cenelca ii drm presentation

Aero Energy Products

Project Execution Department

ORDER DEFINITION MEETINGORDER DEFINITION MEETINGCENELCA IICENELCA II Houston, TX ,June 23, 24, 2005Houston, TX ,June 23, 24, 2005

Wilson Contreras

Site Manager GE Aero

LM 6000 Cenelca II Project .Presentations to GE staff and

Cenelca Chile customer .



0DM Manual Table of Contents0DM Manual Table of Contents• Meeting Agenda 1• ODM Presentation Slides 2• Organizational Chart 3• CENELCA II Milestone Schedule 4• Project Net 5• Delivery CENELECA II Schedule 6• Scope Of Supply 7• TA Construction & Commissioning Hours 8• Drawing and Documentation List 9• Paint & Protective Coating Specification 10• Gas Fuel Specification 11• Gas Turbine Compressor Washing Specification 12• Lube Oil Specification 13• Weld Procedure Specification 14• Weld Inspection Specification 15• Punch List Process 16• Liquid Fuel Curves 17



AgendaAgendaMay 23 , 2005May 23 , 2005

3:00–3:15 Introduction of Companies and Personnel Clive Makinson

3:15–3:30 CENELCA II Project Overview Wilson Contreras

3:30-4:00 Review Scope of Supply Wilson Contreras

4:00-4:15 Break

4:15-5:00 Discipline Drawing Review C Makinson / W Contreras

Mechanical System . M. Baqui/K.Ginnetty

Electrical/Controls Sys(GTG on Line) R.Quintanilla/L.Tran

Control sys Philosophy J.Wallace/D.Patlovany



Agenda cont’dAgenda cont’dMay 24 ,2005May 24 ,2005

8:00-9:30 Performance Test. Randy Heiser9:30-10:00 Review Deliverables Clive Makinson

Drawings Wilson ContrerasManuals Wilson Contreras

10:00-10:15 Break10:15-11:45 Installation/Start up Services Wilson Contreras

Training Description Clive Makinson11:45:1:00 Lunch1:30-1:45 Break1:00-1:30 Review Scope Matrix Wilson Contreras1:30-2:00 Transportation Archie Robinson2:00-3:00 Review Action Items Wilson Contreras3:00-3:15 Break3:15-4:30 Wrap-Up GE / Cenelca



GEAEP Organization

D a is y S h u p trineP ro jec t S up p o rt

W ils o n C o n tre rasC o n tra c t A dm in istra to r

k a re n G inn e ttyM e c ha n ic a l E n g in e e r

M u h am m e d B a q u iM e c h an ic a l S u p erv is o r

L u on g T ranE le c trica l E ng in e e r

R o b e rto Q u in ta lliaE le c trica l S u p e rv is o r

R o n P riceM a n ag e r, o f R e q u isit io ns

E n g in e e rin g D e p t.

V e m o n A s h leyQ u a lity C o n tro l

D o n n a G riff inD o cu m e n ta tion

C o o rd in a to r

J o e W a lla ceC o n tro ls E ng in e e r

G a s T u rb in e E q u ipm e n t

J o h n B ishM a n ag e r, S o ftw a reE n g in e e rin g D e p t.

W e ldo n Ja n ekM a na g e r o f M a n u fa c tu ring

J e rry Isb e llP ro je ct S c he d u le r

C liv e M a k in s onP ro je ct M an a g er# 28 1 -8 64 -27 67C -8 32 -22 8 -78 19

Single Point Single Point of Contactof Contact



DRM

Install/Startup Meeting

• Responsibility Matrix

• Schedule Commissioning

• Protocol

•Performance Test Proc.

•Lock Out /Tag Out

Performance Test

9037 KJ/KW.hr LHV

First Fire Customer Resp.

Fuel cleaning) PNet Access

• Overview

•Review Drawings

•Communication

COD COD

Before 45 Days Before 45 Days After After Perfomance Test Perfomance Test

Transportation

• Customer Resp

• Requirements

CENELCA II Milestone CENELCA II Milestone ScheduleSchedule

Interface Meetings

•Review Touch points

PSOR



•Internet based Customer Collaboration tool

•One-stop shop for:-Drawings

-NCRs

-Factory/ Performance Test Reports

-Manufacturing Production Schedules

•Request For Access

Project NetProject Net



Delivery Cenelca II ScheduledDelivery Cenelca II Scheduled

Update - 16 May 05Gas Turbine Generator Package EXW GE 4-Jun-05 HoustonOption CC – Switchgear (including 125 VDC EXW S&S 15-May-05 Houston @ ETI Warehouse(including 125 VDC batteries) EXW 411503806 ETI 27-May-05 HoustonOption DD – Unit Motor Control Center EXW 411503769 GE Supply 4-Jun-05 Mebane, NCOption FF – Simple Cycle Exhaust Assembly FCA Veracruz 411503809 Braden 22-Jun-05 Monterey & TulsaOption JJ – First Fill Lubricants EXW 411503817 JAM 18-May-05 HoustonOption KK- Liquid Fuel Centrifuge Module EXW Customer decisionOption OO – 380 V Distribution Panel EXW 411503807 ETI 27-May-05 HoustonOption PP – Liquid Fuel Filter Skid EXW 411503810 TSC 27-May-05 HoustonOption QQ - Liquid Fuel Forwarding Pump EXW 411503811 TSC 22-Jun-05 HoustonOption U – LM6000 PC Start-up andCommissioning Spares

