cfn power point presentation - ext

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65 Years of Briquetting Experience 65 Years of Briquetting Experience 1 Company Profile Company Profile C.F. Nielsens Maskinfabrik A/S, Denmark was established in 1889 by the progressive blacksmith Carl Frederik Nielsen. In 1975 the company moved to a new-built factory in the beautiful outskirts of Baelum, in the northern part of Jutland. The company was fully owned by the Nielsen family until Henning M. Larsen bought the company in 1998. In January 2007, as a result of a management-buy-in, Mogens Slot Knudsen took over as managing director in co-ownership with Dansk Kapitalanlaeg A/S. – A new office section was added in 2008 along with the continued development of the organisation. The company is still named C.F. Nielsen A/S - and it is now with 65 years of briquetting experience ready for an intensive growth in line with the future requirements of the world-wide market for bio briquetting equipment. C.F. Nielsen A/S Solbjergvej 19 DK-9574 Baelum Next to Mogens Slot Knudsen, co-owner and managing director of the company.

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Pressentation of C.F.Nielsen A/S as well as products and sevices offered by our compay

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Page 1: CFN Power Point Presentation - Ext

65 Years of Briquetting Experience65 Years of Briquetting Experience 1

Company ProfileCompany Profile

C.F. Nielsens Maskinfabrik A/S, Denmark was established in 1889 by the progressive blacksmith Carl Frederik Nielsen.

In 1975 the company moved to a new-built factory in the beautiful outskirts of Baelum, in the northern part of Jutland.

The company was fully owned by the Nielsen family until Henning M. Larsen bought the company in 1998.

In January 2007, as a result of a management-buy-in, Mogens Slot Knudsen took over as managing director in co-ownership with Dansk Kapitalanlaeg A/S. – A new office section was added in 2008 along with the continued development of the organisation.

The company is still named C.F. Nielsen A/S - and it is now with 65 years of briquetting

experience ready for an intensive growth in line with the future requirements of the world-wide market for bio briquetting equipment.

C.F. Nielsen A/SSolbjergvej 19

DK-9574 Baelum

Next to Mogens Slot Knudsen, co-owner and managing director of the company.

Page 2: CFN Power Point Presentation - Ext

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CFN – Production FacilitiesCFN – Production Facilities

We produce most parts ourselves to maintain a high quality level and flexibility as well as quick delivery

Page 3: CFN Power Point Presentation - Ext

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Mechanical PressesMechanical Presses

Model System Max Capacity Briquette Size: Std. / Alt.BP 2000 Mechanical 225 kg/h Ø 50 mmBP 3200 Mechanical 500 kg/h Ø 60 mmBP 4000 Mechanical 750 kg/h Ø 60 mmBP 5000 Mechanical 1200 kg/h Ø 75 mmBP 5500 Mechanical 1400 kg/h Ø 75 / 65 x 65 mmBP 5500 / HD Mechanical 1400 kg/h Ø 75 / 65 x 65 mmBP 6000 / HDBP 6500 / HD

Mechanical 1800 kg/h Ø 90 / 75 x 75 mm

The construction of the mechanical briquetting press is equal to the construction of an eccentric press.

A constantly rotating eccentric is connected to a press piston, that is compressing the raw material into a conical compression die.

Page 4: CFN Power Point Presentation - Ext

Main features for the CF Nielsen Main features for the CF Nielsen Company and Products in front of Company and Products in front of the competitionthe competitionCF Nielsen – Briquetting Presses and other Products

• Higher performance than the competition due to double feeding system for our biggest mechanical presses and an excellent capacity control system that continuously measures the speed of the briquette string and adjust the speed of the dosing screw with frequency controlled motor. Keeps the hourly production within +/- 50 kg of the set capacity.

• Our Advanced Briquetting Control System, which is standard for the BP6500HD is available in your language directly on the touch screen display.

• The ABCS system will monitor the running status on all relevant motors and sensors etc..A data-log function will register and store all irregularities for access locally and by internet.Fault finding and reprogramming etc. can take place from CF Nielsen over the internet, as the press has it’s own IP-address.

