m p o i l7W1821 Shaft water pump17C1652 Adapter inlet12L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r1087930 Bearing water pump1 W a t e r p u m p d r i v e g e a r , r o l l e r t y p e

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k

5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


6.000

C Y L I N D E R K I TPLG6N4126 Cylinder kit12 2 . 0 0 0 p i n , P C e n g i n e s , s t r a i g h t a n d w i d e t a p e r r o d , 4 6 0 h p [ 6 N 4 1 2 6 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n ,

7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3633 Cylinder kit12 2 . 0 0 0 p i n , P C , N a r r o w t a p e r r o d , 1 4 . 5 : 1 C R , 4 0 0 h p [ 7 N 3 6 3 3 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n , 7 E 5 6 6 5

r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4080 Cylinder kit12 2 . 0 0 0 p i n , D I , s t r a i g h t r o d [ 6 N 4 0 8 0 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4785 Cylinder kit12 2 . 0 0 0 p i n , D I , S t r a i g h t r o d [ 6 N 4 7 8 5 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3509 Cylinder kit12 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d , 1 5 . 2 : 1 C R , U n d e r 3 5 0 h p [ 7 N 3 5 0 9 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3511 Cylinder kit12 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d [ 7 N 3 5 1 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0

l i n e r ]PLG9Y4004 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p i s t o n , 1 W 8 9 2 2 r i n s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s ,

2 W 6 0 0 0 l i n e r ]PLG9Y9889 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG9Y7212 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]LK1723280-F Cylinder kit12 1 5 . 5 : 1 C R , g a l l e r y c o o l e d

6N4126 Piston body12 2 . 0 0 p i n , P C7N3633 Piston body12 2 . 0 0 p i n , P C , 1 4 . 5 : 16N4080-F Piston12 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , s t r a i g h t r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h r i n g s e t 8 N 0 8 2 2

6N4785-B Piston body12 2 . 0 0 p i n , D I7N3509 Piston body12 2 . 0 0 p i n , D I , 1 5 . 2 : 1

7N3511-F Piston body12 5 . 4 0 0 0 d i a , D I , 2 . 0 0 0 p i n , n a r r o w t a p e r r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h 8 N 0 8 2 2 r i n g s e t9Y4004 Piston body12 2 . 0 0 p i n , D I , 1 4 . 5 : 1 [ r e p l 1 W 9 3 7 2 ]9Y9889 Piston body12 2 . 0 0 p i n , D I , 1 5 . 2 : 1 [ r e p l 7 C 3 4 0 6 ]9Y7212 Piston body12 2 . 0 0 p i n , D I , 1 5 . 6 : 1 [ r e p l 2 W 0 8 6 5 ]

1723280-F Piston body12 5 . 4 0 0 0 d i a , 1 5 . 5 : 1 C R ; g a l l e r y c o o l e d , h i g h o u t p u t e n g i n e s , o i l c o o l e d , a l u m i n u m1300241 Piston skirt12 U s e d w i t h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8

8N0822 Ring set12 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1W8922 Ring set12 5 / 3 2 k e y s t o n e t o p r i n g [ 1 W 9 4 6 0 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t

7N9807 Piston pin12 2 . 0 0 0 d i a , 3 . 9 6 6 l e n g t h ; U s e w i t h P C p i s t o n : 6 N 4 1 2 6 , 7 N 3 6 3 37N9806 Piston pin12 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )8N1608 Piston pin12 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )1687246 Piston pin12 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]1687246 Piston pin12 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]

7E5665 Retainer piston pin24 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E1177 Retainer piston pin24 U s e w i t h 2 . 1 6 5 p i n d i a m e t e r

2W6000 Cylinder liner kit12 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner12 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit12 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring12 U p p e r b a n d s e a l , 1 p e r l i n e r1102220 Cylinder liner oring36 L o w e r o r i n g s e a l , 3 p e r l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair7 . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l



Cylinder


6.000(Continued)

4W5698 Bearing main pair7 . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair7 . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

4W5700-F Bearing main pair7 O v e r s i z e O D : . 0 2 5 O D , S t d I D ; 1 . 6 4 5 l e n g t h4W5701 Bearing main pair7 O v e r s i z e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 l e n g t h [ c h e c k f o r a v a i l a b i l i t y ]


