comminution pilot plant - mintek · comminution pilot plant ... • concrete drying pad for ore...

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Comminution Pilot Plant MINTEK offers both bench- and pilot-scale testing facilities. The results from these tests are used for simulations, scale-up studies and techno-economic evaluations. Equipment and scale of operation • Concrete drying pad for ore drying and sizing, capacity up to 2 000 t of material at one time; • Large samples of up to 2 000t can be treated in pilot campaigns; • Trommel screen for continuous classification of ore from 150 mm to 50 mm; • Crushing and blending facility, consisting of a 20 by 10 inch jaw crusher followed by a 2-foot standard head Symons cone crusher in closed circuit with a vibrating screen; • Kilowatt-hour meters are used to measure the power consumption of the jaw and cone crushers. Access points are available to take belt cuts of all the streams in the circuit; and, • Pilot Köppern HPGR and laboratory Polysius HPGR. AG/SAG pilot mill • Internal dimensions: 1.7 m diameter by 0.6 m length; • Typical throughput: 0.5 to 1.5 t/h, depending on type of ore; and, • Accurate instrumentation for feed rate, charge mass and mill power. Pebble, ball, and rod mills • Internal dimensions: 0.86 m diameter by 1.5 m length (smaller mills available); • Typical throughputs: 0.3 to 1.0 t/h depending on feed material; • Accurate instrumentation for feed rate and mill power; • Various classifiers are used with these mills, including hydrocyclones, screens, and spiral classifiers; and, • Pebble crushers are frequently used in certain AG circuit options. Major projects completed in the past few years Evaluation of AG, SAG, ball or pebble milling circuits for base metal ores: • Nkomati nickel project for Avmin, South Africa; and, • Agua Rica copper ore project for BHP Copper, Chile. Pilot-scale testwork done to evaluate AG, SAG, ball or rod milling circuits on South African PGM ores: • Impala Platinum UG2 and Merensky ores; • Two Rivers (Avmin); • Everest South UG2 (Aquarius Platinum); • Ngezi (Zimbabwe Platinum Mines); and, • Winnaarshoek UG2 (Impala Platinum). Target gold project for Avgold, SA - evaluation of AG, SAG, ball and pebble milling circuits. Metallurgical audits of comminution circuits (Impala Platinum and Lonmin Platinum). Sampling campaigns, mass balance reconciliation, laboratory and pilot-scale testwork, steady-state computer simulations to evaluate possible circuit modifications to increase throughput and maintain or improve fineness of grind. Specialists Adrian Hinde Johnny Kalala For further information contact Manager: Minerals Processing Division Tel: +27 11 709-4736 Fax: +27 11 709-4427 [email protected] Mintek 200 Malibongwe Drive, Randburg, South Africa Private Bag X3015, Randburg 2125, South Africa Tel: +27 11 709 4111 www.mintek.co.za

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Page 1: Comminution Pilot Plant - MINTEK · Comminution Pilot Plant ... • Concrete drying pad for ore drying and sizing ... inch jaw crusher followed by a 2-foot standard head

Comminution Pilot PlantMINTEK offers both bench- and pilot-scale testing facilities. The results from these tests are used for simulations, scale-up studies and techno-economic evaluations.Equipment and scale of operation•Concretedryingpadfororedryingandsizing,capacity

up to 2 000 t of material at one time;•Largesamplesofupto2000tcanbetreatedinpilot

campaigns;•Trommelscreenforcontinuousclassificationoforefrom

150 mm to 50 mm;•Crushingandblendingfacility,consistingofa20by10inchjawcrusherfollowedbya2-footstandardheadSymonsconecrusherinclosedcircuitwithavibratingscreen;

•Kilowatt-hourmetersareusedtomeasurethepowerconsumption of the jaw and cone crushers. Access points are available to take belt cuts of all the streams in the circuit; and,

•PilotKöppernHPGRandlaboratoryPolysiusHPGR.

AG/SAG pilot mill •Internaldimensions:1.7mdiameterby0.6mlength;•Typicalthroughput:0.5to1.5t/h,dependingontypeof

ore; and,•Accurateinstrumentationforfeedrate,chargemass

and mill power.Pebble, ball, and rod mills •Internaldimensions:0.86mdiameterby1.5mlength

(smaller mills available);•Typicalthroughputs:0.3to1.0t/hdependingonfeed

material;•Accurateinstrumentationforfeedrateandmillpower;•Variousclassifiersareusedwiththesemills,includinghydrocyclones,screens,andspiralclassifiers;and,

•PebblecrushersarefrequentlyusedincertainAGcircuitoptions.

Major projects completed in the past few years

EvaluationofAG,SAG,ballorpebblemillingcircuitsforbasemetalores:

•NkomatinickelprojectforAvmin,SouthAfrica;and,

•AguaRicacopperoreprojectforBHPCopper,Chile.

Pilot-scaletestworkdonetoevaluateAG,SAG,ballorrodmillingcircuitsonSouthAfricanPGMores:

•ImpalaPlatinumUG2andMerenskyores;

•TwoRivers(Avmin);

•EverestSouthUG2(AquariusPlatinum);

•Ngezi(ZimbabwePlatinumMines);and,

•WinnaarshoekUG2(ImpalaPlatinum).

TargetgoldprojectforAvgold,SA-evaluationofAG,SAG,ball and pebble milling circuits.

Metallurgical audits of comminution circuits (Impala PlatinumandLonminPlatinum).Samplingcampaigns,massbalancereconciliation,laboratoryandpilot-scaletestwork,steady-statecomputersimulationstoevaluatepossiblecircuitmodificationstoincreasethroughputandmaintainorimprovefinenessofgrind.

SpecialistsAdrianHindeJohnnyKalala

For further information contactManager:MineralsProcessingDivisionTel:+2711709-4736Fax:[email protected]

Mintek200MalibongweDrive,Randburg,SouthAfricaPrivateBagX3015,Randburg2125,SouthAfricaTel:+27117094111www.mintek.co.za