catalogue heating, air-conditioning, cooling glandless … circulation... · ssm fault signal or...

Glandless Circulators

and Accessories,

Package Heat Exchanger Assembly

Catalogue Heating, Air-Conditioning, Cooling

Glandless Pumps

Catalogue A1 - 50 Hz - 2007 A1

7

1

2

35

4

6

8

9

10

13

12

11

Wilo-Jet WJ

B1

1

Wilo-SubTW5/TW5-SE

B1

2

Wilo-SilentMaster

B1

3

Wilo-Sub TWU 3

B1

4

Wilo-RainSystemAF Comfort

B1

5

Wilo-Comfort-Vario CO 1/MVIE

B4

6

Wilo-Comfort-Vario CO 1/MVIE

B4

6

Wilo-EasyStar

A1

7

Wilo-Safe

A1

8

Wilo-Star-Z 15 TT

A1

9

Wilo-DrainLift Con

C3

10

Wilo-Stratos

A1

11

Wilo-Drain TM/TMW 32 Twister

C1

12

Wilo-DrainLift S

C3

13

SeriesCatalogue

Wilo-EMU KS

C1

1

Wilo-RainSystemAF 150

B1

2

Wilo-Comfort-VarioCOR 3/MHIE VR

B4

3

Wilo-Stratos-D

A1

4

Wilo-CronoLine-IL-E

A2

5

Wilo-TOP-Z

A1

6

Wilo-Stratos-Z

A1

7

Wilo-CronoBloc-BL

A3

8

Wilo-CronoBloc-BL

A3

8

Wilo-DrainLift M

C3

9

Wilo-DrainLift WS

C3

10

Wilo-VeroNorm-NP/NPG

A3

11

7

1

2

3

6

5

89

104

11

SeriesCatalogue

Program overview and fields of application

Glandless pumps

Pump type Main field of application

Page

Heating, Air-conditioning, Cooling 36

High-Efficiency Pumps– Single-head pumps

Wilo-Stratos ECO S/M S/M 40

Wilo-Stratos M/C C M/C 40

– Twin-head pumps Wilo-Stratos-D C C C 40

Energy-saving Pumps– Single-head pumps

Wilo-Star-E (EasyStar) S/M 76

Wilo-TOP-E M/C 76

– Twin-head pumps Wilo-TOP-ED C 76

Automatic Pumps– Single-head pumps

Wilo-Smart S/M S/M S 108

Standard Pumps– Single-head pumps

Wilo-Star-RS (ClassicStar) S/M S/M 116

Wilo-AXL (max. 2440/1 min) M/C 116

Wilo-TOP-RL (max. 2660/1 min) M/C C 116

Wilo-SE (max. 2880/1 min) M/C C 118

Wilo-TOP-S (max. 2880/1 min) M/C C 118

Wilo-TOP-D (max. 1400/1 min.) M/C C 118

Wilo-RP (max. 1400/1 min) S/M 120

Wilo-P (max. 1400/1 min) M/C 120

– Twin-head pumps Wilo-Star-RSD (ClassicStar) S/M S/M 122

Wilo-TOP-SD (max. 2850/1 min) C C 122

Wilo-SE-TW (max. 2880/1 min) C 122

Wilo-DOP (max. 1400/1 min) C 124

Potable water circulation 245


Wilo-Stratos ECO-Z M 246

Wilo-Stratos-Z M/C M/C C M/C 246

– Twin-head pumps Wilo-Stratos-ZD C C C 246


Wilo-Star-Z 15 (CircoStar) S 272

Wilo-Star-Z 20/25 (CircoStar) M M 272

Wilo-TOP-Z (max. 2850/1 min) M/C M/C 272

- Special single-head pumps Wilo-VeroLine-IP-Z M/C M/C M/C M/C 272

Solar thermal 303


Wilo-Stratos ECO-ST S/M 304


Wilo-Star-ST (SolarStar) S/M 314

Legend: Fields of application:

• ApplicableS Single- and two-family housesM Multi-family housesC Commercial

New in the program or series expansion or modification

Heating Air-conditioning/cooling sector

Potable water circulation Solar

Floor heating

High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.

Energy efficiency class A. Also for one- and two-family homes.

Up to 80 % power savings.*Highly efficient.

The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the referencefor the energy label. Allowing power savings of up to 80 %*, it set the standard for theenergy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this state-of-the-art technology now also for one- and two-family homes.Ingenious? We call it Pumpen Intelligenz.

www.wilo.com

*compared to uncontrolled heating pumps.

3

Contents

Wilo Catalogue A1 - Circulating pumps in glandless design

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General Notes and Abbreviations 4

Planning Guide 6

Heating, Air-conditioning, Cooling

Contents 36Wilo-Stratos ECO, Stratos, Stratos-DWilo-Star-E, TOP-E, TOP-EDWilo-SmartWilo-Star-RS, AXL, TOP-RLWilo-SE, TOP-S, TOP-DWilo-RP, PWilo-Star-RSD, SD, SE-TW, DOP

Potable water circulation

Contents 245Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZDWilo-Star-Z, TOP-Z, VeroLine-IP-Z

Solar thermal

Contents 303Wilo-Stratos ECO-STWilo-Star-ST

Service/AccessoriesSystems

Contents Service/Accessories 325Wilo-TOP Motor Technology, circuit diagramsSwitching plug, servicing apparatusThreaded pipe unions, adapter fittingsWilo thermal insulation shells, ClimaForm, Motor-Modules (MOT)

Contents Systems 343Wilo-Safe-WS, DrainLift Con

Switchgears and Control DevicesPump Management Systems Wilo-Control

Contents Switchgears and Control Devices 351Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR

Contents Pump Management Systems Wilo-Control 421Wilo-IF-Moduls, IR-Monitor, Protect-Modul-CWilo-Control AnaCon/DigiCon/DigiCon-A

4 Subject to change without prior notice 09/2006 WILO AG

General Notes and Abbreviations

Abbreviations and what they mean

Abbreviation Meaning

1~ 1-phase alternating current

1/min Revolutions per minute (rpm)

3~ 3-phase alternating current

Autopilot Automatic adjustment of pump performance during setback phases, e.g. boiler setback mode overnight

blsf Blocking current-proof, no motor protection required

DM 3-phase AC motor

p-c Control mode for constant differential pressure

p-T Control mode for differential-pressure control as a function of fluid temperature

p-v Control mode for variable differential pressure

T Control mode for differential temperature

EM 1-phase AC motor

EnEV German energy saving act (Energie-Einsparverordnung)

ECM technology

Electronically commutated motor with new wet rotor encapsulation, newly developed glandless drive con-cept for high-efficiency pumps

Ext. Aus Control input “Overriding Off”

Ext. Min Control input “Overriding Min”, e.g. for setback mode without autopilot

FI Residual-current device

GA Building automation

GRD Mechanical seal

GTW Special cast iron: white malleable cast iron

°d Degree of German water hardness, unit for assessing water hardness

H Delivery head

IF Interface

Inox Stainless steel

Int. MS Internal motor protection: Pumps with internal pro-tection against unacceptably high winding tempera-tures

IR Infrared interface

KDS Capacitor

KLF PTC thermistor sensor

KTL coating Cataphoretic painting: Paintwork with high adhesive strength for long-lasting corrosion protection

KTW Authorisation for products with plastics, for utilisa-tion in potable water applications

LON Local operating network (open, non-manufacturer-dependent, standardised data bus system in LONWORKS networks)

Abbreviation Meaning

MOT Motor module (drive motor + impeller + terminal box/electronics module) for replacement in the TOP .. Series

PLR Pump master computer, Wilo-specific data interface

PT 100 Platinum temperature sensor with a resistance value of 100 at 0 °C

Q (= ) Flow volume

SBM Run signal or collective run signal

SSM Fault signal or collective fault signal

Control input0 - 10 V

Analogue input for external activation of functions

Wilo-Control

Building automation management with pumps and accessories

TrinkwV 2001 German potable water ordinance of 2001(valid from 01.01.2003)

VDI 2035 VDI guideline for the prevention of damage in hot-water heating installations

WRAS Water Regulations Advisory Scheme

WSK thermal winding contacts (in motor for monitoring winding temperature, full motor protection through additional tripping unit)

Operating mode of twin-head pumps:Individual operation of the respective operating pump

+ Operating mode of twin-head pumps:Parallel operation of both pumps

No. of poles for the pumps: 2-pole



V.

5

General Notes and Abbreviations


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Wear and tearPumps or parts of pumps are subject to wear in accordance with

state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear

may vary depending on operating parameters (temperature, pressure,

water conditions) and the installation/usage situation and may result

in the malfunction or failure at different times of the aforementioned

products/components, including their electrical/electronic circuitry.

Wearing parts are all components subject to rotary or dynamic strain,

including electronic components under tension, in particular:

- seals/gaskets (including rotating mechanical seals), seal ring

- bearings and shafts

- stuffing boxes

- capacitors

- relays/contactors/switches

- electronic circuits, semiconductor components, etc.

- impellers

- wearing rings/wearing plates

We do not accept liability for faults or defects arising from natural

wear and tear.

NoteAccording to the German energy saving act EnEV, starting from

1.2.2002, boilers with outputs in excess of 25 kW must be equipped

with either switchgear-equipped heating pumps for automatic per-

formance control or electronically controlled pumps.

In accordance with TrinkwV 2001 and DIN 50930-6 only circulating

pumps with corrosion-resistant pump housings in stainless steel or

red bronze (CC 491K) are to be used in potable water circulation

systems.

Pump replacementPlease refer to the current Wilo heating pumps replacement guide for

more detailed information on replacing heating pumps.

WILO – General Terms of Delivery and ServiceThe latest version of our General Terms of Delivery and Service can be

found on the Internet at

www.wilo.com


Planning GuideGlandless Pumps (General)

Pump selection: General NotesCirculating pumps should always be selected such that the specified

duty point is located on or as near as possible to the point of max.

efficiency (optimum capacity) of the max. speed H/Q pump curve.

Fig.: Pump curve

If the specified duty point is between two possible pump curves, it is

always good practice to choose the smaller pump.

Fig.: Pump selection

The resulting flow volume reduction has no appreciable effect on the

actual heating performance in heating systems. This applies to

pumps for chilled water applications.

Pump selection: Potable water circulation systemsPump selection

- In order to ensure correct configuration of the potable water circula-

tor, the pipeline system must be designed in accordance with both

DIN 1988 and the DVGW Worksheets W 551 to W 553.

- The necessary flow volume should be based on the figures recom-

mended in the standard and the DVGW guideline.

- If the hydraulic duty point lies between two pump curves, then the

next-largest circulator pr speed stage is to be selected in accordance

with DVGW Worksheet W 553.

- The thermal losses in the ascending and circulation pipelines for

potable water are to be reduced to a minimum through the installa-

tion of appropriate insulation.

Because most potable water circulation systems permit periodic

stops of the circulating pump (generally at night), a time switch for

automatic On/Off control should always be part of standard equip-

ment.

The German EnEV requires periodic pump shutdown.

Legionellae blocking circuits in the heat generator and/or in the heat-

ing control unit are to be observed and taken into account during

programming.

Maximum potable water temperatureIn view of the hardness-forming particles contained in water, potable

water circulation systems should not be operated at temperatures in

excess of 65 °C.

This limit is required to avoid the formation of lime deposits.

Circulation pipeA gravity brake should always be installed in order to exclude the

possibility of incorrect circulation and for the prevention of gravity

circulation when the pump is switched off.

Control systems for automatic time-sensitive On/Off switching:Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps

ll

Fig.: Wilo-SK switchgear 601

- Wall-mounted installation, protection class IP 31

- Direct connection for AC pumps (EM) without thermal winding con-

tacts (WSK)

Not for three-phase pumps or for AC pumps with WSK except in con-

junction with Wilo-SK 602 or contactor

- Time switch for On/Off daily programme with 15-minute switch

interval

Special-design time switch with daily/weekly program and battery

backup (120 hrs.), with digital display

Variable speed controlExperience shows that variable speed control is only required in cir-

culating pumps in potable water circulation systems for basic adjust-

ment of performance. Automatic speed control is not required. A

time-sensitive On/Off control should however be provided for each

installation.

Motor protectionBlocking current-proof pumps and pumps with internal protection

against unacceptably high winding temperatures do not require

motor protection. All other pumps contain integrated full motor pro-

tection including trip electronics or are equipped with full motor

protection (thermal winding contacts [WSK]) for utilisation in con-

junction with the Wilo-SK 602/SK 622 tripping units.

max. (1 )min. (3 )

(2 )

Optimal flow rate

max. 1

max. 2

Pump ADuty point

Flow rate

Pump B

7



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Pump-performance splittingGeneral notes on twin-head pumps

- Two pump heads mounted in a common housing, hydraulically sepa-

rated by a switchover valve

- Specific design features in accordance with single-head pump series

- Replacement of an equal-performance single-head pump with iden-

tical installation dimensions

- Wide range of applications thanks to standard series 3-/4-speed

control

Pump-performance splittingSplitting the assigned max. design performance to a twin-head pump in parallel operation makes possible - particularly in the heat-

ing field - significantly improved adaptability to partial-load condi-tions and optimum economic efficiency.The average partial-load

pump performance required for a particular season, i.e. during 85% of

the heating season, can be achieved through the operation of only one pump; the second pump is available for parallel operation on the

occasions that full-load requirements need to be met.

Advantages of splitting the performance output between two pumps:

- Reduced operating costs of between 50 % and 70 %

- Increased reliability thanks to the constant availability of a standby

unit ready for operation

The individual pump duty charts for twin-head pumps featured in the

relevant chapters specify the hydraulic performance values for both

individual and parallel operation.

Operating modes for twin-head pumpsTwin-head pumps are suitable for operation in either of two dis-

tinctly different modes:

- Main/Standby operation

- Parallel operation

Rates of flow in pipes and pumpThe rate of flow of the fluid through the pipe system is determined by

the cross-section sizes in the pipeline network.

The values listed below should not be exceeded:

Rates of flow inside the pump [m/s] are shown on all individual Wilo

pump curves in relation to flow performance.

Viscous fluidsAll the pump curves contained in this catalogue apply to the pumping

of water (kinematic viscosity = 1 mm2/s). The hydraulic characteris-

tics of both pump and pipe system will change when handling fluids

with different densities and/or viscosities (e.g. water/glycol mix-

tures)!

Documents for calculating the correction factors for pump selec-tion can be obtained from Wilo on request.

Correction factors applicable to the individual pipe system(increased pressure loss, lower specific heat capacity) cannot be fur-

nished by the pump manufacturer.They must be calculated by the

planner in co-operation with the chemical additive suppliers and the

makers of pipes, valves and fittings.

Minimum inlet pressure for the prevention of cavitationTo avoid cavitation (vapour bubble formation within the pump), it is

necessary to maintain at the pump suction port a sufficiently high

positive pressure (suction head) in relation to the vapour pressure of

the fluid being handled.

The minimum suction heads are shown in respective tables for all glandless pumps. These guide values apply to heating systems with feed temperatures of up to 130°C that are installed at alti-tudes up to 300 m above seal level.For higher altitudes: 0.1 m/100 m head increase.These minimum heads must be respectively increased when handling

fluids of higher temperatures or lower densities, with there is greater

flow resistance on the pump suction side and in regions of lower

atmospheric pressures.

Main/Standby operation(STANDBY)

Parallel operation(ADDITION)

No. I or No. II pump operating Both pumps operating

The model-specific pump perform-ance is provided by whichever one of the two pumps is acting as the main pump; the second pump remains on standby, ready for time- or fault-actuated switchovers.

The model-specific pump perform-ance will be provided by both pumps operating in parallel. One pump can be switched off during partial-load states.

Nominal connection diameter DN[ø mm]

Rate of flow v[m/s]

In building installations

Up to Rp 11/4 or DN 32 up to 1.2

DN 40 and DN 50 up to 1.5

DN 65 and DN 80 up to 1.8

DN 100 and greater up to 2.0

In long-distance heating pipes 2.5 to a max. of 3.5



Notes on installation and operationPermissible ambient temperature: 0 °C to +40 °C

InstallationGlandless pumps must be installed in dry, well-ventilated, frost-free

spaces. They are not suitable for outdoor installation.

CondensationAll standard series pumps for cold-water operation that are intended

for standard usage down to -10 °C/-20 °C are fully condensation-

proof.

The grey cast iron pump housing that comes with the following

series:

- Stratos/Stratos-D

- TOP-E/-ED

- TOP-S/-SD

- TOP-D

- TOP-RL

- P/RP (not RP 25/60-2)

- DOP

- AXL/SE/SE-TW

is provided with a special coating for surface finishing

(KTL: cataphoretic painting).

The benefits provided by this coating are:

- optimum corrosion protection against condensation formation on

the pump housings in cold-water installations

- very high scratch and impact resistance

To avoid condensation forming on Wilo-Top-E/-ED pumps, it is

essential to ensure that the fluid temperature is equal to or greater

than the ambient temperature at all times.

Intermittent operationThe series

- Stratos/Stratos-D

- Star-RS/RSD

- TOP-S/-SD

- TOP-D

- TOP-Z

- TOP-RL

- AXL/SE/SE-TW

can also be utilised for intermittent operation.

Operating pressureThe max. system pressure (operating pressure) and the flange ver-

sions for the pumps are listed in the relevant tables. All flanges on

glandless pumps (except Stratos, Stratos-Z, Stratos-D and

Stratos-ZD) have pressure-measurement connections R 18.

ConnectionsScrew-end pumpsScrew-end pumps are equipped with connecting threads in accord-

ance with DIN EN ISO 228 Part 1. Seals are included in the scope of

delivery. Threaded pipe unions with threads in accordance with

DIN 2999 must be ordered separately.

Flange-end pumpsThe pump flanges are designed in accordance with DIN 2531 or

DIN 2533 and/or in accordance with DIN EN 1092-2. Detailed infor-

mation on the respective Data Sheets.

Combination flange pumpsFlange-ended pumps with combination flanges can be mounted with

mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to

and including DN 65. Installation linking combination flanges to one

another is not permissible. Bolts of tensile strength class 4.6 or higher

must be used for the flanged connections. The washers supplied must

be mounted between the bolt head and the combination flange.

Recommended bolt lengths:

MotorGlandless pump motors with protection class:

- Wilo-Stratos Series IP 44

- Wilo-EasyStar Series IP 42

- Wilo-ClassicStar Series IP 44

- Wilo-TOP product range IP 44

- Other pump product rangeIP 42

- Insulation class F

- Emitted interference: EN 61000-6-3

- Immunity to interference: EN 61000-6-2

Electrical connection- All Wilo pumps are designed to run on European standard voltage

230/400 V (±10 %) in accordance with DIN IEC 60038.

- As of 1.1.1995, all Wilo pumps are labelled with the CE mark in

accordance with EU machinery directives.

- When pumps are utilised in installations with pumping media tem-

peratures above 90°C, a corresponding heat-resistant connection

line must be used.

Electronic performance controlHeating pumps are, due to their high annual operating hours, among

the largest power-consuming appliances in buildings.

Automatic pump performance control helps drastically reduce power

consumption in heating pumps. Reductions of up to 50% can be

achieved. With high-efficiency pumps, it is possible to achieve power

savings of up to 80% over standard pumps.

Automatic pump performance control will hydraulically optimise

operations in all load conditions, particularly the partial-load periods

so typical for heating systems.

A further significant effect connected with the prevention of a rise in

pump pressure is the avoidance of flow noise in thermostatic valves.

DIN 2999(pipe thread sealed in thread)

DIN EN ISO 228/1(sealing pipe thread with flat

gasket at the front)

Female thread of pipe Rp 11/2 Female thread of pipe G 11/2

Male thread of pipe R 11/2 Male thread of pipe G 11/2

Thread Starting torque Minimum bolt length

DN 32/DN 40 DN 50/DN 65

Flanged connection PN 6

M12 40 Nm 55mm 60mm

Flanged connection PN 10

M16 95 Nm 60mm 65mm

9



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German energy-saving ordinance EnEVWithin the framework of statutory measures for CO2 reduction in

connection with the power consumption of heating circulating

pumps, the German legislature has established in the EnEV that cir-

culating pumps fitted after 01 Feb. 2002 with nominal thermal out-

put ratings starting at 25 kW must be configured in such a way that

electrical power consumption is automatically adjusted in at least

three stages to the delivery demands required by operation.

Although EnEV prescribes the application of automatic pump per-

formance controls starting with a nominal thermal output of 25 kW,

by far the greater savings potential for power and CO2 can be found

in single- and two-family houses, i.e. in systems that fall below the

25 kW minimum.

Pump performance control does not replace the need for correct

dimensioning of the circulating pump! The pump performance

installed must also be checked when the pump is replaced. Controlled

pumps that are slightly overdimensioned do not pose any risk if they

are correctly set to the nominal load requirement.

Standards/guidelines- CE mark (all Wilo pumps)

- Certification in accordance with:

- ISO 9001,

- ISO 14001,

- VDA 6.1

Pump curvesThe pump curves apply to water at + 20°C and with a kinematic vis-

cosity of 1 mm2/s.

The pump curves take into account the standard European voltages

of 230/400 V.

Pump controlWhen operating Wilo pumps with control units or module accesso-

ries, it is essential to adhere to the electrical operating conditions as

set out in VDE 0160.

When operating glandless and glanded pumps in conjunction with

frequency-converter models not supplied by Wilo, it is necessary to

use output filters to reduce motor noise and prevent harmful voltage

peaks and to adhere to the following limit values:

- Glandless pumps with P2 1.3 kW and glanded pumps with

P2 1.1 kW

Rate of voltage rise du/dt < 500 V/µs

Voltage peaks û < 650 V

For noise reduction on glandless pump motors, it is recommended

that sine filters (LC filters) be used rather than du/dt filters

(RC filters).

- Glanded pumps with P2 > 1.1 kW

Rate of voltage rise du/dt < 500 V/µs

Voltage peaks û < 850 V

Installations with large cable lengths (l > 10 m) between converter

and motor may cause increases of the du/dt and û levels (resonance).

The same may happen for operation with more than 4 motor units at

one voltage source.

The output filters must be selected as recommended by the con-

verter manufacturer or filter supplier, respectively.

The pumps must be operated at a max. of 95 % of their rated motor

speed if the frequency converter causes motor losses.

The following limit values at the pump connection terminals must not

be undershot if TOP-S/-SD, TOP-D and TOP-Z Series glandless

pumps are operated in conjunction with a frequency converter:

Umin = 150 V

fmin = 30 Hz

Minimum flow volumeLarger pumps require a minimum flow volume to ensure trouble-free

operation. Operation against closed gate valves, flow volume Q = 0,

can lead to overheating inside the dry well and damage to the shaft

seal.

- Constraints on pump operation when Q = 0:

Permitted operating temperature 10 K less than Tmax

- to P2 = 1 kW unproblematic

- starting with P2 > 1 kW continuous operation, a minimum flow

volume of

Q = 10 % QNom is required

Further information in special cases on request.

Motor protectionService life and operational reliability of a circulating pump depend to

a great extent on the choice of the correct motor protection device.

Motor protection switches are unsuitable for utilisation in conjunc-

tion with multi-speed pumps due to their different nominal current

ratings at different speed settings which require correspondingly dif-

ferent fuse protection.

All circulating pumps are either

- blocking current-proof

- provided with internal protection against unacceptably high winding

temperatures

- provided with full motor protection in the form of thermal winding

contacts (WSK) and a separate Wilo tripping unit (e.g. Wilo-SK 602/

SK 622)

- equipped with full motor protection and a fully integrated trip

mechanism (Wilo-Stratos Series, Wilo-TOP Series, except TOP-D,

see pump data).

No further motor protection by the customer is required except

where this is stipulated for blocking current-proof motors and

motors with internal protection against unacceptably high winding

temperatures by the energy supply company.



Sound pressure levelThe construction of the glandless pumps is the reason for their low-

noise operation. Its air-borne noise values with measuring-surface

sound pressure level Lp (A) [dB] depend on the motor power output

and are determined under normal operating conditions.

Fig.: Sound pressure level of glandless pumps, determined in accordance with DIN EN ISO 3745

Heat insulation with heating applicationsAll Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO

single-head pumps are standard-equipped with thermal insulation

shells for the prevention of thermal losses at the pump housing.

Material: EPP, polypropylene foam

Thermal conductivity: 0.04 W/m K in accordance with DIN 52612

Flammability: Class B2 in accordance with DIN 4102; FMVSS 302

When insulating the pump on-site, care must be taken to cover the

pump up to the top edge of the pump housing only (the motor must

be left uncovered).

Thermal insulation for air-conditioning/cooling applicationsIf pumps from the following series:

- Stratos, Stratos-D, Stratos-Z

- TOP-S/-SD

- TOP-D

- TOP-Z

- TOP-RL

- SE/SE-TW

are utilised in air-conditioning/cooling applications, no vapour-proof

insulation is permitted to cover the drain labyrinth between the pump

housing and the motor. This is to ensure that any condensate having

possibly accumulated in the motor can drain off freely through the

condensate drain openings in the motor housing.

The Wilo-ClimaForm vapour-proof insulation that is obtainable as an

accessory for the Stratos, TOP-S, TOP-RL and SE series for insulating

pump housings in cold water applications guarantees this automati-

cally, thanks to its specific construction.

Wilo-ClimaForm:

- Water vapour diffusion resistance µ 7000

- Normal flammability, in accordance with DIN 4102-B2, Part 1

- Quality-monitored in accordance with DIN 18200

Quality and safety marks

For pump types:

Star-E 25/ ..., -E 30/ ...,

Stratos ECO

Star-RS 25/ ..., -RS 30/ ...,

RSD 30/ ..., Star-Z 20/1, -Z 25/6, Star-ZE 25/ ...,

Rp 25/60-2

Certificate of conformity/acceptance test certificateAvailable upon request at additional charge for all glandless circulat-

ing pumps of the series

- Stratos, Stratos-D, Stratos-Z

- TOP-E/-ED

- TOP-S/-SD

- TOP-D

- TOP-Z

- TOP-RL

- P/RP (not RP 25/60-2)

- DOP

- SE/SE-TW

- Certificate of conformity 2.1Contents: Certification that the product supplied conforms to the

order, without details of test results.

- Certificate of conformity 2.2Contents: Certification that the product supplied conforms to the

order, with details of series test results.

- Acceptance test certificate 3.1BContents: Certification that the product supplied conforms to the

order, with details of test results actually measured on the product.

The required test procedure and scope must be specified with the

order.

60

50

40

20

30

10

010 20 50 100 200 500 1000 2000 5000

WRate motor output P2

Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos seriesLp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series

3000

[dB]

11



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1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD, refer to “Planning Guide High-Efficiency Pumps“

Non-standard versionsPumps for other voltages or 60 Hz frequency possible on request (at

additional charge).

Other materials and design versions (RG, PN 16) for pumps are listed

in the pump tables.

The glandless circulating pumpWith this design, all of the rotating components inside the canned

motor run in the fluid being pumped. Shaft sealing by means of a

stuffing box or mechanical seal as required with conventional pumps

is not required. The pumped fluid lubricates the shaft bearings and

cools the electric-motor components.

The electrical section of the pump motor (stator with winding) is

separated from the encapsulated rotor compartment by means of an

encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed

with O-rings.

Installation positions for glandless pumps1)

Installation positions not permitted

Permitted without limitationAll energy-saving pumps,

stepless control

Permitted without limitationAll standard and potable water circulators,

1-, 3- or 4-speed stages

Additional terminal box positions for single and twin-head pumps

Pump types

Energy-saving pumps

Star-E 20 (25, 30) • – • –

TOP-E 25 (30)/1-7TOP-E 30/1-10TOP-E 40/1-4TOP-E 50/1-6

• – • –

TOP-ED 32/1-7TOP-ED 40/1-7TOP-ED 50/1-6

• – – •

Standard and potable water circulators

Star-RS, Star-ZRP 25/60-2

• • • •

Stratos ECO-Z • – • –

Star-RSD • • • •

Install pumps under voltage-free conditions. Valid for all operating conditions.TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes.If in doubt, please contact Wilo.

Impeller

Winding

Rotor

Bearings

Spacer can

Pumping medium

Hydraulic seal


Planning GuideConnection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site


Newpump

type

Switchgear connectionpossible as per circuit diagram

Accessories: Modules

Wilo-IF-ModuleAC

Existing Wilo switchgear

Wilo-TOP-SWilo-TOP-Z

Wilo-TOP-RLWilo-SE

Wilo-TOP-SDWilo-SE-TW

or2 x Wilo-TOP-S2 x Wilo-TOP-Z

2 x Wilo-TOP-RL2 x Wilo-SE

Wilo-TOP-D Wilo-TOP-EStratos

Stratos-Z

Wilo-TOP-EDStratos-D

Stratos-ZDor

2 x TOP-E2 x Stratos

2 x Stratos-Z

Wilo-TOP-EStratos

Stratos-Z

Wilo-TOP-EDStratos-D

Stratos-ZD or2 x TOP-E2 x Stratos

2 x Stratos-Z

1~ 3~ 1~ 3~ 1~ 3~ 1~ 1~ 1~ 1~

IS WSKSSM

IS SSM IS WSKSSM

IS SSM IS WSK IS WSK

SK 601 A B C 1) D 1) A B G 1) D 1) U W Y 1) Z E E Yes Yes

SK 602/622 F G H I F G H I V X Y1 Z1 J J Yes Yes

SK 632 – – K L – – K L – – K L – – Yes Yes

S2R 0,2-1Switchgear not suitable with pumps of the Wilo-TOP series. Alternatively use exchange motor for faulty pump.

S2R 2,5

S2R 3D – – – – M N o P – – – – – Q or R Yes Yes

S4R 2,5Switchgear not suitable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.

S4R 2.5D

AS 08/1.5(µP) – S – T – – – – – – – – – – – –

2 Pcs.AS 08/1.5(µP)

– – – – – S – T – – – – – – – –

AS 08/1.5(µP)plus S2R 3D

– – – – – N + S – P + T – – – – – – – –

AR/DR/CR – – – T – – – T – – – – – – – –

IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal

– = Connection not possible, 1) Only in conjunction with contactor or Wilo-SK 602/622; SK602/622 also can be used as On/Off switch or contactor

Circuit diagram A Mains 1~230 V/N/50 Hz

Circuit diagram BMains 1 ~230 V/N/50 Hz

Circuit diagram CMains 3 ~400 V/N/50 Hz

1) Wilo-TOP-S/-Z/-SD/-RLWilo-SE/SE-TW

1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD

1) Automatic restart after power failure2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).

Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo.For circuit diagrams for Wilo circulating pumps, refer to the “Service/Accessories” chapter or to the pump data.

N

SK 601

NL PE

PE PEL1 N N 2

L

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

L N WSK

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

13




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Circuit diagram DMains 3 ~400 V/N/50 Hz

Circuit diagram EMains 1~230 V/N/50 Hz

Circuit diagram FMains 1~230 V/N/50 Hz

1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD


Circuit diagram GMains 3~400 V/N/50 Hz

Circuit diagram HMains 3~400 V/N/50 Hz

Circuit diagram IMains 3~400 V/N/50 Hz

1) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD 1) 2) 3) Wilo-TOP-S/-Z/-SD

Circuit diagram JMains 3~400 V/N/50 Hz or 1~230 V/N/50 Hz

Circuit diagram KMains 3~400 V/N/50 Hz

Circuit diagram LMains 3~400 V/N/50 Hz

1) 2) 3) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD




PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3 SSM

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

N

SK 601

NL PE

PE PEL1 N N 2

L SSM

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N

N

15

L N

1

10

2

10 11WSK

SK 602SK 622

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L N WSK

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3

1

10

2

10 11WSK

SK 602SK 622 PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3 SSM

1

10

2

10 11WSK

SK 602SK 622

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L N SSM

1

10

2

10 11WSK

SK 602SK 622 PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 10 11WSK

SK 632PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 10 11WSK

SK 632

SSM




Circuit diagram MMains 1~230 V/N/50 Hz

Circuit diagram NMains 1~230 V/N/50 Hz

Circuit diagram OMains 3~400 V/N/50 Hz


1) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD

Circuit diagram PMains 3~400 V/N/50 Hz

Circuit diagram QMains 3~400 V/N/50 Hz

Circuit diagram RMains 1~230 V/N/50 Hz

1) 2) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

1) 2) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

Circuit diagram S Mains 1~230 V/N/50 Hz

Circuit diagram T Mains 3~400 V/N/50 Hz

Circuit diagram U Mains 1~230 V/N/50 Hz

1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD 1)




PE

PE

L1

U

L2

V

L3

W

N

PE L N

N 15

L N

10 11 WSK

S2R 3D

1

2

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N 15

L N WSK

10 11WSK

S2R 3D

1

2

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

NL1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1

N 15

NL1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L

N 15 10 WSK

AS 08N

N

N L WSK/SSM

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L3L1 L3 SSM

10WSK

AS 08/1,5AR/DR/CR N

N

SK 601

TOP-D

NL1 PE

PE PEL1 N N 2

U1 V1 W1

W2 U2 V2

15




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Circuit diagram V Mains 1~230 V/N/50 Hz

Circuit diagram W Mains 1~230 V/N/50 Hz

Circuit diagram X Mains 1~230 V/N/50 Hz

1) 1) 3) 1) 3)

Circuit diagram Y Mains 3~400 V/N/50 Hz

Circuit diagram Y1Mains 3~400 V/N/50 Hz

Circuit diagram Z Mains 3~400 V/N/50 Hz

1) 3) 1) 1) 3)

Circuit diagram Z1Mains 3~400 V/N/50 Hz

1) 3)

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L2 L3

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L2 L3

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

L2 L3

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

L2 L3

TOP-D U1 V1 W1

W2 U2 V2


Planning GuideIdentification Code

Nameplate designation for Wilo-Stratos Series

Standard versionSeries abbreviations for Wilo-Stratos products

Type:Wilo-...

Design

StratosStratos-DStratos-Z

Stratos-ZD

High-efficiency pumpsstepless speed control:Individual pumpTwin-head pumpIndividual pump for potable water circulation systemsTwin-head pump for pota-ble water circulationsystems

Nameplate designation for Wilo-TOP-Programme series

Standard versionSeries abbreviations for Wilo-TOP products

Type:Wilo-...

Design

TOP-ETOP-ED

Energy-saving pumps,stepless speed control:Single-head pumpTwin-head pump

TOP-S/-RL, SETOP-SD, SE-TW

Standard pumps2 or 3 speed stages:Single-head pump

Twin-head pump

TOP-D

Standard pumps1 speed stage:Single-head pump

TOP-Z

Circulating pumps for potable water circulation systems3 speed stages: Single-head pump

Typ Stratos 40/1-8Art.-No.2030570/0601

1~230 V

50 Hz

Class F

IP 44

PN 6/10

Tmax.110°C

SW 3.06

Made by WILO

WILO AG

Nortkirchenstr.100

44263 Dortmund Germany

S/N70000100008

310 1,37

18 0,17

Insulation classProtection class IPPN = nominal pressure d. PumpTmax = max. fluid temperatureSW = Software Version

VoltageFrequency

Maximum power consumptionMaximum current I

Series/Pump type

Art. No./Date of Manufacture 06 01

Month Year

Sequential numbering

Typ TOP-E50/1-6Art.-No.-2039649/0601

1~230 V

50 Hz

SW 4.00

Made by WILO

WILO AG Nortkirchenstr.100 44263 Dortmund Germany

Class F IP 43

S/N20000100004

PN 6/10 Tmax 110°C

390 1,70

70 0,35

Insulation classProtection class IPPN = nominal pressureof the pumpmax. fluidstemperature Tmax

VoltageFrequencyThree-phase current 3~400V or 3~230V with switching plug 230VSW = Software Version

Maximum current IMaximum power consumption

Series/Pump type

Art. No./Date of Manufacture 06 01

Month

Year

Sequential numbering

17



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Non-standard versionsSeveral pumps can be supplied in the following non-standard versions at additional charge, if desired

(the type of the special version is marked on the name plate):

- PN 10 Maximum permitted pump operating pressure

- RG Red bronze version

Example:Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing

Nameplate designation Wilo-Star, Wilo-Stratos ECO

Standard versionSeries abbreviations for Wilo-Star and Wilo-Stratos ECO products.

Type:Wilo-...

Design

Star-E

Energy-saving pumpsStepless speed control:Single-head pump

Star-RSStar-RSDStar-RSL

Standard pumps3 speed stages:Single-head pumpTwin-head pumpVenting pump

Potable water circulators:

Star-Z Single-head pumps, 1 or 3 speed stages

Stratos ECO Individual pump in high-effi-ciency design

Stratos ECO-Z

Individual pump in high-effi-ciency design for potable water circulation systems

Art.-No. 4032954/0503Star-RS 25/4

1 ~ 230 V

50 Hz

27-68 W

Imax 0,28 A

PN 10

TF 110

IP 44

WILO AGNortkirchenstr.100 44263 Dortmund Germany

VoltageFrequencyPower consumptionMaximum current IPressure stage PNMaximum fluid temperature Tmax

Protection class

Series/Pump type

Art. No./Date of Manufacture 05 03 Month

Year



Type keyHigh-efficiency pumpsExample: Wilo-Stratos 30/1-12

Energy-saving pumpsExample: Wilo-Star-E 25/1-5 SSM,

Wilo-TOP-E 50/1-6

Standard pumps, max. 2800 1/minExample: Wilo-Star-RS 25/6

Wilo-TOP-S 50/4

Standard pumps, max. 1400/1 minExample: Wilo-RP 25/80 r,

Wilo-TOP-D 40

StratosScrew-end or flange-end pump stepless elec-

tronic control

Stratos-DFlange twin-head pump stepless elec-

tronic control

Stratos-ZScrew-end or flange-end pump for potable water circulation systems

stepless elec-tronic control

Stratos-ZD

Flange twin-head pump for potable water circulation systems


Stratos ECO

Screw-end pump in Economy ver-sion, specially for 1-6-family houses


Stratos ECO-Z

Screw-end pump in Economy ver-sion for potable water circulation systems

30/ Nominal connection diameter

1-12 Nominal delivery head range (m)

BMSVersion with Building Management System

STVersion with special hydraulics for utilisation in solar thermal installa-tions

L Venting pump

Star-EScrew-end pump stepless elec-

tronic control

Star-EPScrew-end pump with RG housing for floor heating


Star-ELScrew-end pump with connection for automatic ventilation


Star-ZEScrew-end pump for potable water circulation systems


TOP-EScrew-end or flange-end pump stepless elec-

tronic control

TOP-EDFlange twin-head pump stepless

electronic control


1-6 Nominal delivery head range (m)

SSM Version with collective fault signal

Star-RSScrew-end pump 3 speed stages,

manually reversi-ble

Star-RSDScrew-end twin-head pump 3 speed stages,


Star-ZScrew-end pump for potable water circulation systems

1/3Speed stages,manually reversi-ble

Star STScrew-end pump for solar thermal 3 speed stages,


Star-ACScrew-end pump for air-condition-ing/cooling

3 speed stages, manually reversi-ble

TOP-SScrew-end or flange-end pump 2 or 3 speed

stages, manually reversible

TOP-RL SE

Screw-end or flange-end pump 3 speed stages, manually reversi-ble

TOP-ZScrew-end or flange-end pump for potable water circulation systems

3 speed stages, manually reversi-ble

TOP-SDFlange twin-head pump 2 or 3 speed

stages, manually reversible

SE-TWFlange twin-head pump 3 speed stages,



6Nominal delivery head (m) at Q = 0 m3/h

EM Version with single-phase AC motor

DM Version with three-phase AC motor

L Venting pump

RPScrew-end pump 3/4Speed stages,


PFlange-end pump 4 speed stages,


TOP-D Screw-end or flange-end pump 1 speed stage

DOPFlange twin-head pump 4 speed stages,


25 Nominal connection diameter

/80 Nominal impeller diameter

r 4-stage manual switching

19

Planning GuideEnergy efficiency classification


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Energy efficiency classification

Within the framework of the Kyoto Convention, European govern-

ments in particular are pursuing the goal of drastically reducing CO2

emissions. Energy-specific designations, particularly for high-con-

sumption household devices such as washing machines and refriger-

ators, is prescribed as an important control element for providing the

end consumer with an aid for making decisions in favour of energy-

saving appliances.

Because of the fact that heating circulating pumps are numbered

among the biggest energy consumers in household use because of

their long running times, leading European heating pump manufac-

turers have voluntarily declared their intention of henceforth attach-

ing energy consumption labels to their heating pumps. This makes it

possible for users and end consumers to recognise, on the basis of an

already familiar classification system, to recognise whether a heating

circulating pump being utilised is especially energy-efficient.

The energy efficiency classification of heating pumps is carried out

through the application of a measurement technology procedure

that provides the Energy Efficiency Index (EEI). The smaller the EEI,

the less electrical energy the pump consumes and the better the

energy classification.

Tab.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes

The following tables identify the associated Energy Class for all of the

heating pumps to be labelled, which can be seen to be incorporated

into the energy label on the packaging. In accordance with the letter-

ing system familiar from household appliances, A is the best possible

and G is the worst possible of the Energy Classes.

When comparing hydraulically similar pumps with different Energy

Classes, it should be recognised that adjacent Energy Classes differ

by approximately 22 percentage points in energy expenditure. A

pump of Energy Class A requires accordingly on average only around

33% of the electrical energy used by a Class D pump.

Even though the energy requirements of a Class A pump are them-

selves very high, high-efficiency Energy Class A pumps are neverthe-

less available for the entire performance spectrum ranging from

single-family houses to large buildings.

Fig.: Comparison of the energy consumptions of pumps with the same hydraulic output

Fig.: Energy label for heating circulating pumps,Example: Energy Class A

Energy Class Energy Efficiency Index

A EEI < 0.4

B 0.4 EEI < 0.6

C 0.6 EEI < 0.8

D 0.8 EEI < 1.0

E 1.0 EEI < 1.2

F 1.2 EEI < 1.4

G 1.4 EEI

0%

20%

40%

60%

80%

100%

120%

140%

160%

180%

A B C D E F G

Energy class

Re

lati

ve

po

we

r c

on

sum

pti

on


Planning GuideEEI Classifications

EEI Classification – Single-head pumps/ twin-head pumps (area of application: single- and two-family houses)

Nominal diameterWilo-Stratos

ECO...EEI

ClassWilo-Star-E...

(EasyStar)

EEI Class

Wilo-Smart...EEI

ClassWilo-Star-RS...

(ClassicStar)

EEI Class

Wilo-Star-RSD...(ClassicStar)

EEI Class

DN 15 (Rp ½)– – 15/1-3 – – – 15/4 B – –

– – 15/1-5 – – – 15/6 C – –

DN 25 (Rp 1)

25/1-3 A 25/1-3 B 25/4 B 25/2 C – –

25/1-5 A 25/1-5 B 25/6 B 25/4 B – –

– – – – – – 25/6 C – –

DN 30 (Rp 1 ¼)30/1-3 A 30/1-3 B 30/4 B 30/2 C 30/4 D

30/1-5 A 30/1-5 B 30/6 B 30/4 B 30/6 D

EEI Classification – Single-head pumps (area of application: multifamily houses, commercial applications)

Nominal diameterWilo-Stratos... EEI

ClassWilo-TOP-E... EEI

ClassWilo-TOP-S... EEI

ClassWilo-RP/P... EEI

Class

DN 25 (Rp 1)

25/1-6 A 25/1-7 C 25/5 EM/DM D/D RP 25/80 r EM/DM G/G

25/1-8 A – – 25/7 EM/DM D/D RP 25/100 r EM/DM F/E

– – – – 25/10 EM/DM D/D – –

DN 30 (Rp 1 ¼)

30/1-6 A 30/1-7 C 30/4 EM/DM D/D RP 30/80 r EM/DM G/F

30/1-8 A 30/1-10 C 30/5 EM/DM D/D RP 30/100 r EM/DM F/F

30/1-12 A – – 30/7 EM/DM D/D – –

– – – 30/10 EM/DM D/D – –

DN 32 32/1-12 A – – – – – –

DN 40

40/1-4 A 40/1-4 C 40/4 EM/DM D/D P 40/100 r EM/DM F/D

40/1-8 A 40/1-10 B 40/7 EM/DM D/C P 40/160 r E

40/1-12 A – – 40/10 EM/DM D/C – –

– – – – 40/15 EM/DM D/D – –

DN 50

50/1-8 A 50/1-6 C 50/4EM/DM D/D P 50/125 r D

50/1-9 A 50/1-7 B 50/7EM/DM E/D P 50/160 r E

50/1-12 A 50/1-10 B 50/10 EM/DM D/C P 50/250 r E

– – – – 50/15 C – –

DN 65

65/1-9 A 65/1-10 B 65/7 EM/DM F/D P 65/125 r D

65/1-12 A – – 65/10 EM/DM F/D P 65/160 r D

– – – – 65/13 C P 65/250 r E

– – – – 65/15 C – –

DN 80

80/1-12 A 80/1-10 B 80/7 EM/DM F/D P 80/125 r D

– – – – 80/10 D P 80/160 r C

– – – – – – P 80/250 r E

DN 100100/1-12 A 100/1-10 B 100/10 D P 100/160 r E

– – – – – – P 100/200 r E

21

Planning GuideEEI Classifications


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EEI Classification – Single-head pumps (range of applications: multifamily houses, commercial applications) (Continued)

Nominal diameterWilo-TOP-D... EEI Class Wilo-TOP-RL... EEI Class Wilo-AXL... EEI Class Wilo-SE... EEI Class

DN 25 (Rp 1) – – 25/7.5 E 80-25-130 D 125-N D

DN 30 (Rp 1 ¼)

30 EM/DM G/F 30/4 D – – 110-N D

– – 30/6.5 E – – – –

– – 30/7.5 E – – – –

DN 32– – – – – – – –

– – – – – – – –

DN 4040 EM/DM E/E 40/4 D 150-N D

– – – – – – 200-N D

DN 5050 EM/DM E/E – – – – – –

– – – – – – –

DN 65 65 EM/DM E/E – – – – – –

DN 80 80 EM/DM E/E – – – – – –

DN 100 100 EM/DM E/E – – – – – –

DN 125 125 D – – – – – –

EEI Classification – Twin-head pumps (area of application: multifamily houses, commercial applications)

Nominal diameterWilo-

Stratos-D....

EEI Class

Wilo-TOP-ED...EEI

ClassWilo-TOP-SD...

EEI Class

Wilo-DOP...EEI

ClassWilo-

SE-TW...EEI Class

DN 25 (Rp 1) – – – – – – – – – –

DN 30 (Rp 1 ¼) – – – – 30/5 EM/DM D/D – – 125-N-TW D

DN 3232/1-8 A 32/1-7 C 32/7 EM/DM E/D – – – –

32/1-12 A – – – – – – – –

DN 40

40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E

40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 r F 200-N-TW E

– – – – 40/10 EM/DM E/C – – – –

– – – – 40/15 EM/DM E/D – – – –

DN 50

50/1-8 A 50/1-6 C 50/7 EM/DM F/C DOP 50/100 r D – –

50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 r E – –

– 50/1-10 C 50/15 D – – –

DN 65

65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 r D – –

– – – – 65/13 D 65/160 r D – –

– – – – 65/15 D – – – –

DN 8080/1-12 A 80/1-10 B 80/7 EM F 80/125 r D – –

– – – – 80/10 D 80/160 r E – –

DN 100 – – – – – – 100/160 r D – –

DN 125 – – – – – – – – – –


Planning GuideHigh-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Planning guide:Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZDWilo-Stratos is the first high-efficiency pump of glandless design

world-wide to feature the following advantages:

- up to 80 % energy savings compared to standard pumps

- for all heating, air-conditioning and cooling systems in the tempera-

ture range of -10 °C to +110 °C

- automatic adjustment of pump performance to the continually

changing hydraulic system load conditions

- preventing flow noise

- reliability and comfort during installation and operation

Fields Of applicationThe Wilo-Stratos series features high-efficiency pumps used in cir-

culation systems for the heating, ventilating, air conditioning of

commercial residential and functional buildings:

- Large residential buildings

- Apartment blocks

- Residential complexes

- Hospitals

- Schools

- Administrative office buildings

- Real-estate developments

Temperature rangeFluid temperature range of -10 °C to +110 °C without restrictions at

ambient temperatures of 0 °C to a max. of + 40 °C.

Heating applicationIn nearly all circulation systems, correctly sized controlled glandless

pumps ensure adequate heat supply at all times at significantly

reduced energy costs, while at the same time preventing noise gen-

eration.

Since the introduction of the German energy-saving ordinance (EnEV) of 01.01.2002, heating circulating pumps with nominal thermal outputs of 25 kW or more are required to include control units.On account of its corrosion-resistant red bronze pump housing,

Wilo-Stratos-Z are particularly suitable for systems subject to the

possible ingress of oxygen, such as e.g. floor heating systems made

of plastic piping.

Thermal insulation for heatingIn order to prevent thermal losses through the pump housing, Wilo-

Stratos/-Stratos-Z series single-head pumps are standard-equipped

with thermal insulation shells. The PP material used, foamed polypro-

pylene, has the following properties:

- Environmental compatibility: easily recyclable

- Heat resistance: up to 120 °C

- Transmission coefficient: 0.04 W/mK according to DIN 52612

- Flammability: Class B2 4102in accordance with DIN (normal flamma-

bility)

In Germany, normally flammable materials can, in accordance with

fire protection regulations, be used in boiler rooms as long as a mini-

mum distance of 20 cm from the burner is maintained.

Air-conditioning/cooling applicationWilo-Stratos pumps are not subject to the usual restrictions on con-

ventional speed-controlled pumps regarding the dependency of fluid

temperature on ambient temperature.

Condensation takes place on cold surfaces if the fluid temperature is

lower than the ambient air temperature. Wilo-Stratos pumps can

nonetheless be used in such cases. They are constructed in such a

way that damage to electrical parts caused by condensation water is

prevented.

1 drain labyrinth for condensation water

Thermal insulation for air-conditioning/coolingIf vapour-proof insulation is installed on-site, care must be taken

that the drain labyrinth between pump housing and motor is left free

to ensure that any condensate having possibly accumulated in the

motor can drain off freely through the condensate drain openings in

the motor housing.

The Wilo-ClimaForm vapour-proof insulation that is obtainable as an

accessory for the Wilo-Stratos series for insulating pump housings in

cold water applications guarantees this automatically, thanks to its

specific construction.

Corrosion-proof pump designCorrosion-proof designs are required for e.g. radiant cooling or heat-

ing ceiling panels. For these applications, the pump housing is coated.

Alternatively, the Wilo-Stratos-Z can be used as the ultimate design

with a corrosion-resistant red bronze pump housing.

1

23




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Utilisation of potable water circulation (Wilo-Stratos-Z/Stratos-ZD)Pumps used in potable water circulation systems are subject to

specific requirements which are satisfied by the Wilo-Stratos-Z/

Stratos-ZD series:

- The fluids involved are potable water and water for food businesses

in accordance with the TrinkwV 2001 (German Potable Water Ordi-

nance). The design of the pumps take into account calcification in

such a way as to permit total carbonate hardness of 20°d at a max.

fluid temperature of +80 °C.

- All plastic parts that come into contact with the conveyed media

conform to the KTW recommendations.

- The differential-pressure control modes p-c and p-v allow auto-

matic adjustment of pump performance in variable volumetric-flow

potable water circulation systems with thermostatically controlled

line shutoff valves.

- The manual control mode allows optimum manual adjustment of

pump performance to the constant volumetric-flow circulation sys-

tem. This can be performed for example with the Wilo-IR-Monitor.

The criterion for this is the temperature of the potable water in the

circulation pipe which upon entry into the potable water accumulator

is permitted to be a max. of 5 K below the accumulator temperature

High-Efficiency PumpsThe pump overall efficiency is determined by the hydraulic and motor

efficiencies. Both components have been doubled in the Wilo-

Stratos in comparison with the glandless pump previously used in

building engineering and thus significantly improved.

The applied ECM technology drastically reduces the annual power

consumption, achieving significant cost savings in comparison to

conventional pumps.

ECM technologyThe new ECM technology is the basis for the outstanding efficiency

of the Wilo-Stratos. It consists of:

EC motorEC stands for electronically commutated motor. Its basis is a syn-

chronous motor with a permanent magnet rotor. The rotating stator

flux is generated by electronic commutation, meaning that the stator

windings are specifically activated for the reciprocal action of the

electrical and magnetic poles.

Advantage: The magnetic field required in the rotor does not first

have to be generated with losses.

Advantage: Particularly in the partial-load range (up to 98% of the

operating time), the difference in efficiency in compari-

son with an asynchronous motor will be even greater

than it already is anyway in the full-load range.

Advantage: This motor can be operated at higher speeds than with

an asynchronous motor. This leads to a reduction in size

and weight of the pump with comparable hydraulics.

Wet rotor encapsulationThe rotor of the glandless pump motor runs in the pumping medium.

This fluid serves to lubricate the bearings and cool the motor.

The current-carrying stator is separated from the pumping medium

by a can, this being known as the wet rotor encapsulation.

This wet rotor encapsulation directly influences efficiency

- through the size of the necessary gap between stator and rotor,

- through the magnetic resistance of the selected can material.

- In this respect the efficiency improvement on the Wilo-Stratos

results from:

- reduction of the air gap and

- utilisation of an innovative can material with smaller losses to the

magnetic flux between stator and rotor.

Hydraulic optimisationOptimised hydraulic conditions are provided by a 3D spiral housing,

an 3D impeller and a smooth surface in the pump housing (cata-

phoretic painting).

The suction throat seal between impeller and pump housing reduces

radial gap losses. Axial losses are reduced by the lip seal at the front

of the impeller.

Planning GuideHigh-Efficiency PumpsWilo-Stratos/Stratos-Z/Stra-tos-D/Stratos-ZD

Annual power consumption of a heating pump (DN 30) with setback operation*

Comparison of different pump types

High-efficiency pump Stratos 30/1-12

Energy-saving pump TOP-E 30/1-10

Standard pump TOP-S 30/10

* Load profile with 5500 operating hours per year:

1832

0 1000 2000Power consumption [kWh/a]

1216

396

2% (110 hrs.) at 100% QN(peak load)25% (1375 hrs.) at 65% Q N(partial load)40% (2200 hrs.) at 30% Q N(low load)33% (1815 hrs.) setback operation

Wilo-Stratos with EC motor

Wilo-TOP-E with AC motor

Comparison of motor components




Automatic performance controlThe volumetric flow conveyed through a circulating pump is depend-

ent on the thermal output/cooling output requirement of the system

being supplied.

This requirement varies in accordance with

- climatic changes

- user behaviour

- external heat influence

- influence of hydraulic control devices, etc.

The circulating pump designed for max. load status is adapted by

means of a continuous setpoint/actual-value comparison to the rele-

vant system operating state. This automatic control functions serves

to adapt the pump performance and thus also the power consump-

tion continuously to the actual requirement/demand.

The sum total of all the measures described here enable the Wilo-

Stratos high-efficiency pumps to achieve energy savings of up to

80% in comparison with conventional standard pumps.

Automatic air ventingAir venting from the rotor space is effected automatically by the filter

and flow channel system. As the pumping medium flows into the

rotor space, a filter plug in the shaft and a filter disc in the bearing

plate reduce infiltration by miniscule abrasive particles.

The seal between impeller and bearing plate prevents dirt from accu-

mulating in the A-bearing gap on the motor side.

Advantage: The automatic venting of the rotor space is

accelerated, thus reducing the times of dry-

running and of air venting noise.

Advantage: Damage to the radial bearing or to the can

is reduced through this filtering-out process.

Motor protectionThe standard series integrated protection device reliably protects the

pump, in all settings, against overtemperature, excess current draw

and rotor locking.

Advantage: No external motor protection switch is required.

The instructions for electrical power connections pub-

lished by the local power supply companies are to be

taken into account.

If a motor protection switch is present in the electrical

installation in cases of replacements and can not be

bypassed, for example, then it is to be set to the max.

current allowed by the specifications listed on the

nameplate.

Manual operation

Control buttonThe Wilo-Stratos is operated by means of tried-and-tested Red But-

ton technology (1single-button operation). The important basic

functions can be set easily and safely, directly at the pump.

All-way (non-position-dependent) displayImportant information during pump operation can at all times be

obtained from the front-readable pump display screen with its posi-

tion-independent display.

Extension of the manual operating facilities for wireless communica-

tion can be obtained from the Wilo-IR-Monitor Operating and Service

Unit.

Fig.: All symbols can be read in horizontal or vertical set-up installation

3-D spiral

Suction throat seal

Lip seal

3-D impeller

Smooth inside surface

Lip seal

Impeller

A-bearing

Bearing plate

25




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Control modes

Control mode p-cIn the p-c control mode, the electronics circuitry maintains the dif-

ferential pressure generated by the pump constant at the setpoint

value Hs over the permitted flow-rate range.

Fig.: Control mode p-c

Control mode p-vIn the p-v control mode, the electronic circuitry varies the differen-

tial pressure to be maintained by the pump on a linear basis between

Hs and 1 2 Hs. The setpoint differential-pressure value H varies with

the flow volume Q.

Fig.: Control mode p-v

Control mode p-TIn the p-T control mode (programmable only with the IR-Monitor)

the electronics circuitry varies the setpoint differential pressure value

to be maintained by the pump as a function of the measured fluid

temperature. This temperature-prompted differential-pressure con-

trol mode can be used in constant-volume (e.g. one-pipe systems)

and variable-flow systems with varying feed temperature. Con-

versely, the p-T control mode supports condensing-boiler technol-

ogy, provided the pump is installed in the return pipe of the system.

Fig.: Control mode p-T

Operating modes

Auto operating mode (setback function)

Fig.: Measurement of an electronic pump with automatic setback mode

The patented setback feature, by means of fuzzy control, further

optimises the power input requirements of the pump during periods

of low-load demand on heating systems. During periods where there

is no pump performance (e.g. reduction of feed temperature by

weather-/time-prompted heating controller) the pump performance

is set back to a reduced constant speed.

Advantage: This operating mode offers further savings of up to

25 % compared with previous stepless heating circu-

lating pumps.

Manual control modeThis operating mode deactivates the control function in the elec-

tronics module. The pump speed can be manually set to a constant

value (setting range, see pump motor data).

H max

H

H min

Hs

Q

H max

H

H min

Hs

Q

Hs1/2

H s min

H s

Hs var.

QQ min Q max

H s

T medT min T max

H s max

Pow

er c

onsu

mpt

ion

[%]

0

20

40

60

80

100

120

130

12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

0

10

20

30

40

50

60

65

Power consumption

Feed temperature

Feed

tem

pera

ture

[°C

]




DDC operating modeIn this mode the actual/setpoint level assessment required for control

is referred to a remote controller. The Wilo-Stratos receives an ana-

logue signal (0 - 10V) from the external controller as the manipulated

variable. The current speed is shown on the pump display, manual

operation of the pump is deactivated.

Required accessory: IF-Modul Stratos (also see chapter “Pump

Management Systems”).

Remote setpoint adjustmentThe setpoint value for internal differential-pressure control ( p-c,

p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 -

10 V.

Required accessory: IF-Modul Stratos (also see chapter “Pump Man-

agement Systems”).

BA linkupThe Wilo-Stratos pump features standard and optional interfaces for

linkups to external monitoring units (e.g. BA building automation or

DDC stations).

Collective fault signal SSMA standard-equipped potential-free normally closed contact in

accordance with VDI 3814 is provided for collective fault signalling.

Contact rating: 250 VAC, 1A

Contacts are closed under the following conditions:

- the pump has zero current,

- no apparent fault is present,

- total breakdown of the control module

Contacts open under the following conditions:

- the pump is activated and one of the following faults exists:

Motor overtemperature

Control module overtemperature

excess current draw

Locking of shaft

Short circuit and fault to ground

Faulty contact between motor/module

Mains undervoltage

Mains overvoltage

Accessories

IF-Modul Stratos LON (also see chapter “Wilo-Control Pump Management Systems”).Retrofittable module with serial LON interface for connection to LON

networks and double pump interface for communication with

another IF-Modul PLR.

IF-Modul Stratos PLR(also see chapter “Wilo-Control Pump Management Systems”).Retrofittable module with serial PLR interface for connection to BA

building automation via Wilo interface converter or on-site coupling

modules and double pump interface for communication with another

IF-Modul PLR.

IF-Modul Stratos Ext. Aus(also see chapter “Wilo-Control Pump Management Systems”).Retrofittable module with control input “Overriding Off”, control

input 0 - 10 V and double pump interface for communication with

another IF-Modul PLR.

IF-Modul Stratos Ext. Min.(also see chapter “Wilo-Control Pump Management Systems”).Retrofittable module with control input “Overriding Min.” (setback

mode without autopilot), control input 0 - 10 V and double pump

interface for communication with another IF-Modul PLR.

IF-Modul Stratos SBM(also see chapter “Wilo-Control Pump Management Systems”).Retrofittable module with collective run signal “SBM”, control input

0 - 10 V and double pump interface for communication with another

IF-Modul SBM.

n[1/mín]

n max

n min

Off10U[V]1 32

H max

H min

Aus

H[m]

10U[V]1 32

Off

27




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Twin-head pump managementThe new high-efficiency pumps are suitable to operate under auto-

matic twin-head pump management without the use of external

switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible

module combinations, see catalogue section “Wilo-Control Pump

Management Systems”).

The following operating modes are possible thanks to intelligent

twin-head pump management with one Wilo-Stratos-D twin-head

pump or two Wilo-Stratos single-head pumps.

- Standby operationThe model-specific pump performance is provided by one pump, the

other pump remains available on standby for time changeover

(24hours of pure operating time) or fault-actuated switchover.

- Efficiency-optimised peak-load operationFor the peak duty operating mode the specified hydraulic duty is cov-

ered by the two units of the twin-head pump operating in parallel.

During low load operation (the base-duty pump only operating) the

trailing pump is ready for standby operation. It is automatically addi-

tionally started on efficiency-optimised operation if load conditions

require a higher pump performance. From this point onwards both

pumps will be synchronously run up to their max. speed (rated motor

speed).

A time-sensitive pump alteration feature (24 hours of pure operating

time) allocates the basic-load function to the different pumps in

alteration. This operating mode (load-sensitive On/Off control)

achieves further energy savings compared to the conventional peak-

load operation.

Infrared monitoringWilo-Stratos pumps are equipped with a powerful IR interface for

wireless remote operation control and fault diagnosis.

All the basic functions of the Stratos pumps can be manually adjusted

easily and directly at the pump (1-button operation).

Numerous additional functions and information are available with the

Wilo-IR-Monitor Operating and Service Unit. The main operating

function of the IR-Monitor corresponds to those at the pump itself. It

is however supplemented by some important additional functions

which essentially exceed those available at the pump.

The Wilo-IR-Monitor operating and service unit for:

- inaccessibly installed pumps

- comprehensive information

- special settings/control modes for special requirements

- protection against unauthorised access

- Rotation test unit for all kinds of pumps and IEC standards motors

Application in compact manifoldsIn narrow and low-clearance situations the control module can be put

in a vertical position by turning the motor. Dimension b4 serves as

the minimum clearance (x) for application of thermal insulation shells

(see chapter “Dimensions, Weights”).

Fig.: Simplified illustration, installation dimensions of additional fittings must be allowed for.

0

200

400

600

800

1000

1200

1400

05 10 15 20 25 30 35 40

Q [m 3/h]

P1[

W]

Activation of peak-load operation

Q*

Synchronised operation (2 pumps)

Q* = Efficiency-optimised cut-in and out




Installation and electrical connectionInstallation of Wilo-Stratos pumps is uncomplicated as the flanges

are freely accessible, due to the positioning of control module and

the frontal access to the terminal box. The pump and module instal-

lation positions provide for highly variable installations.

All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/

Stratos-ZD series can be connected to the following voltages and

frequencies:

1~230 V ± 10%, 50/60 Hz

3~230 V ± 10%, 50/60 Hz

Permitted installation positions

Single-Head Pumps

Twin-head pumps

Operation on residual-current devices (RCD)Operation of the Wilo-Stratos on residual-current devices in accord-

ance with DIN EN 1-61008 is permitted without any impairment of

RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are

identified by or .

g p p

29


Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST


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Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z, Stratos ECO-Z-BMS, Stratos ECO-STThe Wilo-Stratos ECO series with the variants Stratos ECO-BMS,

ECO-Z, ECO-Z-BMS and ECO-ST supplement the previously

described Wilo-Stratos series with the following advantages:

- energy savings of up to 80% compared with standard pumps

- Stratos ECO, ECO-BMS, ECO-Z and ECO-Z-BMS version for all heat-

ing systems in the temperature range +15 °C to +110 °C

- Stratos ECO-ST version for solar thermal systems in the temperature

range +15°C to +110°C

- automatic adjustment of pump performance to continually changing

hydraulic system load conditions

- preventing flow noise

- reliability and comfort during installation and operation

Fields Of applicationThe Wilo-Stratos ECO, ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST

series can be utilised as high-efficiency pumps in circulation systems

for heating and in solar heating systems in 1-6-family houses.

Temperature rangeFluid temperature range of +15 °C to +110 °C at ambient tempera-

tures of 0 °C to a max. of + 40 °C.

Heating applicationOn account of its corrosion-resistant red bronze pump housing, the

Wilo-Stratos ECO in its RG version are particularly suitable for sys-

tems subject to the possible ingress of oxygen, e.g. floor heaters with

heating surfaces composed of plastic piping.

Heat insulation with heating applicationsIn order to prevent thermal losses through the pump housing, Wilo-

Stratos ECO series single-head pumps (except Stratos ECO-ST) are

standard-equipped with thermal insulation shells.The EPP material

used (foamed polypropylene), has the following properties:

- Environmental compatibility: easily recyclable

- Heat resistance: up to 120 °C

- Transmission coefficient: 0.04 W/mK in accordance with DIN 52612

- Flammability: Class B2 in accordance with DIN 4102 (normal flamma-

bility)

In Germany, normally flammable materials can, in accordance with

fire protection regulations, be used in boiler rooms as long as a mini-

mum distance of 20 cm from the burner is maintained.

Utilisation of potable water circulation(Wilo-Stratos ECO-Z, ECO-Z-BMS)Pumps used in potable water circulation systems are subject to spe-

cific requirements which are satisfied by the Wilo-Stratos ECO-Z and

ECO-Z-BMS Series:

- The fluids involved are potable water and water for food businesses

in accordance with the TrinkwV 2001 (German Potable Water Ordi-

nance). The design of the pumps take into account calcification in

such a way as to permit an overall carbonate hardness of 20°d at a

max. fluid temperature of +65 °C.

- All plastic parts that come into contact with the pumped liquid are in

conformance with KTW recommendations.

- The differential-pressure control mode p-v allows automatic

adjustment of pump performance in variable volumetric-flow pota-

ble water circulation systems with thermostatically controlled line

shutoff valves.

Automatic air ventingAir venting from the rotor space is effected automatically by the filter

and flow channel system. As the pumping medium flows into the

rotor space, a filter plug in the shaft and a filter disc in the bearing

plate prevent the ingress of the smallest abrasive particles.

The seal between impeller and bearing plate prevents dirt from accu-

mulating in the A-bearing gap on the motor side.

Advantage: The automatic venting of the rotor space is accelerated,

thus reducing the times of dry-running and of air vent-

ing noise.

Advantage: Damage to the radial bearing or to the can is avoided

through this filtering-out process.

Motor protectionThe standard series integrated protection device reliably protects the

pump, in all settings, against overtemperature, excess current draw

and rotor locking.

Advantage: No external motor protection switch is required.

The instructions for electrical power connections pub-

lished by the local power supply companies are to be

taken into account.

If a motor protection switch is present in the electrical

installation in cases of replacements and can not be

bypassed, for example, then it is to be set to the max.

current allowed by the specifications listed on the

nameplate.

Manual operation

Control buttonAll versions of the Wilo-Stratos ECO series are operated using the

proven red-button technology (1-button operation). The important

basic functions can thus be safely and comfortably set and adjusted.

Control mode p-vIn the p-v control mode, the differential pressure setpoint is raised

linearly above the permissible volume flow range by between ½Hs

and Hs. The differential pressure generated by the pump is regulated

to the respective differential pressure setpoint.


H max

H

H min

Hs

Q

Hs1/2



Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST

Auto operating mode (setback function)




of low-load demand for heating systems. During periods where there




Advantage: This operating mode offers further savings of up to 25 %

compared with previous stepless heating circulating

pumps.

Building automation (BA) connection(with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)The Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are

standard-equipped with a collective fault signal, the External OFF

function and the control input 0 - 10 V for connection with external

monitoring units (e.g. Building Automation BA or DDC installations).

Collective fault signal SSMA potential-free normally closed contact in accordance with

VDI 3814 is provided as standard for collective fault signalling.

Contact rating: 250 VAC, 1A

Contacts are closed under the following conditions:

- the pump has zero current,

- no apparent fault is present,

- total breakdown of the control module

Contacts open under the following conditions:

- the pump is activated and one of the following faults exists:

- motor overheating

- overtemperature control module

- excess current draw

- blocking of the shaft

- short circuit and fault to ground

- faulty contact between motor/module

- mains undervoltage

- mains overvoltage

Control input 0 - 10 VIn this mode the actual/setpoint level assessment required for control

is referred to a remote controller. An analogue signal (0 - 10 V) is fed

to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the

external controller as manipulated variable. As an alternative, a fixed

speed can be set locally at the red button.

Control input External OFFInput for potential-free NC contact.

The pump operates under auto control when the contact is closed.

An open contact stops the pump.

Pow

er c

onsu

mpt

ion

[%]

0

20

40

60

80

100

120

130

12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

0

10

20

30

40

50

60

65

Power consumption

Feed temperature

Feed

tem

pera

ture

[°C

]

31

Planning GuideEnergy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED


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Wilo-Star-E (EasyStar) SeriesWilo-Star-E Series energy-saving pumps cover the entire perform-

ance range for single dwellings to six-family apartment houses.

Wilo-Star-E Series energy-saving pumps cover the entire small per-

formance range of standard non-auto-controlled pumps.

The Wilo-Star-E.../1-3 offers the option of setting the setpoint

delivery head values between 0.5 m and 3 m.

With the Wilo-Star-E.../1-5, stepless settings are possible between

1 and 5 m differential pressure (delivery head).

The Wilo-Star-E.../1-3 is very well suited for covering the heat-con-

sumption requirements in single- and two-family houses (90% of all

application cases).

The Wilo-Star-E.../1-5 is suitable for all other more complex heating

systems and for low-temperature and condensing-boiler systems.

Wilo-Star energy-saving pumps can be used in all conventional pipe

systems (one- and two-pipe systems).

Wilo-Star-E auto control technology

Control mode p-constant ( p-c):In the p-c control mode, the electronics circuitry maintains the dif-


value Hs over the permitted volume flow range.

Control mode p-variable ( p-v):In the p-v control mode, the electronic circuitry varies the differen-


Hs and 1/2 Hs. The setpoint differential-pressure value H varies with

the flow volume Q.

“Autopilot” automatic setback modeWith the standard series integrated Autopilot Wilo is the first pump

manufacturer world-wide to offer a fully automatic self-teaching

setback mode for small electronically controlled pumps with screwed

connections.

The patented setback process by fuzzy control enables further opti-

misation on the power input demand of the pump under low-load

conditions of the heating system. When the heating water reaches a

specific lower temperature (e.g. reduction of feed temperature by

weather-/time-prompted heating controller), the pump is run down

to a reduced constant speed.

This operating mode features further savings of up to 25% in com-

parison with previous steplessly adjustable pumps.

StandardsWilo energy-saving pumps are distinguished by tried-and-tested

standards such as “Red Button” technology for practical delivery

head presetting.

Wilo-Star-E

Control mode

Deliveryhead

Pipe connection

p-c

p-v

Steplessly adjustable

with a “turn”

Thread Flange

E 15 (25/30)/1-3 – • 0.5 - 3.0 mDN 15

(25/30)–

E 15 (25/30)/1-5 – • 1.0 - 5.0 mDN 15

(25/30)–

• = available, – = not available

Hs

Q

Hs

/ Hs1 2

/ Hs3 4

p-c

p-v

Control ModesH

Wilo-Star-EA

uto

mat

icse

tbac

k w

ith

Fuzz

y el

ectr

on

ics

Au

tom

atic

elec

tro

nic

sfa

il-sa

fe

Au

tom

atic

deb

lock

ing

fun

ctio

n

Th

erm

al in

sula

tio

n

as s

tan

dar

d

“Red

Bu

tto

n”

tech

no

log

y

Fau

lt-s

ign

al o

pti

on

E 15 (25/30)/1-3 •Auto-pilot

•“Safety control”

• – • –

E 15 (25/30)/1-5 • – • –





Wilo-TOP-E/-ED SeriesThe world’s first electronically controlled circulating pump with

standard integrated display screen and manual control panel (single

button operation). It comes as standard with the unique, patented

“Autopilot” automatic setback control facility based on the latest

cutting-edge Fuzzy technology.

Without the need for external switchgears, automatic stepless differ-

ential-pressure control offers:

- Energy savings of up to 50 % and thus reduced operating costs and

reduced CO2 emissions

- Elimination of noises from thermostatic valves.

The Wilo-TOP-E Series covers the entire performance range from

Rp 1 to DN 100 and is suitable for a fluid temperature of up to

Tmax = 110 °C.

Manual operationThe manual operating panel serves to parameterise the basic func-

tions of Wilo-TOP-E/-ED pumps:

- On/Off control

- Control mode ( p-c, p-v, manual control mode)

- Differential pressure setpoint

- Automatic setback to minimum speed

- Twin-head pump function (main/standby or parallel operation)

All operating states as well as a wide range of fault and alarm signals

(fault signals result in immediate shutdown) are indicated directly in

the standard series pump display.

Fig.: Manual operation level (pump display and operating button)

Fig.: Symbols featured in pump display

Control technologyThe single and three-phase motors of the Wilo-TOP-S Series serve as

the basis for the Wilo-TOP-E Series, the latter utilising the optimised

hydraulics and motor design of the Wilo-TOP-S Series.

Control operationStepless differential pressure control according to the pre-set set-

point value. Combined operating and display panel directly on the

terminal box for:

- selection of different control modes

- setpoint adjustment in m (the lower setpoint value is 1 m)

- indication of the actual operating condition on a graphical display

- logging of fault and alarm signals.

Control mode p-cIn the p-c control mode, the electronics circuitry maintains the dif-


value Hs over the permitted flow-rate range.

Fig.: Control mode p-c

Control mode p-vIn the p-v control mode, the electronic circuitry varies the differen-


Hs and 1 2s. The setpoint differential-pressure value H varies with the

flow volume Q.


H m

auto

on

Automatic setback operation

GLT communication HRPM

m x100

auto + /

on off

Keyboard lock

Control mode Dp-c

Control mode Dp-v

Control mode (n-const.)

