characterization of local mill rice husk charcoal and its

14
INTRODUCTION ,Q 0DOD\VLD ULFH KXVN FKDU 5+& LV D FRPEXVWLRQ E\SURGXFW IRXQG LQ ODUJH TXDQWLWLHV DSSUR[LPDWHO\ PWPLOO\HDU LQ PDMRU ULFH PLOOV 5LFH KXVNV are used as a renewable fuel and commonly burnt in rice mills using cyclonic ,661 0DOD\VLDQ -RXUQDO RI 6RLO 6FLHQFH 9RO 0DOD\VLDQ 6RFLHW\ RI 6RLO 6FLHQFH Characterization of Local Mill Rice Husk Charcoal and Its Effect on Compost Properties Theeba, M. 1* , Robert T. Bachmann 2 , Illani Z.I 1 =XONHÀL 0 1 , Husni M.H.A 3 and Samsuri A.W 3 1 Water and Soil Management Programme, Malaysian Agricultural Research Institute (MARDI) Persiaran UPM-MARDI, 43400 Serdang, Selangor, Malaysia 2 Universiti Kuala Lumpur, Malaysian Institute of Chemical and Bioengineering Technology (UNIKL-MICET), 78000 Alor Gajah Melaka, Malaysia 3 Department of Land Management, Faculty of Agriculture, Universiti Putra Malaysia , 43400 UPM Serdang, Selangor, Malaysia ABSTRACT 5LFH +XVN &KDUFRDO 5+& LV D E\SURGXFW RI ULFH SURFHVVLQJ PLOOV ZKLFK FDQ EH IRXQG LQ YHU\ ODUJH TXDQWLWLHV LQ WKHVH PLOOV 7KLV LQGXVWULDO ZDVWH LV ODUJHO\ unutilized, causing environmental pollution especially in the state of Kelantan. In order to increase its utilization, RHC was characterized and investigated for its potential in enhancing the composting process. Physico-chemical properties of RHC such as pH, nutrient content, ash content, CEC, adsorption kinetics, surface area, functional groups, surface structure and pore sizes were studied. The FRPSRVWLQJ WUHDWPHQWV ZHUH FDUULHG RXW E\ PL[LQJ ZWZW DQG ZWZW 5+& with organic substrates and with no RHC amended as control. Parameters such as GDLO\ WHPSHUDWXUH &2 ÀX[ QXWULHQW FRQWHQW S+ PRLVWXUH DQG WRWDO PLFURELDO count were measured during the composting process. Results showed that RHC is D KLJKO\ DONDOLQH PDWHULDO S+ ZLWK D FDUERQ FRQWHQW RI ZWZW GU\ EDVLV CEC of 17cmol kg -1 VRLO %(7 VXUIDFH DUHD RI PJ J -1 and a methylene blue DGVRUSWLRQ FDSDFLW\ RI PJ J -1 7KH SUHVHQFH RI &2 FDUER[\O& NHWRQHV DQG ester, aliphatic C=H, C=C benzene ring and C-H aromatic hydrogen suggests that 5+& PDLQO\ FRPSULVHV DPRUSKRXV FKDU D UDQGRP PL[WXUH RI WKHUPDOO\ DOWHUHG molecules and aromatic polycondensates.The addition of RHC to organic matter accelerated the composting process through higher decomposition rates due to higher microbial population at the thermophilic stage with RHC acting as a bulking agent, as well as higher moisture and nutrient retention during composting. N losses were found to be lower with RHC composting Keywords: Rice husk charcoal, composting, physico-chemical, decomposition, nutrient retention ___________________ *Corresponding author : E-mail: [email protected]

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Page 1: Characterization of Local Mill Rice Husk Charcoal and Its

INTRODUCTION

are used as a renewable fuel and commonly burnt in rice mills using cyclonic

Characterization of Local Mill Rice Husk Charcoal and Its Effect on Compost Properties

Theeba, M.1*, Robert T. Bachmann2, Illani Z.I1 1, Husni M.H.A3 and Samsuri A.W3

1Water and Soil Management Programme, Malaysian Agricultural Research Institute (MARDI) Persiaran UPM-MARDI, 43400 Serdang, Selangor, Malaysia

2Universiti Kuala Lumpur, Malaysian Institute of Chemical and Bioengineering Technology (UNIKL-MICET), 78000 Alor Gajah Melaka, Malaysia

3Department of Land Management, Faculty of Agriculture, Universiti Putra Malaysia , 43400 UPM Serdang, Selangor, Malaysia

