clip44 pivot door manual - tshipimerchants.co.za

crealcocreative aluminium

PRODUCT MANUALNovember 2016

PIV

OT

DO

OR

CL

IP 4

4 S

HO

P F

RO

NT

WISPECOAluminium

A product of

LEGAL DISCLAIMER

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii

CL

IP 4

SH

OP

FO

NT

4

RP

VT

O

OI

OD

R

PRODUCT MANUAL

PIVOT DOORCLIP 44 SHOP FRONT

crealco

By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.

All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco

INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer ....................................................................... .................................................................................... 1

General System

Profile Identification ....................................................................... ............................................................................ 2-6

Hardware Components ............................................................................................................................................. 7

Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 8

Leaf Size Limitation Guide ............................................................................................................................................... 9

Typical Configurations ....................................................................................................................................

CL

IP 4

SH

OP

FO

NT

4

RP

VT

O

OI

OD

R

Fixing Details ....................................................................... ............................................................................ 11

Cross-Sectional Details ....................................................................................................................................

Single Door .............................................................................. ................................................................................................................................ 12

Single Door with Midrail .............................................................................. ................................................................................................................................. 13

Double Door .............................................................................. ............................................................................................................................... 14

Assembly Detail ....................................................................... ............................................................................ 16

Sill Machining Detail ............................................................................................................................................. 17

Double Door with Midrail .............................................................................. ............................................................................................................................... 15

Sill Combinations ............................................................................................................................................. 18

Sill Floor Level Detail ............................................................................................................................................. 19

Midrail Machining Detail ....................................................................... ............................................................................ 20

R4 Filler Adaptor Machining Detail ............................................................................................................................................. 21

Midrail Combinations ............................................................................................................................................. 22

Spigot Machining Detail ............................................................................................................................................. 23

Door Stile Machining Detail ....................................................................... ............................................................................ 24

Handle Machining Detail ............................................................................................................................................. 25

Lock Machining Detail ............................................................................................................................................. 26

Flush Bolt Machining Detail ............................................................................................................................................. 27

Floor Spring Assembly & Machining Detail ....................................................................................................................................

on Head Section .............................................................................. ................................................................................................................................ 28

on Sill Section .............................................................................. ................................................................................................................................. 29

Glazing Procedure ............................................................................................................................................. 30