• The CFN press will typically produce 20-40% more than the competitive presses in hardwood with a high density.

• For softwood with a lower density of the raw material our presses will still produce 15-25% more than the comparable presses from German, Swiss and Italian competitors.

• Long lifetime for special die system and reduced maintenance cost based on a wear ring with a typical lifetime of 500 – 2000 hours. The wear ring is normally changed 2-3 times before the main die needs to be changed.

• Ø90 - 93 mm briquette size for consumer briquettes means easy packaging and suitable dimensions for stacking on Europallets.

• Strong and sturdy unit integrated in frame constructed in high tensile steel with all vital parts well protected by cover plates etc.

• Strong 55 kW motor with soft-start solution• Bio-start device to project the unit against overload and to avoid starting problems.• Anti-slip function for belt drive with 8 V-belts

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Page 5: CFN Power Point Presentation - Ext

CF Nielsen BS350 Briquetting SawCF Nielsen BS350 Briquetting SawThe BS350 Saw is compared to saws offered by the competition recognized by:

• A very precise length control system with +/- 1,5 mm in

length variation of the briquettes, which makes it easier to maintain an equal package size and weight of complete pallets

• Monitored on the touch screen and controlled by the ABCS system of the press.

• A side push system that pushes the briquette out on a transport band to avoid the briquettes knocking against one another and get damaged on their way out of the saw.

• An efficient solution to remove saw dust from the inside of the saw. In the bottom section a screw conveyor moves the dust out to the connection for the ventilator.

• Effective noise reduction system according to the European Machinery Directive.

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CF Nielsen A/S – Company

• Good knowledge of the market based on hundreds of briquetting units sold worldwide• We offer test-briquetting of your raw material at our advanced test-plant to prove our quality• We offer an excellent local service in cooperation with our international network of agents.• All vital spare parts normally available for shipping same day.

Page 6: CFN Power Point Presentation - Ext

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BP 6500 HD – at CFN TestplantBP 6500 HD – at CFN TestplantBiostart System for easy start and reduced load on bearings during start.

Touch Screen Panel with Data Logging and Internet Access .Follow the test via our webcamera installation

Oil cooler + Die- Cooler

Heating belts for pre-heating of dies before starting the press

Page 7: CFN Power Point Presentation - Ext

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Lignin Dosing + MixerLignin Dosing + MixerLignin dosing system

Mixer for homogeneous rawmaterial

water adding system

Dosing silo for

rawmaterial

Page 8: CFN Power Point Presentation - Ext

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Test of Raw MaterialTest of Raw Material

We are performing a lot of tests based on raw material forwarded from potential customers.

Page 9: CFN Power Point Presentation - Ext

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After Sales ServiceAfter Sales Service

Service Coordinator In Action• Arranging field service at

our customers• Service packages• Range of service products • Spare part sales• [email protected]

Our service coordinator is responsible for all contacts to our customers about service matters after the machines has been installed and turned over to customers.

Page 10: CFN Power Point Presentation - Ext

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Briquetting Plant with ShredderBriquetting Plant with Shredder

Cyclone for separation of air and raw material

Rotary valve

Dosing silo

Feeding screw

Mechanical Briquetting press

Raw material from grinder, planer or milling machine

Control panel

Briquettes out

Page 11: CFN Power Point Presentation - Ext

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C.F. Nielsen - ConceptsC.F. Nielsen - Concepts

• A strong alternative to pellets• Lower investment and lower operating costs• Briquetting of wood, agri and other biomass• Capacities – 200 to 1800kg/hour per press

Page 12: CFN Power Point Presentation - Ext

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Briquetting Plant placed under a 400 m3 Briquetting Plant placed under a 400 m3 SiloSilo

We have installed several presses that are placed under a 100 – 300 m3 silo. - The above example is installed in Norway and represents a veryeconomical and environmental friendly solution.

Detail from Silo!

