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Page 1: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Circular Saw Filer Program Outline

Page 2: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

The latest version of this document is available in PDF format on the ITA website www.itabc.ca

To order printed copies of Program Outlines or learning resources (where available) for BC trades contact: Crown Publications, Queen’s Printer Web: www.crownpub.bc.ca Email: [email protected] Toll Free 1 800 663-6105

Copyright © 1992 Industry Training Authority

This publication may not be modified in any way without permission of the Industry Training Authority

Page 3: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Circular Saw Filer Industry Training Authority 1 01-12

Circular Saw Filer

PROGRAM OUTLINE

APPROVED

1992

Developed by Industry Training Authority

Province of British Columbia

Page 4: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Circular Saw Filer Industry Training Authority 2 01-12

TABLE OF CONTENTS

Section 1 INTRODUCTION ................................................................................................................ 3 

Foreword ........................................................................................................................... 4 Schedule of Time Allotment .............................................................................................. 5 Saw Trades Reference Text Books .................................................................................. 7 

Section 2 PROGRAM CONTENT ...................................................................................................... 8 

Section 3 TRAINING PROVIDER STANDARDS ............................................................................ 58 

Instructor Requirements .................................................................................................. 59 

Page 5: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

INTRODUCTION

Circular Saw Filer (BC 0107) Industry Training Authority 3 01-12

Section 1

INTRODUCTION

Circular Saw Filer

Page 6: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

INTRODUCTION

Circular Saw Filer (BC 0107) Industry Training Authority 4 01-12

Foreword

This Program Outline is issued by the Ministry of Skills, Training and Labour for classes to which apprentices are directed during their periods of apprenticeship training in accordance with Regulations made under the Apprenticeship Act.

It is intended as a guide for instructors of apprenticeship classes. Practical instruction by demonstration and student participation should be integrated with classroom sessions. Safe working practices, even though not specified in each operation or topic are an implied part of the program and should be stressed.

The Program Outline was prepared with the advice and assistance of the Director of Apprenticeship’s Trade Advisory Committee, comprising representatives of labour and management and in cooperation with representatives of Colleges and Institutes. Mr. Dennis Reid, the subject-matter expert, developed this course outline in conjunction with eth Learning Resources Unit of BCIT.

Page 7: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

INTRODUCTION

Circular Saw Filer (BC 0107) Industry Training Authority 5 01-12

Schedule of Time Allotment

Competency Hours

Introduction to Circular Saw Filer A-1 Describe the Scope of the Saw Filing Trades 1 A-2 Identify Circular Saw Filer Trade Terms 1

Use Trade Mathematics B-1 Apply Saw Fitter Trade Formulas 4 B-2 Apply Trade Formulas 4

Apply Safe Work Practices C-1 Describe Circular Saw Filer Safe Work Practices 1 C-2 Handle Circular Saws Safely 1

Use Circular Saw Benching Procedures D-1 Safe Saw Handling in Circular Saw Benching 1 D-2 Prepare Saw for Benching 2 D-3 Identify Benching Tools and Equipment 2 D-4 Select Benching Hand Tools and Equipment 2 D-5 Maintain Benching Hand Tools 2 D-6 Level Circular Saws 6 D-7 Tension Circular Saw 6 D-8 Remove Circular Saw Twists 6 D-9 Plumb Circular Saws 6 D-10 New Developments in Circular Saw Benching 1

Fit Circular Saws E-1 Replace Rip Saw Teeth and Holders 4 E-2 Replace Rip Saw Teeth and Holders 4 E-3 Maintain Strobe Saws 4

Inspect Carbide Saws F-1 Inspect Carbide Saws 2 F-2 Tip Carbide Saws 2 F-3 Inspect Carbide Saws 2 F-4 Troubleshoot Carbide Saw Problems 2

Fit Stellite-Tipped Circular Saws G-1 Inspect Stellite Circular Saws 4 G-2 Tip Stellite Circular Saws 4 G-3 Grind Stellite Circular Saws 4 G-4 Troubleshoot Stellite Saw Problems 4

