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1 ORIGINAL INSTRUCTIONS & P ARTS LIST “CHAINLESS 4000” BALE FEEDER SERIES V IMPORT ANT Read this manual BEFORE operating the Hustler Bale Feeder HUSTLER EQUIPMENT LIMITED

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Page 1: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

1

ORIGINAL INSTRUCTIONS & PARTS LIST

“CHAINLESS 4000” BALE FEEDER SERIES V

IMPORTANT Read this manual BEFORE operating the Hustler Bale Feeder

HUSTLER EQUIPMENT LIMITED

Page 2: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

2

WARRANTY

“CHAINLESS 4000” BALE FEEDER SERIES V

The goods specified in the Instruction Manual as designed and supplied by the manufacturer are warranted against faulty workmanship and defective materials for a period

of 24 months from the date of purchase in Australasia and 12 months in other countries.

Such warranty is subject to the following conditions:

1. This warranty covers the repair or replacement of parts or machinery sold by the

manufacturer and damaged as a result of the faulty workmanship or materials in

such parts or machinery. It does not extend to any other loss or damage including

consequential loss or damage or loss to other property or persons.

2. Without limiting the generality of paragraph 1 above, this warranty does not cover the

following:

(a) Travel expenses.

(b) Damage caused by accident, misuse or abuse.

(c) Damage to any goods which have been altered or modified by someone other than the

manufacturer or its authorised agent.

(d) Damage or loss to the goods due to their unsuitability for any particular use or for

using with any particular tractor except where such use or tractor had been

specifically approved by the manufacturer.

(e) Damage or loss where the fitting and installation of the goods were not carried out

by the manufacturer or its authorised dealer.

3. Procedure for recovery under warranty. No loss or damage will be covered by this

warranty unless the following procedure is followed by the purchaser;

(a) The loss or damage should be reported immediately to the dealer (who will

contact the manufacturer who will advise whether it is covered by the warranty and

undertake the necessary action).

“This warranty shall be interpreted according to the laws of New Zealand and the parties agree to submit to the jurisdiction of the Courts of New Zealand.”

HUSTLER EQUIPMENT LIMITED

Page 3: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

3

IMPORTANT

• Please ensure this booklet is read and understood by every

operator of this machine.

• Also ensure that this booklet goes with the machine if it is resold,

and is read and understood by the new owner.

WARNINGS

• All persons must be kept well clear of machine in operation.

• Shut the tractor off and apply handbrake before trying to clear feed material

or cut strings / net anywhere from around the machine. • Before attempting maintenance or any work, ensure the tractor engine

is shut off and no one is near the hydraulic controls. • Do not allow any person(s) to ride on the machine.

• Always lift the platform to an approximate 45O angle when

travelling regardless of with or without a bale. • Watch carefully when driving, especially the width when travelling through

gateways or near objects or people. • Ensure the jack stand is properly latched in place before driving the

tractor away. • The machine is for off-road use only. If towing on the road, the law must be

adhered to. The safety chain purchased from Hustler must

be used.

• Take care when travelling with a bale up on the rear forks as this lessens

the stability of the machine. • Always ensure the rear loading forks are in ‘transport’ position when

travelling (approximately 45o) • No alteration or modification is to be done on this machine unless

undertaken by Hustler or its authorised dealer.

Page 4: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

4

CONTENTS Page

Warranty .......................................................................................................... 1

Warnings .......................................................................................................... 2

Contents ........................................................................................................... 3

Introduction and Technical Specifications........................................... 4

Maintenance .................................................................................................... 5

Operating Techniques ................................................................................... 6

Operating Instructions ................................................................................. 7-9

Trouble Shooting............................................................................................. 10-11

Parts and Service Section

Exploded View ................................................................................................ 13

Drawbar Assembly......................................................................................... 14

Platform Assembly......................................................................................... 15

Drum Assembly ............................................................................................... 16-17

Wiper Assembly............................................................................................. 18

Hook Assembly............................................................................................... 19