Page 13: CFN Power Point Presentation - Ext

Handling and storing of raw Handling and storing of raw materialmaterial

• Walking floor solutions for feeding material to the dosing silos of our briquetting solutions.

• Alternatives to big silo systems with complicated discharge system

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Page 14: CFN Power Point Presentation - Ext

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Fellessons Case – SwedenFellessons Case – Sweden5 presses in action for making industrial briquettes that are sold to power plants and heating plants on long-term contracts

Page 15: CFN Power Point Presentation - Ext

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Industrial Briquettes or Bio Fuel Industrial Briquettes or Bio Fuel Pucks?Pucks?• Industrial briquettes• Bulk weight normally 550 to 625 kg/m3• Sold to heating plants and/or power stations

Page 16: CFN Power Point Presentation - Ext

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Dosing Silo for one or two PressesDosing Silo for one or two Presses

The 2x2 m dosing silo is extendable to 8-12 m3 volume.

It is designed for feeding of 1 or 2 Briquetting presses

Feeding of dosing silo as wellAs start- stop of press forindustrial production is con-trolled by 3 level sensors placed in the dosing silo.

Page 17: CFN Power Point Presentation - Ext

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Small Danish Heating Plant – for BriquettesSmall Danish Heating Plant – for Briquettes

A successful conversion!

Page 18: CFN Power Point Presentation - Ext

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C.F. Nielsen - ConceptsC.F. Nielsen - Concepts

Briquetting of MDF and Sander Dust etc.

Advantages:• Reduce volume• Reduce explosion risk• Reduce health and environmental risk• Burn to lower fuel costs

Page 19: CFN Power Point Presentation - Ext

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C.F. Nielsen - ConceptsC.F. Nielsen - Concepts

• High capacity lines• Capacities up to 1500 kg/hour per press• Round briquettes Ø60 to Ø90 mm• Square briquettes 65x65 and 75x75 mm• Complete lines with saw/breaker and packaging equipment

Page 20: CFN Power Point Presentation - Ext

Lay-out Proposal for Sirbegovic Lay-out Proposal for Sirbegovic PlantPlant

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The briquetting plant can be kept within the 50 m limit by using the alternative lay-out with the packing unit turned around 180 degrees.

Please refer to our product video for details about the sorting and packing solution.

Page 21: CFN Power Point Presentation - Ext

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Advanced Briquetting SawAdvanced Briquetting Saw

Page 22: CFN Power Point Presentation - Ext

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BS 350 Briquette Saw with optional Sorting BS 350 Briquette Saw with optional Sorting SystemSystem

BS 350 is a flying saw that cuts the briquette string while moving forward with it.BS 350 is a flying saw that cuts the briquette string while moving forward with it.It is an advanced solution for cutting the briquettes in any requested length that is It is an advanced solution for cutting the briquettes in any requested length that is suitable for packing them in 10 kg packages as preferred by most customers.suitable for packing them in 10 kg packages as preferred by most customers.The saw is here shown with an optional sorting system that will sort out any The saw is here shown with an optional sorting system that will sort out any briquette that is too short or too long. - briquette that is too short or too long. - The length of the briquette is checked via a The length of the briquette is checked via a photocell system and a mechanical control system photocell system and a mechanical control system will will sort out any broken sort out any broken briquette.briquette.

Page 23: CFN Power Point Presentation - Ext

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Automatic Briquette BreakerAutomatic Briquette BreakerIdeal for breaking briquettes in similar length before packing in cardboard boxes etc.

The length will vary +/- max 15 mm depending on type of press and raw material.

The CFN hydraulic Briquette Breaker is a very reliable and low-cost solution

Page 24: CFN Power Point Presentation - Ext

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Automatic Packing SolutionsAutomatic Packing Solutions• Automatic packing of round

or square briquettes• Shrink wrapping• Labelling as optional solution• Palletizing also available• Turnkey solutions• Effective – but still

affordable!

