certification of personnel competence (copc) – malaysia ... · jakarta, indonesia 8 thand 9...
TRANSCRIPT
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Certification of Personnel Competence (CoPC) – Malaysia
experience
IECEx 2018 International Conference
Jakarta, Indonesia8th and 9th August 2018
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• BASORI HJ SELAMAT• SENIOR GENERAL MANAGER• SIRIM QAS INTERNATIONAL
INTRODUCING
INSERT Company Logo here
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Fire and explosion incidents occurred at Gas Processing Plant Complex A, Kertih, Malaysia on 10th May 2012. Reported 1 and 23 personnel injured. Investigation result : suspected of gas leak to storm water drain.
Passed Incidents thought us lessons
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Sufficient and competent manpower; Effective training and qualification process
Effective maintenance program, calibration and
spare parts control
Equipment selection, Design, Zoning,
Installation, Initial and periodic inspection
HSE policy, rules, procedures and
objectives; performance monitoring
ManpowerMachines
MeasurementMethods
Why Facilities/Plants Caught Fire
AirOxygen
Ignition sources
Flammable or Combustible
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Assessment & Certification personnel
Quality System (ISO/IEC 17024 + IECEx 05)
System, policies and procedures
Structural and resources Management
QuestionBank Management
Main components of ExCB Quality System
KnowledgeCompetent Person + =
Skills
execute activities effectively, efficiently and safely in or associated with hazardous areas
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SIRIM CoPC Scheme Committee
System Procedures
Assessment activities
Question Bank Development
Secretary
System, Policies Procedures
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Question bank
CoPCTechnical
Committee
Questions development
Questions validation
Mapping process
Questions selection for assessment
Question Bank
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2 - Performance assessment
Unit Ex 003, 004, 005, 006, 007 and 008
Assessment Facilities
1 - Knowledge
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Inquiry• Application• Supporting documents, applicant declaration• Quotation
Contract review
• Confirm of Supporting documents• Scopes applied• Payment/ surcharge
Documents validation
• Education, Qualification, Experience, Training
• Notify applicant
Assessment preparation
• Assessment schedule• Prepare assessment paper• Confirm assessment date
Assessment
Independent Review
Online Certificate
• Assessment results
• CER • PCAR
Certification Process
• PCAR• CoPC• Wallet ID
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• Application is to be within the ExCB’s scope• Confirm receipt of the applicants experience log,
training records and qualifications/educations• Determine whether a surcharge applies for applicant• Estimate of time and costs• Any special requirements and arrangement, e.g. travel,
accommodation, translation of documentation etc.• Agreement on method and system of payment• Communicate in writing to applicant
of the review result
Contract Review
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General qualifications not specific to explosive atmospheres• Technical education–Engineering Diplomas, Degree, College Certificates etc• Formal internal training programme set by and endorsed by an employer..Qualifications specific to explosive atmospheres• Formal external training undertaken on subjects and topics relevant to
explosive atmospheres • Formal internal training programme set by and endorsed by an employer
Work experience both hazardous and non-hazardous areaA resume which should include at least (as applicable)• Employer and type of industry• Position and responsibility• Protection techniques used• Standards and codes of practice used• Working safely in hazardous areas• Duties or tasks undertaken• Area classification, installation, equipment selection
and installation
Evidence of qualification/experience
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Assessment
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Assessment
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Knowledge assessment:
A - Selected Response
B - Constructed Response
At least 75% of all items shall be answered correctly.
Practical skills assessment:
All items shall be correctly demonstrated (for unit competency requires performance assessment)
Assessment Results
The results shall be specified for each Unit of Competence assessed and recorded in CER and PCAR
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Receipt of Wallet ID
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Reassessment To be conducted before the expiry of five (5) years from the date of issue of the PCAR for the purpose of re-certification
SurveillanceExCB to gather any feedback/complaints from employer or other sources, investigate, take corrective action, including withdrawal or cancellation of certificate.
Surveillance and Reassessment
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Partial Assessment Applicant shall demonstrate evidences that their competence has been maintained and updated - awareness and understanding of all new IEC Standards and
changes to IEC standards relevant to their scope of certification- work record that demonstrate person’s ability to understand and
apply the current editions of all relevant standards.
Full AssessmentApplicant may not have been involved in relevant practical application of activities under their Units of Competence over 5 years period.