Arm Assembly ................................................................................................ 20

Toplink Arm Assembly .................................................................................. 21

Boom Assembly.............................................................................................. 22

Tyne Frame Assembly .................................................................................. 23

Options ............................................................................................................... 24

Hydraulic Components - Cylinders, Motor, Valve............................... 25

Pivot Pins.......................................................................................................... 25

Cable Parts Diagram ..................................................................................... 26

Cable Route Diagram .................................................................................... 27

Hose Route Diagram ..................................................................................... 28

Hydraulic Schematic ...................................................................................... Inside Back Cover

INTRODUCTION Thank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual

as it contains important information which you need to know.

Please take special note of the warnings on page 2, routine servicing on page 4 and trouble shooting on

pages 9-10.

Correctly maintained and operated this machine will give many years of service. Should you have any

questions please contact the dealer who supplied you this machine. They have trained technicians who will

be able to help you.

SPECIFICATIONS

• Feeder weight: 880kg empty

Hydraulic requirments: Pressure: 2250 - 2800 PSI. Flow: 12 - 60 L/min (our recommended maximum

flow is 25L/min). 2 x sets of double acting hydraulics.

• Tractor size: Large enough to safely handle the bale feeder and up to 2 bales.

• Hose connections: Two x 4 hoses to inside lever which operates platform.

• Recommended bale capacity: 2 x 1000kg bales. Up to 6’ round bales and 8’ square bales (with

the optional extension bar).

Page 5: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

5

ght.

st,

Warning! Before attempting ANY maintenance, ensure tractor engine is shut off

AND NO ONE is near the hydraulic controls.

MAINTENANCE (Also do this before initial operation)

• Grease all points regularly.

These are:

– 4 x main drum bearings (remove the yellow covers and do not over grease).

– All pivot grease nipples including rear boom, latch/trip arm and cylinder pivot points.

– Inside the hook latch contact surface.

– On the trip reset plate by the left hand wheel.

• Keep the 2 drive chains oiled. Use a non-tacky black or brown chain lube monthly.

• Grease the wheel bearings annually or earlier depending on conditions. If the machine is travelling through

water occasionally we recommend ADR High Tech Lithogrease 3 or equivalent.

• After the first 10 hours of operation:

– Check wheel nuts are tight.

– Check the nuts on the tines are tight.

– Check draw bar bolts are tight.

• During routine servicing check that grubscrews and bolts are ti

• In a salty atmosphere keep grease on parts that are likely to ru

i.e. pins, divertor valve and cylinder shafts.

• If rear chain is replaced or removed, ensure feed drums are

timed correctly as shown;

ADJUSTING INDICATOR CABLE /

TRIANGLE SLIDE ASSEMBLY

When the forks are at the lowest position the indicator should read “3ft”.

To adjust: Take the indicator spring off the top end bolt. Lower the rear forks right down, loosen the cable

clamp under the arrow and pull more or less cable through until the arrow reads ‘3ft’. Tighten the clamp

again and re-attach the indicator spring. See page 25-26 also.

NOTE: Ensure inner cable is kept lubricated.

ADJUSTING THE DIVERTOR VALVE

The divertor valve is adjusted so that the rear loading mechanism operates only when the platform is down.

This is set at the factory but may need adjusting over time. With the platform right down, adjust the striker

plate (see page 14, item 3) so the divertor valve just bottoms out.

Then screw the striker plate in 2 turns (so divertor doesn’t bottom out). Tighten lock nut and retest

operation. See page 5 for more information

Page 6: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

6

OPERATING TECHNIQUES CONNECTING BALE FEEDER ONTO TRACTOR • Connect the bale feeder to the drawbar of the tractor.

NOTE: The drawbar is height adjustable. The drawbar can also be rotated 180O to allow the towing eye to

be raised again.

• Connect the hoses so that:

Lever 1 - lever back - platform lifts. (2 small hoses. Inside lever closest to driver.)

Lever 2 - lever back - rotors feed out. It will also operate the rear loading forks - see below. (2 large

hoses. Outside lever.)

