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Circular Saw Filer Program Outline
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Copyright © 1992 Industry Training Authority
This publication may not be modified in any way without permission of the Industry Training Authority
Circular Saw Filer Industry Training Authority 1 01-12
Circular Saw Filer
PROGRAM OUTLINE
APPROVED
1992
Developed by Industry Training Authority
Province of British Columbia
Circular Saw Filer Industry Training Authority 2 01-12
TABLE OF CONTENTS
Section 1 INTRODUCTION ................................................................................................................ 3
Foreword ........................................................................................................................... 4 Schedule of Time Allotment .............................................................................................. 5 Saw Trades Reference Text Books .................................................................................. 7
Section 2 PROGRAM CONTENT ...................................................................................................... 8
Section 3 TRAINING PROVIDER STANDARDS ............................................................................ 58
Instructor Requirements .................................................................................................. 59
INTRODUCTION
Circular Saw Filer (BC 0107) Industry Training Authority 3 01-12
Section 1
INTRODUCTION
Circular Saw Filer
INTRODUCTION
Circular Saw Filer (BC 0107) Industry Training Authority 4 01-12
Foreword
This Program Outline is issued by the Ministry of Skills, Training and Labour for classes to which apprentices are directed during their periods of apprenticeship training in accordance with Regulations made under the Apprenticeship Act.
It is intended as a guide for instructors of apprenticeship classes. Practical instruction by demonstration and student participation should be integrated with classroom sessions. Safe working practices, even though not specified in each operation or topic are an implied part of the program and should be stressed.
The Program Outline was prepared with the advice and assistance of the Director of Apprenticeship’s Trade Advisory Committee, comprising representatives of labour and management and in cooperation with representatives of Colleges and Institutes. Mr. Dennis Reid, the subject-matter expert, developed this course outline in conjunction with eth Learning Resources Unit of BCIT.
INTRODUCTION
Circular Saw Filer (BC 0107) Industry Training Authority 5 01-12
Schedule of Time Allotment
Competency Hours
Introduction to Circular Saw Filer A-1 Describe the Scope of the Saw Filing Trades 1 A-2 Identify Circular Saw Filer Trade Terms 1
Use Trade Mathematics B-1 Apply Saw Fitter Trade Formulas 4 B-2 Apply Trade Formulas 4
Apply Safe Work Practices C-1 Describe Circular Saw Filer Safe Work Practices 1 C-2 Handle Circular Saws Safely 1
Use Circular Saw Benching Procedures D-1 Safe Saw Handling in Circular Saw Benching 1 D-2 Prepare Saw for Benching 2 D-3 Identify Benching Tools and Equipment 2 D-4 Select Benching Hand Tools and Equipment 2 D-5 Maintain Benching Hand Tools 2 D-6 Level Circular Saws 6 D-7 Tension Circular Saw 6 D-8 Remove Circular Saw Twists 6 D-9 Plumb Circular Saws 6 D-10 New Developments in Circular Saw Benching 1
Fit Circular Saws E-1 Replace Rip Saw Teeth and Holders 4 E-2 Replace Rip Saw Teeth and Holders 4 E-3 Maintain Strobe Saws 4
Inspect Carbide Saws F-1 Inspect Carbide Saws 2 F-2 Tip Carbide Saws 2 F-3 Inspect Carbide Saws 2 F-4 Troubleshoot Carbide Saw Problems 2
Fit Stellite-Tipped Circular Saws G-1 Inspect Stellite Circular Saws 4 G-2 Tip Stellite Circular Saws 4 G-3 Grind Stellite Circular Saws 4 G-4 Troubleshoot Stellite Saw Problems 4
Maintain Circular Saw Filing Room Machines H-1 Describe Circular Saw Bench Set-Up 2 H-2 Describe Circular Saw Stretcher 2 H-3 Describe Operation of Grinders 2 H-4 Maintain Guide Equipment 2
INTRODUCTION
Circular Saw Filer (BC 0107) Industry Training Authority 6 01-12
Weld Saws I-1 Describe Safe Oxygen-Fuel Welding Practices 1 I-2 Describe the Use of Oxygen-Fuel Equipment 1 I-3 Describe Safe Arc Welding Practices 1 I-4 Identify Various Arc Welding Machines 1 I-5 Describe Electrode Characteristics and Classifications 1 I-6 Weld Saw Plate Using Manual Arc Welding Equipment 6 I-7 Describe Circular Saw MIG Welding 3