Page 25: CFN Power Point Presentation - Ext

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Automatic Packaging SolutionsAutomatic Packaging Solutions

• Automatic packing of round or square briquettes

• Lining-up system for feeding of packing unit

• Shrink wrapping• Label insert optional• Palletizing also available• Effective – but affordable!

Page 26: CFN Power Point Presentation - Ext

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Two BP6000HD + Saws + Packing, IKEA Two BP6000HD + Saws + Packing, IKEA RussiaRussia

Page 27: CFN Power Point Presentation - Ext

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Large Plant Project for Consumer LogsLarge Plant Project for Consumer Logs

• 30 m of cooling lines• Includes option for loading

briquettes in big-bags

Page 28: CFN Power Point Presentation - Ext

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Dosing System for AdditivesDosing System for AdditivesFor some raw materials is it necessary to use a binder to obtain the requested quality of the briquette.

We have are offering a compact dosing system that will add the necessary amount of binder to the raw material,before it enters the press.

Normally 1-4% of Lignin or another binder is necessary in such cases.

Dosing

Reservoir

Page 29: CFN Power Point Presentation - Ext

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Mobile Briquetting UnitMobile Briquetting Unit

• Complete with briquetting press, expand- able silo, feeding screw and cooling line• Compact unit placed in a 20 foot container• Can easily be moved • Perfect for customers with waste in different locations

Page 30: CFN Power Point Presentation - Ext

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BP 5000 MobileBP 5000 Mobile Plant in Italy Plant in Italy

• BP 5000 Mobile briquetting plant in Como in Northern Italy.

• The plant mainly uses beech waste.• The briquettes are sold for private

consumers.

Page 31: CFN Power Point Presentation - Ext

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Construction of Mechanical PressConstruction of Mechanical Press

BP 5500 and larger C.F. Nielsen presses are equipped with a double-sided feeding system with two rotating screw conveyors.

This system is very suitable when making briquettes from very light material as straw etc.

BP6500HD can be equipped with a device to make a 20 mm internal hole in the centre of the briquettes

Page 32: CFN Power Point Presentation - Ext

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Structure of a CFN Mechanical PressStructure of a CFN Mechanical Press

The structure of a CFN mechanical press is the same as the one of an eccentric press. The piston, connected to a constantly rotating eccentric, presses the raw material through a conical die. For the BP 5500 to BP 6500 two large flywheels secures a very quiet and balanced operation.

Page 33: CFN Power Point Presentation - Ext

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Die System for the BP SeriesDie System for the BP Series

On a mechanical press you will have to install a different conical die to change the pressing force.

We are offering different dies for different sorts of raw materials and depending on which briquette quality is required.

We are also offering a die cooling system for hardwood etc.

Page 34: CFN Power Point Presentation - Ext

Special die System with Wear RingSpecial die System with Wear Ring

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We are offering a special die system with exchangable wear-ring for BP6500HD and BP5500 in straw version. – This solution extend the life time of the main die with 2-3 times in most cases.

The wear ring is made of special hardened and surface treated steel and must typically be changed 2-3 times for every main die

Page 35: CFN Power Point Presentation - Ext

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Customers for Briquetting PlantsCustomers for Briquetting Plants• Woodworking plants• Sawmills (only with dry sawdust etc.)• Furniture & cabinetmakers etc• Windows- and door producers• Agricultural companies• Demolition companies• Tobacco producers• Etc.

Page 36: CFN Power Point Presentation - Ext

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Customers for BriquettesCustomers for Briquettes• Heating Plants Bulk briquettes• Power Plants - • Swimming Pools -• Hospitals -• Production companies -

- process heat- heating

• Private ConsumersSold at gas stations and shops for building material for the DIY customers

Page 37: CFN Power Point Presentation - Ext

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New BP 6500 HD with ABCS + Touch Screen + New BP 6500 HD with ABCS + Touch Screen + BiostarterBiostarter

Biostart adds grain to the raw material over a number of seconds before the press is stopped in order to ease on the start-up of the press

Page 38: CFN Power Point Presentation - Ext

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New product: BP 6500 HDHighlights:

• Crosshead now made of ductile steel. • Crosshead made with better tolerance and surface roughness.• Crosshead geometrical design has been improved to minimize stress. Advanced Finite Analysis software has been used.