• The hydraulic flow rate should turn the top rotor 1 turn/2-3 seconds. Many high flow rate tractors have an

adjustable control. Use this to reduce the flow to the required rate. If there is no flow adjustment, simply

operate the tractor at low rpm.

• Some bales are just plain difficult for any feeder, however the CHAINLESS 4000 will generally feed

these out. They will take a little patience and may need to be reversed.

• The hydraulic flow should actuate the platform at a smooth, controlled rate i.e. not too jerky or sudden.

• Familiarise yourself with the hydraulic controls on the machine. Using your 2 hydraulic hand controls, 3

hydraulic functions are achieved very simply:

LOADING MODE LEVER 1 controls the platform only.

Raise or lower as required.

When the platform is right down - the divertor

valve shuts and allows LEVER 2 to operate the

rear loading mechanism.

This is a built-in safety feature, making it

impossible to load a bale when the platform is in

any way in an up/raised position.

FEEDING MODE As the platform is lifted the divertor valve opens

and with the platform in an up position, even

slightly, LEVER 2 will operate the feeding out

rotors.

(LEVER 1 continues to operate the platform.)

Page 7: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

7

OPERATING INSTRUCTIONS

ALL TYPES OF ROUND & SQUARE BALES LOADING BALES

Wrapped Bales • For loading wrapped bales - first remove the plastic wrap only (fig. 1). DO NOT remove string or net-wrap

at this stage.

NOTE: In most cases it does not matter which way the bale has been rolled up.

• With the platform right down (using lever 1), use lever 2 to adjust the height of the rear forks to suit the bale size/height (i.e. for a 5ft high bale, lift the forks until the indicator shows 5ft), then back the forks into the bale.

• Still using lever 2 raise the bale up off the ground and over towards the platform. To facilitate easy removal of the net on bales with net-wrap we recommend to stop just before the bale settles on to the platform (try not to let the bale start falling apart while removing the net). With the net removed finish lowering the bale onto the platform.

• Now withdraw the forks and lower the forks right back down to ground level. Once you hear the ‘clack’ of the loading mechanism resetting, you can then readjust the forks to pick up another bale if required.

• Next ALWAYS raise the forks, whether carrying a second bale or not, to the ‘transport’ position. (This

keeps the forks safely away from animals etc.)

Hay Bales • For hay bales with strings, lower the bale right down onto the platform then remove the strings (fig. 3).

Knots may be hard to pull out - using a small stick as a grip makes it easier. If they are net wrapped, the bale will need unwrapping before lowering right onto the platform.

• Note the warning on the front indicator label ‘Do Not Lift Platform’ - this shows that the forks are in a raised position high above the platform.

• Always return the forks back immediately after loading the bale. Lower them right down to the ground, to reset, and then back up to the transport position, unless loading another bale.

• If loading a second bale, raise forks to selected bale height, then back the forks into the bale and raise to

the transport position. fig. 1

Cut ends and top of bale

Undo bale

fig. 2

Pull

fIg. 3

Cut the strings

across here

Page 8: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

8

TRANSPORTING

• Lift the platform up sufficiently to cradle the bale securely against the rotors while travelling.

Round Square

45O

30O

FEEDING OUT

Round Bales

• Keep the platform at the transport position - then operate the rotors (using lever 2) to start feeding out.

• As the bale is fed out and the diameter reduces, raise the platform (using lever 1) to keep the bale

against the rotors.

• Getting the bale turning is the secret to successful feeding out.

The higher the platform, the better the chance of turning - even the most odd shaped bales.

Page 9: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

9

Square Bales

• When ready to feed, operate the rotors (using lever 2) to start feeding either one ‘biscuit’ at a time or

intermittently.

• Most silage bales will tease out nicely. However some hay or straw bales won’t, especially if they were

wet when baled. If several ‘biscuits’ are coming off together, lower the platform slightly and/or reverse the

rotors 1 turn then forward 4 turns, reverse, forward, continue.

