catalog cat

Replacement Parts for

Caterpillar® Engines

Truck and Industrial Applications

POWER PRODUCTS, INC.

- Engine Index

- Engine Parts Listing

This is a list of our most popular models.

We have parts for other applications not listed in catalog.

Call for availability and pricing.

Endurance Power Products (800) 467-5545

Caterpillar® - Diesel Engines

PAGE ENGINEMODEL LITER CID CYL BORE STROKE

CAT10 C10 10.3 644 6 125mm 140mm

CAT12 C12 12.0 747 6 130mm 150mm

CAT15 C15 15.2 893 6 137mm 165mm

CAT315 D315 5.1 312 4 4.500 5.500

CAT318 D318 8.6 525 6 4.500 5.500

CAT330-1 D330 5.7 350 4 4.500 5.500

CAT330-2 D330C 7.0 425 4 4.751 6.000

CAT333-1 D333 8.6 525 6 4.500 5.500

CAT333-2 D333C 10.5 638 6 4.750 6.000

CAT334 D334 10.5 638 6 4.750 6.000

CAT336 D336 11.5 700 8 4.500 5.500

CAT339 D339 13.6 831 4 4.750 8.000

CAT340 D340 9.8 595 4 5.400 6.500

CAT342 D342 20.4 1246 6 5.750 8.000

CAT343 D343 14.6 893 6 5.400 6.500

CAT346 D346 19.5 1191 8 5.400 6.500

CAT348 D348 29.3 1786 12 5.400 6.500

CAT349 D349 39.0 2382 16 5.400 6.500

CAT353 D353 24.2 1473 6 6.250 8.000

CAT364 D364 27.3 1662 8 5.750 8.000

CAT375 D375 27.3 1662 8 5.750 8.000

CAT379 D379 32.2 1964 8 6.250 8.000

CAT386 D386 40.9 2493 12 5.750 8.000

CAT397 D397 40.9 2493 12 5.750 8.000

CAT398 D398 48.8 2976 12 6.250 8.000

CAT399 D399 64.4 3928 16 6.250 8.000

CAT3140 1140 8.6 522 8 4.500 4.100

CAT3145 1145 8.6 522 8 4.500 4.100

CAT3150 1150 9.4 573 8 4.500 4.500

CAT3160 1160 10.4 636 8 4.500 5.000

CAT1670 1670 5.7 350 4 4.500 5.500

CAT1673-1 1673 8.6 525 6 4.500 6.000

CAT1673-2 1673C 10.5 638 6 4.750 6.000


Caterpillar® - Diesel Engines


CAT1674 1674 10.5 638 6 4.750 6.000

CAT336 1676 11.5 700 8 4.500 5.500

CAT343 1693 14.6 893 6 5.400 6.500

CAT3064 3064 4.3 260 4 102mm 130mm

CAT3066 3066 6.4 390 6 102mm 130mm

CAT3114 3114 4.4 269 4 105mm 127mm

CAT3116 3116 6.6 403 6 105mm 127mm

CAT3126 3126 7.2 442 6 110mm 127mm

CAT3140 3140 8.6 552 8 4.500 4.100

CAT3145 3145 8.6 522 8 4.500 4.100

CAT3150 3150 10.4 636 8 4.500 4.500

CAT3160 3160 10.4 636 8 4.500 5.000

CAT3176 3176 10.3 629 6 125mm 140mm

CAT3204 3204 5.2 318 4 4.500 5.000

CAT3208 3208 10.4 636 8 4.500 5.000

CAT3304 3304 7.0 425 4 4.750 6.000

CAT3306 3306 10.5 638 6 4.750 6.000

CAT3406 3406 14.6 893 6 5.400 6.500

CAT3408 3408 18.0 1099 8 5.400 6.000

CAT3412 3412 27.0 1649 12 5.400 6.000

CAT3508 3508 34.5 2105 8 6.700 7.000

CAT3512 3512 52.0 3173 12 6.700 7.000

CAT3516 3516 64.7 3948 15 6.700 7.000


Caterpillar® - Natural Gas Engines


CAT342-2 G342 20.4 1246 6 5.750 8.000

CAT353-2 G353 24.2 1473 6 6.250 8.000

CAT379-2 G379 32.2 1964 8 6.250 8.000

CAT398-2 G398 48.8 2976 12 6.250 8.000

CAT399-2 G399 64.4 3928 16 6.250 8.000

CAT3304-2 G3304 7.0 425 4 4.750 6.000

CAT3306-2 G3306 10.5 638 6 4.750 6.000

CAT3406-2 G3406 14.6 893 6 5.400 6.500

CAT3408-2 G3408 18.0 1099 8 5.400 6.000

CAT3412-2 G3412 27.0 1649 12 5.400 6.000

CAT3508-2 G3508 34.5 2105 8 6.700 7.000

CAT3512-2 G3512 52.0 3173 12 6.700 7.000

CAT3516-2 G3516 64.7 3948 15 6.700 7.000


Caterpillar C10 / 10.3L 6Diesel

Cylinder

644 CID StrokeBore 125mm

140mm

CATGASKET NOTE

C10012-B Set inframe1C10022-B Set inframe1

C10013-B Set cylinder head1C10023-B Set cylinder head1

1873306-B Gasket cylinder head1 S c a l l o p e d e d g e a l o n g t h e c a m s i d e [ r e p l 1 1 6 3 7 7 9 , 1 2 6 0 0 6 5 , 1 4 8 2 0 4 8 , 1 6 2 0 4 8 6 , 1 7 2 8 1 8 2 , 1 7 5 7 3 5 0 ]s n : 2 P N 1 - U p , 8 Y S 1 - 5 3 8 8 , 3 C S 1 - 7 1 8

1873307-B Gasket cylinder head1 S t r a i g h t e d g e a l o n g t h e c a m s i d e [ r e p l 1 6 2 0 6 8 2 , 1 7 0 4 8 3 3 , 1 7 5 7 4 0 0 ]s n : 3 C S 7 1 9 - U p ; 8 Y S 5 3 8 9 - U p

V A L V E T R A I N22-C12 Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; C 1 0 / C 1 2 [ A s s y : 1 3 3 7 0 5 2 ; C a s t : 4 P 6 5 1 0 ]7E9578-F Valve intake12 1 . 7 7 2 h e a d d i a [ r e p l 7 C 5 2 1 5 ]01582S Valve intake12 1 . 7 7 2 h e a d d i a , 6 . 8 5 0 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 0 . 5 7 2 0 t i p t o g r v , 3 0 d e g , 2 G , s t e l l i t e f a c e1337029 Valve exhaust12

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e122-1177 Valve stem seal24 U m b r e l l a t y p e , n y l o n m a t e r i a l , o i l s h i e l d s t y l e [ 7 E 7 9 7 8 ]

140-8592 Valve guide24 0 . 3 7 4 5 I D , 0 . 6 3 0 5 O D , 2 . 7 8 5 l e n g t h [ 1 0 0 8 1 5 0 , 7 W 6 8 7 8 ]7W7082 Valve spring24 I n n e r

7W7083 Valve spring24 O u t e r

1161102-B Injector sleeve6

F U E L / I N J E C T O RINJECTOR Injector N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g2245797-B Injector seal kit6 E x t e r n a l i n j e c t o r s e a l k i t [ r e p l 1 9 3 3 3 2 5 ]1375541-B Fuel priming pump1

C O O L I N G S Y S T E MWP1019-PR Water pump1 R e m a n u f a c t u r e d , C a s t - i r o n h o u i s i n g [ 1 7 6 7 0 0 0 , 1 5 3 8 0 5 3 , 1 0 0 6 9 4 4 , 0 R 0 7 0 5 , 0 R 3 7 0 9 , 0 R 8 7 6 7 ]

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g

Endurance Power Products (800) 467-5545CAT10 8/3/2009


Cylinder


150mm

E N G I N E K I T SIF9374/032STR Inframe kit1 T r u c k , s n M B L 1 - U P , S t r a i g h t e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 9 7 9 3 7 4 ]IF2948/002SCL Inframe kit1 T r u c k , s n 9 N S 1 - U P , S c a l l o p e d e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 4 4 2 9 4 8 ]IF2948/002STR Inframe kit1 T r u c k , s n 9 N S 1 - U P , S t r a i g h t e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 4 4 2 9 4 8 ]IF2948/022SCL Inframe kit1 T r u c k , s n 2 K S 1 - U P , S c a l l o p e d e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 4 4 2 9 4 8 ]IF2948/022STR Inframe kit1 T r u c k , s n 2 K S 1 - U P , S t r a i g h t e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 4 4 2 9 4 8 ]IF9328/012SCL Inframe kit1 T r u c k , s n 1 Y N 1 - U P , S c a l l o p e d e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 9 7 9 3 2 8 ]IF9328/012STR Inframe kit1 T r u c k , s n 1 Y N 1 - U P , S t r a i g h t e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 9 7 9 3 2 8 ]IF2948/042STR Inframe kit1 I n d u s t r i a l , s n B D L 1 - U P , S t r a i g h t e d g e h e a d g s k , a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

[ P L G 1 4 4 2 9 4 8 ]

C Y L I N D E R K I TPLG1442948 Cylinder kit6 P L G k i t c o n t a i n s : c r o w n , s k i r t , r i n g s , p i n , r e t a i n e r s , l i n e r a n d s e a l s

a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H PPLG1979328 Cylinder kit6 P L G k i t c o n t a i n s : c r o w n , s k i r t , r i n g s , p i n , r e t a i n e r s , l i n e r a n d s e a l s

a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H PPLG1979374 Cylinder kit6 P L G k i t c o n t a i n s : c r o w n , s k i r t , r i n g s , p i n , r e t a i n e r s , l i n e r a n d s e a l s

a p p l i c a b l e t o a p p l i c a t o n s w i t h l e s s t h a n 5 0 0 B H P

1979251 Piston pin6 1 6 8 7 2 9 6 p i n , ( 2 ) 1 1 3 8 9 9 9 p l u g s

C12RS1 Ring set6 S i n g l e c y l i n d e r , c o n t a i n s 1 e a c h : 1 9 7 9 3 4 1 , 2 1 6 5 8 7 0 , 2 3 8 2 7 0 41979341 Ring piston6 C o m p r e s s i o n2168570 Ring piston6 I n t e r m e d i a t e2382704 Ring piston6 O i l c o n t r o l

1482130 Cylinder liner61043560 Cylinder liner seal6

1687363 Shim cylinder liner 0 . 2 2 m m [ O E M ]

1687364 Shim cylinder liner 0 . 2 5 m m [ O E M ]1687365 Shim cylinder liner 0 . 2 8 m m [ O E M ]1687366 Shim cylinder liner 0 . 5 0 m m [ O E M ]

B E A R I N G S2110588 Bearing main pair3 S t d1280382 Bearing main pair 0 . 5 0 m m1280383 Bearing main pair 0 . 7 5 m m [ O E M ]

2110587 Bearing main pair4 S t d1280400 Bearing main pair 0 . 5 0 m m1280401 Bearing main pair 0 . 7 5 m m [ O E M ]

1280384 Bearing main pair3 S t d I D , 0 . 5 1 m m o v e r s i z e O D [ O E M ]1280385 Bearing main pair 0 . 5 1 m m u n d e r s i z e I D , 0 . 5 1 m m o v e r s i z e O D [ O E M ]

1280402 Bearing main pair4 S t d I D , 0 . 5 1 m m o v e r s i z e O D [ O E M ]1280403 Bearing main pair 0 . 5 1 m m u n d e r s i z e I D , 0 . 5 1 m m o v e r s i z e O D [ O E M ]



Cylinder


150mm(Continued)

2463144 Thrust washer2

1161089 Bearing rod pair6 S t d1280395 Bearing rod pair 0 . 5 0 m m1280396 Bearing rod pair 0 . 7 5 m m [ O E M ]

1152972 Bushing con rod6 C h e c k f o r a v a i l a b i l i t y

2165584 Bearing cam1 r e p l 1 3 0 0 8 7 2F r o n t

2165585 Bearing cam1 r e p l 1 2 8 0 4 1 7R e a r

2165583 Bearing cam5 r e p l 1 2 8 0 4 1 6I n t e r m e d i a t e

9M2418 Bushing idler gear1

G A S K E T & S E A L SC12002SCLNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r 9 N S ; S c a l l o p e d h e a d g a s k e tC12002STRNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r 9 N S ; S t r a i g h t h e a d g a s k e tC12022SCLNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r 2 K S ; S c a l l o p e d h e a d g a s k e t

C12022STRNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r 2 K S ; S t r a i g h t h e a d g a s k e tC12012SCLNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r 1 Y N ; S c a l l o p e d h e a d g a s k e t

C12032STRNLS Set inframe1 T r u c k e n g i n e , s e r i a l n u m b e r M B L ; S t r a i g h t h e a d g a s k e tC12042STRNLS Set inframe1 I n d u s t r i a l e n g i n e , s e r i a l n u m b e r B D L ; S t r a i g h t h e a d g a s k e t

2197004 Set cylinder head1 S i n g l e2486740 Set cylinder head1 S i n g l e2902060 Set cylinder head1 S i n g l e

2336984 Set front cover1

2341874 Set front cover12341908 Set front cover1

1803446 Set cylinder block and p12144150 Set cylinder block and p12527955 Set cylinder block and p1

2266620 Set rear cover and hsg12323679 Set rear structure1

1873306-B Gasket cylinder head1 S c a l l o p e d e d g e a l o n g t h e c a m s i d e [ r e p l 1 1 6 3 7 7 9 , 1 2 6 0 0 6 5 , 1 4 8 2 0 4 8 , 1 6 2 0 4 8 6 , 1 7 2 8 1 8 2 , 1 7 5 7 3 5 0 ]s n : 1 Y N 1 - U p , 9 N S 1 - 1 6 2 2 7 , 2 K S 1 - 3 8 8

1873307 Gasket cylinder head1 S t r a i g h t e d g e a l o n g t h e c a m s i d e [ r e p l 1 6 2 0 6 8 2 , 1 7 0 4 8 3 3 , 1 7 5 7 4 0 0s n : 9 N S 1 6 2 8 8 - U p , 2 K S 3 8 9 - U p

1095309 Gasket valve cover17C8292 Isolator valve cover bolt8

1260110 Seal crankshaft front1 [ O E M ]7C1728-B Seal crankshaft rear1

V A L V E T R A I N22-C12 Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; C 1 0 / C 1 2 [ A s s y : 1 3 3 7 0 5 2 ; C a s t : 4 P 6 5 1 0 ]



Cylinder


150mm(Continued)

1929213 Valve intake12 S t e l l i t e f a c eM B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 3 4 9 - U p

7E9578-F Valve intake12 1 . 7 7 2 h e a d d i a [ r e p l 7 C 5 2 1 5 ]1 Y N 1 - U p , 2 K S 1 - 3 4 8

1337029 Valve exhaust12M B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 1 - U p

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e eM B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 1 - U p

1008150 Valve guide24M B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 3 4 9 - U p

1323214 Valve guide242 K S 1 - 3 4 8

2244441 Valve spring24 I n n e rM B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 1 - U p

2140586 Valve spring24 O u t e rM B L 1 - U p , B D L 1 - U p , 9 N S 1 - U p , 1 Y N 1 - U p , 2 K S 1 - U p

161-1041 Rotator24 [ 7 E 7 9 7 7 ]122-1177 Valve stem seal24 U m b r e l l a t y p e , n y l o n m a t e r i a l , o i l s h i e l d s t y l e [ 7 E 7 9 7 8 ]SB1812E-8 Valve seat I n t a k e : 1 . 8 1 2 O D , 1 . 5 3 0 T I D , 1 . 5 8 0 I D t o p t a p e r , 0 . 3 6 5 0 d e p t h , 3 0 d e g r e e [ 1 7 9 9 4 5 4 , 1 3 8 1 9 9 9 ]

SB1711E-1C Valve insert E x h a u s t ; 1 . 4 1 6 T I D , 1 . 7 1 1 O D , 0 . 3 7 8 0 d e p t h ( S t d s i z e i s . 0 0 2 5 l a r g e r t h a n O E M s v c p a r t ) [ 1 7 9 9 4 5 3 , 1 3 8 1 9 9 7 , 1 3 3 6 9 9 7 , 7 W 5 5 5 4 ]

6I1638 Base injector positionin121161102-B Injector sleeve6

O I L / L U B E S Y S T E M5S8543 Bearing oil pump drive17X7975 Set oil pump1154517R Oil cooler1 R e m a n u f a c t u r e d , t h r e e b o l t [ 1 1 5 4 5 1 7 , 0 R 8 1 9 1 ]617540 Seal oring oil cooler2 O i l c o o l e r t o f i l t e r h o u s i n g [ 0 6 1 7 5 4 0 ]1173036 Seal oring oil cooler2 H o u s i n g t o e n d s

1349807 Set oil cooler11348267 Set oil cooler and lines11350239 Set oil cooler and lines11415787 Set oil cooler and lines11891814 Set oil cooler and lines11933322 Set oil cooler and lines1

F U E L / I N J E C T O RINJECTOR Injector N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g2245797-B Injector seal kit6 E x t e r n a l i n j e c t o r s e a l k i t [ r e p l 1 9 3 3 3 2 5 ]1375541-B Fuel priming pump1

1P0436-F Gasket priming pump1 T o m o u n t 4 W 0 7 8 8 p u m p

1872858 Set fuel system12172638 Set fuel system12181801 Set fuel system12245824 Set fuel system12245843 Set fuel system1

C O O L I N G S Y S T E MWP1019-PR Water pump1 R e m a n u f a c t u r e d , C a s t - i r o n h o u i s i n g [ 1 7 6 7 0 0 0 , 1 5 3 8 0 5 3 , 1 0 0 6 9 4 4 , 0 R 0 7 0 5 , 0 R 3 7 0 9 , 0 R 8 7 6 7 ]7C3095 Thermostat1 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]2477133 Thermostat1 2 0 8 F d e g r e e



Cylinder


150mm(Continued)

3S9643 Thermostat seal1

1282922 Set water pump11473781 Set water pump11933326 Set water pump12138621 Set water pump1

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g1095313 Gasket manifold exhaust61467294 Set turbo mounting12172332 Set turbo mounting12210859 Set turbo mounting12210860 Set turbo mounting1

1P0451 Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 4 . 2 5 l e n g t h x 3 . 8 w i d t h1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h8H9788 Gasket turbo supply11886126 Gasket turbo drain11142687 Seal oring1 T u r b o o i l r e t u r n l i n e t o b l o c k a d a p t o r

5P8066 Seal1 T u r b o o i l r e t u r n a d a p t o r t o b l o c k



Cylinder


165mm

E N G I N E K I T SIF7351/002 InFrame kit1 A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 1 8 0 7 3 5 1 , 1 8 . 1 : 1

D o e s n o t i n c l u d e t h e 1 6 8 5 2 4 8 i s o l a t i o n s e a l f o r t h e u n d e r f r a m e s t i f f e n e r p l a t e w h e r e a p p l i c a b l eIF7352/002 InFrame kit1 A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 1 8 0 7 3 5 2 , 1 6 . 6 : 1

D o e s n o t i n c l u d e t h e 1 6 8 5 2 4 8 i s o l a t i o n s e a l f o r t h e u n d e r f r a m e s t i f f e n e r p l a t e w h e r e a p p l i c a b l eIF6663/002 InFrame kit1 C r o w n - l e s s ; c r o w n s c o m p a t i b l e w i t h 1 3 2 6 6 6 3 s k i r t : 1 8 0 7 3 5 1 , 1 8 0 7 3 5 2

D o e s n o t i n c l u d e t h e 1 6 8 5 2 4 8 i s o l a t i o n s e a l f o r t h e u n d e r f r a m e s t i f f e n e r p l a t e w h e r e a p p l i c a b l e

C Y L I N D E R K I TPLG1807351 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , c l o s e d c r o w n g a l l e r y , 1 8 . 1 : 1 [ 1 8 0 7 3 5 1 c r o w n , 1 3 2 6 6 6 3 s k i r t ,

1 7 7 7 4 9 6 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]PLG1807352 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , c l o s e d c r o w n g a l l e r y , 1 6 . 6 : 1 [ 1 8 0 7 3 5 2 c r o w n , 1 3 2 6 6 6 3 s k i r t ,

1 7 7 7 4 9 6 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]1807351 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l c a s t s t e e l , c l o s e d c r o w n g a l l e r y , 1 8 . 1 : 11807352 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l c a s t s t e e l , c l o s e d c r o w n g a l l e r y , 1 6 . 6 : 11326663 Piston skirt6 U s e d w i t h c r o w n s : 1 8 0 7 3 5 1 , 1 8 0 7 3 5 21687246 Piston pin6 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]7E1177 Retainer piston pin12 U s e w i t h 2 . 1 6 5 p i n d i a m e t e r

1777496RS Ring set1 5 / 3 2 t o p r i n g , 4 . 7 5 m m m i d , 4 . 0 0 m m o i l [ 1 7 7 7 4 9 6 t o p , 1 7 6 5 7 4 9 m i d , 1 8 9 9 7 7 1 o i l ] 1 c y l s e t1777496 Ring piston6 T o p

1765749 Ring piston6 I n t e r m e d i a t e1899771 Ring piston6 O i l c o n t r o l

2W6000 Cylinder liner kit6 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]

2W6000CSWS Cylinder liner6 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r1427072-F Cylinder liner oring6 S e a l , 1 4 0 . 2 m m I D , c o o l a n t1102220 Cylinder liner oring6 L o w e r o r i n g s e a l , 3 p e r l i n e r1426217-F Cylinder liner oring6 S e a l o r i n g , o i l

B E A R I N G S2170390 Bearing main pair74W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

4W5700-F Bearing main pair O v e r s i z e O D : . 0 2 5 O D , S t d I D ; 1 . 6 4 5 l e n g t h4W5701 Bearing main pair O v e r s i z e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 l e n g t h [ c h e c k f o r a v a i l a b i l i t y ]

7E9262 Thrust washer2 2 p e r e n g i n e , 0 . 2 2 8 t h i c k , n o c e n t e r i n g t a b

9Y7735 Bearing rod pair6 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4P7377 Bushing con rod61345251 Bearing cam7 N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]1504793 Bearing cam 0 . 0 1 0 o v e r s i z e O D [ s t d 1 3 4 5 2 5 1 ]2170752 Bearing cam 0 . 0 3 0 o v e r s i z e O D [ s t d 1 3 4 5 2 5 1 ; r e p l a c e s 1 6 0 8 1 5 1 ]

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r sC15002NLS Set inframe1 D o e s n o t i n c l u d e : i n j e c t o r o r i n g s o r t h e 1 6 8 5 2 4 8 i s o l a t i o n s e a l f o r t h e u n d e r f r a m e s t i f f e n e r p l a t e w h e r e

a p p l i c a b l eF o r T r u c k A p p l i c a t i o n s : 6 N Z , 9 N Z

C15001NLS Set overhaul1 D o e s n o t i n c l u d e t h e 1 6 8 5 2 4 8 i s o l a t i o n s e a l f o r t h e u n d e r f r a m e s t i f f e n e r p l a t e w h e r e a p p l i c a b l eF o r T r u c k A p p l i c a t i o n s : 6 N Z , 9 N Z



Cylinder


165mm(Continued)

2245122 Gasket cylinder head12271204 Shim spacer plate12429537 Gasket valve cover35P5678-F Seal valve cover3 S o l d b y t h e m e t e r ; N O T E : W i t h J a k e b r a k e e q u i p e d 9 m e t e r s r e q u i r e d3E6772 Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )6V1197 Seal ring1 C a m s h a f t c o v e r p l a t e1669144 Gasket gear hsg1

4N1151-F Gasket oil pan1 P u z z l e t y p e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )4N1151-6-F Gasket oil pan1 O n e p i e c e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )1425867 Seal crankshaft front1 [ r e p l 2 W 1 7 3 3 ]1425868 Seal crankshaft rear1 [ r e p l 2 W 1 7 3 4 ]

C A M S H A F T1390538 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I N22-3406E Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; 3 4 0 6 E / C 1 5 [ A s s y : 1 2 2 8 0 4 2 , 1 2 2 7 0 2 6 , 4 P 5 0 5 2 , 0 R 8 6 2 8 ; C a s t : 4 P 1 5 9 922-C15 Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; C 1 5 w i t h c u t o u t s [ A s s y : 1 7 6 - 9 9 1 8 ; C a s t : 1 7 6 - 9 9 1 7 ]1537024 Valve exhaust12 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 G1537023 Valve intake12 1 . 8 5 0 h e a d d i a , 7 . 9 5 1 O A L , 2 G2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1227375 Valve guide24 0 . 3 7 4 5 I D , 0 . 6 2 9 8 O D , 3 . 3 5 8 l e n g t h

1228612 Valve guide 0 . 1 3 m m O S ( 0 . 0 0 5 i n c h )1220447 Valve guide 0 . 5 1 m m O S ( 0 . 0 2 0 i n c h )

1026229-F Valve stem seal24 [ N e w # 1 6 3 2 4 7 8 ]2113122 Valve spring24 2 . 8 8 5 f r e e , 0 . 9 9 2 O D , 0 . 7 4 0 I D , 0 . 1 2 7 w i r e ; i n n e r , d u a l v a l v e s p r i n g [ r e p l a c e s 1 7 5 7 5 2 3 ]1757526 Valve spring24 3 . 2 8 5 f r e e , 1 . 4 2 9 O D , 1 . 0 7 5 I D , 0 . 1 7 7 w i r e ; o u t e r , d u a l v a l v e s p r i n g1862001 Rotator24 u s e w i t h d u a l s p r i n g e n g i n e s1527582-B Valve insert12 E x h a u s t , S t d [ S B 1 6 8 7 E - 1 N ]1670642 Valve insert E x h a u s t , 0 . 7 6 m m O S1704737 Valve insert E x h a u s t , 0 . 5 1 m m O S1753617-B Valve insert12 I n t a k e , S t d [ S B 1 8 9 1 E - 1 ]

1670643 Valve insert I n t a k e , 0 . 7 6 m m O S1704738 Valve insert I n t a k e , 0 . 5 1 m m O S

2274239-B Injector sleeve62274239ORK-B Oring injector sleeve6 O r i n g K i t f o r 2 2 7 4 2 3 9 I n j e c t o r s l e e v e1662903 Oring injector sleeve6 I n j e c t o r s l e e v e s e a l , u p p e r1662904 Oring injector sleeve6 I n j e c t o r s l e e v e s e a l , m i d d l e9X7430 Oring injector sleeve6 I n j e c t o r s l e e v e s e a l , l o w e r

C R A N K S H A F T6I1453-Q Crankshaft1 3 4 0 6 C , 3 4 0 6 E ; S n o u t : 6 b o l t h o l e s ; F l a n g e : C e n t e r i n g r i n g , 1 2 b o l t h o l e s

C O N N E C T I N G R O D0R3780 Connecting rod6 R e m a n , 2 . 1 6 p i n t a p e r e d ; c a s t # 9 Y 6 0 4 8 , p a r t # 9 Y 6 0 5 4 ; 1 6 m m b o l t ( n o n u t )7E4195-F Bolt conn rod12

O I L / L U B E S Y S T E M1090072 Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , 4 0 . 6 4 m m I D

1090078 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , 3 3 . 4 7 m m I D

F U E L / I N J E C T O RINJECTOR Injector N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g1895390-B Injector seal kit6 H E U I : E x t e r n a l , f o r 1 i n j e c t o r , c o n t a i n s : 9 X 7 4 1 9 o r i n g u p p e r , 9 X 7 4 1 8 o r i n g c e n t e r , 9 X 7 3 1 7 o r i n g l o w e r1375541-B Fuel priming pump1

C O O L I N G S Y S T E M2477133 Thermostat2 2 0 8 F d e g r e e



Cylinder


165mm(Continued)

3S9643-F Seal thermostat2 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s4N1156-F Gasket thermostat1 C o v e r1393550 Gasket therm hsg1

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n gESK3406E Exhaust stud kit1 T a p e r l o c k s t u d s , l o c k n u t s , w a s h e r s [ ( 1 1 ) 1 0 6 1 7 9 2 , ( 1 ) 1 0 6 1 7 9 3 , ( 1 2 ) 1 6 8 7 8 0 0 / 2 N 2 7 6 6 ]1061792 Stud manifold exhaust11 t a p e r l o c k 3 / 8 - 1 6 x 41061793 Stud manifold exhaust1 t a p e r l o c k 3 / 8 - 1 6 x 2 . 3 62N2766 Nut turbo mounting12 T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]


Caterpillar D315 / 5.1L 4Diesel

Cylinder

312 CID StrokeBore 4.500

5.500

C Y L I N D E R K I TLK2000-F Cylinder kit4 4 . 5 0 0 0 b o r e , s t r a i g h t r o d , P C , s i n g l e n i [ 8 H 2 0 0 0 p i s t o n , 9 H 1 2 1 2 r i n g s , 4 M 5 4 8 9 p i n , 4 F 7 0 2 1 r e t a i n e r s ,

4 F 6 4 8 6 l i n e r , 3 S 3 9 7 7 s e a l s ]8H2000-F Piston body4 4 . 5 0 0 0 d i a , P C , s t r a i g h t r o d , s i n g l e n i , r e c t a n g u l a r r i n g s , u s e w i t h r i n g s e t 9 H 1 2 1 24M5489-F Piston pin4 1 . 8 1 2 3 d i a m e t e r4F7021-F Retainer piston pin89H1212-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 2 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]4F6486-F Cylinder liner4 4 . 5 0 0 0 b o r e , l i n e r o n l y3S3977 Cylinder liner oring12 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G SD315BRG1 NOTE: 3 . 5 0 0 0 j o u r n a l , 4 . 2 5 0 0 h o u s i n g b o r e4F1724-M Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 0 0 0 l e n g t h4F1725-F Bearing main pair2 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 1 . 5 0 0 l e n g t h4F1726-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 7 3 6 l e n g t h4F1727-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 3 . 5 6 7 l e n g t h

4F8375-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 4 s t d ]4F8374-F Bearing main pair2 . 0 3 0 [ 4 F 1 7 2 5 s t d ]4F8377-F Bearing thrust pair1 . 0 3 0 [ 4 F 1 7 2 6 s t d ]4F8376-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 7 s t d ]

D315BRG2 NOTE: 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 6 h o u s i n g b o r e

1H1544-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 8 1 7 l e n g t h1H1545-F Bearing main pair2 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 4 3 7 l e n g t h1H1546-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 2 . 1 7 7 a n d 2 . 7 3 8 l e n g t h1H1547-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 3 . 3 7 8 l e n g t h

1H3729-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 4 s t d ]1H3730-F Bearing main pair2 . 0 3 0 [ 1 H 1 5 4 5 s t d ]1H3728-F Bearing thrust pair1 . 0 3 0 [ 1 H 1 5 4 6 s t d ]

1H3731-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 7 s t d ]

9F8580-F Bearing rod pair4 S t d ; 2 . 9 9 9 0 / 3 . 3 0 0 0 j o u r n a l , 3 . 3 2 8 0 / 3 . 3 2 9 0 h s g b o r e , 1 . 5 0 0 l e n g t h9F8580 10-F Bearing rod pair4 . 0 1 0

2040AP 20 Bearing rod pair6 . 0 2 0 ; c h e c k f o r a v a i l a b i l i t y9F8581-F Bearing rod pair4 . 0 3 0CB400AL50-CL Bearing rod pair4 . 0 5 0

7F8295-B Bearing cam17F8294-B Bearing cam2

9F1848-F Bushing con rod4

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r6F3242 Lifter8 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD315HEAD1 NOTE:6H3026-F Valve intake44F0212-F Valve exhaust4



Cylinder


5.500(Continued)

4F6949-F Valve guide81B9704 Valve spring8 I n n e r5B6030 Valve spring8 O u t e r2A3292 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v eD315HEAD2 NOTE:6H3026-F Valve intake4

4F0212-F Valve exhaust44H0621-F Valve guide85F3111-B Valve spring8 I n n e r5F3112-F Valve spring8 O u t e r5F3109 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v eD315HEAD3 NOTE:6H3026-F Valve intake46H4110 Valve exhaust4 [ 6 H 3 0 4 5 ]7H7067-B Valve guide85F3111-B Valve spring8 I n n e r5F3112-F Valve spring8 O u t e r

7H0864 Rotator82A3291 Valve lock24 F o r t a p e r e d g r o o v e

F U E L / I N J E C T O R6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


5.500

C Y L I N D E R K I TLK2000-F Cylinder kit6 4 . 5 0 0 0 b o r e , s t r a i g h t r o d , P C , s i n g l e n i [ 8 H 2 0 0 0 p i s t o n , 9 H 1 2 1 2 r i n g s , 4 M 5 4 8 9 p i n , 4 F 7 0 2 1 r e t a i n e r s ,

4 F 6 4 8 6 l i n e r , 3 S 3 9 7 7 s e a l s ]8H2000-F Piston body6 4 . 5 0 0 0 d i a , P C , s t r a i g h t r o d , s i n g l e n i , r e c t a n g u l a r r i n g s , u s e w i t h r i n g s e t 9 H 1 2 1 24M5489-F Piston pin6 1 . 8 1 2 3 d i a m e t e r4F7021-F Retainer piston pin129H1212-F Ring set6 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 2 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]4F6486-F Cylinder liner6 4 . 5 0 0 0 b o r e , l i n e r o n l y3S3977 Cylinder liner oring18 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G SD315BRG1 NOTE: 3 . 5 0 0 0 j o u r n a l , 4 . 2 5 0 0 h o u s i n g b o r e4F1724-M Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 0 0 0 l e n g t h4F1725-F Bearing main pair4 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 1 . 5 0 0 l e n g t h4F1726-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 2 . 7 3 6 l e n g t h4F1727-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 4 . 2 4 9 7 / 4 . 2 5 0 5 h s g b o r e , 3 . 5 6 7 l e n g t h

4F8375-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 4 s t d ]4F8374-F Bearing main pair4 . 0 3 0 [ 4 F 1 7 2 5 s t d ]4F8377-F Bearing thrust pair1 . 0 3 0 [ 4 F 1 7 2 6 s t d ]4F8376-F Bearing main pair1 . 0 3 0 [ 4 F 1 7 2 7 s t d ]

D315BRG2 NOTE: 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 6 h o u s i n g b o r e

1H1544-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 8 1 7 l e n g t h1H1545-F Bearing main pair4 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 1 . 4 3 7 l e n g t h1H1546-F Bearing thrust pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 2 . 1 7 7 a n d 2 . 7 3 8 l e n g t h1H1547-F Bearing main pair1 S t d ; 3 . 4 9 9 0 / 3 . 5 0 0 0 j o u r n a l , 3 . 8 9 4 2 / 3 . 8 9 5 0 h s g b o r e , 3 . 3 7 8 l e n g t h

1H3729-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 4 s t d ]1H3730-F Bearing main pair4 . 0 3 0 [ 1 H 1 5 4 5 s t d ]1H3728-F Bearing thrust pair1 . 0 3 0 [ 1 H 1 5 4 6 s t d ]

1H3731-F Bearing main pair1 . 0 3 0 [ 1 H 1 5 4 7 s t d ]

9F8580-F Bearing rod pair6 S t d ; 2 . 9 9 9 0 / 3 . 3 0 0 0 j o u r n a l , 3 . 3 2 8 0 / 3 . 3 2 9 0 h s g b o r e , 1 . 5 0 0 l e n g t h9F8580 10-F Bearing rod pair6 . 0 1 0

2040AP 20 Bearing rod pair6 . 0 2 0 ; c h e c k f o r a v a i l a b i l i t y9F8581-F Bearing rod pair6 . 0 3 0CB400AL50-CL Bearing rod pair4 . 0 5 0

7F8295-B Bearing cam17F8294-B Bearing cam2

9F1848-F Bushing con rod6


C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r6F3242 Lifter12 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD315HEAD1 NOTE:6H3026-F Valve intake64F0212-F Valve exhaust6



Cylinder


5.500(Continued)

4F6949-F Valve guide121B9704 Valve spring12 I n n e r5B6030 Valve spring12 O u t e r2A3292 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v eD315HEAD2 NOTE:6H3026-F Valve intake6

4F0212-F Valve exhaust64H0621-F Valve guide125F3111-B Valve spring12 I n n e r5F3112-F Valve spring12 O u t e r5F3109 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v eD315HEAD3 NOTE:6H3026-F Valve intake66H4110 Valve exhaust6 [ 6 H 3 0 4 5 ]7H7067-B Valve guide125F3111-B Valve spring12 I n n e r5F3112-F Valve spring12 O u t e r

7H0864 Rotator122A3291 Valve lock36 F o r t a p e r e d g r o o v e




Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]PLG2M5558 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )2M5558-F Piston body4 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l

B E A R I N G S2323233 Bearing main pair4 S t d8N8225 Bearing main pair4 . 0 1 08N8226 Bearing main pair4 . 0 2 08N8227 Bearing main pair4 . 0 3 02531APA40-FM Bearing main pair4 . 0 4 02531APA50-FM Bearing main pair4 . 0 5 0

7S9439-F Bearing thrust pair1 S t d , f l a n g e d

7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d

7S9846-F Bearing thrust pair1 . 0 3 0 f l a n g e d

4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 0

7M4046 Bearing cam 1 . 0 0 8 O A L2 o r 3 o r 4 u s e d ( 2 o r 3 u s e d w i t h 9 M 5 4 7 7 )

9M5477 Bearing cam 1 . 1 3 5 O A LN o t u s e d o n a l l e n g i n e s

9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod4 [ D i s c o n t i n u e d ]8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N0703 Bushing con rod4 1 . 7 0 0 p i n , 1 . 4 3 0 O A L , s t r a i g h t

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1963-F Gasket oil pan19Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e

C A M S H A F T9Y3225 Camshaft1 [ r e p l 2 S 0 5 3 1 ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o n R e m a n u f a c t u r e d7M7681 Lifter8

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake4 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust4 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]

Endurance Power Products (800) 467-5545CAT330-1 8/3/2009


Cylinder


5.500(Continued)

9H9164 Valve spring8 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e eI n t a k e a n d e x h a u s t

140-1906N Valve guide8 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]4N3668 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e3S0461-F Rotator81W5321-F Valve insert4

I n t a k e : D 3 3 0 A , D 3 3 0 B9M6495-F Valve insert4 E x h a u s t3T9562 Glow plug4 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T8M4505-Q Crankshaft1 F l a n g e : F l a t , 9 b o l t h o l e ; S n o u t : t a p e r w i t h g e a r , 1 k e y w a y , 1 b o l t h o l e

C O N N E C T I N G R O D1P9956-F Bolt connecting rod85S6348-F Nut connecting rod8

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g



Caterpillar D330C / 7.0L 4Diesel

Cylinder


6.000

C Y L I N D E R K I TPLG8N3180 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , [ 8 N 3 1 8 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] [ C a n u s e P L G 8 N 3 1 8 2 ]PLG8N3182 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , [ 8 N 3 1 8 2 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5250 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 2 5 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n ,

1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]

5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l

2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair5 S t d

8N8225 Bearing main pair5 . 0 1 08N8226 Bearing main pair5 . 0 2 08N8227 Bearing main pair5 . 0 3 02531APA40-FM Bearing main pair5 . 0 4 02531APA50-FM Bearing main pair5 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )

8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 0

7M4046 Bearing cam 1 . 0 0 8 O A L2 o r 3 u s e d ( 2 u s e d w i t h 9 M 5 4 7 7 )

9M5477 Bearing cam 1 . 1 3 5 O A LN o t u s e d w i t h ( 3 ) 7 M 4 0 4 6

9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t

9M4010 Bushing con rod4 [ D i s c o n t i n u e d ]8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t

8N0703 Bushing con rod4 1 . 7 0 0 p i n , 1 . 4 3 0 O A L , s t r a i g h t

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1963-F Gasket oil pan19Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D5S9022-F Seal crankshaft rear1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D



Cylinder


6.000(Continued)

C A M S H A F T7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]7S3161 Lifter8 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g5S6452 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )5S6449-F Valve exhaust4 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]8N0875 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1621589 Valve guide8 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator8 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5321-F Valve insert4

E x h u a s t1070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]5S7218 Valve insert4 I n t a k e , 2 . 1 2 5 O D

3T9562 Glow plug4 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T4N7692-Q Crankshaft1 F l a n g e : F l a t , 9 b o l t h o l e ; S n o u t : t a p e r d e d , 1 k e y w a y , 1 b o l t h o l e


F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g6H3364-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]PLG2M5558 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )2M5558-F Piston body4 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l



7S9844 Bearing thrust pair . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d



7M4046 Bearing cam4 1 . 0 0 8 O A L


9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s1694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]

9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e

C A M S H A F T9Y3229 Camshaft kit1 W i t h 2 S 5 6 5 0 c a m s h a f t ; C a l l f o r p r i c e a n d a v a i l a b i l i t y o n R e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake6 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust6 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]9H9164 Valve spring12 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e140-1906N Valve guide12 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]



Cylinder


5.500(Continued)

4N3668 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e3S0461-F Rotator121W5321-F Valve insert6

I n t a k e9M6495-F Valve insert6 E x h a u s t3T9562 Glow plug6 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T9M2337 Crankshaft1


F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000




1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 0

8N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 0

2531APA40-FM Bearing main pair7 . 0 4 02531APA50-FM Bearing main pair7 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )


8N8221 Bearing rod pair6 . 0 1 08N8222 Bearing rod pair6 . 0 2 0

8N8223 Bearing rod pair6 . 0 3 0

7M4046 Bearing cam4 1 . 0 0 8 O A L9M5477 Bearing cam1 1 . 1 3 5 O A L

9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s1694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]

8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D5S9022-F Seal crankshaft rear1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D

C A M S H A F T7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7S3161 Lifter12 S o l i d t y p e



Cylinder


6.000(Continued)

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g5S6452 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )5S6449-F Valve exhaust6 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5321-F Valve insert6

E x h a u s t1070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]5S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D3T9562 Glow plug6 [ r e p l 1 P 7 3 2 4 ]

C R A N K S H A F T4N7693-Q Crankshaft1 [ 2 W 7 4 5 8 ] F l a n g e : F l a t , 9 b o l t h o l e s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o l t h o l e


F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

8N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000

C Y L I N D E R K I TLK2886-F Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C [ 5 S 2 8 8 6 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s 1 1 0 5 8 0 0 l i n e r ,

5 P 8 7 6 8 s e a l k i t ]5S2886-F Piston body6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C , d u a l n i , 4 v a l v e r e l i e f , r e c t a n g u a l c o m p r i n g s ; u s e w i t h r i n g s e t 9 S 3 0 6 89S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 08N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair6 . 0 1 0





C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake12 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L1S2903-F Valve exhaust12 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock485S2921-F Valve guide242S7339-F Valve spring241S3028 Rotator241S2894-F Insert intake121S2895-F Insert exhaust12

F U E L / I N J E C T O R8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9N6173-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 5 1 0 5 )



Caterpillar D336 / 1676 / 11.5L 8Diesel

Cylinder


5.500

C Y L I N D E R K I T1S8417P-B Piston body8 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n , 4 v a l v e r e l i e f w i t h p l u g ; 1 S 8 4 1 7 p i s t o n w i t h p i n9S8704-F Ring set8 4 . 5 0 0 0 b o r e , r e c t a n g u l a r c o m p e r s s i o n r i n g [ 1 c y l s e t ] ( c h e c k f o r a v a i l a b i l i t y )1S2912 Piston pin8 1 . 7 0 0 d i a1S9543 Retainer piston pin16 u s e w i t h 1 . 7 0 0 d i a p i n7C9522-B Cylinder liner8 4 . 5 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 7 , ( 1 ) 9 L 5 8 5 4 s e a l s ]3S3977 Cylinder liner oring24 4 . 5 0 0 0 b o r e ; L o w e r s e a l9L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S1S2777 Bearing main pair4 S t d4S9463-B Bearing main pair4 . 0 1 04S9466-B Bearing main pair4 . 0 2 04S9469 Bearing main pair4 . 0 3 0

1S2778 Bearing thrust pair1 S t d4S9462 Bearing thrust pair1 . 0 1 04S9465 Bearing thrust pair1 . 0 2 04S9468-B Bearing thrust pair1 . 0 3 0

1S2785 Bearing rod pair8 S t d4S9470-B Bearing rod pair8 . 0 1 0

4S9471 Bearing rod pair8 . 0 2 04S9472-B Bearing rod pair8 . 0 3 0

1S2915 Bushing con rod8



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake16 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L

1S2903-F Valve exhaust16 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock641S2899 Valve guide32 [ B e i n g d i s c o n t i n u e d , c h e c k f o r a v a i l a b i l i t y ]

5 4 B 1 t o 8 1 2 , 8 1 4 t o 8 2 1 , 8 4 7 t o 8 5 2 , 8 5 5 t o 8 5 95S2921-F Valve guide32

5 4 B 8 1 3 , 8 2 2 t o 8 4 6 , 8 5 3 , 8 5 4 , 8 6 0 t o 1 2 7 2 ; 5 4 B 1 2 7 3 & U p2S7339-F Valve spring321S3028 Rotator32

L o w e r2S7338-B Retainer32

U p p e r1S2894-F Insert intake161S2895-F Insert exhaust16

F U E L / I N J E C T O R8N3177-F Nozzle8 C a p s u l e n o z z l e ( r e p l 2 S 9 8 2 8 )




Cylinder


8.000

C Y L I N D E R K I TLK9111-F Cylinder kit4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , r e c t r i n g [ 4 M 9 1 1 1 p i s t o n , 3 S 4 0 3 1 r i n g s , 7 N 9 8 0 9 p i n , 7 M 4 9 2 6

r e t a i n e r s , 8 N 5 6 7 6 l i n e r , 5 P 9 2 2 1 s e a l k i t ]PLG7N1366 Cylinder kit4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , k e y r i n g [ 8 N 5 6 7 6 l i n e r , 7 N 1 3 6 6 p i s t o n , 8 N 5 7 6 0 r i n g s , 7 N 9 8 0 9

p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 5 6 7 6 l i n e r ]4M9111-F Piston body4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , r e c t a n g u l a r r i n g ; u s e w i t h r i n g s e t 3 S 4 0 3 17N1366 Piston body4 5 . 7 5 0 b o r e , P C , s t r a i g h t r o d , w i t h p l u g , k e y s t o n e r i n g3S4031-F Ring set4 5 . 7 5 0 0 b o r e , r e c t a n g u l a r r i n g [ 1 c y l s e t ]8N5760 Ring set4 5 . 7 5 0 0 b o r e , k e y s t o n e r i n g [ 1 c y l s e t ]7N9809-F Piston pin4 2 . 3 8 9 9 d i a , 4 . 7 2 6 l e n g t h7M4926 Retainer piston pin8 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]8N5676 Cylinder liner4 5 . 7 5 0 0 b o r e , b a r e l i n e r5P9221 Cylinder liner oring kit4 C o n t a i n s : ( 3 ) 6 L 7 8 1 2 , ( 1 ) 8 N 4 6 3 86L7812 Cylinder liner oring12 L o w e r l i n e r s e a l ; c o n t a i n e d i n 5 P 9 2 2 1 s e a l k i t8N4638 Cylinder liner oring4 U p p e r f i l l e r b a n d ; c o n t a i n e d i n 5 P 9 2 2 1 s e a l k i t

