catia piston detailed steps

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    u How to deal with a mechanical part design ,

    starting from scratch

    The Part Design Workbench

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    Define Part Overall Process

    u First, you are going to open the Part Design

    Workbench.

    8 (1) Select the 6WDUW menu.

    8 (2) Select the 3DUW'HVLJQ workbench.

    Maximize window size.

    $7KH3DUW'HVLJQ:RUNEHQFKLVRSHQZLWKLWVGHGLFDWHGWRROEDU

    The Part Design Workbench

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    u You are now going to choose the plane on which

    you will draw your first sketch.

    uIn Tools / Options, set the Part / Sketcher values

    to 20 for Graduations and 100mm for Primary

    spacing.

    8 (1) Select the ;

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    u You are now going to sketch a circle that you will

    use later to create a pad feature.

    8 (1) Select the &LUFOH icon.

    8 (2) Select the origin point as circle center.

    8 (3) Select about 6 grid squares from the

    circle center.

    8 (4) Select the &RQVWUDLQW icon.

    8 (5) Select the dimension position inside or

    out of the circle.

    Create a Pad Feature

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    u You are going to modify the circle diameter.

    8 (1) 'RXEOHFOLFN on the circle diameter

    dimension value.

    $7KH&RQVWUDLQW(GLWLRQGLDORJER[LVGLVSOD\HG

    8 (2) Key in PPas diameter value.

    8 (3) Select 2. to confirm the modification.

    Create a Pad Feature

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    u You are going to leave the Sketcher, and create

    a Pad feature.

    8 (1) Select the ([LWicon.

    8 (2) Select the 3DG icon.

    $7KH3DG 'HILQLWLRQGLDORJER[LV

    GLVSOD\HG

    8 (3) Key in PP as Pad lenght.

    8 (4) Select 2. to confirm.

    Create a Pad Feature

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    u You are now going to create a second part body.

    This body will be later duplicated to perform 2cut-outs on the first Pad feature.

    8 (1) Select the ,QVHUW menu.

    8 (2) Select %RG\

    $7KHIHDWXUHVWKDWZLOOEHFUHDWHGLQWKLV

    QHZ3DUWERG\ZLOOEHVWRUHGLQD

    VHSDUDWHIHDWXUHHGLWRUEUDQFK

    Create two symmetric cut-outs

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    u You are going to select the plane on which you

    will create the next sketch.

    8 (1) Select the =;plane.

    8 (2) Select the 6NHWFKHU icon.

    $7KH=;SODQHFRPHVLQWRWKHVFUHHQ

    SODQH7KHJULGLVGLVSOD\HGDJDLQ

    Create two symmetric cut-outs

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    u You are going to sketch a new profile.

    8 (1) Select the 3URILOH icon.

    8 (2) Sketch the profile as indicated.

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    OLQHVHQGV

    $7KHSURILOHLVDXWRPDWLFDOO\FORVHG

    ZKHQLWORRSVEDFNRQWKHVWDUWLQJ

    SRLQW

    Create two symmetric cut-outs

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    u You are going to define the right profile elements

    dimensions.

    8 (1) 'RXEOHFOLFN on the &RQVWUDLQW icon.

    $$GRXEOHFOLFNRQDQLFRQORFNVWKH

    FRPPDQG

    8 (2) Place the cursor on the lower line as

    indicated, and press the PRXVHEXWWRQ to

    access the contextual menu.

    8 (3) Select the )L[ option.

    $$QDQFKRUV\PEROVKRZVWKDWWKHOLQH

    SRVLWLRQLVIL[HG

    Create two symmetric cut-outs

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    u You are going to create lenght and distance

    dimensions.

    8 (1) Select the indicated vertical line.

    8 (2) Select on the left side of the sketch to

    define the dimension location.

    8 (3) Repeat the same operation for the lower

    fixed horizontal line.

    8 (4) Select the left vertical line, and the

    yellow 9 vertical axis, and place the

    dimension under the last one.

    Create two symmetric cut-outs

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    u You are going to create an angle dimension, and

    adjust ots value.

    8 (1) Select the 2 indicated lines.

    8 (2) Select on the sketch left side to locate

    the dimension.

    8 (3) Double-click on the dimension value ,

    and set it to GHJ in the &RQVWUDLQW

    (GLWLRQ.

    8 (4) Select 2. to confirm.

    Create two symmetric cut-outs

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    u You are going to modify the sketch dimensions.

    8 (1) Repeat the last operation on the other

    dimensions to specify the indicated values.

    8 (2) Select the ([LW icon.

    Create two symmetric cut-outs

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    u You are now going to create a new Pad feature.

    8 (1) Select the 3DG icon.

    8 (2) Select the 0LUURUHGH[WHQW in the 3DG

    'HILQLWLRQ dialog box, and Select 2. to

    confirm.

    $7KLVVHFRQG3DGLVVWLOOLQGHSHQGDQWIURPWKHILUVWRQH

    Create two symmetric cut-outs

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    u You are going to make a symmetric copy of the

    Pad feature you just created.

    8 (1) Select the 0LUURU icon.

    8 (2) Select the

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    u You are now going to remove the mirror

    operation result from the first Pad feature.

    8 (1) Place the cursor on %RG\ in the

    Feature Editor, and press the PRXVH

    EXWWRQ to access the contextual menu.

    8(2) Go down to the last line %RG\REMHFW,and choose the 5HPRYH option.

    Create two symmetric cut-outs

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    u You are going to sketch a profile that you will

    use to create a double boss.

    8 (1) Select the

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    .

    8 (1) Select the &RQVWUDLQW icon and create

    a distance dimension between the circle

    center and the yellow + horizontal axis.