Control mode Dp-T Analog input 0-10 V

Pump On

Pump Off

Parallel operation

Standby operation

Unit, delivery head

Unit, motor speed

Pump at min. speed

Pump under auto control Current set point level

10V

Q

H max

Hs

H min

H

Q

H max

Hs

H min

½Hs

H

33




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Control mode p-TIn the p-T control mode (programmable only with the IR-Monitor)

the electronics circuitry varies the setpoint differential pressure value

to be maintained by the pump as a function of the measured fluid

temperature. This control mode can be applied in conjunction with

constant-volume (e.g. one-pipe) systems and variable-flow systems

with modulating feed temperature control. Conversely, the p-T

control mode supports condensing-boiler technology, provided the

pump is installed in the return pipe of the system.

Fig.: Control mode p-T

“Autopilot” automatic setback mode




of low-load demand for heating systems. During periods where there




This operating mode offers further savings of up to 25 % compared

with previous stepless heating circulating pumps.

Manual control mode

The manual control mode deactivates the control in the electronics

module. The pump speed can be manually set to a constant value

between 800 and 2,800 1/min.

BA linkupWilo-TOP-E/-ED pumps have standard series and optional interfaces

for connection to external monitoring units (e.g. DDC/BA).

Collective fault signal SSMAll Wilo-TOP-E/-ED Series pumps are equipped with a potential-free

contact (NC contact in accordance with VDI 3814) for collective fault

signalling. Contact rating

- min. permissible: 12 V DC, 10 mA,

- max. permissible: 250 V AC, 1 A.

Any fault, due to any one of the following causes, will be signalled by

the collective fault signal:

- motor overtemperature

- module overtemperature

- excess current draw

- blocking

- short circuit and fault to ground

A power failure or a total electronics breakdown will not be assessed

as such, the pump will restart automatically following restoration of

power.

Control input Overriding OffTo enable deactivation by external control units, Wilo-TOP-E/-ED

pumps are equipped with an “Ext. Aus” control input, starting with

a rated motor output of P2 = 350 W. The control input received here

overrides all other control commands (contacts open: pump off).

Wilo-TOP-E/-ED pumps with lower rated outputs can be switched

off directly via the mains power cable.

Analogue input 0 - 10 V

Hs max

Q

Hs min

T min T max Q min Q max

Hs var .

Hs Hs

TMed

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120

130

12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

0

10

20

30

40

50

60

65

Power consumption

Feed temperature

Feed

tem

pera

ture

[°C

]

RPM x100

on

RPM x100

on 10V




In the manual control mode, the speed of Wilo-TOP-E/-ED pumps

starting with a rated motor output of P2 = 350 W can be adjusted as a

function of an external control voltage (0 - 10 V). The electronics

module control is deactivated in such case.

“IF-Modul” serial interfaceThe Wilo-IF-Modul can optionally be retrofitted to the terminal

boxes of Wilo-TOP-E/-ED pumps. The Wilo-IF-Modul makes availa-

ble extensive operating data on the Wilo-TOP-E/-ED pumps. These

data can then be communicated by means of the Wilo-specific serial

digital PLR interface of the IF-Modul PLR via a two-wire connection

and interface converters or company-specific coupling modules to

modern building-automation systems (BA).

The IF-Modul LON can be used to transmit these data also via a two-

wire connection through a non-manufacturer-specific, open LON-

WORKS network to modern BA systems.

Twin-head pump managementThe new electronically controlled pumps feature an integrated twin-

head pump management without using external switchgears.

Required accessory: 2 pcs. IF-Modul.

The following operating modes can be achieved by intelligent twin-

head pump management with one Wilo-TOP-ED pump or two Wilo-

TOP-E pumps:

Main/standby operationThe model-specific pump performance is provided by either one of

the two pumps, the second pump remaining on standby ready for

time- (24 h) or fault-actuated switchover.

Parallel operationThe model-specific pump performance is covered by the two units of

the twin-head pump operating in parallel. The power adjustment is

achieved by synchronous operation of both pumps.

Efficiency-optimised peak-load operation

Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7; p-c; Hs = 2 m)

For peak duty operating mode, the specified hydraulic duty is covered

by the two units of the twin-head pump operating in parallel.

During low load operation (the base-duty pump only operating) the

trailing pump is ready for standby operation. It is automatically addi-

tionally started on efficiency-optimised operation if load conditions

require a higher pump performance. Efficiency-optimised cut-in

takes place when the sum total of the power consumptions P1 of

both pumps is lower than the power consumption P1 of one pump.

From this point onwards both pumps will be synchronously run up to

their max. speed (rated motor speed).

Time-sensitive pump duty cycling (24 h operating period) alternately

allocates the basic-load function to the pumps. This operating mode

(load-sensitive On/Off control) achieves further power savings com-

pared to the conventional peak-duty operation.

Infrared monitoringTOP-E/-ED pumps are equipped with a powerful IR interface for

wireless remote control and remote diagnosis. All basic functions of

TOP-E/-ED pumps can be simply set and adjusted directly at the

pump by means of the manual operating panel (single-button opera-

tion).

With the Wilo-IR-Monitor operating and service unit a number of

additional functions and information comes to hand. The main oper-

ating function of the IR-Monitor corresponds to operation at the

pump itself. It is however supplemented by some important addi-

tional functions which essentially exceed those available at the

pump.

Operation on residual-current devices (RCD)Operation of the Wilo-TOP-E/-ED Series on residual-current devices

in accordance with DIN EN 61008-1 is permitted without any impair-

ment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers

are identified by or .

n[1/mín]

n max

n min

Off10U[V]1 32

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30 35 40

Q [m 3/h]P

1[W

]

Activation of peak-load operation

Q*

Synchronised operation (2 pumps)

Q* = Efficiency-optimised cut-in and out

35



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Heating, Air-conditioning, CoolingContents


High-Efficiency Pumps Wilo-Stratos ECO, Stratos, Stratos-D 40

Series overview 40

Wilo-Stratos ECO 44

Equipment/Function 42

Technical Data 44

Pump Curves 46

Terminal Diagrams, Motor Data 47

Dimensions, Weights 48

Wilo-Stratos 50


Technical Data 50

Pump Curves 54



Wilo-Stratos-D 64


Technical Data 66

Pump Curves 68



Energy-saving Pumps Wilo-Star-E, TOP-E, TOP-ED 76

Series overview 76

Wilo-Star-E 80


Technical Data 80

Pump Curves 82



Wilo-TOP-E 86


Technical Data 86

Pump Curves 88



Wilo-TOP-ED 96


Technical Data 98

Pump Curves 100



37



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Automatic Pumps Wilo-Smart 108

Series overview 108

Wilo-Smart 110


Technical Data 112

Pump Curves 114

Terminal Diagrams, Motor Data, Dimensions, Weights 115

Standard Pumps Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL 116

Series overview 116

Wilo-SE, Wilo-TOP-S, Wilo-TOP-D 118

Series overview 118

Wilo-RP, Wilo-P 120

Series overview 120

Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW 122

Series overview 122

Wilo-DOP 124

Series overview 124

Wilo-Star-RS 132


Technical Data 132

Pump Curves 134



Wilo-AXL 138


Technical Data 138

Pump Curves, Terminal Diagrams, Motor Data 140


Wilo-TOP-RL 142


Technical Data 142

Pump Curves 144

Terminal diagram, motor data 145


Wilo-SE 148


Technical Data 148

Pump Curves 150






Standard pumps (Continued) Wilo-TOP-S 154


Technical Data 154

Pump Curves 158

Terminal Diagrams 167

Motor data 168


Wilo-TOP-D 174


Technical Data 174

Pump Curves 176


Motor data 179


Wilo-RP 182


Technical Data 182

Pump Curves 184


Motor data 186


Wilo-P 188


Technical Data 188

Pump Curves 190


Motor data 194


Wilo-Star-RSD 202


Technical Data 202

Pump Curves 204

Terminal Diagrams, Motor Data, Dimensions, Weights 205

Wilo-TOP-SD 206


Technical Data 206

Pump Curves 210




39



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Wilo-SE-TW 228


Technical Data 228

Pump Curves 230



Wilo-DOP 234


Technical Data 234

Pump Curves 236


Motor data 242




Heating, Air-conditioning, CoolingHigh-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D

Series: Wilo-Stratos ECO

> Single-head pumps:• Electronically controlled circulating pumps

with screwed connection

> Application:• High efficiency pump especially for single-

and two-family houses, as well as for two to

six-family houses. For hot water heating

systems of all kinds.

> Special features:• Obtainable with pump housing in red bronze

in Version …RG

• Can be connected to building automation

devices in Version …BMS (with Building

Management System)

• Obtainable as a ventilation pump in

Version …L

Series: Wilo-Stratos


with screwed or flanged connection

> Applications: • Hot-water heating systems of all kinds, air

conditioning, closed cooling circuits, indus-

trial circulating systems

Series: Wilo-Stratos-D

> Twin-head pumps:• Electronically controlled circulating pumps

with flanged connection

> Application:• Hot-water heating systems of all kinds, air

conditioning, closed cooling circuits, indus-

trial circulating systems

Series exp

ansion:

Stratos EC

O 25/1-5

in Version

BMS

and Versio

n L

H [m

]

5

4

3

2

1

0 Q[m³/h]1,5 1 2,5 2 0 0,5

25(30)1-3

25(30)1-5

Wilo-Stratos ECO BMS

41

Heating, Air-conditioning, CoolingHigh-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D


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Series: Wilo-Stratos ECO

> Product advantages:• Energy savings up to 80 % over standard pumps

• Optimal handling through front operation, variable installation positions

• Standard-equipped heat insulation for heating and potable water applications

• automatic setback mode (Autopilot)

• Minimum electrical power consumption: only 5.8 W

• Very high starting torque for secure starting

>Additional information: Page:• Planning Guide: . . . . . . . . . . . . . . . . . . 6/29

• Equipment/Function . . . . . . . . . . . . . . 42

• Technical Data: . . . . . . . . . . . . . . . . . . 44

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 46

• Terminal Diagrams, Motor Data:. . . . 47

• Dimensions, Weights: . . . . . . . . . . . . . 48

• Service/Accessories: . . . . . . . . . . . . . . 325

• Switchgears and Control Devices: . . 351

• Pump Management Systems

Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos

> Product advantages:• Energy savings up to 80 % over standard pumps

• Optimal handling through frontal operation and frontal access to the terminal room, variable

installation positions, all-way (non-position-dependent) display, combination flange

• Standard series thermal insulation for heating applications

• Utilisation in cooling/air-conditioning systems possible without ambient temperature

restrictions

• Manifold interfaces through retrofittable IF-Modul


• Equipment/Function: . . . . . . . . . . . . . 42

• Technical Data: . . . . . . . . . . . . . . . . . . 50

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 54






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos-D

> Product advantages:• Energy savings up to 80% over standard pumps

• Optimal handling through frontal operation and frontal access to the terminal room, variable

installation positions, all-way (non-position-dependent) display, combination flange

• Utilisation in cooling/air-conditioning systems possible without ambient temperature

restrictions

• System expansion through retrofittable communication modules LON, PLR, DP, etc.

• Integrable twin-head pump management via retrofitted IF-Modul

• Main/standby operation with fault-dependent switchover

• Efficiency-optimised peak-load operation



• Technical Data: . . . . . . . . . . . . . . . . . . 66

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 68






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421


Heating, Air-conditioning, CoolingHigh-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO Wilo-Stratos

Operating modes

Speed-stage switching – –

Manual control mode (n=constant) •(only Stratos ECO...-BMS)

•

p-c for constant differential pressure •(only Stratos ECO...-BMS)

•

p-v for variable differential pressure • •

p-T for temperature-prompted differential pressure

– •

Manual functions

Setting the operating mode •(only Stratos ECO...-BMS)

•

Setting the differential-pressure setpoint • •

Setting to “Autopilot” (automatic setback mode) • •

Setting the pump to ON/OFF •(only Stratos ECO...-BMS)

•

Setting the speed (manual setting mode) •(only Stratos ECO...-BMS)

•

Setting the speed stages – –

Automatic functions

Stepless power adjustment depending on the operating mode

• •

“Autopilot” automatic setback mode • •

Deblocking function • •

Soft start • •

Safety control • –

Full motor protection with integrated trip electronics – •

External control functions

Control input “Overriding Off” •(only Stratos ECO...-BMS)

•Possible with Stratos IF-Modul (accessory)

Control input “Overriding Min” – •Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote speed adjustment)

•(only Stratos ECO...-BMS)


Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

•(only Stratos ECO...-BMS)


Signal and display functions

Single/collective fault signal (potential-free NC contact)

– –

Collective fault signal (potential-free NC contact) •(only Stratos ECO...-BMS)

•

Individual run signal (potential-free NO contact) – •Possible with Stratos IF-Modul (accessory)


43


Equipment/Function Wilo-Stratos ECO, Wilo-Stratos


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Signal and display functions (Continued)

Thermal winding contact (WSK, potential-free NC contact)

– –

Fault light •(only Stratos ECO...-BMS)

•

Direction-of-rotation telltale lamp – –

LC display for showing pump data and fault codes – •

Data exchange

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

– •

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

– •Possible with Stratos IF-Modul (accessory)

Serial digital LON interface for connection to a LONWORKS network


Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

– •Various combinations with Stratos IF-Modul

(accessories) possible

Addition operation (efficiency-optimised peak-load cut-in and out)



Equipment/Scope of delivery

Wrench attachment point on pump body•

•(threaded pipe union pumps

with P2 < 100 W)

Double switchover valve in pump housing – –

Cable entry possible on both sides • –

Wilo quick connection with spring clips • –

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

•(only Stratos ECO-L)

–

Slot for optional extensions with Wilo-IF-Moduls – •

Blocking current-proof motor • –

Including seals for threaded connection (loose) • •

Including installation and operating instructions • •

Including thermal insulation • •

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

– •

Incl. 1.8 m power cable with grounding plug – –

Integrated non-return valve – –

Integrated ball shutoff valve – –

Including time switch – –

Particle filter • •

Wilo-Stratos ECO Wilo-Stratos




Technical data Wilo-Stratos ECO

Wilo-Stratos ECO ...

25/1-3 25/1-525/1-5 BMS-L 25/1-5

25/1-5-130 25/1-5 RG 30/1-3 30/1-5

Approved fluids (other fluids/media on request)

Heating water (In accordance with VDI 2035) • • • • • •

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

• • • • • •

Potable water and water for food businesses in accordance with TrinkwV 2001

– – – – – –

Performance

Maximum delivery head [m] 3 5 5 5 3 5

Flow volume max. [m3/h] 2,5 2,5 2,5 2,5 2,5 2,5

Permitted field of application

Temperature range for utilisation in heating, ventila-tion & air conditioning systems

at max. ambient temperature +25 °C [°C]at max. ambient temperature +40 °C [°C]

+ 15 to + 110 + 15 to + 95

Temperature range for utilisation in potable water circulation systems

at max. ambient temperature +40 °C [°C]at max. ambient temperature +40 °C in short-term operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water- circulation systems [°d]

– – – – – –

Standard version with nominal pressure, p max [bar] 10 10 10 10 10 10

Special version with nominal pressure, pmax [bar] – – – – – –

Pipe connections

Screwed connection Rp 1 1 1 1 11/4 11/4

Nominal connection diameter flange DN – – – – – –

Flange for mating flange PN 6, standard version – – – – – –

Flange for mating flange PN 16, special version – – – – – –

Combination flange PN6/10 for mating flange PN 6 and PN 16, standard version

– – – – – –

Support-bracket mounting (with horizontal shaft only), standard version

– – – – – –

Support-bracket mounting (with horizontal shaft only), special version

– – – – – –

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230

Mains connection 3~ [V], standard version – – – – – –

Mains connection 3~ [V], with optional switching plug

– – – – – –

Mains frequency [Hz] 50 50 50 50 50 50


45


Technical data Wilo-Stratos ECO


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Motor/electronics

Electromagnetic compatibility EN 61800-3

Emitted interference EN 61000-6-3

Immunity to interference EN 61000-6-2

Power electronics Pulse-pack control

Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44

Insulation class F F F F F F

Materials

Pump housing

Grey cast iron (EN-GJL-200)

Red bronze (CC 491K)

as per DIN EN 1982, in accordance

with TrinkwV 2001


Impeller Plastic (PP - 40% GF)

Shaft Stainless steel

Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

50 °C 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3.0 3.0 3.0 3.0 3.0 3.0

110 °C 10.0 10.0 10.0 10.0 10.0 10.0

Wilo-Stratos ECO ...

25/1-3 25/1-525/1-5 BMS-L 25/1-5

25/1-5-130 25/1-5 RG 30/1-3 30/1-5




Pump curves Wilo-Stratos ECO

Wilo-Stratos ECO/251-3 - 30/1-3 Wilo-Stratos ECO/251-5 -/301-5, ECO-L 25/1-5

p-v (variable) p-v (variable)

Wilo-Stratos ECO/251-5 BMS

p-c (constant) p-v (variable)

Pump

Curves

max.

H [m

]

0

2

2,5

3

1

0,5

1,5

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,51 2,520 0,5

[m³/h][l/s]

[lgpm]

0

20

15

10

5

25

30

35

P 1 [W

]

Q

2 m 1,5 m

1 m

min.

p-v

max.

min.

2,5 m

Wilo-Stratos ECO 25/1-3Wilo-Stratos ECO 30/1-31 ~ 230 V - Rp 1/ Rp 1¼

[m/s]0 0,80,2 0,4

0,20 0,4 0,6 0,8 1,0 1,2 1,4

0,6 Rp 1¼

Rp 1

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,80,2 0,4

0,20 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,51 2,520 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

Q

4 m 3 m

2 m

1 m

p-v

ma

x.

min.

min.

5 m

Wilo-Stratos ECO 25/1-5Wilo-Stratos ECO 30/1-51 ~ 230 V - Rp 1/ Rp 1¼

Rp 1¼

Rp 1

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1[W

]

Q

4 m

3 m

2 m

1 m

p-c

max.

min.

min.

5 m

Rp 1¼

Rp 1

Wilo-Stratos ECO 25/1-5 BMS1 ~ 230 V - Rp 1/ Rp 1¼

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1[W

]

Q

4 m

3 m

2 m

1 m

p-v

ma

x.

min.

min.

5 m

Rp 1¼

Rp 1

Wilo-Stratos ECO 25/1-5 BMS1 ~ 230 V - Rp 1/ Rp 1¼

47


Terminal diagrams, motor data Wilo-Stratos ECO


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Terminal diagram A Terminal diagram B

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Motor data

Wilo-Stratos ECO ... Speed Power consumption

Current max. Motor protection Cablescrewed connection

Terminal diagram

- p1 I - PG -

[1/min] [W] [A] [-] [-] -

25/1-3 1400 - 2700 5.8 - 32 0.3not necessary

(blocking current-proof)

1 x 11 A

25/1-5 1400 - 3500 5.8 - 59 0.46not necessary


1 x 11 A

25/1-5-130 1400 - 3500 5.8 - 59 0.46not necessary


1 x 11 A

25/1-5 RG 1400 - 3500 5.8 - 59 0.46not necessary


1 x 11 A

25/1-5 BMS 1400 - 3500 5.8 - 59 0.46not necessary


1 x 71 x 9

1 x 11B

-L 25/1-5 1400 - 3500 5.8 - 59 0.46not necessary


1 x 11 A

30/1-3 1400 - 2700 5.8 - 32 0.3not necessary


1 x 11 A

30/1-5 1400 - 3500 5.8 - 59 0.46not necessary


1 x 11 A

0~10V

Standard

L N PE SSM InExt. off

1~ 230 V, 50 Hz



Dimensions, weights Wilo-Stratos ECO

Dimension drawing A Dimension drawing B

Dimension drawing C Dimension drawing D

Dimensions, Weights

Wilo-Stratos ECO ... Pipe connection

Thread Dimensions Weight about

Dimension drawing

Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 - -

[-] [-] [mm] [kg] [-]

25/1-3 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A

25/1-5 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A

25/1-5-130 1 11/2 130 96 65 78 50 60 32.5 133 93.5 61 73 69 2.5 B

25/1-5 RG 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A

25/1-5 BMS 1 11/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.9 D

-L 25/1-5 1 11/2 180 100 90 78 50 62 28.0 129 93.5 61 73 69 3.2 C

30/1-3 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A

30/1-5 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A

G

a

b1

b3

b2 a2

b5

I4 I5

I1

I 0

l 3

b4

b1

b3

b5

b2

b4

I4 I5

I1

I 0

l 3

a

a2

G

b1

b2

48 57

71

43 47,75

G

a2

a

b3 b5

I4

I5

I1

I 0

l 3

b4

b1

b3

b2

b5 G

a

a2

I4 I5

I1

I 0

l 3

b4

49



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Technical Data Wilo-Stratos

Wilo-Stratos...

25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035) • • • • • • • • •


• • • • • • • • •


– – – – – – – – –

Performance

Maximum delivery head [m] 6 7 6 7 11 9 5 8 12

Flow volume max. [m3/h] 7 8 7 8 10 13 11 13 21


Temperature range for utilisation in heating, ven-tilation & air conditioning systems


–- 10 to + 110



–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–


– – – – – – – – –

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10

Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp 1 1 11/4 11/4 11/4 – – – –

Nominal connection diameter flange DN – – – – – 32 40 40 40

Flange for mating flange PN 6, standard version – – – – – – – – –

Flange for mating flange PN 16, special version – – – – – • • • •

Combination flange PN6/10 for mating flanges PN 6 and PN 16, standard version

– – – – – • • • •


– – – – – – – – –


– – – – – – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230



– – – – – – – – –

Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60


51


Technical Data Wilo-Stratos


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Motor/electronics




Power electronics Frequency converter

Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44

Insulation class F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Impeller Fibreglass-reinforced PPS

Shaft Stainless steel (X46Cr13)



50 °C 3 3 3 3 3 3 3 3 5

95 °C 10 10 10 10 10 10 10 10 12

110 °C 16 16 16 16 16 16 16 16 18

Wilo-Stratos...

25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12




Technical data Wilo-Stratos

Wilo-Stratos...

50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12


Heating water (In accordance with VDI 2035) • • • • • • •


• • • • • • •


– – – – – – –

Performance

Maximum delivery head [m] 8 9 11 10 11 13 13

Flow volume max. [m3/h] 13 24 29 29 41 61 61




–- 10 to + 110



–

–

–

–

–

–

–

–

–

–

–

–

–

–


– – – – – – –

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6 6

Special version with nominal pressure, pmax [bar] 16 16 16 16 16 10, 16

Pipe connections

Screwed connection Rp – – – – – – –

Nominal connection diameter flange DN 50 50 50 65 65 80 100

Flange for mating flange PN 6, standard version – – – – – • •

Flange for mating flange PN 16, special version • • • • • • •

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

• • • • • – –


– – – – – – –


– – – – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230 230 230



– – – – – – –

Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60


53


Technical data Wilo-Stratos


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Motor/electronics





Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44

Insulation class F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-250)

Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PP




50 °C 3 5 5 5 7 7 7

95 °C 10 12 12 12 15 15 15

110 °C 16 18 18 18 23 23 23

Wilo-Stratos...

50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12




Pump curves Wilo-Stratos

Wilo-Stratos 251/-6, 30/1-6


Wilo-Stratos 25/1-8, 30/1-8


Q

min.

max.

H [m

]

0

4

5

7

6

2

1

3

Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6

1 ~ 230 V - Rp1 / Rp1¼

[m/s]

v210 2,5 31,5 3,50,5

0 0,5 1 21,5

[m³/h]640 2 5 731

[m³/h]640 2 5 731

[l/s]

[lgpm]

2

10 20

1,510,5

0

0

0

80

60

40

20

100

P 1 [W

]

1 m

2 m

3 m4 m5 m

6 mmax.

min.

max.

p-c

Rp 1¼

Rp 1

Q

min.

max.

H [m

]

0

4

5

7

6

2

1

3

Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6

1 ~ 230 V - Rp1 / Rp1¼

[m³/h]640 2 5 731

[m³/h]640 2 5 731

[l/s]

[lgpm]

2

10 20

1,510,5

0

0

0

80

60

40

20

100

P 1 [W

] 6 m 5 m 4 m

3 m

2 m

p-v

min.

max.

[m/s]

v210 2,5 31,5 3,50,5

0 0,5 1 21,5 Rp 1¼

Rp 1

0

4

5

7

6

8

2

1

3

H [m

]

Q

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8 1 ~ 230 V - Rp 1 / Rp 1 ¼

6 8 4 0 2 5 7 3 1

[m³/h]6 8 4 0 2 5 7 3 1

2

10 20

1,5 1 0,5

0

0

[m/s]2 1 0 2,5 1,5 0,5

v2 1 0 2,5 3 4 1,5 Rp 1

Rp 1 ¼

3,5 0,5

max.

max.

1 m 2 m

3 m 4 m

5 m

6 m

7 m

min.

p-c

max.

min.

0

4

5

7

6

8

2

1

3

H[m

]

Q

[l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

2

10 20

1,5 1 0,5

0

0

[m/s]2 1 0 2,5 1,5 0,5

v2 1 0 2,5 3 4 1,5 Rp 1

Rp 1 ¼

3,5 0,5

Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8 1 ~ 230 V - Rp 1 / Rp 1 ¼

[m³/h] 6 8 4 0 2 5 7 3 1

[m³/h]6 8 4 0 2 5 7 3 1

max.

min.

2 m 3 m 4 m

5 m 6 m

7 m

min.

max.

p-v

55




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Wilo-Stratos 30/1-12




v0 1 2 31,50,5 2,5 3,5 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 30/1-121 ~ 230 V - Rp 1 ¼

80 4 1062

[m³/h]80 4 1062

1 1,5 2 32,5

10 20 30

0,5

0

0

Qmax.

max.

10 m 8 m 6 m 4 m

2 m

1 mmin.

min.

p-c

max.

v0 1 2 31,50,5 2,5 3,5 [m/s]

0

8

10

12

14

4

2

6

H [m

][m³/h]

[l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 30/1-121 ~ 230 V - Rp 1 ¼

80 4 1062

[m³/h]80 4 1062

1 1,5 2 32,5

10 20 30

0,5

0

0

Qmax.

10 m8 m 6 m 4 m

min.

min.

p-v

max.

v0 1 2 3 41,50,5 2,5 3,5 [m/s]

0

8

10

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 32/1-121 ~ 230 V - DN 32

80 4 10 1262

[m³/h]80 4 10 1262

1 1,5 2 32,5 3,5

10 20 30 40

0,5

0

0

Qmax.

max.

8 m 6 m 4 m

2 m

9 m

1 mmin.

min.

p-c

max.

v0 1 2 3 41,50,5 2,5 3,5 [m/s]

0

8

10

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 32/1-121 ~ 230 V - DN 32

80 4 10 1262

[m³/h]80 4 10 1262

1 1,5 2 32,5 3,5

10 20 30 40

0,5

0

0

Qmax.

min.

8 m 7 m 6 m 5 m 4 m

min.

p-v

max.




Wilo-Stratos 40/1-4


Wilo-Stratos 40/1-8


0 0.5 1.0 1.5 2.0 [m/s]

0

1

2

3

4

5

6

0 2 4 6 8 10 [m³/h]

H [m

]

0 0.5 1.0 1.5 2.0 2.5 [l/s]

0 5 10 15 20 25 30 35 [Igpm]

0

20

40

60

80

100

120

140

0 2 4 6 8 10 [m³/h]

P 1 [W

]

v

Q

Wilo-Stratos 40/1-41~230 V - DN 40

max.

min.

min.

5 m 4 m 3 m 2 m

1 m

max.

∆p-c

0 0.5 1.0 1.5 2.0 [m/s]

0

1

2

3

4

5

6

0 2 4 6 8 10 [m³/h]

H [m

]

0 0.5 1.0 1.5 2.0 2.5 [l/s]

0 5 10 15 20 25 30 35 [Igpm]

0

20

40

60

80

100

120

140

0 2 4 6 8 10 [m³/h]

P 1 [W

]

v

Q

Wilo-Stratos 40/1-41~230 V - DN 40

max.

min.

min.

5 m 4.5 m

4 m 3 m 2 m3.5 m

2.5 m

∆p-v

0

8

9

4

2

6

7

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

Wilo-Stratos 40/1-81 ~ 230 V - DN 40

1280 4 10 1462

[m³/h]1280 4 10 1462

1,51 2,52 43,53

10 20 30 40 50

0,5

0

0

Q

P 1 [W

]

0

250

200

100

150

50

300

350

v0 1 2 31,50,5 2,5 [m/s]

max.

max.

7 m 6 m 5 m 4 m 3 m

2 m

1 m min.

p-c

min.

max.

0

8

9

4

2

6

7

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

Wilo-Stratos 40/1-81 ~ 230 V - DN 40

1280 4 10 1462

[m³/h]1280 4 10 1462

1,51 2,52 43,53

10 20 30 40 50

0,5

0

0

Q

P 1 [W

]

0

250

200

100

150

50

300

350

v0 1 2 31,50,5 2,5 [m/s]

min.

max.

7 m 6 m 5 m 4 m 3 m

min.

p-v

max.

57




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Wilo-Stratos 50/1-8


v0 1 2 3 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

Wilo-Stratos 40/1-121 ~ 230 V - DN 40

12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60 70

1

0

0

Qmax.

8 m10 m

6 m

4 m

2 m

1 m

max.

min.

12 m

p-c

min.

max.

v0 1 2 3 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

Wilo-Stratos 40/1-121 ~ 230 V - DN 40

2 3 4 5

10 20 30 40 50 60 70

1

0

0

Q

[m³/h]12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

max.

9 m8 m10 m12 m

11 m

7 m6 m

5 m4 m

min.

p-v

max.

min.

v0 1 21,50,5 [m/s]

0

8

9

4

2

6

7

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 50/1-81 ~ 230 V - DN 50

80 4 10 12 1462

[m³/h]80 4 10 12 1462

1 1,5 2 3 42,5 3,5

10 20 30 40 50

0,5

0

0

Q

min.

max.

7 m 6 m 5 m 4 m 3 m

2 m

1 m

max.

min.

p-c

max.

v0 1 21,50,5 [m/s]

0

8

9

4

2

6

7

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos 50/1-81 ~ 230 V - DN 50

80 4 10 12 1462

[m³/h]80 4 10 12 1462

1 1,5 2 3 42,5 3,5

10 20 30 40 50

0,5

0

0

Q

min.

7 m 6 m 5 m 4 m 3 m

max.

min.

p-v

max.




Wilo-Stratos 50/1-9




v0 1 2 3 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

350

100

50

400

450

200

150

250

300

12 16 18 20 2280 4 10 1462

12 16 18 20 2280 4 10 1462

2 3 4 5 6

10 20 30 40 50 60 70 80

1

0

0

Q

[m³/h]

Wilo-Stratos 50/1-91 ~ 230 V - DN 50

max.

8 m

7 m

min.

6 m

5 m

4 m

3 m2 m

1m

min.

p-c

max.

v0 1 2 3 [m/s]

0

8

10

12

4

2

6

H [m

]

[l/s]

[lgpm]

P 1 [W

]

0

350

100

50

400

450

200

150

250

300

2 3 4 5 6

10 20 30 40 50 60 70 80

1

0

0

Q

Wilo-Stratos 50/1-91 ~ 230 V - DN 50

[m³/h]12 16 18 20 2280 4 10 1462

12 16 18 20 2280 4 10 1462 [m³/h]

min.

max.

9 m

8 m

7 m6 m

5 m4 m

3 m

min.

p-v

max.

v0 1 32 [m/s]

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

20 40 60 80

1

0

0

Q

Wilo-Stratos 50/1-121 ~ 230 V - DN 50

9 m

7 m

max.

min.

6 m5 m

4 m3 m

2 m

1m

max.

11 m

10 m

8 m

min.

p-c

max.

v0 1 32 [m/s]

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

20 40 60 80

1

0

0

Q

Wilo-Stratos 50/1-121 ~ 230 V - DN 50

min.

max.

11 m

10 m9 m

8 m7 m

6 m5 m

4 m

min.

p-v

max.

59




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Wilo-Stratos 65/1-9




v0 10,5 1,5 2 [m/s]

0

12

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

20 40 60 80

1

0

0

Q

Wilo-Stratos 65/1-91 ~ 230 V - DN 65

8 m9 m

7 m

max.

min.

6 m

5 m4 m3 m2 m

1 m

max.

min.

p-c

max.

v0 10,5 1,5 2 [m/s]

0

12

4

2

8

10

6

H [m

][m³/h]

[l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

20 40 60 80

1

0

0

Q

Wilo-Stratos 65/1-91 ~ 230 V - DN 65

9 m10 m

8 m

min.

7 m

5 m4 m

max.

6 m

min.

p-v

max.

v0 10,5 1,5 2,52 [m/s]

0

12

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

900

700

800

100 15 20 25 30 35 405

[m³/h]100 15 20 25 30 35 405

2 3 4 65 7 8 109 11

25 50 75 100 125

1

0

0

Q

Wilo-Stratos 65/1-121 ~ 230 V - DN 65

max.

max.

2 m

1 m

3 m4 m

5 m6 m

7 m8 m

min.

9 m10 m

min.

p-c

max.

v0 10,5 1,5 2,52 [m/s]

0

12

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

500

400

200

300

100

600

900

700

800

100 15 20 25 30 35 405

[m³/h]100 15 20 25 30 35 405

2 3 4 65 7 8 109 11

25 50 75 100 125

1

0

0

Q

Wilo-Stratos 65/1-121 ~ 230 V - DN 65

min.

max.

4 m5 m6 m

7 m8 m

9 m10 m

min.

p-v

max.








v0 1 1,50,5 32 2,5 [m/s]

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

1400

1200

800

1000

600

400

200

1600

1800

200 30 40 50 6010

[m³/h]200 30 40 50 6010

3 6 9 1512 18

50 100 150 2000

0

Q

Wilo-Stratos 80/1-121 ~ 230 V - DN 80

max.

max.

1 m min.

2 m4 m

6 m8 m

10 m12 m

min.

p-c

max.

v0 1 1,50,5 32 2,5 [m/s]

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

1400

1200

800

1000

600

400

200

1600

1800

200 30 40 50 6010

[m³/h]200 30 40 50 6010

3 6 9 1512 18

50 100 150 2000

0

Q

Wilo-Stratos 80/1-121 ~ 230 V - DN 80

min.

4 m6 m7 m8 m9 m10 m11 m12 m

5 m

max.

min.

p-v

max.

v0 1 1,50,5 2[m/s]

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

1400

1200

800

1000

600

400

200

1600

1800

200 30 40 50 6010

[m³/h]200 30 40 50 6010

3 6 9 1512 18

50 100 150 2000

0

Q

Wilo-Stratos 100/1-121 ~ 230 V - DN 100

max.

max.

1 m min.

2 m4 m

6 m8 m

10 m12 m

min.

p-c

max.

0

12

14

4

2

8

10

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

1400

1200

800

1000

600

400

200

1600

1800

200 30 40 50 6010

[m³/h]200 30 40 50 6010

3 6 9 1512 18

50 100 150 2000

0

Q

Wilo-Stratos 100/1-121 ~ 230 V - DN 100

min.

4 m6 m7 m8 m9 m10 m11 m12 m

5 m

max.

min.

p-v

max.

v0 1 1,50,5 2[m/s]

61


Terminal diagrams, motor data Wilo-Stratos


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Terminal diagram

*) For additional Stratos IF-Modul, see chapter “Wilo-Control Pump Management Systems”

DP: Twin-head pump management (2 pumps)

PLR: Serial digital BA interface

LON: Serial digital LONWORKS interface

SSM Collective fault signal

(NC contact in accordance with VDI 3814, load capacity 1 A,

250 V ~)

For function, see chapter “Wilo-Control Pump Management

Systems, Planning Guide”

Motor data

Wilo-Stratos... Rated power

Speed Power consumption

Current at1~230V

Current at3~230V

Current at3~400V

Motor protection

Cablescrewed connection

p2 n p1 I - PG

[W] [1/min] [W] [A] - -

25/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 – integrated 1 x 7/ 1 x 9/ 1 x 13.5

25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5

30/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 – integrated 1 x 7/ 1 x 9/ 1 x 13.5

30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/1 x 9/1 x 13.5

30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-4 100 1600 - 3700 14 - 130 0.16 - 1.20 0.16 - 1.20 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/1 x 9/1 x 13.5

50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9/1 x 13.5

50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/1 x 9/1 x 13.5

65/1-9 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/1 x 9/1 x 13.5

65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/1 x 9/1 x 13.5

80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/1 x 9/1 x 13.5

100/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/1 x 9/1 x 13.5

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON

Option: IF-Module Stratos *)

PLR-modul LON-modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz



Dimensions, weights Wilo-Stratos

Dimension drawing A

Permitted installation positions, see Planning Guide

Note: When arranging pumps vertically, the dimension b5

protrudes over the edge of the pump connection!

Dimension drawing B


Note: When arranging pumps vertically, the dimension b5

protrudes over the edge of the pump connection!


l 0

l 2

a2 a1

Pg 7

b3b3

G

b5b4

Pg 9

Pg 13,5

a3

Rpl 1

l 0 l 2

a2 a1

Pg 7

b3b3

b5b4

Pg 9

Pg 13,5

a3

l 1

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

63


Dimensions, weights Wilo-Stratos


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Dimensions, Weights

Wilo-Stratos... Nominal diameter

Pipe connection


Dimensiondrawing

DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -

- - - [mm] [kg] -

25/1-6 – 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A

25/1-8 – 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A

30/1-6 – 11/4 2 180 90 48 181 43 58 75 90 125 4.2 A

30/1-8 – 11/4 2 180 90 48 181 43 58 75 90 125 4.2 A

30/1-12 – 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A

32/1-12 32 – – 220 110 55 203 48 65 78 106 127 9.0 B

40/1-4 40 – – 220 110 48 176 58 72 75 90 125 8.3 B

40/1-8 40 – – 220 110 55 202 53 63 78 106 127 9.2 B

40/1-12 40 – – 250 125 65 252 62 84 92 119 142 14.0 B

50/1-8 50 – – 240 120 55 207 50 65 78 106 127 10.6 B

50/1-9 50 – – 280 140 65 256 61 83 92 119 142 15.5 B

50/1-12 50 – – 280 140 65 256 61 83 92 119 142 15.5 B

65/1-9 65 – – 280 140 65 256 61 83 92 119 142 17.5 B

65/1-12 65 – – 340 170 78 325 87 112 120 155 170 29.0 B

80/1-12 80 – – 360 180 78 328 90 120 125 155 170 31.0 B

100/1-12 100 – – 360 180 78 338 80 120 125 155 170 34.0 B

Flange dimensions

Wilo-Stratos... Flange Nominal diame-

ter

Pump flange dimensions Dimension drawing

- DN Ø D Ø d Ø KL1/KL2 Ø k n xØ dL1/dL2

n x Ø dL -

- - [mm] [pcs. x mm] -

32/1-12 Combination flange PN6/10(flange PN 16 in accordance with EN 1092-2)

32 140 76 90/100 – 4 x 14/19 – C


40 150 84 100/110 – 4 x 14/19 – C


40 150 84 100/110 – 4 x 14/19 – C


40 150 84 100/110 – 4 x 14/19 – C


50 165 99 110/125 – 4 x 14/19 – C


50 165 99 110/125 – 4 x 14/19 – C


50 165 99 110/125 – 4 x 14/19 – C


65 185 118 130/145 – 4 x 14/19 – C


65 185 118 130/145 – 4 x 14/19 – C

80/1-12 Flange PN 6 (dimensioned to PN 16, according in accordance with EN 1092-2)

80 200 132 – 150 – 4 x 19 D

80/1-12 Flange PN16 (in accordance with EN 1092-2)

80 200 132 – 160 – 8 x 19 D

100/1-12 Flange PN 6 (dimensioned to PN 16, according in accordance with EN 1092-2)

100 220 156 – 170 – 4 x 19 D

100/1-12 Flange PN16 (in accordance with EN 1092-2)

100 220 156 – 180 – 8 x 19 D


Heating, Air-conditioning, CoolingHigh-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-D

Wilo-Stratos-D

Operating modes

Speed-stage switching –

Manual control mode (n=constant) •

p-c for constant differential pressure •

p-v for variable differential pressure •

p-T for temperature-prompted differential pressure •

Manual functions

Setting the operating mode •

Setting the differential-pressure setpoint •

Setting to “Autopilot” (automatic setback mode) •

Setting the pump to ON/OFF •

Setting the speed (manual setting mode) •

Setting the speed stages –

Automatic functions

Stepless power adjustment as a function of operating mode

•

“Autopilot” automatic setback mode •

Deblocking function •

Soft start •

Safety control –

Full motor protection with integrated trip electronics •


Control input “Overriding Off” •Possible with Stratos IF-Modul (accessory)

Control input “Overriding Min” •Possible with Stratos IF-Modul (accessory)






Individual/collective fault signal (potential-free NC contact)

•(programmable with IR-Monitor)

Collective fault signal (potential-free NC contact) •

Individual run signal (potential-free NO contact) •Possible with Stratos IF-Modul (accessory)


–

Fault light •


65


Equipment/Function Wilo-Stratos-D


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Direction-of-rotation telltale lamp –

LC display for showing pump data and fault codes •

Data exchange


•







•Various combinations with Stratos IF-Modul (accessory) possible




Wrench attachment point on pump body –

Double switchover valve in pump housing •

Cable entry possible on both sides –

Wilo quick connection with spring clips –


–

Plug-in slot for optional expansion with Wilo-IF-Moduls

•

Blocking current-proof motor –

Including seals for threaded connection (loose) –

Including installation and operating instructions •

Including thermal insulation –


•

Incl. 1.8 m power cable with grounding plug –

Integrated non-return valve –

Integrated ball shutoff valve –

Including time switch –

Wilo-Stratos-D




Technical data Wilo-Stratos-Ds

Wilo-Stratos-D ...

32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12

Approved fluids (other fluids/media on request)



• • • • • • • • •


– – – – – – – – –

Performance

Maximum delivery head [m] 7 9 8 12 8 9 11 11 13



Temperature range for utilisation in heating, ventila-tion & air conditioning systemsat max. ambient temperature +25 °C [°C]at max. ambient temperature +40 °C [°C]

–- 10 to + 110

Temperature range for utilisation in potable water circulation systemsat max. ambient temperature +40 °C [°C]at max. ambient temperature +40 °C in short-term operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water circulation systems [°d]

– – – – – – – – –

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6

Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 10, 16

Pipe connections

Screwed connection Rp – – – – – – – – –

Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80

Flange for mating flange PN 6, standard version – – – – – – – – •

Flange for mating flange PN 16, special version • • • • • • • • •


• • • • • • • • –


– – – – – – – – –


– – – – – – – – –





– – – – – – – – –

Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60


67


Technical data Wilo-Stratos-D


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Motor/electronics







Materials


ImpellerFibreglass-reinforced PPS

Fibreglass-reinforced PP




50 °C 3 3 3 5 3 5 5 7 7

95 °C 10 10 10 12 10 12 12 15 15

110 °C 16 16 16 18 16 18 18 23 23

Wilo-Stratos-D ...

32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12




Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 32/1-8




Q

max.

max.

min.

min.

v0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]

0

2

1

3

4

6

5

7

8

H [m

]

[m³/h][l/s]

[lgpm]

1280 4 1062

1 1,5 2 2,5 3,530,50

10 20 30 400

Wilo-Stratos-D 32/1-81 ~ 230 V - DN 32

+

P1 Wilo-Stratos 32/1-8

6 m 5 m4 m

3 m

2 m

1 m

7 m

max.

p-c

P 1 [W

]

0

150

100

50

200

250

300

1280 4 1062 [m³/h]

0

4

5

7

6

8

2

1

3

H [m

]

Q

P 1 [W

]

[m3/h][l/s]

[lgpm]

12106 840 2

[m3/h]12106 840 2

2

10

32,5 3,5

3020

1,510,5

0

0

40

0

150

100

50

200

250

300

[m/s]v

210 2,51,50,5 43 3,5

max.

3 m4 m

5 m6 m

7 m

min.

min.

max.

p-v



+

v0 1 2 3 4 5 6 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60

1

0

0



+

max.

1 m

9 m 8 m 7 m 6 m 5 m 4 m

2 m

3 m

min.

max.

p-c

max.

min.

Q

v0 1 2 3 4 5 6 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60

1

0

0


+

Q


max.

min.

8 m 7 m 6 m 5 m 4 m

p-v

max.

min.

69




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Serv

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v0 1 2 3 4 5 6 [m/s]

0

8

10

4

2

6

7

9

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

200 10 25155

2 3 4 5 6 7

10 20 30 40 50 60 70 80 90

1

0

0

[m³/h]200 10 25155


+

Q


max.

min.

max.

3 m

2 m

1 m

4 m5 m6 m7 m8 m

p-c

max.

min.

v0 1 2 3 4 5 6 [m/s]

0

8

10

4

2

6

7

9

3

1

5

H [m

][m³/h]

[l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

200 10 25155

2 3 4 5 6 7

10 20 30 40 50 60 70 80 90

1

0

0

[m³/h]200 10 25155


+

Q

P1 Wilo-Stratos 40/1-8min.

3 m4 m5 m6 m7 m

max.

p-v

max.

min.

v0 1 2 3 4 [m/s]

0

8

10

14

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

900

800

700

15 25 35300 10 205

4 6 8 10

20 40 60 80 100 120

2

0

0

[m³/h]15 25 35300 10 205



+

Q

min. 1 m

2 m

4 m

6 m

8 m

12 m

10 m

max.

p-c

max.

min.

v0 1 2 3 4

0

8

10

14

12

4

2

6

H [m

]P 1

[W]

0

300

200

100

400

500

600

900

800

700

15 25 35300 10 205

4 6 8 10

20 40 60 80 100 120

2

0

0

15 25 35300 10 205



+

Q

[m/s]

[m³/h][l/s]

[lgpm]

[m³/h]

max.

min.

5 m6 m

4 m

7 m8 m9 m10 m11 m12 m

p-v

max.

min.








v0 1 2 3 [m/s]

0

7

8

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

10 20 30 40 50 70 60 80 90

1

0

0


Q


+

max.

min.

max.

3 m

2 m

1 m

4 m5 m6 m7 m8 m

p-c

max.

min.

v0 1 2 3 [m/s]

0

7

8

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

500

400

200

300

100

600

700

100 15 20 255

[m³/h]100 15 20 255

2 3 4 65 7

10 20 30 40 50 70 60 80 90

1

0

0


Q


+

min.

3 m4 m5 m6 m7 m

max.

p-v

max.

min.

v0 1 2 3 4 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

900

800

700

15 25 35300 10 205

4 6 8 10

20 40 60 80 100 120

2

0

0

[m³/h]15 25 35300 10 205



+

Q

2 m1 m

4 m

6 m

8 m

min.

max.

p-c

max.

min.

v0 1 2 3 4 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

900

800

700

15 25 35300 10 205

4 6 8 10

20 40 60 80 100 120

2

0

0

[m³/h]15 25 35300 10 205



+

Qmax.

min.

3 m4 m

5 m6 m

7 m8 m

p-v

max.

min.

71




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v0 1 2 3 4 5 [m/s]

0

7

8

12

11

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

800

600

200

400

1000

1200

100 15 20 25 30 35 405

2 4 86 10

25 50 75 100 1250

0

[m³/h]100 15 20 25 30 35 405


Q


+

max.

min. 1 m2 m

3 m4 m

5 m6 m

7 m8 m

9 m10 m

11 m

p-c

max.

min.

v0 1 2 3 4 5 [m/s]

0

7

8

12

11

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

800

600

200

400

1000

1200

100 15 20 25 30 35 405

2 4 86 10

25 50 75 100 1250

0

[m³/h]100 15 20 25 30 35 405


Q


+

min.

max.

4 m5 m

6 m7 m

8 m9 m10 m11 m

p-v

max.

min.

v0 1 2 3 4 5 [m/s]

0

7

8

12

11

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

800

600

200

400

1000

1200

1400

1600

1800

200 30 40 50 60 7010

3 6 9 1512 18

50 100 150 200 2500

0

[m³/h]200 30 40 50 60 7010


Q


+

max.

max.

2 m3 m

4 m5 m

6 m

1 m

7 m8 m

9 m10 m

min.

p-c

max.

min.

v0 1 2 3 4 5 [m/s]

0

7

8

12

11

10

9

5

4

3

2

1

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

800

600

200

400

1000

1200

1400

1600

1800

200 30 40 50 60 7010

3 6 9 1512 18

50 100 150 200 2500

0

[m³/h]200 30 40 50 60 7010


Q


+

max.

4 m5 m6 m7 m8 m9 m10 m

min.

p-v

max.

min.






v0 1 2 3 4 5 [m/s]

0

8

14

12

10

4

2

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

1000

500

1500

2000

2500

3000

3500

400 60 80 10020

10 20 30

100 200 3000

0

[m³/h]400 60 80 10020


Q


+

16

min.

max.

max.

2 m4 m

6 m

1 m

8 m10 m

12 m

p-c

max.

min.

v0 1 2 3 4 5 [m/s]

0

8

14

12

10

4

2

6

H [m

]P 1

[W]

[m³/h][l/s]

[lgpm]

0

1000

500

1500

2000

2500

3000

3500

400 60 80 10020

10 20 30

100 200 3000

0

[m³/h]400 60 80 10020


Q


+

16

max.

min.

4 m5 m6 m7 m8 m9 m10 m11 m12 m

p-v

max.

min.

73


Terminal diagrams, motor data Wilo-Stratos-D


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Terminal diagram

*) For additional Stratos IF-Module, see chapter “Pump Management Systems Wilo-Control ”




SSM Collective fault signal

(Normally closed contact as per VDI 3814, load capacity 1 A,

250 V ~)

For function, see chapter “Pump Management Systems Wilo-

Control, Planning Guide”

Motor data

Wilo-Stratos D... Rated power


Current at1~230V

Current at3~230V

Current at3~400V

Motor protection

Cablescrewed connection

p2 n p1 I - PG

[W] [1/min] [W] [A] - -

32/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.17 - 1.37 – integrated 1 x/71x/91x 13.5

32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x/71x/91x 13.5

40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x/71x/91x 13.5

40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x/71x/91x 13.5

50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x/71x/91x 13.5

50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x/71x/91x 13.5

50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x/71x/91x 13.5

65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x/71x/91x 13.5

80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x/71x/91x 13.5

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON


PLR-modul LON-modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz



Dimensions, weights Wilo-Stratos-D

Dimension drawing A


Note: When arranging pumps vertically, the dimension b5 pro-

trudes over the edge of the pump connection!

Dimension drawing B Dimension drawing C

Dimensions, Weights

Wilo-Stratos D... Nominal diameter

Dimensions Weight about

Dimension drawing

DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -

- [mm] [kg] -

32/1-8 32 220 110 90 75 181 43 106 114 106 106 12.0 A

32/1-12 32 220 110 127 106 203 57 117 130 110 130 16.5 A

40/1-8 40 220 110 127 106 199 64 125 138 115 135 16.6 A

40/1-12 40 250 125 142 119 252 62 151 144 145 145 25.0 A

50/1-8 50 240 120 127 106 203 61 123 135 113 132 18.0 A

50/1-9 50 280 140 142 119 256 62 159 148 145 145 27.0 A

50/1-12 50 280 140 142 119 256 62 159 148 145 145 27.0 A

65/1-12 65 340 170 170 155 325 88 200 210 188 188 52.8 A

80/1-12 80 360 180 170 150 328 100 220 235 203 203 61.0 A

Pg 7

Pg 9Pg 13,5

a1b 2

b 1b5b4

l 0l 3

l 4

a2

l 1

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

75


Dimensions, weights Wilo-Stratos-D


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Flange dimensions

Wilo-Stratos-D ... Flange Nominal diameter


- DN Ø D Ø d Ø KL1/KL2 Ø k n xØ dL1/dL2

n x Ø dL -

- - [mm] [pcs. x mm] -

32/1-8Combination flange PN6/10(flange PN 16 in accordance with EN 1092-2)

32 140 76 90/100 – 4 x 14/19 – B


32 140 76 90/100 – 4 x 14/19 – B


40 150 84 100/110 – 4 x 14/19 – B


40 150 84 100/110 – 4 x 14/19 – B


50 165 99 110/125 – 4 x 14/19 – B


50 165 99 110/125 – 4 x 14/19 – B


50 165 99 110/125 – 4 x 14/19 – B


65 185 118 130/145 – 4 x 14/19 – B

80/1-12Flange PN 6 (dimensioned to PN 16, according in accordance with EN 1092-2)

80 200 132 – 150 – 4 x 19 C

80/1-12Flange PN16 (in accordance with EN 1092-2)

80 200 132 – 160 – 8 x 19 C


Heating, Air-conditioning, CoolingEnergy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED

Series: Wilo-Star-E (EasyStar)



> Application:• Hot-water heating systems of all kinds

Series: Wilo-TOP-E



> Application:• Hot-water heating systems of all kinds and

industrial circulation systems

Series: Wilo-TOP-ED



> Application:• Hot-water heating systems of all kinds and


Modified

series!

Q[m³/h]

Wilo-EasyStar

H[m

]

00 0,5 1 1,5 2 32,5

1

2

3

4Star-E 15 (25, 30)/1-5

Star-E 15 (25, 30)/1-3

0 10 20 30 40 50 0 1

2

4

6

8

10

Wilo-TOP-E

80/1-10100/1-10

40/1-4

50/1-7

30/1-10 40/1-10

50/1-10

50/1-6

65/1-10

25

(30

)/1-7

Q[m3/h]

H[m

]

0 10 20 30 40 50 60 70 80 0 1

2

4

6

8

10

32/1-7

40/1-750/1-6

80/1-10

65/1-10

40/1-10 50/1-10

50/1-7

Wilo-TOP-ED

Q[m3/h]

H[m

]

+

77

Heating, Air-conditioning, CoolingEnergy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED


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Series: Wilo-Star-E (EasyStar)

> Product advantages:• Energy-saving pumps specially for single- and two-family houses and for two- to

six-family houses

• Simple pipe connection thanks to the safe and practical wrench attachment point on the

pump body.

• Secure electrical connection through ergonomically optimised terminal box.

Threaded cable connection can be removed and used on both sides.

Quick connection with spring clips

• Easy operation. Ex-works setting suitable for 90% of all heating systems requirements. The

“Red Button” allows individual settings to be made for specific systems.

• Activated Autopilot offers automatic adjustment of pump performance in boiler setback

mode.

• Operational reliability through deblocking function and Safety Control.

>Additional information: Page• Planning Guide: . . . . . . . . . . . . . . . . . . 6/31


• Technical Data:. . . . . . . . . . . . . . . . . . . 80

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 82




Series: Wilo-TOP-E

> Product advantages:• Stepless performance control and various control functions for energy-saving operation.

• Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”.

• Easy operation through standard series integrated pump display and manual operation level

(one-button-operation).

• IF-Modul with interfaces to building-automation systems can be optionally retrofitted.

• Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor.



• Technical Data:. . . . . . . . . . . . . . . . . . . 86

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 88




• Switchgears and Control Devices. . . 351


Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-TOP-ED

> Product advantages:• Stepless performance control and various control functions for energy-saving operation.

• Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”.

• Easy operation through standard series integrated pump display and manual operation level

(one-button-operation).

• IF-Modul with interfaces to building-automation systems can be optionally retrofitted.

• Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor.

• Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode.



• Technical Data:. . . . . . . . . . . . . . . . . . . 98

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 100




• Switchgears and Control Devices. . . 351


Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421


Heating, Air-conditioning, CoolingEnergy-saving pumps (single-head pumps)

Equipment/Function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E(EasyStar)

Wilo-TOP-E

Operating modes


Manual control mode (n=constant) – •

p-c for constant differential pressure • •


p-T for temperature-prompted differential pressure – •

Manual functions

Setting the operating mode – •



Setting the pump to ON/OFF – •

Setting the speed (manual setting mode) – •


Automatic functions


• •



Soft start • •(not with TOP-E 25(30)/1-7,

TOP- E30/1-10, TOP- E40/1-4 and TOP-E 50/1-6)




Control input “Overriding Off” – •(not with TOP-E 25(30)/1-7,


Control input “Overriding Min” – –


– •(not with TOP-E 25(30)/1-7,



– –



– –

Collective fault signal (potential-free NC contact) – •

Individual run signal (potential-free NO contact) – –


79


Equipment/Function Wilo-Star-E, Wilo-TOP-E


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– –

Fault light – •



Data exchange


– •


– •Possible with IF-Modul (accessories)


– •Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps)(Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue)


– •Different combinations with IF-Modul



– •Different combinations with IF-Modul



Wrench attachment point on pump body • –



Quick connection with spring clips • –


– –


– •




Including thermal insulation – •

Including washers for flange bolts(for DN 32 - DN 65 nominal connection diameters)

– •

Including 1.8 m power cable with grounding plug – –




Wilo-Star-E(EasyStar)

Wilo-TOP-E




Technical Data Wilo-Star-E

Wilo-Star-E...(EasyStar)

15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5

Approved fluids(other fluids on request)



• • • • • •


– – – – – –

Performance


Flow volume max. [m3/h] 2.5 2.5 2.5 3.5 3.5 3.5


Temperature range for utilisation in heating, ventilation & air conditioning systems

at max. ambient temperature of +25 °C [°C]at max. ambient temperature +40 °C [°C]

+20 to +110+20 to +95

+20 to +110+20 to +95

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] – – – – – –

Maximum permitted total hardness in potable water circulation systems [°d]

– – – – – –

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10

Special version for operating pressure pmax [bar] – – – – – –

Pipe connections

Screwed connection Rp 1/2 1 11/41/2 1 11/4

Nominal connection diameter flange DN – – – – – –


Mating flange for PN 16 flange, special version

– – – – – –


– – – – – –


– – – – – –


– – – – – –





– – – – – –



81


Technical Data Wilo-Star-E


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Motor/electronics

Electromagnetic compatibility EN 61000-6-3






Materials


Impeller Plastic (PP -%40 GF)

Shaft Stainless steel (X40 Cr13)


Minimum suction head at suction branch [m]for the prevention of cavitation at water delivery temperature

50 °C 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3 3 3 3 3 3

110 °C 10 10 10 10 10 10

Wilo-Star-E...(EasyStar)

15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5




Pump curves Wilo-Star-E

Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3 Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5

p-v (variable) p-v (variable)

Q

Rp ½

Rp 1

Rp 1¼

0 31 2

0

0

0,5

0,25 0,5 0,75 0,75

v

1 1,5

4 5

[m/s]

00 0,5

0 0,2 0,4 0,6 0,8 1,0

1,51 2 2,5

2

1

0,5

1,5

0

20

10

30

40

50

3

2,5

3,5

H[m

]

[m³/h]

0 0,5 1,51 2 2,5 [m³/h]

P 1 [W

]

p-v

[l/s]

Wilo-Star-E15/1-3, 25/1-3, 30/1-31 ~ 230 V - Rp ½, Rp 1, Rp 1¼

max.

min.

3 m 2 m

min.

max.

Q

Rp ½

Rp 1

Rp 1¼

0 31 2

0

0

0,5

0,25 0,5 0,75 0,75

v

1 1,5

4 5

Wilo-Star-E15/1-5, 25/1-5, 30/1-51 ~ 230 V - Rp ½, Rp 1, Rp 1¼

[m/s]

00 0,5

0 0,2 0,4 0,6 0,8 1,0

1,51 2 2,5 3,53

4

2

1

3

0

40

20

60

80

100

6

5

H[m

]

[m³/h]

0 0,5 1,51 2 2,5 3,53 [m³/h]

P 1 [W

]

p-v

max.

min.

min.

max.

[l/s]

3 m2 m

83


Terminal Diagrams, Motor Data Wilo-Star-E


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Terminal diagram

Blocking current-proof motorSingle-phase AC motor 1~230 V, 50 Hz, with capacitor installed

Motor data

Wilo-Star-E... Speed Power consumption

Current at Motor protection Capacitor Threaded cable

connection1~230 V 3~230 V 3~400 V

n P1 I – Capacity PG

[1/min] [W] [A] – [mF/VDB] –

15/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 – –not necessary


1,7/400 11

15/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 – –not necessary


2,0/400 11

25/1-3 1060 - 2350 18 - 42 0.13 - 0.19 – –not necessary


1,7/400 11

25/1-3-130 1060 - 2350 18 - 42 0.13 - 0,19 – –not necessary


1,7/400 11

30/1-3 1060 - 2350 18 - 42 0.13 - 0.19 – –not necessary


1,7/400 11

25/1-5 1205 - 2680 27 - 72 0.15 - 0.31 – –not necessary


2,0/400 11

25/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 – –not necessary


2,0/400 11

30/1-5 1205 - 2680 27 - 72 0.15 - 0.31 – –not necessary


2,0/400 11

L N PE



Dimensions, Weights Wilo-Star-E

Dimension drawing

Dimensions, Weights

Wilo-Star-E... Pipe connection/nominal diameter

Thread Pump dimensions Weight about

Rp G a1 I0 l1 l2 l3 l4 b0 b1 b2 b3 –

– – [mm] [kg]

15/1-3-130 Rp 1/2 G 1 33 130 96 65 78 160 93 106 56 74 2.2

15/1-5-130 Rp 1/2 G 1 33 130 96 65 78 160 93 106 56 74 2.5

25/1-3 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.4

25/1-3-130 Rp 1 G/112 33 130 96 65 78 160 93 106 56 74 2.2

25/1-5 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.7

25/1-5-130 Rp 1 G 11/2 33 130 96 65 78 160 93 106 56 74 2.5

30/1-3 Rp 11/4 G 2 33 180 96 90 78 160 93 106 56 74 2.6

30/1-5 Rp 11/4 G 2 33 180 96 90 78 160 93 106 56 74 2.8

G

b 3

l 0

l 2

b0

b1

b2

a1 l1

l3

l4

Rp/DN

85



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Technical Data Wilo-TOP-E

Wilo-TOP-E...

25

/1-7

30

/1-7

30

/1-1

0

40

/1-4

40

/1-1

0

50

/1-6

50

/1-7

50

/1-1

0

65

/1-1

0

80

/1-1

0

10

0/1

-10


Heating water (In accordance with VDI 2035) • • • • • • • • • • •

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

• • • • • • • • • • •


– – – – – – – – – – –

Performance

Maximum delivery head [m] 7 7 11 4 10 7 7 10 9 10 10

Flow volume max. [m3/h] 6.5 6.5 9 11 18 15 24 27 32 62 62




–+20 to +110

Temperature range for utilisation in potable water circulation systems [°C]

at max. ambient temperature +40 °C [°C] – – – – – – – – – – –


– – – – – – – – – – –

Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10 6/10 6/10 6 6

Special version for operating pressure pmax [bar]– – 16 – 16 16 16 16 16

10 10

16 16

Pipe connections

Screwed connection Rp 1 11/4 11/4 – – – – – – – –

Nominal connection diameter DN – – – 40 40 50 50 50 65 80 100

Flange for mating flange PN 6, standard version – – – – – – – – – • •


– – – – • • • • • • •


– – – • • • • • • – –


– – – – – – – – – – –


– – – – – – – – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230



– – – – – – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50


87


Technical Data Wilo-TOP-E


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Motor/electronics




Power electronicsHigh-frequencyPWM procedure

Fre-quencyconv.

High-freq.PWM

process

Frequency converter

Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43

Insulation class F F F F F F F F F F F

Materials


TOP-E 30/1-7:Also as special version in

red bronze

(CC 491K)


TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:Also as special version in red bronze (CC 491K)

Impeller Plastic (PPS -%40 GF)




50 °C 0.5 0.5 0.5 0.5 0.5 0.5 3 3 3 3 3

95 °C 5 5 5 5 5 5 10 10 10 10 10

110 °C 11 11 11 11 11 11 16 16 16 16 16

Wilo-TOP-E...

25

/1-7

30

/1-7

30

/1-1

0

40

/1-4

40

/1-1

0

50

/1-6

50

/1-7

50

/1-1

0

65

/1-1

0

80

/1-1

0

10

0/1

-10




Pump curves Wilo-TOP-E

Wilo-TOP-E 25/1-7, 30/1-7


Wilo-TOP-E 30/1-10



Pump

Curves

200

175

150

125

100

75

50

25

0

0 0,5 1 1,5

0 5 10 15 20

0 0,5 1 1,5 2 Rp 11/4

0 1 2 3 4 5 6

0 1 2 3 4 5 6

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

0 1 2 3 Rp 1v

[m/s]

min.

max.

∆ p-c

max.

1 m2 m

3 m4 m5 m

6 m

Wilo-TOP-E 25/1-7Wilo-TOP-E 30/1-71 ~ 230 V - Rp 1/Rp 11/4

min.P 1[W]

H[m

]

200

175

150

125

100

75

50

25

0

0 0,5 1 1,5

0 5 10 15 20

0 0,5 1 1,5 2 Rp 11/4

0 1 2 3 4 5 6

0 1 2 3 4 5 6

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

0 1 2 3 Rp 1

v

[m/s]

max.

max.

2 m

3 m4 m5 m

6 m

min.

∆ p-v

Wilo-TOP-E 25/1-7Wilo-TOP-E 30/1-71 ~ 230 V - Rp 1/Rp 11/4

min.P 1[W]

H[m

]

400

300

200

100

0

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

Q

[m3/h]

[lgpm]

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-c

max.

1 m

2 m

4 m6 m

Wilo-TOP-E 30/1-10 1 ~ 230 V - Rp 11/4

0 0,5 1 1,5 2 2,5 3v

[m/s]

8 m

10 m

min.

P 1[W]

H[m

]

400

300

200

100

0

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

Q

[m3/h]

[lgpm]

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

∆ p-v

max.

8 m 4 m

6 m

Wilo-TOP-E 30/1-10 1 ~ 230 V - Rp 11/4

0 0,5 1 1,5 2 2,5 3

v[m/s]

min.

10 m

P 1[W]

H[m

]

89




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Wilo-TOP-E 40/1-4


Wilo-TOP-E 40/1-10


225

200

175

150

125

100

75

50

25

0

0 1 2 3

0 10 20 30

0 0,5 1 1,5 2

0 2 4 6 8 10

0 2 4 6 8 10

v [m/s]

Q

[m3/h]

[lgpm]

5

4

3

2

1

0

[l/s]

[m3/h]

max.

Wilo-TOP-E 40/1-4 1 ~ 230 V - DN 40

max.

p-c

min.

2 m

1 m 3 m

min.

P 1[W]

H[m

]

225

200

175

150

125

100

75

50

25

0

0 1 2 3

0 10 20 30

0 0,5 1 1,5 2

0 2 4 6 8 10

0 2 4 6 8 10

v [m/s]

Q

[m3/h]

[lgpm]

5

4

3

2

1

0

[l/s]

[m3/h]

max.

Wilo-TOP-E 40/1-4 1 ~ 230 V - DN 40

max.

p-c

min.

2 m

1 m 3 m

min.

P 1[W]

H[m

]

700

600

500

400

300

200

100

0

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 16

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

3 m

1 m

5 m 7 m

max.

min.

p-c Wilo-TOP-E 40/1-10 1 ~ 230 V - DN 40

min.

P 1[W]

H[m

]

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 16

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

5m 8m

6m

7m

min.

p-v

4m

max.

Wilo-TOP-E 40/1-10 1 ~ 230 V - DN 40

700

600

500

400

300

200

100

0

P 1[W]

H[m

]




Wilo-TOP-E 50/1-6


Wilo-TOP-E 50/1-7


450

400

350

300

250

200

150

100

50

0

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5

0 2 4 6 8 10 12 14

v [m/s]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

max.

p-c

min.

2 m

1 m

3 m 4 m

5 m

6 m

min.

Wilo-TOP-E 50/1-6 1 ~ 230 V - DN 50

0 2 4 6 8 10 12 14

P 1[W]

H[m

]

450

400

350

300

250

200

150

100

50

0

0 1 2 3 4

0 10 20 30 40 50

0 2 4 6 8 10 12 14

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

max.

p-v

min.

2 m

3 m 4 m

5 m

min.

0 0,5 1 1,5 v

[m/s]

6 m

0 2 4 6 8 10 12 14

Wilo-TOP-E 50/1-6 1 ~ 230 V - DN 50

P 1[W]

H[m

]

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6

0 10 20 30 40 50 60 70 80

0 5 10 15 20

0 5 10 15 20

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-c

max.

1 m 2 m 3 m

4 m

6 m

0 1 2 3 v

[m/s]

min.

Wilo-TOP-E 50/1-7 1 ~ 230 V - DN 50

5 m

P 1[W]

H[m

]

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6

0 10 20 30 40 50 60 70 80

0 5 10 15 20

0 5 10 15 20

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-v

max.

3 m 4 m

5 m 6 m

0 1 2 3 v

[m/s]

min.

Wilo-TOP-E 50/1-7 1 ~ 230 V - DN 50

P 1[W]

H[m

]

91




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Wilo-TOP-E 50/1-10


Wilo-TOP-E 65/1-10


1000

800

600

400

200

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-c

1 m

3 m

min.

5 m

7 m

max.

9 m

max.

Wilo-TOP-E 50/1-10 1 ~ 230 V - DN 50

P 1[W]

H[m

]

1000

800

600

400

200

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-v

4 m

7 m

min.

5 m 6 m

max.

8 m

max.

Wilo-TOP-E 50/1-10 1 ~ 230 V - DN 50

P 1[W]

H[m

]

1000

800

600

400

200

0

0 2 4 6 8

0 25 50 75 100

0 0,5 1 1,5 2

0 5 10 15 20 25 30

0 5 10 15 20 25 30

v [m/s]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

max.

p-c

min.

5 m 7 m

3 m

min.

1 m

Wilo-TOP-E 65/1-10 1 ~ 230 V - DN 65

P 1[W]

H[m

]

1000

800

600

400

200

0

0 2 4 6 8

0 25 50 75 100

0 0,5 1 1,5 2

0 5 10 15 20 25 30

0 5 10 15 20 25 30

v [m/s]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

p-v

min.

5 m

7 m

4 m

min.

6 m

max.

Wilo-TOP-E 65/1-10 1 ~ 230 V - DN 65

P 1[W]

H[m

]




Wilo-TOP-E 80/1-10


Wilo-TOP-E 100/1-10


1800

1600

1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-c

1 m

3 m

min.

5 m 7 m

9 m

max.

max.

Wilo-TOP-E 80/1-10 1 ~ 230 V - DN 80

P 1[W]

H[m

]

1800

1600

1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-v

4 m

min.

5 m 7 m

max.

max.

6 m

Wilo-TOP-E 80/1-10 1 ~ 230 V - DN 80

8 m

P 1[W]

H[m

]

1800

1600

1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-c

1m

3m 5m

7m 9m

max.

max.

Wilo-TOP-E 100/1-10 1 ~ 230 V - DN 100

min.

P 1[W]

H[m

]

1800

1600

1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

p-v

4m

min.

5m 7m

8m

max.

max.

6m

Wilo-TOP-E 100/1-10 1 ~ 230 V - DN 100

P 1[W]

H[m

]

93


Terminal Diagrams, Motor Data Wilo-TOP-E


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DP: Twin-head pump management (2 pumps)PLR: Serial digital BA interfaceLON: Serial digital LONWORKS interfaceSSM Collective fault signal

NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~)For function, see Chapter “Wilo-Control Pump Manage-ment Systems, Planning Guide”


(NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~)For function, see Chapter “Wilo-Control Pump Manage-ment Systems, Planning Guide”

/In: Control input 0 - 10 V for speed-controller operation+24V: Auxiliary voltageExt. off: Control input Overriding “Off” for ext. potential-free

contact (NC contact):Contact closed: Pump enabled,contact open: Pump “Off”

Motor data

Wilo-TOP-E... Rated power

Speed Power con-sumption

Current at Motor protection

Threaded cable connection

Ter-minal

diagram1~230V 3~230V 3~400V

P2 n P1 I – PG –

[W] [1/min] [W] [A] – – –

25/1-7 90 1000 – 2800 30 – 200 0.2 – 0.9 0.2 – 0.9 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A

30/1-7 90 1000 – 2800 30 – 200 0.2 – 0.9 0.2 – 0.9 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A

30/1-10 180 900 – 2800 45 – 400 0.25 – 1.8 0.25 – 1.8 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A

40/1-4 90 1250 – 2700 60 – 200 0.3 – 0.9 0.3 – 0.9 – integrated 1 x 7 / 1 x 11/1 x 13.5 A

40/1-10 350 850 – 2850 25 – 625 0.18 – 2.75 0.18 – 2.75 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

50/1-6 180 1000 – 2800 70 – 390 0.35 – 1.7 0.35 – 1.7 – integrated 1 x 7 / 1 x 11/1 x 13.5 A

50/1-7 350 850 – 2850 25 – 645 0.18 – 2.81 0.18 – 2.81 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

50/1-10 450 850 – 2850 30 – 930 0.28 – 4.1 0.28 – 4.1 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

65/1-10 570 850 – 2850 35 – 980 0,27– 4,31 0,27– 4,31 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

80/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.2 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

100/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.2 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

Standard

PLR

DP

Option: IF module PLR

DP

LON

Option: IF module LON

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz

0… 10V

Standard

PLR

DP


DP

LON


L N PE SSMIn +24V Ext. off L1 L3

L2 L3

L1 L2

PE SSM

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz



Dimensions, Weights Wilo-TOP-E


Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide



Dimension drawing E Dimension drawing F Dimension drawing G

Rp

b 3

a2b1

b2 b2

G a1

l1

l 0

Pg Rp

b 3

a2b1

b2 b2

G a1

l1

l 0

Pg

b 3

b1

b2 b2

a1

l 0

a2 l1

Pg

R 1/8

b 3

b1

b2 b2

a1

l 0

a2 l1

Pg

R 1/8

R 1/8b1

b2 b2

Pg

a1

l1a2

l 0

b 3

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

95


Dimensions, Weights Wilo-TOP-E


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Dimensions, Weights

Wilo-TOP-E... Pipe connection/nominal diameter


Dimen-sional

drawing

Rp/DN G I0 a1 a2 l1 b1 b2 b3 PN 6/10 –

– – [mm] [kg] –

25/1-7 Rp 1 G 11/2 180 34 56 225 66 80 125 5.5 A

30/1-7 Rp 11/4 G 2 180 34 64 232 66 88 125 5.5 A

30/1-10 Rp 11/4 G 2 180 40 68 257 73 93 133 7.5 B

40/1-4 40 – 220 54 76 237 83 103 125 10.0 C

40/1-10 40 – 250 57 88 306 90 115 160 16.0 E

50/1-6 50 – 240 39 82 275 78 112 133 13.0 D

50/1-7 50 – 280 63 82 314 91 116 160 18.0 E

50/1-10 50 – 280 69 91 337 101 120 190 19.0 E

65/1-10 65 – 340 79 100 368 118 134 200 26.0 E

80/1-10 80 – 360 95 130 371 137 152 200 30.5/32.5 E

100/1-10 100 – 360 95 130 371 137 152 200 33/35 E

Flange dimensions

Wilo-TOP-E... Flange Nominal diameter

Pump flange dimensions Dimensional drawing

– DN Ø D Ø d Ø kL1/kL2 n x Ø dL1/dL2 –

– – [mm] [pcs. x mm] –

40/1-440/1-10

Combination flange PN 6/10(flange PN 16, in accordance with DIN 2533)

40 150 84 100/110 4 x 14/19 F

50/1-650/1-750/1-10


50 165 99 110/125 4 x 14/19 F

65/1-10Combination flange PN 6/10(flange PN 16, in accordance with DIN 2533)

65 185 118 130/145 4 x 14/19 F

80/1-10

Flange PN 6(as per DIN 2531)

80 190 128 150 4 x 19 G

Flange PN 16(in accordance with DIN 2533, drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19 G

100/1-10

Flange PN 6(as per DIN 2531)

100 210 148 170 4 x 19 G

Flange PN 16(in accordance with DIN 2533, drilled in accordance with EN 1092-2)

100 220 158 180 8 x 19 G

n = No. of bolt holes


Heating, Air-conditioning, CoolingEnergy-saving pumps (twin-head pumps)

Equipment/Function Wilo-TOP-ED

Wilo-TOP-ED

Operating mode






Manual functions







Automatic functions


•



Soft start •(not with TOP-ED 32/1-7, TOP-ED 40/1-7

and TOP-ED 50/1-6)

Safety control –



Control input “Overriding Off” •(not with TOP-ED 32/1-7, TOP-ED 40/1-7

and TOP-ED 50/1-6)

Control input “Overriding Min” –


•(not with TOP-ED 32/1-7, TOP-ED 40/1-7

and TOP-ED 50/1-6)


–



•(programmable with IR-Monitor)


Individual run signal (potential-free NO contact) –


–


97


Equipment/Function Wilo-TOP-ED


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Fault light •



Data exchange


•


•Possible with IF-Modul (accessories)


•Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps)(Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue)


•Different combinations with IF-Modul (accessories) possible

(see Chapter “Wilo-Control Pump Management Systems”)


•Different combinations with IF-Modul (accessories) possible

(see Chapter “Wilo-Control Pump Management Systems”)





Quick connection with spring clips –


–


•






•

Including 1.8 m power cable with grounding plug –




Wilo-TOP-ED




Technical Data Wilo-TOP-ED

Wilo-TOP-ED...