Reassessment
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An IECEx CoPC may be suspended or cancelled due to the following:
• non payment of outstanding fees• failure to comply with the re-certification requirements• the Certificate or PCAR has been issued in error• the holder requests cancellation• it is used in a misleading way, or• Ex Competent Person no longer complies with the
IECEx requirements• Non compliance against SIRIM QAS requirements
Suspension or Cancellation
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Lodge an appeal in the first instance with ExCB for disagreement with decision of
• Refusal for issuance of IECEx PCAR or IECEx CoPC
• Suspension IECEx CoPC• Cancellation of IECEx CoPC
Ex Certified/applicant lodge an appeal to ExCB
ExCB – using internal appeal procedures
Refer to IECEx Appeals process (IECEx 01)
Refer IEC Conformity Assessment Board
(Final Decision)
EX Certified/ Applicant
Unresolved
Unresolved
Resolved
Resolved
Appeals
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Among others, this scheme :- provides an independent proof to companies that a person
holding an IECEx CoPC has the knowledge and skills ; enhances confidence that certificate holders have been deemed
competent to international standards, and certified as having required skills and knowledge to perform their task safely.
facilitates plant owners/companies to promote safety awareness among employees, suppliers and contractors
maintains the integrity of Ex protection features of equipment and installation.
Why IECEx CoPC
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Unit Ex 001,003,004
Unit Ex 001,003
Unit Ex 001,003,007,008
Unit Ex 001,007,008
Unit Ex 001
CoPC under SIRIM QAS 2015-2018(June)
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Challenges
IECEx CoPC is industry driven in many countries Unwilling to continue maintaining of CoPC Relatively high cost for certain developing countries Low Industry demand for certain unit competence Lack of awareness among less known industry
players – e.g saw mill, paper mill, refuelling station, grain handling and storage etc
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• Ir. Abd Manan Ismail• Principal Instructor• PETRONAS Technical Training Sdn Bhd
INTRODUCTION
Open
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Presentation Outline
PETRONAS INSTEP at a glance
IECEx CoPC Training Programme at INSTEP
PETRONAS requirements for Hazardous Area Installations
IECEx CoPC Preparatory Assessment programme
Learners experience
INSTEP aspirations
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PETRONAS Learning Institutions
Internationally Recognised
Research University
A Premier Institute & Centre of Excellence in
Leadership
A Leading Partner of Choice in Oil & Gas
Technical Learning & Certification
A Centre of Excellence for Maritime Education
and Training
Serve as the prime lever in
developing distinctive talent
capability to support the
industryPETRONAS Leadership
Centre
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Upstream Downstream Training Plant ”Game Changer”
What makes INSTEP Training Plant a class above the rest?
• Simulates real plant scenarios in a safe environment. • HSE is embedded as an integral part of our curriculum.
Open
Generates job-ready technicians and engineers through hands-on training and experiential learning
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Process & Analytical
Instrumentation Exploration & Production
Electrical Health, Safety & Environment
Mechanical & Inspection
Our AcademiesThe Training Plant is supported by six academiescomplete with practical workshops
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Signing Ceremony of BTEC Accreditation
World’s First Oil & Gas Technical Qualification Centre
awarded by OPITO
IECEx 12th Recognised Training Provider (RTP) in the world and the
first as user
Accreditations & CertificationsElevating the quality of programs & instructors through international accreditation
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Ex Wiring Bay is fully equipped with Ex Equipment
• Complete configuration of Ex Installations Bayand dedicated Ex Equipment Lab
• Certified Instructors
• Collaboration with SIRIM for Ex Assessment & Certification
INSTEP Capabilities as RTP
IECEx CoPC Training Programme at INSTEP
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PETRONAS requirements for Hazardous Area Installations
PETRONAS Technical Standards and IEC 60079 Series
• Design, installation, inspection & maintenance
• Knowledge and skill requirements for staff & contractors
IECEx CoPC Training Programme at INSTEP
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IECEx Preparatory Assessment Programme
IECEx CoPC Training Programme at INSTEP
Familiarisation for participants to the assessment environment
INSTEP offers all IECEx Units, except Units Ex 002, 005 & 010
• Stand-alone Unit• Combination of Units• Calendared or Customised
Methodology
Classroom Workshop Practical Activities Written Knowledge Exercise
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IECEx CoPC Training Programme at INSTEP
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Learners Experience
• More than 400 learners trained since 2014
• Over 90% passed the assessment
Facilitators are knowledgeable and experienced as well as engaging. (Ahad Hatim, Shell)
The practical session was very interesting. (Farhana Sarin, PETRONAS)
The course prepared us well for the assessment. (Salam Merni, PETRONAS)
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IECEx CoPC Training Programme at INSTEP
INSTEP Aspirations
• Elevate the IECEx learning experience through integrated solutions, utilising its state-of-the-art Training Plant
• Embed digital technologies into its learning solutions, to cater for the needs of modern learners
• Become a full-fledged training provider covering programmes for all IECEx Assessment Units
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Truly A Global Player
INSTEP has penetrated the international market by serving more than 35 countries and produced more than 14,000 technicians & engineers
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Thank youINSERT Company Logo hereBASORI HJ SELAMAT
Senior General Manager SIRIM QAS [email protected]
Ir. Abd Manan IsmailPrincipal InstructorPETRONAS Technical Training Sdn [email protected] www.instep.my