Page 39: CFN Power Point Presentation - Ext

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• New and better surface treatment of the crosshead. The surface had a new advanced CVD treatment all over. This surface is extremely hard and has better resistance to corrosion. The friction level has improved too. This minimizes the wear and increases the performance of the machine.

• Side bearings are made of special bearing bronze and run as hydrostatic bearings with larger oil film.

• Improved side gasket. The gasket has been designed to fit the tolerances and speed of the press. Also, it has a special dust lip to protect the sealing.

• Oil housing has been optimized so that the oil filter can be changed without spilling oil.

• Oil filter has been improved for better filtration and bearing protection.

BP 6500HD Features & Benefits

Page 40: CFN Power Point Presentation - Ext

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• Stress measurement and overload test on prototype with strain gauge measures on connection rod documents the design load and all internal stress in the machine.

• Automatic bio start that minimizes wear on the machine. Also minimizes wear on the piston, main die, wear ring and extension die. Upgrade can be made without this item, but we strongly recommend it if producing square briquettes 75x75 [mm] or round briquettes with hole or with bigger diameter than 90 [mm]. • Fully backwards compatible. Every BP 6000 can be upgraded to a BP 6500.

BP 6500HD Features & Benefits

Page 41: CFN Power Point Presentation - Ext

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Advanced Briquetting Control SystemHighlights:

• Easy installation, configuration and operation.

All important information regarding the operation of the press and the saw or breaker will be shown directly on the screen.• Graphic overview of the equipment with animations for the moving parts. When a motor is active it will show up in a green color on the screen.• All normal operation options are placed as buttons on the screen for easy access.

Page 42: CFN Power Point Presentation - Ext

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• Parameters menu with access for normal user operations.• Access to normal data log• Access to a graph showing motor current for main motor and compression screw motor• Access to change time and date. Changing date and time will not change the running hours of the press.

Advanced Briquetting Control System

Page 43: CFN Power Point Presentation - Ext

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SAW CONTROL

• Number of good and bad briquettes in the saw is monitored

• The actual length of the briquette can be monitored

• Saw and breaker is supported

Advanced Briquetting Control System

Page 44: CFN Power Point Presentation - Ext

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• Up to 16 languages. 7 languages have currently been implemented.

• The languages can be change on the fly. This means if the operator notices an error it can easily be translated to another languages by changing the languages of the system.

• Just press the CFN logo on the main screen and choose the language by pressing the flag.

Advanced Briquetting Control System

Page 45: CFN Power Point Presentation - Ext

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DATA-LOGGING •Advanced log file stores all operating statuses, errors and changes in setup files. This gives complete history of the running parameters in the machine.

• The log is stored on a 2GB CF-card. When the card is full it will give a warning and then start overwriting the first log messages.

Advanced Briquetting Control System

Page 46: CFN Power Point Presentation - Ext

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• Parameters menu with access for normal user operations. Expert level with advanced setup is protected from the operator so only trained personnel can access this setup. Up to 15 levels of passwords are supported but only 2 levels are currently implemented • Expert level is for very trained customers. CFN engineering level is not for customer.

BP-pro Briquetting Control System

Page 47: CFN Power Point Presentation - Ext

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•SMS SYSTEM - Optional

• Up to 7 different persons can receive SMS.Briquetting press can be started and stopped by sending an SMS to the machine.

• Operator or others can send codes to press and get status answers back.Personal messages can be set up.