    8 (2,3,4) Double-Click on this dimension value

    to set it to PP in the &RQVWUDLQW

    (GLWLRQ dialog box, and select 2. to

    confirm.

    8 (5) Select the ([LW icon.

    Create a double boss

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    u You are going to create a new Pad Feature.

    8 (1) Select the 3DG icon.

    8 (2,3,4) Select the 0LUURUHGH[WHQW in the

    3DG'HILQLWLRQ dialog box, and Select 2.

    to confirm.

    Create a double boss

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    u You are going to sketch a profile that you will

    use to create a cut-out.

    8 (1) Select the indicated part face.

    8 (2) Select the 6NHWFKHU icon.

    8 (3) Select the 7KUHHSRLQWDUF icon.

    8 (4) Select the 3 indicated $%& points to

    create the arc.

    8 (5) Select the ([LW icon.

    Perform a cut-out

    $ % &

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    u You are now going to make the cut-out itself.

    8 (1) Select the 3RFNHW icon.

    8 (2) Selectn WKHLQGLFDWHGDUURZ to invert its

    direction.

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    UHPRYHG

    8 (3,4) In the menu available under the

    indicated arrow, choose the 8SWRQH[Woption, and select 2. to confirm.

    Perform a cut-out

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    u You are going to sketch a profile that you will

    use to create a pocket.

    8 (1) Select the indicated part face.

    8 (2) Select the 6NHWFKHU icon.

    8 (3) Select the 3URILOH icon.

    8 (3) Sketch the profile as indicated.

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    VZLWFKIURPOLQHWRFLUFOHDUF7KLVLFRQ

    LVORFDWHGRQWKHORZHULFRQEDURI&$7,$9

    Create a Pocket Feature

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    u You are now going to specify the sketch

    dimensions.

    8 (1) 'RXEOHFOLFN on the &RQVWUDLQW icon.

    8 (3) Create a radius dimension on each arc.

    8 (3) Select the top circular edge and circle

    arc as indicated. Using mouse button 3,

    access the contextual menu and select the

    &RQFHQWULFLW\ option.

    8 (4) Repeat the same operation between the

    lower circular edge and circle arc.

    Create a Pocket Feature

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    .

    8 (1) 'RXEOH&OLFN on the top radius

    dimension, to set it to PP.

    8 (2) 'RXEOH&OLFN on the lower radius

    dimension.

    8 (3) In the &RQVWUDLQW(GLWLRQ dialog box,

    place the cursor in the radius value field.

    Using mouse button 3, access the

    contextual menu and select the (GLW

    IRUPXOD option.

    Create a Pocket Feature

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    .

    8 (1) Select the top radius dimension, and 2.

    to confirm in the )RUPXOD(GLWRU and

    &RQVWUDLQW(GLWLRQ dialog boxes.

    $7KLVGLPHQVLRQLVQRZOLQNHGWRWKHRWKHURQHE\DVLPSOHIRUPXOD

    Create a Pocket Feature

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    8 (1) Create the 2 distance dimensions

    between the 9 vertical axis and the 2

    profile vertical lines, as indicated.

    8 (2) Repeat the formula creation between

    these 2 dimensions.

    8 (3) Set the leading dimension of this relation

    to PP.

    8 (4) Select the ([LW icon.

    Create a Pocket Feature

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    u You are now going to make the Pocket Feature,

    using the profile you just created.

    8 (1) Select the 3RFNHW icon

    8 (2) Set the depth to PP in the 3RFNHW

    'HILQLWLRQ dialog box.

    8

    (3) Select2.

    to confirm.

    Create a Pocket Feature

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    u You are going to create a through-hole, where

    the piston axis will take place.

    8(1) Select the +ROH icon.

    8 (2) Select the indicated circular face.

    8 (3) Selecting the indicated arrow button in

    the +ROH'HILQLWLRQ dialog box, choose the

    8SWRODVW hole option. Set the hole radius

    toPP

    . Select2.

    to confirm.$7KHFHQWHUHGWKURXJKKROHLVFUHDWHG

    Drill a Hole Feature

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    u You are now going to create rounding fillets.

    8 (1) Select the 4 indicated edges using the

    keyboard &WUO key.

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    VHOHFWLRQ

    8 (2) Select the (GJH)LOOHW icon.

    8 (3) Set the radius value to PP in the

    (GJHILOOHW'HILQLWLRQ dialog box.

    8 (4) Select 2. to confirm.

    Add rounding fillets

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    8 (1) Select the pocket bottom face.

    8 (2) Select the (GJH)LOOHW icon.

    8 (3) Set the radius value to PP in the

    (GJHILOOHW'HILQLWLRQ dialog box.

    8 (4) Select 2. to confirm.

    Add rounding fillets

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    8 (1) Repeat the same operation on the 2

    indicated edges (5DGLXVPP).

    8 (2) Repeat the same operation on the 2

    other indicated edges (5DGLXVPP).

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    Add rounding fillets

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    8 (1) Select WKH LQGLFDWHGVPDOOF\OLQGULFDO

    IDFHV, pressing the keyboard CTRL key,

    and repeat the Fillets creation operation

    (5DGLXVPP).

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    'HVLJQD0RWRU3LVWRQ

    u At any time you can modify the Part graphic

    properties.

    8(1) Place the cursor on the 3DUW%RG\ linein the Features Editor.

    8 (2) Using mouse button 3, access the

    contextual menu and choose the

    3URSHUWLHV option.

    8

    (3,4) In the3URSHUWLHV

    dialog box

    selectthe *UDSKLF option and choose a new fill

    Modify the Part colour