Maintain Circular Saw Filing Room Machines H-1 Describe Circular Saw Bench Set-Up 2 H-2 Describe Circular Saw Stretcher 2 H-3 Describe Operation of Grinders 2 H-4 Maintain Guide Equipment 2

Page 8: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

INTRODUCTION

Circular Saw Filer (BC 0107) Industry Training Authority 6 01-12

Weld Saws I-1 Describe Safe Oxygen-Fuel Welding Practices 1 I-2 Describe the Use of Oxygen-Fuel Equipment 1 I-3 Describe Safe Arc Welding Practices 1 I-4 Identify Various Arc Welding Machines 1 I-5 Describe Electrode Characteristics and Classifications 1 I-6 Weld Saw Plate Using Manual Arc Welding Equipment 6 I-7 Describe Circular Saw MIG Welding 3

Maintain and Align Circular Saw Machines J-1 Use Safe Procedures 1 J-2 Describe Circular Head Rig Alignment and Maintenance 3 J-3 Describe Circular Gang Saw Alignment 3 J-4 Describe Circular Shifting Edger Alignment 3 J-5 Describe Circular Shifting Edger Alignment 3 J-6 Describe the Main Elements of an Optimizing System 1 J-7 Describe the Alignment of Cut-Ofts, Trim and Slasher Saws 3 J-8 Describe Laser Alignment of Circular Machines 1 J-9 Describe Alignment of Chip-n-S 1 J-10 Describe Troubleshooting Circular Saw Machines 4

Total 120

Page 9: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

INTRODUCTION

Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12

Saw Trades Reference Text Books

Armstrong Saw Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208

Armstrong Stellite and Carbide Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208

Armstrong Sawmill Feeds and Speeds Armstrong Mfg. Co. Portland, Oregon, USA 97208

Hanchett Saw and Knife Manual Hanchett Mfg. Co. Big Rapids, Michigan, USA

Saws by Ed M. Williston Miller Freeman Publications, Inc. 500 Howard Street San Francisco, California, USA 94105

Wide Bandsaws Stobart Davies Ltd. Priory House, Priory St. Hertford Herts, England SG14 1RN

Bandsaws Wide Blade and Narrow Blade Types by Chandler Jones 2716 West Hayes Street Seattle, Washington 98199

Page 10: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 8 01-12

Section 2

PROGRAM CONTENT

Circular Saw Filer

Page 11: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 9 01-12

Line (GAC): A Introduction to Circular Saw Filer

Competency: A-1 Describe the Scope of the Saw Filing Trades

LEARNING TASKS CONTENT

1. Describe saw filing Maintain cutting edges

Align and set-up equipment saws and knives are used on

Maintain the saw plate of circular saws (called anvil work) and of band saws (called bench work)

Grind chipper knives, profile knives and hog knives

Carry out babbitt, shimming and

balancing procedures

2. Describe the role of a circular saw filer Bench all circular and gang saws

Perform various operations on these and other saws

Other operations performed on saws including circular and gang saws

o sharpening

o adjusting

o levelling

o tensioning

o welding cracks

o welding teeth

Use automatic and manual grinding

procedures

Use automatic and manual benching

procedures

Remove twists, level and plumb saws

Maintenance tasks as aligning circular head rigs and edgers

Maintenance tasks of all related saws and equipment

Page 12: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 10 01-12

Line (GAC): A A Introduction to Circular Saw Filer

Competency: A-2 Identify Circular Saw Filer Trade Terms

LEARNING TASKS CONTENT 1. Define circular saw filer terms General saw terminology

o carbide tip o gullet o shoulder o outside diameter o saw body o bore o pinholes o bolt circle

Tooth geometry terminology o tooth width o plate thickness o side clearance o top bevel angle o hook angle o top back angle o face bevel angle o radial clearance angle o tangential clearance angle o should back-off angles o tip-to-shoulder overhand o tip face overhang