Advanced Briquetting Control System

Page 48: CFN Power Point Presentation - Ext

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Advanced Briquetting Control System - Optional

Page 49: CFN Power Point Presentation - Ext

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CAPACITY CONTROL AND REGULATION • Quantity regulation: We want a constant amount of briquettes. Fx. 1.200 kg/hour. We have placed a cogwheel connected to an encoder on the cooling line. By reading this signal we are regulating the frequency encoder on the dosing screw up and down to maintain a constant quantity due to a PI regulation. This option is normally chosen in connection with the saw or breaker. The regulation can compensate for variation in the density of the raw material and/or particle size.• Capacity regulation: We are measuring the power consumption of the compressions screws. By typing in a max. load on the screw the system will regulate the dosing screw so that we over time will get maximum output from the briquetting press. This regulation is normally for industrial briquettes. • With the touch screen it is possible to change between the two regulation options with a press on a button if all hardware has been installed.

Advanced Briquetting Control System

Page 50: CFN Power Point Presentation - Ext

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• Anti Belt slip function. The system monitor both the rotation of the flywheel and the motor. If the press gets blocked for some reason the system will stop the motor preventing that the belts get burnt. This is very important if there is dust in the air to prevent an dust explosion. ATEX rules. And of course save the cost of the belts.

•Overload- and anti-wear Protection. When the press shuts down it will normally stop with the Piston in forward position because of the weight from the flywheel. The heat in the compression chamber will then burn the surface of the piston to the Briquette sitting in the main die. Therefore the press will use excessive force to remove the piston from the briquette on the next startup sequence. The overload- anti wear function is a shutdown procedure preventing this situation by always ensure that the piston doesn't stop in the forward position ensuring less energy consumption and less wear on the machine when starting up.

Advanced Briquetting Control System

Page 51: CFN Power Point Presentation - Ext

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• Lubrication/service function. The system gives a warning before service becomes necessary. When the hour counter reaches 900 hours it will change to yellow and when it hits 1000 hours it will change to red. It also shows a warning message to call CFN for service. (Hours can be setup on expert level). Possible to send SMS message to CFN for service automatically.• Trip function. How many kg produced during certain amount of time. It measure i.e. how many kg produced for the last 2 hours, days ect.• Easy and Economical. Very easy to implement new features. We are constantly developing and offering new features. A lot of these features are build in software and therefore the system can easily be upgraded.• Remote access. The system can be monitored, operated and upgraded through local network and/or the internet from a standard computer. (Operation system Win2K,WinXP, WinVista ect). That means that the manager can sit with a computer connected to the network and monitor the press. It is also possible to completely operate the machine this way. All functions can be controlled remotely.• Economical Solution. If all briquetting features are implemented, the touch screen is the most economical solution.•Ask for an on-line real world demonstration!!

Advanced Briquetting Control System

Page 52: CFN Power Point Presentation - Ext

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Straw – a valuable Bio FuelStraw – a valuable Bio Fuel

Wheat straw and other agriculturalproducts are considered as a valuableBio Fuel for Power Plants and DistrictHeating Plants etc.Normally no drying is needed forstraw that can be collected at the fieldwith a moisture content of 10-15%

Page 53: CFN Power Point Presentation - Ext

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Straw Briquetting PlantStraw Briquetting Plant

Wheat straw bales are placed on the inlet conveyorand automatically fed into the MTX straw shredder and mixer before entering the hammermill.

It is very important to remove stone and sand particles to reduce the wear on vital parts of briquetting press.

Page 54: CFN Power Point Presentation - Ext

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Details for Stone Trap + Sand- & Dust Details for Stone Trap + Sand- & Dust SeparationSeparation

Stone and sand particles etc. has to be separated from the straw in order to reduce wear on vital parts of the equipment.

Sand and DustCatcher

StoneTrap

Cyclone and Air Valve

Page 55: CFN Power Point Presentation - Ext

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Efficient Sorting System is Vital…Efficient Sorting System is Vital…

Page 56: CFN Power Point Presentation - Ext

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MTX Strawgrinder with Mixing FunctionMTX Strawgrinder with Mixing Function

Page 57: CFN Power Point Presentation - Ext

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Details about MTX mixing functionDetails about MTX mixing function

Page 58: CFN Power Point Presentation - Ext

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MTX 18 with Stonetrap and Lump MTX 18 with Stonetrap and Lump breakerbreaker

Page 59: CFN Power Point Presentation - Ext

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Straw MillStraw Mill• Special hammer mill for

crushing of straw.• Large selection of screens for

needed particle size.• Available in several capacity

levels.

