climate change vis a vis business integration sugarcane as a model

Climate change vis a vis business Integration Sugarcane as a model

Session IV: What’s next? Leadership into ActionAn international conference

Asia’s Emerging Response to Climate ChangeNovember 23, 2007

Inter-Continental Hotel , Bangkok

[email protected]

By Dr. Pipat WEERATHAWORN

Research and Development DirectorMITR PHOL Sugar

Group

1

Outline

• Mitr Phol Introduction

• Climate Change : Sugarcane’s Roles

• Business Integration

• Conclusion

2

Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.

Outline




• Conclusion

3


Mitr Phol’s History and Core BusinessMitr Phol’s History and Core Business

1956 establish the 1st sugar factory at capacity of 700 tons cane per day

2007, Mitr Phol has 5 sugar factories in Thailand and another 5 sugar factories in China with total capacity 180,000 TCD

Total sugar production 2 Million Tons

The newest factory is under construction in the republic of Laos

4

Mitr Phol’s Mill Locations in Thailand Mitr Phol’s Mill Locations in Thailand

5

Tuolu

Ningming

FunanChongzuo

Haitang

MP’s Mill Locations MP’s Mill Locations in Chinain China

Refinedsugar Co.

Paper Mill

Logistic Co.

6

MP’s Sugar ProductsMP’s Sugar Products

Outline




• Conclusion

8


9


IPCC TS

More and more land is being

devastated by drought…

10


South African Sugarcane Research Institute

Mount Edgecombe, KwaZulu-Natal

Very high photosynthetic efficiency (biomass = photosynthesis – respiration)

Highest water use efficiency of any known crop

Why SugarcaneWhy Sugarcane

By F.C. Botha, 2006

South African Sugarcane Research Institute

Mount Edgecombe, KwaZulu-Natal

0123456789

0 100 200 300 400

Growing season (days)

Bio

mass (

kg

/m2) Napier grass

Sugarcane

Sorghum

Millet

Potato

Sugarbeet

Rice

Cassava

Oil Palm

C4=22(55 max) g/m2/d

C3=13 g/m2/d

Photosynthetic efficiency

By F.C. Botha, 2006

Copyright © 2007

0

5

10

15

20

25R

ate

(g

m-2

d-1

)

Rice

Oil Palm

Sugar beet

Cassava

Potato

Millet

Sorghum

Sugarcane

Napier

Sugarcane Biomass Production

On average 22 g m-2 d-1 but can be as high as 55 g m-2 d-1

For C3 plants only 13 g m-2 d-1

0

100

200

300

400

500

600

700

800

900

Kg

wa

ter

Kg

-1 b

iom

as

s Alfafa

Soybeans

Oats

Potatoes

Wheat

Sugar beet

Maize

Sorghum

Sugarcane

Sugarcane Water Use Efficiency

240 litres per kg of aerial biomass

Almost half of that for sugar beet and other C3 plants

By F.C. Botha South Africa, ISSCT 2007

CA

NE

CA

NE

14


15


1 1.3

Reduce CO emission 22%2

1 8

Reduce CO emission 56%2

Ratio of energy use: production

16


157

122

105

63

63

52

38

31

23

17 103

78

57

47

34

29

29

17

15

11Palm oil

Sugar Cane

Sugar beet

Jatropha

Corn

Wheat

Rapeseed

Sunflower

Barley

Soybean

Yield GJ / ha % Global Arable Land

Energy yield of various crops and land requirement of 25% petroleum replacement in transportation

17


Green Cane Harvesting

19

Outline




• Conclusion

20


SUGAR INDUSTRY

AGRICULTURAL INDUSTRY

FOOD MANUFACTURIN

G

CANECANE

SUGARSUGAR

The raw material for the sugar The raw material for the sugar industry, SUGARCANE is a matterindustry, SUGARCANE is a matter

of concern to all the millersof concern to all the millers



21

Leaves8 - 9 %

Stalk 80 - 85 %

Top 10 - 15 %

Sugar 105-110 Kg

Molasses50-60 Kg

Food, Drink Ethanol MSG yeast

feeding

Water500-510 Kg

Bagasse270-290 Kg

Most. 50-52 %

Filter mud28-40 Kg.

Most. 70-72 %

Fuel, Pulp, Particle board

1 Ton of cane

SugarcaneSugarcane

Stream, Process,Waste

23

Compost/organic Fertilizer

Bagasse270-290 Kg

Most. 50-52 %

Filter mud28-40 Kg.

Most. 70-72 %

Fuel, Pulp, Particle board

Land fill and Soil improvement

8-9 % Excess

24

MP Particle Board Co.,Ltd.MP Particle Board Co.,Ltd.

25

- Utilization of excess bagasse 250,000 Tons/year- Indirectly protect environment (reduced DEFORESTATION > 500 ha/year)- Capacity 90,000 Cu.m/year (2 million pieces)

26

BIO-ENERGY is the next step

27


The company decided to invest in biomass power business utilizing bagasse leftover from crushing, cane leaves, hay, rice husks and other agricultural waste as

fuels to generate steam and electricity.

• The Dan Chang Bio-Energy Co., Ltd., 53 MW• The Phu Kieo Bio-Energy Co., Ltd. 65 MW

2002

Bio-Energy Electricity from Biomass…… Renewable Energy for Communities

28

Phu Khieo Bio Energy Phu Khieo Bio Energy Co.Ltd.,Co.Ltd.,

Green Energy for a Clean World

30


Petro

G

reen

31

Registered: August 30, 2004 Location: 2 provinces

in Northeast of ThailandProductivity: 200,000 liters / day / plant

Total of 400,000 liters per day

32

The production and use of ethanol helps reduce the production of green house gases and helps eliminate the nee

d for the hazardous MTBE as additive to gasoline.

The production of ethanol increases the value addition from the use of cane juice and molasses

The production of ethanol increases income of farmers producing raw materials, such as sugarcane, and other appropriate farm produce. It also helps reduce the need

for oil imports.

33

Outline




• Conclusion

34


Compost

EthanolEthanol

ใหม่�

Carbon Credit

CONCEPT OF SUGARCANE ULTILIZATION

New cane factory

Conventional sugar mill

By-product 35

SUGAR INDUSTRY

AGRICULTURAL INDUSTRY

FOOD and ENEGRY

CANECANE

SUGARSUGAR





36

ENERGYENERGY

Block 3 24 MW

Block 1 41 MW

Phukhieo Bio-energy

Bagasse

38

Phu Khieo Bio Energy

MP Particle Board

Petrogreen

MP R&D.

Sugar Factory

39

Mitr Phol’s Business Conclusion

• Started as a simple sugar factory

• Moved from energy self-sufficiency to the concept co-generation by saving energy and managing feed stock.

• Concern over global climate change coupled with sound business rationale led to expansion of the idea into BIO-ENERGY (ethanol plants) by making use of feed stocks from sugar which reduces carbon dioxide and green house gas

41Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.

[email protected]

42


climate change vis a vis business integration sugarcane as a model

Documents

mitr phols history

sugar factory

sugar factories

global energy security

japan europethreat

tcdtotal sugar production

land requirement

asia exjapan