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COAXIAL PROBE FOR HIGH TEMPERATURE DIELECTRIC CHARACTERIZATIO by Michael Dante Grady A thesis submitted to the Graduate Faculty of Auburn University in partial fulfillment of the requirements for the Degree of Master of Science Auburn, Alabama August 9, 2010 Keywords: open-ended coaxial probe, spring-loaded probe high temperature measurement, reflection coefficient, permittivity Copyright 2010 by Michael Dante Grady Approved by Stuart Wentworth, Chair, Associate Professor of Electrical Engineering Robert Dean, Assistant Professor of Electrical Engineering Hulya Kirkici, Associate Professor of Electrical Engineering Lloyd Riggs, Professor of Electrical Engineering

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COAXIAL PROBE FOR HIGH TEMPERATURE

DIELECTRIC CHARACTERIZATIO

by

Michael Dante Grady

A thesis submitted to the Graduate Faculty of

Auburn University

in partial fulfillment of the

requirements for the Degree of

Master of Science

Auburn, Alabama

August 9, 2010

Keywords: open-ended coaxial probe, spring-loaded probe

high temperature measurement, reflection coefficient, permittivity

Copyright 2010 by Michael Dante Grady

Approved by

Stuart Wentworth, Chair, Associate Professor of Electrical Engineering

Robert Dean, Assistant Professor of Electrical Engineering

Hulya Kirkici, Associate Professor of Electrical Engineering

Lloyd Riggs, Professor of Electrical Engineering

ii

ABSTRACT

Wireless technologies have become an integral part in how we coexist on a daily

basis. Specifically, the use of antenna systems plays a huge role in our daily lives. These

antenna systems are largely used in some form for most all modern day cellular and radar

applications. For proper construction of antenna systems, the electromagnetic properties

of the material surrounding the antennas, in particular, the material’s complex

permittivity and permeability, must be thoroughly known. It is also important to note that

the antennas will be subject to diverse temperature environments, so it is beneficial to

know how the antenna material’s electromagnetic properties will change with

temperature.

This thesis describes the design and construction of a spring-loaded stainless steel

open-ended coaxial probe used to find the electromagnetic properties of materials at

elevated temperatures. This research uses network analyzer measurements of the

reflection coefficient on an open-ended coaxial sensor in contact with a material.

Permittivity is then extracted from the reflection coefficient data by the use of a lumped

equivalent circuit model of the sensor’s fields fringing into a sample. Computer

verification of the technique is demonstrated, and results for two materials at a frequency

range between 0.5 GHz - 1.8 GHz are measured at room temperature, 45 °C, 75 °C, and

100 °C.

iii

ACKNOWLEDGMENTS

I would first like to give thanks to our Lord and savior because without him this

would not have been possible.

To my mother, Vanessa Grady, sister, Vanesia Grady, and father, Samuel Adams,

for believing in the youngest child.

To the rest of my family and friends for encouraging and helping me out in my

times of need.

To my advisor, Dr. Stuart Wentworth, for his motivating teaching style and giving

me this opportunity to contribute to the academic community.

To my Thesis Committee for their input and also helping make this transition a

smooth one.

To Dr. Overtoun Jenda, Dr. Florence Holland, and the NSF Bridge to Doctorate

Fellowship for providing a means for me to have a support system and excel throughout

my Masters education.

To Dr. Shirley Scott-Harris for putting up with me for all these years and

genuinely caring about my future.

To Calvin Cutshaw, Mike Palmer, Jim Lowry, and Linda Baressi for helping with

the fabrication of our coaxial probe.

And lastly, to anyone else I may have forgotten while writing this……Thank you!

iv

TABLE OF CONTENTS

ABSTRACT .......................................................................................................................... ii

ACKNOWLEDGMENTS ........................................................................................................ iii

LIST OF TABLES ............................................................................................................... viii

LIST OF FIGURES ................................................................................................................ ix

CHAPTER 1: INTRODUCTION ...............................................................................................1

1.1 Motivation ..........................................................................................................1

1.2 Survey of Measurement Techniques ..................................................................2

1.2.1 Freespace.............................................................................................2

1.2.2 Transmission Line ...............................................................................3

1.2.3 Resonant Cavity ..................................................................................4

1.2.4 Parallel Plate ......................................................................................5

1.2.5 Coaxial Probe ......................................................................................6

1.3 Open-Ended Coaxial Probe for Elevated Temperature Measurements .............6

1.4 Presented Coaxial Probes ...................................................................................7

1.4.1 RF Coaxial Connector Test Probe ......................................................8

1.4.2 Stainless Steel Probe ...........................................................................8

1.4.3 Spring-loaded Stainless Steel Probe ...................................................8

1.5 Looking Ahead...................................................................................................9

CHAPTER 2: OPEN-ENDED COAXIAL PROBE THEORY ......................................................10

v

2.1 Lumped Equivalent Circuit Model ..................................................................11

2.1.1 Importance of Reference Material in the Lumped Equivalent Circuit

Model ................................................................................................15

2.1.2 Finding capacitances in the probe and sample ..................................15

CHAPTER 3: TECHNIQUE VERIFICATION ...........................................................................17

3.1 Computer Results .............................................................................................17

CHAPTER 4: COAXIAL PROBES .........................................................................................21

4.1 RF Coaxial Connector Test Probe ...................................................................21

4.1.1 Fabrication of RF Coaxial Connector Test Probe .............................22

4.1.2 RF Coaxial Connector Test Probe Geometry ...................................23

4.1.3 RF Coaxial Connector Test Probe Room Temperature Setup ..........24

4.1.4 Calibration of RF Coaxial Connector Test Probe .............................25

4.1.5 Measured Results from RF Coaxial Connector Test Probe ..............27

4.1.6 Repeatability of Measurement Procedure .........................................31

4.1.7 Motivation of RF Coax Connector Test Probe Measurements on SS

Probe .................................................................................................32

4.2 Stainless Steel Probe ........................................................................................33

4.2.1 Stainless Steel Probe for Elevated Temperature Measurements.......33

4.2.2 Construction of Stainless Steel Probe ...............................................34

4.2.3 Stainless Steel Probe Geometry ........................................................35

4.2.4 Stainless Steel Probe Room Temperature Setup ...............................35

4.2.5 Calibration of the Stainless Steel Probe ............................................37

4.2.6 Measured Results from Stainless Steel Probe ...................................37

vi

4.2.7 Motivation of Stainless Steel Probe Measurements on Spring-loaded

Stainless Steel Probe .........................................................................38

4.3 Spring-loaded Stainless Steel Probe ................................................................39

4.3.1 Construction of Spring-loaded Stainless Steel Coaxial Probe ..........39

4.3.2 Spring-loaded Stainless Steel Coaxial Probe Geometry ...................41

4.3.3 Spring-loaded Stainless Steel Probe Room Temperature Setup .......41

4.3.4 Calibration of the Spring-loaded Stainless Steel Probe ....................41

4.3.5 Measured Results from Spring-loaded Stainless Steel Probe ...........42

CHAPTER 5: COAXIAL PROBE FOR HIGH TEMPERATURE DIELECTRIC

CHARACTERIZATION ...................................................................................................45

5.1 Spring-loaded Stainless Steel Probe Elevated Temperature Setup ..................45

5.2 Calibration of the Spring-loaded Stainless Steel Probe for Elevated

Temperatures....................................................................................................47

5.3 Measured Results from Spring-loaded Stainless Steel Probe for Elevated

Temperatures....................................................................................................48

CHAPTER 6: CONCLUSIONS ...............................................................................................54

6.1 Technique Summary ........................................................................................54

6.2 Future Work .....................................................................................................55

6.2.1 Numeric solution for an open-ended coaxial probe .........................56

6.2.2 Calibration Standards ........................................................................60

6.2.3 Gold Plated Probe .............................................................................61

6.3 Conclusions ......................................................................................................65

vii

REFERENCES ....................................................................................................................66

APPENDIX A: CALIBRATION STANDARDS OVERVIEW ......................................................69

A.1 Open Calibration Standard ..............................................................................69

A.2 Short Calibration Standard ..............................................................................70

A.3 Load Calibration Standard ..............................................................................72

APPENDIX B: TECHNIQUE DETAILS ................................................................................79

B.1 Room Temperature Measurement Procedure ..................................................79

B.2 Elevated Temperature Measurement Procedure .............................................82

A.3 Load Calibration Standard ..............................................................................72

APPENDIX C: MATLAB CODE .......................................................................................87

C.1 Lump Equivalent Circuit Model Code ............................................................87

C.1.a 1-Port De-embedding Algorithm ...................................................89

C.2 Numerical Method Extraction Code ...............................................................91

viii

LIST OF TABLES

Table 3.1 Computer Simulation Measurement Schematic ..............................................20

Table 4.1 Test Probe Properties .......................................................................................24

Table 4.2 Relative Permittivity Value for Full S11 Calibration Material Combo

(test probe) .......................................................................................................28

Table 4.3 Relative Permittivity Value for Response Calibration (test probe) .................30

Table 4.4 Stainless Steel Probe Properties .......................................................................35

Table 4.5 Relative Permittivity Value for Calibration Material Combinations (SS probe) .

..........................................................................................................................37

Table 4.6 Spring-loaded Stainless Steel Probe Properties ...............................................41

Table 4.7 Relative Permittivity Value for Calibration Material Combinations (Spring-

loaded)..............................................................................................................42

Table 4.8 Relative Permittivity Value for Response Calibration (Spring-loaded probe)

..........................................................................................................................43

Table 5.1 Relative Permittivity Value for Full-S11 Calibration (SL probe) ...................49

Table 5.2 Relative Permittivity Value for Response Calibration (SL probe) ..................51

Table 6.1 Thermal and Electrical Conductivities of Gold and Stainless .........................61

Table 6.2 Calculations of Heat Conducted by Gold Plated probe ...................................64

ix

LIST OF FIGURES

Figure 1.1 Free-space pyramidal horn antennas measuring a material ...............................3

Figure 1.2 Coaxial and waveguide transmission line .........................................................4

Figure 1.3 Rectangular waveguide cavity resonator ...........................................................4

Figure 1.4 Parallel plate capacitor with air (left) and parallel plate capacitor with

dielectric material (right) ...................................................................................5

Figure 1.5 Coaxial Probe made from RF connector ...........................................................6

Figure 2.1 Cross-section of open-ended coaxial probe .....................................................10

Figure 2.2 Open-ended coaxial probe in contact with material (left) and lumped

equivalent circuit model of an open-ended coaxial probe (right) ...................11

Figure 2.3 Cutoff wavelengths of the TM and TE modes in a coaxial line. .....................12

Figure 2.4 Field distributions of the principal TEM and lower order TE and TM modes

in a coaxial line ................................................................................................13

Figure 3.1 ADS Schematic of Calibration ........................................................................18

Figure 3.2 ADS Schematic of Measurement Process .......................................................19

Figure 4.1 NMale to SMAMale RF coaxial adapter ..............................................................22

Figure 4.2 RF coaxial test probe made from NMale to SMAMale RF coaxial adapter ...22

Figure 4.3 Cross-section of a coaxial line .........................................................................22

Figure 4.4 Agilent HP-4396B VNA .................................................................................24

Figure 4.5 Measurement Materials for test probe at room temperature ...........................25

x

Figure 4.6 Test probe placed against a material during extraction ...................................25

Figure 4.7 Measured value of Polycarbonate using the “Short” Response Calibration

(brass) ...............................................................................................................31

Figure 4.8 Relative Permittivity Value (Real vs Imaginary) for Tivar of Eight Separate

Measurements using the Air, brass, 50 Ω AR Calibration Combination .....32

Figure 4.9 Stainless Steel Probe........................................................................................34

Figure 4.10 Measurement Materials for Stainless Steel Probe at room temperature .......36

Figure 4.11 Stainless Steel probe held with gripper during extraction .............................36

Figure 4.12 Stainless Steel probe placed against a material during extraction .................36

Figure 4.13 Makeup of Spring-loaded Stainless Steel Probe ...........................................39

Figure 4.14 Spring-loaded Stainless Steel Probe ..............................................................40

Figure 4.15 Measured value of Polyethylene using the “Open” Response Calibration

(air) ................................................................................................................44

Figure 5.1 Stainless Steel probe high temperature measurement setup ...........................46

Figure 5.2 Stainless Steel probe placed against a material during high temperature

testing .............................................................................................................47

Figure 5.3 Relative Permittivity Extraction of Tivar at four temperatures using the

Room Temperature Full S11 Calibration .......................................................50

Figure 5.4 Relative Permittivity Extraction of Teflon at four temperatures using the

Room Temperature Full S11 Calibration .......................................................51

Figure 5.5 Relative Permittivity Extraction of Tivar at four temperatures using the

Response Calibration ......................................................................................52

xi

Figure 5.6 Relative Permittivity Extraction of Teflon at four temperatures using the

Response Calibration ......................................................................................53

Figure 6.1 Open-ended coaxial probe in contact with material of relative complex

permittivity, εr ..................................................................................................57

Figure 6.2 The probe tip geometry defining Equation (2.8). ............................................58

Figure A.1 Styrofoam brand rectangular sheet .................................................................70

Figure A.2 Brass plate.......................................................................................................70

Figure A.3 Steel plate from rectangular waveguide .........................................................71

Figure A.4 Short Standard connected at end of coaxial connector plumbing ..................71

Figure A.5 Liquid used as Short Standard ........................................................................72

Figure A.6 50 Ω Annular Resistor ....................................................................................73

Figure A.7 Annular resistor ..............................................................................................74

Figure A.8 Load Standard connected at end of coaxial connector plumbing ...................77

Figure A.9 Liquid used as Load Standard ........................................................................77

Figure A.10 Square Resistor .............................................................................................78

1

CHAPTER 1

ITRODUCTIO

1.1 Motivation

Most modern day communication technology employs an antenna system within

its overall system design. For example, cell phone base stations make use of several

antennas mounted on a cell tower to transmit and receive wireless signals. Likewise,

many radar systems achieve the transmission and reception of wireless signals with the

use of an aboveground directional antenna. These communication infrastructures are very

practical, but are extremely vulnerable to natural disasters, vandalism, and terrorism [1].

Due to the consequences resulting from an antenna’s destruction, it is critical to find an

alternative means for transmitting and receiving wireless signals.