Page 60: CFN Power Point Presentation - Ext

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Straw Preparation DetailsStraw Preparation Details

Page 61: CFN Power Point Presentation - Ext

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Wheat and Reed Straw BriquettesWheat and Reed Straw Briquettes The straw preparation is

very important for the quality as well as the capacity, when making straw briquettes

Page 62: CFN Power Point Presentation - Ext

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Straw Preparation Plant for 1 tonne/hStraw Preparation Plant for 1 tonne/h

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Straw Preparation Plant - Straw Preparation Plant - AlternativeAlternative

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Cartridge Silo-Filter 16 m3Cartridge Silo-Filter 16 m3

Page 65: CFN Power Point Presentation - Ext

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Straw Briquetting Plant incl. MixerStraw Briquetting Plant incl. Mixer

Briquetting of wheat and rape straw as well as other Agri-products is gaining popularity due to the lack of dry woodwaste.

A CFN mixer for adding of chalk or lignin is often used for improving the briquette quality and to keep the boiler clean.

Page 66: CFN Power Point Presentation - Ext

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4 x BP 6000 HD Presses in ACTION4 x BP 6000 HD Presses in ACTION

Briquettes made from Wheat Straw

Chain conveyor with by-pass system for feeding of the presses.

Page 67: CFN Power Point Presentation - Ext

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BP5500HD – Variant for Straw BriquettingBP5500HD – Variant for Straw Briquetting

• Increased inlet chamber (to maintain high capacity)

• Extra sensors for inlet chambers

• Stronger motors for compression screws (7,5 kW instead of 5,5 kW)

• Corrosion protection of compression chamber

• Main die with separate wear ring with special surface treatment (can be changed 2-3 times until you need to change the main die)

• Longer extension die for optimal briquette quality

Page 68: CFN Power Point Presentation - Ext

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It’s a Money Machine…It’s a Money Machine…

Page 69: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation

2 models variating only the internal Press.•The unit can be equipped with a BP2500 or BP3200 press.•Base dimension: 2.300 x 1.650 x 2.200 [mm]•Silo volume from 0.8 to 1,6 [m3]. 1 or 2 silo sections.•Easy access to the Press room with Snap lock connectors that is approved to the new Machine Directive 2009. •Control panel is placed so that the operator have full control of briquetting process.

6965 Years of Briquetting Experience65 Years of Briquetting Experience

Page 70: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation

New Manually operated flexible extension die •Makes the daily operation of the press more flexible and improves on the briquette qualiy.•When the die wears out over time the operator can maintain a better quality over a longer period of operating time just by turning the nuts.•If there are wet material in the Silo the operator can compensate by loosing the nut. •If there are major changes in the raw material it can be compensated for in a certain range. So instead of changing dies the operator can adjust the die system.•The adjustment can be done without switching the Press off. 7065 Years of Briquetting Experience65 Years of Briquetting Experience

Page 71: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation

• Features of the Briquetting Control System with Plug and Press!• Control Panel based on a Logical unit from Pro face.• 3.8” Black and White touch screen.• Manually Start and stop of the Press.• All motors can be operated manually.• Semiautomatic Start/Stop of the Press with integrated level sensor.• Hour counter with Service function. • Alarm log stored in internal memory. All motors and censors is covered. • 16 different languages. 7 languages have currently been implemented.• Fully automatic capacity regulation.• Factory tested with your raw material means that installation is very fast. • The parameters in the control system is tuned to actual application. We called it Plug and Press!