32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10


Heating water (In accordance with VDI 2035) • • • • • • • •


• • • • • • • •


– – – – – – – –

Performance

Maximum delivery head [m] 7 7 10 7 7 10 9 10

Flow volume max. [m3/h] 10 23 27 24 39 43 59 93


Temperature range for utilisation in heating, ventila-tion and A/C systems


–+20 to +110


at max. ambient temperature +40 °C [°C] – – – – – – – –


– – – – – – – –

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6

Special version for operating pressure pmax [bar]– 16 16 16 16 16 16

10

16

Pipe connections

Screwed connection Rp – – – – – – – –

Nominal connection diameter DN 32 40 40 50 50 50 65 80

Flange for mating flange PN 6, standard version – – – – – – – •


– • • • • • • •


• • • • • • • –


– – – – – – • •


– • • • • • – –


Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230



– – – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50 50


99


Technical Data Wilo-TOP-ED


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Motor/electronics




Power electronicsHigh-frequency PWM

procedureFrequency converter

High-freq. PWM

processFrequency converter

Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43

Insulation class F F F F F F F F

Materials


Impeller Plastic (PPS - 40% GF)




50 °C 0,5 0,5 0,5 0,5 3 3 3 3

95 °C 5 5 5 5 10 10 10 10

110 °C 11 11 11 11 16 16 16 16

Wilo-TOP-ED...

32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10




Pump curves Wilo-TOP-ED

Wilo-TOP-ED 32/1-7


Wilo-TOP-ED 40/1-7


400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5

0 10 20 30

0 1 2 3 4 5 6 7 8 9 10

0 1 2 3 4 5 6 7 8 9 10

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

p-c

max.

1 m

2 m 3 m 4 m 6 m

Wilo-TOP-ED 32/1-7 1 ~ 230 V - DN 32

0 0,5 1 1,5 2 2,5 3 v

[m/s]

P1- Wilo-TOP-E 30/1-7

min.

min.

5 m

H[m

]

+

400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5

0 10 20 30

0 1 2 3 4 5 6 7 8 9 10

0 1 2 3 4 5 6 7 8 9 10

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-v

2 m 3 m 4 m

5 m 6 m

max.

Wilo-TOP-ED 32/1-7 1 ~ 230 V - DN 32

0 0,5 1 1,5 2 2,5 3 v

[m/s]

P1- Wilo-TOP-E 30/1-7 min.

P 1[W]

H[m

]

+

900

800

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 1 2 3 4 5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

p-c

min.

1 m 2 m

3 m 4 m

5 m

6 m

Wilo-TOP-ED 40/1-7 1 ~ 230 V - DN 40


max.

min.

+

P 1[W]

H[m

]

900

800

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 5 10 15 20 25

0 5 10 15 20 25

Q

[m3/h]

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

max.

p-v

2 m

3 m 4 m

5 m

min.

0 1 2 3 4 5 v

[m/s]

Wilo-TOP-ED 40/1-7 1 ~ 230 V - DN 40

min.

max.


6 m

P 1[W]

H[m

]

+

101




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Wilo-TOP-ED 40/1-10


Wilo-TOP-ED 50/1-6


1200

1000

800

600

400

200

0

0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3 4 5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h] min.

p-c

2 m

3 m

min.

4 m

5 m 6 m

max.

max.

8 m

1 m

Wilo-TOP-ED 40/1-10 1 ~ 230 V - DN 40


7 m

+

P 1[W]

H[m

]

1200

1000

800

600

400

200

0

0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3 4 5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

min.

4 m

5 m 6 m 7 m

max.

8 m

max.

p-v

Wilo-TOP-ED 40/1-10 1 ~ 230 V - DN 40


P 1[W]

H[m

]

+

900

800

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

p-c

min.

1 m 3 m

4 m 5 m

6 m

Wilo-TOP-ED 50/1-6 1 ~ 230 V - DN 50

max.

P1- Wilo-TOP-E 50/1-6 min.

max.

2 m

+

P 1[W]

H[m

]

900

800

700

600

500

400

300

200

100

0

0 1 2 3 4 5 6 7

0 10 20 30 40 50 60 70 80 90

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

max.

p-v

2 m

3 m 4 m

min.

Wilo-TOP-ED 50/1-6 1 ~ 230 V - DN 50

min. P1- Wilo-TOP-E 50/1-6

6 m 5 m

P 1[W]

H[m

]

+




Wilo-TOP-ED 50/1-7


Wilo-TOP-ED 50/1-10


1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10

0 20 40 60 80 100 120

0 5 10 15 20 25 30 35

0 5 10 15 20 25 30 35

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

p-c

min.

1 m

2 m 3 m 4 m

5 m 6 m

min.

max.

Wilo-TOP-ED 50/1-7 1 ~ 230 V - DN 50


0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 v

[m/s]

P 1[W]

H[m

]

+

1400

1200

1000

800

600

400

200

0

0 2 4 6 8 10

0 20 40 60 80 100 120

0 0,5 1 1,5 2 2,5 3 3,5 4 4,5

0 5 10 15 20 25 30 35

0 5 10 15 20 25 30 35

v [m/s]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

Wilo-TOP-ED 50/1-7 1 ~ 230 V - DN 50

max.

p-v

min.

3 m

6 m

min.

max.


5 m 4 m

P 1[W]

H[m

]

+

2000 1800 1600 1400 1200 1000

800 600 400 200

0

0 2 4 6 8 10

0 25 50 75 100 125

0 1 2 3 4 5

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h] min.

max.

p-c

2 m

max.

min.

6 m 7 m


8 m

5 m

4 m

1 m 3 m

Wilo-TOP-ED 50/1-10 1 ~ 230 V - DN 50

P 1[W]

H[m

]

+

2000 1800 1600 1400 1200 1000

800 600 400 200

0

0 2 4 6 8 10

0 25 50 75 100 125

0 1 2 3 4 5

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-v

5 m

max.

6 m

min.

7 m

Wilo-TOP-ED 50/1-10 1 ~ 230 V - DN 50


4 m

8 m

P 1[W]

H[m

]

+

103




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Wilo-TOP-ED 65/1-10


Wilo-TOP-ED 80/1-10


2000

1600

1200

800

400

0

0 2 4 6 8 10 12 14

0 20 40 60 80 100 120 140 160 180

0 0,5 1 1,5 2 2,5 3 3,5 4

0 10 20 30 40 50

0 10 20 30 40 50

v [m/s]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

max.

p-c

min.

5 m 6 m 7 m

2 m

1 m

3 m 4 m

Wilo-TOP-ED 65/1-10 1 ~ 230 V - DN 65


max.

P 1[W]

H[m

]

+

2000

1600

1200

800

400

0

0 10 20 30 40 50

0 10 20 30 40 50

Q

[m3/h]

9

8

7

6

5

4

3

2

1

0

[m3/h]

max.

p-v

min.

6 m

4 m 5 m

min.

max.

0 2 4 6 8 10 12 14

0 20 40 60 80 100 120 140 160 180 [lgpm]

[l/s]

7 m

0 0,5 1 1,5 2 2,5 3 3,5 4 v

[m/s]


Wilo-TOP-ED 65/1-10 1 ~ 230 V - DN 65

P 1[W]

H[m

]

+

4000

3000

2000

1000

0

0 4 8 12 16 20 24

0 40 80 120 160 200 240 280 320

0 1 2 3 4

0 10 20 30 40 50 60 70 80 90

0 10 20 30 40 50 60 70 80 90

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

p-c

1 m 2 m

3 m

min.

4 m 5 m 6 m 7 m

max.

max.

Wilo-TOP-ED 80/1-10 1 ~ 230 V - DN 80


min.

8 m

P 1[W]

H[m

]

+

4000

3000

2000

1000

0

0 4 8 12 16 20 24

0 40 80 120 160 200 240 280 320

0 1 2 3 4

0 10 20 30 40 50 60 70 80 90

0 10 20 30 40 50 60 70 80 90

v [m/s]

Q

[m3/h]

[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

p-v

min.

4 m 5 m

6 m 7 m

8 m

max.

max.

Wilo-TOP-ED 80/1-10 1 ~ 230 V - DN 80

min. P1- Wilo-TOP-E 80/1-10

P 1[W]

H[m

]

+



Terminal Diagrams, Motor Data Wilo-TOP-ED






/In: Control input 0 - 10 V for speed-controller operation+24V: Auxiliary voltageExt. off: Control input Overriding “Off” for ext. potential-free

contact (NC contact):Contact closed: Pump enabled,contact open: Pump “Off”

Motor data

Wilo-TOP-ED... Nominal power


Current at Motor protec-

tion


Ter-minal

diagram1~230 V 3~230 V 3~400 V

P2 n P1 I – PG –

[W] [1/min] [W] [A] – – –

32/1-7 90 1000 - 2800 30 - 200 0.2 - 0.9 0.2 - 0.9 – integrated 1 x 7 / 1 x 11/1 x 13.5 A

40/1-7 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 – integrated 1 x 7 / 1 x 11/1 x 13.5 A

40/1-10 350 850 - 2850 25 - 625 0.18 - 2.75 0.18 - 2.75 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

50/1-6 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 – integrated 1 x 7 / 1 x 11/1 x 13.5 A

50/1-7 350 850 - 2850 25 - 645 0.18 - 2.81 0.18 - 2.81 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

50/1-10 450 850 - 2850 30 - 930 0.28 - 4.1 0.28 - 4.1 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

65/1-10 570 850 - 2850 35 - 980 0.27 - 4.31 0.27 - 4.31 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

80/1-10 1100 850 - 2850 60 - 1650 0.33 - 7.2 0.33 - 7.2 – integrated 1 x 7 / 1 x 11/1 x 13.5 B

Standard

PLR

DP


DP

LON


L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz

0… 10V

Standard

PLR

DP


DP

LON


L N PE SSMIn +24V Ext. off L1 L3

L2 L3

L1 L2

PE SSM

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz

105


Dimensions, Weights Wilo-TOP-ED


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Dimension drawing A


Dimension drawing B


Dimension drawing C


m

l 0

l 1a

k2k1

q1 q2

R 1/8

R 1/8

b 1

Pg

m

l 0

l 1a

k2k1

q1 q2

R 1/8

R 1/8

b 1

Pg

c

M10

m

l 1

l 0

ac

k2

l2

k1q1 q2

b 1

R 1/8Pg

M10




Dimension drawing D Dimension drawing E

Dimension drawing F

Dimensions, Weights

Wilo-TOP-ED... Pipe connection/

Nominal diameter

Pump dimensions Weight about

Dimension drawing

DN I0 m l1 c a k1 k2 l p b1 q1 q2 PN 6/10 –

– [mm] [kg] –

32/1-7 32 220 115 232 - 39 126 119 - - 124 135 158 15.0 A

40/1-7 40 250 135 267 73 44 150 143 172 108 132 149 176 22.0 B/F

40/1-10 40 250 135 306 75 64 178 172 225 132 165 185 198 32.0 C/F

50/1-6 50 280 160 275 82,5 36 150 143 172 113 132 149 176 24.0 B/F

50/1-7 50 280 160 314 82,5 62 179 169 225 132 165 185 198 33.0 C/F

50/1-10 50 280 155 337 82,5 69 198 192 228 157 195 197 210 38.0 C/F

65/1-10 65 340 185 368 92,5 80 223 209 225 162 205 208 220 51.0 C/F

80/1-10 80 360 205 371 100 94 249 231 240 180 205 240 256 59.5/61.0 C/F

Note for support-bracket mounting:For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

l

50

p

50

18

18 18

303030

107




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Flange dimensions

Wilo-TOP-ED... Flange Nominal diameter

Pump flange dimensions Dimensional drawing


– – [mm] [pcs. x mm] –


32 140 78 90/100 4 x 14/19 D

40/1-740/1-10


40 150 88 110 4 x 14/19 D

50/1-650/1-750/1-10


50 165 102 125 4 x 14/19 D


65 185 122 145 4 x 14/19 D

80/1-10

Flange PN 6 (as per DIN 2531)

80 190 128 150 4 x 19 E

Flange PN 16(in accordance with DIN 2533,drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19 E



Heating, Air-conditioning, CoolingAutomatic pumps (single-head pumps)

Series overview Wilo-Smart

Series: Wilo-Smart

> Single-head pumps:• Automatic circulating pumps with screw

connection

> Application:• Hot-water heating systems of all kinds

Replaces

Wilo-Star-

A

(AutoStar)

Wilo-Smart

Smart 25/30/4

Smart 25/30/6

00

1

2

3

4

5

10,5 21,5 3 Q[m³/h]2,5

H[m

]

109


Series overview Wilo-Smart


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Series: Wilo-Smart

> Product advantages:• Simple pipe connection thanks to the safe and practical wrench attachment point on the pump

body.

• Secure electrical connection through ergonomically optimised terminal box.

Quick connection with spring clips

• Easy operation. Ex-works setting suitable for 80% of all heating systems requirements. Simple

selection of the 3 pre-programmed control channels is accomplished with the “red button”.

• The Wilo-Smart automatic control mode prevents flow noise in the heating system and

reduces power consumption.

• Operational reliability thanks to automatic deblocking function. A special bronze filter pre-

vents particles from entering the motor space.

>Additional information: Page:• Planning Guide: . . . . . . . . . . . . . . . . . . 6


• Technical Data: . . . . . . . . . . . . . . . . . . 112

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 114






Equipment/function Wilo-Smart

Wilo-Smart

Operating modes

Speed-stage switching •

Manual control mode (n=constant) –

Differential pressure control •

dp-c for constant differential pressure •

dp-v for variable differential pressure –

dp-T for temperature-controlled differential pressure –

Manual functions

Setting the operating mode –

Setting the differential-pressure setpoint –

Setting to “Autopilot”(automatic setback mode)

–

Setting the pump to ON/OFF –

Setting the speed (manual setting mode) –


Setting the control channels 3

Automatic functions


–

“Autopilot” automatic setback mode –


Soft start –

Safety control •

Full motor protection with integrated trip electronics –


Control input “Overriding Off” –


Control input “Analogue In 0 - 10 V” (remote speed adjustment)

–

Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)

–



–

Collective fault signal (potential-free NC contact) –



–


111


Equipment/function Wilo-Smart


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Fault light –


LC display for showing pump data and fault codes –

Data exchange

Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table)

–


–


–


Main/standby operation (automatic fault-actuated duty changeover/time-sensitive pump alteration)

–


–


Wrench attachment point on pump body •

Double switchover valve in pump housing –


Wilo quick connection with spring clips •


–


–

Blocking current-proof motor •

Particle filter •

Including seals for threaded connection (loose) •




–





Wilo-Smart




Technical Data Wilo-Smart

Wilo-Smart...

25/4 30/4 25/6 30/6

Approved fluids(other fluids/media on request)

Heating water (In accordance with VDI 2035) • • • •

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

• • • •


– – – –

Performance

Maximum delivery head [m] 4 4 6 6

Flow volume max. [m3/h] 3 3 3.5 3.5




–+2 °C to +95 °C

–+2 °C to +95°C

–+2 °C to +95 °C

–+2 °C to +95 °C


at max. ambient temperature +40 °C [°C]– – – –


– – – –

Standard version for operating pressure pmax [bar] 10 10 10 10

Special version for operating pressure pmax [bar] – – – –

Pipe connections

Screwed connection Rp 1 11/4 1 11/4

Nominal connection diameter flange DN – – – –

Flange for mating flange PN 6, standard version – – – –

Flange for mating flange PN 16, special version – – – –


– – – –


– – – –


– – – –


Mains supply connection 1~ [V], standard version 230 230 230 230

Mains supply connection 3~ [V], standard version – – – –


– – – –

Mains frequency [Hz] 50 50 50 50


113


Technical Data Wilo-Smart


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Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 EN 61000-6-3

Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Power electronics – – – –

Protection class IP 42 IP 42 IP 42 IP 42

Insulation class F F F F

Materials


Impeller Plastic (PP – 40% GF)




50°C 0,5 0,5 0,5 0,5

95°C 3 3 3 3

Wilo-Smart...

25/4 30/4 25/6 30/6




Pump curves Wilo-Smart

Wilo-Smart 25/4, 30/4 Wilo-Smart 25/6, 30/6

H [m

]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,25 0,5 0,75 1,0

0 2,5 5 7,5 10 12,5

5

4

3

2

1

0

50

40

30

20

Q

[l/s]

[lgpm]

[m3/h]

[m3/h]

P 1[W]

Wilo-Smart 25/4Wilo-Smart 30/41~230V - Rp1, Rp1¼

[m/s]0

0

0,5

0,5

1 1,5

1

vRp1

Rp1¼

H [m

]

[m/s]

Q

[l/s]

0 2,5 5 7,5 10 12,5 [lgpm]

[m3/h]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]20

40

60

80

P 1[W]

Wilo-Smart 25/6Wilo-Smart 30/61~230V - Rp1, Rp1¼

0

0

0

1

2

3

4

5

6

0,5

0,5

1 1,5

1

0 0,5 1 21,5

0 0,25 0,5 0,75 1,0

2,5 3 3,5

vRp1

Rp1¼

115


Wilo-Smart Terminal Diagram, Motor Data, Dimensions, Weights


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Terminal diagram Dimension drawing

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hzwith integrated capacitor

Motor horizontalTerminal-box position possible for 3, 6, 9 and 12 o’clock

Motor data

Wilo-Smart... Speed Power consumption

Current Motor protection Capacitor Threaded cable connection

n P1 I – Capacity PG

[1/min] [W] [A] – [ F/VDB] –

25/4 1250 - 2690 22 - 49 0.10 - 0.22not necessary


1.7/400 11

25/6 1595 - 2640 28 - 72 0.13 - 0.31not necessary


2.0/400 11

30/4 1250 - 2690 22 - 49 0.10 - 0.22not necessary


1.7/400 11

30/6 1595 - 2640 28 - 72 0.13 - 0.31not necessary


2.0/400 11

Dimensions, Weights

Wilo-Smart... Pipe connection/nominal diameter I

Thread Pump dimensions Weightabout

Rp/DN G I0 l1 l3 l4 a b1 b2 b3 b4 –

– – [mm] [kg]

25/4 Rp 1 G 1½ 180 97 90 79 34 117 93.5 71 85 2.4

25/4-130 Rp 1 G 1½ 130 97 65 79 34 117 93.5 71 85 2.3

25/6 Rp 1 G 1½ 180 97 90 79 34 117 93.5 71 88 2.6

25/6-130 Rp 1 G 1½ 130 97 65 79 34 117 93.5 71 85 2.5

30/4 Rp 11/4 G 2 180 97 90 79 34 117 93.5 71 85 2.6

30/6 Rp 11/4 G 2 180 97 90 79 34 117 93.5 71 85 2.9

L N PE

b1

b3 G

b4

l 3

l4

l1a

l 0

b2

b2

x


Heating, Air-conditioning, CoolingStandard pumps (single-head pumps)

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

>Single-head pumps:• Circulating pumps with screwed connection

>Application:• Hot-water heating systems of all kinds,

industrial circulating systems, cold-water

systems and air-conditioning systems

>Special features:• Obtainable with pump housing in red bronze

in Version …RG

• Obtainable in version …-130 with short

overall length (130 mm)

• Obtainable as a ventilation pump in

Version …-RSL

Series: Wilo-AXL (max. 2440 1/min)



industrial circulating systems, air-condi-

tioning systems and closed cooling circuits

Series: Wilo-TOP-RL (max. 2660 1/min)




tioning systems and closed cooling circuits.

Modified

series!

0,5 10 1,5 2 3

4

5

6

3

2

1

0

H[m

]

Wilo-ClassicStar

Q[m³/h]

Star-RS 15/6, 25/6, 30/6 Star-RS 15/4, 25/4, 30/4Star-RS 25/2, 30/2

6

5

4

3

1

2

00 1 3 42 65 Q [m3/h]

H [m

]

Wilo-AXL

2

1

Q[m3/h]0 1 2 3 4 5 6 7 8 9

H [m

]

6

5

4

3

2

1

0

Wilo-TOP-RL

30/4

30/7,5

25/7,5

30/6,5

117


Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL


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Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

> Product advantages:• Glandless pumps with 3 speed stages

• Suitable for any installation position with horizontal shaft;

Terminal box in 12-3-6-9-o'clock position

• Easy, secure installation with the practical wrench attachment point on the pump body

• Simplified electrical installation through the terminal box with removable threaded cable con-

nection that can be used on both sides; Quick connection with spring clips

> Additional information: Page:• Planning Guide: . . . . . . . . . . . . . . . . . . 6


• Technical Data: . . . . . . . . . . . . . . . . . . 132

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 134

• Terminal Diagrams, Motor Data: . . . 135




Series: Wilo-AXL (max. 2440 1/min)

> Product advantages:• Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden-

sation formation

• Pump with short installation length 130 mm.



• Technical Data: . . . . . . . . . . . . . . . . . . 138

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 140





Series: Wilo-TOP-RL (max. 2660 1/min)

> Product advantages:• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C

• Manual power adjustment with 3 speed stages.

• Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden-

sation formation

• Protection class IP 44



• Technical Data: . . . . . . . . . . . . . . . . . . 142

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 144






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421



Series overview Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

Series: Wilo-SE (max. 2880 1/min)

>Single-head pumps:• Circulating pumps with screwed or flanged

connection




Series: Wilo-TOP-S (max. 2850 1/min)


connection




Series: Wilo-TOP-D (max. 1400 1/min)


connection




6

5

4

3

1

2

00 2 6 84 10 12 Q [m3/h]

H [m

]

Wilo-SE

SE 200

SE 12

5

SE 110, SE 150

Series

expansion

:

TOP-S 25/

10

TOP-S 40/

15

30

/10

65

/1065/7

80/7

Q[m³/h]

H[m

]

14

12

50/15

65/15

65/13

50/10

40/7

50

/7

50/4

40/4

30

/4

25

/5, 3

0/5

25

/7,3

0/7

80/10100/10

10

8

6

4

2

00 10 20 30 40 50

Wilo-TOP-S

40/15

40/10

Series

expansion

:

TOP-D 100

TOP-D 125

Wilo-TOP-D

10

0,5

1,5

2,5

2

H[m

]

1

2 4 6 8 10 15 20 25 30 3540 50Q[m³/h]

D125

D8

0D6

5D5

0

D4

0

D3

0

D100

119


Product advantages Wilo-SE, Wilo-TOP-S, Wilo-TOP-D


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Series: Wilo-SE (max. 2880 1/min)


• Manual power adjustment with 3 speed stages.


sation formation

• Easy installation with combination flange PN 6/PN 10 (with DN 40)

• With kit including seal for length compensation between the connection pieces from 244 mm

to 250 mm. Standard-equipped for all pump types with flange connection




• Technical Data: . . . . . . . . . . . . . . . . . . 148

• Pump curves: . . . . . . . . . . . . . . . . . . . . 150






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-TOP-S (max. 2850 1/min)


• Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 350 W) or with

3 speed stages


sation formation

• With thermal insulation as standard

• Easy installation with combination flange PN6/PN10 (for DN 40 - DN 65)

• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated

strain-relief device

• Protection class 44



• Technical Data: . . . . . . . . . . . . . . . . . . 154

• Pump curves: . . . . . . . . . . . . . . . . . . . . 158

• Terminal Diagrams: . . . . . . . . . . . . . . . 167

• Motor Data:. . . . . . . . . . . . . . . . . . . . . . 168





Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-TOP-D (max. 1400 1/min)


• Universal application for different mains System operation, 3~400 V as standard connection,

3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory)


sation formation


• Easy installation with combination flange PN6/PN10 (for DN40 - DN65)

• Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with inte-

grated strain-relief device

• Protection class 44



• Technical Data: . . . . . . . . . . . . . . . . . . 174

• Pump curves: . . . . . . . . . . . . . . . . . . . . 176


• Motor data . . . . . . . . . . . . . . . . . . . . . . 179





Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421



Series overview Wilo-RP, Wilo-P

Series: Wilo-RP (max. 1400 1/min)




Series: Wilo-P (max. 1400 1/min)

>Single-head pumps:• Circulating pumps with flanged connection



0 1 2 3 4 5 Q[m3/h]0

1

2

3

RP 25/60-2

RP 25/80r, RP 30/80r

RP 25/100r, RP 30/100r

Wilo-RP

[m

]H

0 2 4 6 8 10 15 20 25 30 35 40 45 50 60 70 Q[m3/h]0

1

10

23456789

12 P 50/250 r P 65/250 r

P 100/200 r

P 80/250 r

P 100/160 r

P 80/160 r

P 65/160 r P 50/160 r P 80/125 r P65/ 125r

P 50/125 r

P 40/160 r

P 40/100 r

Wilo-P [m

]H

121


Series overview Wilo-RP, Wilo-P


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Series: Wilo-RP

> Product advantages:• Manual power adjustment with 4 speed stages.


sation formation



• Technical Data: . . . . . . . . . . . . . . . . . . 182

• Pump curves: . . . . . . . . . . . . . . . . . . . . 184


• Motor Data: . . . . . . . . . . . . . . . . . . . . . . 186




Series: Wilo-P



sation formation



• Technical Data: . . . . . . . . . . . . . . . . . . 188

• Pump curves: . . . . . . . . . . . . . . . . . . . . 190






Heating, Air-conditioning, CoolingStandard pumps (twin-head pumps)

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

Series: Wilo-Star-RSD (ClassicStar)

>Twin-head pumps:• Multi-speed circulating pumps with

screwed connection


industrial circulating systems, cold-water

systems and air-conditioning systems

Series: Wilo-TOP-SD (max. 2850 1/min)

>Twin-head pumps:• Circulating pumps with screwed or flanged

connection




Series: Wilo-SE-TW (max. 2880 1/min)

>Twin-head pumps:• Circulating pumps with screwed or flanged

connection




0 1 2 3 4 5 60

1

2

3

4 Star-RSD 30/6Star-RSD 30/4

Wilo-ClassicStar

Q[m3/h]

H[m

]

+

Series

expansion

:

TOP-SD 40

/15

0 10 20 30 40 50 60 70 80 90 0

2

4

6

8

10

12

80/10

40/10

40/7 50

/7

32

/7

65/10

65/13

65/15

40

/3

30

/5

Q[m³/h]

H[m

]

+

40/15

50/15

Wilo-TOP-SD

50/10

6

5

4

3

1

2

00 2 6 84 10 12 14 16 Q [m3/h]

H [m

]

Wilo-SE-TW

SE 200-N-TW

SE 150-N-TW

SE 125-N-TW

123


Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW


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Series: Wilo-Star-RSD (ClassicStar)

> Product advantages:• Glandless pumps with 3 speed stages

• Twin-head pump for single or parallel operation

• Increased reliability in individual operation thanks to the constant availability of a standby unit

ready for operation



• Technical Data: . . . . . . . . . . . . . . . . . . 202

• Pump curves: . . . . . . . . . . . . . . . . . . . . 204




Series: Wilo-TOP-SD (max. 2850 1/min)


• Twin-head pump for main/standby operation or parallel operation

• Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 350 W) or with

3 speed stages


sation formation

• Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65)






• Technical Data: . . . . . . . . . . . . . . . . . . 206

• Pump curves: . . . . . . . . . . . . . . . . . . . . 210




• Switchgears and Control Devices . . 351


Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-SE-TW (max. 2880 1/min)


• Twin-head pump for main/standby operation or parallel operation

• Manual power adjustment with 3 speed stages


sation formation

• Easy installation with combination flange PN 6/PN 10 (for DN 40)



• With kit including seal for length compensation between the connection pieces from 244 mm

to 250 mm. Standard-equipped for all pump types with flange connection




• Technical Data: . . . . . . . . . . . . . . . . . . 228

• Pump curves: . . . . . . . . . . . . . . . . . . . . 230






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421



Series overview Wilo-DOP

Series: Wilo-DOP (max. 1400 1/min)

>Twin-head pumps:• Circulating pumps with flanged connection



0 2 4 6 8 10 15 20 30 40 5060 Q[m3/h]0

1

2

3

4

5

6

78

[m

]H

DOP 80/160 r

DOP 65/160 r DOP 100/160 r

DOP 80/125 r

DOP 65/125 r

DOP 50/160 r DOP 40/160 r

DOP 50/100 r DOP 40/100 r

Wilo-DOP+

125


Series overview Wilo-DOP


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Series: Wilo-DOP (max. 1400 1/min)



sation formation



• Technical Data: . . . . . . . . . . . . . . . . . . 234

• Pump curves: . . . . . . . . . . . . . . . . . . . . 236


• Motor Data:. . . . . . . . . . . . . . . . . . . . . . 242






Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE

Wilo-Star-RS(ClassicStar)

Wilo-AXL Wilo-TOP-RL Wilo-SE

(max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max. 2880 1/min)

Operating mode

Speed-stage switching • • • •

Manual control mode (n=constant) – – – –

p-c for constant differential pressure – – – –

p-v for variable differential pressure – – – –

p-T for temperature-prompted differential pressure – – – –

Manual functions

Setting the operating mode – – – –

Setting the differential-pressure setpoint – – – –

Setting to “Autopilot” (automatic setback mode) – – – –

Setting the pump to ON/OFF – – – –

Setting the speed (manual setting mode) – – – –

Setting the speed stages 3 2 3 3

Automatic functions


– – – –

“Autopilot” automatic setback mode – – – –

Deblocking function – – – –

Soft start – – – –

Safety control – – – –

Full motor protection with integrated trip electronics – – •(optional for all types with Wilo-Protect-

Modul C)

–


Control input “Overriding Off” – – •(optional for all types with Wilo-Protect-

Modul C)

•(optional for all types with Wilo-Protect-

Modul C)

Control input “Overriding Min” – – – –


– – – –


– – – –


Individual/collective fault signal (potential-free NC contact)

– – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)


127




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Collective fault signal (potential-free NC contact) – – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)

Individual run signal (potential-free NO contact) – – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)


– – – –

Fault light – – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)

Direction-of-rotation telltale lamp – – – –

LC display for showing pump data and fault codes – – – –

Data exchange


– – – –


– – – –


– – – –



– – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)


– – – –


Wrench attachment point on pump body • – – –

Double switchover valve in pump housing – – – –

Cable entry possible on both sides • – – –

Quick connection with spring clips • – – –


•(only in version RSL)

– – –


– – – –

Blocking current-proof motor • – – –








Equipment/scope of delivery (Continued)

Including seals for threaded connection (loose) • – • •

Including installation and operating instructions • • • •

Including thermal insulation – – – –

Including washers for flange bolts– – –

•(for connection nomi-

nal diameter DN 40)

Including 1.8 m power cable with grounding plug – – – –

Integrated non-return valve – – – –

Integrated ball shutoff valve – – – –

Including time switch – – – –





129


Equipment/ Function Wilo-TOP-S, TOP-D, RP, P


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Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P

(max. 2850 1/min) (max. 1400 1/min)

Operating mode

Speed-stage switching • – • •





Manual functions






Setting the speed stages 3(2 for 1~pumps with

P2 350 W)

1 4(3 for RP 25/60-2)

4

Automatic functions

Stepless power adjustment depending on the oper-ating mode

– – – –





Full motor protection with integrated trip electronics •(Standard equipment

only for 3~pumps with P2 180 W and 1~pumps with

P2 350 W,optional for all types with Wilo-Protect-

Modul C)

– – –


Control input “Overriding Off” •(optional for all types with Wilo-Protect-

Modul C)

– – –


Control input “Analogue in 0 ... 10 V” (remote speed adjustment)

– – – –

Control input “Analogue in 0 ... 10 V” (remote setpoint adjustment)

– – – –








Modul C)

– – –

Collective fault signal (potential-free NC contact) •(Standard equipment


P2 350 W,optional for all

types with Wilo-Protect-Modul C)

– – –

Individual run signal (potential-free NO contact) •(optional for all


– – –


•(only for 1~pumps with P2 180 W)

•(for TOP-D 65to TOP-D 125)

•(only for RP 25/100

and RP 30/100)

•

Fault light •(Standard equipment


P2 350 W,optional for all


– – –

Direction-of-rotation telltale lamp •(only for 3~pumps)

• – –

LC display for showing pump data and fault codes – – – –

Data exchange


– – – –


– – – –


– – – –




Modul C)

– – –


– – – –


(max. 2850 1/min) (max. 1400 1/min)


131




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Wrench attachment point on pump body – – – –

Double switchover valve in pump housing – – – –

Cable entry possible on both sides •(only for 1~pumps and 3~pumps with

P2 180 W)

•(for TOP-D 65to TOP-D 125)

– –

Quick connection with spring clips – – – –


– – – –


– – – –

Blocking current-proof motor – •(only for TOP-D

30, 40, 50)

•(not with RP 25/100

and RP 30/100)

–

Including seals for threaded connection (loose) • • • –


Including thermal insulation • • – –


• • – –

Including 1.8 m power cable with grounding plug – – – –





(max. 2850 1/min) (max. 1400 1/min)




Technical Data Wilo-Star-RS

Wilo-Star-RS...(ClassicStar)

15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6


Heating water (In accordance with VDI 2035) • • • • • • • •


• • • • • • • •


– – – – – – – –

Performance

Maximum delivery head [m] 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0

Flow volume max. [m3/h] 3.5 4.0 2.5 3.5 4.0 2.5 3.5 4.0



at max. ambient temperature +25°C [°C]at max. ambient temperature +40°C [°C]

–-10 up to +110


at max. ambient temperature +40 °C [°C] – – – – – – – –


– – – – – – – –

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10

Special version for operating pressure pmax [bar] – – – – – – – –

Pipe connections

Screwed connection Rp 1/21/2 1 1 1 11/4 11/4 11/4

Nominal connection diameter DN – – – – – – – –

Flange for mating flange PN 6, standard version

– – – – – – – –


– – – – – – – –

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

– – – – – – – –


– – – – – – – –


– – – – – – – –



Mains connection 3~ [V], standard version – – – – – – – –


– – – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50 50


133


Technical Data Wilo-Star-RS


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Motor/electronics

Electromagnetic compatibility – – – – – – – –



Power electronics – – – – – – – –

Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44

Insulation class F F F F F F F F

Materials


Impeller Plastic (PP -40% GF)




50 °C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3 3 3 3 3 3 3 3

110 °C 10 10 10 10 10 10 10 10

130 °C – – – – – – – –

Wilo-Star-RS...(ClassicStar)

15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6




Pump curves, Wilo-Star-RS

Wilo-Star-RS 15/4, 25/4, RS 30/4 Wilo-Star-RS 15/6, 25/6, RS 30/6

Wilo-Star-RS 25/2, 30/2

H [m

]

0,5

1,0 0

0

0

0

1

2

3

4

5

0 1,0 2,0 3,0

0

0 5 10

0,75

1,0

1,0

1,5

Rp½

0,5

0,25 0,5 1,0

min.

1,5 0,5 2,0 2,5

[m/s] Rp1

Rp1¼

20

50

40

30

P 1[W]

[l/s]

[lgpm]

[m3/h]

0 1,0 2,0 3,0 [m3/h]

v

Q

max.

min.

max.

Wilo-Star-RS15/4, 25/4, 30/41~230 V - Rp ½ / Rp 1 / Rp 1¼

Q

00

0

0

[l/s]

[lgpm]

020

0,75

1,0

1

2

5

6

105

100

60

80

min.

1,0 2,0 3,0

0,25 0,5 1,0

2,0 3,0

4

3

max.

40

max.

Wilo-Star-RS15/6, 25/6, 30/61~230 V - Rp½ / Rp1 / Rp1¼

[m3/h]

[m3/h]

P 1[W]

0,5

1,00

0

0

1,0

1,0

1,5

Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v

min.

H[m

]

Q

0,50

00

0

0

0,5

[l/s]

[lgpm]

00

0,5

0,5

[m/s]

1

2

30,25

v

0

1,0

0,75

1,25

84

50

40

30

20

10

Rp 1

Rp1¼

max.

0,25

0,5

0,75

min.

max.

1,0 1,5 2,0 2,5

0,20,1 0,3

2

0,4

6

0,6 0,7

1 1,5 2 2,5

Wilo-Star-RS 25/2Wilo-Star-RS 30/21~230 V - Rp1/Rp1¼

[m3/h]

P 1[W]

H[m

]

[m3/h]

min.

135


Terminal diagram, Motor Data Wilo-Star-RS


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Terminal diagram


Motor data

Wilo-Star-RS... Rated power Speed Power consumption

Current Motor protection Capacitor Threaded cable connection

P2 n P1 I – Capacity PG

[W] [1/min] [W] [A] – [ F/VDB] –

15/4-1301711

6

max 22001950

min 1550

39 - 4830 - 3822 - 28

0.210.170.13

not necessary (blocking current-

proof)1.7/400 11

15/6-130392211

max 25502350

min 1900

67–8543 - 6530 - 46

0.370.290.20


proof)2.6/400 11

25/2742

max 18001500

min 1450

39 - 4527 - 3017 - 18

0.200.130.08


proof)1.6/400 11

25/41711

6

max 22001950

min 1550

39 - 4830 - 3822 - 28

0.210.170.13


proof)1.7/400 11

25/6392211

max 25502350

min 1900

67–8543 - 6530 - 46

0.370.290.20


proof)2.6/400 11

30/2742

max 18001500

min 1450

39 - 4527 - 3017 - 18

0.200.130.08


proof)1.6/400 11

30/41711

6

max 22001950

min 1550

39 - 4830 - 3822 - 28

0.210.170.13


proof)1.7/400 11

30/6392211

max 25502350

min 1900

67–8543 - 6530 - 46

0.370.290.20


proof)2.6/400 11

Always refer to name plate data!

L N PE



Dimensions, Weights Wilo-Star-RS


Motor horizontalTerminal-box position possible for 3, 6, 9 and 12 o'clockAt delivery terminal box position is at 3 o'clock.

Motor horizontalTerminal-box position possible for 3, 6, 9 and 12 o'clock

Dimensions, Weights

Wilo-Star-RS... Pipe connection/

nominal diameter


Dimension drawing

Rp G I0 l1 l3 l4 a b1 b2 b3 b4 – –

– – [mm] [kg] –

15/4-130 Rp 1/2 G1 130 97 65 79 33 119 92.5 – – 2.2 A

15/6-130 Rp 1/2 G1 130 97 65 79 33 122 92.5 – – 2.4 A

25/2 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B

25/4 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B

25/4-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 73 2.2 B

25/6 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 76 2.4 B

25/6-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 76 2.4 B

30/2 Rp 11/4 G 2 180 97 90 79 33 100 92.5 54 73 2.2 B

30/4 Rp 11/4 G 2 180 97 90 79 33 100 92.5 54 73 2.2 B

30/6 Rp 114 G 2 180 97 90 79 33 100 92.5 54 76 2.4 B

b

b2

1

l 0

l1

l4

l 3

G

a

PG 11

b2

b1

b4

l 0

l1

l4

l 3

G

PG 11

b3

a

137



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Technical Data Wilo-AXL

Wilo-AXL…80/25


Heating water (In accordance with VDI 2035) •


•


–

Performance

Maximum delivery head [m] 8

Flow volume max. [m3/h] 5,5




–-20 up to +120


at max. ambient temperature +40 °C [°C] –


–

Standard version for operating pressure pmax [bar] 10

Special version for operating pressure pmax [bar] –

Pipe connections

Screwed connection Rp 1

Nominal connection diameter DN –


–


–


–


–


–


Mains connection 1~ [V], standard version –

Mains connection 3~ [V], standard version 400


–

Mains frequency [Hz] 50


139


Technical Data Wilo-AXL


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Motor/electronics

Electromagnetic compatibility –

Emitted interference –

Immunity to interference –

Power electronics –

Protection class IP 42

Insulation class F

Materials


Impeller Plastic (PPE, trade name Noryl)




50 °C 0,5

95 °C 3

110 °C 10

130 °C –

Wilo-AXL…80/25




Pump Curve, Terminal Diagrams, Motor Data Wilo-AXL

Wilo-AXL 80/25-130

Terminal diagram A - stage 2 (max.) Terminal diagram B - stage 1 (min.)

Mains connection 3~400 V, 50 HzBlocking current-proof, no motor protection

Mains connection 3~400 V, 50 HzBlocking current-proof, no motor protection

Motor data

Wilo-AXL... Rated power Speed Maximum power consumption

Current Terminal plan

P2 n P1 I -

[W] [1/min] [W] [A] -

80/25-130 80Stage 2 (max.): 2440Stage 1 (min.): 1710

Stage 2 (max.): 190stage 1 (min.): 100

Stage 2 (max.): 0.38Stage 1 (min.): 0.18

AB

Always refer to name plate data!Current I: On-site thermal overload settings.

6

5

4

3

1

2

00 1 3 42 65 Q [m3/h]

H [m

]

Wilo-AXL

2

1

141


Dimensions, Weights Wilo-AXL


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Dimension drawing


Dimensions, Weights

Wilo-AXL... Pipe connection/nominal diameter


Rp/DN G B L P P1 h –

- – [mm] [kg]

80/25-130 Rp 1 G 11/2 130 100 177 138 84 4.2

L P

P1

Bh



Technical Data Wilo-TOP-RL

Wilo-TOP-RL...

25/7,5 30/4 30/6,5 30/7,5




• • • •


– – – –

Performance

Maximum delivery head [m] 7.5 4.0 7.0 7.5

Flow volume max. [m3/h] 6.5 9.0 10.0 6.5




–-20 up to +130


at max. ambient temperature +40 °C [°C] – – – –


– – – –



Pipe connections

Screwed connection Rp 1 11/4 11/4 11/4

Nominal connection diameter DN – – – –


– – – –


– – – –


– – – –


– – – –


– – – –


Mains connection 1~ [V], standard version 230 230 230 230

Mains connection 3~ [V], standard version – – – –


– – – –



143


Technical Data Wilo-TOP-RL


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Motor/electronics

Electromagnetic compatibility – – – –






Materials


Impeller Plastic (PPE, trade name Noryl)




50 °C 0.5 0.5 0.5 0.5

95 °C 5.0 5.0 5.0 5.0

110 °C 11.0 11.0 11.0 11.0

130 °C 24.0 24.0 24.0 24.0

Wilo-TOP-RL...

25/7,5 30/4 30/6,5 30/7,5




Pump curves Wilo-TOP-RL

Wilo-TOP-RL 25/7.5 Wilo-TOP-RL 30/4

Wilo-TOP-RL 30/6.5 Wilo-TOP-RL 30/7.5

[l/s]

[lgpm]

[m/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

8

7

6

5

4

3

2

1

0

0

v

0 1 2 3 4 5 6 0 0,5 1 1,5

0 5 10 15 20

0 1 2 3 4 5 6

0,5 0 1 1,5 2

250

200

150

100

50

0

max. (1 )

min. (3 )

(2 )

Wilo-TOP-RL 25/7,51~230 V - Rp 1

min.

max.

[l/s]

[lgpm]

[m/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

v

250

4,0

3,5

3,0

2,5

2,0

1,5

1,0

0,5

00 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 0,5 1 1,5 2 2,5

0 5 1510 20 25 30

200

150

100

50

0

0 0,5 1 1,5 2 2,5 3

max. (1 )

min. (3 )

(2 )

Wilo-TOP-RL 30/41~230 V - Rp 11/4

min.

max.

[l/s]

[lgpm]

[m/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

v

0 0,5 1 1,5 2 2,5

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9 10

0 1 2 3 4 5 6 7 8 9 10

35

300

8

7

6

5

4

3

2

1

0

250

200

150

100

50

0

3 3,5

max. (1 )

min. (3 )

(2 )

Wilo-TOP-RL 30/6,51~230 V - Rp 11/4

min.

max.

[l/s]

[lgpm]

[m/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

v

8

7

6

5

4

3

2

1

0

0

0 1 2 3 4 5 60 0,5 1 1,5

0 5 10 15 20

0 1 2 3 4 5 6

0,5 0 1 1,5 2

250

200

150

100

50

0

max. (1 )

min. (3 )

(2 )

Wilo-TOP-RL 30/7,51~230 V - Rp 11/4

min.

max.

145


Terminal Diagram, Motor Data Wilo-TOP-RL


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Terminal diagram

Mains connection 1~230 V, 50 Hz

Internal protection against unacceptably high winding temperaturesTripping: Internal interruption of motor voltageReset: Automatic after motor has cooled down

Motor data

Wilo-TOP-RL... rated power Speed Power consumption

Current Capacitor Threaded cable connection

P2 n P1 I Capacity PG

[W] [1/min] [W] [A] [ F/VDB] –

25/7,5 801 max. 2420 2 19503 min. 1350

145 - 205100 - 16570 - 115

1.000.800.60

5/400 1 x 13.5

30/4 701 max. 2660 2 23403 min. 1710

145 - 18095 - 15070 - 110

0.850.750.55

5/400 1 x 13.5

30/6,5 1001 max. 2160 2 14803 min. 1100

150 - 245120 - 20095 - 130

1.201.000.65

5/400 1 x 13.5

30/7,5 801 max. 2420 2 19503 min. 1350

145 - 205100 - 16570 - 115

1.000.800.60

5/400 1x 13.5


L NPE

NL



Dimensions, Weights Wilo-TOP-RL

Dimension drawing


Dimensions, Weights

Wilo-TOP-RL... Pipe connection/nominal diameter


Rp G I0 l1 l2 a1 a2 b1 b2 b4 b5 –

– – [mm] [kg]

25/7,5 Rp 1 G 11/2 180 90 92 150 40 50 52 60 44 3.9

30/4 Rp 11/4 G 2 180 90 92 156 40 53 65 60 44 4.1

30/6,5 Rp 11/4 G 2 180 90 92 156 40 53 65 60 44 4.7

30/7,5 Rp 11/4 G 2 180 90 92 150 40 50 52 60 44 4.0

b1 b2 a3 a1

b5b4 G

Pg

l 2

l 1

l 0

147



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Technical Data Wilo-SE

Wilo-SE...

110-N 125-N 150-N 200-N




• • • •


– – – –

Performance

Maximum delivery head [m] 4 5 4 7

Flow volume max. [m3/h] 9 5 10 11




–-20 to +130 (in short-term operation 2 h: +140)


at max. ambient temperature +40 °C [°C] – – – –


– – – –

Standard version for operating pressure pmax [bar] 10 10 6/10 6/10


Pipe connections

Screwed connection Rp 1/14 1 – –

Nominal connection diameter DN – – 40 40


– – – –


– – – –


– – • •


– – – –


– – – –


Mains connection 1~ [V], standard version 230 230 230 230

Mains connection 3~ [V], standard version – – – –


– – – –



149


Technical Data Wilo-SE


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Motor/electronics







Materials


Impeller Plastic (PPE, trade name: Noryl)




50 °C 0.5 0.5 0.5 0.5

95 °C 5 5 5 5

110 °C 11 11 11 11

130 °C 24 24 24 24

Wilo-SE...

110-N 125-N 150-N 200-N




Pump curves Wilo-SE

Wilo-SE 110-N Wilo-SE 125-N

Wilo-SE 150-N Wilo-SE 200-N

P 1[W]

H[m

]

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m³/h]

[m³/h]

Q[lgpm]

200

175

150

125

100

75

50

25

0

5

4

3

2

1

0

[l/s]

max. (1 )

min. (3 )

(2 )

0 0,5 1 1,5 2 2,5 3v

[m/s]

Wilo-SE 110-N1~230V - Rp1¼

min.

max.

0 1 2 3 4 5 6

0 1 2 3 4 5 6 [m 3/h]

Q

[m 3/h]

150

125

100

75

50

25

0

6

5

4

3

2

1

0

0 0,5 1 1,5

0 5 10 15 20 [lgpm]

[l/s]

min. (3 )

(2 )

min.

max.

0 1 2 3v

[m/s]

max. (1 )

P 1[W]

H[m

]

Wilo-SE 125-N1~230V - Rp1

H [m

]P 1

[W]

0 1 2

0

0

50

100

150

200

1

2

3

4

5

10 2 3

0 1 2 3 [l/s]

0 5 10 15 20 25 30 35 [Igpm]

4 5 6 7 8 9 10 [m³/h]

10 2 3 4 5 6 7 8 9 10 [m³/h]

v[m/s]

Wilo-SE 150-N1~230V - DN40

Q

max. 1

2

min. 1

min.

max.

H [m

]P 1

[W]

max. 1

2

0 1 2

0

50

100

150

200

250

1

2

3

4

5

6

7

8

10 2 3

0 1 2 3 [l/s]

0 5 10 15 20 25 30 35 [Igpm]

4 5 6 7 8 9 10 [m³/h]

10 2 3 4 5 6 7 8 9 10 [m³/h]

v[m/s]

min. 1

min.

max.

Wilo-SE 200-N1~230V - DN40

Q

151


Terminal diagram, Motor Data Wilo-SE


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Terminal diagram/motor protection



Motor data

Wilo-SE... Rated power Speed Power consumption


P2 n P1 I Capacity PG

[W] [1/min] [W] [A] [ F/VDB] –

110-N 701 max. 2660 2 23403 min. 1740

145 - 180 95 - 150 70 - 110

0.850.750.55

5/400 1 x 13.5

125-N 501 max. 2320 2 16403 min. 1200

100 - 140 75 - 110 55 - 75

0.650.550.35

3,7/400 1 x 13.5

150-N 701 max. 2660 2 23303 min. 1700

130 - 18090 - 14560 - 105

0.850.750.55

5/400 1 x 13.5

200-N 1001 max. 2080 2 14103 min. 920

145 - 245125 - 200100 - 135

1.201.000.70

5/400 1 x 13.5


L NPE

NL



Dimensions, Weights Wilo-SE


Dimension drawing C

Dimensions, Weights

Wilo-SE... Pipe connection/nominal diameter


Dimension drawing

Rp/DN G I0 l1 l2 a1 a2 b1 b2 b4 b5 – –

– – [mm] [kg] –

110-N Rp 1 1/4 G 2 180 90 92 150 40 50 52 60 44 4.1 A

125-N Rp 1 G/112 180 90 92 150 50 53 65 60 44 3.7 A

150-N DN 40 – 244 122 92 156 60 54 66 60 44 6.9 B

200-N DN 40 – 244 122 92 156 60 54 66 60 44 7.9 B

Flange dimensions

Wilo-SE... Flange Nominal diameter



– – [mm] [pcs. x mm] –

150-NFlange PN 16 (as per EN 1092-2)

40 150 84 100/110 4 x 14/19 C

200-NFlange PN 16 (as per EN 1092-2)

40 150 84 100/110 4 x 14/19 C


b1 b2 a3 a1

b5b4 G

Pg

l 2

l 1

l 0

l 2

l 1

l 0

b4 b5

b1 b2 a2 a1

57

+ 1

G

D1

d1 d2

D2

C

DN

153



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Technical Data Wilo-TOP-S

Wilo-TOP-S...

25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15




• • • • • • • • • • •


– – – – – – – – – – –

Performance

Maximum delivery head [m] 5 7 12 4 5 7 12 4,5 7 10 15

Flow volume max. [m3/h] 5 7.5 10.5 9 5 7.5 10.5 14 16.5 21 21




–-20 to +130 (in short-term operation 2 h: 140)


at max. ambient temperature +40°C [°C] – – – – – – – – – – –


– – – – – – – – – – –

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 6/10 6/10 6/10 6/10

Special version for operating pressure pmax [bar] – – 16 – – – 16 – 16 16 16

Pipe connections

Screwed connection Rp 1 1 1 1/14 1/1

4 1/14 1/1

4 – – – –

Nominal connection diameter DN – – – – – – – 40 40 40 40


– – – – – – – – – – –


– – – – – – – – • • •


– – – – – – – • • • •


– – – – – – – – – – –


– – – – – – – – – – –





230 230 230 230 230 230 230 230 230 230 230



155




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Motor/electronics

Electromagnetic compatibility – – – – – – – – – – –



Power electronics – – – – – – – – – – –



Materials


Impeller Plastic(PPE, trade

name: Noryl)

Plastic(PP -

50% GF)

Plastic (PPE, trade name:

Noryl)

Plastic(PP - 50% GF)




50 °C 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5

95 °C 5 5 5 5 5 5 5 5 5 5 5

110 °C 11 11 11 11 11 11 11 11 11 11 11

130 °C 24 24 24 24 24 24 24 24 24 24 24

Wilo-TOP-S...

25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15





Wilo-TOP-S...

50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10




• • • • • • • • • • •


– – – – – – – – – – –

Performance

Maximum delivery head [m] 5 7 10 15 7 9 13 15 6 10 10

Flow volume max. [m3/h] 23 28 32 36 32 42 49 54 47 69 69






at max. ambient temperature +40°C [°C] – – – – – – – – – – –


– – – – – – – – – – –

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 6 6

Special version for operating pressure pmax [bar]16 16 16 16 16 16 16 16

10 10 10

16 16 16

Pipe connections

Screwed connection Rp – – – – – – – – – – –

Nominal connection diameter DN 50 50 50 50 65 65 65 65 80 80 100


– – – – – – – – • • •


• • • • • • • • • • •


• • • • • • • • – – –


– – – – – – – – – – –


– – – – – – – – – – –


Mains connection 1~ [V], standard version 230 230 230 – 230 230 – – 230 – –


Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230 230 230



157




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Motor/electronics

Electromagnetic compatibility – – – – – – – – – – –



Power electronics – – – – – – – – – – –



Materials






50 °C 3 3 3 3 3 3 3 3 3 3 3

95 °C 10 10 10 10 10 10 10 10 10 10 10

110 °C 16 16 16 16 16 16 16 16 16 16 16

130 °C 29 29 29 29 29 29 29 29 29 29 29

Wilo-TOP-S...

50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10




Pump curves Wilo-TOP-S

Wilo-TOP-S 25/5, TOP-S 30/5

AC (EM) Three-phase (DM)



0 1 2 3 4 5 6

0 1 2 3 4 5 6 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

150

125

100

75

50

25

0

6

5

4

3

2

1

0

Wilo-TOP-S 25/5Wilo-TOP-S 30/51~230 V - Rp1/Rp11/4

0 0,5 1 1,5

0 5 10 15 20 [lgpm]

[l/s]

min. (3 )

(2 )

min.

max.

0 1 2 3

0 0,5 1 1,5 2

v

[m/s]Rp1

Rp11/4

max. (1 )

0 0,5 1 1,5

0 5 10 15 20 [lgpm]

[l/s]0 1 2 3 4 5 6

0 1 2 3 4 5 6 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

150

125

100

75

50

25

0

6

5

4

3

2

1

0


min. (3 )

(2 )

min.

max.

0 1 2 3

0 0,5 1 1,5 2

v

[m/s]Rp1

Rp11/4

max. (1 )

2 3 Rp1

0 0,5 1 1,5 2

0 5 10 15 20 25

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

v

[m 3/h]

P1 [

W ]

H [m

]

Q

[m 3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.


max. (1 )

(2 )

0 0,5 1 1,5 2 Rp11/4

[m/s]0 1

min. (3 )

200

175

150

125

100

75

50

25

0

0 0,5 1 1,5 2

0 5 10 15 20 25

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7 [m 3/h]

P1 [

W ]

H [m

]

Q

[m 3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

min. (3 )

(2 )

max. (1 )


2 3 Rp1v

0 0,5 1 1,5 2 Rp11/4

[m/s]

159




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Wilo-TOP-S 30/4


0 0,5 1 1,5 2 2,5 3

0 5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9 10

0 1 2 3 4 5 6 7 8 9 10 [m 3/h]

Q

[m 3/h]

[lgpm]

400

350

300

250

200

150

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

min. 3

max. 1

2

0 0,5 1 1,5 2 2,5 3 3,5v

[m/s]

Wilo-TOP-S 25/10Wilo-TOP-S 30/101 ~ 230 V - Rp 1

H[m

]P 1[W

]

0 1 2 3 4 5 6 7 8 9 10

H[m

]

[m 3/h]0 0,5 1 1,5 2 2,5 3

0 5 10 15 20 25 30 35 [lgpm]

[l/s]

400

300

200

100

00 1 2 3 4 5 6 7 8 9 10 [m 3/h]

P 1[W]

Q

min.

min.

0 0,5 1 1,5 2 2,5 3 3,5v

[m/s]

max. 1

2

12

11

10

9

8

7

6

5

4

3

2

1

0

min. 3

Wilo-TOP-S 25/10Wilo-TOP-S 30/103 ~ 400 V - Rp 1

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

5

4

3

2

1

0

[l/s]

Wilo-TOP-S 30/41~230 V - Rp 11/4

max. (1 )

min. (3 )

(2 )

min.

max.

0 0,5 1 1,5 2 2,5 3v

[m/s]

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

5

4

3

2

1

0

[l/s]

Wilo-TOP-S 30/43~400 V - Rp 11/4

max. (1 )

min. (3 )

(2 )

min.

0 0,5 1 1,5 2 2,5 3v

[m/s]

max.




Wilo-TOP-S 40/4


Wilo-TOP-S 40/7


0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5

0 2 4 6 8 10 12 14

0 2 4 6 8 10 12 14

v [m/s]

Q [lgpm]

200

175

150

125

100

75

50

25

0

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

[l/s]

max.

min.

Wilo-TOP-S 40/41 ~ 230 V - DN 40

[m3/h]

[m3/h]

P 1[W]

H[m

]

max. (1 )

min. (3 )

(2 )

0 2 4 6 8 10 12 14

Q 200

175

150

125

100

75

50

25

0

max.

0 2 4 6 8 10 12 14

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

Wilo-TOP-S 40/43 ~ 400 V - DN 40

0 1 2 3 4

0 10 20 30 40 50 [lgpm]

[l/s]

0 0,5 1 1,5 2 2,5 v

[m/s]

min.

P 1[W]

H[m

]

[m3/h]

[m3/h]

min. (3 )

max. (1 )

(2 )

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 16

v [m/s]

[m3/h]

P1

[ W

]H

[m

]

Q

[m3/h]

[lgpm]

500

450

400

350

300

250

200

150

100

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

Wilo-TOP-S 40/71 ~ 230 V - DN 40

max. (1 )

min. (3 )

(2 )

500

450

400

350

300

250

200

150

100

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 16

v [m/s]

[m3/h]

P1

[ W

]H

[m

]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-S 40/7 3 ~ 400 V - DN 40

min. (3 )

(2 )

max. (1 )

max.

161




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Wilo-TOP-S 40/10


Wilo-TOP-S 40/15


0 4 8 12 160

100

200

300

400

500

600

700

Q

max.min.

0 0,5 1,0 1,5 2,0 2,5 3,0

0 1 2 3 4 5

v

0

2

4

6

8

10

0 4 8 12 16

max.

min.

Wilo-TOP-S 40/101 ~ 230 V - DN 40

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s] 0 1 2 3 4 5

0 10 20 30 40 50 60 70

0 2 4 6 8 10 12 14 16 18

0 2 4 6 8 10 12 14 16 18

Q [lgpm]

600

500

400

300

200

100

0

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

max.

Wilo-TOP-S 40/103 ~ 400 V - DN 40

0 0,5 1 1,5 2 2,5 3 3,5 v

[m/s]

max. (1 ) (2 )

min. (3 )

min.

[m3/h]

[m3/h] P 1[W

] H

[m]

2 4 8 12 16 18 Q [m³/h]

Q [l/s]

0

2

4

6

8

10

12

14

16

H [m

]

0 20 40 60 Q [Igpm]

200

300

400

500

600

700

800

900

1000

0

0 1 2 3 4 5

6 10 14

2 4 60 10 12 14 16 188 Q [m³/h]

P 1 [W]

0 0,5 1,51 2,52 3,53 4,54 [m/s]v

Wilo-TOP-S 40/151~230V - DN 40

max.

min.

max.

min.

0 1 2 3 4 [m/s]

0

2

4

6

8

10

12

14

16

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 20 40 60 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0

0

5 10 15

5 10 15 17,5 Q [m³/h]

P 1 [W]

v

min.

Wilo-TOP-S 40/153~400 V DN 40

2

max. 1

max.

min. 3




Wilo-TOP-S 50/4


Wilo-TOP-S 50/7


0 1 2 3 4 5 6

0 25 50 75

0 0,5 1 1,5 2 2,5 3

0 5 10 15 20

0 5 10 15 20

v [m/s]

[m 3/h]

P1 [

W ]

H [m

]

Q

[m 3/h]

[lgpm]

400

350

300

250

200

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

[l/s]

min.

Wilo-TOP-S 50/41 ~ 230 V - DN 50

max.

max. (1 )(2 )

min. (3 )

400

300

200

100

0

0 5 10 15 20

0 5 10 15 20 [m 3/h]

P1 [

W ]

H [m

]

[m 3/h]

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

max.

min. (3 )

max. (1 )

Wilo-TOP-S 50/43 ~ 400 V - DN 50

min.

0 1 2 3 4 5 6

0 25 50 75Q

[lgpm]

[l/s]

0 0,5 1 1,5 2 2,5 3 v

[m/s]

(2 )

0

1

2

3

4

5

6

7

8

0

100

200

300

400

500

600

700

0 5 10 15 20 25

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 1 2 3 4 5 6 7

0 5 10 15 20 25

v

Q

max.

min.

Wilo-TOP-S 50/71 ~ 230 V - DN 40

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s]0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q [lgpm]

800

600

400

200

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

Wilo-TOP-S 50/73 ~ 400 V - DN 50

min. (3 )

(2 )

max. (1 )

[m3/h]

[m3/h]

P 1[W]

H[m

]

163




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Wilo-TOP-S 50/10


Wilo-TOP-S 50/15

Three-phase (DM)

0

1

2

3

4

5

6

7

8

9

0

100

200

300

400

500

600

700

800

900

0 5 10 15 20 25 30

0 5 10 15 20 25 300 1 2 3 4 5 6 7 8

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0

v

Wilo-TOP-S 50/101 ~ 230 V - DN 50

Q

max.

min.

max.min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s]

900

600

300

0

0 5 10 15 20 25 30

0 5 10 15 20 25 30

Q

10

8

6

4

2

0

min.

0 1 2 3 4 5 6 7 8

0 25 50 75 100 [lgpm]

[l/s]

0 1 2 3 4 v

[m/s]

Wilo-TOP-S 50/103 ~ 400 V - DN 50

max.

(2 )

max. (1 )

min. (3 )

[m3/h]

[m3/h] P 1[W

] H

[m]

0

2

4

6

8

10

12

14

16

0 5 10 15 20 25 30 Q [m³/h]

H [m

]

0 1 2 3 4 5 6 7 8 9 Q [l/s]

0 20 40 60 80 100 120 Q [Igpm]

0

250

500

750

1000

1250

1500

1750

0 5 10 15 20 25 30 Q [m³/h]

P 1 [W]

min. 3

2

max. 1

Wilo-TOP-S 50/153~400 V - DN 50

min.

max.




Wilo-TOP-S 65/7


Wilo-TOP-S 65/10


0

1

2

3

4

5

6

7

8

0

100

200

300

400

500

600

700

0 5 10 15 20 25 30

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8

0 0,5 1,0 1,5 2,0

v[m/s]

[l/s]

Wilo-TOP-S 65/71 ~ 230 V - DN 65

Q

max.

min.

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

0 1 2 3 4 5 6 7 8 9

0 20 40 60 80 100

0 0,5 1 1,5 2

0 5 10 15 20 25 30

0 5 10 15 20 25 30

v [m/s]

Q [lgpm]

700

600

500

400

300

200

100

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-S 65/73 ~ 400 V - DN 65

max.

min. (3 )

(2 )

max. (1 )

[m3/h]

[m3/h]

P 1[W]

H[m

]

0

1

2

3

4

5

6

7

8

9

0 1 2 3 4 5 6 7 8 9 10

Wilo-TOP-S 65/101 ~ 230 - DN 65

Q

max.

min.

max.

min.

1000

900

800

700

600

500

400

300

200

0 5 10 15 20 25 30 35

0 5 10 15 20 25 30 35

0 0,5 1 1,5 2 2,5v

[m/s]

[l/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

1000

900

800

700

600

500

400

300

200

0 2 4 6 8 10

0 20 40 60 80 100 120 140

0 0,5 1 1,5 2 2,5 3

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

Q [lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-S 65/10 3 ~ 400 V - DN 65

max.

(2 ) min. (3 )

max. (1 )

[m3/h]

[m3/h]

P 1[W]

H[m

]

165




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Wilo-TOP-S 65/13 Wilo-TOP-S 65/15

Three-phase (DM) Three-phase (DM)

Wilo-TOP-S 80/7


0 2 4 6 8 10 12

0 20 40 60 80 100 120 140 160

0 1 2 3

0 5 10 15 20 25 30 35 40 45

0 5 10 15 20 25 30 35 40 45

v [m/s]

Q[lgpm]

1800

1600

1400

1200

1000

800

600

14

12

10

8

6

4

2

0

[l/s]

Wilo-TOP-S 65/133 ~ 400 V - DN 65

max.

min. (3 )

(2 )

max. (1 )

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

1800

1600

1400

1200

1000

800

600

0 2 4 6 8 10 12 14

0 20 40 60 80 100 120 140 160 180

0 0,5 1 1,5 2 2,5 3 3,5 4

0 10 20 30 40 50

0 10 20 30 40 50

v [m/s]

Q [lgpm]

16

14

12

10

8

6

4

2

0

[l/s]

min.

max.

Wilo-TOP-S 65/153 ~ 400 V - DN 65

max. (1 ) (2 )

min. (3 )

[m3/h]

[m3/h] P 1[W

] H

[m]

0

1

2

3

4

5

6

7

0 10

0 3 6 9 12

20 30 40 50

Wilo-TOP-S 80/71 ~ 230 - DN 80

Q

max.

min.

max.

min.

1100

1000

900

800

700

600

500

0 0,5 1 1,5 2 2,5

v[m/s]

[l/s]

[m3/h]

0 10 20 30 40 50 [m3/h]

P 1[W]

H[m

]

0 3 6 9 12

0 50 100 150

0 0,5 1 1,5 2 2,5

0 10 20 30 40

0 10 20 30 40

v [m/s]

Q [lgpm]

800

700

600

500

400

300

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-S 80/73 ~ 400 V - DN 80

max.

max. (1 )

min. (3 )

(2 )

[m3/h]

[m3/h]

P 1[W]

H[m

]




Wilo-TOP-S 80/10 Wilo-TOP-S 100/10


1800

1600

1400

1200

1000

800

0 3 6 9 12 15

0 50 100 150

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q [lgpm]

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-S 80/10 3 ~ 400 V - DN 80

(2 )

max. (1 )

min. (3 )

max.

[m3/h]

[m3/h]

P 1[W]

H[m

]

0 0,5 1 1,5 2 v

[m/s]

1800

1600

1400

1200

1000

800

0 3 6 9 12 15

0 50 100 150

0 10 20 30 40 50 60

0 10 20 30 40 50 60

Q [lgpm]

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

(2 )

max. (1 )

min. (3 )

Wilo-TOP-S 100/103 ~ 400 V - DN 100

[m3/h]

[m3/h]

P 1[W]

H[m

]

167


Terminal Diagrams Wilo-TOP-S


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Terminal diagram A/motor protection A Terminal diagram B/motor protection B

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz3~230 V, 50 Hz (with optional switching plug 3~230 V)


Internal protection against unacceptably high winding temperaturesTripping: Internal interruption of motor phaseReset: Interrupt mains system voltage, allow motor to cool

down, switch mains system voltage on again

Terminal diagram C/motor protection C Terminal diagram D/motor protection D


WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/SK 622/Protect-Module C tripping unit or other switchgears/control devices with WSK connection optionTripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see “Service/Accessories”)

Full motor protection with integrated trip electronics in terminal box for all speed stagesTripping: All-pole shutdown of motor by integrated tripping

electronicsReset: Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

Terminal diagram E/motor protection E


Full motor protection with integrated trip electronics in terminal box for all speed stagesTripping: All-pole shutdown of motor by integrated automatic

trippingReset: Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

L NPE

NL

L1 L2PE

L2

L3

L3L1

L NPE

NL

WSK

WSK

L1 L2 L3PE

L1 L2 L3

SSM

SSM

C2 N LPEC1

C1SSM LC2 N

SSM



Motor Data Wilo-TOP-S

Motor data

Wilo-TOP-S... Rated power

Stage/speed Power consumption

Current at Capacitor Motor protec-

tion

Threaded cable con-

nection

Termi-nal dia-

gram1~230 V 3~400 V 3~230 V

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –

25/530/5(single-phase AC motor)

501 max. 2320 2 16403 min. 1200

100 - 140 75 - 110

55 - 75

0.650.550.35

– – 3,7/400 A 1x 13.5 A

25/530/5(three-phase AC motor)

501 max. 2650 2 21903 min. 1890

85 - 150 55 - 100

40 - 75–

0.400.200.15

0.650.350.25

– B 1x 13.5 B

25/730/7(single-phase AC motor)

901 max. 2600 2 23003 min. 1800

140 - 195110 - 175 85 - 120

0.950.870.62

– – 5/400 A 1x 13.5 A

25/730/7(three-phase AC motor)

901 max. 2600 2 21003 min. 1750

120 - 200 85 - 130

65 - 90–

0.450.250.17

0.780.430.30

– B 1x 13.5 B

25/10(single-phase AC motor)

1801 max. 2600 2 25003 min. 2300

225 - 410185 - 345170- 340

2.051.951.75

– – 8/400 C 2 x 13.5 C

25/10(three-phase AC motor)

1801 max. 2600 2 22003 min. 1800

195 - 400145 - 280120- 200

–0.790.490.35

1.370.840.61

– D 2 x 13.5 D


701 max. 2660 2 23403 min. 1710

145 - 180 95 - 150 70 - 110

0.850.750.55

– – 5/400 A 1x 13.5 A


701 max. 2610 2 21203 min. 1810

95 - 160 60 - 10540 - 75

–0.400.200.15

0.650.350.25

– B 1x 13.5 B


1801 max. 2600 2 25003 min. 2300

225 - 410185 - 395170 - 340

2.051.951.75

– – 8/400 C 2 x 13.5 C


1801 max. 2600 2 22003 min. 1800

195 - 400145 - 280120 - 200

–0.790.490.35

1.370.840.61

– D 2 x 13.5 D


901 max. 2500 2 21003 min. 1600

155 - 195130 - 175100 - 120

0.950.870.62

– – 5/400 A 1x 13.5 A


901 max. 2550 2 20503 min. 1700

145 - 195100 -130 70 - 90

–0.450.250.17

0.780.430.30

– B 1x 13.5 B


1801 max. 2650 2 24503 min. 2200

250 - 390220 - 380200 - 330

1.931.881.70

– – 8/400 C 2 x 13.5 C


1801 max. 2600 2 21003 min. 1800

220 - 370165 - 260130 - 185

–0.760.470.33

1.310.810.57

– D 2 x 13.5 D


3501 max. 2850 2 min. 2500

440 - 650340 - 620

3.203.00

– – 16/400 E 2 x 13.5 E


3501 max. 2800 2 25003 min. 2200

300 - 585230 - 465200 - 365

–1.170.820.65

2.021.431.12

– D 2 x 13.5 D

Always refer to name plate data!Current I: On-site thermal overload settings.Note:Mains connection 3~230 V only with optional switching plug (accessory)

169




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5701 max. 2800 2 min. 2500

615 - 945415 - 800

4.574.20

– – 25/400 E 2 x 13.5 E


5701 max. 2800 2 25003 min. 2200

500 - 905380- 720330- 585

–1.841.301.05

3.192.251.82

– D 2 x 13.5 D


1801 max. 2650 2 24503 min. 1950

280 - 330255 - 320235 - 290

1.621.611.51

– – 8/400 C 2 x 13.5 C


1801 max. 2600 2 21003 min. 1700

245 - 330190 - 240145 - 180

–0.710.440.32

1.250.780.56

– D 2 x 13.5 D


3501 max. 2850 2 min. 2300

420 - 650315 - 600

3.203.00

– – 16/400 E 2 x 13.5 E


3501 max. 2800 2 24503 min. 2150

360 - 625290 - 495245 - 380

–1.230.870.68

2.131.511.17

– D 2x 13.5 D


4501 max. 2700 2 min. 2500

540 - 860390 - 800

4.003.80

– – 25/400 E 2 x 13.5 E


4501 max. 2700 2 23003 min. 2000

450 - 880330 - 680280 - 500

–1.731.200.89

3.002.091.54

– D 2 x 13.5 D


11001 max. 2800 2 25503min. 2300

1115 - 1540845 - 1210705 - 950

–3.032.141.72

5.253.712.99

– D 2x 13.5 D


3501 max. 2850 2 min. 2500

540 - 650460 - 620

3.203.00

– – 16/400 E 2 x 13.5 E


3501 max. 2800 2 25003 min. 2200

380 - 550310 - 445270 - 360

–1.110.790.63

1.921.371.09

– D 2 x 13.5 D


5701 max. 2800 2 min. 2500

830 - 940690 - 840

4.404.20

– – 25/400 E 2 x 13.5 E


5701 max. 2800 2 25003 min. 2150

620 - 960480 - 760400 - 600

–1.941.371.08

3.362.371.88

– D 2 x 13.5 D


11001 max. 2800 2 25503 min. 2250

1000 - 1450 810 - 1180

700 - 960–

2.932.101.74

5.073.643.00

– D 2 x 13.5 D


13001 max. 2850 2 26503 min. 2400

1170 - 1685 925 - 1425 815 - 1210

–3.412.532.18

5.914.383.78

– D 2 x 13.5 D


5701 max. 2650 2 min. 2200

960 - 1030860 - 920

4.804.60

– – 25/400 E 2 x 13.5 E


4501 max. 2750 2 24003min. 2100

530 - 720410 - 560345 - 440

–1.511.000.78

2.651.741.35

– D 2 x 13.5 D

Motor data




tion

Threaded cable con-

nection

Termi-nal dia-

gram1~230 V 3~400 V 3~230 V

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –






11001 max. 2800 2 25003 min. 2150

1270 - 16851040 - 1390 895 - 1100

–3.272.472.00

5.664.283.46

– D 2 x 13.5 D


11001 max. 2800 2 25003 min. 2150

1270 - 16851040 - 1390 895 - 1100

–3.272.472.00

5.664.283.46

– D 2 x 13.5 D

Motor data




tion

Threaded cable con-

nection

Termi-nal dia-

gram1~230 V 3~400 V 3~230 V

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –


171


Dimensions, Weights Wilo-TOP-S


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Dimension drawing E Dimension drawing F Dimension drawing G


Pg

Rp

b1

b2 b2

G

l 0

b 3

a2

a1

l1

Pg Pg

Rp

b1

b2 b2

G

l 0

b 3

a2

a1

l1

Pg

l 0

b 3

b1

b2 b2

R 1/8

R 1/8

a1

l1a2

PgPg

l 0

b 3

b1

b2 b2

R 1/8

R 1/8

a1

l1a2

Pg

b1

b2 b2

R 1/8

R 1/8

l 0

b 3

a1

l1a2

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2n x Ø d

Ø D Ø k

DN

Ø d

L




Dimensions, Weights

Wilo-TOP-S... Pipe connection/Nominal diameter


Dimension drawing

[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10 –

– – [mm] [kg] –

25/5 Rp 1 G 11/2 180 40 70 150 50 87.5 92 4.5 A

25/7 Rp 1 G 11/2 180 34 56 165 66 80 92 5.0 A

25/10 Rp 1 G 11/2 180 52 72.5 171.5 68.5 92 102 6.3 A

30/4 Rp 11/4 G 2 180 50 70 156 53 87.5 92 5.0 A

30/5 Rp 11/4 G 2 180 40 70 150 50 87.5 92 4.5 A

30/7 Rp 11/4 G 2 180 34 64 172 66 88 92 5.0 A

30/10 Rp 11/4 G 2 180 52 72.5 171.5 68.5 92 102 6.3 B

40/4 40 – 220 54 76 178 83 103 92 9.5 C

40/7 40 – 250 46 72 193 78 97 102 11 D

40/10 40 – 250 58.5 88 217 90 121 110 14.5 D/E

40/15 40 – 250 55 83 258 99 135 119 20.6 D/E

50/4 50 – 240 53 80 200 93 112 104 13 D

50/7 50 – 280 63 82 225 91 119 110 16.5 D/E

50/10 50 – 280 67 91 223 101 123 110 17 D/E

50/15 50 – 340 81 112.5 242 105 137 119 25.5 D/E

65/7 65 – 280 72 97 234 111 124 110 18.5 D/E

65/10 65 – 340 79 100 256 118 136 119 23.5 D/E

65/13 65 – 340 79 100 256 118 136 119 25.5 D

65/15 65 – 340 79 100 283 118 136 119 29 D

80/7 (1~) 80 – 360 95 130 258 135 159 119 28 E

80/7 (3~) 80 – 360 96 130 227 111 149 110 25.5 D

80/10 80 – 360 95 130 258 135 159 119 28/30 D

100/10 100 – 360 95 130 258 135 159 119 28.5/30.5 D

173




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Flange dimensions

Wilo-TOP-S... Flange Nominal diameter


– DN Ø D Ø d Ø kØ kL1/kL2

n x Ø dLn x Ø dL1/dL2

–

– – [mm] [pcs. x mm] –

40/440/740/10


40 150 88 100/110 4 x 14/19 F

40/15Combination flange PN 6/10(flange PN 16, in accordance with EN 1092-2

40 150 84 100/110 4 x 14/19 F

50/450/750/10


50 165 102 110/125 4 x 14/19 F

50/15Combination flange PN 6/10(flange PN 16, in accordance with EN 1092-2)

50 165 99 110/125 4 x 14/19 F

65/765/1065/1365/15


65 185 122 130/145 4 x 14/19 F

80/7 (3~)

Flange PN 6(designed to PN 16,as per EN 1092-2)

80 200 132 150 4 x 19 G

Flange PN 16 (as per EN 1092-2)

80 200 132 160 8 x 19 G

80/7 (1~)80/10

Flange PN 6 (as per DIN 2531,drilled in accordance with EN 1092-2)

80 190 128 150 4 x 19 G

Flange PN 16(as per DIN 2533drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19 G

100/10


100 210 148 170 4 x 19 G


100 220 158 180 8 x 19 G




Technical Data Wilo-TOP-D

Wilo-TOP-D...