9Y9497G Bearing rod pair12 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair12 . 0 1 0 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702G Bearing rod pair12 . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l

9Y9497 Bearing rod pair12 S t d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l [ r e p l 2 1 7 0 5 8 6 , 1 W 7 5 2 4 , 6 N 3 9 0 8 , 6 N 7 4 3 6 , 8 N 5 4 2 6 ]9Y9497 10-F Bearing rod pair12 . 0 1 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702-F Bearing rod pair12 . 0 2 5 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l [ r e p l 6 N 4 1 6 6 , 8 N 5 4 2 7 ]4W5703G Bearing rod pair12 . 0 5 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l , g r o o v e d [ r e p l 6 N 4 1 6 7 , 8 N 5 4 2 8 ]


9Y7735 Bearing rod pair12 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair12 . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

7E0559 Bearing rod pair12 . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4N6658-F Bearing cam2 F r o n t , p o s i t i o n 14N0685-F Bearing cam5 P o s i t i o n 2 - 71345251 Bearing cam N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]


6I2726 Bushing con rod12 W i d e t a p e r r o d , 2 . 1 6 0 I D


C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r1017788 Cam follower24 r o l l e r t y p e , r e p l a c e s 9 Y 4 0 1 14W3817 Pin and roller24 u s e d t o s e r v i c e 1 0 1 7 7 8 8 l i f t e r


1152367-F Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 1 3 2 l e n g t h , 2 G [ r e p l : 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]1220321 Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 2 5 0 l e n g t h , 2 G

C s e r i e s e n g i n e s1537024 Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 G

E s e r i e s e n g i n e s1152368-F Valve intake24 1 . 7 7 1 h e a d d i a , 7 . 1 4 0 O A L , 2 G [ r e p l : 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]1220322 Valve intake24 1 . 7 7 1 h e a d d i a , 7 . 2 5 0 O A L , 2 G

C s e r i e s e n g i n e s1537023 Valve intake24 1 . 8 5 0 h e a d d i a , 7 . 9 5 1 O A L , 2 G

E s e r i e s e n g i n e s4P4661-F Valve lock96 S i n g l e g r o o v e : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e



Cylinder


6.000(Continued)

4N2803 Valve guide48 0 . 3 7 5 0 I D , 0 . 6 8 9 0 O D , 3 . 2 5 0 l e n g t h , p l a i n ; S t d d i a , i n t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]1737188/002 Valve guide48 . 0 0 2 o v e r s i z e7C0363-F Valve guide48 . 0 0 5 o v e r s i z e7C5306-F Valve guide48 . 0 2 0 o v e r s i z e1227374 Valve guide48 0 . 3 7 4 0 I D , 0 . 6 8 9 0 O D , 3 . 0 5 0 l e n g t h

C s e r i e s e n g i n e s1227375 Valve guide48 0 . 3 7 4 5 I D , 0 . 6 2 9 8 O D , 3 . 3 5 8 l e n g t h

E s e r i e s e n g i n e s4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r4W2471 Valve spring48 2 . 3 4 1 f r e e , 1 . 4 6 9 O D , 1 . 0 6 9 I D , 0 . 2 0 0 w i r e ; o u t e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s4W2472 Valve spring48 2 . 6 7 8 f r e e , 0 . 9 8 9 O D , 0 . 7 3 9 I D , 0 . 1 2 5 w i r e ; i n n e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s1027665 Valve spring48 s i n g l e s p r i n g : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s1757526 Valve spring48 3 . 2 8 5 f r e e , 1 . 4 2 9 O D , 1 . 0 7 5 I D , 0 . 1 7 7 w i r e ; o u t e r , d u a l v a l v e s p r i n g

E s e r i e s e n g i n e s2113122 Valve spring48 2 . 8 8 5 f r e e , 0 . 9 9 2 O D , 0 . 7 4 0 I D , 0 . 1 2 7 w i r e ; i n n e r , d u a l v a l v e s p r i n g [ r e p l a c e s 1 7 5 7 5 2 3 ]

E s e r i e s e n g i n e s6N7175 Rotator48 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield48 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

