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Lift Product Range

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Lift Product Range

Contents

www.cfsfixings.com 2

Lift Eye Testing 3

Lift Eyes for New Concrete Structures 5

Lift Eyes and Beams for Steel Structures 7

Divider Screen and Fascia Panel Supply and Install 10

Supply and Test Lift Through Bolts and Resin Fixings 11

Secondary Steelwork and Bracket Production 12

Supply of Cast-in Inserts for Guide and Door Fixings 13

Certifications 14

CFS provides the total solution for all your fixing and lifting system problems. Our wide product range combined with our technical expertise enables us to help you produce the most effective solution for all your applications. We understand construction industry deadlines and we are fully committed to the highest standard of customer service.

Quality, Innovation, Support

These three words are at the heart of everything CFS provides to the lift industry, and remain as true today as when the business was first founded back in 2000 by Tim Chart.

The goal of CFS is simple: provide an enhanced level of service within the existing market, while always deliver cost-effective, technically brilliant solutions that resolve any application problem. Making this goal a reality is only possible through the drive, passion and commitment of the whole CFS team, who for over a decade have held the company’s philosophy true:

Analysis – Discussion – Action – ResultQuality products you can trust

Ideally suited to concrete, steel or composite structures, the highly innovative CFS product range includes lift suspension eyes, lift frames, through bolts for guide

rail fixings, plus the newly created S-Fix secure bolt fixing. However, the company is forever pushing to develop new products to meet the needs of an ever-changing industry. Product quality is also key to CFS’ continued success, which is why the company is proud to be ISO 9001 certified.

Testing and technical support

CFS is a member of the LEEA Association (Lifting Equipment Engineers Association) and fully understands the importance of on-site testing for both safety reasons and for peace of mind. CFS can also provide rapid technical backup for the many products provided, while full AutoCAD drawing services are available. Furthermore, CFS has the services of qualified engineers to assist with all projects and carries professional indemnity.

Recent CFS projects include: Central St. Giles, The Cube, Birmingham, UCLH Hospital and Stratford Olympic Village.

A brief introduction to CFS

Webbing Load Sling

Extendable Pole

CERTIFICATE NO: CFS-0000/JUH

LIFT SHAFT EYE TEST REPORT

CUSTOMER: Lift Test PlcLift Test House,AnytownLT4 0LT

PROJECT: Customer Lift Skyscraper HouseTall TownTT4 15TT

DATE OF TESTING: 12th February 2007

EYECAPACITY

EYEPART

NO

METHODOF

FIXING

PROOFTESTLOAD

DATE OFTESTING

NAME OFTESTER

DATE OFRETEST

DUE1500kg 106 Welded

To steelbeam

2000kg 12th Feb2007

A.HouiellebecqN.Andrews

11th Feb2008

Notes

Please note beams were supplied by CFSEyes were welded on before beam was �tted

Construction Fixing Systems Ltd. Unit 2A West�eld Estate Henley Road Medmenham Marlow Bucks SL7 2TAT

Construction Fixing SystemsCFS

CERTIFICATE NO: CFS-0000/JUH

LIFT SHAFT EYE TEST REPORT

CUSTOMER: Lift Test PlcLift Test House,AnytownLT4 0LT

PROJECT: Customer Lift Skyscraper HouseTall TownTT4 15TT

DATE OF TESTING: 12th February 2007

EYECAPACITY

EYEPART

NO

METHODOF

FIXING

PROOFTESTLOAD

DATE OFTESTING

NAME OFTESTER

DATE OFRETEST

DUE1500kg 106 Welded

To steelbeam

2000kg 12th Feb2007

A.HouiellebecqN.Andrews

11th Feb2008

Notes

Please note beams were supplied by CFSEyes were welded on before beam was �tted

Construction Fixing Systems Ltd. Unit 2A West�eld Estate Henley Road Medmenham Marlow Bucks SL7 2TAT

Construction Fixing SystemsCFS

Lift Eye TestingSite Testing Service

■ CFS provides a comprehensive Site Testing Service. We can load Test up to 12.5T

■ Test Certificates are provided

■ We offer a rapid response time

■ Tests are conducted by means of tensioned chain to the lift pit or the top of the slab accessed through door openings

■ All operatives have CSCS cards and will liaise carefully with the contractor to establish the most suitable test method

■ Method statements and risk assessments provided on request

■ Members of LEEA.