B E A R I N G SD339BRG NOTE 3 s t y l e s o f m a i n s : ( 1 ) 3 . 7 5 0 s f t , 4 . 6 2 5 h s g b o r e ; ( 2 ) 3 . 7 5 0 s f t , 4 . 1 1 4 h s g b o r e , ( 3 ) 4 . 2 6 1 s f t , 4 . 6 2 5 h g

b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

6F1931-F Bearing main pair1 S t d , r e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 2 . 5 8 7 l e n g t h6F1932-F Bearing main pair2 S t d , 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g

4H5510-F Bearing thrust pair1 S t d , f l a n g e d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h6H4510-F Bearing main pair1 S t d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 4 . 0 8 3 l e n g t h

6H4498 Seal1 F r o n t , S t d

2H2451-F Bearing main pair1 . 0 2 5 , r e a r2H2449-F Bearing main pair2 . 0 2 5 , i n t e r m e d i a t e4H5511-F Bearing thrust pair1 . 0 2 5 , c e n t e r7H4448-F Bearing main pair1 . 0 2 5 , f r o n t

7H6747-B Seal1 F r o n t , O v e r s i z e

6F1935-F Bearing main pair1 . 0 5 0 , r e a r6F1936-F Bearing main pair2 . 0 5 0 , i n t e r m e d i a t e

4H5512-F Bearing thrust pair1 . 0 5 0 , c e n t e r7H4449-F Bearing main pair1 . 0 5 0 , f r o n t7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e9M2429-B Bearing main pair3 S t d , I n t e r m e d i a t e a n d R e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h9M2430-F Bearing thrust pair1 S t d , C e n t e r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h9M2431-F Bearing main pair1 S t d , F r o n t ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 4 . 0 8 6 l e n g t h3S7569 Adapter1 S t d , F r o n t6H4498 Seal1 F r o n t , S t d

1S7573-B Bearing main pair3 . 0 2 5 , I n t e r m e d i a t e a n d R e a r

1S7574 Bearing thrust pair1 . 0 2 5 , C e n t e r1S7575-F Bearing main pair1 . 0 2 5 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

1S7576 Bearing main pair3 . 0 5 0 , I n t e r m e d i a t e a n d R e a r



Cylinder


8.000(Continued)

1S7577 Bearing thrust pair1 . 0 5 0 , C e n t e r1S7578 Bearing main pair1 . 0 5 0 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e8N7923 Bearing main pair4 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]

8N7924 Bearing main pair4 . 0 2 5 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 6 ]8N7929 Bearing thrust pair1 . 0 2 5 ; C e n t e r [ r e p l 4 S 9 3 9 7 ]

8N7925-F Bearing main pair4 . 0 5 0 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 8 ]8N7930-F Bearing thrust pair1 . 0 5 0 ; C e n t e r [ r e p l 4 S 9 3 9 9 ]

2M6499 Bearing rod pair4 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t hE a r l y , M i d

2M6500-B Bearing rod pair4 . 0 2 5


8N7933 Bearing rod pair4 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t hL a t e

8N7933 10-F Bearing rod pair4 . 0 1 08N7934 Bearing rod pair4 . 0 2 58N7935-F Bearing rod pair4 . 0 5 0

8F8523 Bearing cam2 2 . 0 1 0 O A LE a r l y , M i d , L a t e

8F8521-B Bearing cam1 3 . 1 1 0 O A LE a r l y

4H9640 Bearing cam2 1 . 2 0 0 O A LM i d , L a t e

4M9183 Bushing con rod4 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L1599X Bushing con rod4 [ D i s c o n t i n u e d ] 2 . 3 5 0 I D , 2 . 6 8 7 O D , 2 . 0 6 7 O A L ; F u l l r o u n d b u s h i n g ; u s e w i t h r o d 7 B 6 2 2 5 , 7 B 6 6 2 5



R e m a n l i f t e r s - c a l l f o r p r i c i n g

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD339HEAD1 EARLY HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , f l a n g e d g u i d e

8H1993 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]

4F5409-F Valve spring8 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring8 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide4 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide4 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock24 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator8D339HEAD2 MID HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , n o n - f l a n g e d g u i d e



Cylinder


8.000(Continued)

8H1993 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]9M5349 Valve spring8 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring8 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide8 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer8 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock24 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator8 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]D339HEAD3 LATE HEAD T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h , n o n - f l a n g e d g u i d e1W1818 Valve intake4 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G1W1819 Valve exhaust4 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring8 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring8 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide8 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer8 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator8 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.500

C Y L I N D E R K I TPLG9N2874 Cylinder kit6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]LK0735-F Cylinder kit6 5 . 4 0 0 0 b o r e , P C , 2 . 0 0 0 p i n , s t r a i g h t r o d , d u a l n i , 1 / 4 o i l r i n g [ 7 N 0 7 3 5 p i s t o n , 1 P 0 7 3 4 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]9N2874 Piston body6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g7N0735-F Piston body6 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , e a r l y t y p e p i s t o n L / F , d u a l - n i , 1 / 4 o i l r i n g g r o o v e8N0822 Ring set6 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1P0734-F Ring set6 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]7N9806 Piston pin6 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin127E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner6 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring189L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7W2138 Bearing main pair4 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 l e n g t h8N5346 Bearing main pair4 . 0 2 58N5347 Bearing main pair4 . 0 5 0

7W2137 Bearing thrust pair1 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 a n d 2 . 0 8 8 l e n g t h8N5341 Bearing thrust pair1 . 0 2 5

8N5342 Bearing thrust pair1 . 0 5 0

7W2136 Bearing rod pair4 S t d , 3 . 5 4 0 j o u r n a l , 3 . 8 5 6 0 h o u s i n g b o r e , 1 . 7 7 6 l e n g t h8N5339 Bearing rod pair4 . 0 2 58N5338 Bearing rod pair4 . 0 5 0

5M3560 Bearing cam8 2 . 8 8 5 s h a f t , 3 . 1 2 7 O D , 0 . 7 4 4 O A L5M3603 Bearing cam2 1 . 8 7 8 s h a f t , 2 . 1 2 7 O D , 0 . 7 2 0 O A L

1M6107 Bushing con rod4 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A L



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake8 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust8 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide16 [ r e p l 2 N 3 2 9 3 ]2S4213 Valve spring164N6761 Rotator169M3205 Insert intake81W5283 Valve insert8 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "




Cylinder


8.000





b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

6F1931-F Bearing main pair1 S t d , r e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 2 . 5 8 7 l e n g t h6F1932-F Bearing main pair4 S t d , 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g

4H5510-F Bearing thrust pair1 S t d , f l a n g e d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h6H4510-F Bearing main pair1 S t d ; 3 . 7 5 0 0 j o u r n a l , 4 . 6 2 5 h o u s i n g b o r e , 4 . 0 8 3 l e n g t h

6H4498 Seal1 F r o n t , S t d

2H2451-F Bearing main pair1 . 0 2 5 , r e a r2H2449-F Bearing main pair5 . 0 2 5 , i n t e r m e d i a t e4H5511-F Bearing thrust pair1 . 0 2 5 , c e n t e r7H4448-F Bearing main pair1 . 0 2 5 , f r o n t

7H6747-B Seal1 F r o n t , O v e r s i z e

6F1935-F Bearing main pair1 . 0 5 0 , r e a r6F1936-F Bearing main pair5 . 0 5 0 , i n t e r m e d i a t e

4H5512-F Bearing thrust pair1 . 0 5 0 , c e n t e r7H4449-F Bearing main pair1 . 0 5 0 , f r o n t7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e9M2429-B Bearing main pair5 S t d , I n t e r m e d i a t e a n d R e a r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h9M2430-F Bearing thrust pair1 S t d , C e n t e r ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 3 . 2 5 6 a n d 3 . 8 5 8 l e n g t h9M2431-F Bearing main pair1 S t d , F r o n t ; 3 . 7 5 0 0 j o u r n a l , 4 . 1 1 4 h o u s i n g b o r e , 4 . 0 8 6 l e n g t h3S7569 Adapter1 S t d , F r o n t6H4498 Seal1 F r o n t , S t d

1S7573-B Bearing main pair5 . 0 2 5 , I n t e r m e d i a t e a n d R e a r

1S7574 Bearing thrust pair1 . 0 2 5 , C e n t e r1S7575-F Bearing main pair1 . 0 2 5 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

1S7576 Bearing main pair5 . 0 5 0 , I n t e r m e d i a t e a n d R e a r



Cylinder


8.000(Continued)

1S7577 Bearing thrust pair1 . 0 5 0 , C e n t e r1S7578 Bearing main pair1 . 0 5 0 , F r o n t4S5358 Adapter1 F r o n t , O v e r s i z e7H6747-B Seal1 F r o n t , O v e r s i z e

D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e8N7923 Bearing main pair6 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]


8N7925-F Bearing main pair6 . 0 5 0 ; F r o n t , I n t e r m e d i a t e , R e a r [ r e p l 4 S 9 3 9 8 ]8N7930-F Bearing thrust pair1 . 0 5 0 ; C e n t e r [ r e p l 4 S 9 3 9 9 ]

2M6499 Bearing rod pair6 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t hE a r l y , M i d



8N7933 Bearing rod pair6 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t hL a t e

8N7933 10-F Bearing rod pair6 . 0 1 08N7934 Bearing rod pair6 . 0 2 58N7935-F Bearing rod pair6 . 0 5 0

8F8523 Bearing cam3 2 . 0 1 0 O A L4H9640 Bearing cam2 1 . 2 0 0 O A L

4M9183 Bushing con rod6 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L

1599X Bushing con rod6 [ D i s c o n t i n u e d ] 2 . 3 5 0 I D , 2 . 6 8 7 O D , 2 . 0 6 7 O A L ; F u l l r o u n d b u s h i n g ; u s e w i t h r o d 7 B 6 2 2 5 , 7 B 6 6 2 5


C A M S H A F T1W3176 Camshaft [ O E M ] ( 9 Y 3 2 3 0 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d5S1220-B Lifter

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD339HEAD1 EARLY HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , f l a n g e d g u i d e8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]4F5409-F Valve spring12 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring12 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide6 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide6 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator12D339HEAD2 MID HEAD T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h , n o n - f l a n g e d g u i d e8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e



Cylinder


8.000(Continued)

9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]D339HEAD3 LATE HEAD T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h , n o n - f l a n g e d g u i d e1W1818 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G1W1819 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]




Caterpillar G342 / 20.4L 6Gas

Cylinder

1246 CID, Natural Gas StrokeBore 5.750

8.000

C Y L I N D E R K I TPLG7M3681 Cylinder kit6 7 . 5 : 1 C RPLG7M3680 Cylinder kit6 1 0 . 5 : 1 C R

7M3681 Piston body6 7 . 5 : 1 C R7M3680 Piston body6 1 0 . 5 : 1 C R

7N9809 Piston pin6 2 . 3 8 9 9 d i a , 4 . 7 2 6 l e n g t h7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]3S4058 Ring set6

8N5676 Cylinder liner6 5 . 7 5 0 0 b o r e , b a r e l i n e r5P9221 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 6 L 7 8 1 2 , ( 1 ) 8 N 4 6 3 8


b o r e

D339BRG1 NOTE E a r l y m a i n b e a r i n g s e t : 3 . 7 5 0 s h a f t , 4 . 6 2 5 h o u s i n g b o r e7 1 B 1 - 5 3 6

6F1931 Bearing main pair1 S t d

6F1932 Bearing main pair4 S t d4H5510 Bearing thrust pair1 S t d

6H4510 Bearing main pair1 S t d

2H2451 Bearing main pair1 . 0 2 5 "2H2449 Bearing main pair4 . 0 2 5 "4H5511 Bearing thrust pair1 . 0 2 5 "7H4448 Bearing main pair1 . 0 2 5 "

6F1935 Bearing main pair1 . 0 5 0 "6F1936 Bearing main pair4 . 0 5 0 "4H5512 Bearing thrust pair1 . 0 5 0 "

7H4449 Bearing main pair1 . 0 5 0 "

D339BRG2 NOTE M i d m a i n b e a r i n g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s i n g b o r e7 1 B 5 3 7 - 7 4 9

9M2429 Bearing main pair5 S t d9M2430 Bearing thrust pair19M2431 Bearing main pair1

1S7573 Bearing main pair5 . 0 2 5 "1S7574 Bearing main pair1 . 0 2 5 "1S7575 Bearing main pair1 . 0 2 5 "

1S7576 Bearing main pair5 . 0 5 0 "1S7577 Bearing main pair1 . 0 5 0 "1S7578 Bearing main pair1 . 0 5 0 "D339BRG3 NOTE L a t e m a i n b e a r i n g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s i n g b o r e

7 1 B 7 5 0 - U p8N7923 Bearing main pair6 S t d ; F r o n t , I n t e r m e d i a t e , R e a r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 1 . 7 8 0 l e n g t h [ r e p l 4 S 6 5 8 1 ]8N7928 Bearing thrust pair1 S t d ; C e n t e r ; 4 . 2 6 1 0 j o u r n a l , 4 . 6 2 5 0 h o u s i n g b o r e , 3 . 2 4 8 a n d 3 . 8 5 8 l e n g t h [ r e p l 4 S 6 5 8 2 ]



Cylinder


8.000(Continued)


8N7925 Bearing main pair6 . 0 5 0 "8N7930 Bearing main pair1 . 0 5 0 "

2M6499 Bearing rod pair6 S t d , 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 5 6 3 l e n g t h7 1 B 1 - 7 4 9

2M6500 Bearing rod pair6 . 0 2 5 "2M6501 Bearing rod pair6 . 0 5 0 "

8N7933 Bearing rod pair6 S t d ; 3 . 6 2 5 0 j o u r n a l , 3 . 9 6 7 0 h o u s i n g b o r e , 2 . 0 0 0 l e n g t h7 1 B 7 5 0 - U p

8N7934 Bearing rod pair6 . 0 2 58N7935 Bearing rod pair6 . 0 5 0 ; P a r t i a l g r o v e ; 2 . 0 0 0 O A L

4H9640 Bearing cam2 1 . 2 0 0 O A L8F8523 Bearing cam3 2 . 0 1 0 O A L

6H4498 Seal1 F r o n t , S t d7 1 B 1 - 7 4 9

4M9183 Bushing con rod6 2 . 3 8 0 I D , 2 . 6 1 7 O D , 2 . 0 6 O A L4H9640 Bearing cam2 1 . 2 0 0 O A L

G A S K E T & S E A L S342071 Set overhaul1 N o n s p a c e r p l a t e d b l o c k342081 Set overhaul1 S p a c e r p l a t e d b l o c k

342072 Set inframe1 N o n s p a c e r p l a t e d b l o c k342082 Set inframe1 S p a c e r p l a t e d b l o c k , c o m p o s i t e h e a d g a s k e t

342073 Set cylinder head1 M u l t i p l e , N o n s p a c e r p l a t e d b l o c k342083 Set cylinder head1 M u l t i p l e , S p a c e r p l a t e d b l o c k

7N9352 Gasket valve cover12P3759 Gasket oil pan18H7319 Seal crankshaft front1

7 1 B 1 - 7 4 92S1509 Seal crankshaft front1

7 1 B 7 5 0 - U p9N2539 Seal crankshaft front1

7 1 B 7 5 0 - U p O v e r s i z e U s e W i t h 9 J 0 1 1 09J0110 Sleeve front1

7 1 B 7 5 0 - U p U s e W i t h 9 N 2 5 3 92W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e

7 1 B 7 5 0 - U p

C A M S H A F T5S1220 Lifter61A0744 Screw rocker arm adj121B4204 Nut12 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm12

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g



Cylinder


8.000(Continued)

D339HEAD4H e a d u s i n g 3 / 8 " s t e m v a l v e s

1W1819 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 3 7 1 7 T s t e m d i a , 4 5 d e g , 2 G1W1818 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d i a , 4 5 d e g , 2 G9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e1W1816 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 3 7 1 7 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]2N9297 Retainer12 E x h a u s t3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e8M9810 Valve insert6 E x h a u s t9M8745 Valve insert6 I n t a k e

3B0623 Plug285M6214 Plug2

D339HEAD5H e a d u s i n g 1 / 2 " s t e m v a l v e s

8H1993 Valve intake6 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust6 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]

9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e7N2051 Valve guide12 B o t h , n o n - f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a ; u s e w i t h 3 N 1 4 1 4 s p a c e r3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]3B1142 Retainer123N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e8M9810 Valve insert6 E x h a u s t

9M8745 Valve insert6 I n t a k e3B0622 Plug4

7L0917 Spark plug adapter66L1576 Gasket spark plug adp6 M e t a l g a s k e t6L7816 Seal spark plug adp6

7 1 B 4 9 5 - U p6B7021 Seal spark plug adp6

7 1 B 1 - 4 9 45H7071 Water director24

C R A N K S H A F T3S7569 Adapter crankshaft seal1 R e a r

7 1 B 1 - 7 4 94S7793 Thrower crankshaft1 R e a r

7 1 B 7 5 0 - U p1S8607 Baffle crankshaft1 R e a r

7 1 B 7 5 0 - U p

C O O L I N G S Y S T E M9S3808 Thermostat2 1 7 0 F d e g r e e

7 1 B 1 - 2 2 06I4954 Thermostat2 1 7 0 F d e g r e e

7 1 B 2 2 1 - 3 7 8



Cylinder


8.000(Continued)

4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7 1 B 3 7 9 - U p

6V4553 Set water pump17 1 B 1 - 2 3 3 0

5P9241 Set water pump17 1 B 2 3 3 1 - U p

1W7035 Kit water pump rebuild1IPD7035 Kit water pump overhaul1

4N7526 Seal assembly17 1 B 1 - 2 3 3 0

6N9313 Seal assembly17 1 B 2 3 3 1 - U p

6L6459 Shaft water pump1 F r e s h w a t e r p u m p3S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 62S3966 Ring1 U s e w i t h 4 N 7 5 2 65H4342 Washer84H9836 Seal rubber14H8891 Gasket14H8890 Gasket11B4116 Bearing water pump13L7685 Lock12A0053 Nut1

B L O C K8N6150 Insert block1 S t a i n l e s s s t e e l . 0 6 0 "8N6742 Insert block1 S t a i n l e s s s t e e l . 1 2 5 "5P6595 Sleeve block1 " Z " s t e p p e d5P65950/S Sleeve block1 " Z " s t e p p e d , . 0 1 5 o v e r s i z e



Cylinder


6.500

C Y L I N D E R K I TPLG9N2874 Cylinder kit6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]

R e p l a c e s L K 0 7 3 5 c y l i n d e r k i t i n s e t sLK0735-F Cylinder kit6 5 . 4 0 0 0 b o r e , P C , 2 . 0 0 0 p i n , s t r a i g h t r o d , d u a l n i , 1 / 4 o i l r i n g [ 7 N 0 7 3 5 p i s t o n , 1 P 0 7 3 4 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]9N2874 Piston body6 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g

R e p l a c e s 7 N 0 7 3 5 p i s t o n i n s e t s7N0735-F Piston body6 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , e a r l y t y p e p i s t o n L / F , d u a l - n i , 1 / 4 o i l r i n g g r o o v e8N0822 Ring set6 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t

U s e d w i t h 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set6 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9806 Piston pin6 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin12

U s e d w i t h 9 N 2 8 7 4 p i s t o n b o d y7E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y1260739 Cylinder liner6 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit6 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring189L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7W2138 Bearing main pair6 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 l e n g t h


7W2137 Bearing thrust pair1 S t d , 4 . 5 0 0 j o u r n a l , 4 . 8 8 6 0 h o u s i n g b o r e , 1 . 5 0 0 a n d 2 . 0 8 8 l e n g t h8N5341 Bearing thrust pair1 . 0 2 58N5342 Bearing thrust pair1 . 0 5 0

7W2136 Bearing rod pair6 S t d , 3 . 5 4 0 j o u r n a l , 3 . 8 5 6 0 h o u s i n g b o r e , 1 . 7 7 6 l e n g t h


5M3560 Bearing cam12 2 . 8 8 5 s h a f t , 3 . 1 2 7 O D , 0 . 7 4 4 O A L

5M3603 Bearing cam2 1 . 8 7 8 s h a f t , 2 . 1 2 7 O D , 0 . 7 2 0 O A L

1M6107 Bushing con rod6 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A L



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake12 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust12 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide24 [ r e p l 2 N 3 2 9 3 ]2S4213 Valve spring244N6761 Rotator249M3205 Insert intake121W5283 Valve insert12 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "



Cylinder


6.500(Continued)

F U E L / I N J E C T O R8N1831-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 1 0 5 9 )8N3176-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 M 4 1 9 0 )




Cylinder


6.500

C Y L I N D E R K I TPLG8N0931 Cylinder kit8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f [ 8 N 0 9 3 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 8 p i n , 3 F 8 5 1 3 r e t a i n e r s ,

1 2 6 0 7 3 9 l i n e r ]PLG9N2874 Cylinder kit8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]


7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]8N0931 Piston body8 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g9N2874 Piston body8 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g


U s e d w i t h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set8 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9808 Piston pin8 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h7N9806 Piston pin8 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin167E5665 Retainer piston pin16 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner8 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit8 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4

3S3978 Cylinder liner oring249L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S7N2458 Bearing main pair4 S t d

E a r l y e n g i n e s u s e d w i t h t h r u s t b e a r i n g7N2459 Bearing main pair4 . 0 2 57N2461 Bearing main pair4 . 0 5 0

7N2463 Bearing thrust pair1 S t dE a r l y e n g i n e s w i t h t h r u s t b e a r i n g

7N2464 Bearing thrust pair1 . 0 2 57N2465 Bearing thrust pair1 . 0 5 0

8N6652 Bearing main pair5 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t hL a t e e n g i n e s u s e d w i t h t h r u s t w a s h e r s

8N5957 Bearing main pair5 . 0 2 58N5958-F Bearing main pair5 . 0 5 0

9S1162 Thust washer2 0 . 1 8 6 t h i c kL a t e e n g i n e s w i t h t h r u s t w a s h e r s

7N2581 Bearing rod pair8 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y

7N2582-F Bearing rod pair8 . 0 2 57N2583-B Bearing rod pair8 . 0 5 0

1W8539 Bearing rod pair8 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e

4W5693 Bearing rod pair8 . 0 2 5 [ r e p l 8 N 5 9 4 8 ]4W5694 Bearing rod pair8 . 0 5 0



Cylinder


6.500(Continued)

1M6107 Bushing con rod8 2 . 0 0 1 I D , 2 . 1 8 3 O D , 1 . 8 7 5 O A LE a r l y

8N2018 Bushing con rod8 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )L a t e



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake16 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust16 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide32 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring322S2813-B Rotator329M3205 Insert intake321W5283 Valve insert32 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "


8N3176-F Nozzle8 C a p s u l e n o z z l e ( r e p l 7 M 4 1 9 0 )




Cylinder


6.500


1 2 6 0 7 3 9 l i n e r ]PLG9N2874 Cylinder kit12 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C [ 9 N 2 8 7 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 3 F 8 5 1 3 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r ]


7 E 5 6 6 5 r e t a i n e r s , 1 2 6 0 7 3 9 l i n e r , 5 P 8 7 8 9 s e a l k i t ]8N0931 Piston body12 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g9N2874 Piston body12 5 . 4 0 0 b o r e , 2 . 0 0 p i n , P C , s t r a i g h t r o d , 4 v a l v e r e l i e f w i t h p l u g , 1 / 8 o i l r i n g


U s e d w i t h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p i s t o n b o d y1P0734-F Ring set12 5 . 4 0 0 0 b o r e , 1 / 4 o i l r i n g [ 1 c y l s e t ]

U s e d w i t h 7 N 0 7 3 5 p i s t o n b o d y7N9808 Piston pin12 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h7N9806 Piston pin12 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )3F8513 Retiner piston pin247E5665 Retainer piston pin24 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]1260739 Cylinder liner12 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit12 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4

3S3978 Cylinder liner oring369L5854 Cylinder liner oring12 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G SD348BRG1 NOTE: E a r l y e n g u s e : ( 7 ) 2 S 2 8 3 8 , ( 2 ) 9 S 1 1 6 2 , ( 4 ) 2 H 1 1 9 0 [ r e p l 2 S 2 8 3 9 : ( 1 ) 2 S 2 8 3 8 , ( 2 ) 9 S 1 1 6 2 , ( 4 ) 2 H 1 1 9 02S2838 Bearing main pair7 S t d5S6303 Bearing main pair7 . 0 2 55S6306 Bearing main pair7 . 0 5 0

2H1190 Dowel4 M a i n t h r u s t

D348BRG2 NOTE: M i d e n g u s e : ( 7 ) 8 N 6 6 5 2 , ( 2 ) 9 S 1 1 6 2 ; 1 . 7 4 4 l e n g t h

8N6652 Bearing main pair7 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t h8N5957 Bearing main pair7 . 0 2 5

8N5958-F Bearing main pair7 . 0 5 0

D348BRG3 NOTE: L a t e e n g u s e : ( 7 ) 4 W 5 4 8 8 , ( 2 ) 9 S 1 1 6 2 ; 1 . 8 8 6 l e n g t h4W5488 Bearing main pair7 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 8 8 6 l e n g t h [ r e p l 8 N 5 6 2 2 ]4W5689 Bearing main pair7 . 0 2 5 [ r e p l 8 N 6 5 2 8 ]4W5690-B Bearing main pair7 . 0 5 0 [ r e p l 8 N 6 5 2 9 ]

9S1162 Thust washer2 0 . 1 8 6 t h i c k

7N2581 Bearing rod pair12 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y a n d M i d e n g i n e s


1W8539 Bearing rod pair12 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e e n g i n e s




Cylinder


6.500(Continued)

8N2018 Bushing con rod12 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake24 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust24 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide48 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring482S2813-B Rotator489M3205 Insert intake241W5283 Valve insert24 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "





Cylinder


6.500


1 2 6 0 7 3 9 l i n e r ]8N0931 Piston body16 5 . 4 0 0 0 b o r e , 2 . 0 0 p i n , P C , 4 v a l v e r e l i e f , 1 / 8 o i l r i n g8N0822 Ring set16 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t7N9808 Piston pin16 2 . 0 0 0 d i a , 4 . 2 9 2 l e n g t h3F8513 Retiner piston pin321260739 Cylinder liner16 5 . 4 0 0 0 b o r e [ u s e s ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 4 s e a l s ] [ r e p l 6 N 8 7 0 0 ]5P8789 Cylinder liner oring kit16 C o n t a i n s : ( 3 ) 3 S 3 9 7 8 , ( 1 ) 9 L 5 8 5 43S3978 Cylinder liner oring489L5854 Cylinder liner oring16 U p p e r b a n d s e a l , 1 p e r l i n e r

B E A R I N G S8N6652 Bearing main pair9 S t d , 5 . 2 5 0 0 j o u r n a l , 5 . 6 3 5 0 h o u s i n g b o r e , 1 . 7 4 4 l e n g t h8N5957 Bearing main pair9 . 0 2 58N5958-F Bearing main pair9 . 0 5 0

9S1162 Thust washer2 0 . 1 8 6 t h i c k

7N2581 Bearing rod pair16 S t d , 4 . 3 7 4 5 / 4 . 3 7 5 5 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , n o t c h e d o i l g r o o v eE a r l y e n g i n e s


1W8539 Bearing rod pair16 S t d , 4 . 3 7 4 2 / 4 . 3 7 5 2 j o u r n a l , 4 . 7 2 1 0 h o u s i n g b o r e , 1 . 3 7 3 l e n g t h , s h o r t o i l g r o o v eL a t e e n g i n e s


8N2018 Bushing con rod16 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1N4885 Valve intake32 1 . 7 7 1 h e a d d i a , 5 . 9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]7E7830 Valve exhaust32 1 . 6 4 6 h e a d d i a , 5 . 9 9 7 l e n g t h [ r e p l 1 P 1 0 8 1 ]2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N2236 Valve guide64 [ r e p l 2 N 3 2 9 3 ]3S3018 Valve spring642S2813-B Rotator64

9M3205 Insert intake321W5283 Valve insert32 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "





Cylinder


8.000

C Y L I N D E R K I TPLG7N4515 Cylinder kit6 6 . 2 5 0 0 b o r e , r e c t a n g u l a r r i n g [ 7 N 4 5 1 5 p i s t o n , 1 W 5 1 0 5 r i n g s , 7 N 9 8 1 0 p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 9 1 7 4

l i n e r ]PLG7N5036 Cylinder kit6 6 . 2 5 0 0 b o r e , k e y s t o n e r i n g [ 7 N 5 0 3 6 p i s t o n , 1 N 3 6 0 1 r i n g s , 7 N 9 8 1 0 p i n , 7 M 4 9 2 6 r e t a i n e r s , 8 N 9 1 7 4 l i n e r ]8M3167 Piston body6 6 . 2 5 0 0 b o r e , P C [ 3 S 4 0 6 6 ]7N4515 Piston body6 6 . 2 5 0 0 b o r e , P C [ 3 S 5 5 0 2 ] r e c t a n g u l a r c o m p r e s s i o n r i n g7N5036 Piston body6 6 . 2 5 0 0 b o r e , P C [ 7 N 5 0 3 7 ] k e y s t o n e c o m p r e s s i o n r i n g5H1085 Piston pin6 2 . 4 d i a ; u s e w i t h 8 M 3 1 6 7 p i s t o n7N9810 Piston pin6 2 . 5 d i a ; u s e w i t h 7 N 4 5 1 5 , 7 N 5 0 3 6 p i s t o n [ 4 L 3 8 4 3 ]7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]1W5105 Ring set6 6 . 2 5 0 0 b o r e , u s e w i t h 8 M 3 1 6 7 , 7 N 4 5 1 5 p i s t o n [ 9 S 8 9 7 3 ] ; r e c t a n g u l a r c o m p r i n g1N3601 Ring set6 6 . 2 5 0 0 b o r e , u s e w i t h 7 N 5 0 3 6 p i s t o n ; k e y s t o n e c o m p r i n g8N9174 Cylinder liner6 6 . 2 5 0 0 b o r e5P8970 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 86L7815 Cylinder liner oring18 L o w e r l i n e r s e a l ; c o n t a i n e d i n 5 P 8 9 7 0 s e a l k i t8N4708 Cylinder liner oring6 U p p e r f i l l e r b a n d ; c o n t a i n e d i n 5 P 8 9 7 0 s e a l k i t

B E A R I N G SD353BRG1 NOTE: T h i c k w a l l b e a r i n g s , 0 . 2 4 7 4 w a l l , 4 . 6 2 5 0 j o u r n a l , 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s i n g b o r e9M3894-F Bearing main pair4 S t d ; 0 . 2 4 7 4 t h i c k n e s s9M3893-F Bearing main pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s

9M3895-F Bearing main pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s9M3896-F Bearing thrust pair1 S t d ; 0 . 2 4 7 4 t h i c k n e s s

9M4873-F Bearing main pair4 . 0 2 59M4872-F Bearing main pair1 . 0 2 59M4874-F Bearing main pair1 . 0 2 59M4875-F Bearing thrust pair1 . 0 2 5

9M4878-F Bearing main pair4 . 0 5 09M4877-F Bearing main pair1 . 0 5 0

9M4879-F Bearing main pair1 . 0 5 09M4880-F Bearing thrust pair1 . 0 5 0

D353BRG2 NOTE: T h i n w a l l b e a r i n g s , 0 . 1 8 0 5 w a l l , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s i n g b o r e

1N4317 Bearing main pair4 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 1 . 8 7 4 l e n g t h1N4316 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 3 8 2 l e n g t h1N4318 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 9 7 2 l e n g t h1N4331 Bearing thrust pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 l e n g t h

1N4320 Bearing main pair4 . 0 2 51N4319 Bearing main pair1 . 0 2 51N4321 Bearing main pair1 . 0 2 51N4332 Bearing thrust pair1 . 0 2 5


1N4336 Bearing rod pair6 S t d ; 4 . 1 2 5 0 j o u r n a l , 4 . 4 4 0 0 h o u s i n g b o r e , 1 . 9 8 0 l e n g t h [ 4 H 9 8 8 4 , 9 M 3 8 9 2 ]CB778AL10-CL Bearing rod pair6 . 0 1 01N4337 Bearing rod pair6 . 0 2 5 [ 5 H 5 9 9 3 , 9 M 4 8 7 1 ]



Cylinder


8.000(Continued)

1N4338 Bearing rod pair6 . 0 5 0 [ 5 H 5 9 9 2 , 9 M 4 8 7 6 ]

2H2330 Bearing cam62H7878 Bearing cam1

4H9842 Bushing con rod68N2275 Bushing con rod6 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s2W6769-B Seal crankshaft front1 P i s t o n r i n g t y p e2W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e2L3451 Gasket oil pan1

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r2H3069-B Lifter12 S o l i d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n gD353HEAD1 NOTE: T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c h7M7817 Valve intake6 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]8N3723 Valve exhaust6 2 . 3 4 0 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 4 , 6 H 3 1 8 7 , 8 H 7 0 9 7 , 4 N 6 8 8 3 , 3 N 1 1 4 1 ]

7S6323 Valve spring12 S i n g l e s p r i n gS i n g l e s p r i n g , u s e w i t h 7 N 7 6 3 9 r o t o c a p

4F5408-F Valve spring12 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e eD u a l s p r i n g

4F5409-F Valve spring12 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e eD u a l s p r i n g

4N3664 Valve guide6 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide6 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

U s e w i t h s i n g l e v a l v e s p r i n g7F7666-B Rotator12

U s e w i t h d u a l v a l v e s p r i n g s3H5867 Retainer12

1 2 u s e d ; 6 u s e d o n i n t a k e w i t h 3 B 1 1 4 2 u s e d o n e x h a u s t3B1142 Retainer6

6 u s e d o n e x h a u s t w i t h 3 H 5 8 6 7 r e t a i n e r o n i n t a k e5H1464 Valve seat6 I n t a k e

u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d5S1757 Valve seat6 I n t a k e5H1463 Valve seat6 E x h a u s t

u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d8M4014 Valve seat6 E x h a u s tD353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h1W8606 Valve intake6 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e1W1822 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e2N9298 Valve guide6 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide6 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h



Cylinder


8.000(Continued)

3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]1W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e8M4014 Valve seat6 E x h a u s t

F U E L / I N J E C T O R5H7936-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g7M7431-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N1831-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 1 0 5 9 )

C O O L I N G S Y S T E M2S4044 Thermostat2 1 7 0 d e g r e e6N4540 Thermostat2 1 8 0 d e g r e e4W4841 Thermostat2 1 9 0 d e g r e e4L3848 Seal thermostat2 U s e w i t h 6 N 4 5 4 0 a n d 4 W 4 8 4 1 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6265 Sleeve block4 Z s t e p p e d

1W6266 Sleeve block2 Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000

C Y L I N D E R K I TPLG3S1824 Cylinder kit6 7 . 0 : 1 C RPLG3S1826 Cylinder kit6 1 0 . 0 : 1 C R

3S1824 Piston body6 7 . 0 : 1 C R3S1826 Piston body6 1 0 . 0 : 1 C R7N9810 Piston pin6 2 . 5 d i a ; u s e w i t h 7 N 4 5 1 5 , 7 N 5 0 3 6 p i s t o n [ 4 L 3 8 4 3 ]7M4926 Retainer piston pin12 u s e w i t h 2 . 4 0 0 d i a p i n [ r e p l 6 B 2 2 9 1 ]1W6055 Ring set6

8N9174 Cylinder liner6 6 . 2 5 0 0 b o r e5P8970 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 8

B E A R I N G SD353BRG1 NOTE: T h i c k w a l l b e a r i n g s , 0 . 2 4 7 4 w a l l , 4 . 6 2 5 0 j o u r n a l , 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s i n g b o r e

6 4 B 1 - 3 1 19M3894 Bearing main pair4 S t d9M3893 Bearing main pair1 S t d9M3895 Bearing main pair1 S t d9M3896 Bearing main pair1 S t d

9M4873 Bearing main pair4 . 0 2 5 "9M4872 Bearing main pair1 . 0 2 5 "

9M4874 Bearing main pair1 . 0 2 5 "9M4875 Bearing main pair1 . 0 2 5 "

9M4878 Bearing main pair4 . 0 5 0 "9M4877 Bearing main pair1 . 0 5 0 "9M4879 Bearing main pair1 . 0 5 0 "9M4880 Bearing main pair1 . 0 5 0 "

D353BRG2 NOTE: T h i n w a l l b e a r i n g s , 0 . 1 8 0 5 w a l l , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s i n g b o r e6 4 B 3 1 2 - U P

1N4317 Bearing main pair4 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 1 . 8 7 4 l e n g t h1N4316 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 3 8 2 l e n g t h

1N4318 Bearing main pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 9 7 2 l e n g t h1N4331 Bearing thrust pair1 S t d ; 0 . 1 8 0 5 t h i c k , 4 . 6 2 5 0 j o u r n a l , 4 . 9 8 9 0 h o u s i n g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 l e n g t h

1N4320 Bearing main pair4 . 0 2 51N4319 Bearing main pair1 . 0 2 51N4321 Bearing main pair1 . 0 2 5



1N4336 Bearing rod pair6 S t d ; 4 . 1 2 5 0 j o u r n a l , 4 . 4 4 0 0 h o u s i n g b o r e , 1 . 9 8 0 l e n g t h [ 4 H 9 8 8 4 , 9 M 3 8 9 2 ]1N4337 Bearing rod pair6 . 0 2 5 [ 5 H 5 9 9 3 , 9 M 4 8 7 1 ]1N4338 Bearing rod pair6 . 0 5 0 [ 5 H 5 9 9 2 , 9 M 4 8 7 6 ]



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8.000(Continued)

2H2330 Bearing cam62H7878 Bearing cam18N2275 Bushing con rod6 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L S2P7630 Set overhaul1 B a s i c3S6774 Set supplemental1 W i t h w e t m a n i f o l d3S6773 Set supplemental1 W i t h d r y m a n i f o l d

2P7629 Set cylinder head1 W i t h w e t m a n i f o l d3S6678 Set cylinder head1 W i t h d r y m a n i f o l d

2L3451 Gasket oil pan16L5490 Gasket side door12W2191 Seal crankshaft rear1 P i s t o n r i n g t y p e2W6769 Seal crankshaft front1 P i s t o n r i n g t y p e

C A M S H A F T2H3069 Lifter128F8858 Button rocker arm12

9F7707 Ring button retaining12 F o r 8 F 8 8 5 81A0744 Screw rocker arm adj121B4204 Nut12 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm12


D353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c hH e a d u s i n g 3 / 8 " s t e m v a l v e s

1W8606 Valve intake6 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust6 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring12 S i n g l e s p r i n g

U s e W i t h 7 N 7 6 3 9 R o t o c o i l9M5349 Valve spring12 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e

U s e W i t h 7 N 7 6 3 9 R o t o c o i l4F5409 Valve spring12 D o u b l e , i n n e r

U s e W i t h 7 F 7 6 6 6 R o t o c o i l9M5350 Valve spring12 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e

U s e W i t h 7 N 7 6 3 9 R o t o c o i l4F5408 Valve spring12

U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide6 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide6 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h

3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]U s e W i t h C o r r e c t S p r i n g s

7F7666 Rotocoil12U s e W i t h C o r r e c t S p r i n g s

8N7780 Shield61W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e1S5738 Valve insert6 E x h a u s t



Cylinder


8.000(Continued)

D353HEAD1 NOTE: T a p e r e d g r o o v e v a l v e s t e m w i t h 0 . 4 9 5 5 d i a a n d 3 l o c k s e a c hH e a d u s i n g 1 / 2 " s t e m v a l v e s

7M7817 Valve intake6 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]8N3723 Valve exhaust6 2 . 3 4 0 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 4 , 6 H 3 1 8 7 , 8 H 7 0 9 7 , 4 N 6 8 8 3 , 3 N 1 1 4 1 ]

W i t h C o r r e c t S e r i a l N u m b e r s5S5323 Valve exhaust6

W i t h C o r r e c t S e r i a l N u m b e r s7S6323 Valve spring12 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide6 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h

6N8847 Valve guide6 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer12 U s e w i t h n o n - f l a n g e d g u i d e

3B1143 Valve lock36 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator12 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]

U s e W i t h C o r r e c t S p r i n g s7F7666 Rotocoil12

U s e W i t h C o r r e c t S p r i n g s8N7780 Shield61W3062 Retainer6 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer6 E x h a u s t5S1757 Valve seat6 I n t a k e1S5738 Valve insert6 E x h a u s t

5H7071 Water director243B0645 Plug cup307L0918 Spark plug adapter66L1576 Gasket spark plug adp6 M e t a l g a s k e t6L7816 Seal spark plug adp6

C R A N K S H A F T1S8607 Baffle crankshaft1 R e a r2S2430 Thrower crankshaft1 R e a r7H3482 Thrower front1 F r o n t0L1024 Plug6 2 . 2 5 d i a m e t e r

C O O L I N G S Y S T E M6N4540 Thermostat1 1 8 0 d e g r e e1W7027 Kit water pump rebuild1 U s e w i t h 5 L 1 9 3 6 p u m p g r o u p1W7048 Kit water pump rebuild1 U s e w i t h 2 N 5 6 4 9 p u m p g r o u p

5L8202 Impeller14N7526 Seal assembly17L2041 Shaft water pump16L5473 Seal13H2018 Nut1



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8.000(Continued)

3F2771 Cotter pin11B4115 Bearing water pump2 W a t e r p u m p d r i v e g e a r

B L O C K8N6938 Insert block S t a i n l e s s s t e e l . 0 6 2 5 "1W6265 Sleeve block Z s t e p p e d1W6266 Sleeve block Z s t e p p e d1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



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8.000




B E A R I N G SD364BRG1 NOTE E a r l y m a i n b e a r i n g s e t :7F9121 Bearing main pair4 S t d5F9848 Bearing main pair1 S t d

4H9972 Bearing main pair4 . 0 5 05F9847 Bearing main pair1 . 0 5 0

D364BRG2 NOTE L a t e m a i n b e a r i n g s e t :

4M8121 Bearing main pair4 S t d4M8122 Bearing main pair1 S t d

4M9045 Bearing main pair4 . 0 5 04M9046 Bearing main pair1 . 0 5 0

4M9043 Bearing rod pair8 S t d4M9044 Bearing rod pair8 . 0 5 0

7F5075 Bearing cam17F5073 Bearing cam4




V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g8H1993 Valve intake8 2 . 3 4 3 h e a d d i a , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]8H1994 Valve exhaust8 2 . 2 8 2 h e a d d i a , 9 . 2 6 6 l e n g t h , 0 . 4 9 5 5 s t e m d i a , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]4F5409-F Valve spring16 I n n e r , 1 . 1 4 5 O D , 2 . 3 5 9 f r e e4F5408-F Valve spring16 O u t e r , 1 . 6 4 1 O D , 2 . 4 2 1 f r e e2S0893-B Valve guide8 I n t a k e , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a [ r e p l 6 F 5 2 6 3 ]1S6654-B Valve guide8 E x h a u s t , f l a n g e d ; f o r 0 . 4 9 5 5 s t e m d i a3B1143 Valve lock48 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7F7666-B Rotator16



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8.000(Continued)




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8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R9F2393-F Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000



B E A R I N G S8N7764 Bearing main pair5 S t d , 5 . 7 5 0 j o u r n a l , 6 . 3 7 3 0 h o u s i n g b o r e , 2 . 1 3 0 l e n g t h8N7764 10-F Bearing main pair5 . 0 1 08N7765 Bearing main pair5 . 0 2 5

8N7766 Bearing main pair5 . 0 5 0

4L4653 Thrust washer2 0 . 2 8 4 t h i c k

8N7769 Bearing rod pair8 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7769 10-F Bearing rod pair8 . 0 1 08N7770 Bearing rod pair8 . 0 2 58N7771 Bearing rod pair8 . 0 5 0

5L2894 Bearing cam5

8N2275 Bushing con rod8 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s3N3220 Gasket cylinder head4 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t3N3220CP Gasket cylinder head4 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L4497 Gasket push rod oil4 P u s h r o d o i l r e t u r n , u s e w i t h 3 N 3 2 2 0 o r 3 N 3 2 2 0 C P6L3352 Gasket valve cover42N3597 Seal valve cover44W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2607 Seal crankshaft1 D i r e c t i o n a l C C W3N9160-B Ring crankshaft2 P i s t o n r i n g t y p e8L5457 Gasket oil pan1

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r1021561 Lifter16 ( r e p l 5 L 5 4 8 6 )




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8.000(Continued)









u s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d5S1757 Valve seat8 I n t a k e

5H1463 Valve seat8 E x h a u s tu s e w i t h 6 H 8 5 1 4 c y l i n d e r h e a d

8M4014 Valve seat8 E x h a u s t

D353HEAD2 NOTE: T w o g r o o v e v a l v e s t e m w i t h 0 . 3 7 1 7 d i a a n d 2 l o c k s e a c h1W8606 Valve intake8 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e1W1822 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e9M5349 Valve spring16 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e e9M5350 Valve spring16 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e e

2N9298 Valve guide8 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide8 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h


7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]1W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer8 E x h a u s t5S1757 Valve seat8 I n t a k e8M4014 Valve seat8 E x h a u s t

F U E L / I N J E C T O R9F2393-F Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g7M7431 Nozzle service group8 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

4W4841 Thermostat4 1 9 0 d e g r e e3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s3S1723 Set water pump1 A l l e n g i n e s w i t h l a r g e c a s e s e a l


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l



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8.000(Continued)

1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



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8.000




B E A R I N G S8N7764 Bearing main pair5 S t d , 5 . 7 5 0 j o u r n a l , 6 . 3 7 3 0 h o u s i n g b o r e , 2 . 1 3 0 l e n g t h8N7765 Bearing main pair5 . 0 2 58N7766 Bearing main pair5 . 0 5 0


8N7769 Bearing rod pair8 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7770 Bearing rod pair8 . 0 2 5


5L2894 Bearing cam58N2275 Bushing con rod8 2 . 4 5 0 I D , 2 . 6 7 8 O D , 2 . 2 5 0 l e n g t h

G A S K E T & S E A L S2S7521 Set overhaul1 7 2 B 1 - 4 6 8379021 Set overhaul1 7 2 B 4 6 9 - U p , N o n T u r b o c h a r g e d379021CP Set overhaul1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

379031 Set overhaul1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d379031 CP Set overhaul1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

379022 Set inframe1 7 2 B 4 6 9 - U p , N o n T u r b o c h a r g e d

379022CP Set inframe1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t379032 Set inframe1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d379032CP Set inframe1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

379023 Set cylinder head1 7 2 B 4 6 9 - U p N o n T u r b o c h a r g e d , m u l t i p l e379023CP Set cylinder head1 7 2 B 4 6 9 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e379033 Set cylinder head1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e379033CP Set cylinder head1 7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

399054 Set cylinder head4 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s399054CP Set cylinder head4 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head8 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t

3N3220CP Gasket cylinder head8 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover42N3597 Seal valve cover4

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n



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8.000(Continued)

4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

8L5457 Gasket oil pan11F9223 Gasket side door4

1F4419 Gasket water cover4

C A M S H A F T1021561 Lifter16 ( r e p l 5 L 5 4 8 6 )8F8858 Button rocker arm169F7707 Ring button retaining16 F o r 8 F 8 8 5 81A0744 Screw rocker arm adj161B4204 Nut16 R o c k e r a r m a d j u s t i n g3F7445 Bushing rocker arm16



1W8606 Valve intake8 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e

2W3211 Valve exhaust8 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring16 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9299 Valve guide8 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h