Conventional cut

Climb cut

General saw design terminology o arbour RPM o rim speed o feed speed o tooth bite o actual gullet capacity o required gullet capacity

Hammering terminology o blister o dish o drawing the saw out o opening the saw o plumbing the saw o lump o twist o levelling o tensioning

Page 13: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 11 01-12

"fast or tight"

"loose"

Related terms

Page 14: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 12 01-12

Line (GAC): B Use Trade Mathematics

Competency: B-1 Apply Saw Fitter Trade Formulas

LEARNING TASKS CONTENT

1. Solve applied trade mathematics using formulas Calculate diameters

Calculate circumferences

Calculate pulley speeds

Calculate RPM

Calculate SFPM

Calculate tooth profiles

Page 15: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 13 01-12

Line (GAC): B Use Trade Mathematics

Competency: B-2 Apply Trade Formulas

LEARNING TASKS CONTENT

1. Define tooth bite Circular saws

Band saws

2. Calculate tooth bite Circular saws

Band saws

3. Define feed and speed Circular saws

Band saws

4. Calculate feed and speed Circular saws

Band saws

5. Define horsepower required Circular saws

Band saws

6. Calculate horsepower required Circular saws

Band saws

Page 16: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 14 01-12

Line (GAC): C Apply Safe Work Practices

Competency: C-1 Describe Circular Saw Filer Safe Work Practices

LEARNING TASKS CONTENT

1. Describe personal safety Personal protective clothing

Personal protective equipment

Grinding

Noise

Saw handling

Welding

2. Describe safe work environment Shop

Equipment

Tools

Flammables

o storage

o use

Compressed gases

Waste facilities

3. Describe safe use of power operated equipment and machinery

Filing room equipment

Mill equipment

Manual equipment

Automatic equipment

4. Describe lock-out procedures

WCB regulations

Filing room equipment

Mill equipment

5. Describe first aid stations and equipment Shop

Plant

Page 17: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 15 01-12

Line (GAC): C Apply Safe Work Practices

Competency: C-2 Handle Circular Saws Safely

LEARNING TASKS CONTENT

1. Describe safe saw handling procedures in the filing room

Removal from crates

Placement and removal from grinder

Placement and removal from bench

General movement of all saws

2. Describe safe saw handling procedures on the mill floor

Changing dull saws from machinery

Installing sharp saws on machinery

Cradles

Dollies

Rim clamps

Saw boxes

Rigging

Page 18: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 16 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-1 Safe Saw Handling in Circular Saw Benching

LEARNING TASKS CONTENT

1. Describe safe handling procedures Cut-off saws

Edger saws

Trim saws

Clusters

All related saws

2. Describe safe inspection

Approved inspection procedures

3. Describe safe use of cleaning agents Cleaning agents

o scrapers

o dip tanks

o liquid solutions

Page 19: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 17 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-2 Prepare Saw for Benching

LEARNING TASKS CONTENT

1. Select appropriate tools and equipment for required procedures

Safety equipment

Cleaning

Sharpening

Hammering

Placement and removal

o machines

o benches

o related equipment

Page 20: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 18 01-12

Line (GAC): D Use Circular Saw Benching

Competency: D-3 Identify Benching Tools and Equipment

LEARNING TASKS CONTENT

1. Identify hammers Purpose

Dog head

Cross face

Twist face

Weight of various hammers for given saw plate

2. Identify straight edges Purpose

Types of straight edges

Size

Thickness

3. Identify tension gauges Purpose

RPM

Convex

Concave

Size

Thickness

4. Identify anvils Purpose

Hard faced

Size

Steel

Crowned

5. Identify levelling slabs Purpose

Structure

Size

6. Identify stretcher rolls Purpose

Rolls

o tensioning

o dishing

7. Identify benches Purpose

Height

Lighting

8. Describe automatic levelling equipment

New development

Manufacturers' direction

Page 21: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 19 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-4 Select Benching Hand Tools and Equipment