Maintain and Align Circular Saw Machines J-1 Use Safe Procedures 1 J-2 Describe Circular Head Rig Alignment and Maintenance 3 J-3 Describe Circular Gang Saw Alignment 3 J-4 Describe Circular Shifting Edger Alignment 3 J-5 Describe Circular Shifting Edger Alignment 3 J-6 Describe the Main Elements of an Optimizing System 1 J-7 Describe the Alignment of Cut-Ofts, Trim and Slasher Saws 3 J-8 Describe Laser Alignment of Circular Machines 1 J-9 Describe Alignment of Chip-n-S 1 J-10 Describe Troubleshooting Circular Saw Machines 4
Total 120
INTRODUCTION
Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12
Saw Trades Reference Text Books
Armstrong Saw Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208
Armstrong Stellite and Carbide Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208
Armstrong Sawmill Feeds and Speeds Armstrong Mfg. Co. Portland, Oregon, USA 97208
Hanchett Saw and Knife Manual Hanchett Mfg. Co. Big Rapids, Michigan, USA
Saws by Ed M. Williston Miller Freeman Publications, Inc. 500 Howard Street San Francisco, California, USA 94105
Wide Bandsaws Stobart Davies Ltd. Priory House, Priory St. Hertford Herts, England SG14 1RN
Bandsaws Wide Blade and Narrow Blade Types by Chandler Jones 2716 West Hayes Street Seattle, Washington 98199
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 8 01-12
Section 2
PROGRAM CONTENT
Circular Saw Filer
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 9 01-12
Line (GAC): A Introduction to Circular Saw Filer
Competency: A-1 Describe the Scope of the Saw Filing Trades
LEARNING TASKS CONTENT
1. Describe saw filing Maintain cutting edges
Align and set-up equipment saws and knives are used on
Maintain the saw plate of circular saws (called anvil work) and of band saws (called bench work)
Grind chipper knives, profile knives and hog knives
Carry out babbitt, shimming and
balancing procedures
2. Describe the role of a circular saw filer Bench all circular and gang saws
Perform various operations on these and other saws
Other operations performed on saws including circular and gang saws
o sharpening
o adjusting
o levelling
o tensioning
o welding cracks
o welding teeth
Use automatic and manual grinding
procedures
Use automatic and manual benching
procedures
Remove twists, level and plumb saws
Maintenance tasks as aligning circular head rigs and edgers
Maintenance tasks of all related saws and equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 10 01-12
Line (GAC): A A Introduction to Circular Saw Filer
Competency: A-2 Identify Circular Saw Filer Trade Terms
LEARNING TASKS CONTENT 1. Define circular saw filer terms General saw terminology
o carbide tip o gullet o shoulder o outside diameter o saw body o bore o pinholes o bolt circle
Tooth geometry terminology o tooth width o plate thickness o side clearance o top bevel angle o hook angle o top back angle o face bevel angle o radial clearance angle o tangential clearance angle o should back-off angles o tip-to-shoulder overhand o tip face overhang
Conventional cut
Climb cut
General saw design terminology o arbour RPM o rim speed o feed speed o tooth bite o actual gullet capacity o required gullet capacity
Hammering terminology o blister o dish o drawing the saw out o opening the saw o plumbing the saw o lump o twist o levelling o tensioning
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 11 01-12
"fast or tight"
"loose"
Related terms
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 12 01-12
Line (GAC): B Use Trade Mathematics
Competency: B-1 Apply Saw Fitter Trade Formulas
LEARNING TASKS CONTENT
1. Solve applied trade mathematics using formulas Calculate diameters
Calculate circumferences
Calculate pulley speeds
Calculate RPM
Calculate SFPM
Calculate tooth profiles
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 13 01-12
Line (GAC): B Use Trade Mathematics
Competency: B-2 Apply Trade Formulas
LEARNING TASKS CONTENT
1. Define tooth bite Circular saws
Band saws
2. Calculate tooth bite Circular saws
Band saws
3. Define feed and speed Circular saws
Band saws
4. Calculate feed and speed Circular saws
Band saws
5. Define horsepower required Circular saws
Band saws
6. Calculate horsepower required Circular saws
Band saws
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 14 01-12
Line (GAC): C Apply Safe Work Practices
Competency: C-1 Describe Circular Saw Filer Safe Work Practices
LEARNING TASKS CONTENT
1. Describe personal safety Personal protective clothing
Personal protective equipment