2N9298 Valve guide8 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h3N1414 Spacer16 U s e w i t h n o n - f l a n g e d g u i d e

2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]


U s e W i t h C o r r e c t S p r i n g s8N7780 Shield81W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d

2N9297 Retainer8 E x h a u s t5S1757 Valve seat8 I n t a k e

1S5738 Valve insert8 E x h a u s t



e s n 7 2 B 1 - 8 4



Cylinder


8.000(Continued)

5S5323 Valve exhaust8W i t h C o r r e c t S e r i a l N u m b e r s

7S6323 Valve spring16 S i n g l e s p r i n gU s e W i t h 7 N 7 6 3 9 R o t o c o i l

9M5349 Valve spring16 I n n e r , 1 . 1 2 5 O D , 2 . 2 0 1 f r e eU s e W i t h 7 N 7 6 3 9 R o t o c o i l

4F5409 Valve spring16 D o u b l e , i n n e rU s e W i t h 7 F 7 6 6 6 R o t o c o i l

9M5350 Valve spring16 O u t e r , 1 . 6 5 4 O D , 2 . 5 7 4 f r e eU s e W i t h 7 N 7 6 3 9 R o t o c o i l

4F5408 Valve spring16U s e W i t h 7 F 7 6 6 6 R o t o c o i l

6N8847 Valve guide8 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h4N3664 Valve guide8 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h3N1414 Spacer16 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock48 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator16 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]


U s e W i t h C o r r e c t S p r i n g s8N7780 Shield81W3062 Retainer8 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer8 E x h a u s t

5S1757 Valve seat8 I n t a k e1S5738 Valve insert8 E x h a u s t

3B0645 Plug cup327L0918 Spark plug adapter86L1576 Gasket spark plug adp8 M e t a l g a s k e t6L7816 Seal spark plug adp85H7071 Water director32

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n

4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2

O I L / L U B E S Y S T E M6N9237 Oil cooler1 C o r e

C O O L I N G S Y S T E M6I4954 Thermostat4 1 7 0 F d e g r e e4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]2N0741 Gasket thermostat housi43S9643 Thermostat seal4

3S1723 Set water pump1 A l l e n g i n e s w i t h l a r g e c a s e s e a l7 2 B 1 - 4 6 7

6V5426 Set water pump17 2 B 4 6 8 - 6 8 5

6V3743 Set water pump17 2 B 6 8 6 - U p



Cylinder


8.000(Continued)

1W7080 Kit water pump rebuild1 C o n t a i n s w a t e r p u m p s h a f t 5 N 4 3 7 8

4N7526 Seal assembly17 2 B 1 - 6 8 3

6N9313 Seal assembly17 2 B 6 8 4 - U p

5N4378 Shaft water pump1 L o n g s h a f tF o r 4 L 8 8 0 0 W a t e r P u m p G r o u p

5N1883 Shaft water pump1 S h o r t s h a f tF o r 2 N 0 9 5 5 W a t e r P u m p G r o u p

5N1560 Shaft water pump1F o r 6 L 4 7 5 4 W a t e r P u m p G r o u p

1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing3S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg15L2660 Bearing water pump2 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r7F7510 Lock10

7 2 B 6 8 4 - U p8J6775 Seal8

7 2 B 6 8 4 - U p4L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 33H2018 Nut13F2771 Cotter pin15L9371 Water tube8 C a s t i r o n

6L7817 Seal ring water tube83N4365 Aftercooler element1 F r e s h w a t e r

3N4366 Aftercooler element1 F r e s h w a t e r

T U R B O / A I R5M2894 Washer manifold exhaus8 h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )

B L O C K8N6938 Insert block1 S t a i n l e s s s t e e l . 0 6 2 5 "1W6265 Sleeve block1 Z s t e p p e d1W6266 Sleeve block1 Z s t e p p e d1W6267 Sleeve block1 Z s t e p p e d5P0936 Sleeve block1 L t y p e , C a s t I r o n



Cylinder


8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R8M1584-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9F2393-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000

















Cylinder


8.000(Continued)

F U E L / I N J E C T O R8M1584-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g9F2393-F Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


8.000







5L2894 Bearing cam7







Cylinder


8.000(Continued)
















F U E L / I N J E C T O R7M7431 Nozzle service group12 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )

4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000



8N9174 Cylinder liner12 6 . 2 5 0 0 b o r e

5P8970 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 6 L 7 8 1 5 , ( 1 ) 8 N 4 7 0 8



8N7769 Bearing rod pair12 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h



G A S K E T & S E A L S398081 Set overhaul1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d398081CP Set overhaul1 7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

398161 Set overhaul1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d398161CP Set overhaul1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

398091 Set overhaul1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l e d398091CP Set overhaul1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t

398082 Set inframe1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d398082CP Set inframe1 7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t398162 Set inframe1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d398162CP Set inframe1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t398092 Set inframe1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l e d398092CP Set inframe1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t

398083 Set cylinder head1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d , m u l t i p l e398083CP Set cylinder head1 7 3 B 1 - 9 0 5 , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

398163 Set cylinder head1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , m u l t i p l e398163CP Set cylinder head1 7 3 B 9 0 6 - U p , N o n T u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e

398093 Set cylinder head1 7 3 B 9 0 6 - U p . T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e398093CP Set cylinder head1 7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o l d e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399054 Set cylinder head12 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s399054CP Set cylinder head12 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head12 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t



Cylinder


8.000(Continued)

3N3220CP Gasket cylinder head12 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover62N3597 Seal valve cover6

8L5457 Gasket oil pan11F9223 Gasket side door61F4419 Gasket water cover6

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

C A M S H A F T1021561 Lifter24 ( r e p l 5 L 5 4 8 6 )3F7445 Bushing rocker arm248F8858 Button rocker arm249F7707 Ring button retaining24 F o r 8 F 8 8 5 8

1A0744 Screw rocker arm adj241B4204 Nut24 R o c k e r a r m a d j u s t i n g



1W8606 Valve intake12 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust12 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7S6323 Valve spring24 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide12 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide12 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h3N1414 Spacer24 U s e w i t h n o n - f l a n g e d g u i d e

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator24 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]





Cylinder


8.000(Continued)



e s n 7 3 B 1 - 8 15S5323 Valve exhaust12

W i t h C o r r e c t S e r i a l N u m b e r s7S6323 Valve spring24 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide12 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide12 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h

3N1414 Spacer24 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock72 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m

7N7639 Rotator24 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]U s e W i t h C o r r e c t S p r i n g s

7F7666 Rotocoil24U s e W i t h C o r r e c t S p r i n g s

8N7780 Shield121W3062 Retainer12 I n t a k e ; i n c l u d e s 8 N 7 7 8 0 s h i e l d2N9297 Retainer12 E x h a u s t5S1757 Valve seat12 I n t a k e1S5738 Valve insert12 E x h a u s t

3B0645 Plug cup487L0918 Spark plug adapter126L1576 Gasket spark plug adp12 M e t a l g a s k e t

6L7816 Seal spark plug adp125H7071 Water director48

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2





Cylinder


8.000(Continued)

3S1723 Set water pump A l l e n g i n e s w i t h l a r g e c a s e s e a lC h e c k S e r i a l N u m b e r

6V5426 Set water pump17 3 B 1 - 9 0 5

6V6384 Set water pump17 3 B 9 0 6 - 1 3 1 0

6V6385 Set water pump17 3 B 1 3 1 1 - U p


4N7526 Seal assembly16N9313 Seal assembly15N4378 Shaft water pump1 L o n g s h a f t5N1883 Shaft water pump1 S h o r t s h a f t1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing83S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg14L3756 Bearing water pump15L2660 Bearing water pump2 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r7F7510 Lock8J6775 Seal84L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 3

3H2018 Nut13F2771 Cotter pin15L9371 Water tube12 C a s t i r o n6L7817 Seal ring water tube123N4365 Aftercooler element1 F r e s h w a t e r3N4366 Aftercooler element1 F r e s h w a t e r





Cylinder


8.000







5L2894 Bearing cam9







Cylinder


8.000(Continued)
















F U E L / I N J E C T O R7M7431 Nozzle service group16 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M6I4954-F Thermostat4 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )

4W4794 Thermostat4 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]4W4841 Thermostat4 1 9 0 d e g r e e

3S9643-F Seal thermostat4 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s


B L O C K8N6938 Insert block 0 . 0 6 2 5 , s t a i n l e s s s t e e l1W6267 Sleeve block Z s t e p p e d5P0936 Sleeve block L t y p e , C a s t I r o n



Cylinder


8.000






8N7769 Bearing rod pair16 S t d , 5 . 0 0 0 j o u r n a l , 5 . 3 8 5 0 h o u s i n g b o r e , 1 . 8 6 2 l e n g t h8N7770 Bearing rod pair16 . 0 2 5



G A S K E T & S E A L S9S4317 Set overhaul1 4 9 C 1 - 2 6 1399121 Set overhaul1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d399121CP Set overhaul1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t

399131 Set overhaul1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d399131CP Set overhaul1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

399122 Set inframe1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d

399122CP Set inframe1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t399132 Set inframe1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d399132CP Set inframe1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t

9S4316 Set cylinder head1 4 9 C 1 - 2 6 1 , M u l t i p l e399123 Set cylinder head1 4 9 C 2 6 1 - U p , N o n T u r b o c h a r g e d , m u l t i p l e399123CP Set cylinder head1 4 9 C 2 6 1 - U p , N o n t u r b o c h a r g e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399133 Set cylinder head1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , m u l t i p l e

399133CP Set cylinder head1 4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o l e d , C o m p o s i t e h e a d g a s k e t , m u l t i p l e399054 Set cylinder head16 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n l c u d e s f e r r u l e a s s e m b l i e s

399054CP Set cylinder head16 4 9 C 1 - U p , 7 2 B 1 - U p , 7 3 B 1 - U p : S i n g l e h e a d , i n c l u d e s f e r r u l e a s s e m b l i e s , C o m p o s i t e h e a d g a s k e t

3N3220 Gasket cylinder head16 M e t a l c l a d , u s e w i t h 6 L 4 4 9 7 g a s k e t3N3220CP Gasket cylinder head16 S o f t , u s e w i t h 6 L 4 4 9 7 g a s k e t6L3352 Gasket valve cover82N3597 Seal valve cover8

8L5457 Gasket oil pan1



Cylinder


8.000(Continued)

1F9223 Gasket side door81F4419 Gasket water cover8

4W2606 Seal crankshaft1 D i r e c t i o n a l C W4W2568 Seal group1 F r o n t , s t a n d a r d r o t a t i o n4W2570 Seal group1 F r o n t , o p p o s i t e r o t a t i o n4W2607 Seal crankshaft1 D i r e c t i o n a l C C W4W2569 Seal group1 R e a r , s t a n d a r d r o t a t i o n4W2571 Seal group1 R e a r , o p p o s i t e r o t a t i o n

C A M S H A F T1021561 Lifter32 ( r e p l 5 L 5 4 8 6 )3F7445 Bushing rocker arm328F8858 Button rocker arm32

H e a d u s i n g 3 / 8 " s t e m v a l v e s9F7707 Ring button retaining32 F o r 8 F 8 8 5 8

H e a d u s i n g 3 / 8 " s t e m v a l v e s1A0744 Screw rocker arm adj32

H e a d u s i n g 3 / 8 " s t e m v a l v e s1B4204 Nut32 R o c k e r a r m a d j u s t i n g

H e a d u s i n g 3 / 8 " s t e m v a l v e s



1W8606 Valve intake16 2 . 5 0 5 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e2W3211 Valve exhaust16 2 . 3 5 0 h e a d , 0 . 3 7 1 7 s t e m , 2 g r o o v e7C5914 Valve exhaust16 2 0 d e g r e e , l e a n b u r n7S6323 Valve spring32 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l2N9298 Valve guide16 I n t a k e ; f o r 0 . 3 7 1 7 s t e m , 5 . 0 6 5 l e n g t h2N9299 Valve guide16 E x h a u s t ; f o r 0 . 3 7 1 7 s t e m , 5 . 4 5 0 l e n g t h3N1414 Spacer32 U s e w i t h n o n - f l a n g e d g u i d e2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N7639 Rotator32 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]





Cylinder


8.000(Continued)


7M7817 Valve intake16 2 . 5 0 5 h e a d , 0 . 4 9 5 5 s t e m , t a p e r e d g r o o v e [ 4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]5S5323 Valve exhaust167S6323 Valve spring32 S i n g l e s p r i n g





U s e W i t h 7 F 7 6 6 6 R o t o c o i l4N3664 Valve guide16 I n t a k e ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 0 4 5 l e n g t h6N8847 Valve guide16 E x h a u s t ; n o n f l a n g e d , u s e w i t h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d i a , 5 . 4 3 8 l e n g t h3N1414 Spacer32 U s e w i t h n o n - f l a n g e d g u i d e3B1143 Valve lock96 N o b e a d , f o r t a p e r e d v a l v e s t e m , f o r 0 . 4 9 9 5 s t e m7N7639 Rotator32 [ r e p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]



3B0645 Plug cup1287L0918 Spark plug adapter166L1576 Gasket spark plug adp16 M e t a l g a s k e t

6L7816 Seal spark plug adp165H7071 Water director64

C R A N K S H A F T4W2566 Adapter crankshaft seal1 F r o n t , s t a n d a r d r o t a t i o n4W2567 Adapter crankshaft seal1 R e a r , s t a n d a r d r o t a t i o n3N9160 Seal ring crankshaft2 P i s t o n r i n g t y p e5L2093 Adapter gasket28L3972 Baffle2



8S1892 Set water pump1C h e c k S e r i a l N u m b e r

6V6384 Set water pump14 9 C 2 6 1 - 5 6 7



Cylinder


8.000(Continued)

6V6385 Set water pump14 9 C 5 6 8 - U p

6V5427 Set water pump1F o r 2 N 0 9 5 5 W a t e r P u m p G r o u p


4N7526 Seal assembly16N9313 Seal assembly15N4378 Shaft water pump1 L o n g s h a f t5N1883 Shaft water pump1 S h o r t s h a f t1H8278 Seal oring12S3966 Ring1 U s e w i t h 4 N 7 5 2 65L5840 Washer sealing83S3535 Seal rubber1 U s e w i t h 2 S 3 9 6 64L6706 Gasket shim U s e 1 t o 1 05B3265 Gasket drain plug14L3437 Gasket water pump mtg1

4L3756 Bearing water pump15L2660 Bearing water pump1 F r e s h w a t e r p u m p ; 1 i n w a t e r p u m p , 1 i n c a r r i e r

7F7510 Lock18J6775 Seal84L9965 Gasket retainer12N2560 Seal shaft oil16N4744 Adapter1 U s e w i t h 6 N 9 3 1 36N5476 Seal ring1 M e t a l , U s e w i t h 6 N 9 3 1 36N5475 Seal ring1 R u b b e r , U s e w i t h 6 N 9 3 1 33H2018 Nut13F2771 Cotter pin15L9371 Water tube16 C a s t i r o n

6L7817 Seal ring water tube163N4365 Aftercooler element1 F r e s h w a t e r

3N4366 Aftercooler element1 F r e s h w a t e r




Caterpillar 1670 / 5.7L 4Diesel

Cylinder


5.500

C Y L I N D E R K I TPLG9L2308 Cylinder kit4 4 . 5 0 0 b o r e , 1 . 7 0 0 p i n d i a [ 9 L 2 3 0 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]9L2308 Piston body4 4 . 5 0 0 0 b o r e , 1 . 7 0 0 p i n ( r e c t a n g u l a r c o m p r i n g s )3S4029-F Ring set4 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n8S2240-B Cylinder liner4 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring8 4 . 5 0 0 0 b o r e ; L o w e r s e a l


7S9439-F Bearing thrust pair1 S t d , f l a n g e d7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d





9H3984 Bushing con rod4 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake4 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust4 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e4N3668 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s140-1906N Valve guide8 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]9H9164 Valve spring8 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e

3S0461-F Rotator81W5321-F Valve insert4

I n t a k e9M6495-F Valve insert4 E x h a u s t

F U E L / I N J E C T O R8M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g




Cylinder


6.000

C Y L I N D E R K I TPLG2M5558 Cylinder kit6 4 . 5 0 0 b o r e , 1 . 5 0 0 p i n , P C [ 2 M 5 5 5 8 p i s t o n , 3 S 4 0 2 9 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5 r e t a i n e r s , 8 S 2 2 4 0 l i n e r ]2M5558-F Piston body6 4 . 5 0 0 0 b o r e , 1 . 5 0 0 p i n , P C , r e c t a n g u l a r r i n g , s t r a i g h t r o d , s i n g l e n i g r o o v e3S4029-F Ring set6 4 . 5 0 0 0 b o r e ; ( 1 ) 1 / 8 , ( 1 ) 3 / 3 2 , ( 1 ) 7 / 3 2 [ 1 c y l s e t ]7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n8S2240-B Cylinder liner6 4 . 5 0 0 0 b o r e3S3977 Cylinder liner oring12 4 . 5 0 0 0 b o r e ; L o w e r s e a l


7S9439-F Bearing thrust pair1 S t d , f l a n g e d7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d





9H3984 Bushing con rod6 1 . 5 0 0 p i n , 1 . 4 5 0 O A L , s t r a i g h t9M4010 Bushing con rod6 [ D i s c o n t i n u e d ]



C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r7M4166 Lifter12 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7M7358 Valve intake6 1 . 8 9 5 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G9M4163 Valve exhaust6 1 . 7 7 0 h e a d , 6 . 5 6 3 l e n g t h , 0 . 3 7 2 s t e m , 3 0 d e g , 2 G ; s t e l l i t e [ r e p l 7 M 7 3 5 9 ]2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

4N3668 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 5 O D , 3 . 1 8 0 l e n g t h , N e w s t y l e , f l a n g e l e s s140-1906N Valve guide12 0 . 3 7 7 1 I D , 0 . 6 5 7 7 O D , 3 . 2 2 0 l e n g t h , f l a n g e d , o l d s t y l e [ 5 S 4 5 0 7 ]

9H9164 Valve spring12 1 . 2 8 2 O D , . 1 8 8 w i r e d i a , 2 . 6 7 8 f r e e3S0461-F Rotator121W5321-F Valve insert6

I n t a k e9M6495-F Valve insert6 E x h a u s t




Cylinder


6.000(Continued)



Caterpillar 1673C / 10.5L 6Diesel

Cylinder


6.000

C Y L I N D E R K I TPLG9N5250 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 2 5 0 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n ,

1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]9N5250 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d


6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )





C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r7S3161 Lifter12 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,

5 S 4 5 9 8 )7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d5S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D1W5321-F Valve insert6

e x h a u s t



Caterpillar 1673C / 10.5L 6Diesel

Cylinder


6.000(Continued)




Cylinder


6.000

C Y L I N D E R K I TLK2886-F Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C [ 5 S 2 8 8 6 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s 1 1 0 5 8 0 0 l i n e r ,

5 P 8 7 6 8 s e a l k i t ]5S2886-F Piston body6 4 . 7 5 0 0 b o r e , 1 . 7 0 0 p i n , P C , d u a l n i , 4 v a l v e r e l i e f , r e c t a n g u a l c o m p r i n g s ; u s e w i t h r i n g s e t 9 S 3 0 6 89S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d



7S9844 Bearing thrust pair1 . 0 1 0 f l a n g e d7S9845-F Bearing thrust pair1 . 0 2 0 f l a n g e d






V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g2S8143-F Valve intake6 1 . 4 3 0 h e a d d i a , 5 . 8 0 0 O A L1S2903-F Valve exhaust6 1 . 3 7 0 h e a d d i a , 5 . 8 0 0 l e n g t h1S2898-F Valve lock245S2921-F Valve guide122S7339-F Valve spring121S3028 Rotator121S2894-F Insert intake61S2895-F Insert exhaust6

F U E L / I N J E C T O R8N3177-F Nozzle6 C a p s u l e n o z z l e ( r e p l 2 S 9 8 2 8 )9N6173-F Nozzle6 C a p s u l e n o z z l e ( r e p l 7 S 5 1 0 5 )



Caterpillar 3054 4Diesel

Cylinder

Quadram, 1.375 pin, flanged liner U5LL0015 = 1306763; U5LL0021 = 3135J216 = 1350264StrokeBore 100mm

127mm

E N G I N E K I T SPERK1004A02 Overhaul kit1 C o n t a i n s P K 1 2 5 0 0 2 c y l i n d e r k i tPERK1004A03 Overhaul kit1 C o n t a i n s P K 1 2 5 0 0 3 c y l i n d e r k i t

C Y L I N D E R K I TPK125010 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 2 a n d P K 1 2 5 0 2 7 )

PK125002 Cylinder kit4 P K 1 2 5 0 1 1 p i s t o n , P K 1 2 5 0 2 5 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125011 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125025 Ring set4 U s e w i t h P K 1 2 5 1 0 1 0 a n d P K 1 2 5 0 1 1 p i s t o n

PK125003 Cylinder kit4 P K 1 2 5 0 1 2 p i s t o n , P K 1 2 5 0 2 7 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125012 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125027 Ring set4 U s e w i t h P K 1 2 5 0 1 2 p i s t o n

PK125026 Ring set4PK125020 Retainer piston pin8PK125040 Cylinder liner4

B E A R I N G SPK135000 Bearing main set1 S t d

PK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m m

PK135003 Bearing main set1 0 . 7 5 m m

PK135010 Thrust washer2 S t dPK135011 Thrust washer2 0 . 1 8 m m


PK135020 Bearing rod set1 S t dPK135021 Bearing rod set1 0 . 2 5 m m

PK135022 Bearing rod set1 0 . 5 0 m mPK135023 Bearing rod set1 0 . 7 5 m m

PK135024 Bearing rod set1 S t dPK135025 Bearing rod set1 0 . 2 5 m mPK135026 Bearing rod set1 0 . 5 0 m mPK135027 Bearing rod set1 0 . 7 5 m m

PK135100 Bushing con rod4PK135110 Bushing cam1

G A S K E T & S E A L SPK145010 Set upper1PK145011 Set upper1PK145012 Set upper1

PK145020 Set lower1PK145021 Set lower1

PK145030 Gasket cylinder head1PK145040 Gasket valve cover1



Cylinder


127mm(Continued)

PK145041 Gasket valve cover1

PK145050 Gasket oil pan1PK145051 Gasket oil pan1

PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1

PK145062 Seal crankshaft rear1PK145070 Housing rear seal1PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y

C A M S H A F TPK155000 Push rod8PK155001 Lifter8

PK155010 Rocker arm4 L HPK155011 Rocker arm4 R H

V A L V E T R A I NPK165000 Valve kit1 P K 1 6 5 0 6 0 i n t a k e , P K 1 6 5 0 5 0 e x h a u s tPK165050 Valve exhaust4PK165060 Valve intake4PK165100 Valve lock16PK165110 Valve guide4 E x h a u s t

PK165111 Valve guide4 I n t a k e

PK165130 Valve spring8 I n n e rPK165131 Valve spring8 O u t e rPK165132 Valve spring cap8 U s e d w i t h d u a l v a l v e s p r i n g sPK165133 Valve spring washer8 U s e d w i t h d u a l v a l v e s p r i n g s

PK165134 Valve spring8 S i n g l e s p r i n g h e a d a s s y

PK165135 Valve spring cap8 S i n g l e s p r i n g h e a d a s s y

PK165150 Valve stem seal8PK165170 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 0 v a l v ePK165171 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 0 v a l v e

PK165190 Cylinder head bolt2PK165191 Cylinder head bolt8PK165192 Cylinder head bolt12

C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l t

O I L / L U B E S Y S T E MPK195001 Oil pump1PK195020 Gear idler oil pump1PK195021 Bushing idler gear1

F U E L / I N J E C T O RPK205001 Fuel lift pump1

C O O L I N G S Y S T E MPK215001 Water pump1PK215050 Oring water pump mtg1PK215060 Thermostat1



Cylinder


127mm(Continued)

M I S CPK205051 Glow plug1



Cylinder

Quadram, 1.500 pin, flanged linerU5LL0013 = 6I0892; U5LL0014 = 3135J132 = 1072553U5LL0016 = 3135J146 = 1127021; U5LL0039 = 3135J258 = 1760824Stroke

Bore 100mm127mm

E N G I N E K I T SPERK1004A11 Overhaul kit1

C Y L I N D E R K I TPK125004 Cylinder kit4 P K 1 2 5 0 1 3 p i s t o n , P K 1 2 5 0 2 8 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125013 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 4 a n d P K 1 2 5 0 2 9 )PK125028 Ring set4 u s e w i t h P K 1 2 5 0 1 3 p i s t o n

PK125005 Cylinder kit4 P K 1 2 5 0 1 4 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125014 Piston kit4 P i s t o n , p i n , r e t a i n e r s

PK125006 Cylinder kit4 P K 1 2 5 0 1 5 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125015 Piston kit4 P i s t o n , p i n , r e t a i n e r s

PK125008 Cylinder kit4 P K 1 2 5 0 0 8 p i s t o n , P K 1 2 5 0 2 9 r i n g s , P K 1 2 5 0 4 0 l i n e rPK125018 Piston kit4PK125029 Ring set4 u s e w i t h P K 1 2 5 0 1 4 o r P K 1 2 5 0 1 5 p i s t o n

PK125021 Retainer piston pin8PK125040 Cylinder liner4

B E A R I N G SPK135000 Bearing main set1 S t d

PK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m m

PK135003 Bearing main set1 0 . 7 5 m m


PK135012 Thrust washer2 S t d

PK135013 Thrust washer2 0 . 1 8 m m



PK135024 Bearing rod set1 S t dPK135025 Bearing rod set1 0 . 2 5 m mPK135026 Bearing rod set1 0 . 5 0 m mPK135027 Bearing rod set1 0 . 7 5 m m

PK135101 Bushing con rod4PK135102 Bushing con rod4

G A S K E T & S E A L SPK145010 Set upper1PK145011 Set upper1PK145012 Set upper1

PK145020 Set lower1PK145021 Set lower1



Cylinder


Bore 100mm127mm

(Continued)

PK145030 Gasket cylinder head1PK145040 Gasket valve cover1PK145041 Gasket valve cover1


PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1PK145062 Seal crankshaft rear1PK145070 Housing rear seal1PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y


PK155010 Rocker arm4 L HPK155011 Rocker arm4 R H

V A L V E T R A I NPK165000 Valve kit1 P K 1 6 5 0 6 0 i n t a k e , P K 1 6 5 0 5 0 e x h a u s t

PK165002 Valve kit1 P K 1 6 5 0 6 1 i n t a k e , P K 1 6 5 0 5 0 e x h a u s tPK165003 Valve kit1 P K 1 6 5 0 6 2 i n t a k e , P K 1 6 5 0 5 0 e x h a u s t

PK165050 Valve exhaust4PK165060 Valve intake4PK165061 Valve intake4PK165062 Valve intake4PK165100 Valve lock16PK165110 Valve guide4 E x h a u s tPK165111 Valve guide4 I n t a k e

PK165130 Valve spring8 I n n e r

PK165131 Valve spring8 O u t e rPK165132 Valve spring cap8 U s e d w i t h d u a l v a l v e s p r i n g sPK165133 Valve spring washer8 U s e d w i t h d u a l v a l v e s p r i n g s

PK165134 Valve spring8 S i n g l e s p r i n g h e a d a s s yPK165135 Valve spring cap8 S i n g l e s p r i n g h e a d a s s y

PK165150 Valve stem seal8

PK165170 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 0 v a l v ePK165172 Valve insert4 I n t a k e , u s e w i t h P K 1 6 5 0 6 2 v a l v ePK165171 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 0 v a l v e


C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l t



Cylinder


Bore 100mm127mm

(Continued)

O I L / L U B E S Y S T E MPK195001 Oil pump1PK195020 Gear idler oil pump1PK195021 Bushing idler gear1


C O O L I N G S Y S T E MPK215001 Water pump1PK215050 Oring water pump mtg1PK215060 Thermostat1




Cylinder

Fastram, 1.563 pin, flanged liner 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390StrokeBore 100mm

127mm

E N G I N E K I T SPERK1004F01 Overhaul kit1

C Y L I N D E R K I TPK125007 Cylinder kit4 P K 1 2 5 0 1 7 p i s t o n , P K 1 2 5 0 3 0 r i n g s , P K 1 2 5 0 4 1 l i n e rPK125016 Piston kit4 P i s t o n , p i n , r e t a i n e r s ( u s e P K 1 2 5 0 1 7 )PK125017 Piston kit4 P i s t o n , p i n , r e t a i n e r sPK125022 Retainer piston pin8

PK125030 Ring set4PK125041 Cylinder liner4 S l i p f i tPK125042 Cylinder liner4 P r e s s f i t

B E A R I N G SPK135000 Bearing main set1 S t dPK135001 Bearing main set1 0 . 2 5 m mPK135002 Bearing main set1 0 . 5 0 m mPK135003 Bearing main set1 0 . 7 5 m m



PK135020 Bearing rod set1 S t d

PK135021 Bearing rod set1 0 . 2 5 m mPK135022 Bearing rod set1 0 . 5 0 m mPK135023 Bearing rod set1 0 . 7 5 m m



PK135028 Bearing rod set1 S t d

PK135103 Bushing con rod4PK135104 Bushing con rod4PK135105 Bushing con rod4

G A S K E T & S E A L SPK145013 Set upper1PK145023 Set lower1

PK145030 Gasket cylinder head1PK145042 Gasket valve cover1


PK145060 Seal crankshaft front1PK145061 Seal crankshaft front1PK145062 Seal crankshaft rear1PK145070 Housing rear seal1



Cylinder

Fastram, 1.563 pin, flanged liner 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390StrokeBore 100mm

127mm(Continued)

PK145071 Housing rear seal1 H o u s i n g s e a l a s s e m b l y


PK155012 Rocker arm4 L HPK155013 Rocker arm4 L HPK155014 Rocker arm4 R HPK155015 Rocker arm4 R H

V A L V E T R A I NPK165004 Valve kit1 P K 1 6 5 0 6 3 i n t a k e , P K 1 6 5 0 5 1 e x h a u s tPK165005 Valve kit1 P K 1 6 5 0 6 4 i n t a k e , P K 1 6 5 0 5 2 e x h a u s t

PK165051 Valve exhaust4PK165052 Valve exhaust4PK165063 Valve intake4PK165064 Valve intake4PK165101 Valve lock16

PK165112 Valve guide4 E x h a u s tPK165113 Valve guide4 I n t a k e

PK165136 Valve spring8PK165137 Valve spring cap8PK165151 Valve stem seal4 I n t a k ePK165152 Valve stem seal4 E x h a u s tPK165173 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 1 v a l v ePK165174 Valve insert4 E x h a u s t ; u s e w i t h P K 1 6 5 0 5 2 v a l v ePK165175 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 3 v a l v ePK165176 Valve insert4 I n t a k e ; u s e w i t h P K 1 6 5 0 6 4 v a l v e


C O N N E C T I N G R O DPK185001 Bolt connecting rod8 u s e d w i t h P K 1 8 5 0 0 2 n u tPK185002 Nut connecting rod8 u s e d w i t h P K 1 8 5 0 0 1 b o l tPK185003 Bolt connecting rod8PK185004 Bolt connecting rod8

O I L / L U B E S Y S T E MPK195002 Oil pump1PK195003 Oil pump1 U s e i n e n g i n e s w i t h b a l a n c e r u n i tPK195020 Gear idler oil pump1PK195021 Bushing idler gear1


C O O L I N G S Y S T E MPK215002 Water pump1PK215019 Gasket water pump M o u n t i n gPK215061 Thermostat1PK215071 Oring thermostat1PK215072 Oring thermostat hsg1




Cylinder


130mm

E N G I N E K I T SKIT Engine kit C a l l f o r p r i c e a n d a v a i l a b i l i t y

C Y L I N D E R K I T5I7537-F Piston body4 S t d

3 0 6 4 N a t u r a l5I7792-F Piston body4 0 . 2 5 m m

3 0 6 4 N a t u r a l5I7793-F Piston body4 0 . 5 0 m m

3 0 6 4 N a t u r a l

1786546-F Piston body4 S t d3 0 6 4 T a l l e x c e p t K J A , P C A

1786547-F Piston body4 0 . 2 5 m m3 0 6 4 T a l l e x c e p t K J A , P C A

1786548-F Piston body4 0 . 5 0 m m3 0 6 4 T a l l e x c e p t K J A , P C A

5I7538-F Ring set4 S t d , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

5I7790-F Ring set4 0 . 2 5 m m , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

5I7791-F Ring set4 0 . 5 0 m m , 1 c y l i n d e r s e t3 0 6 4 N a t u r a l

1786543-F Ring set4 S t d , 1 c y l i n d e r3 0 6 4 T a l l e x c e p t K J A , P C A

1786544-F Ring set4 0 . 2 5 m m , 1 c y l i n d e r s e t3 0 6 4 T a l l e x c e p t K J A , P C A

1786545-F Ring set4 0 . 5 0 m m , 1 c y l i n d e r s e t3 0 6 4 T a l l e x c e p t K J A , P C A

0947134-F Piston pin45I7667-F Retainer piston pin8

5I7523-F Cylinder liner4 r e p a i r s l e e v e

B E A R I N G S5I7588-F Bearing main pair5 S t d5I7784-F Bearing main pair5 0 . 2 5 m m u / s5I7785-F Bearing main pair5 0 . 5 0 m m u / s5I7786-F Bearing main pair5 0 . 7 5 m m u / s

5I7654-F Thrust washer3 S t d5I7787-F Thrust washer3 0 . 1 5 m m

5I7788-F Thrust washer3 0 . 3 0 m m5I7789-F Thrust washer3 0 . 4 5 m m

5I7637-F Bearing rod half8 S t d5I7794-F Bearing rod half8 0 . 2 5 m m u / s5I7795-F Bearing rod half8 0 . 5 0 m m u / s5I7796-F Bearing rod half8 0 . 7 5 m m u / s

5I7539-F Bushing con rod4



Cylinder


130mm(Continued)

5I7528-F Bearing cam15I7529-F Bearing cam15I8009-F Bearing cam1

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s5I7660-F Seal crankshaft rear1 S e a l k i t5I7524 Seal crankshaft rear15I7540-B Sleeve crankshaft1 r e a r

C A M S H A F T2228183-M Lifter8 ( r e p l 5 I 7 6 2 7 )5I7723-B Push rod80913474-F Nut rocker assembly8

V A L V E T R A I N5I7738-F Valve intake4

E x c e p t 3 0 6 4 T K J A a n d P C A5I7739-F Valve exhaust45I7740-F Valve spring8

5I7625-F Valve spring retainer85I7719 Valve keeper161838172-F Valve guide4 I n t a k e1838173-F Valve guide4 E x h a u s t

5I7624-F Valve stem seal85I7630-B Valve stem cap85I8011-F Valve insert4 I n t a k e

E x c e p t 3 0 6 4 T K J A a n d P C A5I8012-F Valve insert4 E x h a u s t5I7718 Bolt cylinder head17

C R A N K S H A F T5I7541 Plate crankshaft gear1

1307596 Nut crankshaft1

C O N N E C T I N G R O D0947154 Bolt connecting rod80947516 Nut connecting rod8




Cylinder


130mm


C Y L I N D E R K I T5I7537-F Piston body6 S t d

F o r 7 J K5I7792-F Piston body6 0 . 2 5 m m

F o r 7 J K5I7793-F Piston body6 0 . 5 0 m m

F o r 7 J K

1786546-F Piston body6 S t dA l l e x c e p t 7 J K

1786547-F Piston body6 0 . 2 5 m mA l l e x c e p t 7 J K

1786548-F Piston body6 0 . 5 0 m mA l l e x c e p t 7 J K

5I7538-F Ring set6 S t d , 1 c y l i n d e r s e tF o r 7 J K

5I7790-F Ring set6 0 . 2 5 m m , 1 c y l i n d e r s e tF o r 7 J K

5I7791-F Ring set6 0 . 5 0 m m , 1 c y l i n d e r s e tF o r 7 J K

1786543-F Ring set6 S t d , 1 c y l i n d e rA l l e x c e p t 7 J K

1786544-F Ring set6 0 . 2 5 m m , 1 c y l i n d e r s e tA l l e x c e p t 7 J K

1786545-F Ring set6 0 . 5 0 m m , 1 c y l i n d e r s e tA l l e x c e p t 7 J K

0947134-F Piston pin65I7667-F Retainer piston pin12

5I7523-F Cylinder liner6 r e p a i r s l e e v e

B E A R I N G S5I7588-F Bearing main pair7 S t d5I7784-F Bearing main pair7 0 . 2 5 m m u / s5I7785-F Bearing main pair7 0 . 5 0 m m u / s5I7786-F Bearing main pair7 0 . 7 5 m m u / s

5I7654-F Thrust washer3 S t d5I7787-F Thrust washer3 0 . 1 5 m m

5I7788-F Thrust washer3 0 . 3 0 m m5I7789-F Thrust washer3 0 . 4 5 m m

5I7637-F Bearing rod half12 S t d5I7794-F Bearing rod half12 0 . 2 5 m m u / s5I7795-F Bearing rod half12 0 . 5 0 m m u / s5I7796-F Bearing rod half12 0 . 7 5 m m u / s

5I7539-F Bushing con rod6



Cylinder


130mm(Continued)

5I7528-F Bearing cam25I7529-F Bearing cam15I8009-F Bearing cam1

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s5I7648-F Gasket cylinder head1

5I7728-F Gasket head plate1 r e a r5I7660-F Seal crankshaft rear1 S e a l k i t5I7524 Seal crankshaft rear15I7540-B Sleeve crankshaft1 r e a r

C A M S H A F T2228183-M Lifter12 ( r e p l 5 I 7 6 2 7 )5I7723-B Push rod120913474-F Nut rocker assembly12

V A L V E T R A I N5I7738-F Valve intake65I7739-F Valve exhaust6

5I7740-F Valve spring125I7625-F Valve spring retainer125I7719 Valve keeper241838172-F Valve guide6 I n t a k e

1838173-F Valve guide6 E x h a u s t5I7624-F Valve stem seal125I7630-B Valve stem cap125I8011-F Valve insert6 I n t a k e5I8012-F Valve insert6 E x h a u s t5I7718 Bolt cylinder head26

C R A N K S H A F T5I7541 Plate crankshaft gear11307596 Nut crankshaft1

C O N N E C T I N G R O D0947154 Bolt connecting rod120947516 Nut connecting rod12




Cylinder


127mm


C Y L I N D E R K I T2382716 Piston skirt4 [ r e p l a c e s 1 0 7 7 7 9 1 ]

PK4P2990 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]4P2990 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4

PK6I1144 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK6I1144B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]6I1144 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 46I1144B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1014495 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1014495B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1014495 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4 [ r e p l 4 P 1 5 5 0 ]1014495B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1051710-F Piston kit4 1 0 5 1 7 1 0 p i s t o n , r i n g s , p i n , r e t a i n e r s

1051710-F Piston body4 U s e R i n g S e t 4 P 6 9 1 4

PK7E3428 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK7E3428B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]

7E3428 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 37E3428B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK7C5668 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK7C5668B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]7C5668 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 37C5668B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK9Y7452 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK9Y7452B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]

9Y7452 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 39Y7452B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1154124 Piston kit4 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1154124B Piston kit4 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1154124 Piston body4 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 31154124B Piston body4 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1077563-F Piston Kit4 1 0 7 7 5 6 3 p i s t o n , r i n g s , p i n , r e t a i n e r s1077563-F Piston body4 U s e R i n g S e t 7 E 5 2 1 3

7E5213 Ring set4 S t d , [ 1 c y l s e t : 1 0 7 7 7 8 7 , 7 E 5 7 8 6 , 7 C 5 2 3 2 ]4P6914-F Ring set4 [ 1 c y l s e t : 1 0 7 7 7 8 7 , 4 P 1 8 0 7 , 4 P 1 8 0 6 ]

1077787 Ring piston4 T o p c h r o m e [ R e p l a c e s 1 0 7 7 5 4 8 , 1 0 5 1 5 6 8 , 7 C 0 2 6 0 ] [ c o n t a i n e d i n r i n g s e t s : 7 E 5 2 1 3 , 4 P 6 9 1 4 ]

7E5786 Ring piston4 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1807 Ring piston4 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]



Cylinder


127mm(Continued)

7C5232 Ring piston4 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1806 Ring piston4 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]

7C0115 Piston pin4 F o r o n e p i e c e p i s t o n7C3901 Piston pin4 F o r t w o p i e c e p i s t o n7C0111 Retainer piston pin8 F o r o n e a n d t w o p i e c e p i s t o n s

7C6208 Cylinder liner4 R e p a i r s l e e v e

B E A R I N G S2246638 Bearing rod pair4 S t d [ r e p l 7 W 9 4 1 5 ]7C6976 Bearing rod pair4 . 2 5 m m u / s7C6977 Bearing rod pair4 . 5 0 m m u / s

MS2064P-CL Bearing main set1 S t d ; ( 3 ) M B 3 4 5 5 P , ( 1 ) M B 3 4 5 4 P , ( 1 ) M B 3 4 5 6 P F [ ( 3 ) 1 0 1 1 5 3 0 , ( 1 ) 1 0 7 7 7 0 8 , ( 1 ) 1 0 7 7 6 0 2 ]1011530 Bearing main pair3 S t d1077708 Bearing main pair1 S t d1077602 Bearing thrust pair1 S t d f l a n g e d t h r u s t [ n e w # 2 1 2 4 8 9 3 ; r e p l 7 W 9 4 1 6 ]

MS2064P25MM-CL Bearing main set1 . 2 5 m m u / s1450163 Bearing main pair3 . 2 5 m m u / s [ r e p l 7 C 6 9 7 1 ]

1450162 Bearing main pair1 . 2 5 m m u / s [ r e p l 7 C 6 9 6 1 ]7C6966 Bearing main pair1 . 2 5 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 3 ; S t d # 1 0 7 7 6 0 2 ]

MS2064P50MM-CL Bearing main set1 . 5 0 m m u / s1450165 Bearing main pair3 . 5 0 m m u / s [ r e p l 7 C 6 9 7 2 ]1450164 Bearing main pair1 . 5 0 m m u / s [ r e p l 7 C 6 9 6 2 ]7C6967-F Bearing main pair1 . 5 0 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 4 ; S t d # 1 0 7 7 6 0 2 ]

2W0027 Bushing con rod42165586 Bearing cam1 R e p l a c e s 2 W 7 2 1 1

2W7213 Bearing cam4

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s3E7460-F Set turbo mounting17X2526-F Set turbo mounting17X2523-F Set front cover/hsg17X2525-F Set rear cover/hsg17X2528-F Set water pump11192921-F Seal crankshaft front1 ( 7 C 4 1 6 3 )1154109-F Seal crankshaft rear1 ( 7 C 3 5 7 1 )2223909 Sleeve crank seal1 r e a r [ r e p l a c e s 7 C 7 9 8 0 ]

V A L V E T R A I N7W8064 Valve intake4 [ r e p l 6 I 1 5 8 9 ]

M U I e n g i n e1614280 Valve intake4 ( 1 1 3 6 1 8 0 )

H E U I e n g i n e1360819 Valve exhaust4 [ r e p l 1 0 5 1 7 7 9 , 7 W 2 6 9 9 , 6 I 1 5 9 0 ]1577126-F Valve exhaust4 ( N e w # 1 6 3 2 4 3 2 )7C4273 Valve spring4 I n t a k e ; 2 . 8 0 f r e e l e n g t h

M U I e a r l y e n g i n e s ( 8 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 4 ) I n t a k e ; H E U I a l l ( 4 ) I n t a k e



Cylinder


127mm(Continued)

6I2307 Valve spring4 E x h a u s t , 3 . 2 0 l e n g t hM U I l a t e e n g i n e s ( 4 ) E x h a u s t ; H E U I a l l ( 4 ) E x h a u s t

7E7779 Valve spring retainer8 I n t a k e ; 0 . 3 9 0 h e i g h tM U I e a r l y e n g i n e s ( 8 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 4 ) I n t a k e ; H E U I a l l ( 4 ) I n t a k e

1335037 Valve spring reatiner4 ( r e p l 4 P 4 9 4 9 )M U I l a t e e n g i n e s ( 6 ) E x h a u s t ; H E U I a l l ( 6 ) E x h a u s t

9Y8848 Valve guide8

1193036 Valve stem seal81W2715 Valve lock167W8065 Valve insert4 I n t a k e

M U I e n g i n e s1639063-F Valve insert4 I n t a k e1W2713 Valve insert4 E x h a u s t1193061-F Injector sleeve4 ( 1 1 9 3 0 8 6 , 7 W 5 7 4 9 )

C O N N E C T I N G R O D9N3832-F Bolt connecting rod89L7669-F Nut connecting rod8

C O O L I N G S Y S T E M4P3683-F Water pump1 N e wWP1020-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 4 - 3 / 8 p u l l e y , i m p e l l e r c o v e r ; C a s t # 4 P 3 6 8 1 [ 4 P 3 6 8 3 , 4 W 0 2 5 3 , 9 Y 4 8 7 9 ]

WP1021-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 3 - 3 / 4 p u l l e y , i m p e l l e r c o v e r ; C a s t f o r r e a r c v r w i t h o u t h o l e 1 0 7 7 7 0 1 ; c a s t f o r r e a r c v r w i t h h o l e 4 W 0 2 5 3

4W0251-F Impeller14W0250-F Shaft12W0712-F Seal17C7890 Pulley13D2824-F Seal oring23K0360-F Seal oring33J1907-F Seal oring23J9671 Seal oring11265869-F Thermostat1 ( r e p l 9 Y 3 3 6 5 )

1265870-B Gasket thermostat14W0549-F Gasket thermostat12W7212-F Gasket thermostat1




Cylinder


127mm

E N G I N E K I T SKIF3116 InFrame kit S t d , A l u m i n u m O n e P i e c e P i s t o nKIF3116B InFrame kit S t d , A l u m i n u m O n e P i e c e P i s t o nKOF3116 Overhaul kit S t d , A l u m i n u m O n e P i e c e P i s t o nKOF3116B Overhaul kit S t d , A l u m i n u m O n e P i e c e P i s t o n

IF1210/12GBLK InFrame kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r g r o o v e d s t y l e b l o c kIF1210B/12GBLK InFrame kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r g r o o v e d s t y l e b l o c kOF1210/31GBLK Overhaul kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r g r o o v e d s t y l e b l o c kOF1210B/31GBLK Overhaul kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r g r o o v e d s t y l e b l o c k

IF1210/12 InFrame kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kIF1210B/12 InFrame kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF1210/31 Overhaul kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF1210B/31 Overhaul kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k


IF7545/12 InFrame kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k

IF7545B/12 InFrame kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF7545/31 Overhaul kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF7545B/31 Overhaul kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k



IF7553B/12 InFrame kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF7553/31 Overhaul kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k

OF7553B/31 Overhaul kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k



IF1720B/12 InFrame kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c kOF1720/31 Overhaul kit S t d , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k

OF1720B/31 Overhaul kit 0 . 5 0 m m , 2 - p c , T r u c k ; M a i n b e a r i n g s f o r N O N - g r o o v e d s t y l e b l o c k

C Y L I N D E R K I T2382716 Piston skirt6 [ r e p l a c e s 1 0 7 7 7 9 1 ]

PK4P2990 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]4P2990 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4



Cylinder


127mm(Continued)