LEARNING TASKS CONTENT

1. Describe safe use and proper holding practices Hammers

Straight edges

Saw gauges

Sets

2. Describe care and maintenance of hand tools

Hammers

Gauges

Straight edges

3. Select proper hammers, straight edges and gauges for given circular saw

Cut off

Hollow ground

Insert tooth edger

Thin kerf swage

Thin kerf carbide

Thin kerf stellite

Circular head saw

Scrag

Strobe

Related saws

4. Select proper anvils or slabs

Tensioning

Levelling

Page 22: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 20 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-5 Maintain Benching Hand Tools

LEARNING TASKS CONTENT

1. Describe maintenance of circular saw hand tools Hammer faces -all types

Straight edges

Tension gauges

2. Describe the making of straight edges and tension gauges

Level

Twist removal

Grinding -circle -straight

Finish

Page 23: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 21 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-6 Level Circular Saws

LEARNING TASKS CONTENT

1. Describe circular saw levelling Removal of all

o lumps

o ridges

o cross bumps

2. Describe areas of levelling Eye

Body

Rim

3. Select tools and equipment Hammers

o cross face

o twist face

o dog head

Straight edges

o all sizes

RPM gauges

Dishing rolls

Related equipment

4. Use correct method of holding and reading RPM gauges and straight edges

Concave side

Convex side

Straight edge for eye

Straight edge for plumbing

Straight edge for body

Slotted strobe gauge

5. Describe different conditions for any given saw plate

Fast

Tight

Open

Stiff

Dish

Plumb

Out of plumb

6. Describe levelling method when using Straight edge and slab

RPM gauge and anvil

Stretcher rolls

Page 24: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 22 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-7 Tension Circular Saw

LEARNING TASKS CONTENT

1. Describe reasons for circular saw tensioning Pre-stressing or tensioning –

o forces caused by high speed rotation

Thermal stress –

o forces caused by friction and heat

Maintain a stiff rim under sawing conditions

2. Describe areas of tensioning Eye

Body

Rim

3. Select tools and equipment Hammers

Straight edges

RPM gauges

Stretcher rolls

Anvils

Slabs

Heat tensioner

Related equipment

4. Use correct method of holding and reading RPM gauges and straight edges

Convex side

Concave side

Straight edges

5. Describe different conditions for any given circular saw plate

Fast

Tight

Open

Stiff

Dish

6. Describe tensioning methods when using RPM gauge and anvil

Slab

Stretcher rolls

Page 25: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 23 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-8 Remove Circular Saw Twists

LEARNING TASKS CONTENT

1. Describe twist removal Benching procedures

Hammering procedures

Tools required

Safety equipment

Strobe saws

Page 26: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 24 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-9 Plumb Circular Saws

