commercial plastics company presentation
TRANSCRIPT
Who we are
• A full-service plastic products manufacturer
• Family-owned business with roots going back to 1940
• Approximately 320 employees
• 3 manufacturing sites located in Illinois, Wisconsin & Nebraska
• FDA Compliant, ISO 9001:2008 Certified & Temp Controlled facilities
• 130 presses ranging from 55 to 2000 tons
• 320,000 sq ft of manufacturing and warehouse space
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Our Manufacturing Capabilities
Molding Capabilities • Horizontal and Vertical Injection Molding • Twin & Two-Shot Injection Molding • Two Color and Soft-Shot Over Molding • Compression/Transfer Molding • Structural Foam Molding • Gas Assist Molding – In-house nitrogen compressor • Insert Molding – Fully Automated • Wide Range: Small - Medium - Large Tonnage • Multi-Axis Robotics: 68 Robots • Automation Work Cells – on/off line • RJG with Edart Process Monitoring
Decorating & Assembly • Full Part & Packaging Assembly • Fully Automated Assembly and Packaging • In-Mold Labeling & Decorating • Multi-Color Hot Stamping • Multi-Color Pad Printing • Gasket – Leak Proof Assembly • Heat Sealing & Transfer & Adhesive Bonding • Sonic Welding & Heat Staking • Kitting
Research & Development • Industrial Design and Concept Development • Form, Visual, and Assembly Concept Design • In-House Mold Flow Simulation • FDA Compliance and Validation • IQ, OQ, PQ Validation Protocol
Quality Management & Certifications • ISO 9001:2008 Certified • FDA Compliance 21 CFR 820 Registered Facility • Compliant with Good Manufacturing Practices (cGMP) • Corrective and Preventive Action (CAPA) System • Clean Assembly Environment for FDA/GMP Products • Metrology, APQP, PPAP, ISIR & DHR
Rapid Prototype & Tool Build Management • 3D Printing, SLA, SLS & Casting • Soft and 3D Printed Tooling • CNC Machining & Scale Models • Functional & Mechanical Prototypes • Program Launch Management • SPE/SPI Standard Mold Design Management • Currently we manage 800+ Active Tools
Material Handling • 16 Silos able to store over 1.5 Million lbs. • Custom Underground Processing System • Direct Silo to Machine Material Systems • Material Moisture Analysis • Railroad Direct Access
Inventory, Logistics & Manufacturing Management • IQMS – Real Time, EDI & Preventative Maintenance • Just-in-Time Delivery • Kanban & Dock-to-Stock • 3 Plants Centrally Located in the USA • 320,000 sq ft of Manufacturing and Warehouse Space
Some places where you will find us
You fly with us: We produce tip
mandrels for duplicate inlays for
commercial airline engines.
You conserve energy with us: We produce LED luminaire clusters
and housings for low-energy
consumption lighting.
You stay healthy with us: We produce sharps containers
and medical waste containers for
hazardous waste disposal and
management.
You workout with us: We produce
heart rate monitoring housings, cup
holders, end caps, and motor housings
that go onto treadmills, elliptical, and
exercise bikes.
You cook with us: We produce parts
for a leading brand of outdoor grilling
products.
You stay clean with us: We
produce internal components for
commercial laundry systems.
Where we are located Kenosha, Wisconsin - 80,000 sq. ft. Mundelein, Illinois - 105,000 sq. ft.
Waverly, Nebraska - 80,000 sq. ft.
Corporate Organization
Engineering
Engineering Technical Manager
Joe Staniszewski
Engineering Research and Development
Manager
Mark Dirr
Engineering Program Management and Process Manager
Helmuth Fendel
Automation Engineer Fabrication and
Robotics
Robby Stundahl
Automation Engineer Design and Robotics
Steve Fralin
Quality
Director of Quality
Michael Quiroz
Quality Engineer
Bob Gerrish
Quality Engineer
Luann Sinnen
Senior Quality Engineer
Tim Fogel
Program Launch Coordinator
Chris Carlsen
Operations
Director of Operations Illinois
Frank Ross
Director of Operations Wisconsin
Stacy Morton
Director of Operations
Nebraska
Richard Manthei
Director of Sourcing and Production
Mark Kragt
Materials and Scheduling Manager
Dariusz Nalborcyzk
Logistics and Supply
Supply Chain Manager
Jason Keilp
Logistics Manager
Kathy Wilson
Distribution Manager
Eugene Miller
Customer Service
Account manager
Pat LaCross
Customer Service Manager
Thelma Allen
Customer Service Associate
Gloria Barber
Customer Service Associate
Lisa Gates
Corporate Staff Functions
Controller
Guendolyn Doctolero
Accounting Manager
Michael Opatz
GL & Payroll Accountant
Bonnie Andersen
Finance & HR Manager
Douglas Larson
Some markets we serve
• Consumer Products
• Water Filtration
• Lawn & Garden
• Lighting
• Commercial Laundry
• Hygiene Products
• Hazardous Waste
• Point of Purchase
• Commercial Furniture
• Electrical
• Beauty Products
• Aerospace
• Appliance
• Construction
• Agriculture
• Medical & Healthcare
• Audio & Video
• Food Service
Valued Partnerships Worldwide
Five tooling
partners in China
Supply partners
in Mexico
Supply partners
in China
Ten tooling
partners in
the Midwest
Partner with Commercial Plastics
Participation and Responsibility:
With early supplier involvement (ESI) during a product's conception, CPC works in concert with the designers, manufacturing engineers, toolmaker, machine manufacturer, and material supplier to complete the entire project from concept to market. As a qualified supplier, we can source non-plastics components, manufacture finished assemblies and products, perform quality assurance and manage logistics.
Integrated operations for superior productivity:
Our manufacturing robotic cells integrate many operations, such as automated insert loading, in-mold labeling with barcode validation, in-mold decorating, sub-assemblies, final assemblies, packaging, palletizing and in-line visual quality testing.
Concept to Market faster:
From rapid prototyping to production tooling we are capable of making anything from a few prototypes to market-introduction quantities to full-scale production volumes.
Be proactive not reactive!
Early Development with Commercial Plastics
In-House Moldex3D Mold Flow Simulation for Flow, Pack, Cool, Warp & Fiber Analysis.
Commitment to Sustainability
Award-winning community involvement
Supporting/promoting education
Employee engagement
Environmentally conscious
Lakeview Technical Academy annual student tour. Community garden located on CPC Kenosha land.
Maintained by local high school
Examples:
Our Teamwork
The Activate Series Treadmill
SimPull Touch, a revolutionary
Single-Touch Dispensing
System
Our Teamwork
Our Teamwork
Explore Chair, EDU 2.0