PK6I1144 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK6I1144B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]6I1144 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 46I1144B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1014495 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1014495B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1014495 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 4 P 6 9 1 4 [ r e p l 4 P 1 5 5 0 ]1014495B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1051710-F Piston kit6 1 0 5 1 7 1 0 p i s t o n , r i n g s , p i n , r e t a i n e r s1051710-F Piston body6 U s e R i n g S e t 4 P 6 9 1 4

PK7E3428 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK7E3428B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]7E3428 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 37E3428B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK7C5668 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]

PK7C5668B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]7C5668 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 3

7C5668B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK9Y7452 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK9Y7452B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]9Y7452 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 39Y7452B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1154124 Piston kit6 S t d ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]PK1154124B Piston kit6 0 . 5 0 m m ; 1 - p c A l u m i n u m [ p i s t o n , r i n g s , p i n , r e t a i n e r s ]1154124 Piston body6 S t d ; 1 - p c A l u m i n u m , U s e w i t h r i n g s e t 7 E 5 2 1 3

1154124B Piston body6 0 . 5 0 m m ; 1 - p c A l u m i n u m

PK1077563-F Piston Kit6 1 0 7 7 5 6 3 p i s t o n , r i n g s , p i n , r e t a i n e r s1077563-F Piston body6 U s e R i n g S e t 7 E 5 2 1 3

7E5213 Ring set6 S t d , [ 1 c y l s e t : 1 0 7 7 7 8 7 , 7 E 5 7 8 6 , 7 C 5 2 3 2 ]4P6914-F Ring set6 [ 1 c y l s e t : 1 0 7 7 7 8 7 , 4 P 1 8 0 7 , 4 P 1 8 0 6 ]

1077787 Ring piston6 T o p c h r o m e [ R e p l a c e s 1 0 7 7 5 4 8 , 1 0 5 1 5 6 8 , 7 C 0 2 6 0 ] [ c o n t a i n e d i n r i n g s e t s : 7 E 5 2 1 3 , 4 P 6 9 1 4 ]

7E5786 Ring piston6 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1807 Ring piston6 I n t e r m e d i a t e [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]

7C5232 Ring piston6 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 7 E 5 2 1 3 ]4P1806 Ring piston6 O i l c o n t r o l [ c o n t a i n e d i n r i n g s e t : 4 P 6 9 1 4 ]

7C0115 Piston pin6 F o r o n e p i e c e p i s t o n7C3901 Piston pin6 F o r t w o p i e c e p i s t o n7C0111 Retainer piston pin12 F o r o n e a n d t w o p i e c e p i s t o n s



Cylinder


127mm(Continued)

7C6208 Cylinder liner6 R e p a i r s l e e v e

B E A R I N G S2246638 Bearing rod pair6 S t d [ r e p l 7 W 9 4 1 5 ]7C6976 Bearing rod pair6 . 2 5 m m u / s7C6977 Bearing rod pair6 . 5 0 m m u / s

00040-F Bearing main set1 S t d : ( 3 ) 1 0 1 1 5 3 0 , ( 3 ) 1 0 7 7 7 0 8 , ( 1 ) 1 0 7 7 6 0 2u s e d w i t h e a r l y b l o c k # : 7 C 3 3 4 6 , 1 0 1 2 3 4 2 , 1 0 1 4 4 9 6 , 1 2 9 1 0 9 4 ; w i t h g r o o v e d m a i n b e a r i n g s a d d l e s

1011530 Bearing main pair3 S t d1077708 Bearing main pair3 S t d1077602 Bearing thrust pair1 S t d f l a n g e d t h r u s t [ n e w # 2 1 2 4 8 9 3 ; r e p l 7 W 9 4 1 6 ]

00041-F Bearing main set1 . 2 5 m m u / s : ( 3 ) 7 C 6 9 7 1 , ( 3 ) 7 C 6 9 6 1 , ( 1 ) 7 C 6 9 6 61450163 Bearing main pair3 . 2 5 m m u / s [ r e p l 7 C 6 9 7 1 ]1450162 Bearing main pair3 . 2 5 m m u / s [ r e p l 7 C 6 9 6 1 ]7C6966 Bearing main pair1 . 2 5 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 3 ; S t d # 1 0 7 7 6 0 2 ]

00042-F Bearing main set1 . 5 0 m m u / s : ( 3 ) 7 C 6 9 7 2 , ( 3 ) 7 C 6 9 6 2 , ( 1 ) 7 C 6 9 6 71450165 Bearing main pair3 . 5 0 m m u / s [ r e p l 7 C 6 9 7 2 ]

1450164 Bearing main pair3 . 5 0 m m u / s [ r e p l 7 C 6 9 6 2 ]7C6967-F Bearing main pair1 . 5 0 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 4 ; S t d # 1 0 7 7 6 0 2 ]

00043-F Bearing main set1 S t d , ( 6 ) 1 0 7 7 7 0 8 , ( 1 ) 1 0 7 7 6 0 2U s e w i t h L a t e s t y l e c y l i n d e r b l o c k p a r t # 1 4 9 5 4 0 3 ; w i t h o u t g r o o v e m a i n b e a r i n g s a d d l e s

00044-F Bearing main set1 0 . 2 5 m m ; ( 6 ) 7 C 6 9 6 1 , ( 1 ) 7 C 6 9 6 600045-F Bearing main set1 0 . 5 0 m m ; ( 6 ) 7 C 6 9 6 2 , ( 1 ) 7 C 6 9 6 7

2W0027 Bushing con rod62165586 Bearing cam1 R e p l a c e s 2 W 7 2 1 12W7213 Bearing cam6

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s116011 Set overhaul r e p l a c e d b y 1 1 6 0 3 1

O n - H i g h w a y T r u c k ; 2 B K 1 - U p , 7 J L 1 - U p , 7 S F 1 - U p , 9 L N 1 - U p , 2 F R 1 - U p , 9 C J 1 - U p , 9 G K 1 - U p , 9 Y N 1 - U p116012 Set inframe

O n - H i g h w a y T r u c k ; 2 B K 1 - U p , 7 J L 1 - U p , 7 S F 1 - U p , 9 L N 1 - U p , 2 F R 1 - U p , 9 C J 1 - U p , 9 G K 1 - U p , 9 Y N 1 - U p116013 Set cylinder head

O n - H i g h w a y T r u c k ; 2 B K 1 - U p , 7 J L 1 - U p , 7 S F 1 - U p , 9 L N 1 - U p , 2 F R 1 - U p , 9 C J 1 - U p , 9 G K 1 - U p , 9 Y N 1 - U p

116031 Set overhaulO n - H i g h w a y T r u c k A T A A C ( A i r t o A i r A f t e r c o o l e d ) : M U I a n d E U I o n l y ; 5 E N 1 - U p

116012 Set inframeO n - H i g h w a y T r u c k A T A A C ( A i r t o A i r A f t e r c o o l e d ) : M U I a n d E U I o n l y ; 5 E N 1 - U p

116023 Set cylinder headO n - H i g h w a y T r u c k A T A A C ( A i r t o A i r A f t e r c o o l e d ) : M U I a n d E U I o n l y ; 5 E N 1 - U p

116TRKOF Set overhaul P a r t n u m b e r I n D e v e l o p m e n tO n - H i g h w a y T r u c k J W A C ( J a c k e t W a t e r A f t e r c o o l e r ) ; 5 E N 1 - U p

116TRKIF Set inframe P a r t n u m b e r I n D e v e l o p m e n tO n - H i g h w a y T r u c k J W A C ( J a c k e t W a t e r A f t e r c o o l e r ) ; 5 E N 1 - U p

116TRKHD Set cylinder head P a r t n u m b e r I n D e v e l o p m e n tO n - H i g h w a y T r u c k J W A C ( J a c k e t W a t e r A f t e r c o o l e r ) ; 5 E N 1 - U p



Cylinder


127mm(Continued)

116031 Set overhaulI n d u s t r i a l a n d G e n e r a t o r S e t A T A A C ( A i r t o A i r A f t e r c o o l e d ) : M U I a n d E U I o n l y ; 1 N J 1 - U p , 2 S G 1 - U p , 2 M R 1 - U p , 2 W G 1 - U p , 4 P G 1 - U p

116023 Set cylinder headI n d u s t r i a l a n d G e n e r a t o r S e t A T A A C ( A i r t o A i r A f t e r c o o l e d ) : M U I a n d E U I o n l y ; 1 N J 1 - U p , 2 S G 1 - U p , 2 M R 1 - U p , 2 W G 1 - U p , 4 P G 1 - U p

116041 Set overhaulM a r i n e ; 1 S K , 4 K G

116MFRIF Set inframe P a r t n u m b e r I n D e v e l o p m e n tM a r i n e ; 1 S K , 4 K G

116043 Set cylinder headM a r i n e ; 1 S K , 4 K G

9X8318-F Set cylinder head19X8318-1 S/N 7SF1 A / R 7 E 0 3 4 0 , 7 E 0 8 1 6 - 2 5 , 7 E 1 0 8 4 - 6 , 7 E 2 3 0 9 - 1 2 , 7 E 4 2 1 7 - 2 4 , 4 P 0 5 3 6 - 5 39X8318-2 S/N 2BK1-864 A / R 4 P 1 5 3 3 , 4 P 1 5 3 4 , 4 P 1 5 3 5 , 4 P 1 5 3 6 , 4 P 1 5 3 73E3283-F Set cylinder head13E3283-1 S/N 2BK865 & UP A / R 4 P 1 5 3 3 , 4 P 1 5 3 4 , 4 P 1 5 3 5 3E3325-F Set cylinder head13E3325-1 S/N 2WG1-2527 A / R 4 P 4 2 7 1 , 4 P 4 9 1 8 , 6 I 2 3 2 2 , 9 Y 2 7 5 6 , 9 Y 6 7 2 8 , 9 Y 6 7 2 9

3E3325-2 S/N 2WG2937 & UP A / R 1 0 1 3 1 3 4 , 1 0 7 2 7 7 7 , 1 1 3 5 8 1 8 , 1 1 6 2 2 9 03E3325-3 S/N 2BK1-848 A / R 4 P 2 1 0 9

3E3325-4 S/N 2BK1-873 A / R 4 P 2 7 9 3 - 9 9 , 4 P 2 8 0 0 - 4 , 4 P 2 8 1 8 , 9 , 4 P 2 8 2 1 - 2 4 , 4 P 2 8 3 1 - 3 63E3325-5 S/N 2BK1-873 A / R 4 P 3 6 5 6 , 5 7 , 5 8 , 4 P 7 1 5 7 , 5 8 , 5 9 , 4 P 7 1 6 0 - 7 , 4 P 7 3 6 23E3325-6 S/N 7SF9138 & UP A / R 4 P 4 2 6 8 , 4 P 4 2 6 9 , 4 P 4 2 7 0 , 4 P 4 2 7 1 , 4 P 5 2 1 4 , 4 P 5 2 1 5 , 4 P 5 2 1 63E3325-7 S/N 7SF 15129 & UP A / R 4 P 5 0 7 5 , 4 P 7 1 5 4 , 4 P 7 1 5 5 , 4 P 7 1 5 6 , 4 P 7 3 6 13E3325-8 S/N 4PG1 A / R 1 0 1 3 1 3 43E3340-F Set cylinder head13E3340-1 S/N 2BK1 & UP A / R 4 P 2 1 0 8 - 9 , 4 P 2 8 0 1 - 9 , 4 P 2 8 1 1 - 1 7 , 4 P 2 8 2 5 - 3 0 , 4 P 3 3 0 1 , 4 P 3 3 0 4 , 4 P 5 0 7 6 , 4 P 3 6 5 53E3340-2 S/N 2BK 184 & UP A / R 4 P 2 7 9 3 - 9 , 4 P 2 8 0 0 , 4 P 2 8 0 3 - 43E3340-3 S/N 2BK 874 &UP A / R 4 P 2 8 1 8 - 9 , 4 P 2 8 2 1 - 4 , 4 P 2 8 3 1 - 6 , 4 P 7 1 5 7 - 6 43E3340-4 S/N 2BK1034 & UP A / R 4 P 7 4 5 2

3E3340-5 S/N 2BK3018 & UP A / R 4 P 6 6 9 2 , 4 P 6 6 9 33E3340-6 S/N 2BK4622 & UP A / R 4 P 8 9 0 6 , 4 P 9 1 4 4 - 53E3340-7 S/N 2BK6418 & UP A / R 4 P 8 5 6 0 , 4 P 9 8 4 73E3340-8 S/N 7JL1 & UP A / R 1 0 1 3 1 4 6 , 1 0 1 3 1 4 93E3340-9 S/N 9GK782 & UP A / R 1 0 6 7 8 4 63E3340-10 S/N 9GK8669 & UP A / R 1 1 6 7 0 4 6 , 1 1 6 8 6 9 7 - 1 1 6 8 7 0 0 , 1 1 7 0 5 3 73E7496-F Set cylinder head13E7496-1 S/N 4KG1378 & UP A / R 6 I 4 1 8 7 - 9 , 1 0 1 9 4 0 83E7496-2 S/N 2BK23739 & UP A / R 1 0 2 1 9 6 53E7496-3 S/N 1SK1 & UP A / R 1 0 1 9 4 1 0

3E7496-4 S/N 1SK435 & UP A / R 6 I 4 1 9 0 - 21002951-F Set cylinder head11002951-1 S/N 2BK1 & UP A / R 6 I 1 2 1 7 , 6 I 4 4 4 5 , 4 P 5 1 0 5 , 4 P 7 4 5 3 , 4 P 8 4 3 9 , 4 P 9 1 1 71002951-2 S/N 2BK21025 & UP A / R 6 I 2 4 8 1 , 6 I 3 5 6 7 , 6 I 4 1 3 0 , 6 I 4 1 3 5 - 9 , 6 I 4 1 4 3 , 6 I 4 1 4 5 - 6 , 6 I 4 1 5 9 , 6 I 4 1 6 1 , 6 I 4 1 6 6 - 71002951-3 S/N 2BK23739 & UP A / R 6 I 0 8 8 9 , 6 I 4 1 4 8 , 6 I 4 1 5 0 , 6 I 4 1 5 2 , 1 0 0 5 1 6 4 - 8 , 1 0 0 5 1 7 0 , 1 0 2 3 6 6 11002951-4 S/N 2BK25733 & UP A / R 1 0 0 6 3 0 4 , 1 0 1 3 0 8 0 , 1 0 2 2 4 0 4 , 1 0 5 2 2 4 31002951-5 S/N 2BK30162 & UP A / R 1 0 3 1 6 0 2 , 1 0 3 5 8 1 3 , 1 0 4 1 9 1 7 - 9 , 1 0 4 1 9 2 2 - 3 , 1 0 4 1 9 2 8 - 3 5 , 1 0 4 1 9 3 7 , 1 0 4 1 9 3 9 - 4 1 , 1 0 4 4 9 8 4 , 1 0 4 7 4 1 41002951-6 S/N 9GK1 & UP A / R 1 0 6 7 8 5 7 , 1 0 6 7 8 8 9 - 9 61002952-F Set cylinder head11002952-1 S/N 9GK1 - Up A / R 4 P 8 9 7 7 , 6 I 4 9 9 2 - 3 , 1 0 4 7 4 0 7 , 1 0 6 1 5 5 4 , 1 0 6 7 8 4 5



Cylinder


127mm(Continued)

1002952-2 S/N 9GK1 - Up A / R 1 0 6 7 8 4 7 , 1 0 6 7 8 5 5 - 6 , 1 0 6 7 8 5 8 - 6 1 , 1 0 6 7 8 7 2 , 1 0 6 7 9 1 1 - 1 91002952-3 S/N 9GK679 - Up A / R 1 0 6 7 8 3 4 - 4 41002952-4 S/N 2BK1 - Up A / R 6 I 2 8 2 1 , 6 I 3 3 4 4 , 6 I 3 9 9 81002952-5 S/N 2BK18836 - Up A / R 6 I 3 3 3 3 , 1 0 0 6 3 0 5 , 1 0 0 7 0 3 4 , 1 0 6 7 9 0 41002952-6 S/N 2BK21025 - Up A / R 6 I 2 4 8 2 - 8 , 6 I 3 5 3 6 , 6 I 3 5 6 6 , 6 I 4 1 3 1 - 4 , 6 I 4 1 4 0 - 2 , 6 I 4 1 4 41002952-7 S/N 2BK21037 - Up A / R 6 I 4 1 4 7 , 6 I 4 1 4 9 , 6 I 4 1 5 1 , 6 I 4 1 5 3 - 8 , 6 I 4 1 6 0 , 6 I 4 1 6 2 - 51002952-8 S/N 2BK23756 - Up A / R 1 0 2 3 5 3 7 - 8 , 1 0 3 1 0 8 6 - 71002952-9 S/N 2BK29829 - Up A / R 4 P 7 8 4 9 , 4 P 8 9 7 9 , 1 0 0 6 3 0 31002952-10 S/N 2BK36350 - Up A / R 1 0 6 7 8 6 8 - 7 1 , 1 0 6 7 9 0 8 - 1 01002952-11 S/N 2BK41679 - Up A / R 1 0 6 7 9 0 71002953-F Set cylinder head11002953-1 S/N 2WG1 & Up A / R 6 I 2 3 2 0 - 81002953-2 S/N 2WG2918- Up A / R 1 0 1 3 1 3 0 - 11002953-3 S/N 4PG787-Up A / R 6 I 2 3 2 0 - 4 , 6 I 2 3 2 6 , 6 I 2 3 2 81002953-4 S/N 4PG1062-Up A / R 1 0 1 3 1 3 19X6445-F Set cylinder head19X6533-F Set cylinder head19X8320 Set cylinder head11062822-F Set cylinder head1 ( 7 X 2 5 2 7 )

7X2521-F Set cylinder block/pan1 A l l s / n e x c e p t 1 W M 11243690-F Set cylinder block/pan11243690-1 S/N 1WM124-Up A / R 1 2 1 4 3 2 1 - 61243690-2 S/N 1WM124-Up A / R 1 2 2 1 7 8 9 , 1 2 3 0 8 6 0 , 1 2 3 0 8 6 5

3E7460-F Set turbo mounting17X2526-F Set turbo mounting19X2225-F Set turbo mounting19X6446-F Set turbo mounting13E3278-F Set front cover/hsg17X2523-F Set front cover/hsg1

1154342-F Set front cover/hsg11243687-F Set front cover/hsg17X2525-F Set rear cover/hsg13E3339-F Set fuel system11045833-F Set fuel system11852308 Set fuel system1 [ r e p l 1 2 4 3 6 8 8 ]7X2528-F Set water pump11243683-F Set water pump17X2524-F Set oil cooler11243686-F Set oil cooler11077832-F Gasket cylinder head1 ( 4 P 6 9 3 0 , 7 W 9 9 5 6 )1192940-F Gasket valve cover11136200-F Gasket manifold exhaust11154202-F Gasket oil pan11192921-F Seal crankshaft front1 ( 7 C 4 1 6 3 )1154109-F Seal crankshaft rear1 ( 7 C 3 5 7 1 )2223909 Sleeve crank seal1 r e a r [ r e p l a c e s 7 C 7 9 8 0 ]

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r1077694-F Plate camshaft thrust1

V A L V E T R A I N22-3116 Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e [ A s s y : 1 1 9 2 9 6 8 , 1 0 1 3 2 5 2 , 7 E 4 2 0 4 0 R 8 6 1 3 , 0 R 8 6 1 5 , 0 R 4 6 5 2 ; C a s t :

1 0 1 4 5 7 0 ]



Cylinder


127mm(Continued)

7W8064 Valve intake6 [ r e p l 6 I 1 5 8 9 ]M U I e n g i n e

1614280 Valve intake6 ( 1 1 3 6 1 8 0 )H E U I e n g i n e

1360819 Valve exhaust6 [ r e p l 1 0 5 1 7 7 9 , 7 W 2 6 9 9 , 6 I 1 5 9 0 ]1577126-F Valve exhaust6 ( N e w # 1 6 3 2 4 3 2 )7C4273 Valve spring6 I n t a k e ; 2 . 8 0 f r e e l e n g t h

M U I e a r l y e n g i n e s ( 1 2 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 6 ) I n t a k e ; H E U I a l l ( 6 ) I n t a k e6I2307 Valve spring6 E x h a u s t , 3 . 2 0 l e n g t h

M U I l a t e e n g i n e s ( 6 ) E x h a u s t ; H E U I a l l ( 6 ) E x h a u s t7E7779 Valve spring retainer12 I n t a k e ; 0 . 3 9 0 h e i g h t

M U I e a r l y e n g i n e s ( 1 2 ) I n t a k e a n d E x h a u s t ; M U I l a t e e n g i n e s ( 6 ) I n t a k e ; H E U I a l l ( 6 ) I n t a k e1335037 Valve spring reatiner6 ( r e p l 4 P 4 9 4 9 )

M U I l a t e e n g i n e s ( 6 ) E x h a u s t ; H E U I a l l ( 6 ) E x h a u s t9Y8848 Valve guide121193036 Valve stem seal121W2715 Valve lock247W8065 Valve insert6 I n t a k e

M U I e n g i n e s1639063-F Valve insert6 I n t a k e1W2713 Valve insert6 E x h a u s t

1193061-F Injector sleeve6 ( 1 1 9 3 0 8 6 , 7 W 5 7 4 9 )

C O N N E C T I N G R O D9N3832-F Bolt connecting rod129L7669-F Nut connecting rod12

O I L / L U B E S Y S T E M1192924-F Oil pump1 ( 2 W 8 6 2 5 )

C O O L I N G S Y S T E M4P3683-F Water pump1 N e wWP1020-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 4 - 3 / 8 p u l l e y , i m p e l l e r c o v e r ; C a s t # 4 P 3 6 8 1 [ 4 P 3 6 8 3 , 4 W 0 2 5 3 , 9 Y 4 8 7 9 ]WP1021-PR Water pump1 R e m a n u f a c t u r e d : P u l l e y d r i v e n , 3 - 3 / 4 p u l l e y , i m p e l l e r c o v e r ; C a s t f o r r e a r c v r w i t h o u t h o l e 1 0 7 7 7 0 1 ; c a s t

f o r r e a r c v r w i t h h o l e 4 W 0 2 5 34W0251-F Impeller14W0250-F Shaft12W0712-F Seal17C7890 Pulley13D2824-F Seal oring23K0360-F Seal oring33J1907-F Seal oring23J9671 Seal oring11265869-F Thermostat1 ( r e p l 9 Y 3 3 6 5 )1265870-B Gasket thermostat14W0549-F Gasket thermostat12W7212-F Gasket thermostat1




Cylinder


127mm

E N G I N E K I T SOF5044/11 Overhaul kit T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )OF5044B/11 Overhaul kit 0 . 5 0 m m o v e r s i z e p i s t o n ; T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )OF5044/31 Overhaul kit I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )OF5044B/31 Overhaul kit 0 . 5 0 m m o v e r s i z e p i s t o n ; I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )OF4621/41 Overhaul kit I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )OF4621B/41 Overhaul kit 0 . 5 0 m m o v e r s i z e p i s t o n ; I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )OF4621/21 Overhaul kit T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )OF4621B/21 Overhaul kit 0 . 5 0 m m o v e r s i z e p i s t o n ; T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )OF6556/51 Overhaul kit M a r i n e A p p l i c a t i o n s S / N 8 N M 1 - U P ( 2 v a l v e )OF4983/71 Overhaul kit 9 3 8 G M a c h i n e s ( 2 v a l v e )OF4983B/71 Overhaul kit 0 . 5 0 m m o v e r s i z e p i s t o n ; 9 3 8 G M a c h i n e s ( 2 v a l v e )OF2729/21 Overhaul kit A l u m i n u m P i s t o n

IF5044/12 InFrame kit T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )IF5044B/12 InFrame kit 0 . 5 0 m m o v e r s i z e p i s t o n ; T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )IF5044/32 InFrame kit I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )IF5044B/32 InFrame kit 0 . 5 0 m m o v e r s i z e p i s t o n ; I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )IF4621/42 InFrame kit I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )IF4621B/42 InFrame kit 0 . 5 0 m m o v e r s i z e p i s t o n ; I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )

IF4621/22 InFrame kit T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )IF4621B/22 InFrame kit 0 . 5 0 m m o v e r s i z e p i s t o n ; T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )

IF6556/52 InFrame kit M a r i n e A p p l i c a t i o n s S / N 8 N M 1 - U P ( 2 v a l v e )IF4983/72 InFrame kit 9 3 8 G M a c h i n e s ( 2 v a l v e )IF4983B/72 InFrame kit 0 . 5 0 m m o v e r s i z e p i s t o n ; 9 3 8 G M a c h i n e s ( 2 v a l v e )IF2729/22 InFrame kit A l u m i n u m P i s t o n

C Y L I N D E R K I TPK1335044 Piston kit6 S t d

T r u c k a n d I n d u s t r i a l 2 p c .PK1335044B Piston kit6 0 . 5 0 m m

T r u c k a n d I n d u s t r i a l 2 p c .PK1504621 Piston kit6 S t d

T r u c k a n d I n d u s t r i a l 2 p c .PK1504621B Piston kit6 0 . 5 0 m m

T r u c k a n d I n d u s t r i a l 2 p c .PK1646556 Piston kit6 S t d

M a r i n e A p p l i c a t i o n sPK1334983 Piston kit6 S t d

9 3 8 G M a c h i n e sPK1334983B Piston kit6 0 . 5 0 m m

9 3 8 G M a c h i n e sPK2382729 Piston kit6 S t d

A l u m i n u m P i s t o n

2382729 Piston body6 S t dA l u m i n u m P i s t o n

1335044 Piston crown6 S t dT r u c k a n d I n d u s t r i a l 2 p c .

1335044B Piston crown6 0 . 5 0 m mT r u c k a n d I n d u s t r i a l 2 p c .



Cylinder


127mm(Continued)

1504621 Piston crown6 S t dT r u c k a n d I n d u s t r i a l 2 p c .

1504621B Piston crown6 0 . 5 0 m mT r u c k a n d I n d u s t r i a l 2 p c .

1646556 Piston crown6 S t dM a r i n e A p p l i c a t i o n s

1334983 Piston crown6 S t d9 3 8 G M a c h i n e s

1334983B Piston crown6 0 . 5 0 m m9 3 8 G M a c h i n e s

2382726 Piston skirt6 S t d ; u s e w i t h a l l A r t i c u l a t e d p i s t o n s2382726B Piston skirt6 0 . 5 0 m m ; u s e w i t h a l l A r t i c u l a t e d p i s t o n s

1687226 Piston pin6 U s e w i t h a l l A r t i c u l a t e d P i s t o n s1687224 Piston pin6 U s e d i n P K 2 3 8 2 7 9 A l u m i n u m P i s t o n K i t

7C0111 Retainer piston pin12 F o r o n e a n d t w o p i e c e p i s t o n s

1979386 Ring piston6 T o p , S t d [ r e p l 1 3 2 5 2 4 6 ]

1979386B Ring piston6 T o p , 0 . 5 0 m m

1979277 Ring piston6 I n t e r m e d i a t e , S t d1979277B Ring piston6 I n t e r m e d i a t e , 0 . 5 0 m m1154102 Ring piston6 I n t e r m e d i a t e , S t d

M a r i n e A p p l i c a t i o n s

1979354 Ring piston6 O i l r i n g , S t d [ r e p l 1 0 7 7 5 6 6 ]1979354B Ring piston6 O i l r i n g , 0 . 5 0 m m1077604 Cylinder liner6 R e p a i r s l e e v e ; t o s l e e v e b l o c k b a c k t o s t d

B E A R I N G S1969519 Bearing main set1 C o n t a i n s : ( 6 ) 1 0 7 7 7 0 8 , ( 1 ) 2 1 2 4 8 9 3 / 1 0 7 7 6 0 2

1077708 Bearing main pair6 S t d1077602 Bearing thrust pair1 S t d f l a n g e d t h r u s t [ n e w # 2 1 2 4 8 9 3 ; r e p l 7 W 9 4 1 6 ]

1450162 Bearing main pair6 . 2 5 m m u / s [ r e p l 7 C 6 9 6 1 ]7C6966 Bearing main pair1 . 2 5 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 3 ; S t d # 1 0 7 7 6 0 2 ]

1450164 Bearing main pair6 . 5 0 m m u / s [ r e p l 7 C 6 9 6 2 ]7C6967 Bearing thrust pair1 . 5 0 m m u / s , t h r u s t [ N e w # 2 2 9 5 1 5 4 ; S t d # 1 0 7 7 6 0 2 ]

2246638 Bearing rod pair6 S t d [ r e p l 7 W 9 4 1 5 ]

7C6976 Bearing rod pair6 . 2 5 m m u / s7C6977 Bearing rod pair6 . 5 0 m m u / s

2165586 Bearing cam1 R e p l a c e s 2 W 7 2 1 1

2W7213 Bearing cam6

2W0027 Bushing con rod6




Cylinder


127mm(Continued)

3126011 Set overhaul1 T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )3126021 Set overhaul1 T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )3126031 Set overhaul1 I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )3126041 Set overhaul1 I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )3126051 Set overhaul1 M a r i n e A p p l i c a t i o n s S / N 8 N M 1 - U P ( 2 v a l v e )3126071 Set overhaul1 9 3 8 G M a c h i n e s ( 2 v a l v e )

3126012 Set inframe1 T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )3126022 Set inframe1 T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )3126032 Set inframe1 I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )3126042 Set inframe1 I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )3126052 Set inframe1 M a r i n e A p p l i c a t i o n s S / N 8 N M 1 - U P ( 2 v a l v e )3126072 Set inframe1 9 3 8 G M a c h i n e s ( 2 v a l v e )

3126013 Set cylinder head1 T r u c k A p p l i c a t i o n s S / N 1 W M & 4 E S ( 2 v a l v e )3126023 Set cylinder head1 T r u c k A p p l i c a t i o n S / N 6 P Z , 8 S Z , 9 S Z , C K M , 7 A S ( 3 v a l v e )3126033 Set cylinder head1 I n d u s t r i a l A p p l i c a t i o n s S / N 3 T R 1 - 2 4 1 ( 2 v a l v e )3126043 Set cylinder head1 I n d u s t r i a l A p p l i c a t i o n s B E J 1 - U P ( 3 v a l v e )3126053 Set cylinder head1 M a r i n e A p p l i c a t i o n s S / N 8 N M 1 - U P ( 2 v a l v e )

3126073 Set cylinder head1 9 3 8 G M a c h i n e s ( 2 v a l v e )

V A L V E T R A I N22-3126B Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e , 3 - v a l v e h e a d , 1 9 9 8 O n - H i g w a y [ A s s y : 1 5 7 8 3 7 6 , 0 R 8 8 4 9 ; C a s t 1 3 3 3 7 3 4 ]1614280 Valve intake6 ( 1 1 3 6 1 8 0 )

1360819 Valve exhaust6 [ r e p l 1 0 5 1 7 7 9 , 7 W 2 6 9 9 , 6 I 1 5 9 0 ]9Y8848 Valve guide127C4273 Valve spring12 I n t a k e ; 2 . 8 0 f r e e l e n g t h1W2715 Valve lock241193036 Valve stem seal127E7779 Valve spring retainer6 I n t a k e ; 0 . 3 9 0 h e i g h t6I2307 Valve spring6 E x h a u s t , 3 . 2 0 l e n g t h1639063-F Valve insert6 I n t a k e

1W2713 Valve insert6 E x h a u s t

3126HEAD3 F O R 3 - V A L V E H E A D1457390 Valve intake12 1 . 5 7 5 h e a d d i a , 1 G1478211 Valve exhaust6 1 . 6 9 3 h e a d d i a , 2 G1409670 Valve guide12

I n t a k e1478220 Valve guide6

E x h a u s t1406188 Valve spring12 I n t a k e1376718 Valve spring6 E x h a u s t1W2715 Valve lock24

u s e d w i t h i n t a k e v a l v e2A4429 Valve lock12 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

u s e d w i t h e x h a u s t v a l v e1478214 Valve seal12

u s e d w i t h i n t a k e v a l v e1026229-F Valve stem seal6 [ N e w # 1 6 3 2 4 7 8 ]

u s e d w i t h e x h a u s t v a l v e7E7779 Valve spring retainer12 I n t a k e ; 0 . 3 9 0 h e i g h t1344483 Valve spring retainer6 E x h a u s t



Cylinder


127mm(Continued)

1478218 Valve insert6 I n t a k e1559504 Valve insert12 E x h a u s t

1193061-F Injector sleeve6 ( 1 1 9 3 0 8 6 , 7 W 5 7 4 9 )2 - V a l v e c y l i n d e r h e a d

2272911-B Injector sleeve63 1 2 6 B / 3 1 2 6 E H E U I ( 3 - V a l v e c y l i n d e r h e a d )

F U E L / I N J E C T O R1895390-B Injector seal kit6 H E U I : E x t e r n a l , f o r 1 i n j e c t o r , c o n t a i n s : 9 X 7 4 1 9 o r i n g u p p e r , 9 X 7 4 1 8 o r i n g c e n t e r , 9 X 7 3 1 7 o r i n g l o w e r

F o r t o p m o u n t e d c o i l i n j e c t o r s o n l y2421539-B Injector seal kit6 E x t e r n a l i n j e c t o r s e a l k i t

3 1 2 6 B / 3 1 2 6 E H E U I ( 3 - V a l v e c y l i n d e r h e a d )


Caterpillar 1140 / 3140 / 8.6L 8Diesel

Cylinder


4.100

C Y L I N D E R K I TPK9317-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 3 1 7 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]9L9317-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , s t r a i g h t r o dPK9667-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 6 6 7 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L9667-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o dPK9320-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 9 L 9 3 2 0 , 2 W 8 6 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L9320-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , D I , s t r a i g h t r o d

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]

7N9803 Piston pin8 F o r a l l 3 - r i n g a n d 2 - r i n g p i s t o n s , 1 . 5 0 0 d i a , 3 . 2 0 7 l e n g t h [ r e p l 9 L 9 8 8 9 ]8N7294 Retainer piston pin16 F o r a l l 3 - r i n g a n d 2 - r i n g p i s t o n s

9N6275 Cylinder liner8 R e p a i r s l e e v e , 3 / 3 2 t h i c k9N6275SP Cylinder liner8 R e p a i r s l e e v e , 1 / 8 t h i c k

B E A R I N G S9N5923-F Bearing rod pair8 S t d

9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

1100BRG1 MAINBEARING NOTE1100BRG2 Style 1 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 8 N 9 0 8 4 [ 4 9 8 0 M , M S 1 0 6 4 P ]

1100BRG3 Style 2 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O / S ]1100BRG4 Style 3 ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O / S ]

1100BRG5 Style 4 ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O / S ]

4W8092 Bearing main pair S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N9022 Bearing main pair . 0 1 08N9023 Bearing main pair . 0 2 04W809230-F Bearing main pair . 0 3 04W8092 40-F Bearing main pair . 0 4 08N9020 Bearing main pair . 0 5 0

4W8093 Bearing main pair S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n


8N8929 Bearing main pair S t d , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n



Cylinder


4.100(Continued)

8N8926-F Bearing main pair . 0 1 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8931-F Bearing main pair . 0 2 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8932-F Bearing main pair . 0 3 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g

4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t h8N9065 Bearing thrust pair1 . 0 1 08N9064 Bearing thrust pair1 . 0 2 04W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 08N9066 Bearing thrust pair1 . 0 5 0

8N9084-B Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 3 4 a n d 1 . 0 0 0 l e n g t h8N9083 Bearing thrust pair1 . 0 1 0 , t h r u s t8N9082-B Bearing thrust pair1 . 0 2 0 , t h r u s t8N9081-B Bearing thrust pair1 . 0 5 0 , t h r u s t

8N9021 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; S t d c r a n k , . 0 1 0 o / s O D8N9019 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N9018-B Bearing main pair O v e r s i z e f o r 4 W 8 0 9 2 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N8973 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; S t d c r a n k , . 0 1 0 o / s O D

8N8971 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8975-B Bearing main pair O v e r s i z e f o r 4 W 8 0 9 3 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N8928-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; S t d c r a n k , . 0 1 0 o / s O D8N8930-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8927-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N9067 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; S t d c r a n k , . 0 1 0 o / s O D8N9068 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N9069 Bearing main pair O v e r s i z e f o r 4 W 8 0 9 1 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D

8N0701 Bushing con rod8 F o r s t r a i g h t c o n n e c t i n g r o d

9N5246 Bearing cam5 [ r e p l 9 L 8 0 7 2 ]

G A S K E T & S E A L SPGE0050-F Set overhaul1 F o r t r u c k e n g i n e sPGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d9L8020-F Gasket valve cover29L8016-F Gasket oil pan19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l

7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h



Cylinder


4.100(Continued)

C A M S H A F T2W4197-F Camshaft1 N o n t u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s ; u s e w i t h l a t e s t y l e g e a r a s s y 2 W 4 1 9 7 o r 2 W 6 9 4 49N5786 Lifter8 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t

C R A N K S H A F T9L6264 Crankshaft1

C O N N E C T I N G R O D0R0767 Connecting rod8 R e m a n u f a c t u r e d ; C a s t : 9 L 8 2 0 7 , 9 N 3 0 3 1 , 9 N 8 0 0 1

9L7669-F Nut connecting rod16

O I L / L U B E S Y S T E M9L9654 Oil pump1 A s s e m b l y9L8636 Bushing oil pump1

F U E L / I N J E C T O R23143R-P Injector8 R e m a n , p e n c i l ( 9 L 7 8 8 3 , 9 L 2 3 6 6 , 0 R 2 5 0 0 , 9 L 7 6 7 5 , 9 L 9 2 6 3 , 9 N 2 3 6 6 ) m a r k e d : 2 3 1 4 3 , 2 3 1 4 1 , 2 0 9 3 9 ,

2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 89L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r9L6439-F Injector boot8 [ r e p l 9 L 8 4 3 6 ]

C O O L I N G S Y S T E MWP1001-PR Water pump1 R e m a n u f a c t u r e d ; C a s t 9 L 8 3 2 3 ; p r e s s o n p u l l e y , 3 . 6 2 5 i m p e l l e r [ 9 L 7 6 6 0 , 0 R 0 6 4 4 ]



Cylinder


4.100


















Cylinder


4.100(Continued)















Cylinder


4.500


















Cylinder


4.500(Continued)















Cylinder


5.000

C Y L I N D E R K I TPK7737-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 ,

2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g 3 2 0 8 T A ]9L7737-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , c u p , s t r r o d , 1 6 . 5 : 1 C R [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]PK7827-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , D I , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 7 , 2 W 8 6 4 6 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6PK7828-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 8 , 2 W 8 6 4 7 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 2 4 7

PK7737-3R-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 - 3 R , 2 W 8 2 6 5 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7737-3R-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6PK7827-3R-F Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 7 - 3 R , 2 W 8 6 4 6 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-3R-F Piston body8 . 0 2 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 6 - 3 RPK7828-3R-F Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 8 - 3 R , 2 W 8 6 4 7 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-3R-F Piston body8 . 0 4 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 7 - 3 R

PK3208TA Piston kit8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

3208TA Piston body8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

3208TB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]

2W8265-3R-F Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p2W8646-3R-F Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p2W8647-3R-F Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 , r e c t c o m p

3R3208RSA Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSB Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6



B E A R I N G S9N5923-F Bearing rod pair8 S t d9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e



Cylinder


5.000(Continued)

9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

1100BRG1 MAINBEARING NOTE1100BRG2 Style 1 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 8 N 9 0 8 4 [ 4 9 8 0 M , M S 1 0 6 4 P ]1100BRG3 Style 2 ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O / S ]1100BRG4 Style 3 ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O / S ]1100BRG5 Style 4 ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 [ 5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O / S ]




8N8976 Bearing main pair . 0 1 08N8972 Bearing main pair . 0 2 0

4W809330-F Bearing main pair . 0 3 04W8093 40-F Bearing main pair . 0 4 0

8N8974 Bearing main pair . 0 5 0



4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t h


4W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 08N9066 Bearing thrust pair1 . 0 5 0




8N8928-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; S t d c r a n k , . 0 1 0 o / s O D



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5.000(Continued)

8N8930-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 2 0 c r a n k , . 0 1 0 o / s O D8N8927-B Bearing main pair O v e r s i z e f o r 8 N 8 9 2 9 ; . 0 5 0 c r a n k , . 0 1 0 o / s O D




G A S K E T & S E A L SPGE0050-F Set overhaul1 F o r t r u c k e n g i n e sPGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d9L8020-F Gasket valve cover29L8016-F Gasket oil pan19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D

9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )

99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t

7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h



9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G

1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t

C R A N K S H A F T9L6266-F Crankshaft1

C O N N E C T I N G R O D0R0767 Connecting rod8 R e m a n u f a c t u r e d ; C a s t : 9 L 8 2 0 7 , 9 N 3 0 3 1 , 9 N 8 0 0 19L7669-F Nut connecting rod16



2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 89L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )



Cylinder


5.000(Continued)

1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r9L6439-F Injector boot8 [ r e p l 9 L 8 4 3 6 ]




Cylinder


140mm



V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7E9578-F Valve intake12 1 . 7 7 2 h e a d d i a [ r e p l 7 C 5 2 1 5 ]

1337029 Valve exhaust122A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e140-8592 Valve guide24 0 . 3 7 4 5 I D , 0 . 6 3 0 5 O D , 2 . 7 8 5 l e n g t h [ 1 0 0 8 1 5 0 , 7 W 6 8 7 8 ]140-7447 Valve guide24 0 . 3 7 4 5 I D , 0 . 5 6 4 0 O D , 2 . 6 2 5 l e n g t h ; p l a i n I D c o n v e r s i o n g u i d e140-7448 Valve guide24 0 . 3 7 4 5 I D , 0 . 5 6 4 0 O D , 3 . 0 0 0 l e n g t h ; p l a i n I D c o n v e r s i o n g u i d e7W7082 Valve spring24 I n n e r7W7083 Valve spring24 O u t e r4N5893 Valve insert12 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "SB1817E-3 Valve insert12 I n t a k eSB1711E-1C Valve insert12 E x h a u s t ; 1 . 4 1 6 T I D , 1 . 7 1 1 O D , 0 . 3 7 8 0 d e p t h ( S t d s i z e i s . 0 0 2 5 l a r g e r t h a n O E M s v c p a r t ) [ 1 7 9 9 4 5 3 ,

1 3 8 1 9 9 7 , 1 3 3 6 9 9 7 , 7 W 5 5 5 4 ]

C O O L I N G S Y S T E MWP1011-PR Water pump1 R e m a n u f a c t u r e d , A l u m i n u m h o u s i n g [ 1 0 2 5 8 4 4 , 7 E 8 5 5 4 , 9 Y 4 3 6 1 , 0 R 8 7 6 6 , 0 R 4 1 1 7 ]

E a r l yWP1019-PR Water pump1 R e m a n u f a c t u r e d , C a s t - i r o n h o u i s i n g [ 1 7 6 7 0 0 0 , 1 5 3 8 0 5 3 , 1 0 0 6 9 4 4 , 0 R 0 7 0 5 , 0 R 3 7 0 9 , 0 R 8 7 6 7 ]

L a t e




Cylinder


5.000

C Y L I N D E R K I TPK4221-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 2 2 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]6N4221-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 2 6 5PK4341-F Piston kit4 . 0 2 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 3 4 1 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]6N4341-F Piston body4 . 0 2 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 6 4 6PK4351-F Piston kit4 . 0 4 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 6 N 4 3 5 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]6N4351-F Piston body4 . 0 4 0 , 2 - r i n g s t y l e , P C , s t r a i g h t r o d , r e c t a n g u l a r r i n g s ; u s e w i t h r i n g s e t 2 W 8 6 4 7

PK3208TA Piston kit4 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TA Piston body4 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit4 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TB Piston body4 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit4 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body4 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

PK3208HA Piston kit4 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HA Piston body4 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HB Piston kit4 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HB Piston body4 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK3208HD Piston kit4 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HD Piston body4 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK1146-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r r o d ; P i s t o n , r i n g s , p i n , r e t a i n e r s [ 7 C 1 1 4 6 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

7C1146-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r r o d [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w / r i n g 2 W 8 2 6 5

PK4831-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

2W4831-F Piston body4 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w i t h r i n g s e t 2 W 8 2 6 5

PK8410-F Piston kit4 . 0 2 0 , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 2 W 8 4 1 0 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

2W8410-F Piston body4 . 0 2 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6

2W4831 30-F Piston body4 . 0 3 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C RPK8411-F Piston kit4 . 0 4 0 , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 2 W 8 4 1 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 ,

8 N 7 2 9 4 ]2W8411-F Piston body4 . 0 4 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C , R u s e w i t h r i n g s e t 2 W 8 6 4 7

PK4729-F Piston kit4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 7 E 4 7 2 9 , 7 E 4 7 2 9 - R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

7E4729-F Piston body4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; u s e w / r i n g s e t 7 E 4 7 2 9 - R S

3R3208RSA Ring set4 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSB Ring set4 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set4 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6




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5.000(Continued)


7E4729-RS-F Ring set4 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e : ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 , k e y s t o n e c o m p [ 1 c y l s e t ]



B E A R I N G S3204BRGS MAIN BEARING NOTE S e l e c t m a i n b e a r i n g s b y s e r i a l # & a r r a n g e m e n t # ; 1 . 0 0 0 l e n g t h b e a r i n g s [ 5 0 5 9 M , M S 2 0 2 0 P ]

U s e i n s e t s : 4 W 8 0 9 3 , 4 W 0 8 0 9 2 , 6 N 8 9 4 04W8093 Bearing main pair3 S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t h8N8976 Bearing main pair3 . 0 1 08N8972 Bearing main pair3 . 0 2 04W809330-F Bearing main pair3 . 0 3 04W8093 40-F Bearing main pair3 . 0 4 0

4W8092 Bearing main pair2 S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t h


4W809230-F Bearing main pair2 . 0 3 04W8092 40-F Bearing main pair2 . 0 4 08N9020 Bearing main pair2 . 0 5 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )

3204BRGS2 MAIN BEARING NOTE S e l e c t m a i n b e a r i n g s b y s e r i a l # & a r r a n g e m e n t # ; 1 . 1 7 3 l e n g t h b e a r i n g s [ M S 2 0 0 0 P ]U s e i n s e t s : 1 W 0 3 1 1 , 1 W 0 3 1 2 , 1 0 0 3 6 5 2

1W0311 Bearing main pair2 S t d , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 1 7 3 l e n g t h

1W1655 Bearing main pair2 . 0 1 01W1656 Bearing main pair2 . 0 2 0

1W1657 Bearing main pair2 . 0 5 0

1W0312 Bearing main pair3 S t d , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 1 7 3 l e n g t h1W1661 Bearing main pair3 . 0 1 01W1662 Bearing main pair3 . 0 2 01W1663 Bearing main pair3 . 0 5 0

1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )

8N6308 Bearing rod pair4 S t d , 2 . 7 5 0 j o u r n a l , 2 . 9 4 2 3 h o u s i n g b o r e , 1 . 2 6 0 l e n g t h1N3821 Bearing rod pair4 . 0 1 01N3822 Bearing rod pair4 . 0 2 01W3906 Bearing rod pair4 . 0 5 0

9N5082 Bushing con rod4 F o r t a p e r e d c o n n e c t i n g r o d8N0701 Bushing con rod4 F o r s t r a i g h t c o n n e c t i n g r o d



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5.000(Continued)

9N5246 Bearing cam4 [ r e p l 9 L 8 0 7 2 ]3 o r 4 u s e d ; 2 u s e d w i t h 1 W 5 9 2 0 f r o n t b e a r i n g