Grinding
Noise
Saw handling
Welding
2. Describe safe work environment Shop
Equipment
Tools
Flammables
o storage
o use
Compressed gases
Waste facilities
3. Describe safe use of power operated equipment and machinery
Filing room equipment
Mill equipment
Manual equipment
Automatic equipment
4. Describe lock-out procedures
WCB regulations
Filing room equipment
Mill equipment
5. Describe first aid stations and equipment Shop
Plant
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 15 01-12
Line (GAC): C Apply Safe Work Practices
Competency: C-2 Handle Circular Saws Safely
LEARNING TASKS CONTENT
1. Describe safe saw handling procedures in the filing room
Removal from crates
Placement and removal from grinder
Placement and removal from bench
General movement of all saws
2. Describe safe saw handling procedures on the mill floor
Changing dull saws from machinery
Installing sharp saws on machinery
Cradles
Dollies
Rim clamps
Saw boxes
Rigging
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 16 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-1 Safe Saw Handling in Circular Saw Benching
LEARNING TASKS CONTENT
1. Describe safe handling procedures Cut-off saws
Edger saws
Trim saws
Clusters
All related saws
2. Describe safe inspection
Approved inspection procedures
3. Describe safe use of cleaning agents Cleaning agents
o scrapers
o dip tanks
o liquid solutions
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 17 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-2 Prepare Saw for Benching
LEARNING TASKS CONTENT
1. Select appropriate tools and equipment for required procedures
Safety equipment
Cleaning
Sharpening
Hammering
Placement and removal
o machines
o benches
o related equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 18 01-12
Line (GAC): D Use Circular Saw Benching
Competency: D-3 Identify Benching Tools and Equipment
LEARNING TASKS CONTENT
1. Identify hammers Purpose
Dog head
Cross face
Twist face
Weight of various hammers for given saw plate
2. Identify straight edges Purpose
Types of straight edges
Size
Thickness
3. Identify tension gauges Purpose
RPM
Convex
Concave
Size
Thickness
4. Identify anvils Purpose
Hard faced
Size
Steel
Crowned
5. Identify levelling slabs Purpose
Structure
Size
6. Identify stretcher rolls Purpose
Rolls
o tensioning
o dishing
7. Identify benches Purpose
Height
Lighting
8. Describe automatic levelling equipment
New development
Manufacturers' direction
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 19 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-4 Select Benching Hand Tools and Equipment
LEARNING TASKS CONTENT
1. Describe safe use and proper holding practices Hammers
Straight edges
Saw gauges
Sets
2. Describe care and maintenance of hand tools
Hammers
Gauges
Straight edges
3. Select proper hammers, straight edges and gauges for given circular saw
Cut off
Hollow ground
Insert tooth edger
Thin kerf swage
Thin kerf carbide
Thin kerf stellite
Circular head saw
Scrag
Strobe
Related saws
4. Select proper anvils or slabs
Tensioning
Levelling
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 20 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-5 Maintain Benching Hand Tools
LEARNING TASKS CONTENT
1. Describe maintenance of circular saw hand tools Hammer faces -all types
Straight edges
Tension gauges
2. Describe the making of straight edges and tension gauges
Level
Twist removal
Grinding -circle -straight
Finish
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 21 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-6 Level Circular Saws
LEARNING TASKS CONTENT
1. Describe circular saw levelling Removal of all
o lumps
o ridges
o cross bumps
2. Describe areas of levelling Eye
Body
Rim
3. Select tools and equipment Hammers
o cross face
o twist face
o dog head
Straight edges
o all sizes
RPM gauges
Dishing rolls
Related equipment
4. Use correct method of holding and reading RPM gauges and straight edges
Concave side
Convex side
Straight edge for eye
Straight edge for plumbing
Straight edge for body
Slotted strobe gauge
5. Describe different conditions for any given saw plate
Fast
Tight
Open
Stiff
Dish
Plumb
Out of plumb
6. Describe levelling method when using Straight edge and slab
RPM gauge and anvil
Stretcher rolls
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 22 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-7 Tension Circular Saw
LEARNING TASKS CONTENT
1. Describe reasons for circular saw tensioning Pre-stressing or tensioning –