Subsurface antenna systems for cellular and radar applications may provide a

robust alternative to aboveground antennas. One type of subsurface antenna is the

geotextile antenna, consisting of electrically conductive structures containing electronic

transmission and reception materials within its fibers. For proper construction, the

electromagnetic properties of the material surrounding the antennas, in particular, the

material’s complex permittivity and permeability, must be thoroughly known [1]. It is

also important to note that the antennas will be subject to diverse temperature

2

environments, so it is beneficial to know how the antenna material’s electromagnetic

properties will change with temperature.

At present, most materials are characterized at room temperature, and there is

rather limited data regarding how the electromagnetic properties change with high

temperatures. This principal concern is the motivation for the presented work.

1.2 Survey of Measurement Techniques

There are five common measurement techniques used to find a material’s

complex permittivity and permeability [2]. Among these are the Free-space,

Transmission line, and Resonant cavity methods which can be used to simultaneously

calculate a material’s permittivity and permeability. In contrast, the Parallel plate and

Coaxial probe techniques are well suited to calculate the permittivity of a material. A

brief description and illustration of each procedure is described below.

1.2.1 Free-space

The free-space method involves using measures of reflection and transmission to

extract electrical and magnetic properties. Measurements can be taken using a vector

network analyzer. As shown in Figure 1.1, this method makes use of horn antennas as

transmitters and receivers on opposite sides of the material under test. The measured

received signal allows calculation of permittivity [3]. The free-space method uses either a

TRL (thru, reflect, line) or TRM (thru, reflect, match) calibration technique to remove

reflection errors [3, 4]. This method can be used for a variety of frequency ranges. The

limiting factor for the frequency range is the horn dimensions. A few advantages of this

3

method are that it requires no direct contact to the materials and there are no special

machining requirements for the materials. These advantages therefore make it a good

choice for high temperature measurements [5]. A few main drawbacks to this method are

that it requires using a large cross sectional area of the material in order to achieve

accurate results and that the frequency response is limited by the waveguide.

1.2.2 Transmission Line

The transmission line methods use reflection and transmission measurements to

extract both electrical and magnetic properties, and are achieved by placing a material

inside an enclosed segment of transmission line [3]. Measurements are taken with a

network analyzer and either a coaxial line or a rectangular waveguide as depicted in

Figure 1.2. The transmission line method can be executed by using either a one or two-

port system. Coaxial lines and rectangular waveguides are primarily utilized when using

a two port system. The one-port system involves placing a sample in a line terminated by

a known load [6]. This transmission line method is widely regarded as one of the simpler

ways to extract permittivity and permeability. This method can be used for a variety of

Figure 1.1 Free-space pyramidal horn antennas measuring a material

4

frequency ranges. The limiting factor for the frequency range is the transmission line

dimensions. The key disadvantages to this method are that materials must be precisely

machined to fit the test fixture, and air gaps at fixture walls will cause inaccuracies. Also,

while coaxial line samples are harder to construct than waveguide samples, they can be

used over a much wider frequency range.

1.2.3 Resonant Cavity

The resonant cavity

method uses a cavity fixture to

measure the quality factor and

center frequency, parameters

which are perturbed when a

material is placed in the cavity. The

changes in these values are then

related to either or both the permittivity and permeability at a single frequency [3].

Measurements from the resonant cavity method can be taken with a network analyzer and

stripline or waveguide resonator cavities. The stripline resonator cavity consists of a

Figure 1.2 Coaxial and waveguide transmission line (Taken from [8] )

Figure 1.3 Rectangular waveguide cavity resonator

(Taken from [8] )

5

center-strip conductor mounted equidistantly between two ground planes and terminated

by two end plates [7]. The waveguide resonator cavity can either be a rectangular (in

Figure 1.3), circular, or elliptical waveguide terminated with plates at ends of the

waveguide. This method can only be used for a single frequency. The limiting factor for

this single frequency is the cavity dimensions. The resonant cavity method is considered

to be the most accurate technique among techniques to find both electrical and magnetic

properties. One disadvantage is that measurements can only be taken at a single

frequency.

1.2.4 Parallel Plate

The parallel plate method

involves using parallel plate capacitor

theory. It consists of inserting a

dielectric material in between two

conducting plates [9]. When the sample

is in the parallel plate arrangement,

the capacitance is related exactly to

the geometry and the permittivity [3].

Measurements are taken using a LCR

meter or an impedance analyzer. Permittivity measurements can then be made by finding

the ratio of the capacitance of the parallel plates with the space between the plates filled

with the dielectric to the capacitance with the space being air [10] as depicted in Figure

1.4. The usable frequency range is determined by both the dimensions of the conducting

Figure 1.4 Parallel plate capacitor with air (left) and

parallel plate capacitor with dielectric material (right)

(Picture taken from http://www.physics.sjsu.edu/...

becker/physics51/capacitors.htm)

6

plate and the dimensions of the tested material. A few advantages to this method are its

low-cost assembly and reasonably simple calculation of permittivity. This method is also

well suited for thin flat materials. One main disadvantage to this method is that the charge

density at the edges becomes larger as compared to the charge density in the center. This

increased charge density causes the measured permittivity to appear larger than the actual

value.

1.2.5 Coaxial Probe

The coaxial probe technique

involves finding a material’s

permittivity by taking reflection

coefficient measurements with an open-

ended coaxial probe. The typical

measurement system includes a

network analyzer and a coaxial probe.

The open-ended coaxial probe is a cut-off section of transmission line, as shown in Figure

1.5, which is brought in contact with the tested material such that the fields at the probe

end fringe into the material. After the correct arrangement is achieved, the reflection data

can then be related to permittivity because the fringing fields change as they come in

contact with the tested material. This type of one-port measurement requires a three term

calibration technique to ensure validity of acquired data. The usable frequency range is

determined by both the dimensions of both the outer and inner conductors. The coaxial

probe technique is suitable for taking measurements of multiple samples, liquids, and

Figure 1.5 Coaxial Probe made from RF connector

7

planar solids. A few constraints to this method are that air gaps can cause significant

errors, and it is not well-matched for materials with both electrical and magnetic losses.

This technique is very attractive because of its non-destructive nature and the ease of

sample preparation [3].

1.3 Open-Ended Coaxial Probe for Elevated Temperature Measurements

For robust, real world antenna design, it is beneficial to investigate how a

material’s electromagnetic properties change with temperature. In order to determine this,

a measurement system that will withstand elevated temperatures must be developed.

Open-ended coaxial probes are very attractive for taking high temperature measurements

because the technique is a one-port measurement that does not require much sample

preparation and offers a relatively simple user interface to an enclosed heating space. For

this reason, an open-ended coaxial probe with properly selected fabrication materials is a

superior measurement system for tackling the pre-stated problem. This work is

demonstrated for temperatures up to 100°C.

1.4 Presented Coaxial Probes

In this work, three open-ended coaxial probes are presented. All probes are used

to find the complex permittivity of dielectric materials at room temperatures, and one is

used for elevated temperature measurements. The probes are brought in contact with the

tested material such that the fields at the probe end fringe into the material. After this

arrangement is formed, complex permittivity is then extracted. The first probe or test

probe is made from a highly polished-machined RF coaxial connector. The second probe

8

(called the stainless steel probe) is made from a stainless steel rod and pipe and a RF

Clamp Type Connector. The third probe or spring-loaded stainless steel probe is a

variation of the original stainless steel probe designed for measurement at elevated

temperatures. All measurements are taken for a frequency range of 0.5 GHz to 1.8 GHz.

1.4.1 RF Coaxial Connector Test Probe

The open-ended coaxial connector test probe was made from a highly polished-

machined NMale to SMAMale RF coaxial connector. It is used to extract the complex

permittivity of materials at room temperature. The RF coaxial connector test probe served

as a baseline for the measurements taken. It was also the basis for the fabrication and

testing of the stainless steel probe at room temperature.

1.4.2 Stainless Steel Probe

The stainless steel open-ended coaxial air probe is made from a stainless steel

pipe and a stainless steel cylindrical rod connected to a RF NMale Clamp Type Connector.

The design and measurement results are compared with the room temperature

measurement results obtained from the RF coaxial connector test probe. The weaknesses

and measurement difficulty of this version of the stainless steel probe were the basis for

the design and implementation of a spring- loaded coaxial probe.

1.4.3 Spring-loaded Stainless Steel Probe

This probe is a variation of the original stainless steel open-ended coaxial air

probe which is made from a stainless steel pipe and a stainless steel cylindrical rod

9

connected to a RF NMale Clamp Type Connector. This probe enhanced the original probe

setup with the addition of a spring-loaded mechanism. It is ultimately used to extract the

complex permittivity of materials at elevated temperatures. The spring-loaded stainless

steel coaxial probe is demonstrated with temperatures as high as 100° C.

1.5 Looking Ahead

Chapter 2 describes the theory behind the open-ended coaxial probe method. The

lumped equivalent circuit model of the probe’s fields fringing into a sample modeling

methods is presented. In Chapter 3, the open-ended coaxial probe technique is verified by

computer simulation. Chapter 4 explains the construction, calibration, and measurement

results obtained from the RF coaxial connector test probe. It alludes to how the acquired

results motivate the construction and testing of the stainless steel coaxial probe. Chapter 4

also discusses the construction, calibration, and measurement results obtained from the

stainless steel probe. It then describes how these results motivate the creation of a spring-

loaded stainless steel coaxial probe. Lastly, Chapter 4 discusses the construction and

calibration obtained from the spring-loaded stainless steel probe. The room temperature

results obtained from the spring-loaded stainless steel coaxial probe are then explored.

This chapter also tells about how the spring-loaded stainless steel coaxial probe will be

used for high temperature measurements. In Chapter 5, the elevated temperature

calibration and results are presented. These results are then compared to the room

temperature results obtained from the spring-loaded stainless steel coaxial probe. Chapter

6 concludes with discussion on the advantages and disadvantages of each probe. This

chapter also presents future improvements to the calibration and extraction procedures.

10

CHAPTER 2

OPE-EDED COAXIAL PROBE THEORY

The open-ended coaxial probe is a

form of cut-off section of a transmission line

that, like any other coaxial line, contains a

center conductor of radius ‘a’ surrounded by

some dielectric material with relative

permittivity, εrp, all of which is enclosed by

an outer conductor of radius ‘b’ as depicted

in Figure 2.1. The expression “coaxial”

comes from the inner and outer conductor

sharing a common axis. Measurements from the coaxial probe are acquired by placing the

end of the probe in contact with a material, so that the fields at the probe end fringe into

the material and return reflection data measurements. The probe’s measured data presents

a challenge in calculating the dielectric constant because there is no readily

acknowledged analytical relationship between the reflection coefficient and permittivity.

There are several models for an open-ended coaxial probe. A number of these

models give an expression for the admittance as a function of the dielectric constant.

One of the most attractive modeling methods was employed: a lumped equivalent circuit

Figure 2.1 Cross-section of open-ended coaxial probe

11

model of the probe’s fields fringing into a sample. This model is attractive because it is

one of the simplest algorithms to implement.

2.1 Lumped Equivalent Circuit Model [12]

The lumped equivalent circuit model can be used when an open coaxial line,

placed in contact with a test sample (Figure 2.2), is used as a sensor. The tested sample

must be homogeneous within a volume sufficiently large to simulate a semi-infinite slab.

A semi-infinite slab means that the tested sample thickness should allow the magnitude

of the electric field at the far end of the sample to be at least two orders smaller than that

at the probe to sample interface. If this condition is satisfied, the discontinuity at the

termination of the coaxial line can be modeled by an equivalent lumped circuit. This

discontinuity, in the absence of a lossy dielectric, is frequently assumed to be purely

capacitive and to consist of two elements: a capacitance originating from the probe's

fringing field (Cp), and a capacitance originating from the sample fringing field (Cs), as

shown in Figure 2.2.

Figure 2.2 Open-ended coaxial probe in contact with material (left) and lumped equivalent circuit model of an open-ended coaxial probe (right)

12

This equivalent circuit is valid at frequencies where the dimensions of the line are small

compared with the wavelength so that the open end of the line is not radiating and all the

energy is concentrated in the fringe or reactive near field of the line. At higher

frequencies, the value of the capacitance Cs increases with frequency, due to the increase

in the evanescent TM modes being excited at the junction discontinuity [12]. The cutoff

wavelength for the lowest-order TE mode and TM mode is shown in equation (2.1) and

(2.2), respectively [11]. The cutoff wavelengths of the lower order TE and TM modes in

a coaxial line are shown graphically in Figure 2.3. Figure 2.4 shows the field distributions

of the principal TEM and lower order TE and TM modes in a coaxial line.

rprpc abTM

εµλ )(201

−≈ (2.1)

rprpc abTE

εµπλ )(11

+≈ (2.2)

Figure 2.3 Cutoff wavelengths of the TM and TE modes in a coaxial line. (Taken from [11] )

13

Figure 2.4 Field distributions of the principal TEM and lower order TE and TM modes in a coaxial line (Taken from [11] )

14

The load admittance, YL, is given in terms of the voltage reflection coefficient, Γ*, found

at the end of an open‐ended coaxial probe in contact with a dielectric medium with

complex relative permittivity, εr, in equation (2.3).

*

*

oL Γ1Γ1

YY+

−⋅= (2.3)

where Y0 is the characteristic admittance of the coaxial transmission line and 〉* is the

complex reflection coefficient.

In terms of the equivalent circuit model, the load admittance is,

srrpL CjjCjY 00 )"'( εεεωωε −+= (2.4)

where ω is the angular frequency, Cp is the fringing capacitance into the probe and Cs is

the fringing capacitance into the sample. Combining equations (2.3) and (2.4), we obtain

s

p

os

rC

C

ZC−

Γ+⋅Γ⋅+

⋅Γ⋅−=

)cos21(

sin2' 2

θω

θε (2.5)

and

)cos21(

1" 2

2

Γ+⋅Γ⋅+

Γ−=

θωε

os

r

ZC (2.6)

15

where εr’, in (2.5), and εr”, in (2.6), are the real part and the imaginary part of the relative

complex permittivity, respectively, Z0 is the characteristic impedance of the transmission

line, and 〉 is the magnitude of the complex reflection coefficient with phase angle θ

[12].