1W5920 Bearing cam1F r o n t , u s e d w i t h ( 2 ) 9 N 5 2 4 6

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s9L8016-F Gasket oil panG3 CRANK SEALS9L7735-F Seal crankshaft front1 2 . 3 7 5 s h a f t , 3 . 0 6 6 O D9N0307-F Seal crankshaft front 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )99237-FM Sleeve crank seal1 F r o n t , r e d i - s l e e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w i d t h5P6183-F Sleeve crank seal F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h

C A M S H A F T4N0657 Camshaft1 [ O E M ] ( 9 Y 3 3 5 1 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

C h e c k s n f o r p r o p e r a p p l i c a t i o n2W1221-CTR Camshaft1 C a m o n l y [ 9 Y 3 3 5 2 c a m k i t ]

C h e c k s n f o r p r o p e r a p p l i c a t i o n6N2394 Camshaft1 [ O E M ] ( 9 Y 3 3 5 3 c a m k i t ) C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

C h e c k s n f o r p r o p e r a p p l i c a t i o n4N0649 Lifter8 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

u s e w i t h 9 Y 3 3 5 1 , 0 R 3 0 2 4 , 4 N 0 6 5 79N5786 Lifter8 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )

u s e w i t h 9 Y 3 3 5 2 , 9 Y 3 3 5 3 , 0 R 3 0 2 5 , 0 R 3 0 2 6 , 2 W 1 2 2 1 , 6 N 2 3 9 4

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g9N0180-F Valve intake4 1 . 8 9 4 h e a d d i a , 5 . 7 0 1 O A L , 0 . 3 7 2 s t e m d i a , 3 0 d e g r e e9L7682 Valve intake4 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9N0185-F Valve exhaust4 1 . 8 0 1 h e a d d i a , 5 . 6 8 5 l e n g t h , 0 . 3 7 2 s t e m d i a , 4 5 d e g r e e

9L7683 Valve exhaust4 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 GN o n - t u r b o e n g i n e s

1196772 Valve exhaust4 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )T u r b o e n g i n e s

2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e9N0187 Rotator8 U s e w i t h 9 N 0 1 8 0 , 9 N 0 1 8 5 v a l v e s9L9425-B Valve spring retainer8 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y1W4259 Valve spring8 2 . 0 0 0 f r e e , 1 . 5 6 O D , 1 . 1 5 I D , 0 . 2 0 w i r e9N3617-F Valve spring8 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a1W9897 Valve spring washer8 L o w e r w a s h e r , a l l e n g i n e s7W9143-F Valve stem seal4

I n t a k e9N0181 Valve insert4 [ D i s c o n t i n u e d ] I n t a k e ; u s e w i t h 9 N 0 1 8 0 v a l v e2N8943-F Valve insert4 I n t a k e9N2837-F Valve insert4 E x h a u s t

C R A N K S H A F T1W9771-Q Crankshaft1

C O N N E C T I N G R O D0R3274 Connecting rod 4 R e m a n u f a c t u r e d ; s p e c i f y c a s t i n g a n d s t r a i g h t o r t a p e r e d



Cylinder


5.000(Continued)

4N2217 Connecting rod 4 N e w , s t r a i g h t , c a s t # 4 N 2 2 1 88N3753-F Connecting rod 4 N e w , t a p e r e d , c a s t # 6 N 8 0 1 1

F U E L / I N J E C T O R4W7015R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 1 9 , 1 W 3 9 9 6 , 4 W 7 0 1 5 , 8 N 7 0 0 4 ]8N3175-B Nozzle4 C a p s u l e n o z z l e ( r e p l 9 L 6 3 0 7 )

C O O L I N G S Y S T E M2W1223-CTR Water pump1 N e w




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5.000

E N G I N E K I T SOF3208HA/11 Overhaul kit1 N o n t u r b o e n g i n e sOF3208TA/31 Overhaul kit1 T u r b o e n g i n e sIF3208-3R InFrame kit1 N o n t u r b o e n g i n e sIF3208T-3R InFrame kit1 T u r b o e n g i n e s

C Y L I N D E R K I TPK3208HA Piston kit8 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HA Piston body8 S t d , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C RPK3208HD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208HD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , n o n - t u r b o , 1 8 . 2 : 1 C R

PK3208TA Piston kit8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TA Piston body8 S t d , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TB Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TB Piston body8 . 0 2 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C RPK3208TD Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s3208TD Piston body8 . 0 4 0 , 3 - r i n g s t y l e , t u r b o , 1 7 . 1 : 1 C R

3R3208RSA Ring set8 S t d , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6

3R3208RSB Ring set8 . 0 2 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 63R3208RSD Ring set8 . 0 4 0 , 3 - r i n g s t y l e [ 1 c y l s e t ] ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6


PK7737-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g 3 2 0 8 T A ]

9L7737-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , e a r l y , c u p , s t r r o d , 1 6 . 5 : 1 C R [ C a n r e p l i n s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

PK7827-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , D I , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 7 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7827-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 6PK7828-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , e a r l y , s t r a i g h t r o d , 1 6 . 5 : 1 C R ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 8 2 8 , 2 W 8 6 4 7 ,

7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , e a r l y , 2 . 3 1 8 C D , c u p . 8 2 8 x 2 . 2 5 , s t r a i g h t r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 2 4 7

PK4831-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ]

2W4831-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R [ C a n r e p l a c e s e t s w i t h 3 - r i n g P K 3 2 0 8 T A ] u s e w i t h r i n g s e t 2 W 8 2 6 5


2W8410-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R , u s e w i t h r i n g s e t 2 W 8 6 4 62W4831 30-F Piston body8 . 0 3 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C R


2W8411-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , 2 . 3 2 0 C D , c u p . 8 2 4 x 2 . 5 0 , t a p e r e d r o d , 1 6 . 5 : 1 C , R u s e w i t h r i n g s e t 2 W 8 6 4 7

PK8412-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; [ 2 W 8 4 1 2 , 2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 H A ]

2W8412-F Piston body8 S t d , 4 . 5 0 0 b o r e , 2 - r i n g s t y l e , D I , t a p e r e d r o d , 1 8 . 2 : 1 C R [ c a n r e p l a c e i n s e t s w i t h 3 - r i n g P K 3 2 0 8 H A ]PK8414-F Piston kit8 . 0 2 0 , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

[ 2 W 8 4 1 4 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]



Cylinder


5.000(Continued)

2W8414-F Piston body8 . 0 2 0 , 2 - r i n g s t y l e , t a p e r e d r o d , 1 8 . 2 : 1 C RPK8415-F Piston kit8 . 0 4 0 , 2 - r i n g s t y l e , D I , 2 . 3 2 0 C D , c u p . 7 1 0 x 2 . 5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; P i s t o n , r i n g s , p i n , r e t a i n e r s

[ 2 W 8 4 1 5 , 2 W 8 2 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]2W8415-F Piston body8 . 0 4 0 , 2 - r i n g s t y l e , t a p e r e d r o d , 1 8 . 2 : 1 C R

PK4729-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; p i s t o n , r i n g s , p i n r e t a i n e r s [ 7 E 4 7 2 9 , 7 E 4 7 2 9 - R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

7E4729-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , t a p e r e d r o d , 1 6 . 5 : 1 C R ; ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 ; u s e w / r i n g s e t 7 E 4 7 2 9 - R S

PK7737-3R-F Piston kit8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s [ 9 L 7 7 3 7 - 3 R , 2 W 8 2 6 5 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]

9L7737-3R-F Piston body8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e , D I , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6PK7827-3R-F Piston kit8 . 0 2 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 7 - 3 R , 2 W 8 6 4 6 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7827-3R-F Piston body8 . 0 2 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 6 - 3 RPK7828-3R-F Piston kit8 . 0 4 0 , 3 - r i n g s t y l e , D I , s t r a i g h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P i s t o n , r i n g s , p i n , r e t i a n e r s

[ 9 L 7 8 2 8 - 3 R , 2 W 8 6 4 7 - 3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]9L7828-3R-F Piston body8 . 0 4 0 , 3 - r i n g s t y l e , 2 . 3 2 0 C D , c u p , b o t h r o d s , 1 6 . 5 : 1 C R ; ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; u s e w i t h r i n g s e t 2 W 8 6 4 7 - 3 R

2W8265 Ring set8 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W8265 10-F Ring set8 . 0 1 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8646 Ring set8 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 1 c y l s e t ]2W826530-F Ring set8 . 0 3 0 , 2 - r i n g s t y l e [ 1 c y l s e t ]

2W8647-F Ring set8 . 0 4 0 , 2 - r i n g p i s t o n [ 1 c y l s e t ]2W8265S-F Ring set1 4 . 5 0 0 0 b o r e ; S t d , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8646S-F Ring set1 . 0 2 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8265S 30-F Ring set1 . 0 3 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]2W8647S-F Ring set1 . 0 4 0 , 2 - r i n g s t y l e : ( 1 ) 1 / 8 , ( 1 ) 7 / 6 4 [ 8 c y l s e t ]


7E4729-RS-F Ring set8 S t d , 4 . 5 0 0 b o r e , 3 - r i n g s t y l e : ( 2 ) 1 / 8 , ( 1 ) 7 / 6 4 , k e y s t o n e c o m p [ 1 c y l s e t ]


B E A R I N G S9N5923-F Bearing rod pair8 S t d9N5924 Bearing rod pair8 . 0 1 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5925-F Bearing rod pair8 . 0 2 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N592330-F Bearing rod pair8 . 0 3 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5923+.040-B Bearing rod pair8 . 0 4 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e9N5926-F Bearing rod pair8 . 0 5 0 , 0 . 9 5 0 w i d e , e a r l y s t y l e

4W8090 Bearing rod pair8 S t d , 1 . 0 0 0 w i d e , l a t e s t y l e ; 2 . 7 5 0 j o u r n a l , 2 . 9 4 2 3 h o u s i n g b o r e , 1 . 0 1 2 l e n g t h9N5920 Bearing rod pair8 . 0 1 0 , 1 . 0 0 0 w i d e , l a t e s t y l e9N5921 Bearing rod pair8 . 0 2 0 , 1 . 0 0 0 w i d e , l a t e s t y l e7E789430-F Bearing rod pair8 . 0 3 0 , 1 . 0 0 0 w i d e , l a t e s t y l e7E789440-F Bearing rod pair8 . 0 4 0 , 1 . 0 0 0 w i d e , l a t e s t y l e9N5922 Bearing rod pair8 . 0 5 0 , 1 . 0 0 0 w i d e , l a t e s t y l e



Cylinder


5.000(Continued)

3208BRGS MAIN BEARING NOTE A l l e n g i n e s u s e : ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1 , ( 1 ) # 1 j o u r n a l b e a r i n gS e l e c t p r o p e r # 1 b e a r i n g : 4 W 8 0 9 3 o r 8 N 8 9 2 9 o r 4 W 8 0 9 2

3208BRGS2 Style A: right tang ( 1 ) 4 W 8 0 9 2 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " A " : G r v f r o n t m a i n b r g w i t h r i g h t t a n g . C r a n k # : 9 L 9 2 3 0 , 9 L 9 2 3 1 , 9 L 9 2 3 2 ; B c k g p s : 9 L 6 5 5 3 , 9 N 0 1 3 0 , 9 N 1 2 5 0 [ 5 0 3 4 M , M S 1 4 2 1 P ]

3208BRGS3 Style B: grv in block ( 1 ) 4 W 8 0 9 3 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " B " : N o n - g r o o v e f r o n t m a i n b r g , g r o o v e i s i n c y l i n d e r b l o c k . B l o c k g r o u p s : 9 N 3 1 2 0 , 9 N 3 5 5 1 , 9 N 3 7 6 1 [ 5 0 8 9 M , M S 1 4 2 0 P ]

3208BRGS4 Style C: center tang ( 1 ) 8 N 8 9 2 9 , ( 3 ) 4 W 8 0 9 2 , ( 1 ) 4 W 8 0 9 1S t y l e " C " : G r v f r o n t m a i n b r g w i t h c e n t e r t a n g , n o g r o o v e i n b l o c k . B l o c k g r o u p : 9 N 1 2 5 5 [ 5 1 0 1 M , M S 1 4 2 2 P ]

3208BRGS5 Style A: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 1 P : M S 1 5 9 2 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 8 9 7 3 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 8 9 7 1 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

3208BRGS6 Style B: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 0 P : M S 1 5 9 3 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 8 9 2 8 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 8 9 3 0 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

3208BRGS7 Style C: .010 OS OD . 0 1 0 o v e r s i z e O D f o r M S 1 4 2 2 P : M S 1 5 9 4 P s t d / . 0 2 0S t d s e t : ( 1 ) 8 N 9 0 2 1 , ( 3 ) 8 N 9 0 2 1 , ( 1 ) 8 N 9 0 6 7 ; . 0 2 0 s e t : ( 1 ) 8 N 9 0 1 9 , ( 3 ) 8 N 9 0 1 9 , ( 1 ) 8 N 9 0 6 8

4W8091 Bearing thrust pair1 S t d , t h r u s t ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 2 5 3 a n d 1 . 0 0 0 l e n g t hJ o u r n a l n u m b e r 4 ( t h r u s t )


4W809130-F Bearing thrust pair1 . 0 3 04W8091 40-F Bearing thrust pair1 . 0 4 0


4W8092 Bearing main pair S t d ; g r o o v e d , c e n t e r o i l h o l e , r i g h t h a n d o f f s e t t a n g , 3 . 5 0 0 j r n , 3 . 7 0 8 h s g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r q u a n t i t i e s : 3 o r 4 u s e d

8N9022 Bearing main pair . 0 1 08N9023 Bearing main pair . 0 2 04W809230-F Bearing main pair . 0 3 0

4W8092 40-F Bearing main pair . 0 4 08N9020 Bearing main pair . 0 5 0

4W8093 Bearing main pair1 S t d ; n o n g r o o v e d , 3 o i l h o l e s , c e n t e r t a n g , 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N8976 Bearing main pair1 . 0 1 08N8972 Bearing main pair1 . 0 2 04W809330-F Bearing main pair1 . 0 3 04W8093 40-F Bearing main pair1 . 0 4 08N8974 Bearing main pair1 . 0 5 0

8N8929 Bearing main pair1 S t d , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g ; 3 . 5 0 0 j o u r n a l , 3 . 7 0 8 h o u s i n g b o r e , 1 . 0 0 0 l e n g t hS e e n o t e s a b o v e f o r a p p l i c a t i o n

8N8926-F Bearing main pair1 . 0 1 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g8N8931-F Bearing main pair1 . 0 2 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g

8N8932-F Bearing main pair1 . 0 3 0 , g r o o v e d , c e n t e r h o l e , c e n t e r t a n g





Cylinder


5.000(Continued)




9N5082 Bushing con rod8 F o r t a p e r e d c o n n e c t i n g r o d8N0701 Bushing con rod8 F o r s t r a i g h t c o n n e c t i n g r o d


G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s208011 Set overhaul1 N o n t u r b o e n g i n e s208031 Set overhaul1 T u r b o e n g i n e s

PGE0054-F Set inframe1 N o n t u r b o e n g i n e sPGE0062-F Set inframe1 T u r b o e n g i n e s

PGE0053-F Set cylinder head1 N o n t u r b o e n g i n e s ; s e t f o r b o t h h e a d s5P8538-F Set cylinder head2 N o n t u r b o e n g i n e s ; s e t f o r o n e h e a d

PGE0063-F Set cylinder head1 T u r b o e n g i n e s ; s e t f o r b o t h h e a d s208034 Set cylinder head2 T u r b o e n g i n e s ; s e t f o r o n e h e a d6V3789-F Set front cover1 C h e c k s e r i a l # f o r a p p l i c a t i o n5P8543-F Set front cover1 C h e c k s e r i a l # f o r a p p l i c a t i o nG1 UPPER GASKETS7W2059-F Gasket cylinder head2

9L8020-F Gasket valve cover29L7630-F Gasket manifold intake29L8027-F Gasket manifold exhaust29L9658-F Lock exhaust manifold8 N o n t u r b o e n g i n e s4N0196-F Lock exhaust manifold8 T u r b o e n g i n e s1W0727-F Gasket turbo exhaust2 E x h a u s t d o n u t1W7810-F Gasket turbo exhaust2 S t e e l g a s k e t9L7873-F Diaphram PCV19L8837-F Gasket diaphram19L8786-F Gasket PCV mounting1G5 PAN GASKETS9L8016-F Gasket oil pan13B1925-F Gasket drain plug19N0241-F Gasket oil sump19L9098 Injector seal8 S e a l , t e f l o n ( w h i t e )G2 FRONT GASKETS9N0258-F Gasket front cover19N1828-F Gasket top cover19N0237-F Gasket oil cooler1 H o s e h o u s i n g g a s k e t4W3122-F Sleeve water2 P l a s t i c s l e e v e , h e a d t o f r o n t c o v e r ( r e p l a c e s 9 N 0 1 4 6 )6F0711-F Oring4 F o r w a t e r s l e e v e9L7631 Clamp2 F o r w a t e r s l e e v e



Cylinder


5.000(Continued)

7C2230-F Gasket oil cooler mtg1 N o n t u r b o e n g i n e s ; c o o l e r t o p l a t e7C1651-F Gasket oil cooler mtg1 N o n t u r b o e n g i n e s ; p l a t e t o f i l t e r b a s e9N2281-F Oring oil cooler2 O i l c o o l e r m o u n t i n g , s q u a r e s e a l r i n g t o b l o c k8M8283-F Oring oil cooler2 S e a l r i n gG6 MISC GASKETS9N6098-F Gasket flywheel hsg17M7260-F Gasket liquid R e d , 8 f l u i d o z5H2471-F Gasket cement G r e e n , c o n a c t c e m e n t , 8 f l u i d o z5P3931-F Anti seize B r u s h t o p c a n , 1 . 0 6 q tG3 CRANK SEALS9N0307-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; L i p t y p e s e a l7C6660-F Seal crankshaft front1 2 . 8 7 5 s h a f t , 3 . 6 2 8 O D ; D i r e c t i o n a l t e f l o n s e a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t )5P6183-F Sleeve crank seal1 F r o n t , f o r 2 . 8 7 5 s h a f t7W3200-F Seal crankshaft rear1 S e a l a n d s l e e v e , d i r e c t i o n a l ( i n c l u d e d i n o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]99499-FM Sleeve crank seal1 R e a r , 4 . 9 9 8 / 5 . 0 0 6 s h a f t , 1 . 0 0 0 w i d t h

C A M S H A F T2W4197-F Camshaft1 N o n t u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s ; u s e w i t h l a t e s t y l e g e a r a s s y 2 W 4 1 9 7 o r 2 W 6 9 4 49N6608-B Camshaft1 T u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h s o l i d l i f t e r s [ r e p l 2 W 4 2 3 8 , 2 W 4 2 3 9 ; 9 Y 3 3 5 5 c a m k i t ]9N3597 Camshaft1 [ D i s c o n t i n u e d , c h e c k r e m a n f o r a v a i l a b i l i t y ] T u r b o e n g i n e s ; w i t h o u t g e a r , u s e w i t h r o l l e r l i f t e r s

9N5786 Lifter16 S o l i d t y p e , m e c h a n i c a l ( r e p l 9 L 9 6 3 0 )9L6931 Lifter16 [ D i s c o n t i n u e d , c h e c k f o r r e m a n o r u s e p i n a n d r o l l e r k i t ] R o l l e r t y p e

9L6931RK Lifter repair kit16 F o r r o l l e r l i f t e r9N0141 Spring guide16 U s e w i t h r o l l e r l i f t e r

7C6267 Gear camshaft1 N o n t u r b o e n g i n e s

V A L V E T R A I N0R1574 Cylinder head1 R e m a n , a s s e m b l y , N o n T u r b o0R1101 Cylinder head1 R e m a n , a s s e m b l y , T u r b o9L7682 Valve intake8 2 . 0 9 4 h e a d d i a , 5 . 6 9 8 l e n g t h , 0 . 3 7 2 5 s t e m , 3 0 d e g , 2 G9L7683 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 9 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G

N o n - t u r b o e n g i n e s1196772 Valve exhaust8 1 . 8 0 4 h e a d d i a , 5 . 6 8 3 l e n g t h , 0 . 3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e l l i t e ( r e p l a c e s 9 N 5 1 2 5 )

T u r b o e n g i n e s2A4429 Valve lock32 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

6I2864-F Valve guide8 I n t a k e ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e6I2865-F Valve guide8 E x h a u s t ; c o n v e r t s c a s t i n g u i d e t o r e p l a c e a b l e g u i d e1W4260 Valve spring retainer16 u s e w i t h 1 W 4 2 5 9 s p r i n g o n l y9L9425-B Valve spring retainer16 u s e w i t h 9 N 3 6 1 7 s p r i n g o n l y

E a r l y n o n - t u r b o9N5497 Valve spring retainer16

T u r b o e n g i n e s1W4259 Valve spring16 2 . 0 0 0 f r e e , 1 . 5 6 O D , 1 . 1 5 I D , 0 . 2 0 w i r e

L a t e n o n - t u r b o ; s i n g l e s p r i n g9N3617-F Valve spring16 1 . 8 7 5 h e i g h t , . 1 9 0 w i r e d i a

E a r l y n o n - t u r b o ; s i n g l e s p r i n g9N5496-F Valve spring16

T u r b o e n g i n e s , o u t e r9N5495-F Valve spring16

T u r b o e n g i n e s , i n n e r1W9897 Valve spring washer16 L o w e r w a s h e r , a l l e n g i n e s7W9143-F Valve stem seal8

N o n - t u r b o e n g i n e s , u s e d o n i n t a k e v a l v e s5S5917-F Valve adjustment screw16



Cylinder


5.000(Continued)

2N8943-F Valve insert8 I n t a k e9N2837-F Valve insert8 E x h a u s t0L1329 Bolt cylinder head8 1 / 2 x 3 . 0 05B9603 Bolt cylinder head6 3 / 8 x 5 . 0 06F5282-CTR Bolt cylinder head8 1 / 2 x 5 . 2 52B2006-CTR Bolt cylinder head12 1 / 2 x 4 . 7 52B0947-CTR Bolt cylinder head8 1 / 2 x 2 . 2 50S1571 Bolt cylinder head1 1 . 7 5 l e n g t h , l e f t h e a d9L9166 Bolt cylinder head1 3 . 6 0 l e n g t h , r i g h t h e a d ( s t u d )3H7654-B Washer head bolt36 F o r 1 / 2 b o l t s

C R A N K S H A F T2W0085-Q Crankshaft17N6290-B Gear crankshaft19N6677 Key crankshaft19N0293 Pointer1 [ D i s c o n t i n u e d ]

C O N N E C T I N G R O D0R0768 Connecting rod8 R e m a n u f a c t u r e d , s t r a i g h t r o d ; C a s t # 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 2 5 8 [ 9 N 0 4 0 7 ]0R0820 Connecting rod8 R e m a n u f a c t u r e d , t a p e r e d r o d ; C a s t # 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 5 5 8 [ 7 E 4 7 2 8 , 9 N 3 5 0 4 ]9N3832-F Bolt connecting rod169L7669-F Nut connecting rod16

O I L / L U B E S Y S T E M9N3207-F Oil pump rotor1 R o t o r a s s e m b l y , 1 . 2 5 w i d e ; s t a n d a r d v o l u m e

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09N2856-F Bushing oil pump1 . 6 8 5 w i d e ( i n f r o n t c o v e r )

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09L9243-F Spring relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09L9235-F Plunber relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 07C2933 Guide relief valve1

F o r s n : A l l 4 0 S , 3 2 Y 1 - 6 8 4 4 09N5569-F Oil pump rotor1 R o t o r a s s e m b l y , 1 . 4 5 w i d e ( 3 8 t e e t h ) ; h i g h v o l u m e

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z9N5461 Bushing oil pump1 . 8 5 0 w i d e ( i n f r o n t c o v e r )

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z1W2208-F Spring relief valve1

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z4P3546 Relief valve assembly1

F o r s n : 3 2 Y 6 8 4 4 1 & u p ; A l l 5 1 Z & 2 Z9Y5175 Oil pump rotor1 R o t o r a s s e m b l y , 3 0 t e e t h

L a t e a p p l i c a t i o n s w i t h 9 Y 5 2 1 5 c r a n k g e a r7W1762-B Oil cooler1 N e w , n o n t u r b o , 8 p l a t e , n o s t u d s

8 p l a t e : 9 L 6 2 5 1 , 9 L 8 8 2 1 , 9 L 8 2 7 4 w i t h s t u d s : s u b ( 1 ) 7 W 1 7 6 2 c o o l e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t .9L6251 Oil cooler1 R e m a n , 8 p l a t e , w i t h s t u d s

8 p l a t e : 9 L 6 2 5 1 , 9 L 8 8 2 1 , 9 L 8 2 7 4 w i t h s t u d s : s u b ( 1 ) 7 W 1 7 6 2 c o o l e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t .9N5233 Oil cooler1 R e m a n , 1 0 p l a t e , n o s t u d s

1 0 p l a t e : 9 L 6 2 5 2 , 9 N 0 4 8 5 w i t h s t u d s : s u b ( 1 ) 9 N 5 2 3 3 c o o l e r , ( 1 ) 9 L 5 9 8 1 d i v i d e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t9N0485 Oil cooler1 R e m a n , 1 0 p l a t e , w i t h s t u d s

1 0 p l a t e : 9 L 6 2 5 2 , 9 N 0 4 8 5 w i t h s t u d s : s u b ( 1 ) 9 N 5 2 3 3 c o o l e r , ( 1 ) 9 L 5 9 8 1 d i v i d e r , ( 3 ) 4 B 4 8 4 5 p l u g , ( 1 ) 7 C 1 6 5 1 g a s k e t4B4845 Plug, pipe2 3 / 8 s t a n d a r d t h r e a d5M6213-F Plug, pipe1 1 / 4 - 1 8 N P T x 3 / 4 h i g h7W9077 Hose oil cooler1 N o n t u r b o , l o w e r h o s e , L - s h a p e d ( r e p l a c e s 2 N 9 8 4 6 )



Cylinder


5.000(Continued)

7W9078 Hose oil cooler1 N o n t u r b o , u p p e r h o s e , S - s h a p e d ( r e p l a c e s 9 L 7 7 0 8 . 9 L 8 0 7 4 , 9 L 8 9 5 8 )7W9079 Hose oil cooler1 T u r b o ( r e p l a c e s 1 W 8 4 2 6 , 9 N 0 4 8 2 )7W9080 Hose oil cooler1 T u r b o ( r e p l a c e s 9 N 0 4 8 3 )1R0734 Oil filter2 E a r l y , 1 5 / 1 6 o i l h o l e ( 9 N 5 6 8 0 )1R0713 Oil filter2 L a t e , 1 - 1 / 1 6 o i l h o l e ( 8 N 9 5 8 6 )1R0714 Oil filter2 L a t e , 2 Z 1 & u p , t u r b o e n g i n e s ( 9 N 6 0 0 7 )9L8412-F Plug oil galley1 F r o n t , p i p e p l u g , . 7 5 t h r e a d4K8603 Plug oil galley1 F r o n t , c u p p l u g2B0858 Plug oil galley1 R e a r , p i p e p l u g , . 5 0 t h r e a d4D1322 Retainer oil galley plug1 U s e w i t h 4 K 8 6 0 3 p l u g8F8997-B Guide oil dipstick29L8439-F Plug oil filler1 E x p a n d a b l e

F U E L / I N J E C T O R22762R-P Injector8 R e m a n , p e n c i l ( 9 L 6 9 6 9 , 0 R 2 5 0 1 ) m a r k e d : 2 2 7 6 2 , 2 2 7 4 6 , 2 6 1 3 , 2 2 0 3 9 , 2 1 8 3 1 , 2 1 6 5 0 , 2 1 2 5 8 , 2 0 3 3 3

s n 4 0 S0R2502 Injector8 R e m a n , p e n c i l ( 9 N 3 2 9 9 , 0 R 2 5 0 2 ) m a r k e d : 2 2 8 1 7 , 2 2 8 1 5 , 2 2 2 4 0 , 2 1 8 3 3

s n 4 0 S C a l i f l o r n i a E G R7W3710R-P Injector8 R e m a n u f a c t u r e d , p e n c i l [ 0 R 2 8 2 1 , 7 W 3 7 1 0 ] m a r k e d : 2 7 9 5 9 , 2 7 9 5 7 ; C a n u s e 0 R 2 5 0 3 t o s e r v i c e 7 W 3 7 1 0

i f 9 N 3 7 3 8 g a s s e a l ( y e l l o w ) i s r e p l a c e d w i t h a 9 L 9 0 9 9 g a s s e a l ( b l a c k ) .s n 6 2 W

23546R-P Injector reman8 R e m a n , p e n c i l ( 1 W 5 8 2 9 , 9 N 3 9 7 9 , 0 R 2 5 0 3 ) m a r k e d : 2 3 5 4 6 , 2 3 3 8 5 , 2 2 5 8 4 , 2 2 3 4 9 , 2 2 0 5 2s n 3 2 Y

4W8483R-P Injector8 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 2 8 4 , 4 W 8 4 8 3 ] m a r k e d 2 7 2 5 4

28301R-P Injector8 R e m a n , p e n c i l ( 7 E 9 3 6 9 , 0 R 3 5 9 3 ) m a r k e d 2 8 3 0 1M a r i n e

4W7016R-P Injector8 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 2 0 , 4 W 7 0 1 0 , 4 W 7 0 1 1 , 4 W 7 0 1 6 ]7W7024R-P Injector8 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 0 R 3 4 2 7 , 7 W 7 0 2 4 ]9L9099-F Injector seal8 S e a l , c o m p r e s s i o n ( b l a c k )9N3738-F Injector seal8 S e a l , c o m p r e s s i o n ( c l e a r )1H1023-F Oring injector16 O r i n g f o r n u t6F4855-F Oring injector8 O r i n g f o r a d a p t e r4N1132-F Housing fuel trans pump14N0406-F Gear fuel transfer pump1 1 0 t e e t h4N0429-F Gear fuel transfer pump1 1 5 t e e t h

4N3779 Key fuel transfer pump1 K e y f o r 4 N 0 4 2 9 g e a r t o s h a f t6N1716-F Relief valve fuel1030-6816-B Elbow fuel inlet17E5346-B Check valve assembly1 U n d e r f u e l i n l e t4W0788-F Fuel priming pump1 H a n d p u m p , u s e w i t h 1 P 0 4 3 6 m o u n t i n g g a s k e t6N9988 Solenoid fuel shutoff1 A l l 1 2 v o l t , u s e w i t h 2 W 1 7 0 6 m o u n t i n g g a s k e t9M9729-F Oring fuel pump1 L a r g e , o n t r a n s f e r p u m p8M8157-F Oring fuel pump1 S m a l l , u n d e r p u m p

8M5260-F Oring fuel pump1 L a r g e , u n d e r p u m p8N3946-F Governor housing14N2954-F Sleeve fueul pump drive1 C o n e4N5663-B Spring governor1 I n n e r , l o w i d l e s p r i n g , 1 p i n k s t r i p e

N a t u r a l a n d T u r b o9L6508-B Spring governor1 O u t e r , h i g h i d l e s p r i n g , 1 y e l l o w s t r i p e

s n 4 0 S ; 3 2 Y 1 - 6 8 4 4 04N0527-F Spring governor1 S m a l l d a s h p o t s p r i n g7W6335 Bushing fuel pump cam1 D r i v e e n d8N0628-F Bushing fuel pump cam1 G o v e r n o r e n d



Cylinder


5.000(Continued)

9N5822-F Thrust washer fuel pump16N7527 Plunger and barrel8 F o r 8 m m f u e l p u m p ( s e t s o f 8 ) ( c h e c k s n f o r p r o p e r a p p l i c a t i o n s )1W3010-F Plunger and barrel8 F o r 8 . 5 m m f u e l p u m p , t u r b o e n g i n e ( s e t s o f 8 ) ( c h e c k s n f o r p r o p e r a p p l i c a t i o n s )9N5862-B Spring plunger and barr8 I n c l u d e d w i t h 6 N 7 5 2 7 & 1 W 3 0 1 0 a s s e m b l i e s9Y0231-B Injection line1 # 1 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0232-B Injection line1 # 2 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0233-B Injection line1 # 3 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0234-B Injection line1 # 4 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0235-B Injection line1 # 5 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0236-B Injection line1 # 6 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0237-B Injection line1 # 7 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9Y0238-B Injection line1 # 8 , u s e d o n e n g i n e s w i t h p e n c i l t y p e n o z z l e s o n l y9N3873X Timing advance unit1 R e m a n , m a r k e d : 9 N 0 4 3 0 , 9 N 3 8 7 3 ( c h e c k f o r a v a i l a b i l i t y )7W3825X Timing advance unit1 R e m a n , m a r k e d : 9 N 2 4 2 2 , 9 N 3 8 7 4 , 7 W 3 8 2 5 ; L o w s p e e d e n g i n e s 2 0 0 0 t o 2 2 0 0 r p m9L6180X Timing advance unit1 R e m a n , m a r k e d : 9 L 6 1 8 0 ( c h e c k f o r a v a i l a b i l i t y )7W3823X Timing advance unit1 R e m a n , m a r k e d : 7 W 3 8 2 3 ; l o w s p e e d t u r b o e n i g i n e s 2 0 0 0 t o 2 2 0 0 r p m9N6050X Timing advance unit1 R e m a n , m a r k e d : 9 N 6 0 4 0

C O O L I N G S Y S T E MWP1003T-PR Water pump1 R e m a n u f a c t u r e d , b o l t o n p u l l e y , 4 . 2 5 i m p e l l e r [ 2 W 1 2 2 5 , 8 N 6 1 4 7 ]

WP1003TF-PR Water pump1 R e m a n u f a c t u r e d , b o l t o n p u l l e y , t h r e a d e d p u l l e y f o r f a n c l u t c h , 4 . 2 5 i m p e l l e r [ 2 W 1 2 2 7 ]WP1000T-PR Water pump1 R e m a n u f a c t u r e d , W i t h o u t p u l l e y ( f o r b o l t - o n p u l l e y s ) w i t h 4 - 1 / 4 i n c h i m p e l l e r [ 9 N 6 1 4 7 , C a s t 9 N 3 0 7 6 ]

WP1000-PR Water pump1 R e m a n u f a c t u r e d , p r e s s o n p u l l e y , e a r l y s t y l e [ 0 R 0 7 8 1 ]6V6894-F Water pump kit1 I n c l u d e s : s h a f t , b e a r i n g s , s e a l s

2W3535-F Impeller12W0712-F Seal15P7807-F Bearing water pump2 I n 6 V 6 8 9 4 r e p a i r k i t9N3899-F Pulley water pump19N0137-F Gasket water pump mtg19N5121-F Thermostat2 1 8 0 d e g r e e6I4954-F Thermostat1 U s e d w i t h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p ( 4 W 4 0 1 1 )4W4794 Thermostat1 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

3S9643-F Seal thermostat1 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s9N5429-F Gasket thermostat hsg19L6467-F Gasket water inlet1




Cylinder


6.000



r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG8N3184 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 2 1 : 1 C R [ 8 N 3 1 8 4 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5


1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5403 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 4 0 3 p i s t o n , 2 W 1 7 0 9 r i n g s , 7 N 9 8 0 5

p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1290358 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 2 9 0 3 5 8 p i s t o n , 2 W 6 0 9 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1654262 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 6 5 4 2 6 2 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

PLG1684531 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 8 4 5 3 1 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 5 6 8 2 6 2 , P L G 9 Y 8 2 7 1 )

PLG1646560 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 P i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 4 6 5 6 0 p i s t o n , 3 3 0 0 R S 3 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

PLG1548087 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 5 4 8 0 8 7 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 6 I 2 6 5 0 )

PLG1073565 Cylinder kit4 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 0 7 3 5 6 5 p i s t o n , 3 3 0 0 R S 2 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

8N3180 Piston4 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R8N3184 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , h i g h a l t i t u d e : 2 1 : 1 C R9N5250 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9N5403 Piston4 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( k e y c o m p r i n g s )1290358 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 1 W 6 7 5 7 )1654262 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )

1684531 Piston4 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 6 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )1290359 Piston4 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 4 P 8 1 3 2 ) [ r e p l a c e d b y 1 6 4 6 5 6 0 p i s t o n A N D

3 3 0 0 R S 3 r i n g s e t ]1548087 Piston4 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R ( k e y c o m p r i n g s , 4 m m o i l r i n g ) ( r e p l a c e s 6 I 2 6 5 0 )

1073565 Piston4 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R , 1 v a l v e r l f , ( k e y c o m p , r e v e r s e t w i s t i n t e r m e d i a t e )1290360 Piston4 4 . 7 5 0 0 b o r e , D I , 1 5 : 1 C R ( 3 3 0 0 R S 3 r i n g s e t ) ( r e p l a c e s 6 I 3 6 5 0 )1568263-F Piston4 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( 3 3 0 0 R S 4 r i n g s e t ) ( r e p l a c e s 1 0 5 0 1 8 5 )

9S3068 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )2W6091 Ring set4 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 1 2 5 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )2W1709 Ring set4 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s i o n , . 1 2 5 o i l ( 2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )2114321 Ring set4 4 . 7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e i n s i d e b e v e l c o m p , 4 m m o i l ( r e p l a c e s 3 3 0 0 R S 1 )

3300RS2 Ring set4 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w i s t i n t e r m e d i a t e , 4 m m o i l ( 1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )3300RS3 Ring set4 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , . 1 2 5 o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )

3300RS4 Ring set4 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , 4 m m o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )

7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin4 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin8 u s e w i t h 1 . 7 0 0 d i a p i n

1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]



Cylinder


6.000(Continued)

5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring12 L o w e r s e a l2W6134 Cylinder liner oring4 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair5 S t d8N8225 Bearing main pair5 . 0 1 08N8226 Bearing main pair5 . 0 2 08N8227 Bearing main pair5 . 0 3 02531APA40-FM Bearing main pair5 . 0 4 02531APA50-FM Bearing main pair5 . 0 5 06N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )4W5739 Bearing rod pair4 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair4 . 0 1 08N8222 Bearing rod pair4 . 0 2 08N8223 Bearing rod pair4 . 0 3 07M4046 Bearing cam2 1 . 0 0 8 O A L9M5477 Bearing cam1 1 . 1 3 5 O A L

8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t8N1985 Bushing con rod4 1 . 5 0 0 p i n , t a p e r e d


9Y2991 Bushing balancer4 [ r e p l 5 S 6 4 1 9 ]9Y2992 Bushing balancer2 [ r e p l 5 S 6 4 2 0 ]

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D2P3859-F Sleeve crankshaft1 F r o n t , 2 . 5 0 2 s h a f t , 2 . 6 2 7 e f f e c t i v e s h a f t

9S3111-F Seal crankshaft rear1 6 . 3 2 8 s h a f t , 7 . 3 3 6 O D , l i p t y p e s e a l2P3858-F Sleeve crankshaft1 R e a r , u s e w i t h 9 S 3 1 1 1 s e a l , 6 . 2 0 6 s h a f t , 6 . 3 2 8 e f f e c t i v e s h a f t

4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e7C4297-F Seal crankshaft rear1 6 . 2 0 2 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e s e a l , l a t e , d o u b l e l i p ( 4 W 0 4 5 2 s i n g l e l i p )8S1963-F Gasket oil pan1

C A M S H A F T7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]7S3161 Lifter8 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1007860 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 3 5 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )

D I : T u r b o & N a t u r a l5S6452 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

I D I : N a t u r a l2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )

I D I : T u r b o , S p a r k i g n i t e d s h o r t7W7490 Valve intake4 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

S p a r k i g n i t e d l o n g6N9915 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 3 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 0 0 7 8 6 0 )

D I : N a t u r a l1487455 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 2 8 5 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )

D I : T u r b o & N a t u r a l



Cylinder


6.000(Continued)

5S6449-F Valve exhaust4 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]I D I : N a t u r a l

2W2877 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d s h o r t

8N0875 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]I D I : T u r b o , N a t u r a l

7W7491 Valve exhaust4 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

7N0573 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 3 0 8 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 4 8 7 4 5 5 )D I : N a t u r a l

1621589 Valve guide8 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 , 5 S 4 5 9 8 )

4W9176 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e7E1551 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g9Y7895 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator8 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 47S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e


1678123-B Vibration damper1

C O N N E C T I N G R O D0R0915 Connecting rod4 R e m a n , 1 . 5 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 1 9 8 55S6360X Connecting rod4 R e m a n , 1 . 5 0 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 0 7 0 20R0914 Connecting rod4 R e m a n , 1 . 7 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 1 8 4 95S2793X Connecting rod4 R e m a n , 1 . 7 5 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 0 7 0 31P9956-F Bolt connecting rod85S6348-F Nut connecting rod8

F U E L / I N J E C T O R170-5187R Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 7 0 - 5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]7W7045R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 5 , 0 R 3 5 9 1 ] [ c h a n g e s t o 1 7 0 5 1 8 1 ]

8N7003R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 3 , 8 N 7 0 0 2 , 0 R 3 4 1 7 , 0 R 1 7 3 9 ]8N7005R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 5 , 8 N 7 0 0 1 , 0 R 3 4 1 8 , 0 R 1 7 4 0 ]

100-7552R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 - 7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]100-7559R-P Injector4 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 9 , 1 0 0 - 7 5 5 9 , 0 R 4 3 4 0 ]0R4341 Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 0 , 0 R 4 3 4 1 ]0R4342 Injector4 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 1 , 0 R 4 3 4 2 ]100-7563R-P Injector4 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 3 , 1 0 0 - 7 5 6 3 , 0 R 8 7 8 2 ]100-7564R-P Injector reman4 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 4 , 1 0 0 - 7 5 6 4 , 0 R 8 7 8 3 ]

7N0449R-P Injector4 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 48M1584-F Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

8N8796 Nozzle service group4 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M7010X-BP Water pump1 R e m a n u f a c t u r e d ; T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; O E M : 7 N 5 9 0 9 ,

C a s t : 2 P 0 6 7 11118010 Thermostat1 1 7 5 d e g r e e [ r e p l 7 E 3 3 6 2 ]

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n gMANIFOLD MANIFOLD M a n i f o l d s a n d e l b o w s a v a i l a b l e , c a l l w i t h a p p l i c a t i o n7L0520 Stud manifold exhaust 3 / 8 " x 2 "



Cylinder


6.000(Continued)

4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "2N2766 Nut turbo mounting T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]8M7145 Washer 3 / 8

B L O C K7N8021-B Spacer plate1 S t e e l



Cylinder


6.000

C Y L I N D E R K I TPLG4P2654 Cylinder kit4 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C RPLG4P2655 Cylinder kit4 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R

4P2654 Piston body4 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C R4P2655 Piston body4 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R7N9804 Piston pin4 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin8 u s e w i t h 1 . 5 0 0 d i a p i n3300RS5 Ring set4 I n c l u d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8

1105800 Cylinder liner4 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit4 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 4

B E A R I N G S2323233 Bearing main pair5 S t d8N8225 Bearing main pair . 0 1 08N8226 Bearing main pair . 0 2 08N8227 Bearing main pair . 0 3 0

1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )


8N8221 Bearing rod pair . 0 1 08N8222 Bearing rod pair . 0 2 0

8N8223 Bearing rod pair . 0 3 0


8N0702 Bushing con rod4 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t3 7 Y 1 - 4 7 2

8N1985 Bushing con rod4 1 . 5 0 0 p i n , t a p e r e d3 7 Y 4 7 3 - U p ; N 4 F 1 - U p

9Y2991 Bushing balancer4 [ r e p l 5 S 6 4 1 9 ]

9Y2992 Bushing balancer2 [ r e p l 5 S 6 4 2 0 ]

G A S K E T & S E A L S304151 Set overhaul1 3 7 Y 1 - U p304152 Set inframe1 3 7 Y 1 - U p304153 Set cylinder head1 3 7 Y 1 - U p

8S1606 Gasket valve cover1I f L o n g V a l v e s O r d e r 1 A d d i t i o n a l

9Y9895 Seal crankshaft front12P3859 Sleeve seal crankshaft fr1 W e a r s l e e v e4W0452 Seal crankshaft rear12P3858 Sleeve seal crankshaft r1 W e a r s l e e v e8S1963 Gasket oil pan1 S u m p t o p l a t e5S6045 Gasket oil pan plate1 P l a t e t o c y l i n d e r b l o c k

C A M S H A F T9Y1723 Camshaft kit1 C a m s h a f t a n d l i f t e r s7C3862 Camshaft1 [ 9 Y 1 7 2 3 c a m k i t ]



Cylinder


6.000(Continued)

7S3161 Lifter8 S o l i d t y p e8S1491 Lock camshaft10L1026 Plug 2 R o c k e r a r m s h a f t e n d1B4203 Nut8 R o c k e r a r m a d j u s t i n g


G3300HEAD1e s n 3 7 Y 1 - 1 0 1 9

2W2621 Valve intake4 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )2W2877 Valve exhaust4 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e4W9176 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e2A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d

N a t u r a l a s p i r a t e d1031800 Rotocap8 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )

T u r b o c h a r g e d6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 41070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

7N1649 Valve insert4 E x h a u s t

G3300HEAD2e s n 3 7 Y 1 0 2 0 - U p ; N 4 F 1 - U p

7W7490 Valve intake4 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7W7491 Valve exhaust4 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring8 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e9Y7895 Valve guide8 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e7W9143 Valve guide seal4

I n t a k e7W7488 Spacer valve guide82A4429 Valve lock16 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1W5300 Rotocap8 I n c l u d e s 6 N 7 1 7 4 s h i e l d

N a t u r a l a s p i r a t e d1031800 Rotocap8 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )

T u r b o c h a r g e d6N7174 Rotator shield8 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 41070268 Valve insert4 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]7N1649 Valve insert4 E x h a u s t

9Y1798 Seal ring water director127N8018 Seal ring water director43B0623 Plug48S8313 Plug cup47N1743 Spark plug adapter42N7174 Gasket spark plug adp4 M e t a l g a s k e t

7S3206 Seal spark plug adp4


3 7 Y 1 - 1 5 8 32W7960 Crankshaft1

3 7 Y 1 5 8 4 - U p



Cylinder


6.000(Continued)

9F2247 Plug4

O I L / L U B E S Y S T E M6I1346 Oil pump group1 N e w , D o u b l e s t a g e8S0493 Shaft assembly12P6245 Shaft assembly16N1036 Gear oil pump2 8 t e e t h0T0065 Bolt2

4P3546 Relief valve assembly11B8709 Key1

6I1343 Oil pump group1 N e w , S i n g l e s t a g e6I1342 Shaft assembly12P0696 Shaft assembly17W0502 Gear oil pump1 D r i v e , 4 0 t e e t h1S9575 Bolt20S1591 Bolt14P3546 Relief valve assembly1

2P1168 Bushing oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r2P1170 Shaft oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

C O O L I N G S Y S T E M1118010 Thermostat1 1 7 5 F d e g r e e1167577 Thermostat1 1 9 0 F d e g r e e

IPD7055 Kit water pump overhaul1IPD1616 Kit water pump overhaul11W7054 Kit water pump rebuild1