o forces caused by high speed rotation
Thermal stress –
o forces caused by friction and heat
Maintain a stiff rim under sawing conditions
2. Describe areas of tensioning Eye
Body
Rim
3. Select tools and equipment Hammers
Straight edges
RPM gauges
Stretcher rolls
Anvils
Slabs
Heat tensioner
Related equipment
4. Use correct method of holding and reading RPM gauges and straight edges
Convex side
Concave side
Straight edges
5. Describe different conditions for any given circular saw plate
Fast
Tight
Open
Stiff
Dish
6. Describe tensioning methods when using RPM gauge and anvil
Slab
Stretcher rolls
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 23 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-8 Remove Circular Saw Twists
LEARNING TASKS CONTENT
1. Describe twist removal Benching procedures
Hammering procedures
Tools required
Safety equipment
Strobe saws
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 24 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-9 Plumb Circular Saws
LEARNING TASKS CONTENT
1. Describe plumbing of a circular saw On the floor
On the bench
On the mill
Tools required
Safety equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 25 01-12
Line (GAC): D Use Circular Saw Benching Procedures
Competency: D-10 New Developments in Circular Saw Benching
LEARNING TASKS CONTENT
1. Describe new developments Automatic levelling equipment
Automatic tension equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 26 01-12
Line (GAC): E Fit Circular Saws
Competency: E-1 Replace Rip Saw Teeth and Holders
LEARNING TASKS CONTENT
1. Describe rip saw teeth Bit
2. Describe holder Shank
3. Describe different styles of bits Standard
Simolock
Diamant point
Hog
Stanall
Stone
Wallace
4. Describe different styles of shanks Single circle
Double circle
Frost
5. Describe materials Carbon steel
Chromed
High speed steel
Inlaid
6. Select tools required Safety equipment
Shank wrenches
Drift
Punch and hammer
7. Describe installation of bits and shanks Safety
Removal
Lubrication
Replacement
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 27 01-12
Line (GAC): E Fit Circular Saws
Competency: E-2 Replace Rip Saw Teeth and Holders
LEARNING TASKS CONTENT
1. Describe styles of cut-off teeth Standard
Jumbo
#2 % pattern
Future 2000
2. Describe materials Carbon steel
High speed steel •
Stainless steel •
Inlaid
Carbide
3. Select tools required Safety equipment
Punches
Drift
Hammer
Rivets
4. Describe installation of cut-off teeth Safety
Removal
Lubrication
Replacement
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 28 01-12
Line (GAC): E Fit Circular Saws
Competency: E-3 Maintain Strobe Saws
LEARNING TASKS CONTENT
1. Describe strobe saws External slots
Strobes
o carbide
o high speed steel
2. Define principal of strobe saws Finish ground
Cutting
Heating
3. Describe re-strobe Tinned strobe cutters
Soldering strobe bars
Grinding strobe cutters
4. Describe troubleshooting strobe saws Strobe slot cracks
Chill
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 29 01-12
Line (GAC): F Fit Carbide Saws
Competency: F-1 Inspect Carbide Saws
LEARNING TASKS CONTENT
1. Describe carbide saw inspection Cracks
Tips
o Damaged
o worn
o point-up
Level
Tension
Grind or re-tip
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 30 01-12
Line (GAC): F Fit Carbide Saws
Competency: F-2 Tip Carbide Saws
LEARNING TASKS CONTENT
1. Describe re-tipping Safety
Torch set-up
Removal of worn or damaged
Notch grinding
Gullet grinding
Tips
o Size
o tinning
o pre-tinned
Cleaning solution
Silver solder
Flux
Soldering/brazing
Annealing
Finish
2. Select tools and equipment required Safety equipment
Torch fixture
Tipping
o Single
o rotary
Positioning tool
Brass brushes
Tweezers
Dial indicator
Related tools and equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 31 01-12
Line (GAC): F Fit Carbide Saws
Competency: F-3 Inspect Carbide Saws
LEARNING TASKS CONTENT
1. Describe grinding of carbide tipped saws Face grinding
o hook angle
o face angle
Side grinding
o radial clearance
o tangential clearance
Top grinding
o top clearance
o top bevel angles
2. Describe carbide grinders Top/face grinders
o manual
o automatic
Side grinder
o manual
o automatic
3. Describe grinding wheels Diamond
o Wet
o dry
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 32 01-12
Line (GAC): F Fit Carbide Saws
Competency: F-4 Troubleshoot Carbide Saw Problems
LEARNING TASKS CONTENT
1. Describe troubleshooting problems Gullet cracking