30 40 50 65 80 100 125




• • • • • • •


– – – – – – –

Performance

Maximum delivery head [m] 0.9 0.95 0.75 0.9 1.8 2.3 3.0

Flow volume max. [m3/h] 4 7 11,5 14 35 51 76






at max. ambient temperature +40 °C [°C] – – – – – – –

max. permitted total hardness in potable water cir-culation systems [°d]

– – – – – – –

Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6 6 6

Special version for operating pressure pmax [bar]– – – 16

10 10 10

16 16 16

Pipe connections

Screwed connection Rp 1/14 – – – – – –

Nominal connection diameter DN – 40 50 65 80 100 125


– – – – • • •


– – – • • • •


– • • • – – –


– – – – – – –


– – – – – – –


Mains connection 1~ [V], standard version 230 (possible with external capacitor, see Terminal diagram)

–

Mains connection 3~ [V], standard version 400(230 possible through rearranging the bridges, see Terminal diagram)

Mains connection 3~ [V], special version on request – – – – – – –


175


Technical Data Wilo-TOP-D


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Electrical connection (Continued)

Mains supply connection 3~ [V],with optional switching plug

– – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility – – – – – – –



Power electronics – – – – – – –



Materials

Pump housing Grey cast iron

(EN-GJL-200)






50 °C 0,5 0,5 0,5 0,5 0,5 0,5 0,5

95 °C 2 2 2 2 3 3 3

110 °C 8 8 8 8 9 9 9

130 °C 21 21 21 21 22 22 22

Wilo-TOP-D...

30 40 50 65 80 100 125




Pump curves Wilo-TOP-D

Wilo-TOP-D 30 Wilo-TOP-D 40


0,6

0,7

0,8

0,5

0,4

0,3

0,2

0,1

0

55

60

70

65

75

0,9

0 1 2 3 40 0,5 1

0 10

0 0,5 1

5

v [m/s]

Wilo-TOP-D 30Rp 1 1/4

Q

[l/s]

[lgpm]

3 ~1 ~

0 1 2 3 4 [m3/h]

P 1[W]

H[m

]

[m3/h]

1,0

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

1 3 5 620

40 7

60

75

69

72

66

63

1,50,5

25155

0 0,5 1

20100

210

v [m/s]

Wilo-TOP-D 40DN 40

Q

[l/s]

[lgpm]

1 3 5 62 40 7

3 ~1 ~

[m3/h]

P 1[W]

H[m

]

[m3/h]

70

75

85

80

90

65

0 80

4 1062

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

0 0,5 1

0

0

1 2 3

10 20 30

v [m/s]

Wilo-TOP-D 50DN 50

Q

[l/s]

[lgpm]

0 84 1062

3 ~1 ~

[m3/h]

P 1[W]

H[m

]

[m3/h]

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

110

100

90

1412108642

80

0,1

00

1

0 1

0 20

0 0,5

2 3 4

40

v [m/s]

Wilo-TOP-D 65DN 65

Q

[l/s]

[lgpm]

14121086420

3 ~1 ~

[m3/h]

P 1[W]

H[m

]

[m3/h]

177


Pump curves Wilo-TOP-D


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Wilo-TOP-D 125

2,0

1,8

1,6

1,4

1,2

1,0

0,8

0,6

0,4

220

200

180

3530252015105

160

0,2

00

10 0,5v

[m/s]

Wilo-TOP-D 80DN 80

[m3/h]

P1 [

W]

H [m

]

Q

[l/s]

[lgpm]

35302520151050

valid for 3 ~and for 1 ~

806040 12020

10842

100

60

0

1,5

[m3/h]

0 [m/s]v

0

0,5

1

1,5

2

2.5

0 10 20 30 40 50 Q [m³/h]H

[m]

0 2 4 6 8 10 12 14 Q [l/s]

0 20 40 60 80 100 120 140 160 180 Q [Igpm]

300

200

400

0 10 20 30 40 50 Q [m³/h]

P 1 [W

]

0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8

Wilo-TOP-D 100DN 100


0,2 0,4 0,6v

0,8 1,0 1,2 1,4 1,60 [m/s]

0

0,5

1,0

1,5

2,0

2,5

3,0

0 10 20 30 40 50 60 Q [m³/h]

H [m

]

0 2 4 6 8 10 12 14 16 18 Q [l/s]

0 50 100 150 200 Q [Igpm]

0

200

400

600

0 10 20 30 40 50 60 Q [m³/h]

Wilo-TOP-D 125DN 125


P 1 [W

]



Terminal Diagrams Wilo-TOP-D


Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz

Blocking current-proof, no motor protection Blocking current-proof, no motor protection


Mains connection 1~230 V, 50 HzSteinmetz switching: Motor terminals in circuit; attached capacitor (accessory)

Mains connection 3~400 V, 50 Hz with WSK

Blocking current-proof, no motor protection WSK = Thermal winding contactFull motor protection with optional tripping unit Wilo-SK 602/Wilo-SK 622 or other switchgears/control devices with WSK connec-tion optionTripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary


Terminal diagram E/motor protection E Terminal diagram F/motor protection F

Mains connection 3~230 V, 50 Hz with WSK Mains connection 1~230 V, 50 Hz with WSKSteinmetz connections: Motor terminals in circuit; attached capaci-tor (accessory)

WSK = Thermal winding contactFull motor protection with optional tripping unit Wilo-SK 602/Wilo-SK 622 or other switchgears/control devices with WSK connec-tion optionTripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary


WSK = Thermal winding contactFull motor protection with optional tripping unit Wilo-SK 602/Wilo-SK 622 or other switchgears/control devices with WSK connec-tion optionTripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary


L 1 L3PE

W2 U2 V2

U1 V1 W1

L 2 L 1 L3PE

W2 U2 V2

U1 V1 W1

L 2

L 1 NPE

W2 U2 V2

U1 V1 W1

L 1 L3PE

W2 U2 V2

U1 V1 W1

L 2

10

15WSK

L 1 L3PE

W2 U2 V2

U1 V1 W1

L 2

10

15WSK

L 1 NPE

W2 U2 V2

U1 V1 W1 10

15WSK

179


Motor Data Wilo-TOP-D


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Motor data

Wilo-TOP-D... rated power

Stage/speed

Power con-sumption

Current at Capacitor Motor protection

Threaded cable

connection

Terminal diagram1~230 V 3~400 V 3~230 V

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –

30(AC connection)

20 1350 72 - 75 0.40 – – 5/240not necessary (blocking cur-

rent-proof)

1x91x 13.5

C

30(three-phase AC motor (DM), 4-pole)

20 1350 58 - 65 – 0.20 0.35 –not necessary (blocking cur-

rent-proof)

1 x 91 x 13.5

A, B

40(AC connection)


rent-proof)

1 x 91 x 13.5

C



rent-proof)

1 x 91 x 13.5

A, B

50(AC connection)


rent-proof)

1 x 91 x 13.5

C



rent-proof)

1 x 91 x 13.5

A, B

65(AC connection)

60 1350 83 - 98 0.57 – – 6/240 F1 x 9

2 x 13.5F


60 1350 83 - 103 – 0.35 0.60 – D, E1 x 9

2 x 13.5D, E

80(AC connection)

120 1400 185 - 210 1.20 – – 14/280 F1 x 9

2 x 13.5F


120 1400 185 - 210 – 0.64 1.11 – D, E1 x 9

2 x 13.5D, E

100(AC connection)

220 1300 340 - 385 1.95 – – 20/400 F1 x 9

2 x 13.5F


220 1300 340 - 385 – 0.90 1.56 – D, E1 x 9

2 x 13.5D, E


320 1260 440-550 – 1.22 2.11 – D, E1 x 9

2 x 13.5D, E

Always refer to name plate data! Current I: On-site thermal overload settings.

Note on AC connection:Three-phase AC motor in Steinmetz circuit



Dimensions, Weights Wilo-TOP-D



Dimension drawing C Dimension drawing D Dimension drawing E


Pg

Rp

b1

b2 b2

G

l 0

b 3

a2

a1

l1

Pg

l 0

b 3

b1

b2 b2

R 1/8

R 1/8

a1

l1a2

PgPg

l 0

b 3

b1

b2 b2

R 1/8

R 1/8

a1

l1a2

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

181


Dimensions, Weights Wilo-TOP-D


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Dimensions, Weights

Wilo-TOP-D... Pipe connection/Nominal diameter


Dimension drawing

[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10 –

– [mm] [kg] –

30 Rp 11/4 G 2 180 34 64 172 66 88 92 5.0 A

40 DN 40 – 220 53 76 178 83 103 92 9.5 B

50 DN 50 – 240 51 80 185 93 112 92 11.0 B

65 DN 65 – 280 52 80 200 93 112 104 16.0 C

80 DN 80 – 330 86 105 246 135 167 110 25.5 C

100 DN 100 – 380 89 120 279 159 180 119 30.5 C

125 DN 125 – 450 96 127 286 183 205 119 33.0 C

Flange dimensions

Wilo-TOP-D... Flange Nominal diameter




–

– – [mm] [pcs. x mm] –

40Combination flange PN 6/10(flange PN 16, in accordance with DIN 2533)

40 150 88 100/110 4 x 14/19 D

50Combination flange PN 6/10(flange PN 16, in accordance with EN 1092-2)

50 165 99 110/125 4 x 14/19 D

65Combination flange PN 6/10(flange PN 16, in accordance with EN 1092-2)

65 185 118 130/145 4 x 14/19 D

80

Flange PN 6(designed to PN 16 as per EN 1092-2)

80 200 132 150 4 x 19 E


80 200 132 160 8 x 19 E

100

Flange PN 6(designed to PN 16 as per EN 1092-2)

100 220 156 170 4 x 19 E


100 220 156 180 8 x 19 E

125

Flange 6(designed to PN 16 as per EN 1092-2)

125 250 184 200 8 x 19 E


125 250 184 210 8 x 19 E




Technical Data Wilo-RP

Wilo-RP...

25/60-2 25/80 r 30/80 r 25/100 r 30/100 r


Heating water (In accordance with VDI 2035) • • • • •


• • • • •


– – – – –

Performance

Maximum delivery head [m] 2 2 2 4 4

Flow volume max. [m3/h] 3 3.7 3.7 6 6




- 10 to + 110

–+20 to +130 (short-term operation 2 h: 140)


at max. ambient temperature +40 °C [°C] – – – – –


– – – – –

Standard version for operating pressure pmax [bar] 10 10 10 10 10

Special version for operating pressure pmax [bar] – 16 16 16 16

Pipe connections

Screwed connection Rp 1 1 1/14 1 1/1

4

Nominal connection diameter DN – – – – –


– – – – –


– – – – –


– – – – –


– – – – –


– – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230

Mains connection 3~ [V], standard version – 400 400 400 400

Mains connection 3~ [V], special version on request – 230 230 230 230


– – – – –

Mains frequency [Hz] 50 50 50 50 50


183


Technical Data Wilo-RP


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Motor/electronics

Electromagnetic compatibility – – – – –



Power electronics – – – – –

Protection class IP 44 IP 42 IP 42 IP 42 IP 42

Insulation class F F F F F

Materials






50 °C 0.5 0.5 0.5 0.5 0.5

95 °C 1.5 2 2 2 2

110 °C 8 8 8 8 8

130 °C – 21 21 21 21

Wilo-RP...

25/60-2 25/80 r 30/80 r 25/100 r 30/100 r




Pump curves Wilo-RP

Wilo-RP 25/60-2 (nmax = 1900 1/min) Wilo-RP 25/80 r, 30/80 r

Wilo-RP 25/100 r, 30/100 r

Q

0,50

00

0

0

1

[l/s]

[lgpm]

00

Wilo-RP 25/60-21~230 V - Rp 1

2

0,5

1 2

3

3

[m/s]

0,4

0,8

1,2

1,6

2,0

v1,0 1,5

1,0

105

60

40

20

Rp

max.

min.

max.

min.

1

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

0,50

00

0

0

1

[l/s]

[lgpm]

00

2

0,5

1 2

3

3

[m/s]

0,4

0,8

1,2

1,6

2,00,5

v

0

1,0

1,0

1,5

1,0

105

(2 )

(3 )

150

100

50

min.

Rp 1Rp 1¼

3 ~ 400 V1 ~ 230 V

max.

max.(1 )

min.(4 )

Wilo-RP 25/80 r Wilo-RP 30/80 r

Rp1/Rp1¼

[m3/h]

P 1[W]

H[m

]

[m3/h]

100

max.

min.

150

50min.

max.

Q

0,50

00

0

0

1

[l/s]

[lgpm]

00

Wilo-RP 25/100 r Wilo-RP 30/100 r

Rp1/Rp1¼

2

0,5

3

[m/s]

1

2

3

0,5

v

0

1,0

1,0

1,5

1,0

105

min.(4 )

Rp 1

Rp 1¼

4 5 6

2,0 2,5 3,0

1,5 2,0

15

1,5

20

1 2 3 4 5 6

3 ~ 400 V1 ~ 230 V

max.(1 )(2 )

(3 )

[m3/h]

P 1[W]

H[m

]

[m3/h]

185


Terminal Diagrams Wilo-RP


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Mains connection 1~230 V, 50 HzWith mounted capacitor


Blocking current-proof, no motor protection Blocking current-proof, no motor protection


Mains connection 1~230 V, 50 Hz (with capacitor) Mains connection 3~400 V, 50 Hz

WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/control devices with WSK connection option

Tripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622, C-SK tripping unit or other Wilo AS systems switch-gears/control devices with WSK connection optionNote: Wilo-C-SK suitable only for fluid temperatures up to a

max. of 110 °CTripping: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary


L N

L N

PE

L1 L2 L3

L1 L2 L3

PE

L

PE L1 N

N WSKC1

C2

L1WSK

L2 L3 15 10 11

PEL1 L2 L3



Motor Data Wilo-RP

Motor data

Wilo-RP... Rated power

Stage/speed Power con-sumption


tion

Threaded cable con-

nection


(special motor)

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –

25/60-2(Single-phase AC motor EM, 2-pole)

742

max. 1900 1550

min. 1000

46 - 4930 - 3217 - 19

0.210.150.09

– – 1.6/400 A 1 x 11 A

25/80 r 30/80 r(Single-phase AC motor EM, 4-pole)

191694

1 max. 1350 2 12503 11004 min. 900

118 - 12979 - 9251 - 6633 - 44

0.560.430.330.24

– – 4.0/400 A 1 x 11 A

25/80 r 30/80 r(three-phase AC motor DM, 4-pole)

2017149

1 max. 1300 2 12503 11504 min. 1050

90 - 11269 - 8648 - 6432 - 46

–

0.350.230.170.13

0.610.400.290.23

– B 1 x 11 B

25/100 r 30/100 r(Single-phase AC motor EM, 4-pole)

54514130

1 max. 1300 2 12003 11504 min. 1100

130 - 170115 - 155100 - 145 85 - 130

1.101.050.950.85

– – 4.0/400 C 1 x 11 C

25/100 r 30/100 r(three-phase AC motor DM, 4-pole)

57473830

1 max. 1300 2 12003 11504 min. 1100

95 - 150 75 - 120 60 - 10045 - 80

–

0.530.380.280.22

0.920.660.480.38

– D 1 x 11 D


187


Dimensions, Weights Wilo-RP


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Dimensions, Weights

Wilo-RP... Pipe connec-tion/nominal

diameter


Dimension drawing

[Rp] G I0 l1 l2 l3 l4 a b1 b2 b3 b4 PN 10 –

– – [mm] [kg] –

25/60-2 Rp 1 G 11/2 180 93 – 90 79 35 100 92,5 54 73 2.4 A

25/80 r Rp 1 G 11/2 180 169 234 – – 35 58 – max. 98 – 4.5 B

30/80 r Rp 11/4 G 2 180 169 244 – – 35 58 – max. 98 – 4.5 B

25/100 r Rp 1 G 11/2 180 181 234 – – 35 75 –max.106

– 6.5 B

30/100 r Rp 11/4 G 2 180 181 244 – – 35 75 –max.106

– 6.5 B

b2

b1

b4

l 0

l1

l4

l 3

G

PG 11

b3

a

G

DN

b1 b3

l1a

l0 l2

Pg 11



Technical data Wilo-P

Wilo-P...

40

/10

0 r

40

/16

0 r

50

/12

5 r

50

/16

0 r

50

/25

0 r

65

/12

5 r

65

/16

0 r

65

/25

0 r

80

/12

5 r

80

/16

0 r

80

/25

0 r

10

0/1

60

r

10

0/2

00

r


Heating water (In accordance with VDI 2035) • • • • • • • • • • • • •


• • • • • • • • • • • • •


– – – – – – – – – – – – –

Performance

Maximum delivery head [m] 3 6 3.75 7 14 5 8 16 5.75 8 15 8 11

Flow volume max. [m3/h] 12 13.5 21 22 22 35 35 37 44 50 50 75 78




–+20 to +130 (in short-term operation 2 h: 140)


at max. ambient temperature +40 °C [°C] – – – – – – – – – – – – –


– – – – – – – – – – – – –

Standard version for operating pressure pmax [bar] 6 6 6 6 10 6 6 10 6 6 10 6 10

Special version for operating pressure pmax [bar] 10 10 10 1016

10 1016

10 1016

1016

16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp – – – – – – – – – – – – –

Nominal connection diameter DN 40 40 50 50 50 65 65 65 80 80 80 100 100


• • • • – • • – • • – • –


• • • • • • • • • • • • •


– – – – – – – – – – – – –


– – – – – – – – – – – – –


– – – – – – – – – – – – –


Mains connection 1~ [V], standard version 230 – – – – – – – – – – – –

Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400 400 400

Mains connection 3~ [V], special version on request 230 230 230 230 230 230 230 230 230 230 230 230 230


189


Technical data Wilo-P


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s



– – – – – – – – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility – – – – – – – – – – – – –



Power electronics – – – – – – – – – – – – –

Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42

Insulation class F F F F F F F F F F F F F

Materials

Pump housing

Gre

y ca

st ir

on

(E

N-G

JL-2

00

)

Gre

y ca

st ir

on

(E

N-G

JL-2

50

)

Gre

y ca

st ir

on

(E

N-G

JL-2

00

)



Impeller

Plastic(PP - 50% GF)

Gre

y ca

st ir

on

(EN

-GJL

-20

0)

Plastic (PP - 50% GF)

Gre

y ca

st ir

on

(EN

-GJL

-20

0)






50 °C 0.5 0.5 0.5 0.5 3 0.5 0.5 3 0.5 0.5 3 0.5 3

95 °C 2 5 3 5 10 3 5 10 3 5 10 5 10

110 °C 8 11 9 11 16 9 11 16 9 11 16 11 16

130 °C 21 24 22 24 29 22 24 29 22 24 29 24 29

Wilo-P...

40

/10

0 r

40

/16

0 r

50

/12

5 r

50

/16

0 r

50

/25

0 r

65

/12

5 r

65

/16

0 r

65

/25

0 r

80

/12

5 r

80

/16

0 r

80

/25

0 r

10

0/1

60

r

10

0/2

00

r




Pump curves Wilo-P

Wilo-P 40/100 r Wilo-P 40/160 r

Wilo-P 50/125 r Wilo-P 50/160 r

Q

0,50

00

0

0

[l/s]

[lgpm]

00

DN 40

2

0,5

[m/s]

1

2

3

v1,0 1,5

1,0

105

max.(1 )(2

)

(3 )min.(4 )

200

150

50

4 106

2,0

15

1,5

20

100

max.

min.

8

2,0 2,5 3,0

25 30 35

3 ~ 400 V1 ~ 230 V

2 4 106 8

min.

[m3/h]

P 1[W]

H[m

]

[m3/h]

Wilo-P 40/100 r

Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 40/160 r DN 40

2

0,5

[m/s]

1

4

6

v1,0 1,5

1,0

105

(2 )

(3 )

400

300

100

4 10

4 10

6

2,0

15

1,5

20

200

max.

min.

8

2,0 2,5 3,0

25 30 35

5

3

2

12

min.(4 )

max.(1 )

40

2 6 8 12

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

0,50

00

0

0

[l/s]

[lgpm]

DN 50

4

1

[m/s]

1

2

3

v 1,0 1,5

2

2010

300

200

8 2012

2,0

30

3

40

0

max.

16

0 4 8 2012 16

4 5 6

50 60

4

2,5

70

100

min.(4 )

(3 )

(2 )

m ax.(1 )

min.

Wilo-P 50/125 r

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

Wilo-P 50/160 r DN 50

4

1

[m/s]

2

4

6

v 1,0 1,5

2

2010

700

500

8 2012

2,0

30

3

40

100

max.

16

0 4 8 2012 16

4 5 6

50 60

8

2,5

70

300

min.(4 )

(3 )

(2 )

.max.(1 )

min.

[m3/h]

P 1[W]

H[m

]

[m3/h]

191


Pump curves Wilo-P


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s

Wilo-P 50/250 r Wilo-P 65/125 r

Wilo-P 65/160 r Wilo-P 65/250 r

Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 50/250 r DN 50

1

[m/s]

2

4

6

v1,0 1,5

2

2010

1700

1300

8 12

2,0

30

3

40

500

max.

16

4 5

50 60

4 8 12 16

8

70

900

10

12

14

4

(2 )

(3)

max.(1)

min.(4)

min.

[m3/h]

P1 [

W]

H[m

]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

DN 65

2

[m/s]

1

2

3

v1,0 1,5

4

20

600

400

3020

2,0

6

40

0

max.

8

60

3010 20

80

200

4

5

6

10

min.

2,5

min.(4 )

(3)

(2)

max.(1 )

10

100 120

Wilo-P 65/125 r

P 1[W]

H[m

] [m3/h]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

DN 65

2

[m/s]

2

4

v1,0 1,5

4

20

1000

800

3020

2,0

6

40

200

max.

8

60

10 20

80

600

6

8

10

10

2,5

min.(4)

10

100 120

(3)

(2 )

max.(1 )

400

30

min.

Wilo-P 65/160 r

[m3/h]

P 1 [W

]H

[m]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 65/250 r DN 65

2

[m/s]

4

6

v1,0 1,5

4

20

3000

2500

3020

2,0

6

40

1000

8

60

10 20

80

2000

10

14

18

10

2,5

10

100 120

(3)

(2 )

1500

30

min.

16

12

8

2

max.(1 )

min.(4 )

max.

[m3/h]

P 1[W]

H[m

]

[m3/h]



Pump curves Wilo-P

Wilo-P 80/125 r Wilo-P 80/160 r

Wilo-P 80/250 r Wilo-P 100/160 r

max.Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 80/125 rDN 80

2

[m/s]

2

v 1,0 1,5

4

20

800

700

3020

2,0

6

40

200

8

60

10 20

80

600

6

10

10

100 120

(3 )

500

30

min.

5

4

3

1

max.(1 )

(2 )

min.(4 )

140

400

300

40

40 [m3/h]

P 1[W]

H[m

]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

DN 80

2

[m/s]

3

v 1,0 1,5

4

20

1500

1200

3020

2,0

6

40

8

60

10 20

80

9

10

10

100 120

(3 )

900

30

6

5

1

max.

max. (1 )(2 )

140

600

30040

8

7

4

2

min.(4 )

40

12

min.

Wilo-P 80/160 r

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

DN 80

2

[m/s]

6

v1,0 1,5

4

20

3600

3000

3020

2,0

6

40

8

60

10 20

80

16

10

10

100 120

2400

30

10

8

2

max.

140

1800

120040

14

12

4

40

12

min.

max.(1 )(2 )

(3 )min.(4 )

Wilo-P 80/250 r

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 100/160 rDN100

[m/s]

6

v1,0 1,5

5

1800

1500

3020

2,0

10 20 7030 40

50

10

10

100

1200

50 60

8

2

max.

200

900

600

4

40

min.

(3 )

50 60 70

min.(4 )

(2 )

max.(1 )

15 20

150 250

[m3/h]

P 1[W]

H[m

]

[m3/h]

193


Pump curves Wilo-P


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s

Wilo-P 100/200 r

Q

0,50

00

0

0

[l/s]

[lgpm]

0

Wilo-P 100/200 rDN100

[m/s]

8

v 1,0 1,5

5

4000

3000

3020

2,0

10 20 7030 40

50

10

10

100

2000

50 60

12

200

1000

6

40 50 60 70

(2 )

15 20

150 250

max.(1 )

(3 )min.(4 )

10

4

2

min.

max.

[m3/h]

P 1[W]

H[m

]

[m3/h]



Terminal Diagrams, Motor Data Wilo-P




WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch-gears/control devices with WSK connection option

Tripping: External tripping at switchgears/control devicesReset: Manual reset at switchgears/control devices necessary


WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection optionNote: (Wilo-C-SK only suitable for fluid temperatures up to a

max. of 110 °C); not suitable for P 65/250 r, P 80/250 r, P 100/250 r.



Motor data

Wilo-P... Rated power


Current at Capacitor Motor pro-tection

Threaded cable

connec-tion


(special motor)

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –

40/100 r(single-phase AC motor EM, 4-pole)

74574130

1 max. 1300 2 12003 11504 min. 1100

155 - 200140 - 190120 - 175105 - 155

1.101.050.950.85

4/400 A 1 x 11 A

40/100 r(three-phase AC motor DM, 4-pole)

80584431

1 max. 1300 2 12003 11504 min. 1100

105 - 170 85 - 140 65 - 110

50 - 85

–

0.530.380.280.22

0.920.660.480.38

– B 1 x 11 B


1641127048

1 max. 1300 2 11503 10504 min. 850

200 - 365180 - 320155 - 260125 - 185

–

0.900.750.600.45

1.561.301.040.78

– B 1 x 13.5 B


1351027048

1 max. 1350 2 13003 12004 min. 1100

140 - 290115 - 260 95 - 220 80 - 165

–

0.900.750.600.45

1.561.301.040.78

– B 1 x 13.5 B


335265190130

1 max. 1400 2 13003 12004 min. 1100

310 - 635285 - 585255 - 490220 - 395

–

1.601.301.100.80

2.772.251.901.40

– B 1 x 13.5 B


1080920720520

1 max. 1400 2 13503 13004 min. 1200

860 - 1650780 - 1500725 - 1330660 - 1100

–

4.003.603.102.70

6.906.205.404.70

– B 1 x 13.5 B


L

PE L1 N

N WSKC1C2

L1WSK

L2 L3 15 10 11

PEL1 L2 L3

195


Terminal Diagrams, Motor Data Wilo-P


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s


265235185130

1 max. 1400 2 13003 12004 min. 1100

280 - 580255 - 530220 - 450190 - 370

–

1.601.301.100.80

2.802.251.901.40

– B 1 x 13.5 B


560420280200

1 max. 1300 2 12003 10504 min. 950

470 - 970430 - 880385 - 715340 - 560

–

2.201.901.501.20

3.803.302.602.10

– B 1 x 13.5 B


1500140012001100

1 max. 1400 2 13003 12004 min. 1100

1700 - 25001500 - 22001300 - 18001100 - 1350

–

6.105.304.603.70

10.609.208.006.40

–B

(C-SK not permitted)

1 x 13.5 B


430350270200

1 max. 1350 2 13003 11504 min. 1050

405 - 745360 - 685320 - 585290 - 490

–

2.201.901.501.20

3.803.302.602.10

– B 1 x 13.5 B


810690530370

1 max. 1400 2 13503 12504 min. 1100

645 - 1330 590 - 1260 540 - 1140495 - 930

–

3.202.802.502.20

5.504.804.303.80

– B 1 x 13.5 B


2500230020501800

1 max. 1400 2 13003 12004 min. 1100

2000 - 35001850 - 31001700 - 27001600 - 2300

–

8.608.007.306.70

14.9013.9012.6011.60

–B


1 x 13.5 B


1080920720520

1 max. 1400 2 13503 13004 min. 1200

900 - 1650800 - 1500750 - 1330650 - 1100

–

4.003.603.102.70

6.906.205.404.70

– B 1 x 13.5 B


2500230020501800

1 max. 1400 2 13003 12004 min. 1100

1800 - 34001700 - 32001600 - 27001400 - 2300

–

8.608.007.306.70

14.9013.9012.6011.60

–B


1 x 13.5 B

Motor data

Wilo-P... Rated power


Current at Capacitor Motor pro-tection

Threaded cable

connec-tion


(specialmotor)

P2 n P1 I – – PG –

[W] [1/min] [W] [A] [ F/VDB] – – –




Dimensions, Weights Wilo-P

Dimension drawing, Wilo-P Dimension drawing, flange


Dimensions, Weights

Wilo-P... Pipe connection/Nominal diameter

Pump dimensions Weight about

[DN] I0 l1 a b1 b3 PN 6 PN 10

– [mm] [kg]

40/100 r 40 250 176 53 65 106 11.0 12.0

40/160 r 40 320 226 70 106 110 18.0 20.0

50/125 r 50 280 210 62 88 110 14.0 16.0

50/160 r 50 340 258 69 115 127 25.0 27.0

50/250 r 50 440 286 105 165 140 – 64.5

65/125 r 65 340 265 77 128 127 27.0 29.0

65/160 r 65 340 265 77 128 127 28.0 30.0

65/250 r 65 475 353 109 175 148 – 80.5

80/125 r 80 360 269 88 134 127 31 33.0

80/160 r 80 360 288 88 134 140 37 39.0

80/250 r 80 500 394 127 185 166 – 93.0

100/160 r 100 395 288 103 143 140 42.5 45.0

100/200 r 100 550 426 140 194 166 – 95.5

b1 b3 l1a

l0

Pg

R1/8

R1/8

n x Ø d

Ø D Ø k

DN

Ø d

L

197


Dimensions, Weights Wilo-P


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s

Flange dimensions

Wilo-P... Flange Nominal diame-ter

Pump flange dimensions

– DN Ø D Ø d Ø k n x Ø dL

– – [mm] [pcs. x mm]

40/100 r40/160 r

Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14


40 150 88 110 4 x 19

50/125 r50/160 r50/250 r



50 165 102 125 4 x 19

65/125 r65/160 r65/250 r



65 185 122 145 4 x 19

80/125 r80/160 r80/250 r


Flange PN 16 (as per DIN 2533drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19

100/160 r100/200 r



100 220 158 180 8 x 19




Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP

Wilo-Star-RSD (ClassicStar)

Wilo-TOP-SD Wilo-SE-TW Wilo-DOP


Operating modes

Speed-stage switching • • • •





Manual functions






Setting the speed stages 3 3(2 for 1~pumps

with P2 350 W)

3 4

Automatic functions


– – – –





Full motor protection with integrated trip electronics – •(standard equipmentonly with 3~pumps

with P2 180 W and 1~pumps

with P2 350 W,optional for all types with Wilo-Protect-

Modul C)


Modul C)

–


Control input “Overriding Off” – – – –



– – – –


– – – –


199




Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s



– •(optional for all types with Wilo-Protect-

Modul C)


Modul C)

–

Collective fault signal (potential-free NC contact) – •(standard equipmentonly with 3~pumps


with P2 350 W, optional for all types with Wilo-Protect-

Modul C)


Modul C)

–

Individual run signal (potential-free NO contact) – •(optional for all types with Wilo-Protect-

Modul C)


Modul C)

–


– •(only for 1~pumps

with P2 = 180W)

– •

Fault light – •(standard equipmentonly with 3~pumps


with P2 350 W, optional for all types with Wilo-Protect-

Modul C)


Modul C)

–

Direction-of-rotation telltale lamp – •(only for 3~pumps)

– –

LCD to display pump data and error codes – – – –

Data exchange


– – – –


– – – –


– – – –



– •(optional for all types with Wilo-Protect-

Modul C)


Modul C)

–


– – – –









Wrench attachment point on pump body – – – –

Double switchover valve in pump housing • • • •

Cable entry possible on both sides • •(only for 1~ and 3~

pumps with P2 180W)

– –

Quick connection with spring clips • – – –


– – – –


– – – –

Blocking current-proof motor • – – –

Including seals for threaded connection (loose) • •(only for

TOP-SD30/5)

•(only for

SE 125-N-TW)

–


Including thermal insulation – – – –


– • • –

Incl. 1.8 m power cable with grounding plug – – – –








201



Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s



Technical Data Wilo-Star-RSD

Wilo-Star-RSD...

30/4 30/6


Heating water (In accordance with VDI 2035) • •


• •


– –

Performance

Maximum delivery head [m] 4 5

Flow volume max. [m3/h] 6 7




–-10 to +110

–-10 to +110


at max. ambient temperature +40 °C [°C] – –


– –

Standard version for operating pressure pmax [bar] 10 10

Special version for operating pressure pmax [bar] – –

Pipe connections

Screwed connection Rp 1 1/4 1 1/4

Nominal connection diameter DN – –

Flange for mating flange PN 6, standard version – –


– –


– –


– –


– –


Mains connection 1~ [V], standard version 230 230

Mains connection 3~ [V], standard version – –

Mains connection 3~ [V], with optional switching plug – –

Mains frequency [Hz] 50 50


203


Technical Data Wilo-Star-RSD


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Motor/electronics

Electromagnetic compatibility – –

Emitted interference EN 61000-6-3 EN 61000-6-3

Immunity to interference EN 61000-6-2 EN 61000-6-2

Power electronics – –

Protection class IP 44 IP 44

Insulation class F F

Materials

Pump housing Grey cast iron (EN-GJL 200)

Grey cast iron (EN-GJL 200)

Impeller Plastic (PP) Plastic (PP)


Stainless steel (X40 Cr13)

Bearing Metal-impregnated carbon Metal-impregnated carbon


50 °C 0,5 0,5

95 °C 3 3

110 °C 10 10

Wilo-Star-RSD...

30/4 30/6




Pump curves Wilo-Star-RSD

Wilo-Star-RSD 30/4

Individual operation Parallel operation

Wilo-Star-RSD 30/6


c

Q c

c

0

00

0

0

0,5

[l/s]

020

Wilo-Star-RSD 30/41 ~ 230 V – Rp11/4

0,5

1,0

[m/s]

1

2

3

4

v c

0

0,5

0,75

80

60

40

1,0

1,0 1,5 2,0 2,5

max.

0,25

0,5 1,5 2,0 2,5

2,5 5 7,5 10

3,0

min

3,0

max.

min.

P1 [W

] H

[m]

[m3/h]

[lgpm]

[m3/h]

P1 [W

] c

Q c

H [m

] c

0

00

0

0

1 [m3/h]

[l/s]

[lgpm]

040

1,0

2

[m/s]

1

2

3

4

v c

0

0,5

1,5

140

100

80

1,0

2 3 4 5

0,5

1 3 4 5

5 10 15 20

6

min

6

1,5 2,0

max.

160

120

60

Wilo-Star-RSD 30/41 ~ 230 V – Rp11/4

max.

min.

[m3/h]

+

c

Q c

c

0

00

0

0

0,5

[l/s]

040

Wilo-Star-RSD 30/61 ~ 230 V – Rp11/ 4

0,5

1,0

[m/s]

1

v c

0

0,5

0,75

100

80

60

1,0

1,0 1,5 2,0 2,5

0,25

0,5 1,5 2,0 2,5

min.

2,5 5 7,5 10

3,0

3,0

0,25 0,75 1,25

2

3

4

5

6

3,5

max.

min.

1

120

3,5

max.

P1 [W

] H

[m]

[m3/h]

[lgpm]

[m3/h]

c

Q c

c

0

00

0

0

1

[l/s]

080

1,0

2

[m/s]

1

v c

0

1,0

1,5

200

160

120

2,0

2 3 4 5

0,5

1 3 4 5

5 10 15 20

6

6

0,5 1,5 2,5

2

3

4

5

6

7

max.

2,0

240

7

min.

min.

max.

Wilo-Star-RSD 30/61 ~ 230 V – Rp1 1/ 4

P1 [W

] H

[m]

[m3/h]

[lgpm]

[m3/h]

+

205


Terminal Diagrams, Motor Data, Dimensions, Weights Wilo-Star-RSD


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Serv

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Acc

esso

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, Sys

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Terminal diagram Dimension drawing


Motor data

Wilo-Star-RSD... Rated power



Capacitor Threaded cable

connection1~230 V 3~230 V 3~400 V

P2 n P1 I – Capacity PG

[W] [1/min] [W] [A] – F/VDB] –

30/422137

max 2000 1650

min 1200

60 - 6743 - 4829 - 31

0.290.210.14

– –not necessary (blocking cur-

rent-proof)2.0/400 11

30/6352112

max 2200 1900

min 1200

80 - 9960 - 7443 - 50

0.410.320.22

– –not necessary (blocking cur-

rent-proof)2.6/400 11

Dimensions, Weights

Wilo-Star-RSD... Pipe connection/Nominal diameter


[Rp/DN] G I0 l1 l2 m a a1 b b1 b2 b3 b4 –

– – [mm] [kg]

30/4 Rp 11/4 2 180 94 73 70 47 78 46 55 55 54 92.5 5.3

30/6 Rp 11/4 2 180 94 76 70 47 78 46 55 55 54 92.5 5.5

L N PE

a

PG 11

l0 l1

b3

b2

b1

b4

G

b

l2 a1mPG 11



Technical Data Wilo-TOP-SD

Wilo-TOP-SD...

30/5 32/7 40/3 40/7 40/10 40/15 50/7




• • • • • • •


– – – – – – –

Performance

Maximum delivery head [m] 5,5 7 3,5 7 10 15 7









– – – – – – –

Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6/10 6/10 6/10

Special version for operating pressure pmax [bar] – – – 16 16 16 16

Pipe connections

Screwed connection Rp 1 1/4 – – – – – –

Nominal connection diameter DN – 32 40 40 40 50 50

Flange for mating flange PN 6, standard version – – – – – – –


– – – • • • •


– • • • • • •


– – – – – • –


– – • • • – •




Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230



207




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Serv

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Acc

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Motor/electronics







Materials

Pump housing

Gre

y ca

st ir

on

(EN

-GJL

20

0)

Grey cast iron (EN-GJL 250)

Impeller

Plas

tic

(PPE

) T

rad

e n

ame:

No

ryl

Plas

tic

50

(PPS

-%

GF)

Plas

tic

(PPE

) T

rad

e n

ame:

No

ryl

Plastic (PPS - % GF)50




50 °C 0,5 0,5 0,5 0,5 0,5 3 3

95 °C 5 5 5 5 5 10 10

110 °C 11 11 11 11 11 16 16

130 °C 24 24 24 24 24 29 29

Wilo-TOP-SD...

30/5 32/7 40/3 40/7 40/10 40/15 50/7





Wilo-TOP-SD...

50/10 50/15 65/10 65/13 65/15 80/7 80/10




• • • • • • •


– – – – – – –

Performance

Maximum delivery head [m] 10 15 9 13 15 6.5 10









– – – – – – –

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6 6

Special version for operating pressure pmax [bar]16 16 16 16 16

10 10

16 16

Pipe connections

Screwed connection Rp – – – – – – –

Nominal connection diameter DN 50 50 65 65 65 80 80

Flange for mating flange PN 6, standard version – – – – – • •


• • • • • • •


• • • • • – –


– • • • • • •


• – – – – – –


Mains connection 1~ [V], standard version 230 – 230 – – 230 –

Mains connection 3~ [V], standard version 400 400 400 400 400 – 400

Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 – 230



209




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Motor/electronics







Materials

Pump housing Grey cast iron (EN-GJL 250)

Impeller Plastic (PPS - 50% GF)




50 °C 3 3 3 3 3 3 3

95 °C 10 10 10 10 10 10 10

110 °C 16 16 16 16 16 16 16

130 °C 29 29 29 29 29 29 29

Wilo-TOP-SD...

50/10 50/15 65/10 65/13 65/15 80/7 80/10




Pump curves Wilo-TOP-SD

Wilo-TOP-SD 30/5

AC - individual operation AC - parallel operation

Three-phase - individual operation Three-phase - parallel operation

Q [lgpm]

0

320

240

280

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20 30

1,5 2,5 2

4 6 8

3 2 1 0 [m/s] v

1

4 6 8

max.

min.

min. (3 )

max. (1 )

P 1[W]

H[m

]

+

[m3/h]

[m3/h]

(2 )

Wilo-TOP-SD 30/5 1 ~ 230 V - Rp 1¼

Q [lgpm]

0

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20

1,5

4 6

2 1 0 [m/s] v

1

4 6

m

)

in. (3

(2 )

m ax.

m in.

m ax. (1 )

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-SD 30/5 1 ~ 230 V - Rp 1 ¼

Q [lgpm]

0

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20

1,5

4 6

2 1 0 [m/s] v

1

4 6

max.

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-SD 30/5 3 ~ 400 V - Rp 1¼

max. (1 )

(2 )

min. (3 )

Q [lgpm]

0

320

240

280

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20 30

1,5 2,5 2

4 6 8

3 2 1 0 [m/s] v

1

4 6 8

m ax.

m in.

m in. (3 )

m ax. (1 )

(2 )

Wilo-TOP-SD 30/5 3 ~ 400 V - Rp 1 ¼

P 1[W]

H[m

]

+

[m3/h]

[m3/h]

211




Hea

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Serv

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Acc

esso

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, Sys

tem

sSw

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gea

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Co

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Dev

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P

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Wilo-TOP-SD 32/7



0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

v [m/s]

Q[lgpm]

200

175

150

125

100

75

50

25

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

Wilo-TOP-SD 32/71 ~ 230 V - DN 32

(2 )

max. (1 )

min. (3 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5 3 3,5

0 10 20 30 40

0 1 2 3 4

0 2 4 6 8 10 12

0 2 4 6 8 10 12

v [m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

Wilo-TOP-SD 32/ 7 1 ~ 230 V - DN 32

(2 )

max.

max. (1 )

min. (3 )P1

[W

]H

[m]

[m3/h]

[m3/h]

+

0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

Wilo-TOP-SD 32/73 ~ 400 V - DN 32

max. (1 )

min. (3 )

max.

min.

[m3/h]

400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5 3 3,5

0 10 20 30 40

0 1 2 3 4

0 2 4 6 8 10 12

0 2 4 6 8 10 12

v [m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

Wilo-TOP-SD 32/7 3 ~ 400 V - DN 32

min.

max.

max. (1 )

min. (3 )

H [m

]

P1 [

W]

[m3/h]

[m3/h]

+




Wilo-TOP-SD 40/3



Q

0

240

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

2

1

10 20 30

3

4 6 8 10

2 0,5 0 [m/s] v

1 1,5

2

2 0 4 6 8 10

max.

min.

Wilo-TOP-SD 40/3 1 ~ 230 V - DN 40

min. (3 )

(2 ) m

ax. (1

)

P 1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

Q

0

320

360

240

280

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

4

1

25

3 5 4

8 12 16

50

Wilo-TOP-SD 40/3 1 ~ 230 V - DN 40

3 2 1 0 [m/s] v

2

m in. (3 )

max. (1

) (2 )

4 0 8 12 16

max.

min.

P 1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

+

0,5 0 1 1,5 2

Q [lgpm]

0

240

160

200

80

120

40

0

0

0

0

[l/s]

0,8

3,2

4,0

2,4

1,6

[m 3 /h] 2

1

10 20 30

3

4 6 8 10

[m/s] v

H

[ m

]

2

[m 3 /h]

P 1 [

W]

2 0 4 6 8 10

m ax.

m in.

Wilo-TOP-SD 3 ~ 400 V - DN 40

40/3

m in. (3 )

(2 )

m ax. (1

)

Q [lgpm]

0

320

360

1 0 2 3

240

280

160

200

80

120

40

0

0

0

0

[l/s]

0,8

3,2

4,0

2,4

1,6

[m 3 /h] 4

1

25

3 5 4

8 12 16

50

Wilo-TOP-SD 3 ~ 400 V - DN 40

[m/s] v

H

[ m

]

2

[m 3 /h]

P 1 [

W]

40/3

min. (3 )

m ax. (1 )

(2 )

4 0 8 12 16

m ax.

m in.

+

213




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ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

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nd

Co

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ol

Dev

ices

P

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p M

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t S y

stem

s

Wilo-TOP-SD 40/7



0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 4 8 12 16

0 4 8 12 16

v [m/s]

Q[lgpm]

400

350

300

250

200

150

100

8

7

6

5

4

3

2

1

0

[l/s]

max.

(2 )

Wilo-TOP-SD 40/71 ~ 230 V - DN 40

max. (1 )

min. (3 )

min.

P1 [

W]

H [m

]

[m3/h]

[m3/h]

800

700

600

500

400

300

200

0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3 4 5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

(2 )

Wilo-TOP-SD 40/7 1 ~ 230 V - DN 40

max. (1 )

min. (3

)

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 4 8 12 16

0 4 8 12 16

v [m/s]

Q[lgpm]

500

450

400

350

300

250

200

150

100

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

Wilo-TOP-SD 40/73 ~ 400 V - DN 40

(2 )min. (3 )

max. (1 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

900

800

700

600

500

400

300

200

100

0 5 10 15 20 25

0 5 10 15 20 25

Q

8

7

6

5

4

3

2

1

0

min.

0 1 2 3 4 5 6 7

0 25 50 75 [lgpm]

[l/s]

0 1 2 3 4 5v

[m/s]

(2 )

max. (1 )

min. (3 )

Wilo-TOP-SD 40/7 3 ~ 400 V - DN 40

max.

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+




Wilo-TOP-SD 40/10



0

1

2

3

4

5

6

7

8

9

10

11

0

100

200

300

400

500

600

700

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 160 1 2 3 4

0 0,5 1,0 1,5 2,0 2,5 3

v

Wilo-TOP-SD 40/101 ~ 230 V - DN 40

Q

max.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

min.

0

1

2

3

4

5

6

7

8

9

10

11

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30

0 5 10 15 20 25 300 1 2 3 4 5 6 7 8

0 1 2 3 4 5

v

Q

max.

min.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

Wilo-TOP-SD 40/101 ~ 230 V - DN 40

+

0 1 2 3 4 5

0 10 20 30 40 50 60

0 0,5 1 1,5 2 2,5 3 3,5

0 2 4 6 8 10 12 14 16 18

v [m/s]

Q[lgpm]

600

500

400

300

200

100

0

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

max.

Wilo-TOP-SD 40/103 ~ 400 V - DN 40

max. (1 )

(2 )min. (3 )

min.

0 2 4 6 8 10 12 14 16 18

P1 [

W]

H [m

]

[m3/h]

[m3/h]

1200

1000

800

600

400

200

0

0 1 2 3 4 5 6 7 8 9

0 20 40 60 80 100

0 1 2 3 4 5 6

0 5 10 15 20 25 30

v [m/s]

Q[lgpm]

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

(2 )

0 5 10 15 20 25 30

Wilo-TOP-SD 40/10 3 ~ 400 V - DN 40

max. (1 )

min. (3 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

215




Hea

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, C

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Po

tab

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cula

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ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

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Co

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ol

Dev

ices

P

um

p M

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t S y

stem

s

Wilo-TOP-SD 40/15



0 0,5 1 1,5 2,52 3 3,5 4,54 [m/s]v

0

2,5

5

7,5

10

12,5

15

17,5

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 10 20 30 40 50 60 70 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0 5 10 15

0 5 10 15 17,5 Q [m³/h]

P 1 [W

]

max.

min.

max.

min.

Wilo-TOP-SD-40/151~230 V - DN 40

0 0,5 1 1,5 2 2,5 3 3,5

v4 4,5 5 5,5 6 76,5 [m/s]

0

2,5

5,0

7,5

10,0

12,5

15,0

17,5

20,0

0 5 10 15 20 25 Q [m³/h]H

[m]

0 1 2 3 4 5 6 7 8 Q [l/s]

0 20 40 60 80 100 Q [Igpm]

0

500

1000

1500

2000

0 5 10 15 20 25 Q [m³/h]

P 1 [W

]

+

Wilo-TOP-SD 40/151~230 V - DN 40

max.

min.

max.

min.

0 0,5 1 1,5 2 2,5 3 3,5 4,54 [m/s]

0

2,5

5,0

7,5

10,0

12,5

15,0

17,5

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 10 20 30 40 50 60 70 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0 5 10 15

0 5 10 15 17,5 Q [m³/h]

P 1 [W

]

v

max.

min.

max. 1

min. 3

2

Wilo-TOP-SD-40/153~400 V - DN 40

H [m

]P 1

[W]

[m/s]

00

0 1 2 3

0 10 20 30 40 50 60 70 80 90 100

4 5 6 7 8

5 10 15 20 25 30 Q [m³/h]

0 5 10 15 20 25 30 Q [m³/h]

Q [l/s]Q [lgpm]

2,5

5

7,5

0

500

1000

1500

2000

10

12,5

15

17,5

20Wilo-TOP-SD 40/153~400 V - DN 40

max.

min.

max. 1

min. 3

2

v0 1 2 3 4 5 6 7

+




Wilo-TOP-SD 50/7



0

1

2

3

4

5

6

7

0

100

200

300

400

500

600

700

0 5 10 15 20

0 5 10 15 200 1 2 3 4 5 6

0 0,5 1,0 1,5 2,0 2,5

v

Wilo-TOP-SD 50/71 ~ 230 V - DN 50

Q

max.

min.

min.min.min.min.min.min.min.min.min.min.min.min.min.

max.max.max.max.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

0

1

2

3

4

5

6

7

0 5 10 15 20 25 30 35 400 1 2 3 4 5 6 7 8 9 10 11

0 1 2 3 4 5

v

max.

min.

[m3/h]

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30 35 40

Q

min.max.

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

Wilo-TOP-SD 50/71 ~ 230 V - DN 50

+

0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

v [m/s]

Q[lgpm]

700

600

500

400

300

200

8

7

6

5

4

3

2

1

0

[l/s]

0 5 10 15 20 25

min.

max.

min. (3 )

max. (1 )

(2 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

Wilo-TOP-SD 50/73 ~ 400 V - DN 50

1400

1200

1000

800

600

400

0 2 4 6 8 10 12

0 25 50 75 100 125 150

0 1 2 3 4 5

0 10 20 30 40

v [m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

0 10 20 30 40

min. (3 )

max. (1 )

max.

min.

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 50/73 ~ 400 V - DN 50

217




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Serv

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Wilo-TOP-SD 50/10



0

1

2

3

4

5

6

7

8

9

0

100

200

300

400

500

600

700

800

900

0 5 10 15 20 25

0 5 10 15 20 250 1 2 3 4 5 6 7

0 0,5 1,0 1,5 2,0 2,5

v

Wilo-TOP-SD 50/101 ~ 230 V - DN 50

Q

max.

min.

min.

max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

0

1

2

3

4

5

6

7

8

9

0

200

400

600

800

1000

1200

1400

1600

1800

0 5 10 15 20 25 30 35 40 45

0 5 10 15 20 25 30 35 40 45

0 2 4 6 8 10 12

0 1 2 3 4

v

Q

max.

min.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

Wilo-TOP-SD 50/101 ~ 230 V - DN 40

+

0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q[lgpm]

900

600

300

0

10

8

6

4

2

0

[l/s]

min.

max.

(2 )

Wilo-TOP-SD 50/103 ~ 400 V - DN 50

min. (3 )

max. (1 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

1800

1600

1400

1200

1000

800

600

400

0 2 4 6 8 10 12 14

0 25 50 75 100 125 150 175

0 1 2 3 4 5 6 7

0 10 20 30 40 50

v [m/s]

Q[lgpm]

10

8

6

4

2

0

[l/s]

min.

Wilo-TOP-SD 50/10 3 ~ 400 V - DN 50

0 10 20 30 40 50

max.

min. (3 )(2 )

max. (1

)

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+




Wilo-TOP-SD 50/15


0 10 20 30 40

v [m/s]

Q1800

1600

1400

1200

1000

800

600

min.

16

14

12

10

8

6

4

2

0

(2 )

0 10 20 30 40

0 2 4 6 8 10 12

0 50 100 150 [lgpm]

[l/s]

0 1 2 3 4 5 6

max. (1 )

min. (3 )

max.

Wilo-TOP-SD 50/153 ~ 400 V - DN 50

P1 [

W]

H [m

]

[m3/h]

[m3/h]

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

Q

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200 [lgpm]

[l/s]

min.

max.

3600

3200

2800

2400

2000

1600

1200

0 1 2 3 4 5 6 7 8

16

14

12

10

8

6

4

2

0

max. (1 )

(2 )min. (3 )

Wilo-TOP-SD 50/15 3 ~ 400 V - DN 50

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

219




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Serv

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Acc

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, Sys

tem

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P

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Wilo-TOP-SD 65/10



400

500

600

700

800

900

1000

0

1

2

3

4

5

6

7

8

9

0 5 10 15 20 25 30

0 5 10 15 20 25 300 1 2 3 4 5 6 7 8

0 0.5 1.0 1.5 2.0

v

Wilo-TOP-SD 65/101 ~ 230 V - DN 65

Q

max.

min.

min.

max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

0

1

2

3

4

5

6

7

8

9

800

1000

1200

1400

1600

1800

2000

0 10 20 30 40 50

0 10 20 30 40 50

0 2 4 6 8 10 12 14

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

v

Wilo-TOP-SD 65/101 ~ 230 V - DN 65

Q

max.

min.

min.

max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

+

0 1 2 3 4 5 6 7 8 9 10

0 20 40 60 80 100 120

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30 35

0 5 10 15 20 25 30 35

v [m/s]

Q[lgpm]

1000

900

800

700

600

500

400

300

200

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

(2 )

max. (1 )

min. (3 )

Wilo-TOP-SD 65/103 ~ 400 V - DN 65

P1 [

W]

H [m

]

[m3/h]

[m3/h]

2000

1800

1600

1400

1200

1000

800

600

0 2 4 6 8 10 12 14 16 18 19

0 50 100 150 200 250

0 1 2 3 4 5

0 10 20 30 40 50 60 70

v [m/s]

Q[lgpm]

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

0 10 20 30 40 50 60 70

Wilo-TOP-SD 65/10 3 ~ 400 V - DN 65

max. (1 )(2 )min. (3 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+




Wilo-TOP-SD 65/13


Wilo-TOP-SD 65/15


0 2 4 6 8 10

0 20 40 60 80 100 120 140

0 0,5 1 1,5 2 2,5 3

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

Q[lgpm]

1600

1400

1200

1000

800

600

14

12

10

8

6

4

2

0

[l/s]

min.

max.

min. (3 )

Wilo-TOP-SD 65/133 ~ 400 V - DN 65

max. (1 )(2 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

3200

2800

2400

2000

1600

1200

0 4 8 12 16 20

0 50 100 150 200 250

0 1 2 3 4 5

0 10 20 30 40 50 60 70 80

0 10 20 30 40 50 60 70 80

v [m/s]

Q[lgpm]

14

12

10

8

6

4

2

0

[l/s]

min.

max.

(2 )

Wilo-TOP-SD 65/13 3 ~ 400 V - DN 65

min. (3 )

max. (1 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

2000

1800

1600

1400

1200

1000

800

16

14

12

10

8

6

4

2

0

v0 0,5 1 1,5 2 2,5 3 3,5

0 2 4 6 8 10 12 14

0 40 80 120 160 [lgpm]

[l/s]

0 10 20 30 40 50

Q

[m/s]

min.

max.

(2 )

max. (1 )

min. (3 )

0 10 20 30 40 50

Wilo-TOP-SD 65/153 ~ 400 V - DN 65

P1 [

W]

H [m

]

[m3/h]

[m3/h]

4000

3600

3200

2800

2400

2000

1600

16

14

12

10

8

6

4

2

0

0 2 4 6 8 10 12 14 16 18 20 22 24

0 40 80 120 160 200 240 280 320 [lgpm]

[l/s]

0 10 20 30 40 50 60 70 80

Q

min.

max.

max. (1 )(2 )

min. (3 )

v0 1 2 3 4 5 6 [m/s]

0 10 20 30 40 50 60 70 80

Wilo-TOP-SD 65/15 3 ~ 400 V - DN 65

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

221




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Serv

ice/

Acc

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, Sys

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Dev

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P

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t S y

stem

s

Wilo-TOP-SD 80/7


Wilo-TOP-SD 80/10


0

1

2

3

4

5

6

7

500

600

700

800

900

1000

1100

0 10 20 30 40

0 10 20 30 400 3 6 9 12

0 0.5 1.0 1.5 2.0

v

Q

Wilo-TOP-SD 80/71 ~ 230 V - DN 80

min.

max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

max.

min.

0

1

2

3

4

5

6

7

1000

1200

1400

1600

1800

2000

2200

0 10 20 30 40 50 60 70

0 10 20 30 40 50 60 70

0 3 6 9 12 15 18 21

0 1 2 3

v

Q

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

min.

max.

+

Wilo-TOP-SD 80/71 ~ 230 V - DN 80

max.

min.

1800

1600

1400

1200

1000

800

12

11

10

9

8

7

6

5

4

3

2

1

0

v0 1 2 3 4

0 4 8 12 16 20

0 50 100 150 200 250 [lgpm]

[l/s]

0 20 40 60 80

Q

[m/s]

min.

max.

(2 )

max. (1 )

Wilo-TOP-SD 80/103 ~ 400 V - DN 80

0 20 40 60 80

min. (3 )

P1 [

W]

H [m

]

[m3/h]

[m3/h]

3600

3200

2800

2400

2000

1600

0 4 8 12 16 20 24 28

0 50 100 150 200 250 300 350 [lgpm]

[l/s]

0 20 40 60 80 100

Q

min.

max.

v0 1 2 3 4 5 [m/s]

12

11

10

9

8

7

6

5

4

3

2

1

0

Wilo-TOP-SD 80/10 3 ~ 400 V - DN 80

max. (1 )(2 )min. (3 )

0 20 40 60 80 100

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+



Terminal Diagrams, Motor Data Wilo-TOP-SD



Internal protection against unacceptably high winding temperatures

Tripping: Internal interruption of motor voltageReset: Automatic after motor has cooled down


Tripping: Internal interruption of a motor phaseReset: Interrupt mains system voltage, allow motor to cool




WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option



Full motor protection with integrated trip electronics in terminal box for all speed stages

Tripping: All-pole shutdown of motor by integrated tripping electronics

Reset: Manual reset at terminal box necessary


Terminal diagram E/motor protection E

Mains connection 1~230 V, 50 HzFull motor protection with integrated trip electronics in terminal box for all speed stages.Tripping: All-pole shutdown of motor by integrated automatic trippingReset: Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~For function, see “Wilo-Control Pump Management Systems, Planning Guide“

L NPE

NL

L1 L2PE

L2

L3

L3L1

L NPE

NL

WSK

WSK

L1 L2 L3PE

L1 L2 L3

SSM

SSM

C2 N LPEC1

C1SSM LC2 N

SSM

223




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Motor data

Wilo-TOP-SD... Rated power



tion

Threaded cable con-

nection


P2 n P1 I – – PG –

[W] [1/min] [W] [A] F/VDB] – – –


501 max. 2320 2 16403 min. 1200

100 - 140 75 - 110

55 - 75

0.650.550.35

– – 3.7/400 A 1x 13.5 A


501 max. 2650 2 21903 min. 1890

85 - 150 55 - 100

40 - 75–

0.400.200.15

0.650.350.25

– B 1 x 13.5 B


901 max. 2600 2 23003 min. 1800

140 - 195110 - 175 85 - 120

0.950.870.62

– – 5/400 A 1 x 13.5 A


901 max. 2600 2 21003 min. 1750

120 - 200 85 - 130

65 - 90–

0.450.250.17

0.780.430.30

– B 1 x 13.5 B


701 max. 2660 2 23403 min. 1710

145 - 180 95 - 150 70 - 110

0.850.750.55

– – 5/400 A 1 x 13.5 A


701 max. 2610 2 21203 min. 1810

95 - 160 60 - 105

40 -75–

0.400.200.15

0.650.350.25

– B 1 x 13.5 B


1801 max. 2650 2 24503 min. 2200

250 - 390220 - 380200 - 330

1.931.881.70

– – 8/400 C 2 x 13.5 C


1801 max. 2600 2 21003 min. 1800

220 - 370165 - 260130 - 185

–0.760.470.33

1.310.810.57

– D 2 x 13.5 D


3501 max. 2850 2 min. 2500

440 - 650340 - 620

3.203.00

– – 16/400 E 2 x 13.5 E


3501 max. 2800 2 25003 min. 2200

300 - 585230 - 465200 - 365

–1.170.820.65

2.021.431.12

– D 2 x 13.5 D


5701 max. 2800 2 min. 2500

615- 945415- 800

4.574.20

– – 25/400 E 2 x 13.5 E


5701 max. 2800 2 25003 min. 2200

500 - 905380 - 720330- 585

–1.841.301.05

3.192.251.82

– D 2 x 13.5 D


3501 max. 2850 2 min. 2300

420 - 650315 - 600

3.203.00

– – 16/400 E 2 x 13.5 E


3501 max. 2800 2 24503 min. 2150

360 - 625290 - 495245 - 380

–1.230.870.68

2.131.511.17

– D 2 x 13.5 D


4501 max. 2700 2 min. 2500

540 - 860390 - 800

4.003.80

– – 25/400 E 2 x 13.5 E


4501 max. 2700 2 23003 min. 2000

450 - 880330 - 680280 - 500

–1.731.200.89

3.002.091.54

– D 2 x 13.5 D


11001 max. 2800 2 26503 min. 2300

1070 - 1600 840 - 1290 720 - 1030

–3.102.251.85

5.353.903.20

– D 2 x 13.5 D


Note:3~230 V only with optional switching plug (accessory)





5701 max. 2800 2 min. 2500

830 - 940690 - 840

4.404.20

– – 25/400 E 2 x 13.5 E


5701 max. 2800 2 25003 min. 2150

620 - 960480 - 760400 - 600

–1.941.371.08

3.362.371.88

– D 2 x 13.5 D


11001 max. 2800 2 25503 min. 2250

1000 - 1450 810 - 1180

700 - 960–

2.932.101.74

5.073.643.00

– D 2 x 13.5 D


13001 max. 2850 2 26503 min. 2400

1170 - 1685 925 - 1425 815 - 1210

–3.412.532.18

5.914.383.78

– D 2 x 13.5 D


5701 2650 2 2200

960 - 1030860 - 920

4.804.60

– – 25/400 E 2 x 13.5 E


11001 max. 2800 2 5003 min. 2150

1270 - 16851040 - 1390 895 - 1100

–3.272.472.00

5.664.283.46

– D 2 x 13.5 D

Motor data

Wilo-TOP-SD... Rated power



tion

Threaded cable con-

nection


P2 n P1 I – – PG –

[W] [1/min] [W] [A] F/VDB] – – –



225


Dimensions, Weights Wilo-TOP-SD


Hea

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Serv

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Dimension drawing E Dimension drawing F - bracket diagram

Rp

Pg

m

G

l 0

l1a1k2k1

q1

b 1

l 1

ml 0

Pg Pg

a

k2k1q1 q2

R 1/8

R 1/8

b 1

c

rp

Pg PgPg Pg

M10

l 1

m

l 0

a

k2k1q1 q2

R 1/8

R 1/8

b 1

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

l

50

p

50

18

18 18

303030



Dimensions, Weights Wilo-TOP-SD

Note:M10-bore for support-bracket mounting obtainable upon request for types TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10

Dimensions, Weights

Wilo-TOP-SD... Pipe con-nection/Nominaldiameter


Dimen-sion

drawing

[Rp/DN] G I0 m l1 c a k1 k2 l p r b1 q1 q2 PN 6/10 –

– – [mm] [kg] –

30/5 Rp 11/4 G 2 180 105 150 – 34 112 112 – – – 92 – – 8.5 A

32/7 32 – 220 115 172 – 34 126 119 – – – 99 134 126 14.0 B

40/3 40 – 250 135 158 75.0 50 126 133 – – – 92 – – 15.0 B

40/7 40 – 250 135 193 75.0 43 150 140 172 108 18 104 160 160 20.5 C/F

40/10 40 – 250 135 217 75.0 64 178 178 225 132 18 111 173 173 29.5 C/F

40/15 40 – 250 125 258 65.0 75 200 195 225 132 18 119 172 172 40.0 C/F

50/7 50 – 280 160 224 82.5 62 179 169 225 132 18 111 173 173 30.5 C/F

50/10 50 – 280 155 223 82.5 69 198 192 228 157 18 111 183 183 33.5 C/F

50/15 50 – 340 180 235 82.5 113 306 296 360 180 20 119 258 258 63.0 C/F

65/10 65 – 340 185 253 92.5 80 223 209 225 162 18 121 194 194 46.5 C/F

65/13 65 – 340 185 253 92.5 80 223 209 225 162 18 121 194 194 50.0 C/F

65/15 65 – 340 185 283 92.5 80 223 209 225 162 18 121 194 194 55.5 C/F

80/7 (1~) 80 – 360 205 255 100 95 249 231 240 180 18 121 206 206 54.5/56.0 C/F

80/10 80 – 360 205 255 100 94 249 231 240 180 18 121 206 206 56.0 C/F

Flange dimensions

Wilo-TOP-SD... Flange Nominal diameter




–

– – [mm] [pcs. x mm] –

32/7Combination flange PN 6/10(flange PN 16 as per DIN 2533)

32 140 78 90/100 4 x 14/19 D

40/340/740/10

Combination flange PN 6/10(flange PN 16 as per DIN 2533) 40 150 88 100/110 4 x 14/19 D

40/15Combination flange PN 6/10(flange PN 16, in accordance with EN 1092-2)

40 150 84 100/110 4 x 14/19 D

50/750/10

Combination flange PN 6/10(flange PN 16 as per DIN 2533)

50 165 102 110/125 4 x 14/19 D

50/15Combination flange PN 6/10(flange PN 16 as per EN 1092-2)

50 165 99 110/125 4 x 14/19 D

65/1065/1365/15

Combination flange PN 6/10(flange PN 16 as per DIN 2533) 65 185 122 130/145 4 x 14/19 D

80/7 (1~)80/10

Flange PN 6 (as per DIN 2531)

80 190 128 150 4 x 19 E

Flange PN 16(in accordance with DIN 2533,drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19 E


227



Hea

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Serv

ice/

Acc

esso

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, Sys

tem

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Co

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Dev

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P

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Technical Data Wilo-SE-TW

Wilo-SE-TW...

125-N-TW 150-N-TW 200-N-TW


Heating water (In accordance with VDI 2035) • • •


• • •


– – –

Performance

Maximum delivery head [m] 5.5 4 7

Flow volume max. [m3/h] 9 16 18






at max. ambient temperature +40 °C [°C] – – –


– – –

Standard version for operating pressure pmax [bar] 10 6/10 6/10

Special version for operating pressure pmax [bar] – – –

Pipe connections

Screwed connection Rp 11/4 – –

Nominal connection diameter DN – 40 40


– – –


– – –


– • •


– – –


– • •


Mains connection 1~ [V], standard version 230 230 230

Mains connection 3~ [V], standard version – – –

Mains connection 3~ [V], with optional switching plug – – –

Mains frequency [Hz] 50 50 50


229


Technical Data Wilo-SE-TW


Hea

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Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

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Co

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Dev

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P

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Motor/electronics

Electromagnetic compatibility – – –

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3

Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Power electronics – – –

Protection class IP 44 IP 44 IP 44

Insulation class F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-250)

Impeller Plastic (PPE, trade name: Noryl)




50 °C 0.5 0.5 0.5

95 °C 5 5 5

110 °C 11 11 11

130 °C 24 24 24

Wilo-SE-TW...

125-N-TW 150-N-TW 200-N-TW




Pump curves Wilo-SE-TW

Wilo-SE 125-N-TW


Wilo-SE 150-N-TW


Q[lgpm]

0

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20

1,5

4 6

2 1 0 [m/s] v

1

4 6

m

)

in. (3

(2 )

m ax.

min.

m ax. (1 )

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-SE 125-N-TW1~230V - Rp 1¼

Q[lgpm]

0

320

240

280

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20 30

1,5 2,5 2

4 6 8

3 2 1 0 [m/s] v

1

4 6 8

max.

min.

min. (3 )

max. (1 ) (2 )

P 1[W]

H[m

]

+

[m3/h]

[m3/h]

Wilo-SE 125-N-TW1~230V - Rp 1¼

Q

0

240

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

2

1

10 20 30

3

4 6 8 10

2 0,5 0 [m/s] v

1 1,5

2

2 0 4 6 8 10

max.

min.

min. (3 )

(2 ) m

ax. (1

)

P 1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

Wilo-SE 150-N-TW1~230V - DN 40

Q

0

320

360

240

280

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

4

1

25

3 5 4

8 12 16

50

3 2 1 0 [m/s] v

2

m in. (3 )

max. (1

) (2 )

4 0 8 12 16

max.

min.

P 1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

+

Wilo-SE 150-N-TW1~230V - DN 40

231


Pump curves Wilo-SE-TW


Hea

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Po

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Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

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nd

Co

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Dev

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P

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p M

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s

Wilo-SE 200-N-TW


H [m

]P 1

[W]

[l/s]

[Igpm]

[m/s]v

Q

21,510 0,5

4

5

6

7

0

100

200

300

400

500

3

2

1

0

0 5 10 15 20 25 30 35

[m³/h]0 2 4 6 8 10

0 0,5 1 1,5 2 2,5 3

[m³/h]0 2 4 6 8 10

Wilo-SE 200-N-TW1~230V - DN40

max. 1

min. 1

2

min.

max.

H [m

]P 1

[W]

00 2 4 6 8 10 12 14 16 [m³/h]

200

100

300

400

500

[Igpm]

v

min. 1

2

max.

[m/s]43,53

3

4

2,52

2

6

7

5

1,51

1

0

00 2 4 6 8 10

Q

12 14 16

543210

2010 4030 50 600

[m³/h][l/s]

0,5

+

max. 1

Wilo-SE 200-N-TW1~230 V - DN40

min.