• Near the end of the bale, lift the platform to help feed out the last.

fIg. 1

30O

TIPS for Round AND Square Bales

• Drive in a circle slightly to the right. This helps to see the hay feeding onto the ground. Select a higher

gear to achieve thinner feed-out line if required.

Brief Summary

Rounds - To carry and feed out - set platform angle to ‘Band 2’ approximately 45O

Squares - To carry and feed out - set platform angle to ‘Band 1’ approximately 30O

Page 10: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

10

TROUBLE SHOOTING

ROUND BALES Problem: The rotors turn OK but the bale won’t revolve.

Suggested remedy: • The platform is not high enough.

• The higher the platform the more weight of the bale is on the rotors. It may be too late if it has taken a ‘gouge’ out of the bale. Remove the bale and try again.

• The speed of the rotors is too fast, chewing off some hay before the bale has time to turn. Slow down the top rotor to 1 revolution every 2-3 seconds.

• Clean platform and spray silicon onto platform.

Problem: Hay or silage ‘jams’ in the wiper panel.

Suggested remedy: • Reverse the rotors one turn only and then forward again.

• The wiper panel may need adjusting. Increase the clearance between the drum and the wiper panel.

Problem: Bale starts falling apart after removing the plastic or the net wrap, even when I try removing

it carefully.

Suggested remedy: • Remove the covering just before lowering the bale onto the platform.

• For very difficult bales, lower bale onto platform and remove the covering around the bale and collect the rest afterwards.

Problem: The rotors won’t turn.

Suggested remedy: • A string still left in the bale is wrapping around the rotor causing it to jam - remove the string.

• Hydraulic pressure too low - check the tractor hydraulic pressure.

SQUARE BALES Problem: Several biscuits coming off at once.

Suggested remedy: • The platform is too high - lower platform.

• The biscuits congealed too tightly together when baled - reverse the rotors approximately 2 turns then forward again.

• If the bales are too tightly compressed you may not be able to tease them out separately.

Problem: My bales are too long for the platform.

Suggested remedy: • Purchase the optional extension kit for the platform. It slides away after use.

Page 11: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

11

TROUBLE SHOOTING

GENERAL Problem: The bale is dropping too hard onto the platform.

Suggested remedy: • Spear into the bale lower down before lifting. Note: The Fork Height Indicator may need adjusting. When the

forks are at the lowest point the indicator should read “3ft”. See page 4 for details. Problem: The forks will not operate.

Suggested remedy: • The change-over valve unit may need adjusting. Release the lock nut and undo the adjusting plate half turn

only at a time until the rear forks operate. DO NOT UNDO IT ANY FURTHER. See page 4 for details. Problem: Bales coming off.

Suggested remedy: • Slow down rotors. They don’t need to turn fast or lower platform once bale has started feeding.

Problem: Bale rotates but hay will not feed.

Suggested remedy: • Lift platform to expel the bale over the top of the rotors onto the ground.

• Simply drive forward and reverse into bale and re-load.

• This will change the rotation of the bale.

Problem: Outer layer of bale separating from the inner layer.

Suggested remedy: • If this occurs the platform should be cleaned and silicon sprayed on, as the residue can stop the bale rotating

properly.

Page 12: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

12

PARTS AND SERVICE SECTION

PROBLEMS?

Contact your local HUSTLER Dealer.

They have trained staff to help you.