CFS Site Testing ServiceFor Guide Rail Fixings

■ CFS can test all types of drilled and cast-in fixing

■ Members of LEEA

Speedy Pole from CFSUsed where there is no scaffold or access platform in place.

For remote testing of lift eyes, contact CFS for further information.

Safety Lanyard

www.cfsfixings.com 4

www.cfsfixings.com 65 www.cfsfixings.com

Systems for Existing Concrete Structures

Load Group

Thread Diameter

Combi Anchor C/W Spreader Plate

Non- rotating Eye

Rotating Eye

Hole to drill through slab ‘W’

1.2T 16mm CASP-16 *_Length (H)

NR-20 RE-16 23 Ø –

2.0T 20mm CASP-20 *_Length (H)

NR-20 RE-20 30 Ø –

2.5T 24mm CASP-24 *_Length (H)

NR-40 RE-24 37 Ø –

4.0T 30mm CASP-30 *_Length (H)

NR-40 RE-30 42 Ø –

Combi-Anchor complete with Spreader Plate

H

W

H

W

Combi-Anchor c/w spreader plate for fixing through existing slabs for use with rotating & non-rotating Eyes.

Existing Slab Core Drilled to Suit.

Please specify slab thickness

Stud Bearing Plate for use with existing slabs

for use with Non-rotating eyes please specify slab thickness ‘H’

available in load groups (2T) & (4T)

W - Core drilled Hole Diameter = 26mm (2T) W - Core drilled Hole Diameter = 32mm (4T)

H

W

H

W

Non-rotating Eye for fixing to underside of slabs.

2 Tonne Eye fixed with N12 Through Bolts. 4 Tonne Eye fixed with M16 Through Bolts.

Rotating Eye for fixing to underside of slabs.

2 Tonne Eye fixed with M12 Through Bolts. 4 Tonne Eye fixed with M16 Through Bolts.

Non-rotating Eye Type NR

Lock nut

H

W

Load Group

Thread Diameter

Min Slab Thickness

Crown Foot Anchor

Socket Insert

Rotating Eye (RE)

Non-rotating Eye (NR)

1.2T 16mm 100mm CRA-16-80 LS-16 RE-16 NR-20

2.0T 20mm 130mm CRA-20-100 LS-20 RE-20 NR-20

2.5T 24mm 150mm CRA-24-115 LS-24 RE-24 NR-40

4.0T 30mm 200mm CRA-30-150 LS-30 RE-30 NR-40

6.3T 36mm 250mm – LS-36 RE-36 –

Suspension Eye Selection Chart

Cast-in Inserts

Crown Foot Anchor■ Requires no additional

reinforcement

■ Quick and easy to use

■ Available in load capacities 1.2T to 4.0T

Cast-in Socket■ Requires site applied

reinforcement

■ Available in load capacities 1.2T to 12.5T

Applications for use with Cast-in Inserts

All types of Eye can be used with Crown Foot or Cast-in Socket Anchors

Rotating Type with Socket

Non-Rotating Type with Socket

Non-Rotating Type with Crown Foot Anchor

Rotating Type with Crown Foot Anchor

Systems for New Concrete StructuresThe CFS range is suitable for all types of structure: new concrete, existing and steel framed. CFS is able to offer component supply and a supply and site Test Service.

Lift Suspension Eye RangeCFS lift suspension eye systems offer optimum solutions for both new build & modernisation projects.

They have been designed to offer the best technical solution for fixing to concrete or steel structures. CFS has used its extensive knowledge of concrete insert design to provide a safe easy to use cast in product for the contractor.

For existing concrete slabs, we have options for drilling through or fixing to the slab soffit. We can offer fixed, rotating and fold flat versions of eyes – ideal where headroom is tight.

With steel structures we can design and supply the supporting steel structure, with eyes that are specifically designed for welding to steelwork or can be post fixed by drilling to steel beams.

www.cfsfixings.com 87 www.cfsfixings.com

1.

Please specify eye positions and overall length of beam to ensure adequate bearing on your block or brick walls. For Folding Eyes specify the direction of fold. CFS can advise on beam sizes.

Non-rotating Eye ’Folding’ Type ’FE’■ Excellent load transmission to the existing structure■ Folds flat, ideal for restricted height applications■ Incorporates a ’bump’ stop to ensure the eye can only fold

one way. Enables easy hooking into the eye by operatives.