Terminal Diagrams, Motor Data Wilo-SE-TW

Terminal diagram A/motor protection A



Motor data

Wilo-SE-TW... Rated power Stage/speed Power consumption


P2 n P1 I – PG

[W] [1/min] [W] [A] F/VDB] –

125-N-TW 501 max. 2320 2 16403 min. 1200

100 - 140 75 - 110

55 - 75

0.650.550.35

3.7/400 1 x 13.5

150-N-TW 701 max. 2320 2 23403 min. 1710

145 - 180 95 - 150 70 - 110

0.850.750.55

5/400 1 x 13.5

200-N-TW 1001 max. 2880 2 14103 min. 920

170 - 245145 - 200115 - 130

1.201.000.65

5/400 1 x 13.5


L NPE

NL

233


Dimensions, Weights Wilo-SE-TW


Hea

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Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

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Co

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Dimension drawing C

Dimensions, Weights

Wilo-SE-TW... Pipe connec-tion/Nominal

diameter


Dimensiondrawing

[Rp/DN] G I0 l1 I2 a1 a2 b1 b2 b4 b5 - –

– – [mm] [kg] –

125-N-TW Rp 11/4 G2 180 105 92 150 40 112 112 120 104 7.8 A

150-N-TW 40 - 244 132 92 156 75 126 133 123 107 14.6 B

200-N-TW 40 - 244 132 92 156 75 126 133 123 107 15.6 B

Flange dimensions

Wilo-SE-TW...

Flange Nominal diameter Pump flange dimensions Dimension drawing

– DN Ø C Ø D Ø g n x Ø –

– – [mm] [pcs. x mm] –

150-N-TWFlange PN 10

(as per EN 1092)40 110 150 84 4 x 19 C

200-N-TWFlange PN 10

(as per EN 1092)40 110 150 84 4 x 19 C

b4

l 2

l 0

l 1

b5 G

b1 b2 a1 a2

l 2

l 0

l 1

b4 b5

b1 b2 a1a2

DN

ØG

ØC

ØD

n x Ø



Technical Data Wilo-DOP

Wilo-DOP...

40

/10

0 r

40

/16

0 r

50

/10

0 r

50

/16

0 r

65

/12

5 r

65

/16

0 r

80

/12

5 r

80

/16

0 r

10

0/1

60

r




• • • • • • • • •


– – – – – – – – –

Performance

Maximum delivery head [m] 3 5.5 3.75 7 5 8 6 8 8





–+20 to +130 (in short-term operation 2 h: +140)


at max. ambient temperature +40°C [°C] – – – – – – – – –


– – – – – – – – –

Standard version for operating pressure pmax [bar] 6 6 6 6 6 6 6 6 6

Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10

16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp – – – – – – – – –

Nominal connection diameter DN 40 40 50 50 65 65 80 80 100


• • • • • • • • •


• • • • • • • • •


– – – – – – – – –


– • – • • • • • •


– – – – – – – – –


Mains supply connection 1~ [V], standard version 230 – – – – – – – –

Mains supply connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400

Mains connection 3~ [V], special version 230 230 230 230 230 230 230 230 230


235


Technical Data Wilo-DOP


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

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ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

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t S y

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s


Mains connection 3~ [V], with optional switching plug – – – – – – – – –

Mains frequency [Hz] 50 50 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility – – – – – – – – –



Power electronics – – – – – – – – –



Materials


Impeller


Grey cast iron

EN-GJL-200




50°C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95°C 2 5 3 5 3 5 3 5 5

110°C 8 11 9 11 9 11 9 11 11

130°C 21 24 22 24 22 24 22 24 24

Wilo-DOP...

40

/10

0 r

40

/16

0 r

50

/10

0 r

50

/16

0 r

65

/12

5 r

65

/16

0 r

80

/12

5 r

80

/16

0 r

10

0/1

60

r




Pump curves Wilo-DOP

Wilo-DOP 40/100 r


Wilo-DOP 40/160 r


max.

Q

00

00

Wilo-DOP 40/100 r DN 40

2

1,0

1,5

2,0

160

40

64

120

3 ~ 400 V1 ~ 230 V

2 64

0,5

8

2,5

3,0

80

200

min.

8

10

(3 )min.(4 )

(2 )

max. )

10

0,50 [m/s]v

1,0 1,5 2,0

0

0

[l/s]

[lgpm]

0,5 1,0

105 15

1,5

20

2,0 2,5 3,0

25 30 35

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

80

1,0

[m/s]

1,0

1,5

2,0

v2,0 3,0

240

124

320

4

0,5

8

2,5

3,0

2,0 3,0 4,0 5,0

400

8

16

(3 )min.(4

)

(2 )

max.(1

)

12

Wilo-DOP 40/100 rDN 40

16

160

max.

3 ~ 400 V 1 ~ 230 V

0

min.

605040302010

+

[m3/h]

P 1[W]

H[m

]

[m3/h]

max.

Q

0,50

00

0

0

[l/s]

[lgpm]

0


2

[m/s]

2

3

4

v 1,0 2,0

350

200

64

300

2 64

1

8

5

6

1,0 2,0

10 20 30

250

400

min.

8

10

(3 )

(2 )

10

1,5

12

max.(1 )

min. (4 )

3,0

40

150

10012

[m3/h]

P 1[W]

H[m

]

[m3/h]

max.

Q

1,00

00

0

0

[l/s]

[lgpm]

0

4

[m/s]

2

3

4

v 2,0 4,0

700

400

128

600

4 128

1

16

5

6

2,0 4,0

20 40 60

500

800

min.

16

20

(3 ) (2 )

20

3,0

24

max.(1 )

min. (4 )

6,0

80

300

20024


[m3/h]

P 1[W]

H[m

]

+

[m3/h]

237




Hea

tin

g, A

ir-c

on

dit

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ing

, C

oo

ling

Po

tab

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ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s

Wilo-DOP 50/100 r


Wilo-DOP 50/160 r


Q

0,50

00

0

0

[l/s]

[lgpm ]

0


[m/s]

2

3

v1,0 2,0

250

100

5

200

5

1

4

1 2

150

300

10

10

1,5

15

3

50

015

min.(4 )

(3)

(2

)

max.(1

)

4 5

min.

max.

10 20 30 40 50 60

[m3/h]

P 1[W]

H[m

]

[m3/h] [m3/h]

P 1[W]

H[m

]

+

max.Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

2

3

v2,0 4,0

200

5

500

5

1

4

2 4

20 40

600

10

10

3,0

15

6

120

300

10015

min.(4 )

(3 )(2 )

max.(1 )

8 10

60 80 100

min.

20 25 30 35


400

20 25 30 35

+

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0


[m/s]

4

6

v1,0 2,0

400

2

600

4

2

8

1 2

10 20

500

700

10

10

1,5

12

3

300

20012

(3 )

(2)

max.(1

)

4 5

30 40

min.

4 6 8 14 16 18

min.(4 )

max.

2 6 8 1 4 16

6050

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

4

6

v2,0 4,0

800

4

1200

8

2

8

2 4

1000

20

20

3,0

24

6

600

40024

(2)

max. (1

)

8 10

8 12 16 28 32 36

min.(4 )

max.

4 12 16 28 32

(3 )


min.

20 40 60 80 100 120

[m3/h]

P 1[W]

H[m

]

+

[m3/h]




Wilo-DOP 65/125 r


Wilo-DOP 65/160 r


Q

0,50

00

0

0

[l/s]

[lgpm]

0


[m/s]

3

4

v1,0

300

5

500

5

2

5

1 2

20

400

600

15

10

1,5

3

200

10015

4 5

40

min.

10 20 25

min.(4)

max.

20 25

1

(3)

(2

)

max.(1

)

6 7

60 80

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

3

4

v2,0

600

10

900

10

2

5

2 4

40

750

1200

30

20

3,0

6

450

30030

8 10

80

min.

20 40 50

min.(4)

max.

40 50

1

(3 )

(2 )

min .(1

)

12 14

120 160

1050


[m3/h]

P 1[W]

H[m

]

+

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v 1,0

400

5

800

5

2

8

2

20

600

1000

15

10

1,5

4

20015

6

40

min.

10 20 25

max.

20 25

(3 )

10

60 100


2,0 2,5

30 35

min.(4 )

(2 )

max.(1 )

8

80 120

30 35

4

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v 2,0

10

10

4

40

2000

30

20

3,0

8

50030

12

80

20 40 50

max.

40 50

(3 )

20

120 200

4,0 5,0

60 70

min.(4 )

(2 )

16

160 240

60 70


max.(1 )

1500

1000 min.

2

8

4

[m3/h]

P 1[W]

H[m

]

+

[m3/h]

239




Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

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ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gea

rs a

nd

Co

ntr

ol

Dev

ices

P

um

p M

anag

emen

t S y

stem

s

Wilo-DOP 80/125 r


Wilo-DOP 80/160 r


Q

0,50

00

0

0

[l/s]

[lgpm]

0

[m/s]

4

v 1,0

5

600

5

2

6

2

20

400

800

15

10

1,5

4

20015

6

40

min.

10 20 25

max.

20 25

10

60 100


30 35

(2 )

8

80 120

30 35

5

3

1

max.(1 )(3 )min.(4 )

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

4

v2,0

10

10

2

6

4

40

750

1500

30

20

3,0

8

50030

12

80

min.

20 40 50

max.

40 50

20

120 200

60 70

(2 )

16

160 240

60 70

5

3

1

max.(1

)

(3 )m in .(4)


1250

1000

[m3/h]

P 1[W]

H[m

]

+

[m3/h]

Q

0,50

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v1,0

5

800

5

3

9

2,5

25

600

1400

15

10

2,0

5

40015

7,5

50

10 20 25

20 25

12,5

75 125


30 35

10

100 150

30 35

max.(1 )

(3 )

1,5

40

min.(4)

(2 )

1200

1000min.

max.

40 [m3/h]

[m3/h]

P 1[W]

H[m

]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v2,0

10

10

3

9

5

50

2800

30

20

4,0

10

80030

15

100

min.

20 40 50

max.

40 50

25

150 250

60 70

20

200 300

60 70

max.(1

)(3 )

3,0

80

min.(4)

(2 )

2400

2000


1600

1200

80

[m3/h]

P 1[W]

H[m

]

+

[m3/h]




Wilo-DOP 100/160 r


Q

0,50

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v 1,0

1200

2

8

800

1800

20

10

5

600

50

10 30

20


40 50

10

100 150

30

1,5

60

1600

1400

min.

max.

40

4

15

200

50 60

min.(4 )

(3 )

(2 )

max.(1 )

1000

[m3/h]

P 1[W]

H[m

]

[m3/h]

Q

1,00

00

0

0

[l/s]

[lgpm]

0

[m/s]

6

v2,0

2400

2

8

5

1600

3600

40

20

10

1200

15

100

20 60

40

25

80 100

20

200 300

60

3,0

120

3200

2800

min.

max.

80

4

30 35

400

100 120

min. (4)

(3)

(2 )

max.(1 )

2000

DN 100Wilo-DOP 100/160 r

[m3/h]

P 1[W]

H[m

]

+

[m3/h]

241


Terminal Diagrams Wilo-DOP


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WSK = Thermal winding contact

Full motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch-gears/control devices with WSK connection option



WSK = Thermal winding contact

Full motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection optionNote: Wilo-C-SK suitable only for 3~400 V and fluid

temperature to max. 110 °C.Tripping: External tripping at switchgears/control devicesReset: Manual reset at switchgears/control devices necessary


L

PE L1 N

N WSKC1C2

L1WSK

L2 L3 15 10 11

PEL1 L2 L3



Motor Data Wilo-DOP

Motor data

Wilo-DOP... Rated power

Stage/speed

Power consumption


tion

Threaded cable

connection


(specialmotor)

P2 n P1 I – – PG –

[W] [1/min] [W] [A] F/VDB] – – –

40/100 r(single-phase AC

motor)

74574130

1300120011501100

155 - 200140 - 190120 - 175105 - 155

1.101.050.950.85

– – 4/400 A 11 A

40/100 r(three-phase AC

motor)

80584431

1300120011501000

105 - 170 85 - 140 65 - 110 50 - 85

–

0.530.380.280.22

0.920.660.480.38

– B 11 B


motor)

1641127048

130011501050850

200 - 365180 - 320155 - 260125 - 185

–

0.900.750.600.45

1.561.301.040.78

– B 13.5 B


motor)

1351027048

1350130012001100

140 - 290115 - 260 95 - 220 80 - 165

–

0.900.750.600.45

1.561.301.040.78

– B 13.5 B


motor)

335265190130

1400130012001100

310 - 635285 - 585255 - 490220 - 395

–

1.601.301.100.80

2.772.251.901.40

– B 13.5 B


motor)

265235185130

1400130012001100

280 - 580255 - 530220 - 450190 - 370

–

1.601.301.100.80

2.802.251.901.40

– B 13.5 B


motor)

560420280200

130012001050950

470 - 970430 - 880385 - 715340 - 560

–

2.201.901.501.20

3.803.302.602.10

– B 13.5 B


motor)

430350270200

1350130011501050

405 - 745360 - 685320 - 585290 - 490

–

2.21.91.51.2

3.83.32.62.1

– B 13.5 B


motor)

810690530370

1400135012501100

645 - 1330 590 - 1260 540 - 1140 495 - 930

–

3.22.82.52.2

5.54.84.33.8

– B 13.5 B


motor)

1080920720520

1400135013001200

900 - 1650800 - 1500750 - 1330650 - 1100

–

4.03.63.12.7

6.96.25.44.7

– B 13.5 B


243


Dimensions, weights Wilo-DOP


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Dimensions, Weights

Wilo-DOP... Pipe connection/Nominal diameter

Pump dimensions Weight about Dimension drawing

DN I0 m l1 c a k1 k2 l p r PN 6/10 –

– [mm] [kg] –

40/100 r 40 250 135 176 – 68 152 146 – – – 19.5/20.5 A

40/160 r 40 320 170 226 80 68 210 217 220 152 16 41.5/42.5 B/D

50/100 r 50 280 150 210 – 70 168 157 – – – 25.5/27.5 A

50/160 r 50 340 185 258 85 69 226 217 228 157 18 54.5/55.5 B/D

65/125 r 65 340 185 265 105 83 239 222 225 162 18 57.5/58.5 B/D

65/160 r 65 340 185 265 105 83 239 222 225 162 18 56.5/60.5 B/D

80/125 r 80 360 192 269 115 94 252 232 240 180 18 61.5/63.5 B/D

80/160 r 80 360 192 288 115 94 252 232 240 180 18 71.5/72.5 B/D

100/160 r 100 395 219 288 115 113 274 250 270 197 18 90.5/92.0 B/D

k 1

k 2

l1

l0

Pg

am

R 1 /

8

R 1 /

8

k 1

k 2

l1

l0

cPgP

am

r

M 1

0

R 1

/ 8

R 1

/ 8

L

n x Ø d

Ø D Ø k

DN

Ø d

L

l

50

p

50

18

18 18

303030



Dimensions, weights Wilo-DOP

Flange dimensions

Wilo-DOP... Flange Pipe connection/Nominal diameter


– DN Ø D Ø d Ø k n x Ø dL –

– – [mm] [pcs. x mm] –

40/100 r 40/160 r

Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 C

Flange PN 16(as per DIN 2533,drilled in accordance with EN 1092-2)

40 150 88 110 4 x 19 C

50/100 r50/160 r



50 165 102 125 4 x 19 C

65/125 r 65/160 r



65 185 122 145 4 x 19 C

80/125 r80/160 r



80 200 138 160 8 x 19 C

100/160 r


Flange PN 16(as per DIN 2533,drilled in accordance with EN 1092-2)

100 220 158 180 8 x 19 C


245

Potable water circulationContents


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High-Efficiency Pumps Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD 246

Series overview 246

Wilo-Stratos ECO-Z 250


Technical Data 250

Pump Curves 252



Wilo-Stratos-Z 256


Technical Data 256

Pump Curves 258



Wilo-Stratos-ZD 264


Technical Data 266

Pump Curves 268



Standard Pumps Wilo-Star-Z, TOP-Z, VeroLine-IP-Z 272

Series overview 272

Wilo-Star-Z (CircoStar) 278


Technical Data 278

Pump Curves 282



Wilo-TOP-Z 288


Technical Data 288

Pump Curves 290



Wilo-VeroLine-IP-Z 298


Technical Data 298

Pump Curves 300




Potable water circulationHigh-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Series: Wilo-Stratos ECO-Z



> Applications: • All versions of potable water circulation

systems

> Special features: • Can be connected to building automation

devices in Version …BMS (with Building

Management System)

Series: Wilo-Stratos-Z

> Single-head pumps: • Electronically controlled circulating pumps


> Application:• Potable water circulation systems of all

kinds, hot-water heating systems of all

kinds, air conditioning, closed cooling cir-

cuits, industrial circulating systems

Series: Wilo-Stratos-ZD



> Application:• Potable water circulation systems of all

kinds, hot-water heating systems of all

kinds, air conditioning, closed cooling cir-

cuits, industrial circulating systems

Series exp

ansion:

Stratos EC

O-Z 25/1-5

in BMS des

ign

H [m

]

5

4

3

2

1

0 Q[m³/h]1,5 1 2,5 2 0 0,5

25/1-5

Wilo-Stratos ECO-Z BMS

247

Potable water circulationHigh-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD


Hea

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Serv

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Series: Wilo-Stratos ECO-Z

> Product advantages:• Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible

• Thermal insulation as standard

• Automatic adjustment of the pump performance in potable water circulation systems where

the flow-rate is variable

• Optimal handling through front operation, variable installation positions

• automatic setback mode (Autopilot)


• Very high starting torque for secure starting



• Technical Data: . . . . . . . . . . . . . . . . . . 250

• Pump curves: . . . . . . . . . . . . . . . . . . . . 252





Series: Wilo-Stratos-Z

> Product advantages:• Graphical pumps display with rotatable view

• Combination flange PN 6/PN 10 (for DN 40 to DN 50)



• Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible

• Automatic adjustment of the pump performance in variable flow-rate potable water circula-

tion systems with thermostatically controlled line shutoff valves

• Manual control mode allows the pump performance to be ideally adjusted to the system for

constant volumetric-flow potable water circulation systems



• Technical Data: . . . . . . . . . . . . . . . . . . 256

• Pump curves: . . . . . . . . . . . . . . . . . . . . 258






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos-ZD

> Product advantages:• Graphical pumps display with rotatable view

• Combination flange PN 6/PN 10 (for DN 32 to DN 40)


• Automatic adjustment of the pump performance in variable flow-rate potable water circula-

tion systems with thermostatically controlled line shutoff valves

• Manual control mode allows the pump performance to be ideally adjusted to the system for

constant volumetric-flow potable water circulation systems

• Integrable twin-head pump management via retrofitted IF-Modul

• Main/standby operation with fault-dependent switchover

• Efficiency-optimised peak-load operation



• Technical Data: . . . . . . . . . . . . . . . . . . 266

• Pump curves: . . . . . . . . . . . . . . . . . . . . 268






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421


Potable water circulationHigh-efficiency pumps (single-head pumps)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z

Wilo-Stratos ECO-Z Wilo-Stratos-Z

Operating modes


Manual control mode (n=constant) •(only Stratos ECO-Z...-BMS)

•

p-c for constant differential pressure •(only Stratos ECO-Z...-BMS)

•


p-T for temperature-prompted differential pressure – •

Manual functions

Setting the operating mode •(only Stratos ECO-Z...-BMS)

•



Setting the pump to ON/OFF •(only Stratos ECO-Z...-BMS)

•

Setting the speed (manual setting mode) •(only Stratos ECO-Z...-BMS)

•


Automatic functions


• •



Soft start • •




Control input “Overriding Off” •(only Stratos ECO-Z...-BMS)


Control input “Overriding Min” – •Possible with Stratos IF-Modul (accessory)


•(only Stratos ECO-Z...-BMS)



•(only Stratos ECO-Z...-BMS)




– –

Collective fault signal (potential-free NC contact) •(only Stratos ECO-Z...-BMS)

•

Individual run signal (potential-free NO contact) – •Possible with Stratos IF-Modul (accessory)


249


Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z


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– –

Fault light •(only Stratos ECO-Z...-BMS)

•



Data exchange


– •








(accessory) possible



(accessory) possible


Wrench attachment point on pump body•

•(threaded pipe union pumps

with P2 100 W)



Wilo quick connection with spring clips • –


– –


– •




Including thermal insulation • •


– •

Including 1.8 m power cable with grounding plug – –




Wilo-Stratos ECO-Z Wilo-Stratos-Z




Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z...

25/1-525/1-5 BMS


Heating water (In accordance with VDI 2035) –


–


•

Performance

Maximum delivery head [m] 5

Flow volume max. [m3/h] 2,5




––



+15 to +65

–


20

Standard version with nominal pressure, p max [bar] 10

Special version with nominal pressure, pmax [bar] –

Pipe connections

Screwed connection Rp 1

Nominal connection diameter flange DN 25

Flange for mating flange PN 6, standard version –

Flange for mating flange PN 16, special version –


–


–


–


Mains supply connection 1~ [V], standard version 230

Mains connection 3~ [V], standard version –

Mains connection 3~ [V], with optional switching plug –



251


Technical data Wilo-Stratos ECO-Z


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Motor/electronics






Insulation class F

Materials

Pump housing Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Impeller Polypropylene




50 °C 0,5

95 °C 3,0


25/1-525/1-5 BMS




Pump curves Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z 25/1-5

p-v (variable)

Wilo-Stratos ECO-Z 25/1-5 BMS Wilo-Stratos ECO-Z 25/1-5 BMS


max.

H [m

]

0

4

5

6

2

1

3

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,51 2,520 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

Wilo-Stratos ECO-Z 25/1-51 ~ 230 V - Rp 1

Q

4 m 3 m

2 m

1 m

p-v

ma

x.

min.

min.

5 m

[m/s]0,20 0,4 0,6 0,8 1,0 1,2 1,4

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

Q

4 m

3 m

2 m

1 m

p-c

max.

min.

min.

5 m

Wilo-Stratos ECO-Z-BMS 1 ~ 230 V - Rp 1/ Rp 1¼

Rp 1¼

Rp 1

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

Q

4 m

3 m

2 m

1 m

p-v

ma

x.

min.

min.

5 m

Wilo-Stratos ECO-Z-BMS 1 ~ 230 V - Rp 1/ Rp 1¼

Rp 1¼

Rp 1

253


Terminal diagrams, motor data Wilo-Stratos ECO-Z


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Terminal diagram


Motor data


Speed Power consumption Current max. Motor protection Threaded cable connection

- p1 I - PG

[1/min] [W] [A] - -

25/1-5 1400 - 3500 5.8 - 59 0,46not necessary (blocking

current-proof)1 x 11

25/1-5 BMS 1400 - 3500 5.8 - 59 0,46not necessary (blocking

current-proof)

1 x 7 1 x 9

1 x 11



Dimensions, weights Wilo-Stratos ECO-Z

Dimension drawing

Dimensions, Weights


Pipe connection


Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5

- - [mm] [kg]

25/1-5 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 69 73 69 2.8

25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.8

G

a

b1

b3

b2 a2

b5

I4 I5

I1

I 0

l 3

b4

255



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Technical data Wilo-Stratos-Z

Wilo-Stratos-Z…

25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9




• • • • • •


•(excluding pumps in grey cast iron)

Performance


Flow volume max. [m3/h] 8 8 10 13 21 24




–- 10 to + 110



0 to +80

–

0 to +80

–

0 to +80

–

0 to +80

–

0 to +80

–

0 to +80

–


20 20 20 20 20 20

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10

Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16

Pipe connections

Screwed connection Rp 1 11/4 11/4 – – –

Nominal connection diameter flange DN – – – 40 40 50


Flange for mating flange PN 16, special version – – – • • •


– – – • • •


– – – – – –


– – – – – –




Mains connection 3~ [V], with optional switching plug – – – – – –

Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60


257


Technical data Wilo-Stratos-Z


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Motor/electronics







Materials

Pump housingRed bronze (CC 491K) as per DIN EN 1982, in accordance

with TrinkwV 2001

Red bronze (CC 491K) in accordance with DIN EN 1982,

in accordance with TrinkwV 2001

Red bronze (CC 491K) as per DIN EN 1982, in accordance

with TrinkwV 2001

– Grey cast iron (EN-GJL-250) –

Impeller Fibreglass-reinforced PPS

Shaft Stainless steel (X39CrMo17-1)

Bearing Epoxy-impregnated carbon


50 °C 3 3 3 3 5 5

95 °C 10 10 10 10 12 12

110 °C 16 16 16 16 18 18

Wilo-Stratos-Z…

25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9




Pump curves Wilo-Stratos-Z

Wilo-Stratos-Z 25/1-8, 30/1-8


Wilo-Stratos-Z 30/1-12


0

4

5

7

6

8

2

1

3

H[m

]

Q

[m³/h] [l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

Wilo-Stratos-Z 25/1-8Wilo-Stratos-Z 30/1-81 ~ 230 V - Rp 1 / Rp 1 ¼

6 8 4 0 2 5 7 3 1

[m³/h]6 8 4 0 2 5 7 3 1

2

10 20

1,5 1 0,5

0

0

[m/s]2 1 0 2,5 1,5 0,5

v2 1 0 2,5 3 4 1,5 Rp 1

Rp 1 ¼

3,5 0,5

max.

max.

1 m 2 m

3 m 4 m

5 m

6 m

7 m

min.

p-c

max.

min.

0

4

5

7

6

8

2

1

3

H[m

]

Q

[l/s]

[lgpm]

P 1 [W

]

0

80

60

40

20

100

120

140

2

10 20

1,5 1 0,5

0

0

[m/s]2 1 0 2,5 1,5 0,5

v2 1 0 2,5 3 4 1,5 Rp 1

Rp 1¼

3,5 0,5

Wilo-Stratos-Z 25/1-8Wilo-Stratos-Z 30/1-81 ~ 230 V - Rp 1 / Rp 1 ¼

[m³/h] 6 8 4 0 2 5 7 3 1

[m³/h] 6 8 4 0 2 5 7 3 1

max.

min.

2 m 3 m 4 m

5 m 6 m

7 m

min.

max.

p-v

v0 1 2 31,50,5 2,5 3,5 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos-Z 30/1-121 ~ 230 V - Rp 1 ¼

80 4 1062

[m³/h]80 4 1062

1 1,5 2 32,5

10 20 30

0,5

0

0

Qmax.

max.

10 m 8 m 6 m 4 m

2 m

1 mmin.

min.

p-c

max.

v0 1 2 31,50,5 2,5 3,5 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

250

200

100

150

50

300

350

Wilo-Stratos-Z 30/1-121 ~ 230 V - Rp 1 ¼

80 4 1062

[m³/h]80 4 1062

1 1,5 2 32,5

10 20 30

0,5

0

0

Qmax.

10 m8 m 6 m 4 m

min.

min.

p-v

max.

259




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0

8

9

4

2

6

7

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

Wilo-Stratos-Z 40/1-81 ~ 230 V - DN 40

1280 4 10 1462

[m³/h]1280 4 10 1462

1,51 2,52 43,53

10 20 30 40 50

0,5

0

0

Q

P 1 [W

]

0

250

200

100

150

50

300

350

v0 1 2 31,50,5 2,5 [m/s]

max.

max.

7 m 6 m 5 m 4 m 3 m

2 m

1 m min.

p-c

min.

max.

0

8

9

4

2

6

7

3

1

5

H [m

][m³/h]

[l/s]

[lgpm]


1280 4 10 1462

[m³/h]1280 4 10 1462

1,51 2,52 43,53

10 20 30 40 50

0,5

0

0

Q

P 1 [W

]

0

250

200

100

150

50

300

350

v0 1 2 31,50,5 2,5 [m/s]

min.

max.

7 m 6 m 5 m 4 m 3 m

min.

p-v

max.

v0 1 2 3 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500


12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60 70

1

0

0

Qmax.

9 m8 m

10 m11 m

7 m6 m

5 m4 m

3 m2 m

1 m

max.

min.

12 m

p-c

min.

max.

v0 1 2 3 [m/s]

0

8

10

12

14

4

2

6

H [m

]

[l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500


2 3 4 5

10 20 30 40 50 60 70

1

0

0

Q

[m³/h]12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

max.

9 m8 m10 m12 m

11 m

7 m6 m

5 m4 m

min.

max.

min.

p-v






v0 1 2 3 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

350

100

50

400

450

200

150

250

300

12 16 18 20 2280 4 10 1462

12 16 18 20 2280 4 10 1462

2 3 4 5 6

10 20 30 40 50 60 70 80

1

0

0

Q

[m³/h]


max.

8 m

7 m

min.

6 m

5 m

4 m

3 m2 m

1m

min.

p-c

max.

v0 1 2 3 [m/s]

0

8

10

12

4

2

6

H [m

]

[l/s]

[lgpm]

P 1 [W

]

0

350

100

50

400

450

200

150

250

300

2 3 4 5 6

10 20 30 40 50 60 70 80

1

0

0

Q


[m³/h]12 16 18 20 2280 4 10 1462

12 16 18 20 2280 4 10 1462 [m³/h]

min.

max.

9 m

8 m

7 m6 m

5 m4 m

3 m

min.

p-v

max.

261


Terminal diagrams, motor data Wilo-Stratos-Z


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Terminal diagram





SSM: Collective fault signal


250 V ~)

For function, see chapter “Pump Management Systems Wilo-

Control, Planning Guide”

Motor data

Wilo-Stratos-Z... rated power


Current for 1~230 V

Current for 3~230 V

Current for 3~400 V

Motor protection


p2 n p1 I - PG

[W] [1/min] [W] [A] [-] [-]

25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/1 x 9/1 x 13.5

30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/1 x 9/1 x 13.5

30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/1 x 9/1 x 13.5

50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9/1 x 13.5

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON


PLR-modul LON-modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz



Dimensions, weights Wilo-Stratos-Z

Dimension drawing A


Note: When arranging pumps vertically, the dimension b5 protrudes

over the edge of the pump connection!

Dimension drawing B




Dimension drawing C

Dimensions, Weights

Wilo-Stratos-Z... Nominal diameter

Pipe connection


Dimensiondrawing

DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -

- - - [mm] [kg] -

25/1-8 – 1 11/2 180 90 48 181 43 58 75 90 125 4.3 A

30/1-8 – 11/4 2 180 90 48 181 43 58 75 90 125 4.4 A

30/1-12 – 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A

40/1-8 40 – – 220 110 55 202 53 63 78 106 127 9.5 B

40/1-12 40 – – 250 125 65 252 62 84 92 119 142 9.5 B

50/1-9 50 – – 280 140 65 256 61 83 92 119 142 9.5 B

l 0

l 2

a2 a1

Pg 7

b3b3

G

b5b4

Pg 9

Pg 13,5

a3

Rpl 1

l 0 l 2

a2 a1

Pg 7

b3b3

b5b4

Pg 9

Pg 13,5

a3

l 1

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

263


Dimensions, weights Wilo-Stratos-Z


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Flange dimensions

Wilo-Stratos-Z... Flange Nominal diameter


- DN Ø D Ø d Ø KL1/KL2 n x Ø dL1/dL2 -

[-] [-] [mm] [pcs. x mm] [-]


40 150 84 100/110 4 x 14/19 C


40 150 84 100/110 4 x 14/19 C


50 165 99 110/125 4 x 14/19 C


Potable water circulationHigh-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-ZD

Wilo-Stratos-ZD

Operating mode






Manual functions







Automatic functions


•



Soft start •

Safety control –



Control input “Overriding Off” •Possible with Stratos IF-Modul (accessory)

Control input “Overriding Min” •Possible with Stratos IF-Modul (accessory)







–


Individual run signal (potential-free NO contact) •Possible with Stratos IF-Modul (accessory)


–

Fault light •



265


Equipment/Function Wilo-Stratos-ZD


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Data exchange


•














Wilo quick connection with spring clips –


–


•






•





Wilo-Stratos-ZD




Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...

32/1-12 40/1-8


Heating water (In accordance with VDI 2035) • •


• •


•(observe nation regulations and directives)

Performance

Maximum delivery head [m] 9 8

Flow volume max. [m3/h] 19 21




–- 10 to + 110

–- 10 to + 110


at max. ambient temperature +40°C [°C]at max. ambient temperature +40°C in short-term operation 2 h [°C]

0 to +80

–

0 to +80

–


20 20

Standard version with nominal pressure, p max [bar] 6/10 6/10

Special version with nominal pressure, pmax [bar] 16 16

Pipe connections

Screwed connection Rp – –

Nominal connection diameter flange DN 32 40

Flange for mating flange PN 6, standard version – –

Flange for mating flange PN 16, special version • •


• •


– –


– –




Mains supply connection 3~ [V], with optional switching plug

– –

Mains frequency [Hz] 50/60 50/60


267


Technical data Wilo-Stratos-ZD


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Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3

Immunity to interference EN 61000-6-2 EN 61000-6-2

Power electronics Frequency converter Frequency converter

Protection class IP 44 IP 44

Insulation class F F

Materials


Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PPS

Shaft Stainless steel (X39CrMo17-1) Stainless steel (X39CrMo17-1)

Bearing Epoxy-impregnated carbon Epoxy-impregnated carbon


50 °C 3 3

95 °C 10 10

110 °C 16 16

Wilo-Stratos-ZD...

32/1-12 40/1-8




Pump curves Wilo-Stratos-ZD

Wilo-Stratos-ZD 32/1-12


Wilo-Stratos-ZD 40/1-8


v0 1 2 3 4 5 6 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60

1

0

0

P1- Wilo-Stratos 32/1-12

Wilo-Stratos-ZD 32/1-121 ~ 230 V - DN 32

+

max.

1 m

9 m 8 m 7 m 6 m 5 m 4 m

2 m

3 m

min.

max.

p-c

max.

min.

v0 1 2 3 4 5 6 [m/s]

0

8

10

12

4

2

6

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

12 16 1880 4 10 1462

12 16 1880 4 10 1462 [m³/h]

2 3 4 5

10 20 30 40 50 60

1

0

0

P1- Wilo-Stratos 32/1-12


+

max.

min.

8 m 7 m 6 m 5 m 4 m

p-v

max.

min.

v0 1 2 3 4 5 6 [m/s]

0

8

10

4

2

6

7

9

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

200 10 25155

2 3 4 5 6 7

10 20 30 40 50 60 70 80 90

1

0

0

[m³/h]200 10 25155


+

Q


max.

min.

max.

3 m

2 m

1 m

4 m5 m6 m7 m8 m

p-c

max.

min.

v0 1 2 3 4 5 6 [m/s]

0

8

10

4

2

6

7

9

3

1

5

H [m

]

[m³/h][l/s]

[lgpm]

P 1 [W

]

0

300

200

100

400

500

600

700

200 10 25155

2 3 4 5 6 7

10 20 30 40 50 60 70 80 90

1

0

0

[m³/h]200 10 25155


+

Q

P1 Wilo-Stratos 40/1-8min.

3 m4 m5 m6 m7 m

max.

p-v

max.

min.

269


Terminal diagrams, motor data Wilo-Stratos-ZD


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Terminal diagram





SSM: Collective fault signal


250 V ~)

For function see chapter “Pump Management Systems

Wilo-TOP-Control, Planning Guide”

Motor data

Wilo-Stratos-ZD... Rated power


Current at 1~230V

Current at 3~230V

Current at 3~400V

Motor protection


p2 n p1 I - PG

[W] [1/min] [W] [A] - -

32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5

L N PE SSM L1 L3

L2 L3

L1 L2

PE SSM

DP

PLR

DP

LON


PLR-modul LON-modul

1~ 230 V, 50 Hz

3~ 230 V, 50 Hz



Dimensions, weights Wilo-Stratos-ZD

Dimension drawing A




Dimension drawing B

Dimensions, Weights

Wilo-Stratos-ZD... Nominal diameter

Dimensions Weight about

Dimension drawing

DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -

- [mm] [kg] -

32/1-12 32 220 110 127 106 203 57 117 130 110 130 5.5 A

40/1-8 40 220 110 127 106 199 64 125 138 115 135 5.5 A

Flange dimensions

Wilo-Stratos-ZD... Flange Nominal diameter


- DN Ø D Ø d Ø KL1/KL2 n x Ø dL1/dL2 -

- - [mm] [pcs. x mm] -

32/1-12Flange PN 6/10 (dimensioned to PN 16, in accordance with EN 1092-2)

32 140 76 90/100 4 x 14/19 B

40/1-8Flange PN 6/10 (dimensioned to PN 16, in accordance with EN 1092-2)

40 150 84 100/110 4 x 14/19 B

Pg 7

Pg 9Pg 13,5

a1b 2

b 1b5b4

l 0l 3

l 4

a2

l 1

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

271



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Potable water circulationStandard pumps (single-head pumps)

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Series: Wilo-Star-Z (CircoStar)

>Single-head pumps:• Circulation pumps with screw fittings or

press fittings

>Application:• Potable water circulation systems and simi-

lar systems in industrial and building engi-

neering (e.g. cooling-water circulation)

Series: Wilo-TOP-Z (max. 2850 1/min)


connection

>Application:• Potable water circulation systems and simi-

lar systems in industrial and building engi-

neering (e.g. cooling-water circulation)

Series: Wilo-VeroLine-IP-Z

>Single-head pumps:• Single-stage, low-pressure centrifugal

pump in Inline construction with threaded

connection

>Application:• For the supply of potable water, cold and

hot water (In accordance with VDI 2035)

without abrasive substances, in heating,

cold water and cooling water systems

Potable water cir-culationStandard pumps (single-head pumps)Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

0 0,5 1 2 30

1

2

3

4

Star-Z 20/1

Star-Z 25/2 EM

Star-Z 25/2 DM

Star-Z 25/6 DM

Wilo-CircoStar

Q[m3/h]

H[m

]

Star-Z 15

Wilo-TOP-ZH[m

]

10

8

6

4

2

0Q[m³/h]0 10 20 30 40 50

Z80/10

Z65/10Z50/7Z4

0/7

Z2

5/6

Z2

0/4

Z3

0/7

Z2

5/3

0/1

0

0

1

0 1 2 3 4 5

2

3

4

5Wilo-VeroLine-IP-Z

IP-Z 25/6IP-Z 25/2

Q[m3/h]

H[m

]

273


Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z


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Series: Wilo-Star-Z (CircoStar)

> Product advantages:• AC pumps with electrical quick connection

• Standard-equipped heat insulation for Star-Z 15...

• Compression connection (Viega system) for

• Star-Z 15 APress and Star-Z 15 TTPress

• Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button

technology and automatic detection of the thermal disinfection of the warm potable water

reservoir.



• Technical Data: . . . . . . . . . . . . . . . . . . 278

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 282





Series: Wilo-TOP-Z (max. 2850 1/min)



• Easy installation with combination flange PN 6/PN 10 (for DN 40 - DN 65)






• Technical Data: . . . . . . . . . . . . . . . . . . 288

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 290






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-VeroLine-IP-Z

> Product advantages:• High resistance to corrosive media, due to the stainless steel housing and Noryl impeller

• Great versatility due to suitability for water with hardness values up to 28 °d



• Technical Data: . . . . . . . . . . . . . . . . . . 298

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 300






Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421



Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z

Wilo-Star-Z(CircoStar)

Wilo-TOP-Z VeroLine-IP-Z

Operating modes

Speed-stage switching •(only Star-Z 25/6)

•–

Manual control mode (n=constant) – – –

p-c for constant differential pressure – – –

p-v for variable differential pressure – – –

p-T for temperature-prompted differential pressure – – –

Manual functions

Setting the operating mode – – –

Setting the differential-pressure setpoint – – –

Setting to “Autopilot” (automatic setback mode) – – –

Setting the pump to ON/OFF – – –

Setting the speed (manual setting mode) – – –

Setting the speed stages 1(3 with Star-Z 25/6)

3 1

Automatic functions

Stepless power adjustment depending on the oper-ating mode

– – –

“Autopilot” automatic setback mode – – –

Timed switching function for programming 3 on or off times

•(only Z 15 TT, Z 15 TTPress)

––

Temperature control to maintain a constant return temperature in potable water circulation systems


––

Thermal disinfection routine(detection and support of thermal disinfection of the warm potable water reservoir)


––

Deblocking function – – –

Blocking protection •(only Z 15 TT, Z 15 TTPress)

– –

Soft start – – –

Safety control – – –

Full motor protection with integrated trip electronics–

•(only for 3~pumps

with P2 180W)–


Control input “Overriding Off” – – –

Control input “Overriding Min” – – –


– – –


– – –


Standard pumps (single-head pumps)Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-

275




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Single/collective fault signal (potential-free NC contact) –

•(optional for all types

with Wilo-Protect-Modul C)–

Collective fault signal (potential-free NC contact)

–

•(Standard equipment only for

3~pumps with P2 180W, optional for all types with

Wilo-Protect-Modul C)

–

Individual run signal (potential-free NO contact)–

•(optional for all types with

Wilo-Protect-Modul C)–

Thermal winding contact (WSK, potential-free NC contact) –

•(only for 1~pumps with P2 =

180W)–

Fault light

–

•(Standard equipment only for

3~pumps with P2 180W, optional for all types with

Wilo-Protect-Modul C)

–

Direction-of-rotation telltale lamp–

•(only for 3~pumps)

–

LC display for showing pump data and fault codes •(only Z 15 TT, Z 15 TTPress)

––

Data exchange

Infrared interface for wireless data exchange with IR-Monitor

– – –


– – –


– – –


Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) –

•(optional for all types with

Wilo-Protect-Modul C)–


– – –


Wrench attachment point on pump body •(only for Star-Z 25/6)

– –

Double switchover valve in pump housing – – –

Cable entry possible on both sides•

•(only for 1~ and 3~pumps

with P2 180W)–

Quick connection with spring clips • – –


– – –







Equipment/scope of delivery (Continued)


– – –

Blocking current-proof motor • – –

Including seals for threaded connection (loose) •(only for Star-Z 25/6)

• –

Including installation and operating instructions • • •

Including thermal insulation •(only Series Z 15...)

•–

Including washers for flange bolts (for connections with nominal connection diameters DN 40 - DN 65)

– • –

Including 1.8 m power cable with grounding plug •(only Z 15 C)

– –

Integrated non-return valve •(not Series Z 15...)

– –

Integrated ball shutoff valve •(not Series Z 15...)

– –

Including time switch •(only Z 15 C, Z 15 TT,

Z 15 TTPress)– –




277



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Technical data Wilo-Star-Z (CircoStar)

Wilo-Star-Z...

15 15 A 15 C 15 APress 15 TT 15 TTPress


Heating water (In accordance with VDI 2035) – – – – – –

Water/glycol-mixture (max. 1:1; from 20 % the pumping data have to be checked)

– – – – – –


• • • • • •

Performance

Maximum delivery head [m] 1.25 1.25 1.25 1.25 1.1 1.1

Flow volume max. [m3/h] 0.6 0.6 0.6 0.6 0.4 0.4




––

––

––

––

––

––


at max. ambient temperature +40 °C [°C] + 65 (in short-term operation 2 h: +70)


18 18 18 18 18 18

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10

Special version for operating pressure pmax [bar] – – – – – –

Pipe connections

Screwed connection Rp 1/21/2

1/2 – 1/2 –

Nominal connection diameter DN – – – 15 – 15

Flange with nominal pressure rating PN – – – – – –

Combination flange with nominal pressure rating PN – – – – – –

Connection with compression connection (Viega system) [Ø mm]

– – – 15 – 15

Support-bracket mounting (with horizontal shaft only)

– – – – – –




Mains connection 3~ [V], with optional switching plug – – – – – –


Motor/electronics

Electromagnetic compatibility – – – – EN 61800-3





279




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Motor/electronics (Continued)

Power electronics – – – – – –



Materials

Pump housing Brass (CuZn40Pb2)

Impeller Plastic (PPO)Trade name: Noryl

Shaft Stainless steel (X35 CrMo17)



40 °C 0,5 0,5 0,5 0,5 0,5 0,5

65 °C 2 2 2 2 2 2

Wilo-Star-Z...

15 15 A 15 C 15 APress 15 TT 15 TTPress





Wilo-Star-Z...

20/1 25/2 EM 25/2 DM 25/6



Water/glycol mixtures (max. 1:1; from 20 % the pumping data must be checked)

• • • •


• • • •

Performance

Maximum delivery head [m] 1,0 2,0 2,9 6,0

Flow volume max. [m3/h] 1,7 3,1 3,7 4,8




– 10 to +110 1)

– 10 to + 95


at max. ambient temperature +40 °C [°C] +65 (in short-term operation 2 h: +70)


18 18 18 18



Pipe connections

Screwed connection Rp 1/2 1 1 1

Nominal connection diameter DN – – – –

Flange with nominal pressure rating PN – – – –

Combination flange with nominal pressure rating PN – – – –

Connection with compression connection (Viega system) [Ø]

– – – –

Support-bracket mounting (with horizontal shaft only) – – – –


Mains supply connection 1~ [V], standard version 230 230 – 230

Mains supply connection 3~ [V], standard version – – 400 –

Mains supply connection 3~ [V], with optional switching plug

– – – –


Motor/electronics





• = available, – = not available1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C

281




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Motor/electronics (Continued)



Materials

Pump housing Red bronze (G-CuSn5)

Impeller Plastic (PPO)Trade name: Noryl

Shaft Ceramic



40 °C 0,5 0,5 0,5 0,5

65 °C 3 3 3 3

110 °C 10 10 10 10

Wilo-Star-Z...

20/1 25/2 EM 25/2 DM 25/6

• = available, – = not available1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C



Pump curves Wilo-Star-Z (CircoStar)

Wilo-Star-Z 15, Z 15 A, Z 15 APress, Z 15 CWilo-Star-Z 15 TT, Z 15 TTPress

Wilo-Star-Z 20/1

AC (EM) AC (EM)

Wilo-Star-Z 25/2


00

0,5

15

20

25

30

35

0,1 0,2 0,3 0,4

0 0,05

0 0,5 1 1,5

0,1

0 0,2 0,4 0,6

0 0,1 0,2 0,3 0,4

[m/s]

Q[lgpm]

[l/s] [m³/h]

P 1[W

]H

[m]

[m³/h]

0,25

0,75

1,0

1,5

1,25

Wilo-Star-Z 15,Z 15 A, Z15 C, Z 15 TT

Z 15

Z 15 TT, Z 15 TT Press

Z 15 A, Z 15 A Press, Z 15 C

v

1 ~ 230 V - Rp 1⁄2

P 1[W]

Q

H [m

]

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

[m/s]

0,2

v1,0

0,2

10

0,5 1,0 1,5

0,3

20

30

50

0,4

0,6

0,8

1,0

2 3 40

1,2

1

0,1

5

0,4

0

40

Wilo-Star-Z 20/11 ~ 230 V – Rp 1⁄2

0,25 0,75 1,25

0,5 1,0 1,50,25 0,75 1,25

P1 [

W]

�

Q �

H [m

] �

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

0,5

[m/s]

0,5

v �1,0

0,25

1,5 2,0 2,5

0,5

40

60

80

1,0

2,5

3,0

4,0

2,5 5,0 7,5

1,0 3,0 3,5

0,75

10

1,0

12,50

1,5

1,5

2,0

200 0,5 1,5 2,0 2,51,0 3,0 3,5

Wilo-Star -Z 25/21 ~ 230 V – Rp 13,5

P1 [

W]

�

Q �

H [m

] �

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

0,5

[m/s]

0,5

v �1,0

0,25

1,5 2,0 2,5

0,5

60

80

100

1,0

2,5

3,0

4,0

2,5 5,0 7,5

1,0 3,0 3,5

0,75

10

1,0

12,50

1,5

1,5

2,0

3,5

400 0,5 1,5 2,0 2,51,0 3,0 3,5

Wilo-Star -Z 25/23 ~ 400 V – Rp 1

283


Pump curves Wilo-Star-Z (CircoStar)


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Wilo-Star-Z 25/6

AC (EM)

110

100

90

80

70

60

50

40

0 0,25 0,5 0,75 1 1,25

0 2,5 5 7,5 10 12,5 15

0 0,5 1,0 1,5 2,0 2,5

0 1 2 3 4

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

6

5

4

3

2

1

0

[l/s]

Wilo-Star-Z 25/61 ~ 230 V - Rp 1

[m3/h]0 1 2 3 4

max.

max.

min

min



Terminal diagram, Motor Data Wilo-Star-Z (CircoStar)


Single-phase AC motor (EM), 2-pole – 1~230 V, 50 Hz Three-phase AC motor (DM), 2-pole – 3~400 V, 50 Hz

Motor data

Wilo-Star-Z... Rated power



Capacitor Cablescrewed

connection


P2 n P1 I – – PG –

[W] [1/min] [W] [A] – [ F/VDB] – –

1515 A15 APress15 C15 TT15 TTPress

– 2700 22 0.25 – –not necessary


– 1 x 9 A

20/1 4 1700 36 - 38 0.18 – –not necessary


1/400 1 x 11 A

25/2 EM 12 2300 38 - 49 0.22 – –not necessary


1/400 1 x 11 A

25/2 DM 12 2650 55 - 72 – 0,16 –not necessary


– 1 x 11 B

25/6352112

max 27002500

eco 2100

72 - 9952 - 7439 - 49

0.410.320.22

– –not necessary


2,6/400 1 x 11 A


Terminal diagram, Motor Data Wilo-Star-Z (CircoStar)

L N

L N

PE

L1 L3PE L2

285


Dimensions, weights Wilo-Star-Z (CircoStar)


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Dimension drawing E

Dimen-sions, weights Wilo-Star-Z (CircoStar)

106,739,5

77

4074

106,7

66,3

5

138

39,5

77

4074

106,7

39,3

5

5584

27

(166

)

39,5

77

4074

126,4

8,431

42

77

5074

19

41

66,3

5

138

126,4

8,4

39,3

5

5584

31

27

(166

)

42

77

5074

19

41



Dimensions, weights Wilo-Star-Z (CircoStar)

Dimension drawing F Dimension drawing G

Dimensions, Weights

Wilo-Star-Z... Pipe connection/

nominal diameter


Dimension drawing

[Rp/DN] G I0 l1 l2 l3 l4 a1 b1 b2 b3 b4 – –

– – [mm] [kg] –

15 Rp 1/2

See dimension drawings A to E

1.42 A

15 A Rp 1/2 1.63 B

15 APress DN 15 1.67 C

15 C Rp 1/2 1.83 B

15 TT Rp 1/2 1.76 D

15 TTPress DN 15 1.82 E

20/1 Rp 1/2 1 140 97 130 70 79 34 100 92.5 54 73 2.2 F

25/2 EM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.5 F

25/2 DM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.3 F

25/6 Rp 1 11/2 180 97 – 90 79 33 100 92.5 54 76 2.5 G

b 4

l 0

l1

l4

l 3

G

b2

b1

PG 11

b3

a1

l2G

b4

l1

l4

l 3

l 0

b2 a1

b1

b3

Pg 11

287



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Technical Data Wilo-TOP-Z

Wilo-TOP-Z...

20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10




• • • • • • • • •


• • • • •(with pump housing in red bronze CC 491K)

Performance

Maximum delivery head [m] 3.5 6.0 9.5 5.5 9.5 6.0 7.0 9.0 9.0

Flow volume max. [m3/h] 4.0 5.5 9.5 7.0 9.5 16.0 25.0 42.5 65.0




–-20 up to +110


at max. ambient temperature +40 °C [°C] 0 to +65 (in short-term operation 2 h:

+80)

0 to +80(in short-term operation 2 h: +110)


18 18 20 20 20 20 20 20 20

Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6

Special version for operating pressure pmax [bar]– – 16 – 16 16 16 16

10

16

Pipe connections

Screwed connection Rp 3/4 1 1 11/4 1 1/4 – – – –

Nominal connection diameter DN – – – – – 40 50 65 80


– – – – – – – – •


– – – – – • • • •


– – – – – • • • –


– – – – – – – – –


– – – – – – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230 230 – – –


Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230


• = available, – = not availableNote on pump housing:Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001


289




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Motor/electronics

Electromagnetic compatibility – – – – – – – – –



Power electronics – – – – – – – – –



Materials

Pump housing Stainless steel (1.4301)

Red bronze (CC 491K)Grey cast iron (EN-GJL-250)

Red bronze (CC 491K)

Impeller Plastic (PPO)Trade name:

NorylPlastic (PPS - 40% GF)

Plastic(PPE)

Shaft Ceramic Stainless steel (X39 CrMo17-1)



40 °C 5 5 5 5 5 5 8 8 8

80 °C 8 8 8 8 8 8 10 10 10

110 °C 20 20 20 20 20 20 30 30 30

Wilo-TOP-Z...

20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10

• = available, – = not availableNote on pump housing:Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001



Pump curves Wilo-TOP-Z

Wilo-TOP-Z 20/4


Wilo-TOP-Z 25/6



0 1 2 3 4

0 1 2 3 4 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

110

100

90

80

70

60

50

40

30

4

3

2

1

0

Wilo-TOP-Z 20/41~230 V - Rp 3/4

0 0,25 0,5 0,75 1 1,25

0 2,5 5 7,5 10 12,5 15 [lgpm]

[l/s]

min.

v [m/s]

max.

max. (1 )(2 )min. (3 )

v0 0,5 1 1,5 2 2,5 3 3,5 4

0 0,25 0,5 0,75 1 1,25

[lgpm]

[l/s]0 1 2 3 4

0 1 2 3 4 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

110

100

90

80

70

60

50

40

30

4

3

2

1

0

Wilo-TOP-Z 20/43~400 V - Rp 3/4

max.

min.

0 0,5 1 1,5 2 2,5 3 3,5 4max. (1 )min. (3 )

(2 )v

[m/s]

0 2,5 5 7,5 10 12,5 15

0 0,25 0,5 0,75 1 1,25 1,5

0 2,5 5 7,5 10 12,5 15 17,5

0 1 2 3 4 5

0 1 2 3 4 5 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

220

200

180

160

140

120

100

80

60

7

6

5

4

3

2

1

0

[l/s]

Wilo-TOP-Z 25/61~230 V - Rp1

max. (1 )

min.

0 0,5 1 1,5 2 2,5 3v

[m/s]

min. (3 )

max.

(2 )

0 0,5 1 1,5 2 2,5 3v

[m/s]

0 0,25 0,5 0,75 1 1,25 1,5

0 2,5 5 7,5 10 12,5 15 17,5

0 1 2 3 4 5

0 1 2 3 4 5 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

220

200

180

160

140

120

100

80

60

7

6

5

4

3

2

1

0

[l/s]

Wilo-TOP-Z 25/63~400 V - Rp1

max.

min.

min. (3 )

max. (1 )

(2 )

291




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Wilo-TOP-Z 25/10


Wilo-TOP-Z 30/7


0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H[m

]

Q

[m 3/h]

[lgpm]

[l/s]

max. (1 )

min. (3 )

(2 )

0 0,5 1 1,5 2 2,5 3

v[m/s]

0

1

2

3

4

5

0

50

100

150

200

250

300

350

6

7

8

9

10

max.

min.

Wilo-TOP-Z 25/101~230V - Rp 1

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H[m

]

Q

[m 3/h]

[lgpm]

[l/s]

max. (1 )

min. (3 )

(2 )

0 0,5 1 1,5 2 2,5 3

v[m/s]

0

1

2

3

4

5

0

50

100

150

200

250

300

350

6

7

8

9

10

max.

min.

Wilo-TOP-Z 25/103~400V - Rp 1

200

175

150

125

100

75

50

0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

6

5

4

3

2

1

0

[l/s]

(2 )

[m3/h]

max.

min.

0 1 2 3 4 5 6 7

max. (1 )

min. (3 )

Wilo-TOP-Z 30/71 ~ 230 V - Rp11/4

160

140

120

100

80

60

40

20

0

P1 [

W]

H [m

]

Q

[m3/h]

6

5

4

3

2

1

0

(2 )

max.

min.

0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

v [m/s]

[lgpm]

[l/s]

[m3/h]0 1 2 3 4 5 6 7

Wilo-TOP-Z 30/73 ~ 400 V - Rp11/4

max. (1 )

min. (3 )




Wilo-TOP-Z 30/10


Wilo-TOP-Z 40/7


0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H[m

]

Q

[m 3/h]

[lgpm]

[l/s]

max. (1 )

min. (3 )

(2 )

0 0,5 1 1,5 2 2,5 3

v[m/s]

0

1

2

3

4

5

0

50

100

150

200

250

300

350

6

7

8

9

10

max.

min.

Wilo-TOP-Z 30/101~230V - Rp 1¼

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H[m

]

Q

[m 3/h]

[lgpm]

[l/s]

max. (1 )

min. (3 )

(2 )

0 0,5 1 1,5 2 2,5 3

v[m/s]

0

1

2

3

4

5

0

50

100

150

200

250

300

350

6

7

8

9

10

max.

min.

Wilo-TOP-Z 30/103~400V - Rp 1¼

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

Wilo-TOP-Z 40/71 ~ 230 V - DN 40

350

300

250

200

150

100

50

0

min.

(2 )min. (3 )

0 2 4 6 8 10 12 14 16

max. (1 )

350

300

250

200

150

100

50

0

P1 [

W]

H [m

]

Q

7

6

5

4

3

2

1

0

(2 )

[m3/h]

max.

min.

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

v [m/s]

[m3/h]

[lgpm]

[l/s]

0 2 4 6 8 10 12 14 16

Wilo-TOP-Z 40/73 ~ 400 V - DN 40

min. (3 )

max. (1 )

293




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Wilo-TOP-Z 50/7 Wilo-TOP-Z 65/10


Wilo-TOP-Z 80/10

Three-phase (DM)

800

600

400

200

0

0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

[m3/h]

max.

min.

Wilo-TOP-Z 50/73 ~ 400 V - DN 50

max. (1 )

min. (3 )

1200

1100

1000

900

800

700

600

500

400

0 1 2 3 4 5 6 7 8 9 10 11

0 20 40 60 80 100 120 140

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

[m3/h]

max.

min.

Wilo-TOP-Z 65/103 ~ 400 V - DN 65

min. (3 )

max. (1 )

1500

1400

1300

1200

1100

1000

900

800

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

(2 )

[m3/h]

max.

min.

Wilo-TOP-Z 80/103 ~ 400 V - DN 80

min. (3 )

max. (1 )



Terminal Diagram, Motor Data Wilo-TOP-Z




Tripping: Internal interruption of motor voltageReset: Automatic after motor has cooled down


Tripping: Internal interruption of a motor phaseReset: Interrupt mains system voltage, allow motor to cool




WSK = Thermal winding contactFull motor protection in all speed stages with optional Wilo-SK 602/Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option



Full motor protection with integrated trip electronics in terminal box for all speed stages

Tripping: All-pole shutdown of motor by integrated tripping electronics

Reset: Manual reset at terminal box necessary



L NPE

NL

L1 L2PE

L2

L3

L3L1

L NPE

NL

WSK

WSK

L1 L2 L3PE

L1 L2 L3

SSM

SSM

295




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Motor data

Wilo-TOP-Z... Rated power


Current at Capacitor Threaded cable

connection

Motor protec-

tion


P2 n P1 I – PG – –

[W] [1/min] [W] [A] [ F/VDB] – – –

20/4(capacitor)

601 max. 2790 2 26003 min. 2100

95 - 10570 - 8050 - 65

0.500.400.35

– – 3,5/400 1 x 13.5 A A


601 max. 2850 2 26503 min. 2440

80 - 10045 - 6535 - 50

–0.350.150.10

0.600.300.20

– 1 x 13.5 B B

25/6(capacitor)

1001 max. 2390 2 18103 min. 1260

140 - 200115 - 175 85 - 120

1.000.900.65

– – 5/400 1 x 13.5 A A


1001 max. 2450 2 18803 min. 1590

125 - 210 80 - 135

60 - 95–

0.450.250.20

0.800.450.35

– 1 x 13.5 B B

25/10(capacitor)

1801 max. 2800 2 25003 min. 2400

210 - 325170 - 315150 - 295

1.621.581.51

– – 8/400 2 x 13.5 C C


1801 max. 2700 2 24003 min. 2000

175 - 310125 - 230100 - 175

–0.770.430.32

1.330.740.55

– 2 x 13.5 D D

30/7(capacitor)

901 max. 2700 2 25003 min. 2100

135 - 165100 - 145 70 - 110

0.800.720.56

– – 5/400 1 x 13.5 A A


901 max. 2700 2 23503 min. 2050

105 - 155 70 - 105

50 - 80–

0.420.210.15

0.720.370.26

– 1 x 13.5 B B

30/10(capacitor)

1801max. 28002 26003 min. 2400

210 - 335170 - 315150 - 295

1.621.581.51

– – 8/400 2 x 13.5 C C


1801 max. 27002 24003 min. 2000

175 - 310125 - 230100 - 175

–0.770.430.32

1.330.740.55

– 2 x 13.5 D D

40/7(capacitor)

1801 max. 2700 2 26003 min. 2400

240 - 340200 - 330175 - 310

1.621.601.54

– – 8/400 2 x 13.5 C C


1801 max. 2700 2 23003 min. 2000

195 - 320145 - 240120 - 180

–0.700.440.32

1.220.760.55

– 2 x 13.5 D D


3501 max. 2700 2 23003 min. 2000

375 - 680280 - 520240 - 390

–1.380.920.69

2.381.601.19

– 2 x 13.5 D D


7001 max. 2700 2 28503 min. 2500

760 - 1050580 - 840515 - 720

–2.421.551.30

4.192.682.25

– 2 x 13.5 D D


11001 max. 2500 2 2800 3 min. 2200

1290 - 14401055 - 1155

865 - 940–

2.922.061.68

5.063.562.91

– 2 x 13.5 D D

Always refer to name plate data! Current I: On-site thermal overload settings.




Dimensions, Weights Wilo-TOP-Z


Permitted installation position, see Planning Guide Permitted installation position, see Planning Guide


Permitted installation positions, see Planning Guide Permitted installation position, see Planning Guide

Dimension drawing E Dimension drawing F

Dimen-sions, Weights Wilo-TOP-Z

Rp

b1

b2 b2

G

Pg

b 3

a2

a1

l1

l 0

Pg

Rp

b1

b2 b2

G

l 0

b 3

a2

a1

l1

Pg Pg

Rp

b1

b2 b2

G

l 0

b 3

a2

a1

l1

PgPg

l 0

b 3

b1

b2 b2

R 1/8

R 1/8

a1

l1a2

Ø D

n x Ø d

Ø k

DN

L2

Ø k Ø d

L 1

1

n x Ø d 2

n x Ø d

Ø D Ø k

DN

Ø d

L

297


Dimensions, Weights Wilo-TOP-Z


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Dimensions, Weights

Wilo-TOP-Z... Pipe connection/Nominal diameter


Dimension drawing

[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10 –

– – [mm] [kg] –

20/4 Rp 3/4 G 11/4 150 30 54 162 50 70 92 3.1 A

25/6 Rp 1 G 11/2 180 30 54 162 50 70 92 3.3 A

25/10 Rp 1 G 11/2 180 52 72,5 171.5 68.5 92 102 6.7 C

30/7 Rp 11/4 G 2 180 34 64 172 66 88 92 5.5 B

30/10 Rp 11/4 G 2 180 52 72,5 171.5 68.5 92 102 6.7 C

40/7 DN 40 – 250 46 72 193 78 97 102 11 D

50/7 DN 50 – 280 63 82 225 91 119 110 16 D

65/10 DN 65 – 340 79 100 256 118 136 119 25.5 D

80/10 DN 80 – 360 95 130 255 135 159 119 28/30 D

Flange dimensions

Wilo-TOP-Z... Flange Nominal diameter




–

– – [mm] [pcs. x mm] –

40/7Combination flange PN 6/10(flange PN 16, in accordance with DIN 2533)

40 150 88 100/110 4 x 14/19 E


50 165 102 110/125 4 x 14/19 E


65 185 122 130/145 4 x 14/19 E

80/10

Flange PN 6(designed to PN 16 as per DIN 2531)

80 200 138 150 4 x 19 F

Flange PN 16(as per DIN 2533, drilled in accordance with EN 1092-2)

80 200 138 160 8 x 19 F




Technical Data Wilo-VeroLine-IP-Z

Wilo-VeroLine-IP-Z



Water-glycol mixture(for 20-40 Vol.-% glycol and fluid temperature

40 °C)•

Cooling and cold water •

Hot water –

Heat transfer oil –


•


Nominal pressure, max. [bar] 10

Temperature range [°C] -8 up to +110

Ambient temperature, max. [°C] 40

Installation in closed buildings •

Outdoor installation Special version at additional charge

Pipe connections

Screwed connection G 1 1/2

Flange connection(groove and tongue-faced flange, DIN 2445)

–

Flange version PN10

Nominal connection diameter DN –

Flange with pressure-measurement connections –

Materials

Pump housing and lantern 1.4306

Impeller Noryl

Shaft 1.4571

Mechanical seal ceramic/graphite/EPDM

Other mechanical seals –

Electrical connections (other versions on request)

Mains connection 3~ [V/Hz] 400/50

Mains connection 1~ [V/Hz] 230/50

Speed, max. [1/min] 1450/2900



299




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Motor/electronics

Integrated full motor protection(see accessories for necessary tripping unit)

–

Protection class IP 44 (motor)IP 54 (terminal box)

Insulation class F

Motor protection required on-site •

Speed control –

Motor winding to 3 kW 3~230 V /400VY, 50 Hz

Motor winding from 4 kW –

Installation options

Pipe mounting (up to 15 kW motor power) •

Bracket mounting –


Wilo-VeroLine-IP-Z



Pump curves Wilo-VeroLine-IP-Z

Wilo-VeroLine-IP-Z 25/2- 25/6

1~230 V

Wilo-VeroLine-IP-Z 25/2- 25/6

3~230/400 V

Pump curves Wilo-VeroLine-IP-Z

0 1 2 3 v

Q [lgpm]

[l/s]

0

0 0

0,5 1 2 3 4 5 6

5 10 15 20

0,5 1

0

2

1

3

4

5

6

H[m

]

[m/h]

[m3/h]

Wilo-VeroLine-IP-Z 25/2Wilo-VeroLine-IP-Z 25/6

IP-Z 25/2

IP-Z 25/6

0 1 2 3 v

[m/s]

[m3/h]

Q [lgpm]

[l/s]

0

0 0

0,5 1 2 3 4 5 6

5 10 15 20

0,5 1

0

2

1

3

4

5

6

H[m

]

Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/6

IP-Z 25/2

IP-Z 25/6

301


Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z


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Terminal diagram A

Single-phase AC motor 1~230 V, 50 Hz

With built-in capacitor

Terminal diagram B

Three-phase AC motor 3~230/400 V, 50 Hz

unbroken line = Ydashed line =

3~400 V Y3~230 V

Motor data

Wilo-VeroLine-IP-Z... Rated power Nominal current (approximately) Capacity Rated motor speed

Terminal diagram

p2 IN 1~230 V IN 3~230 V IN 3~400 V C n –

[W] [A] [µF] [1/min] –

25/2 (1~230 V) 0.10 1.05 – – 4.0 1450 A

25/2 (3~400 V) 0.09 – 0.50 0.29 – 1450 B

25/6 (1~230 V) 0.18 1.15 – – 6.3 2850 A

25/6 (3~400 V) 0.12 – 0.66 0.38 – 2850 B

Note motor type label data!

Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z

L

L1

N

N PE

C1C2

C

L1 L2 L3 PE

W2 U2 V2

U1 V1 W1



Dimensions, Weights Wilo-VeroLine-IP-Z

Dimension drawing

Dimensions, Weights

Wilo-VeroLine-IP-Z... Nominal diameter

Dimensions Weightabout

DN l0 l1 a a1 a2 b c e f Ø g –

– [mm] [kg]

25/2 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5

25/2 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4.5

25/6 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5

25/6 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4.5

Dimen-sions, Weights Wilo-VeroLine-IP-Z

a

G1½

f

1~230 V

e e

3~230/400 V

e

Øg

c

b

G½

" x

G2

a1

a2

l0l1

303

Solar thermalContents


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Solar thermal

High-Efficiency Pumps Wilo-Stratos ECO-ST 304

Series overview 304

Wilo-Stratos ECO-ST


Technical Data 308

Pump Curves 310



Standard Pumps Wilo-Star-ST (SolarStar) 314

Series overview 314

Wilo-Star-ST (SolarStar)


Technical Data 318

Pump Curves 320




Solar thermalHigh-efficiency pumps (single-head pumps)

Series overview Wilo-Stratos ECO-ST

Series: Wilo-Stratos ECO-ST

>Single-head pumps:• Glandless circulating pumps with screwed

connection

>Application:• High-flow volume and low-flow volume

solar thermal systems

Newin the

programm

e!

H[m

]

5

4

3

2

1

0 Q[m³/h]1,5 1 2,5 2 0 0,5

15(25)/1-5

Wilo-Stratos ECO-ST

305


Series overview Wilo-Stratos ECO-ST


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Series: Wilo-Stratos ECO-ST

> Product advantages:• Pump housing with wrench attachment point


sation formation


• BA linkup For linkage to external monitoring units

(e.g. building automation BA or DDC installations)

> Additional information: Page:• Planning Guide: . . . . . . . . . . . . . . . . . . 6/29


• Technical Data: . . . . . . . . . . . . . . . . . . 308

• Pump Curves: . . . . . . . . . . . . . . . . . . . . 310






Equipment/Function Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST

Operating modes



-c for constant differential pressure •

-v for variable differential pressure •

-T for temperature-prompted differential pressure –

Manual functions







Automatic functions


•



Soft start •

Safety control •



Control input “Overriding Off” •



•


•


Single/collective fault signal (potential-free NC contact) –




–

Fault light •



307


Equipment/Function Wilo-Stratos ECO-ST


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Data exchange


–


–


–



–


–


Wrench attachment point on pump body •


Cable entry possible on both sides •

Wilo quick connection with spring clips •


–


–






–





Wilo-Stratos ECO-ST



Technical Data Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST...

15/1-5-130 25/1-5 25/1-5-RG


Heating water (In accordance with VDI 2035) • • •


• • •


– – –

Performance

Maximum delivery head [m] 5 5 5

Flow volume max. [m3/h] 2,5 2,5 2,5




+ 15 to + 110+ 15 to + 95

+ 15 to + 110+ 15 to + 95

+ 15 to + 110+ 15 to + 95



–

–

–

–

–

–


– – –

Standard version with nominal pressure, p max [bar] 10 10 10

Special version with nominal pressure, pmax [bar] – – –

Pipe connections

thread connection ½ 1 1

Nominal flange diameter 15 25 25

Flange for mating flange PN 6, standard version – – –

Flange for mating flange PN 16, special version – – –


– – –


– – –


– – –


Mains connection 1~ [V], standard version 230 230 230

Mains connection 3~ [V], standard version – – –

Mains supply connection 3~ [V] , with optional switching plug

– – –

Mains frequency [Hz] 50 50 50

309


Technical Data Wilo-Stratos ECO-ST


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Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3

Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Power electronics Pulse-pack control Pulse-pack control Pulse-pack control

Protection class IP 44 IP 44 IP 44

Insulation class F F F

Materials

Pump housingGrey cast iron (EN-GJL-200)


Red bronze (CC 491K) as per DIN EN 1982, in accordance

with TrinkwV 2001





50 °C 0.5 0.5 0.5

95 °C 3.0 3.0 3.0

110 °C 10.0 10.0 10.0

Wilo-Stratos ECO-ST...

15/1-5-130 25/1-5 25/1-5-RG



Pump curves Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1[W

]

Q

4 m

3 m

2 m

1 m

p-c

max.

min.

min.

5 m

Rp 1¼

Rp 1

Wilo-Stratos ECO-ST 15(25)/1-51 ~ 230 V - Rp 1/ Rp 1¼

max.

H [m

]

0

4

5

6

2

1

3

[m/s]0 0,8 0,2 0,4

0,2 0 0,4 0,6 0,8 1,0 1,2 1,4

0,6

0 0,5

0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

[m³/h]1,5 1 2,5 2 0 0,5

[m³/h][l/s]

[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

Q

4 m

3 m

2 m

1 m

p-v

ma

x.

min.

min.

5 m

Rp 1¼

Rp 1

Wilo-Stratos ECO-ST 15(25)/1-51 ~ 230 V - Rp 1/ Rp 1¼

311


Terminal diagram, Motor Data Wilo-Stratos ECO-ST


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Terminal diagram


Motor data

Wilo-Stratos ECO-ST... Speed [1/min] Power consumption Current max. Motor protection Threaded cable connection

p1 I - PG

[1/min] [W] [A] - -

15/1-5-130 1400 - 3500 5.8 - 59 0.46not necessary


1x7/1x9/1x11

25/1-5 1400 - 3500 5.8 - 59 0.46not necessary


1x7/1x9/1x11

25/1-5-RG 1400 - 3500 5.8 - 59 0.46not necessary


1x7/1x9/1x11

0~10V

L N PE SSM InExt. off

1~ 230 V, 50 Hz



Dimensions, Weights Wilo-Stratos ECO-ST

Dimension drawing

Dimensions, Weights

Wilo-Stratos ECO-ST... Screwed connec-

tion


Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 -

- - [mm] [kg]

15/1-5-130 ½ 1 130 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

25/1-5 1 1½ 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

25/1-5-RG 1 1½ 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

b1

b3

b2

b5 G

a2

I4 I5

I1

I 0

l 3

b4

313



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Solar thermalStandard pumps (single-head pumps)

Series overview Wilo-Star-ST (SolarStar)

Series: Wilo-Star-ST (SolarStar)


>Application:• Solar thermal systems

0 0,5 1 1,5 2,5201

23

4

56

7

89

10Wilo-Star ST

ST 20/9

ST 20/11

ST 25/4

ST 25/6

ST 25/7

Q[m3/h]

H[m

]

315


Series overview Wilo-Star-ST (SolarStar)


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Series: Wilo-Star-ST (SolarStar)

> Product advantages:• Special hydraulics for utilisation in solar thermal systems

• Up to 30% lower current consumption

• Pump housing with wrench attachment point


sation formation



• Technical Data: . . . . . . . . . . . . . . . . . . 318

• Pump curves: . . . . . . . . . . . . . . . . . . . . 320






Equipment/Function Wilo-Star-ST (SolarStar)

Wilo-Star ST(SolarStar)

Operating modes

Speed-stage switching •

Manual control mode (n=constant) –

p-c for constant differential pressure –

p-v for variable differential pressure –

p-T for temperature-prompted differential pressure –

Manual functions

Setting the operating mode –

Setting the differential-pressure setpoint –

Setting to “Autopilot” (automatic setback mode) –



Setting the speed stages 3

Automatic functions


–

“Autopilot” automatic setback mode –

Deblocking function –

Soft start –

Safety control –



Control input “Overriding Off” –



–

Control input “Analogue in 0 - 10 V” (remote setpoint adjustment)

–


Single fault signal (potential-free NC contact) –

Collective fault signal (potential-free NC contact) –

Single/collective run signal (potential-free NO contact)

–


–

Fault light –




317


Equipment/Function Wilo-Star-ST (SolarStar)


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Data exchange

Infrared interface for wireless data exchange with IR-Monitor

–


–


–



–


–


Wrench attachment point on pump body •(only for nominal diameter DN 25)


Cable entry possible on both sides •

Quick connection with spring clips •


–


–






–





Wilo-Star ST(SolarStar)




Technical Data Wilo-Star-ST (SolarStar)

Wilo-Star-ST...(SolarStar)

20/425/4

20/625/6

20/725/7

20/9 20/11


Heating water (In accordance with VDI 2035) – – – – –


• • • • •


– – – – –

Performance

Maximum delivery head [m] 5 6 7 10 12

Flow volume max. [m3/h] 3 3,5 4 2 2






at max. ambient temperature +40°C [°C] – – – – –


– – – – –

Standard version for operating pressure pmax [bar] 10 10 10 10 10

Special version for operating pressure pmax [bar] – – – – –

Pipe connections

Screwed connection Rp/G Rp 1/2 (S T20...)Rp 1 (ST 25 ...)