Page 13: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

Sub-Assy Description Refer to Page

S1

S2

S3

S4

S5

S6

S7

S8

S9

S10

S11

S12

Drawbar

Platform

Drum

Wiper

Hook

Latch Arm

Top Link Arm

Boom

Tyne Frame

Wheel / Tyre

Valve

Indicator

14

15

17

18

19

20

21

22

23

24

25

26

13

BOOM ASSEMBLY S8

INCL. HYD CYL

TYNE FRAME ASSEMBLY S9

INCL. COUNTER WEIGHTS

DRUMS ASSEMBLY S3

WIPER ASSEMBLY S4

HOOK ASSEMBLY S5

LATCH ARM ASSEMBLY S6

TOP LINK ARM S7

PLATFORM

ASSEMBLY S2

INCL. HYD CYL

PLATFORM

CYLINDER

VALVE S11

CHASSIS INDICATOR

ASSEMBLY S12

Subassemblies

WHEEL/TYRE

ASSEMBLY S10

DRAWBAR ASSEMBLY S1

Page 14: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

14

DRAWBAR ASSEMBLY

Sub-assembly S1

Item # Part Code Qty per mach Description

1 CH-356 1 1/4 Plastic hose clamp

2 CH-309 1 3/8 Plastic hose clamp

3 CH-233 1 Needle clip AG 256

4 CH-228 1 Grease nipple 1/8 BSP

5 SL-1206 1 Jack incudes pin

6 SL-1207 1 Jack pin

7 SL-831 4 M16 nyloc nut

8 SL-1209 4 M16x50

9 SL-1211 1 Towing eye assy

10 CH-358 1 Hose Needle

14 SL-1208 1 Drawbar sub assy

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15

PLATFORM 2

ASSEMBLY 1

3 4

11 12 8 10 9

6 7 11 12 8 10 9 6 5

6 7 8 10 9 6 5

Item # Part code Qty Per mach. Description

1

2

3

4

5

6

7

8

9

10

11

12

CH-195

CH-13

CH-57

CH-208

CH-56

CH-55

CH-163

CH-369P

CH-213

CH-223

CH-229

CH-218

1

1

1

4

4

2

1

2

2

2

2

2

Plastic Platform

Platform Frame SA11

Valve Striker Plate

Bolts M12 x 140

UHMW Wear Strip

RHS Spacer

Cylinder 2-2 x 1-2 x 360

Pin

Retaining Bolt M8 x 30

Washer M8

Grease Nipple 8 BSP 90O

Nyloc M8

Page 16: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

16

DRUM ASSEMBLY

15 9 16 18 4 5

13

1

1

7 4 9 11 12

2

9 17 1

19 20 21

3

14

5 6 8 9 10

Page 17: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

Part # qty Per mach. Description

CH-143

CH-125

CH-129

CH-161

CH-154

CH-210

CH-217

CH-222

CH-210

CH-156

CH-216

CH-216

2

2

1

6

3

16

8

2

4 2

1

16

2

Joining Link 12B

Motor Sprocket Grub Screw

Motor Key

Sprocket Grub Screw

Sprocket Key

Bolts M12 x 35mm to Hold Flange Bearings.