ABSTRACT

unutilized, causing environmental pollution especially in the state of Kelantan. In order to increase its utilization, RHC was characterized and investigated for its potential in enhancing the composting process. Physico-chemical properties of RHC such as pH, nutrient content, ash content, CEC, adsorption kinetics, surface area, functional groups, surface structure and pore sizes were studied. The

with organic substrates and with no RHC amended as control. Parameters such as

count were measured during the composting process. Results showed that RHC is

CEC of 17cmol kg-1 -1 and a methylene blue -1

ester, aliphatic C=H, C=C benzene ring and C-H aromatic hydrogen suggests that

molecules and aromatic polycondensates.The addition of RHC to organic matter accelerated the composting process through higher decomposition rates due to higher microbial population at the thermophilic stage with RHC acting as a bulking agent, as well as higher moisture and nutrient retention during composting. N losses were found to be lower with RHC composting

Keywords: Rice husk charcoal, composting, physico-chemical, decomposition, nutrient retention

___________________*Corresponding author : E-mail: [email protected]

Page 2: Characterization of Local Mill Rice Husk Charcoal and Its

furnaces to operate the installed rice driers. Based on surveys done in Kedah and

year. In Kedah, the utilization of RHC as polybag media and rice transplanting

mainly due to ineffective utilization of RHC.The RHC produced by cyclonic furnace often appears black or grey in colour

depending on the ash content and often retains its husk shape. Based on surveys, various temperatures are used in combustion chambers in different rice mills,

et al.

carbon conversion was incomplete while complete conversion occurred at lower

et al.-1

leaching is reduced through the addition of RHC. Findings on an Amazonian soil reported crop yield increases through the addition of a combination of secondary forest wood biochar, compost and inorganic NPK fertilizer (Steiner et al.

to Yoshizawa et al.

also reduces possible odour from organic nutrient sources during the composting process (Kleeberg et alof microorganisms in the presence of biochar (Steiner et alaimed to elucidate the physico-chemical properties of the local rice mill by-product, RHC, the effect of RHC on the composting process of chicken manure and measure compost properties.

MATERIALS AND METHODS

Physico-chemical Characterization of RHC from Local MillsSamples of RHC were collected from the Seong Heng Rice Mill in Kuala Kedah

Page 3: Characterization of Local Mill Rice Husk Charcoal and Its

91

et al.

in this study to determine its capacity in adsorbing organic compounds. Dried

Production of RHC Amended CompostThree types of compost treatments were developed in this study. Each compost

RHC was added into the substrates during compost preparation and all treatments were allowed to decompose using effective microbes (containing fermentation

was conducted according to Aini et al

homogenise the materials for chemical and physical analysis. As for microbial

Characterizations of Compost SamplesThe sampled compost samples were characterized for their moisture (gravimetric

Characteristics of Rice Husk Charcoal and Compost

Page 4: Characterization of Local Mill Rice Husk Charcoal and Its

and their concentrations were determined using Inductively Coupled Plasma-

determined following the methodologies recommended in the Malaysian SIRIM

et al.

SEM-EDX to investigate the capability of RHC in retaining the nutrient substrates from leaching and to obtain the RHC-compost interactions.

Statistical analysis

SAS version 9.1. The chemical and microbial indicators during the composting

RESULTS AND DISCUSSIONPhysico-chemical Characterisation of RHC from a Local Rice MillThe physico-chemical characteristics of RHC from the local rice mill are as shown

the values reported by Blasi et al. et al.

TABLE 1

pyrolysed RHC

TABLE 1 Characteristics of RHC from a local rice mill compared to gasified and rapid

pyrolysed RHC

Characteristics Cyclonic combustion RHC (this study) 550-600 C

*Gasification 900-1100 C

**Rapid pyrolysis 850-1200 C

pH 8.9 9.2 - CEC (cmol/kg soil) 17 45 - BET surface Area

2

(m /g)401 - 56.9

Total carbon (%) 16 35 38.5 * Shackley et al. (2012) ** Song et al. (2008)  

Page 5: Characterization of Local Mill Rice Husk Charcoal and Its

charcoal produced by Shackley et al.noticeably greater CEC and total carbon values than local mill RHC whereas the surface area of local mill RHC was found to be larger. Methylene blue, a heterocyclic aromatic organic compound, was selected as adsorbent in this study since it is widely used to determine the sorption capacity of various chars and activated carbons (Rafatullah et al.sorption capacity compared to rice husk activated carbon, coconut shell activated carbon and wood charcoal but greater than rice husk white ash and original rice

blue suggests its potential to speed up the composting process and reduce odour.