Rp 1/2 (S T20...)Rp 1 (ST 25 ...)

Rp 1/2 (S T20...)Rp 1 (ST 25 ...)

Rp 1/2 (S T20...)Rp 1 (ST 25 ...)

Rp 1/2

Filler connection [G, inside] – – – – –

Nominal connection diameter flange DN – – – – –


– – – – –


– – – – –


– – – – –


– – – – –


– – – – –


Mains connection 1~ [V], standard version 230 230 230 230 230

Mains connection 3~ [V], standard version – – – – –

Mains connection 3~ [V], with optional switching plug – – – – –

Mains frequency [Hz] 50 50 50 50 50


319


Technical Data Wilo-Star-ST (SolarStar)


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Motor/electronics

Electromagnetic compatibility – – – – –



Power electronics – – – – –

Radio interference suppression level N N N N N

Protection class IP 44 IP 44 IP 44 IP 44 IP 44

Insulation class F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200), cataphoretic painting

Impeller Polypropylene


Bearing Carbon

Minimum suction head [m]

at water delivery temperature of 50 °C 0.5 0.5 0.5 0.5 0.5

at water delivery temperature of 95 °C 3 3 3 3 3

at water delivery temperature of 110 °C 10 10 10 10 10

Wilo-Star-ST...(SolarStar)

20/425/4

20/625/6

20/725/7

20/9 20/11




Pump curves Wilo-Star-ST (SolarStar)

Wilo-Star ST 20/4, ST 25/4 Wilo-Star ST 20/6, ST 25/6

Wilo-Star ST 20/7, ST 25/7 Wilo-Star ST 20/9

Q

0,5 0

0 0

0

0

[l/s]

[lgpm]

0 20

0,75

1,0

[m/s]

1

2

5

v 1,0 1,5

10 5

80

60

40

1,0 2,0 3,0

0,25 0,5 1,0

2,0 3,0

4

3 max

min

min

max

2,0

Wilo-Star ST 20/4 ST 25/4

1~230 V - Rp 1/2, Rp 1

P 1[W]

H[m

]

[m3/h]

[m3/h]

Q

0,5 0

0 0

0

0

[l/s]

[lgpm]

0 20

0,75

1,0

[m/s]

1

2

5

v 1,0 1,5

10 5

100

80

60

1,0 2,0 3,0

0,25 0,5 1,0

2,0 3,0

4

3

6

max.

min.

40

7

min.

max.

2,0


1~230 V - Rp 1/2, Rp 1

[m3/h]

[m3/h]

P 1[W]

H[m

]

Q

0,5 0

0 0

0

0

[l/s]

[lgpm ]

0 40

0,75

1,0

[m/s]

1

2

5

v 1,0 1,5

10 5

120

100

80

1,0 2,0 3,0

0,25 0,5 1,0

2,0 3,0

4

3

6

max.

min.

60

7

min.

max.

2,0


1~230 V - Rp 1/2, Rp 1

[m3/h]

[m3/h]

P 1[W]

H[m

]

140

120

100

80

60

40

20

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

0 0,2 0,4 0,6 0,8

0 0,5 1 1,5

0 0,5 1 1,5 2 2,5

v [m/s]

Q

[m3/h]

[lgpm]

12

10

8

6

4

2

0

[l/s]

Wilo-Star ST 20/91 ~ 230 V - Rp 1/2

[m3/h]

max.

min

max.

min

0 0,5 1 1,5 2 2,5

P 1[W]

H[m

]

321


Pump curves Wilo-Star-ST (SolarStar)


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Wilo-Star ST 20/11

Q

max.

[m3/h]

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

0 0,2 0,4 0,6 0,8

0 0,5 1 1,5

0 0,5 1 1,5 2 2,5

v [m/s]

[m3/h]

[lgpm]

12

10

8

6

4

2

0

[l/s]

Wilo-Star ST 20/111 ~ 230 V - Rp 1/2

max.

min

0 0,5 1 1,5 2 2,5

180

160

140

120

100

80

60

min

P 1[W]

H[m

]



Terminal Diagrams, Motor Data Wilo-Star-ST (SolarStar)


Terminal diagram

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz,with integrated capacitor

Motor data

Wilo-Star-ST... Rated power Stage/speed Power consumption


Motor protection

P2 n P1 I – PG –

[W] [1/min] [W] [A] [ F/VDB] – –

25/420/4

22137

max 2100 1600

min 1100

55 - 6538 - 4827 - 32

0.280.210.15

2.0/400 11not necessary


25/620/6

372212

max 25002100

min 1500

68 - 8246 - 6334 - 44

0.360.280.20



25/720/7

60227

max 2700 2500

min 2000

92 - 11062 - 8444 - 63

0.480.380.29



20/9442514

max 2100 1600

min 1100

88 - 11062 - 7845 - 50

0.500.350.25



20/11613418

max 2100 2500

min 1500

125 - 165 97 - 115

67 - 75

0.720.550.35



L N PE

323


Dimensions, Weights Wilo-Star-ST (SolarStar)


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Dimensions, Weights

Wilo-Star-ST... Pipe connection/Nominal diameter

Thread Pump dimensions Weight about Dimension drawing

[Rp/DN] G I0 l1 b3 – –

– – [mm] [kg] –

20/4 Rp 1/2 1 79 97 73 2.43 A

25/4 Rp 1 1 1/2 79 97 73 2.43 A

20/6 Rp 1/2 1 79 97 73 2.45 A

25/6 Rp 1 1 1/2 79 97 73 2.45 A

20/7 Rp 1/2 1 91 109 76 2.9 A

25/7 Rp 1 1 1/2 91 109 76 2.9 A

20/9 Rp 1/2 1See dimension drawing

3.6 B

20/11 Rp 1/2 1 4.0 B

180

l0

b3

l1

90

92,5

100

PG 11

54

33G

(Rp)

(130

)53,7

90

78,8

67,2

130,4

G

180

90

91 (79)

3

141,5 (129)

22,5G

325

Service/AccessoriesContents


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Service/Accessories

Wilo-TOP Motor Technology 326

Circuit diagrams 328

Switching plug/servicing apparatus 331

Threaded Pipe Unions 332

Adapter Fittings Wilo-(R), Wilo-(RF), Wilo-(F) 334

Pump Thermal Insulation 336

Cold water insulation for pumps Wilo-ClimaForm 337

Wilo-TOP Modular Concept (Motor-Modules) 340


Service/AccessoriesWilo-TOP Motor Technology

Motor technology

Motor technologyThe foundation of the entire Wilo-TOP Series is the motor concept.

The so-called “Cold Motor” concept is based on optimised rotor and

stator configurations in conjunction with similarly optimised motor

mechanics and an electrical connecting technology with chamber

block contacts.

The conventional insulating materials of Classes F and H are fully

sufficient due to the minor electrical losses and resulting lower heat

generation.

Electrical connectionWilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE, Wilo-SE-TW, Wilo-RLBoth single-phase AC motors and three-phase motors have been

conceived as “wide-range voltage motors” suitable for utilisation

throughout Europe.

- Single-phase AC motor 1~230 V, 50 Hz, ±10 %.

Connection also permitted to AC power grids 1~220 Volt, 50 Hz.

- Three-phase AC motor 3~400 V, 50 Hz, ±10 %.

Connection to three-phase power grids 3~380 Volt, 50 Hz also per-

mitted.

Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD

and Wilo-TOP-Z when the switching plug 3~230 V is used as an

accessory. Connection to the 3~230 V mains is possible with TOP-D

means of winding changeover in the terminal box.

Wilo-TOP-E and Wilo-TOP-EDWilo-TOP-E/-ED series pumps have three-phase AC motors, starting

with P2 = 350 W. Integration of the 1-phase micro-frequency con-

verter requires connections to AC mains power.

Electrical connection: 1~230 V, 50 Hz, ±10 %.

It is possible in three-phase power grids with 3~230 V to connect

Wilo-TOP-E/-ED Series pumps between 2 phases.

Note:When operating Wilo pumps with control devices or module accesso-

ries, electrical operating conditions in accordance with VDE 0160 are

to be observed (for details, see planning guide).

Rotation controlThe electronic rotation control facility integrated in the Wilo-TOP

three-phase pumps indicates the correct direction of rotation when

the telltale lamp is lit and the wrong direction of rotation when the

lamp goes out.

Rotor unitThe integration of all components that rotate and come into contact

with water in the compact rotor unit ensures max. smooth operation,

long service life and ease of handling during service work.

Note:Wilo-TOP pumps do not have to be vented during start-up because

they have a special shaft bore for forced venting during operation

(see Figure).

Motor protection Wilo-TOP SeriesThe motor fuse protection of Wilo-TOP pumps can be ensured as

follows:

Blocking current-proof motors: no motor protection requiredThe motors are designed in such a way that the windings are not

damaged in the event of overload. This applies to the Wilo-TOP-D in

three-phase AC current/single-phase versions with rated motor

power P2 = 20 W.

Pumps with internal protection against unacceptably high winding temperaturesThe motors are designed in such a way that motor voltage is shut

down internally in the event of overload and winding damage is

thereby prevented. This applies for the pump types

Wilo-TOP-S/-SD

Wilo-Z

Wilo-RL

Wilo-SE/SE-TW

in single-phase as well as in three-phase versions with rated motor

power 50 W P2 100 W. Automatic restart takes place with the

single-phase versions after the winding cools down, the three-phase

versions are acknowledged by switching the mains voltage off and

then back on again.

Pumps with full motor protection (WSK) and Wilo SK 602/622 tripping unitRealisation of full motor protection by means of thermal winding

contacts (WSK) placed within the stator windings. This applies for

TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W,

TOP-D three-phase pumps with P2 60 W.

Water

Rotor shaft / pump shaftAir venting

327

Service/AccessoriesWilo-TOP Motor Technology

Motor technology


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Pumps with integrated full motor protection including trip electronics

Patented motor protection with integrated trip mechanism in the

terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z three-

phase pumps starting with P2 180 Watt, in all Wilo-S/SD AC pumps

starting with P2 350 Watt, and in all Wilo-TOP-E/-ED pumps.

Permanent full motor protection by way of exact motor temperature

monitoring:

- TOP-E/-ED: 3 PTC thermistor sensor in the winding

TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding

(for P2 180W)

In the event of a fault, e.g. unacceptable motor heating due to

blocking, 2-phase operation, etc., Wilo-TOP-S/-SD/-Z pumps are

shut down by means of three-phase deactivation in the pump-motor

terminal box and Wilo-TOP-E/-ED pumps are shut down by means

of deactivation of the frequency converter. They must be reset by

actuating the Cancel button on the terminal box.

Fault indication/signalStandard series integrated signals at the terminal box with

- Fault light

- Collective fault signal (P2 180 Watt) with potential-free NC contact

in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not

TOP-D) and Wilo-TOP-E/-ED pumps.

Electronics Supply voltage

Trip mechanismin the terminal box

Heating PTC

Bimetal washer (leaf spring) will be heated via PTC in case of faultl

Bimetal switch

Thermal windingcontact (WSK)opens in case of thermal winding overtemperature

Motor


Service/AccessoriesCircuit diagrams

Connection for Wilo-TOP multi-speed motors or ones marked with “r”

Motor with internal protection, P2 to 90 W (TOP Series) or blocking current-proof(identification code “r”) – No external motor protection necessary!

Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz

with integrated capacitor

Motor with integrated thermal winding contacts, P2 to 54 W

Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz

With tripping unit Wilo-SK 602/SK 622 With Wilo-C-SK plug-in tripping module With tripping unit Wilo-SK 602/SK 622

No rotation check required! Rotation check required!To correct:Change any two phase wires!

Rotation check required!To correct:Change any two phase wires!

Note!If using different contactor equipment:

Terminals 15 and 10 “WSK” can be connected

in the control circuit (max. 230 V). When using

a motor protection switch provided by the

customer, its settings must be in accordance

with the pump name plate specifications.

L

L

N

N PE

Pump

1 ~ 230 V, 50 Hz

PE L1 L2 L3

L1 L2 L3

Pump

3 ~ 400 V, 50 Hz

PE

PE

U

L1

V

L2

W

L3

N

N

PE L1 N

15

N

10

1

L N WSKC1

C2

10SK 6022

11

Pump

SK 602SK 622

1 ~ 230 V, 50 Hz

PE L1 L2 L3

L1 L2 L3 15WSK

10 11

Pump

3 ~ 400 V, 50 Hz

PE

PE

U

L1

V

L2

W

L3

N

N

PE L1 L2 L3 N

15

N

10

1

L1 L2 L3 15WSK

10 11

10SK 6022

11

Pump

SK 602SK 622

3 ~ 400 V, 50 Hz

329


Connection for Constant-Speed Three-Phase AC Motors 230 V /400 V Y


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Blocking current-proof motor, P2 to 20 W – No motor protection required!

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz

Steinmetz circuit:

Motor terminals in circuit;attached capacitor

Motor terminals in Y circuit Motor terminals in circuit;

Motor with installed thermal winding contacts, P2 60 W

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz

Check direction of rotation.To correct:Change capacitor terminal connections W2 <–> V2 (illustrated in dashed lines)



PE L1 N

U1 V1 W1

W2 U2 V2

Pump

1 ~ 230 V, 50 Hz

PE L1 L2 L3

U1 V1 W1

W2 U2 V2

Pump

3 ~ 400 V, 50 Hz

PE L1 L2 L3

U1 V1 W1

W2 U2 V2

Pump

3 ~ 230 V, 50 Hz

PE

PE

U

L1

V

L2

W

L3

N

N

PE L1 N

15

N

10

1

U1 V1 W1

W2 U2 V2

WSK

10SK 6022

11

Pump

SK 602SK 622

1 ~ 230 V, 50 Hz

PE

PE

U

L1

V

L2

W

L3

N

N

PE L1 L2 L3 N

15

N

10

1

U1 V1 W1

W2 U2 V2

WSK

10SK 6022

11

Pump

SK 602SK 622

3 ~ 400 V, 50 Hz

PE

PE

U

L1

V

L2

W

L3

N

N

PE L1 L2 L3

15

N

10

1

U1 V1 W1

W2 U2 V2

WSK

10SK 6022

11

Pump

SK 602SK 622

3 ~ 230 V, 50 Hz



Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD

Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D

Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, connection between 2 phases

Mains connection 1~230 V, 50 Hzin the three-phase power grid 3~400 V, 50 Hz,

Note: Correct connection of the neutral conductor is to be observed!

Wilo-Stratos-ZD

Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, connection between 2 phases

Mains connection 1~230 V, 50 Hz,in the three-phase power grid 3~400 V, 50 Hz,

Note: Correct connection of the neutral conductor is to be observed!

Connec-tion for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD

PE L1 N

L N SSM

Wilo-TOP-E/-EDWilo-Stratos/-Z/-D

1 ~ 230 V, 50 Hz

PE L1 L3

L2 L3or

L1 L2or

L N SSM

Wilo-TOP-E/-EDWilo-Stratos/-Z/-D

3 ~ 230 V, 50 Hz

PE L3

L2

L1 N

SSM

1 ~ 230 V, 50 Hz

Wilo-TOP-E/-ED

Wilo-Stratos/-Z/-D

PE L1 N

L N SSM

Wilo-Stratos-ZD

1 ~ 230 V, 50 Hz

PE L1 L3

L2 L3or

L1 L2or

L N SSM

Wilo-Stratos-ZD

3 ~ 230 V, 50 Hz

PE L3

L2

L1 N

SSM

1 ~ 230 V, 50 Hz

Wilo-Stratos-ZD

331

Service/AccessoriesSwitching plugs/servicing apparatus


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Wilo – switching plug 3~230 V three-phase current

Retrofittable plug for Wilo-TOP-S/-SD/-Z

three-phase pumps for connecting the

pump motor to the existing 3~230, 50 Hz

supply voltage.

Weight: approximately 30 g.

>FunctionAdapting the pump for connection to 3~230 V

is made easy by simply replacing the

standard-series 400 V speed/voltage plug

in the pump terminal box with the 230 V

switching plug provided (accessory).

This retrofit does not allow the pump to be

connected to 1~230 V.

No additional wiring work is required.

Manual variable speed control with the plug

is retained for 3 stages.

Wilo-DKG-II Rotational monitoring/service unit

Wilo service device with expanded function

for electronic, non-contact

- checking of the precise direction of rotation

(glanded and glandless pumps) and

- testing for possible pump standstill

(standard glandless pumps in single- or

three-phase versions).

Measurement takes place during operation

as a basic principle. It is no longer necessary

to switch the pump motor on and off briefly.

Device includes 9V battery (commercially

available) and testing directions.

>FunctionThree integrated, high-sensitivity sensors

measure the stray field of the pump motor

when the service device is loaded. Based on

the time sequence of the sensor signals, the

electronics determines

- the direction of rotation and

- the rotation of the pump rotor, and this the

conveyance of the fluid through the pump.

Red and yellow LEDs signalise rapidly and

clearly disrupted/undisrupted pump opera-

tion.

Switching plugs/servicingapparatus

3 230 V 3 400 V


Service/AccessoriesThreaded Pipe Unions

Threaded Pipe Unions

Screwed connections for circulating pumpsMalleable cast iron material (GTW, chromatized)

Figure A

Union inserts with female threads for connection with steel pipes (DIN 2440)

with Whitworth pipe thread in accordance with DIN 2999

Screwed connections for screw-end pump pipe connections are not part of the scope of delivery for the pump; they are supplied available upon request at additional charge as a complete set.A set of screwed unions (one for each pump)

consists of:

2 pcs. flat gaskets

2 pcs. union nuts (GTW, chromatized)

2 pcs. union inserts

Material:Malleable cast steel for heating circulating

pumps, brass for potable water pumps

Screwed connections for potable water circulatorsBrass material (MS)

Figure B

Special union inserts with Whitworth male threads (DIN 2999) and plain bore for

optional connection to thread or soldered connection of copper pipe (DIN EN 1057)

Installation dimensions

Note:Screwed unions are not included in the

pump scope of delivery.

Figure C

Union inserts with female threads for connection with copper pipes (DIN EN 1057)

with Whitworth pipe thread in accordance with DIN 2999.

G Rp

G RØi

G

Rp

l0 l2

333

Service/AccessoriesThreaded Pipe Unions

Threaded Pipe Unions


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Screwed connections - Pump Configuration, Dimensions and Weights

Dimensions Installation length

Pipe connection size Weight (set) Figure

Variable Rp/R G Øi lo l2 DN, steel pipeDIN 2440

DN, copper pipeDIN EN 1057

– –

Unit – [mm] [mm] – – [kg] –

Screwed connection for circulating pumps:Grey cast iron material, union insert/union nut GTW chromatized

GTW 1For pumps with pump housing thread G 11/2

Rp 1 G 11/2 –130

180

184

23425 – 0.46 A

GTW 1 1/4For pumps with pump housing thread G 2

Rp 11/4 G 2 – 180 244 32 – 0.69 A

Screwed connection for potable water circulators:Brass material, union nut GTW chromatized or brass (for MS 3/4)

MS 1/2For potable water circulators with housing or fittings male thread G 1

Rp 1/2 G 1 15 140 216 15 Ø 15 0.26 B

MS 3/4For potable water circulators with housing thread G 11/4

Rp 3/4 G 11/4 – 150 195 – R 3/4 0.34 C

MS 1 For potable water circulators with housing thread G 11/2

Rp 1 G 11/2 28 180 274 25 Ø 28 0.72 B

MS 1 1/4For potable water circulators with housing thread G 2

Rp 11/4 G 2 35 180 280 32 Ø 35 1.20 B


Service/AccessoriesAdapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F)

Adapters for length compensation Wilo – (R) Wilo – (R)

New pump Pipe Material Description Weight Part No.

DN C1 C DN I1 I2 – – about [kg] –

DN 25 G 11/2 G 11/2 25 18 20 GG R 24 0.2 110 880 596

DN 25 G 11/2 G 11/2 25 28 30 GG R 1 0.3 110 786 891

DN 25 G 11/2 G 11/2 25 38 40 GG R 2 0.5 110 626 790

DN 25 G 11/2 G 2 32 3 5 Ms R 5 0.1 110 678 298

DN 25 G 11/2 G 2 32 13 15 GG R 6 0.3 110 678 493

DN 25 G 11/2 G 2 32 18 20 GG R 7 0.4 110 787 094

DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.1 110 788 294

DN 32 G 2 G 2 32 18 20 GG R 8 0.3 110 627 199

DN 32 G 2 G 2 32 23 25 GG R 9 0.4 110 627 291

DN 32 G 2 G 2 32 28 30 GG R 10 0.5 110 627 394

DN 32 G 2 G 2 32 38 40 GG R 14 0.6 110 627 497

DN 32 G 2 G 2 32 38 40 Rg R 22 0.8 110 680 092

DN 32 G 2 G 2 32 68 70 GG R 11 1.0 110 627 590

Note: The Part No. comprises: 1 Adapter and 2 seals

Flanged ring/adapters Wilo-(RF)The Wilo-(RF) adapters are - with a few exceptions - intended for length compensation with the flanges PN 6 (RF 4, RF 5 and RF 6 also in PN 16). An on-site pipe alteration is required for length compensation with the flanges PN 10/16.

Threaded flange (RF) Wilo – (RF)

New pump Pipe Design Mate-rial

Descrip-tion

Weight approxi-

mately [kg]

Part No.

DN G C – I1 I2 – – PN6/PN16 PN 6 PN 16

DN 25 G 11/2DN 25

(oval flange)II – – GG RF 7 0.4/-

110 628 790Hole Ø 80

–

DN 25 G 11/2 DN 25 I 25.5 30 GG RF 10 1.0/- 110 851 499 –

DN 25 G 11/2 DN 40 I 15.5 20 GG RF 9 1.4/- 110 679 395 –

DN 25 G 11/2 DN 50 I 25.5 30 GG RF 13 1.9/- 110 679 498 –

DN 32 G 2 DN 32 II – – GG RF 1 1.0/- 110 627 990 –

DN 32 G 2 DN 32 I 2.5 7 GG RF 2 1.4/- 110 680 298 –

DN 32 G 2 DN 32 I 15.5 20 GG RF 3 1.4/- 110 680 596 –

DN 32 G 2 DN 32 I 30.5 35 GG RF 4 2.5/2.7 110 680 699 110 680 791

DN 32 G 2 DN 40 II – – GG RF 0 1.3/- 110 679 796 –

DN 32 G 2DN 40

(square flange)I 5.5 10 GG RF 8 0.9/-

110 680 997Hole Ø 90

–

DN 32 G 2 DN 40 I 5.5 10 GG RF 12 1.6/- 110 851 797 –

DN 32 G 2 DN 50 II – – GG RF 11 1.7/- 110 679 899 –

DN 32 G 2 DN 50 I 15.5 20 GG RF 5 2.8/3.1 110 787 197 110 791 299

DN 32 G 2 DN 50 I 30.5 35 GG RF 6 3.0/3.3 110 787 290 110 791 391

Note: The Part No. comprises: 1 Flanged ring, 2 seals and screws

G

l 1

C

l 2l 0

DNNew pump

PipeDN

Union nut

C1

C

l 0

DN

Newpump

C1

l 1

C

l 2l 0

DN

Newpump

Pipework

Pipework

Version II

Version I

335

Service/AccessoriesAdapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F)


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Intermediate flange piece/adapters Wilo–(F)The adapters Wilo-(F) are - with exceptions - intended for length compensation with the flanges PN 6 or PN 16. On-site pipe alteration is required if adapters are not available.The washers included in the scope of delivery must be used with pumps that have combination flanges.

Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water

circulation systems.

Intermediate flange piece for length compensation Wilo – (F) Wilo – (F)

New pump Pipe Mate-rial

Description Weight approxi-

mately [kg]

Part No.

DN C I1 I2 Ød – – PN6/PN16 PN 6 PN 16

DN 40 DN 40 13 15 91 GG F 0 0.8/1.1 110 842 497 110 842 590

DN 40 DN 40 28 30 91 GG F 1 1.4/1.7 110 586 593 110 586 696

DN 40 DN 40 28 30 90 MS F1-MS 1.4/1.9 2 060 865 2 060 920

DN 40 DN 40 48 50 106 GG F 26 2.1/2.4 110 851 098 110 851 190

DN 50 DN 50 8 10 106 GG F 2 0.7/0.9 110 787 690 110 791 494

DN 50 DN 50 18 20 106 GG F 3 1.1/1.4 110 623 098 110 623 190

DN 50 DN 50 28 30 106 GG F 4 1.7/2.0 110 681 292 110 681 395

DN 50 DN 50 33 35 126 GG F 5 1.9/2.2 110 623 293 110 623 396

DN 65 DN 65 8 10 126 GG F 9 0.8/1.1 110 787 896 110 791 690

DN 65 DN 65 18 20 126 GG F 10 1.5/1.8 110 624 092 110 624 195

DN 65 DN 65 28 30 141 GG F 11 2.2/2.5 110 624 298 110 624 390

DN 65 DN 65 38 40 141 GG F 28 2.8/3.1 110 681 498 110 681 590

DN 65 DN 65 43 45 141 GG F 29 3.1/3.4 110 681 693 110 681 796

DN 80 DN 80 8 10 91 GG F 16 0.9/– 110 788 099 -

DN 80 DN 80 18 20 126 GG F 17 2.1/– 110 625 097 -

DN 80 DN 80 23 25 126 GG F 30 2.4/3.3 110 681 899 110 681 991

DN 80 DN 80 38 40 141 GG F 18 3.7/– 110 625 292 -

DN 100 DN 100 33 35 161 GG F 34 3.9/– 110 851 293 -

DN 100 DN 100 53 55 161 GG F 35 5.7/– 110 862 592 -

Note: The Part No. comprises: 1 Adapter, 2 seals and screws

l 1

C

l 2l 0

DN

Newpump

Pipe-work DN

l 1

C

l 2l 0

DN

Newpump

Pipe-work DN


Service/AccessoriesPump Thermal Insulation

Wilo thermal insulation shells

Wilo thermal insulation shells

> User benefits• Reduces thermal losses from the pump by

up to 85 % (depending on electrical power

output P1)

• Reduces the overall energy consumption of

the heating system

• Saves energy costs

• Is resistant to moisture, salts, many acids,

most greases and solvents

• Ensures equal temperature stratification at

the pump

• Protects the pump from outside moisture

• Maintains pumping quality

• Consists of up to 98 % air

• Groundwater-neutral, propellant-free,

formaldehyde-free

• Causes no harm to the ozone layer

• Up to 100 % recyclable

• Fire Resistance Classification B2

> Fields Of application• Wilo screw-end pumps,

180 mm:Star-RS 25/2 to -RS 25/6,

Star-RS 30/2 to -RS 30/6,

RP 25/60-2, Star-ST 25/..

• Wilo circulators, 140 mm:Star-Z 20/1

• Wilo circulators, 180 mm:Star-Z 25/2

Star-Z 25/6

• Wilo energy-saving pumps, 180 mm:Star-E 25/1-3

Star-E 25/1-5

Star-E 30/1-3

Star-E 30/1-5

337

Service/AccessoriesCold water insulation for pumps

Wilo-ClimaForm


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Wilo-ClimaForm

>Wilo-ClimaFormVapour-proof insulation of pump housings in cold water applications (material: Arma-cell system). Suitable for single-head pumps in the series:

• Wilo-Stratos

• Wilo-TOP-S

• Wilo-TOP-RL

• Wilo-SE

For the prevention of condensation forma-tion on the surface of the pump housing and subsequent damage from dripping water and corrosion to pump housings and to the system as a whole.

>Scope of delivery:Low-temperature insulation shell including Armaflex tape for form-fitting sealing between insulation and motor flange, installation, instructions and packaging. The materials necessary for using the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided on-site.

>Application advantages and field of appli-cation

• Industrially prefabricated low-temperature

insulation shell for rapid insulation of pump

housings and secure connection with

vapour-proof pipe insulation manufactured

by Armacell GmbH that is to be found

on-site.

• Permitted temperature range of the fluid:

-10 °C to +105 °C

• Simple outlines and surfaces simplify appli-

cation of possible on-site surface coatings

(e.g. colour paint for UV protection, sheet

metal application for impact protection)

• Smoother transition for ongoing pipe insu-

lation: Threaded pipe unions/mating flanges

are included in the insulation

• A true-to-dimension fitting to the housing

outlines reduces the hollow space between

insulation and pump housing and prevents

air and humidity ingress

• The flexible elastomer insulation material

can be cut and re-glued in situations where

installation access is difficult.

Dimension drawing

b1

l0

b

a1

a



Wilo-ClimaForm

Dimensions

Wilo-... Dimensions depending on pump type

l0 a a1 b b1

[mm]

Stratos 25/1-6 240 137 68 150 75

Stratos 25/1-8 240 137 68 150 75

Stratos 30/1-6 240 137 68 150 75

Stratos 30/1-8 240 137 68 150 75

Stratos 30/1-12 240 145 75 162 81

Stratos 32/1-12 350 192 97 225 112.5

Stratos 40/1-4 350 199 101 240 120

Stratos 40/1-8 350 205 103 240 120

Stratos 40/1-12 380 207 107 240 120

Stratos 50/1-8 380 219 112 260 130

Stratos 50/1-9 420 225 115 270 135

Stratos 50/1-12 420 225 115 270 135

Stratos 65/1-9 420 239 121 280 140

Stratos 65/1-12 490 249 132 290 145

Stratos 80/1-12 520 262 133 320 160

Stratos 100/1-12 520 280 145 350 175

TOP-RL 25/7.5 240 117 62 144 72

TOP-RL 30/4 240 133 76 170 85

TOP-RL 30/6.5 240 133 76 170 85

TOP-RL 30/7.5 240 117 62 144 72

SE 110-N 240 133 76 170 85

SE 125-N 240 117 62 144 72

TOP-S 30/4 240 133 76 170 85

TOP-S 25/5 240 117 62 144 72

TOP-S 30/5 240 117 62 144 72

TOP-S 25/7 240 110 62 176 88

TOP-S 25/10 240 121 68 188 94

TOP-S 30/7 240 117 68 176 88

TOP-S 30/10 240 121 68 188 94

TOP-S 40/4 350 207 108 240 120

TOP-S 40/7 380 211 111 240 120

TOP-S 40/10 380 213 109 240 120

TOP-S 40/15 380 210 106 260 130

TOP-S 50/4 380 225 117 260 130

TOP-S 50/7 420 226 115 270 135

TOP-S 50/10 420 226 119 270 135

TOP-S 50/15 490 250 202 266 133

339


Wilo-ClimaForm


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TOP-S 65/7 420 240 125 270 135

TOP-S 65/10 490 247 131 290 145

TOP-S 65/13 490 247 131 290 145

TOP-S 65/15 490 247 131 290 145

TOP-S 80/7 (3~) 500 252 130 320 160

TOP-S 80/7 (1~) 500 246 125 320 160

TOP-S 80/10 500 246 125 320 160

TOP-S 100/10 520 272 136 350 175

Dimensions

Wilo-... Dimensions depending on pump type

l0 a a1 b b1

[mm]


Service/AccessoriesWilo-TOP – Modular Concept

Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps

Simplified pump alteration. • The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the

entire Wilo-TOP product range.

• Only the Motor-Modul (MOT) is replaced, MOT = complete function unit with drive motor + impeller + terminal box or electronics module. Thepump housing remains in and becomes an integral part of the pipeline.

• Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing, even beyond the service life

of the TOP pump.

Motor-Modul (MOT) for replacement of all TOP pumps

MOT-E for TOP energy-saving pumps MOT-S for TOP standard pumpsMOT-Z for TOP potable water circulators

> Special features• TOP-Motor-Modul used for pump replace-

ments

• Simple, secure handling of connection

between pump housing and Motor-Modul

• Savings of both time and cost with pump

replacements

• Resource-friendly replacement procedure

• Unit tested for both function safety,

suitable for all Wilo-TOP pumps of equal

power ratings

Allocation of Motor-Modules (MOT) in event of replacement

Motor-Modul … Electrical connection50 Hz

Wilo-TOP-V Used for TOP standard product range of same power rating

Single-head pumps Twin-head pumps

For energy-saving pumps

MOT-E 25/1-7 EM 1~230 V TOP-EV 25/1-7 TOP-E 25/1-7 –

MOT-E 30/1-7 EM 1~230 V TOP-EV 30/1-7 TOP-E 30/1-7 TOP-ED 32/1-7

MOT-E 40/1-4 EM 1~230 V TOP-EV 40/1-4 TOP-E 40/1-4 –



For standard pumps

MOT-S 25/7 EM 1~230 V TOP-SV 25/7 EM TOP-S 25/7 EM –

MOT-S 25/7 DM 3~400 V TOP-SV 25/7 DM TOP-S 25/7 DM –

MOT-S 30/7 EM 1~230 V TOP-SV 30/7 EM TOP-S 30/7 EM TOP-SD 32/7 EM

MOT-S 30/7 DM 3~400 V TOP-SV 30/7 DM TOP-S 30/7 DM TOP-SD 32/7 DM

MOT-S 40/4 EM 1~230 V TOP-SV 40/4 EM TOP-S 40/4 EM –

MOT-S 40/4 DM 3~400 V TOP-SV 40/4 DM TOP-S 40/4 DM –

MOT-S 50/6 EM 1~230 V TOP-SV 50/6 EM – –

MOT-S 50/6 DM 3~400 V TOP-SV 50/6 DM – –

MOT-S 65/10 DM 3~400 V TOP-SV 65/10 DM TOP-S 65/10 DM TOP-SD 65/10 DM

341


Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps


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For potable water circulators

MOT-Z 25/7 EM 1~230 V TOP-ZV 25/7 EM – –

MOT-Z 25/7 DM 3~400 V TOP-ZV 25/7 DM – –

MOT-Z 30/7 EM 1~230 V TOP-ZV 30/7 EM TOP-Z 30/7 EM –

MOT-Z 30/7 DM 3~400 V TOP-ZV 30/7 DM TOP-Z 30/7 DM –

MOT-Z 40/4 EM 1~230 V TOP-ZV 40/4 EM – –

MOT-Z 40/4 DM 3~400 V TOP-ZV 40/4 DM – –

MOT-Z 50/6 EM 1~230 V TOP-ZV 50/6 EM – –

MOT-Z 50/6 DM 3~400 V TOP-ZV 50/6 DM – –

MOT-Z 65/10 DM 3~400 V TOP-ZV 65/10 DM TOP-Z 65/10 DM –

Allocation of Motor-Modules (MOT) in event of replacement

Motor-Modul … Electrical connection50 Hz

Wilo-TOP-V Used for TOP standard product range of same power rating

Single-head pumps Twin-head pumps



L

Wilo-TOP – Modular Concept

343

SystemsContents


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Systems

System separation for floor heating Wilo-Safe-WS, Wilo-DrainLift Con 344

Series overview 344

Series description 345

Technical Data 347

Lifting unit for condensates Wilo-DrainLift Con 348


Technical Data, Pump Curve, Dimension Drawing 349


Systems

Series overview Wilo-Safe-WS, Wilo-DrainLift Con

System separation for floor heating system Wilo-Safe-WS 5-24

> System separation:• Complete system for hydraulic separation

> Application:• In conjunction with floor-heating and simi-

lar systems

Condensate lifting unit Wilo-DrainLift Con

> Lifting unit for condensates> Application:• Pumping of condensate in conjunction

with condensing boiler technology,

air-conditioning and cooling technology

(e.g. refrigerators, evaporators)

0 50 100 150 200 250 3000

1

2

3

4

5

H[m

]

Wilo-DrainLift Con

Q [l/h]

345

SystemsSystem separation for floor heating

Series description Wilo-Safe-WS


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Wilo-Safe-WS 5-24

> Wilo-Safe-WS 5-24 complete consisting of:

- Wilo-Safe basic unit WSG 5-24,

- Wilo-Safe connector set WSA 5-24,

- Wilo-Safe mixing valves WSM 5-24

> Wilo-Safe-WS 5-24 E complete as with WS 5-24 complete, although with

- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5

- Adjustable pump control modes p-constant or p-variable

Wilo-Safe basic unit WSG 5-24

> Wilo-Safe basic unit WSG 5-24consisting of:

- Star-Z 25/6 floor-area pump with red-bronze housing,

electric cable 1.8 m

- Special heat exchanger WT 5-24 Ms/Cu

- Secondary pipe assembly with 2.5-bar safety valve, fill/drain cock,

2 piece multipurpose fittings with ball shut-off valve and integrated

thermometer 0 - 120 °C including immersion well (for an additional

temperature sensor), connection option for an expansion tank

- Pressure gauge 4 bar

- 2 thermal insulation shells made of environmentally-friendly EPP

with pre-stamped cut-out provisions for right-hand installation,

including wall brackets and fixing materials

Performance parameters for WS 5-24 complete.

Primary circuit Secondary circuit

Thermal output up to max.

Volumetric flow Feed temperature

Return temperature

Volumetric flow Feed temperature

Return temperature

[kW] [m3/h] [°C] [°C] [m3/h] [°C] [°C]

Conventional boiler 26 1.1 80 60 2,2 45 35

Low-temperature boiler

22 0.95 70 50 1,9 40 30

Condensing boiler 15 1.3 55 45 1,3 40 30



Series description Wilo-Safe-WS

Wilo-Safe connector set WSA 5-24

>Wilo-Safe connector set WSA 5-24consisting of:

- Primary circuit pump Star-RS 25/6, 1.8 m electric cable

- Primary pipe bend with ventilation valve

- Thermometer 0°-120 °C and screwed connections

Wilo-Safe heat exchanger WT 5-24

>Wilo-Safe heat exchanger WT 5-24consisting of: Heat exchanger

- Cover made of brass CuZn 36 Pb 2 As, x 100 mm

- Finned helical coil made of SF-Cu copper, x 22 mm

- Primary circuit (boiler side) through helical coil with G 11/4" male

thread for feed and G 11/2" for return pipe and Rp 1" connection for

bypass of the 3-way mixing valve

- Secondary circuit (floor heating) through cover compartment of heat

exchanger with G 11/2" or G 11/4" male thread for feed and return pipe

Wilo-Safe mixing valves WSM 5-24

>Wilo-Safe mixing valves WSM 5-24consisting of: mixing valves

- for direct pump connection via union nut G 11/2"

- for manual and automatic operation, setting angle 90°

- kVS value 6.3

- with scales on both sides (0-10)

>Technical Data WSM 5-24• Nominal pressure ratings/temperatures

Maximum operating pressure: 6 bar

Maximum differential pressure: 2 bar

Temperature range: min. -30 °C, max. +110 °C

Required torque: 3 Nm

>MaterialsHousing, shaft, cone: Brass:

Drive sleeve: Plastic

O-rings: EPDM elastomers

>Wilo-Safe servomotor (accessory)For direct connection (possible without adapter plate) to the

Wilo-Safe WSM mixing valves

- For fully automatic control

- 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90°, 2 min.

- Sticker (red/blue) provided for labelling the control button of the

Wilo-Safe motor

>Wilo-Safe adapter plate (accessory)For attaching commercially available servomotors (from model year

'90) to the Wilo-Safe WSM mixing valve.

Do not forget the attachment set or the servomotor control lever

(to be provided on-site by others).

11/2"

G 11/2"

47

86

Ø 73,5

48

G 1

"

347


Technical Data Wilo-Safe-WS


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Wilo-Safe-WS 5-24



Water/glycol mixtures max. 50 %/50 % –

Performance

Maximum delivery head [m] –

Flow volume max. [m3/h] –

Speed range [1/min] –


Temperature rangeat max. 40 °C ambient temperature [°C] 20 - 90

Nominal pressure, max. [bar] 6

Connections

Nominal connection diameter see Dimension Drawings


Mains connection [V/Hz] 230/50

Motor/electronics



Radio interference level –

Protection class –

Insulation class –

Materials(special version available at additional charge)

Pump housing –

Impeller –

Shaft –

Bearing –

Dimensions/weights

Gross volume [l] –

Weight [kg] 14,6



SystemsLifting unit for condensates

Series description Wilo-DrainLift Con

Wilo-DrainLift ConAutomatic lifting unit for condensates with feed adapters (accessory)

Type keyExample: Wilo-DrainLift ConCon Condensate

ApplicationThe condensate lifting unit must be used if disposal is not possible via

natural gravity flow, or if the installation location is below the back-

flow level. It has been designed for installation in condensing boilers

that generate aggressive condensate according to the specifications

of “Arbeitsblatt A 251” as distributed by the ATV (German Associa-

tion for Water, Wastewater and Waste). Because of the materials

used in the manufacture of the plant, condensate with a pH value

of up to 2.4 can be conveyed without any problems. For oil-fired or

gas-fired boilers with an output > 200 kW, the lifting unit must be

installed downline of a neutralisation system. The condensate lifting

unit can also be used in the air-conditioning and cooling systems

where condensate is produced, for example refrigerators and freez-

ers, evaporators, and refrigerated display cases.

The plant can be installed in free-standing form or vertically wall-

mounted with two fastening holes. The positioning of the motor unit

on the tank is reversible, allowing a variable inlet and outlet.

Construction2 inlets in the lid (19 or 2 mm). Hose connection on discharge end,

DN 10 mm with built-in check valve.

Scope of deliveryFully-assembled lifting unit with standard series alarm contact for

connection to condensing boiler or alarm switchgear. Including hose

connection with integrated non-return valve, 5 m hose for delivery

side, 1 m alarm cable and 2 m power cable with grounding plug and

wall-mounting materials, installation and operating instructions.

349


Technical Data, Pump Curve, Dimension Drawing Wilo-DrainLift Con


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Wilo-DrainLift Con

Approved fluids

Charged condensate (pH 2.4) •


Mains connection [V] 1~230

Connected load P1 [kW] 0,08

Nominal current [A] 0,8


Cable length from plant to switchgear/plug [m] 2


Operating mode S3

Fluid temperature, max. [°C] 80

Connections

Delivery connection [mm] 12

Inlet connection [mm] 19/24

Motor


Dimensions/weights

Gross volume [l] 1,5

Weight [kg] 2

• = available or authorised, – = not available or not authorised

Pump Curve Dimension drawing

[l/h]0 50 100 150 200 250 300 350

H

0

2

4

3

5

6

1

Q

Wilo-DrainLift Con [m]

21

Ø 12

195

169,

5

82,5

351

Switchgears and Control DevicesContents


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Switchgears and Control Devices

Series overview 352

Planning Guide 354

Selection recommendation (single-head pumps) 356

Selection recommendation (twin-head pumps or 2 single-head pumps) 365

Plug-in module Wilo-S1R-h 376


Switchgears Wilo-SK 601 377


Wilo-S2R.../S4R… 378


Device allocation, equipment 380

Wilo-SR-System, Wilo-SD-System 382


Device allocation, equipment 384

Signal transmitter 386

Motor protection Wilo-SK 602, Wilo-SK 622, Wilo-C-SK 387


AS control devices Wilo-AS 08 µP/AS 1.5 µP 389


Signal Transmitters and Accessories 391

VR, CRn, CR control devices Wilo-VR-, CRn-, CR 393

Performance features 393

Control modes 396

Wilo-VR-HVAC 404



Wilo-CRn, Wilo-CR 408


Technical Data 410


Signal Transmitters and Accessories 416


Switchgears and Control DevicesPlug-in Modules, Switchgears, Motor Protection

Series overview

Plug-in modules

Series: Wilo-S1R-h

> Time switching for potable water circulators• Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation

systems

Switchgears

Series: Wilo-SK 601

> Time switch unit• Switchgear for automatic time-sensitive On/Off control

• for single-head pumps driven by single-phase or three-phase AC motors

• max. switching capacity 10 A

Series: Wilo-SR-System and Wilo-SD-System

> Twin-head pump switching• Switchgear for twin-pump management of glandless and glanded pumps

• for single-phase or three-phase AC motors

• 10 max. switching capacity A for each pump

• time- or fault-sensitive pump duty switchover

• time- or load-sensitive peak-load cut-in

• including full motor protection apparatus

Motor protection

Series: Wilo-SK 602/SK 622, Wilo-C-SK

> Full motor protection tripping units• Full motor protection tripping units for pumps with thermal winding contacts (WSK)

• Wall-mounted device for pumps with single-phase and three-phase AC motors

• Additional potential-free run/process and fault signals (Wilo-SK 622 only)

• Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor

(Wilo-C-SK only)

353

Switchgears and Control DevicesControl devices

Series overview


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Control devices

Series: Wilo-AS-System

>Control system for glandless pumps• Control device for stepless differential-pressure control

• For all makes of glandless single and twin-head pumps

• Connected load max. 6 A for each pump

• Speed range between 100 % and 60 %

• Interface to BA building automation (optionally expandable)


Series: Wilo-VR-HVAC-System

>Control device for glandless and glanded pumps(electronically regulated stepless pumps and/or pumps with integrated frequency converter)

• Variable-control system for stepless performance control of pumps of the series TOP-E/-ED,

Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E…BF

• For control modes p-c and p-v in heating/air-conditioning technology and pressure

boosting

• Pump performance splitting with up to 4 units

• Nominal power up to P2 =22 kW



Series: Wilo-CRn-System

>Control device for glandless and glanded pumps(electronically regulated stepless pumps and/or pumps with integrated frequency converter)

• Comfort-control device for stepless performance control of pumps of the series

TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF

• Suitable for all control modes used in heating, air-conditioning and pressure boosting


• Nominal power to P2 = 30 kW (to P2 = 200 kW on request)


Series: Wilo-CR-System

>Control device for glandless and glanded pumps (Standard pumps with fixed speeds)

• Comfort-control system for stepless performance control of commercially available circulating

pumps with a three-phase AC motor

• Suitable for all control modes used in heating, air-conditioning and pressure boosting


• Nominal power to P2 = 30 kW (to P2 = 200 kW on request)




Switchgears and Control DevicesPlanning Guide

Pump performance control

pump performance controlLoad-conditioned excess pump performanceCirculating pumps for central heating and air-conditioning and the

hydraulic pipe system as well must by necessity be designed to be

capable to meet the max. design load at min. outside temperatures.

These max. load conditions do however exist only on a very few days

during the course of the heating/cooling season. A typical load factor

curve for a central heating system is shown on the graph.

Centralised and decentralised control systems intervene continu-

ously in the installation hydraulics in order to make adjustments to

accommodate the actual load situation; in most cases, they cause a

reduction of the flow volume while at the same time increasing the

pump delivery head. Such operating states are non-economical for

pump operations, because lower delivery heads would in fact be suf-

ficient, particularly for low flow volumes; in addition, the noise levels

that would result must be avoided under all circumstances.Fig.: Typical heating load factor graph for a central heating system:

about 5500 h

The Wilo solution: Load-sensitive power adjustment

Type of control/control modePump type/pump model

Signal/controlled variable

Controlsystem

Integrated stepless differential-pressure control

Stratos/Stratos-ZStar-E/Star-ZE

TOP-EIP-E/IL-E

p Standard equipment

Time-sensitive ON/OFF control TOP-Z t SK 601

– Single-head pumps Star-Z t S1R-h/SK 601

RS/RP t SK 601

Variable speed control– Single-head pumps

P p, +T, T, t S2R 2.5/S4R 2.5

– Twin-head pumps DOP p, +T, T, t S4R 2.5 D

Twin-pump control

Stratos/Stratos-Z/Stratos-D/Stratos-ZD

p, t IF-Modul Stratos

TOP-E/-ED p, t IF-Modul

IP-E/DP-E p, t

IL-E/DL-E p, t IF-Modul

Glandless and glanded p, +T, T, t S2R 3D/SD

Stepless performance control– Single and twin-head pumps

RP/RS/RSDP

DOPp, t AS system

– Individual- and multi-pump systems Glandless and glanded p, ±T, T, t, DDC CR system

Motor protection Glandless pumps SK 602/SK 622/C-SK

Building automation Wilo-Control

p = differential pressure ±T = feed/return temperature

T = differential temperature t = time

Operating range Heating days Lo

ad fa

ctor

355


Pump performance control


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Need for controlThree main criteria, in line with the steady development of mechani-

cal equipment for building services and the growing sensibility

towards energy consumption, have led to the increased considera-

tion of controls for utilisation in conjunction with heating pumps.

1. Function optimisationAdjusting the pump capacity/heat flow to actual load demand, par-

ticularly to stabilise hydraulic conditions and to reduce circulating

losses.

2. Economic efficiencyReducing power consumption and operating costs, particularly in

partial- or low-load operation (i.e. in over 80 % of the overall

operating time).

3. Comfort and convenienceAvoiding system noise, in particular flow noise and noise in the ther-

mostatic valves that are due to excessive flow and thermostatic

radiator valves (TRV’s).

Power savings in relation to reducing CO2 emissions are in conjunc-

tion with environmental-protection considerations playing an ever

more important role. It is widely known that generating power from

fossil fuels produces significant levels of CO2 emissions. In Germany

engineers use the calculation principle that one kWh of current

generated in a power station produces about 0.56 kg of CO2 in the

form of emissions.

The decisive factor for concentrating studies on pumps in particular is

their proportionally high share of power consumption within the

energy balance of buildings.

The causes for this are the high levels of operating hours as well as

the familiar phenomenon of over-dimensioning heating pumps

at the planning stage, factors which considerably add to the energy

balance. Over-dimensioning by a factor of 2 to 5 times is the usual

standard.

Pump performance control through speed variationOf the many procedures developed and tried in the past to automati-

cally control pump performance to actual load demands, among them

mechanical/hydraulic processes (bypass/throttling control), the

method of variable speed control has proved to be the most lasting.

Particularly the high efficiency and the easy handling have ensured its

dominance as the vital performance parameters – volumetric flow,

head and input power – directly relate to changes of speed.

n1/n2 = Q1/Q2 (n1/n2 )2 = H1/H2 (n1/n2)3 = P1/P2

Thus, for example, when motor speed is doubled, the flow volume is

increased by a factor of two and the delivery head by a factor of

4 while the power input must be about 7 to 8 times greater.

Fig.: Pump curves of a pump during operation at different speedsSingle-family house Large buildings

Pumps account for 10 – 15 % of the overall

power consumption, because...

Pumps account for

5 - 8 % of the overall

power consumption

- Two to four pumps are available (heating/

potable water circulation/accumulator

charging, etc.) each pump with about

1500 h to 5000 h operating time per year

(depending on application), i.e. with three

pumps on average:

- 3 x 65 W x ca. 3500 h/a = ca. 700 kWh/a

- In comparison: Mean statistically verified

total power consumption of a detached

family house:

- about 5000 to 8000 kWh/a

Q [m3/h]Q [m3/h]

Q [m3/h]

H (%)

P (%)



Selection recommendation (single-head pumps)

Wilo pump type

Function

ON/OFFWilo-SR-/SK-System

2-stage switchingWilo-SR-System

Time-sensitive Three-phase (DM)

Time-sensitive Signal transmitter

Basic device Temperature(+T)

Differential temp.( T)

Differential pressure

( p)

EM DM DM

WA WA/SE DDM1)

TOP-S 25/5SK 601

SK 601 + SK 602 – – – –

TOP-S 25/7

TOP-S 25/10 SK 601 + SK 602

TOP-S 30/4

SK 601TOP-S 30/5

TOP-S 30/7

TOP-S 30/10 SK 601 + SK 602

TOP-S 40/4 SK 601

TOP-S 40/7 SK 601 + SK 602

TOP-S 40/10 SK 601 + SK 602

TOP-S 40/15 SK 601 + SK 602

TOP-S 50/4 SK 601 + SK 602

TOP-S 50/7 SK 601 + SK 602

TOP-S 50/10 SK 601 + SK 602

TOP-S 50/15 SK 601 + SK 602

TOP-S 65/7 SK 601 + SK 602

TOP-S 65/10 SK 601 + SK 602

TOP-S 65/13 –

TOP-S 65/15 –

TOP-S 80/7 SK 601 + SK 602

TOP-S 80/10 –

TOP-S 100/10 –

AXL 80/25-130 – SK 601 + SK 602 – – – –

WA = wall-mounted installationSE = switch cabinet installationWA/SE = wall-mounted or switch cabinet installationDM = three-phase AC motorEM = single-phase AC motor

SK 602/SK 622 required as contactorand/or for full motor protectionAlternative: C-SK for full motor protection

Basic device + signal transmitter/load module according to choice (to be ordered extra)1) Specify measuring range for transmitter DDM

357




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TOP-RL 25/7.5 SK 601

– – – – –

TOP-RL 30/4 SK 601

TOP-RL 30/6.5 SK 601

TOP-RL 30/7.5 SK 601

TOP-RL 40/4 SK 601

SE 110-N SK 601

– – – – –SE 125-N SK 601

SE 150-N SK 601

SE 200-N SK 601

Star-RS 25/2 SK 601

– – – – –

Star-RS 25/4 SK 601

Star-RS 25/6 SK 601

Star-RS 30/2 SK 601

Star-RS 30/4 SK 601

Star-RS 30/6 SK 601

RP 25/60 -2 SK 601 – – – – –

RP 25/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

RP 30/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

RP 30/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

P 40/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

Wilo pump type

Function








( p)

EM DM DM

WA WA/SE DDM1)







P 40/160 r

–

SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

P 50/125 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6









P 100/160 r – SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16

P 100/200 r – SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16

TOP-D 30/40/50 SK 601 SK 601 + SK 602– – – –

TOP-D 65/80/100/125 SK 601 + SK 602 SK 601 + SK 602

Star-Z 15 SK 601–

– – – –

Star-Z 20/1 S1R-h

Star-Z 25/2 S1R-h

SK 601 + SK 602

TOP-Z 20/4 SK 601

TOP-Z 25/6 SK 601

TOP-Z 25/10 SK 601 + SK 602

TOP-Z 30/7 SK 601

TOP-Z 30/10 SK 601 + SK 602

TOP-Z 40/7 SK 601 + SK 602

TOP-Z 50/7, 65/10,80/10

–

Wilo pump type

Function








( p)

EM DM DM

WA WA/SE DDM1)




359




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Wilo pump type

Function


Stepless controlWilo-AS-System

Time-sensitive plus Differential pressure-sensitive ( p)

(+T/ T) ( p)

Basic device Load modulesignal transmitter

Load module Signal transmitter

Basic device Signal transmitter

DM EM DM

WA/SE DDM WA/SE DDS1)

TOP-S 25/5

– – – –

AS 08 AS 08

6

TOP-S 25/7 6

TOP-S 25/10 10

TOP-S 30/4 6

TOP-S 30/5 6

TOP-S 30/7 6

TOP-S 30/10 10

TOP-S 40/4 6

TOP-S 40/7 6

TOP-S 40/10 – AS 08 10

TOP-S 40/15 – AS 08 16

TOP-S 50/4 AS 08 AS 08 6

TOP-S 50/7 – AS 08 6

TOP-S 50/10 – AS 08 10

TOP-S 50/15 – AS 1.5 16

TOP-S 65/7

– AS 08

10

TOP-S 65/10 16

TOP-S 65/13 16

TOP-S 65/15 – AS 1.5 16

TOP-S 80/7 – AS 08 10

TOP-S 80/10– AS 1.5

10

TOP-S 100/10 10

AXL 80/25-130 – – – – – AS 08 6

TOP-RL 25/7.5

– – – – AS 08 –

6

TOP-RL 30/4 6

TOP-RL 30/6.5 6

TOP-RL 30/7.5 6

TOP-RL 40/4 6


1) Signal transmitter DDS (to be ordered extra) Specify measuring range




SE 110-N

– – – – AS 08 –

6

SE 125-N 6

SE 150-N 6

SE 200-N 6

Star-RS 25/2

– – – – – –

Star-RS 25/4

Star-RS 25/6

Star-RS 30/2

Star-RS 30/4

Star-RS 30/6

RP 25/60 -2 – – – – – –

RP 25/80 r S4R 2.5 T/ T MOD + sensor p MOD 6 – –

RP 25/100 r S4R 2.5 T/ T MOD + sensor p MOD 6 AS 08 AS 08 6

RP 30/80 r S4R 2.5 T/ T MOD + sensor p MOD 6 – –

RP 30/100 r S4R 2.5 T/ T MOD + sensor p MOD 6 AS 08 AS 08 6

P 40/100 r S4R 2.5 T/ T MOD + sensor p MOD 6 AS 08 AS 08 6

P 40/160 r S4R 2.5 T/ T MOD + sensor p MOD 6 – AS 08 6



P 50/250 r S4R 2.5 T/ T MOD + sensor p MOD 16 – AS 1.5 16






P 80/250 r S4R 2.5 T/ T MOD + sensor p MOD 16 – – –


P 100/200 r S4R 2.5 T/ T MOD + sensor p MOD 16 – – –

Wilo pump type

Function




(+T/ T) ( p)




DM EM DM




361




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TOP-D 30/40/50– – – – – –

TOP-D 65/80/100/125

Star-Z 15

– – – – – –

Star-Z 20/1

Star-Z 25/2

TOP-Z 20/4

TOP-Z 25/6

TOP-Z 25/10

TOP-Z 30/7

TOP-Z 30/10

TOP-Z 40/7

TOP-Z 50/7, 65/10,80/10

Wilo pump type

Function




(+T/ T) ( p)




DM EM DM







Wilo pump type

Function

Stepless speed controlWilo-CR-System

Manual control modeoperation

Differential pressure ( p) Temperature

p-c

Basic device DDC p-v/ p-q 1) Signal transmitter ±T T

DM DDG3)

WA or SE

TOP-S 25/5– – – – –

TOP-S 25/7

TOP-S 25/10 CR 1.1-1 DDC board Basic equipment 10 Temperature board

TOP-S 30/4

– – – – –TOP-S 30/5

TOP-S 30/7

TOP-S 30/10 CR 1.1–1

DDCBoard

Basicequipment

10

Temperatureboard 2)

TOP-S 40/4 – –

TOP-S 40/7CR 1.1–1

10

TOP-S 40/10 10

TOP-S 40/15 CR 2.2-1 20

TOP-S 50/4

CR 1.1–1

10

TOP-S 50/7 10

TOP-S 50/10 10

TOP-S 50/15 CR 2.2–1 20

TOP-S 65/7 CR 1.1–1 10

TOP-S 65/10 CR 1.1–1 10

TOP-S 65/13 CR 2.2–1 20

TOP-S 65/15 CR 2.2–1 20

TOP-S 80/7 CR 1.1–1 10

TOP-S 80/10 CR 2.2–1 10

TOP-S 100/10 CR 2.2–1 10

AXL 80/25-130 – – – – –


1) Required volumetric-flow transmitter to be provided by customer2) Order temperature board separately as required:

Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer

3) Order DDG signal transmitter separately (specify measuring range)

363




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TOP-RL 25/7.5

– – – – –

TOP-RL 30/4

TOP-RL 30/6.5

TOP-RL 30/7.5

TOP-RL 40/4

SE 110-N

– – – – –SE 125-N

SE 150-N

SE 200-N

Star-RS 25/2

– – – – –

Star-RS 25/4

Star-RS 25/6

Star-RS 30/2

Star-RS 30/4

Star-RS 30/6

RP 25/60 -2

– – – – –

RP 25/80 r

RP 25/100 r

RP 30/80 r

RP 30/100 r

Wilo pump type

Function




p-c


DM DDG3)

WA or SE








P 40/100 r – – – – –

P 40/160 r CR 1.1–1

DDCboard

Basicequipment

10

Temperatureboard 2)

P 50/125 r CR 1.1–1 10

P 50/160 r CR 1.1–1 10

P 50/250 r CR 2.2–1 20

P 65/125 r CR 1.1–1 10

P 65/160 r CR 1.1–1 10

P 65/250 r CR 3.0–1 20

P 80/125 r CR 1.1–1 10

P 80/160 r CR 2.2–1 10

P 80/250 r CR 4.0–1 20

P 100/160 r CR 2.2–1 10

P 100/200 r CR 4.0–1 20

TOP-D 30/40/50– – – – –

TOP-D 65/80/100/125

Star-Z 15

– – – – –

Star-Z 20/1

Star-Z 25/2

TOP-Z 20/4

TOP-Z 25/6

TOP-Z 25/10

TOP-Z 30/7

TOP-Z 30/10

TOP-Z 40/7

TOP-Z 50/7, 65/10,TOP-Z 80/10

Wilo pump type

Function




p-c


DM DDG3)

WA or SE





365


Selection recommendation (twin-head pumps or 2 single-head pumps)


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Pump type

Function

2-pump switching or addition operation (Maximum/Min.)

Wilo-SR-System


Time-sensitive

Signal transmitter Time-sensitive

Signal transmitter

Basic device

Temperature(+T)

Differential temp. ( T)

Differen-tial pres-sure ( p)

Basic device

Temperature(+T)



Twin-head pumps

2 Single-head pumps

EM DM

WA/SE DDM WA/SE DDM1)

– 2 x TOP-S 25/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6




TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6




TOP-SD 40/3 – S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6







TOP-SD 50/15 2 x TOP-S 50/15 – – – – S2R 3D TF DTS/SK 610 16



TOP-SD 65/13 2 x TOP-S 65/13– – – –

S2R 3D TF DTS/SK 610 16

TOP-SD 65/15 2 x TOP-S 65/15 S2R 3D TF DTS/SK 610 16


TOP-SD 80/10 2 x TOP-S 80/10– – – –


– 2 x TOP-S 100/10 S2R 3D TF DTS/SK 610 10

– 2 x AXL 80/25-130 – – – – S2R 3D TF DTS/SK 610 6


Basic device + signal transmitter/load module as required (order separately)

1) Specify measuring range for DDM transmitter




– 2 x TOP-RL 25/7.5 S2R 3D TF DTS/SK 610 10

– – – –

– 2 x TOP-RL 30/4 S2R 3D TF DTS/SK 610 6



– 2 x TOP-RL 40/4 S2R 3D TF DTS/SK 610 6

– 2 x SE 110-N S2R 3D TF DTS/SK 610 6

– – – –SE 125-N-TW 2 x SE 125-N S2R 3D TF DTS/SK 610 6

SE 150-N-TW 2 x SE 150-N S2R 3D TF DTS/SK 610 6

SE 200-N-TW 2 x SE 200-N S2R 3D TF DTS/SK 610 10

– 2 x RP 25/60-2 S2R 3D – – – – – – –

– 2 x RP 25/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6


DOP 32/80 r 2 x RP 30/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6


DOP 40/100 r 2 x P 40/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

Pump type

Function


Wilo-SR-System


Time-sensitive


Signal transmitter

Basic device

Temperature(+T)



Basic device

Temperature(+T)



Twin-head pumps

2 Single-head pumps

EM DM





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DOP 40/160 r 2 x P 40/160 r

– – – –


DOP 50/100 r 2 x P 50/125 r S2R 3D TF DTS/SK 610 6


– 2 x P 50/250 r S2R 3D TF DTS/SK 610 6



– 2 x P 65/250 r S2R 3D TF DTS/SK 610 16



– 2 x P 80/250 r S2R 3D TF DTS/SK 610 16


– 2 x P 100/200 r S2R 3D TF DTS/SK 610 16

– 2 x Star RS 25/2 r S2R 3D

– – – – – – –




Star-RSD 30/4 2 x Star RS 30/4 r S2R 3D

Star-RSD 30/6 2 x Star RS 30/6 r S2R 3D

Pump type

Function


Wilo-SR-System


Time-sensitive


Signal transmitter

Basic device

Temperature(+T)



Basic device

Temperature(+T)



Twin-head pumps

2 Single-head pumps

EM DM








Pump type

Function

4-stage switching Stepless control

Wilo-SR-System Wilo-AS-System

Baseunit

Time-sensitive plus differential pressure ( p)

(+T/ T) ( p)

Load module

Signal transmitter

Load module

Signaltransmitter


Twin-head pumps

2 Single-head pumps

DM EM DM


– 2 x TOP-S 25/5

– – – – –

2 x AS 08 + SK 613

2 x AS 08 + SK 613

6

– 2 x TOP-S 25/7 6

2 x TOP-S 25/10 10

– 2 x TOP-S 30/4 6

TOP-SD 30/5 2 x TOP-S 30/5 6

TOP-SD 32/7 2 x TOP-S 30/7 6

– 2 x TOP-S 30/10 6

– 2 x TOP-S 40/4 6

TOP-SD 40/3 2 x TOP-S 40/7 6

TOP-SD 40/7 2 x TOP-S 40/7 6

TOP-SD 40/10 2 x TOP-S 40/10 10

TOP-SD 40/15 2 x TOP-S 40/15 –2 x AS 1.5 +

SK 61316

– 2 x TOP-S 50/42 x AS 08 +

SK 6132 x AS 08 +

SK 6136

TOP-SD 50/7 2 x TOP-S 50/7 –2 x AS 08 +

SK 6136

TOP-SD 50/10 2 x TOP-S 50/10 –2 x AS 08 +

SK 61310

TOP-SD 50/15 2 x TOP-S 50/15 –2 x AS 1.5 +

SK 61310

– 2 x TOP-S 65/7

–2 x AS 08 +

SK 613

10

TOP-SD 65/10 2 x TOP-S 65/10 10

TOP-SD 65/13 2 x TOP-S 65/13 16

TOP-SD 65/15 2 x TOP-S 65/15 –2 x AS 1.5 +

SK 61310

– 2 x TOP-S 80/7 –2 x AS 08 +

SK 61310

TOP-SD 80/10 2 x TOP-S 80/10–

2 x AS 1.5 + SK 613

10

– 2 x TOP-S 100/10 10

– 2 x AXL 80/25-130 – – – – – –2 x AS 08 +

SK 6136


1) Signal transmitter DDS to be ordered extra (specify measuring range)

369




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– 2 x TOP-RL 25/7.5

– – – – –2 x AS 08 +

SK 613–

6

– 2 x TOP-RL 30/4 6

– 2 x TOP-RL 30/6.5 6

– 2 x TOP-RL 30/7.5 6

– 2 x TOP-RL 40/4 6

– 2 x SE 110-N 6

SE 125-N-TW 2 x SE 125-N 6

SE 150-N-TW 2 x SE 150-N 6

SE 200-N-TW 2 x SE 200-N 6

– 2 x RP 25/60-2 – – – – –– – –

– 2 x RP 25/80 r S4R 2.5 D T/ T MOD + sensor p MOD 6

– 2 x RP 25/100 r S4R 2.5 D T/ T MOD + sensor p MOD 62 x AS 08 +

SK 6132 x AS 08 +

SK 6136

DOP 32/80 r 2 x RP 30/80 r S4R 2.5 D T/ T MOD + sensor p MOD 6 – –

– 2 x RP 30/100 r S4R 2.5 D T/ T MOD + sensor p MOD 6 2 x AS 08 + SK 613

2 x AS 08 + SK 613

6

DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/ T MOD + sensor p MOD 6 6

DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/ T MOD + sensor p MOD 6–

2 x AS 08 + SK 613

6


DOP 50/160 r 2 x P 50/160 r S4R 2.5 D T/ T MOD + sensor p MOD 10 –2 x AS 08 +

SK 6136

– 2 x P 50/250 r S4R 2.5 D T/ T MOD + sensor p MOD 16 –2 x AS 1.5 +

SK 61316


2 x AS 08 + SK 613

6


– 2 x P 65/250 r S4R 2.5 D T/ T MOD + sensor p MOD 16 –2 x AS 1.5 +

SK 61316


2 x AS 08 + SK 613

6


– 2 x P 80/250 r S4R 2.5 D T/ T MOD + sensor p MOD 16 – – –

DOP 100/160 r 2 x P 100/160 r S4R 2.5 D T/ T MOD + sensor p MOD 10 –2 x AS 1.5 +

SK 61310

Pump type

Function



Baseunit


(+T/ T) ( p)

Load module

Signal transmitter

Load module

Signaltransmitter


Twin-head pumps

2 Single-head pumps

DM EM DM







– 2 x P 100/200 r S4R 2.5 D T/ T MOD + sensor p MOD 16 – – –

– 2 x Star RS 25/2 r

– – – – – – –




Star-RSD 30/4 2 x Star RS 30/4 r


Pump type

Function



Baseunit


(+T/ T) ( p)

Load module

Signal transmitter

Load module

Signaltransmitter


Twin-head pumps

2 Single-head pumps

DM EM DM




371




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Pump type

Function

Stepless speed control

Wilo-CR-System

Manual control mode


p-c


Twin-head pumps 2 Single-head pumpsDM DDG3)

WA or SE

– 2 x TOP-S 25/5 – – – – –

– 2 x TOP-S 25/7 – – – – –

–2 x TOP-S 25/10

CR 1.1 – 2 DDC boardBasic

equipment10

Temperature board 2)

– 2 x TOP-S 30/4 – – – – –

TOP-SD 30/5 2 x TOP-S 30/5 – – – – –

TOP-SD 32/7 2 x TOP-S 30/7 – – – – –

–2 x TOP-S 30/10

CR 1.1 – 2 DDC boardBasic

equipment10


– 2 x TOP-S 40/4 – – – – –

TOP-SD 40/3 2 x TOP-S 40/7 CR 1.1 – 2

DDC board Basic equipment

10


TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 – 2 10

TOP-SD 40/10 2 x TOP-S 40/10 CR 1.1 – 2 10

TOP-SD 40/15 2 x TOP-S 40/15 CR 2.2 – 2 20

– 2 x TOP-S 50/4 CR 1.1 – 2 10

TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 – 2 10

TOP-SD 50/10 2 x TOP-S 50/10 CR 1.1 – 2 10

TOP-SD 50/15 2 x TOP-S 50/15 CR 2.2 – 2 20

– 2 x TOP-S 65/7 CR 1.1 – 2 10

TOP-SD 65/10 2 x TOP-S 65/10 CR 1.1 – 2 10

TOP-SD 65/13 2 x TOP-S 65/13 CR 2.2 – 2 20

TOP-SD 65/15 2 x TOP-S 65/15 CR 2.2 – 2 20

– 2 x TOP-S 80/7 CR 1.1 – 2 10

TOP-SD 80/10 2 x TOP-S 80/10 CR 2.2 – 2 10

– 2 x TOP-S 100/10 CR 2.2 – 2 10

– 2 x AXL 80/25-130 – – – – –








– 2 x TOP-RL 25/7.5

– – – – –

– 2 x TOP-RL 30/4

– 2 x TOP-RL 30/6.5

– 2 x TOP-RL 30/7.5

– 2 x TOP-RL 40/4

– 2 x SE 110-N

– – – – –SE 125-N-TW 2 x SE 125-N

SE 150-N-TW 2 x SE 150-N

SE 200-N-TW 2 x SE 200-N

– 2 x RP 25/60-2

– – – – –

– 2 x RP 25/80 r

– 2 x RP 25/100 r

DOP 32/80 r 2 x RP 30/80 r

– 2 x RP 30/100 r

DOP 40/100 r 2 x P 40/100 r

Pump type

Function


Wilo-CR-System

Manual control mode


p-c



WA or SE





373




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DOP 40/160 r 2 x P 40/160 r CR 1.1 – 2

DDC board Basic equipment

10


DOP 50/100 r 2 x P 50/125 r CR 1.1 – 2 10

DOP 50/160 r 2 x P 50/160 r CR 1.1 – 2 10

– 2 x P 50/250 r CR 2.2 – 2 20

DOP 65/125 r 2 x P 65/125 r CR 1.1 – 2 10

DOP 65/160 r 2 x P 65/160 r CR 1.1 – 2 10

– 2 x P 65/250 r CR 3.0 – 2 20

DOP 80/125 r 2 x P 80/125 r CR 1.1 – 2 10

DOP 80/160 r 2 x P 80/160 r CR 2.2 – 2 10

– 2 x P 80/250 r CR 4.0 – 2 20

DOP 100/160 r 2 x P 100/160 r CR 2.2 – 2 10

– 2 x P 100/200 r CR 4.0 – 2 20


– – – – –






Pump type

Function


Wilo-CR-System

Manual control mode


p-c



WA or SE







Selection Guide

This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation [Heizungsanlagenverordnung (HeizAnlV)]and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].

Control function Time Temperature Differential temperature

Differential pressure Differential pres-sure with tempera-

ture prompt

h T T p Feed Return

Switchgear/control device type

Pipe systemMode of utilisation/operating mode

Wilo

-SK

60

1

Wilo

-S1

R-h

Wilo

-S2

R…

Wilo

-S4

R…

Wilo

-CR

…

Wilo

-S2

R…

W

ilo-S

4R

…

Wilo

-CR

…

Wilo

-S2

R…

W

ilo-S

4R

…

Wilo

-AS…

nP

Wilo

-CR

…

Wilo

-Str

ato

s...

Wilo

-TO

P-E

…

Twin-pipe system- with thermostatic valves

• • • • •

Twin-pipe system- with manual control valves

• • • •

Single-pipe system- with space heating panels

• • • •

Single-pipe system- with radiant panel heating

• • • •

Partial gravity

•

Open system

•

Boiler admixture for- min. return temperature

- Minimum flow volume• • • •

Primary circuit

• • • • •

Primary circuit withcondensing boiler

• • •


• •

Air heating/cooling circuits

• • • •

375



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Switchgears and Control DevicesPlug-In Modules

Series description Wilo-S1R-h

Wilo-S1R-h

> Time switching for potable water circulatorsFor the pump types Star-Z 20/1 and Star-Z 25/2 EM

• Time-sensitive ON/OFF control for potable water circulators

• 24h time switch (14h cycle) switches the pump ON/OFF at preset operating times

• Fixed-speed version

• Special version for 24-hour/7-day programme and battery backup with digital display:

Type S1R-h S

> Identification Code:Example: Wilo-S1R-h

S switchgear

1 switching

On/Off

R Automatic control

h Type of control Time h

Installation

Safe-to-use plug-in technology facilitates problem-free automation of demand-compatible pump performance adjustment for both ini-tial installation and retrofits.Basic plug-in module can be replaced in accordance with the sequence pictured below.No separate electrical connection required!