LEARNING TASKS CONTENT

1. Describe plumbing of a circular saw On the floor

On the bench

On the mill

Tools required

Safety equipment

Page 27: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 25 01-12

Line (GAC): D Use Circular Saw Benching Procedures

Competency: D-10 New Developments in Circular Saw Benching

LEARNING TASKS CONTENT

1. Describe new developments Automatic levelling equipment

Automatic tension equipment

Page 28: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 26 01-12

Line (GAC): E Fit Circular Saws

Competency: E-1 Replace Rip Saw Teeth and Holders

LEARNING TASKS CONTENT

1. Describe rip saw teeth Bit

2. Describe holder Shank

3. Describe different styles of bits Standard

Simolock

Diamant point

Hog

Stanall

Stone

Wallace

4. Describe different styles of shanks Single circle

Double circle

Frost

5. Describe materials Carbon steel

Chromed

High speed steel

Inlaid

6. Select tools required Safety equipment

Shank wrenches

Drift

Punch and hammer

7. Describe installation of bits and shanks Safety

Removal

Lubrication

Replacement

Page 29: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 27 01-12

Line (GAC): E Fit Circular Saws

Competency: E-2 Replace Rip Saw Teeth and Holders

LEARNING TASKS CONTENT

1. Describe styles of cut-off teeth Standard

Jumbo

#2 % pattern

Future 2000

2. Describe materials Carbon steel

High speed steel •

Stainless steel •

Inlaid

Carbide

3. Select tools required Safety equipment

Punches

Drift

Hammer

Rivets

4. Describe installation of cut-off teeth Safety

Removal

Lubrication

Replacement

Page 30: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 28 01-12

Line (GAC): E Fit Circular Saws

Competency: E-3 Maintain Strobe Saws

LEARNING TASKS CONTENT

1. Describe strobe saws External slots

Strobes

o carbide

o high speed steel

2. Define principal of strobe saws Finish ground

Cutting

Heating

3. Describe re-strobe Tinned strobe cutters

Soldering strobe bars

Grinding strobe cutters

4. Describe troubleshooting strobe saws Strobe slot cracks

Chill

Page 31: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 29 01-12

Line (GAC): F Fit Carbide Saws

Competency: F-1 Inspect Carbide Saws

LEARNING TASKS CONTENT

1. Describe carbide saw inspection Cracks

Tips

o Damaged

o worn

o point-up

Level

Tension

Grind or re-tip

Page 32: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 30 01-12

Line (GAC): F Fit Carbide Saws

Competency: F-2 Tip Carbide Saws

LEARNING TASKS CONTENT

1. Describe re-tipping Safety

Torch set-up

Removal of worn or damaged

Notch grinding

Gullet grinding

Tips

o Size

o tinning

o pre-tinned

Cleaning solution

Silver solder

Flux

Soldering/brazing

Annealing

Finish

2. Select tools and equipment required Safety equipment

Torch fixture

Tipping

o Single

o rotary

Positioning tool

Brass brushes

Tweezers

Dial indicator

Related tools and equipment

Page 33: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 31 01-12

Line (GAC): F Fit Carbide Saws

Competency: F-3 Inspect Carbide Saws

LEARNING TASKS CONTENT

1. Describe grinding of carbide tipped saws Face grinding

o hook angle

o face angle

Side grinding

o radial clearance

o tangential clearance

Top grinding

o top clearance

o top bevel angles

2. Describe carbide grinders Top/face grinders

o manual

o automatic

Side grinder

o manual

o automatic

3. Describe grinding wheels Diamond

o Wet

o dry

Page 34: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 32 01-12

Line (GAC): F Fit Carbide Saws

Competency: F-4 Troubleshoot Carbide Saw Problems

LEARNING TASKS CONTENT

1. Describe troubleshooting problems Gullet cracking

Carbide tip loss

o complete

o part

Chill lines

Improperly ground cutting planes

Carbide heat or grinding checks

Page 35: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 33 01-12

Line (GAC): G Fit Stellite-Tipped Circular Saws

Competency: G-1 Inspect Stellite Circular Saws

LEARNING TASKS CONTENT

1. Describe stellite saw inspections Cracks

Tips

o damage

o -worn

o point-up

Level

Tension

Grind or re-tip

Page 36: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 34 01-12

Line (GAC): G Fit Stellite-Tipped Circular Saws

Competency: G-2 Tip Stellite Circular Saws

LEARNING TASKS CONTENT

1. Describe tipping methods Tungsten inert gas (TIG)

Metal inert gas {MIG}

Plasma arc/plasma (TIG)

Resistant

Oxygen-acetylene

2. Describe forms of stellite Bare rod

Coated electrodes

Tubular wires

Solid wires

Powder

Pre-formed tips

Page 37: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 35 01-12

Line (GAC): G Fit Stellite-Tipped Circular Saws

Competency: G-3 Grind Stellite Circular Saws

LEARNING TASKS CONTENT

1. Describe grinding of stellite tipped circular saws Face grinding

o hook angle

o face angle

Side grinding

o radial clearance

o tangential clearance

Top grinding

o top clearance

o top bevel angles

2. Describe stellite grinders Top/face grinders

o manual

o automatic

3. Describe grinding wheels Aluminum-oxide

Silicon carbide

Cubic-boron-nitride (CBN)