10

PRODUCT MANUAL



Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2

DIE No. W53365Clip44 95BRecessed Back

DIE No. W55363Clip44 120BRecessed Back DIE No. W56084

Clip44 130BRecessed Back


crealco

Profile IdentificationClip44 Pivot Profiles

DIE No. W26154Clip44 26C JambOpen Back


DIE No. W53194Clip44 26EFlat Back


DIE No. W55456Clip44 Box Spigot

DIE No. W52697Clip44 R7 50mmHead/Sill Rail

DIE No. W44088Clip44 R4 83mmHead/Sill Rail

DIE No. W44094Clip44 R6 150mmSill Rail

PRODUCT MANUAL


DIE No. W53365Clip44 Mullion 75mmDbl Rec 26D



DIE No. W53033Clip44 MidrailGlazing Bar

DIE No. W44083Clip44 26Mullion

DIE No. W53029Clip44 Corner Mullion

DIE No. W44090Clip44 Mullion W95

DIE No. W55305Clip44 Mullion 116.4mm


DIE No. W54043Clip44 Mullion HD150mm

crealco


DIE No. W44091Clip44 Mullion 116.4mm



PRODUCT MANUAL




Profile IdentificationClip44 Pivot Alternative Profiles with Woolpile

DIE No. W56015Clip44 W95 MullionWoolpile

DIE No. W56012Clip44 150mm H/D MullionWoolpile

DIE No. W55875Clip44 Flat BackWoolpile



DIE No. W56013Clip44 W150 Woolpile Mullion

DIE No. W32877Clip44 Open Back JambWoolpile

DIE No. W55824Clip44 WoolpileRecessed Back

DIE No. W55891Clip44 Mullion Woolpile

PRODUCT MANUAL





DIE No. W53566Clip44 R11SP D/Stile60mm

DIE No. W53406Clip44 R9 D/Stile90mm

DIE No. W44085Clip44 Door JambR1

DIE No. W53407Clip44 R9W D/Stile90mm Woolpile

DIE No. W53099Clip44 R11 DoorJamb

DIE No. W44089Clip44 R4-Special85mm Midrail

DIE No. W44093Clip44 Door Jamb R3Special

DIE No. W44099Clip44 R12Special

DIE No. W53666Clip44 R11W D/Stile50mm Woolpile

DIE No. W44086Clip44 Double Door JambR12

DIE No. W27934Clip44 R19 SpecialCladding

PRODUCT MANUAL





DIE No. W26151Clip44 R4 Filler Adaptor

DIE No. W26150Clip44 Door Adaptor

DIE No. W27921Clip44 AstragalWith Woolpile

DIE No. W25022Clip44 Sliding DoorStop Astragal

DIE No. W26093Clip44 R4 SillEnd Filler

DIE No. W26207Clip44 Pivot DoorHead Adaptor

DIE No. W25052Clip44 Cover Plate40mm

DIE No. W25048Clip44 SillAdaptor

DIE No. W29368Clip44 Door Adaptor for W95

DIE No. W26155Clip44 Door EndStyle For Pivot

DIE No. W29247Clip44 Colonial Bar

DIE No. W28643Clip44 Glazing Adaptor

DIE No. W26152Clip44 Channel Spigot

DIE No. W23224Clip44 CompensatingChannel

DIE No. W33921Clip44 Spigot

DIE No. W26464Clip44 Door Handle Universal

DIE No. W30468Clip44 Angled Bead Glazing

DIE No. W27882Clip44 Double Glazing Bead

DIE No. W14108Clip44 Angled Bead Glazing

DIE No. W31142Clip44 Angled BeadGlazing

DIE No. W14109Clip44 SquareGlazing Bead

PRODUCT MANUAL




Hardware ComponentsRECOMMENDED CLIP44 PIVOT HARDWARE COMPONENTS

crealco

FRC-410

C/Sunk Rivet

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

FRC-4812

Pop Rivet 4.8x12mm

FSN-WHG8

8x40 P/Head POSIS/S Screw

FSN-NTG8

FSN-TRG8

FSP-0840P-SS

CDP-CC900

QS Transom ConcealedDoor Closer

LCS-CL46215-25

Dead Lock 25mm

HFS-150-NAT

Flush Bolt NATALUFAB - 150x19mm

PRODUCT MANUAL


HST-UNI-NAT

Shop Handle

GBF-ORG

GWG-01G

GWG-02B

GWG-03R

GWG-04Y

GWG-05P

Wedge Gasket

Butterfly Gasket

W26228

Frame Spigot

LGS-AFS-25

44,45X22,22X2,03

LGS-BS

Box Spigot 4xS/Port

Clip44 Frame Spigot

Clip44 Door Spigot

LGS-FS-119.9LGS-FS-72.7LGS-FS-55.3LGS-FS-20.5LGS-FS-17.7

LGS-DS-122.9LGS-DS-98.3LGS-DS-58.3LGS-DS-23.5



Butterfly Gasket & Wedge Codes

crealco

WEDGES

BUTTERFLY GASKET

GBF-ORG

GWG-01G GWG-02B GWG-03R

CLIP 44 WITH W31142 BEAD

27

4

26

5

25

6

24.62

6.38

W31142 BEAD

GWG-05P

W30468 BEAD

CLIP 44 WITH W30468 BEAD

2

8.38

8.79 2

10.38

6.792

12

5.1 2

12.38

4.79

PRODUCT MANUAL




Leaf Size Limitation Guide

WHEN USING 45mm DOOR JAMB (EG. W44085 - R1 DOOR JAMB)

MAXIMUM DOOR LEAF WIDTH: X1 = 1000mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2200mm

WHEN USING 60mm DOOR JAMB (EG. W53666 - R11W DOOR JAMB)


WHEN USING 90mm DOOR JAMB (EG. W53407 - R9W DOOR JAMB)