1. Rotating eye with packer plate bolted to beam.

2. Non-rotating eye for bolting to steel beams. Type NBR. Please specify beam size.

3. Non-rotating eye for welding to steel beams. Type NR. Please specify beam size.

The Rotating Eye ’For Welding Type ‘WRE’■ Gives excellent load distribution to the existing steel work■ Easy to place accurately■ Rotates to align with force direction.

Eye Type NR Folding Non-Rotating Eye Type WRE Rotating

O/A length

2. 3.

1600mm to 2000mm1100mm

Beams can be supplied to suit your load criteria and fixing details

Systems for Steelwork ApplicationsSteel Beams with Pre-fixed Lift Suspension Eyes

Load Group

Welded Rotating Eye Type WRE

Welded Non-Rotating Eye Type NR

Welded Folding Type FE

Bolted Eye

Up to 2.0T

WRE-20 NR-20 FE-20 NBR-20

>2.0T to ≤4.0T

WRE-40 NR-40 FE-40 NBR-40

Metal Deck Flooring

Bearing on Block Walls

Fixed on Angle Cleats in Concrete Shafts

Eyes Can Be Pre-fixed to Beams On-site

SECTION DETAIL

Metal Deck Profile

M12 Fischer Anchor Bolts FAZ II 12/30

200 x 75 PFC Profile

CFS Welded Swivel Eye to Suit Correct Layout Position

Adjustment Slots

PLAN VIEW UNDERSIDE SLAB

Dimensions to Suite Rib Centres

CFS Sub Plate Fixed with 4No Fischer FAZ II 12mm Through Bolts

Adjustable beams for varying lift shaft widths.

CFS Divider Screens■ Manufactured to BS EN ISO 13857 : 2008 & EN81-1/2 clause 5.3.1

■ Mesh Screens for Protection

■ Available painted or galvanised

■ Manufactured to suit your project specific dimensions

■ Rapidly installed by CFS quality trained personnel

CFS Fascia Panels■ Manufactured to EN81-1/2 clause 5.4 & 11.2

■ Supplied in galvanised sheet

■ Sized for your specific project

■ Installed by CFS quality trained personnel

CFS Counter Weights■ Manufactured to suit your drawings

www.cfsfixings.com 10

Lift StructuresFreestanding, Restrained Structures

For use in timber or other buildings where lift loads are to be taken independently from the main building structure.

Erected by CFS personnel.

Complete with lifting beams and tested lifting eyes.

■ Available for structures 2 stories to 8 stories■ Guide rails fitted to rear are not shown■ CFS produce dedicated AutoCAD drawings for each project.

Triple Channel Assembly to suit your beam configuration.

Part No. Resin Pack Size Application

94405 FIS V 360 S 6 For resin anchor studs

42740 FISV ECON SITE BOX

1 Contains resign, studs, gun etc.

56052 FIS AM GUN 1 Applicator gun

48980 14-22 BRUSH 2 Drilled hole cleaning item

61223 FIS S NOZZLES 10 Drilled hole cleaning item

Part No. TL Resin Studs Pack Size Application Concrete Dense Block Brickwork

42727 TL RESIN STUD M12 10 Stud for use with resin

• • •

Part No. CFS S-Fix Pack Size Application Concrete Dense Block Brickwork

M12 S-FIX M16 S-FIX

M12 S-FIX M16 S-FIX

1 For block rapid fixing

Part No. FBN II Through Bolt Pack Size Application Concrete Dense Block Brickwork

94405 FIS V 360 S 20 Bolt for concrete wall

Together with Fischer UK, CFS have developed a wide range of post drilled fixings, providing high quality products with excellent technical support.

We have products to suit concrete, block and brick structures, available from stock on a rapid delivery service.

HSS High Speed Steel Drill Bitsfor metal

SDS Drill Bitsfor brick, block and concrete shafts

www.cfsfixings.com 12

c

a

b

c

a

b

Plain Back Channels Typical Length

PBB 40 (40/25) 550, 800, 1100, 1300 max 3000mm

PBB 50 (49/30) 550, 800, 1100, 1300 max 3000mm

Plain back Channels for Welding to Steel Structures

c

a

b

Triple Channel Assemblies Typical Length

TCH 40 (40/25) 550, 800, 1100, 1300 max 3000mm

TCH 50 (49/30) 550, 800, 1100, 1300 max 3000mm

CFS Type PBB CFS Type PBBH

Triple Channel Assembly for Welding

to Steel Frames

Available in mild steel for welding to steelwork.