Page 38: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 36 01-12

Line (GAC): G Fit Stellite-Tipped Circular Saws

Competency: G-4 Troubleshoot Stellite Saw Problems

LEARNING TASKS CONTENT

1. Describe troubleshooting problems Stellite tip failure

Craters in stellite tip

Stellite tip failure

o too much heat

o too little heat

o deposit size

o chill lines

Annealing

Page 39: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 37 01-12

Line (GAC): H Maintain Circular Saw Filing Room Machines

Competency: H-1 Describe Circular Saw Bench Set-Up

LEARNING TASKS CONTENT

1. Describe saw bench set-up Cut-offs

Circular head saw

Scraggs'

Edger saws

Strobe

Anvils

Slabs

Lighting

Related components

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Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 38 01-12

Line (GAC): H Maintain Circular Saw Filing Room Machines

Competency: H-2 Describe Circular Saw Stretcher

LEARNING TASKS CONTENT

1. Describe use of circular saw stretcher rolls Tensioning

Levelling

Pressure

Dishing

2. Describe maintenance of circular saw stretcher rolls

Set-up

Roll grinding

Dishing rolls

Lubrication

Page 41: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 39 01-12

Line (GAC): H Maintain Circular Saw Filing Room Machines

Competency: H-3 Describe Operation of Grinders

LEARNING TASKS CONTENT

1. Describe operation of manual circular saw grinders

Jointing saw grinders

Bevels

Depth

Grinding wheel choice

Grinding wheel profile

2. Describe operation of automatic circular saw grinders

Cut-off and "N" style

"K" style (rip)

"M" style (slasher)

"P" style (trim and hollow ground)

Plunge grinding

Generative grinding

3. Describe adjustments of manual and automatic circular saw grinders

• Feed fingers

Wheel selection

Wheel profile

Stroke

Depth and tooth profile

Long teeth on one side

Oscillation (rip and cross-cut)

Cams

Clamp gate and pressure

4. Describe maintenance to automatic and manual grinders

Lubrication

Cams and rollers

Feed finger

Bevel cam switch

Lift screw and crown gears

Rack and pinion

Related parts

Page 42: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 40 01-12

Line (GAC): H Maintain Circular Saw Filing Room Machines

Competency: H-4 Maintain Guide Equipment

LEARNING TASKS CONTENT

1. Describe circular saw guide surfacing equipment Manual Automatic

Stationary milling machines

Hand routers

Jigs

Granite slabs

Related equipment

Page 43: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 41 01-12

Line (GAC): I Weld Saws

Competency: I-1 Describe Safe Oxygen-Fuel Welding Practices

LEARNING TASKS CONTENT

1. Describe the precautions to be considered when using oxygen-fuel welding

Storage and handling cylinders

Securing and positioning welding out-fit

Fire hazards and extinguishers

Safe working pressures

Proper clothing

Checking for leaks

Eye protection -goggles and screens

Ventilation

Explosive substances

Industrial Health and Safety Regulations (WCB)