Fig.: Pump with standard module Fig.: Dismantling of the standard module Fig.: Installation of the time module S1R-h

Fig.: Modules completely exchanged

Plug-In ModulesSeries descrip-tion Wilo-S1R-h

377

Switchgears and Control DevicesSwitchgears

Series description Wilo-SK 601


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Wilo-Switchgear SK 601

Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo

single pumps with single-phase or three-phase AC motors.

>Switch functions• Automatic time-sensitive ON/OFF control by means of time switch at settable times (every

1/4 hour).

• Parallel control of multiple pump installations feasible up to max. switching capacity

Special-design time switch with day/week programme and battery backup (120 hours)

Dimension drawing

>Technical DataOperating voltage: 230 V/50 HzProtection class: IP 31Maximum switch rating: max. 10 APower loss: 1.7 WMaximum ambient temp.: 40°CWeight: 0.25 kg

Direct connection for alternating current

(EM) without thermal winding contacts

(WSK). For three-phase or AC current with

WSK only in conjunction with SK 602 or

contactor.

>Connecting cables (provided by customer)Mains –> SK 601 –> pump

EM: 3 x 1.5 mm2 (10 A slow-blow)Mains –> SK 602

EM: 3 x 1.5 mm2 (16 A slow-blow)DM: 5 x 1.5 mm2 (16 A slow-blow)

SK 602 –> SK 601EM/DM: 4 x 1.5 mm2

SK 602 –> pumpEM with WSK: 5 x 1.5 mm2

DM with WSK: 7 x 1.5 mm2

DM without WSK: 4 x 1.5 mm2

Dimensions in mmFixing sundries provided by customer

Switch-gearsSeries descrip-tion Wilo-SK 601

108

130

84 56

10

Ø 4



Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

Switchgear Wilo-S2R 3D

For wall-mounted/switch cabinet door

installation for:

- Automatic time- or fault-sensitive switcho-

ver (main/standby operation) of glandless or

glanded twin-head pumps 2 single-head

pumps with single-phase or three-phase AC

motors up to 3 kW rated motor power

- Automatic time- or load-sensitive 2-stage

control of glandless twin-head pumps or

2 single-head pumps

> Main control functions• Time-sensitive or fault-sensitive switchover

of twin-head pumps, optionally:

- Switchover between main and standby

pumps.

- On/Off control of peak-load pump (addition

operation), time-sensitive only.

• Time-sensitive control of glandless twin-

head pumps:

- 2-stage switchover from pump I to pump II

with preselected, different speed stages

including fault switchover.

- On/Off control of the peak load pump (addi-

tion operation) for manual preselection the

switchgear.

> Technical DataOperating voltage: 1~230/3~400 V/

50 HzControl voltage: 24 V =Maximum connected load: 2 x 3 kW

(3~400 V)Heat loss: 20 WProtection class: IP 41Maximum ambient temp.: 40 °CWeight: 2.2 kg

• Load-sensitive control of glandless twin-

head pumps, optionally:

- 2 -stage switchover from pump I to pump II

with preselected, different speed stages

with time-sensitive priority switching to the

low-load pump including fault switchover.

- On/Off control of the peak load pump (addi-

tion operation) with manual preselection in

the switchgear, with time-sensitive over-

riding switchover to the base load pump

Control by an additional external signal transmitter, optionally as a function

- of the feed temperature (T), Type TF.

- of the differential temperature ( T)

between feed and return pipes, Type DTS/

SK 610.

- of the pump differential pressure ( p),

Type DDM.

> Additionally:• Overriding On/Off control by external on-

site switch (e.g. mixing valve motor limit

switch, etc.)

• potential-free run and fault signals.

• Ext. single run and fault signals with signal

card S2R 3D (additional charge).

> Connecting cables (provided by customer)

Mains –> S2R 3D (16 A slow-blow)

EM: 3 x 1.5 mm2

DM: 5 x 1.5 mm2

S2R 3D –> 2 pumps

EM with WSK: 5 x 1.5 mm2

DM with WSK: 7 x 1.5 mm2

EM without WSK: 3 x 1.5 mm2

DM without WSK: 4 x 1.5 mm2

S2R 3D –> Transmitter

TF: 3 x 1.5 mm2

DTS/SK 610: Cable included in

the scope of

delivery of the

signal trans-

mitter

DDM: Cable included in

the scope of

delivery of the

signal trans-

mitter

S2R 3D –> Ext. ON/OFF 2 x 1.5 mm2

Dimension drawing

Series descrip-tion Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

24

4

26

0

26

5

228

224

183

74 ~11

34*

**

Ø 5

** Required free space

for cable exit: 80 mm

(Dimensions in mm)

* Projecting part for

cabinet installation

379


Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D


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Wilo-SR signal cards for remote monitoring > SR signal cards for extending the internal

equipment potential-free connections as

per the table.

On-site wiring to a central monitoring

station.

Mounting of signal card in the SR unit in

conjunction with a 10-pole flat plug.

> Technical DataContact rating: 250 V~/1 A

Connection cable: max. 100 m length

Cable cross-section: if required, up to

1.5 mm2

Potential-free contacts S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D

Collective run signal SBM o • o –

Collective fault signal SSM • • • •Individual run signal, pumps I + II – o – o

Single fault signal, pumps I + II – o – o

Speed-stage signal, operating pump o2 – o4 o4

• Series (included in the switchgear)o Signal card (functions on one card)



Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D

Device allocation

Device equipment

Single-head pump Twin-head pumpoption of main/

standbyor

peak-load operation

Single-head pump

Twin-head pumpoption of

Main/standbyor peak-load

switching

On/Off 2-stage 4-stage

Time-sensitive and/or

Tim

e-se

nsi

tive

fo

r Z

-pu

mp

Tim

e-se

nsi

tive

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D

Auxiliary load module (optional – required for function)

pMOD

T TMOD

pMOD

T TMOD

o o o o o o

Supplementary signal transmitter DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

DDMo

Motorallocation

AC current with built-in capacitor •

AC current, blocking current-proof •

AC current, WSK • 1) •

Three-phase current, blocking current-proof

• 1) •

Three-phase current, WSK, SSM • 1) • • • •

Installation

Wall-mounted installation, direct • • • • •

Cabinet-door installation • • • •

Integrated pump installation – plug-in module

•

Equipment

Main switch 0 – 1 •

Selector switch – continuous •

Pre-selector switch Maximum speed stage

Control switch – 0 – Automatic • •

Control switch II – I – 0 – Standby I/II – Addition I + II

• •

Time switch with daily programme On/Off (every 1/4 hour)

• •

Time switch with daily programme Maximum/Min. or Automatic/Min.

• • • •

Time switch with daily/weekly programme and battery backup (120 hours)

o o o o o o

Setpoint adjuster 2) ( p – T – T) included in the scope of delivery auxiliary module/transmitter

• • • • • • • • • • • •

381


Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D


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Equipment (Continued)

Operation indi-cator light(s)

Operating-pump display…/pc. • 2 • 2

Operating-stage display…/pc. • 2 • 4 • 4

Fault light • 2 • • •

Pump connecting cable with special plug 3)

3 m.../plug type• C

provided by customer

• C • 2 x C

Pump connecting cable with special plug 3)

10 m.../plug type o C – o C o 2 x C

Fitted temperature sensors each with 5 m cable 2) • 2 • 2 • 1 • 2 • 1 • 2

Fitted control cable 3 m/5m 2) • • • • • •

Fault pump switchover • •

Twin-head pump operation switchover switching • •

Twin-head pump addition switching for peak-load operation

• •

Integrated full motor protection tripping • • • •

Excess current draw fault trip •

Automatic reactivation after power failure 4) • • • • • •

Potential-free contact for external run signal o o o o

Potential-free contact for external fault signal • • • •

Terminals for power supply to an external signal trans-mitter

• •

Terminals for external ON/OFF control • • • •

Signal card for external operation/speed-stage display o o o o

Protection class 5) IP 42 IP 31 IP 41 IP 41 IP 41 IP 41

• Standard versiono Special version or supplementary equipment (at additional charge)

1) + SK 6022) Included in the scope of delivery of the auxiliary transmitter or the auxiliary

module3) Special plug, type C or E4) Clock setting must be corrected in event of a power failure lasting more

than 15 minutes5) Protection class of the entire switch cabinet applies to switch cabinet

installation

Device allocation

Device equipment

Single-head pump Twin-head pumpoption of main/

standbyor

peak-load operation

Single-head pump

Twin-head pumpoption of

Main/standbyor peak-load

switching

On/Off 2-stage 4-stage


Tim

e-se

nsi

tive

fo

r Z

-pu

mp

Tim

e-se

nsi

tive

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Dif

f.-p

ress

ure

dep

end

ent

p

Tem

per

atu

re-d

epen

den

t T

Dif

f.-T

emp

.-d

epen

den

t T

Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D



Series description Wilo-SR-System, Wilo-SD-System

Switchgear series: Wilo-SD

Wall-mounted switchgear installation for

automatic control of operating and standby

pumps with glanded twin units.

Automatic switchover from main pump to

standby pump in the event of a fault and

automatically time-sensitive by means of a

day time switch for regular switching of

operating and standby pumps. Also manu-

ally preselectable peak-load operation by

means of time-sensitive On/Off control of

the 2nd pump. With star/delta activation for

connected load from 4 kW (for connected

load up to 3 kW S2R 3D switchgear as

described above). With motor protection

switch or full thermistor protection starting

with 11 kW .

> Main control functions• Switchover from glanded pump twin-head

pumps or 2 single-head pumps.

Optionally:

- Time-sensitive duty cycling from main to

standby pump.

- time-sensitive On/Off control of the peak

load pump (parallel operation).

Short-time parallel operation during duty

switchover is a feature in order to avoid the

flap noise normally experienced on uncon-

trolled pump performance switchover.

• Load-sensitive control of twin-head pumps

and two single-head pumps

- Automatic On/Off control of the peak-load

pump (parallel operation) by means of an

additional signal transmitter, optionally as a

function:

- of the feed temperature (+T)

signal transmitter: TF.

- of the differential temperature ( T)

between feed and return pipe,

Signal transmitter: DTS/SK 610.

- of the pump differential pressure ( p),

signal transmitter: DDM

Time-sensitive switchover to the base load pump possible with manual switchgear preselection (setback mode).

> Additional control function:Overriding On/Off control by on-site poten-

tial-free switch (e.g. mixing valve motor

limit switch, etc.)

> Connecting cablesS2R 3D: –> as described above

SD:

SD –> mains

5-core

(cross-section and fuse protec-

tion pursuant to local regulations)

SD –> 2 pumps

7-core, starting with 11 kW in

addition to

2 x 1.5 mm2 for full motor protec-

tion

(cross-section in accordance with

local regulations)

SD –> transmitter

TF: 3 x 1.5 mm2

DTS/SK 610: Cable included in

the scope of

delivery of the

signal transmitter

DDM: Cable included in

the scope of

delivery of the

signal transmitter

SD –> Ext. On/Off 2 x 1.5 mm2

Dimension drawing

Series descrip-tion Wilo-SR-Sys-tem, Wilo-SD-Sys-tem

CA

B

D

E

Ø d

383


Series description Wilo-SR-System, Wilo-SD-System


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

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lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

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itch

gear

s an

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Pum

p M

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stem

s

Dimensions

Wilo-... A B C D E Ø d

S2R 3D 265 228 244 183 74 5

SD 5.5/SD 9 750 300 722 272 175 7

SD 18.5 900 300 872 272 175 7

SD 30/SD 37 600 600 572 572 175 7



Device allocation, equipment Wilo-S2R 3D/SD

Device allocation

Device equipment

Twin-head pump or 2 x individual pumpMain/standby or peak-load operation


Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37

Auxiliary signal transmitterDDM

oTFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

Motorallocation

Three-phase current P2 3 kW •

Three-phase current P2 = 4 to 5.5 kW

•

Three-phase current P2 = 7.5 to 9 kW

•

Three-phase current P2 = 11 to 18.5 kW

•

Three-phase current P2 = 22 to 30 kW

•

Three-phase current P2 = 37 kW

•

Installation

Wall-mounted installation, direct

• • • • •

Cabinet-door installation •

Equipment

Control switch II – I – 0 – Standby I/II – Addition I + II

• • • • • •

Time switch with daily programme Maximum/Min. or Automatic/Min.

• • • • • •

Time switch with daily programme and bat-tery backup (120 hours)

o o o o o o

Time switch with week programme and bat-tery backup (120 hours)

o o o o o o

Setpoint adjuster 3) ( p – T – T ) included is scope of delivery of auxiliary module/transmitter

• • • • • • • • • • • • • • • • • •

Operation indicator light(s), operating-pump display…/pc.

• 2 • 2 • 2 • 2 • 2 • 2

Fault light • • • • • •

385


Device allocation, equipment Wilo-S2R 3D/SD


Hea

tin

g, A

ir-c

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ing

, C

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ater

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lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gear

s an

d C

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ol D

evic

es

Pum

p M

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emen

t Sy

stem

s

Pump connecting cable provided by customer






Activation type direct Y/ Y/ Y/ Y/ Y/

Fitted temperature sensors each with 5 m cable 3) • 2 • 2 • 2 • 2 • 2 • 2

Fitted control cable 3 m/5m 3) • • • • • • • • • • • •

Fault pump switchover • • • • • •

Twin-head pump operation switchover switching

• • • • • •

Twin-head pump addition switching for peak-load operation

• • • • • •

Integrated full motor protection tripping(starting with 11 kW thermistor)

• • • •

Excess current draw fault trip • • •

Setting range, motor protection switch (1 - 10) A (5.2 - 7.5) A (9.0 - 13.0) A

Automatic reactivation after power failure 2) • • • • • •

Potential-free contact for external run signal • o o o o o

Potential-free contact for external fault signal • • • • • •

Potential-free contacts for individual run and fault signals

o o o o o o

Terminals for power supply to an external signal transmitter

• • • • • •

Terminals for external ON/OFF control • • • • • •

Protection class 1) IP 41 IP 54 IP 54 IP 54 IP 54 IP 54

• Standard versiono Special version or supplementary equipment (at additional charge)

1) Protection class of the entire switch cabinet applies to switch cabinet installation2) Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)3) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module

Device allocation

Device equipment

Twin-head pump or 2 x individual pumpMain/standby or peak-load operation


Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Dif

fere

nti

al p

ress

ure

-dep

end

ent

p

Tem

per

atu

re-d

epen

den

t +

T

Dif

fere

nti

al t

emp

erat

ure

-dep

end

ent

T

Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37

Auxiliary signal transmitterDDM

oTFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo

DDMo

TFo

DTSo



Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM

Wilo-TF signal transmitter Wilo-DTS/SK signal transmitter 610 Wilo-DDM signal transmitter

Contact temperature sensor with tempera-ture-sensitive switchover contact for auto-matic alteration of Maximum/Min. speed stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears.

Contact differential thermostat for differ-ential-temperature-sensitive switchover of Maximum/Min. speeds stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears.

For wall-mounted installation as differential pressure contact pressure gauge. with adjustable switchpoints for automatic switchover of Maximum/Min. speed stages or Maximum to Min. speed stages in Wilo single or twin-head pumps with multi-speed motors. Only in conjunction with the associated switchgears.Differential-pressure switch with differen-tial-pressure gauge, adjustable Maximum/Min. contacts, built-in pressure-surge throttlers, including 5 m shielded connect-ing cable to the switchgear, 2 pcs. cutting-ring unions DIN 3862 ø 6 mm and 2 pcs. angle cutting-ring unions R 1 8 x ø 6 mm (pressure measuring lines and 3-way pres-sure-gauge cocks to be provided by the customer).

> Technical DataMax. supply voltage: 250 VMax. switching capacity: 1 AProtection class: IP 54Max. pressure rating: up to 16 barWeight: 1.7 kg

Pressure DDM 6: 0 up to 0.6 barmeasuring DDM 10: 0 to 1.0 barranges: DDM 16: 0 to 1.6 bar

DDM 25: 0 to 2.5 bar

Temperature switch with setting knob including 1 pc. fastening straps to pipes up to DN 50.

>Technical DataMax. supply voltage: 250 VContacts: potential-free

switchover contactMax. switching capacity: 3 AProtection class: IP 30Control range: +30 °C to +90 °CSwitching difference: 5 KWeight: 0.2 kg

Switchgear with setting knob for differential temperature switchgear with adjusting dial, 3 m connection cable to the master switch-gear, 2 pcs. fully wired contact sensors, each with 5 m cable and FEED or RETURN markings and 4 pcs. fastening straps for pipes up to DN 100.

> Technical DataOperating voltage: 230 V/50 HzMax. connected load: 0.1 kWProtection class: IP 54Differential-temp. range: +4 °C to +90 °CWeight: 1.4 kg

Dimension drawing Dimension drawing Dimension drawing

Dimensions in mm Dimensions in mmFixation elements on-site

Dimensions in mmFixation elements on-site

Signal transmit-ter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM

Wilo pump

Connection cable foruse with S2R 2.5:with special plug included in scope ofdelivery; for use withS2R 3D: onsite

?

Cable connection to switch gear 3 x 1,5 mm2

Return

Returnsensor

?

Feed

Feedsensor

Wilopump

Connection cable foruse with S2R 2.5:with special plug included in scope ofdelivery; for use withS2R 3D: onsite

1)Included in scope of delivery of the signal transmitter

Feed sensorcable1)

Return sensorcable1)

3 m cable forconnection to switch gear1) 6 x 0,75 mm.

DTS/SK 610 controllerShown as external sensor (iT)use together with Wilo switch gear

DDM

:

Pressuremeasuring lines6 x 1 mm Cu(onsite)

Wilosingle-head pump

Motor cable withspecial plug(scope of delivery ofthe Wilo switch gear)

1)Included in scope of delivery of the DDMPressure measuring lines and the three-way-gauge cocks must be available onsite

Elbow taper bush typepipe unionR 1"x ø 6 mm1)

Wlbow taper bushtype pipe unionR 1" x ø 6 mm1)

2 pcs. taper bushtype screwedunionsR 1" x ø 6 mm1)

5 m

shie

lded

cab

le 3

x 0

,75

mm

2 for c

onne

ctio

n to

switc

h ge

ars1

)

Shie

lded

cab

le fo

r ons

ite e

xten

sion

:to

100

m 3

x 1

,5 m

m2

; to

250

m 2

x 0

,75

mm

2

387

Switchgears and Control DevicesMotor Protection

Wilo-SK 602, Wilo-SK 622, Wilo-C-SK


Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

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le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gear

s an

d C

ontr

ol D

evic

es

Pum

p M

anag

emen

t Sy

stem

s1) Wiring to indicator lights in switch cabinet door to be provided by customer.

Motor protection

Service life and operational reliability of a cir-culating pump depend to a great extent on the choice of the correct motor protection device.Motor protection switches can no longer be justified for utilisation in conjunction with multi-speed pumps due to the fact that their motors demonstrate different rated currents in the various speed stages and this requires correspondingly different types of fuse protection.

Motor fuse protection in Wilo pumps can be ensured as follows:

Blocking current-proof motors:no motor protection requiredThe pump motors are designed in such a way that current passing through the wind-ing cannot cause any damage in the event of overloading or blocking. This applies equally to single-phase and three-phase AC motors depending on the motor power ratings of the following pump series:

Pumps with full motor protection and Wilo-SK 602/622/C-SK tripping unit or Wilo switchgear/control deviceRealisation of full motor protection by means of thermal winding contacts (WSK) placed within the stator windings. This applies equally to single-phase and three-phase AC motors depending on the motor power ratings of the following pump series:

Series 1~ 3~ Series 1~ 3~

Star-RS/-RSD P2 40 W – RP / P / DOP P2 50 W

RP P2 20 W TOP-S/-SDTOP-Z

P2 180 W –TOP-S/-SDTOP-Z

P2 90 W 1)

TOP-D 60 W P2 320W

TOP-D P2 20 W –

1) Internal protection against unacceptably highwinding temperatures

Synopsis Chart - Wilo full motor protection tripping units

Tripping unit Equipment Unit Assembly Type of current

On

/Off

sw

itch

Term

inal

s fo

r re

mo

teO

n/O

ff s

wit

chin

g

Op

erat

ing

ind

icat

or

ligh

t

Fau

lt li

gh

t

Po

ten

tial

-fre

e co

nta

cts

for

exte

rnal

ru

nsi

gn

al

Po

ten

tial

-fre

e co

nta

cts

for

exte

rnal

fau

lt s

ign

al

Po

wer

pro

tect

ion

Sep

arat

e w

all-

mo

un

ted

in

stal

lati

on

Alt

ern

ativ

e sw

itch

cab

inet

inst

alla

tio

n 1

)

Term

inal

box

plu

g-i

n m

od

ule

1~

23

0 V

3~

40

0 V

plu

s n

eutr

al c

on

du

cto

r

3~

40

0 V

wit

ho

ut

neu

tral

co

nd

uct

or

Wilo-C-SK • • • •Wilo-SK 602 • • • • • • •Wilo-SK 622 • • • • • • • • • • •

Wilo-C-SK tripping unit

Plug-in tripping module for attaching to the motor terminal boxes of Wilo glandless cir-culating pumps with 4-stage three-phase AC motors 1) and integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protec-tion).1) except Types P 65/250 r, P 80/250 r and P 100/200 r

Automatic reactivation of pump after power failure. After being tripped by full motor protection, the motor remains deactivated until it is manually reset at the plug-in module.

C-SK versionContaining: contactors for full motor pro-tection tripping, an operation indicator light and reset button.

>Technical DataOperating voltage: 3~400 V without

neutral conduc-tor (N)

Frequency: 50 HzMax. motor output P2 1.3 kW (4.4 A)Power loss: 0.8 WProtection class: IP 42Max. media temp.: +110 °CMax. ambient temp.: +40 °C

Motor Pro-tectionWilo-SK 602, Wilo-SK 622, Wilo-C-SK

Cancel button


Switchgears and Control DevicesMotor Protection

Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Wilo-SK tripping unit 602/622

SK 602

SK 622

Wall-mounted unit for electrical connection of single-phase and three-phase AC pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection).Automatic reactivation of pump after power failure. After being tripped by full motor protection, the motor remains deactivated until it is manually reset.

> Device version SK 602Containing: contactors for full motor pro-tection tripping, ON/OFF switch, an opera-tion indicator light, terminals for external potential-free ON/OFF control and terminal rail.

> Device version SK 622As with SK 602, but also with potential-free contacts for external run and fault messages and fault light.

> Technical DataOperating voltage:SK 602/SK 622 1~230 V, 3~400 VFrequency: 50 HzMax. motor power P2: 3kWPower loss: 4 WProtection class: IP 31Max. ambient temp.: +40°CWeight: 0.25 kg

SK 6222 Potential-free contactsMax. contact rating: 250 V/1 A/

150 VA eachRun signal: NO contactFault signal: NO contact

> Connecting cables (provided by customer)Connecting cable between SK and pumpAC (EM): 5 x 1.5 mm2

Three-phase (DM): 7 x 1.5 mm2

Dimension drawing


Series descrip-tion Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

108

130

84 56

10

Ø 4

389

Switchgears and Control DevicesAS Control Devices

Series description Wilo-AS 08 µP/AS 1.5 µP


Hea

tin

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on

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ion

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, C

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ling

Po

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cula

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ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

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s an

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Pum

p M

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stem

s

Wilo-AS-System

Stepless control system with microproces-

sor, differential pressure-sensitive, for

phase control-based low- and mid-perform-

ance ranges for glandless pumps (single and

twin-head pumps) of all makes.

AS 08 P• For single-phase and three-phase AC

motors with max. current con-

sumption I = A3

AS 1.5 P• For three-phase AC motors with max.

current consumption I = 6 A

Application• Differential pressure-sensitive perform-

ance control of glandless circulating pumps


• Simple installation: The control facility is

inserted into the electrical power wiring.

Transmitter connections to pipework or to

the pump

• Can be controlled externally by means of

potential-free contacts

• Potential-free run and fault signal

• Universal device for wall-mounted/switch

cabinet door installation (AS 1.5 P only

wall-mounted installation)

Main switch functions• Automatic, load-sensitive, stepless pump

speed control as a function of differential pres-

sure ( p).

• Random duty point adjustments by making

corrections at the signal transmitter or in the

unit.

• Manual main switch switchover from control-

led to mains operation.

• Overriding ON/OFF control by means of on-

site external potential-free contact (e.g. SK

time switch 613 or mixing valve motor limit

switch).

• Overriding MIN operation by means of exter-

nal potential-free contact (e.g. SK time switch

613 or mixing valve motor limit switch).

• Full motor protection with fault trip for pumps

with integrated thermal winding contacts

(WSK).

Standard equipment• Main switch Mains-Off regulation

• Automatic reactivation after power failure

• Short-circuit-proof thanks to integrated

fuses

• All control/transmitter inputs interference-

voltage-proof up to 400 V

• Potential-free contacts for run and fault

signal

• Indicator lights:

Operation 1 pc.

Fault 1 pc.


too great 1 pc.


too little 1 pc.

Functional sequenceDecreasing differential pressure will be

responded to by increasing the motor speed

until setpoint pressure is reached again. Rise

of differential pressure will be counteracted

by speed reduction until the set level is

reached again. An external potential-free

contact can be used to switch over to a fixed

min. speed (about 60%).

Note: Ideal for retrofitting to glandless

pumps of all makes.

Connecting cables (provided by customer)

Mains - switchgear: min. 5 x 1.5 mm2 with

three-phase current, min. 3 x 1.5 mm2 with

single-phase current.

Switchgear - motor: min. 7 x 1.5 mm2 for

three-phase pumps with thermal winding

contact (WSK), min. 5 x 1.5 mm2 for AC

pumps with WSK, min.

5 x 1.5 mm2 for three-phase pumps without

WSK, min. 3 x 1.5 mm2 for AC pumps with-

out WSK.

Switchgear transmitter (5 m cable included

in the scope of delivery of the signal trans-

mitter):

DDS (up to 100 m): at least 2 x 1.5 mm2.

Cable for ext. ON/OFF switch:(e.g. SK 613) 2 x 1.5 mm2, max. cable length

100 m, contact open: pump stops

Cable for ext. Min. switch: (e.g. SK 613)

2 x 1.5 mm2, max. cable length 100 m, con-

tact open: pump runs at min. speed

Connecting cable for potential-free run/process signal: 2-core, cross-section as

required (contact rating max. 250 V/1 A/

150 VA).

Connecting cable for potential-free fault signal: 2-core, cross-section as required

(contact rating max. 250 V/1 A/150 VA).

Twin-head pump operation possible with 2 AS units. Automatic, load-sensitive

p-regulation and fault-sensitive switch-

over of twin-head pumps or 2 single-head

pumps.

Connecting cable: 3 x 0.75 mm2 or

2 x 0.75 mm2 shielded, max. cable length

2 m.

Accessories (at additional charge)

DDS differential pressure switch

SK 613 switchgear

Wilo-AS control card (2–10 V) for installa-

tion in AS unit for remote setting of p set-

point value. Required transmitter: DDG

(4-20 mA) (also see: CR system accessories)

AS Control DevicesSeries descrip-tion Wilo-AS 08 µP/AS 1.5 µP



Series description Wilo-AS 08 µP/AS 1.5 µP

Dimension drawing Technical Data

Dimensions in mm AS 08 µP AS 1.5 µP

Operating voltage 1~230/3~400 V 3~400 V

Control voltage 230 V

Frequency 50 Hz

Maximum output current I 3 A 6 A

Min. output power P2 75 W 500 W

Maximum power loss 20 W 25 W


Ambient temperature 0 up to +40 °C

Maximum back-up fuse 10 A (slow-blow)

Weight 2.5 kg 3.5 kg

244

(360

)

260

(380

)

265

(384

)

228 (277)

224 (270)

183 (223)

74 ~1134

***

Ø 5

** Required clearance for cable outlet 80 mm

* Protruding part for cabinet installation (AS 08)

105 ~11

AS 08 AS 1.5

391


Wilo-AS 08 µP/AS 1.5 µP: Signal Transmitters and Accessories


Hea

tin

g, A

ir-c

on

dit

ion

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, C

oo

ling

Po

tab

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ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gear

s an

d C

ontr

ol D

evic

es

Pum

p M

anag

emen

t Sy

stem

s

Wilo-DDS signal transmitter


For wall-mounted installation as differential pressure switch suitable for two-position control in response to manual switch point setting in conjunction with stepless speed control by Wilo-AS control devices:Pressure measuring DDS 6: 0 to 0.6 barranges1): DDS 10: 0 to 1.0 bar

DDS 16: 0 to 1.6 bar

>Scope of delivery:DDS contains 2 pc. cutting-ring unions DIN 3862 ø 6 mm and two pcs. angle cut-ting-ring unions R 1 8 x ø 6 mm. Built-in pressure-surge throttlers. 5 m cable as described above. 3 (Pressure measuring lines and -way pressure-gauge cocks to be provided by customer.)

>Technical DataMax. contact load: 24 V/20 mA DCSwitch hysteresis: 5%Protection class: IP 54Max. pressure rating: 16 barAdjustment range: 15% to 100 %

from upper limit of scale

Medium temperature: 0 °C to +80 °CAmbient temp.: 0 °C to +40 °CElectrical Connection2): 5 m cable,

2 x 0.75 mm2

Weight: about 1.3 kg

1) Pressure measuring range selected in accordance with pump performance point

2) on-site lengthening possible; see Installa-tion and operating manual

Wilo-AS control card

Additional board for equipping the Wilo-AS-System Series control devices for remote adjustment of the setpoint differen-tial-pressure value (e.g. by BA or DDC sub-station) via an analogue voltage signal 2 - 10 V in conjunction with Wilo-DDG signal transmitter.

>DesignPlug-in additional board for remote setpoint adjustment with a 2 - 10 V analogue voltage input corresponds to the 4 - 20 mA measur-ing range of the Wilo-DDG signal trans-mitter used (also see Wilo-DDG signal transmitter).

>Technical DataSetting range: 2 - 10 V corre-

sponds to the measuring range of the DDG used

Hysteresis: 2.5% of the meas-uring range end value of the DDG used

Max. input voltage: +/- 30 VResistance: 40 kAmbient temp.: 0 °C to +40 °CDimensions: 68 x 48 mmWeight: about 0.2 kg

Wilo-SK signal transmitter 613


For wall-mounted installation as time

switch with switch contacts suitable for

automatic time-sensitive control functions

in conjunction with Wilo-AS control

devices.

- Overriding setback to the Min. motor speed

- Overriding ON/OFF switching of the pump

motor being controlled

- Duty cycling of twin-head pumps or two

single-head pumps in conjunction with 2 AS

units.

>Standard equipment- Time switch with daily programme,

adjustable in 1/4-hour stages

- Potential-free NO contact for control

of AS units

>Special version (at additional charge)- Other operational voltages upon request

- Time switch with day/week programme and

battery backup 120 hours

>Technical DataOperating voltage: 230 VFrequency: 50 HzPower loss: 1.7 WMax. switch rating: max. 10 AProtection class: IP 31Ambient temperature: 0 °C to +40 °CWeight: 0.25 kg

Wilo-AS 08 µP/AS 1.5 µP: Signal Transmit-ters and Accesso-ries

108

130

84 56

10

Ø 4



Wilo-AS 08 µP/AS 1.5 µP: Signal Transmitters and Accessories

Wilo-DDA differential-pressure gauge


Wall-mounted gauge. Universal utilisation

for optical head/pressure check procedure,

measuring and testing in installations:

• Differential pressure readings between feed

and return lines in heating systems

• Monitoring of heating circulating pumps

• Monitoring of filters, compressors, fans, etc.

• Checking transmission links:

measuring point – monitoring station –

actuator – pump drive

Pressure measurement ranges:DDA 6: 0 to 0.6 barDDA 16: 0 to 1.6 barDDA 40: 0 to 4.0 bar

> Technical DataMaximum pressure rating: up to 25 barMeasuring accuracy: ± 2.5% of upper

limitAmbient temp.: -10 °C to +80 °CMedia temp.: 0 °C to +85 °CInstallation position: anyWeight: about 1.2 kg

Type bushtype pipeuniondia. 6 mm

Ø

Ø

393

Switchgears and Control DevicesWilo-VR, CRn, and CR control devices

Performance features


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Wilo Control Device…

VR-HVAC CRn CR

Applications

Pump versions Glandless/glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps

Pump types Electronically controlled pumps Standard/Electronically controlled pumps

Standard Pumps

Number of pumps 1–4 1–6 1–6

Technical Data

Complete device • Power supply for pumps required on-site

•

Modular construction • • •

rated power range P2 0.37–22.0 kW 1.1–200 kW 1.1–200 kW

Activation types: Steplessly analogue Steplessly analogue/St.-Delta opt. direct/St.-Delta

Electrical connection standard version:

3~400 V, 50 Hz/1~230V, 50 Hz 1~230V, 50 HzPower connection of the pumps

on-site

3~400 V, 50 Hz


IP 00 + IP 42 Standard /IP 54 optional

IP 00 + IP 42 standard/IP 54 optional

Permitted ambient temperature: 0 °C to +40 °C 0 °C to +40 °C 0 °C to +40 °C

Speed range Stepless analogue, 2–10 V, 3–10 V, 4–10 V pre-selectable,

min. pump speed according to name plate up to 100 %

between 40 % and 100 % of the nominal motor speed

between 40 % and 100 % of the nominal motor speed

Control modes(Description on the following pages)

p-c • • •

p-c (TA) – • •

p-q (m³/ h) – • •

p-v • • •

TA (outside temperature), controller

– • •

T-abs (process temp.), controller – • •

TVL (feed temperature), controller – • •

TRL (return temperature), controller

– • •

T-c – • •

T-v – • •

Manual control mode (DDC) – • •

Q-c – • •





Control and signalling functions

Remote speed adjustment (control input)

–0/2- 10 V

0/4- 20 mA0/2 - 10 V

0/4 - 20 mA

Remote setpoint adjustment –

0/2- 10 V0/4- 20 mA

0/2 - 10 V0/4 - 20 mA

Run and fault signal lights • • •

Control input “Setpoint switchover” – • •

Control input “Overriding Off” • • •

SBM • • •

SSM • • •

Fault-actuated switchover from frequency converter to mains operation

– – •

Fault-actuated switchover from main to standby pump

• • •

Status display for pumps and frequency converters

– • •

Equipment features

Motor Protection integrated in pump WSK / SSM, integrated in pump ETA / PTC / WSK

Graphics display Menu navigation/ Symbol display Menu navigation/ Text display Menu navigation/ Text display

User-oriented menu navigation with multi-lingual text display

– • •

Manual Operation Manual /0 / Auto Manual / 0 / Auto Manual / 0 / Auto

Fault memory 9 messages 35 messages 35 messages

Fault-actuated switchover • • •

Pump kick • • •

Run-time optimisation /Pump alteration

only time-sensitive pump duty cycling

• •

Proprietary BUS – – –

RS 485prepared –

for parameterisation of the frequency converter

Pump duty splitting up to 4 pumps up to 6 pumps up to 6 pumps

PID controller • • •

Integrated real-time clock with summer /wintertime switchover

– • •

Integrated individual /common operating hours counter

• • •

Run-time optimisation on multi-pump systems

– • •

Conductivity tests of the actual value control circuit

• • •


VR-HVAC CRn CR


395




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Equipment features (Continued)

“Mains - Emergency - Operation” service selector switch for mainte-nance purposes

– • •

Night setback to minimum speed or second controlled level by internal time switch

– • •

Remote confirmation of collective fault signal

– •(with DDC board)

• (with DDC board)

Pilot pump function – • •

Time switch – • •

Switchover to a second setpoint level

– •(with DDC board)

•(with DDC board)

Individual run and fault signals for pumps and converters

•(with Options board)

•(with signal board)

•(with signal board)

Manual- / Automatic-switchover with external switch

– •(with control board)

•(with control board)

Connection option for a repair switch (potential-free contact)

– •(with control board)

•(with control board)

more prepared (RS 232) – –

Accessories

DDG differential-pressure sensor • • •

KTY temperature boards / PT100 – • •

TSG temperature sensors – • •

KTY outdoor temperature sensors – • •

PT 100 outdoor temperature sen-sors

– –(to be provided by the customer)

–(to be provided by the customer)

PTC fault trip – • •

Control board – • •

Signal board •(Options board)

• •

DDC board – • •

Volumetric-flow transmitter (on-site)

– • •

Special features

DPM(twin-head pump management)

for DPM not required on the following series:

Stratos-D /-Z/-ZD,TOP-E /-ED,

VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E and

CronoTwin-DL-E

for DPM not required on the following series:

Stratos-D /-Z/-ZD,TOP-E /-ED,

VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E and

CronoTwin-DL-E

•


VR-HVAC CRn CR




Control modes

Differential pressure – constant ( p-c)

The differential-pressure setpoint set at the

CR / CRn unit will be maintained constant

over the entire volume flow range. I.e.,

any reduction of flow volume (Q) due to

throttling of the hydraulic regulating

devices will in turn decrease the pump per-

formance to match actual system demand

by reducing the speed of the pump. In par-

allel with speed alteration, the power con-

sumption is reduced to below 50 % of the

nominal power. The application of differen-

tial-pressure control requires a variable flow

volume in the system.

Peak-load operation, e. g. in conjunction

with a twin-head pump, will be effected

automatically and load-sensitively by the

control system. If the capacity of the con-

trolled base-load pump becomes insuffi-

cient to cover the increasing load demand

the second pump will automatically be

started to operate in parallel to cover the

risen demand. The variable speed pump will

then be run down until reaching the preset

differential-pressure setpoint value.

> Required accessory:- DDG differential-pressure sensor

Fig.: Pump curve behaviour for stepless constant differential-pressure control ( p-c)

∆p-level = constant

Control range

Flow volume Q [%]

Q [%]

Del

iver

y h

ead

H [

%]

Pow

er re

qu

irem

ent

[%]

Control / savings range

Flow volume

approx. ± 2 % Linearity/hysteresis

397


Control modes


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Index circuit evaluation

It is generally recommended to pick off the

differential-pressure directly at the pump

and to maintain it there at a constant level.

An alternative would be to install the signal

transmitter in the heating system as a

remote signal transmitter in the so-called

index circuit of the system (control-range

extension). Operation with a remote signal transmitter will partly allow much larger speed reductions and thus pump per-formance reductions. It is essential in this

respect that the selected measuring point

be valid for the consumption performance

of all the system sections.

Where this calculated measuring point in

the index circuit may be subject to shifting

to other parts of the pipe system, optimisa-

tion by means of the Wilo DDG impulse

selector is preferable. Measuring points

ranging from 2 to 4 can be compared on a

continuous basis. Only the lowest measured

value forms the basis for the setpoint /

actual value comparison by the CR control-

ler.

>Required accessory:- DDG differential-pressure sensor

- Power supply unit DDG (for each DDG)

- Impulse selector DDG (2...4 DDG)

Fig.: Block diagram for impulse-selector operation

Pow

er c

able

min

. 5

x ...

mm

2

cros

s-se

ctio

n ac

cord

ing

to lo

cal r

egul

atio

ns

Cab

le, s

hiel

ded

2 x

1,5

mm

2

Pow

er c

able

min

. 3 x

1,5

mm

2

DDG impulse selector

Mot

or c

able

, shi

eld

ed 7

x 1

,5 m

m2

DDG transformer

DDG

DDG

DDG

DDG*** Power cable min. 3 x 1,5 mm2

*** Sensor cable, shielded 3 x 1,5 mm2

*** Impulse selector cable, shielded 2 x 1,5 mm2

All cables onsiteFixing sundries and cable onsite



Control modes

Differential pressure – variable ( p-v)

When refurbishing or upgrading existing

systems it is not always possible to evaluate

the point in the circuit which shows the

lowest differential pressure. Original instal-

lations have been completed years ago and

now, after installing thermostatic valves,

noise problems have developed. The index

circuit of the system is not known or it is not

possible to integrate new sensor connec-

tions.

A control-range extension is nevertheless

possible using the p-v control mode

(recommended for single-pump systems).

A processor unit of the control system

adapts the differential-pressure setpoint

value to a predetermined variable differen-

tial-pressure curve by means of setpoint /

actual-value comparison.

In addition operation, the differential pres-

sure is kept constant at the design level

after the first peak-load pump has been cut

in.


Fig.: Pump curve behaviour for stepless variable differential-pressure control ( p-v)

Del

iver

y he

ad H

[m]

Pow

er r

equi

rem

ent

P [%

]

36

16

100

n = 60%

n = 40%

n = 100%

25

12

100

∆p = constant

Control range

Control range / savings potential

n = 100%

n = 40%

Q [%]

Q [%]

n = 60%

399


Control modes


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Differential pressure – delivery-superimposed ( p-q)

In order to avoid the time and expenditure

associated with index-circuit evaluation

(extensive and expensive cable routing,

amplifiers, etc.), it is possible to superim-

pose the setpoint differential-pressure

value directly with a signal proportional to

delivery. Using this method, it is possible

even with multi-pump systems to achieve a

control-range extension in spite of central

measured-value acquisition (differential

pressure sensor at the pump).

This method requires, in addition to the

differential pressure sensor which is to be

fitted directly on the pump system, the

heating-circuit output or the input of the

consumer rail, the on-site provision by the

customer of a volumetric-flow transmitter

(0/4– 20 mA) to be installed in the system's

main feed pipe.

The use of p-q-control is recommended

for such systems whose index circuit or

system performance are not known or in

such cases where long signal distances can-

not be bridged, particularly for such systems

where flow volumetric-flow transmitters

are already available.

>Required accessory:- DDG differential-pressure sensor

- Volumetric-flow transmitter (on-site)

Fig.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential pressure control ( p-q)

Del

iver

y he

adH

[%

] Po

wer

requ

irem

ent

P [

%]

Flow volume Q [%]

Δp = constantΔp = delivery-

superimposed

Key:

Pu H = main pumpPu S = peak load pumpQ V = full-load flow volumeQ T = part-load capacityP 1V = full-load power

consumptionP 1T = part-load power

consumption



Control modes

Differential pressure – temperature-superimposed ( p-T)

The operational performance of the hydrau-

lic system can be further optimised by

adapting the differential-pressure setpoint

value for pump performance control as

a function of a superimposed reference

variable (e.g. outdoor temperature).

The setpoint differential-pressure value and

thus the pump performance is reduced with

rising outside temperatures, it will increase

with falling outside temperatures.


- KTY 10 temperature board

or

- PT 100 temperature board

- Process temperature sensors and outdoor

temperature sensors PT 100 or KTYFig.: Differential-pressure setpoint variation as a function of temperature

Differential temperature control ( T)

Fig.: Flow volume-rate variation as a function of temperature spread

Heating / air-conditioning systems vary in

terms of their cooling / heating require-

ments with expectable outside tempera-

ture fluctuations. A number of installations

are based on constant volume circulation

without fittings to regulate the flow volume

(one-pipe systems, primary circuits, etc.).

Moreover, pure throttling or bypass controls

are highly uneconomical. Added to this

comes the unnecessarily high power con-

sumption (current) to drive the pump during

low load periods.

Differential-temperature control T is one

option of maintaining a constant difference

between feed and return temperatures as a

result of weather- and usage-related tem-

perature spread. The heat flow becomes

variable due to the changes in flow rates

and the transferred heating/cooling capa-

city can be controlled independently of feed

or return temperatures. Differential-tem-

perature control should for reasons of com-

prehensibility only be used with individual

consumers or with systems with a known

control-time constant.

> Required accessory:- KTY 10 temperature board

or


- Temperature sensor TSG or PT 100 (on-site)

Temperature T[C]

Dif

fere

ntia

l pre

ssur

e se

tpoi

nt p

[m]

max.

min.

+ 50 - 20

Tem

pera

ture

T[C

]

Q [%]

Feed temperature

Return temperature

25

20

90

70

100

T

401


Control modes


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Temperature control (±T)

In the case of pump control as a function of

temperature, the control signal (±T) brings

about a variation of pump performance, but

there is no adaptation by way of feedback

and setpoint /actual value comparison of

the variation or its results.

Fixed motor speeds have been allotted to

the pump for certain feed /return tempera-

tures in accordance with an empirically

predetermined pump curve.

A decreasing feed temperature (+T) or a

rising return temperature (-T) will result in a

speed reduction and thus in decreasing

pump performance input.

Temperature control ±T can only be applied to single pump operation. Feed or return temperature-sensitive peak-load operation is technically not feasible.

>Required accessory:- KTY 10 temperature board

or



Fig.: System diagram of stepless temperature control

Heating curves, basic temperature

Min. boundary

Del

iver

y h

ead

Po

wer

co

nsu

mp

tio

nP

1[%

]

Outside temperature

Pump performance diagram Q/H

Pump performance diagram Q/P

Flow volume Q [%]

Ret

urn

tem

per

atu

re –T

[C]

H [

%]

Feed

tem

pera

ture

+T

[C

]

TA [C]

Control range, adjustable from 5°C to 50°C, e.g. 30°C

Max. boundary

Flow volume Q [%]

Control range

max. n = 100 %

min. n = 60 %

max. n = 100 %

min. n = 60 %

Energy savings



Control modes

Variable differential temperature ( T-v)

The T-v control function is especially

suitable for pump performance control in

one-pipe systems, district heating, systems

with condensing boiler technology as well

as cooling systems.

The T-v control mode ensures that the

differential temperature is spread variably

as a function of another temperature, e.g.

the one outdoors. This allows that only the

flow volume required for the heat transfer is

circulated. This leads to significant energy

savings on the drive side. Furthermore, the

return temperature can be dramatically

reduced. The broad temperature spread

improves the efficiency of boilers or heat

exchangers, and return temperature limits,

as they are required e.g. in most district

heating networks, can be achieved.

> Required accessory:- KTY 10 temperature board

or



- Process temperature sensors and outdoor

temperature sensors PT 100 or KTY

Fig.: Differential temperature as a function of the process- or outdoor temperature

Fig.: Impact on the differential temperature

Diff

eren

tial

tem

pera

ture

∆T

[°K]

Outside, process temperature [°C]

∆T

Feed temperature

Return temperature

Tmin Tmax

Outside, process temperature [°C]

Controller influence

negative positive

Diff

eren

tial

tem

pera

ture

– s

etpo

int

[°C

]

403


Control modes


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Constant flow volume control Q-c

The Q-c control function is sensibly applied

in such cases where a constant, determina-

ble flow volume is to be delivered. Such

cases are for example cooling systems,

cooling towers, test stands or systems for

water supply, wastewater treatment and

sewage disposal.

Flow rates of 2–2.000 m³ / h can be con-

trolled.

>Examples for the application of flow rate controls:

- Mixing of chemically different well waters

in an elevated tank for achieving a constant

water quality

- Delivery of cold and cooling water as a func-

tion of the connected cooling towers or

consumers

- Mixing diverse sewage (municipal and

industrial) for achieving a defined untreated

sewage composition, adapted to the sew-

age treatment in a sewage treatment plant

- Proportioning of chemicals in chemical and

environmental engineering

- Agricultural irrigation

>Required accessory:- Flow rate meter on-site

(Signal 0/2 - 10 V or 0/4 - 20 mA ,

connection to “transmitter 1” input

of the CR / CRn)

- Monitoring of limiting values is to be

realised on-site (system protection)

The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of the pump system is increased until the set flow volume is covered again. If the flow volume increases, the speed is reduced so that only the required rate is delivered.

Fig.: Principle of the constant flow volume control

Pressure – constant (p-c)

The constant pressure (p-c) control mode is

suitable for utilisation in conjunction with

open pipe systems, e.g. water supply and

pressure booster applications.

pump performance is adapted according to

water demand (pressure-sensitive) along a

setpoint level. Multi pump operation fea-

tures demand-sensitive On/Off control of

base- and peak-load pumps. Problems of

pressure surging originating from hunting

between stop and start are fully eliminated.

In a pressure boosting system, the base-

load pump is shut down by the CR controller

at Q = 0.Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example

Qmin Qmax

Del

iver

y he

ad H

[m]

Delivery rate Q [m³]

Qset

De

live

ry h

ead

H [

m] Switch-off pressure level

peak-load pumppOff

Pipe network parabola

Set pointlevel

Pump 3Switch-onpressure levelpeak-load pump p On

Pump 1 Pump 2

Flow rate Q


Switchgears and Control DevicesWilo-VR control devices

Series description Wilo-VR-HVAC

Wilo-VR-HVAC-SystemsDigitally controlled, stepless variable-control system for electron-ically controlled glandless and glanded pumps of the Stratos, TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up single- and multi-pump systems.

Typical fields of application of the Wilo-VR-HVAC-System is water

circulation in heating, ventilation, cooling and air-conditioning sys-

tems of larger buildings like hospitals, hotels, schools, department

stores, industry systems, residential, commercial and public buildings.

Most advanced pump technology and digital control electronics real-

ise all demands of the Wilo-VR-HVAC-System for new installations

and refits:

- For all glandless and glanded pumps with integrated power electron-

ics up to P2 = 22 kW rated power.

- For pump splitting with up to 4 units (to utilise the lower-power indi-

vidual units in low-load operation).

- Avoiding flow or cavitation noise.

- Reduction of operating costs thanks to energy savings.

Principle of operationThe control device is responsible for controlling and regulating circu-

lating pumps with electronic control or integrated pump performance

electronics. The differential-pressure of a system is controlled as a

function of the load with signal transmitters. The controller affects

the frequency converter which has an impact on the pump speed. A

modification of the speed changes the delivery head and thus the

power output of the single pumps. Depending on load-demand,

pumps are activated or deactivated. The control device can control

up to 4 pumps.

Equipment features- PID controller

- Lockable main switch

- Graphics LC display for displaying all values and operating states

- Red button technology (1-button operation)

- LEDs for displaying operational readiness, operating pump(s), faulty

pump(s)

- Circuit-breakers and output terminals for power supply of pump(s)

- Integrated signal board (Option)

- Automatic pump alteration

- Emergency operation as an option

- Selection of a standby pump

Stepless speed controlAn electronic differential-pressure sensor Wilo-DDG delivers the

actual differential-pressure value as 4-20 ma current signal. Then the

controller maintains the differential-pressure on a constant level by

means of a setpoint / actual value comparison.

If there is no “External Off”-signal and no fault, at least pump is run-

ning. The pump speed here depends on the load. If the required out-

put cannot be covered by this pump (base-load pump), another

pump is activated,the speed of which is then, corresponding to the

load consumption, controlled to the pressure setpoint. Pumps, which

have been running already, keep operating at max. speed (peak-load

pumps). If demand decreases to such an extent that the controlling

pump runs in its lowest performance range and is not needed to cover

demand, this pump will be deactivated and the control function is

assigned to another pump which has previously been working at max.

speed.

The control modes p-c and p-v can be preselected in the menu,

only the first pump is controlled in p-v mode, and if more pumps are

activated, these will be controlled to the p-c curve.

Control modesThe following control modes can be preselected on the Wilo-VR-

HVAC-System for electronic performance control:

- For variable-delivery systems (e.g. heating systems with thermo-

static valves):

- Constant differential-pressure control ( p-c)

- Variable differential-pressure control ( p-v)

Control and signalling functionsThe Wilo-VR-HVAC-System has at its disposal an extensive range of

control inputs/outputs as standard for incorporation in external mon-

itoring units to be provided by the customer:

- Analogue output pout (0 - 10 VDC) for displaying the actual value of

the differential-pressure sensor

- On/ / Off control by external potential-free contact

- Collective fault signal SSM as potential-free switchover contact

- Collective run signal SBM as potential-free switchover contact

- Individual fault signal ESM for each pump as potential-free switch-

over contact (optional)

- Individual run signal EBM as potential-free switchover contact

(optional)

Series descrip-tion Wilo-VR-HVAC

405




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Dimensions, Weights Wilo-VR-HVAC

Switch cabinetDimensions (W x H x D)

[mm]Weight (without packaging)

[kg]

VR-HVAC 1x0.37 WA 400 x 300 x120 8.5

VR-HVAC 2x0.37 WA 400 x 300 x120 9.0

VR-HVAC 3x0.37 WA 400 x 300 x120 9.5

VR-HVAC 4x0.37 WA 400 x 300 x120 10.0

VR-HVAC 1x0.55 WA 400 x 300 x120 8.5

VR-HVAC 2x0.55 WA 400 x 300 x120 9.0

VR-HVAC 3x0.55 WA 400 x 300 x120 9.5

VR-HVAC 4x0.55 WA 400 x 300 x120 10.0

VR-HVAC 1x0.75 WA 400 x 300 x120 8.5

VR-HVAC 2x0.75 WA 400 x 300 x120 9.0

VR-HVAC 3x0.75 WA 400 x 300 x120 9.5

VR-HVAC 4x0.75 WA 400 x 300 x120 10.0

VR-HVAC 1x1.1 WA 400 x 300 x120 8.5

VR-HVAC 2x1.1 WA 400 x 300 x120 9.0

VR-HVAC 3x1.1 WA 400 x 300 x120 9.5

VR-HVAC 4x1.1 WA 400 x 300 x120 10.0

VR-HVAC 1x1.5 WA 400 x 300 x120 8.5

VR-HVAC 2x1.5 WA 400 x 300 x120 9.0

VR-HVAC 3x1.5 WA 400 x 300 x120 9.5

VR-HVAC 4x1.5 WA 400 x 300 x120 10.0

VR-HVAC 1x2.2 WA 400 x 300 x120 8.5

VR-HVAC 2x2.2 WA 400 x 300 x120 9.0

VR-HVAC 3x2.2 WA 400 x 300 x120 9.5

VR-HVAC 4x2.2 WA 400 x 300 x120 10.0

VR-HVAC 1x3.0 WA 400 x 300 x120 8.5

VR-HVAC 2x3.0 WA 400 x 300 x120 9.0

VR-HVAC 3x3.0 WA 400 x 300 x120 9.5

VR-HVAC 4x3.0 WA 400 x 300 x120 10.0

VR-HVAC 1x4.0 WA 400 x 300 x120 8.5

VR-HVAC 2x4.0 WA 400 x 300 x120 9.0

VR-HVAC 3x4.0 WA 400 x 300 x120 9.5

VR-HVAC 4x4.0 WA 400 x 300 x120 10.0

VR-HVAC 1x5.5 WA 400 x 300 x120 8.5

VR-HVAC 2x5.5 WA 400 x 300 x120 9.0

VR-HVAC 3x5.5 WA 400 x 300 x120 9.5

VR-HVAC 4x5.5 WA 400 x 300 x120 10.0

VR-HVAC 1x7.5 WA 400 x 300 x120 8.5

VR-HVAC 2x7.5 WA 400 x 300 x120 9.0

VR-HVAC 3x7.5 WA 400 x 400 x120 11.5

VR-HVAC 4x7.5 WA 400 x 400 x120 12.0

VR-HVAC 1x11. WA 400 x 400 x120 10.5

VR-HVAC 2x11. WA 400 x 400 x120 11.0

VR-HVAC 3x11. WA 600 x 600 x250 34.5

VR-HVAC 4x11. WA 600 x 600 x250 35.0

VR-HVAC 1x15 WA 400 x 400 x120 10.5




VR-HVAC 2x15 WA 400 x 400 x120 11.0

VR-HVAC 3x15 WA 600 x 600 x250 35.0

VR-HVAC 4x15 WA 600 x 600 x250 35.5

VR-HVAC 1x18.5 WA 400 x 400 x120 10.5

VR-HVAC 2x18.5 WA 400 x 400 x120 11.0

VR-HVAC 3x18.5 WA 600 x 600 x250 35.0

VR-HVAC 4x18.5 WA 600 x 600 x250 35.5

VR-HVAC 1x22 WA 400 x 400 x120 10.5

VR-HVAC 2x22 WA 400 x 400 x120 11.0

VR-HVAC 3x22 WA 600 x 600 x250 35.5

VR-HVAC 4x22 WA 600 x 600 x250 36.0

Dimensions, Weights Wilo-VR-HVAC

Switch cabinetDimensions (W x H x D)

[mm]Weight (without packaging)

[kg]

407


Terminal Diagrams Wilo-VR-HVAC


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Terminal diagram VR-HVAC 3~400 V Terminal diagram VR-HVAC 1~230 V

L1 L2 L3 PE

1 42...

1 42...

U V W PE

+24

V

SSM SBMExt.OFF

Sensor

IN

0...1

0 V

SSM

L1 N PE L1 N PE

1 42...

1 42...

+24

V

SSM SBMExt.OFF

Sensor

IN

0...1

0 V

SSM


Switchgears and Control DevicesWilo-CRn and CR control devices

Series description Wilo-CRn, Wilo-CR

Wilo-CR-SystemsDigitally controlled, stepless Comfort-control systems for gland-less and glanded pumps of all makes, single and multi-pump systems.CR version for conventional pumps with fixed speed.

CRn version for stepless electronically controlled pumps or pumps

with integrated frequency converter.

Fig.: Wilo-CR-System for heating/air-conditioning

Fig.: Wilo-CR-System for pressure boosting

Typical fields of application of the Wilo-CR-Systemsare water circulation, water supply (e.g. pressure boosting) and dis-

posal in residential, commercial and public buildings, hotels, hospi-

tals, department stores and industrial buildings.

Most advanced digital control electronics realise all demands of the

Wilo-CR-Systems for new installations and refits:

- CR version for all glandless and glanded pumps with three-phase AC

motors with rated power of up to P2 = 30kW (higher output ratings

and other voltages on request)

- CRn version performance-dependent via analogue control signals

0/2 – 10 V or

0/4 – 20 mA

- for pump splitting with up to 6 units (to utilise the lower-power indi-

vidual units in low-load operation)

Fig.: System design, example of a one-pipe heating system with differential temperature control

- Avoidance of flow or cavitation noise

- Lower operating costs due to energy savings

- Speed control range between 100% and 40% of rated motor speed.

Principle of operationThe Wilo-CR-Systems offer stepless electronic power adjustment of

pump performance to meet the continuously varying hydraulic con-

ditions in a pipe installation as a function of the control variables of

pressure (p), volumetric flow (Q), temperature (T).

The control system with microprocessor-guided digital control and

CAN-bus technology ensures top performance and safe operation of

the entire pump system.

Equipment features- PID controller

- Integrated real-time clock with summertime- / wintertime switch-

over

- Integrated individual / common operating hours counter

- Run-time optimisation on multi-pump systems

- Full motor protection due to connection of WSK and PTC (on CR ver-

sion)

- Motor protection due to connection of WSK and SSM (on CRn version)

- Alphanumeric LCD display

(4-line) with backlighting

- Status display for drives

(e.g. pumps and frequency converters)

- User-orientated menu navigation with multi-lingual text display

- Data logging and detailed operating data display

- Defined display of fault signals and history memory

- Monitoring of wire failures on the actual value and transmitter control

circuits

- High reliability due to most up-to-date CAN-bus technology.

Wilo-CRn and CR control devicesSeries descrip-tion Wilo-CRn, Wilo-CR

Sensor connection

DDG - or

TSG

Mains connectionMotor connection

Mains connection

Return Return sensor

Outside temperature sensor

Ext. offSSM0-10 Volt

6

Feed

Feed sensor

Mains supply connection

Mains supplyconnection

409


Series description Wilo-CRn, Wilo-CR


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Stepless speed controlStepless speed control must be regarded as the ideal solution to the

problem of achieving %100 harmonious matching of pump perform-

ance to the actual operating states of the system.

Unfortunately, its particular inherent capability of reducing the speed

right down to a very low level – about 10–20% residual speed –

cannot be realised in practice in heating applications. Speed reduc-

tions in the range below 60% residual speed and the resulting drop in

delivery head (delivery head as a quadratic function of speed) may

result in malfunctions and sometimes to a breakdown in water distri-

bution. In this case, the p measuring point must be installed in the

so-called index circuit of the system, i.e. line or consumer with the

greatest pressure losses. Extremely low speeds below 40% rated

motor speed can also lead to thermal and mechanical overloading of

the electric motors.

Control modesThe following control modes can be preselected for electronic pump

performance control when using the Comfort controller of the Wilo-

CR-Systems.

• For variable-delivery systems (e.g. heating systems with thermo-

static valves):

- Constant differential-pressure control ( p-c)

- Variable differential-pressure control ( p-v)

- Variable-delivery differential-pressure control ( p-q)

- Temperature-superimposed differential-pressure control ( p-T)

- Constant pressure control (p-c) for pressure boosting systems

- Constant flow rate control (Q-c)

• For constant-delivery systems

(e.g. cooling systems with heat exchangers):

- Differential temperature control ( T)

- Process-temperature control (±T)

- Variable temperature control ( T-v)

Control and signalling functionsThe Wilo-CR-Systems have at their disposal an extensive range of

control inputs/outputs as standard equipmentfor incorporation in external monitoring units to be provided by the

customer:

- Remote setpoint adjustment (0 – 10 V/10– 20 mA) can be preselected

- On- / Off control by external potential-free contact

- Freeze-up protection by external potential-free contact (applicable

only in conjunction with heating / air-conditioning) via digital input

- Low-water cut-out by external potential-free contact (only for pres-

sure boosting) via digital input

- Collective fault/run signal as potential-free switchover contacts

- “Mains – Emergency – Operation” service selector switch for main-

tenance personnel

- Switchover to a second setpoint level

The following optional control inputs and outputs are available (only

in conjunction with accessory boards):

- Remote confirmation of collective fault signal (in connection with

DDC board)

- Switchover in manual control mode (in connection with DDC board)

- Individual run and fault signals for pumps and converters (in connec-

tion with signal board)

- Manual / automatic-switchover (in conjunction with control board)

- Connection for repair switch with potential-free contact (in conjunc-

tion with control board)

Type key CR control device (Example CR 1.1 2 WA)

CR User-friendly regulation technology

1,1Maximum rated motor output P2 of pump to

be controlled in kW

2Number of pumps to be controlled

(1–6 pumps)

WA

Device version

WA = wall-mounted installation IP 42(IP 54 on request)

SG = floor model IP 42 (IP 54 on request)

SE = control-panel installation

Type Key CRn control device (Example CRn 1-2 TP WA)

CRn User-friendly regulation technology new

1-2

Number of connectable pumps:1–23–45–6

TP, TK

Control mode:T = TemperatureP = Sensor PT100

K = Sensor KTY

WA

Device version

WA = wall-mounted installation IP 42 (IP 54 on request)

SE = control-panel installation



Technical Data Wilo-CRn, Wilo-CR

Electrical data Wilo-CR-SystemMain functionsAutomatic, load-sensitive, stepless speed control of glanded and

glandless pumps with three-phase AC motors. For heating /air-con-

ditioning as a function of differential-pressure p,

feed / return temperature (±T) or differential temperature ( T)

including free adjustment of the duty point by means of precorrec-

tion of full-load pump performance. For pressure boosting as a

function of pressure (p).

Device version- Wall-mounted installation (WA) obtainable only up to 4 kW

- Floor models (SG) obtainable starting at 5.5 kW

- Control-panel installation (SE)

Electrical data Wilo-CRn-System

Main functionsAutomatic, load-sensitive, stepless speed control of glanded and

glandless pumps with integrated or external frequency converter. For

heating/air-conditioning as a function of differential pressure ( p),

feed /return temperature (±T) or differential temperature ( T)

including free adjustment of the duty point by means of precorrec-

tion of full-load pump performance.

Device version- Wall-mounted installation (WA)

- Control-panel installation (SE)

Connection data

Device classification:Maximum rated motor power P2 [kW]3~400 V/ 50 Hz / 60 Hz

1.1 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0

Maximum output current I [A] 2.8 5.6 7.6 9.7 13.0 16.0 24.0 32.0 44.0 61.0

Power factor cos > 0,9

Efficiency: – at Pmax– in permitted partial-load range

> 0,93> 0,85

Electrical connection 3~400 V/ N / 50 Hz / 60 Hz

Output voltage [V] 3 x 130 V –400 V

Output frequency [Hz] (10 Hz) 12 Hz – 50 Hz / 60 Hz

Control range (% nominal motor speed) 40% – 100%

Permitted ambient temperature 0°C to +40°C

Connection data

Electrical connection 1~230 V (grounding plug) / N / 50 Hz /60 Hzpower connection of the pumps on-site

Output signals 0/2 – 10 V0/4 – 20 mA

Permitted ambient temperature 0°C to +40°C

411




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Switchgear and control functions with Wilo-CR/CRn SystemsSwitchgear and control functions local and/or internal

- Mains – 0 – Auto manual switchover

- Fault-actuated switchover from ‘frequency converter’ to ‘mains’

- Fault-actuated switchover from main to standby pump

- Peak-load cut-in for differential pressure p, pressure p

- or differential temperature T

- Collective run/fault signals For connection details, see Terminal dia-

gram, CR/CRn System base board

- Pump alteration every 24 hours

- Time-sensitive switchover to minimum speed or second controlled

level

Switchgear and control functions available for remote control- Remote setpoint adjustment 0/2 – 10 V or 0/4 – 20 mA

(For connection details, see Terminal diagram CR / CRn System base

board)

- Overriding On/Off control by switch provided by customer

(For connection details, see Terminal diagram CR / CRn System base

board)

- Standby control operation with test run every 24 hours

with auxiliary DDC board (For connection details, see Terminal diagram DDC board)

- Night setback to Min. speed or second controlled level

- Peak-duty pump(s) cut-in and pump duty cycling

- Switchover to manual control mode

- Remote speed adjustment

- Remote confirmation of collective fault signal

with auxiliary control board (For connection details, see Terminal diagram control board)

- Mains/Automatic operating mode switchover

- Isolating individual pumps for repairs

Control functions for Wilo-CR / CRn Systems

Control functions for single-head pumps and multi-pump systems (heating / air-conditioning)Flow volume constant Q-c

- Differential temperature variable T-v

- Differential pressure constant p-c

- Differential temperature T

- Differential pressure, delivery-superimposed p-q

- T outdoor-temperature-superimposed T-TA

- Differential pressure, temperature-superimposed p-T

- Manual control mode DDC

Control functions for single-head pumps (heating / air-conditioning)

- Differential pressure variable p-v

- Process temperature ±T

Control functions for single-head pumps and multi-pump systems (pressure boosting)

- Constant pressure p-c

- Flow volume constant Q-c

- Flow volume constant Q-c

Accessories for Wilo-CR/CRn Systems

Accessories

Sensor/transmitter Differential pressure sensor DDG (4 – 20 mA) (observe measuring range) Terminal diagram:Base board CR / CRn System

Outdoor temperature sensor KTY or PT 100

TSG temperature signal transmitter (included in the scope of delivery of the temperature board)

Terminal diagram:KTY 10 temperature board

Temperature boardAutomatic, stepless speed control as a function of feed or return temperature or as a function of the difference between feed and return temperatures

Temperature board KTY 10: Heating systems with big differentials (T max: +140 °C, T min 10 K,

T max: 100 K), 2 temperature transmitter TSG included in scope of delivery

Terminal diagram:KTY 10 temperature board

Temperature board PT 100: Cooling / air-conditioning systems with small differentials (T max: +140 °C,

T min 5 K, T max: 100 K)

Terminal diagram:PT 100 temperature board

Control boardShutdown of each pump (up to 2 pumps) by repair switch on-site and remote adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.) 3 control boards are required for 6 pumps

Terminal diagram:Control board

DDC board

Load adjustment of the pump system (setpoint-actual value comparison) by external controller, pump activation and deactivation, pump duty cycling, set-point switchover, switchover to manual control mode and confirmation of the collective fault signal by external potential-free contact

Terminal diagram:DDC board

Signal board 1 – 2

Potential-free individual operation / Individual fault signal for the pumps 1 – 2 and frequency converter, status signals to the digital inputs DIG2 or DIG3 (e.g. low water, antifreeze protection), speed-actual value or transmitter-actual value (can be preselected)

Terminal diagram:Signal board 1-2

Signal board 3 – 6Potential-free individual operation / Individual fault signal for the pumps 3 – 6 Terminal diagram:

Signal board 3-6




Dimensions and Weights Wilo-CR-System

Rated power Number of pumps

WA / SG SE

p2 B H T Weight B H Rec. inst. depth

Weight

[kW] [mm] [kg] [mm] [kg]

1.1 – 2.2 – 3.0 – 4.01–4-fold 620 770 265 50 550 730 190 30

5–6-fold 780 770 315 70 704 730 200 45

5.5 – 7.5

1–2-fold 600 1900 415 195 499 1696 210 95

3–4-fold 800 1900 415 205 699 1696 210 105

5–6-fold 1000 1900 415 215 899 1696 210 115

11.0 – 15.0 – 22.01–2-fold 800 1900 515 270 699 1696 310 140

3–4-fold 1200 1900 515 350 1099 1696 310 160

11.0 – 15.0 5–6-fold 1200 1900 515 365 1099 1696 310 175

225–6-fold1) 1200 1900 515 – 1099 1696 310 –

600 1900 515 520 499 1696 310 230

30

1–2-fold 1200 1900 515 390 1099 1696 310 200

3–4-fold1) 1200 1900 515 – 1099 1696 310 –

600 1900 515 560 499 1696 310 270

5–6-fold1) 1200 1900 515 – 1099 1696 310 –

1200 1900 515 640 1099 1696 310 320

Cut-out dimensionCR controller and operating unit

– – – – – 186 138 82 –

1) Control system consists of 2 switch cabinets.

Dimensions and Weights Wilo-CRn-System

Temperature sensor Number of pumps

WA SE

B H T Weight B H T Weight

[mm] [kg] [mm] [kg]

PT 100 1 – 2 400 400 200 12.5 360 380 120 5.0

PT 100 3 – 4 400 400 200 12.5 360 380 120 5.0

KTY 1 – 2 400 400 200 13.0 360 380 120 5.5

KTY 3 – 4 400 400 200 13.0 360 380 120 5.5

413

Switchgears and Control DevicesWilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR


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Terminal diagram, CR System base board

Terminal diagram drives CR System (P2 4 kW) Terminal diagram drives CR System (P2 5.5 kW)

DDG1 2 3

Actu

al v

alue

Eart

hSe

nsor

Shie

ld

Sign

alEa

rth

Sens

orSh

ield

External setpoint

or actual value 2

Ext.off

MPI MPI

SSM SBM

Pot.-freemessages

P

J

Bridgeor

Ea

rth

Off

On

X1 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24SSM SBMSensor Analog IN 1 Ext. off WM

Electroderelais

or

Frost-guard

or

Waterlevel-reglulator

X4 10 11 12 13 14 X5 15 16 17 18 19

U V W U V W

WSK WSK

Pump 1/3/5

Bridge or thermistor or

Pump 2/4/6

Bridge or thermistor or

Bridge

orTher-

mistor

or

WSK

X2 1 2

3 ~

X1 PE PE 1 2 3 PE PE 4 5 6 PE

102

U1V1W1

W2U2V2

Pump 1...6P = ...kWI = ...A




Terminal diagram base board CRn System (for pump drives 1~230 V)

Terminal diagram expansion board CRn System (for pump drives 3~400 V)

Bridgeor

SSM

Pump 1...4P = ...kWI = ...A

TOP-E or

openor

WSKor

Pot.-freeNC contact

SSM Pump orStart relay

In0.......10V

Stratos0.......10V

1 ~M

L N PE

1)

On+ -

CR-IPG X3 / X4

CR-IPE X1 / X2

Required for Stratos IF-Modul with 0...10 V input(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)

On-sitepower supply

Setpoint 1)

Bridgeor

SSM

orPump 1...6P = ...kWI = ...A

openor

Setpoint inputsof the pump,see table

WSK or

Pot.-freeNC contact

SSMPumpor

Startrelayor

3 ~M

L1 L2 L3 PE

SetpointOn+ -

CR-IPG X3 / X4

CR-IPE X1 / X2

On-sitepower supply

Star-delta starter

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Wilo-CRn-System, allocation of setpoint outlets: 1. at the control device CRn/2. at the pump to be regulated

Pump type Analogue control signal 1. Setpoint outlets CRn:

+ -

2. Setpoint inputs pump:

IL-E...BF R1(starting with date of manufacture 08/2002 to 02/2003)

0 - 10 V 24

GND

IL-E...BF R1(starting with date of manufacture 08/2002 to 02/2003)

0 – 20 mA 24

GND

IL-E...BF R1 (starting with date of manufacture 03/2003) 0 - 10 V 27

GND

IL-E...BF R1 (starting with date of manufacture 03/2003) 0 – 20 mA 27

GND

IL-E... R1 (starting with date of manufacture 01/2003) 0 - 10 V 1 (0 - 10 V) 2 (GND)

IL-E... R1 (starting with date of manufacture 01/2003) 0 – 20 mA 4 – 20 mA 2 (GND)

IP-E 0 - 10 V 1 2

IP-E 4 – 20 mA 1 2



Switchgears and Control DevicesWilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

Wilo-DDG signal transmitter

(Dimensions in mm), Fixing sundries provided by customer

Wall-mounted signal transmitter installa-

tion for differential pressure-sensitive step-

less speed control.

With built-in pressure-surge throttlers,

2 DIN 3862, 6 mm diameter. cutting-ring

unions, 5 m connection cable to the

switchgear1) (3 x 0.75 mm2), 2 pcs. angle

cutting-ring unions R 1/8x ø 6 mm.

> Connection dataMax. supply voltage: 15 – 30 VDC

Current output: 4 – 20 mA

Max. load resistance: 500

Pressure measuring ranges:2) 3)

DDG 2: 0 to 0.2 bar

DDG 10: 0 to 1.0 bar




DDG 100: 0 to 10.0 bar

> Technical data Power consumption: 1.5 W

Protection class: IP 54

Max. pressure rating: 25 bar

Fluid temperature: 0 °C to + 70 °C

Ambient temp.: 0 °C to +40 °C

1) Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, shielded up to 250 m: 3 x 1.5 mm2, shielded

2) Other pressure measuring ranges on request3) Selection of pressure measuring range to suit

pump performance point

DDG impulse amplifier Terminal diagram

(Dimensions in mm), Fixing sundries provided by customer

Wall-mounted impulse amplifier (measuring

transducer) installation for amplifying sig-

nals from the Wilo-DDG signal transmitter

for cable lengths in excess of 250 m.

Delivery including DDG power supply unit.

> Connection dataOperating voltage: 230 V/50 Hz

Current input/output: 0 – 20 mA

Max. fuse size: 10 A

Max. input resistance: 50


> Technical DataMaximum power

consumption: 5 VA


Ambient temp.: 0°C to +40°C

> Signal cables:Input: 2 x 1.5 mm2,

250 m max. length, shieldedOutput: 2 x 1.5 mm2,

750 m max. length, shielded

Top view

DDG 10 to 100 (DDG 2 without illustration)

- +24V=

~

CR4-20 mA 4-20 mA

9 10

4 2

7 1

+

-

+

-

1

2

+

+

>

230V 50HzMeasuring transformer DDG

230V 50Hz

Transformer DDG

Wilo-signaltransmitter DDG

123

max. 250 m (2 x 1,5 mm2) max. 750 m (2 x 1,5 mm2)

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DDG impulse selector

Impulse selector (evaluator) for control-

panel installation (rail mounting) for signal

selection for two to four DDG measuring

points.