40/25 & 49/30 sections available, maximum length 3050mm

PBBH C.W. Fixing cleats for bolting to block walls. Please consult CFS

Lift Block Systems C/W Channel InsertsFor Use with Block Walls

■ Lift-block system incorporating cast-in inserts

■ Utilises pre-cast blocks manufactured to suit site dimensions

■ Saves time-consuming site casting of padstones within block walls. Please specify your dimensions.

c

a

bc

a

b

Please specify dimensions a, b, c.

Channels for fixing to lightweight metal deck floorsCFS Met Stop Inserts for Fixing to the Edge of Holo-rib Type Decking

CFS provides a channel incorporated within a metal edge trim profile. There is no need to worry about the uncertainty of fixing to the edge of this lightweight flooring system. Please specify floor height, return leg length and channel size.

Typical installation showing Met stop shot fired or tek-screwed down to the steel frame. Restraint straps are provided to give additional restraint to the upper edge.

CFS Met Stop 40 (40/25)CFS Met Stop 50 (49/30)

HSS Cobalt Drill Bitsfor metal

c

a

b

Drill Fixings for Guide RailsCFS has the Fischer Range of Tested Products

Channel Systems

13 www.cfsfixings.com 14www.cfsfixings.com

Part No. Finish

40/25 TB

M12 x 50 M12 x 60 M12 x 80 M16 x 60 M12 x 60 M16 x 80

Electroplated

49/30 TB

M16 x 50 M16 x 60 M16 x 80 M20 x 60 M20 x 100

Electroplated

T-bolts to Suit Channels

Cast-in Insert SystemsTypically for Guide Rail and Door Fixing

Part No.

Tension Load Capacity per bolt per 250mm

Shear Load Capacity per bolt per 250mm

Typical Available Lengths (mm)

40/25 CH

8.0kN 10.kN 200, 250, 550, 800, 1100, 1300, 1550, upto 3050

49/30 CH

12.50kN 15.0kN 200, 250, 550, 800, 1100, 1300, 1550, upto 3050

Channel Insert Technical Data

Typical Guide Rail Fixing in a Concrete Shaft

All supplied c/w nut. Spun galvanised grade 8.8 available on request. Other channel sizes available on request.

‘Back to back’ Angles Guide Rail

‘Clip’ Clamp

Insert

Part No. T Bolts 40/25 Pack Size

TB40-12-50 40/25 M12 x 50 1

TB40-12-80 40/25 M12 x 80 1

TB40-12-100 40/25 M12 x 100 1

TB40-16-50 40/25 M16 x 50 1

TB40-16-80 40/25 M16 x 80 1

TB40-16-100 40/25 M16 x 100 1

Part No. T Bolts 50/30 Pack Size

TB50-16-50 50/30 M16 x 50 1

TB50-16-80 50/30 M16 x 80 1

Cast-in channels and T-Bolts for block & concrete shafts

Part No. 40/25 Cast-in Channel Pack Size

CH40-200 40/25 HDG Channel 200mm 1

CH40-550 40/25 HDG Channel 550mm 1

CH40-800 40/25 HDG Channel 800mm 1

CH40-1100 40/25 HDG Channel 1100mm 1

CH40-1300 40/25 HDG Channel 1300mm 1

CH40-1550 40/25 HDG Channel 1550mm 1

CH40-1800 40/25 HDG Channel 1800mm 1

Part No. 50/30 Cast-in Channel Pack Size

CH50-200 50/30 HDG Channel 200mm 1

CH50-550 50/30 HDG Channel 550mm 1

CH50-800 50/30 HDG Channel 800mm 1

CH50-1100 50/30 HDG Channel 1100mm 1

CH50-1300 50/30 HDG Channel 1300mm 1

CH50-1550 50/30 HDG Channel 1550mm 1

CH50-1800 50/30 HDG Channel 1800mm 1

Cast-in channels and T-Bolts for block & concrete shafts

Certifications

For more information on our Lift Product range or to see other services CFS

can offer, please visit

www.cfsfixings.com

Construction Fixing Systems LimitedUnit 2A, Westfield Estate, Henley Road, Medmenham, Marlow, Buckinghamshire SL7 2TA. UK

Telephone. +44 (0) 1491 576466Fax. +44 (0) 1491 578166

Email. [email protected]