4W2474 Rotator48 u s e w i t h d u a l v a l v e s p r i n g sB & C s e r i e s e n g i n e s

1862001 Rotator48 u s e w i t h d u a l s p r i n g e n g i n e sE s e r i e s e n g i n e s

4N5893 Valve insert24 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "391921 Valve insert24 I n t a k e , . 0 0 5 o v e r391922 Valve insert24 I n t a k e , . 0 1 0 o v e r391923 Valve insert24 I n t a k e , . 0 2 0 o v e rSB1812E-7 Valve insert24 I n t a k e , l a t e s t y l e w i t h s w i r l p l a t e

B s e r i e s e n g i n e sSB1891E-1 Valve insert24 I n t a k e [ 1 5 6 4 1 6 8 , 1 7 5 3 6 1 7

E s e r i e s e n g i n e s1W5283 Valve insert24 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "4S8902-F Valve insert24 E x h a u s t , . 0 0 5 o v e r s i z e

4S8903 Valve insert24 E x h a u s t , . 0 1 0 o v e r I P D s t a n d a r d1080219-B Injector sleeve12 F o r H E U I i n j e c t o r s

3 4 1 2 E s n : 8 0 M , 9 K S , 9 P W1080219ORK-B Seal kit12 F o r 1 0 8 0 2 1 9 s l e e v e

C R A N K S H A F T1678130-B Vibration damper1

F U E L / I N J E C T O R1895390-B Injector seal kit12 H E U I : E x t e r n a l , f o r 1 i n j e c t o r , c o n t a i n s : 9 X 7 4 1 9 o r i n g u p p e r , 9 X 7 4 1 8 o r i n g c e n t e r , 9 X 7 3 1 7 o r i n g l o w e r

F o r H E U I I n j e c t o r s7N9843 Capsule nozzle12 P C E n g i n e s ( r e p l 4 N 1 2 5 1 )9L6884 Injector nozzle12 D I , S m a l l c a p s u l e s t y l e n o z z l e


B L O C K6I4611-B Spacer plate2 S t e e l6I4361 Insert counterbore . 0 3 0 4 t h i c k9Y3368 Insert counterbore . 0 3 2 4 t h i c k6I4362 Insert counterbore . 0 3 4 3 t h i c k



Cylinder


6.000(Continued)

2W3815 Insert counterbore . 0 6 2 5 t h i c k6I4364 Insert counterbore . 0 6 5 2 t h i c k6I4365 Insert counterbore . 1 0 4 7 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k6I4366 Insert counterbore . 1 0 8 7 t h i c k1010523 Insert counterbore . 2 0 5 1 t h i c k1010524 Insert counterbore . 2 0 3 1 t h i c k1010525 Insert counterbore . 2 0 7 1 t h i c k4W6061 Repair sleeve L o w e r l i n e r o r i n g r e c e i v e r b o r e a r e a4W4588 Repair sleeve L i f t e r b o r e



Cylinder


6.000

C Y L I N D E R K I TPLG7E3888 Cylinder kit12 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit12 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG1607994 Cylinder kit12 8 . 5 : 1 C RPLG7E3888/CS Cylinder kit12 1 0 . 0 : 1 C . R . , w i t h C r e v i c e S t y l e L i n e rPLG4P8996/CS Cylinder kit12 G a l l e r y C o o l e d 9 . 7 : 1 C R , W i t h C r e v i c e S t y l e L i n e rPLG1607994/CS Cylinder kit12 8 . 5 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E3888 Piston body12 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body12 G a l l e r y C o o l e d 9 . 7 : 1 C . R .1607994 Piston body12 8 . 5 : 1 C . R .8N1608 Piston pin12 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin24 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]

7E38888SI Ring set12 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set12 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit12 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner12 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 4

1183732CS Cylinder liner oring kit12 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

9Y9497G Bearing rod pair12 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5703 Bearing rod pair . 0 5 0 "


7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l




G A S K E T & S E A L S412091 Set overhaul1 7 D B 1 - U p , N o n T u r b o412111 Set overhaul1 7 D B 1 - U p , T u r b o A f t e r c o o l e d