2.1.1 Importance of Reference Material in the Lumped Equivalent Circuit Model

Both the fringing capacitances in the probe, Cp, and the fringing capacitance in

the sample, Cs, are found using a reference material. The dielectrics used for the reference

material should be of known permittivity, should not be a calibration standard, and

should satisfy the optimum capacitance condition at a selected measurement frequency

(found in [13]). The calibration standards cannot be used as a reference material because

the standards are used in the error correction model as an open, a short, or a load. If any

standard is used as a reference material, this would result in a minimal change in the

magnitude and phase of the reflection coefficient obtained for the reference material, and

would result in systematic errors.

2.1.2 Finding capacitances in the probe and sample [13]

As a first approximation Cp can be assumed to be equal to zero, and either εr’ or

εr” of the reference material can be used to determine Cs. The following relationships are

employed, the first for εr’ in equation (2.7) and the second for εr” in equation (2.8):

)cos21('

sin22

refrefrefro

refref

s

ZC

Γ+⋅Γ⋅+

⋅Γ⋅−=

θεω

θ (2.7)

16

or

)cos21("

212

refrefrefro

ref

s

ZC

Γ+⋅Γ⋅+

Γ⋅−=

θεω (2.8)

Cp in equation (2.9) can be found by rearranging equation (2.5):

')cos21(

sin22 rs

refrefrefo

refref

p CZ

C εθω

θ−

Γ+⋅Γ⋅+

⋅Γ⋅−= . (2.9)

where 〉ref is the magnitude of the complex reflection coefficient of the reference

material with phase angle θref.

The equivalent circuit model is most accurate for the following conditions: (i) Cp

and Cs are independent of sample complex permittivity, (ii) Cp and Cs are independent of

frequency, and (iii) the probe does not launch propagating radiation (i.e. it does not

behave as an antenna). It is important to note that if the probe does behave as an antenna,

it then falls under the propagating/radiation lumped equivalent circuit model described in

[14] and [15].

17

CHAPTER 3

TECHIQUE VERIFICATIO

The extraction procedure was initially verified using Agilent Advance Design

System (ADS). The open-ended coaxial probe setup was modeled for the materials that

would eventually be tested at room temperature. Once verified with the computer results,

the procedure was used with the data gathered from an HP 4326B vector network

analyzer.

3.1 Computer Results

The simulation in Agilent’s ADS was set up in same manner it would be used in

an actual measurement. It must first be established that there are three different methods

for which to calibrate the coaxial probe. One is to use an automatic calibration, where the

calibration is done entirely by the VNA. Another is a semi-automatic calibration, where

the VNA is used to calibrate the probe and then a de-embedding procedure is applied to

obtain measurements. The last is a manual calibration, where the user manually measures

each calibration standard and uses a de-embedding procedure to extract data. This

simulation was done assuming a one-port manual calibration technique because the de-

embedding procedure is ideally identical to the extraction method used in the automatic

calibration. Data was taken from the end of an open-ended coaxial probe from a

18

reference material, a material under test, an open calibration standard, a short calibration

standard, and a load calibration standard. Figure 3.1 shows the general layout of the

calibration procedure while Figure 3.2 shows the ADS layout of the measurement

procedure. The open-ended coaxial probe is connected to an S-parameter measurement

termination and the respective measurement load. The measurement termination

represents the reference plane at the VNA. In Figure 3.1, the “Open” impedance is equal

to ∞, the “Short” has an impedance of 0 Ω, and the “Load” has an impedance of 50 Ω.

COAX_MDS

TL5

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

Term

Term5

Z=50 Ohm

Num=5

Term

Load

Z=50 Ohm

Num=8

Term

Short

Z=.00000001e-300 Ohm

Num=7

Term

Term4

Z=50 Ohm

Num=4

COAX_MDS

TL4

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

Term

Open

Z=1000000000000e100000000 Ohm

Num=6

COAX_MDS

TL3

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

Term

Term3

Z=50 Ohm

Num=3

Figure 3.1 ADS Schematic of Calibration

19

In Figure 3.2, the probe first measures the reference material, Teflon with an εr value of

2.1 - j0.0003 [16], then two tested materials, Tivar with an εr value around 2.25 - j0.0007

[16] and Polycarbonate with an εr value around 2.85 - j0.003 [17]. The ADS coaxial line

component, COAX_MDS, serves as the open-ended coaxial probe with the same

geometry as the probe that will be used. The SSLIN is an ADS substrate component

serving as the material to be tested by the coaxial line. Each substrate component is made

to appear as a semi-infinite slab (by making the material thickness large as compared to

the coaxial line size) with identical dielectric properties of the material it represents.

Table 3.1 shows the calculated median values of εr from 500 MHz to 1.8 GHz for two

different material input values.

Term

Short2

Z=.00000001e-300 Ohm

Num=10

Term

Term2

Z=50 Ohm

Num=2

SSLIN

Tivar

L=2500.0 mil

W=2500.0 mil

Subst="SSSub2"COAX_MDS

TL6

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

Term

Short3

Z=.00000001e-300 Ohm

Num=3

SSLIN

Polycarbonate

L=2500.0 mil

W=2500.0 mil

Subst="SSSub3"

Term

Term6

Z=50 Ohm

Num=6 COAX_MDS

TL7

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

SSSUB

SSSub2

TanD=.0007

T=1000 mil

Hl=1000.0 mil

Hu=1000.00 mil

Cond=.2E-7

Mur=1

Er=2.3

H=1000 mil

SSSub

SSSUB

SSSub3

TanD=.005

T=1000 mil

Hl=1000.0 mil

Hu=1000.00 mil

Cond=.2E-7

Mur=1

Er=2.9

H=1000 mil

SSSub

SSSUB

SSSub1

TanD=.0003

T=1000 mil

Hl=1000.0 mil

Hu=1000.00 mil

Cond=10E-14

Mur=1

Er=2.1

H=1000 mil

SSSub

Term

Short1

Z=.00000001e-300 Ohm

Num=9

SSLIN

Teflon

L=2500.0 mil

W=2500.0 mil

Subst="SSSub1"COAX_MDS

TL1

TanD=.0003

Er=2.10006

Mur=1.0

Cond2=18E6

Cond1=18E6

T=0.0 mil

L=900 mil

Ro=740 mil

Ri=396 mil

A=127 mil

Term

Term1

Z=50 Ohm

Num=1

Figure 3.2 ADS Schematic of Measurement Process

20

This ADS simulation confirms that this procedure indeed works. It can be seen that there

is little difference in real component of the relative permittivity between the input and the

calculated simulation values using the lumped equivalent circuit model from Chapter 2.1.

It is also expected from this simulation that the one port measurement is not well suited

for loss tangent measurements (imaginary component of the relative permittivity).

Tivar Polycarbonate

εr’ εr” εr’ εr”

Input 2.300 0.0007 2.900 0.0050

Calculated 2.282 -2.652 E-16 2.831 -8.126 E-16

Table 3.1 Computer Simulation Measurement Schematic

21

CHAPTER 4

COAXIAL PROBES

In this work, three open-ended coaxial probes are presented. All probes are used

to find the complex permittivity of dielectric materials at room temperatures, and one is

used for elevated temperature measurements. The probes are brought in contact with the

tested material such that the fields at the probe end fringe into the material. After this

arrangement is formed, complex permittivity is then extracted. The first probe or test

probe is made from a highly polished- machined RF coaxial connector. The second probe

or stainless steel probe is made from stainless steel bars and a RF Clamp Type Connector.

The third probe or spring-loaded stainless steel probe is a variation of the original

stainless steel probe. All measurements are within a frequency range of 0.5 GHz to 1.8

GHz.

4.1 RF Coaxial Connector Test Probe

The test probe for room temperature measurements was made from a highly

polished-machined NMale to SMAMale RF coaxial connector. The N-Type coaxial

connector proved to be a practical option for the initial test probe because the N-Type

connector was manufactured with a characteristic impedance of 50 Ω (which is needed to

match the measurement system). The design restrictions and measurement results

obtained from the RF coaxial connector test probe were used as the motivation for the

22

construction of the stainless steel coaxial probe. The results from the RF coaxial

connector test probe were also used to confirm the validity of the results obtained from

the stainless steel probe at room temperature.

4.1.1 Fabrication of RF Coaxial Connector Test Probe

The test probe was fabricated from an NMale to SMAMale RF coaxial adapter

(Figure 4.1) which has a characteristic impedance of 50 Ω. A lathe was used to both

remove the outer shell of the coaxial connector and file down the center pin and

surrounding shell until the insulating material was flush with both the inner and outer

metal conductors. After achieving a flat surface, the probe end was polished using 400,

600, 1000, and 2000 grade sand paper. The finished surface of the RF coaxial connector

test probe is shown in Figure 4.2.

Figure 4.1 NMale to SMAMale RF coaxial adapter Figure 4.2 RF coaxial test probe made

from NMale to SMAMale RF

coaxial adapter

Figure 4.3 Cross-section of a coaxial line

23

4.1.2 RF Coaxial Connector Test Probe Geometry

The probe geometry was studied by finding the characteristics of a coaxial line in

the form of Figure 4.3. The ratio between the outer diameter, b, and the inner diameter, a,

determines the capacitance, C’, and inductance, L’, per unit length, and ultimately

determines the characteristic impedance, Z0, as in equation (4.1).

==a

b

C

LZ

rp

rpln

2

1

'

'

0

0

0 εε

µµ

π [Ω] (4.1)

where

=

a

bC

rp

ln

2'

0επε [F/m] (4.2)

and

=a

bL

rpln

2'

0

π

µµ [H/m] (4.3)

where εrp is the relative permittivity of the insulating material, εo is the permittivity of

free space, µrp is the relative permeability of the insulating material (usually equal to 1),

and µo is the permeability of free space.

The characteristics of the room temperature probe are shown in Table 4.1.

24

4.1.3 RF Coaxial Connector Test Probe Room Temperature Setup

The RF coaxial connector test

probe apparatus for room temperature

measurements consists of an Agilent,

Hewitt Packard-4396B Vector Network

Analyzer (VNA) (Figure 4.4), the RF

coaxial connector test probe, the

calibration standards, the reference material,

and the material under test (Figure 4.5).

The Agilent HP-4396B VNA (description found at http://

www.testequipmentconnection.com) provides RF vector network, spectrum, and optional

impedance measurements for lab and production applications. Gain, phase, group delay,

and distortion are some of the properties that can be measured using this one instrument.

When combined with a test set, the Agilent 4396B provides reflection measurements,

such as return loss, and SWR, and S parameters.

As a vector network analyzer, the Agilent 4396B operates from 100 kHz to 1.8

GHz with 1 mHz resolution, and its integrated synthesized source provides -60 to +20

Test Probe Properties

b 1.006 cm

a 0.3226 cm

εr 2.100 (Teflon)

Zo 47.05 Ω

Table 4.1 Test Probe Properties

Figure 4.4 Agilent HP-4396B VNA

25

dBm of output power with 0.1 dB resolution. The dynamic magnitude and phase

accuracy are +/-0.05 dB and +/-0.3deg, so that it can accurately measure gain and group

delay flatness.

The SMA test port of the HP 4396B VNA is connected to an open-ended coaxial

probe. In order to extract proper measurements, the RF coaxial connector test probe must

be placed firmly against the desired test sample, as seen in Figure 4.6.

4.1.4 Calibration of RF Coaxial Connector Test Probe

The calibration of the RF coaxial connector test probe was accomplished by the

use of either a three term “Full-S11” calibration technique or a one term “Response”

calibration. The “Full-S11” method employed the use of an open, short, and matched load

measured at the probe end. Theoretically, there are a wide variety of calibration material

Figure 4.5 Measurement Materials for test

probe at room temperature

Figure 4.6 Test probe placed against

a material during extraction

26

combinations that may be employed for material measurement. The only restriction to

calibration material (or calibration standard) usage depends on how well suited the

calibration material is to the proposed probe. It is important to note that the proper

selection of calibration materials for the probe is one of the most important aspects of

obtaining accurate material measurement data. The “Response” method employed the use

of either an open or a short measured at the probe end.

The geometry of the RF coaxial connector test probe is conducive to a variety of

calibration material combinations. The following list highlights the materials utilized for

the Open, Short, and Load calibration combinations:

• Open – air, Styrofoam

• Short - metal plate (brass), metal plate (steel), deionized water, distilled water,

baking soda mixtures, Epsom salt mixtures, sea salt mixtures, table salt mixtures,

and anti-freeze.

• Load - 50 Ω annular resistor, deionized water, alcohol, anti-freeze, a 50 Ω

standard at the end of a chain of coaxial connector plumbing, and a resistive

square print

Materials of known relative permittivity were used as references for testing the suitability

of each calibration material combination. Descriptions of each calibration material can be

found in Appendix A.

27

4.1.5 Measured Results from RF Coaxial Connector Test Probe

Two materials of known relative complex permittivity were used to verify the

measurement capability of the RF coaxial connector test probe at 0.55 to 1.8 GHz:

Polyethylene (Tivar) with an εr value around 2.25 - j0.0007 [16] other literature suggests

an εr’ of 2.3 [17] and Polycarbonate with an εr value around 2.85 - j0.003, found in [17]

from the EM Properties of Materials Project at NIST Boulder other literature suggests

εr’ of 2.9.

A Teflon sample, with an εr value of 2.1 - j0.0003, in [16], was used as the

reference material for these measurements. Eight separate calibration and measurement

data sets were taken for each calibration material combination. Table 4.2 shows the

complex permittivity mean value for each corresponding “Full-S11” calibration material

combination. Table 4.3 shows the complex permittivity mean value for each

corresponding “Response” calibration.

28

#

Full S11 - Calibration Material

Combinations

PE Polycarbonate

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

ε'r

2.9

(Stnd. Dev.)