Carbide tip loss
o complete
o part
Chill lines
Improperly ground cutting planes
Carbide heat or grinding checks
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 33 01-12
Line (GAC): G Fit Stellite-Tipped Circular Saws
Competency: G-1 Inspect Stellite Circular Saws
LEARNING TASKS CONTENT
1. Describe stellite saw inspections Cracks
Tips
o damage
o -worn
o point-up
Level
Tension
Grind or re-tip
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 34 01-12
Line (GAC): G Fit Stellite-Tipped Circular Saws
Competency: G-2 Tip Stellite Circular Saws
LEARNING TASKS CONTENT
1. Describe tipping methods Tungsten inert gas (TIG)
Metal inert gas {MIG}
Plasma arc/plasma (TIG)
Resistant
Oxygen-acetylene
2. Describe forms of stellite Bare rod
Coated electrodes
Tubular wires
Solid wires
Powder
Pre-formed tips
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 35 01-12
Line (GAC): G Fit Stellite-Tipped Circular Saws
Competency: G-3 Grind Stellite Circular Saws
LEARNING TASKS CONTENT
1. Describe grinding of stellite tipped circular saws Face grinding
o hook angle
o face angle
Side grinding
o radial clearance
o tangential clearance
Top grinding
o top clearance
o top bevel angles
2. Describe stellite grinders Top/face grinders
o manual
o automatic
3. Describe grinding wheels Aluminum-oxide
Silicon carbide
Cubic-boron-nitride (CBN)
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 36 01-12
Line (GAC): G Fit Stellite-Tipped Circular Saws
Competency: G-4 Troubleshoot Stellite Saw Problems
LEARNING TASKS CONTENT
1. Describe troubleshooting problems Stellite tip failure
Craters in stellite tip
Stellite tip failure
o too much heat
o too little heat
o deposit size
o chill lines
Annealing
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 37 01-12
Line (GAC): H Maintain Circular Saw Filing Room Machines
Competency: H-1 Describe Circular Saw Bench Set-Up
LEARNING TASKS CONTENT
1. Describe saw bench set-up Cut-offs
Circular head saw
Scraggs'
Edger saws
Strobe
Anvils
Slabs
Lighting
Related components
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 38 01-12
Line (GAC): H Maintain Circular Saw Filing Room Machines
Competency: H-2 Describe Circular Saw Stretcher
LEARNING TASKS CONTENT
1. Describe use of circular saw stretcher rolls Tensioning
Levelling
Pressure
Dishing
2. Describe maintenance of circular saw stretcher rolls
Set-up
Roll grinding
Dishing rolls
Lubrication
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 39 01-12
Line (GAC): H Maintain Circular Saw Filing Room Machines
Competency: H-3 Describe Operation of Grinders
LEARNING TASKS CONTENT
1. Describe operation of manual circular saw grinders
Jointing saw grinders
Bevels
Depth
Grinding wheel choice
Grinding wheel profile
2. Describe operation of automatic circular saw grinders
Cut-off and "N" style
"K" style (rip)
"M" style (slasher)
"P" style (trim and hollow ground)
Plunge grinding
Generative grinding
3. Describe adjustments of manual and automatic circular saw grinders
• Feed fingers
Wheel selection
Wheel profile
Stroke
Depth and tooth profile
Long teeth on one side
Oscillation (rip and cross-cut)
Cams
Clamp gate and pressure
4. Describe maintenance to automatic and manual grinders
Lubrication
Cams and rollers
Feed finger
Bevel cam switch
Lift screw and crown gears
Rack and pinion
Related parts
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 40 01-12
Line (GAC): H Maintain Circular Saw Filing Room Machines
Competency: H-4 Maintain Guide Equipment
LEARNING TASKS CONTENT
1. Describe circular saw guide surfacing equipment Manual Automatic
Stationary milling machines
Hand routers
Jigs
Granite slabs
Related equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 41 01-12
Line (GAC): I Weld Saws
Competency: I-1 Describe Safe Oxygen-Fuel Welding Practices
LEARNING TASKS CONTENT
1. Describe the precautions to be considered when using oxygen-fuel welding
Storage and handling cylinders
Securing and positioning welding out-fit
Fire hazards and extinguishers
Safe working pressures
Proper clothing
Checking for leaks
Eye protection -goggles and screens
Ventilation
Explosive substances
Industrial Health and Safety Regulations (WCB)
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 42 01-12
Line (GAC): I Weld Saws
Competency: I-2 Describe the Use of Oxygen-Fuel Equipment
LEARNING TASKS CONTENT
1. Describe the components and features of the oxygen-acetylene welding out-fit
Oxygen and acetylene cylinders
o construction
o safety features
o pressures