412093 Set cylinder head1 7 D B 1 - U p , N o n T u r b o , m u l t i p l e412113 Set cylinder head1 7 D B 1 - U p , T u r b o A f t e r c o o l e d , m u l t i p l e



Cylinder


6.000(Continued)

412114 Set cylinder head 7 D B 1 - U p , s i n g l e

5P5678-13 Gasket valve cover1B o t h v a l v e c o v e r s

5P5678-07 Gasket valve cover1O n e v a l v e c o v e r


4N1151 Gasket oil pan14N1151-12 Gasket oil pan1 1 - p i e c e3E6772 Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T2W5289 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r4P6896 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r4P7694 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r1055139 Lifter241055139RK Lifter repair kit R o l l e r a n d p i n s e t


G3400HEAD1e s n 7 D B , 3 N K , 6 Z M , 8 L W

4W5374 Valve intake24W i t h c o r r e c t s e r i a l n u m b e r

1227353 Valve intake24 I n t a k e , 2 0 d e g r e e2W2443 Valve exhaust24 3 0 d e g r e e , 7 . 1 4 " l e n g t h1018314 Valve exhaust24 2 0 D e g r e e , 7 . 1 4 l e n g t h

4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1511330 Valve guide24 I n t a k e

W i t h c o r r e c t s e r i a l n u m b e r1511329 Valve guide24 E x h a u s t

W i t h c o r r e c t s e r i a l n u m b e r2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator48 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7154 Rotocoil48 N o s h i e l d7N7174 Shield48

4N5893 Valve insert24 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "1227352 Valve insert24 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 3

4W4325 Valve insert24 E x h a u s t , 3 0 d e g r e e1986529 Valve insert24 2 0 d e g r e e

E x h a u s t7W3860 Spark plug adapter12

W i t h c o r r e c t s e r i a l n u m b e r2127519 Spark plug adapter12

W i t h c o r r e c t s e r i a l n u m b e r



Cylinder


6.000(Continued)

G3400HEAD2e s n 7 D B , 3 N K , 6 Z M , 8 L W ( T h i c k h e a d )

2120932 Valve intake24 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h2120933 Valve exhaust24 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2137536 Valve guide24 I n t a k e2137537 Valve guide24 E x h a u s t2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil48 N o s h i e l d1227352 Valve insert24 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert24 2 0 d e g r e e

E x h a u s t2137539 Spark plug adapter12

3B0623 Plug243B0645 Plug cup202N7174 Gasket spark plug adp12 M e t a l g a s k e t2S2251 Seal spark plug adp12

C R A N K S H A F T1W6213 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r1512941 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r2W4088 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r

C O O L I N G S Y S T E M3400WPUMP

F o r g a s k e t s a n d p a r t s : C h e c k c o r r e c t S e r i a l a n d A r r a n g e m e n t n u m b e r s4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal2

6V2543 Set water pump11036192 Set water pump11052010 Set water pump12177884 Set water pump1

1293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )1293069 Kit water pump rebuild11386744 Kit water pump rebuild1

7C1068 Impeller14N5836 Impeller11067150 Seal group water pump14W3864 Seal group water pump1 B a s i c1313815 Seal group water pump11280317 Seal group water pump11354928 Shaft water pump11333572 Shaft water pump11236666 Shaft water pump16N0139 Shaft water pump18C3100 Seal water pump1 W a t e r p u m p o i l



Cylinder


6.000(Continued)

1012749 Backing plate14N5835 Adapter inlet17C1652 Adapter inlet1

1087390 Bearing water pump1 R o l l e r t y p e1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r2L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


7.000

C Y L I N D E R K I TPLG7C2431/8206 Cylinder kit8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e l i n e r , D I [ 7 C 2 4 3 1 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 3 2 3 8 2 0 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG7C2431 Cylinder kit8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e l i n e r , D I [ 7 C 2 4 3 1 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 1 0 6 9 9 3 / 2 1 1 7 8 2 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y4124HD/82 Cylinder kit8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e l i n e r , D I [ 9 Y 4 1 2 4 H D p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 2 3 8 2 0 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y4124HD Cylinder kit8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e l i n e r , D I [ 9 Y 4 1 2 4 H D p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 1 0 6 9 9 3 / 2 1 1 7 8 2 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y2100HD Cylinder kit8 6 . 7 0 0 0 b o r e [ 9 Y 2 1 0 0 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r s ]