ε''r 0.0050

(Stnd. Dev.) Open Short Load

1 Air Metal

(brass)

(a) 50 Ω Annular

Resistor (AR)

2.310

(0.0072)

-0.0530

(0.1637)

2.704

(0.0237)

-0.2985

(0.1778)

(b) Anti-freeze 2.302

(0.0425)

-0.8761

(0.2444)

2.606

(0.0184)

-1.820

(0.4915)

2 Air Metal

(steel)

(a) 50 Ω AR 2.317

(0.0092)

-0.0730

(0.1587)

2.753

(0.0121)

-0.3117

(0.0829)

(b) Anti-freeze 2.305

(0.0094)

-1.105

(0.2811)

2.643

(0.0305)

-2.122

(0.5782)

(c) Alcohol

(90%)

2.359

(0.0114)

-2.159

(0.4852)

2.890

(0.0273)

-3.081

(0.7190)

(d) Deionized

water

2.112

(0.0064)

-0.9351

(0.3694)

2.124

(0.0196)

-1.388

(0.5360)

(e) 50 Ω

(plumbing)

2.333

(0.0045)

-0.1614

(0.0317)

2.745

(0.0080)

-0.2123

(0.0326)

3 Air Distilled

water

(a) 50 Ω AR 2.317

(0.0092)

0.3313

(0.3171)

2.703

(0.0315)

0.4145

(0.4349)

(b) Anti-freeze 2.247

(0.0060)

-0.6825

(0.1406)

2.675

(0.0261)

-1.315

(0.2630)

4 Air Deionized

(DI) water

(a) 50 Ω AR 2.323

(0.0120)

0.3305

(0.3200)

2.734

(0.0351)

0.4293

(0.4503)

(b) Anti-freeze 2.274

(0.0087)

-0.6510

(0.1331)

2.692

(0.0287)

-1.385

(0.2784)

(c) Alcohol

(90%)

2.354

(0.0113)

-1.783

(0.3453)

2.900

(0.0196)

-2.613

(0.5225)

5 Styro

foam

Metal

(steel)

(a) 50 Ω AR 2.317

(0.0055)

-0.1639

(0.1331)

2.737

(0.0137)

-0.3060

(0.0807)

(e) 50 Ω Standard

(plumbing)

2.345

(0.0059)

-0.1197

(0.0232)

2.662

(0.0064)

-0.1699

(0.0258)

(f) Square

Resistor

2.244

(0.0121)

-0.1158

(0.0576)

2.508

(0.0336)

-0.1722

(0.0786)

6 Styro

foam

Short Stnd.

(plumbing) (a)

50 Ω Stand.

(plumbing)

2.352

(0.0075)

-0.0832

(0.0197)

2.777

(0.0079)

-0.1341

(0.0214)

Table 4.2 Relative Permittivity Value for Full S11 Calibration Material Combo (test probe)

29

It can be seen from Table 4.2 that when using the 50-Ω annular resistor as the load

standard, the best calibration material combinations are #’s 2(a) and 4(a). This load

standard appears to be the best all around load that can be used for the RF coaxial

connector probe. In contrast, the 50 Ω commercial standard connected at the end of a

chain of coaxial connector plumbing works best when combined with the short standard

connected at the end of a chain of coaxial connector plumbing. This can be attributed to

accuracy of the pre-calibrated manufactured standards. Also, when using anti-freeze as

the load standard, the best calibration material combinations are #’s 3(b) and 4(b). It is

expected that the measured values, when using anti-freeze as a load, exhibit error because

anti-freeze is not well matched to the 50 Ω characteristic impedance load as it is used for.

It can also be noticed that when alcohol is used as the load standard, measurement values

are more precise when using a liquid for the short standard. Also, Styrofoam, as an open

standard, served well in the place of air. This is also expected because Styrofoam is

composed of mostly air with a εr’ of 1.03. The RF coaxial connector probe is a good

choice for obtaining room temperature measurements, but offers a few problems when

attempting to maintain a planar fit against measurement materials. It can be observed that

this one port measurement is not well suited for loss tangent measurements, unless

extremely precise calibration standards can be used.

30

# Response Calibration

PE Polycarbonate

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

ε'r

2.9

(Stnd. Dev.)

ε''r 0.0050

(Stnd. Dev.)

7 Short

(a) Metal (brass) 2.383

(X)

0.9486

(X)

2.892

(X)

0.9062

(X)

(b) Metal (steel) 2.372

(X)

-0.1808

(X)

2.837

(X)

-0.2245

(X)

8 Open

(a) Air 2.347

(0.0090)

-0.0115

(0.0283)

2.788

(0.0166)

-0.0378

(0.0353)

(b) Styrofoam 2.332

(0.0114)

0.0085

(0.0318)

2.778

(0.0157)

-0.0155

(0.0364)

(X) – Standard deviation values are unusable due to abnormalities (Figure 4.7)

Table 4.3 shows that the “Open” Response calibration appears to more closely resemble

the data obtained from the three term “Full-S11” calibration. The “Open” Response

calibration displays a relatively smooth output while the “Short” Response calibration

exhibits inaccuracies at certain frequencies which make discovering the material’s actual

value difficult. For the “Short” Response Calibration measurements, the relative complex

permittivity median values were used due to the measurements exhibiting multiple

abnormalities at multiple frequencies. These abnormalities compromise the standard

deviation values as shown with Response calibration #7a, the measured value of

Polycarbonate using the “Short” Response Calibration with brass (Figure 4.7). The

abnormalities are assumed to be from the use of Response calibration materials that do

not closely resemble the electromagnetic properties of the tested materials. The

resemblance of calibration and tested materials during response calibration measurements

are important because the Response measurement only has a one-term error model to

Table 4.3 Relative Permittivity Value for Response Calibration (test probe)

31

Re

lati

ve

(Hz)

approximate with. For example, the reflection properties of air and Styrofoam resemble

an open standard, while metal and water resemble a short standard.

4.1.6 Repeatability of Measurement Procedure

To study the repeatability of the general measurement procedure described in

Chapter 4.1.3, the seven different room temperature Polyethylene measurements using

calibration combination #1(a) are depicted. In Figure 4.8 a plot of the relative permittivity

values (real vs. imaginary) of Tivar, extracted from the seven measurements taken, shows

consistency in the results.

0.4 0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-100

-50

0

50

100

150

200

250

300

Frequency

Permittivity

er'

er''

Abnormalities

Figure 4.7 Measured value of Polycarbonate using the

“Short” Response Calibration (brass)

32

4.1.7 Motivation of RF Coax Connector Test Probe Measurements on SS Probe

The results obtained from the RF coaxial connector test probe are used to validate

the results obtained from the stainless steel probe at room temperature. Since the

geometry of the stainless steel probe is not as user friendly as the RF Coaxial Connector

Test Probe geometry, it is anticipated that certain calibration combinations will not be

suitable for the stainless steel probe. Both the 50-Ω annular resistor and the 50-Ω from

the coaxial plumbing as the load standard should be well-matched to be used with the

stainless steel probe. Also, the alcohol standard should be well matched with the stainless

steel probe because it is a liquid and should maintain a good contact with the probe.

2.28 2.3 2.32 2.34 2.36 2.38 2.4-1.15

-1.14

-1.13

-1.12

-1.11

-1.1

-1.09

-1.08x 10

-4

Real Relative Permittivity

Imaginary Relative Permittivity

Variability of Procedure - RF Coaxial Test Probe

1

2

3

4

5

6

7

8

Figure 4.8 Relative Permittivity Value (Real vs Imaginary)

for Tivar of Eight Separate Measurements using the

Air, brass, 50 Ω AR Calibration Combination

33

Therefore, the calibration material combinations # 2(a), 2(c), 2(e), 4(c), 7, and 8 will be

used to evaluate the room temperature performance of the stainless steel probe.

4.2 Stainless Steel Probe

The stainless steel probe was made from a stainless steel pipe and a stainless steel

cylindrical rod connected to a RF NMale Clamp Type Connector. The stainless steel probe

assembly was based on the design restrictions and measurement results obtained from the

RF coaxial connector test probe. The RF coaxial connector test probe provides a good

means for material characterization at room temperature, but lacks the capability of

providing an adequate means for material characterization at high temperatures- hence

the need for a stainless steel probe for high temperature measurements. The results

measured from the stainless steel probe at room temperature use the same calibration

material combinations as the RF coaxial connector test probe. The results and design

restrictions of the original stainless steel probe influenced the addition of a spring-loaded

mechanism to combat the difficulties associated with the original stainless steel probe.

4.2.1 Stainless Steel Probe for Elevated Temperature Measurements

The stainless steel probe is used for elevated temperature measurements because

it offers the user a means of quickly and easily obtaining material measurements at

elevated temperatures. Stainless steel parts are readily available, and stainless steel has a

low thermal conductivity, making it the preferred conductor material because it allows

the user to comfortably hold one end of the probe while the other end is immersed in a

heated environment.

34

4.2.2 Construction of Stainless Steel Probe

The construction of the stainless steel probe was based on the structure of the RF

coaxial connector test probe. A one foot long stainless steel pipe used as the outer

conductor and a stainless steel cylindrical rod used as the center conductor were

electrically connected to an N-Male Clamp Type Connector on one end. In order to

provide a snug fit inside the ferrule of the N-Male Clamp Type Connector, the tube was

machined down, and a stainless steel washer was soldered to the opposite end of the pipe

to provide a flange, which acts as an extended ground plane. The stainless steel rod was

also soldered to the center pin. Three Teflon washers were then placed approximately 3

inches apart inside the stainless steel tube to provide a center positioned center conductor

in reference to the outer conductor. After all parts formed a flanged open ended-coaxial

probe, the probe end was machined flat and polished using 400, 600, 1000, and 2000

grade sand paper. The finished stainless steel probe is shown below in Figure 4.9.

Figure 4.9 Stainless Steel Probe

35

4.2.3 Stainless Steel Probe Geometry

The properties of the stainless steel coaxial probe are determined by using the

same formulas of a coaxial cable at high frequencies, equation (4.1) - (4.3). The

characteristics are listed in Table 4.4 as follows:

4.2.4 Stainless Steel Probe Room Temperature Setup

The stainless steel probe room temperature measurement apparatus consists of a

Vector Network Analyzer (VNA), the stainless steel probe, the calibration standards, the

reference material, and the material under test (Figure 4.10).

The SMA test port of the HP 4396B VNA is connected to an open-ended stainless

steel coaxial probe. In order to extract proper measurements, the stainless steel probe

must be placed firmly against the desired test quantity. The shaft of this probe is

approximately one foot long, so the user has the option to use a gripping apparatus

(Figure 4.11) or manually hold the probe firmly at the probe tip (Figure 4.12).

Stainless Steel Probe Properties

b 1.011 cm

a 0.3962 cm

εr 1 (air)

Zo 56.15

Table 4.4 Stainless Steel Probe Properties

36

Figure 4.10 Measurement Materials for Stainless

Steel Probe at room temperature

Figure 4.12 Stainless Steel probe placed

against a material during extraction

Figure 4.11 Stainless Steel probe held

with gripper during extraction

37

4.2.5 Calibration of the Stainless Steel Probe

The calibration of the stainless steel probe was realized by the use of a three term

“Full-S11” calibration technique, identical to the calibration applied to the RF coaxial

connector test probe in Chapter 4.1.4. Descriptions of each calibration material can be

found in Appendix A.

4.2.6 Measured Results from Stainless Steel Probe

Tivar with an εr value of 2.3 - j0.0007, in [16], and Polycarbonate with an εr value

of 2.9 - j0.0003, in [17], were used to verify the measurement capability of the stainless

steel coaxial probe at 0.55 to 1.8 GHz. Teflon, with an εr value of 2.1 - j0.0003 [16], was

used as the reference material. Eight separate calibration and measurement data sets were

taken for each calibration material combination. Table 4.5 shows the complex

permittivity mean value for each corresponding “Full-S11” calibration material

combination.

# Full S11 - Calibration Material

Combinations

PE Polycarbonate

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

ε'r

2.9

(Stnd. Dev.)

ε''r 0.0050

(Stnd. Dev.)

2 Air Metal

(steel)

(a) 50 Ω AR 2.330

(0.0173)

-0.3407

(0.0686)

2.770

(0.0171)

-0.4748

(0.0958)

(c) Alcohol (90%) 2.331

(0.0290)

-1.097

(0.3568)

2.690

(0.0664)

-1.661

(0.5634)

(e) 50 Ω

(plumbing)

2.341

(0.0569)

-0.0464

(0.2813)

2.741

(0.0958)

-0.0613

(0.3808)

4 Air Deionized

(DI) water (c) Alcohol (90%)

Inconclusive, due to

center conductor movement

Table 4.5 Relative Permittivity Value for Calibration Material Combinations (SS probe)

38

It can be seen that only four calibration material combinations were taken using the

stainless steel probe. This was due to the difficulty presented in obtaining quality

measurements with the stainless steel probe. The probe offers a challenge in maintaining

a good planar fit to the material under test which limits the calibration usage. Even with

the use of liquid calibration combinations, this probe made measurement extraction very

difficult. The calibration material combination # 2(a) proved to be the best combination

to use for the stainless steel probe. Calibration material combination # 4(c) appeared to be

a good fit for this probe, but the data was unusable due to the erroneous center conductor

movement of the stainless steel probe. This data confirms the need for a better built

probe. The next logical progression is to find another method to test the validity of

stainless steel probe.

4.2.7 Motivation of Stainless Steel Probe Measurements on Spring-loaded Stainless

Steel Probe

The stainless steel probe presented the challenges of (1) maintaining a level

contact plane between the center and outer conductor, (2) maintaining intimate contact

among center conductor, outer conductor, and material under test, and (3) making an

allowance for the center conductor altering its initial position after coming in contact with

a material. These problems proved to amplify measurement difficultly which encouraged

the addition of a spring-loaded mechanism to be added to the center conductor.

39

4.3 Spring-loaded Stainless Steel Probe

The spring-loaded stainless steel coaxial probe was an enhancement to the

original stainless steel probe, with the major difference lying in a spring being inserted in

between the center pin and the stainless steel rod used for the center conductor. The

original stainless steel coaxial probe offered both a measurement difficulty and a

challenge in assuring both the center and outer conductor maintained an intimate contact

with the material under test. This probe also uses the same calibration material

combinations as the two preceding coaxial probes for obtaining room temperature

measurements. It is eventually used to obtain elevated temperature measurements.