3 7 Y 1 - 3 7 2 w i t h s h a f t 1 P 9 9 2 91W7055 Kit water pump rebuild1

3 7 Y 3 7 3 - U p w i t h s h a f t 7 N 5 8 9 98T1616 Kit water pump rebuild1

3 7 Y 3 7 3 - u p w i t h s h a f t 2 W 7 2 5 5

6N8411 Impeller1 U s e W i t h 1 P 9 9 2 9 S h a f t3 7 Y 1 - 3 7 2

7N5910 Impeller13 7 Y 3 7 3 - U p

1725189 Impeller1 U s e w i t h 1 7 2 5 1 8 5 s h a f tN 4 F 1 - U p

6N9312 Seal group water pump13 7 Y 1 - 3 7 2

4W3864 Seal group water pump1 B a s i c3 7 Y 3 7 3 - U p

1691750 Seal group water pump1 U s e w i t h 1 7 2 5 1 8 5 s h a f tN 4 F 1 - U p

6V3988 Seal water pump1 W a t e r p u m p o i l3 7 Y 1 - U p

8C5210 Seal water pump1 W a t e r p u m p o i l3 7 Y 3 7 3 - U p ( O p t i o n a l T e f l o n )

1544482 Seal water pump1 W a t e r p u m p o i lN 4 F 1 - U p



Cylinder


6.000(Continued)

1P9929 Shaft water pump1 I n c l u d e d i n 1 W 7 0 5 4 k i t3 7 Y 1 - 3 7 2

2W7255 Shaft water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

7N5899 Shaft water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1725185 Shaft water pump1N 4 F 1 - U p

1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r6H3957 Bearing water pump1 W a t e r p u m p d r i v e g e a r4N5834 Filter weep hole1

3 7 Y 3 7 3 - U p5P0076 Bolt gear retaining1

3 7 Y 3 7 3 - U p0T0055 Bolt water pump cover2

3 7 Y 3 7 3 - U p0L1351 Bolt water pump cover1

N 4 F 1 - U p6K3771 Bolt gear retaining1

3 7 Y 3 7 3 - U p N 4 F 1 - U p4L6454 Bolt impreller retaining18N5928 Gasket water pump cove11720038 Gasket water pump cove13B4506 Lockwasher1 G e a r r e t a i n i n g b o l t

5M6213 Plug pipe11K6985 Retaining Ring1 G e a r b e a r i n g5F3106 Seal ring water pump1 W a t e r p u m p m o u n t i n g9M6527 Washer impeller1


B L O C K5P1622 Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e5P16220/S Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e o v e r s i z e



Cylinder


6.000



r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG8N3184 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 5 0 0 p i n , P C , s t r a i g h t r o d , 2 1 : 1 C R [ 8 N 3 1 8 4 p i s t o n , 9 S 3 0 6 8 r i n g s , 7 N 9 8 0 4 p i n , 9 H 4 0 1 5


1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG9N5403 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , P C , s t r a i g h t r o d , 1 7 . 5 : 1 C R , w i t h p l u g [ 9 N 5 4 0 3 p i s t o n , 2 W 1 7 0 9 r i n g s , 7 N 9 8 0 5

p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1290358 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 2 9 0 3 5 8 p i s t o n , 2 W 6 0 9 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]PLG1654262 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 5 : 1 C R [ 1 6 5 4 2 6 2 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

PLG1684531 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 8 4 5 3 1 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 1 5 6 8 2 6 2 , P L G 9 Y 8 2 7 1 )

PLG1646560 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 P i n , D I , t a p e r r o d , 1 6 : 1 C R [ 1 6 4 6 5 6 0 p i s t o n , 3 3 0 0 R S 3 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]

PLG1548087 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 5 4 8 0 8 7 p i s t o n , 2 1 1 4 3 2 1 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3 r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ] ( r e p l a c e s P L G 6 I 2 6 5 0 )

3 3 0 6 C A T A A C T r u c k e n g i n e 7 R J ( 1 9 9 1 ) s nPLG1073565 Cylinder kit6 4 . 7 5 0 b o r e , 1 . 7 0 0 p i n , D I , t a p e r r o d , 1 7 : 1 C R [ 1 0 7 3 5 6 5 p i s t o n , 3 3 0 0 R S 2 r i n g s , 7 N 9 8 0 5 p i n , 1 S 9 5 4 3

r e t a i n e r s , 1 1 0 5 8 0 0 l i n e r ]3 3 0 6 C A T A A C T r u c k e n g i n e 9 T L ( 1 9 9 3 ) s n ; C a u t i o n : u s e c a s t i n g # f r o m c r o w n , n o t s k i r t o r b o t t o m

8N3180 Piston6 4 . 7 5 0 0 b o r e , P C , s i n g l e - n i , 1 7 . 5 : 1 C R ( c a n u s e 8 N 3 1 8 2 )8N3182 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , 1 7 . 5 : 1 C R8N3184 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , h i g h a l t i t u d e : 2 1 : 1 C R9N5250 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( r e c t c o m p r i n g s )9N5403 Piston6 4 . 7 5 0 0 b o r e , P C , d u a l - n i , w i t h h e a t p l u g , 1 7 . 5 : 1 C R ( k e y c o m p r i n g s )1290358 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 1 W 6 7 5 7 )1654262 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 5 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )1684531 Piston6 4 . 7 5 0 0 b o r e , D I , d u a l - n i , 1 6 : 1 C R ( k e y c o m p r i n g s ) ( r e p l a c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )

1290359 Piston6 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( r e c t c o m p r i n g s ) ( r e p l a c e s 4 P 8 1 3 2 ) [ r e p l a c e d b y 1 6 4 6 5 6 0 p i s t o n A N D 3 3 0 0 R S 3 r i n g s e t ]

1548087 Piston6 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R ( k e y c o m p r i n g s , 4 m m o i l r i n g ) ( r e p l a c e s 6 I 2 6 5 0 )1073565 Piston6 4 . 7 5 0 0 b o r e , D I , 1 7 : 1 C R , 1 v a l v e r l f , ( k e y c o m p , r e v e r s e t w i s t i n t e r m e d i a t e )1290360 Piston6 4 . 7 5 0 0 b o r e , D I , 1 5 : 1 C R ( 3 3 0 0 R S 3 r i n g s e t ) ( r e p l a c e s 6 I 3 6 5 0 )

U n i q u e t o 3 3 0 / 3 3 0 L E x c a v a t o r s1568263-F Piston6 4 . 7 5 0 0 b o r e , D I , 1 6 : 1 C R ( 3 3 0 0 R S 4 r i n g s e t ) ( r e p l a c e s 1 0 5 0 1 8 5 )

9S3068 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 2 1 8 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )

2W6091 Ring set6 4 . 7 5 0 0 b o r e ; 2 r e c t a n g u l a r c o m p r e s s i o n , . 1 2 5 o i l ( 9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )2W1709 Ring set6 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s i o n , . 1 2 5 o i l ( 2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )

2114321 Ring set6 4 . 7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e i n s i d e b e v e l c o m p , 4 m m o i l ( r e p l a c e s 3 3 0 0 R S 1 )3300RS2 Ring set6 4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w i s t i n t e r m e d i a t e , 4 m m o i l ( 1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )

3300RS3 Ring set6 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , . 1 2 5 o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )3300RS4 Ring set6 4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u l a r c o m p , 4 m m o i l ( 2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )

7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h7N9805 Piston pin6 1 . 7 0 0 d i a , 3 . 7 3 0 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n1S9543 Retainer piston pin12 u s e w i t h 1 . 7 0 0 d i a p i n



Cylinder


6.000(Continued)

1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 45S6670 Cylinder liner oring18 L o w e r s e a l2W6134 Cylinder liner oring6 U p p e r f i l l e r b a n d

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair7 . 0 1 08N8226 Bearing main pair7 . 0 2 08N8227 Bearing main pair7 . 0 3 02531APA40-FM Bearing main pair7 . 0 4 02531APA50-FM Bearing main pair7 . 0 5 06N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair6 . 0 1 08N8222 Bearing rod pair6 . 0 2 08N8223 Bearing rod pair6 . 0 3 0




G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s8S1605-F Gasket valve cover11694200-F Gasket oil pan1 4 1 " l e n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]8S1965-F Gasket oil pan1 S p a c e r p l a t e g a s k e t , 2 2 " l e n g t h [ N e w # 1 6 9 4 1 9 9 ]

9Y9895-F Seal crankshaft front1 2 . 6 2 5 s h a f t , 3 . 7 0 0 O D2P3859-F Sleeve crankshaft1 F r o n t , 2 . 5 0 2 s h a f t , 2 . 6 2 7 e f f e c t i v e s h a f t

9S3111-F Seal crankshaft rear1 6 . 3 2 8 s h a f t , 7 . 3 3 6 O D , l i p t y p e s e a l2P3858-F Sleeve crankshaft1 R e a r , u s e w i t h 9 S 3 1 1 1 s e a l , 6 . 2 0 6 s h a f t , 6 . 3 2 8 e f f e c t i v e s h a f t4W0452-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e , l a t e7C4297-F Seal crankshaft rear1 6 . 2 0 2 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l t y p e s e a l , l a t e , d o u b l e l i p ( 4 W 0 4 5 2 s i n g l e l i p )

C A M S H A F T7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7E7261 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d1073144 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

7S3161 Lifter12 S o l i d t y p e

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g6N9915 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 3 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 0 0 7 8 6 0 )

D I : N a t u r a l1007860 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 3 5 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )

D I : T u r b o & N a t u r a l5S6452 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G

I D I : N a t u r a l2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )

I D I : T u r b o , S p a r k i g n i t e d s h o r t



Cylinder


6.000(Continued)

7W7490 Valve intake6 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

7N0573 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 3 0 8 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G ( C A N U S E 1 4 8 7 4 5 5 )D I : N a t u r a l

1487455 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 2 8 5 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e l l i t e ( r e p l a c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )D I : T u r b o & N a t u r a l

5S6449-F Valve exhaust6 1 . 8 9 6 h e a d , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m , 3 0 d e g , 2 G [ c a n u s e 8 N 0 8 7 5 ]I D I : N a t u r a l

8N0875 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , 0 . 3 7 1 7 s t e m d i a , 3 0 d e g r e e , 2 G , s t e l l i t e [ r e p l 7 S 6 7 6 7 ]I D I : T u r b o , N a t u r a l

2W2877 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d s h o r t

7W7491 Valve exhaust6 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 GS p a r k i g n i t e d l o n g

1621589 Valve guide12 0 . 3 7 4 1 I D , 0 . 6 5 8 3 O D , 2 . 7 8 1 l e n g t h ( r e p l : 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 , 5 S 4 5 9 8 )

4W9176 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e7E1551 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g9Y7895 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l d1031800-F Rotator12 w i t h o u t s h i e l d [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

C R A N K S H A F T4N7693-Q Crankshaft1 [ 2 W 7 4 5 8 ] F l a n g e : F l a t , 9 b o l t h o l e s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o l t h o l e1678123-B Vibration damper1

C O N N E C T I N G R O D0R0915 Connecting rod6 R e m a n , 1 . 5 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 1 9 8 55S6360X Connecting rod6 R e m a n , 1 . 5 0 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 9 8 4 ; b u s h i n g 8 N 0 7 0 20R0914 Connecting rod6 R e m a n , 1 . 7 0 p i n t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 1 8 4 95S2793X Connecting rod6 R e m a n , 1 . 7 5 p i n s t r a i g h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 7 2 1 ; b u s h i n g 8 N 0 7 0 3

1P9956-F Bolt connecting rod125S6348-F Nut connecting rod12

F U E L / I N J E C T O R170-5187R Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 7 0 - 5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]7W7045R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 5 , 0 R 3 5 9 1 ] [ c h a n g e s t o 1 7 0 5 1 8 1 ]8N7003R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 3 , 8 N 7 0 0 2 , 0 R 3 4 1 7 , 0 R 1 7 3 9 ]8N7005R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 8 N 7 0 0 5 , 8 N 7 0 0 1 , 0 R 3 4 1 8 , 0 R 1 7 4 0 ]100-7552R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 - 7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]100-7559R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 9 , 1 0 0 - 7 5 5 9 , 0 R 4 3 4 0 ]0R4341 Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 0 , 0 R 4 3 4 1 ]0R4342 Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 6 1 , 0 R 4 3 4 2 ]100-7563R-P Injector6 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 3 , 1 0 0 - 7 5 6 3 , 0 R 8 7 8 2 ]100-7564R-P Injector reman6 R e m a n u f a c t u r e d 7 0 0 0 s e r i e s [ 1 0 0 7 5 6 4 , 1 0 0 - 7 5 6 4 , 0 R 8 7 8 3 ]7N0449R-P Injector6 R e m a n u f a c t u r e d , p e n c i l [ 0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 48N8796 Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g8M1584-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g3S6638-F Nozzle service group6 C o n t a i n s : c a p s u l e n o z z l e , o r i n g s , s e a l r i n g

C O O L I N G S Y S T E M7010X-BP Water pump1 R e m a n u f a c t u r e d ; T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; O E M : 7 N 5 9 0 9 ,

C a s t : 2 P 0 6 7 1



Cylinder


6.000(Continued)

WP1010-PR Water pump1 R e m a n u f a c t u r e d : T w o s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; C a s t # 6 N 8 4 1 3 [ 2 P 0 6 6 1 ]

WP1008A-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D , I n d u s t r i a l ; C a s t # 1 W 4 6 1 9 [ 7 N 5 9 0 9 ]

WP1008B-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 2 - 3 / 4 b e a r i n g O D ; C a s t # 1 W 4 6 1 9 [ 2 W 8 0 0 1 ]

7013X-BP Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 2 - 3 / 4 b e a r i n g O D ; O E M : 0 R 9 4 9 7 , 0 R 1 0 0 3 ; C a s t : 7 N 0 1 9 6 , 1 W 4 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5

WP1012-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r b o l t - o n , 3 - 1 / 8 b e a r i n g O D , I n d u s t r i a l ; C a s t # 1 W 4 6 1 9 [ 1 W 3 0 5 8 ]

WP1013-PR Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , a n g l e d t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; C a s t : 7 N 0 1 9 6 , 1 W 9 6 1 9 , 1 7 2 7 8 2 9 , 1 5 4 3 9 4 5 [ 2 W 8 0 0 2 , 6 N 8 4 1 3 ]

7007GX-BP Water pump1 R e m a n u f a c t u r e d ; L a r g e a n d s m a l l o u t p u t p o r t s , s t r a i g h t t o o t h g e a r s p l i n e d , 3 - 1 / 8 b e a r i n g O D ; O E M : 4 P 9 8 6 2 , 0 R 8 5 3 2 , 0 R 9 4 9 3 ; C a s t : 7 N 1 0 9 6 , 1 W 9 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5

WP1014-PR Water pump1 R e m a n u f a c t u r e d : L a r g e a n d s m a l l o u t p u t p o r t s , i n t e r n a l l y s p l i n e d g e a r ; C a s t # 1 W 6 5 5 8 [ 2 W 8 0 0 3 ]WP1015-PR Water pump1 R e m a n u f a c t u r e d : i n t e r n a l l y s p l i n e d g e a r ; C a s t # 5 S 6 6 6 4 [ 5 S 6 6 8 4 ]1118010 Thermostat1 1 7 5 d e g r e e [ r e p l 7 E 3 3 6 2 ]

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n gMANIFOLD MANIFOLD M a n i f o l d s a n d e l b o w s a v a i l a b l e , c a l l w i t h a p p l i c a t i o n1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h

1S6595-F Gasket turbo oil1 S u p p l y1S4810-F Gasket turbo oil1 D r a i n

7L0520 Stud manifold exhaust 3 / 8 " x 2 "4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "

2N2766 Nut turbo mounting T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]8M7145 Washer 3 / 8

B L O C K7N7998-B Spacer plate1 S t e e l



Cylinder


6.000

C Y L I N D E R K I TPLG4P2654 Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C RPLG4P2655 Cylinder kit6 4 . 7 5 0 0 b o r e , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R

4P2654 Piston body6 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 1 0 . 5 : 1 C R4P2655 Piston body6 4 . 7 5 0 0 d i a , 1 . 5 0 0 p i n , N a t u r a l g a s , 8 . 1 : 1 C R7N9804 Piston pin6 1 . 5 0 0 d i a , 3 . 7 3 5 l e n g t h9H4015 Retainer piston pin12 u s e w i t h 1 . 5 0 0 d i a p i n3300RS5 Ring set6 I n c l u d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8

1105800 Cylinder liner6 4 . 7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 l i n e r o r i n g k i t ( L i n e r o n l y ) [ r e p l 2 P 8 8 8 9 ]5P8768 Cylinder liner oring kit6 ( 3 ) 5 S 6 6 7 0 , ( 1 ) 2 W 6 1 3 4

B E A R I N G S2323233 Bearing main pair7 S t d8N8225 Bearing main pair . 0 1 08N8226 Bearing main pair . 0 2 08N8227 Bearing main pair . 0 3 0

6N8940 Thrust plate2 . 1 8 5 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )7 Y 1 - 2 9 0

9S3037 Thrust plate2 . 2 3 2 t h i c k ( r e p l a c e s 6 N 4 1 2 9 )1003652 Thrust plate2 . 2 1 4 t h i c k ( r e p l a c e s 7 N 9 3 4 2 )

7 Y 2 9 1 - U p , G 6 X 1 - U p

4W5739 Bearing rod pair6 S t d , 3 . 0 0 0 0 j o u r n a l , 3 . 2 5 0 0 h o u s i n g b o r e , 1 . 5 0 4 l e n g t h ( r e p l a c e s 8 N 8 2 2 0 )8N8221 Bearing rod pair . 0 1 08N8222 Bearing rod pair . 0 2 08N8223 Bearing rod pair . 0 3 0



8N0702 Bushing con rod6 1 . 5 0 0 p i n , 1 . 3 8 8 O A L , s t r a i g h t7 Y 1 - 4 3 7

8N1985 Bushing con rod6 1 . 5 0 0 p i n , t a p e r e d7 Y 2 3 8 - U p ; G 6 X 1 - U p

G A S K E T & S E A L S306341 Set overhaul1 7 Y 1 - U p , T u r b o c h a r g e d306351 Set overhaul1 7 Y 1 - U p , N o n T u r b o c h a r g e d

306342 Set inframe1 7 Y 1 - U p , T u r b o c h a r g e d306352 Set inframe1 7 Y 1 - U p , N o n T u r b o c h a r g e d

306343 Set cylinder head1 7 Y 1 - U p , T u r b o c h a r g e d306353 Set cylinder head1 7 Y 1 - U p , N o n T u r b o c h a r g e d8S1605 Gasket valve cover1

I f L o n g V a l v e s O r d e r 1 A d d i t i o n a l

8S1965 Gasket oil pan1 S u m p t o p l a t e1694200 Gasket oil pan plate1 P l a t e t o c y l i n d e r b l o c k

9Y9895 Seal crankshaft front1



Cylinder


6.000(Continued)

2P3859 Sleeve seal crankshaft fr1 W e a r s l e e v e4W0452 Seal crankshaft rear12P3858 Sleeve seal crankshaft r1 W e a r s l e e v e

C A M S H A F T4P2942 Camshaft kit1 C a m s h a f t a n d l i f t e r s7E9980 Camshaft1 [ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [ 4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k i t ]7S3161 Lifter12 S o l i d t y p e8S1491 Lock camshaft11B4203 Nut12 R o c k e r a r m a d j u s t i n g


G3300HEAD1e s n 0 7 Y 1 - U p ( s h o r t v a l v e ) ; G 6 X 1 - U p

2W2621 Valve intake6 2 . 0 2 0 h e a d d i a , 5 . 5 1 0 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e l l i t e ( r e p l a c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )2W2877 Valve exhaust6 1 . 8 9 6 h e a d d i a , 5 . 4 6 9 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e4W9176 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 7 7 5 l e n g t h ( r e p l a c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a l v e e n g i n e

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s7E1551 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 2 . 6 4 0 l e n g t h ; N a t u r a l g a s , s h o r t v a l v e e n g i n e , i m p r o v e d c o o l i n g

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s2A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l dN a t u r a l a s p i r a t e d

1031800 Rotocap12 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )T u r b o c h a r g e d

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 45S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D

0 7 Y 1 - 2 8 31070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

0 7 Y 2 8 4 - U p7N1649 Valve insert6 E x h a u s t

G3300HEAD2e s n 0 7 Y 1 - U p ( l o n g v a l v e )

7W7490 Valve intake6 2 . 0 2 0 h e a d d i a , 6 . 4 3 7 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7W7491 Valve exhaust6 1 . 8 9 6 h e a d d i a , 6 . 3 9 6 l e n g t h , . 3 7 1 7 s t e m , 3 0 d e g , 2 G7S7144 Valve spring12 1 . 3 7 3 O D , . 1 8 5 w i r e d i a , 2 . 0 8 5 f r e e9Y7895 Valve guide12 0 . 3 7 5 0 I D , 0 . 6 5 8 0 O D , 3 . 7 0 0 l e n g t h ; N a t u r a l g a s , l o n g v a l v e e n g i n e7W9143 Valve guide seal6

0 7 Y 2 8 5 6 - U p7W7488 Spacer valve guide122A4429 Valve lock24 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1W5300 Rotocap12 I n c l u d e s 6 N 7 1 7 4 s h i e l dN a t u r a l a s p i r a t e d

1031800 Rotocap12 ( r e p l a c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )T u r b o c h a r g e d

6N7174 Rotator shield12 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 45S7218 Valve insert6 I n t a k e , 2 . 1 2 5 O D

0 7 Y 1 - 2 8 31070268 Valve insert6 I n t a k e , 2 . 0 0 O D [ r e p l 7 N 4 4 4 8 ]

0 7 Y 2 8 4 - U p



Cylinder


6.000(Continued)

7N1649 Valve insert6 E x h a u s t

9Y1798 Seal ring water director121 2 u s e d : t o 0 7 Y 2 0 7 8 ; 1 8 u s e d : 0 7 Y 2 0 7 9 - U p

7N8018 Seal ring water director66 u s e d : t o 0 7 Y 2 0 7 8

3B0623 Plug68S8313 Plug cup77N1743 Spark plug adapter62N7174 Gasket spark plug adp6 M e t a l g a s k e t7S3206 Seal spark plug adp6

C R A N K S H A F T2W7458 Crankshaft19F2247 Plug6

O I L / L U B E S Y S T E M6I1346 Oil pump group1 N e w , D o u b l e s t a g e8S0493 Shaft assembly12P6245 Shaft assembly16N1036 Gear oil pump2 8 t e e t h

0T0065 Bolt24P3546 Relief valve assembly11B8709 Key1

6I1343 Oil pump group1 N e w , S i n g l e s t a g e6I1342 Shaft assembly12P0696 Shaft assembly17W0502 Gear oil pump1 D r i v e , 4 0 t e e t h1S9575 Bolt20S1591 Bolt14P3546 Relief valve assembly1

2P1168 Bushing oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r

2P1170 Shaft oil pump idler1 S i n g l e a n d d o u b l e s t a g e p u m p s

C O O L I N G S Y S T E M1118010 Thermostat1 1 7 5 F d e g r e e1167577 Thermostat1 1 9 0 F d e g r e e

IPD7055 Kit water pump overhaulIPD1616 Kit water pump overhaul1W7054 Kit water pump rebuild

7 Y 1 - 4 0 8 w i t h s h a f t 1 P 9 9 2 91W7055 Kit water pump rebuild

7 Y 4 0 9 - 1 6 1 3 w i t h s h a f t 7 N 5 8 9 98T1616 Kit water pump rebuild

7 Y 1 6 1 4 - u p w i t h s h a f t # 2 W 7 2 5 5

6N8411 Impeller1 U s e W i t h 1 P 9 9 2 9 S h a f t7N5910 Impeller1

U s e W i t h 7 N 5 8 9 9 a n d 2 W 7 2 5 5 S h a f t s1725189 Impeller1 U s e w i t h 1 7 2 5 1 8 5 s h a f t



Cylinder


6.000(Continued)

6N9312 Seal group water pumpU s e W i t h 8 T 1 6 1 6 K i t

4W3864 Seal group water pump B a s i cU s e W i t h 1 W 7 0 5 4 a n d 1 W 7 0 5 5 K i t

1691750 Seal group water pump U s e w i t h 1 7 2 5 1 8 5 s h a f t8H9520 Seal water pump W a t e r p u m p o i l

7 Y 1 - 4 0 8 w i t h s h a f t # 1 P 9 9 2 98C5210 Seal water pump W a t e r p u m p o i l

7 Y 4 0 9 - U p1544482 Seal water pump W a t e r p u m p o i l

G 6 X 1 - U p2W7255 Shaft water pump

I n c l u d e d i n 8 T 1 6 1 6 K i t1P9929 Shaft water pump I n c l u d e d i n 1 W 7 0 5 4 k i t7N5899 Shaft water pump

I n c l u d e d i n 1 W 7 0 5 5 K i t1725185 Shaft water pump

G 6 X 1 - U p1B3867 Bearing water pump W a t e r p u m p d r i v e g e a r

6H3957 Bearing water pump W a t e r p u m p d r i v e g e a r

B L O C K5P1622 Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e5P16220/S Sleeve block C o u n t e r b o r e s a l v a g e , " L " T y p e o v e r s i z e



Cylinder


6.500

E N G I N E K I T SIF3633/32 InFrame kit A ; P C , 2 . 0 0 0 " p i n d i a , n a r r o w t a p e r , p i s t o n 7 N 3 6 3 3 ( 9 2 U 5 9 4 4 & u p )OF3633/31 Overhaul kit A ; P C , 2 . 0 0 0 " p i n d i a , n a r r o w t a p e r , p i s t o n 7 N 3 6 3 3 ( 9 2 U 5 9 4 4 & u p )

-IF4126/42 InFrame kit A ; P C , 2 . 0 0 0 " p i n d i a , s t r a i g h t & w i d e t a p e r , p i s t o n 6 N 4 1 2 6 ( 9 2 U 1 - 5 9 4 3 )IF4126/32 InFrame kit A ; P C , 2 . 0 0 0 " p i n d i a , s t r a i g h t & w i d e t a p e r , p i s t o n 6 N 4 1 2 6 ( 9 2 U 5 9 4 4 & u p )OF4126/31 Overhaul kit A ; P C , 2 . 0 0 0 " p i n d i a , s t r a i g h t & w i d e t a p e r , p i s t o n 6 N 4 1 2 6 ( 9 2 U 1 - 5 9 4 3 )

-IF3509/32 InFrame kit B ; 2 . 0 0 0 " p i n d i a , n a r r o w t a p e r , p i s t o n 7 N 3 5 0 9 ( 9 2 U 5 9 4 4 & u p )OF3509/31 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , n a r r o w t a p e r , p i s t o n 7 N 3 5 0 9 ( 9 2 U 5 9 4 4 & u p )

-IF4004 InFrame kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 [ S e l e c t g a s k e t s e t : 4 0 6 0 3 2 , 4 0 6 0 5 2 , 4 0 6 0 6 2 ]OF4004 Overhaul kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 [ S e l e c t g a s k e t s e t : 4 0 6 0 3 2 , 4 0 6 0 5 2 , 4 0 6 0 6 2 ]IF4004/32 InFrame kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( J W A C , 9 2 U 5 9 4 4 & u p ) [ U S E I F 4 0 0 4 ]OF4004/31 Overhaul kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( J W A C , 9 2 U 5 9 4 4 & u p ) [ U S E I F 4 0 0 4 ]IF4004/52 InFrame kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( J W A C , 7 F B & 4 M G e a r l y ) [ U S E I F 4 0 0 4 ]OF4004/51 Overhaul kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( J W A C , 7 F B & 4 M G e a r l y ) [ U S E I F 4 0 0 4 ]IF4004/62 InFrame kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( A T A A C 7 F B & 4 M G ) [ U S E I F 4 0 0 4 ]OF4004/61 Overhaul kit A / B ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 9 Y 4 0 0 4 ( A T A A C 7 F B & 4 M G ) [ U S E I F 4 0 0 4 ]

-IF3116/52 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 3 1 1 6 , J W A C ( 7 F B 1 & u p , 4 M G 1 & u p )IF3116/62 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 3 1 1 6 , A T A A C ( 7 F B 1 , 4 M G 1 , 5 K J 1 - 7 7 9 9 , 8 T C 1 , 3 Z J 1 -

1 6 1 8 1 )OF3116/51 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 3 1 1 6 , J W A C ( 7 F B 1 & u p , 4 M G 1 & u p )

-IF9889 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 [ S e l e c t g a s k e t s e t : 4 0 6 0 5 2 , 4 0 6 0 6 2 ]OF9889 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 [ S e l e c t g a s k e t s e t : 4 0 6 0 5 2 , 4 0 6 0 6 2 ]IF9889/52 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 ( J W A C , 4 M G & 8 T C ) [ U S E I F 9 8 8 9 ]OF9889/51 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 ( J W A C , 4 M G & 8 T C ) [ U S E I F 9 8 8 9 ]IF9889/62 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 ( A T A A C , 4 M G & 8 T C ) [ U S E I F 9 8 8 9 ]OF9889/61 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 9 Y 9 8 8 9 ( A T A A C , 4 M G & 8 T C ) [ U S E I F 9 8 8 9 ]

-IF7212/52 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 9 Y 7 2 1 2 ( J W A C , 4 M G & 8 T C )

OF7212/51 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 9 Y 7 2 1 2 ( J W A C , 4 M G & 8 T C )IF7212/62 InFrame kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 9 Y 7 2 1 2 ( A T A A C , 4 M G & 8 T C )

OF7212/61 Overhaul kit B ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 9 Y 7 2 1 2 ( A T A A C , 4 M G & 8 T C )-

IF8656M/62N InFrame kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , n a r r o w b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )OF8656M/61N Overhaul kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , n a r r o w b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )IF8656M/62W InFrame kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )OF8656M/61W Overhaul kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )IF8656M/112 InFrame kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )OF8656M/111 Overhaul kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 6 : 1 , w i d e b r g s , 1 5 . 6 : 1 , p i s t o n 7 E 8 6 5 6 ( A T A A C , 3 Z J & 4 C K )

-IF0539M/62 InFrame kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 7 E 0 5 3 9 ( A T A A C , 4 M G , 8 T C , 3 Z J )OF0539M/61 Overhaul kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e t a p e r , p i s t o n 7 E 0 5 3 9 ( A T A A C , 4 M G , 8 T C , 3 Z J )

-IF8700M/62N InFrame kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , n a r r o w b r g s , p i s t o n 7 E 8 7 0 0 ( A T A A C , 8 T C , 4 C K )OF8700M/61N Overhaul kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , n a r r o w b r g s , A T A A C ( 7 F B 1 , 4 M G 1 , 5 K J 1 - 7 7 9 9 , 8 T C 1 , 3 Z J 1 - 1 6 1 8 1 )IF8700M/62W InFrame kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e b r g s , p i s t o n 7 E 8 7 0 0 ( A T A A C , 8 T C , 4 C K )OF8700M/61W Overhaul kit B / C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e b r g s , p i s t o n 7 E 8 7 0 0 ( A T A A C , 8 T C , 4 C K )IF8700M/112 InFrame kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e b r g s , p i s t o n 7 E 8 7 0 0 ( A T A A C , 8 T C , 4 C K )



Cylinder


6.500(Continued)

OF8700M/111 Overhaul kit C ; 2 . 0 0 0 " p i n d i a , 1 5 . 2 : 1 , w i d e b r g s , p i s t o n 7 E 8 7 0 0 ( A T A A C , 8 T C , 4 C K )-

IF1131/112 InFrame kit C ; 2 . 0 0 0 " p i n d i a , 1 4 . 5 : 1 , w i d e t a p e r , p i s t o n 1 6 0 1 1 3 1 ( A T A A C , 4 C K )-

OF7403M/111 Overhaul kit C ; 2 . 1 6 5 " p i n d i a , w i d e t a p e r ( 4 C K 8 4 6 & u p , 7 K J 7 8 0 0 & u p )-

IF0016M/112 InFrame kit C ; 2 . 1 6 5 " p i n d i a , 1 6 . 4 : 1 , w i d e t a p e r , p i s t o n 1 0 1 0 0 1 6 ( A T A A C , 3 Z J )OF0016M/111 Overhaul kit C ; 2 . 1 6 5 " p i n d i a , 1 6 . 4 : 1 , w i d e t a p e r , p i s t o n 1 0 1 0 0 1 6 ( A T A A C , 3 Z J )

-IF0292M/112 InFrame kit C ; 2 . 1 6 5 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 7 E 0 2 9 2 ( A T A A C , 3 Z J & 4 C K )OF0292M/111 Overhaul kit C ; 2 . 1 6 5 " p i n d i a , 1 5 . 6 : 1 , w i d e t a p e r , p i s t o n 7 E 0 2 9 2 ( A T A A C , 3 Z J & 4 C K )

-IF5063M/272 InFrame kit C ; 2 . 1 6 5 " p i n d i a , 1 6 . 0 : 1 , w i d e t a p e r , p i s t o n 1 1 7 5 0 6 3 , a n o d i z e d c o a t e d ( A T A A C , 8 P N )OF5063M/271 Overhaul kit C ; 2 . 1 6 5 " p i n d i a , 1 6 . 0 : 1 , w i d e t a p e r , p i s t o n 1 1 7 5 0 6 3 , a n o d i z e d c o a t e d ( A T A A C , 8 P N )

-IF6223/272 InFrame kit C ; I P D S t e e l , 1 6 . 1 : 1 , p i s t o n 1 5 0 6 2 3 3 ( 8 P N o p t i o n a l u p d a t e )

-IF0241/462 InFrame kit E ; C r o w n l e s s , 1 3 0 0 2 4 1 s k i r t ( 5 E K & 6 T S ) [ c o m p a t i b l e w i t h c r o w n s 1 3 5 2 8 3 7 , 7 C 2 8 8 8 , 1 4 9 5 5 6 6 )IF6663/462 InFrame kit E ; C r o w n l e s s , 1 3 2 6 6 6 3 s k i r t ( 5 E K & 6 T S ) [ c o m p a t i b l e w i t h c r o w n 1 8 0 7 3 5 2 )

-IF2716M/462 InFrame kit E ; p i s t o n 1 0 8 2 7 1 6 M ( A T A A C , A l u m i n u m p i s t o n , 5 E K & 6 T S )

IF2837/462 Inframe kit E : A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 1 3 5 2 8 3 7 , 1 6 . 2 5 : 1 ( 5 E K & 6 T S )IF5566/462 Inframe kit E : A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 1 4 9 5 5 6 6 , 1 6 . 2 5 : 1 ( 5 E K & 6 T S )

IF2888/462 Inframe kit E : A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 7 C 2 8 8 8 , 1 6 . 2 5 : 1 ( 5 E K & 6 T S )IF7352/462 InFrame kit E : A r t i c u l a t e d 2 - p c p i s t o n ; c r o w n n u m b e r 1 8 0 7 3 5 2 , 1 6 . 6 : 1 ( 1 L W , 2 W S )

C Y L I N D E R K I TPLG6N4126 Cylinder kit6 2 . 0 0 0 p i n , P C e n g i n e s , s t r a i g h t a n d w i d e t a p e r r o d , 4 6 0 h p [ 6 N 4 1 2 6 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n ,

7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]3 4 0 6 A

PLG7N3633 Cylinder kit6 2 . 0 0 0 p i n , P C , N a r r o w t a p e r r o d , 1 4 . 5 : 1 C R , 4 0 0 h p [ 7 N 3 6 3 3 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 ALK3724-F Cylinder kit6 5 . 4 0 0 0 b o r e , 2 . 0 0 0 p i n , D I , n a r r o w t a p e r r o d , 4 v l v r l f , s i n g l e n i [ 4 N 3 7 2 4 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6

p i n , 8 N 7 2 9 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r , 1 1 8 3 7 3 2 s e a l k i tPLG6N4080 Cylinder kit6 2 . 0 0 0 p i n , D I , s t r a i g h t r o d [ 6 N 4 0 8 0 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 APLG7N3509 Cylinder kit6 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d , 1 5 . 2 : 1 C R , U n d e r 3 5 0 h p [ 7 N 3 5 0 9 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]3 4 0 6 A

PLG9Y4004 Cylinder kit6 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p i s t o n , 1 W 8 9 2 2 r i n s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 A D I T A , 3 4 0 6 B , 3 4 0 6 CPLG9Y9889 Cylinder kit6 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]3 4 0 6 B A T A A C

PLG9Y7212 Cylinder kit6 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 B A T A A CPLG7C0473 Cylinder kit6 2 . 0 0 0 p i n , D I , H i g h t o p r i n g , o f f s e t p i n , w i d e t a p e r r o d , 4 0 0 h p [ 7 C 0 4 7 3 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8

p i n , 7 E 5 6 6 5 r e t a i n e r , 2 W 6 0 0 0 l i n e r ]3 4 0 6 B C A R B

PLG7E8885 Cylinder kit6 2 . 0 0 0 p i n , D I , H i g h t o p r i n g , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , 3 1 0 h p [ 7 E 8 8 8 5 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 B



Cylinder


6.500(Continued)

PLG7E0539M Cylinder kit6 2 . 0 0 0 p i n , D I , M i d r i n g ( l o w e r t h a n O E ) , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 7 E 0 5 3 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 B 1 9 9 0 P E E CPLG9Y3116 Cylinder kit6 2 . 0 0 0 p i n , D I , H i g h t o p r i n g , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , u p t o 3 1 0 h p [ 9 Y 3 1 1 6 p i s t o n , 1 W 8 9 2 2 r i n g s ,

8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]3 4 0 6 B J W A C / A T A A C

PLG7E8700M Cylinder kit6 2 . 0 0 0 p i n , D I , M i d r i n g ( l o w e r t h a n O E ) , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 7 E 8 7 0 0 M p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 B ; 3 4 0 6 C 1 9 9 1 & 1 9 9 2 e n g i n e sPLG7E8656M Cylinder kit6 2 . 0 0 0 p i n , D I , M i d r i n g ( l o w e r t h a n O E ) , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , 2 8 5 - 3 3 0 h p [ 7 E 8 6 5 6 M p i s t o n ,

1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]3 4 0 6 B 1 9 9 1 & 1 9 9 2 m e c h a n i c a l , 1 9 9 2 3 1 0 h p e l e c t r i c

PLG1601131 Cylinder kit6 2 . 0 0 0 p i n , D I , H i g h t o p r i n g , w i d e t a p e r r o d , 1 4 . 5 : 1 C R , c r o w n g a l l e r y c o o l e d [ 1 6 0 1 1 3 1 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s ]

3 4 0 6 B , 3 4 0 6 CPLG1168154 Cylinder kit6 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 9 : 1 C R , G a l l e r y c o o l e d [ 1 1 6 8 1 5 4 p i s t o n , 1 W 8 9 2 2 r i n g s e t , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s ]3 4 0 6 C

PLG7E0292M Cylinder kit6 2 . 1 6 5 p i n , D I , M i d r i n g ( l o w e r t h a n O E ) , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , 3 1 0 - 4 2 5 h p [ 7 E 0 2 9 2 M p i s t o n , 1 W 8 9 2 2 r i n g s , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]

3 4 0 6 B & C P E E C 1 9 9 2 e n g i n e sPLG1010016M Cylinder kit6 2 . 1 6 5 p i n , D I , M i d r i n g ( l o w e r t h a n O E ) , w i d e t a p e r r o d , 1 6 . 4 : 1 C R , 3 1 0 - 4 2 5 h p [ 1 0 1 0 0 1 6 M p i s t o n ,

1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]3 4 0 6 C

PLG1175063M Cylinder kit6 2 . 1 6 5 p i n , D I , w i d e t a p e r r o d , a n o d i z e d c o a t e d , 1 6 . 0 : 1 C R [ 1 1 7 5 0 6 3 p i s t o n , 1 0 2 9 7 9 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]

3 4 0 6 CLK1723280-F Cylinder kit6 1 5 . 5 : 1 C R , g a l l e r y c o o l e dPLG1082716M Cylinder kit6 2 . 1 6 5 p i n , D I , w i d e t a p e r r o d [ 1 0 8 2 7 1 6 M p i s t o n , 1 W 8 9 2 2 r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r ]

3 4 0 6 EPLG1352837 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 1 [ 1 3 5 2 8 3 7 c r o w n , 1 3 0 0 2 4 1 s k i r t ,

1 3 4 3 7 6 1 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]3 4 0 6 E

PLG1495566 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 1 [ 1 4 9 5 5 6 6 c r o w n , 1 3 0 0 2 4 1 s k i r t , 1 3 4 3 7 6 1 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]

3 4 0 6 EPLG7C2888 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 1 [ 7 C 2 8 8 8 c r o w n , 1 3 0 0 2 4 1 s k i r t ,

1 3 4 3 7 6 1 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]3 4 0 6 E

PLG1807352 Cylinder kit6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , c l o s e d c r o w n g a l l e r y , 1 6 . 6 : 1 [ 1 8 0 7 3 5 2 c r o w n , 1 3 2 6 6 6 3 s k i r t , 1 7 7 7 4 9 6 R S r i n g s e t , 1 6 8 7 2 4 6 p i n , 7 E 1 1 7 7 r e t a i n e r s ]

3 4 0 6 E / C 1 5

6N4126 Piston body6 2 . 0 0 p i n , P C7N3633 Piston body6 2 . 0 0 p i n , P C , 1 4 . 5 : 14N3724-F Piston body6 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , n a r r o w t a p e r r o d , 4 v l v r l f , s i n g l e n i , 1 / 8 o i l g r o o v e ; u s e w i t h r i n g s e t 8 N 0 8 2 26N4080-F Piston6 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , s t r a i g h t r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h r i n g s e t 8 N 0 8 2 27N3509 Piston body6 2 . 0 0 p i n , D I , 1 5 . 2 : 19Y4004 Piston body6 2 . 0 0 p i n , D I , 1 4 . 5 : 1 [ r e p l 1 W 9 3 7 2 ]9Y9889 Piston body6 2 . 0 0 p i n , D I , 1 5 . 2 : 1 [ r e p l 7 C 3 4 0 6 ]9Y7212 Piston body6 2 . 0 0 p i n , D I , 1 5 . 6 : 1 [ r e p l 2 W 0 8 6 5 ]7C0473 Piston body6 2 . 0 0 p i n , D I7E8885 Piston body6 2 . 0 0 p i n , D I , 1 5 . 6 : 17E0539 Piston body6 2 . 0 0 p i n , D I , 1 5 . 2 : 19Y3116 Piston body6 2 . 0 0 p i n , D I , 1 5 . 2 : 17E8700M Piston body6 2 . 0 0 p i n , D I , 1 5 . 2 : 1



Cylinder


6.500(Continued)

7E8656M Piston body6 2 . 0 0 p i n , D I , 1 5 . 6 : 11601131 Piston6 2 . 0 0 p i n , D I , 1 4 . 5 : 1 , c r o w n g a l l e r y c o o l e d [ r e p l 1 1 3 6 0 4 5 , 7 E 0 4 8 9 ]1168154 Piston body6 2 . 0 0 p i n , D I , 1 5 . 9 : 1 , g a l l e r y c o o l e d7E0292 Piston body6 2 . 1 6 5 p i n , D I , 1 5 . 6 : 11010016M Piston body6 2 . 1 6 5 p i n , D I , 1 6 . 4 : 11175063 Piston body6 2 . 1 6 5 p i n , D I , 1 6 . 0 : 11723280-F Piston body6 5 . 4 0 0 0 d i a , 1 5 . 5 : 1 C R ; g a l l e r y c o o l e d , h i g h o u t p u t e n g i n e s , o i l c o o l e d , a l u m i n u m1082716M Piston body6 2 . 1 6 5 p i n1352837 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 11495566 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 17C2888 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l , o p e n c r o w n g a l l e r y , 1 6 . 2 5 : 11807351 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l c a s t s t e e l , c l o s e d c r o w n g a l l e r y , 1 8 . 1 : 11807352 Piston crown6 2 . 1 6 5 p i n , 2 - p c a r t i c u l a t e d I P D S t e e l c a s t s t e e l , c l o s e d c r o w n g a l l e r y , 1 6 . 6 : 1

1300241 Piston skirt6 U s e d w i t h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 81326663 Piston skirt6 U s e d w i t h c r o w n s : 1 8 0 7 3 5 1 , 1 8 0 7 3 5 2

8N0822 Ring set6 1 / 8 k e y s t o n e t o p r i n g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1W8922 Ring set6 5 / 3 2 k e y s t o n e t o p r i n g [ 1 W 9 4 6 0 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t

1343761RS Ring set6 5 / 3 2 t o p r i n g , 3 . 0 0 m m m i d , 3 . 2 5 m m o i l [ 1 3 4 3 7 6 1 t o p , 2 P 2 8 1 7 m i d , 7 N 7 0 7 8 o i l ] 1 c y l s e t1777496RS Ring set6 5 / 3 2 t o p r i n g , 4 . 7 5 m m m i d , 4 . 0 0 m m o i l [ 1 7 7 7 4 9 6 t o p , 1 7 6 5 7 4 9 m i d , 1 8 9 9 7 7 1 o i l ] 1 c y l s e t

7N9807 Piston pin6 2 . 0 0 0 d i a , 3 . 9 6 6 l e n g t h ; U s e w i t h P C p i s t o n : 6 N 4 1 2 6 , 7 N 3 6 3 3

7N9806 Piston pin6 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )8N1608 Piston pin6 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )1687246 Piston pin6 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]1687246 Piston pin6 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]

7E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E1177 Retainer piston pin12 U s e w i t h 2 . 1 6 5 p i n d i a m e t e r

2W6000 Cylinder liner kit6 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner6 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r

1183732 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit6 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring6 U p p e r b a n d s e a l , 1 p e r l i n e r1102220 Cylinder liner oring18 L o w e r o r i n g s e a l , 3 p e r l i n e r

B E A R I N G S370050 Bearing main pair7 S t d [ 8 N 5 4 2 9 ] [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ]370051 Bearing main pair7 . 0 2 5 [ 8 N 5 4 3 0 ] [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ]370052 Bearing main pair7 . 0 5 0 [ 8 N 5 4 3 1 ] [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ]

2170390 Bearing main pair74W5492-010 Bearing main pair7 . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l4W5698 Bearing main pair7 . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]

4W5699 Bearing main pair7 . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

4W5700-F Bearing main pair7 O v e r s i z e O D : . 0 2 5 O D , S t d I D ; 1 . 6 4 5 l e n g t h4W5701 Bearing main pair7 O v e r s i z e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 l e n g t h [ c h e c k f o r a v a i l a b i l i t y ]




Cylinder


6.500(Continued)

CB1372P-CL Bearing rod pair6 S t d , 1 . 3 8 5 0 l e n g t h , 3 . 8 1 9 5 / 3 . 8 2 0 5 j o u r n a l [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ]370031 Bearing rod pair6 . 0 2 5 , 1 . 3 8 5 0 l e n g t h , 3 . 8 1 9 5 / 3 . 8 2 0 5 j o u r n a l [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ] [ 8 N 5 4 3 5 ]8N5436 Bearing rod pair6 . 0 5 0 , 1 . 3 8 5 0 l e n g t h , 3 . 8 1 9 5 / 3 . 8 2 0 5 j o u r n a l [ F o r s n : 9 0 U 1 - 9 0 U 4 4 0 ; 9 2 U 1 - 9 2 U 2 9 5 3 ]

9Y9497G Bearing rod pair6 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair6 . 0 1 0 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702G Bearing rod pair6 . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l

9Y9497 Bearing rod pair6 S t d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l [ r e p l 2 1 7 0 5 8 6 , 1 W 7 5 2 4 , 6 N 3 9 0 8 , 6 N 7 4 3 6 , 8 N 5 4 2 6 ]9Y9497 10-F Bearing rod pair6 . 0 1 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5702-F Bearing rod pair6 . 0 2 5 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l [ r e p l 6 N 4 1 6 6 , 8 N 5 4 2 7 ]4W5703G Bearing rod pair6 . 0 5 0 , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l , g r o o v e d [ r e p l 6 N 4 1 6 7 , 8 N 5 4 2 8 ]