7C2431 Piston body8 6 . 7 0 0 0 d i a , D I , 1 3 . 0 : 1 C R , 1 p i e c e c a s t a l u m i n u m p i s t o n [ r e p l 4 W 7 4 0 2 ]9Y4124HD Piston body8 6 . 7 0 0 0 d i a , D I , 1 3 . 0 : 1 C R [ r e p l 7 W 0 5 5 2 ]9Y2100HD Piston body8 6 . 7 0 0 0 d i a , D I ; 1 3 . 5 : 1 C R

1388506 Piston pin8 [ r e p l 4 W 8 4 8 4 ]8N7296 Retainer piston pin16

RS3500D Ring set8 6 . 7 0 0 0 b o r e

1106993 Cylinder liner8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e : 8 . 3 3 2 d i a x 0 . 4 9 8 h e i g h t [ r e p l 1 1 8 9 4 9 4 ]

1238206 Cylinder liner8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e : 8 . 1 5 0 d i a x 0 . 4 9 8 h e i g h t6V3774 Cylinder liner oring kit8 K i t f o r 1 l i n e r ; C o n t a i n s : ( 1 ) 8 N 4 7 0 7 , ( 3 ) 7 N 2 0 4 6

8N4707 Cylinder liner oring8 U p p e r f i l l e r b a n d7N2046 Cylinder liner oring24 L o w e r o r i n g s e a l

B E A R I N G S1050253 Bearing main pair5 S t d , 6 . 3 0 0 j o u r n a l , 6 . 6 8 3 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 4 W 5 7 0 4 ]1050254 Bearing main pair5 . 0 2 51496033 Bearing main pair5 . 0 5 0 [ r e p l 1 0 5 0 2 5 5 ]

7C6209 Thrust washer2

1077330 Bearing rod pair8 S t d , 5 . 3 1 6 0 j o u r n a l , 5 . 6 3 1 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 7 E 7 9 9 7 , 1 W 7 5 3 8 ]

1077331 Bearing rod pair8 . 0 2 51077332-B Bearing rod pair8 . 0 5 0

7N2048 Bearing cam10 E a r l y s t y l e1011198-F Bearing cam101161359 Bearing cam10

1W9166-F Bushing con rod8 u s e w i t h r o d s : 1 W 4 3 0 0 , 1 W 4 8 0 0 , 8 N 6 0 2 01181655-F Bushing con rod8 u s e w i t h r o d s : 1 4 4 0 7 2 5 , 1 6 1 2 5 0 0

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s2748567 Gasket cylinder head8 [ r e p l a c e s 1 1 0 6 9 9 1 ]1345958 Oring valve cover8 [ r e p l 4 W 1 5 9 6 ]2067030 Seal valve cover F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082364 Seal valve cover F i t s “ A ” S e r i e s w i t h E U I & B S e r i e s ; r i b b e d s t y l e s e a l2W2073 Oring block cover8 B l o c k s i d e c o v e r o r i n g2082363 Seal side cover r i b b e d s t y l e s e a l2082362 Seal camshaft cover r i b b e d s t y l e s e a l



Cylinder


7.000(Continued)

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r2636679RK Lifter repair kit24 I n c l u d e s : p i n a n d r o l l e r [ r e p l a c e s 1 3 2 9 4 3 9 R K ]

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7E4609 Valve intake/exhaust32 2 . 2 0 5 h e a d , 0 . 3 7 1 7 s t e m , 3 0 d e g [ r e p l 7 C 6 2 1 7 ]

I n t a k e a n d E x h a u s t f o r e a r l y e n g i n e s ; I n t a k e o n l y f o r l a t e e n g i n e s w i t h 1 2 1 9 8 3 9 e x h a u s t v a l v e2102542 Valve intake16 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 2 0 d e g [ r e p l 1 2 1 2 0 2 8 ]1219839 Valve exhaust16 3 0 d e g r e e , t a p e r e d s t e m

E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust16 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust16 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g1339306 Valve guide32 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide32 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring32 I n n e r7N1904 Valve spring32 O u t e r