4.3.1 Construction of Spring-loaded Stainless Steel Coaxial Probe

The construction of the spring-loaded

stainless steel coaxial probe was motivated by the

design restrictions associated with the original

stainless steel probe. A stainless steel pipe used as the

outer conductor and a stainless steel cylindrical rod

used as the center conductor were electrically

connected to an N-Male Clamp Type Connector on

one end. In order to provide a snug fit inside the

ferrule of the N-Male Clamp Type Connector, the

tube was machined down and silver-filled epoxy was

used to help provide a good electrical connection. A

stainless steel washer was soldiered to the opposite

Figure 4.13 Makeup of Spring-loaded

Stainless Steel Probe (modified

from [18])

40

end of the pipe to provide a flange, which acts as an extended ground plane. The stainless

steel rod was electrically connected to a stainless steel spring, on one end, which was also

electrically connected to the center pin, on the other end, using a silver-filled epoxy. Two

Teflon washers were then placed inside the stainless steel tube at both ends to provide a

center positioned center conductor in reference to the outer conductor (Figure 4.13). The

inner diameters of the washers were cut large enough such that the stainless steel center

conductor could have an unobstructed-frictionless path to move through the washers.

After all parts formed a flanged spring-loaded open ended-coaxial probe, the probe end

was machined flat and polished using 400, 600, 1000, and 2000 grade sand paper. The

finished stainless steel probe is shown below in Figure 4.14.

Figure 4.14 Spring-loaded Stainless Steel Probe

41

4.3.2 Spring-loaded Stainless Steel Coaxial Probe Geometry

The properties of the spring-loaded stainless steel coaxial probe are determined by

using the same formulas of a coaxial cable at high frequencies, equation (4.1) - (4.3). The

characteristics are listed in Table 4.6 as follows:

4.3.3 Spring-loaded Stainless Steel Probe Room Temperature Setup

The spring-loaded stainless steel probe room temperature measurement set-up is

identical to the measurement set-up of the stainless steel probe described in Chapter

4.2.4.

4.3.4 Calibration of the Spring-loaded Stainless Steel Probe

The calibration of the spring-loaded stainless steel probe was realized by the use

of either a three term “Full-S11” calibration technique or a one term “Response”

calibration, identical to the calibration applied to the RF coaxial connector test probe in

Chapter 4.1.4. The only restriction to the exact type of calibration combination that may

be used is that the center conductor must be compressed. Descriptions of each calibration

material can be found in Appendix A.

Spring-loaded SS Probe Properties

b 1.011 cm

a 0.3962 cm

εrp 1 (air)

Zo 56.15

Table 4.6 Spring-loaded Stainless Steel Probe Properties

42

4.3.5 Measured Results from Spring-loaded Stainless Steel Probe

Tivar with an εr value of 2.3 - j0.0007, in [16], and Polycarbonate with an εr value

of 2.9 - j0.0003, in [17], were used to verify the measurement capability of the stainless

steel coaxial probe at 0.55 to 1.8 GHz. Teflon, with an εr value of 2.1 - j0.0003 [16], was

used as the reference material. Eight separate calibration and measurement data sets were

taken for each calibration material combination. Table 4.7 shows the complex

permittivity mean value for each corresponding “Full-S11” calibration material

combination. Table 4.8 shows the complex permittivity mean value for each

corresponding “Response” calibration.

# Full S11 - Calibration Material

Combinations

PE Polycarbonate

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

ε'r

2.9

(Stnd. Dev.)

ε''r 0.0050

(Stnd. Dev.)

1 Air Metal

(steel) (a) 50 Ω AR

2.787

(0.0490)

0.2362

(0.0479)

4.013

(0.1338)

-0.0443

(0.0324)

5 Styro

foam

Metal

(steel)

(a) 50 Ω AR 2.326

(0.0124)

-0.2361

(0.0559)

2.738

(0.0151)

-0.3281

(0.0825)

(e) 50 Ω Stnd.

(plumbing)

2.316

(0.0394)

-0.2028

(0.3888)

2.678

(0.1050)

-0.2970

(0.5322)

(f) Square

Resistor

2.299

(0.0110)

-0.3345

(0.0541)

2.654

(0.0313)

-0.4862

(0.0722)

6 Styro

foam

Short Stnd.

(plumbing) (a)

50 Ω Stnd.

(plumbing)

2.341

(0.0390)

0.0984

(0.0455)

2.756

(0.0451)

0.6074

(0.2742)

Table 4.7 Relative Permittivity Value for Calibration Material Combinations (Spring-loaded)

43

The 50 Ω annular resistor still proves to be the best option available for use as the “load”

calibration standard. Also, the 50 Ω commercial standard connected at the end of a chain

of coaxial connector plumbing works well with the short standard connected at the end of

a chain of coaxial connector plumbing. The use of air as the “open” calibration standard

is not practical for use with the spring-loaded stainless steel probe because the electrical

length and characteristic impedance both change when the spring is compressed versus

being extended. The square resistor in theory would offer the best “load” calibration fit to

this probe because of its large surface area, but the impedance mismatch is too high. If a

square resistor with the proper 50 Ω characteristic impedance is used, it is then expected

to have comparable results, if not better, than the 50 Ω annular resistor. The 50 Ω annular

resistor still offers the challenge of aligning the spring-loaded probe with the resistor’s

metal contacts.

# Response Calibration

PE Polycarbonate

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

ε'r

2.9

(Stnd. Dev.)

ε''r 0.0050

(Stnd. Dev.)

7 Short

(a) Metal (brass) 2.065

(X)

-0.0494

(X)

2.001

(X)

-0.0449

(X)

(b) Metal (steel) 2.063

(X)

-0.0326

(X)

1.999

(X)

-0.0317

(X)

8 Open

(a) Air 2.745

(X)

0.0715

(X)

3.916

(X)

0.0017

(X)

(b) Styrofoam 2.317

(0.0430)

-0.0107

(0.0250)

2.744

(0.1157)

-0.0572

(0.0359)

(X) – Standard deviation values are unusable due to abnormalities (Figure 4.15)

Table 4.8 Relative Permittivity Value for Response Calibration (Spring-loaded probe)

44

Re

lati

ve

(Hz)

It can be seen from Table 4.8 that the “Open” Response calibration appears to more

closely resemble the data obtained from the three term “Full-S11” calibration. The “Open”

Response calibration displays a relatively smooth output while the “Short” Response

calibration exhibits abnormalities at certain frequencies which make discovering the

material’s actual value difficult. The relative complex permittivity median values were

used for the “Short” Response Calibration measurements because these abnormalities

compromise the standard deviation values as shown with Response calibration #8a, the

measured value of Polyethylene using the “Open” Response Calibration with air (Figure

4.15). The “Air” calibration exhibits error because the spring-loaded probe’s center

conductor must be compressed in order to obtain accurate measurements as shown in

Chapter 4.3.5.

0.4 0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-35

-30

-25

-20

-15

-10

-5

0

5

10

15

Frequency

Permittivity

Permittivity Measurement - Method 1 (admittance)

er'

er''

Abnormalities

Figure 4.15 Measured value of Polyethylene using the

“Open” Response Calibration (air)

45

CHAPTER 5

COAXIAL PROBE FOR HIGH TEMPERATURE DIELECTRIC CHARACTERIZATIO

The spring-loaded stainless steel coaxial probe is used to extract material

properties at elevated temperatures. It offers an advantage over standard open-ended

coaxial probes by having a spring-loaded center conductor that forces an intimate contact

with the material under test. It has been noted that if this connection is compromised,

measurement results can be distorted by as high as 50% [19]. At elevated temperatures,

the probe and material interface should be of sound contact and should not require any

manual alterations, so as to not present any physical harm to the user.

5.1 Spring-loaded Stainless Steel Probe Elevated Temperature Setup

The spring-loaded stainless steel probe elevated temperature measurement set-up

was done such that high temperature measurements could be taken safely and without

damaging expensive equipment. The spring-loaded stainless steel coaxial probe elevated

temperature measurement apparatus consists of a Vector Network Analyzer (VNA), a

variable heating system (furnace), the spring-loaded stainless steel probe, the calibration

standards, the reference material, and the material under test.

46

The SMA test port of the HP 4396B VNA is connected to an open-ended coaxial

probe. An aluminum stopper is placed around the spring-loaded stainless steel probe and

both are inserted inside overhead opening of furnace. A clamp is then placed around the

aluminum stopper to control the probe’s insertion distance (Figure 5.1). In order to

extract proper measurements, the spring-loaded stainless steel probe must be placed

firmly against the test sample surface. It is necessary to add a brick inside the furnace to

ensure the material under test is at an acceptable elevation for testing (Figure 5.2).

Figure 5.1 Stainless Steel probe high temperature

measurement setup

47

5.2 Calibration of the Spring-loaded Stainless Steel Probe for Elevated

Temperatures

The calibration of the spring-loaded stainless steel probe was realized by the use

of either a three term “Full-S11” calibration technique or a one term “Response”

calibration, identical to the calibration applied to the RF coaxial connector test probe in

Figure 5.2 Stainless Steel probe placed against a

material during high temperature testing

48

Chapter 4.1.4. The only restriction to the exact type of calibration combination that may

be used is that the center conductor must be compressed.

During the initial measurement stage, the probe was calibrated with the three term

“Full-S11” calibration technique Styrofoam, Short Stand. (plumbing), 50 Ω Stand.

(plumbing). The probe, material under test, and reference material were all calibrated at

room temperature. The Styrofoam, short commercial standard connected at the end of a

chain of coaxial connector plumbing, and 50 Ω commercial standard connected at the end

of a chain of coaxial connector plumbing calibration was chosen because of the high

repeatability of the manufactured calibration standards. For subsequent measurement

stages, the one term “Response” calibration Styrofoam was used. For this calibration,

the probe and material under test were at the measurement temperature, while reference

material was at room temperature [20]. The one term “Response” method served to be the

best possible calibration sequence for high temperatures because of the dangers

associated with the calibration materials not being favorable for high temperature

measurements. Descriptions of each calibration material can be found in Appendix A.

5.3 Measured Results from Spring-loaded Stainless Steel Probe for Elevated

Temperatures

Teflon, with an εr value of 2.1 - j0.0003 [16], and Tivar, with an εr value of 2.3 -

j0.0007, in [16], were used to verify the measurement capability of the spring-loaded

stainless steel coaxial probe for elevated temperature measurements at 0.55 to 1.8 GHz.

Teflon was used as the reference material. Table 5.1 shows the complex relative

permittivity mean value for a room temperature “Full-S11” calibration used to measure

49

the materials at each respective temperature. The Full-S11 measurements were performed

such that one room temperature calibration was performed, and the resulting

measurements were performed at elevated temperatures. Table 5.2 shows the complex

relative permittivity mean value for each corresponding “Response” calibration at the

respective measurement temperature. The Response measurements were implemented

such that a new calibration and measurement were performed at each respective

temperature.

Full-S11 Calibration

Styrofoam, Short Stnd. (plumbing), 50 Ω Stnd. (plumbing)

Temp. (°C) Teflon Polyethylene

(23) ε'r

2.1

(Stnd. Dev.)

ε''r 0.0003

(Stnd. Dev.)

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

23 2.11

(0.0203)

0.0492

(0.0925)

2.341

(0.0477)

0.0984

(0.1398)

45 2.258

(0.0329)

0.0660

(0.1106)

2.496

(0.0435)

0.0957

(0.1405)

75 2.318

(0.0321)

0.0690

(0.1165)

2.513

(0.0530)

0.0908

(0.1433)

100 2.338

(0.0310)

0.0650

(0.1184)

2.504

(0.0586)

0.0806

(0.1428)

The results from the “Full-S11” calibration (Table 5.1) agree for the room temperature

measurements, but start to exhibit error at higher temperatures. This increased error is a

result of the “Full-S11” calibration method not taking the effects of thermal expansion of

the probe into account. Figure 5.3 and Figure 5.4 show a plot of the “Full-S11” calibration

measurements taken at elevated temperatures. The probe’s accuracy farther decreases as

Table 5.1 Relative Permittivity Value for Full-S11 Calibration (SL probe)

50

Re

lati

ve

(Hz)

the characteristic impedance of the probe moves farther from the nominal room

temperature impedance value.

The effects of the thermal expansion of the probe are not taken into account with

this implementation. Therefore, the implementation of this calibration method is not

suggested for obtaining accurate elevated temperature measurements.

Figure 5.3 Relative Permittivity Extraction of Tivar at four temperatures using the

Room Temperature Full S11 Calibration

0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-0.5

0

0.5

1

1.5

2

2.5

3

Frequency

Perm

ittivity

Permittivity Measurement (Full S11)- Tivar

23 deg

23 deg

45 deg

45 deg

45 deg

45 deg

45 deg

45 deg

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

51

Re

lati

ve

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

(Hz)

Response Calibration

Styrofoam

Temp. (°C) Teflon Polyethylene

(23) ε'r

2.1

(Stnd. Dev.)

ε''r 0.0003

(Stnd. Dev.)

ε'r

2.3

(Stnd. Dev.)

ε''r 0.0007

(Stnd. Dev.)

23 2.178

(0.0168)

-0.0186

(0.0305)

2.317

(0.0430)

-0.0107

(0.0250)

45 2.045

(0.0309)

-0.0174

(0.0302)

2.224

(0.0524)

-0.0340

(0.0378)

70 2.033

(0.0202)

0.0026

(0.0325)

2.230

(0.0377)

-0.0135

(0.0367)

100 1.950

(0.0181)

-0.0184

(0.0293)

2.024

(0.0389)

-0.0328

(0.03397)

0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-0.5

0

0.5

1

1.5

2

2.5

Frequency

Perm

ittivity

Permittivity Measurement (Full S11)- Teflon

45 deg

45 deg

45 deg

45 deg

45 deg

45 deg

45 deg

45 deg

Table 5.2 Relative Permittivity Value for Response Calibration (SL probe)

Figure 5.4 Relative Permittivity Extraction of Teflon at four temperatures using the

Room Temperature Full S11 Calibration

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

52

0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-0.5

0

0.5

1

1.5

2

2.5

Frequency

Perm

ittivity

Permittivity Measurement (Response)- Tivar

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

Re

lati

ve

(Hz)

The results obtained from the “Response” calibration (Table 5.2) behave as expected. The

complex permittivity values decrease for both materials as temperature increases. The

effects of thermal expansion still play a role in the error exhibited by this method, but it is

expected that most of the error is from the calibration method. Figure 5.5 and Figure 5.6

show a plot of the “Response” calibration measurements taken at elevated temperatures.