Page 44: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 42 01-12

Line (GAC): I Weld Saws

Competency: I-2 Describe the Use of Oxygen-Fuel Equipment

LEARNING TASKS CONTENT

1. Describe the components and features of the oxygen-acetylene welding out-fit

Oxygen and acetylene cylinders

o construction

o safety features

o pressures

Oxygen and acetylene regulators

o one and two stage

Hoses

o Construction

o colour

o maintenance

Flash backs and burn backs

Reverse flow control valves

Torch and tip

o types

o tip sizes

Tip cleaners

Goggles

o glass shade

Strikers

2. Describe the safe procedure in setting up and shutting down welding equipment

Secure cylinders and crack valves

Attached regulators, hoses, torch and tip

Set working pressures

Check for leaks

Shut down equipment safely bleed hoses

3. Describe the correct operation oxygen-acetylene welding equipment

Select appropriate tip size

Clean the tip

Open valves and adjust regulator for working pressure

Light torch and adjust for pre-heat

o neutral flame

Travel at appropriate speed and tip inclination

4. Demonstrate welding procedures Penetration

Puddles

Forging

Finishing edges

Annealing

Page 45: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 43 01-12

Line (GAC): I Weld Saws

Competency: I-3 Describe Safe Arc Welding Practices

LEARNING TASKS CONTENT

1. Describe the precautions to be considered when using arc welding equipment

Location of machine

Good machine and cable connection

Electric shock

Fire hazards and extinguishers

Proper clothing -arc burn

Eye protection, proper helmet and screens

Ventilation

Explosive substances

Industrial Health and Safety Regulations (WeB)

Page 46: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 44 01-12

Line (GAC): I Weld Saws

Competency: I-4 Identify Various Arc Welding Machines

LEARNING TASKS CONTENT

1. Describe the basic principles of operation of different types of welding machines

DC motor driven generator

DC engine driven generator

AC transformers

AC and DC rectifiers

2. Describe and demonstrate machine setting of different types of welding machines

Polarity

Amperage

Voltage

Dual controls

Arc length significance

Page 47: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 45 01-12

Line (GAC): I Weld Saws

Competency: I-5 Describe Electrode Characteristics and Classifications

LEARNING TASKS CONTENT

1. Describe the function and classification of welding electrodes

Coating

o types

o effects

Wire or rod size

Arc stream, gas shield and slag

Fusion, penetration and reinforcement

Electrode classification

o tensile

o strength

o position used

o rod characteristics

Page 48: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 46 01-12

Line (GAC): I Weld Saws

Competency: I-6 Weld Saw Plate Using Manual Arc Welding Equipment

LEARNING TASKS CONTENT

1. Select and set-up and 'arc welding machine Type of machine

Good cable 'connections

Initial machine settings

Safety considerations

2. Describe circular saw arc welding Preparation

Comfortable position

Striking and maintaining arc

Arc length and rod angle

Manipulation of welding rod

Deflects and corrections

Annealing

Finishing

Page 49: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 47 01-12

Line (GAC): I Weld Saws

Competency: I-7 Describe Circular Saw MIG Welding

LEARNING TASKS CONTENT

1. Describe saw repair using MIG welding Wire used

Machine type

Gases used

o argon

o oxygen

Saw preparation

Welding procedure

Annealing

Finish

Page 50: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 48 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-1 Use Safe Procedures

LEARNING TASKS CONTENT

1. Describe safe saw maintenance procedures of all types and size of saws

Uncrating

Sharpening

Conveyance and storage

Removal and replacement on grinders, benches and machines

2. Describe lock-out procedures Machines

Feed systems

3. Describe safety tools and equipment Personal safety tools and equipment

Plant safety equipment

Saw machine safety equipment

Related safety tools and equipment

Page 51: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 49 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-2 Describe Circular Head Rig Alignment and Maintenance

LEARNING TASKS CONTENT

1. Describe the procedure for alignment of a circular saw head rig

Safety procedures

Track

Arbour

Feed works

Husk

Bottom and top saw

Motor

Guides

Lead

Collars and flanges

Bearings

2. Describe the conditions which must be met Straight

Plumb

Level

Square

3. Describe alignment tools and equipment Squares

Levels

Wire

Jigs

Related equipment

Page 52: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 50 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-3 Describe Circular Gang Saw Alignment

LEARNING TASKS CONTENT

1. Describe the procedure for alignment of circular gang machines

Safety procedure

Arbour

Feed rolls

o infeed

o outfeed

Press rolls

o infeed

o outfeed

Feed tables

o Infeed

o outfeed

Straight edge

Guide system

Drive systems

Coolant systems

2. Describe the conditions which must be met Straight

Plumb

Level

Square

Page 53: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 51 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-4 Describe Circular Shifting Edger Alignment