EXW

Option - LM6000 Operating Spares EXW



Scope of SupplyScope of Supply

•GE LM 6000 PC ,50 Hz,LHoNDWES dual fuel combustion systemoGas TurbineoGeneratoroGear BoxoPrimary exhaust plenumoLube Oil systemoHydraulic Start up SystemoFire Protection SystemoOn Line CleaningoGenerator Protective RelaysoInstrumentation and Control System



Scope of Supply continuedScope of Supply continuedTurbine Baseplate

oCarrying gas turbine, gearbox, enclosure, and auxiliaries

Water Injection System for Nox•SPRINT Power Boost System•Electro-Hydraulic Start System.•Winterization•Air Inlet System•Turbine Exhaust



Scope of Supply continuedScope of Supply continued

•Reduction Gearbox .Coupling Guards.

•Fuel System .

•Acoustic EnclosureoAverage sound attenuation to 85 dB(A) at 3 feet (1 m) distance measured at 5 feet (1.5 m) above grade

•Simplex Evacuated Ventilation System

•Fire and Gas System.

•Lube Oil System .




•AC Generator and Electrical Equipmento11,500 volt, 3 phase, 50 Hz, 0.85 power factor, brushless Excitation System .

oEnclosure near Field 85 dbA at 3 FeetoAir CooleroPower System / stabilizerControl SystemoTurbine and generator simplex PLC based control systemoAuto and manual synchronizingoSolid state generator protection

•Off Line Water Wash System•Lead Acid Batteries, Chargers, & Racks

o24VDC & 125VDC




•Drawings and DocumentationDrawingsoO&M Manuals

•Technical Assistanceo1000 Hours included per contract o7 days/Week.12 hours per Day

•Turbine TestingoUnit was static tested at factory

•DeliveryoEx-works Houston, Texas

•PackingoPacked for international ocean shipment



Scope of Supply continued (Open Items)Scope of Supply continued (Open Items)

•Technical Assistanceo1000 Hours included per contract oAfter 1000 Hours per Contract Time will be tracked using the following methodology

oAfter 1000 Hours per Contract Technician time is tracked Five consecutive days - 40 hours per week. Hours in addition of 40 hours are tracked at 1.5 RT. Sat/Sun are billable

oAll hours in excess of 40 hrs /5 day period will be billed at the 1.5 straight time rate.



TA Construction &Commission HoursTA Construction &Commission Hours

CENELCA II HOURS TA FOR CONSTRUCTION & COMMISSIONING PROJECT .

2005July August September TOTAL TOTAL

Days HOURS1 Mechanical 15 Days 30 Days 5 Days 50 500

2 Electrical/Control 15 Days 30 Days 5 Days 50 500

3 Control 30 Days 5 Days 35 350

TOTAL 1350



Drawings and DocumentationDrawings and Documentation

• General Arrangement, Main Unit• Installation Foot Print, Main Unit• Lift Plan• Shipping Data• Flow & Equipment Symbols, Mechanical• Flow & Instrument Diagram, Fuel System• Flow & Instrument Diagram, Lube Oil System• Flow & Instrument Diagram, Water Wash System• Flow & Instrument Diagram, Ventilation & Combustion System• Flow & Instrument Diagram, Fire Protection System• Flow & Instrument Diagram, Hydraulic Start System• Flow & Instrument Diagram, Cooling & Sealing Air System• Instrumentation Diagram, Auxiliary System• General Arrangement, Air Filter• General Arrangement, Miscellaneous Skids• Abbr., Symbols & Reference Data, Electrical



Drawings and Documentation continuedDrawings and Documentation continued• One Line Diagram, Generator 11.5 KV• Three Line Diagram, Generator Metering• Schematic, Generator Excitation System• One Line Diagram, Motor Control Center 400V?• Schematic Diagram, Motor Control Center• Motor Schedule• Interconnect Cable Schedule• Interconnection Diagram Customer Control Wiring• Plan & Elevation, 24V DC Control Power• Plan & Elevation, 125V DC Control Power• Plan & Elevation, Control Panel• Schematic Diagram, DC Control System• Schematic Diagram, AC Control System• Logic Diagram, Fire & Gas Protection• System Wiring Diagram, Lighting & Distribution• System Wiring Diagram, Turbine Auxiliary Systems



Drawings and Documentation continuedDrawings and Documentation continued• System Wiring Diagram, Ventilation & Combustion Air• System Wiring Diagram, Vibration• System Wiring Diagram, Turbine Ignitors and Emergency Stop• System Wiring Diagram, Gas Fuel System• System Wiring Diagram, Lube Oil System• System Wiring Diagram, Turbine Water Wash• System Wiring Diagram, Fire & Gas Protection, CO2• Wiring Diagram, Gearbox• Wiring Diagram, Generator• Wiring Diagram, Turbine Control Panel• Wiring Diagram, Fire Protection Systems, CO2• Wiring Diagram, Turbine Skid• Wiring Diagram, Main Turbine Terminals Box• Switch Development

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