As temperature increases, the relative permittivity values of both materials decrease.

The effects of the thermal expansion of the probe are taken into account with this

implementation, but the one term calibration method is not as accurate as a three term

calibration method. The implementation of this calibration method can be used to obtain

accurate elevated temperature measurements. It is important to note that the accuracy of

this extraction technique could further be increased if a three term calibration technique

could be used.

Figure 5.5 Relative Permittivity Extraction of Tivar at four

temperatures using the Response Calibration

53

Re

lati

ve

(Hz)

0.6 0.8 1 1.2 1.4 1.6 1.8

x 109

-0.5

0

0.5

1

1.5

2

2.5

Frequency

Perm

ittivity

Permittivity Measurement (Response)- Teflon

23 deg

23 deg

45 deg

45 deg

70 deg

70 deg

100 deg

100 deg

Figure 5.6 Relative Permittivity Extraction of Teflon at four

temperatures using the Response Calibration

54

CHAPTER 6

COCLUSIOS

6.1 Technique Summary

Three different open-ended coaxial probes were presented, and of these only one

was used to extract the complex permittivity of an unknown material at elevated

temperatures. The first probe or test probe is made from a highly polished- machined RF

coaxial connector. It was used as a bench mark for future measurements. The second

probe or stainless steel probe is made from stainless steel bars and a RF Clamp Type

Connector. This probe was the motivation behind creating the final probe. The final

probe or spring-loaded stainless steel probe is a variation of the original stainless steel

probe. It enhances the original probe setup with the addition of a spring-loaded

mechanism. It is the probe that is later used to test materials at elevated temperatures.

The probes are brought in contact with the tested material such that the fields at

the probe end fringe into the material. After this arrangement is formed, complex

permittivity is then extracted.

The lumped equivalent circuit capacitive model of the probe’s fields fringing into

a sample was used to extract the complex permittivity of materials using the open-ended

coaxial probe. This approach was selected because of the relative ease of implementation

as compared to other modeling techniques.

55

In order to increase accuracy of the solutions at elevated temperatures, the thermal

expansion of the coaxial probe must be taken into account. This was done by performing

a response calibration at each measurement temperature.

6.2 Future Work

This procedure served to give accurate material measurement results, but

precision can be further increased in both the room temperature and elevated temperature

measurements. The most immediate improvement that can be made lies in the equations

for extracting the complex permittivity. The lumped equivalent circuit model of the

probe’s fields fringing into a sample degrades at higher frequencies, and it has been noted

that measurements using a numerical computational method solution of the

electromagnetic field equations suitable for a coaxial line open to a dielectric sample are

generally more accurate (section 6.2.1). Also, further exploration into the calibration

standards utilized provides another source of improvement to this technique. Lastly, gold

plating the stainless steel probe will also enhance this technique.

56

6.2.1 umeric solution for an open-ended coaxial probe

Perhaps a more accurate modeling method, to relate the load admittance as a

function of the dielectric constant, is to implement a numerical computational method

solution of the electromagnetic field equations suitable for a coaxial line open to a

dielectric sample. The suggested approach for calculating a numerical solution of the

electromagnetic field equations suitable for an open-ended coaxial line was introduced by

D. K. Misra [23]. The model uses a quasi-static approximation which assumes that only

the dominant TEM mode propagates inside the coaxial line.

Misra formulated a stationary relationship for the aperture input admittance using

image theory and the boundary conditions of the tangential magnetic field equations as

shown in (2.8):

ρρφφπ

π

dddR

jkR

abk

kjY

b

a

b

arp

L '')exp(

'cos)/ln(

0

2

∫ ∫ ∫−

⋅=

(6.1)

where,

2

0ωεµ=k (6.2)

and

2

00 ωµεε rprpk = (6.3)

and

'cos'2'22 φρρρρ ++++====R (6.4)

where k is the wave number, krp is the wave number of the material inside the probe, and

ω is the angular frequency; a and b are the inner radius and the outer radius of the probe,

57

respectively; εrp is the relative permittivity of the dielectric material inside the probe and ε

is the total complex permittivity of unknown material under test (Figure 6.1).

The geometry of the probe end, as shown in Figure 6.2, shows the angles to and

distance between source point S and the field point F, respectively; R is the distance

between the source point and the field point; Φ is the angle between the field point and

the x-axis; Φ ' is the angle between the source point and the x-axis; ρ and ρ' are radial

coordinates of F and S, respectively, at the aperture of coaxial probe [24].

Figure 6.1 Open-ended coaxial probe in contact

with material of relative complex

permittivity, εr

58

Assuming the coaxial opening is electrically very small, equation (6.1) can be

approximated by the first few terms of the series expansion for the exponential term. The

characteristic admittance Y0 of the coaxial line can be obtained as follows:

(6.5)

Figure 6.2 The probe tip geometry defining

Equation (2.8). (Taken from An Open-ended

Coaxial Probe for Broad-band Permittivity

Measurement of Agricultural Products [24] )

0

0

0

ln

2

εεµ

π

rpa

bY

=

59

and

(6.6)

where

(6.7)

and

( ) ρρφφρρρρφπ

dddI

b

a

b

a

'''cos'2''cos0

22

3 ∫ ∫ ∫ += (6.8)

The second term of the series expansion goes to zero on integration over Φ’ and the

fourth term reduces to the last term of (6.6). Under this condition, (6.6) reduces to

(6.9)

I1 and I3 are integration constants which can be evaluated numerically for a given coaxial

line, independent of the tested medium characteristics, and are dependent only on the

physical dimensions of the aperture. A quadratic equation for the total complex

permittivity, ε, can be formulated using (6.9) for a measured admittance YL. Likewise,

the probe must be calibrated at the probe end in order to get accurate data [23].

2223

3

2

12 )/ln(122)]/[ln(

2

−+

−=

ab

abkIkI

abjYL

πωεωε

ρρφφρρρρ

φπ

dddI

b

a

b

a

'''cos'2'

'cos

022

1 ∫ ∫ ∫+

=

−≈ 3

2

12 2)]/[ln(

2I

kI

ab

jYL

ωε

60

6.2.2 Calibration Standards

The calibration standards are the main source of error, and the solution to this

problem simply lies in establishing more accurate calibration standards. The short circuit

can be better realized by using a conductive plastic polymer (i.e. Metal Rubber by

NanoSonic). This will not only have the conductive properties of a short, but also be

flexible enough to make sure an absolute short is obtained. The load calibration can be

enhanced by manufacturing a square resistor (in Appendix A.3) that has a characteristic

impedance of 50 Ω. I would suggest the use of a resistive paste with a resistivity of 1

Ω/. If the final screen printed resistor value is lower than 50 Ω, then this resistor can be

filed down to increase the surface resistance or the 1 Ω/ resistive paste can be combined

with a higher valued resistive paste until you reach the desired impedance (this will

produce a better resistor). Better calibrations will help both room temperature and

elevated temperature measurements.

For the elevated temperature set up, measurements calibrated with the probe and

material under test at the measurement temperature and the reference material at room

temperature will provide better elevated temperature measurements. In contrast, when the

probe, material under test, and reference material are all calibrated at room temperature,

measurements taken at elevated temperatures cause the system to drift. This system drift

or phase error is caused by the thermal expansion of the probe [20]. A simple calibration

at the desired temperature takes care of this problem. With better calibration standards for

elevated temperature measurements, a Full-S11 calibration can be taken at each

temperature, as opposed to a less accurate Response calibration. Also, another solution to

the thermal expansion problem with the probe would be to use a different conductive

61

material with a lower coefficient of thermal expansion (i.e. Kovar or a metalized

ceramic).

6.2.3 Gold Plated Probe

Gold plating the outside of the center conductor and the inside of the pipe to a

thickness of several skin depths would help with obtaining more accurate loss tangent

measurements. From different Wikipedia pages, the thermal conductivity of gold at 100

°C is 312.0 W/(m°C) and the electrical conductivity of gold is 44.64 x 106 S/m (Table

6.1). Likewise, the thermal conductivity of stainless steel (316) at 100 °C is 16.20

W/(m°C) and the electrical conductivity of stainless steel (316) is 1.351 x 106 S/m (Table

6.1). This means that gold is 33 times more electrically conductive than stainless steel,

making it the better conductor material to use for the probe. However, Table 6.1 also

shows that gold is 19 times more thermally conductive than stainless steel.

Fortunately, since gold is such a good electrical conductor, it offers a good compromise

even with the increased thermal conductance because the cross-sectional area over which

it will conduct heat is very small. Given this small cross-sectional area, my calculations

(Table 6.2) revealed a negligible amount of heat conducted by the gold.

Thermal Conductivity@ 100°C

W/(m°C)

Electrical Conductivity

S/m

Gold 312.0 44.64 x 106

Stainless Steel 16.20 1.351 x 106

Table 6.1 Thermal and Electrical Conductivities of Gold and Stainless

62

The skin depth, δ, is equal to

cfµσπδ 1= (6.10)

where f is the frequency, µ is the permeability, and σc is the conductivity of the metal.

When δ is small compared to the radius of the conductor, the AC resistance of the

conductor is about equal to the DC resistance of a conductor with a cross-sectional area,

A, equal to 2π·r·δ, where r is the radius of the conductor [25]. The total skin effect

resistance [26], in (6.11), is equal to the series combination of the inner conductor

resistance Rδa and the outer conductor resistance Rδb.

δσπδδδc

baba

LRRR

111

2

+=+=

(6.11)

where

δπσδa

LR

c

a2

1=

(6.12)

and

δπσδb

LR

c

b2

1=

(6.13)

where L is the length of the coaxial line, a is the radius of the inner conductor, and b is

the radius of the outer conductor.

63

The skin effect resistance [26] per unit length is equal to

c

f

baL

RR

σ

µπ

πδ

δ

+==11

2

1'

(6.14)

Therefore, the skin effect conductance per unit length is equal to

2

1

11

211'

L

ba

LRG c ⋅

+

⋅=⋅=

δσπ

δδ

(6.15)

and the total skin effect conductance, in (6.16), is equal to

L

ba

RG c 1

11

21⋅

+

⋅==

δσπ

δδ

(6.16)

This total skin effect conductance is also the heat conducted by the gold plating as shown

in Table 6.2.

64

Skin depth@ 1 GHz -410 x 9.0101 == cfµσπδ

[m]

Five skin depths thickness@ 1 GHz -410 x .05455 =⋅= δδ used

[m]

For δ << a and δ << b

Cross-sectional area

4-

-4

10 x 2.8612

10 x 1.1212

=⋅⋅=

=⋅⋅=

usedb

useda

bA

aA

δπ

δπ [m

2]

Inner conductor resistance@ L ≈ 12in = 0.3048m

8.7091

==ac

aA

LR

σδ [Ω]

Outer conductor resistance@ L ≈ 12in = 0.3048m

3.4141

==bc

bA

LR

σδ [Ω]

Total skin effect resistance

12.12=+= ba RRR δδδ [Ω]

Skin effect resistance per meter@ L ≈ 12in = 0.3048m

39.77' ==L

RR δ

δ [Ω/m]

Thermal conductance per meter@ L ≈ 12in = 0.3048m

0.2706 11

' =⋅=LR

δ [S/m]

Heat conducted by gold plated probe

0.0825 1

==δ

δR

G [S]

(negligible)

Table 6.2 Calculations of Heat Conducted by Gold Plated probe

65

6.3 Conclusions

The open-ended coaxial probe method is a good approach when quick

permittivity measurements are desired. This method is most used with liquids, but with

the addition of the spring-loaded mechanism it serves as a good measurement system for

solids as well. The response calibration offers a quick calibration that is relatively

accurate. When measuring solids, an “Open” response calibration proves to work best,

likewise when measuring liquids the short “Short” response calibration appears to work

better. If elevated temperature measurements are desired, a three-term “Full-S11”

calibration at each measurement temperature will provide the most accurate results.

66

REFERECES

[1] H. Thomas, D. J. Elton, L. Riggs, S. Adanur, “Electronic Transmission and

Reinforcement Fabric,” National Textile Center Briefs, NTC Project: F05-Ae13,

Jun. 2007

[2] J. Baker-Jarvis, M. D. Janezic, J. H.Grosvenor, Jr., R. G. Geyer, “Transmission/

Reflection and Short-Circuit Line Methods for Measuring Permittivity and

Permeability,” Boulder, Co: NIST Technical Note 1355, 1992.

[3] Hewlett Packard, “HP Electronic Materials Measurement Seminar: A Broad

Spectrum of Solutions for Materials Characterization,” Hewlett Packard 5989-

1075E

[4] D. K. Ghodgaonkar, V. V. Varadan, “Free Space Measurement of Complex

Permittivity and Complex Permeability of Magnetic Materials at Microwave

Frequencies,” IEEE Trans. Instrum. Meas., Vol. 39, pp. 387–394, Apr. 1990.

[5] D. K. Ghodgaonkar, V. V. Varadan, V. K. Varadan, “A Freespace Method for

Measurement of Dielectric Constants and Loss Tangents at Microwave

Frequencies,” IEEE Trans. Instrum. Meas., Vol. 38. pp. 789-793, 1989.

[6] B. J. Wolfson, S. M. Wentworth, “Complex Permittivity and Permeability

Measurement Using A Rectangular Waveguide,” Microwave Opt. Techn. Lett.,

Vol. 27, No. 3, 180–182, Nov. 2000.

[7] C. A. Jones, “Permeability and Permittivity Measurements Using Stripline

Resonator Cavities: A Comparison,” IEEE Trans. Instrum. Meas., Vol. 48, pp.

843–848, Aug. 1999.

67

[8] Agilent Application Note, “Agilent Basics of Measuring the Dielectric Properties

of Materials,” Agilent Literature Number 5989-2589en, Jun. 2006

[9] T. T. Grove, M. F. Masters, R. E. Miers, “Determining Dielectric Constants

Using A Parallel Plate Capacitor,” Am. J. Phys., Vol. 73, No. 1, Jan. 2005

[10] M. N. O. Sadiku, Elements of Electromagnetics (2nd Ed). pp. 225-226. Saunders,

Fort Worth, 1994.