>Connection dataOperating voltage: 230 V/ 50 Hz

Current input (2 to 4 x): 0 – 20 mA

Current output: 0 – 20 mA

Max. fuse size: 10 A

Max. input resistance: 50


>Technical DataMax. power consumption: 8 VA

Protection class:I IP 00


>Signal cables:Per input: 2 x 1.5 mm2,


Per output: 2 x 1.5 mm2,


DDG power supply unit

Fixing sundries provided by customer

Wall-mounted power supply unit installa-

tion for supplying power to the DDG signal

transmitter in conjunction with the DDG

impulse selector.

>Connection dataOperating voltage: 230 V/ 50 Hz

Output voltage: 24 V DC

Output current: 0 – 20 mA

>Technical DataProtection class: IP 54


TSG signal transmitter

Pipe-attached contact temperature sensor.

Included in scope of delivery with KTY 10

temperature board.

With 2 pcs. spring fasteners for attachment

to pipes up to DN 100,

1 tube thermolube,

5 m connection cable to the switchgear1)

(2 x 0.75 mm2, shielded).

>Connection dataKTY 10 PTC thermistor

- at +25°C: 2 k

- at +90°C: 3.09 k

Max. current: 2 mA

>Technical DataProtection class: IP 43

Temp. range: 0°C to + 150°C

1) Greater distances to be extended by customerup to 25 m: 3 x 0.75 mm2, shielded up to 100 m: 3 x 1.50 mm2, shielded up to 250 m: 3 x 2.50 mm2, shielded

70

15




Outdoor temperature sensor KTY/ PT

Transmitter for wall mounting for outdoor

temperature indication.

> Required accessory:- Connection line (on-site)

up to 25 m: 3 x 0.75 mm2, shielded



> Technical DataProtection class: IP 65

Temp. range: –25 °C to +80 °C

KTY 10 temperature board

Terminal diagram, KTY 10 temperature board

Additional board for upgrading Wilo-CR-

System switchgear series for utilisation of

the control modes:


- Feed / return temperature control (±T)

- Differential pressure – temperature-super-

imposed ( p-T)

> Design3 analogue inputs for TSG temperature

sensors:

- Feed temperature (+T)

- Return temperature (-T)

- Temperature reference value (T)

Fixation material, CAN bus cable and 2 pcs.

TSG temperature signal transmitters are

included in the scope of delivery.

> Technical DataMeasuring

range: ±T: - 20 ... +150 °C

T: 10 K

Resolution: 10 bits

Accuracy: 0.2% of upper limit

+ transmitter tolerance

Ambient

temperature: 0 °C to +40 °C

Dimensions: 100 mm x 120 mm


PT 100 temperature board

Terminal diagram, PT 100 temperature board


System switchgear series for utilisation of

the control modes:


- Feed / return temperature control (±T)

- Differential pressure – temperature-super-

imposed ( p-T)

> Design3 Analogue inputs for PT temperature sen-

sors 100 in 2-/ 3- and 4-conductor tech-

nology to be provided on-site by the cus-

tomer:

- Feed temperature (+T)

- Return temperature (-T)

- Temperature reference value (T)

Fixing sundries and CAN-bus cable are


> Technical DataMeasuring

range: ±T: - 20 ... +150 °C

T: 5 K

Accuracy: ± 2 K (in reference to

standard values as per

DIN IEC 751 )

+ transmitter tolerance

Ambient

temperature: 0 °C to +40 °C



38

4,2

53

65

35

50

M16

65

Feed

tem

pera

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Retu

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ratu

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Exte

rnal

tem

pera

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X3 1 2 3 4 5 6+ - + - + -

T (feed) T (return) T (external)

Feed

te

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ratu

re

Retu

rn

tem

pera

ture

Exte

rnal

tem

pera

ture

X3 1 2 3 4 5 6 7 8 9

T (feed) T (return) T (process) + - + - + -

Two-wire circuit

Three-wire circuit

419




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DDC board

Terminal diagram, DDC board


System switchgear series for remote control

by external monitoring units (e.g. BA or

DDC substation).

>Design1 analogue input for external manipulated

variable (speed adjustment during DDC

operation)

8 digital inputs for connecting external

potential-free pushbuttons for

- Peak-load cut-in

- Peak-load deactivation

- Pump duty cycling

- Setpoint switchover

- Confirmation of the collective fault signal

- Parameter-record switchover

- Control input 0/ 2 -10 V or 0 / 4 - 20 mA

- Signal input DIG 3



>Technical DataAnalogue input: manipulated varia-

ble

Measuring range: 0 - 10 V,

0 / 4 - 20 mA

( min.- max.

speed)

Input resistance: 10 k or50

Resolution: 10 bits


+ transmitter toler-

ance

Digital inputs:

Input level: 24 VDC / 1 mA

Dielectric strength: 250 VAC

Max. cable length: 100 m

Terminal cross-sections:1.5 mm2




Control board

Terminal diagram, control board


System switchgear series for Manual – 0 –

Automatic operating-mode selection for

max. 2 pumps (e.g.: 5-pump system will

require 3 pcs. control boards). Switchover

for each pump individually by potential-free

control switches provided by customer.

>FunctionManual – 0 – Automatic switchover by a

potential-free two-way make contact with

central “Off” position for each pump, pro-

vided by the customer.

Operating mode:

- Manual: pump in mains operation

- 0: Pump Off

- Automatic: Pump on standby for auto-

matically controlled opera-

tion

Connection for customer-provided repair

switches with auxiliary contact:

- closed: pump enabled

- open: pump disabled



>Technical DataSelector switch: P1 / P2, P3 / P4,

P5 / P6

Control inputs: 2 x Repair switches

(On / Off for each

pump)

4 x control switches

(Manual – 0 – Auto-

matic for each pump)

Input level: 24 VDC / 1 mA

Voltage

resistance: 250 VAC


Terminal

cross-section: 1.5 mm2




S1

0/4…

20 mA

0…

10 V

UI

SL- SL- PT SW External Param. Analogue

ZU AB 1/2 Quit 2 IN 2

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X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16

17

18

19

In – +

DIG

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Pump 1/3/5 Pump 2/4/6

Pump 1/3/5 Pump 2/4/6

Man

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Man

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Rel

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Co

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fun

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X3 1 2 3 4 5 6 7 8 9 10 11 12

Man

ual

Rel

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Co

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fun

ctio

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Man

ual

Rel

esae

Co

ntr

ol

fun

ctio

n





Terminal diagram, signal board 1 - 2


System switchgear series for individual run/

single fault signals for single and twin-head

pump systems.

> Function- Potential-free signal contacts for operation

(NO contact) and fault (NC contact) of:

pump 1, pump 2, frequency converter

- Signalling the digital inputs DIG2 or DIG3,

e.g. frost (heating) or low water (pressure

boosting)

- Analogue output for actual speed value or

actual-value transmitter (preselectable)



> Technical DataAnalogue output: Actual value

Measuring range: 0 – 10 V,

0 / 4 – 20 mA

(speed or transmitter)

Input resistance: 10 k or 50

Resolution: 10 bits


+ transmitter

tolerance

Signalling contacts:

Max. switch rating: max. 250 VAC / 2 A

min. 12 VDC / 10 mA


Terminal

cross-sections: 1.5 mm2





Terminal diagram, signal board 3 - 6


System series switchgears for individual run/

single fault signals for three- to six-pump

systems (signalling board 1 – 2 also

required).

> Function- Potential-free signalling contacts for

operation

- (normally open contact) and malfunction

(normally closed contact) of:

pump 3, pump 4, pump 5, pump 6



> Technical DataSignalling contacts:

Max. switch rating: max. 250 VAC / 2 A

min. 12 VDC / 10 mA

Terminal

cross-sections: 1.5 mm2




Pump 1 Pump 2 Transformer WM Analog OUT

Pump 1 Pump 2 FU

Oper

atin

g

dist

urba

nce

X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Oper

atin

g

disb

urba

nce

Oper

atin

g

dist

urba

nce

Low

wat

er

+ -

DDG

or

spee

d

Pump 3 Pump 4 Pump 5 Pump 6

Pump 3 Pump 4 Pump 5 Pump 6

Ope

rati

ng

dist

urba

nce

X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ope

rati

ng

dist

urba

nce

Ope

rati

ng

dist

urba

nce

Ope

rati

ng

dist

urba

nce

421

Pump Management Systems Wilo-ControlContents


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Pump Management Systems Wilo-Control

Series overview 422

Planning Guide 426

Pump Control Wilo-IR-Monitor 429

Product Description 429

Wilo-IF-Moduls Stratos, Wilo-IF-Moduls 431

Technical Data 431

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos 432

Function tables 432

Wilo-IF-Moduls Stratos for Single-Head Pumps 435

Wilo-IF-Moduls Stratos for Twin-Head Pumps 440

Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls 445

Function tables 445

Wilo-IF-Moduls for Single-Head Pumps 449

Wilo-IF-Moduls for Twin-Head Pumps 451

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Moduls 447

Function tables 447

Wilo-IF-Moduls for Single-Head Pumps 449

Wilo-IF-Moduls for Twin-Head Pumps 451

Wilo-Protect-Modul 453

Function overview 453

Wilo-Protect-Modul C for single-head pumps 455

Wilo-Protect-Modul C for twin-head pumps 457

Control Technology Wilo-Control AnaCon 460

Wilo-Control DigiCon 462

Wilo-Control DigiCon-A 464


Pump Management Systems Wilo-ControlPump Control

Series overview

Operating and service unit

Wilo-IR-Monitor

• Remote control with infrared interface for electronically controlled Wilo pumps

• Commissioning and diagnostic instrument/tool

• Extension of pump functions

• Rotation test unit for all kinds of pumps and IEC standards motors

Wilo-Stratos interface converter modules

Wilo-IF-Modul Stratos PLR

• Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

• Serial digital PLR interface for connection to BA building automation via

- Wilo interface converters or

- company-specific coupling modules

• twin-head pump management with communication capability (time-, load- and fault-

sensitive)

Wilo-IF-Modul Stratos LON


• Serial digital LON interface for connection to BA building automation via LONWORKS

networks:

- LONTALK protocol

- LONMARK conformity


sensitive)

Wilo-IF-Modul Stratos Ext. Aus


• Control input Overriding Off

• Control input 0- 10 V (remote speed or setpoint adjustment) for connection to BA building

automation


sensitive)

423


Series overview


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Wilo-IF-Modul Stratos Ext. Min


• Control input Overriding Min (setback mode without autopilot)

• Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building

automation


sensitive)

Wilo-IF-Modul Stratos SBM


• Collective run signal

• Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building

automation


sensitive)

Interface converter modules

Wilo-IF-Modul PLR

• retrofittable plug-in module for pump types with IR interface

- Wilo-TOP-E/ED

- Wilo-VeroLine-IP-E

- Wilo-VeroTwin-DP-E

- Wilo-CronoLine-IL-E

- Wilo-CronoTwin-DL-E

• serial digital PLR interface for connection to BA building automation via:



• twin-head pump management with communication capability (time-, load- and fault-sensitive)

Wilo-IF-Modul LON

• retrofittable plug-in module for LON-compatible pump types with infrared interface

- Wilo-TOP-E/ED

- Wilo-VeroLine-IP-E

- Wilo-VeroTwin-DP-E

- Wilo-CronoLine-IL-E

- Wilo-CronoTwin-DL-E

• serial digital LON interface for connection to BA building automation

- LONTALK protocol

- LONMARK conformity

• twin-head pump management with communication capability (time-, load- and fault-sensitive)



Series overview

Wilo-Protect-Modules

Wilo-Protect-Modul C (single-head pumps)

• Plug-in module for single-head pumps of series Wilo-TOP-S/-Z, as well as Wilo-TOP-RL and

Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.

Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Wilo-Protect-Modul C (twin-head pumps)

• Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-Protect-

Modules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection

1~230 V, 50 Hz or 3~400 V, 50 Hz.

Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

425


Series overview


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Building Automation BA/Control Technology

Series: Wilo-Control AnaCon

• Analogue interface converter for the universal connection of communication-capable Wilo

pumps with serial, digital PLR interface to on-site monitoring units as per VDI 3814.

Series: Wilo-Control DigiCon

• Digital interface converter for the universal connection of communication-capable Wilo

pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 inter-

face.

Series: Wilo-Control DigiCon-A (manual operation panel)

• Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo

pumps with serial digital PLR interface to on-site operating levels in accordance with

VDI 3814.

The Wilo-Control DigiCon-A manual operation level allows the superordinate control of

pumps connected to the Wilo-Control DigiCon interface converter.



Planning Guide

Building automation (BA)Automatically controlled processes have become vitally important in

advanced building services technology. This particularly applies to all

building and mechanical services in the areas of:

- Heating systems

- Cooling systems

- Ventilation systems

- Heat pump installations

- Combined heat and power plants

- Water Supply

- Drainage, sewage handling

The BA has the task of controlling the dependencies between the

different trades involved in the technical building equipment (TGA). It

is in particular the facility management that requires the intersec-

tional exchange of information and data in order to run the building

or estates with optimum efficiency and economy. As field devices,

pumps are to be seen as components indispensable for operations in

the TGA that utilise high power consumption. Operational reliability

and economic efficiency of pumps and pump systems are guaranteed

to the greatest possible extent by central availability and monitoring

of these pumps and pump systems.

Due to the rapid technical advances made in the areas of electrical

engineering/electronics, potential-free contacts and analogue unit

signals are being successively superseded by bus systems.

Fig.: Building automation - schematic diagram

M M MM

Operating

station /

operating unit

Network

Ne

two

rk

Network

Network

Programming

unit

Data interface

unit

Data processing

apparatus /

Server station

Operating unit Communications unit /

Controller /

ASR

Application-specific

control and

regulatory unit

Controller /

Automation station /

ASR

Data interface

unit

System

for special

applications

System

for special

applications

Programming

unit

Operating

station /

operating unit

Data interface

unit

Space /

Operating unit

Local overriding

operating units

System

for special

applications

Aut

omat

ion

Man

agem

ent

Fiel

d

Venetian blinds / protection against sunlight

Light / Dimming

Connections within the functional levels

Connections between the functional levels

427


Planning Guide


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Integration in BADifferent communications connections, depending on the kind and

extent of a BA system, are required to communicate with signals,

commands or data exchange.

In Germany, design and functions of BA systems are precisely defined in

standard specification VDI 3814. The scope of communication is crucial

in determining whether potential-free contacts and analogue signals

(2 control cables are required for each kind of information) or intelligent

bus systems (all data via a bus line) are used for data transmission.

Wilo pumps as well as their optional accessories are equipped with

control terminals and respective internal relays enabling communica-

tion facilities in line with VDI 3814 requirements.

Principle of operation:

It is also possible to effect external control functions such as Over-

riding Off and Overriding Min. by means of customer-provided

potential-free contacts,

offering the following combinations:

• Overriding Off:

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls

- TOP-E/-ED (P2 350 W)

- CronoLine-IL-E/CronoTwin-DL-E

- VeroLine-IP-E/VeroTwin-DP-E

• Overriding Min.:

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls

• Overriding Off, Overriding Max and Overriding Min:

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR

and analogue interface converter

- TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon

- VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon

- CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and Wilo-

Control AnaCon

In addition to these functions the new pumps with communication

capabilities feature the option of logging an extensive number of

physical actual data. The latest sensor technology records hydraulic

and electrical pump data and makes them available via a PLR or

LON serial digital interface of the BA. All this information can be

exchanged between a pump with communication capability (acces-

sory modules required) and another BA unit via a 2-lead cable.

Pumps with communication capability are:

• Stratos/Stratos-Z/Stratos-D with IF-Moduls

• TOP-E/-ED with IF-Moduls

• CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls

• VeroLine-IP-E/VeroTwin-DP-E

Systems integrationThe demands made of communication capabilities and functionality

are guided through ever more complex hierarchies of building auto-

mation as a result of the rising demands made of mechanical services

equipment (TGA - also referred to as technical building equipment) in

large building projects. This leads to a situation where components at

the field level are becoming increasingly technically sophisticated,

because - among other things - they also fulfil functional needs at

the automation level. In order to lower installation costs and thus

investment costs of technical building equipment, and thus also

those associated with pump systems, while at the same time increas-

ing their economic efficiency and reliability, it is necessary to use

systems with “open communications” and “distributed intelligence”.

The Wilo-Control automation and monitoring system offers:

• Monitoring and control in accordance with VDI 3814 with

- potential-free contacts

- analogue signals

• Serial digital Interface PLR (Wilo-specific hardware and protocol) of

pumps with communication capability is star-connected via a

2-lead cable to a Wilo interface converter or a company-specific

coupling module (I/O module). This connection permits transmission

links of up to 200 m. Additional advantages are:

- locking protection

- immunity to interference

- small cross-sections (0.75 mm2)

- ECM-protected at both ends

- isolated

- interference-voltage-proof up to 250 VAC

• Serial bus-compatible Interface RS 485 (standard hardware, Wilo-

specific protocol) with digital interface converter for communication

with digital monitoring units. The data protocol is to be co-ordinated

with respective BA manufacturer.

• Serial bus-compatible Interface LON with LONTALK protocol and

transceiver type FTT10A for connecting electronically controlled

LON-compatible Wilo pumps with infrared interfaces to LONWORKS

networks. The LONWORKS technology offers installation advantages

such as:

- locking protection

- immunity to interference

- small cross-sections (0.75 mm2)

- screened cable not required

- ECM-protected at both ends

- isolated

- interference-voltage-proof up to 250 VAC

- freely selectable topology.

Mains voltage Control input “Overriding Off”

Signalling relay

SBM SSM

Off 1) 0 0

Onclosedopen

10

00

On;Pump faulty

closedopen

00

11

0 = relay inactive SBM = collective run signal1 = relay active SSM = collective fault signal1) Mains system voltage “Off” = total breakdown of electronics system

Input NO contact SPDT contact

Fault signal in compliance

with VDI 3814

Run signal incompliance

with VDI 3814 Connection

optional

Illustration:De-energised idle state (relay not active)



Planning Guide

LON is an open, non-manufacturer-specific system which enables

open, intersectional communication between different components

and systems. It thus offers advantages to planner, installer and oper-

ator, such as:

• Intersectional trade integration

• Non-manufacturer-specific

• Creation of functional added values

• Avoidance of installation and planning errors thanks to a standard-

ised data interface (prerequisite: no changing transfer media)

• Reduction of installation expenditure in comparison with stand-

alone systems

• Reduced investment costs through multiple utilisation of sensors

• No expensive gateway solutions are required for data communication

between stand-alone systems

• Flexibility in the event of modifications and retrofitting

• Reduced operating costs thanks to intelligent energy management

• Efficiency and operational reliability due to hydraulic load manage-

ment in heating/ventilation/air-conditioning installations

• Overall transparency due to centralised displays, interventions and

monitoring

• Standardised and transparent operation of equipment and building-

services systems

• LONWORKS provides for 2 directions of communication:

• Vertical communication between components on the field level and

automation stations on the automation level

• Horizontal communication between components at the field level

It is horizontal communication in particular which allows the set-up

of decentralised structures which operate without higher-level auto-

mation stations. It has thus become possible to realise previously

expensive control tasks with significantly lower installation expendi-

ture; e.g. a controlled pump with communication capability can

exchange data directly via LON with a valve, a differential-pressure

sensor or a boiler control system and undertake control tasks. In

parallel fashion, the pump can send electrical and hydraulic operating

data for statistical conditioning and if necessary fault and run/

process signals to the higher-level control room and receive higher-

level commands from this control room.

Communication takes place with the standardised LONTALK protocol

and utilises the firmly defined network variables of the LONMARK

“Pump Controller Object for HVAC Applications” functional profiles.

Operating-data management by BAData management by BA systems allows the logging and recording of

cyclical and eventful data, e.g.:

• Maximum output data for p and Q

• Minimum output data for p and Q

• Current power consumption P1

• Operating hours

• Cumulative power consumption

• Status reports

• Fault reports with date, time and cause

The multitude of the information and functions listed allows specific

energy and maintenance management and thus contributes to

reducing costs.

It is thus feasible, by relating the performance and work data to the

measured heating load, to assess overall plant efficiencies and per-

formance data.

429


Series description Wilo-IR-Monitor


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Wilo-IR-Monitor

Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring

ApplicationModern operating and servicing equipment for user-friendly remote

control of the electronically controlled Wilo pumps with infrared

interface of the following Wilo series:

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD

- TOP-E/-ED

- VeroLine-IP-E

- VeroTwin-DP-E

- CronoLine-IL-E

- CronoTwin-DL-E

The IR-Monitor can be used in conjunction with all conventional

glandless and glanded pumps without IR interfaces. It is capable of

checking the direction of rotation, the rotating-field frequency and

the current operating status of each pump and standard motor with

the IR-Monitor.

The Wilo-IR-Monitor serves to remotely monitor the numerous pump

functions by wireless control. All operating steps and status reports

are clearly graphically displayed.

Functional features of the IR-Monitor are closely linked with the

attributes of the high-efficiency and/or energy-saving pumps. Oper-

ation of the IR-Monitor corresponds to that of the pump itself, i.e.

Modification and confirmation of the values that have been newly

adjusted is carried out by rotating and pressing the red operating

button (one-button operation).

The functional capacity has mainly been tailored for the use by con-

tractors and service personnel.

DesignShock resistant due to its sturdy and robust plastic casing and the

scratch-resistant monitor screen. A carrying case for additional pro-

tection is also included in the scope of delivery.

Automatic interchange linkupThe information exchange between the IR-Monitor and the pump is

wireless by infrared light. An automatic interchange built-up will, on

congested plant layouts (e.g. a number of pumps installed closely

side-by-side), avoid the simultaneous activation of different pumps

and will thus establish a correct data exchange between the selected

pump and the IR-Monitor. Manual coding of the individual pumps is

not required.

Data memoryOperating data logged immediately prior to a fault event will be

recorded in the pump and be made further use of for data analysis

with the IR-Monitor.

Statistical functionsThe hydraulic performance (volumetric flow) of the relevant pump

can be viewed with the IR-Monitor in a statistical histogram.

The load profile of the hydraulic plant will thus become perceptible

over the range of a defined operating period.

A non-fading data memory (EE-Prom) is available for the buffering of

statistical and preset values

Battery monitoringBattery condition is subject to constant check. A warning light will be

displayed to indicate fading capacity

Technical Data

Wilo-IR-Monitor


Vibration resistance DIN EN 60068-2-6

Operating temperature -10 °C to +40 °C

Storage temperature -20 °C to +70 °C

Transmit/receive range max. 8 m

Display 50 x 50 mm,with switch-on backlighting

Voltage supply 2 pc. Mignon alkali battery cells 1.5 V size AA

(included in the scope of delivery)

Operating duration about 24 hrs. when on and illuminated

Data buffer EE-Prom





Series description Wilo-IR-Monitor

Main menuThe main menu of the IR-Monitor is divided into 6 function menus:

Menu 1: “Communication”This menu initiates the automatic linkup between the IR-Monitor and the pump.Selective activation of individual pumps within a set of pumps 1000 is also possible here.

Menu 2: “Display”Here it is possible to read system data, e.g. actual electrical and hydraulic values, operating status, operating mode, fault reports.For correct interpretation, the display always distin-guishes clearly between “Single-” and “Twin-head pump”.

Menu 3: “Operate”In this menu, data can be both displayed (current setpoint value) and changed, e.g. control mode, setpoint value, pump ON/OFF, disabling the manual operating level at the pump (pump ON/OFF, Ext. Aus and SSM remaining active).

Menu 4: “Statistics”So that operating periods can be analysed, this menu offers clearly definable histograms of hydrau-lic performance (volumetric flow Q), thus giving an appreciation of the system load conditions over a definable operating period. It also records hours-run and operating data.

Menu 5: “Service”In the service menu the user is given the open of fault diagnosis, fault statistics, function-testing the pump, the IR-Monitor and the serial digital inter-face, as well as direction-of-rotation check and frequency measurement of the rotating field.The latter two checks can also be conducted with all conventional pumps without IR interface.

Menu 6: “Adjust”Language selection, contrast and time-out set-tings, changing and activating the personal pass-word are available to adapt the IR-Monitor to suit individual requirements.

Series descrip-tion Wilo-IR-Monitor

431


Technical Data Wilo-IF-Moduls Stratos, Wilo-IF-Moduls


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IF-M

od

ul S

trat

os

PLR

IF-M

od

ul P

LR

IF-M

od

ul S

trat

os

LON

IF-M

od

ul L

ON

IF-M

od

ul S

trat

os

Ext.

Au

s

IF-M

od

ul S

trat

os

Ext.

Min

IF-M

od

ul S

trat

os

SBM

Terminal cross-section 2.5 mm2 2.5 mm2 1.5 mm2

Maximum cable length

200m

– 1000 m for bus topology with max. 3 m long spur lines

– 500 m for free topology, with max. 400 m between two nodes commu-nicating with each other

100 m

Bus cableCable

shielded

min. 2 x 0.34 mm2, drilled (10 t/m),cable shielded,(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2)

Cable shielded –

Transceiver – FTT 10 A –

Voltage supply – 5 V=/15 V= via pump –

Current consumption – 30 mA –

Neuron ID–

2-part sticker with barcode of Neuron ID

–

Protocol – LONTalk –

Contact rating– –

24 VDC, 10 mA

24 VAC,0.2 A

Dielectric strength – – 250 V AC –

Control input 0 - 10 V

Terminal cross-section – – 1.5 mm2

Maximum cable length – – 25 m (cable shielded)

Dielectric strength – – 24 V =

Input resistance of voltage input – – >100 k

Accuracy – – ± 5 %



Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Wilo-Stratos/Stratos-Z with IF-Modul Stratos Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos

• Integrated electronic performance control for operation at constant/

variable differential pressure

- simplifies pump configuration

- duty point-adjustable

- reduces noise and saves electricity

• Integrated full motor protection


• Retrofittable Stratos IF-Modul for function expansion







• Twin-head pump switchover valve

• Retrofittable Stratos IF-Modul for function expansion

Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

FunctionWilo-Stratos

single-head pumpsWilo-Stratos-Z

single-head pumpsWilo-Stratos-D

twin-head pumpsTwin-head pumpsWilo-Stratos-ZD


1~230 V/50 Hz • • • •

Manual functions

Pump ON/OFF • • • •

Setting control mode ( p-c, p-v, p-T, manual control mode)

• • • •

Setting setpoint differential-pressure value • • • •

Setting speed (manual setting) • • • •

Automatic functions

Stepless performance control p-c • • • •

Stepless performance control p-v • • • •

Stepless performance control p-T • • • •

Automatic setback in low-load periods (e.g. at night) • • • •

Full motor protection with fault trip • • • •


Function overview Wilo-Stra-tos pumps with Wilo-IF-ModulsStratos

433




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Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued)

FunctionWilo-Stratos

single-head pumpsWilo-Stratos-Z

single-head pumpsWilo-Stratos-D

twin-head pumpsWilo-Stratos-ZDtwin-head pumps


Control input Overriding Off • 1) • 1) • 1) • 1)

Control input Overriding Min • 2) • 2) • 2) • 2)

Control input 0 - 10 V (remote speed adjustment)

• 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)

Control input 0 - 10 V(remote setpoint adjustment)

• 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)

Signalling and display functions

Collective fault signal (potential-free NC contact), for function details see Wilo-Control

• • • •

Collective run signal (potential-free NO contact), for function details, see Wilo-Control

• 3) • 3) • 3) • 3)

Fault light • • • •

IR communication indicator light • • • •

Fault code • • • •

LC display for indicating pump data • • • •

Data exchange

Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit

• 8) • 8) • 8) • 8)


• 4) • 4) • 4) • 4)


• 5) • 5) • 5) • 5)

Twin-head pump management(2 single or 1 x twin-head pump)

Main/standby operation (automatic. fault-actuated switchover/time-sensitive pump duty cycling)

• 6) • 6) • 6) • 6)


• 6) 7) • 6) 7) • 6) • 6)


1) IF-Modul Stratos Ext. Aus2) IF-Modul Stratos Ext. Min3) IF-Modul Stratos SBM4) IF-Modul Stratos PLR5) IF-Modul Stratos LON6) Different combinations with Stratos IF-Modul possible, see “Wilo-Control Pump Management Systems”7) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue8) Functions, see Function table for Wilo-IR-Monitor




Integrable dual pump management for 1 x Wilo-Stratos-D/Stratos-ZD or 2 x Wilo-Stratos/Stratos-ZFunctions of twin-head pump management that can be integrated:

- Main/Standby operation

- Addition operation (efficiency-optimised peak-load cut-in and out)

- Base-load pump exchange after 24 hours of accumulated operating time

- Automatic fault-actuated switchover

Possible combinations of Stratos IF-Modul for integrated twin-head pump management

Function 1)IF

-Mo

du

l St

rato

s P

LR

IF-M

od

ul

Stra

tos

LON

IF-M

od

ul

Stra

tos

Ext.

Au

s

IF-M

od

ul

Stra

tos

Ext.

Min

IF-M

od

ul

Stra

tos

SBM

Serial digital PLR interface for connection to BA building automa-tion via Wilo interface converter or customer-provided coupling modules

1 x MA1 x SL

Serial digital LON interface for connection to LONWORKS net-works, FTT 10 A transceiver

1 x SL 1 x MA

Input for potential-free NC contact with the function Ext. Aus 2)

Control input 0 - 10 V for remote speed adjustment or remote setpoint adjustment 3)

1 x SL 1 x MA

Input for potential-free NC contact with the function Ext. Min 4)


1 x SL 1 x MA

Run signal SBM as potential-free NO contact 5)


1 x MA1 x SL

MA = Master, SL = Slave

1) The control function acts on the entire twin-head pump.The control function is put onto MA of the twin-head pump.The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable).

2) Both drives are stopped.3) The control input 0 - 10 V has different additional functions, see table below and “High-Efficiency Pumps Planning Guide”.4) The base-load pumps runs at minimum speed, the other drive is stopped.5) Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).

Function of the analogue input 0 - 10 V in integrated dual pump management

Function 0 - 10 V

Twin-head pump operating mode

Main-/ Standby operation

/

Addition operation

+

Remote speed adjustment (DDC)0 - 1 V: Off 1)

1 - 3 V: Min. speed 1)

3 - 10 V: nmin…nmax

- Speed of base-load pump follows voltage

signal

- Base-load pump exchange after

24 operating hours

- Both pumps follow voltage signal with the

same speed

Remote setpoint adjustment 2)

0 - 1 V: Off 1)

1 - 3 V: Hmin3 - 10 V: Hmin…Hmax

- Base-load pump controls differential

pressure


24 operating hours

- Efficiency-optimised On/Off control of

peak-load pump


24 operating hours

1) Observe switching hysteresis (ON/OFF), see “High-Efficiency Pumps Planning Guide”2) If the Ext. Aus and Ext. Min functions are also required via potential-free contacts,

this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR.All functions are then available at the Wilo-Control AnaCon.

Function overview Wilo-Stra-tos pumps with Wilo-IF-ModulsStratos

435


Wilo-IF-Module Stratos for Single-Head Pumps


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1 x Wilo-IF-Modul Stratos PLR

Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-

head pumps

> Additional functions• Serial digital Interface PLR for connection to BA building automation.

Connection via



• Transfer of the following data items as control commands to the pump:

- Control mode

- Setpoint Delivery head/Speed

- Pump ON/OFF

- setback mode

• Transfer of the following data items as signals from the pump:

- Actual value, delivery head

- Actual value, volumetric flow

- Actual value, power consumption

- Actual value, power output

- Actual value, motor current

- Operating hours

- Actual value, speed

- Detailed fault reports

- Status reports

• Twin-head pump interface DP for integrated dual pump manage-

ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls

Stratos for twin-head pumps)

Terminal diagram

PLR

DP

L N PE SSM

1~230 V

Wilo-IF-Modul Stratos PLR

Wilo Interface converter orcompany-specific coupling module

Wilo-StratosWilo-Stratos-Z




1 x Wilo-IF-Modul Stratos LON


head pumps

>Additional functions• Serial digital LON interface for connection to LONWORKS networks.

• Transfer of the following data items as control commands to the

pump:

- Operating mode

- Setpoint

- External sensor data

Transfer of the following data points as messages from the pump:

- Hydraulic operating data

- Electrical operating data

- Status reports

- Fault signals

• Twin-head pump interface DP for possible integration of twin-head

pump management of 2x single or 1 x twin-head pump (see Wilo-

IF-Moduls Stratos for Twin-Head Pumps)

>Standards• LONMark Application Layer Interoperability Guidelines Version 3.2

• LONMark Layers 1-6 Interoperability Guidelines 3.0

• LONMark Functional Profile “Pump Controller Object for HVAC

Applications”

>Delivery statusThe IF-Modul LON is supplied as “Application unconfigured” in line

with LONMark Application Layer Interoperability Guidelines.

>DocumentationYou will find the following documentation on our homepage at

www.wilo.de (- Planning, - Data Records/CAD):

LONMark Functional Profile “Pump Controller Object for HVAC Applications”

• Download Application over Network: *.NXE/*.APB

• External Interface Files: *.XIF/*.XFB

• Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

Terminal diagram

LONWORKS network

LON

DP

L N PE SSM1~230 V


Wilo-IF-Modul Stratos LON

437




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1x Wilo-IF-Modul Stratos Ext. Aus


head pumps

> Additional functions• Input for potential-free NC contact with the function Ext. Aus- Contact closed: pump operating under auto control

- Contact open: pump stops

• Control input 0 - 10 V for remote setpoint adjustment or remote

speed adjustment (cable shielded)

- Remote setpoint adjustment:

The setpoint value for integrated differential-pressure control is

determined for the pump via an analogue signal 0 - 10 V

(see “High-Efficiency Pumps Planning Guide”).

- Remote speed adjustment:

An external controller issues an actuating signal for remote speed

adjustment (DDC operation) (see “High-Efficiency Pumps Planning

Guide”).

The desired function must be activated at the pump.

• DP twin-head-pump interface DP for possible integration of twin-

head pump management of 2 x single or 1x twin-head pump

(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

> Delivery statusThe terminals of the Ext. Aus control input are bridged.

Terminal diagram

Ext.off

DP

L N PE SSM1~230 V


Wilo IF module Stratos Ext. off

0...10V

Remote control– Remore potentialfree contact (input):




1 x Wilo-IF-Modul Stratos Ext. Min


head pumps

>Additional functions• Input for potential-free NC contact with Ext. Min function

(setback mode without autopilot)

- Contact closed: pump operating under auto control

- Contact open: pump runs at fixed minimum speed










Guide”).


• DP twin-head-pump interface DP for possible integration twin-

head pump management of 2x single or 1x twin-head pump


>Delivery statusThe terminals of the Ext. Min control input are bridged.

Terminal diagram

Remote control– Ext. potential-free contact (input): Closed contacts: Pump on Open contacts: Pump "Min"

– For remote actuation, remove bridge

Ext.Min

DP

L N PE SSM1~230 V


Wilo-IF module Stratos Ext. Min

0...10V

439




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1 x Wilo-IF-Modul Stratos SBM


head pumps

> Additional functions• Collective run signal SBM as potential-free NO contact

- Contact closed: pump operates in the specified operating mode











Guide”).


• DP twin-head-pump interface DP for possible integration of twin-

head pump management of 2x single or 1x twin-head pump


Terminal diagram

SBM*

DP

L N PE SSM1~230 V

Wilo-IF modul Stratos SBM

0...10V

* SBM: Collective run signal, normally open contact according to VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~), see Wilo Control for function

External monitoring unit




Wilo-IF-Module Stratos for Twin-Head Pumps

2 x Wilo-IF-Modul Stratos PLR

Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/

Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).

>Additional functions• Serial digital PLR interface for connection to BA building automation

via




pump:

- Control mode


- Pump ON/OFF

- setback mode



- Actual value volumetric flow




- Operating hours



- Status reports


pump management of 1 x twin-head or 2 x single-head pumps,

optionally with the following functions:

- Main/standby operation for automatic fault-actuated switchover to

the standby pump and automatic pump duty cycling after 24 hrs.

running time

- Addition operation for efficiency-optimised On/Off control of the

peak-load pump and automatic fault-actuated switchover to the

standby pump

(Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core

connecting cable, 670 mm long, a longer connecting cable to be pro-

vided by customer: Min. 2 x 0.75 mm2)

Terminal diagram

PLR

DP

L N PE SSM1~230 V

Wilo-Stratos-DWilo-StratosWilo-Stratos-Z


Wilo-IF module Stratos PLR

PLR

DP

Wilo Interface Converter orcompany-specific coupling module

Master

L N PE SSM1~230 V

Slave


Connecting cable, min. 2 x 0,75 mm2, lock-protected

441




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Wilo-IF-Modul Stratos 1 x LON and 1 x PLR



For twin-head pump management a PLR module is required in addi-

tion to the LON function module.

The functions of the “LON” module are applicable to the entire twin-

head pump.

> Additional functions• Serial digital LON interface for connection to LONWORKS networks.

In the LONWORKS network, data items are transmitted for the twin-

head pump as a complete single unit; there is no differentiation

between Master and Slave.

Transfer of the following data items as control commands to the

pump:

- Operating mode

- Setpoint

- Data from external sensors




- Status reports

- Fault signals


pump management of 1 x twin-head or 2 x single-head pumps,




running time



standby pump




> Standards• LONMark Application Layer Interoperability Guidelines Version 3.2



Applications”

> Delivery statusThe LON IF-Modul LON is supplied as “Application unconfigured” in

line with LONMark Application Layer Interoperability Guidelines.

> DocumentationYou will find the following documentation on our homepage at

www.wilo.com (- Planning, - Data Records/CAD):

LONMark Functional Profile “Pump Controller Object for HVAC

Applications”



• Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

Terminal diagram

LONWORKS network

LON

DP

L N PE SSM1~230 V



Wilo-IF module Stratos LON

PLR

DP

Master

L N PE SSM1~230 V

Slave






Wilo-IF-Modul Stratos 1 x Ext. Aus and 1 x PLR




tion to the “Ext. Aus” function module.

The functions of the “Ext. Aus” module are applicable to the entire

twin-head pump.

>Additional functions• Input for potential-free NC contact with the Ext. Aus Function- Contact closed: pump operating under auto control










adjustment (DDC operation). This actuating signal acts in:

- the active pump in each case in main/standby operation

- Both pumps simultaneously (synchronously) in parallel operation (also

see “High-Efficiency Pumps Planning Guide”).



pump management of 1 x twin-head or 2x single-head pumps,




running time

- Addition operation for efficiency-optimised switching on and off of

the peak load pump and automatic fault-actuated switchover to the

standby pump (in the IF-Modul Stratos PLR scope of delivery:

2-core connecting cable, 670 mm long, a longer connecting cable to

be provided by customer: Min. 2 x 0.75 mm2)

>Delivery statusThe terminals of the Ext. Aus control input are bridged.

Terminal diagram

DP

L N PE SSM1~230 V



Wilo-IF module Stratos Ext. off

Master

PLR

DP

L N PE SSM1~230 V

Slave



Remote contact– Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump "off"– For remote actuation, remove bridge

Ext.off

DP

0...10V

443




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Wilo-IF-Modul Stratos 1 x Ext. Min and 1 x PLR




tion to the Ext. Min function module.

The functions of the Ext. Min module are applicable to the entire

twin-head pump.

> Additional functions• Input for potential-free NC contact with Ext. Min function (setback

mode without autopilot)

- Contact closed: pump operating under auto control

- Contact open: pump runs at fixed minimum speed









adjustment (DDC operation). This actuating signal acts on:


- Both pumps simultaneously (synchronously) in parallel operation

(synchronous)

(also see “High-Efficiency Pumps Planning Guide”).



pump management of 1x twin-head or 2x single-head pumps,




running time



standby pump




> Delivery statusThe terminals of the Ext. Min control input are bridged.

Terminal diagram

DP

L N PE SSM1~230 V



Wilo-IF module Stratos Ext. Min

Master

PLR

DP

L N PE SSM1~230 V

Slave



Remote contact– Ext. potential-fre contact (Input): Closed contacts: Twin-head pump on Open contactst: Twin-head pum "off"– For remote actuation, remove bridge

Ext.Min

DP

0...10V




2 x Wilo-IF-Modul Stratos SBM



For twin-head pump management an extra SBM function module is

required in addition to the SBM function module.

>Additional functions• Collective run signal SBM as potential-free NO contact

- Contact closed: pump operates in the specified operating mode


- Twin-head pump operation:

The SBM contact operates as an individual run signal for the asso-

ciated drive.









adjustment (DDC operation). This actuating signal acts on:


- Both pumps simultaneously (synchronously) in parallel operation

(synchronous)

(also see “High-Efficiency Pumps Planning Guide”).







running time



standby pump

A connecting cable must be provided by the customer:

Min. 2 x 0.75 mm2

Terminal diagram

0...10V L N PE SSM

1~230 V




Master

L N PE SSM1~230 V

Slave



External control unit

SBM*

DP

External control unit

*SBM: Collective run signals, NO contact in compliance with VDI 3814 (Switch rating of volt-free NO contact 1A, 250 V~) Function see Wilo-TOP-Control

0...10V 0...10V

SBM*

DP

0...10V

445


Function overview Wilo-TOP-E/-ED with Wilo-IF-Module


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Wilo-TOP-E with IF-Modul Wilo-TOP-ED with 2 x IF-Moduls

> Integrated electronic performance control for operation at constant/variable differential pressure

• simplifies pump configuration

• duty point-adjustable

• reduces noise and saves electricity

> Integrated full motor protection> Thermal insulation as standard> Retrofittable IF-Modul for function expansion

> Integrated electronic performance control for operation at constant/variable differential pressure

• simplifies pump configuration

• duty point-adjustable

• reduces noise and saves electricity

> Integrated full motor protection> Twin-head pump switchover valve> Retrofittable IF-Modul for function expansion

Function table for Wilo-TOP-E and TOP-ED

Function:

Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...

25/1-730/1-730/1-1040/1-450/1-6

40/1-1050/1-750/1-1065/1-1080/1-10100/1-10

32/1-740/1-750/1-6

40/1-1050/1-750/1-1065/1-1080/1-10


1~230 V/50 Hz • • • •

Manual functions


Setting control mode ( p-c, p-v, p-T, manual control mode)

• • • •



Automatic functions



Stepless performance control p-T • • • •

Automatic setback in low-load periods (e.g. at night) • • • •



Control input Overriding Off – • – •

Control input 0 - 10 V (remote speed adjustment)

– • – •




Function overview Wilo-TOP-E/-ED with Wilo-IF-Module

Function table Wilo-TOP-E and TOP-ED (Continued)

Function:

Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...

25/1-730/1-730/1-1040/1-450/1-6

40/1-1050/1-750/1-1065/1-1080/1-10100/1-10

32/1-740/1-750/1-6

40/1-1050/1-750/1-1065/1-1080/1-10


Collective fault signal (potential-free NC contact) 5) • • • •

Run and fault indicator lights • • • •



Data exchange


• • • •


• 1) • 1) • 2) • 2)


• 3) • 3) • 4) • 4)

Twin-head pump management(2 single or 1 x twin-head pump)

Main/standby operation (automatic. fault-actuated switchover/time-sensitive pump duty cycling)

• 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)


• 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)


1) with 1 pc. IF-Modul PLR2) with 2 pcs. IF-Moduls PLR/PLR3) with 1 pc. IF-Modul LON4) with 2 pcs. IF-Moduls LON/PLR5) For function, see “Wilo-Control Pump Management Systems, Planning Guide”6) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

447


Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module


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Wilo-VeroLine-IP-E/CronoLine-IL-E Wilo-VeroTwin-DP-E/CronoTwin-DL-E







• Retrofittable IF-Modul for function expansion







• Twin-head pump switchover valve

• Retrofittable IF-Modul for function expansion

Function table Wilo-IP-E/IL-E and DP-E/DL-E

Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E


3~400 V/50 Hz • • • •

3~380 V/60 Hz • • • •

Manual functions


Setting control mode ( p-c, p-v, manual control mode)

• • • •



Automatic functions





Control input Overriding Off • • • •

Control input 0 - 10 V (remote speed adjustment) • • • •




Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module

Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued)

Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E


Collective fault signal • • • •

Collective run signal • • • •

Fault light • • • •

IR communication indicator light • • • •



Data exchange


• • • •


• 1) • 1) • 1) • 2)


• 3) • 3) • 3) • 4)

Twin-head pump management(2 x single-head or 1 x twin-head pump)

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump duty cycling)

• • 2) 4) 5) • • 2) 4)

Addition operation (peak-load cut-in and out) • • 2) 4) 5) • • 2) 4)


1) with 1 pc. IF-Modul PLR2) with 2 pc. IF-Moduls PLR/PLR3) with 1 pc. IF-Modul LON 4) with 2 pc. IF-Moduls LON/PLR5) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

449


Wilo-IF-Module for Single-Head Pumps


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1 x Wilo-IF-Modul PLR

Plug-in module for single-head pumps of the series Wilo-TOP-E and

Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface

> Additional functions• Serial digital PLR interface for connection to BA building automation

via




pump:

- Control mode p-c


- Pump ON/OFF

- setback mode







- Operating hours



- Status reports

• DP twin-head pump interface for integrated dual pump manage-

ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for

twin-head pumps)

Terminal diagrams

PLR

DP L N PE SSM

1~230 V

Wilo-TOP-EWilo-IF module PLR

Wilo Interface Converter orcompany specific coupling module

0...10V In

Ext.off

P1 ≥ 500 W (P2 ≥ 350 W)

+24V

PLR

DP

PE L1 L2 L33~400 V

Wilo-IL-EWilo-IF module PLR

Wilo Interface Converter orcompany specific coupling module

SBM

SSM

3 +24 V21 0...10 V

0/4...20mAAux, nofunction

Ext.off



Wilo-IF-Module for Single-Head Pumps

1 x Wilo-IF-Modul LON

Plug-in module for LON-compatible single-head pumps of the series

Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared

interface


Transfer of the following data items as control commands to the

pump:

- Operating mode

- Setpoint





- Status reports

- Fault signals

• DP twin-head pump interface for integrated dual pump manage-

ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for

twin-head pumps)




Applications”

>Delivery statusThe LON IF-Modul LON is supplied as “Application unconfigured” in



www.wilo.de (- Planning, - Data Records/CAD):

LONMark Functional Profile “Pump Controller Object for HVAC

Applications”



• Device Resource Files: *.ENU/*.FMT/*.FPT/

*.TYP

Terminal diagram

LON

DP L N PE SSM1~230 V

Wilo-TOP-EWilo-IF modul LON*

LONWORKS network

0...10V In

Ext.off+24V

* The picture does not showthe actual position of the terminals

P1 500 W (P2 350 W)

LON

DP

PE L1 L2 L33~400 V

Wilo-IP-E/IL-EWilo-IF modul LON*

LONWORKS network

SBM

SSM

3 +24 V21 0...10 V

0/4...20mAAux, no function

Ext.off

* The picture does not showthe actual position of the terminals

451


Wilo-IF-Module for Twin-Head Pumps


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2 x Wilo-IF-Modul PLR

Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED

and Wilo-TOP-E (2 pc.) and Wilo-CronoTwin-DL-E and

CronoLine-IL-E (2 pcs.) with infrared interface

> Additional functions• Serial digital PLR interface for connection to BA building automation

via




pump:

- Control mode


- Pump ON/OFF

- setback mode







- Operating hours



- Status reports






running time



standby pump

• Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:

2-core connecting cable, 670 mm long

• Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:


Terminal diagrams

PLR

DP L N PE 1~230 V

0...10 V In

PLR

DP L N PE

1~230 V

0...10 V In

SSMSSM

Wilo-IF modul PLR Wilo-TOP-ED/-E Wilo-IF modul PLR

Wilo interface converter or a company-specific coupling module.

P1 500 W (P2 350 W) P1

500 W (P2 350 W)

Ext.offExt.off+24V

+24VMA (Master) SL (Slave)

Wilo-TOP-ED/-E

Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Master Slave

3 +24 V21 0...10V

0/4...20mAAux, no function

23 +24 V

0/4...20mA

PE L1 L2 L3 PE L1 L2 L33~400V 3~400V

DP

PLR

DP

PLR

SBM

SSM

SBM

SSM

1 0...10V

Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Wilo-IF modul PLR Wilo-DL-E/IL-E Wilo-IF-modul PLR

Wilo interface converter or a company-specific coupling module.

Wilo-DL-E/IL-E

Ext.offExt.off

Aux, no function



Wilo-IF-Module for Twin-Head Pumps

Wilo-IF-Moduls 1 x LON and 1 x PLR

Plug-in modules for LON-compatible twin-head pumps of the series

Wilo-TOP-ED and Wilo-TOP-E (2 pcs.) and Wilo-CronoTwin-DL-E

and CronoLine-IL-E (2 pcs.) with infrared interfaces.


tion to the LON function module.

The functions of the “LON” module are applicable to the entire twin-

head pump.


In the LONWORKS network, data items are transmitted for the twin-

head pump as a complete single unit; there is no differentiation

between Master and Slave.


pump:

- Operating mode

- Setpoint





- Status reports

- Fault signals

• Twin-head pump interface DP for possible integration of twin-

head pump management of 1x twin-head or 2x single-head pumps,




running time



standby pump

• Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:


• Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:





Applications”

>Delivery statusThe LON IF-Modul LON is supplied as “Application unconfigured” in



www.wilo.de (- Planning, - Data Records/CAD): LONMark Func-

tional Profile “Pump Controller Object for HVAC Applications”



• Device Resource Files: *.ENU/*.FMT/*.FPT/

*.TYP

Terminal diagrams

LON

DP L N PE SSM

1~230 V

Wilo-TOP-ED/-EWilo-IFmodule LON*

LONWORKS network

0...10 V In

Ext.off+24V

PLR

DP L N PE SSM

1~230 V

0...10 V Ext.off


Wilo-IF module PLR Wilo-TOP-ED/-E

MA (Master) SL (Slave)

* Illustration does not reflect the actual position of the terminals

In

+24V

P1 500 W (P2 350 W) P1 500 W (P2 350 W)

LON

DP

PE L1 L2 L33~400 V

Wilo-DL-E/-IL-E

Wilo-IFmoduleLON*

LONWORKS network

SBM

SSM

3 +24 V21 0...10 V

0/4...20mAAux,without function

Ext.offMaster

PLR

DP

PE L1 L2 L33~400 V

Wilo-IF module PLR

SBM

SSM

3 +24 V21 0...10 V

0/4...20mAAux, without function

Ext.offSlave


Wilo-DL-E/-IL-E

* Illustration does not reflect the actual position of the terminals

453


Function overview Wilo-Protect-Modul


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Standard single-head pumps:Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE

Standard twin-head pumps:Series Wilo-TOP-SD/-SE-TW

• 3 speed stages

• Blocking current-proof or with full motor protection


• Retrofittable Protect-Modul for standard pumps for function

expansion

• For potable water circulation systems on TOP-Z

• 3 speed stages

• Blocking current-proof or with full motor protection

• Twin-head pump switchover valve with delay

• Retrofittable Protect-Moduls for standard pumps for function

expansion

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW

Function:

Individual pumpWilo-TOP-S/-TOP-Z/-TOP-RL/-SE

Twin-head pumpWilo-TOP-SD/-SE-TW

1~ 3~ 1~ 3~

Pump Pump with Protect-Modul C


Pump Pump with 2 pcs.

Protect-Modules C


Protect-Modules C


1~230 V/50 Hz • • – – • • – –

3~400 V/50 Hz – – • • – – • •

3~230 V/50 Hz – – • – – – • –

Manual functions

3-stage variable speed control • 1) • • • • 1) • • •

Reset button • 2) • • • • 2) • • •

Automatic functions

Motor Protection • 3) • • 3) • • 3) • • 3) •

Full motor protection with fault trip • 2) • • • • 2) • • •

Blockage detection with fault trip – • – • – • – •


External Off-/On-switching by potential-free NC contact on-site

– • – • – • – •


1) Pumps with P2 350 W: 2-stage speed control2) Only pumps with P2 350 W3) P2 100 W: Pumps with internal protection against unacceptably high winding temperatures

P2 = 180 W: WSK, motor protection only in conjunction with tripping units



Function overview Wilo-Protect-Modul


Individual/collective fault signal, potential-free – • • 1) • – • • 1) •

Individual/collective run signal, potential-free – • – • – • – •

Indicator light – • – • – • – •

Fault light motor protection – • • • – • • •

Fault light blockage – • – • – • – •

Direction of rotation control – • • – • •

Twin-head pump management (2 single-head pumps)


– • – • – • – •


1) Pumps with P2 350 W: 2-stage speed control2) Only pumps with P2 350 W3) P2 100 W: Pumps with internal protection against unacceptably high winding temperatures

P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW

Function:

Individual pumpWilo-TOP-S/-TOP-Z/-TOP-RL/-SE

Twin-head pumpWilo-TOP-SD/-SE-TW

1~ 3~ 1~ 3~




Protect-Modules C


Protect-Modules C

455


Wilo-Protect-Modul C for single-head pumps


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Wilo-Protect-Modul C (single-head pumps)

>Wilo-Protect-Modul C for single-head pumpsPlug-in module for single-head pumps of

the series

Wilo-TOP-S

Wilo-TOP-Z

Wilo-TOP-RL

Wilo-TOP-SE

with mains connection 1~230 V, 50 Hz or

3~400 V, 50 Hz.

Not suitable with controlled voltage supply

(e.g. Wilo-AS-System, Wilo-CR-System).

>Additional functions• Fault signal SSM as potential-free change-

over contact, can be adjusted to be an indi-

vidual or collective fault signal

• Run signal SBM as potential-free change-



• Control input “Overriding Off” by external

potential-free contact (NC contact)

• Pump blockage is detected and signalised as

fault.

• Full motor protection with integrated fault

trip

• Fault confirmation

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Wilo-Protect-Modul C

Motor Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL… Wilo-SE… Dimensions [mm]

a5 l5

Type 22 EM 1~230 V 25/5, 25/730/4, 30/5, 30/7

40/4

20/425/630/7

25/7.5, 30/430/6.5, 30/7.5

40/4

110-N, 125-N150-N, 200-N 27 61

Type 22 DM 3~400 V – –

Type 32-52 EM 1~230 V

25/10, 30/1040/7, 40/10, 40/1550/4, 50/7, 50/10

50/15, 65/765/10, 80/7

25/1030/1040/7

– –

28 63

Type 32-52 DM 3~400 V

25/10, 30/1040/7, 40/10

40/15, 50/4, 50/750/10, 50/1565/7, 65/10

65/13, 65/1580/7, 80/10

100/10

25/1030/1040/750/7

65/1080/10

– –



Wilo-Protect-Modul C for single-head pumps

Dimension drawing

>Technical DataAmbient temp.: max. +40 °C

Fluid temperature: -20 °C to +110 °C



Radio interference suppression level: N

Insulation class: F

4 cable feeds PG 9

(control cable -core max. 6).

No separate power supply required

Mains terminalsTerminal cross-section: max. 2.5 mm²

Signal terminalsMaximum switching capacity: 250 V/1 A

Terminal cross-section: max. 2.5 mm²

Control terminals Ext. AusMin. contact rating: 24 VDC, 10 mA

Terminal cross-section: min. 0.75 mm²

max. 2.5 mm²

Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

1~230 V 1~230 V

Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

3~400 V 3~400 V

a5

l 5

L N T1sw

T2bl

SSM SBM DPExt. Off

Mains terminals

Control terminals

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

Mains terminals

Control terminals

L3 T1 sw

L1 L2 T2 br

T3 gr

SSM SBM DP Ext. Off

Mains terminals

Control terminals

SSM SBM DP Ext. Off

L3 T1 sw

L1 L2 T2 br

T3 gr

MP1 MP2 ws ws

Mains terminals

Control terminals

457


Wilo-Protect-Modul C for twin-head pumps


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Wilo-Protect-Modul C (twin-head pumps)

>Wilo-Protect-Modul C for twin-head pumpsPlug-in module for twin-head pumps of the

series

Wilo-TOP-SD

Wilo-SE-TW

or 2 pc. single-head pumps of the

series

Wilo-TOP-S

Wilo-TOP-Z

Wilo-TOP-RL

Wilo-SE

with mains connection 1~230 V, 50 Hz or

3~400 V, 50 Hz.

Not suitable with controlled voltage supply

(e.g. Wilo-AS-System, Wilo-CR-System).

>Additional functions• Fault signal SSM as potential-free change-



• Run signal SBM as potential-free change-


vidual or collective run signal

• Control input “Overriding Off” by external

potential-free contact (NC contact)

• Pump blockage is detected and signalised as

fault.

• Full motor protection with integrated fault

trip

• Fault confirmation

• Integrated dual pump management with the

functions

- Main/standby operation with time-sensitive

(24 h) switchover from main to standby

pump

- Fault-sensitive switchover to operational

standby pump

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Wilo-Protect-Modul C

Motor Wilo-TOP-SD... Wilo-SE-TW... Dimensions [mm]

a5 l5

Type 22 EM 1~230 V 30/532/740/3

125-N-TW150-N-TW200-N-TW 27 61

Type 22 DM 3~400 V –

Type 32-52 EM 1~230 V40/7, 40/10, 40/1550/7, 50/10, 50/15

65/10, 80/7–

28 63

Type 32-52 DM 3~400 V

40/7, 40/10, 40/1550/7, 50/10, 50/15

65/10, 65/13, 65/1580/10

–




Dimension drawing

>Technical DataAmbient temp.: max. +40 °C

Fluid temperature: -20 °C to +110 °C



Radio interference suppression

level: N

Insulation class: F

4 cable feeds PG 9

(control cable -core max. 6).

No separate power supply required

Mains terminalsTerminal cross-section: max. 2.5 mm²

Signal terminalsMax. switching capacity: 250 V/1 A

Terminal cross-section: max. 2.5 mm²

Control terminals Ext. AusMin. contact rating: 24 VDC, 10 mA

Terminal cross-section: min. 0.75 mm²

max. 2.5 mm²

Wilo-Protect-Modul C, Type 22 – Twin-head pump

1~230 V (EM)

Wilo-Protect-Modul C, Type 32-52 – Twin-head pump

1~230 V (EM)

a5

l 5

L N T1sw

T2bl

SSM SBM DPExt. Off

L N T1sw

T2bl

SSM SBM DPExt. Off

Mains terminals

Control terminals

Mains terminals

Control terminals To be provided on-site:

2-core connecting cable,

min. 2 x 0.75 mm²,

connections cannot be confused

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

L N T1sw

T2bl

SSM SBM DPExt. Off

MP1 MP2ws ws

Mains terminals

Control terminals

Mains terminals

Control terminals

To be provided on-site:


min. 2 x 0.75 mm²,


459




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Wilo-Protect-Modul C, Type 22 – Twin-head pump

3~400 V (DM)

Wilo-Protect-Modul C, Type 32-52 – Twin-head pump

3~400 V (DM)

SSM SBM DP Ext. Off SSM SBM DP Ext. Off

L3 T1 sw

L1 L2 T2 br

T3 gr

L3 T1 sw

L1 L2 T2 br

T3 gr

Mains terminals

Control terminals

Mains terminals

Control terminals



min. 2 x 0.75 mm²,


SSM SBM DP Ext. Off

L3 T1 sw

L1 L2 T2 br

T3 gr

MP1 MP2 ws ws

SSM SBM DP Ext. Off

L3 T1 sw

L1 L2 T2 br

T3 gr

MP1 MP2 ws ws

Mains terminals

Control terminals

Mains terminals

Control terminals



min. 2 x 0.75 mm²,



Pump Management Systems Wilo-ControlControl Technology

Wilo-Control AnaCon

Wilo-Control AnaCon

Front view Dimension drawing

I 0 Bus

Controller

EIB

Bus

Controller

CAN

Bus

Controller

AnaCon AnaCon

TOP-E Stratos

LON

I 0 I 0

Sensor

Sensor

Sensor

Sensor

Sensor

ma

0-10V off max min on 24V ssm ebm-ma ebm-sl

+-

mode

p-c

p-v

n-c

set pointAna

Con

100%

0%

0-10V

disable

set

sl 0/0/0

power

+-

pump rs 23224

VD

C 5

0m

A

14

46 90

87 33

58

15 10

14

88

461


Wilo-Control AnaCon


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Wilo-Control AnaConThe interface converter Wilo-Control AnaCon is suitable for the uni-

versal linkage of communications-compatible pumps with the PLR

interface to be found at on-site control and monitoring units with

conventional input/output channels. It is installed on a top-hat rail

(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of

the monitoring unit. The Wilo-Control AnaCon interface converter

converts the two-wire connection of the serial digital PLR interface

into a parallel interface with analogue signals and potential-free con-

tacts.

1 single or twin-head pump of the following Wilo series is linked to

the BA by means of the Wilo-Control AnaCon interface converter:

- TOP-E/-ED (with IF-Modul PLR)

- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR)

- VeroLine-IP-E/-DP-E (with IF-Modul PLR)

- CronoLine-IL-E/-DL-E (with IF-Modul PLR)

Bidirectional communication between the pumps and the monitoring

unit (BA) makes possible remote control of:

- Pump Off

- Pump in control mode ON

- Maximum speed

- Min. speed (setback mode)

- Setpoint for differential pressure or speed

(control input Analogue In 0 - 10 V)


unit (BA) makes possible remote query of:

- Collective fault signal

- Individual run signal MA or individual pump

- Individual run signal SL (twin-head pump only)

In addition to remote control and remote query, the Wilo-Control

AnaCon interface converter also makes possible local adjustment of:

- p-c for constant differential pressure

- p-v for variable differential pressure

- n-c for constant speed


- Enablement of the control input Analogue In 0 - 10 V

The Wilo-Control AnaCon interface converter is equipped with LEDs for:

- AnaCon operational state

- Communication with the pump

- Communication with interface RS 485




Technical Data• Contact rating

- Collective fault signal (potential-

free changeover contact): max. 250 VAC, 1 A

- Individual run signal MA

(potential-free NO contact) max. 250 VAC, 1 A

- Individual run signal SL


- Potential-free NO contact

for function “Pump Off”: 24 VDC, 2.4 mA


for function “Control mode On”: 24 VDC, 2.4 mA


for function “Maximum speed”: 24 VDC, 2.4 mA


for function “Min. speed”: 24 VDC, 2.4 mA

• Supply voltage

- Operating voltage: 24 VDC ± 25%

- Current consumption: 40 mA

• Electromagnetic compatibility

- Emitted interference: DIN EN 61000-6-3

- Immunity to interference: DIN EN 61000-6-2

• Control input Analogue In 0 - 10 V

- Input resistance: >200 k

- Input protection: max. +/- 48 VDC

• Interface PLR

- Point-to-point interface with Wilo-specific hardware and Wilo-

specific protocol

- Two-wire connection with interchangeable cores (no shielded cable

necessary)

- Maximum cable length: 200m

Manual operation of the pump by means of the red knob is not

possible if the pump is connected to the AnaCon.

A temporary disruption of the interface connection to electronically

controlled pumps with IR interface is possible with the IR-Monitor.

The operation can then be controlled with the IR-Monitor. Interface

communication is automatically restored after the IR connection is

disconnected.



Wilo-Control DigiCon


Front view Dimension drawing

I 0 Bus

Controller

RS 485

Bus

Controller

CAN

Bus

Controller

DigiCon

Stratos-D Stratos

DigiCon

IP-E IL-ETOP-E TOP-ED

LON

I 0 I 0

4321

RSNON

65

pump 1 pump 2 pump 3 pump 4

mode

p-c

p-v

n-c

set pointaddress

Dig

iCon

100%

0%

rs 485

1

1

2 3 4

power

+-

rs 485

a b BaudZ

rs 232

0/0/0

2

0/0/0

3

0/0/0

4

0/0/0

24

VD

C 5

0m

A

14

46 90

87 33

58

15 10

14

88

463




Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gear

s an

d C

ontr

ol D

evic

es

Pum

p M

anag

emen

t Sy

stem

s

Wilo-Control DigiConThe Wilo-Control DigiCon interface converter is suitable for the uni-

versal linkage of communications-compatible pumps with the PLR

interface to be found at on-site control and monitoring units that

have the RS 485 digital serial interface. It is installed on a top-hat rail

(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of

the monitoring unit.The Wilo-Control DigiCon interface converter

transforms the two-wire connection of the PLR serial digital interface

into a bus-compatible RS 485 serial digital interface.

A max. of 4 single or twin-head pumps of the following Wilo series

can be linked to the BA by means of the Wilo-Control DigiCon inter-

face converter:

- TOP-E/-ED (with IF-Modul PLR)

- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR)

- VeroLine-IP-E (with IF-Modul PLR)

- VeroTwin-DP-E (with IF-Modul PLR)

- CronoLine-IL-E (with IF-Modul PLR)

- CronoTwin-DL-E (with IF-Modul PLR)

The bidirectional communication between the pumps and the moni-

toring unit (BA) makes it possible to select between the following

types of regulation and control units:



- p-T for temperature-prompted differential pressure



unit (BA) makes possible remote control of:

- Pump Off


- Max. speed


- Setpoint for the preselected type of regulation or control


unit (BA) makes possible remote query of:

- Current operating mode


- Detailed fault signal



as well as the following operating parameters of the pumps:

- Actual delivery head and current volumetric flow

- Motor current

- Power consumption

- Operating hours

- Cumulative power consumption

- Speed

- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD)

In addition to remote control and remote query, the Wilo-Control

DigiCon interface converter also makes possible local adjustment of:





The Wilo-Control DigiCon interface converter is equipped with LEDs

for:

- Operational state DigiCon

- Communication with the pump

- Communication with interface RS 485

With the interface RS 485, a max. of 64 Wilo-Control DigiCon inter-

face converters can be switched in series.

Technical Data• Supply voltage

- Operating voltage: 24 VDC ± 25%


- Terminal cross-section: 1.5 mm2




• Interface PLR


specific protocol


necessary)

- Max. cable length: 200m

- Cable type: e.g. J-Y(St)Y 2x2x0.8


• Interface RS 485

Bus-compatible interface with hardware in accordance with the

RS 485 standard and the Wilo-specific protocol. The protocol is to be

co-ordinated with respective BA manufacturer.

- Addressing of a max. of 64 DigiCons (max. of 256 pumps)

- Max. total length

of the bus line: 1000m

- Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded


Documentation of the Wilo-specific protocol is stored on the CD

included in the scope of delivery. The software provided on this CD

also enables communications between the pumps and a conventional

PC.

Manual operation of the pump by means of the red knob is not possi-

ble if the pump is connected to the Wilo-Control DigiCon.





disconnected.

AccessoriesManual operation level Wilo-Control DigiCon-A for a max. of 2 pumps



Wilo-Control DigiCon-A


Dimension drawing

I 0 Bus

Controller

RS 485

Bus

Controller

CAN

Bus

Controller

DigiCon DigiCon-A DigiCon-A

Stratos-D Stratos

DigiCon DigiCon-A DigiCon-A

IP-E IL-ETOP-E TOP-ED

LON

I 0 I 0

14

46 90

87 33

58

15 10

14

88

465




Hea

tin

g, A

ir-c

on

dit

ion

ing

, C

oo

ling

Po

tab

le w

ater

cir

cula

tio

nSo

lar

ther

mal

Serv

ice/

Acc

esso

ries

, Sys

tem

sSw

itch

gear

s an

d C

ontr

ol D

evic

es

Pum

p M

anag

emen

t Sy

stem

s

Wilo-Control DigiCon-AThe Wilo-Control DigiCon-A manual operation level allows priority

control of pumps connected to the Wilo-Control DigiCon interface

converter.

The manual operation level is installed on a top-hat rail

(DIN EN 50 022-35) and is contacted via a lateral plug system using

the Wilo-Control DigiCon interface converter. 2 manual operation

levels for the superimposed control of a max. of 4 single or twin-head

pumps can be connected to a Wilo-Control DigiCon.

The Wilo-Control DigiCon-A manual operation level enables priority

remote control via potential-free control contacts and an analogue

signal for simultaneous bus communications of:

- Pump Off


- Maximum speed



(control input Analogue In 0 - 10 V)

The manual operation level Wilo-Control DigiCon-A enables remote

querying via potential-free signalling contacts for simultaneous bus

communications of:




In addition to remote control and remote querying, the Wilo-Control

DigiCon-A manual operation level also makes it possible to have

- Enablement of the control input Analogue In 0 - 10 V

The Wilo-Control DigiCon-A manual operation level is equipped with

LEDs for:

- Operational state DigiCon-A

- Collective fault signal (for each pump)

- Individual run signal MA or individual pump (for each pump)

- Individual run signal SL (twin-head pump only) (for each pump)

Technical Data• Contact rating


(potential-free changeover

contact): max. 250 VAC, 1 A

- Individual run signal MA


- Individual run signal SL



for function “Pump Off”: 24 VDC, 2.4 mA


for function “Control mode On”: 24 VDC, 2.4 mA


for function “Maximum speed”: 24 VDC, 2.4 mA


for function “Min. speed”: 24 VDC, 2.4 mA

• Supply voltage

- Operating voltage: The manual operation level DigiCon-A

is provided with current by the

lateral DigiCon plug system.





• Control input Analogue In 0 - 10 V

- Input resistance: >200 k

- Input protection: max. +/- 48 VDC

• Interface PLR


specific protocol


necessary)

- Max. cable length: 200 m

Manual operation of the pump by means of the red knob is not

possible if the pump is connected to the Wilo-Control DigiCon.





disconnected.

Pumpen Intelligenz.Worldwide the name Wilo is synonymous with the tradition of first class German engineering. Our pumps and pump systems for heating, air conditioning, cooling, water supply and sewage are used in all areas of public life: in commercial buildings, communal facilities, industry as well as in private homes. In close cooperation with our customers, we have over the decades further developed our know-how from pumps and beyond to system competence. This know-how is the basis for solutions which are geared towards meeting the special needs of our customers: that is what we call Pumpen Intelligenz.

WILO AGNortkirchenstraße 10044263 DortmundGermanyT +49 231 4102-0F +49 231 4102-7363www.wilo.com

Bosnia and Herzegovina71000 Sarajevo T +387 33 714510F +387 33 [email protected]

Georgia0177 TbilisiT/F +995 [email protected]

Macedonia1000 SkopjeT/ F +389 [email protected]

Moldova2012 ChisinauT/ F +373 2 [email protected]

TajikistanDushanbeT +992 93 5554541

Uzbekistan100046 TaschkentT/F +998 71 [email protected]

January 2007

Wilo – International (Subsidiaries)

Wilo – International (Representation offices)

AustriaWILO Handelsges. m.b.H.1230 WienT +43 5 07507-0F +43 5 [email protected]

AzerbaijanWILO Caspian LLC1014 BakuT +994 12 4992386F +994 12 [email protected]

BelarusWILO Bel OOO220035 MinskT +375 17 2503393F +375 17 [email protected]

BelgiumWILO SA/NV1083 GanshorenT +32 2 4823333F +32 2 [email protected]

BulgariaWILO Bulgaria Ltd.1125 Sofia T +359 2 9701970F +359 2 [email protected]

CanadaWILO Canada Inc. Calgary, Alberta T2A5L4T/F +1 403 [email protected]

ChinaWILO SALMSON (Beijing) Pumps System Ltd.101300 BeijingT +86 10 80493900F +86 10 [email protected]

CroatiaWILO Hrvatska d.o.o. 10090 ZagrebT +38 51 3430914F +38 51 [email protected]

Czech RepublicWILO Praha s.r.o.25101 CestliceT +420 234 098 711F +420 234 098 [email protected]

DenmarkWILO Danmark A/S2690 KarlslundeT +45 70 253312F +45 70 [email protected]

EstoniaWILO Eesti OÜ12618 TallinnT +372 6509780F +372 [email protected]

FinlandWILO Finland OY02330 EspooT +358 207401540F +358 [email protected]

FranceWILO S.A.S.78310 CoignièresT +33 1 30050930F +33 1 [email protected]

Great BritainWILO (U.K.) Ltd.DE14 2WJ Burton-Upon-TrentT +44 1283 523000F +44 1283 [email protected]

GreeceWILO Hellas AG14569 Anixi (Attika)T +302 10 6248300F +302 10 [email protected]

HungaryWILO Magyarország Kft2045 Törökbálint(Budapest)T +36 23 889500F +36 23 [email protected]

IrelandWILO Engineering Ltd.LimerickT +353 61 227566F +353 61 [email protected]

ItalyWILO Italia s.r.l.20068 PeschieraBorromeo (Milano)T +39 25538351F +39 [email protected]

KazakhstanWILO Central Asia 050002 AlmatyT +7 3272 785961F +7 3272 [email protected]

KoreaWILO Pumps Ltd. 621-807 GimhaeGyeongnarnT +82 55 3405809F +82 55 [email protected]

LatviaWILO Baltic SIA1019 RigaT +371 7 145229F +371 7 [email protected]

LebanonWILO SALMSON Lebanon12022030 El MetnT +961 4 722280F +961 4 [email protected]

LithuaniaWILO Lietuva UAB03202 VilniusT/F +370 2 [email protected]

MontenegroWILO Beograd d.o.o.11000 BeogradT +381 11 2850410F +381 11 [email protected]

The NetherlandsWILO Nederland b.v.1948 RC BeverwijkT +31 251 220844F +31 251 [email protected]

NorwayWILO Norge AS0901 OsloT +47 22 804570F +47 22 [email protected]

PolandWILO Polska Sp. z.o.o.05-090 RaszynT +48 22 7026161F +48 22 [email protected]

PortugalBombas Wilo-SalmsonPortugal Lda.4050-040 PortoT +351 22 2076900F +351 22 [email protected]

RomaniaWILO Romania s.r.l.041833 BucharestT +40 21 4600612F +40 21 [email protected]

RussiaWILO Rus ooo123592 MoscowT +7 495 7810690F +7 495 [email protected]

SerbiaWILO Beograd d.o.o.11000 BeogradT +381 11 2850410F +381 11 [email protected]

SlovakiaWILO Slovakia s.r.o.82008 Bratislava 28T +421 2 45520122F +421 2 [email protected]

SloveniaWILO Adriatic d.o.o.1000 LjubljanaT +386 1 5838130F +386 1 [email protected]

SpainWILO Ibérica S.A.28806 Alcalá de Henares(Madrid)T +34 91 8797100F +34 91 [email protected]

SwedenWILO Sverige AB35246 VäxjöT +46 470 727600F +46 470 [email protected]

SwitzerlandEMB Pumpen AG4310 RheinfeldenT +41 61 8368020F +41 61 [email protected]

TurkeyWILO Pompa Sistemleri San. ve Tic. A.S.34857 IstanbulT +90 216 6610203F +90 216 [email protected]

UkrainaWILO Ukraina t.o.w.01033 KiewT +38 044 2011870F +38 044 [email protected]

USAWILO-EMU LLCThomasville, Georgia31758-7810T +1 229 584 0098F +1 229 584 [email protected]

USAWILO USA LLC Calgary, Alberta T2A5L4T/F +1 403 [email protected]

Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)

W2695/6T/0609/GB/GMP