1333814 Rotator32 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]

U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 01204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000

3500WPUMP1F o r G r o u p : 6 I 3 5 2 0 , 7 E 9 7 8 1 , 7 E 9 7 8 2 , 2 1 2 8 1 6 8 , 2 1 2 8 1 6 9 , 2 1 2 8 1 6 6

3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6

C Y L I N D E R K I T1014140 Piston body8 8 . 0 : 1 C o m p r e s s i o n R a t i o1339375 Piston body8 8 . 0 : 1 C o m p r e s s i o n R a t i o7E7600 Piston body8 9 . 0 : 1 C o m p r e s s i o n R a t i o6I4609 Piston body8 1 1 . 0 : 1 C o m p r e s s i o n R a t i o1269497 Piston body8 1 2 . 0 : 1 C o m p r e s s i o n R a t i o1282385 Piston body8 1 2 . 0 : 1 C o m p r e s s i o n R a t i o

1388506 Piston pin8 [ r e p l 4 W 8 4 8 4 ]8N7296 Retainer piston pin167E2899 Ring set8

1106991 Cylinder liner8 T h i c k f l a n g e , 8 . 3 3 1 7 "1238206 Cylinder liner8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e : 8 . 1 5 0 d i a x 0 . 4 9 8 h e i g h t

6V3774 Cylinder liner oring kit8 K i t f o r 1 l i n e r ; C o n t a i n s : ( 1 ) 8 N 4 7 0 7 , ( 3 ) 7 N 2 0 4 6

B E A R I N G S1050253 Bearing main pair5 S t d , 6 . 3 0 0 j o u r n a l , 6 . 6 8 3 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 4 W 5 7 0 4 ]1050254 Bearing main pair . 0 2 51050255 Bearing main pair . 0 5 0 "


1077330 Bearing rod pair8 S t d , 5 . 3 1 6 0 j o u r n a l , 5 . 6 3 1 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 7 E 7 9 9 7 , 1 W 7 5 3 8 ]1077331 Bearing rod pair . 0 2 51070332 Bearing rod pair . 0 5 0 "

7N2048 Bearing cam10 E a r l y s t y l e1161359 Bearing cam10

L a t e s t y l e

1181655 Bushing con rod81W4594 Bushing rocker arm16

G A S K E T & S E A L S508031 Set overhaul1 2 J F 1 - U p , M a g n e t o W i t h W e t M a n i f o l d508041 Set overhaul1 9 T G 1 - U p , 4 W D 1 - U p W e t M a n i f o l d

508033 Set cylinder head1 2 J F 1 - U p , M a g n e t o W i t h W e t M a n i f o l d , m u l t i p l e

508043 Set cylinder head1 9 T G 1 - U p , 4 W D 1 - U p W e t M a n i f o l d , m u l t i p l e

508044EM Set cylinder head8 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head8 D r y c e r a m i c m a n i f o l d , s i n g l e

2082362 Seal camshaft cover1 r i b b e d s t y l e s e a l2082363 Seal side cover1 r i b b e d s t y l e s e a l



Cylinder


7.000(Continued)

1138432 Seal crankshaft front11138433 Seal crankshaft rear1

7E2631 Gasket oil pan12067030 Seal valve cover1 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l

C A M S H A F T2636679RK Lifter repair kit I n c l u d e s : p i n a n d r o l l e r [ r e p l a c e s 1 3 2 9 4 3 9 R K ]8F8858 Button rocker arm169F7707 Ring button retaining16 F o r 8 F 8 8 5 8


2636679 Lifter16 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l 1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )

7N1903 Valve spring32 I n n e r7N1904 Valve spring32 O u t e r9Y1847 Valve guide16 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n1845495 Valve guide16 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l9Y1846 Valve guide16 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845494 Valve guide16 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d

1376856 Valve stem seal32 M e t h a n e2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1333814 Rotator32 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert32 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert32 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug409S8002 Plug oring163J7354 Seal oring83B0645 Plug cup402045426 Water seal322045427 Water seal32