4 Per Bearing

Nut M10 for Cover Spacer

& Stud

Washer M10 for Bottom Rear Cover Spacer & Stud

Bolt M12 x 35mm for HYD Motor Mount

Plastic Block for Motor Mount

M12 Nyloc nut for flange

bearing - 4 per

M12 Nyloc nut for motor mount

17

Subassembly S3 ITEMS NOT SHOWN

Item # Part code Qty Per Mach. Description

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

CH-149

CH-150

CH-166

CH-89

CH-77

CH-145

CH-147

CH-142

CH-152/153

CH-116

CH-112A

CH-112

CH-8

CH-9

CH-117

CH-146

CH-148

CH-141

CH-88

CH-76

CH-151

3

1

1

2

2

1

1

1

4

1

2

2

1

1

1

1

1

1

1

1

1

Triknob

Front Cover

Hydraulic Motor BG400

See page 23

Threaded Rod S Stud M10 x 135

Cover Spacers 75mm

Sprocket 15 Tooth

Sprocket 30 Tooth

Front Chain (Short) x 58

Bearings 4 Bolt Flange

207 106-2F - FY507M

Front Tensioner Assembly

- goes outside chain

Tensioner Retaining Nut

Tensioner Spacer

Top Drum SA8T

Bottom Drum SA8B

Rear Tensioner Assembly

- goes inside chain

Sprocket 15 Tooth

Sprocket 45 Tooth

Rear Chain (Long) x 66

Threaded Rod Stud M10 x 95mm

Cover Spacer x 40mm

Rear Cover

Page 18: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

2 3

1

18

WIPER ASSEMBLY

3 2

Sub-assembly S4

Item # Part code Qty Per Mach. Description Notes

1

2

3

4

5

6

7

CH-216

CH-221

CH-210

CH-173

CH-174

CH-7

4

8

4

2

1

1

1

M12 Nyloc nut

M12 washer medium

M12x25 Bolt

M12x35 Bolt

Reflector –white

Reflector –red

Wiper panel free flow series 4

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19

HOOK ASSEMBLY

3 2 4 1

Sub-assembly S5

Item # Part code qty Per mach. Description Notes

1

2

3

4

CH-348

CH-349

CH-192

CH-227

1

1

1

1

Hook

Spacer

Spring

Split Pin

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20

LATCH ARM ASSEMBLY 6 3

5

5

5

4

1

3

2

Sub-assembly S6 1

Item # Part code qty Per mach. Description Notes

1

2

3

4

5

6

CH-176

CH-178

CH-228

CH-340

CH-182

CH-205

2

1

2

1

3

1

Wear Ring

Aluminium Spacer x 44mm

Grease Nipples 1/8 BSP ST

Latch Arm SA3

Spacer x 6mm

Rollpin 10 x 65

Page 21: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

Item # Part code qty Per mach. Description Notes

1

2

3

4

5

6

7

CH-211

CH-222

CH-367P

CH-217

CH-228

CH-176

CH-336

1

1

1

1

2

2

1

Pin Retaining Bolt M10 x 40

Washer 10mm

Pin

Nyloc Nut M10

Grease Nipples 8 BSP Straight

Wear Ring

Toplink Arm SA2

See page 25

21

TOPLINK ARM ASSEMBLY

6 5 6

7 Sub-assembly S7

1 2 3 4 5

Page 22: Chainless 4000 Manualert - Hustler Equipment · PDF fileThank you for purchasing a HUSTLER CHAINLESS 4000 BALEFEEDER. Please read through this manual as it contains important information

22

BOOM ASSEMBLY

14 15 16 13 7 12

8 7

1 2 3 11 7

1 2 3 10

5 9 5

1 2 3 4

5 7 6 5

Sub-assembly S8

Item # Part code Qty Per Mach. Description Notes

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

CH-211

CH-222

CH-217

CH-365P

CH-176

CH-179

CH-228

CH-11

CH-180

CH-364P

CH-366P

CH-164

CH-368P

CH-213

CH-223

CH-218

CH-356

3

3

1

1

6

1

4

1

1

1

1

1

1

1

1

1

1

Pin Retaining Bolt M10 x 40

Washer M10

Nyloc Nut M10

Boom Pin 1 3/4 x 340mm

Wear Ring

Aluminium Spacer x 274mm

Grease Nipple 1/8 BSP ST

Boom Assembly SA9

Aluminium Spacer x 339mm

Boom Pin 1 3/4 x 524mm

Boom Cylinder Pin-spear 1 1/4 x 263mm

Boom Cylinder

Boom Cylinder Pin-base 1 x 232mm

Pin Retaining Bolt M8 x 30

Washer M8

Nyloc Nut M8

Twin Hose Clamp

See page 25

See page 25

See page 25

See page 25

See page 25

not shown

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23

TYNE FRAME ASSEMBLY

5

6 4 2B 3 3

6 QTY 5

QTY 7

Sub-assembly S9

4

Item # Part code Qty Per mach. Description Notes

1

2

3

4

5

6

7

8

9

CH-188

CH-216

CH-221

9009103

CH-223

SL-1215

SL-12

CH-188N

CH-365P

4004583

2

1

1

1

1

1

1

2

1

1

Tyne 980 OA

M12 nyloc nut

M12 washer

M12 x 40 bolt M8 washer large

M8 x 25 Cap Screw Domed

Tyne Frame

Tyne Nut Boom Pin 1 3/4” x 524m Gas strut

Not shown

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STANDARD EQUIPMENT

Standard Wheel Assembly

10.0 / 75-15.3 floation

Tyre Order code = CH-186

OPTIONAL EQUIPMENT

Extra Wide Wheel Assembly Ideal for softer terrain.