9Y7735G Bearing rod pair6 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l

9Y7735 Bearing rod pair6 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair6 . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair6 . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4N6658-F Bearing cam1 F r o n t , p o s i t i o n 1

4N0685-F Bearing cam6 P o s i t i o n 2 - 71345251 Bearing cam7 N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]

3 4 0 6 E w i t h s n p r e f i x e s : 1 M M , 2 W S , 5 D S , 5 E K , 6 T S , 6 B R , 9 A P , B E T , B K N , 9 W R1504793 Bearing cam 0 . 0 1 0 o v e r s i z e O D [ s t d 1 3 4 5 2 5 1 ]2170752 Bearing cam 0 . 0 3 0 o v e r s i z e O D [ s t d 1 3 4 5 2 5 1 ; r e p l a c e s 1 6 0 8 1 5 1 ]

8N0705 Bushing con rod6 2 . 0 0 p i n , s t r a i g h t8N0706 Bushing con rod6 2 . 0 0 p i n , t a p e r 6 d e g r e e8N2018 Bushing con rod6 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )

4P8495 Bushing con rod6 2 . 0 0 p i n , t a p e r 9 d e g r e e , w i t h r e l i e f6I2726 Bushing con rod6 W i d e t a p e r r o d , 2 . 1 6 0 I D

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s406041NLS Set overhaul1 T r u c k : 9 2 U 1 - 5 9 4 3 ; L u b e t h r o u g h h e a d s t u d406031NLS Set overhaul1 T r u c k : 9 2 U 5 9 4 4 t o l a s t b u i l t 9 2 U406051NLS Set overhaul1 T r u c k : 3 4 0 6 B : 7 F B 1 - 9 9 9 9 9 ; 4 M G 1 - 4 M G 3 5 9 9 ; 4 M G 3 6 0 0 & U P J W A C ; S i n g l e p a n g a s k e t406061NLS Set overhaul1 T r u c k : 3 4 0 6 B : 4 M G 3 6 0 0 & U P A T T A C ; 8 T C 1 & U P ; 3 Z J 1 - 1 6 1 8 1 ; T w o p a n g a s k e t s406111NLS Set overhaul1 T r u c k : 3 4 0 6 C : 3 Z J 1 6 1 8 2 - 6 0 1 1 2 ; 4 C K 8 4 6 & U P ; 5 K J 7 8 0 0 & U P406042NLS Set Inframe1 T r u c k : 9 2 U 1 - 5 9 4 3 ; L u b e t h r o u g h s t u d406032NLS Set Inframe1 T r u c k : 9 2 U 5 9 4 4 t o l a s t b u i l t 9 2 U406052NLS Set Inframe1 T r u c k : 3 4 0 6 B : 7 F B , 4 M G 1 - 4 M G 3 5 9 9 ; 4 M G 3 6 0 0 & U P J W A C ; S i n g l e p a n g a s k e t406062NLS Set Inframe1 T r u c k : 3 4 0 6 B : 4 M G 3 6 0 0 & U P A T A A C ; 8 T C 1 & U P ; 3 Z J 1 - 1 6 1 8 1 ; T w o p a n g a s k e t s406112NLS Set Inframe1 T r u c k : 3 4 0 6 C : 3 Z J 1 6 1 8 2 - 6 0 1 1 2 ; 4 C K 8 4 6 & U P ; 5 K J 7 8 0 0 & U P406272NLS Set Inframe1 T r u c k : 3 4 0 6 C : 3 Z J 6 0 1 1 3 & U P ; 8 P N 1 & U P406043 Set cylinder head1 T r u c k : 9 2 U 1 - 5 9 4 3 ; L u b e t h r o u g h h e a d s t u dPGE0083-F Set cylinder head1 T r u c k : 9 2 U 5 9 4 4 t o l a s t b u i l t 9 2 U [ P G E 0 0 8 3 - O S a v a i l w / o / s h e a d g s k - s e e n o t e f o r h d g s k 7 E 3 6 0 0 ]PGE0093-F Set cylinder head1 T r u c k : 3 4 0 6 B : 7 F B 1 - 9 9 9 9 9 ; 4 M G 1 - 4 M G 3 5 9 9 ; 4 M G 3 6 0 0 & U P J W A C406063 Set cylinder head1 T r u c k : 3 4 0 6 B : 4 M G 3 6 0 0 & U P A T A A C ; 8 T C 1 & U P406113 Set cylinder head1 T r u c k : 3 4 0 6 C : 3 Z J 1 6 1 8 2 - 6 0 1 1 2 ; 4 C K 8 4 6 & U P ; 5 K J 7 8 0 0 & U P406273 Set cylinder head1 T r u c k : 3 4 0 6 C : 3 Z J 6 0 1 1 3 & U P ; 8 P N 1 & U P



Cylinder


6.500(Continued)

G1 UPPER GASKETS12W8128-F Gasket cylinder head1 9 2 U 1 - 9 2 U 5 9 4 3 , l u b e t h r o u g h s t u d7E6000-F Gasket cylinder head1 9 2 U 5 9 4 4 & U p , 3 4 0 6 B & 3 4 0 6 C ( 6 I 3 0 6 6 ) [ S t d t h i c k n e s s : f o r . 0 0 3 " - . 0 0 6 0 " l i n e r p r o t r u s i o n ]7E6000-OS-F Gasket cylinder head1 O v e r s i z e d [ f o r . 0 0 0 " - . 0 0 2 9 " l i n e r p r o t r u s i o n , t o b e u s e d w i t h s t a n d a r d . 3 3 8 " s p a c e r p l a t e o n l y ]7N0631-F Gasket spacer plate1 9 2 U 1 - 9 2 U 5 9 4 3 , l u b e t h r o u g h s t u d7N0625-F Gasket spacer plate1 9 2 U 5 9 4 4 & U p , 3 4 0 6 B & 3 4 0 6 C ( 6 I 4 0 2 4 )3E6772-F Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )3S5496-F Seal oring oil supply4 A r o u n d h e a d d o w e l s ; 9 2 U 5 9 4 4 & U p , 3 4 0 6 & 3 4 0 6 C5P5678-F Seal valve cover6 S o l d b y t h e m e t e r ; N O T E : W i t h J a k e b r a k e e q u i p e d 9 m e t e r s r e q u i r e d1299452-F Gasket manifold exhaust6 G r a p h - f o i l [ r e p l 1 0 5 2 8 7 3 , 7 N 8 1 7 5 ]1384611-F Gasket manifold exhaust12 R o u n d p o r t , 2 r e q u i r e d p e r c y l i n d e r

3 4 0 6 C / E2N8204-F Gasket manifold intake6G3 CRANK SEALS2W1733-F Seal crankshaft front1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C W s e a l w i t h s l e e v e ( r e d i n c o l o r )2W1734-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C C W s e a l w i t h s l e e v e ( b l u e i n c o l o r ) - D o n o t u s e w / f l y w h e e l h s g :

1 1 6 4 8 9 4 , 1 1 6 4 8 9 5 , 1 1 6 4 8 9 6 , 1 1 6 4 8 9 7 , 1 3 0 3 7 8 81593021-F Gasket flywheel hsg1 S t a n d a r d 1 9 b o l t g a s k e t [ r e p l 1 0 5 5 0 8 2 ]1085891 Gasket flywheel hsg1 L a t e s t y l e 2 4 b o l t g a s k e tG5 PAN GASKETS4N1151-6-F Gasket oil pan1 O n e p i e c e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )4N1151-F Gasket oil pan1 P u z z l e t y p e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )

2A3398-F Gasket oil drain plug1619458 Oring oil drain plug1 1 . 0 0 I D , 0 . 1 3 9 d i a m e t e r

C A M S H A F T8N9245WOG Camshaft1 w i t h o u t g e a r ; 9 2 U s e r i a l n u m b e r s [ r e p l 4 N 6 5 9 8 , 4 N 5 6 1 5 ]4W2430WOG Camshaft1 w i t h o u t g e a r ; 3 4 0 6 B , 4 W 2 4 3 1 c a m s h a f t g r o u p1007408WOG Camshaft1 w i t h o u t g e a r ; 3 4 0 6 B , 3 4 0 6 C [ r e p l 7 W 3 7 9 7 ] 7 W 3 7 9 8 & 1 0 0 7 4 0 7 c a m s h a f t g r o u p s1176206WOG Camshaft1 w i t h o u t g e a r ; 3 4 0 6 C , 8 P N s e r i a l n u m b e r s , 1 1 6 9 9 0 1 g r o u p ; C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n0R7653 Camshaft1 R e m a n u f a c t u r e d ; s t a m p e d 1 2 9 8 5 8 6 ( w i l l i n t e r c h a n g e w i t h 1 8 7 9 3 8 1 , 1 3 6 1 1 5 7 )

N O T E : a l w a y s c h e c k e n g i n e s e r i a l n u m b e r s t o s u p p l y c o r r e c t c a m s h a f t1879381 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

1310510 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d1390538 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d

1439153 Camshaft1 [ O E M ] C a l l f o r p r i c e a n d a v a i l a b i l i t y o f r e m a n u f a c t u r e d1B8705 Key camshaft gear11017788 Cam follower12 r o l l e r t y p e , r e p l a c e s 9 Y 4 0 1 14W3817 Pin and roller12 u s e d t o s e r v i c e 1 0 1 7 7 8 8 l i f t e r1374361X Rocker arm group3 R e m a n u f a c t u r e d ; s h a f t a n d a r m a s s e m b l y

N O T E : a l w a y s c h e c k e n g i n e s e r i a l n u m b e r s t o s u p p l y c o r r e c t r o c k e r a r m g r o u p6N6872 Lifter clip12

V A L V E T R A I N0R1445 Cylinder head1 R e m a n u f a c t u r e d a s s e m b l y , 3 4 0 6 A22-3406B Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e , 3 4 0 6 B D I [ A s s y : 4 W 2 4 3 6 , 7 W 2 2 0 3 , 0 R 3 6 7 4 , 0 R 3 6 7 1 ; C a s t : 7 W 0 0 0 6 ,

7 W 0 0 0 9 , 7 W 2 2 0 0 ]22-3406C Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; 3 4 0 6 C D I [ A s s y : 6 I 3 5 9 8 ; C a s t : 1 1 0 5 1 0 0 ]22-3406E Cylinder head1 R e m a n u f a c t u r e d c o m p l e t e ; 3 4 0 6 E / C 1 5 [ A s s y : 1 2 2 8 0 4 2 , 1 2 2 7 0 2 6 , 4 P 5 0 5 2 , 0 R 8 6 2 8 ; C a s t : 4 P 1 5 9 91152367-F Valve exhaust12 1 . 6 4 6 h e a d d i a , 7 . 1 3 2 l e n g t h , 2 G [ r e p l : 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]1220321 Valve exhaust12 1 . 6 4 6 h e a d d i a , 7 . 2 5 0 l e n g t h , 2 G

C s e r i e s e n g i n e s1537024 Valve exhaust12 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 G

E s e r i e s e n g i n e s



Cylinder


6.500(Continued)

1152368-F Valve intake12 1 . 7 7 1 h e a d d i a , 7 . 1 4 0 O A L , 2 G [ r e p l : 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]1220322 Valve intake12 1 . 7 7 1 h e a d d i a , 7 . 2 5 0 O A L , 2 G

C s e r i e s e n g i n e s1537023 Valve intake12 1 . 8 5 0 h e a d d i a , 7 . 9 5 1 O A L , 2 G

E s e r i e s e n g i n e s4P4661-F Valve lock48 S i n g l e g r o o v e : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e4N2803 Valve guide24 0 . 3 7 5 0 I D , 0 . 6 8 9 0 O D , 3 . 2 5 0 l e n g t h , p l a i n ; S t d d i a , i n t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]1737188/002 Valve guide24 . 0 0 2 o v e r s i z e7C0363-F Valve guide24 . 0 0 5 o v e r s i z e7C5306-F Valve guide24 . 0 2 0 o v e r s i z e1227374 Valve guide24 0 . 3 7 4 0 I D , 0 . 6 8 9 0 O D , 3 . 0 5 0 l e n g t h

C s e r i e s e n g i n e s1227375 Valve guide24 0 . 3 7 4 5 I D , 0 . 6 2 9 8 O D , 3 . 3 5 8 l e n g t h

E s e r i e s e n g i n e s4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r

9 2 U s e r i a l n u m b e r s4W2471 Valve spring24 2 . 3 4 1 f r e e , 1 . 4 6 9 O D , 1 . 0 6 9 I D , 0 . 2 0 0 w i r e ; o u t e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s4W2472 Valve spring24 2 . 6 7 8 f r e e , 0 . 9 8 9 O D , 0 . 7 3 9 I D , 0 . 1 2 5 w i r e ; i n n e r , d u a l v a l v e s p r i n g

B & C s e r i e s e n g i n e s1027665 Valve spring24 s i n g l e s p r i n g : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s1757526 Valve spring24 3 . 2 8 5 f r e e , 1 . 4 2 9 O D , 1 . 0 7 5 I D , 0 . 1 7 7 w i r e ; o u t e r , d u a l v a l v e s p r i n g

E s e r i e s e n g i n e s2113122 Valve spring24 2 . 8 8 5 f r e e , 0 . 9 9 2 O D , 0 . 7 4 0 I D , 0 . 1 2 7 w i r e ; i n n e r , d u a l v a l v e s p r i n g [ r e p l a c e s 1 7 5 7 5 2 3 ]

E s e r i e s e n g i n e s6N7175 Rotator24 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s

9 2 U s e r i a l n u m b e r s6N7174 Rotator shield24 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 44W2474 Rotator24 u s e w i t h d u a l v a l v e s p r i n g s

B & C s e r i e s e n g i n e s1862001 Rotator24 u s e w i t h d u a l s p r i n g e n g i n e s

E s e r i e s e n g i n e s4N5893 Valve insert12 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "391921 Valve insert12 I n t a k e , . 0 0 5 o v e r391922 Valve insert12 I n t a k e , . 0 1 0 o v e r391923 Valve insert12 I n t a k e , . 0 2 0 o v e rSB1812E-7 Valve insert12 I n t a k e , l a t e s t y l e w i t h s w i r l p l a t e

B s e r i e s e n g i n e sSB1891E-1 Valve insert12 I n t a k e [ 1 5 6 4 1 6 8 , 1 7 5 3 6 1 7

E s e r i e s e n g i n e s1W5283 Valve insert12 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "4S8902-F Valve insert12 E x h a u s t , . 0 0 5 o v e r s i z e4S8903 Valve insert12 E x h a u s t , . 0 1 0 o v e r I P D s t a n d a r dHB HEAD BOLTS H e a d b o l t s a n d p l u g s2H3750 Bolt cylinder head20 3 4 0 6 , 3 4 0 6 B , 3 4 0 6 C ; h e x h e a d 3 / 4 " x 7 - 1 / 2 "2P9845 Bolt cylinder head6 f o r r o c k e r s h a f t s t a n d s , h e x h e a d 3 / 4 " x 1 1 - 1 / 2 "5F4899 Bolt cylinder head12 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt26 u s e w / 3 / 4 " b o l t s

3B0623-F Freeze plug cup10 e x h a u s t s i d e o f h e a d , 1 " d i a m e t e r3B0645-F Freeze plug cup12 t o p o f h e a d , 1 - 1 / 4 " d i a m e t e r



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6.500(Continued)

2M6471-F Freeze plug cup1 e n d o f h e a d , 1 - 1 / 2 " d i a m e t e r

2274239-B Injector sleeve63 4 0 6 E

2274239ORK-B Oring injector sleeve6 O r i n g K i t f o r 2 2 7 4 2 3 9 I n j e c t o r s l e e v e

C R A N K S H A F T7C4859-Q Crankshaft1 3 4 0 6 A , 3 4 0 6 B ; S n o u t : 1 2 b o l t h o l e s , d o w e l ; F l a n g e : C e n t e r i n g r i n g , 1 2 b o l t h o l e s6I1453-Q Crankshaft1 3 4 0 6 C , 3 4 0 6 E ; S n o u t : 6 b o l t h o l e s ; F l a n g e : C e n t e r i n g r i n g , 1 2 b o l t h o l e s1678126-B Vibration damper19H1031 Washer main cap bolt14

C O N N E C T I N G R O D0R0718 Connecting rod6 R e m a n , 2 . 0 0 p i n , 6 d e g t a p e r ; c a s t 6 N 3 9 1 0 , p a r # 7 N 3 2 3 1 , 9 / 1 6 b o l t & n u t , n a r r o w c r a n k0R0905 Connecting rod6 R e m a n , 2 . 0 0 p i n 9 d e g t a p e r , c a s t 8 N 1 7 2 7 , p a r t 8 N 1 7 2 6 , 9 / 1 6 b o l t & n u t , n a r r o w c r a n k9Y6400 Connecting rod6 N e w ; 2 . 0 0 p i n t a p e r e d ; c a s t # 7 E 0 0 3 4 , p a r t # 9 Y 6 4 0 0 ; 1 6 m m b o l t & n u t ( o l d t o r q u e s p e c s ) [ u s e 0 R 3 7 8 1 ]0R3781 Connecting rod6 R e m a n , 2 . 0 0 p i n t a p e r e d ; c a s t # 9 Y 6 0 4 8 , p a r t # 7 E 5 9 9 6 ; 1 6 m m b o l t ( n o n u t )0R3780 Connecting rod6 R e m a n , 2 . 1 6 p i n t a p e r e d ; c a s t # 9 Y 6 0 4 8 , p a r t # 9 Y 6 0 5 4 ; 1 6 m m b o l t ( n o n u t )6N8942-F Bolt connecting rod128L3441-F Nut conn rod12

O I L / L U B E S Y S T E M7W2164RX Oil cooler core1 R e m a n u f a c t u r e d , h a s f l a n g e d e n d s ( 0 R 5 6 0 1 )

7C3039-CTR Oil cooler core1 N e w , s t r a i g h t e n d s , 4 . 4 3 d i a . , E x c e p t b r a k e s a v e r , C a n r e p l a c e : 7 W 2 1 6 4 , 2 W 1 0 0 8 , 7 C 3 0 3 98T3387-F Oil cooler gsk kit14N0733-F Oil pump1 N e w , e x c e p t a r r # ' s : 7 E 1 8 4 2 , 7 E 1 8 4 , a n d B r a k e s a v e r6N1931 Plunger relief1 F o r 4 N 0 7 3 3 o i l p u m p2S2760 Spring relief1 F o r 4 N 0 7 3 3 o i l p u m p1W7238-F Oil pump shaft1 D r i v e s h a f t , 1 W 7 2 3 9 i d l e r s h a f t ; E x c e p t b r a k e s a v e r1W7239-F Oil pump shaft1 I d l e r s h a f t ; E x c e p t b r a k e s a v e r7N2156 Bushing oil pump1 I n p u m p b o d y ( d r i v e e n d ) , E x c e p t b r a k e s a v e r8S6511 Bushing oil pump1 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r5P5846-F Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , E x c e p t b r a k e s a v e r

5P8068 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , E x c e p t b r a k e s a v e r


F o r H E U I i n j e c t o r sINJ1 DI INJECTOR D I I N J E C T O R M A R K I N G S4W7018R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 4 W 0 7 0 2 , 4 W 7 0 1 8 , 4 W 3 6 1 9 , 0 R 3 4 2 2 ]4W7017R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 4 W 7 0 1 7 , 8 N 7 0 0 7 , 8 N 7 0 0 6 , 0 R 3 4 2 1 ]7W7022R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 2 2 , 0 R 3 4 2 6 ]7W7026R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 2 6 , 0 R 3 4 2 3 ]7W7032R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 3 2 , 0 R 3 4 2 4 ]7W7037R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 3 7 , 0 R 3 4 2 5 ]7W7040R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 0 , 0 R 3 5 8 6 , 7 N 0 4 4 9 : m a r k e d : 2 2 5 1 4 ]7W7041R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 1 , 0 R 3 5 8 7 ]7W7042R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 2 , 0 R 3 5 8 8 ]7W7043R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 3 , 0 R 3 5 8 9 ]7W7044R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 7 W 7 0 4 4 , 0 R 3 5 9 0 ]0R4335-B Injector6 R e m a n u f a c t u r e d , 7 0 0 0 S e r i e s [ 1 0 0 7 5 5 1 , 1 0 0 - 7 5 5 1 , 0 R 4 3 3 5 ]100-7557R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 7 , 1 0 0 - 7 5 5 7 , 0 R 4 3 3 8 ]100-7558R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 5 5 8 , 1 0 0 - 7 5 5 8 , 0 R 4 3 3 9 ]100-7600R-P Injector6 R e m a n u f a c t u r e d , 7 0 0 0 s e r i e s [ 1 0 0 7 6 0 0 , 1 0 0 - 7 6 0 0 , 1 0 0 7 5 5 6 , 1 0 0 - 7 5 5 6 , 0 R 4 3 3 7 ]INJ2 DI INJECTOR PARTS7W4482 Injector washer6 9 . 8 m m I D , 1 7 . 1 5 m m O D , 3 . 1 5 m m t h i c k ; c o p p e r , g r e e n c o d i n g



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6.500(Continued)

7W4483-BD Injector washer6 9 . 8 m m I D , 1 7 . 1 5 m m O D , 2 . 6 5 m m t h i c k ; c o p p e r , r e d c o d i n g7W4485 Injector washer6 9 . 7 m m I D , 1 5 . 2 0 m m O D , 1 . 3 0 m m t h i c k ; c o p p e r7W4486 Injector washer6 9 . 8 m m I D , 1 7 . 1 5 m m O D , 1 . 8 0 m m t h i c k ; c o p p e r , p u r p l e c o d i n g7W4487 Injector washer6 B l a c k c o d i n g9N3246-F Injector nozzle6 D I , S m a l l c a p s u l e s t y l e n o z z l e9L6884 Injector nozzle6 D I , S m a l l c a p s u l e s t y l e n o z z l e4N4997 Plunger and barrel6 F o r P C e n g i n e s7N1220-F Plunger and barrel67W0182 Plunger and barrel6 F o r l a t e D I e n g i n e s1086631 Plunger and barrel6 3 4 0 0 B & C D I e n g i n e s [ r e p l 2 W 3 4 1 4 ]1082104-F Plunger and barrel6 3 4 0 0 B & C D I e n g i n e sINJ3 PRECHAMBER C H A M B E R A N D A D A P T E R S4N3714-F Prechamber assembly6 P C e n g i n e s o n l y , 5 5 m m7N9843 Capsule nozzle6 P C E n g i n e s ( r e p l 4 N 1 2 5 1 )4W5719-F Adapter nozzle6 D I , r e p l a c e s c h a m b e r , 5 5 m m7W1902 Adapter nozzle6 D I , s h o r t 5 5 m m ; u s e s 2 S 2 2 5 1 o r i n g , 4 N 7 2 5 3 g s k [ r e p l 1 W 2 9 5 0 w i t h 7 W 1 9 9 7 c l a m p a l s o ]2W9758 Adapter nozzle6 D I , 5 5 m m u s e s 2 S 2 2 5 1 o r i n g , 4 N 7 2 5 3 g s k [ r e p l 1 W 7 8 8 4 ]7W5435-F Adapter nozzle6 D I , t a l l 4 0 m m ; u s e s 5 H 1 7 5 3 o r i n g , 4 N 7 2 5 3 g s k [ r e p l 7 W 1 6 4 5 ]1006920-F Adapter nozzle6 D I , u s e s 8 M 5 4 2 9 o r i n g , 4 N 7 2 5 3 g a s k e t

2S2251-F Oring nozzle holder6 u s e w i t h 5 5 m m D I n o z z l e a d a p t e r s A N D 4 N 3 7 1 4 P C5H7153-F Oring nozzle holder6 u s e w i t h 4 0 m m D I n o z z l e a d a p t e r s , 1 . 2 2 5 ( 3 1 . 1 2 m m ) I D

8M5249-F Oring nozzle holder6 u s e w i t h D I n o z z l e a d a p t e r 1 0 0 6 9 2 0 , 1 . 3 5 9 ( 3 4 . 5 2 m m ) I D x . 1 3 9 d i a m e t e r4N7253-F Gasket nozzle adapter6 u s e w / 4 N 3 7 1 4 P C , a l l 4 0 m m p r e c h a m b e r s , a l s o o n 5 5 m m D I n o z z l e a d a p t e r s

4N1797 Fuel line adapter6 F u e l l i n e a d a p t e r t h r o u g h h e a d8M4437-F Oring nozzle adapter6 F o r f u e l l i n e a d a p t e r t h r o u g h h e a d3T8705 Glow plug6 1 2 v o l tINJ4 FUEL PUMP4W5481 Fuel transfer pump1 G e a r p u m p : 9 2 U s e r i a l n u m b e r s1W1700-B Fuel transfer pump1 P i s t o n p u m p : 3 4 0 6 B & 3 4 0 6 C4J8997 Oring fuel pump1 T r a n s f e r p u m p m o u n t i n g ; t o m o u n t 1 W 1 7 0 06J2419 Oring fuel pump1 T r a n s f e r p u m p m o u n t i n g ; t o m o u n t 4 W 5 4 8 1

4N5434 Gasket fuel pump1 T r a n s f e r p u m p m o u n t i n g ; t o m o u n t 4 W 5 4 8 14W0788-F Fuel priming pump1 H a n d p u m p , u s e w i t h 1 P 0 4 3 6 m o u n t i n g g a s k e t

1P0436-F Gasket priming pump1 T o m o u n t 4 W 0 7 8 8 p u m p1W4797-F Diaphram1 A i r / f u e l r a t i o c o n t r o l , 9 2 U s e r i a l n u m b e r s6L5766 Gasket air fuel control1 9 2 U s e r i a l n u m b e r s2P8643 Gasket air fuel control1 9 2 U s e r i a l n u m b e r s4N0813 Gasket fuel pump mtg1 9 2 U s e r i a l n u m b e r s6F4718-F Oring fuel pump mtg1 L a r g e o r i n g o n d r i v e e n d , b l a c k . 3 4 0 6 B & E a r l y 3 4 0 6 C ; 6 . 4 8 4 " I D x . 2 1 0 d i a .1S0004-F Oring fuel pump mtg1 S m a l l o i l s u p p l y o r i n g , b l a c k . 3 4 0 6 , 3 4 0 6 B , E a r l y 3 4 0 6 C ; . 7 2 5 " I D x . 2 1 0 " d i a .9M9647-F Oring fuel pump mtg1 L a r g e o i l s u p p l y o r i n g , b l a c k . 3 4 0 6 , 3 4 0 6 B , E a r l y 3 4 0 6 C ; 1 . 6 0 " I D x . 2 1 0 " d i a .6V7681-F Oring fuel pump mtg1 C a n r e p l a c e 6 F 4 7 1 8 , o p t i o n a l v i t o n ( b r o w n ) L a t e 3 4 0 6 C2N3350-F Oring fuel pump mtg1 C a n r e p l a c e 1 S 0 0 0 4 , o p t i o n a l v i t o n ( b r o w n ) L a t e 3 4 0 6 C

C O O L I N G S Y S T E MWP1006-PR Water pump1 R e m a n u f a c t u r e d , g e a r d r i v e n , C a s t 1 0 2 5 9 4 6 , 9 N 5 0 3 4 , 4 N 1 1 3 7 [ r e p l 7 C 4 9 5 7 , 7 W 7 0 1 9 , 0 R 8 2 1 7 ,

0 R 0 4 8 2 ]WP1016-PR Water pump1 R e m a n u f a c t u r e d , D i s h e d g e a r w i t h a n g l e d t e e t h ; C a s t 1 0 0 - 7 4 7 9 [ 6 I 3 8 9 0 ]WP1017-PR Water pump1 R e m a n u f a c t u r e d , D i s h e d g e a r w i t h s t r a i g h t e e t h [ 1 6 1 5 7 1 9 ]1293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )1293069-F Water pump kit1 R o l l e r b e a r i n g s t y l e ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r )4W3864-F Water pump seal1 A s s e m b l y , 1 . 3 5 0 c a s e d i a m e t e r ( R e p l a c e s 7 E 6 8 4 4 , 1 0 1 0 7 0 0 , 1 0 6 7 1 5 0 )



Cylinder


6.500(Continued)

7C5479-F Impeller1 C a s t i r o n r e p l a c e m e n t [ r e p l 4 N 3 0 0 4 ]7C9222-CTR Backing plate1 C a s t i r o n r e p l a c e m e n t ( c h e c k c l e a r a n c e w h e n u s i n g w / r o l l e r b e a r i n g p u m p )4K6804-F Oring water pump mtg1 W a t e r p u m p t o f r o n t h o u s i n g : 8 . 4 8 4 " I D x . 1 3 9 " d i a m e t e r4N1135-F Gasket water pump mtg1 E a r l y s t y l e , . 0 3 1 t h i c k1W2636-F Gasket water pump mtg1 L a t e s t y l e , . 0 6 2 t h i c k9M3786-F Oring water pump plate1 O u t s i d e d i a m e t e r o f b a c k i n g p l a t e ( w a t e r p u m p i m p e l l e r s i d e ) 5 . 4 7 5 " I D x . 2 1 0 " d i a m e t e r4F7387 Oring water pump plate1 B a c k s i d e o f b a c k i n g p l a t e t o w a t e r p u m p c o v e r , t o w a r d o i l c o o l e r . 3 . 9 7 5 " I D x . 2 1 0 " d i a m e t e r1090077-F Oring water pump plate1 L a t e 3 4 0 6 C w / r o l l e r b r g w a t e r p u m p , b a c k i n g p l a t e t o p u m p c v r , t o w a r d o i l c o o l e r . 3 . 9 7 5 I D x . 2 1 0 d i a8C3100-F Seal water pump1 T e f l o n l i p s e a l [ r e p l 8 T 1 3 6 1 ]4W4794 Thermostat1 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat1 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643-F Seal thermostat1 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s4N1156-F Gasket thermostat1 C o v e r4W4014-F Gasket thermostat1 H o u s i n g , 6 b o l t9Y2588-F Gasket thermostat1 H o u s i n g , 5 b o l t1048585-F Gasket thermostat1 H o u s i n g7C0307-F Gasket water pipe15K5959-F Oring water pipe1 B l a c k : 1 . 9 7 5 I D x . 2 1 0 d i a m e t e r6L1651-F Oring water pipe1 Y e l l o w : 1 . 9 7 5 I D x . 2 1 0 d i a m e t e r ( o p t i o n a l )


2N2765 Bolt turbo mounting4 h i g h h e a d , h i g h t e m p , s t a i n l e s s s t e e l8M2295 Bolt turbo mounting4 s t a n d a r d h e a d , h i g h t e m p , s t a i n l e s s s t e e l

2N2766 Nut turbo mounting4 T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]AK-3406EEM Manifold exhaust1ESK3406B Exhaust stud kit1 T a p e r l o c k s t u d s , l o c k n u t s , w a s h e r s [ ( 1 1 ) 4 S 6 1 3 7 , ( 1 ) 7 L 0 5 2 0 , ( 1 2 ) 2 N 2 7 6 6 , ( 1 2 ) 5 M 2 8 9 4 ]

3 4 0 6 A & BESK3406E Exhaust stud kit1 T a p e r l o c k s t u d s , l o c k n u t s , w a s h e r s [ ( 1 1 ) 1 0 6 1 7 9 2 , ( 1 ) 1 0 6 1 7 9 3 , ( 1 2 ) 1 6 8 7 8 0 0 / 2 N 2 7 6 6 ]

3 4 0 6 E4S6137 Stud manifold exhaust11 3 / 8 " x 3 . 2 "

3 4 0 6 A & B7L0520 Stud manifold exhaust1 3 / 8 " x 2 "

3 4 0 6 A & B6L8562 Stud manifold exhaust 3 / 8 " x 1 - 3 / 4 "2N2766 Nut turbo mounting12 T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]2S3770 Spacer manifold exhaust11 1 - 5 / 1 6 " l o n g5M2894 Washer manifold exhaus12 h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h7M7273-F Gasket turbo mtg1 S i n g l e t h r o a t , t u r b o t o e x h a u s t m a n i f o l d1S6595-F Gasket turbo oil1 S u p p l y

s n : 9 2 U , 7 F B , 4 M G , 8 T C1S4810-F Gasket turbo oil1 D r a i n

s n : 9 2 U , 7 F B , 4 M G , 8 T C4L8337-F Oring air crossover2 9 2 U , T u r b o o u t l e t , N o n - A f t e r c o o l e d & A f t e r c o o l e d , J W C , w i t h 3 . 7 5 t u r b o c o m p r e s s o r s i d e o u t l e t b o r e .

3 . 2 2 5 I D x . 2 7 5 d i a .5S1188-F Oring air crossover2 9 2 U , T u b e t o I n t a k e m a n i f o l d , a f t e r c o o l e r e l b o w ; J W C c r o s s o v e r t u b e . 3 . 4 8 0 I D x . 2 7 5 d i a .5H7704-F Oring air crossover2 J a c k e t w a t e r c o o l e d , w i t h 4 . 2 5 t u r b o c o m p r e s s o r s i d e o u t l e t b o r e . 3 . 7 6 5 I D x . 2 7 5 d i a .4N1320-F Gasket air crossover2 C h e c k s e r i a l #7W0688-F Gasket air crossover2 C h e c k s e r i a l #

B L O C K6I2981-B Spacer plate1 S t e e l9Y3368 Insert counterbore . 0 3 2 4 t h i c k



Cylinder


6.500(Continued)

2W3815 Insert counterbore . 0 6 2 5 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k1010523 Insert counterbore . 2 0 5 1 t h i c k1010524 Insert counterbore . 2 0 3 1 t h i c k1010525 Insert counterbore . 2 0 7 1 t h i c k4W6061 Repair sleeve L o w e r l i n e r o r i n g r e c e i v e r b o r e a r e a4W4588 Repair sleeve L i f t e r b o r e

M I S C7W5735-F Gasket air compressor1 9 2 U s e r i a l n u m b e r s1006178-F Gasket air compressor1 3 4 0 6 B & 3 4 0 6 C4N3989-F Gasket timing advance1 9 2 U s e r i a l n u m b e r s2W0459-F Gasket timing advance1 3 4 0 6 B & 3 4 0 6 C



Cylinder


6.500

C Y L I N D E R K I TPLG7E3888 Cylinder kit6 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit6 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG7E3888/CS Cylinder kit6 1 0 . 0 : 1 C . R . , w i t h C r e v i c e S t y l e L i n e rPLG4P8996/CS Cylinder kit6 G a l l e r y C o o l e d 9 . 7 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E8335 Piston body6 7 . 5 : 1 C . R . N o L o n g e r S u p p l i e d B y I P D7E3888 Piston body6 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body6 G a l l e r y C o o l e d 9 . 7 : 1 C . R .8N1608 Piston pin6 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin12 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E3888SI Ring set6 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set6 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit6 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner6 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit6 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit6 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l

4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]


9Y9497G Bearing rod pair6 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5703 Bearing rod pair . 0 5 0 "

9Y7735G Bearing rod pair6 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

4N0685 Bearing cam6 P o s i t i o n 2 - 74N6658 Bearing cam1 F r o n t , p o s i t i o n 1

8N0705 Bushing con rod6 2 . 0 0 p i n , s t r a i g h t8N0706 Bushing con rod6 2 . 0 0 p i n , t a p e r 6 d e g r e e8N2018 Bushing con rod6 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )4P8495 Bushing con rod6 2 . 0 0 p i n , t a p e r 9 d e g r e e , w i t h r e l i e f

1317123 Bushing idler1

G A S K E T & S E A L S406221 Set overhaul1 N o n T u r b o c h a r g e d406261 Set overhaul1 T u r b o c h a r g e d

406222 Set inframe1 N o n T u r b o c h a r g e d



Cylinder


6.500(Continued)

406223 Set cylinder head1 N o n T u r b o c h a r g e d406263 Set cylinder head1 T u r b o c h a r g e d

5P5678 Gasket valve cover6 O r d e r b y t h e M e t e r

1425868 Seal crankshaft rear1 [ r e p l 2 W 1 7 3 4 ]1425867 Seal crankshaft front1 [ r e p l 2 W 1 7 3 3 ]

4N1151-6 Gasket oil pan1 1 - p i e c e3E6772 Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T8N9245WOG Camshaft1 w i t h o u t g e a r ; 9 2 U s e r i a l n u m b e r s [ r e p l 4 N 6 5 9 8 , 4 N 5 6 1 5 ]

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s4P7696WOG Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #4P0730WOG Camshaft1

W i t h C o r r e c t S e r i a l a n d A r r a n g e m e n t # ' s1055139 Lifter241055139RK Lifter repair kit R o l l e r a n d p i n s e t


G3400HEAD1e s n 4 F D 1 - 3 4 2

1152368 Valve intake122W2443 Valve exhaust12 3 0 d e g r e e , 7 . 1 4 " l e n g t h4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1233984 Valve guide24 E x h a u s t a n d I n t a k e2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator24 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield24 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

4N5893 Valve insert12 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "4W4325 Valve insert12 E x h a u s t , 3 0 d e g r e e

7W3860 Spark plug adapter62S2251 Seal spark plug adp65F4899 Bolt cylinder head12 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt20 u s e w / 3 / 4 " b o l t s

G3400HEAD2e s n 4 F D 3 4 3 - U p a n d 1 R K 1 - U p

1227353 Valve intake12 I n t a k e , 2 0 d e g r e e1018314 Valve exhaust12 2 0 D e g r e e , 7 . 1 4 l e n g t h

4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1516235 Valve guide24 E x h a u s t a n d I n t a k e

2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil24 N o s h i e l d1986529 Valve insert12 2 0 d e g r e e

I n t a k e1227352 Valve insert12 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 37W3860 Spark plug adapter62S2251 Seal spark plug adp6



Cylinder


6.500(Continued)

5F4899 Bolt cylinder head12 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt20 u s e w / 3 / 4 " b o l t s

G3400HEAD3T h i c k c y l i n d e r h e a d

2120932 Valve intake12 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h2120933 Valve exhaust12 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring24 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2461300 Valve guide24 E x h a u s t a n d I n t a k e2A4429 Valve lock48 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil24 N o s h i e l d2143286 Valve insert12 I n t a k e , 2 0 d e g r e e2120936 Valve insert12 E x h a u s t , 2 0 d e g r e e2137539 Spark plug adapter61090073 Seal spark plug adp61D4706 Bolt cylinder head102360484 Bolt cylinder head105H1504 Washer head bolt10 u s e w / 3 / 4 " b o l t s

3B0623 Plug103B0645 Plug cup122N7174 Gasket spark plug adp6 M e t a l g a s k e t

C R A N K S H A F T7C4859WOG Crankshaft1 W i t h o u t g e a r , n a r r o w b e a r i n g s o n l y

O I L / L U B E S Y S T E M4N0733 Oil pump group12W1008 Oil cooler14P3546 Relief valve assembly1

C O O L I N G S Y S T E M4W4794 Thermostat U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]

7C3095 Thermostat 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal1

8T7366 Set water pump14 F D 1 - 2 0 8

3E7467 Set water pump14 F D 2 0 9 - U p

9X2613 Set water pump11 R K 1 - U p

IPD6289A Kit water pump overhaul11293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )

4 F D 1 - 3 6 81293069 Kit water pump rebuild1

4 F D 3 6 9 - U p a n d 1 R K 1 - U p1025939 Kit water pump rebuild1

4 F D 3 6 9 - U p1054985 Kit water pump rebuild1

4 F D 3 6 9 - U p a n d 1 R K 1 - U p

4N3004 Impeller14W3864 Seal group water pump1 B a s i c



Cylinder


6.500(Continued)

8C3100 Seal water pump1 W a t e r p u m p o i l7W1821 Shaft water pump11352948 Shaft water pump17C9222 Adapter inlet11B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r

4 F D 1 - 3 6 82L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r

4 F D 1 - 3 6 81087930 Bearing water pump1 W a t e r p u m p d r i v e g e a r , r o l l e r t y p e

4 F D 3 6 9 - U p a n d 1 R K 1 - U p

T U R B O / A I R6L8562 Stud manifold exhaust1 3 / 8 " x 1 - 3 / 4 "4S6137 Stud manifold exhaust11 3 / 8 " x 3 . 2 "

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


6.000


7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3633 Cylinder kit8 2 . 0 0 0 p i n , P C , N a r r o w t a p e r r o d , 1 4 . 5 : 1 C R , 4 0 0 h p [ 7 N 3 6 3 3 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n , 7 E 5 6 6 5

r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4080 Cylinder kit8 2 . 0 0 0 p i n , D I , s t r a i g h t r o d [ 6 N 4 0 8 0 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4785 Cylinder kit8 2 . 0 0 0 p i n , D I , S t r a i g h t r o d [ 6 N 4 7 8 5 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3509 Cylinder kit8 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d , 1 5 . 2 : 1 C R , U n d e r 3 5 0 h p [ 7 N 3 5 0 9 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3511 Cylinder kit8 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d [ 7 N 3 5 1 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0

l i n e r ]PLG9Y4004 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p i s t o n , 1 W 8 9 2 2 r i n s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s ,

2 W 6 0 0 0 l i n e r ]PLG9Y9889 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG9Y7212 Cylinder kit8 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]LK1723280-F Cylinder kit8 1 5 . 5 : 1 C R , g a l l e r y c o o l e d

6N4126 Piston body8 2 . 0 0 p i n , P C7N3633 Piston body8 2 . 0 0 p i n , P C , 1 4 . 5 : 16N4080-F Piston8 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , s t r a i g h t r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h r i n g s e t 8 N 0 8 2 2

6N4785-B Piston body8 2 . 0 0 p i n , D I7N3509 Piston body8 2 . 0 0 p i n , D I , 1 5 . 2 : 1

7N3511-F Piston body8 5 . 4 0 0 0 d i a , D I , 2 . 0 0 0 p i n , n a r r o w t a p e r r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h 8 N 0 8 2 2 r i n g s e t9Y4004 Piston body8 2 . 0 0 p i n , D I , 1 4 . 5 : 1 [ r e p l 1 W 9 3 7 2 ]9Y9889 Piston body8 2 . 0 0 p i n , D I , 1 5 . 2 : 1 [ r e p l 7 C 3 4 0 6 ]9Y7212 Piston body8 2 . 0 0 p i n , D I , 1 5 . 6 : 1 [ r e p l 2 W 0 8 6 5 ]

1723280-F Piston body8 5 . 4 0 0 0 d i a , 1 5 . 5 : 1 C R ; g a l l e r y c o o l e d , h i g h o u t p u t e n g i n e s , o i l c o o l e d , a l u m i n u m1300241 Piston skirt8 U s e d w i t h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8


7N9807 Piston pin8 2 . 0 0 0 d i a , 3 . 9 6 6 l e n g t h ; U s e w i t h P C p i s t o n : 6 N 4 1 2 6 , 7 N 3 6 3 37N9806 Piston pin8 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )8N1608 Piston pin8 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )1687246 Piston pin8 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]1687246 Piston pin8 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]


2W6000 Cylinder liner kit8 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner8 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit8 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit8 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring8 U p p e r b a n d s e a l , 1 p e r l i n e r1102220 Cylinder liner oring24 L o w e r o r i n g s e a l , 3 p e r l i n e r

B E A R I N G S2170390 Bearing main pair54W5492-010 Bearing main pair5 . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l



Cylinder


6.000(Continued)

4W5698 Bearing main pair5 . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair5 . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]






9Y7735 Bearing rod pair8 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair8 . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

7E0559 Bearing rod pair8 . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4N6658-F Bearing cam2 F r o n t , p o s i t i o n 14N0685-F Bearing cam3 P o s i t i o n 2 - 71345251 Bearing cam N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]


6I2726 Bushing con rod8 W i d e t a p e r r o d , 2 . 1 6 0 I D

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s408081 Set overhaul1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408091 Set overhaul1

T r u c k : 2 8 V 4 2 8 & U p408082 Set Inframe1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408092 Set Inframe1

T r u c k : 2 8 V 4 2 8 & U p408083 Set cylinder head1

T r u c k : 2 8 V 1 - 2 8 V 4 2 7408093 Set cylinder head1

T r u c k : 2 8 V 4 2 8 & U pG1 UPPER GASKETS7E7308 Gasket cylinder head2 [ r e p l 2 W 7 9 8 4 ]6N9133 Gasket spacer plate2 S p a c e r p l a t e t o b l o c k5P5678-F Seal valve cover8 S o l d b y t h e m e t e r ; N O T E : W i t h J a k e b r a k e e q u i p e d 9 m e t e r s r e q u i r e d1299452-F Gasket manifold exhaust8 G r a p h - f o i l [ r e p l 1 0 5 2 8 7 3 , 7 N 8 1 7 5 ]3E6772-F Seal water32 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )



Cylinder


6.000(Continued)

G3 CRANK SEALS2W1733-F Seal crankshaft front1 6 . 2 0 4 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C W s e a l w i t h s l e e v e ( r e d i n c o l o r )2W1734-F Seal crankshaft rear1 6 . 1 9 8 s h a f t , 7 . 3 3 6 O D , d i r e c t i o n a l C C W s e a l w i t h s l e e v e ( b l u e i n c o l o r ) - D o n o t u s e w / f l y w h e e l h s g :

1 1 6 4 8 9 4 , 1 1 6 4 8 9 5 , 1 1 6 4 8 9 6 , 1 1 6 4 8 9 7 , 1 3 0 3 7 8 8G5 PAN GASKETS4N1151-8-F Gasket oil pan1 O n e p i e c e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )4N1151-F Gasket oil pan1 P u z z l e t y p e g a s k e t ( 2 r e q u i r e d w i t h p a n s p a c e r p l a t e )2A3398-F Gasket oil drain plug1619458 Oring oil drain plug1 1 . 0 0 I D , 0 . 1 3 9 d i a m e t e r1131474-F Gasket flywheel hsg1 [ r e p l 8 N 1 9 1 1 ] n e w # 1 6 1 7 2 9 31094318 Gasket flywheel hsg1 n e w # 1 6 1 7 2 9 41234207-F Gasket front cover1 G e a r h o u s i n g [ r e p l 4 W 5 5 9 9 ] n e w # 1 6 6 9 1 4 5

C A M S H A F T2W7980-F Camshaft1 [ r e p l 1 W 5 0 6 0 ]1B8705 Key camshaft gear11017788 Cam follower16 r o l l e r t y p e , r e p l a c e s 9 Y 4 0 1 14W3817 Pin and roller16 u s e d t o s e r v i c e 1 0 1 7 7 8 8 l i f t e r6N6872 Lifter clip16

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g1152367-F Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 1 3 2 l e n g t h , 2 G [ r e p l : 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]

1220321 Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 2 5 0 l e n g t h , 2 GC s e r i e s e n g i n e s

1537024 Valve exhaust16 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 GE s e r i e s e n g i n e s

1152368-F Valve intake16 1 . 7 7 1 h e a d d i a , 7 . 1 4 0 O A L , 2 G [ r e p l : 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]1220322 Valve intake16 1 . 7 7 1 h e a d d i a , 7 . 2 5 0 O A L , 2 G


E s e r i e s e n g i n e s4P4661-F Valve lock64 S i n g l e g r o o v e : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s

2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e4N2803 Valve guide32 0 . 3 7 5 0 I D , 0 . 6 8 9 0 O D , 3 . 2 5 0 l e n g t h , p l a i n ; S t d d i a , i n t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]

1737188/002 Valve guide32 . 0 0 2 o v e r s i z e7C0363-F Valve guide32 . 0 0 5 o v e r s i z e7C5306-F Valve guide32 . 0 2 0 o v e r s i z e1227374 Valve guide32 0 . 3 7 4 0 I D , 0 . 6 8 9 0 O D , 3 . 0 5 0 l e n g t h


E s e r i e s e n g i n e s4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r4W2471 Valve spring32 2 . 3 4 1 f r e e , 1 . 4 6 9 O D , 1 . 0 6 9 I D , 0 . 2 0 0 w i r e ; o u t e r , d u a l v a l v e s p r i n g




E s e r i e s e n g i n e s6N7175 Rotator32 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield32 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4



Cylinder


6.000(Continued)

4W2474 Rotator32 u s e w i t h d u a l v a l v e s p r i n g sB & C s e r i e s e n g i n e s

1862001 Rotator32 u s e w i t h d u a l s p r i n g e n g i n e sE s e r i e s e n g i n e s

4N5893 Valve insert16 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "391921 Valve insert16 I n t a k e , . 0 0 5 o v e r391922 Valve insert16 I n t a k e , . 0 1 0 o v e r391923 Valve insert16 I n t a k e , . 0 2 0 o v e rSB1812E-7 Valve insert16 I n t a k e , l a t e s t y l e w i t h s w i r l p l a t e


E s e r i e s e n g i n e s1W5283 Valve insert16 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "4S8902-F Valve insert16 E x h a u s t , . 0 0 5 o v e r s i z e4S8903 Valve insert16 E x h a u s t , . 0 1 0 o v e r I P D s t a n d a r dHB HEAD BOLTS H e a d b o l t s a n d p l u g s2H3750 Bolt cylinder head28 3 4 0 6 , 3 4 0 6 B , 3 4 0 6 C ; h e x h e a d 3 / 4 " x 7 - 1 / 2 "2P9845 Bolt cylinder head8 f o r r o c k e r s h a f t s t a n d s , h e x h e a d 3 / 4 " x 1 1 - 1 / 2 "5F4899 Bolt cylinder head 3 / 8 " x 5 - 1 / 2 "5H1504 Washer head bolt36 u s e w / 3 / 4 " b o l t s1080219-B Injector sleeve8 F o r H E U I i n j e c t o r s

3 4 0 8 E s n : 9 9 C , 7 P R , 5 X D1080219ORK-B Seal kit8 F o r 1 0 8 0 2 1 9 s l e e v e

C R A N K S H A F T1678130-B Vibration damper1

O I L / L U B E S Y S T E M7C3039-CTR Oil cooler core1 N e w , s t r a i g h t e n d s , 4 . 4 3 d i a . , E x c e p t b r a k e s a v e r , C a n r e p l a c e : 7 W 2 1 6 4 , 2 W 1 0 0 8 , 7 C 3 0 3 95P9856-F Set oil cooler1 G a s k e t s e t f o r 7 C 3 0 3 94N8734-F Oil pump11614113-F Oil pump11161980 Oil pump16N1931 Plunger relief1 F o r 4 N 0 7 3 3 o i l p u m p2S2760 Spring relief1 F o r 4 N 0 7 3 3 o i l p u m p

1W7238-F Oil pump shaft1 D r i v e s h a f t , 1 W 7 2 3 9 i d l e r s h a f t ; E x c e p t b r a k e s a v e r1W7239-F Oil pump shaft1 I d l e r s h a f t ; E x c e p t b r a k e s a v e r7N2156 Bushing oil pump2 I n p u m p b o d y ( d r i v e e n d ) , E x c e p t b r a k e s a v e r8S6511 Bushing oil pump2 I n c o v e r w / r e p l a c e a b l e b u s h i n g s o n l y , E x c e p t b r a k e s a v e r5L2727-F Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e

2 8 V 1 - 4 9 1 25P5846-F Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , E x c e p t b r a k e s a v e r

2 8 V 4 7 5 0 & U p5P8068 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , E x c e p t b r a k e s a v e r

2 8 V 4 9 1 3 & U p1090072 Oring oil pump1 P i c k u p t u b e s u c t i o n s i d e , 4 0 . 6 4 m m I D

1090078 Oring oil pump1 P i c k u p t u b e d i s c h a r g e s i d e , 3 3 . 4 7 m m I D


F o r H E U I I n j e c t o r s9M9647-F Oring fuel pump mtg1 L a r g e o i l s u p p l y o r i n g , b l a c k . 3 4 0 6 , 3 4 0 6 B , E a r l y 3 4 0 6 C ; 1 . 6 0 " I D x . 2 1 0 " d i a .