Oxygen and acetylene regulators
o one and two stage
Hoses
o Construction
o colour
o maintenance
Flash backs and burn backs
Reverse flow control valves
Torch and tip
o types
o tip sizes
Tip cleaners
Goggles
o glass shade
Strikers
2. Describe the safe procedure in setting up and shutting down welding equipment
Secure cylinders and crack valves
Attached regulators, hoses, torch and tip
Set working pressures
Check for leaks
Shut down equipment safely bleed hoses
3. Describe the correct operation oxygen-acetylene welding equipment
Select appropriate tip size
Clean the tip
Open valves and adjust regulator for working pressure
Light torch and adjust for pre-heat
o neutral flame
Travel at appropriate speed and tip inclination
4. Demonstrate welding procedures Penetration
Puddles
Forging
Finishing edges
Annealing
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 43 01-12
Line (GAC): I Weld Saws
Competency: I-3 Describe Safe Arc Welding Practices
LEARNING TASKS CONTENT
1. Describe the precautions to be considered when using arc welding equipment
Location of machine
Good machine and cable connection
Electric shock
Fire hazards and extinguishers
Proper clothing -arc burn
Eye protection, proper helmet and screens
Ventilation
Explosive substances
Industrial Health and Safety Regulations (WeB)
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 44 01-12
Line (GAC): I Weld Saws
Competency: I-4 Identify Various Arc Welding Machines
LEARNING TASKS CONTENT
1. Describe the basic principles of operation of different types of welding machines
DC motor driven generator
DC engine driven generator
AC transformers
AC and DC rectifiers
2. Describe and demonstrate machine setting of different types of welding machines
Polarity
Amperage
Voltage
Dual controls
Arc length significance
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 45 01-12
Line (GAC): I Weld Saws
Competency: I-5 Describe Electrode Characteristics and Classifications
LEARNING TASKS CONTENT
1. Describe the function and classification of welding electrodes
Coating
o types
o effects
Wire or rod size
Arc stream, gas shield and slag
Fusion, penetration and reinforcement
Electrode classification
o tensile
o strength
o position used
o rod characteristics
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 46 01-12
Line (GAC): I Weld Saws
Competency: I-6 Weld Saw Plate Using Manual Arc Welding Equipment
LEARNING TASKS CONTENT
1. Select and set-up and 'arc welding machine Type of machine
Good cable 'connections
Initial machine settings
Safety considerations
2. Describe circular saw arc welding Preparation
Comfortable position
Striking and maintaining arc
Arc length and rod angle
Manipulation of welding rod
Deflects and corrections
Annealing
Finishing
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 47 01-12
Line (GAC): I Weld Saws
Competency: I-7 Describe Circular Saw MIG Welding
LEARNING TASKS CONTENT
1. Describe saw repair using MIG welding Wire used
Machine type
Gases used
o argon
o oxygen
Saw preparation
Welding procedure
Annealing
Finish
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 48 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-1 Use Safe Procedures
LEARNING TASKS CONTENT
1. Describe safe saw maintenance procedures of all types and size of saws
Uncrating
Sharpening
Conveyance and storage
Removal and replacement on grinders, benches and machines
2. Describe lock-out procedures Machines
Feed systems
3. Describe safety tools and equipment Personal safety tools and equipment
Plant safety equipment
Saw machine safety equipment
Related safety tools and equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 49 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-2 Describe Circular Head Rig Alignment and Maintenance
LEARNING TASKS CONTENT
1. Describe the procedure for alignment of a circular saw head rig
Safety procedures
Track
Arbour
Feed works
Husk
Bottom and top saw
Motor
Guides
Lead
Collars and flanges
Bearings
2. Describe the conditions which must be met Straight
Plumb
Level
Square
3. Describe alignment tools and equipment Squares
Levels
Wire
Jigs
Related equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 50 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-3 Describe Circular Gang Saw Alignment
LEARNING TASKS CONTENT
1. Describe the procedure for alignment of circular gang machines
Safety procedure
Arbour
Feed rolls
o infeed
o outfeed
Press rolls
o infeed
o outfeed
Feed tables
o Infeed
o outfeed
Straight edge
Guide system