[11] Keqian Zhang, Dejie Li, Electromagnetic Theory for Microwaves and

Optoelectronics (2nd Ed). pp. 270-272. Springer-Verlag Berlin Heidelberg, 2008

[12] J. P. Grant, R. N. Clarke, G. T. Symm, N. M. Spyrou, “A Critical Study of The

Open‐Ended Coaxial‐Line Sensor Technique for RF and Microwave Complex

Permittivity Measurements,” J. Phys. E: Sci. Instrum., Vol. 22, 757‐770, 1989

[13] M. A. Stuchly, S. S. Stuchly, “Measurement of Radio Frequency Permittivity of

Biological Tissues with an Open‐Ended Coaxial Line: Part I - Part II,” IEEE

Tran. Microw. Theory Tech., Vol. 82, No. 1, 82‐92, 1982

[14] M. A. Stuchly, S. S. Stuchly, “Coaxial Line Reflection Methods for Measuring

Dielectric Properties of Biological Substances at Radio and Microwave

Frequencies-A Review,” IEEE Trans. Instrum. Meas., Vol. 29, No. 3, 176-183,

1980.

[15] D. Berube, F. M. Ghannouchi, P. Savard, “A Comparative Study of Four Open-

ended Coaxial Probe Models for Permittivity Measurements of Lossy

Dielectric/Biological Materials at Microwave Frequencies,” IEEE Tran. Microw.

Theory Tech., Vol. 44, No. 10, 1928-1934, 1996

[16] R. F. Harrington, Time-Harmonic Electromagnetic Fields, Mcgraw-Hill, inc.,

New York, pp. 72, 455, 1961

[17] B. Riddle, J. Baker-Jarvis, J. Krupka, “Complex Permittivity Measurements of

Common Plastics Over Variable Temperatures,” IEEE Tran. Microw. Theory

Tech., Vol. 51, No. 3, pp. 727–733, Mar. 2003.

68

[18] D. Gershon, J. P. Calame, Y. Carmel, T. M. Antonsen, Jr., “Open-Ended Coaxial

Probe for High-Temperature and Broadband Dielectric Measurements,” IEEE

Tran. Microw. Theory Tech., Vol. 47, No. 9, pp. 1640–1648, Sep. 1999.

[19] S. Bringhurst, M. F. Iskander, M. J. White, “Thin-Sample Measurements and

Error Analysis of High-Temperature Coaxial Dielectric Probes," IEEE Tran.

Microw. Theory Tech., Vol. 45, 12, pp.2073-2083, 1997.

[20] A. Lord, “Advanced RF Calibration Techniques,” Presentation, Cascade

Microtech Europe, Apr. 2002

[21] M. Sheffer, D. Mandler, “Why is Copper Locally Etched by Scanning

Electrochemical Microscopy?,” Journal of Electroanalytical Chemistry, Vol. 622,

pp. 115–120, 2008

[22] S. M. Wentworth, Applied Electromagnetics, Early Transmission Lines

Approach, Wiley, 2007

[23] D. K. Misra, “A Quasi-Static Analysis of Open-Ended Coaxial Lines,” IEEE

Tran. Microw. Theory Tech., Vol. 35, No.10, Oct. 1987

[24] N. I. Sheen, I. M. Woodhead, “An Open-Ended Coaxial Probe for Broad-Band

Permittivity Measurement of Agricultural Products,” J. Agric. Engineering. Res.,

Vol. 74, 193-202, 1999

[25] Koehler, Circuits and Networks, pp. 196, Excerpt from book found at

http://w8ji.com/skindepth.htm, Skindepth, Litz wire, Braided conductors, and

resistance, 2005

[26] S. M. Wentworth, Fundamentals of Electromagnetics with Engineering

Applications, Wiley, pp. 229, 2005

69

APPEDIX A

CALIBRATIO STADARDS OVERVIEW

Section A.1 addresses the calibration standards used for the “Open” calibration

standard. Section A.2 addresses the calibration standards used for the “Short” calibration

standard. Section A.3 addresses the calibration standards used for the “Load” calibration

standard. It is important to note that these are the calibration standards used in this

research, but data extraction is not limited to only these.

A.1 Open Calibration Standard

Air and Styrofoam were used as the “Open” calibration standard in this research.

Both were chosen because of their close resemblance to the relative permittivity of a

vacuum (εr = 1). For air the relative permittivity is equal to 1.00054. For Styrofoam

(Figure A.1) the relative permittivity is equal to 1.03.

70

A.2 Short Calibration Standard

A brass plate (Figure A.2), a steel plate (Figure A.3), a short standard at the end of

coaxial plumbing (Figure A.4), deionized water, distilled water, and salt-water mixtures

were used as the “Short” calibration standard in this research. Each “Short” calibration

standard was chosen because of their similar scattering parameters to that of an ideal

short circuit. All water samples (Figure A.5) were at least 200 mL.

Figure A.1 Styrofoam brand rectangular sheet

Figure A.2 Brass plate

71

Figure A.4 Short Standard connected at end

of coaxial connector plumbing

Figure A.3 Steel plate from rectangular waveguide

72

A.3 Load Calibration Standard

A 50 Ω annular resistor (Figure A.6), a 50 Ω standard at the end of a chain of

coaxial connector plumbing (Figure A.8), deionized water (Figure A.9), alcohol, anti-

freeze, and a resistive square print (Figure A.10) were used as the “Load” calibration

standard in this research. All liquid samples were at least 200 mL.

Figure A.5 Liquid used as Short Standard

73

The 50 Ω annular resistor (Figure A.5) ceramic sheet was created with multiple

50 Ω annular resistors such that all open-ended coaxial probes used in this work could fit

any one resistive element. The actual resistors were created through a commercial

fabrication process of screen printing, drying, and firing to apply the resistive material in

between the gold conductors. The theory behind the annular resistor is listed below:

Annular Resistor

The annular resistor is a ring or circular shaped resistive element surrounded by a

conductive material, where the inner and outer materials are very good conductors,

relative to the annular material in between them. The fabrication of the annular resistor

involved achieving both the correct resistive element to model a 50-Ω characteristic

Figure A.6 50 Ω Annular Resistor

74

impedance and manufacturing a printed

board of the inner and outer conductors

made from gold.

The resistance of an annular

resistive film (Figure A.7), Rfilm,

depends on film resistivity, ρ, the

natural logarithm of the ratio between

the outer radius of the resistor, ‘b’, and

inner radius of the resistor, ‘a’, and is

reciprocally depended on the film

thickness, t, as seen in equation (A.1).

Additionally, ‘a’ represents the radius of the conducting part of the tip, whereas ‘b’ is the

radius of the entire tip including the insulation sheath [21].

πρ

2

)ln( ab

tR film ⋅=

(A.1)

where ρ/t is the sheet resistance, Rs.

In order to verify the validity of proposed 50-Ω characteristic impedance-annular

resistor model, a similar derived formulation of a coaxial line with a conductive

insulating material was found in Stuart Wentworth’s book called “Applied

Electromagnetics, Early Transmission Lines Approach.” A detailed derivation of the

annular resistor equation is shown below.

Figure A.7 Annular resistor (Taken from Why is

copper locally etched by scanning electrochemical

microscopy? [21] )

75

Derivation of annular resistance equation [22]

When finding the resistance, R, between the inner conductive element (radius a)

and outer conductive element (radius b) for a specific thickness, t, of an annular resistive

element filled with material of conductivity ‘σ’. We can then assume two charges, +Q

and -Q, are placed on the conductive elements at radius ‘a’ and ‘b’, respectively, of an

annular resistor (Figure A.6). By the use of Gauss’s Law we can find the electric field

intensity, E, in equation (A.2) from the distributed charge across a field from a ≤ ρ ≤ b.

ρaEρt

Q

02πε====

(A.2)

Then, using this field we can determine the potential difference between the inner and

outer conductor as stated in equation (A.3)

====⋅⋅⋅⋅−−−−==== ∫∫∫∫ a

b

t

Qρd

ρt

QV

a

b

ab ln22 00 πεπε ρρ aa (A.3)

Using the surface integral for a current through a surface and the point form of Ohm’s

Law, the current can then be found by the following as seen in equation (A.4)

0

2

000

σdzd

2

σ dzρd

ρ2σ

σ

εφ

πεφ

πε

πQ

t

Q

t

Q

ddI

t

o

==⋅=

⋅=⋅=

∫∫∫

∫∫

ρρ aa

SESJ

(A.4)

Finally, we must divide Vab by I to find the resistance, as in equation (A.5)

76

=a

bR film ln

πtσ2

1 (A.5)

where conductivity, σ, is the inverse of resistivity, ρ. Equation (5) can then be rewritten

as an equivalent expression to equation (1) by revising it in terms of the sheet resistance,

Rs (Ω/), as in equation (A.6).

=a

bRR S

film lnπ2

(A.6)

Fabrication

A MATLAB code was generated in order to calculate the correct sheet resistance.

After the desired sheet resistance was established, the next step was to obtain the

corresponding resistive pastes. The resistive paste samples were donated by Heraeus

Materials Technology, LLC.

The fabrication of the annular resistors involved getting both the correct resistive

element to model a 50-Ω impedance and manufacturing a screen printed board of the

inner and outer conductors made from gold. Michael Palmer performed most fabrication

work for the annular resistors.

The gold inner and outer conductors were printed first followed by the

commercial fabrication process of screen printing, drying, and firing to apply the resistive

material in between the gold conductors as depicted in Figure A.6. The fabricated annular

resistors had to be filed down with a Dremel tool due to the uncertainty of the thicknesses

applied during the screening printing process.

77

Figure A.8 Load Standard connected at end

of coaxial connector plumbing

Figure A.9 Liquid used as Load Standard

78

The resistive square print, referred to as the square resistor, (Figure A.10) was

created using the same fabrication process as the 50 Ω annular resistor. The square

resistor also went through a commercial fabrication process of screen printing, drying,

and firing to apply some resistive material onto a ceramic substrate. It was given the

trivial name “square resistor” for its square geometry. The only differences between the

square resistor and the 50 Ω annular resistors are that (1) the apparent area available for

the open-ended coaxial probes to contact is greater for the square resistor and (2) there

are no metal contacts constraining the probes placement. As a result of these differences,

the probe can be positioned anywhere on the resistive surface of the square resistor. Both

the greater available apparent area for contact and the decreased calibration difficulty

make the square resistor more ideal for the calibration process with the coaxial probes.

Figure A.10 Square Resistor (created using

same fabrication process as 50 Ω

Annular Resistor)

79

APPEDIX B

TECHIQUE DETAILS

The measurement process for the material characterization is relatively simple

using the open-ended coaxial probe method. This section will describe the room

temperature and elevated temperature calibration and measurement process. Also, the

calibration materials will be explored in greater detail.

B.1 Room Temperature Measurement Procedure

Below are the steps necessary for obtaining permittivity measurements at room

temperature using any open-ended coaxial probe.

1. Set up the VA

a. Format

i. More Admittance chart

b. BW/Avg.

i. Averaging ON

ii. Avg. Factor 16

c. Marker

i. This step just displays a marker on screen

80

d. Start

i. 100 kHz

e. Stop

i. 1.8 GHz

2. Perform automatic calibration (choose either “S11 1-port” or

“Response”)

a. Full S11 1-port

i. Cal

1. Correction ON

2. Calibrate Menu S11 1-port

ii. Pace probe flush against “Open” standard

1. Allow time for cable to stabilize

2. Press “Open”

a. For coax connector probe use Air or

Styrofoam

b. For spring-loaded probe use Styrofoam as

open

iii. Pace probe flush against “Short” standard

1. Allow time for cable to stabilize

2. Press “Short”

a. For coax connector probe use metal plate or

water

81

b. For spring-loaded probe use metal plate

iv. Pace probe flush against “Load” standard

1. Allow time for cable to stabilize

2. Press “Load”

v. Press “DONE: 1-PORT CAL”

b. Response

i. Cal

1. Correction ON

2. Calibrate Menu Response

3. Choose either “Open” or “Short”

ii. Pace probe flush against “Open” standard

1. Allow time for cable to stabilize

2. Press “Open”

a. For coax connector probe use Air or

Styrofoam

b. For spring-loaded probe use Styrofoam as

open

iii. Pace probe flush against “Short” standard

1. Allow time for cable to stabilize

2. Press “Short”

a. For coax connector probe use metal plate or

water

b. For spring-loaded probe use metal plate

82

iv. Press “DONE: RESPONSE”

3. Measure reference material (must use the different material for

reference then used for calibration)

a. Place probe flush against reference material

i. Allow time for cable to stabilize

b. Press SAVE

i. Data only Save ASCII

1. Disk must be loaded

4. Measure material under test

a. Place probe flush against material under test

i. Allow time for cable to stabilize

b. Press SAVE

i. Data only Save ASCII

1. Disk must be loaded

B.2 Elevated Temperature Measurement Procedure

Below are the steps necessary for obtaining permittivity measurements at elevated

temperatures using any open-ended coaxial probe.