13.0 / 55-16

Order code = CH-185

Tractor-grip Wheel Assembly Ideal for hillsides where more grip is required.

10.0 / 75-15.3

Order code = CH4TG

Extension Bars For supporting square bales longer than 6’6” (2.0m).

(New Style)

Order code = CHEXTBar

Mudgaurd Kit Great bolt on kit to keep the mud down

Order Code= CH4-MG

String Box Useful bin to hold string and plastic net/waste.

Brackets simply bolt in place.

Order Code: CH4-SB

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HYDRAULIC COMPONENTS

Sub-assembly S11

Item # Part # Qty Per Mach. Description Notes

7

12

11

3

CH-163 SK250150

CH-164

SK350175

CH-190

CH-190SK

CH-166 CH-166SK CH-129

1

1

1

1

1

1

1

Platform Cylinder 2½ x 1½ x 360

Platform Cylinder Seal Kit

Boom Cylinder 3½ x 1¾ x 492

Boom Cylinder Seal Kit

Divertor Valve Walvoil DF5/3B717S

Diver tor Valve Seal Kit

Hydraulic Motor BG400

Hydraulic Motor Seal Kit

Hydraulic Motor Key ¼ x 1"

PIVOT PINS

Item # Part # Qty Per Mach. Description Notes

8

3

4

10

11

13

CH-369P

CH-367P

CH-364P

CH-365P

CH-366P

CH-368P

2

1

1

1

1

1

Platform Cylinder Pin

1” BMS 104mm

Toplink Arm Pin 1¼ HCB x 78mm

Boom Pin 1¾ HCBX 524mm

Boom Pin 1¾ HCBX 340mm

Boom Cylinder Pin 1¼ HCBX 248mm

Boom Cylinder Pin 1" BMSX 220mm

25

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26

CABLE PARTS DIAGRAM

Sub-assembly S12

Item # Part Code Qty Per Mach. Description Notes

1, 6

2

3

4

7

8

9, 13

11

15

CH-226

CH-234

CH-219

CH-197/191K

CH-194

CH-155

CH-224

CH-193

CH-196K

2

1

4

1

1

1

3

1

1

SS Cap Screw M6 x 30

Nut M6

Nyloc Nut M6

Cable Assembly

Triangle Plate

Slide Block

Washers M6

Spring

Cable guide kit

Outer x 3, Inner, clamp

guide, bolt, nut

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27

S12 CABLE LAYOUT

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}

28

s

s

s

s

HOSE ROUTE

OUTSIDE FITTING

INSIDE FITTING

PLATFORM

CYLINDER

TEE

BOOM CYLINDER

TO TRACTOR

“U” BRACKET TOP FITTING

DIVERTOR VALVE

BOTTOM FITTING

Hose # 1 – Tractor to Tee

Hose # 2 – Tractor to Divertor Valve

Hose # 3 – Tee to Outside Motor Port

Hose # 4 – Inside Motor Port to DF Divertor Valve

Hose # 5 – Tee to Spear End of Boom Chamber

Hose # 6 – Bottom Divertor Valve Port to Base of Boom Cylnder

Hose # 7 –

Hose # 7 – Tractor to Platform Cylinder 4” hoses

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HYDRAULIC SCHEMATIC

29

LIFT CYLINDER 32 x 1w x 456mm

FEED

a” LINES

400cc HYD. MOTOR

CHANGE OVER VALVE

DFE / 3BT17S

PLATFORM CYLINDER

22 x 12 x 360mm

4” LINES

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30

HUSTLER EQUIPMENT SALES Po Box 2127 1416 Omahu Road Hastings New Zealand [email protected] www.hustlerequipment.co.nz