Drive systems
Coolant systems
2. Describe the conditions which must be met Straight
Plumb
Level
Square
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 51 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-4 Describe Circular Shifting Edger Alignment
LEARNING TASKS CONTENT
1. Describe the procedure for alignment of a circular shifting edger
Safety procedures
Arbour
o key way and key
o spline
Feed rolls
o infeed
o outfeed
Press rolls
o infeed
o outfeed
Feed tables
o -infeed
o -outfeed
Shifter bars and guide bars
Straight edge
Guide systems
Set works
Coolant systems
2. Describe the conditions which must be met Straight
Plumb
Level
Square
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 52 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-5 Describe Circular Shifting Edger Alignment
LEARNING TASKS CONTENT
1. Describe types of circular resaws Conventional selective edgers
Spline arbour circular saw edgers
Double arbour conventional circular saw gang edgers
Spline arbour, double arbour gangs
Pocket edgers
Chipping edgers
Remanufacturing edgers
Optimizing edgers
Related machines
2. Describe alignment of circular resaws
Safety procedures
Arbours
Feed rolls
Press rolls
Feed tables
Line bars
Related components
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 53 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-6 Describe the Main Elements of an Optimizing System
LEARNING TASKS CONTENT
1. Describe an optimizing system Method of accurately locate and measure the board geometry
Computer
Servo or other positioner
Transport system
Cutting system
Piece-count
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 54 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-7 Describe the Alignment of Cut-Ofts, Trim and Slasher Saws
LEARNING TASKS CONTENT
1. Describe the alignment of various • Safety procedures types of circular cutting systems
Safety procedures
Arbours
Lead
Chains
Buckets or spurs
Bearings
Guide systems
Belts
Related equipment
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 55 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-8 Describe Laser Alignment of Circular Machines
LEARNING TASKS CONTENT
1. Describe the procedure for alignment of circular saw machines using laser alignment equipment
Safety procedures
Laser components
Set-up procedures
Alignment procedures
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 56 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-9 Describe Alignment of Chip-n-Saws
LEARNING TASKS CONTENT
1. Describe the procedures for alignment of chip-n-saws
Safety procedures
Chipping heads
Infeed chains or rolls
Guide bars
Press rolls
Shear plates
Related components
Program Content
Circular Saw Filer (BC 0107) Industry Training Authority 57 01-12
Line (GAC): J Maintain and Align Circular Saw Machines
Competency: J-10 Describe Troubleshooting Circular Saw Machines
LEARNING TASKS CONTENT
1. Describe circular saw machine maintenance procedures
Circular head rigs
Edgers
o single arbour
o double arbour
Trimmers
Cut-offs
Scrags
Chip-n-saws
Related circular saw machines
2. Describe various maintenance points of circular saw machines
Collars and spacers
Spline arbours
Double key ways
Double key
Taper lock
Chipping heads
Feed systems
Bearings
Wear strips
Related equipment
3. Describe noise abatements and equipment Tooth patterns
Adjusting tension
Enclosures
Rim slots
Related factors
4. Describe guide and cooling system troubleshooting
Guide maintenance
o all types
Water
Air and water
Oil mist
Jets and fittings
Positioning
Drilled arbours
Related components
TRAINING PROVIDER STANDARDS
Circular Saw Filer (BC 0107) Industry Training Authority 58 01-12
Section 3
TRAINING PROVIDER STANDARDS
TRAINING PROVIDER STANDARDS
Circular Saw Filer (BC 0107) Industry Training Authority 59 01-12
Instructor Requirements
Occupation Qualification The instructor must possess:
Benchperson Saw Filer certification
Work Experience A minimum of ten years experience working in the industry as a Benchperson Saw Filer.
Instructional Experience and Education It is preferred that the instructor also possesses one of the following:
Provincial (BC) Instructor Diploma or completion of a similar trainer training or instructional methods program
Two years of supervisory or administrative experience
Demonstrated effectiveness of communication skills - instructional and interpersonal
Experienced user of relevant software programs for:
Word processing Spreadsheets Presentations CAD