1. Set up furnace (OTE: furnace overshoots desired temperature)

a. Insert stopper over probe and insert in top over furnace

83

b. Insert fire brinks and material under test to desired height of probe

tip

c. Turn furnace ON

2. Set up the VA

a. Format

i. More Admittance chart

b. BW/Avg.

i. Averaging ON

ii. Avg. Factor 16

c. Marker

i. This step just displays a marker on screen

d. Start

i. 100 kHz

e. Stop

i. 1.8 GHz

3. Perform automatic calibration (choose either “S11 1-port” or

“Response” or “Load” saved calibration)

a. Full S11 1-port

i. Cal

1. Correction ON

84

2. Calibrate Menu S11 1-port

ii. Pace probe flush against “Open” standard

1. Allow time for cable to stabilize

2. Press “Open”

a. For coax connector probe use Air or

Styrofoam

b. For spring-loaded probe use Styrofoam as

open

iii. Pace probe flush against “Short” standard

1. Allow time for cable to stabilize

2. Press “Short”

a. For coax connector probe use metal plate or

water

b. For spring-loaded probe use metal plate

iv. Pace probe flush against “Load” standard

1. Allow time for cable to stabilize

2. Press “Load”

v. Press “DONE: 1-PORT CAL”

b. Response

i. Cal

1. Correction ON

2. Calibrate Menu Response

3. Choose either “Open” or “Short”

85

ii. Pace probe flush against “Open” standard

1. Allow time for cable to stabilize

2. Press “Open”

a. For coax connector probe use Air or

Styrofoam

b. For spring-loaded probe use Styrofoam as

open

iii. Pace probe flush against “Short” standard

1. Allow time for cable to stabilize

2. Press “Short”

a. For coax connector probe use metal plate or

water

b. For spring-loaded probe use metal plate

iv. Press “DONE: RESPONSE”

c. Load saved Calibration

i. Load disk with saved calibration routine

ii. Recall

1. Choose file “____filename____”

4. Measure reference material (must use the different material for

reference then used for calibration)

a. Place probe flush against reference material

i. Allow time for cable to stabilize

b. Press SAVE

86

i. Data only Save ASCII

1. Disk must be loaded

5. Measure material under test

a. Place probe flush against material under test

i. Allow time for cable to stabilize

b. Press SAVE

i. Data only Save ASCII

1. Disk must be loaded

87

APPEDIX C

MATLAB CODE

C.1 Lump Equivalent Circuit Model Code

% This program reads Filename of text file of reference material (Filename_ref.txt),

% Filename of text file of material under test (Filename_MUT.txt), and Dielectric

% constant of reference material (K_ref) and solves for the Reflection Coefficient of the

% reference material (Gam_Ref), Reflection Coefficient of the material under test

% (Gam_Meas), the real relative permittivity (er_real) of the material under test, and the

% imaginary relative permittivity (er_imag) of the material under test

%-----------------------------------------------------

% If necessary program can also read the Reflection Coefficient of the Open

% calibration standard (GamCal_O), Reflection Coefficient of the Short

% calibration standard (GamCal_S), Reflection Coefficient of the Load

% calibration standard (GamCal_L) and apply a de-embedding algorithm

%-----------------------------------------------------

% INPUTS

% Filename_ref.txt - Filename of reference material

% Filename_MUT.txt - Filename of material under test

% K_ref - Dielectric constant of reference material (should be a

% material of known relative permittivity)

% number of rows to be used from loaded file (65 corresponds to 550 MHz

% and 201 corresponds to 1.8 GHz)

int = 65:201;

% load reference material data

load Filename_ref.txt % insert name of reference material file

refload= Filename_ref(:,1:3);

88

% load material under test data

load Filename_MUT.txt % insert name of material under test file

MUTload= Filename_MUT(:,1:3);

% frequency loaded from reference material

f = refload(int,1);

% radian frequency

w=2*pi.*f;

% Seperates reference material reflection coefficient into a real and

% imag component

S11_ref_r = refload(int,2); % real component of Reference Material S11

S11_ref_i = refload(int,3); % imaginary component of Reference Material S11

% calculate reflection coefficient of reference material

Gam_Ref = S11_ref_r - 1i*S11_ref_i;

%---------------------------------------

% Insert 1-port de-embedding HERE for "reference material" if necessary

%---------------------------------------

% Seperates material under test reflection coefficient into a real and

% imag component

S11_MUT_r = MUTload(int,2); % real component of Material under test S11

S11_MUT_i = MUTload(int,3); % imaginary component of Material under test S11

% calculate reflection coefficient of material under test

Gam_MUT = S11_MUT_r - 1i*S11_MUT_i;

%---------------------------------------

% Insert 1-port de-embedding HERE for "material under test" if necessary

%---------------------------------------

% characteristic impedance (50 ohms)

Zo = 50;

89

% characteristic admittance (0.2 ohms^-1)

Yo = 1/Zo;

% magnitude of reflection coefficient of reference material

Gamref_Mag = abs(Gam_Ref);

% Phase of reflection coefficient of reference material (in degrees)

Gamref_Phase =(180/pi).*angle(Gam_Ref);

% capacitance orginating from sample fringing field

Cs = (sind(Gamref_Phase).*Gamref_Mag.*(-2))./…

(w.*Zo.*K_ref.*(1+Gamref_Mag.*cosd(Gamref_Phase).*(2)+(Gamref_Mag).^2));

% capacitance orginating from probe fringing field

Cp =(-2.*Gamref_Mag.*sind(Gamref_Phase))./…

(w.*Zo.*(1+2.*Gamref_Mag.*cosd(Gamref_Phase)+(Gamref_Mag).^2)) - K_ref.*Cs;

% magnitude of reflection coefficient of material under

GamMUT_Mag = abs(Gam_MUT);

% phase of reflection coefficient of material under

GamMUT_Phase =(180/pi).*angle(Gam_MUT);

% calculate real relative permittivity (er) of the material under test

er_real= (2.*GamMUT_Mag.*sind(-GamMUT_Phase))./…

(w.*Cs.*Zo.*(GamMUT_Mag.^2 + 2.*GamMUT_Mag.*cosd(GamMUT_Phase)+1))…

- Cp./Cs;

% calculate imaginary relative permittivity (err) of the material under test

er_imag = (1-GamMUT_Mag.^2)./(w.*Cs.*Zo.*(GamMUT_Mag.^2 …

+ 2.*GamMUT_Mag.*cosd(GamMUT_Phase)+1));

C.1.a 1-Port De-embedding Algorithm

%% ------USE ONLY IF 1-PORT DE_EMBEDDING IS WANTED -------------

%% reflection coefficient of (open) calibration termination

% load Open_CAL.TXT

% dtc2 = Open_CAL(:,1:3);

90

% CAL_O_r = dtc2(int,2);

% CAL_O_i = dtc2(int,3);

%

%% reflection coefficient of (short) calibration termination

% load Short_CAL.TXT

% dtc1 = Short_CAL(:,1:3);

% CAL_S_r = dtc1(int,2);

% CAL_S_i = dtc1(int,3);

%

%% reflection coefficient of (load) calibration termination

% load Load_CAL.TXT

% dtc3 = Load_CAL(:,1:3);

% CAL_L_r = dtc3(int,2);

% CAL_L_i = dtc3(int,3);

%

%% CORRECTION METHOD

% MO = CAL_O_r -1i*CAL_O_i;

% MS = CAL_S_r -1i*CAL_S_i;

% ML = CAL_L_r -1i*CAL_L_i;

% SO = 1;

% SS = -1;

% SL = 0;

% K1 = ML-MS; %(approx. 1)

% K2 = MS-MO ; %(approx. -2)

% K3 = MO-ML ; %(approx. 1)

% K4= SL*SS*K1 ; %(approx. 0)

% K5= SO*SS*K2 ; %(approx. 2)

% K6= SL*SO*K3; %(approx. 0)

% K7=SO*K1 ; % (approx. 1)

% K8=SL*K2 ; % (approx. 0)

% K9=SS*K3; % (approx. -1)

% D1 = K4 + K5 + K6; % (approx. 2)

% a1= (MO.*K7 + ML.*K8 + MS.*K9)./D1; % (approx. 1)

% b1= (MO.*K4 + ML.*K5 +MS.*K6)./D1; % (approx. 0)

% c1 = (K7 + K8 + K9)./D1; %(approx. 0)

%

%% Correction for reference material

% GM1 = Gam_Ref;

% GA1 = (GM1 - b1)./(a1 - c1.*GM1);

% Gam_Ref = GA1;

%

%% Correction for material under test

% GM2 = Gam_MUT;

% GA2 = (GM2 - b1)./(a1 - c1.*GM2);

% Gam_MUT = GA1;

% ------------------------------------------------

91

C.2 umerical Method Extraction Code

The numerical method extraction algorithm presented did not accurately relate the

reflection coefficient of a material under test to the complex permittivity of that tested

material. This algorithm is only shown so that further work may be carried out on this

code.

% This program reads Filename of text file of reference material

% (Filename_ref.txt), Filename of text file of material under test

% (Filename_MUT.txt), Filename of text file of open calibration standard

% (Filename_OpenCAL.txt), Filename of text file of short calibration

% standard (Filename_ShortCAL.txt), Filename of text file of load

% calibration standard (Filename_LoadCAL.txt), the diameter of the inner

% conductor of the used probe (a), the diameter of the outer conductor of

% the used probe (b) and solves for the real relative permittivity

% (er_real) of the material under test, and the imaginary relative

% permittivity (er_imag) of the material under test

% INPUTS

% Filename_ref.txt - Filename of reference material

% Filename_MUT.txt - Filename of material under test

% Filename_OpenCAL.txt - Filename of text file of open calibration

% standard

% Filename_ShortCAL.txt - Filename of text file of short calibration

% standard

% Filename_LoadCAL.txt - Filename of text file of load calibration

% standard

% a - diameter of the inner conductor of the used probe (in inch)

% b - diameter of the outer conductor of the used probe (in inch)

% load reference material data

load Filename_ref.txt % insert name of reference material file

refload= Filename_ref(:,1:3);

% load reference material data

load Filename_MUT.txt %insert name of material under test file

MUTload= Filename_MUT(:,1:3);

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% load reflection coefficient of (open) calibration termination

load Open_CAL.TXT

dtc2 = Open_CAL(:,1:3);

% load reflection coefficient of (short) calibration termination

load Short_CAL.TXT

dtc1 = Short_CAL(:,1:3);

% load reflection coefficient of (load) calibration termination

load Load_CAL.TXT

dtc3 = Load_CAL(:,1:3);

% frequency loaded from reference material

f = refload(int,1);

% radian frequency

w=2*pi.*f;

% Seperates reference material reflection coefficient into a real and

% imag component

S11_ref_r = refload(int,2); %real component of Reference Material S11

S11_ref_i = refload(int,3); %imaginary component of Reference Material S11

% calculate reflection coefficient of reference material

Gam_Ref = S11_ref_r - 1i*S11_ref_i;

% Seperates material under test reflection coefficient into a real and

% imag component

S11_MUT_r = MUTload(int,2); %real component of Material under test S11

S11_MUT_i = MUTload(int,3); %imaginary component of Material under test S11

% calculate reflection coefficient of material under test

Gam_MUT = S11_MUT_r - 1i*S11_MUT_i;

% Seperates open calibration reflection coefficient into a real and

% imag component

CAL_O_r = dtc2(int,2);

CAL_O_i = dtc2(int,3);

93

% calculate reflection coefficient of open calibration

GamCAL1_O = CAL_O_r -1i*CAL_O_i;

% Seperates short calibration reflection coefficient into a real and

% imag component

CAL_S_r = dtc1(int,2);

CAL_S_i = dtc1(int,3);

% calculate reflection coefficient of short calibration

GamCAL2_S = CAL_S_r -1i*CAL_S_i;

% Seperates load calibration reflection coefficient into a real and

% imag component

CAL_L_r = dtc3(int,2);

CAL_L_i = dtc3(int,3);

% calculate reflection coefficient of load calibration

GamCAL3_L = CAL_L_r -1i*CAL_L_i;

% speed of light

c=3e8;

% wavenumber

k = w./c;

% permittivity of free space

eps_0=8.854e-12;

% permeability of free space

mu_0=4*pi*10^-7;

eta=sqrt(mu_0/eps_0);

% freespace wavenumber

k0=w*sqrt(mu_0*eps_0);

% permittivty of dielctric inside probe

eps_c=2;

% characteristic admittance

Yo=2*pi/(log(b/a)*sqrt(mu_0/(eps_c*eps_0)));

94

% INTEGRATION

inTOcm =(1e-2/2.54); %converts from inches to centimeter

cmTOin =(2.54/1e-2); %converts from centimeter to inches

% outer diameter of probe

b= b*inTOcm;

% inner diameter of probe

a= a*inTOcm;

% integration functions

F = @(phiP,rhoP,rho) (cos(phiP))./(rho.^2 + rhoP.^2 - 2*rho.*rhoP.*cos(phiP)).^(1/2);

G = @(phiP,rhoP,rho) (cos(phiP)).*(rho.^2 + rhoP.^2 - 2*rho.*rhoP.*cos(phiP)).^(1/2);

% integration constants (triple integration)

I1 = triplequad(F,(.011),pi,a,b,a,b,[],@quadv);

I3 = triplequad(G,0,pi,a,b,a,b,[],@quadv);

%% CORRECTION METHOD

% % %Rho_m = is the measured reflection coefficient

% % %Gam_1 = the

% % %Gam_2 = the reflection coefficient of the standard 2 terminations used for

calibration

% % %Gam_3 = the reflection coefficient of the standard 3 terminations used for

calibration

% % %Rho_1 = the measured reflection coefficient corresponding to the calibration

termination 1

% % %Rho_2 = the measured reflection coefficient corresponding to the calibration

termination 2

% % %Rho_3 = the measured reflection coefficient corresponding to the calibration

termination 3

% reflection coefficient of short standard used for calibration

Gam_1 = -1; %short

% reflection coefficient of open standard used for calibration

Gam_2 = 1; %open

% reflection coefficient of load standard used for calibration

Gam_3 = 0; %load

95

S11 = (Gam_1.*Gam_2.*Rho_3.*(Rho_1-Rho_2)+ Gam_1.*Gam_3.*Rho_2.*(Rho_3-

Rho_1)+ Gam_2.*Gam_3.*Rho_1.*(Rho_2-Rho_3))./(Gam_1.*Gam_2.*(Rho_1-

Rho_2) … + Gam_1.*Gam_3.*(Rho_3-Rho_1)+ Gam_2.*Gam_3.*(Rho_2-Rho_3));

S22 = (Gam_1.*(Rho_2-S11)+Gam_2.*(S11-Rho_1))./(Gam_1.*Gam_2.*(Rho_2-

Rho_1));

S12nS21 = ((Rho_1-S11).*(1-S22.*Gam_1))./(Gam_1);

%true reflection coefficient

Gamma_true = (Rho_m-S11)./(S22.*Rho_m + S12nS21 - S11.*S22);

GamL= Gamma_true;

% constants for quadratic equation

const1= (1i.*w.*2)./((log(b/a))^2);

const2= const1.*(w.^2).*mu_0./2;

A=const2.*I3;

B=-const1.*I1;

C=(Yo.*(1-GamL)./(1+GamL));

% Correctionfactor (CF) is related to the reference material reflection

% coefficient

CF = ?????;

% Solved quadratic equation

X = (-B-sqrt(B.^2-4.*A.*C))./(2.*A)*(-CF);

% X = (-B-sqrt(B.^2-4.*A.*C))./(2.*A);

% the real relative permittivity (er_real) of the material under test

er_real = real(X);

% the imaginary relative permittivity (er_imag) of the material under test

er_imag = imag(X);