2 8 V 1 - 4 7 4 97W0182 Plunger and barrel8 F o r l a t e D I e n g i n e s1086631 Plunger and barrel8 3 4 0 0 B & C D I e n g i n e s [ r e p l 2 W 3 4 1 4 ]



Cylinder


6.000(Continued)

1082104-F Plunger and barrel8 3 4 0 0 B & C D I e n g i n e s7N9843 Capsule nozzle8 P C E n g i n e s ( r e p l 4 N 1 2 5 1 )9L6884 Injector nozzle8 D I , S m a l l c a p s u l e s t y l e n o z z l e8M4437-F Oring nozzle adapter8 F o r f u e l l i n e a d a p t e r t h r o u g h h e a d

2 8 V 1 - 2 8 V 4 7 7 35P8119 Oring nozzle adapter8 F o r f u e l l i n e a d a p t e r t h r o u g h h e a d

2 8 V 4 7 7 4 & U p3T8705 Glow plug8 1 2 v o l tINJ4 FUEL PUMP4W0788-F Fuel priming pump1 H a n d p u m p , u s e w i t h 1 P 0 4 3 6 m o u n t i n g g a s k e t1P0436-F Gasket priming pump1 T o m o u n t 4 W 0 7 8 8 p u m p6J2419 Oring fuel pump1 T r a n s f e r p u m p m o u n t i n g ; t o m o u n t 4 W 5 4 8 11W4797-F Diaphram1 A i r / f u e l r a t i o c o n t r o l , 9 2 U s e r i a l n u m b e r s6L5766 Gasket air fuel control1 9 2 U s e r i a l n u m b e r s

C O O L I N G S Y S T E M4N7498 Water pump11293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )4W3864-F Water pump seal1 A s s e m b l y , 1 . 3 5 0 c a s e d i a m e t e r ( R e p l a c e s 7 E 6 8 4 4 , 1 0 1 0 7 0 0 , 1 0 6 7 1 5 0 )1012749 Backing plate18C3100-F Seal water pump1 T e f l o n l i p s e a l [ r e p l 8 T 1 3 6 1 ]

4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]

3S9643-F Seal thermostat2 U s e w i t h 6 I 4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s4N1156-F Gasket thermostat2 C o v e r

T U R B O / A I RTURBO TURBOCHARGER N e w o r r e m a n u f a c t u r e d a v a i l a b l e , c a l l f o r p r i c i n g2N2765 Bolt turbo mounting4 h i g h h e a d , h i g h t e m p , s t a i n l e s s s t e e l8M2295 Bolt turbo mounting4 s t a n d a r d h e a d , h i g h t e m p , s t a i n l e s s s t e e l2N2766 Nut turbo mounting4 T u r b o m o u n t i n g a n d E x h a u s t m a n i f o l d [ n e w # 1 6 8 7 8 0 0 ]1S4295-F Gasket turbo mtg1 D u a l t h r o a t , t u r b o t o e x h a u s t m a n i f o l d , 5 . 3 3 l e n g t h x 3 . 6 w i d t h7M7273-F Gasket turbo mtg1 S i n g l e t h r o a t , t u r b o t o e x h a u s t m a n i f o l d

1S6595-F Gasket turbo oil1 S u p p l y1S4810-F Gasket turbo oil1 D r a i n

4S6137 Stud manifold exhaust 3 / 8 " x 3 . 2 "7L0520 Stud manifold exhaust 3 / 8 " x 2 "6L8562 Stud manifold exhaust 3 / 8 " x 1 - 3 / 4 "2S3770 Spacer manifold exhaust 1 - 5 / 1 6 " l o n g5M2894 Washer manifold exhaus h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )

B L O C K6I4613-B Spacer plate2 S t e e l6I4361 Insert counterbore . 0 3 0 4 t h i c k9Y3368 Insert counterbore . 0 3 2 4 t h i c k6I4362 Insert counterbore . 0 3 4 3 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k6I4364 Insert counterbore . 0 6 5 2 t h i c k6I4365 Insert counterbore . 1 0 4 7 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k6I4366 Insert counterbore . 1 0 8 7 t h i c k1010523 Insert counterbore . 2 0 5 1 t h i c k1010524 Insert counterbore . 2 0 3 1 t h i c k1010525 Insert counterbore . 2 0 7 1 t h i c k



Cylinder


6.000(Continued)

4W6061 Repair sleeve L o w e r l i n e r o r i n g r e c e i v e r b o r e a r e a4W4588 Repair sleeve L i f t e r b o r e



Cylinder


6.000

C Y L I N D E R K I TPLG7E3888 Cylinder kit8 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit8 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG1607994 Cylinder kit12 8 . 5 : 1 C RPLG7E3888CSWS Cylinder kit W i t h C r e v i c e S t y l e L i n e rPLG4P8996CSWS Cylinder kit W i t h C r e v i c e S t y l e L i n e rPLG1607994/CS Cylinder kit12 8 . 5 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E3888 Piston body8 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body8 G a l l e r y C o o l e d 9 . 7 : 1 C . R .1607994 Piston body12 8 . 5 : 1 C . R .8N1608 Piston pin8 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin16 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]7E3888SI Ring set8 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set8 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit8 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit8 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit8 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair54W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l

4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]


9Y9497G Bearing rod pair8 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l

4W5703 Bearing rod pair . 0 5 0 "

9Y7735G Bearing rod pair8 S t d , G r o o v e d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l4 F D 3 0 6 - U p , 1 R K 1 - U p

7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l


8N0705 Bushing con rod8 2 . 0 0 p i n , s t r a i g h t

8N0706 Bushing con rod8 2 . 0 0 p i n , t a p e r 6 d e g r e e8N2018 Bushing con rod8 W i d e t a p e r r o d , 1 . 9 8 4 5 I D , 2 . 1 8 2 5 O D , 1 . 8 7 5 O A L ( c a n u s e 4 P 8 4 9 5 )

4P8495 Bushing con rod8 2 . 0 0 p i n , t a p e r 9 d e g r e e , w i t h r e l i e f

G A S K E T & S E A L S408261 Set overhaul1 T u r b o A f t e r c o o l e d408263 Set cylinder head1 M u l t i p l e

5P5678 Gasket valve cover8 O r d e r b y t h e M e t e r



Cylinder


6.000(Continued)

5P5678-08 Gasket valve cover1B o t h v a l v e c o v e r s


4N1151 Gasket oil pan13E6772 Seal water16 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T4P6897 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #4P7695 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1254250 Camshaft1

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1055139 Lifter16

W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #1055139RK Lifter repair kit R o l l e r a n d p i n s e t

R o l l e r a n d P i n S e t


G3400HEAD1e s n 6 N B , 6 F W , 6 Y R , 3 W R : T h i n h e a d

1227353 Valve intake16 I n t a k e , 2 0 d e g r e e1018314 Valve exhaust16 2 0 D e g r e e , 7 . 1 4 l e n g t h4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1511330 Valve guide16 I n t a k e1511329 Valve guide16 E x h a u s t2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator32 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield32 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

1227352 Valve insert16 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert16 2 0 d e g r e e

E x h a u s t

G3400HEAD2e s n 4 F D 3 4 3 - U p a n d 1 R K 1 - U p

2120932 Valve intake16 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t he s n 6 N B , 6 F W , 6 Y R , 3 W R ; T h i c k h e a d

2120933 Valve exhaust16 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring32 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2137536 Valve guide16 I n t a k e2137537 Valve guide16 E x h a u s t2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil32 N o s h i e l d1227352 Valve insert16 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert16 2 0 d e g r e e

E x h a u s t

3B0623 Plug163B0645 Plug cup12



Cylinder


6.000(Continued)

7W3860 Spark plug adapter82N7174 Gasket spark plug adp8 M e t a l g a s k e t2S2251 Seal spark plug adp8

C R A N K S H A F T1W5009 Crankshaft1

C O O L I N G S Y S T E M4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal2

6V2543 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1049636 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

2177884 Set water pump1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

1293069 Kit water pump rebuild1W i t h C o r r e c t S e r i a l & A r r a n g e m e n t #

7C1067 Impeller11010700 Seal group water pump14W3864 Seal group water pump1 B a s i c8C3100 Seal water pump1 W a t e r p u m p o i l7W1821 Shaft water pump17C1652 Adapter inlet12L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r1087930 Bearing water pump1 W a t e r p u m p d r i v e g e a r , r o l l e r t y p e

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k

5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


6.000


7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3633 Cylinder kit12 2 . 0 0 0 p i n , P C , N a r r o w t a p e r r o d , 1 4 . 5 : 1 C R , 4 0 0 h p [ 7 N 3 6 3 3 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 7 p i n , 7 E 5 6 6 5

r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4080 Cylinder kit12 2 . 0 0 0 p i n , D I , s t r a i g h t r o d [ 6 N 4 0 8 0 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 5 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG6N4785 Cylinder kit12 2 . 0 0 0 p i n , D I , S t r a i g h t r o d [ 6 N 4 7 8 5 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3509 Cylinder kit12 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d , 1 5 . 2 : 1 C R , U n d e r 3 5 0 h p [ 7 N 3 5 0 9 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG7N3511 Cylinder kit12 2 . 0 0 0 p i n , D I , N a r r o w t a p e r r o d [ 7 N 3 5 1 1 p i s t o n , 8 N 0 8 2 2 r i n g s , 7 N 9 8 0 6 p i n , 7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0

l i n e r ]PLG9Y4004 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p i s t o n , 1 W 8 9 2 2 r i n s , 8 N 1 6 0 8 p i n , 7 E 5 6 6 5 r e t a i n e r s ,

2 W 6 0 0 0 l i n e r ]PLG9Y9889 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]PLG9Y7212 Cylinder kit12 2 . 0 0 0 p i n , D I , w i d e t a p e r r o d , 1 5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p i s t o n , 1 W 8 9 2 2 r i n g s , 8 N 1 6 0 8 p i n ,

7 E 5 6 6 5 r e t a i n e r s , 2 W 6 0 0 0 l i n e r ]LK1723280-F Cylinder kit12 1 5 . 5 : 1 C R , g a l l e r y c o o l e d

6N4126 Piston body12 2 . 0 0 p i n , P C7N3633 Piston body12 2 . 0 0 p i n , P C , 1 4 . 5 : 16N4080-F Piston12 5 . 4 0 0 0 d i a , 2 . 0 0 0 p i n , D I , s t r a i g h t r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h r i n g s e t 8 N 0 8 2 2

6N4785-B Piston body12 2 . 0 0 p i n , D I7N3509 Piston body12 2 . 0 0 p i n , D I , 1 5 . 2 : 1

7N3511-F Piston body12 5 . 4 0 0 0 d i a , D I , 2 . 0 0 0 p i n , n a r r o w t a p e r r o d , d u a l n i , 1 / 8 k r i n g ; u s e w i t h 8 N 0 8 2 2 r i n g s e t9Y4004 Piston body12 2 . 0 0 p i n , D I , 1 4 . 5 : 1 [ r e p l 1 W 9 3 7 2 ]9Y9889 Piston body12 2 . 0 0 p i n , D I , 1 5 . 2 : 1 [ r e p l 7 C 3 4 0 6 ]9Y7212 Piston body12 2 . 0 0 p i n , D I , 1 5 . 6 : 1 [ r e p l 2 W 0 8 6 5 ]

1723280-F Piston body12 5 . 4 0 0 0 d i a , 1 5 . 5 : 1 C R ; g a l l e r y c o o l e d , h i g h o u t p u t e n g i n e s , o i l c o o l e d , a l u m i n u m1300241 Piston skirt12 U s e d w i t h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8


7N9807 Piston pin12 2 . 0 0 0 d i a , 3 . 9 6 6 l e n g t h ; U s e w i t h P C p i s t o n : 6 N 4 1 2 6 , 7 N 3 6 3 37N9806 Piston pin12 2 . 0 0 0 d i a , 4 . 5 2 5 l e n g t h ( s t r a i g h t a n d n a r r o w t a p e r r o d )8N1608 Piston pin12 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )1687246 Piston pin12 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]1687246 Piston pin12 2 . 1 6 5 d i a [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]


2W6000 Cylinder liner kit12 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner12 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 41183732CS Cylinder liner oring kit12 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r9L5854 Cylinder liner oring12 U p p e r b a n d s e a l , 1 p e r l i n e r1102220 Cylinder liner oring36 L o w e r o r i n g s e a l , 3 p e r l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair7 . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l



Cylinder


6.000(Continued)

4W5698 Bearing main pair7 . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair7 . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]






9Y7735 Bearing rod pair12 S t d , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 j o u r n a l7E0558 Bearing rod pair12 . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

7E0559 Bearing rod pair12 . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l

4N6658-F Bearing cam2 F r o n t , p o s i t i o n 14N0685-F Bearing cam5 P o s i t i o n 2 - 71345251 Bearing cam N e w p a r t # 2 1 6 - 5 5 8 2 [ r e p l a c e s 4 P 5 0 5 3 ]


6I2726 Bushing con rod12 W i d e t a p e r r o d , 2 . 1 6 0 I D


C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r1017788 Cam follower24 r o l l e r t y p e , r e p l a c e s 9 Y 4 0 1 14W3817 Pin and roller24 u s e d t o s e r v i c e 1 0 1 7 7 8 8 l i f t e r


1152367-F Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 1 3 2 l e n g t h , 2 G [ r e p l : 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]1220321 Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 2 5 0 l e n g t h , 2 G

C s e r i e s e n g i n e s1537024 Valve exhaust24 1 . 6 4 6 h e a d d i a , 7 . 9 5 3 l e n g t h , 2 G

E s e r i e s e n g i n e s1152368-F Valve intake24 1 . 7 7 1 h e a d d i a , 7 . 1 4 0 O A L , 2 G [ r e p l : 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]1220322 Valve intake24 1 . 7 7 1 h e a d d i a , 7 . 2 5 0 O A L , 2 G


E s e r i e s e n g i n e s4P4661-F Valve lock96 S i n g l e g r o o v e : u s e 2 A 4 4 2 9 l o c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r i n g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a l v e s2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e



Cylinder


6.000(Continued)

4N2803 Valve guide48 0 . 3 7 5 0 I D , 0 . 6 8 9 0 O D , 3 . 2 5 0 l e n g t h , p l a i n ; S t d d i a , i n t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]1737188/002 Valve guide48 . 0 0 2 o v e r s i z e7C0363-F Valve guide48 . 0 0 5 o v e r s i z e7C5306-F Valve guide48 . 0 2 0 o v e r s i z e1227374 Valve guide48 0 . 3 7 4 0 I D , 0 . 6 8 9 0 O D , 3 . 0 5 0 l e n g t h


E s e r i e s e n g i n e s4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r4W2471 Valve spring48 2 . 3 4 1 f r e e , 1 . 4 6 9 O D , 1 . 0 6 9 I D , 0 . 2 0 0 w i r e ; o u t e r , d u a l v a l v e s p r i n g




E s e r i e s e n g i n e s6N7175 Rotator48 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7174 Rotator shield48 u s e w i t h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w i t h 4 W 2 4 7 4

4W2474 Rotator48 u s e w i t h d u a l v a l v e s p r i n g sB & C s e r i e s e n g i n e s

1862001 Rotator48 u s e w i t h d u a l s p r i n g e n g i n e sE s e r i e s e n g i n e s

4N5893 Valve insert24 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "391921 Valve insert24 I n t a k e , . 0 0 5 o v e r391922 Valve insert24 I n t a k e , . 0 1 0 o v e r391923 Valve insert24 I n t a k e , . 0 2 0 o v e rSB1812E-7 Valve insert24 I n t a k e , l a t e s t y l e w i t h s w i r l p l a t e


E s e r i e s e n g i n e s1W5283 Valve insert24 E x h a u s t , I P D s t a n d a r d s i z e 1 . 6 9 2 "4S8902-F Valve insert24 E x h a u s t , . 0 0 5 o v e r s i z e

4S8903 Valve insert24 E x h a u s t , . 0 1 0 o v e r I P D s t a n d a r d1080219-B Injector sleeve12 F o r H E U I i n j e c t o r s

3 4 1 2 E s n : 8 0 M , 9 K S , 9 P W1080219ORK-B Seal kit12 F o r 1 0 8 0 2 1 9 s l e e v e

C R A N K S H A F T1678130-B Vibration damper1


F o r H E U I I n j e c t o r s7N9843 Capsule nozzle12 P C E n g i n e s ( r e p l 4 N 1 2 5 1 )9L6884 Injector nozzle12 D I , S m a l l c a p s u l e s t y l e n o z z l e


B L O C K6I4611-B Spacer plate2 S t e e l6I4361 Insert counterbore . 0 3 0 4 t h i c k9Y3368 Insert counterbore . 0 3 2 4 t h i c k6I4362 Insert counterbore . 0 3 4 3 t h i c k



Cylinder


6.000(Continued)

2W3815 Insert counterbore . 0 6 2 5 t h i c k6I4364 Insert counterbore . 0 6 5 2 t h i c k6I4365 Insert counterbore . 1 0 4 7 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k6I4366 Insert counterbore . 1 0 8 7 t h i c k1010523 Insert counterbore . 2 0 5 1 t h i c k1010524 Insert counterbore . 2 0 3 1 t h i c k1010525 Insert counterbore . 2 0 7 1 t h i c k4W6061 Repair sleeve L o w e r l i n e r o r i n g r e c e i v e r b o r e a r e a4W4588 Repair sleeve L i f t e r b o r e



Cylinder


6.000

C Y L I N D E R K I TPLG7E3888 Cylinder kit12 1 0 . 0 : 1 C RPLG4P8996 Cylinder kit12 G a l l e r y C o o l e d 9 . 7 : 1 C RPLG1607994 Cylinder kit12 8 . 5 : 1 C RPLG7E3888/CS Cylinder kit12 1 0 . 0 : 1 C . R . , w i t h C r e v i c e S t y l e L i n e rPLG4P8996/CS Cylinder kit12 G a l l e r y C o o l e d 9 . 7 : 1 C R , W i t h C r e v i c e S t y l e L i n e rPLG1607994/CS Cylinder kit12 8 . 5 : 1 C R , W i t h C r e v i c e S t y l e L i n e r

7E3888 Piston body12 1 0 . 0 : 1 C o m p r e s s i o n R a t i o4P8996 Piston body12 G a l l e r y C o o l e d 9 . 7 : 1 C . R .1607994 Piston body12 8 . 5 : 1 C . R .8N1608 Piston pin12 2 . 0 0 0 d i a , 4 . 4 0 5 l e n g t h ; U s e w i t h D I p i s t o n ( w i d e t a p e r r o d )7E5665 Retainer piston pin24 U s e w i t h 2 . 0 0 0 p i n d i a m e t e r [ r e p l 8 N 7 2 9 5 ]

7E38888SI Ring set12 F o r u s e o n l y w i t h 7 E 3 8 8 8 p i s t o nG3400RS Ring set12 F o r 4 P 8 9 9 6 G a l l e r y C o o l e d P i s t o n O n l y

2W6000 Cylinder liner kit12 5 . 4 0 0 0 b o r e ( u s e s 1 1 8 3 7 3 2 o r i n g k i t ) [ N e w # 1 9 7 9 3 2 2 ]2W6000CSWS Cylinder liner12 5 . 4 0 0 0 b o r e , L o w e r c r e v i c e s e a l l i n e r1183732 Cylinder liner oring kit12 F o r o n e l i n e r , c o n t a i n s : ( 3 ) 1 1 0 2 2 2 0 , ( 1 ) 9 L 5 8 5 4

1183732CS Cylinder liner oring kit12 F o r o n e l i n e r , f o r l o w e r c r e v i c e s e a l l i n e r

B E A R I N G S2170390 Bearing main pair74W5492-010 Bearing main pair . 0 1 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l4W5698 Bearing main pair . 0 2 5 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]4W5699 Bearing main pair . 0 5 0 , 1 . 6 4 5 l e n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d j o u r n a l [ r e p l 6 N 4 1 7 0 , 7 N 1 1 9 4 , 8 N 5 4 2 3 ]

9Y9497G Bearing rod pair12 S t d , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 j o u r n a l9Y9497G-010 Bearing rod pair . 0 1 0 "4W5702G Bearing rod pair . 0 2 5 , G r o o v e d , 1 . 5 3 5 0 l e n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d j o u r n a l4W5703 Bearing rod pair . 0 5 0 "


7E0558 Bearing rod pair . 0 2 5 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l7E0559 Bearing rod pair . 0 5 0 , 1 . 9 3 0 0 l e n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d j o u r n a l




G A S K E T & S E A L S412091 Set overhaul1 7 D B 1 - U p , N o n T u r b o412111 Set overhaul1 7 D B 1 - U p , T u r b o A f t e r c o o l e d

412093 Set cylinder head1 7 D B 1 - U p , N o n T u r b o , m u l t i p l e412113 Set cylinder head1 7 D B 1 - U p , T u r b o A f t e r c o o l e d , m u l t i p l e



Cylinder


6.000(Continued)

412114 Set cylinder head 7 D B 1 - U p , s i n g l e

5P5678-13 Gasket valve cover1B o t h v a l v e c o v e r s

5P5678-07 Gasket valve cover1O n e v a l v e c o v e r


4N1151 Gasket oil pan14N1151-12 Gasket oil pan1 1 - p i e c e3E6772 Seal water24 T h r o u g h s p a c e r p l a t e ( 4 W 1 0 5 5 )

C A M S H A F T2W5289 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r4P6896 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r4P7694 Camshaft1

W i t h C o r r e c t S e r i a l N u m b e r1055139 Lifter241055139RK Lifter repair kit R o l l e r a n d p i n s e t


G3400HEAD1e s n 7 D B , 3 N K , 6 Z M , 8 L W

4W5374 Valve intake24W i t h c o r r e c t s e r i a l n u m b e r

1227353 Valve intake24 I n t a k e , 2 0 d e g r e e2W2443 Valve exhaust24 3 0 d e g r e e , 7 . 1 4 " l e n g t h1018314 Valve exhaust24 2 0 D e g r e e , 7 . 1 4 l e n g t h

4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r1511330 Valve guide24 I n t a k e

W i t h c o r r e c t s e r i a l n u m b e r1511329 Valve guide24 E x h a u s t

W i t h c o r r e c t s e r i a l n u m b e r2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7175 Rotator48 w i t h s h i e l d , s i n g l e s p r i n g e n g i n e s6N7154 Rotocoil48 N o s h i e l d7N7174 Shield48

4N5893 Valve insert24 I n t a k e , I P D s t a n d a r d s i z e 1 . 8 1 7 "1227352 Valve insert24 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 3

4W4325 Valve insert24 E x h a u s t , 3 0 d e g r e e1986529 Valve insert24 2 0 d e g r e e

E x h a u s t7W3860 Spark plug adapter12

W i t h c o r r e c t s e r i a l n u m b e r2127519 Spark plug adapter12

W i t h c o r r e c t s e r i a l n u m b e r



Cylinder


6.000(Continued)

G3400HEAD2e s n 7 D B , 3 N K , 6 Z M , 8 L W ( T h i c k h e a d )

2120932 Valve intake24 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h2120933 Valve exhaust24 2 0 d e g r e e , 7 . 6 2 0 1 l e n g t h4N5906 Valve spring48 2 . 5 2 5 f r e e , 1 . 2 5 0 O D , 0 . 8 6 6 I D , 0 . 1 9 2 w i r e ; s i n g l e s p r i n g e n g i n e s , u s e w i t h 6 N 7 1 7 5 r o t a t o r2137536 Valve guide24 I n t a k e2137537 Valve guide24 E x h a u s t2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e6N7154 Rotocoil48 N o s h i e l d1227352 Valve insert24 I n t a k e , 2 0 d e g r e e ; u s e w i t h 1 2 2 7 3 5 31986529 Valve insert24 2 0 d e g r e e

E x h a u s t2137539 Spark plug adapter12

3B0623 Plug243B0645 Plug cup202N7174 Gasket spark plug adp12 M e t a l g a s k e t2S2251 Seal spark plug adp12

C R A N K S H A F T1W6213 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r1512941 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r2W4088 Crankshaft1

W i t h C o r r e c t S e r i a l N u m b e r

C O O L I N G S Y S T E M3400WPUMP

F o r g a s k e t s a n d p a r t s : C h e c k c o r r e c t S e r i a l a n d A r r a n g e m e n t n u m b e r s4W4794 Thermostat2 U s e d w i t h 7 W 8 0 6 6 w a t e r l i n e s g r o u p o n l y , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]7C3095 Thermostat2 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal2

6V2543 Set water pump11036192 Set water pump11052010 Set water pump12177884 Set water pump1

1293068 Water pump kit1 B a l l b e a r i n g s t y l e p u m p ( D o e s n o t c o n t a i n s e a l s o r i m p e l l e r ; r e p l a c e s 9 N 6 2 8 9 )1293069 Kit water pump rebuild11386744 Kit water pump rebuild1

7C1068 Impeller14N5836 Impeller11067150 Seal group water pump14W3864 Seal group water pump1 B a s i c1313815 Seal group water pump11280317 Seal group water pump11354928 Shaft water pump11333572 Shaft water pump11236666 Shaft water pump16N0139 Shaft water pump18C3100 Seal water pump1 W a t e r p u m p o i l



Cylinder


6.000(Continued)

1012749 Backing plate14N5835 Adapter inlet17C1652 Adapter inlet1

1087390 Bearing water pump1 R o l l e r t y p e1B3867 Bearing water pump1 W a t e r p u m p d r i v e g e a r2L5271 Bearing water pump1 W a t e r p u m p d r i v e g e a r

B L O C K9Y3368 Insert counterbore . 0 3 2 4 t h i c k2W3815 Insert counterbore . 0 6 2 5 t h i c k5N0093 Insert counterbore . 1 0 6 7 t h i c k



Cylinder


7.000

C Y L I N D E R K I TPLG7C2431/8206 Cylinder kit8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e l i n e r , D I [ 7 C 2 4 3 1 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 3 2 3 8 2 0 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG7C2431 Cylinder kit8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e l i n e r , D I [ 7 C 2 4 3 1 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 1 0 6 9 9 3 / 2 1 1 7 8 2 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y4124HD/82 Cylinder kit8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e l i n e r , D I [ 9 Y 4 1 2 4 H D p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 2 3 8 2 0 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y4124HD Cylinder kit8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e l i n e r , D I [ 9 Y 4 1 2 4 H D p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r ,

1 1 0 6 9 9 3 / 2 1 1 7 8 2 6 l i n e r , 6 V 3 7 7 4 s e a l k i t ]PLG9Y2100HD Cylinder kit8 6 . 7 0 0 0 b o r e [ 9 Y 2 1 0 0 p i s t o n , R S 3 5 0 0 D r i n g s , 1 3 8 8 5 0 6 p i n , 8 N 7 2 9 6 r e t a i n e r s ]

7C2431 Piston body8 6 . 7 0 0 0 d i a , D I , 1 3 . 0 : 1 C R , 1 p i e c e c a s t a l u m i n u m p i s t o n [ r e p l 4 W 7 4 0 2 ]9Y4124HD Piston body8 6 . 7 0 0 0 d i a , D I , 1 3 . 0 : 1 C R [ r e p l 7 W 0 5 5 2 ]9Y2100HD Piston body8 6 . 7 0 0 0 d i a , D I ; 1 3 . 5 : 1 C R

1388506 Piston pin8 [ r e p l 4 W 8 4 8 4 ]8N7296 Retainer piston pin16

RS3500D Ring set8 6 . 7 0 0 0 b o r e

1106993 Cylinder liner8 6 . 7 0 0 0 b o r e , s m a l l f l a n g e : 8 . 3 3 2 d i a x 0 . 4 9 8 h e i g h t [ r e p l 1 1 8 9 4 9 4 ]

1238206 Cylinder liner8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e : 8 . 1 5 0 d i a x 0 . 4 9 8 h e i g h t6V3774 Cylinder liner oring kit8 K i t f o r 1 l i n e r ; C o n t a i n s : ( 1 ) 8 N 4 7 0 7 , ( 3 ) 7 N 2 0 4 6

8N4707 Cylinder liner oring8 U p p e r f i l l e r b a n d7N2046 Cylinder liner oring24 L o w e r o r i n g s e a l

B E A R I N G S1050253 Bearing main pair5 S t d , 6 . 3 0 0 j o u r n a l , 6 . 6 8 3 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 4 W 5 7 0 4 ]1050254 Bearing main pair5 . 0 2 51496033 Bearing main pair5 . 0 5 0 [ r e p l 1 0 5 0 2 5 5 ]

7C6209 Thrust washer2

1077330 Bearing rod pair8 S t d , 5 . 3 1 6 0 j o u r n a l , 5 . 6 3 1 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 7 E 7 9 9 7 , 1 W 7 5 3 8 ]

1077331 Bearing rod pair8 . 0 2 51077332-B Bearing rod pair8 . 0 5 0

7N2048 Bearing cam10 E a r l y s t y l e1011198-F Bearing cam101161359 Bearing cam10

1W9166-F Bushing con rod8 u s e w i t h r o d s : 1 W 4 3 0 0 , 1 W 4 8 0 0 , 8 N 6 0 2 01181655-F Bushing con rod8 u s e w i t h r o d s : 1 4 4 0 7 2 5 , 1 6 1 2 5 0 0

G A S K E T & S E A L SCATGASKET NOTE F o r g a s k e t s e t s : C a l l w i t h S e r i a l a n d A r r a n g e m e n t N u m b e r s2748567 Gasket cylinder head8 [ r e p l a c e s 1 1 0 6 9 9 1 ]1345958 Oring valve cover8 [ r e p l 4 W 1 5 9 6 ]2067030 Seal valve cover F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082364 Seal valve cover F i t s “ A ” S e r i e s w i t h E U I & B S e r i e s ; r i b b e d s t y l e s e a l2W2073 Oring block cover8 B l o c k s i d e c o v e r o r i n g2082363 Seal side cover r i b b e d s t y l e s e a l2082362 Seal camshaft cover r i b b e d s t y l e s e a l



Cylinder


7.000(Continued)

C A M S H A F TCAMSHAFT CAMSHAFT R e m a n u f a c t u r e d a v a i l a b l e , c a l l w i t h c a s t i n g n u m b e r2636679RK Lifter repair kit24 I n c l u d e s : p i n a n d r o l l e r [ r e p l a c e s 1 3 2 9 4 3 9 R K ]

V A L V E T R A I NCYLHEAD NOTE F o r c o m p l e t e a n d b a r e c y l i n d e r h e a d s - R e f e r t o C y l i n d e r H e a d C a t a l o g o r C a l l w i t h c a s t i n g7E4609 Valve intake/exhaust32 2 . 2 0 5 h e a d , 0 . 3 7 1 7 s t e m , 3 0 d e g [ r e p l 7 C 6 2 1 7 ]

I n t a k e a n d E x h a u s t f o r e a r l y e n g i n e s ; I n t a k e o n l y f o r l a t e e n g i n e s w i t h 1 2 1 9 8 3 9 e x h a u s t v a l v e2102542 Valve intake16 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 2 0 d e g [ r e p l 1 2 1 2 0 2 8 ]1219839 Valve exhaust16 3 0 d e g r e e , t a p e r e d s t e m

E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust16 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust16 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g1339306 Valve guide32 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide32 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring32 I n n e r7N1904 Valve spring32 O u t e r

1333814 Rotator32 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]

U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 01204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000

3500WPUMP1F o r G r o u p : 6 I 3 5 2 0 , 7 E 9 7 8 1 , 7 E 9 7 8 2 , 2 1 2 8 1 6 8 , 2 1 2 8 1 6 9 , 2 1 2 8 1 6 6

3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6

C Y L I N D E R K I T1014140 Piston body8 8 . 0 : 1 C o m p r e s s i o n R a t i o1339375 Piston body8 8 . 0 : 1 C o m p r e s s i o n R a t i o7E7600 Piston body8 9 . 0 : 1 C o m p r e s s i o n R a t i o6I4609 Piston body8 1 1 . 0 : 1 C o m p r e s s i o n R a t i o1269497 Piston body8 1 2 . 0 : 1 C o m p r e s s i o n R a t i o1282385 Piston body8 1 2 . 0 : 1 C o m p r e s s i o n R a t i o

1388506 Piston pin8 [ r e p l 4 W 8 4 8 4 ]8N7296 Retainer piston pin167E2899 Ring set8

1106991 Cylinder liner8 T h i c k f l a n g e , 8 . 3 3 1 7 "1238206 Cylinder liner8 6 . 7 0 0 0 b o r e , l a r g e f l a n g e : 8 . 1 5 0 d i a x 0 . 4 9 8 h e i g h t

6V3774 Cylinder liner oring kit8 K i t f o r 1 l i n e r ; C o n t a i n s : ( 1 ) 8 N 4 7 0 7 , ( 3 ) 7 N 2 0 4 6

B E A R I N G S1050253 Bearing main pair5 S t d , 6 . 3 0 0 j o u r n a l , 6 . 6 8 3 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 4 W 5 7 0 4 ]1050254 Bearing main pair . 0 2 51050255 Bearing main pair . 0 5 0 "


1077330 Bearing rod pair8 S t d , 5 . 3 1 6 0 j o u r n a l , 5 . 6 3 1 6 h o u s i n g b o r e , 2 . 2 4 8 l e n g t h [ 7 E 7 9 9 7 , 1 W 7 5 3 8 ]1077331 Bearing rod pair . 0 2 51070332 Bearing rod pair . 0 5 0 "

7N2048 Bearing cam10 E a r l y s t y l e1161359 Bearing cam10

L a t e s t y l e

1181655 Bushing con rod81W4594 Bushing rocker arm16

G A S K E T & S E A L S508031 Set overhaul1 2 J F 1 - U p , M a g n e t o W i t h W e t M a n i f o l d508041 Set overhaul1 9 T G 1 - U p , 4 W D 1 - U p W e t M a n i f o l d

508033 Set cylinder head1 2 J F 1 - U p , M a g n e t o W i t h W e t M a n i f o l d , m u l t i p l e

508043 Set cylinder head1 9 T G 1 - U p , 4 W D 1 - U p W e t M a n i f o l d , m u l t i p l e

508044EM Set cylinder head8 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head8 D r y c e r a m i c m a n i f o l d , s i n g l e

2082362 Seal camshaft cover1 r i b b e d s t y l e s e a l2082363 Seal side cover1 r i b b e d s t y l e s e a l



Cylinder


7.000(Continued)

1138432 Seal crankshaft front11138433 Seal crankshaft rear1

7E2631 Gasket oil pan12067030 Seal valve cover1 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l

C A M S H A F T2636679RK Lifter repair kit I n c l u d e s : p i n a n d r o l l e r [ r e p l a c e s 1 3 2 9 4 3 9 R K ]8F8858 Button rocker arm169F7707 Ring button retaining16 F o r 8 F 8 8 5 8


2636679 Lifter16 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l 1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )

7N1903 Valve spring32 I n n e r7N1904 Valve spring32 O u t e r9Y1847 Valve guide16 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n1845495 Valve guide16 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l9Y1846 Valve guide16 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845494 Valve guide16 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d

1376856 Valve stem seal32 M e t h a n e2A4429 Valve lock64 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e

1333814 Rotator32 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert32 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert32 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug409S8002 Plug oring163J7354 Seal oring83B0645 Plug cup402045426 Water seal322045427 Water seal32

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e

7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal4

2219278 Kit water pump rebuild14W3864 Seal group water pump1 B a s i c5N4383 Thrust washer28H3128 Bolt socket head48M2933 Shim carrier49X4594 Seal lip type11275400 Bearing sleeve12128179 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128183 Impeller1 P r e s s f i t

2225152 Kit water pump rebuild10S1618 Bolt23D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer1



Cylinder


7.000(Continued)

8C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group12128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t

2225153 Kit water pump rebuild10S1618 Bolt23D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group12128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128187 Impeller1 P r e s s f i t



Cylinder


7.000








RS3500D Ring set12 6 . 7 0 0 0 b o r e













Cylinder


7.000(Continued)




E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust24 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust24 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g2636679 Lifter36 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )1339306 Valve guide48 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide48 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring48 I n n e r

7N1904 Valve spring48 O u t e r1333814 Rotator48 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]

1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t

7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 0

1204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000


3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6









L a t e s t y l e


G A S K E T & S E A L S512011 Set overhaul1 4 K C 1 - U p M a g n e t o I g n i t i o n512021 Set overhaul1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n

512012 Set inframe1 4 K C 1 - U p M a g n e t o I g n i t i o n

512022 Set inframe1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n

512013 Set cylinder head1 4 K C 1 - U p M a g n e t o I g n i t i o n , m u l t i p l e512023 Set cylinder head1 5 J D 1 - U p E l e c t r o n i c I g n i t i o n , m u l t i p l e

508044 EM Set cylinder head12 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head12 D r y c e r a m i c m a n i f o l d , s i n g l e



Cylinder


7.000(Continued)

2067030 Seal valve cover12 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082362 Seal camshaft cover12 r i b b e d s t y l e s e a l2082363 Seal side cover12 r i b b e d s t y l e s e a l


7E2631 Gasket oil pan1




7N1903 Valve spring48 I n n e r7N1904 Valve spring48 O u t e r9Y1847 Valve guide24 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n

9Y1846 Valve guide24 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845495 Valve guide24 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l

1845494 Valve guide24 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d1376856 Valve stem seal24 M e t h a n e2A4429 Valve lock96 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1333814 Rotator48 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert48 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert48 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug609S8002 Plug oring243J7354 Seal oring243B0645 Plug cup602045426 Water seal482045427 Water seal48

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e7C3095 Thermostat4 1 9 0 F d e g r e e3S9643 Thermostat seal4


2225152 Kit water pump rebuild10S1618 Bolt2



Cylinder


7.000(Continued)

3D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group1

2128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t




Cylinder


7.000








RS3500D Ring set16 6 . 7 0 0 0 b o r e













Cylinder


7.000(Continued)




E x h a u s t f o r l a t e e n g i n e s1219835 Valve exhaust32 2 . 2 0 5 h e a d d i a , 0 . 3 7 1 7 s t e m , 4 5 d e g [ n e w # 2 1 0 2 5 2 9 ]1944897 Valve exhaust32 2 . 2 0 5 h e a d d i a , 0 . 4 9 5 0 s t e m , 4 5 d e g2636679 Lifter48 R o l l e r t y p e , u p d a t e d u t i l i z e s a n e w m e t h o d o f “ s t a k i n g ” t h e b r o n z e b u s h i n g t o t h e l i f t e r b o d y [ r e p l

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )1339306 Valve guide64 0 . 3 7 3 5 I D , 4 . 0 6 0 l e n g t h , s t e p f o r s e a l [ r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]1665944 Valve guide 0 . 0 0 5 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]1491982 Valve guide 0 . 0 2 0 o v e r s i z e [ S t d # 1 3 3 9 3 0 6 ]9Y1847 Valve guide64 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e7N1903 Valve spring64 I n n e r

7N1904 Valve spring64 O u t e r1333814 Rotator64 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]

1189491 Valve insert E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a l v e w i t h 1 3 0 2 6 0 8 i n s e r t ] [ r e p l 1 W 1 8 0 1 ]U s e w i t h 7 E 4 6 0 9 v a l v e f o r i n t a k e a n d e x h a u s t

7E5862 Valve insert I n t a k e , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 4 2 v a l v e w i t h 1 3 0 2 6 0 7 i n s e r t ]1302607 Valve insert I n t a k e ; 2 . 3 8 7 O D , 2 0 d e g [ 4 P 6 7 7 6 ]1302608 Valve insert E x h a u s t ; 2 . 3 6 6 O D , 4 5 d e g


B L O C K7W5949 Sleeve counter bore 0 . 1 2 5 0

1204334 Sleeve counter bore 0 . 2 0 0 01205337 Sleeve counter bore 0 . 3 0 0 0



Cylinder


7.000


3500WPUMP2F o r G r o u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7

3500WPUMP3F o r G r o u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6









L a t e s t y l e


G A S K E T & S E A L S516011 Set overhaul1 3 R C 1 - U p M a g n e t o I g n i t i o n516021 Set overhaul1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

516012 Set inframe1 3 R C 1 - U p M a g n e t o I g n i t i o n

516022 Set inframe1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

516013 Set cylinder head1 3 R C 1 - U p M a g n e t o I g n i t i o n , m u l t i p l e516023 Set cylinder head1 8 L D 1 - U p , 4 E K 1 - U p E . I . S .

508044EM Set cylinder head16 S i n g l e h e a d , E . I . S . a n d M a g n e t o i g n i t i o n s y s t e m s516114 Set cylinder head16 D r y c e r a m i c m a n i f o l d , s i n g l e



Cylinder


7.000(Continued)

2067030 Seal valve cover16 F i t s “ A ” S e r i e s w i t h M U I & N a t u r a l G a s a p p l i c a t i o n s ; r i b b e d s t y l e s e a l2082362 Seal camshaft cover16 r i b b e d s t y l e s e a l2082363 Seal side cover16 r i b b e d s t y l e s e a l


7E2631 Gasket oil pan1




7N1903 Valve spring64 I n n e r7N1904 Valve spring64 O u t e r9Y1847 Valve guide32 0 . 3 7 4 5 I D , 4 . 0 6 0 l e n g t h , c o u n t e r b o r e d , p l a i n

9Y1846 Valve guide32 I n t a k e ; 0 . 3 7 4 5 I D , 3 . 6 0 0 l e n g t h , p l a i n1845495 Valve guide32 I n t a k e ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l

1845494 Valve guide32 E x h a u s t ; 0 . 3 7 0 5 I D , 4 . 0 5 0 l e n g t h , s t e p f o r s e a l , c o u n t e r b o r e d1376856 Valve stem seal32 M e t h a n e2A4429 Valve lock128 0 . 3 7 2 s t e m d i a , 2 G , 7 d e g r e e1333814 Rotator64 W i t h o u t s h i e l d ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w i t h 4 P 2 5 2 2 s h i e l d ]7W0028 Valve insert64 I n t a k e a n d E x h a u s t , . 3 8 2 " d e p t h6I1713 Valve insert64 I n t a k e a n d E x h a u s t , 0 . 4 6 0 " d e p t h3B0623 Plug809S8002 Plug oring323J7354 Seal oring323B0645 Plug cup802045426 Water seal642045427 Water seal64

C O O L I N G S Y S T E M6I4950 Thermostat4 1 8 0 F d e g r e e7C3095 Thermostat4 1 9 0 d e g r e e s [ n e w # 2 4 7 7 1 3 3 ]3S9643 Thermostat seal4


2225152 Kit water pump rebuild10S1618 Bolt2



Cylinder


7.000(Continued)

3D2824 Seal oring14N5834 Filter weep hole27N4758 Thrust washer18C5236 Seal lip type19M1974 Washer hardened21664374 Ring assembly11664376 Seal group1

2128180 Shaft1 S t r i a g h t j o i n t p r e s s f i t2128184 Impeller1 P r e s s f i t



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