Characteristics of Rice Husk Charcoal and Compost

Physico-chemical characterisation of RHC from a local rice mill compared to pyrolysed RHC

other adsorbents

TABLE 2 Physico-chemical characterisation of RHC from a local rice mill compared to

pyrolysed RHC

Characteristics RHC (this study) 550 -600°C

*Pyrolysed at 580 C

**Pyrolysed at (550 C)

Proximate analysis (wt. %) Moisture 7.1±1.3 Ash ( armophous silica) 78.8 ±0.8 36.1 54.0

Ultimate analysis (wt. % d.a.f.)

C 77.9±5.9 80.6 68.4 H 3.5± 0.1 3.3 4.0 N BDL 0.72 1.4 S 0.30± 0.05 0.03 0.06 O 18.3± 9.4 15.3 26.1 Atomic ratio

H/C 0.534 0.490 0.700 O/C 0.173 0.143 0.286

BDL= Below detection limit , d.a.f = dry ash -free; * Blasi et al. (1999)**Maiti et al. (2005)

TABLE 3 Methylene blue ( MB) adsorption capacity of various rice-based materials and other

adsorbents

Adsorbent MB adsorption capacity (mg g )

RHC (this study) 38.8 Rice husk 28.0 Rice husk ash ( white ) 22.7 Rice husk activated carbon 344 Wood charcoal 62.7 Coconut shell activated carbon 127

(Source: Rufatullah et al. 2010)

-1

Page 6: Characterization of Local Mill Rice Husk Charcoal and Its

94

FTIR-spectrum of RHC (Fig. 1-1 -1

et al

growth of aromatic structures (Bourke et al.

The SEM of RHC showed that the morphological features of original rice husk (Fig. 2and meso-pores clearly visible. Song et al.has a relatively smooth surface with a globular structure on the outer side and rough surface with slit-like cells on the other side. The occurrence of various opened pores on the rough surface and irregular outlet of RHC in this study is

Fig. 2

Composting Process and Properties

the thermophilic stage (Fig. 3

793

1088.5

1383.51610.5

0.8

0.9

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

5001000150020002500300035004000

Wavenumber  (cm-­‐1)

Absorbance

Fig. 1: FTIR- Spectrum of RHC used in this study

Page 7: Characterization of Local Mill Rice Husk Charcoal and Its

95

Characteristics of Rice Husk Charcoal and Compost

Fig 2: Structure (SEM images) and elements analysed (SEM-EDX spectrum) of RHC particle

Page 8: Characterization of Local Mill Rice Husk Charcoal and Its

96

RHC. The primary function of the bulking agent is to provide structural support to prevent physical compaction of the pile and increase air voids allowing better aeration of the pile and enhance the decomposition activity (Bruno et al.

the thermophilic phase as compared to T1, which indicates that the use of RHC has a positive effect in reducing N losses during the composting process. Similar observations have been made by Hua et al.

g-1

composting process. High water holding capacity of RHC reduced moisture loss

Fig. 3: Changes in the temperature and CO2

 

 

 

 

 

 

 

 

   

CO Flux T12

CO Flux T22

CO Flux T32

CO

F

lux

es

(

m

ol/

m

/S

)2

µ 2

Page 9: Characterization of Local Mill Rice Husk Charcoal and Its

97

et al.4

by increasing both ammonia (NH

optimum level of crop nutrient uptake and microbial activity (Parr et al.As for microbial count, total counts of viable fungi were higher in compost

especially during the initial phase may have a negative effect on the microbial community composition as suggested by Eiland et al. microbial community analysis was not carried out in this study, a negative