LEARNING TASKS CONTENT

1. Describe the procedure for alignment of a circular shifting edger

Safety procedures

Arbour

o key way and key

o spline

Feed rolls

o infeed

o outfeed

Press rolls

o infeed

o outfeed

Feed tables

o -infeed

o -outfeed

Shifter bars and guide bars

Straight edge

Guide systems

Set works

Coolant systems

2. Describe the conditions which must be met Straight

Plumb

Level

Square

Page 54: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 52 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-5 Describe Circular Shifting Edger Alignment

LEARNING TASKS CONTENT

1. Describe types of circular resaws Conventional selective edgers

Spline arbour circular saw edgers

Double arbour conventional circular saw gang edgers

Spline arbour, double arbour gangs

Pocket edgers

Chipping edgers

Remanufacturing edgers

Optimizing edgers

Related machines

2. Describe alignment of circular resaws

Safety procedures

Arbours

Feed rolls

Press rolls

Feed tables

Line bars

Related components

Page 55: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 53 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-6 Describe the Main Elements of an Optimizing System

LEARNING TASKS CONTENT

1. Describe an optimizing system Method of accurately locate and measure the board geometry

Computer

Servo or other positioner

Transport system

Cutting system

Piece-count

Page 56: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 54 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-7 Describe the Alignment of Cut-Ofts, Trim and Slasher Saws

LEARNING TASKS CONTENT

1. Describe the alignment of various • Safety procedures types of circular cutting systems

Safety procedures

Arbours

Lead

Chains

Buckets or spurs

Bearings

Guide systems

Belts

Related equipment

Page 57: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 55 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-8 Describe Laser Alignment of Circular Machines

LEARNING TASKS CONTENT

1. Describe the procedure for alignment of circular saw machines using laser alignment equipment

Safety procedures

Laser components

Set-up procedures

Alignment procedures

Page 58: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 56 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-9 Describe Alignment of Chip-n-Saws

LEARNING TASKS CONTENT

1. Describe the procedures for alignment of chip-n-saws

Safety procedures

Chipping heads

Infeed chains or rolls

Guide bars

Press rolls

Shear plates

Related components

Page 59: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

Program Content

Circular Saw Filer (BC 0107) Industry Training Authority 57 01-12

Line (GAC): J Maintain and Align Circular Saw Machines

Competency: J-10 Describe Troubleshooting Circular Saw Machines

LEARNING TASKS CONTENT

1. Describe circular saw machine maintenance procedures

Circular head rigs

Edgers

o single arbour

o double arbour

Trimmers

Cut-offs

Scrags

Chip-n-saws

Related circular saw machines

2. Describe various maintenance points of circular saw machines

Collars and spacers

Spline arbours

Double key ways

Double key

Taper lock

Chipping heads

Feed systems

Bearings

Wear strips

Related equipment

3. Describe noise abatements and equipment Tooth patterns

Adjusting tension

Enclosures

Rim slots

Related factors

4. Describe guide and cooling system troubleshooting

Guide maintenance

o all types

Water

Air and water

Oil mist

Jets and fittings

Positioning

Drilled arbours

Related components

Page 60: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

TRAINING PROVIDER STANDARDS

Circular Saw Filer (BC 0107) Industry Training Authority 58 01-12

Section 3

TRAINING PROVIDER STANDARDS

Page 61: Circular Saw Filer Program Outline - ITA BC | Circular Saw Filer (BC 0107) Industry Training Authority 7 01-12 Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong

TRAINING PROVIDER STANDARDS

Circular Saw Filer (BC 0107) Industry Training Authority 59 01-12

Instructor Requirements

Occupation Qualification The instructor must possess:

Benchperson Saw Filer certification

Work Experience A minimum of ten years experience working in the industry as a Benchperson Saw Filer.

Instructional Experience and Education It is preferred that the instructor also possesses one of the following:

Provincial (BC) Instructor Diploma or completion of a similar trainer training or instructional methods program

Two years of supervisory or administrative experience

Demonstrated effectiveness of communication skills - instructional and interpersonal

Experienced user of relevant software programs for:

Word processing Spreadsheets Presentations CAD