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e

7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal4

2219278 Kit water pump rebuild14W3864 Seal group water pump1 B a s i c5N4383 Thrust washer28H3128 Bolt socket head48M2933 Shim carrier49X4594 Seal lip type11275400 Bearing sleeve12128179 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128183 Impeller1 P r e s s f i t

2225152 Kit water pump rebuild10S1618 Bolt23D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer1



Cylinder


7.000(Continued)

8C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group12128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t

2225153 Kit water pump rebuild10S1618 Bolt23D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group12128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128187 Impeller1 P r e s s f i t



Cylinder


7.000








RS3500D Ring set12 6 . 7 0 0 0 b o r e













Cylinder


7.000(Continued)




E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust24 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust24 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g2636679 Lifter36 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )1339306 Valve guide48 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide48 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring48 I n n e r

7N1904 Valve spring48 O u t e r1333814 Rotator48 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]

1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t

7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 0

1204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000


3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6









L a t e s t y l e


G A S K E T & S E A L S512011 Set overhaul1 4 K C 1 - U p M a g n e t o I g n i t i o n512021 Set overhaul1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n

512012 Set inframe1 4 K C 1 - U p M a g n e t o I g n i t i o n

512022 Set inframe1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n

512013 Set cylinder head1 4 K C 1 - U p M a g n e t o I g n i t i o n , m u l t i p l e512023 Set cylinder head1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n , m u l t i p l e

508044 EM Set cylinder head12 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head12 D r y c e r a m i c m a n i f o l d , s i n g l e



Cylinder


7.000(Continued)

2067030 Seal valve cover12 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082362 Seal camshaft cover12 r i b b e d s t y l e s e a l2082363 Seal side cover12 r i b b e d s t y l e s e a l


7E2631 Gasket oil pan1




7N1903 Valve spring48 I n n e r7N1904 Valve spring48 O u t e r9Y1847 Valve guide24 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n

9Y1846 Valve guide24 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845495 Valve guide24 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l

1845494 Valve guide24 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d1376856 Valve stem seal24 M e t h a n e2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1333814 Rotator48 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert48 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert48 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug609S8002 Plug oring243J7354 Seal oring243B0645 Plug cup602045426 Water seal482045427 Water seal48

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e7C3095 Thermostat4 1 9 0 F d e g r e e3S9643 Thermostat seal4


2225152 Kit water pump rebuild10S1618 Bolt2



Cylinder


7.000(Continued)

3D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group1

2128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t




Cylinder


7.000








RS3500D Ring set16 6 . 7 0 0 0 b o r e













Cylinder


7.000(Continued)




E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust32 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust32 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g2636679 Lifter48 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )1339306 Valve guide64 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide64 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring64 I n n e r

7N1904 Valve spring64 O u t e r1333814 Rotator64 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]

1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t

7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 0

1204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000


3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6









L a t e s t y l e


G A S K E T & S E A L S516011 Set overhaul1 3 R C 1 - U p M a g n e t o I g n i t i o n516021 Set overhaul1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

516012 Set inframe1 3 R C 1 - U p M a g n e t o I g n i t i o n

516022 Set inframe1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

516013 Set cylinder head1 3 R C 1 - U p M a g n e t o I g n i t i o n , m u l t i p l e516023 Set cylinder head1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

508044EM Set cylinder head16 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head16 D r y c e r a m i c m a n i f o l d , s i n g l e



Cylinder


7.000(Continued)

2067030 Seal valve cover16 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082362 Seal camshaft cover16 r i b b e d s t y l e s e a l2082363 Seal side cover16 r i b b e d s t y l e s e a l


7E2631 Gasket oil pan1




7N1903 Valve spring64 I n n e r7N1904 Valve spring64 O u t e r9Y1847 Valve guide32 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n

9Y1846 Valve guide32 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845495 Valve guide32 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l

1845494 Valve guide32 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d1376856 Valve stem seal32 M e t h a n e2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1333814 Rotator64 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert64 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert64 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug809S8002 Plug oring323J7354 Seal oring323B0645 Plug cup802045426 Water seal642045427 Water seal64

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal4


2225152 Kit water pump rebuild10S1618 Bolt2



Cylinder


7.000(Continued)

3D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group1

2128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t



catalog cat

Engineering