Characteristics of Rice Husk Charcoal and Compost

TABLE 4

TABLE 4 Characteristics of mixtures at different composting time

T1:substrates without RHC, T2: substrates with 6% RHC and T3: substrates with 4% RHC. For each treatment, data followed by the same letter are not significantly different according to the DMRT (P>0.05)

g/kg-1 Log cfu(1x10-6) Composting Time N C

C/N Moisture %

pH T. Fungi

T. Bacteria

0 day T1 20.1a 266b 13.1a 48.8a 6.1c 3.56b 5.56a T2 19.8a 277a 14.3b 49.4a 6.9b 3.70a 5.66a T3 20.0a 275a 12.2a 49.5a 6.6a 3.43c 5.50a 10days T1 19.1b 253b 12.5b 12.5b 6.76b 3.59b 5.91a T2 20.5ab 261a 13.6a 13.6a 7.41a 3.99ab 6.43a T3 21.2a 259a 13.1a 13.1a 7.33a 4.12a 6.26a 25 days T1 19.9b 220b 10.13b 31.0b 6.37b 3.23a 5.70a T2 21.7a 238a 10.96a 37.2a 6.96a 2.86a 5.94a T3 22.a 236a 10.93a 37.5a 6.83a 3.16a 6.03a 35 days T1 21.6b 198b 8.73b 28.6b 6.33b 4.3b 6.33a T2 22.8a 213ab 9.33ab 32.6a 6.96a 5.0a 6.52a T3 22.6a 217a 10.01a 34.3a 6.97a 4.5ab 6.53a 50 days T1 22.0b 180b 7.75b 20.7b 6.95b 4.43b 7.03a T2 23.3a 207a 8.88a 25.3a 7.16ab 4.93a 7.18a T3 23.2a 204a 8.81a 24.0a 7.06b 4.76ab 7.10a

Page 10: Characterization of Local Mill Rice Husk Charcoal and Its

98

correlation between the C/N ratio and bacterial viability count was found. This is supported by the report by Eiland et al.N limitation in the decomposition of organic compounds, resulting in low decomposition rates of hemicellulose and cellulose and hence probably a lower microbial count. The SEM micrograph showed nutrient elements such as N, P,

(Fig. 4). This further demonstrates that char particles are able to physically retain the organic substances in their pore structure even after leaching of water and are

TABLE 5Correlations between different parameters during composting period

TABLE 6

TABLE 5 Correlations between different parameters during composting period

N C C/N Mo pH tf

C -0.609**

C/N -0.838** 0.939**

Mo -0.578** 0.954** 0.894**

pH NS NS NS NS

tf 0.375* -0.601** -0.551** -0.552** NS

tb 0.551** -0.765** -0.743** -0.789** 0.313* 0.808**

N=45 Mo= Moisture content tf= Total Fungi : tb= Total bacteria * significant at P<0.05 * * significant at P<0.01

TABLE 6

Nutrient contents in final compost at 50 days

%Treatment

P K Ca Mg Si

T1 1.46a 2.0a 8.0a 0.90a 65b

T2 1.52a 2.1 3a 8.3a 1.0a 145a

T3 1.43a 2.1 8a 8.5a 1.2a 140a

T1:substrates without RHC, T2: substrates with 6% RHC and T3: substrates with 4% RHC. For each treatment, data followed by the same letter are not significantly different according to the Tukey’s HSD (P > 0.05).  

-1mg kg

Page 11: Characterization of Local Mill Rice Husk Charcoal and Its

99

Characteristics of Rice Husk Charcoal and Compost

Fig 4: Elements analysed using SEM-EDX spectrum for RHC-compost

Page 12: Characterization of Local Mill Rice Husk Charcoal and Its

CONCLUSIONThis study indicates that RHC derived from local rice mills has different

-1 demonstrates that RHC can function as an adsorbent of organic compounds such as fertilizers and pesticides.

reduces pesticide pollution to the environment. The FTIR spectrum suggests that during the combustion process in the rice mill, the rice husk is transformed into aromatic char with high silica content. This also was supported by the SEM image showing the rough surface of RHC with opened pores due to the devolatilization process.

The addition of RHC into composting of organic matters was able to

that RHC functions as a bulking agent, increases the microbial activity and retains the moisture and nutrient N during the composting process. The evidence of nutrient substances trapped inside the pores of RHC after water leaching as shown

recommended from an economic point of view.

ACKNOWLEDGEMENTS

Malaysia and MARDI for supporting this study via E-Science Fund (Research

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1-95.

Journal of Fuel. 71: 889-894

Blasi, C., G. Signorelli, C. Russo and G. Rea. 1999. Product distribution from pyrolysis of wood and agricultural residues. Industrial & Engineering Chemical Research

Page 13: Characterization of Local Mill Rice Husk Charcoal and Its

Characteristics of Rice Husk Charcoal and Compost

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characterisation of rice husk char as potential biomass energy source. Bioresource Technology.

application. Journal of Agricultural Environment.

Page 14: Characterization of Local Mill Rice Husk Charcoal and Its

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