X1

Y1

PRODUCT MANUAL




Typical Configurations

SINGLE PIVOT DOOR DOUBLE PIVOT DOOR

SINGLE PIVOT DOORWITH MIDRAIL

DOUBLE PIVOT DOORWITH MIDRAIL

PRODUCT MANUAL




Fixing Details

TYPICAL SINGLE DOOR

C/L LOCK

Ma

x. 7

50

150 Max. 750150

150

Ma

x. 7

50

Ma

x. 7

50

Ma

x. 7

50

150

150

Ma

x. 7

50

Ma

x. 7

50

150

150

C/L PIVOT

150

Ma

x. 7

50

150

TYPICAL DOUBLE DOOR

Max. 750 Max. 750150 150

Ma

x. 7

50

150

Ma

x. 7

50

150

Ma

x. 7

50

Ma

x. 7

50

150

Ma

x. 7

50

150

Ma

x. 7

50

150

C/L PIVOT

150 150

C/L PIVOT

150

PRODUCT MANUAL




Cross-Sectional Detail

B

B

A A

W14108

W26155

W44083

W44085

50.00

45.70

45.00

4.0021.00 30.00

15.00

W44088

7.0

08

5.0

0

90

.00

85

.70

W14108

W44090

90

.00

85

.70

85

.00

12.0

0

3.0

0

30

.00

15.0

0

W26207

W26093

16.5

0

SECTION A - ASection not to scale

SECTION b-bSection not to scale

Single Door

PRODUCT MANUAL





B

B

A A

W14108

W26155

W44083

W44085

50.00

45.70

45.00

4.0021.00 30.00

15.00

W440887

.00

85

.00

90

.00

85

.70

47

.50

43

.20

42

.50

W44089

W14108

W44090

90

.00

85

.70

85

.00

12.0

0

3.0

0

30

.00

15.0

0

W26207

W26093

16.5

0



Single Door with Midrail

PRODUCT MANUAL





B

B

A A

W14108

W26155

W44083

W44085

50.00

45.70

45.00

4.0021.00 30.00

15.00

45.00

45.70

50.00

45.00

45.70

50.00

4.00

2.00

2.00

W44093W44085

W44088

7.0

08

5.0

0

90

.00

85

.70

W14108

W44090

90

.00

85

.70

85

.00

12.0

0

3.0

0

30

.00

15.0

0

W26207

W26093

16.5

0



Double Door

PRODUCT MANUAL





B

B

A A

W14108

W26155

W44083

W44085

50.00

45.70

45.00

4.0021.00 30.00

15.00

45.00

45.70

50.00

45.00

45.70

50.00

4.00

2.00

2.00

W44093W44085

W440887

.00

85

.00

90

.00

85

.70

47

.50

43

.20

42

.50

W44089

W14108

W44090

90

.00

85

.70

85

.00

12.0

0

3.0

0

30

.00

15.0

0

W26207

W26093

16.5

0



Double Door with Midrail

PRODUCT MANUAL




Assembly Detail

System Profiles

ITEM QTY DIE No. DESCRIPTION

W53099 R11 Door Stile 60mm

Hardware

ITEM QTY COMPONENT DESCRIPTION

Spigot 30mm

Spigot 58mm

1 3 7 4

8 8

1

Nut Galv 8mm Rod

Washer Galv 8mm Rod

9 8

10 8

8mm Threaded Rod Galv 3M

O/Set Tubular Handle-DD 25 300

11 4

12 1

Dead Lock 25mm

Flush Bolt NAT Alufab 150x19mm

13 1

14 2

Pivot Set15 4

2

3

4 5

6

7

8

910

11

12

13

14

15

W44088 R4 Head/Sill Rail 2 4

W44089 R4 Special Mid Rail 85mm

W53666 R11W D/Stile 60mm W/Pile

3 2

4 1

W26093 R4 Sill End Filler5 2

W26207 Pivot Door Head Adaptor6 3

PRODUCT MANUAL




To Suit All Sill Combinations

Sill Machining Detail

VIEW A

W44088

VIEW B

W44088

VIEW AVIEW C

VIEW B

3.30

4.70

15.0

0

CUTOUT TO LOCATEHORIZONTAL STILES ONR1 DOOR JAMB ORMEETING STILE PROFILE

15.0

0

VIEW C

15.0

0

15.00

15.0

0

15.00

W44088

PRODUCT MANUAL




Sill Combinations

R6(W44094)

R7(W44087)

R4(W44088)

R7 + R7(W44087 + W44087)

R7 + R4(W44087 + W44088)