7165 Years of Briquetting Experience65 Years of Briquetting Experience

Page 72: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation

• Control Panel based on a Logical unit from Pro face.• 3.8” Black and White touch screen with amber backlight.• Resolution: 320 x 240 pixels • One software application for control. We are using the same development software for both the Briquetting Control System and The Advanced Briquetting Control system minimizing development cost.•A space-saving control solution without need for a PLC. •Memory: 6MB FLASH EPROM •Memory - Data Backup 128 MB RAM: Lithium battery backup of data. •Facilitates adaptive machine design. For great performance, compact size, flexibility and I/O control, this is a great choice!

7265 Years of Briquetting Experience65 Years of Briquetting Experience

Page 73: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation• Easier to operate due to local languages. We are constantly adding new languages on demand. • The languages can be change on the fly. This means if the operator notices an error it can easily be translated to another languages by changing the languages of the system. • Just press the CFN logo on the main screen and choose the language by pressing the button of your choice.

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Page 74: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation•Manually Start and stop of the Press.• All motors can be operated manually.• Semiautomatic Start/Stop of the Press with integrated level sensor.• Hour counter with Service function.

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Page 75: CFN Power Point Presentation - Ext

The CFN Briquetting Unit. Technical presentation

• Alarm log stored in internal memory. All motors and censors is covered.• The log is stored in internal memory (128 MB RAM) with Battery backup• When the memory is full it will give a warning and then start overwriting the first log messages.• Alarm log can be transfers to Excel spread sheet via USB port. (Cable or Stick).

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Page 76: CFN Power Point Presentation - Ext

• Parameters menu with access for normal user operations. Expert level with advanced setup is protected from the operator so only trained personnel can access this setup. Up to 15 levels of passwords are supported but only 2 levels are currently implemented • Expert level is for very trained customers. CFN engineering level is not for customer because it can harm the machine badly if wrong parameters is entered to the system.

BP-pro Briquetting Control System

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Page 77: CFN Power Point Presentation - Ext

Automatic Capacity regulation: • The system is constantly measuring the power consumption of the main motor in the press. By typing in a max. load on the main motor the system will regulate the dosing screw so that we over time will get maximum output from the Briquetting press.• Normally there is a big variation in the current but due to very advanced mathematically software routines in the PI regulation ensure a very steady operation.• The system can fully automatic adapt for minor variation in the raw material both in material type, particle size and also on the humidity.• This regulation gives the optimal amount of briquettes and ensure maximum Briquetting time.• This regulation is normally for industrial briquettes but is also usefully when making consumer briquettes.

The CFN Briquetting Unit. Technical presentation

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Page 78: CFN Power Point Presentation - Ext

• Lubrication/service function. The system gives a warning before service becomes necessary. When the hour counter reaches 900 hours it will start blinking and when it hits 1.000 hours it will start flashing. It also shows a warning message to call CFN for service. (Hours can be setup on expert level).•Easy, flexibel and cost optimized. Very easy to implement new features. We are constantly developing and offering new features. A lot of these features are build in software and therefore the system can easily be upgraded with new features at low cost.

The CFN Briquetting Unit. Technical presentation

7865 Years of Briquetting Experience65 Years of Briquetting Experience

Page 79: CFN Power Point Presentation - Ext

•New Plug and Press concept!• Send raw material to CFN. CFN makes a test of actual capacity and find optimal Piston and Die size.• We equip the Press with the needed tools and send the Unit to costumer.• At Costumer site: Fit the Unit to the ground with 4 bolts.• Mount the cooling line (15 meter is included.) • Add electrical power to the control panel. • Put raw material to the Silo.• Push the start button and your are ready to Press!• The Briquetting Control System starts and stops the briquette production according to your need, with the result that the briquetting press solves your waste problem without you giving it a thought.• It is so easy that we have chosen to demonstrate the concept here at this trade show !!!

The CFN Briquetting Unit. Technical presentation

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Thank you for your attention!Thank you for your attention!

Thank you for your interest in our company and our productsFurther information is available on our websitewww.cfnielsen.com Or contact us directly at:C.F. Nielsen A/SSolbjergvej 19DK-9574 Baelum, DenmarkTel.: +45 9833 7400 Fax: +45 9833 7226E-mail [email protected]