R4 + R4(W44088 + W44088)

R4 + R6(W44088 + W44094) R4 + R6

(W44088 + W44094)

50

.00

85

.00

100

.00

135

.00

150

.00

170

.00

23

5.0

0

30

0.0

0

PRODUCT MANUAL




Sill Floor Level Detail

W44088

FINISHED FLOORLEVEL (INSIDE)

FINISHED FLOORLEVEL (OUTSIDE)

W44088

DAMP PROOF COURSE

SCREED

PIVOT - (PSAT SET)

7mm

PRODUCT MANUAL




To Suit All Sill Combinations

Midrail Machining Detail

VIEW B

W44089

VIEW A

VIEW C

VIEW C

15.0

0

15.00

15.0

0

15.00

W44089

VIEW B

3.00

5.00

15.0

0

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF SILL

W44089

VIEW A

W44089

15.0

0

15.0

0

15.00

15.0

0

15.00

PRODUCT MANUAL




R4 Filler Adaptor

Machining Detail

VIEW B

W26151

VIEW A

VIEW C

VIEW B

3.00

5.00

15.0

0

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF SILL

W26151

VIEW A

W26151

15.0

0

VIEW C

15.0

0

15.00

15.0

0

15.00

W26151

PRODUCT MANUAL




Midrail Combinations

W44(W53033) R7 + R4 FILLER

(W44087 + W26151)

R4 + R4 FILLER(W44088 + W26151) R4SP

(W44089)

R7 + R7 + R4 FILLER(W44087 + W44087 +

W26151)R7 + R4SP

(W44087 + W44089)

R4 + R4SP(W44088 + W44089)

R6 + R6 + R4 FILLER(W44094 + W44094 +

W26151)

R6 + R4SP(W44094 + W44089)

R6 + R4 FILLER(W44094 + W26151)

30

.00

50

.00 8

5.0

0

85

.00

23

5.0

0

30

0.0

0

135

.00 10

0.0

0

150

.00

170

.00

PRODUCT MANUAL




Spigot Machining Detail

27

.00

58

.00

ø 8.0

ø 6.0

10.5

02

0.5

0

W26197

PRODUCT MANUAL




Door Stile Machining Detail

VIEW A

VIEW B

W53099

W53099

VIEW B

VIEW A

W53099

33

.50

27

.00

ø 8mm

ø 6mm

33

.50

27

.00

ø 8mm

ø 6mm

W26197

THREADED ROD

FRC-4810

PRODUCT MANUAL




Handle Machining Detail

VIEW A

VIEW B

W53099

W53099

29

6.0

0

ø 8mm

VIEW B

VIEW A W53099

<HNDD25300N>

PRODUCT MANUAL




Lock Machining Detail

VIEW A

VIEW B

W53099

24

0.0

0

W53099

VIEW C

32

.75

17.00

10.00

VIEW B

VIEW A W53099

CL44640/25

VIEW C

FLAT BAR

22.00

PRODUCT MANUAL




Flush Bolt Machining Detailon R1 Door

VIEW B

150

.00

W44085

ø 4.6mmVIEW A

W44085

VIEW A

W44085

VIEW B

HFS-150-NATø 4.6mm

10.0

09

.50

26

.00

PRODUCT MANUAL




VIEW A

VIEW A

W44084

FS820 TOP CENTRE

FS820 TOP CENTRE

W26207

W26093

FS820 TOP CENTRE

W44088

VIEW BVIEW B

99.00

25

.00

W44084

W26207

ø 3mm

W26093

ø 14mm

W44088

25.50 35.50 35.50

VIEW B

VIEW B

VIEW B

W44084

W26207

W26093

W44088

on Head Section

Floor Spring Assembly & Machining Detail

PRODUCT MANUAL




Floor Spring Assembly & Machining DetailOn Sill Section

VIEW A

W44088

VIEW B

W44088

42.50 63.7542.5042.50 ø 6.5mm

VIEW A

VIEW B

W44088

BOTTOM CENTRESTRAP + PIVOT

PRODUCT MANUAL




Glazing Procedure

GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted (hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted (hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivoted and reversible

h) Horizontally sliding; 6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

PRODUCT MANUAL


clip44 pivot door manual - tshipimerchants.co.za

Documents